JP6919234B2 - Diketopyrrolopyrrole pigment composition, composition for color filter using the pigment composition, and color filter - Google Patents
Diketopyrrolopyrrole pigment composition, composition for color filter using the pigment composition, and color filter Download PDFInfo
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- JP6919234B2 JP6919234B2 JP2017042292A JP2017042292A JP6919234B2 JP 6919234 B2 JP6919234 B2 JP 6919234B2 JP 2017042292 A JP2017042292 A JP 2017042292A JP 2017042292 A JP2017042292 A JP 2017042292A JP 6919234 B2 JP6919234 B2 JP 6919234B2
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- Prior art keywords
- diketopyrrolopyrrole pigment
- parts
- formula
- diketopyrrolopyrrole
- composition
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- 239000000049 pigment Substances 0.000 title claims description 503
- FYNROBRQIVCIQF-UHFFFAOYSA-N pyrrolo[3,2-b]pyrrole-5,6-dione Chemical compound C1=CN=C2C(=O)C(=O)N=C21 FYNROBRQIVCIQF-UHFFFAOYSA-N 0.000 title claims description 414
- 239000000203 mixture Substances 0.000 title claims description 332
- 238000004040 coloring Methods 0.000 claims description 107
- 229920005989 resin Polymers 0.000 claims description 58
- 239000011347 resin Substances 0.000 claims description 58
- 125000001424 substituent group Chemical group 0.000 claims description 27
- 239000003960 organic solvent Substances 0.000 claims description 21
- 125000004432 carbon atom Chemical group C* 0.000 claims description 19
- 125000000217 alkyl group Chemical group 0.000 claims description 17
- 239000000178 monomer Substances 0.000 claims description 14
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 13
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 13
- 239000011230 binding agent Substances 0.000 claims description 12
- 239000003999 initiator Substances 0.000 claims description 12
- 238000000634 powder X-ray diffraction Methods 0.000 claims description 9
- 125000005843 halogen group Chemical group 0.000 claims description 7
- 125000004093 cyano group Chemical group *C#N 0.000 claims description 5
- ACJSMQZKXAMMRA-UHFFFAOYSA-N 1h-pyrrolo[3,2-b]pyrrol-5-one Chemical compound N1C=CC2=NC(=O)C=C21 ACJSMQZKXAMMRA-UHFFFAOYSA-N 0.000 claims description 2
- -1 1,5-dimethylhexyl group Chemical group 0.000 description 111
- 238000004519 manufacturing process Methods 0.000 description 103
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 69
- 238000000034 method Methods 0.000 description 63
- 239000000243 solution Substances 0.000 description 42
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 40
- 239000013078 crystal Substances 0.000 description 40
- 238000010438 heat treatment Methods 0.000 description 37
- MSXVEPNJUHWQHW-UHFFFAOYSA-N 2-methylbutan-2-ol Chemical compound CCC(C)(C)O MSXVEPNJUHWQHW-UHFFFAOYSA-N 0.000 description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 35
- 239000003086 colorant Substances 0.000 description 32
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 30
- 239000010408 film Substances 0.000 description 30
- 238000001556 precipitation Methods 0.000 description 29
- 239000000975 dye Substances 0.000 description 28
- 238000006243 chemical reaction Methods 0.000 description 27
- 150000003839 salts Chemical class 0.000 description 26
- 150000001875 compounds Chemical class 0.000 description 25
- 239000002904 solvent Substances 0.000 description 24
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 21
- 229910052757 nitrogen Inorganic materials 0.000 description 20
- 239000000758 substrate Substances 0.000 description 20
- 229910052783 alkali metal Inorganic materials 0.000 description 19
- 239000004925 Acrylic resin Substances 0.000 description 18
- 229920000178 Acrylic resin Polymers 0.000 description 18
- 239000002270 dispersing agent Substances 0.000 description 18
- 239000002253 acid Substances 0.000 description 17
- 239000003795 chemical substances by application Substances 0.000 description 17
- 239000011248 coating agent Substances 0.000 description 17
- 238000000576 coating method Methods 0.000 description 17
- 230000000052 comparative effect Effects 0.000 description 17
- 239000004094 surface-active agent Substances 0.000 description 17
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 14
- 238000003801 milling Methods 0.000 description 14
- 229920001577 copolymer Polymers 0.000 description 13
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- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 12
- WLXYHLHNIRJAIG-UHFFFAOYSA-N 2h-benzo[e]isoindole Chemical class C1=CC=C2C3=CNC=C3C=CC2=C1 WLXYHLHNIRJAIG-UHFFFAOYSA-N 0.000 description 11
- 238000004090 dissolution Methods 0.000 description 11
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- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 10
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- 238000002441 X-ray diffraction Methods 0.000 description 10
- XLLIQLLCWZCATF-UHFFFAOYSA-N ethylene glycol monomethyl ether acetate Natural products COCCOC(C)=O XLLIQLLCWZCATF-UHFFFAOYSA-N 0.000 description 10
- 238000001914 filtration Methods 0.000 description 10
- 238000002156 mixing Methods 0.000 description 10
- 239000000725 suspension Substances 0.000 description 10
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 9
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 239000000987 azo dye Substances 0.000 description 9
- 239000006185 dispersion Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 9
- 238000011156 evaluation Methods 0.000 description 9
- 229910017053 inorganic salt Inorganic materials 0.000 description 9
- 238000002360 preparation method Methods 0.000 description 9
- 238000007639 printing Methods 0.000 description 9
- KXDAEFPNCMNJSK-UHFFFAOYSA-N Benzamide Chemical compound NC(=O)C1=CC=CC=C1 KXDAEFPNCMNJSK-UHFFFAOYSA-N 0.000 description 8
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 8
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 8
- 238000005259 measurement Methods 0.000 description 8
- 238000005406 washing Methods 0.000 description 8
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 7
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 7
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 7
- 230000002378 acidificating effect Effects 0.000 description 7
- 238000001816 cooling Methods 0.000 description 7
- 238000004898 kneading Methods 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- BLFXAAJEVQDEPW-UHFFFAOYSA-N n-butyl-4-cyanobenzamide Chemical compound CCCCNC(=O)C1=CC=C(C#N)C=C1 BLFXAAJEVQDEPW-UHFFFAOYSA-N 0.000 description 7
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 7
- IZMJMCDDWKSTTK-UHFFFAOYSA-N quinoline yellow Chemical class C1=CC=CC2=NC(C3C(C4=CC=CC=C4C3=O)=O)=CC=C21 IZMJMCDDWKSTTK-UHFFFAOYSA-N 0.000 description 7
- 239000011734 sodium Substances 0.000 description 7
- 229910052708 sodium Inorganic materials 0.000 description 7
- 229910001220 stainless steel Inorganic materials 0.000 description 7
- 239000010935 stainless steel Substances 0.000 description 7
- GJNGXPDXRVXSEH-UHFFFAOYSA-N 4-chlorobenzonitrile Chemical compound ClC1=CC=C(C#N)C=C1 GJNGXPDXRVXSEH-UHFFFAOYSA-N 0.000 description 6
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 6
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Chemical class CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 6
- 150000004056 anthraquinones Chemical class 0.000 description 6
- 239000004205 dimethyl polysiloxane Substances 0.000 description 6
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 6
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 6
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 6
- 239000000025 natural resin Substances 0.000 description 6
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 6
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 6
- 239000011164 primary particle Substances 0.000 description 6
- HQSCPPCMBMFJJN-UHFFFAOYSA-N 4-bromobenzonitrile Chemical compound BrC1=CC=C(C#N)C=C1 HQSCPPCMBMFJJN-UHFFFAOYSA-N 0.000 description 5
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 5
- 235000000177 Indigofera tinctoria Nutrition 0.000 description 5
- 229910019142 PO4 Inorganic materials 0.000 description 5
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical class N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 230000000996 additive effect Effects 0.000 description 5
- 239000011324 bead Substances 0.000 description 5
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 5
- 238000011161 development Methods 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 150000002148 esters Chemical class 0.000 description 5
- 229940097275 indigo Drugs 0.000 description 5
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 description 5
- 239000010452 phosphate Substances 0.000 description 5
- 230000019612 pigmentation Effects 0.000 description 5
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- 229920001187 thermosetting polymer Polymers 0.000 description 5
- 230000008719 thickening Effects 0.000 description 5
- 239000001052 yellow pigment Substances 0.000 description 5
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 4
- KEQGZUUPPQEDPF-UHFFFAOYSA-N 1,3-dichloro-5,5-dimethylimidazolidine-2,4-dione Chemical compound CC1(C)N(Cl)C(=O)N(Cl)C1=O KEQGZUUPPQEDPF-UHFFFAOYSA-N 0.000 description 4
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 4
- LWRBVKNFOYUCNP-UHFFFAOYSA-N 2-methyl-1-(4-methylsulfanylphenyl)-2-morpholin-4-ylpropan-1-one Chemical compound C1=CC(SC)=CC=C1C(=O)C(C)(C)N1CCOCC1 LWRBVKNFOYUCNP-UHFFFAOYSA-N 0.000 description 4
- AGIJRRREJXSQJR-UHFFFAOYSA-N 2h-thiazine Chemical compound N1SC=CC=C1 AGIJRRREJXSQJR-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 229920000877 Melamine resin Polymers 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 4
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- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
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- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 3
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- 150000005075 thioxanthenes Chemical class 0.000 description 1
- 230000036962 time dependent Effects 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 229960002622 triacetin Drugs 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- UDUKMRHNZZLJRB-UHFFFAOYSA-N triethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OCC)(OCC)OCC)CCC2OC21 UDUKMRHNZZLJRB-UHFFFAOYSA-N 0.000 description 1
- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
- JLGLQAWTXXGVEM-UHFFFAOYSA-N triethylene glycol monomethyl ether Chemical compound COCCOCCOCCO JLGLQAWTXXGVEM-UHFFFAOYSA-N 0.000 description 1
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 1
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 1
- 229960000834 vinyl ether Drugs 0.000 description 1
- UKRDPEFKFJNXQM-UHFFFAOYSA-N vinylsilane Chemical class [SiH3]C=C UKRDPEFKFJNXQM-UHFFFAOYSA-N 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000001018 xanthene dye Substances 0.000 description 1
- 150000003732 xanthenes Chemical class 0.000 description 1
- 150000007964 xanthones Chemical class 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000001043 yellow dye Substances 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
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Description
本発明は、カラー液晶表示装置、およびカラー撮像素子等に用いられるカラーフィルタの製造に使用されるカラーフィルタ用顔料組成物、着色組成物、およびそれを用いて形成されるカラーフィルタに関する。 The present invention relates to a pigment composition for a color filter used for manufacturing a color filter used for a color liquid crystal display device, a color image pickup device, and the like, a coloring composition, and a color filter formed by using the pigment composition and the coloring composition.
特許文献1では、臭素化ジケトピロロピロール顔料と、少なくとも一つの特定構造式のジケトピロロピロール顔料とを合わせて使用することにより、高明度、高コントラストかつ加熱工程による顔料の結晶析出が抑制されたカラーフィルタ用顔料組成物が開示されている。しかし、近年の光学特性向上に対する市場の要求は目覚しく、更なる明度、コントラストの向上が求められている。 In Patent Document 1, by using a brominated diketopyrrolopyrrole pigment in combination with at least one diketopyrrolopyrrole pigment having a specific structural formula, high brightness, high contrast, and suppression of pigment crystal precipitation due to a heating step are suppressed. The pigment composition for a color filter has been disclosed. However, the market demand for improving optical characteristics in recent years is remarkable, and further improvement in brightness and contrast is required.
本発明の課題は、優れた分散性、分散安定性を有し、かつ加熱工程で顔料の結晶析出が起こらず、高明度、高コントラストなカラーフィルタの製造に好適なジケトピロロピロール顔料組成物を提供することにある。 The subject of the present invention is a diketopyrrolopyrrole pigment composition which has excellent dispersibility and dispersion stability, does not cause crystal precipitation of the pigment in the heating step, and is suitable for producing a high-brightness, high-contrast color filter. Is to provide.
本発明者らは、鋭意研究を重ねた結果、臭素化ジケトピロロピロール顔料と、C.I.ピグメントレッド254と、特定構造の非対称に置換基が導入されたジケトピロロピロール顔料を特定の比率で含有する顔料組成物では、含まれるそれぞれのジケトピロロピロール顔料単独が示す粉末X線回折パターン、もしくはそれらの粉末X線回折パターンの重ね合わせとは異なる、特定の粉末X線回折パターンを示す混晶となることを見出した。誠に驚くべきことに、本発明のジケトピロロピロール顔料組成物をカラーフィルタ用顔料組成物に用いることで、従来公知のジケトピロロピロール顔料およびジケトピロロピロール顔料組成物よりも、はるかに高い明度、コントラストを示し、かつ上記した他の課題をも解決し得ることを見出し、本発明に至った。 As a result of intensive studies, the present inventors have found that brominated diketopyrrolopyrrole pigments and C.I. I. In a pigment composition containing Pigment Red 254 and a diketopyrrolopyrrole pigment in which a substituent is introduced asymmetrically in a specific structure in a specific ratio, the powder X-ray diffraction pattern exhibited by each of the diketopyrrolopyrrole pigments contained alone is exhibited. Or, it was found that the mixed crystals show a specific powder X-ray diffraction pattern, which is different from the superposition of those powder X-ray diffraction patterns. Indeed, surprisingly, the use of the diketopyrrolopyrrole pigment composition of the present invention in the color filter pigment composition is much higher than the conventionally known diketopyrrolopyrrole pigments and diketopyrrolopyrrole pigment compositions. We have found that it exhibits brightness and contrast and can solve the above-mentioned other problems, and has arrived at the present invention.
即ち、本発明は、式(1)で表されるジケトピロロピロール顔料、式(2)で表されるジケトピロロピロール顔料、および一般式(3)で表されるジケトピロロピロール顔料を含有するジケトピロロピロール顔料組成物であって、式(1)で表されるジケトピロロピロール顔料と式(2)で表されるジケトピロロピロール顔料との質量比が70:30〜20:80であり、、一般式(3)で表されるジケトピロロピロール系顔料の含有量が、ジケトピロロピロール顔料組成物全量に対して1質量%〜20質量%であり、かつCuKα線を用いた粉末X線回折において、回折角(2θ)=5〜12°の範囲内に極大ピークを有しないジケトピロロピロール系顔料組成物に関する。 That is, the present invention comprises a diketopyrrolopyrrole pigment represented by the formula (1), a diketopyrrolopyrrole pigment represented by the formula (2), and a diketopyrrolopyrrole pigment represented by the general formula (3). The diketopyrrolopyrrole pigment composition contained therein, in which the mass ratio of the diketopyrrolopyrrole pigment represented by the formula (1) to the diketopyrrolopyrrole pigment represented by the formula (2) is 70:30 to 20. : 80, and the content of the diketopyrrolopyrrole pigment represented by the general formula (3) is 1% by mass to 20% by mass with respect to the total amount of the diketopyrrolopyrrole pigment composition, and CuKα ray. The present invention relates to a diketopyrrolopyrrole pigment composition having no maximum peak in the range of diffraction angle (2θ) = 5 to 12 ° in powder X-ray diffraction using the above.
[一般式(3)中、R1は、水素原子、ハロゲン原子またはシアノ基であり、R2およびR3は、それぞれ独立して、水素原子、炭素数1〜12のアルキル基、または置換基を有してもよいフェニル基である。] [In the general formula (3), R 1 is a hydrogen atom, a halogen atom or a cyano group, and R 2 and R 3 are independently a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, or a substituent. It is a phenyl group which may have. ]
また本発明は、式(1)で表されるジケトピロロピロール顔料と式(2)で表されるジケトピロロピロール顔料との質量比が50:50〜20:80である上記ジケトピロロピロール顔料組成物に関する。 Further, in the present invention, the mass ratio of the diketopyrrolopyrrole pigment represented by the formula (1) to the diketopyrrolopyrrole pigment represented by the formula (2) is 50:50 to 20:80. Regarding the pyrrolop pigment composition.
また本発明は、一般式(3)で表されるジケトピロロピロール系顔料の含有量が、ジケトピロロピロール顔料組成物全量に対して、1質量%〜15質量%である上記ジケトピロロピロール系顔料組成物に関する。 Further, in the present invention, the content of the diketopyrrolopyrrole pigment represented by the general formula (3) is 1% by mass to 15% by mass with respect to the total amount of the diketopyrrolopyrrole pigment composition. The present invention relates to a pyrrolop pigment composition.
また本発明は、上記ジケトピロロピロール顔料組成物、バインダー樹脂および有機溶剤を含むカラーフィルタ用着色組成物に関する。 The present invention also relates to a coloring composition for a color filter containing the diketopyrrolopyrrole pigment composition, a binder resin and an organic solvent.
また本発明は、さらに、光重合性単量体および光重合開始剤からなる群から選ばれる少なくとも一種を含有する上記カラーフィルタ用着色組成物に関する。 The present invention further relates to the coloring composition for a color filter, which further contains at least one selected from the group consisting of a photopolymerizable monomer and a photopolymerization initiator.
さらに本発明は、上記カラーフィルタ用着色組成物から形成されてなるフィルタセグメントを具備するカラーフィルタに関する。 Furthermore, the present invention relates to a color filter including a filter segment formed of the coloring composition for a color filter.
本発明によれば、優れた分散性、分散安定性を有し、かつ加熱工程で顔料の結晶析出が起こらず、高明度、高コントラストなカラーフィルタの製造に好適なジケトピロロピロール顔料組成物を提供することができる。 According to the present invention, a diketopyrrolopyrrole pigment composition which has excellent dispersibility and dispersion stability, does not cause crystal precipitation of the pigment in the heating step, and is suitable for producing a high-brightness, high-contrast color filter. Can be provided.
以下、本発明を詳細に説明する。なお、以下に挙げる「C.I.」とは、カラーインデックス(C.I.)を意味する。 Hereinafter, the present invention will be described in detail. The "CI" listed below means a color index (CI).
<ジケトピロロピロール顔料組成物>
まず、本発明のジケトピロロピロール顔料組成物について説明する。
本発明のジケトピロロピロール顔料組成物は、下記式(1)で表されるジケトピロロピロール顔料、下記式(2)で表されるジケトピロロピロール顔料、および一般式(3)で表されるジケトピロロピロール顔料を含有する。
<Diketopyrrolopyrrole pigment composition>
First, the diketopyrrolopyrrole pigment composition of the present invention will be described.
The diketopyrrolopyrrole pigment composition of the present invention is represented by the diketopyrrolopyrrole pigment represented by the following formula (1), the diketopyrrolopyrrole pigment represented by the following formula (2), and the general formula (3). Contains the diketopyrrolopyrrole pigment.
[一般式(3)中、R1は、水素原子、ハロゲン原子またはシアノ基であり、R2およびR3は、それぞれ独立して、水素原子、炭素数1〜12のアルキル基、または置換基を有してもよいフェニル基である。] [In the general formula (3), R 1 is a hydrogen atom, a halogen atom or a cyano group, and R 2 and R 3 are independently a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, or a substituent. It is a phenyl group which may have. ]
上記ハロゲン原子としては、フッ素原子、塩素原子、臭素原子、ヨウ素原子が挙げられる。2種以上を併用してもよい。中でも塩素原子、臭素原子が好ましい。 Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom and an iodine atom. Two or more types may be used in combination. Of these, chlorine atoms and bromine atoms are preferable.
上記R1としては、色特性の点から、水素原子、塩素原子、臭素原子であることが好ましく、置換位置はパラ位であることが好ましい。 From the viewpoint of color characteristics, the R 1 is preferably a hydrogen atom, a chlorine atom, or a bromine atom, and the substitution position is preferably a para position.
上記炭素数1〜12のアルキル基としては、直鎖状でも分岐状でもよく、特に限定されるものではないが、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、sec−ブチル基、tert−ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、デシル基、ドデシル基、1,5−ジメチルヘキシル基、1,6−ジメチルヘプチル基、2−エチルヘキシル基等が挙げられる。コントラストおよび結晶析出抑制効果の点から、炭素数4〜8のアルキル基が好ましい。 The alkyl group having 1 to 12 carbon atoms may be linear or branched, and is not particularly limited, but is limited to a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, a sec-butyl group, and the like. Examples thereof include a tert-butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a decyl group, a dodecyl group, a 1,5-dimethylhexyl group, a 1,6-dimethylheptyl group and a 2-ethylhexyl group. From the viewpoint of contrast and crystal precipitation suppressing effect, an alkyl group having 4 to 8 carbon atoms is preferable.
上記置換基を有してもよいフェニル基としては、炭素数1〜4のアルキル基、トリフルオロメチル基、ハロゲン原子、ニトロ基、シアノ基、カルバモイル基、スルファモイル基、炭素数1〜4のアルコキシル基等の置換基を有するフェニル基が挙げられる。より具体的には、フェニル基、p−メチルフェニル基、4−tert−ブチルフェニル基、p−ニトロフェニル基、p−メトキシフェニル基、p−クロロフェニル基、2,4−ジクロロフェニル基、3−カルバモイルフェニル基等が挙げられるが、特に限定されるものではない。中でも、ハロゲン原子又は炭素数1〜4のアルコキシル基で置換されたフェニル基若しくは無置換のフェニル基が好ましく、無置換のフェニル基がより好ましい。 Examples of the phenyl group which may have the above-mentioned substituent include an alkyl group having 1 to 4 carbon atoms, a trifluoromethyl group, a halogen atom, a nitro group, a cyano group, a carbamoyl group, a sulfamoyl group and an alkoxyl having 1 to 4 carbon atoms. Examples thereof include a phenyl group having a substituent such as a group. More specifically, phenyl group, p-methylphenyl group, 4-tert-butylphenyl group, p-nitrophenyl group, p-methoxyphenyl group, p-chlorophenyl group, 2,4-dichlorophenyl group, 3-carbamoyl. Examples thereof include a phenyl group, but the present invention is not particularly limited. Of these, a phenyl group substituted with a halogen atom or an alkoxyl group having 1 to 4 carbon atoms or an unsubstituted phenyl group is preferable, and an unsubstituted phenyl group is more preferable.
上記R2およびR3としては、コントラストおよび結晶析出抑制効果の点から、各々独立して水素原子、フェニル基または炭素数4〜8のアルキル基が好ましく、水素原子または炭素数4〜8のアルキル基であることがより好ましい。 As the above R 2 and R 3 , hydrogen atoms, phenyl groups or alkyl groups having 4 to 8 carbon atoms are preferable independently from the viewpoint of contrast and crystal precipitation suppressing effect, respectively, and hydrogen atoms or alkyl having 4 to 8 carbon atoms are preferable. More preferably it is a group.
本発明に用いることができる一般式(3)のジケトピロロピロール顔料の具体例を以下に挙げるが、これらに限定されるものではない。 Specific examples of the diketopyrrolopyrrole pigment of the general formula (3) that can be used in the present invention are given below, but the present invention is not limited thereto.
式(1)で表されるジケトピロロピロール顔料、および式(2)で表されるジケトピロロピロール顔料は、コハク酸エステル合成法により製造するか、もしくは各種の市販品を使用することができる。コハク酸エステル合成法では、コハク酸ジエステル1モルに対して4−ブロモベンゾニトリル2モル、もしくは、4−クロロベンゾニトリル2モルを、tert−アミルアルコール等の不活性有機溶剤中で、アルカリ金属又はアルカリ金属アルコキシドの存在下において、80〜110℃の高温で縮合反応を行い、ジケトピロロピロール化合物のアルカリ金属塩を生成させ、続いて、このジケトピロロピロール化合物のアルカリ金属塩に対して、水、アルコール、酸等を用いてプロトン化することにより、ジケトピロロピロール顔料を得ることができる。このとき、プロトン化における温度、水、アルコールまたは酸の種類、比率や量により、得られる一次粒子径の大きさを制御することができる。ジケトピロロピロール顔料の製造方法はこの方法に限定されるものではない。 The diketopyrrolopyrrole pigment represented by the formula (1) and the diketopyrrolopyrrole pigment represented by the formula (2) can be produced by a succinic acid ester synthesis method or various commercially available products can be used. can. In the succinate ester synthesis method, 2 mol of 4-bromobenzonitrile or 2 mol of 4-chlorobenzonitrile is added to 1 mol of the succinate diester in an inert organic solvent such as tert-amyl alcohol, and the alkali metal or In the presence of the alkali metal alkoxide, a condensation reaction was carried out at a high temperature of 80 to 110 ° C. to produce an alkali metal salt of the diketopyrrolopyrrole compound, and subsequently, with respect to the alkali metal salt of the diketopyrrolopyrrole compound. A diketopyrrolopyrrole pigment can be obtained by protonation with water, alcohol, acid or the like. At this time, the size of the obtained primary particle size can be controlled by the temperature in protonation, the type, ratio and amount of water, alcohol or acid. The method for producing the diketopyrrolopyrrole pigment is not limited to this method.
一般式(3)で表されるジケトピロロピロール顔料は、例えば文献Synth.Commun.,1988,18,1213およびTetrahedron,58(2002)5457−5565に記載された方法を用いて合成を行うことができる。一般式(3)で表されるジケトピロロピロール顔料の製造方法はこの方法に限定されるものではない。 The diketopyrrolopyrrole pigment represented by the general formula (3) is described in, for example, the document Synth. Commun. , 1988, 18, 1213 and Tetrahedron, 58 (2002) 5457-5565. The method for producing the diketopyrrolopyrrole pigment represented by the general formula (3) is not limited to this method.
また、一般式(3)で表されるジケトピロロピロール顔料は、式(1)で表されるジケトピロロピロール顔料、もしくは、式(2)で表されるジケトピロロピロール顔料との混合物として合成することもできる。これは、コハク酸エステル合成法において、少なくとも2種の構造的に異なるベンゾニトリル化合物を用いる方法を利用することで可能となる。具体的には、国際公開第2009/081930号に記載されている方法において、使用する複数のベンゾニトリル化合物を、4−ブロモベンゾニトリルと下記一般式(4)で表されるベンゾニトリル化合物、もしくは、4−クロロベンゾニトリルと下記一般式(4)で表されるベンゾニトリル化合物から選定することにより、一般式(3)のジケトピロロピロール顔料を臭素化ジケトピロロピロール顔料との混合物、もしくはC.I.ピグメントレッド254との混合物として製造することができる。 The diketopyrrolopyrrole pigment represented by the general formula (3) is a mixture with the diketopyrrolopyrrole pigment represented by the formula (1) or the diketopyrrolopyrrole pigment represented by the formula (2). It can also be synthesized as. This is possible by using a method using at least two structurally different benzonitrile compounds in the succinate ester synthesis method. Specifically, in the method described in International Publication No. 2009/081930, the plurality of benzonitrile compounds used are 4-bromobenzonitrile and a benzonitrile compound represented by the following general formula (4), or , 4-Chlorobenzonitrile and the benzonitrile compound represented by the following general formula (4), the diketopyrrolopyrrole pigment of the general formula (3) is a mixture with the brominated diketopyrrolopyrrole pigment, or C. I. It can be produced as a mixture with Pigment Red 254.
[一般式(4)中、R2およびR3は、それぞれ独立して、水素原子、炭素数1〜12のアルキル基または置換基を有してもよいフェニル基である。] [In the general formula (4), R 2 and R 3 are phenyl groups that may independently have a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, or a substituent. ]
本発明のジケトピロロピロール顔料組成物は、CuKα線を用いた粉末X線回折測定において、回折角(2θ)=5〜12°の範囲内に極大ピークを有しないことを特徴とする。臭素化ジケトピロロピロール顔料およびC.I.ピグメントレッド254といったジケトピロロピロール顔料において、CuKα線を用いた粉末X線回折測定における回折角(2θ)=5〜12°の範囲内の極大ピークは、ジケトピロロピロール顔料結晶格子の(0 2 0)面の結晶化度合を示すシグナルである。本発明のジケトピロロピロール系顔料組成物は、回折角(2θ)=5〜12°の範囲内に極大ピークを有しさえしなければ、どのような製造方法で顔料組成物を得ても構わないが、後述するジケトピロロピロール顔料組成物の製造方法によりジケトピロロピロール顔料組成物を得ると、式(1)で表されるジケトピロロピロール顔料、式(2)で表されるジケトピロロピロール顔料、および一般式(3)で表されるジケトピロロピロール顔料を共存させることで混晶となり、(0 2 0)面の結晶化度が著しく低くなる、もしくは(0 2 0)面方向には結晶性を有さず、回折角(2θ)=5〜12°の範囲内に極大ピークを有しないため好ましい。 The diketopyrrolopyrrole pigment composition of the present invention is characterized in that it does not have a maximum peak in the range of diffraction angle (2θ) = 5 to 12 ° in powder X-ray diffraction measurement using CuKα ray. Brominated diketopyrrolopyrrole pigments and C.I. I. In a diketopyrrolopyrrole pigment such as Pigment Red 254, the maximum peak in the range of the diffraction angle (2θ) = 5 to 12 ° in the powder X-ray diffraction measurement using CuKα ray is (0) of the diketopyrrolopyrrole pigment crystal lattice. 20) A signal indicating the degree of crystallization of the plane. The diketopyrrolopyrrole pigment composition of the present invention can be obtained by any production method as long as it does not have a maximum peak within the range of diffraction angle (2θ) = 5 to 12 °. However, when the diketopyrrolopyrrole pigment composition is obtained by the method for producing the diketopyrrolopyrrole pigment composition described later, the diketopyrrolopyrrole pigment represented by the formula (1) is represented by the formula (2). The coexistence of the diketopyrrolopyrrole pigment and the diketopyrrolopyrrole pigment represented by the general formula (3) results in mixed crystals, and the degree of crystallization of the (020) plane is significantly reduced, or (020). ) It is preferable because it has no crystallinity in the plane direction and does not have a maximum peak within the range of the diffraction angle (2θ) = 5 to 12 °.
本発明のジケトピロロピロール顔料組成物は、式(1)で表されるジケトピロロピロール顔料、および式(2)で表されるジケトピロロピロール顔料との質量比が、70:30〜20:80であることを特徴とする。式(1)で表されるジケトピロロピロール顔料の質量比が70質量%を超える場合、コントラストおよび結晶析出抑制効果が十分でない。また、式(1)で表されるジケトピロロピロール顔料の質量比が20質量%未満の場合、明度が十分でない。このとき、ジケトピロロピロール顔料組成物が有するX線回折パターンは、後述するジケトピロロピロール顔料組成物の製造方法を経由しても、式(1)で表されるジケトピロロピロール顔料および式(2)で表されるジケトピロロピロール顔料が有するそれぞれのX線回折パターンを、質量比に応じて重ね合わせたものとなり、本発明の特徴である特定のX線回折パターンを有する混晶にはならず、回折角(2θ)=5〜12°の範囲内に極大ピークを有するものとなる。 The diketopyrrolopyrrole pigment composition of the present invention has a mass ratio of the diketopyrrolopyrrole pigment represented by the formula (1) and the diketopyrrolopyrrole pigment represented by the formula (2) from 70:30 to. It is characterized by being 20:80. When the mass ratio of the diketopyrrolopyrrole pigment represented by the formula (1) exceeds 70% by mass, the contrast and the effect of suppressing crystal precipitation are not sufficient. Further, when the mass ratio of the diketopyrrolopyrrole pigment represented by the formula (1) is less than 20% by mass, the brightness is not sufficient. At this time, the X-ray diffraction pattern of the diketopyrrolopyrrole pigment composition can be obtained by using the diketopyrrolopyrrole pigment represented by the formula (1) and the diketopyrrolopyrrole pigment represented by the formula (1) even through the method for producing the diketopyrrolopyrrole pigment composition described later. Each X-ray diffraction pattern of the diketopyrrolopyrrole pigment represented by the formula (2) is superposed according to the mass ratio, and a mixed crystal having a specific X-ray diffraction pattern, which is a feature of the present invention. However, it has a maximum peak in the range of diffraction angle (2θ) = 5 to 12 °.
すなわち、式(1)で表されるジケトピロロピロール顔料、式(2)で表されるジケトピロロピロール顔料、および一般式(3)で表されるジケトピロロピロール顔料を含有するジケトピロロピロール顔料組成物において、好ましくは後述するジケトピロロピロール顔料組成物の製造工程の中で、式(1)で表されるジケトピロロピロール顔料、および式(2)で表されるジケトピロロピロール顔料との質量比が、70:30〜20:80であるときに、X線回折測定における回折角(2θ)=5〜12°の範囲内に極大ピークを有しない混晶となり、高明度、高コントラストおよび加熱工程における顔料の結晶析出が起こらないジケトピロロピロール顔料組成物を得ることができる。明度を損なわない範囲でさらにコントラスト比を上げるためには、式(1)で表されるジケトピロロピロール顔料、および式(2)で表されるジケトピロロピロール顔料との質量比が、50:50〜20:80であることが好ましい。 That is, a diketo containing a diketopyrrolopyrrole pigment represented by the formula (1), a diketopyrrolopyrrole pigment represented by the formula (2), and a diketopyrrolopyrrole pigment represented by the general formula (3). In the pyrolopyrrolop pigment composition, preferably, in the process of producing the diketopyrrolopyrrole pigment composition described later, the diketopyrrolopyrrole pigment represented by the formula (1) and the diketo represented by the formula (2). When the mass ratio with the pyrrolopyrrolop pigment is 70:30 to 20:80, it becomes a mixed crystal having no maximum peak within the range of the diffraction angle (2θ) = 5 to 12 ° in the X-ray diffraction measurement, and the crystal is high. It is possible to obtain a diketopyrrolopyrrole pigment composition that has high contrast and does not cause crystal precipitation of the pigment in the heating step. In order to further increase the contrast ratio within a range that does not impair the brightness, the mass ratio of the diketopyrrolopyrrole pigment represented by the formula (1) and the diketopyrrolopyrrole pigment represented by the formula (2) is 50. : 50 to 20:80 is preferable.
本発明のジケトピロロピロール顔料組成物は、一般式(3)で表されるジケトピロロピロール顔料の含有量が、ジケトピロロピロール顔料組成物全量に対して、好ましくは1質量%〜15質量%であり、より好ましくは3質量%〜10質量%である。一般式(3)で表されるジケトピロロピロール顔料の含有量が、1質量%以上15質量%以下であると、コントラスト、結晶析出抑制効果および明度がいずれも良好となり好ましい。 In the diketopyrrolopyrrole pigment composition of the present invention, the content of the diketopyrrolopyrrole pigment represented by the general formula (3) is preferably 1% by mass to 15% by mass with respect to the total amount of the diketopyrrolopyrrole pigment composition. It is by mass, more preferably 3% by mass to 10% by mass. When the content of the diketopyrrolopyrrole pigment represented by the general formula (3) is 1% by mass or more and 15% by mass or less, the contrast, the crystal precipitation suppressing effect and the brightness are all good, which is preferable.
本発明のジケトピロロピロール顔料組成物において、式(1)で表されるジケトピロロピロール顔料、式(2)で表されるジケトピロロピロール顔料、および式(3)で表されるジケトピロロピロール顔料の質量比は、HPLC,TOF−MASS、FD−MASS、LC−MASSまたはNMRを用いて分析することができる。あるいは、特開平08−199085号公報に開示されているように、ジケトピロロピロール顔料組成物を、テトラヒドロフラン中で、ジ−tert−ブチルジカーボネートおよび4−ジメチルアミノピリジンと室温撹拌して得られる可溶性のジケトピロロピロール化合物に変換した後に、NMR、MASSまたはLC−MASS等を用いた分析を行ってもよい。あるいは、ピロロピロール環のNH基の水素を、ハロゲン化アルキル等を用いてアルキル基に置換し、可溶性のジケトピロロピロール化合物に変換した後に、上記分析を行ってもよい。 In the diketopyrrolopyrrole pigment composition of the present invention, the diketopyrrolopyrrole pigment represented by the formula (1), the diketopyrrolopyrrole pigment represented by the formula (2), and the diketopyrrolopyrrole pigment represented by the formula (3). The mass ratio of ketopyrrolopyrrole pigments can be analyzed using HPLC, TOF-MASS, FD-MASS, LC-MASS or NMR. Alternatively, as disclosed in Japanese Patent Application Laid-Open No. 08-199085, the diketopyrrolopyrrole pigment composition is obtained by stirring the diketopyrrolopyrrole pigment composition in tetrahydrofuran with di-tert-butyl dicarbonate and 4-dimethylaminopyridine at room temperature. After conversion to a soluble diketopyrrolopyrrole compound, analysis using NMR, MASS, LC-MASS, or the like may be performed. Alternatively, the hydrogen of the NH group of the pyrrolopyrrole ring may be replaced with an alkyl group using an alkyl halide or the like to convert it into a soluble diketopyrrolopyrrole compound, and then the above analysis may be carried out.
(色素誘導体)
本発明のジケトピロロピロール顔料組成物には、顔料結晶成長の抑制、ならびに顔料分散性向上を目的に色素誘導体を使用することができる。本発明に用いられる色素誘導体は、ジケトピロロピロール誘導体、ベンゾイソインドール誘導体、アントラキノン誘導体、ジアントラキノン誘導体、チアジンインジゴ誘導体、アゾ色素誘導体、キノフタロン誘導体、およびキナクリドン誘導体等が挙げられる。色素誘導体の構造として、下記式(5)で表される色素誘導体が挙げられるが、これらに限定されるものではない。
P−Lm 式(5)
[式(5)中、Pは、ジケトピロロピロール残基、ベンゾイソインドール残基、アントラキノン残基、ジアントラキノン残基、チアジンインジゴ残基、アゾ色素残基、キノフタロン残基、またはキナクリドン残基であり、mは、1〜4の整数であり、Lは、それぞれ独立して、−OH;−SO3H、−COOH、これら酸性基の1価〜3価の金属塩、アルキルアンモニウム塩;置換基を有しても良いフタルイミドメチル基;下記式(a)、(b)、(c)、(d)、(e)、または(f)で表される基であり、Xは、−SO2−、−CO−、−CH2−、−CH2NHCOCH2−、−CH2NHSO2CH2−、または直接結合であり、Yは、−NH−、−O−、−S−、または直接結合であり、nは、1〜10の整数であり、R16、R17は、それぞれ独立して、水素原子、置換基を有しても良い炭素数1〜30のアルキル基、置換基を有しても良い炭素数2〜30のアルケニル基、またはR16とR17とが一体となって更なる窒素、酸素、もしくは硫黄原子を含む、置換基を有しても良い複素環であり、R18、R19、R20、R21およびR22は、それぞれ独立して、水素原子、置換基を有しても良い炭素数1〜20のアルキル基、置換基を有しても良い炭素数2〜20のアルケニル基であり、R23は、式(a)、または式(b)で表される置換基であり、R24は、塩素原子、−OH、アルコキシル基、式(a)、または式(b)で表される置換基であり、Zは、−CONH−、−NHCO−、−SO2NH−、または−NHSO2−であり、R25は、水素原子、−NH2、−NHCOCH3、−NHR26、または式(c)で表される置換基であり、ここでR26は、置換基を有して良い炭素数1〜20のアルキル基、置換基を有しても良い炭素数2〜20のアルケニル基である。]
(Dye derivative)
In the diketopyrrolopyrrole pigment composition of the present invention, a pigment derivative can be used for the purpose of suppressing pigment crystal growth and improving pigment dispersibility. Examples of the dye derivative used in the present invention include diketopyrrolopyrrole derivative, benzoisoindole derivative, anthraquinone derivative, dianthraquinone derivative, thiazineindigo derivative, azo dye derivative, quinophthalone derivative, and quinacridone derivative. Examples of the structure of the dye derivative include, but are not limited to, the dye derivative represented by the following formula (5).
P-Lm formula (5)
[In formula (5), P is a diketopyrrolopyrrole residue, a benzoisoindole residue, an anthraquinone residue, a dianthraquinone residue, a thiazine indigo residue, an azo dye residue, a quinophthalone residue, or a quinacridone residue. a group, m is an integer from 1 to 4, L is independently, -OH; -SO 3 H, -COOH , 1 monovalent to trivalent metal salt thereof acidic groups, alkylammonium salt A phthalimidomethyl group which may have a substituent; a group represented by the following formulas (a), (b), (c), (d), (e), or (f), where X is -SO 2 -, - CO -, - CH 2 -, - CH 2 NHCOCH 2 -, - CH 2 NHSO 2 CH 2 -, or a direct bond, Y is, -NH -, - O -, - S- , Or a direct bond, n is an integer of 1 to 10, and R 16 and R 17 are independently hydrogen atoms and alkyl groups having 1 to 30 carbon atoms which may have substituents. An alkenyl group having 2 to 30 carbon atoms which may have a substituent , or a complex which may have a substituent in which R 16 and R 17 are integrated and further contains a nitrogen, oxygen or sulfur atom. It is a ring, and R 18 , R 19 , R 20 , R 21 and R 22 each independently have a hydrogen atom, an alkyl group having 1 to 20 carbon atoms which may have a substituent, and a substituent. It may be an alkenyl group having 2 to 20 carbon atoms, R 23 is a substituent represented by the formula (a) or the formula (b), and R 24 is a chlorine atom, -OH, an alkoxyl group. It is a substituent represented by the formula (a) or the formula (b), Z is -CONH-, -NHCO-, -SO 2 NH-, or -NHSO 2- , and R 25 is a hydrogen atom. , -NH 2 , -NHCOCH 3 , -NHR 26 , or a substituent represented by the formula (c), wherein R 26 is an alkyl group having 1 to 20 carbon atoms which may have a substituent and is substituted. It is an alkenyl group having 2 to 20 carbon atoms which may have a group. ]
1価〜3価の金属としては、ナトリウム、カリウム、マグネシウム、カルシウム、鉄、またはアルミニウム等が挙げられる。また、アルキルアンモニウム塩としては、オクチルアミン、ラウリルアミン、もしくはステアリルアミン等の長鎖モノアルキルアミンのアンモニウム塩、または、パルミチルトリメチルアンモニウム塩、ジラウリルジメチルアンモニウム塩、もしくはジステアリルジメチルアンモニウム塩等の4級アルキルアンモニウム塩が挙げられる。 Examples of the monovalent to trivalent metal include sodium, potassium, magnesium, calcium, iron, aluminum and the like. Examples of the alkylammonium salt include ammonium salts of long-chain monoalkylamines such as octylamine, laurylamine, and stearylamine, or palmityltrimethylammonium salts, dilauryldimethylammonium salts, distearyldimethylammonium salts, and the like. A quaternary alkylammonium salt can be mentioned.
置換基を有しても良いフタルイミドメチル基、置換基を有しても良いアルキル基、置換基を有しても良いアルケニル基、または置換基を有しても良い複素環の置換基としては、ハロゲン原子、ニトロ基、シアノ基、カルバモイル基、N-置換カルバモイル基、スルファモイル基、N-置換スルファモイル基、炭素数1〜20のアルコキシル基、炭素数1〜20のアルキルチオ基等が挙げられるが、これらに限定されるものではない。 As a substituent of a phthalimidomethyl group which may have a substituent, an alkyl group which may have a substituent, an alkenyl group which may have a substituent, or a heterocyclic which may have a substituent. , Halogen atom, nitro group, cyano group, carbamoyl group, N-substituted carbamoyl group, sulfamoyl group, N-substituted sulfamoyl group, alkoxyl group having 1 to 20 carbon atoms, alkylthio group having 1 to 20 carbon atoms and the like. , Not limited to these.
色素誘導体は、硫酸もしくは発煙硫酸中で加熱することによるスルホン化反応、硫酸中、N−ヒドロキシメチルフタルイミドと脱水縮合させるフタルイミドメチル化反応、クロルスルホン酸と塩化チオニルを用いてクロルスルホン化した後、ジメチルアミノプロピルアミン等のアミン成分を反応させるスルホンアミド化反応等の公知の製法により合成される。 The dye derivative is sulfonated by heating in sulfuric acid or fuming sulfuric acid, phthalimide methylation reaction by dehydration condensation with N-hydroxymethylphthalimide in sulfuric acid, chlorsulfonated with chlorosulfonic acid and thionyl chloride, and then chlorsulfonated. It is synthesized by a known production method such as a sulfonamide reaction in which an amine component such as dimethylaminopropylamine is reacted.
上記式(a)、式(b)、および式(c)で表される置換基を形成するために使用されるアミン成分としては、例えば、ジメチルアミン、ジエチルアミン、メチルエチルアミン、N,N−エチルイソプロピルアミン、N,N−エチルプロピルアミン、N,N−メチルブチルアミン、N,N−メチルイソブチルアミン、N,N−ブチルエチルアミン、N,N−tert−ブチルエチルアミン、ジイソプロピルアミン、ジプロピルアミン、N,Nsec−ブチルプロピルアミン、ジブチルアミン、ジ−sec−ブチルアミン、ジイソブチルアミン、N,N−イソブチル−sec−ブチルアミン、ジアミルアミン、ジイソアミルアミン、ジヘキシルアミン、ジシクロヘキシルアミン、ジ(2−エチルへキシル)アミン、ジオクチルアミン、N,N−メチルオクタデシルアミン、ジデシルアミン、ジアリルアミン、N,N−エチル−1,2−ジメチルプロピルアミン、N,N−メチルヘキシルアミン、ジオレイルアミン、ジステアリルアミン、N,N−ジメチルアミノメチルアミン、N,N−ジメチルアミノエチルアミン、N,N−ジメチルアミノアミルアミン、N,N−ジメチルアミノブチルアミン、N,N−ジエチルアミノエチルアミン、N,N−ジエチルアミノプロピルアミン、N,N−ジエチルアミノヘキシルアミン、N,N−ジエチルアミノブチルアミン、N,N−ジエチルアミノペンチルアミン、N,N−ジプロピルアミノブチルアミン、N,N−ジブチルアミノプロピルアミン、N,N−ジブチルアミノエチルアミン、N,N−ジブチルアミノブチルアミン、N,N−ジイソブチルアミノペンチルアミン、N,N−メチルーラウリルアミノプロピルアミン、N,N−エチルーヘキシルアミノエチルアミン、N,N−ジステアリルアミノエチルアミン、N,N−ジオレイルアミノエチルアミン、N,N−ジステアリルアミノブチルアミン、ピペリジン、2−ピペコリン、3−ピペコリン、4−ピペコリン、2,4−ルペチジ ン、2,6−ルペチジン、3,5−ルペチジン、3−ピペリジンメタノール、ピペコリン酸、イソニペコチン酸、イソニペコチン酸メチル、イソニペコチン酸エチル、2−ピペリジンエタノール、ピロリジン、3−ヒドロキシピロリジン、N−アミノエチルピペリジン、N−アミノエチル−4−ピペコリン、N−アミノエ チルモルホリン、N−アミノプロピルピペリジン、N−アミノプロピル−2−ピペコリン、N−アミノプロピル−4−ピペコリン、N−アミノプロピルモルホリン、N−メチルピペラジン、N−ブチルピペラジン、N−メチルホモピペラジン、1−シクロペンチルピペラジン、1−アミノ−4−メチルピペラジン、1−シクロペンチルピペラジン等が挙げられるが、これらに限定されるものではない。 Examples of the amine component used to form the substituent represented by the above formula (a), formula (b), and formula (c) include dimethylamine, diethylamine, methylethylamine, N, N-ethyl. Isopropylamine, N, N-ethylpropylamine, N, N-methylbutylamine, N, N-methylisobutylamine, N, N-butylethylamine, N, N-tert-butylethylamine, diisopropylamine, dipropylamine, N , Nsec-butylpropylamine, dibutylamine, di-sec-butylamine, diisobutylamine, N, N-isobutyl-sec-butylamine, diamylamine, diisoamylamine, dihexylamine, dicyclohexylamine, di (2-ethylhexyl) amine , Dioctylamine, N, N-methyloctadecylamine, didecylamine, diallylamine, N, N-ethyl-1,2-dimethylpropylamine, N, N-methylhexylamine, dioleylamine, distearylamine, N, N-dimethyl Aminomethylamine, N, N-dimethylaminoethylamine, N, N-dimethylaminoamylamine, N, N-dimethylaminobutylamine, N, N-diethylaminoethylamine, N, N-diethylaminopropylamine, N, N-diethylaminohexyl Amine, N, N-diethylaminobutylamine, N, N-diethylaminopentylamine, N, N-dipropylaminobutylamine, N, N-dibutylaminopropylamine, N, N-dibutylaminoethylamine, N, N-dibutylaminobutylamine , N, N-diisobutylaminopentylamine, N, N-methyl-laurylaminopropylamine, N, N-ethyl-hexylaminoethylamine, N, N-distearylaminoethylamine, N, N-diorailaminoethylamine, N , N-Distearylaminobutylamine, piperidine, 2-pipecholine, 3-pipecholine, 4-pipecholine, 2,4-lupetidine, 2,6-lupetidine, 3,5-lupetidine, 3-piperidin methanol, pipecoronic acid, isonipecotin Acid, methyl isonipecotate, ethyl isonipecotate, 2-piperidinethanol, pyrrolidine, 3-hydroxypyrrolidin, N-aminoethylpiperidin, N-aminoethyl-4-pipecholine, N-aminoethylmorpholin, N-aminopropylpiperidin, N -Aminopropyl -2-Pipecholine, N-aminopropyl-4-pipecholine, N-aminopropylmorpholin, N-methylpiperazine, N-butylpiperazine, N-methylhomopiperazin, 1-cyclopentylpiperazin, 1-amino-4-methylpiperazine, Examples thereof include, but are not limited to, 1-cyclopentylpiperazin.
また、アゾ色素に置換基を導入する場合は、置換基をあらかじめジアゾ成分またはカップリング成分に導入し、その後カップリング反応を行うことによってアゾ色素誘導体を製造することもできる。 When a substituent is introduced into the azo dye, the azo dye derivative can also be produced by introducing the substituent into the diazo component or the coupling component in advance and then carrying out a coupling reaction.
色素誘導体の使用法は、ジケトピロロピロール顔料を顔料担体中に分散するときに顔料と混合する方法のほかに、顔料製造時に水または有機溶剤中で混合処理する方法、溶解析出時に共溶解共析出させる方法、湿式混練時に添加する方法が挙げられる。色素誘導体を顔料製造時に水または有機溶剤中で混合処理する方法、溶解析出時に共析出させる方法、湿式混練時に添加する方法は、ジケトピロロピロール顔料の結晶成長を抑制する効果を発現するが、結晶成長を抑制する効果を発揮するためには、色素誘導体がジケトピロロピロール顔料の表面に効率よく吸着し、簡単に脱着しないことが求められる。このため、色素誘導体の構造は、用いる顔料と類似の化学構造を部分的に有するものとされる場合が多い。このような理由から、ジケトピロロピロール顔料を製造する場合には、一般的には、ジケトピロロピロール構造、チアジンインジゴ構造、ベンゾイソインドール構造、またはキナクリドン構造を有する色素誘導体が効果的である。 Diketopyrrolopyrrole pigments can be used in addition to the method of mixing with the pigment when dispersing the diketopyrrolopyrrole pigment in the pigment carrier, the method of mixing in water or an organic solvent during pigment production, and the co-dissolving during dissolution and precipitation. Examples thereof include a method of precipitating and a method of adding during wet kneading. The method of mixing the pigment derivative in water or an organic solvent at the time of pigment production, the method of co-precipitating at the time of dissolution precipitation, and the method of adding at the time of wet kneading exhibit the effect of suppressing the crystal growth of the diketopyrrolopyrrole pigment. In order to exert the effect of suppressing crystal growth, it is required that the dye derivative is efficiently adsorbed on the surface of the diketopyrrolopyrrole pigment and is not easily desorbed. For this reason, the structure of the dye derivative is often considered to have a partial chemical structure similar to that of the pigment used. For this reason, when producing a diketopyrrolopyrrole pigment, a dye derivative having a diketopyrrolopyrrole structure, a thiazine indigo structure, a benzoisoindole structure, or a quinacridone structure is generally effective. be.
また、色素誘導体を使用する場合、ジケトピロロピロール顔料の色調を極力損なわないことが必要とされる。色相の観点から、黄色、橙色、赤色を呈するジケトピロロピロール誘導体、ベンゾイソインドール誘導体、チアジンインジゴ誘導体、アゾ色素誘導体、またはキノフタロン誘導体の使用が好ましい。 Further, when a dye derivative is used, it is necessary that the color tone of the diketopyrrolopyrrole pigment is not impaired as much as possible. From the viewpoint of hue, it is preferable to use a diketopyrrolopyrrole derivative, a benzoisoindole derivative, a thiazineindigo derivative, an azo dye derivative, or a quinophthalone derivative which are yellow, orange, or red.
色素誘導体の配合量は、顔料組成物の全量を基準(100質量%)として、0.5〜40質量%の範囲であることが好ましい。より好ましくは、3〜35質量%の範囲である。0.5質量%以下の場合は、結晶成長抑制効果が十分でなく、40質量%以上の場合はジケトピロロピロール顔料の良好な色調を損なってしまうためである。 The blending amount of the dye derivative is preferably in the range of 0.5 to 40% by mass based on the total amount of the pigment composition (100% by mass). More preferably, it is in the range of 3 to 35% by mass. If it is 0.5% by mass or less, the effect of suppressing crystal growth is not sufficient, and if it is 40% by mass or more, the good color tone of the diketopyrrolopyrrole pigment is impaired.
以下、本発明に用いられる色素誘導体の具体例を記載するが、これらに限定されるものではない。 Specific examples of the dye derivative used in the present invention will be described below, but the present invention is not limited thereto.
(ジケトピロロピロール誘導体の具体例)
ジケトピロロピロール誘導体としては、具体的には、下記式(6)または式(7)で表される化合物を用いることができるが、これらに限定されるものではない。
(Specific example of diketopyrrolopyrrole derivative)
As the diketopyrrolopyrrole derivative, specifically, a compound represented by the following formula (6) or formula (7) can be used, but the diketopyrrolopyrrole derivative is not limited thereto.
(ベンゾイソインドール誘導体の具体例)
ベンゾイソインドール誘導体としては、具体的には、下記式(8)で表される化合物を用いることができるが、これらに限定されるものではない。
(Specific example of benzoisoindole derivative)
Specifically, as the benzoisoindole derivative, a compound represented by the following formula (8) can be used, but the benzoisoindole derivative is not limited thereto.
(アントラキノン誘導体の具体例)
アントラキノン誘導体としては、具体的には、下記式(9)で表される化合物を用いることができるが、これらに限定されるものではない。
(Specific examples of anthraquinone derivatives)
Specifically, as the anthraquinone derivative, a compound represented by the following formula (9) can be used, but the anthraquinone derivative is not limited thereto.
(ジアントラキノン誘導体の具体例)
ジアントラキノン誘導体としては、具体的には、下記式(10)で表される化合物を用いることができるが、これらに限定されるものではない。
(Specific example of dianthraquinone derivative)
Specifically, as the dianthraquinone derivative, a compound represented by the following formula (10) can be used, but the dianthraquinone derivative is not limited thereto.
(チアジンインジゴ誘導体の具体例)
チアジンインジゴ誘導体としては、具体的には、下記式(11)で表される化合物を用いることができるが、これらに限定されるものではない。
(Specific example of cheerleader indigo derivative)
Specifically, as the thiazine indigo derivative, a compound represented by the following formula (11) can be used, but the present invention is not limited thereto.
(アゾ色素誘導体の具体例)
アゾ色素誘導体としては、具体的には、下記式(12)、式(13)、または式(14)で表される化合物を用いることができるが、これらに限定されるものではない。
(Specific example of azo dye derivative)
Specifically, as the azo dye derivative, a compound represented by the following formula (12), formula (13), or formula (14) can be used, but the azo dye derivative is not limited thereto.
(キノフタロン誘導体の具体例)
キノフタロン誘導体としては、具体的には、下記式(15−1)〜式(15−17)で表される化合物を用いることができるが、これらに限定されるものではない。
(Specific example of quinophthalone derivative)
Specifically, as the quinophthalone derivative, compounds represented by the following formulas (15-1) to (15-17) can be used, but the quinophthalone derivative is not limited thereto.
(キナクリドン誘導体の具体例)
キナクリドン誘導体としては、具体的には、下記式(16)で表される化合物を用いることができるが、これらに限定されるものではない。
(Specific example of quinacridone derivative)
Specifically, as the quinacridone derivative, a compound represented by the following formula (16) can be used, but the derivative is not limited thereto.
<ジケトピロロピロール顔料組成物の製造方法>
本発明のジケトピロロピロール顔料組成物は、公知の顔料化工程(コンディショニング、またはフィニッシング工程とも称される)を行う際に、式(1)で表されるジケトピロロピロール顔料、式(2)で表されるジケトピロロピロール顔料、および式(3)で表されるジケトピロロピロール顔料を共存させることにより得ることができる。または、本発明のジケトピロロピロール顔料組成物は、ジケトピロロピロール顔料を製造するコハク酸エステル合成法の過程の中で、ジケトピロロピロール化合物のアルカリ金属塩をプロトン化して顔料粒子を析出させる工程において、式(1)〜式(3)で表されるジケトピロロピロール顔料の金属塩を混合することによっても得ることができる。例えば、式(1)で表されるジケトピロロピロール顔料をコハク酸エステル合成法で製造する過程で得られる式(1)で表されるジケトピロロピロール顔料の金属塩に対し、別途調整した式(2)で表されるジケトピロロピロール顔料の金属塩および式(3)で表されるジケトピロロピロール顔料の金属塩を混合し、得られた混合液に対して、水、アルコール、酸等を用いてプロトン化することにより、混晶となった本発明のジケトピロロピロール顔料組成物を得ることができる。この時、得られるジケトピロロピロール顔料組成物の含水ケーキもしくは乾燥品に対し、さらに顔料化工程を加えてもよい。
<Manufacturing method of diketopyrrolopyrrole pigment composition>
The diketopyrrolopyrrole pigment composition of the present invention is a diketopyrrolopyrrole pigment represented by the formula (1) and the formula (2) when a known pigmentation step (also referred to as a conditioning or finishing step) is performed. ) And the diketopyrrolopyrrole pigment represented by the formula (3) coexist. Alternatively, the diketopyrrolopyrrole pigment composition of the present invention protonates an alkali metal salt of a diketopyrrolopyrrole compound to precipitate pigment particles in the process of succinic acid ester synthesis method for producing a diketopyrrolopyrrole pigment. It can also be obtained by mixing the metal salts of the diketopyrrolopyrrole pigments represented by the formulas (1) to (3) in the step of making the pigment. For example, the metal salt of the diketopyrrolopyrrole pigment represented by the formula (1) obtained in the process of producing the diketopyrrolopyrrole pigment represented by the formula (1) by the succinate synthesis method was separately adjusted. The metal salt of the diketopyrrolopyrrole pigment represented by the formula (2) and the metal salt of the diketopyrrolopyrrole pigment represented by the formula (3) are mixed, and water, alcohol, and water, alcohol, and the like are added to the obtained mixed solution. The diketopyrrolopyrrole pigment composition of the present invention in mixed crystals can be obtained by protonation with an acid or the like. At this time, a pigmentation step may be further added to the water-containing cake or dried product of the obtained diketopyrrolopyrrole pigment composition.
公知の顔料化工程としては、顔料に水溶性無機塩と水溶性有機溶剤とを加えて混練するソルトミリング処理、顔料を有機溶剤存在下で加熱撹拌する溶剤加熱処理、および顔料を良溶媒に溶解させた後に貧溶媒によって再析出させる溶解析出処理等が挙げられる。本発明のジケトピロロピロール顔料組成物においては、ソルトミリング処理または溶解析出処理を行うことが好ましく、ソルトミリング処理を行うことがより好ましい。 Known pigmentation steps include salt milling treatment in which a water-soluble inorganic salt and a water-soluble organic solvent are added to the pigment and kneaded, solvent heat treatment in which the pigment is heated and stirred in the presence of the organic solvent, and dissolution of the pigment in a good solvent. Examples thereof include a dissolution precipitation treatment in which the mixture is reprecipitated with a poor solvent. In the diketopyrrolopyrrole pigment composition of the present invention, it is preferable to carry out a salt milling treatment or a dissolution precipitation treatment, and it is more preferable to carry out a salt milling treatment.
ソルトミリング処理とは、顔料と水溶性無機塩と水溶性有機溶剤との混合物を、ニーダー、トリミックス、2本ロールミル、3本ロールミル、ボールミル、アトライター、サンドミル等の混練機を用いて、加熱しながら機械的に混練した後、水洗により水溶性無機塩と水溶性有機溶剤を除去する処理である。水溶性無機塩は、破砕助剤として働くものであり、ソルトミリング時に無機塩の硬度の高さを利用して顔料が破砕され、それにより活性面が生じて、結晶成長が起こると考えられている。従って、混練時は顔料の破砕と結晶成長が同時に起こり、混練条件により得られる顔料の一次粒子径が異なる。 Salt milling treatment involves heating a mixture of a pigment, a water-soluble inorganic salt, and a water-soluble organic solvent using a kneader such as a kneader, a trimix, a 2-roll mill, a 3-roll mill, a ball mill, an attritor, or a sand mill. This is a process in which the water-soluble inorganic salt and the water-soluble organic solvent are removed by washing with water after mechanically kneading. The water-soluble inorganic salt acts as a crushing aid, and it is considered that the pigment is crushed by utilizing the high hardness of the inorganic salt during salt milling, which causes an active surface and crystal growth. There is. Therefore, during kneading, crushing of the pigment and crystal growth occur at the same time, and the primary particle size of the pigment obtained differs depending on the kneading conditions.
加熱により結晶成長を促進するには、加熱温度が35〜150℃であることが好ましい。加熱温度が35℃未満の場合は、結晶成長が十分に起こらず、顔料粒子の形状が無定形に近くなるため好ましくない。一方、加熱温度が150℃を超える場合は、結晶成長が進み過ぎ、顔料の一次粒子径が大きくなるため、カラーフィルタ用着色剤としては好ましくない。また、ソルトミリング処理の混練時間は、ソルトミリング処理顔料の一次粒子の粒度分布とソルトミリング処理に要する費用のバランスの点から、2〜24時間であることが好ましい。 In order to promote crystal growth by heating, the heating temperature is preferably 35 to 150 ° C. If the heating temperature is less than 35 ° C., crystal growth does not occur sufficiently and the shape of the pigment particles becomes close to amorphous, which is not preferable. On the other hand, when the heating temperature exceeds 150 ° C., crystal growth proceeds too much and the primary particle size of the pigment becomes large, which is not preferable as a colorant for a color filter. The kneading time of the salt milling treatment is preferably 2 to 24 hours from the viewpoint of the balance between the particle size distribution of the primary particles of the salt milling treatment pigment and the cost required for the salt milling treatment.
顔料をソルトミリング処理する際の条件を最適化することにより、一次粒子径が非常に微細であり、また分布の幅が狭く、シャープな粒度分布を持つ顔料を得ることができる。 By optimizing the conditions for the salt milling treatment of the pigment, it is possible to obtain a pigment having a very fine primary particle size, a narrow distribution width, and a sharp particle size distribution.
また、ソルトミリング処理に用いる水溶性無機塩としては、塩化ナトリウム、塩化バリウム、塩化カリウム、硫酸ナトリウム等を用いることができるが、価格の点から塩化ナトリウム(食塩)を用いるのが好ましい。水溶性無機塩は、処理効率と生産効率の両面から、顔料組成物の全量を基準(100質量%)として、50〜2000質量%用いることが好ましく、300〜1200質量%用いることがより好ましい。 Further, as the water-soluble inorganic salt used for the salt milling treatment, sodium chloride, barium chloride, potassium chloride, sodium sulfate and the like can be used, but sodium chloride (salt) is preferably used from the viewpoint of price. From the viewpoint of both treatment efficiency and production efficiency, the water-soluble inorganic salt is preferably used in an amount of 50 to 2000% by mass, more preferably 300 to 1200% by mass, based on the total amount of the pigment composition (100% by mass).
また水溶性有機溶剤は、顔料および水溶性無機塩を湿潤する働きをするものであり、水に溶解(混和)し、かつ用いる無機塩を実質的に溶解しないものであれば特に限定されない。ただし、ソルトミリング時に温度が上昇し、溶剤が蒸発し易い状態になるため、安全性の点から、沸点120℃以上の高沸点溶剤が好ましい。 The water-soluble organic solvent has a function of wetting the pigment and the water-soluble inorganic salt, and is not particularly limited as long as it dissolves (mixes) in water and does not substantially dissolve the inorganic salt used. However, since the temperature rises during salt milling and the solvent easily evaporates, a high boiling point solvent having a boiling point of 120 ° C. or higher is preferable from the viewpoint of safety.
例えば、2−メトキシエタノール、2−ブトキシエタノール、2−(イソペンチルオキシ)エタノール、2−(ヘキシルオキシ)エタノール、ジエチレングリコール、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノブチルエーテル、トリエチレングリコール、トリエチレングリコールモノメチルエーテル、液状のポリエチレングリコール、1−メトキシ−2−プロパノール、1−エトキシ−2−プロパノール、ジプロピレングリコール、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールモノエチルエーテル、液状のポリプロピレングリコール等が用いられる。水溶性有機溶剤は、顔料組成物100質量部に対して、5〜1000質量部用いることが好ましく、50〜500質量部用いることがより好ましい。 For example, 2-methoxyethanol, 2-butoxyethanol, 2- (isopentyloxy) ethanol, 2- (hexyloxy) ethanol, diethylene glycol, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, triethylene glycol, triethylene glycol monomethyl ether, Liquid polyethylene glycol, 1-methoxy-2-propanol, 1-ethoxy-2-propanol, dipropylene glycol, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, liquid polypropylene glycol and the like are used. The water-soluble organic solvent is preferably used in an amount of 5 to 1000 parts by mass, more preferably 50 to 500 parts by mass, based on 100 parts by mass of the pigment composition.
ソルトミリング処理する際には、混練効率を向上させるために前述の色素誘導体を併用してもよく、顔料の微細化および整粒化に非常に有効である。本発明のジケトピロロピロール顔料組成物の微細化においては、上記色素誘導体を使用することが好ましいが、これらに限定されるものではない。色素誘導体の使用量は、色調に影響を与えない程度、すなわち顔料組成物の全量を基準(100質量%)として、0.5〜40質量%の範囲であることが好ましい。 In the salt milling treatment, the above-mentioned dye derivative may be used in combination in order to improve the kneading efficiency, which is very effective for finer pigmentation and sizing. In the miniaturization of the diketopyrrolopyrrole pigment composition of the present invention, it is preferable to use the above-mentioned dye derivative, but the present invention is not limited thereto. The amount of the dye derivative used is preferably in the range of 0.5 to 40% by mass based on the extent that it does not affect the color tone, that is, the total amount of the pigment composition (100% by mass).
また、ソルトミリング処理する際には、必要に応じて樹脂を添加してもよい。用いられる樹脂の種類は溶解析出の際と同様、特に限定されず、天然樹脂、変性天然樹脂、合成樹脂、天然樹脂で変性された合成樹脂等を用いることができる。用いられる樹脂は、室温で固体であり、水不溶性であることが好ましく、かつ上記有機溶剤に一部可溶であることがさらに好ましい。樹脂の使用量は、顔料組成物100質量部に対して5〜200質量部の範囲であることが好ましい。 Further, in the salt milling treatment, a resin may be added if necessary. The type of resin used is not particularly limited as in the case of dissolution and precipitation, and natural resin, modified natural resin, synthetic resin, synthetic resin modified with natural resin and the like can be used. The resin used is preferably solid at room temperature, water-insoluble, and more preferably partially soluble in the organic solvent. The amount of the resin used is preferably in the range of 5 to 200 parts by mass with respect to 100 parts by mass of the pigment composition.
また、ソルトミリング処理する際には、必要に応じて樹脂型分散剤および/または界面活性剤等の添加剤を含有してもよい。添加剤の種類は特に限定されないが、後述する樹脂型分散剤および/または界面活性剤が好ましく用いられる。樹脂型分散剤、界面活性剤を添加する際の使用量は、顔料組成物100質量部とし、好ましくは0.1〜55量部、さらに好ましくは0.1〜45質量部である。 Further, in the salt milling treatment, an additive such as a resin type dispersant and / or a surfactant may be contained if necessary. The type of additive is not particularly limited, but a resin-type dispersant and / or a surfactant, which will be described later, are preferably used. The amount used when adding the resin-type dispersant and the surfactant is 100 parts by mass, preferably 0.1 to 55 parts by mass, and more preferably 0.1 to 45 parts by mass.
溶解析出処理とは、顔料を良溶媒によって一旦溶解させ、多量の貧溶媒で希釈して再析出させた後、溶媒を濾別または留去する処理である。 The dissolution precipitation treatment is a treatment in which the pigment is once dissolved in a good solvent, diluted with a large amount of a poor solvent, reprecipitated, and then the solvent is separated or distilled off.
ここで良溶媒としては、ジケトピロロピロール顔料組成物を溶解できるものであれば特に限定されないが、無機酸(硫酸、発煙硫酸、クロロスルホン酸、塩酸、燐酸等)やその水溶液、有機酸(ジクロロ酢酸、メタンスルホン酸等)、無機塩基(水酸化ナトリウム、水酸化カリウム、水酸化カルシウム等)やその水溶液、有機塩基(トリエチルアミン、ジアザビシクロウンデセン、ナトリウムメトキシド等)、アルコール系溶媒(メタノール、n−プロパノール、tert−アミルアルコール等)、ケトン系溶媒(メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等)、エーテル系溶媒(テトラヒドロフラン、プロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート等)、スルホキシド系溶媒(ジメチルスルホキシド、ヘキサメチレンスルホキシド、スルホラン等)、エステル系溶媒(酢酸エチル、酢酸−n−ブチル、乳酸エチル等)、アミド系溶媒(N,N−ジメチルホルムアミド、1−メチル−2−ピロリドン等)、芳香族炭化水素系溶媒(トルエン、キシレン等)、脂肪族炭化水素系溶媒(オクタン等)、ニトリル系溶媒(アセトニトリル等)、ハロゲン系溶媒(四塩化炭素、ジクロロメタン等)、イオン性液体(1−エチル−3−メチルイミダゾリウムテトラフルオロボレート等)、二硫化炭素溶媒、またはこれらの混合物などが挙げられる。良溶媒の使用量は、ジケトピロロピロール顔料組成物を溶解できる量であれば特に限定されないが、工業的な経済性の点から、顔料組成物の全量を基準(100質量%)として、100〜5000質量%であることが好ましく、500〜3000質量%であることがより好ましい。 Here, the good solvent is not particularly limited as long as it can dissolve the diketopyrrolopyrrole pigment composition, but is an inorganic acid (sulfuric acid, fuming sulfuric acid, chlorosulfonic acid, hydrochloric acid, phosphoric acid, etc.), an aqueous solution thereof, and an organic acid (sulfuric acid, fuming sulfuric acid, chlorosulfonic acid, etc.), and an organic acid (sulfuric acid, fuming sulfuric acid, chlorosulfonic acid, etc.). Dichloroacetic acid, methanesulfonic acid, etc.), inorganic bases (sodium hydroxide, potassium hydroxide, calcium hydroxide, etc.) and their aqueous solutions, organic bases (triethylamine, diazabicycloundecene, sodium methoxydo, etc.), alcohol solvents (sodium methoxydo, etc.) Methanol, n-propanol, tert-amyl alcohol, etc.), ketone solvents (methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, etc.), ether solvents (tetrahydrofuran, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, etc.), sulfoxide solvents (tetraxide solvents, etc.) Dimethyl sulfoxide, hexamethylene sulfoxide, sulfolane, etc.), ester solvents (ethyl acetate, n-butyl acetate, ethyl lactate, etc.), amide solvents (N, N-dimethylformamide, 1-methyl-2-pyrrolidone, etc.), Aromatic hydrocarbon solvents (toluene, xylene, etc.), aliphatic hydrocarbon solvents (octane, etc.), nitrile solvents (acetriform, etc.), halogen-based solvents (carbon tetrachloride, dichloromethane, etc.), ionic liquids (1- Ethyl-3-methylimidazolium tetrafluoroborate, etc.), carbon disulfide solvent, or a mixture thereof. The amount of the good solvent used is not particularly limited as long as it can dissolve the diketopyrrolopyrrole pigment composition, but from the viewpoint of industrial economy, 100 is used based on the total amount of the pigment composition (100% by mass). It is preferably ~ 5000% by mass, and more preferably 500 to 3000% by mass.
顔料組成物を溶解させるときの温度は、−10〜200℃が好ましく、−10〜130℃がより好ましく、−10〜100℃がさらに好ましい。 The temperature at which the pigment composition is dissolved is preferably -10 to 200 ° C, more preferably -10 to 130 ° C, still more preferably -10 to 100 ° C.
貧溶媒としては、良溶媒に溶解させたジケトピロロピロール顔料組成物を含む溶液と混合させた際に、ジケトピロロピロール顔料組成物が析出するものであれば特に限定されないが、水系溶媒(水、塩酸、水酸化ナトリウム水溶液等)などが好適に挙げられる。貧溶媒の使用量は、工業的な経済性の点から、ジケトピロロピロール顔料組成物を含む溶液100質量部に対し、50〜5000質量部であることが好ましく、100〜3000質量部であることがより好ましい。 The poor solvent is not particularly limited as long as it precipitates the diketopyrrolopyrrole pigment composition when mixed with a solution containing the diketopyrrolopyrrole pigment composition dissolved in a good solvent, but is not particularly limited. Water, hydrochloric acid, aqueous sodium hydroxide solution, etc.) are preferable. The amount of the poor solvent used is preferably 50 to 5000 parts by mass and 100 to 3000 parts by mass with respect to 100 parts by mass of the solution containing the diketopyrrolopyrrole pigment composition from the viewpoint of industrial economy. Is more preferable.
析出させるときの温度は、−10〜150℃が好ましく、−5〜130℃がより好ましく、0〜100℃がさらに好ましい。 The temperature at the time of precipitation is preferably −10 to 150 ° C., more preferably −5 to 130 ° C., and even more preferably 0 to 100 ° C.
顔料を溶解析出処理する際の条件を最適化することにより、一次粒子径が非常に微細であり、また分布の幅が狭く、シャープな粒度分布を持つ顔料を得ることができる。 By optimizing the conditions for the dissolution and precipitation treatment of the pigment, it is possible to obtain a pigment having a very fine primary particle size, a narrow distribution width, and a sharp particle size distribution.
また、溶解析出を実施する際には、適宜、色素誘導体を併用してもよく、顔料の微細化(微粒子化)や整粒化に有効である。本発明のジケトピロロピロール顔料組成物の微細化においては、上記色素誘導体を使用することが好ましいが、これらに限定されるものではない。色素誘導体の使用量は、色調に影響を与えない程度、すなわち顔料組成物の全量を基準(100質量%)として、0.5〜40質量%の範囲であることが好ましい。 Further, when carrying out dissolution precipitation, a dye derivative may be used in combination as appropriate, which is effective for finer pigmentation (fine particle size) and sizing. In the miniaturization of the diketopyrrolopyrrole pigment composition of the present invention, it is preferable to use the above-mentioned dye derivative, but the present invention is not limited thereto. The amount of the dye derivative used is preferably in the range of 0.5 to 40% by mass based on the extent that it does not affect the color tone, that is, the total amount of the pigment composition (100% by mass).
また、溶解析出を実施する際には、必要に応じて樹脂を添加してもよい。用いられる樹脂の種類は特に限定されず、天然樹脂、変性天然樹脂、合成樹脂、天然樹脂で変性された合成樹脂等を用いることができる。用いられる樹脂は、室温で固体であり、水不溶性であることが好ましく、かつ上記有機溶剤に一部可溶であることがさらに好ましい。樹脂の使用量は、顔料組成物100質量部に対して5〜200質量部の範囲であることが好ましい。 Further, when carrying out dissolution precipitation, a resin may be added if necessary. The type of resin used is not particularly limited, and a natural resin, a modified natural resin, a synthetic resin, a synthetic resin modified with a natural resin, or the like can be used. The resin used is preferably solid at room temperature, water-insoluble, and more preferably partially soluble in the organic solvent. The amount of the resin used is preferably in the range of 5 to 200 parts by mass with respect to 100 parts by mass of the pigment composition.
また、溶解析出を実施する際には、必要に応じて樹脂型分散剤および/または界面活性剤等の添加剤を含有してもよい。添加剤の種類は特に限定されないが、後述する樹脂型分散剤および/または界面活性剤が好ましく用いられる。樹脂型分散剤、界面活性剤を添加する際の使用量は、顔料組成物100質量部とし、好ましくは0.1〜55質量部、さらに好ましくは0.1〜45質量部である。 Further, when carrying out dissolution precipitation, an additive such as a resin-type dispersant and / or a surfactant may be contained, if necessary. The type of additive is not particularly limited, but a resin-type dispersant and / or a surfactant, which will be described later, are preferably used. The amount used when adding the resin-type dispersant and the surfactant is 100 parts by mass, preferably 0.1 to 55 parts by mass, and more preferably 0.1 to 45 parts by mass.
本発明のジケトピロロピロール顔料組成物は、バインダー樹脂および有機溶剤と併用することにより、着色組成物として使用することができる。また、本発明のジケトピロロピロール顔料組成物以外の着色剤を併用しても良い。 The diketopyrrolopyrrole pigment composition of the present invention can be used as a coloring composition by using it in combination with a binder resin and an organic solvent. Further, a colorant other than the diketopyrrolopyrrole pigment composition of the present invention may be used in combination.
<その他着色剤>
本発明の着色組成物は、色度を調製するため等に、本発明のジケトピロロピロール顔料組成物以外の顔料や染料等のその他着色剤を併用してもよい。以下に、その他着色剤の具体例を示す。
<Other colorants>
The coloring composition of the present invention may be used in combination with other coloring agents such as pigments and dyes other than the diketopyrrolopyrrole pigment composition of the present invention in order to adjust the chromaticity. Specific examples of other colorants are shown below.
例えば、C.I.ピグメント レッド 7、14、41、48:1、48:2、48:3、48:4、57:1、81、81:1、81:2、81:3、81:4、122、146、168、169、176、177、178、179、184、185、187、200、202、208、210、242、246、254、255、264、270、272、273、274,276、277、278、279、280、281、282、283、284、285、286、または287等の赤色顔料を挙げることができる。赤色染料としては、キサンテン系、アゾ系(ピリドン系、バルビツール酸系、金属錯体系など)、ジスアゾ系、アントラキノン系などが挙げられる。具体的には、C.I.アシッド レッド 52、87、92、289、338などのキサンテン系酸性染料の造塩化合物等が挙げられる。 For example, C.I. I. Pigment Red 7, 14, 41, 48: 1, 48: 2, 48: 3, 48: 4, 57: 1, 81, 81: 1, 81: 2, 81: 3, 81: 4, 122, 146, 168, 169, 176, 177, 178, 179, 184, 185, 187, 200, 202, 208, 210, 242, 246, 254, 255, 264, 270, 272, 273, 274, 276, 277, 278, Red pigments such as 279, 280, 281, 282, 283, 284, 285, 286, or 287 can be mentioned. Examples of the red dye include xanthene type, azo type (pyridone type, barbituric acid type, metal complex type, etc.), disazo type, anthraquinone type and the like. Specifically, C.I. I. Examples thereof include salt-forming compounds of xanthene-based acid dyes such as Acid Red 52, 87, 92, 289, and 338.
また、C.I.ピグメント オレンジ 43、71、または73等の橙色顔料および/またはC.I.ピグメント イエロー 1、2、3、4、5、6、10、12、13、14、15、16、17、18、24、31、32、34、35、35:1、36、36:1、37、37:1、40、42、43、53、55、60、61、62、63、65、73、74、77、81、83、93、94、95、97、98、100、101、104、106、108、109、110、113、114、115、116、117、118、119、120、123、126、127、128、129、138、139、147、150、151、152、153、154、155、156、161、162、164、166、167、168、169、170、171、172、173、174、175、176、177、179、180、181、182、185、187、188、193、194、198、199、213、214、218、219、220、または221等の黄色顔料を併用することができる。また、橙色染料および/または黄色染料としては、キノリン系、アゾ系(ピリドン系、バルビツール酸系、金属錯体系など)、ジスアゾ系、メチン系などが挙げられる。
In addition, C.I. I. Pigment Orange An orange pigment such as 43, 71, or 73 and / or C.I. I.
併用する着色剤で好ましいものは、C.I.ピグメント レッド 177、254、242、C.I.ピグメント イエロー 139、150、185が挙げられる。 Preferred colorants to be used in combination are C.I. I. Pigment Red 177, 254, 242, C.I. I. Pigment Yellow 139, 150, 185.
ジケトピロロピロール顔料以外の着色剤を併用する場合、着色剤全量中(100質量%)、本発明のジケトピロロピロール顔料組成物は、40質量%〜100質量%の範囲であることが好ましい。より好ましくは、60質量%〜100質量%の範囲である。 When a colorant other than the diketopyrrolopyrrole pigment is used in combination, the diketopyrrolopyrrole pigment composition of the present invention is preferably in the range of 40% by mass to 100% by mass in the total amount of the colorant (100% by mass). .. More preferably, it is in the range of 60% by mass to 100% by mass.
<バインダー樹脂>
本発明の着色組成物に含まれるバインダー樹脂としては、従来公知の熱可塑性樹脂、および熱硬化性樹脂が挙げられる。熱可塑性樹脂としては、例えば、アクリル樹脂、ブチラール樹脂、スチレンーマレイン酸共重合体、塩素化ポリエチレン、塩素化ポリプロピレン、ポリ塩化ビニル、塩化ビニル−酢酸ビニル共重合体、ポリ酢酸ビニル、ポリウレタン系樹脂、ポリエステル樹脂、ビニル系樹脂、アルキッド樹脂、ポリスチレン樹脂、ポリアミド樹脂、ゴム系樹脂、環化ゴム系樹脂、セルロース類、ポリエチレン(HDPE、LDPE)、ポリブタジエン、およびポリイミド樹脂等が挙げられる。
<Binder resin>
Examples of the binder resin contained in the coloring composition of the present invention include conventionally known thermoplastic resins and thermosetting resins. Examples of the thermoplastic resin include acrylic resin, butyral resin, styrene-maleic acid copolymer, chlorinated polyethylene, chlorinated polypropylene, polyvinyl chloride, vinyl chloride-vinyl acetate copolymer, polyvinyl acetate, and polyurethane resin. , Polyester resin, vinyl resin, alkyd resin, polystyrene resin, polyamide resin, rubber resin, cyclized rubber resin, celluloses, polyethylene (HDPE, LDPE), polybutadiene, polyimide resin and the like.
カラーフィルタ用着色組成物として用いる場合には、可視光領域の400〜700nmの全波長領域において分光透過率が好ましくは80%以上、より好ましくは95%以上の樹脂であることが好ましい。また、アルカリ現像型着色レジストの形態で用いる場合には、酸性基含有エチレン性不飽和単量体を共重合したアルカリ可溶性ビニル系樹脂を用いることが好ましい。また、さらに光感度を向上させるために、エチレン性不飽和活性二重結合を有するエネルギー線硬化性樹脂を用いることもできる。 When used as a coloring composition for a color filter, a resin having a spectral transmittance of preferably 80% or more, more preferably 95% or more in the entire wavelength region of 400 to 700 nm in the visible light region is preferable. When used in the form of an alkali-developable colored resist, it is preferable to use an alkali-soluble vinyl-based resin in which an acidic group-containing ethylenically unsaturated monomer is copolymerized. Further, in order to further improve the photosensitivity, an energy ray-curable resin having an ethylenically unsaturated active double bond can also be used.
酸性基含有エチレン性不飽和モノマーを共重合したアルカリ可溶性樹脂としては、例えば、カルボキシル基、スルホン基等の酸性基を有する樹脂が挙げられる。アルカリ可溶性樹脂として具体的には、酸性基を有するアクリル樹脂、α−オレフィン/(無水)マレイン酸共重合体、スチレン/スチレンスルホン酸共重合体、エチレン/(メタ)アクリル酸共重合体、またはイソブチレン/(無水)マレイン酸共重合体等が挙げられる。中でも、酸性基を有するアクリル樹脂、およびスチレン/スチレンスルホン酸共重合体から選ばれる少なくとも1種の樹脂、特に酸性基を有するアクリル樹脂は、耐熱性、透明性が高いため、好適に用いられる。 Examples of the alkali-soluble resin obtained by copolymerizing an acidic group-containing ethylenically unsaturated monomer include a resin having an acidic group such as a carboxyl group and a sulfone group. Specifically, as the alkali-soluble resin, an acrylic resin having an acidic group, an α-olefin / (anhydrous) maleic acid copolymer, a styrene / styrene sulfonic acid copolymer, an ethylene / (meth) acrylic acid copolymer, or Isobutylene / (anhydrous) maleic acid copolymer and the like can be mentioned. Among them, an acrylic resin having an acidic group and at least one resin selected from a styrene / styrene sulfonic acid copolymer, particularly an acrylic resin having an acidic group, are preferably used because of their high heat resistance and transparency.
エチレン性不飽和活性二重結合を有するエネルギー線硬化性樹脂としては、水酸基、カルボキシル基、アミノ基等の反応性の置換基を有する高分子にイソシアネート基、アルデヒド基、エポキシ基等の反応性置換基を有する(メタ)アクリル化合物やケイヒ酸を反応させて、(メタ)アクリロイル基、スチリル基等の光架橋性基を該高分子に導入した樹脂が用いられる。又、スチレン−無水マレイン酸共重合物やα−オレフィン−無水マレイン酸共重合物等の酸無水物を含む高分子をヒドロキシアルキル(メタ)アクリレート等の水酸基を有する(メタ)アクリル化合物によりハーフエステル化したものも用いられる。 As an energy ray-curable resin having an ethylenically unsaturated active double bond, a polymer having a reactive substituent such as a hydroxyl group, a carboxyl group or an amino group is substituted with a reactive substituent such as an isocyanate group, an aldehyde group or an epoxy group. A resin is used in which a (meth) acrylic compound having a group or silicic acid is reacted to introduce a photocrosslinkable group such as a (meth) acryloyl group or a styryl group into the polymer. Further, a polymer containing an acid anhydride such as a styrene-maleic anhydride copolymer or an α-olefin-maleic anhydride copolymer is half-esterified with a (meth) acrylic compound having a hydroxyl group such as hydroxyalkyl (meth) acrylate. Esterified ones are also used.
熱可塑性樹脂として、アルカリ可溶性能とエネルギー線硬化性能とを併せもつものも、カラーフィルタ用感光性着色組成物として好ましい。 As the thermoplastic resin, those having both alkali-soluble performance and energy ray-curing performance are also preferable as the photosensitive coloring composition for a color filter.
上記熱可塑性樹脂を構成するモノマーとして以下のものが挙げられる。例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n−プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、n−ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、t−ブチル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、ステアリル(メタ)アクリレート、ラウリル(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、イソボルニル(メタ)アクリレート、フェニル(メタ)アクリレート、ベンジル(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、フェノキシジエチレングリコール(メタ)アクリレート、メトキシポリプロピレングリコール(メタ)アクリレート、またはエトキシポリエチレングリコール(メタ)アクリレート等の(メタ)アクリレート類、あるいは、(メタ)アクリルアミド、N,N−ジメチル(メタ)アクリルアミド、N,N−ジエチル(メタ)アクリルアミド、N−イソプロピル(メタ)アクリルアミド、ダイアセトン(メタ)アクリルアミド、またはアクリロイルモルホリン等の(メタ)アクリルアミド類、スチレン、またはα−メチルスチレン等のスチレン類、エチルビニルエーテル、n−プロピルビニルエーテル、イソプロピルビニルエーテル、n−ブチルビニルエーテル、又はイソブチルビニルエーテル等のビニルエーテル類、酢酸ビニル、またはプロピオン酸ビニル等の脂肪酸ビニル類が挙げられる。 Examples of the monomer constituting the thermoplastic resin include the following. For example, methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, t-butyl (meth) acrylate, 2-Ethylhexyl (meth) acrylate, cyclohexyl (meth) acrylate, stearyl (meth) acrylate, lauryl (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, isobornyl (meth) acrylate, phenyl (meth) acrylate, benzyl (meth) (Meta) acrylates such as acrylate, phenoxyethyl (meth) acrylate, phenoxydiethylene glycol (meth) acrylate, methoxypolypropylene glycol (meth) acrylate, or ethoxypolyethylene glycol (meth) acrylate, or (meth) acrylamide, N, N -Dimethyl (meth) acrylamide, N, N-diethyl (meth) acrylamide, N-isopropyl (meth) acrylamide, diacetone (meth) acrylamide, or (meth) acrylamides such as acryloylmorpholin, styrene, or α-methylstyrene Examples thereof include styrenes such as ethyl vinyl ether, n-propyl vinyl ether, isopropyl vinyl ether, n-butyl vinyl ether, vinyl ethers such as isobutyl vinyl ether, and fatty acid vinyls such as vinyl acetate and vinyl propionate.
あるいは、シクロヘキシルマレイミド、フェニルマレイミド、メチルマレイミド、エチルマレイミド、1,2−ビスマレイミドエタン1,6−ビスマレイミドヘキサン、3−マレイミドプロピオン酸、6,7−メチレンジオキシ−4−メチル−3−マレイミドクマリン、4,4’−ビスマレイミドジフェニルメタン、ビス(3−エチル−5−メチル−4−マレイミドフェニル)メタン、N,N’−1,3−フェニレンジマレイミド、N,N’−1,4−フェニレンジマレイミド、N−(1−ピレニル)マレイミド、N−(2,4,6−トリクロロフェニル)マレイミド、N−(4−アミノフェニル)マレイミド、N−(4−ニトロフェニル)マレイミド、N−ベンジルマレイミド、N−ブロモメチル−2,3−ジクロロマレイミド、N−スクシンイミジル−3−マレイミドベンゾエート、N−スクシンイミジル−3−マレイミドプロピオナート、N−スクシンイミジル−4−マレイミドブチラート、N−スクシンイミジル−6−マレイミドヘキサノアート、N−[4−(2−ベンゾイミダゾリル)フェニル]マレイミド、9−マレイミドアクリジン等のN-置換マレイミド類が挙げられる。 Alternatively, cyclohexylmaleimide, phenylmaleimide, methylmaleimide, ethylmaleimide, 1,2-bismaleimideethane 1,6-bismaleimidehexane, 3-maleimide propionic acid, 6,7-methylenedioxy-4-methyl-3-maleimide Kumarin, 4,4'-bismaleimidediphenylmethane, bis (3-ethyl-5-methyl-4-maleimidephenyl) methane, N, N'-1,3-phenylenedimaleimide, N, N'-1,4- Phenylened maleimide, N- (1-pyrenyl) maleimide, N- (2,4,6-trichlorophenyl) maleimide, N- (4-aminophenyl) maleimide, N- (4-nitrophenyl) maleimide, N-benzyl Maleimide, N-bromomethyl-2,3-dichloromaleimide, N-succinimidyl-3-maleimidebenzoate, N-succinimidyl-3-maleimide propionate, N-succinimidyl-4-maleimidebutyrate, N-succinimidyl-6-maleimide Examples thereof include N-substituted maleimides such as hexanoate, N- [4- (2-benzoimidazolyl) phenyl] maleimide, and 9-maleimide acrydin.
熱硬化性樹脂としては、例えば、エポキシ樹脂、ベンゾグアナミン樹脂、ロジン変性マレイン酸樹脂、ロジン変性フマル酸樹脂、メラミン樹脂、尿素樹脂、およびフェノール樹脂等が挙げられる。中でも、耐熱性向上の観点から、エポキシ樹脂、メラミン樹脂がより好適に用いられる。 Examples of the thermosetting resin include epoxy resin, benzoguanamine resin, rosin-modified maleic acid resin, rosin-modified fumaric acid resin, melamine resin, urea resin, and phenol resin. Of these, epoxy resins and melamine resins are more preferably used from the viewpoint of improving heat resistance.
バインダー樹脂の重量平均分子量(Mw)は、着色剤を好ましく分散させるためには、5,000〜80,000の範囲が好ましく、より好ましくは7,000〜50,000の範囲である。また数平均分子量(Mn)は2,500〜40,000の範囲が好ましく、Mw/Mnの値は10以下であることが好ましい。 The weight average molecular weight (Mw) of the binder resin is preferably in the range of 5,000 to 80,000, more preferably in the range of 7,000 to 50,000 in order to preferably disperse the colorant. The number average molecular weight (Mn) is preferably in the range of 2,500 to 40,000, and the value of Mw / Mn is preferably 10 or less.
ここで重量平均分子量(Mw)、数平均分子量(Mn)は、東ソー株式会社製ゲルパーミエイションクロマトグラフィー「HLC−8120GPC」において、分離カラムを4本直列に繋ぎ、充填剤には順に東ソー株式会社製「TSK−GEL SUPER H5000」、「H4000」、「H3000」、および「H2000」を用い、移動相にテトラヒドロフランを用いて測定したポリスチレン換算分子量である。 Here, the weight average molecular weight (Mw) and the number average molecular weight (Mn) are determined by connecting four separation columns in series in gel permeation chromatography "HLC-8120GPC" manufactured by Tosoh Corporation, and using Tosoh stocks as fillers in order. It is a polystyrene-equivalent molecular weight measured using tetrahydrofuran as the mobile phase using "TSK-GEL SUPER H5000", "H4000", "H3000", and "H2000" manufactured by the company.
バインダー樹脂をカラーフィルタ用着色組成物として使用する場合には、顔料吸着基及び現像時のアルカリ可溶基として働くカルボキシル基、顔料担体および溶剤に対する親和性基として働く脂肪族基および芳香族基のバランスが、顔料分散性、現像性、さらには耐久性にとって重要であり、酸価20〜300mgKOH/gの樹脂を用いることが好ましい。酸価が、20mgKOH/g未満では、現像液に対する溶解性が悪く、微細パターン形成するのが困難である。300mgKOH/gを超えると、現像で微細パターンが残らなくなる。 When the binder resin is used as a coloring composition for a color filter, a carboxyl group that acts as a pigment adsorbing group and an alkali-soluble group during development, and an aliphatic group and an aromatic group that act as an affinity group for a pigment carrier and a solvent. Balance is important for pigment dispersibility, developability, and durability, and it is preferable to use a resin having an acid value of 20 to 300 mgKOH / g. If the acid value is less than 20 mgKOH / g, the solubility in a developing solution is poor and it is difficult to form a fine pattern. If it exceeds 300 mgKOH / g, no fine pattern remains in the development.
バインダー樹脂は、着色剤の全質量を基準として、20〜500質量%の量で用いることができる。20質量%未満では、成膜性および諸耐性が不十分となり、500質量%より多いと顔料濃度が低く、色特性を発現できない。 The binder resin can be used in an amount of 20 to 500% by mass based on the total mass of the colorant. If it is less than 20% by mass, the film forming property and various resistances are insufficient, and if it is more than 500% by mass, the pigment concentration is low and the color characteristics cannot be exhibited.
<有機溶剤>
本発明の着色組成物には、顔料を充分に顔料担体中に分散させ、ガラス基板等の基板上に乾燥膜厚が0.2〜5μmとなるように塗布してフィルタセグメントを形成することを容易にするために有機溶剤を含有させる。有機溶剤は、着色組成物の塗布性が良好であることに加え、着色組成物各成分の溶解性、さらには安全性を考慮して選定される。
<Organic solvent>
In the coloring composition of the present invention, the pigment is sufficiently dispersed in the pigment carrier and applied onto a substrate such as a glass substrate so that the dry film thickness is 0.2 to 5 μm to form a filter segment. Contains an organic solvent for ease. The organic solvent is selected in consideration of the solubility of each component of the coloring composition and the safety in addition to the good coatability of the coloring composition.
有機溶剤としては、例えば、乳酸エチル、ベンジルアルコール、1,2,3−トリクロロプロパン、1,3−ブタンジオール、1,3−ブチレングリコール、1,3−ブチレングリコールジアセテート、1,4−ジオキサン、2−ヘプタノン、2−メチル−1,3−プロパンジオール、3,5,5−トリメチル−2−シクロヘキセン−1−オン、3,3,5−トリメチルシクロヘキサノン、3−エトキシプロピオン酸エチル、3−メチル−1,3−ブタンジオール、3−メトキシ−3−メチル−1−ブタノール、3−メトキシ−3−メチルブチルアセテート、3-メトキシブタノール、3−メトキシブチルアセテート、4−ヘプタノン、m−キシレン、m−ジエチルベンゼン、m−ジクロロベンゼン、N,N−ジメチルアセトアミド、N,N−ジメチルホルムアミド、n−ブチルアルコール、n−ブチルベンゼン、n−プロピルアセテート、o−キシレン、o−クロロトルエン、o−ジエチルベンゼン、o−ジクロロベンゼン、p−クロロトルエン、p−ジエチルベンゼン、sec−ブチルベンゼン、tert−ブチルベンゼン、γ―ブチロラクトン、イソブチルアルコール、イソホロン、エチレングリコールジエチルエーテル、エチレングリコールジブチルエーテル、エチレングリコールモノイソプロピルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノエチルエーテルアセテート、エチレングリコールモノターシャリーブチルエーテル、エチレングリコールモノブチルエーテル、エチレングリコールモノブチルエーテルアセテート、エチレングリコールモノプロピルエーテル、エチレングリコールモノヘキシルエーテル、エチレングリコールモノメチルエーテル、エチレングリコールモノメチルエーテルアセテート、ジイソブチルケトン、ジエチレングリコールジエチルエーテル、ジエチレングリコールジメチルエーテル、ジエチレングリコールモノイソプロピルエーテル、ジエチレングリコールモノエチルエーテルアセテート、ジエチレングリコールモノブチルエーテル、ジエチレングリコールモノブチルエーテルアセテート、ジエチレングリコールモノメチルエーテル、シクロヘキサノール、シクロヘキサノールアセテート、シクロヘキサノン、ジプロピレングリコールジメチルエーテル、ジプロピレングリコールメチルエーテルアセテート、ジプロピレングリコールモノエチルエーテル、ジプロピレングリコールモノブチルエーテル、ジプロピレングリコールモノプロピルエーテル、ジプロピレングリコールモノメチルエーテル、ダイアセトンアルコール、トリアセチン、トリプロピレングリコールモノブチルエーテル、トリプロピレングリコールモノメチルエーテル、プロピレングリコールジアセテート、プロピレングリコールフェニルエーテル、プロピレングリコールモノエチルエーテル、プロピレングリコールモノエチルエーテルアセテート、プロピレングリコールモノブチルエーテル、プロピレングリコールモノプロピルエーテル、プロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノメチルエーテルプロピオネート、ベンジルアルコール、メチルイソブチルケトン、メチルシクロヘキサノール、酢酸n−アミル、酢酸n−ブチル、酢酸イソアミル、酢酸イソブチル、酢酸プロピル、二塩基酸エステル等が挙げられる。 Examples of the organic solvent include ethyl lactate, benzyl alcohol, 1,2,3-trichloropropane, 1,3-butanediol, 1,3-butylene glycol, 1,3-butylene glycol diacetate, and 1,4-dioxane. , 2-Heptanone, 2-Methyl-1,3-propanediol, 3,5,5-trimethyl-2-cyclohexene-1-one, 3,3,5-trimethylcyclohexanone, ethyl 3-ethoxypropionate, 3- Methyl-1,3-butanol, 3-methoxy-3-methyl-1-butanol, 3-methoxy-3-methylbutyl acetate, 3-methoxybutanol, 3-methoxybutyl acetate, 4-heptanone, m-xylene, m-diethylbenzene, m-dichlorobenzene, N, N-dimethylacetamide, N, N-dimethylformamide, n-butyl alcohol, n-butylbenzene, n-propyl acetate, o-xylene, o-chlorotoluene, o-diethylbenzene , O-Dichlorobenzene, p-chlorotoluene, p-diethylbenzene, sec-butylbenzene, tert-butylbenzene, γ-butyrolactone, isobutyl alcohol, isophorone, ethylene glycol diethyl ether, ethylene glycol dibutyl ether, ethylene glycol monoisopropyl ether, Ethylene glycol monoethyl ether, ethylene glycol monoethyl ether acetate, ethylene glycol monotersial butyl ether, ethylene glycol monobutyl ether, ethylene glycol monobutyl ether acetate, ethylene glycol monopropyl ether, ethylene glycol monohexyl ether, ethylene glycol monomethyl ether, ethylene glycol Monomethyl ether acetate, diisobutyl ketone, diethylene glycol diethyl ether, diethylene glycol dimethyl ether, diethylene glycol monoisopropyl ether, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether, diethylene glycol monobutyl ether acetate, diethylene glycol monomethyl ether, cyclohexanol, cyclohexanol acetate, cyclohexanone, dipropylene glycol Diethyl ether, dipropylene glycol methyl ether acetate, dipropylene glycol monoethylate Dipropylene glycol monobutyl ether, dipropylene glycol monopropyl ether, dipropylene glycol monomethyl ether, diacetone alcohol, triacetin, tripropylene glycol monobutyl ether, tripropylene glycol monomethyl ether, propylene glycol diacetate, propylene glycol phenyl ether, propylene Glycol monoethyl ether, propylene glycol monoethyl ether acetate, propylene glycol monobutyl ether, propylene glycol monopropyl ether, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether propionate, benzyl alcohol, methyl isobutyl ketone, methyl Cyclohexanol, n-amyl acetate, n-butyl acetate, isoamyl acetate, isobutyl acetate, propyl acetate, dibasic acid ester and the like can be mentioned.
中でも、着色組成物各成分の溶解性、および着色組成物の塗布性が良好なことから、乳酸エチル、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、エチレングリコールモノメチルエーテルアセテート、エチレングリコールモノエチルエーテルアセテート等のグリコールアセテート類、ベンジルアルコール等の芳香族アルコール類やシクロヘキサノン等のケトン類を用いることが好ましい。 Among them, ethyl lactate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, ethylene glycol monomethyl ether acetate, and ethylene glycol monoethyl have good solubility of each component of the coloring composition and good coatability of the coloring composition. It is preferable to use glycol acetates such as ether acetate, aromatic alcohols such as benzyl alcohol, and ketones such as cyclohexanone.
これら有機溶剤は、1種を単独で、若しくは2種以上を混合して用いることができる。また有機溶剤は、着色組成物を適正な粘度に調節し、目的とする均一な膜厚のフィルタセグメントを形成できることから、着色剤の全質量を基準(100質量%)にして、500〜4000質量%の量で用いることが好ましい。 These organic solvents may be used alone or in admixture of two or more. Further, since the organic solvent can adjust the coloring composition to an appropriate viscosity and form a filter segment having a desired uniform film thickness, 500 to 4000 mass is based on the total mass of the colorant (100% by mass). It is preferable to use it in an amount of%.
<顔料分散>
本発明の着色組成物は、本発明のジケトピロロピロール顔料組成物を、上記バインダー樹脂と有機溶剤とからなる着色剤担体中に、ニーダー、2本ロールミル、3本ロールミル、ボールミル、横型サンドミル、縦型サンドミル、アニュラー型ビーズミル、またはアトライター等の各種分散手段を用いて微細に分散して製造することができる。また、本発明の着色組成物は、本発明のジケトピロロピロール顔料組成物とその他の着色剤等を同時に着色剤担体に分散しても良いし、別々に着色材担体に分散したものを混合しても良い。
<Pigment dispersion>
In the coloring composition of the present invention, the diketopyrrolopyrrole pigment composition of the present invention is placed in a colorant carrier composed of the binder resin and an organic solvent in a kneader, a two-roll mill, a three-roll mill, a ball mill, a horizontal sand mill, and the like. It can be manufactured by finely dispersing it using various dispersion means such as a vertical sand mill, an annual bead mill, or an attritor. Further, in the coloring composition of the present invention, the diketopyrrolopyrrole pigment composition of the present invention and other coloring agents and the like may be dispersed in the coloring agent carrier at the same time, or those dispersed separately in the coloring material carrier may be mixed. You may.
また、着色剤を着色剤担体中に分散する際に、適宜、前述の色素誘導体、樹脂型分散剤、界面活性剤等の分散助剤を含有してもよい。分散助剤は、分散後の着色剤の再凝集を防止する効果が大きいので、分散助剤を用いて着色剤を着色剤担体中に分散してなる着色組成物は、コントラストおよび粘度安定性が良好になる。 Further, when the colorant is dispersed in the colorant carrier, a dispersion aid such as the above-mentioned pigment derivative, resin type dispersant, or surfactant may be appropriately contained. Since the dispersion aid has a great effect of preventing the reaggregation of the colorant after dispersion, the coloring composition obtained by dispersing the colorant in the colorant carrier using the dispersion aid has high contrast and viscosity stability. Become good.
(樹脂型分散剤および界面活性剤)
樹脂型分散剤は、着色剤に吸着する性質を有する顔料親和性部位と、着色剤担体と相溶性のある部位とを有し、着色剤に吸着して着色剤の着色剤担体への分散を安定化する働きをするものである。樹脂型分散剤として具体的には、ポリウレタン、ポリアクリレート等のポリカルボン酸エステル、不飽和ポリアミド、ポリカルボン酸、ポリカルボン酸(部分)アミン塩、ポリカルボン酸アンモニウム塩、ポリカルボン酸アルキルアミン塩、ポリシロキサン、長鎖ポリアミノアマイドリン酸塩、水酸基含有ポリカルボン酸エステルや、これらの変性物、ポリ(低級アルキレンイミン)と遊離のカルボキシル基を有するポリエステルとの反応により形成されたアミドやその塩等の油性分散剤、(メタ)アクリル酸−スチレン共重合体、(メタ)アクリル酸−(メタ)アクリル酸エステル共重合体、スチレン−マレイン酸共重合体、ポリビニルアルコール、ポリビニルピロリドン等の水溶性樹脂や水溶性高分子化合物、ポリエステル系、変性ポリアクリレート系、エチレンオキサイド/プロピレンオキサイド付加化合物、燐酸エステル系等が用いられ、これらは単独でまたは2種以上を混合して用いることができるが、必ずしもこれらに限定されるものではない。
(Resin type dispersant and surfactant)
The resin-type dispersant has a pigment-affinitive moiety having a property of adsorbing to the colorant and a moiety compatible with the colorant carrier, and adsorbs the colorant to disperse the colorant on the colorant carrier. It works to stabilize. Specifically, as the resin type dispersant, polycarboxylic acid esters such as polyurethane and polyacrylate, unsaturated polyamides, polycarboxylic acids, polycarboxylic acid (partial) amine salts, polycarboxylic acid ammonium salts, and polycarboxylic acid alkylamine salts. , Polysiloxane, long-chain polyaminoamide phosphate, hydroxyl group-containing polycarboxylic acid ester, modified products of these, amides and salts thereof formed by the reaction of poly (lower alkyleneimine) with polyester having a free carboxyl group. Oil-based dispersants such as, (meth) acrylic acid-styrene copolymer, (meth) acrylic acid- (meth) acrylic acid ester copolymer, styrene-maleic acid copolymer, polyvinyl alcohol, water-soluble such as polyvinylpyrrolidone. Resins, water-soluble polymer compounds, polyester-based, modified polyacrylate-based, ethylene oxide / propylene oxide-added compounds, phosphoric acid ester-based, etc. are used, and these can be used alone or in admixture of two or more. It is not necessarily limited to these.
市販の樹脂型分散剤としては、ビックケミー・ジャパン社製のDisperbyk−101、103、107、108、110、111、116、130、140、154、161、162、163、164、165、166、170、171、174、180、181、182、183、184、185、190、2000、2001、2020、2025、2050、2070、2095、2150、2155、またはAnti−Terra−U、203、204、またはBYK−P104、P104S、220S、6919、またはLactimon、Lactimon−WSまたはBykumen等、日本ルーブリゾール社製のSOLSPERSE−3000、9000、13000、13240、13650、13940、16000、17000、18000、20000、21000、24000、26000、27000、28000、31845、32000、32500、32550、33500、32600、34750、35100、36600、38500、41000、41090、53095、55000、76500等、BASF社製のEFKA−46、47、48、452、4008、4009、4010、4015、4020、4047、4050、4055、4060、4080、4400、4401、4402、4403、4406、4408、4300、4310、4320、4330、4340、450、451、453、4540、4550、4560、4800、5010、5065、5066、5070、7500、7554、1101、120、150、1501、1502、1503、等、味の素ファインテクノ社製のアジスパーPA111、PB711、PB821、PB822、PB824等が挙げられる。 Commercially available resin-type dispersants include Disperbyk-101, 103, 107, 108, 110, 111, 116, 130, 140, 154, 161, 162, 163, 164, 165, 166, 170 manufactured by Big Chemie Japan. , 171, 174, 180, 181, 182, 183, 184, 185, 190, 2000, 2001, 2020, 2025, 2050, 2070, 2095, 2150, 2155, or Anti-Terra-U, 203, 204, or BYK. -P104, P104S, 220S, 6919, or Lactimon, Lactimon-WS or Bykuman, etc., SOLSPERSE-3000, 9000, 13000, 13240, 13650, 13940, 16000, 17000, 18000, 20000, 21000, 24000, manufactured by Japan Lubrizol. , 26000, 27000, 28000, 31845, 32000, 32500, 32550, 33500, 32600, 34750, 35100, 36600, 38500, 41000, 41090, 53095, 55000, 76500, etc., BASF EFKA-46, 47, 48, 452, 4008, 4009, 4010, 4015, 4020, 4047, 4050, 4055, 4060, 4080, 4400, 4401, 4402, 4403, 4406, 4408, 4300, 4310, 4320, 4330, 4340, 450, 451 and 453, 4540, 4550, 4560, 4800, 5010, 5065, 5066, 5070, 7500, 7554, 1101, 120, 150, 1501, 1502, 1503, etc. And so on.
界面活性剤としては、ラウリル硫酸ナトリウム、ポリオキシエチレンアルキルエーテル硫酸塩、ドデシルベンゼンスルホン酸ナトリウム、スチレン−アクリル酸共重合体のアルカリ塩、ステアリン酸ナトリウム、アルキルナフタリンスルホン酸ナトリウム、アルキルジフェニルエーテルジスルホン酸ナトリウム、ラウリル硫酸モノエタノールアミン、ラウリル硫酸トリエタノールアミン、ラウリル硫酸アンモニウム、ステアリン酸モノエタノールアミン、スチレン−アクリル酸共重合体のモノエタノールアミン、ポリオキシエチレンアルキルエーテルリン酸エステル等のアニオン性界面活性剤;ポリオキシエチレンオレイルエーテル、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンノニルフェニルエーテル、ポリオキシエチレンアルキルエーテルリン酸エステル、ポリオキシエチレンソルビタンモノステアレート、ポリエチレングリコールモノラウレート等のノニオン性界面活性剤;アルキル4級アンモニウム塩やそれらのエチレンオキサイド付加物等のカオチン性界面活性剤;アルキルジメチルアミノ酢酸ベタイン等のアルキルベタイン、アルキルイミダゾリン等の両性界面活性剤が挙げられ、これらは単独でまたは2種以上を混合して用いることができるが、必ずしもこれらに限定されるものではない。 Examples of the surfactant include sodium lauryl sulfate, polyoxyethylene alkyl ether sulfate, sodium dodecylbenzene sulfonate, alkali salt of styrene-acrylic acid copolymer, sodium stearate, sodium alkylnaphthalin sulfonate, sodium alkyldiphenyl ether disulfonate. , Monoethanolamine lauryl sulfate, Triethanolamine lauryl sulfate, Ammonium lauryl sulfate, Monoethanolamine stearate, Monoethanolamine styrene-acrylic acid copolymer, Anionic surfactants such as polyoxyethylene alkyl ether phosphate; Nonionic surfactants such as polyoxyethylene oleyl ether, polyoxyethylene lauryl ether, polyoxyethylene nonylphenyl ether, polyoxyethylene alkyl ether phosphate, polyoxyethylene sorbitan monostearate, polyethylene glycol monolaurate; alkyl Chaotic surfactants such as quaternary ammonium salts and their ethylene oxide adducts; alkyl betaines such as alkyldimethylaminoacetic acid betaine and amphoteric surfactants such as alkylimidazoline, which may be used alone or in combination of two or more. They can be mixed and used, but are not necessarily limited to these.
樹脂型分散剤、界面活性剤を添加する場合には、着色剤の全量を基準(100質量%)とし、好ましくは0.1〜55質量%、さらに好ましくは0.1〜45質量%である。樹脂型分散剤、界面活性剤の配合量が、0.1質量%未満の場合には、添加した効果が得られ難く、配合量が55質量%より多いと、過剰な分散剤により分散に影響を及ぼすことがある。 When a resin-type dispersant or a surfactant is added, the total amount of the colorant is used as a reference (100% by mass), preferably 0.1 to 55% by mass, and more preferably 0.1 to 45% by mass. .. When the blending amount of the resin type dispersant and the surfactant is less than 0.1% by mass, it is difficult to obtain the effect of addition, and when the blending amount is more than 55% by mass, the dispersion is affected by the excess dispersant. May affect.
本発明の着色組成物は、さらに光重合性単量体および/または光重合開始剤を添加し、感光性着色組成物として使用することができる。 The coloring composition of the present invention can be used as a photosensitive coloring composition by further adding a photopolymerizable monomer and / or a photopolymerization initiator.
<光重合性単量体>
感光性着色組成物に使用してもよい光重合性単量体には、紫外線や熱などにより硬化して透明樹脂を生成するモノマーもしくはオリゴマーが含まれ、これらを単独で、または2種以上混合して用いることができる。モノマーの配合量は、着色剤の全重量を基準(100重量%)として、5〜400重量%であることが好ましく、光硬化性および現像性の観点から10〜300重量%であることがより好ましい。
<Photopolymerizable monomer>
The photopolymerizable monomer that may be used in the photosensitive coloring composition contains a monomer or oligomer that is cured by ultraviolet rays or heat to produce a transparent resin, and these may be used alone or in combination of two or more. Can be used. The blending amount of the monomer is preferably 5 to 400% by weight based on the total weight of the colorant (100% by weight), and more preferably 10 to 300% by weight from the viewpoint of photocurability and developability. preferable.
紫外線や熱などにより硬化して透明樹脂を生成するモノマー、オリゴマーとしては、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、β−カルボキシエチル(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、1,6−ヘキサンジオールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、トリプロピレングリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、1,6−ヘキサンジオールジグリシジルエーテルジ(メタ)アクリレート、ビスフェノールAジグリシジルエーテルジ(メタ)アクリレート、ネオペンチルグリコールジグリシジルエーテルジ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、トリシクロデカニル(メタ)アクリレート、エステルアクリレート、メチロール化メラミンの(メタ)アクリル酸エステル、エポキシ(メタ)アクリレート、ウレタンアクリレート等の各種アクリル酸エステルおよびメタクリル酸エステル、(メタ)アクリル酸、スチレン、酢酸ビニル、ヒドロキシエチルビニルエーテル、エチレングリコールジビニルエーテル、ペンタエリスリトールトリビニルエーテル、(メタ)アクリルアミド、N−ヒドロキシメチル(メタ)アクリルアミド、N−ビニルホルムアミド、アクリロニトリル等が挙げられるが、必ずしもこれらに限定されるものではない。 Examples of monomers and oligomers that are cured by ultraviolet rays or heat to produce a transparent resin include methyl (meth) acrylate, ethyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, and 2-hydroxypropyl (meth) acrylate. , Cyclohexyl (meth) acrylate, β-carboxyethyl (meth) acrylate, polyethylene glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, triethylene glycol di (meth) acrylate, tripropylene glycol di ( Meta) Acrylate, Trimethylol Propanetri (Meta) Acrylate, Pentaerythritol Tri (Meta) Acrylate, Pentaerythritol Tetra (Meta) Acrylate, 1,6-Hexanediol Diglycidyl Ether Di (Meta) Acrylate, Bisphenol A Diglycidyl Etherdi (Meta) acrylate, neopentyl glycol diglycidyl ether di (meth) acrylate, dipentaerythritol hexa (meth) acrylate, dipentaerythritol penta (meth) acrylate, tricyclodecanyl (meth) acrylate, ester acrylate, methylolated melamine (Meta) acrylic acid ester, epoxy (meth) acrylate, various acrylic acid esters such as urethane acrylate and methacrylic acid ester, (meth) acrylic acid, styrene, vinyl acetate, hydroxyethyl vinyl ether, ethylene glycol divinyl ether, pentaerythritol tri Examples thereof include, but are not limited to, vinyl ether, (meth) acrylamide, N-hydroxymethyl (meth) acrylamide, N-vinylformamide, and acrylonitrile.
<光重合開始剤>
感光性着色組成物には、該組成物を紫外線照射により硬化させ、フォトリソグラフ法によりフィルタセグメントを形成する場合は、光重合開始剤を加えて溶剤現像型あるいはアルカリ現像型着色レジスト材の形態で調整することができる。
<Photopolymerization initiator>
When the photosensitive coloring composition is cured by ultraviolet irradiation and a filter segment is formed by a photolithography method, a photopolymerization initiator is added to the photosensitive coloring composition in the form of a solvent-developed or alkali-developed colored resist material. Can be adjusted.
光重合開始剤としては、4−フェノキシジクロロアセトフェノン、4−t−ブチル−ジクロロアセトフェノン、ジエトキシアセトフェノン、1−(4−イソプロピルフェニル)−2−ヒドロキシ−2−メチルプロパン−1−オン、1−ヒドロキシシクロヘキシルフェニルケトン、2−メチル−1−[4−(メチルチオ)フェニル]−2−モルフォリノプロパン−1−オン、2−(ジメチルアミノ)−2−[(4−メチルフェニル)メチル]−1−[4−(4−モルホリニル)フェニル]−1−ブタノン、または2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタン−1−オン等のアセトフェノン系化合物;ベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテル、またはベンジルジメチルケタール等のベンゾイン系化合物;ベンゾフェノン、ベンゾイル安息香酸、ベンゾイル安息香酸メチル、4−フェニルベンゾフェノン、ヒドロキシベンゾフェノン、アクリル化ベンゾフェノン、4−ベンゾイル−4’−メチルジフェニルサルファイド、または3,3’,4,4’−テトラ(t−ブチルパーオキシカルボニル)ベンゾフェノン等のベンゾフェノン系化合物;チオキサントン、2−クロルチオキサントン、2−メチルチオキサントン、イソプロピルチオキサントン、2,4−ジイソプロピルチオキサントン、または2,4−ジエチルチオキサントン等のチオキサントン系化合物;2,4,6−トリクロロ−s−トリアジン、2−フェニル−4,6−ビス(トリクロロメチル)−s−トリアジン、2−(p−メトキシフェニル)−4,6−ビス(トリクロロメチル)−s−トリアジン、2−(p−トリル)−4,6−ビス(トリクロロメチル)−s−トリアジン、2−ピペロニル−4,6−ビス(トリクロロメチル)−s−トリアジン、2,4−ビス(トリクロロメチル)−6−スチリル−s−トリアジン、2−(ナフト−1−イル)−4,6−ビス(トリクロロメチル)−s−トリアジン、2−(4−メトキシ−ナフト−1−イル)−4,6−ビス(トリクロロメチル)−s−トリアジン、2,4−トリクロロメチル−(ピペロニル)−6−トリアジン、または2,4−トリクロロメチル−(4’−メトキシスチリル)−6−トリアジン等のトリアジン系化合物;1,2−オクタンジオン,1−〔4−(フェニルチオ)−,2−(O−ベンゾイルオキシム)〕、またはO−(アセチル)−N−(1−フェニル−2−オキソ−2−(4’−メトキシ−ナフチル)エチリデン)ヒドロキシルアミン等のオキシムエステル系化合物;ビス(2,4,6−トリメチルベンゾイル)フェニルホスフィンオキサイド、または2,4,6−トリメチルベンゾイルジフェニルホスフィンオキサイド等のホスフィン系化合物;9,10−フェナンスレンキノン、カンファーキノン、エチルアントラキノン等のキノン系化合物; ボレート系化合物; カルバゾール系化合物;イミダゾール系化合物;あるいは、チタノセン系化合物等が用いられる。 Examples of the photopolymerization initiator include 4-phenoxydichloroacetophenone, 4-t-butyl-dichloroacetophenone, diethoxyacetophenone, 1- (4-isopropylphenyl) -2-hydroxy-2-methylpropan-1-one, 1-. Hydroxycyclohexylphenylketone, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropan-1-one, 2- (dimethylamino) -2-[(4-methylphenyl) methyl] -1 Acetphenone compounds such as − [4- (4-morpholinyl) phenyl] -1-butanone or 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butane-1-one; benzoin, benzoin Benzoin compounds such as methyl ether, benzoin ethyl ether, benzoin isopropyl ether, or benzyl dimethyl ketal; benzophenone, benzoyl benzoic acid, methyl benzoyl benzoate, 4-phenylbenzophenone, hydroxybenzophenone, acrylicized benzophenone, 4-benzoyl-4' -Methyldiphenyl sulfide, or benzophenone compounds such as 3,3', 4,4'-tetra (t-butylperoxycarbonyl) benzophenone; thioxanthone, 2-chlorthioxanthone, 2-methylthioxanthone, isopropylthioxanthone, 2,4 Thioxanthone compounds such as −diisopropylthioxanthone, or 2,4-diethylthioxanthone; 2,4,6-trichloro-s-triazine, 2-phenyl-4,6-bis (trichloromethyl) -s-triazine, 2-( p-methoxyphenyl) -4,6-bis (trichloromethyl) -s-triazine, 2- (p-tolyl) -4,6-bis (trichloromethyl) -s-triazine, 2-piperonyl-4,6- Bis (trichloromethyl) -s-triazine, 2,4-bis (trichloromethyl) -6-styryl-s-triazine, 2- (naphtho-1-yl) -4,6-bis (trichloromethyl) -s- Triazine, 2- (4-methoxy-naphtho-1-yl) -4,6-bis (trichloromethyl) -s-triazine, 2,4-trichloromethyl- (piperonyl) -6-triazine, or 2,4- Triazine compounds such as trichloromethyl- (4'-methoxystyryl) -6-triazine; 1,2-octanedione, 1- [4- (phenylthio)-, 2- (O-benzoyl) Oxime)], or oxime ester compounds such as O- (acetyl) -N- (1-phenyl-2-oxo-2- (4'-methoxy-naphthyl) ethylidene) hydroxylamine; bis (2,4,6) -Trimethylbenzoyl) phenylphosphine oxide, or phosphine compounds such as 2,4,6-trimethylbenzoyldiphenylphosphine oxide; quinone compounds such as 9,10-phenanthrene quinone, camphorquinone, ethylanthraquinone; borate compounds; A carbazole-based compound; an imidazole-based compound; or a titanosen-based compound or the like is used.
これらの光重合開始剤は1種または必要に応じて任意の比率で2種以上混合して用いることができる。これらの光重合開始剤は、感光性着色組成物中の着色剤の全量を基準(100質量%)として、2〜200質量%であることが好ましく、光硬化性及び現像性の観点から3〜150質量%であることがより好ましい。 These photopolymerization initiators can be used alone or in admixture of two or more at any ratio, if necessary. These photopolymerization initiators are preferably 2 to 200% by mass based on the total amount of the colorants in the photosensitive coloring composition (100% by mass), and are 3 to 200% by mass from the viewpoint of photocurability and developability. More preferably, it is 150% by mass.
<増感剤>
さらに、感光性着色組成物には、増感剤を含有させることができる。
増感剤としては、カルコン誘導体、ジベンザルアセトン等に代表される不飽和ケトン類、ベンジルやカンファーキノン等に代表される1,2−ジケトン誘導体、ベンゾイン誘導体、フルオレン誘導体、ナフトキノン誘導体、アントラキノン誘導体、キサンテン誘導体、チオキサンテン誘導体、キサントン誘導体、チオキサントン誘導体、クマリン誘導体、ケトクマリン誘導体、シアニン誘導体、メロシアニン誘導体、オキソノ−ル誘導体等のポリメチン色素、アクリジン誘導体、アジン誘導体、チアジン誘導体、オキサジン誘導体、インドリン誘導体、アズレン誘導体、アズレニウム誘導体、スクアリリウム誘導体、ポルフィリン誘導体、テトラフェニルポルフィリン誘導体、トリアリールメタン誘導体、テトラベンゾポルフィリン誘導体、テトラピラジノポルフィラジン誘導体、フタロシアニン誘導体、テトラアザポルフィラジン誘導体、テトラキノキサリロポルフィラジン誘導体、ナフタロシアニン誘導体、サブフタロシアニン誘導体、ピリリウム誘導体、チオピリリウム誘導体、テトラフィリン誘導体、アヌレン誘導体、スピロピラン誘導体、スピロオキサジン誘導体、チオスピロピラン誘導体、金属アレーン錯体、有機ルテニウム錯体、又はミヒラーケトン誘導体、α−アシロキシエステル、アシルフォスフィンオキサイド、メチルフェニルグリオキシレート、ベンジル、9,10−フェナンスレンキノン、カンファーキノン、エチルアンスラキノン、4,4’−ジエチルイソフタロフェノン、3,3’,又は4,4’−テトラ(t−ブチルパーオキシカルボニル)ベンゾフェノン、4,4’−ジエチルアミノベンゾフェノン等が挙げられる。
<Sensitizer>
Further, the photosensitive coloring composition may contain a sensitizer.
Examples of the sensitizer include chalcone derivatives, unsaturated ketones such as dibenzalacetone, 1,2-diketone derivatives such as benzyl and camphorquinone, benzoin derivatives, fluorene derivatives, naphthoquinone derivatives, and anthraquinone derivatives. , Xanthene derivatives, thioxanthene derivatives, xanthone derivatives, thioxanthone derivatives, coumarin derivatives, ketocoumarin derivatives, cyanine derivatives, merocyanine derivatives, oxonoal derivatives and other polymethine dyes, acrydin derivatives, azine derivatives, thiazine derivatives, oxazine derivatives, indolin derivatives, Azulene derivative, azurenium derivative, squarylium derivative, porphyrin derivative, tetraphenylporphyrin derivative, triarylmethane derivative, tetrabenzoporphyrin derivative, tetrapyrazinoporphyrazine derivative, phthalocyanine derivative, tetraazaporphyrazine derivative, tetraquinoxalyloporphyrazine derivative , Naphthalocyanine derivative, Subphthalocyanine derivative, Pyrylium derivative, Thiopyrylium derivative, Tetraphyllin derivative, Anuren derivative, Spiropyran derivative, Spiroxazine derivative, Thiospiropirane derivative, Metal allene complex, Organic ruthenium complex, or Michler ketone derivative, α-Acyloxy ester , Acylphosphine oxide, methylphenylglycolate, benzyl, 9,10-phenanthrene quinone, camphorquinone, ethyl anthraquinone, 4,4'-diethylisophthalofenone, 3,3', or 4,4' -Tetra (t-butylperoxycarbonyl) benzophenone, 4,4'-diethylaminobenzophenone and the like can be mentioned.
さらに具体的には、大河原信ら編、「色素ハンドブック」(1986年、講談社)、大河原信ら編、「機能性色素の化学」(1981年、シーエムシー)、池森忠三朗ら編、及び「特殊機能材料」(1986年、シーエムシー)に記載の増感剤が挙げられるがこれらに限定されるものではない。また、その他、紫外から近赤外域にかけての光に対して吸収を示す増感剤を含有させることもできる。 More specifically, Ogawara Nobu et al., "Dye Handbook" (1986, Kodansha), Ogawara Nobu et al., "Functional Dye Chemistry" (1981, CMC), Ikemori Chuzaburo et al., And " The sensitizers described in "Special Functional Materials" (1986, CMC) can be mentioned, but are not limited thereto. In addition, a sensitizer that absorbs light from the ultraviolet to the near infrared region can also be contained.
増感剤は、必要に応じて任意の比率で二種以上用いてもかまわない。増感剤を使用する際の配合量は、感光性着色組成物中に含まれる光重合開始剤の全重量を基準(100質量%)として、3〜60質量%であることが好ましく、光硬化性、現像性の観点から5〜50質量%であることがより好ましい。 Two or more sensitizers may be used in any ratio as required. When the sensitizer is used, the blending amount is preferably 3 to 60% by mass, based on the total weight of the photopolymerization initiator contained in the photosensitive coloring composition (100% by mass), and is photocured. From the viewpoint of property and developability, it is more preferably 5 to 50% by mass.
<アミン系化合物>
また、着色組成物または感光性着色組成物には、溶存している酸素を還元する働きのあるアミン系化合物を含有させることができる。
<Amine compounds>
Further, the coloring composition or the photosensitive coloring composition may contain an amine compound having a function of reducing dissolved oxygen.
このようなアミン系化合物としては、トリエタノールアミン、メチルジエタノールアミン、トリイソプロパノールアミン、4−ジメチルアミノ安息香酸メチル、4−ジメチルアミノ安息香酸エチル、4−ジメチルアミノ安息香酸イソアミル、安息香酸2−ジメチルアミノエチル、4−ジメチルアミノ安息香酸2−エチルヘキシル、およびN,N−ジメチルパラトルイジン等が挙げられる。 Examples of such amine compounds include triethanolamine, methyldiethanolamine, triisopropanolamine, methyl 4-dimethylaminobenzoate, ethyl 4-dimethylaminobenzoate, isoamyl 4-dimethylaminobenzoate, and 2-dimethylaminobenzoate. Examples thereof include ethyl, 2-ethylhexyl 4-dimethylaminobenzoate, and N, N-dimethylparatoluidine.
<レベリング剤>
着色組成物または感光性着色組成物には、透明基板上での組成物のレベリング性をよくするため、レベリング剤を添加することが好ましい。レベリング剤としては、主鎖にポリエーテル構造またはポリエステル構造を有するジメチルシロキサンが好ましい。主鎖にポリエーテル構造を有するジメチルシロキサンの具体例としては、東レ・ダウコーニング社製FZ−2122、ビックケミー社製BYK−333などが挙げられる。主鎖にポリエステル構造を有するジメチルシロキサンの具体例としては、ビックケミー社製BYK−310、BYK−370などが挙げられる。主鎖にポリエーテル構造を有するジメチルシロキサンと、主鎖にポリエステル構造を有するジメチルシロキサンとは、併用することもできる。レベリング剤の含有量は通常、着色組成物または感光性着色組成物の全重量を基準(100質量%)として、0.003〜0.5質量%用いることが好ましい。
<Leveling agent>
It is preferable to add a leveling agent to the coloring composition or the photosensitive coloring composition in order to improve the leveling property of the composition on the transparent substrate. As the leveling agent, dimethylsiloxane having a polyether structure or a polyester structure in the main chain is preferable. Specific examples of the dimethylsiloxane having a polyether structure in the main chain include FZ-2122 manufactured by Toray Dow Corning Co., Ltd. and BYK-333 manufactured by Big Chemie Co., Ltd. Specific examples of dimethylsiloxane having a polyester structure in the main chain include BYK-310 and BYK-370 manufactured by Big Chemie. Dimethylsiloxane having a polyether structure in the main chain and dimethylsiloxane having a polyester structure in the main chain can also be used in combination. The content of the leveling agent is usually preferably 0.003 to 0.5% by mass based on the total weight of the coloring composition or the photosensitive coloring composition (100% by mass).
レベリング剤として特に好ましいものとしては、分子内に疎水基と親水基を有するいわゆる界面活性剤の一種で、親水基を有しながらも水に対する溶解性が小さく、着色組成物に添加した場合、その表面張力低下能が低いという特徴を有し、さらに表面張力低下能が低いにも拘らずガラス板への濡れ性が良好なものが有用であり、泡立ちによる塗膜の欠陥が出現しない添加量において十分に帯電性を抑止できるものが好ましく使用できる。このような好ましい特性を有するレベリング剤として、ポリアルキレンオキサイド単位を有するジメチルポリシロキサンが好ましく使用できる。ポリアルキレンオキサイド単位としては、ポリエチレンオキサイド単位、ポリプロピレンオキサイド単位があり、ジメチルポリシロキサンは、ポリエチレンオキサイド単位とポリプロピレンオキサイド単位とを共に有していてもよい。 A particularly preferable leveling agent is a kind of so-called surfactant having a hydrophobic group and a hydrophilic group in the molecule, which has a hydrophilic group but has low solubility in water, and when added to a coloring composition, the same. It is useful to have a feature of low surface tension lowering ability and good wettability to the glass plate despite low surface tension lowering ability, and the amount of addition does not cause defects in the coating film due to foaming. Those capable of sufficiently suppressing chargeability can be preferably used. As a leveling agent having such preferable properties, dimethylpolysiloxane having a polyalkylene oxide unit can be preferably used. The polyalkylene oxide unit includes a polyethylene oxide unit and a polypropylene oxide unit, and dimethylpolysiloxane may have both a polyethylene oxide unit and a polypropylene oxide unit.
また、ポリアルキレンオキサイド単位のジメチルポリシロキサンとの結合形態は、ポリアルキレンオキサイド単位がジメチルポリシロキサンの繰り返し単位中に結合したペンダント型、ジメチルポリシロキサンの末端に結合した末端変性型、ジメチルポリシロキサンと交互に繰り返し結合した直鎖状のブロックコポリマー型のいずれであってもよい。ポリアルキレンオキサイド単位を有するジメチルポリシロキサンは、東レ・ダウコーニング株式会社から市販されており、例えば、FZ−2110、FZ−2122、FZ−2130、FZ−2166、FZ−2191、FZ−2203、FZ−2207が挙げられるが、これらに限定されるものではない。 In addition, the bonding form of the polyalkylene oxide unit with dimethylpolysiloxane includes a pendant type in which the polyalkylene oxide unit is bonded in the repeating unit of dimethylpolysiloxane, a terminal-modified type in which the polyalkylene oxide unit is bonded to the terminal of dimethylpolysiloxane, and dimethylpolysiloxane. It may be any of the linear block copolymer types that are alternately and repeatedly bonded. Didimethylpolysiloxane having a polyalkylene oxide unit is commercially available from Toray Dow Corning Co., Ltd., for example, FZ-2110, FZ-2122, FZ-2130, FZ-2166, FZ-2191, FZ-2203, FZ. 2207, but is not limited to these.
レベリング剤には、アニオン性、カチオン性、ノニオン性、または両性の界面活性剤を補助的に加えることも可能である。界面活性剤は、2種以上混合して使用しても構わない。
レベリング剤に補助的に加えるアニオン性界面活性剤としては、ポリオキシエチレンアルキルエーテル硫酸塩、ドデシルベンゼンスルホン酸ナトリウム、スチレン−アクリル酸共重合体のアルカリ塩、アルキルナフタリンスルホン酸ナトリウム、アルキルジフェニルエーテルジスルホン酸ナトリウム、ラウリル硫酸モノエタノールアミン、ラウリル硫酸トリエタノールアミン、ラウリル硫酸アンモニウム、ステアリン酸モノエタノールアミン、ステアリン酸ナトリウム、ラウリル硫酸ナトリウム、スチレン−アクリル酸共重合体のモノエタノールアミン、ポリオキシエチレンアルキルエーテルリン酸エステルなどが挙げられる。
Anionic, cationic, nonionic, or amphoteric surfactants can be added as an adjunct to the leveling agent. Two or more kinds of surfactants may be mixed and used.
Anionic surfactants to be added as an auxiliary to the leveling agent include polyoxyethylene alkyl ether sulfate, sodium dodecylbenzene sulfonate, alkali salt of styrene-acrylic acid copolymer, sodium alkylnaphthalin sulfonate, and alkyldiphenyl ether disulfonic acid. Sodium, monoethanolamine lauryl sulfate, triethanolamine lauryl sulfate, ammonium lauryl sulfate, monoethanolamine stearate, sodium stearate, sodium lauryl sulfate, monoethanolamine of styrene-acrylic acid copolymer, polyoxyethylene alkyl ether phosphate Examples include ester.
レベリング剤に補助的に加えるカオチン性界面活性剤としては、アルキル4級アンモニウム塩やそれらのエチレンオキサイド付加物が挙げられる。レベリング剤に補助的に加えるノニオン性界面活性剤としては、ポリオキシエチレンオレイルエーテル、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンノニルフェニルエーテル、ポリオキシエチレンアルキルエーテルリン酸エステル、ポリオキシエチレンソルビタンモノステアレート、ポリエチレングリコールモノラウレートなどの;アルキルジメチルアミノ酢酸ベタインなどのアルキルベタイン、アルキルイミダゾリンなどの両性界面活性剤、また、フッ素系やシリコーン系の界面活性剤が挙げられる。 Examples of the chaotic surfactant added as a supplement to the leveling agent include alkyl quaternary ammonium salts and ethylene oxide adducts thereof. Nonionic surfactants to be added as a supplement to the leveling agent include polyoxyethylene oleyl ether, polyoxyethylene lauryl ether, polyoxyethylene nonylphenyl ether, polyoxyethylene alkyl ether phosphate, and polyoxyethylene sorbitan monostearate. , Polyethylene glycol monolaurate and the like; alkyl betaines such as alkyldimethylaminoacetic acid betaine, amphoteric surfactants such as alkylimidazoline, and fluorine-based and silicone-based surfactants.
<硬化剤、硬化促進剤>
着色組成物または感光性着色組成物には、熱硬化性樹脂の硬化を補助するため、必要に応じて、硬化剤、硬化促進剤などを含んでいてもよい。硬化剤としては、フェノール系樹脂、アミン系化合物、酸無水物、活性エステル、カルボン酸系化合物、スルホン酸系化合物などが有効であるが、特にこれらに限定されるものではなく、熱硬化性樹脂と反応し得るものであれば、いずれの硬化剤を使用してもよい。また、これらの中でも、1分子内に2個以上のフェノール性水酸基を有する化合物、アミン系硬化剤が好ましく挙げられる。上記硬化促進剤としては、例えば、アミン化合物(例えば、ジシアンジアミド、ベンジルジメチルアミン、4−(ジメチルアミノ)−N,N−ジメチルベンジルアミン、4−メトキシ−N,N−ジメチルベンジルアミン、4−メチル−N,N−ジメチルベンジルアミン等)、4級アンモニウム塩化合物(例えば、トリエチルベンジルアンモニウムクロリド等)、ブロックイソシアネート化合物(例えば、ジメチルアミン等)、イミダゾール誘導体二環式アミジン化合物およびその塩(例えば、イミダゾール、2−メチルイミダゾール、2−エチルイミダゾール、2−エチル−4−メチルイミダゾール、2−フェニルイミダゾール、4−フェニルイミダゾール、1−シアノエチル−2−フェニルイミダゾール、1−(2−シアノエチル)−2−エチル−4−メチルイミダゾール等)、リン化合物(例えば、トリフェニルホスフィン等)、グアナミン化合物(例えば、メラミン、グアナミン、アセトグアナミン、ベンゾグアナミン等)、S−トリアジン誘導体(例えば、2,4−ジアミノ−6−メタクリロイルオキシエチル−S−トリアジン、2−ビニル−2,4−ジアミノ−S−トリアジン、2−ビニル−4,6−ジアミノ−S−トリアジン・イソシアヌル酸付加物、2,4−ジアミノ−6−メタクリロイルオキシエチル−S−トリアジン・イソシアヌル酸付加物等)などを用いることができる。これらは1種単独で使用してもよく、2種以上を併用してもよい。上記硬化促進剤の含有量としては、熱硬化性樹脂全量(100質量%)に対し、0.01〜15質量%が好ましい。
<Curing agent, curing accelerator>
The coloring composition or the photosensitive coloring composition may contain a curing agent, a curing accelerator, or the like, if necessary, in order to assist the curing of the thermosetting resin. Phenol-based resins, amine-based compounds, acid anhydrides, active esters, carboxylic acid-based compounds, sulfonic acid-based compounds, and the like are effective as the curing agent, but the curing agent is not particularly limited to these, and is a thermosetting resin. Any curing agent may be used as long as it can react with. Further, among these, a compound having two or more phenolic hydroxyl groups in one molecule and an amine-based curing agent are preferably mentioned. Examples of the curing accelerator include amine compounds (for example, dicyandiamide, benzyldimethylamine, 4- (dimethylamino) -N, N-dimethylbenzylamine, 4-methoxy-N, N-dimethylbenzylamine, 4-methyl). -N, N-dimethylbenzylamine, etc.), quaternary ammonium salt compounds (eg, triethylbenzylammonium chloride, etc.), blocked isocyanate compounds (eg, dimethylamine, etc.), imidazole derivative bicyclic amidin compounds and salts thereof (eg, eg, dimethylamine). Imidazole, 2-methylimidazole, 2-ethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 4-phenylimidazole, 1-cyanoethyl-2-phenylimidazole, 1- (2-cyanoethyl) -2- Ethyl-4-methylimidazole, etc.), phosphorus compounds (eg, triphenylphosphine, etc.), guanamine compounds (eg, melamine, guanamine, acetoguanamine, benzoguanamine, etc.), S-triazine derivatives (eg, 2,4-diamino-6, etc.) -Methacryloxyethyl-S-triazine, 2-vinyl-2,4-diamino-S-triazine, 2-vinyl-4,6-diamino-S-triazine isocyanuric acid adduct, 2,4-diamino-6- Methacryloyloxyethyl-S-triazine, isocyanuric acid adduct, etc.) and the like can be used. These may be used alone or in combination of two or more. The content of the curing accelerator is preferably 0.01 to 15% by mass with respect to the total amount of the thermosetting resin (100% by mass).
<その他の添加剤成分>
着色組成物または感光性着色組成物には、経時粘度を安定化させるために貯蔵安定剤を含有させることができる。また、透明基板との密着性を高めるためにシランカップリング剤等の密着向上剤を含有させることもできる。
<Other additive ingredients>
The coloring composition or the photosensitive coloring composition may contain a storage stabilizer to stabilize the viscosity over time. Further, an adhesion improver such as a silane coupling agent can be contained in order to improve the adhesion with the transparent substrate.
貯蔵安定剤としては、例えば、ベンジルトリメチルクロライド、ジエチルヒドロキシアミンなどの4級アンモニウムクロライド、乳酸、シュウ酸などの有機酸およびそのメチルエーテル、t−ブチルピロカテコール、テトラエチルホスフィン、テトラフェニルフォスフィンなどの有機ホスフィン、亜リン酸塩等が挙げられる。貯蔵安定剤は、着色剤の全量を基準(100質量%)として、0.1〜10質量%の量で用いることができる。 Examples of the storage stabilizer include quaternary ammonium chlorides such as benzyltrimethyl chloride and diethylhydroxyamine, organic acids such as lactic acid and oxalic acid and their methyl ethers, t-butylpyrocatechol, tetraethylphosphine, tetraphenylphosphine and the like. Examples include organic phosphine and phosphite. The storage stabilizer can be used in an amount of 0.1 to 10% by mass based on the total amount of the colorant (100% by mass).
密着向上剤としては、ビニルトリス(β−メトキシエトキシ)シラン、ビニルエトキシシラン、ビニルトリメトキシシラン等のビニルシラン類、γ−メタクリロキシプロピルトリメトキシシラン等の(メタ)アクリルシラン類、β−(3,4−エポキシシクロヘキシル)エチルトリメトキシシラン、β−(3,4−エポキシシクロヘキシル)メチルトリメトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルトリエトキシシラン、β−(3,4−エポキシシクロヘキシル)メチルトリエトキシシラン、γ−グリシドキシプロピルトリメトキシシラン、γ−グリシドキシプロピルトリエトキシシラン等のエポキシシラン類、N−β(アミノエチル)γ−アミノプロピルトリメトキシシラン、N−β(アミノエチル)γ−アミノプロピルトリエトキシシラン、N−β(アミノエチル)γ−アミノプロピルメチルジエトキシシシラン、γ−アミノプロピルトリエトキシシラン、γ−アミノプロピルトリメトキシシラン、N−フェニル−γ−アミノプロピルトリメトキシシラン、N−フェニル−γ−アミノプロピルトリエトキシシラン等のアミノシラン類、γ−メルカプトプロピルトリメトキシシラン、γ−メルカプトプロピルトリエトキシシラン等のチオシラン類等のシランカップリング剤が挙げられる。密着向上剤は、着色組成物または感光性着色組成物中の着色剤の全量を基準(100質量%)として、0.01〜10質量%、好ましくは0.05〜5質量%の量で用いることができる。 Adhesion improvers include vinylsilanes such as vinyltris (β-methoxyethoxy) silane, vinylethoxysilane and vinyltrimethoxysilane, (meth) acrylic silanes such as γ-methacryloxypropyltrimethoxysilane, and β- (3, 4-epoxycyclohexyl) ethyltrimethoxysilane, β- (3,4-epoxycyclohexyl) methyltrimethoxysilane, β- (3,4-epoxycyclohexyl) ethyltriethoxysilane, β- (3,4-epoxycyclohexyl) Epoxysilanes such as methyltriethoxysilane, γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropyltriethoxysilane, N-β (aminoethyl) γ-aminopropyltrimethoxysilane, N-β (amino) Ethyl) γ-aminopropyltriethoxysilane, N-β (aminoethyl) γ-aminopropylmethyldiethoxysisilane, γ-aminopropyltriethoxysilane, γ-aminopropyltrimethoxysilane, N-phenyl-γ-amino Examples thereof include aminosilanes such as propyltrimethoxysilane and N-phenyl-γ-aminopropyltriethoxysilane, and silane coupling agents such as thiosilanes such as γ-mercaptopropyltrimethoxysilane and γ-mercaptopropyltriethoxysilane. The adhesion improver is used in an amount of 0.01 to 10% by mass, preferably 0.05 to 5% by mass, based on the total amount of the colorant in the coloring composition or the photosensitive coloring composition (100% by mass). be able to.
<粗大粒子の除去>
着色組成物および感光性着色組成物は、遠心分離、焼結フィルタやメンブレンフィルタによる濾過等の手段にて、5μm以上の粗大粒子、好ましくは1μm以上の粗大粒子、さらに好ましくは0.5μm以上の粗大粒子および混入した塵の除去を行うことが好ましい。このように着色組成物は、実質的に0.5μm以上の粒子を含まないことが好ましい。より好ましくは0.3μm以下であることが好ましい。
<Removal of coarse particles>
The coloring composition and the photosensitive coloring composition have coarse particles of 5 μm or more, preferably coarse particles of 1 μm or more, and more preferably 0.5 μm or more by means such as centrifugation, filtration by a sintering filter or a membrane filter. It is preferable to remove coarse particles and mixed dust. As described above, it is preferable that the coloring composition does not substantially contain particles having a size of 0.5 μm or more. More preferably, it is 0.3 μm or less.
<カラーフィルタ>
次に、本発明のカラーフィルタについて説明する。本発明のカラーフィルタは、赤色フィルタセグメント、緑色フィルタセグメント、および青色フィルタセグメントを具備するものであり、その中の赤色フィルタセグメントが、本発明のジケトピロロピロール顔料組成物を含有する着色組成物または感光性着色組成物から形成される。
<Color filter>
Next, the color filter of the present invention will be described. The color filter of the present invention comprises a red filter segment, a green filter segment, and a blue filter segment, in which the red filter segment contains the diketopyrrolopyrrole pigment composition of the present invention. Alternatively, it is formed from a photosensitive coloring composition.
緑色フィルタセグメントは、緑色顔料と着色剤担体を含む通常の緑色着色組成物を用いて形成することができる。緑色顔料としては、例えばC.I.ピグメント グリーン7、10、36、37、58等が用いられる。
The green filter segment can be formed using a conventional green coloring composition containing a green pigment and a colorant carrier. Examples of the green pigment include C.I. I.
また緑色着色組成物には、黄色顔料を併用することができる。併用可能な黄色顔料としては、C.I.ピグメント イエロー1、2、3、4、5、6、10、12、13、14、15、16、17、18、24、31、32、34、35、35:1、36、36:1、37、37:1、40、42、43、53、55、60、61、62、63、65、73、74、77、81、83、93、94、95、97、98、100、101、104、106、108、109、110、113、114、115、116、117、118、119、120、123、126、127、128、129、138、139、147、150、151、152、153、154、155、156、161、162、164、166、167、168、169、170、171、172、173、174、175、176、177、179、180、181、182、185、187、188、193、194、198、199、213、214、218、219、220、または221等の黄色顔料を挙げることができる。また黄色を呈する塩基性染料、酸性染料の造塩化合物を併用することもできる。
Further, a yellow pigment can be used in combination with the green coloring composition. Examples of the yellow pigment that can be used in combination include C.I. I.
青色フィルタセグメントは、青色顔料と着色剤担体を含む通常の青色着色組成物を用いて形成することができる。青色顔料としては、例えばC.I.ピグメント ブルー 15、15:1、15:2、15:3、15:4、15:6、16、22、60、64等が用いられる。また青色着色組成物には、紫色顔料を併用することができる。併用可能な紫色顔料としては、C.I.ピグメント バイオレット 1、19、23、27、29、30、32、37、40、42、50等の紫色顔料を挙げることができる。また、青色や紫色を呈する塩基性染料、酸性染料の造塩化合物を使用することもできる。染料を使用する場合、キサンテン系染料が耐熱性と明度の点で好ましい。
The blue filter segment can be formed using a conventional blue coloring composition containing a blue pigment and a colorant carrier. Examples of the blue pigment include C.I. I.
<カラーフィルタの製造方法>
本発明のカラーフィルタは、印刷法またはフォトリソグラフィー法により、製造することができる。
印刷法によるフィルタセグメントの形成は、印刷インキとして調製した着色組成物の印刷と乾燥を繰り返すだけでパターン化ができるため、カラーフィルタの製造法としては、低コストで量産性に優れている。さらに、印刷技術の発展により高い寸法精度および平滑度を有する微細パターンの印刷を行うことができる。印刷を行うためには、印刷の版上にて、あるいはブランケット上にてインキが乾燥、固化しないような組成とすることが好ましい。また、印刷機上でのインキの流動性の制御も重要であり、分散剤や体質顔料によるインキ粘度の調整を行うこともできる。
<Manufacturing method of color filter>
The color filter of the present invention can be manufactured by a printing method or a photolithography method.
The formation of the filter segment by the printing method can be patterned only by repeating printing and drying of the coloring composition prepared as the printing ink, and therefore, as a manufacturing method of the color filter, it is excellent in mass productivity at low cost. Furthermore, with the development of printing technology, it is possible to print fine patterns having high dimensional accuracy and smoothness. In order to perform printing, it is preferable that the composition is such that the ink does not dry or solidify on the printing plate or on the blanket. It is also important to control the fluidity of the ink on the printing machine, and the viscosity of the ink can be adjusted with a dispersant or an extender pigment.
フォトリソグラフィー法によりフィルタセグメントを形成する場合は、上記溶剤現像型あるいはアルカリ現像型着色レジスト材として調製した着色組成物を、透明基板上に、スプレーコートやスピンコート、スリットコート、ロールコート等の塗布方法により、乾燥膜厚が0.2〜5μmとなるように塗布する。必要により乾燥された膜には、この膜と接触あるいは非接触状態で設けられた所定のパターンを有するマスクを通して紫外線露光を行う。その後、溶剤またはアルカリ現像液に浸漬するかもしくはスプレーなどにより現像液を噴霧して未硬化部を除去して所望のパターンを形成したのち、同様の操作を他色について繰り返してカラーフィルタを製造することができる。さらに、着色レジスト材の重合を促進するため、必要に応じて加熱を施すこともできる。フォトリソグラフィー法によれば、上記印刷法より精度の高いカラーフィルタが製造できる。 When the filter segment is formed by the photolithography method, the coloring composition prepared as the solvent-developing type or alkali-developing type colored resist material is applied onto a transparent substrate by spray coating, spin coating, slit coating, roll coating or the like. By the method, the coating is applied so that the dry film thickness is 0.2 to 5 μm. If necessary, the dried film is exposed to ultraviolet rays through a mask having a predetermined pattern provided in contact with or without contact with the film. Then, after immersing in a solvent or an alkaline developer or spraying the developer with a spray or the like to remove the uncured portion to form a desired pattern, the same operation is repeated for other colors to manufacture a color filter. be able to. Further, in order to promote the polymerization of the colored resist material, heating can be applied as needed. According to the photolithography method, a color filter having higher accuracy than the above printing method can be manufactured.
現像に際しては、アルカリ現像液として炭酸ナトリウム、水酸化ナトリウム等の水溶液が使用され、ジメチルベンジルアミン、トリエタノールアミン等の有機アルカリを用いることもできる。また、現像液には、消泡剤や界面活性剤を添加することもできる。なお、紫外線露光感度を上げるために、上記着色レジストを塗布乾燥後、水溶性あるいはアルカリ水溶性樹脂、例えばポリビニルアルコールや水溶性アクリル樹脂等を塗布乾燥し酸素による重合阻害を防止する膜を形成した後、紫外線露光を行うこともできる。 At the time of development, an aqueous solution of sodium carbonate, sodium hydroxide or the like is used as the alkaline developer, and an organic alkali such as dimethylbenzylamine or triethanolamine can also be used. Further, an antifoaming agent or a surfactant can be added to the developing solution. In order to increase the UV exposure sensitivity, the colored resist was applied and dried, and then a water-soluble or alkaline water-soluble resin such as polyvinyl alcohol or a water-soluble acrylic resin was applied and dried to form a film for preventing polymerization inhibition by oxygen. Later, UV exposure can also be performed.
本発明のカラーフィルタは、上記方法の他に電着法、転写法などにより製造することができるが、着色組成物または感光性着色組成物はいずれの方法にも用いることができる。なお、電着法は、基板上に形成した透明導電膜を利用して、コロイド粒子の電気泳動により各色フィルタセグメントを透明導電膜の上に電着形成することでカラーフィルタを製造する方法である。また、転写法は剥離性の転写ベースシートの表面に、あらかじめフィルタセグメントを形成しておき、このフィルタセグメントを所望の基板に転写させる方法である。 The color filter of the present invention can be produced by an electrodeposition method, a transfer method, or the like in addition to the above methods, and the coloring composition or the photosensitive coloring composition can be used in any of the methods. The electrodeposition method is a method of manufacturing a color filter by electrodepositing each color filter segment on the transparent conductive film by electrophoresis of colloidal particles using the transparent conductive film formed on the substrate. .. Further, the transfer method is a method in which a filter segment is formed in advance on the surface of a peelable transfer base sheet, and the filter segment is transferred to a desired substrate.
透明基板あるいは反射基板上に各色フィルタセグメントを形成する前に、あらかじめブラックマトリクスを形成することができる。ブラックマトリクスとしては、クロムやクロム/酸化クロムの多層膜、窒化チタニウムなどの無機膜や、遮光剤を分散した樹脂膜が用いられるが、これらに限定されない。また、上記の透明基板あるいは反射基板上に薄膜トランジスター(TFT)をあらかじめ形成しておき、その後に各色フィルタセグメントを形成することもできる。また本発明のカラーフィルタ上には、必要に応じてオーバーコート膜や透明導電膜などが形成される。 A black matrix can be formed in advance before each color filter segment is formed on the transparent substrate or the reflective substrate. As the black matrix, a multilayer film of chromium or chromium / chromium oxide, an inorganic film such as titanium nitride, or a resin film in which a light-shielding agent is dispersed is used, but the black matrix is not limited thereto. It is also possible to form a thin film transistor (TFT) on the transparent substrate or the reflective substrate in advance, and then form each color filter segment. Further, an overcoat film, a transparent conductive film, or the like is formed on the color filter of the present invention, if necessary.
以下に、本発明を実施例に基づいて説明するが、本発明はこれによって限定されるものではない。実施例および比較例中、「部」および「%」とは、「質量部」および「質量%」を意味する。 Hereinafter, the present invention will be described based on examples, but the present invention is not limited thereto. In Examples and Comparative Examples, "parts" and "%" mean "parts by mass" and "% by mass".
<ジケトピロロピロール顔料の質量比>
ジケトピロロピロール顔料組成物中の、式(1)で表されるジケトピロロピロール顔料、式(2)で表されるジケトピロロピロール顔料および式(3)で表されるジケトピロロピロール顔料の含有量は、HPLCを用いて定量した。測定条件は以下の通りである。
<Mass ratio of diketopyrrolopyrrole pigment>
The diketopyrrolopyrrole pigment represented by the formula (1), the diketopyrrolopyrrole pigment represented by the formula (2) and the diketopyrrolopyrrole represented by the formula (3) in the diketopyrrolopyrrole pigment composition. The pigment content was quantified using HPLC. The measurement conditions are as follows.
装置:日本分光社製Gulliverシリーズ
検出器:日本分光社製UV−970検出器
カラム:Waters社製Symmetry C18(5μm、2.1mmφ×150mm)
移動相A液:ジメチルホルムアミド/水(1:1)
移動相B液:ジメチルホルムアミド/水(97.5:2.5)
グラジエント(B液):47%→(15min)→47%→(5min)→100%→(25min)→100%
波長:510nm
カラム温度:35℃
流量:0.3mL/min
試料注入量:5μL(N−メチルピロリドン/28%ナトリウムメトキシドメタノール溶液に溶解)
Equipment: JASCO Gulliver series detector: JASCO UV-970 detector Column: Waters Symmetry C18 (5 μm, 2.1 mm φ × 150 mm)
Mobile phase A solution: dimethylformamide / water (1: 1)
Mobile phase B solution: dimethylformamide / water (97.5: 2.5)
Gradient (Liquid B): 47% → (15 min) → 47% → (5 min) → 100% → (25 min) → 100%
Wavelength: 510 nm
Column temperature: 35 ° C
Flow rate: 0.3 mL / min
Sample injection volume: 5 μL (dissolved in N-methylpyrrolidone / 28% sodium methoxide methanol solution)
<ジケトピロロピロール顔料のX線回折>
ジケトピロロピロール顔料組成物の粉末X線回折測定は、日本工業規格JIS K0131(X線回折分析通則)に準じて、回折角(2θ)が、3°から35°の範囲で測定した。測定条件は以下の通りである。
<X-ray diffraction of diketopyrrolopyrrole pigment>
The powder X-ray diffraction measurement of the diketopyrrolopyrrole pigment composition was measured in a diffraction angle (2θ) in the range of 3 ° to 35 ° according to Japanese Industrial Standard JIS K0131 (general rule of X-ray diffraction analysis). The measurement conditions are as follows.
装置:リガク社製RINT2100
サンプリング幅:0.02°
スキャンスピード:2.0
発散スリット:1°
発散縦制限スリット:10mm
散乱スリット:2°
受光スリット:0.3mm
管球:Cu
管電圧:30kV
管電流:30mA
Equipment: Rigaku RINT2100
Sampling width: 0.02 °
Scan speed: 2.0
Divergence slit: 1 °
Divergence vertical restriction slit: 10 mm
Scattering slit: 2 °
Light receiving slit: 0.3 mm
Tube: Cu
Tube voltage: 30kV
Tube current: 30mA
<バインダー樹脂の質量平均分子量(Mw)>
バインダー樹脂の質量平均分子量(Mw)は、TSKgelカラム(東ソー社製)を用い、RI検出器を装備したGPC(東ソー社製、HLC−8120GPC)で、展開溶媒にテトラヒドロフランを用いて測定したポリスチレン換算の質量平均分子量(Mw)である。
<Mass average molecular weight (Mw) of binder resin>
The mass average molecular weight (Mw) of the binder resin is converted to polystyrene measured by using a TSKgel column (manufactured by Tosoh Corporation) and a GPC (manufactured by Tosoh Corporation, HLC-8120 GPC) equipped with an RI detector and using tetrahydrofuran as a developing solvent. Is the mass average molecular weight (Mw) of.
<ジケトピロロピロール顔料の製造方法>
[製造例1](式(1)で表されるジケトピロロピロール顔料の製造)
還流管を付けたステンレス製反応容器に、窒素雰囲気下、モレキュラシーブで脱水したtert−アミルアルコール200部、およびナトリウム−tert−アミルアルコキシド140部を加え、攪拌しながら100℃に加熱し、アルコラート溶液を調製した。一方で、ガラス製フラスコに、コハク酸ジイソプロピル88部、4−ブロモベンゾニトリル153.6部を加え、攪拌しながら90℃に加熱して溶解させ、これらの混合物の溶液を調製した。この混合物の加熱溶液を、100℃に加熱した上記アルコラート溶液中に、激しく攪拌しながら、2時間かけて一定の速度でゆっくり滴下した。滴下終了後、90℃にて2時間、加熱攪拌を継続し、ジケトピロロピロール系化合物のアルカリ金属塩を得た。さらに、ガラス製ジャケット付き反応容器に、メタノール600部、水600部、及び酢酸304部を加え、−10℃に冷却した。この冷却した混合物を、高速攪拌ディスパーサーを用いて、直径8cmのシェアディスクを4000rpmで回転させながら、この中に、75℃まで冷却した先に得られたジケトピロロピロール系化合物のアルカリ金属塩溶液を、少量ずつ添加した。この際、メタノール、酢酸、および水からなる混合物の温度が常に−5℃以下の温度を保つように、冷却しながら、かつ、75℃のジケトピロロピロール系化合物のアルカリ金属塩の添加する速度を調整しながら、およそ120分にわたって少量ずつ添加した。アルカリ金属塩添加後、赤色の結晶が析出し、赤色の懸濁液が生成した。続いて、得られた赤色の懸濁液を5℃にて限外濾過装置で洗浄後、濾別し、赤色ペーストを得た。このペーストを0℃に冷却したメタノール3500部にて再分散し、メタノール濃度約90%の懸濁液とし、5℃にて3時間撹拌し、結晶転移を伴う粒子整粒および洗浄を行った。続いて、限外濾過機で濾別し、得られたジケトピロロピロール系化合物の水ペーストを、80℃にて24時間乾燥させ、粉砕することにより式(1)で表されるジケトピロロピロール顔料150.8部を得た。
<Manufacturing method of diketopyrrolopyrrole pigment>
[Production Example 1] (Production of diketopyrrolopyrrole pigment represented by the formula (1))
To a stainless steel reaction vessel equipped with a reflux tube, 200 parts of molecular sieve-dehydrated tert-amyl alcohol and 140 parts of sodium-tert-amyl alkoxide were added under a nitrogen atmosphere and heated to 100 ° C. with stirring to prepare an alcoholate solution. Prepared. On the other hand, 88 parts of diisopropyl succinate and 153.6 parts of 4-bromobenzonitrile were added to a glass flask and heated to 90 ° C. with stirring to dissolve them to prepare a solution of a mixture thereof. The heated solution of this mixture was slowly added dropwise to the alcoholate solution heated to 100 ° C. at a constant rate over 2 hours with vigorous stirring. After completion of the dropping, heating and stirring were continued at 90 ° C. for 2 hours to obtain an alkali metal salt of a diketopyrrolopyrrole compound. Further, 600 parts of methanol, 600 parts of water, and 304 parts of acetic acid were added to the reaction vessel with a glass jacket, and the mixture was cooled to −10 ° C. The cooled mixture was cooled to 75 ° C. using a high-speed stirring disperser while rotating a share disk having a diameter of 8 cm at 4000 rpm, and the alkali metal salt of the previously obtained diketopyrrolopyrrole compound was obtained. The solution was added in small portions. At this time, the rate at which the alkali metal salt of the diketopyrrolopyrrole compound is added at 75 ° C. while cooling so that the temperature of the mixture consisting of methanol, acetic acid, and water is always maintained at −5 ° C. or lower. Was added in small portions over approximately 120 minutes. After the addition of the alkali metal salt, red crystals were precipitated and a red suspension was formed. Subsequently, the obtained red suspension was washed with an ultrafiltration device at 5 ° C. and then filtered off to obtain a red paste. This paste was redistributed in 3500 parts of methanol cooled to 0 ° C. to prepare a suspension having a methanol concentration of about 90%, and the paste was stirred at 5 ° C. for 3 hours to perform particle sizing and washing with crystal transition. Subsequently, the water paste of the diketopyrrolopyrrole compound obtained by filtration through an ultrafilter is dried at 80 ° C. for 24 hours and pulverized to obtain the diketopyrrolop representative of the formula (1). 150.8 parts of pyrrolop pigment was obtained.
[製造例2](式(2)で表されるジケトピロロピロール顔料の製造)
4−ブロモベンゾニトリル153.6部を、4−クロロベンゾニトリル117.4部に変更した以外は、製造例1と同様に行い、式(2)で表されるジケトピロロピロール顔料120.7部を得た。
[Production Example 2] (Production of diketopyrrolopyrrole pigment represented by the formula (2))
Diketopyrrolopyrrole pigment 120.7 represented by the formula (2) was carried out in the same manner as in Production Example 1 except that 153.6 parts of 4-bromobenzonitrile was changed to 117.4 parts of 4-chlorobenzonitrile. I got a part.
[製造例3](式(3−2)で表されるジケトピロロピロール顔料の製造)
反応容器1にtert−アミルアルコール220部を入れて水浴冷却させながら、60%NaH32部を加えて、90℃にて加熱撹拌させた。次いで、反応容器2にtert−アミルアルコール100部、特開2015−168725号公報の実施例1記載の方法により合成した下記式(17)の化合物85.0部、およびN−ブチル−4−シアノベンズアミド68.7部を加熱溶解させ、これを反応容器1に2時間かけて滴下した。120℃で10時間反応させた後、60℃まで冷却させ、メタノール400部、および酢酸50部を加えてから、濾別およびメタノール洗浄を行い、式(3−2)で表されるジケトピロロピロール顔料93.2部を得た。
[Production Example 3] (Production of diketopyrrolopyrrole pigment represented by the formula (3-2))
While 220 parts of tert-amyl alcohol was placed in the reaction vessel 1 and cooled in a water bath, 32 parts of 60% NaH was added, and the mixture was heated and stirred at 90 ° C. Next, 100 parts of tert-amyl alcohol, 85.0 parts of the compound of the following formula (17) synthesized by the method described in Example 1 of JP2015-168725A, and N-butyl-4-cyano are placed in the reaction vessel 2. 68.7 parts of benzamide was dissolved by heating, and this was added dropwise to the reaction vessel 1 over 2 hours. After reacting at 120 ° C. for 10 hours, the mixture was cooled to 60 ° C., 400 parts of methanol and 50 parts of acetic acid were added, and then filtration and washing with methanol were performed. 93.2 parts of pyrrolop pigment was obtained.
[製造例4](式(3−5)で表されるジケトピロロピロール顔料の製造)
N−ブチル−4−シアノベンズアミド68.7部を、N−フェニル−4−シアノベンズアミド75.5部に変更した以外は、製造例3と同様に行い、式(3−5)で表されるジケトピロロピロール顔料97.6部を得た。
[Production Example 4] (Production of diketopyrrolopyrrole pigment represented by the formula (3-5))
It was carried out in the same manner as in Production Example 3 except that 68.7 parts of N-butyl-4-cyanobenzamide was changed to 75.5 parts of N-phenyl-4-cyanobenzamide, and represented by the formula (3-5). 97.6 parts of diketopyrrolopyrrole pigment was obtained.
[製造例5](式(3−6)で表されるジケトピロロピロール顔料の製造)
N−ブチル−4−シアノベンズアミド68.7部を、N−ブチル−3−シアノベンズアミド68.7部に変更した以外は、製造例3と同様に行い、式(3−6)で表されるジケトピロロピロール顔料93.2部を得た。
[Production Example 5] (Production of diketopyrrolopyrrole pigment represented by the formula (3-6))
It was carried out in the same manner as in Production Example 3 except that 68.7 parts of N-butyl-4-cyanobenzamide was changed to 68.7 parts of N-butyl-3-cyanobenzamide, and represented by the formula (3-6). 93.2 parts of diketopyrrolopyrrole pigment was obtained.
[製造例6](式(3−17)で表されるジケトピロロピロール顔料の製造)
N−ブチル−4−シアノベンズアミド68.7部を、N,N−ジブチル−4−シアノベンズアミド87.8部に変更した以外は、製造例3と同様に行い、式(3−17)で表されるジケトピロロピロール顔料105.6部を得た。
[Production Example 6] (Production of diketopyrrolopyrrole pigment represented by the formula (3-17))
The procedure was carried out in the same manner as in Production Example 3 except that 68.7 parts of N-butyl-4-cyanobenzamide was changed to 87.8 parts of N, N-dibutyl-4-cyanobenzamide, and the formula (3-17) was used. 105.6 parts of the diketopyrrolopyrrole pigment to be prepared was obtained.
[製造例7](下記式(18)で表されるジケトピロロピロール顔料の製造)
N−ブチル−4−シアノベンズアミド68.7部を、4−シアノビフェニル60.9部に変更した以外は、製造例3と同様に行い、下記式(18)で表されるジケトピロロピロール顔料88.1部を得た。
[Production Example 7] (Production of diketopyrrolopyrrole pigment represented by the following formula (18))
Diketopyrrolopyrrole pigment represented by the following formula (18) was carried out in the same manner as in Production Example 3 except that 68.7 parts of N-butyl-4-cyanobenzamide was changed to 60.9 parts of 4-cyanobiphenyl. 88.1 copies were obtained.
[製造例8](下記式(19)で表されるジケトピロロピロール顔料の製造)
N−ブチル−4−シアノベンズアミド68.7部を、4−(オクチルチオ)ベンゾニトリル84.1部に変更した以外は、製造例3と同様に行い、式(19)で表されるジケトピロロピロール顔料103.2部を得た。
[Production Example 8] (Production of diketopyrrolopyrrole pigment represented by the following formula (19))
Diketopyrrolop represented by the formula (19) was carried out in the same manner as in Production Example 3 except that 68.7 parts of N-butyl-4-cyanobenzamide was changed to 84.1 parts of 4- (octylthio) benzonitrile. 103.2 parts of the pyrrolop pigment was obtained.
[製造例9](式(3−12)で表されるジケトピロロピロール顔料の製造)
反応容器1にtert−アミルアルコール220部を入れて水浴冷却させながら、60%NaH32部を加えて、90℃にて加熱撹拌させた。次いで、反応容器2にtert−アミルアルコール100部、特開2015−168725号公報の実施例3記載の方法により合成した下記式(20)の化合物74.0部、およびN−ブチル−4−シアノベンズアミド68.7部を加熱溶解させ、これを反応容器1に2時間かけて滴下した。120℃で10時間反応させた後、60℃まで冷却させ、メタノール400部、および酢酸50部を加えてから、濾別およびメタノール洗浄を行い、式(3−12)で表されるジケトピロロピロール顔料85.6部を得た。
[Production Example 9] (Production of diketopyrrolopyrrole pigment represented by the formula (3-12))
While 220 parts of tert-amyl alcohol was placed in the reaction vessel 1 and cooled in a water bath, 32 parts of 60% NaH was added, and the mixture was heated and stirred at 90 ° C. Next, 100 parts of tert-amyl alcohol, 74.0 parts of the compound of the following formula (20) synthesized by the method described in Example 3 of JP2015-168725A, and N-butyl-4-cyano were placed in the reaction vessel 2. 68.7 parts of benzamide was dissolved by heating, and this was added dropwise to the reaction vessel 1 over 2 hours. After reacting at 120 ° C. for 10 hours, the mixture was cooled to 60 ° C., 400 parts of methanol and 50 parts of acetic acid were added, and then filtration and washing with methanol were performed. 85.6 parts of pyrrolop pigment was obtained.
[製造例10](式(3−8)で表されるジケトピロロピロール顔料の製造)
反応容器1にtert−アミルアルコール220部を入れて水浴冷却させながら、60%NaH32部を加えて、90℃にて加熱撹拌させた。次いで、反応容器2にtert−アミルアルコール100部、特開2015−168725号公報の実施例2記載の方法により合成した下記式(21)の化合物99.2部、およびN−ブチル−4−シアノベンズアミド68.7部を加熱溶解させ、これを反応容器1に2時間かけて滴下した。120℃で10時間反応させた後、60℃まで冷却させ、メタノール400部、および酢酸50部を加えてから、濾別およびメタノール洗浄を行い、式(3−8)で表されるジケトピロロピロール顔料103.0部を得た。
[Production Example 10] (Production of diketopyrrolopyrrole pigment represented by the formula (3-8))
While 220 parts of tert-amyl alcohol was placed in the reaction vessel 1 and cooled in a water bath, 32 parts of 60% NaH was added, and the mixture was heated and stirred at 90 ° C. Next, 100 parts of tert-amyl alcohol, 99.2 parts of the compound of the following formula (21) synthesized by the method described in Example 2 of JP2015-168725A, and N-butyl-4-cyano were placed in the reaction vessel 2. 68.7 parts of benzamide was dissolved by heating, and this was added dropwise to the reaction vessel 1 over 2 hours. After reacting at 120 ° C. for 10 hours, the mixture was cooled to 60 ° C., 400 parts of methanol and 50 parts of acetic acid were added, and then filtration and washing with methanol were performed. 103.0 parts of pyrrolop pigment was obtained.
[製造例11](式(3−18)で表されるジケトピロロピロール顔料の製造)
N−ブチル−4−シアノベンズアミド68.7部を、N,N−ジブチル−4−シアノベンズアミド87.8部に変更した以外は、製造例10と同様に行い、式(3−18)で表されるジケトピロロピロール顔料115.4部を得た。
[Production Example 11] (Production of diketopyrrolopyrrole pigment represented by the formula (3-18))
The procedure was carried out in the same manner as in Production Example 10 except that 68.7 parts of N-butyl-4-cyanobenzamide was changed to 87.8 parts of N, N-dibutyl-4-cyanobenzamide, and the formula (3-18) was used. 115.4 parts of the diketopyrrolopyrrole pigment to be obtained was obtained.
[製造例12](下記式(22)で表されるジケトピロロピロール顔料の製造)
N−ブチル−4−シアノベンズアミド68.7部を、4−クロロベンゾニトリル46.8部に変更した以外は、製造例10と同様に行い、下記式(22)で表されるジケトピロロピロール顔料115.4部を得た。
[Production Example 12] (Production of diketopyrrolopyrrole pigment represented by the following formula (22))
Diketopyrrolopyrrole represented by the following formula (22) was carried out in the same manner as in Production Example 10 except that 68.7 parts of N-butyl-4-cyanobenzamide was changed to 46.8 parts of 4-chlorobenzonitrile. 115.4 parts of the pigment was obtained.
[製造例13](式(3−10)で表されるジケトピロロピロール顔料の製造)
反応容器1にtert−アミルアルコール220部を入れて水浴冷却させながら、60%NaH32部を加えて、90℃にて加熱撹拌させた。次いで、反応容器2にtert−アミルアルコール100部、特開2015−168725号公報の実施例7記載の方法により合成した下記式(23)の化合物82.0部、およびN−ブチル−4−シアノベンズアミド68.7部を加熱溶解させ、これを反応容器1に2時間かけて滴下した。120℃で10時間反応させた後、60℃まで冷却させ、メタノール400部、および酢酸50部を加えてから、濾別およびメタノール洗浄を行い、式(3−10)で表されるジケトピロロピロール顔料91.1部を得た。
[Production Example 13] (Production of diketopyrrolopyrrole pigment represented by the formula (3-10))
While 220 parts of tert-amyl alcohol was placed in the reaction vessel 1 and cooled in a water bath, 32 parts of 60% NaH was added, and the mixture was heated and stirred at 90 ° C. Next, 100 parts of tert-amyl alcohol, 82.0 parts of the compound of the following formula (23) synthesized by the method described in Example 7 of JP2015-168725A, and N-butyl-4-cyano were added to the reaction vessel 2. 68.7 parts of benzamide was dissolved by heating, and this was added dropwise to the reaction vessel 1 over 2 hours. After reacting at 120 ° C. for 10 hours, the mixture was cooled to 60 ° C., 400 parts of methanol and 50 parts of acetic acid were added, and then filtration and washing with methanol were performed. 91.1 parts of pyrrolop pigment was obtained.
[製造例14](ジケトピロロピロール顔料混合物(RC−1)の製造)
還流管を付けたステンレス製反応容器に、窒素雰囲気下、モレキュラシーブで脱水したtert−アミルアルコール200部、およびナトリウム−tert−アミルアルコキシド140部を加え、攪拌しながら100℃に加熱し、アルコラート溶液を調製した。一方で、ガラス製フラスコに、コハク酸ジイソプロピル88部、4−クロロベンゾニトリル104.5部およびN,N−ジブチル−4−シアノベンズアミド19.3部を加え、攪拌しながら90℃に加熱して溶解させ、これらの混合物の溶液を調製した。この混合物の加熱溶液を、100℃に加熱した上記アルコラート溶液中に、激しく攪拌しながら、2時間かけて一定の速度でゆっくり滴下した。滴下終了後、90℃にて2時間、加熱攪拌を継続し、ジケトピロロピロール系化合物のアルカリ金属塩を得た。さらに、ガラス製ジャケット付き反応容器に、メタノール600部、水600部、及び酢酸304部を加え、−10℃に冷却した。この冷却した混合物を、高速攪拌ディスパーサーを用いて、直径8cmのシェアディスクを4000rpmで回転させながら、この中に、75℃まで冷却した先に得られたジケトピロロピロール系化合物のアルカリ金属塩溶液を、少量ずつ添加した。この際、メタノール、酢酸、および水からなる混合物の温度が常に−5℃以下の温度を保つように、冷却しながら、かつ、75℃のジケトピロロピロール系化合物のアルカリ金属塩の添加する速度を調整しながら、およそ120分にわたって少量ずつ添加した。アルカリ金属塩添加後、赤色の結晶が析出し、赤色の懸濁液が生成した。続いて、得られた赤色の懸濁液を5℃にて限外濾過装置で洗浄後、濾別し、赤色ペーストを得た。このペーストを0℃に冷却したメタノール3500部にて再分散し、メタノール濃度約90%の懸濁液とし、5℃にて3時間撹拌し、結晶転移を伴う粒子整粒および洗浄を行った。続いて、限外濾過機で濾別し、得られたジケトピロロピロール系化合物の水ペーストを、80℃にて24時間乾燥させ、粉砕することによりジケトピロロピロール顔料混合物(RC−1)143.6部を得た。得られたジケトピロロピロール顔料混合物中の式(2)で表されるジケトピロロピロール顔料および式(3−17)で表されるジケトピロロピロール顔料の含有量について、HPLCを用いて定量分析したところ、式(2)で表されるジケトピロロピロール顔料と式(3−17)で表されるジケトピロロピロール顔料の含有量は、それぞれ90.9質量%、9.1質量%であった。
[Production Example 14] (Production of Diketopyrrolopyrrole Pigment Mixture (RC-1))
To a stainless steel reaction vessel equipped with a reflux tube, 200 parts of molecular sieve-dehydrated tert-amyl alcohol and 140 parts of sodium-tert-amyl alkoxide were added under a nitrogen atmosphere and heated to 100 ° C. with stirring to prepare an alcoholate solution. Prepared. On the other hand, 88 parts of diisopropyl succinate, 104.5 parts of 4-chlorobenzonitrile and 19.3 parts of N, N-dibutyl-4-cyanobenzamide were added to a glass flask and heated to 90 ° C. with stirring. It was dissolved and a solution of these mixtures was prepared. The heated solution of this mixture was slowly added dropwise to the alcoholate solution heated to 100 ° C. at a constant rate over 2 hours with vigorous stirring. After completion of the dropping, heating and stirring were continued at 90 ° C. for 2 hours to obtain an alkali metal salt of a diketopyrrolopyrrole compound. Further, 600 parts of methanol, 600 parts of water, and 304 parts of acetic acid were added to the reaction vessel with a glass jacket, and the mixture was cooled to −10 ° C. The cooled mixture was cooled to 75 ° C. using a high-speed stirring disperser while rotating a share disk having a diameter of 8 cm at 4000 rpm, and the alkali metal salt of the previously obtained diketopyrrolopyrrole compound was obtained. The solution was added in small portions. At this time, the rate at which the alkali metal salt of the diketopyrrolopyrrole compound is added at 75 ° C. while cooling so that the temperature of the mixture consisting of methanol, acetic acid, and water is always maintained at −5 ° C. or lower. Was added in small portions over approximately 120 minutes. After the addition of the alkali metal salt, red crystals were precipitated and a red suspension was formed. Subsequently, the obtained red suspension was washed with an ultrafiltration device at 5 ° C. and then filtered off to obtain a red paste. This paste was redistributed in 3500 parts of methanol cooled to 0 ° C. to prepare a suspension having a methanol concentration of about 90%, and the paste was stirred at 5 ° C. for 3 hours to perform particle sizing and washing with crystal transition. Subsequently, the diketopyrrolopyrrole pigment mixture (RC-1) was obtained by filtering the diketopyrrolopyrrole compound by filtration through an ultrafilter, drying the water paste of the diketopyrrolopyrrole compound at 80 ° C. for 24 hours, and pulverizing the mixture. 143.6 copies were obtained. The content of the diketopyrrolopyrrole pigment represented by the formula (2) and the diketopyrrolopyrrole pigment represented by the formula (3-17) in the obtained diketopyrrolopyrrole pigment mixture is quantified using HPLC. As a result of analysis, the contents of the diketopyrrolopyrrole pigment represented by the formula (2) and the diketopyrrolopyrrole pigment represented by the formula (3-17) were 90.9% by mass and 9.1% by mass, respectively. Met.
[製造例15](ジケトピロロピロール顔料混合物(RC−2)の製造)
4−クロロベンゾニトリル104.5部を、4−ブロモベンゾニトリル180.0部に変更した以外は、製造例14と同様に行い、ジケトピロロピロール顔料混合物(RC−2)176.6部を得た。得られたジケトピロロピロール顔料混合物中の式(1)で表されるジケトピロロピロール顔料および式(3−18)で表されるジケトピロロピロール顔料の含有量について、HPLCを用いて定量分析したところ、式(1)で表されるジケトピロロピロール顔料と式(3−18)で表されるジケトピロロピロール顔料の含有量は、それぞれ91.1質量%、8.9質量%であった。
[Production Example 15] (Production of Diketopyrrolopyrrole Pigment Mixture (RC-2))
The same procedure as in Production Example 14 was carried out except that 104.5 parts of 4-chlorobenzonitrile was changed to 180.0 parts of 4-bromobenzonitrile, and 176.6 parts of the diketopyrrolopyrrole pigment mixture (RC-2) was added. Obtained. The content of the diketopyrrolopyrrole pigment represented by the formula (1) and the diketopyrrolopyrrole pigment represented by the formula (3-18) in the obtained diketopyrrolopyrrole pigment mixture is quantified using HPLC. As a result of analysis, the contents of the diketopyrrolopyrrole pigment represented by the formula (1) and the diketopyrrolopyrrole pigment represented by the formula (3-18) were 91.1% by mass and 8.9% by mass, respectively. Met.
<バインダー樹脂溶液の製造方法>
[製造例16](アクリル樹脂溶液1の調製)
セパラブル4口フラスコに温度計、冷却管、窒素ガス導入管、滴下管および撹拌装置を取り付けた反応容器にシクロヘキサノン196部を仕込み、80℃に昇温し、反応容器内を窒素置換した後、滴下管より、n−ブチルメタクリレート37.2部、2−ヒドロキシエチルメタクリレート12.9部、メタクリル酸12.0部、パラクミルフェノールエチレンオキサイド変性アクリレート(東亞合成株式会社製「アロニックスM110」)20.7部、2,2’−アゾビスイソブチロニトリル1.1部の混合物を2時間かけて滴下した。滴下終了後、更に3時間反応を継続し、アクリル樹脂の溶液を得た。室温まで冷却した後、樹脂溶液約2部をサンプリングして180℃、20分加熱乾燥して不揮発分を測定し、先に合成した樹脂溶液に不揮発分が20質量%になるようにメトキシプロピルアセテートを添加してアクリル樹脂溶液1を調製した。重量平均分子量(Mw)は26000であった。
<Manufacturing method of binder resin solution>
[Production Example 16] (Preparation of Acrylic Resin Solution 1)
196 parts of cyclohexanone was charged into a reaction vessel equipped with a thermometer, a cooling tube, a nitrogen gas introduction tube, a dropping tube and a stirrer in a separable 4-neck flask, the temperature was raised to 80 ° C., the inside of the reaction vessel was replaced with nitrogen, and then dropped. From the tube, 37.2 parts of n-butyl methacrylate, 12.9 parts of 2-hydroxyethyl methacrylate, 12.0 parts of methacrylic acid, paracumylphenol ethylene oxide-modified acrylate (“Aronix M110” manufactured by Toa Synthetic Co., Ltd.) 20.7 A mixture of 1.1 parts of 2,2'-azobisisobutyronitrile was added dropwise over 2 hours. After completion of the dropping, the reaction was continued for another 3 hours to obtain a solution of acrylic resin. After cooling to room temperature, about 2 parts of the resin solution is sampled and dried by heating at 180 ° C. for 20 minutes to measure the non-volatile content, and methoxypropyl acetate is added so that the non-volatile content is 20% by mass in the previously synthesized resin solution. Was added to prepare an acrylic resin solution 1. The weight average molecular weight (Mw) was 26000.
[製造例17](アクリル樹脂溶液2の調製)
セパラブル4口フラスコに温度計、冷却管、窒素ガス導入管、滴下管および撹拌装置を取り付けた反応容器にシクロヘキサノン207部を仕込み、80℃に昇温し、反応容器内を窒素置換した後、滴下管より、メタクリル酸20部、パラクミルフェノールエチレンオキサイド変性アクリレート(東亜合成社製アロニックスM110)20部、メタクリル酸メチル45部、2−ヒドロキシエチルメタクリレート8.5部、及び2,2'−アゾビスイソブチロニトリル1.33部の混合物を2時間かけて滴下した。滴下終了後、更に3時間反応を継続し、共重合体樹脂溶液を得た。次に得られた共重合体溶液全量に対して、窒素ガスを停止し乾燥空気を1時間注入しながら攪拌したのちに、室温まで冷却した後、2−メタクリロイルオキシエチルイソシアネート(昭和電工社製カレンズMOI)6.5部、ラウリン酸ジブチル錫0.08部、シクロヘキサノン26部の混合物を70℃で3時間かけて滴下した。滴下終了後、更に1時間反応を継続し、アクリル樹脂の溶液を得た。室温まで冷却した後、樹脂溶液約2部をサンプリングして180℃、20分加熱乾燥して不揮発分を測定し、先に合成した樹脂溶液に不揮発分が20質量%になるようにシクロヘキサノンを添加してアクリル樹脂溶液2を調製した。重量平均分子量(Mw)は18000であった。
[Production Example 17] (Preparation of Acrylic Resin Solution 2)
207 parts of cyclohexanone was placed in a reaction vessel equipped with a thermometer, a cooling tube, a nitrogen gas introduction tube, a dropping tube and a stirrer in a separable 4-neck flask, the temperature was raised to 80 ° C., the inside of the reaction vessel was replaced with nitrogen, and then dropped. From the tube, 20 parts of methacrylic acid, 20 parts of paracumylphenol ethylene oxide-modified acrylate (Aronix M110 manufactured by Toa Synthetic Co., Ltd.), 45 parts of methyl methacrylate, 8.5 parts of 2-hydroxyethyl methacrylate, and 2,2'-azobis. A mixture of 1.33 parts of isobutyronitrile was added dropwise over 2 hours. After completion of the dropping, the reaction was continued for another 3 hours to obtain a copolymer resin solution. Next, for the entire amount of the obtained copolymer solution, nitrogen gas was stopped, dry air was injected for 1 hour, and the mixture was stirred, cooled to room temperature, and then 2-methacryloyloxyethyl isocyanate (Karens manufactured by Showa Denko Co., Ltd.). A mixture of 6.5 parts of MOI), 0.08 parts of dibutyltin laurate and 26 parts of cyclohexanone was added dropwise at 70 ° C. over 3 hours. After completion of the dropping, the reaction was continued for another 1 hour to obtain a solution of acrylic resin. After cooling to room temperature, about 2 parts of the resin solution was sampled and dried by heating at 180 ° C. for 20 minutes to measure the non-volatile content, and cyclohexanone was added to the previously synthesized resin solution so that the non-volatile content was 20% by mass. The acrylic resin solution 2 was prepared. The weight average molecular weight (Mw) was 18,000.
<ジケトピロロピロール系顔料組成物の製造方法>
[実施例1](ジケトピロロピロール顔料組成物(R−1)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−2)のジケトピロロピロール顔料5.0部、塩化ナトリウム1000部、およびジエチレングリコール120部を、ステンレス製1ガロンニーダー(井上製作所製)中に仕込み、60℃で10時間混練した。次に、混練した混合物を温水に投入し、約80℃に加熱しながら1時間撹拌してスラリー状として、濾過および水洗をして食塩およびジエチレングリコールを除いた後、80℃で一昼夜乾燥させ、粉砕することによりジケトピロロピロール顔料組成物(R−1)97.0部を得た。
<Manufacturing method of diketopyrrolopyrrole pigment composition>
[Example 1] (Production of diketopyrrolopyrrole pigment composition (R-1))
47.5 parts of diketopyrrolopyrrole pigment of formula (1), 47.5 parts of diketopyrrolopyrrole pigment of formula (2), 5.0 parts of diketopyrrolopyrrole pigment of formula (3-2), 1000 parts of sodium chloride Parts and 120 parts of diethylene glycol were placed in a stainless steel 1-gallon kneader (manufactured by Inoue Seisakusho) and kneaded at 60 ° C. for 10 hours. Next, the kneaded mixture was put into warm water, stirred for 1 hour while heating at about 80 ° C. to form a slurry, filtered and washed with water to remove salt and diethylene glycol, dried at 80 ° C. for 24 hours, and pulverized. To obtain 97.0 parts of the diketopyrrolopyrrole pigment composition (R-1).
[実施例2](ジケトピロロピロール顔料組成物(R−2)の製造)
式(3−2)のジケトピロロピロール顔料5.0部を、式(3−5)のジケトピロロピロール顔料5.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−2)96.8部を得た。
[Example 2] (Production of diketopyrrolopyrrole pigment composition (R-2))
Diketo was carried out in the same manner as in Example 1 except that 5.0 parts of the diketopyrrolopyrrole pigment of the formula (3-2) was changed to 5.0 parts of the diketopyrrolopyrrole pigment of the formula (3-5). 96.8 parts of the pyrolopyrrolop pigment composition (R-2) was obtained.
[実施例3](ジケトピロロピロール顔料組成物(R−3)の製造)
式(3−2)のジケトピロロピロール顔料5.0部を、式(3−6)のジケトピロロピロール顔料5.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−3)97.8部を得た。
[Example 3] (Production of diketopyrrolopyrrole pigment composition (R-3))
Diketo was carried out in the same manner as in Example 1 except that 5.0 parts of the diketopyrrolopyrrole pigment of the formula (3-2) was changed to 5.0 parts of the diketopyrrolopyrrole pigment of the formula (3-6). 97.8 parts of the pyrolopyrrolop pigment composition (R-3) was obtained.
[実施例4](ジケトピロロピロール顔料組成物(R−4)の製造)
式(3−2)のジケトピロロピロール顔料5.0部を、式(3−17)のジケトピロロピロール顔料5.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−4)97.2部を得た。
[Example 4] (Production of diketopyrrolopyrrole pigment composition (R-4))
Diketo was carried out in the same manner as in Example 1 except that 5.0 parts of the diketopyrrolopyrrole pigment of the formula (3-2) was changed to 5.0 parts of the diketopyrrolopyrrole pigment of the formula (3-17). 97.2 parts of the pyrolopyrrolop pigment composition (R-4) was obtained.
[実施例5](ジケトピロロピロール顔料組成物(R−5)の製造)
式(3−2)のジケトピロロピロール顔料5.0部を、式(3−12)のジケトピロロピロール顔料5.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−5)97.1部を得た。
[Example 5] (Production of diketopyrrolopyrrole pigment composition (R-5))
Diketo was carried out in the same manner as in Example 1 except that 5.0 parts of the diketopyrrolopyrrole pigment of the formula (3-2) was changed to 5.0 parts of the diketopyrrolopyrrole pigment of the formula (3-12). 97.1 parts of the pyrolopyrrolop pigment composition (R-5) was obtained.
[実施例6](ジケトピロロピロール顔料組成物(R−6)の製造)
式(3−2)のジケトピロロピロール顔料5.0部を、式(3−8)のジケトピロロピロール顔料5.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−6)96.2部を得た。
[Example 6] (Production of Diketopyrrolopyrrole Pigment Composition (R-6))
Diketo was carried out in the same manner as in Example 1 except that 5.0 parts of the diketopyrrolopyrrole pigment of the formula (3-2) was changed to 5.0 parts of the diketopyrrolopyrrole pigment of the formula (3-8). 96.2 parts of the pyrolopyrrolop pigment composition (R-6) was obtained.
[実施例7](ジケトピロロピロール顔料組成物(R−7)の製造)
式(3−2)のジケトピロロピロール顔料5.0部を、式(3−10)のジケトピロロピロール顔料5.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−7)96.9部を得た。
[Example 7] (Production of diketopyrrolopyrrole pigment composition (R-7))
Diketo was carried out in the same manner as in Example 1 except that 5.0 parts of the diketopyrrolopyrrole pigment of the formula (3-2) was changed to 5.0 parts of the diketopyrrolopyrrole pigment of the formula (3-10). 96.9 parts of the pyrolopyrrolop pigment composition (R-7) was obtained.
[実施例8](ジケトピロロピロール顔料組成物(R−8)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−2)のジケトピロロピロール顔料5.0部を、式(1)のジケトピロロピロール顔料66.5部、式(2)のジケトピロロピロール顔料28.5部、式(3−17)のジケトピロロピロール顔料5.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−8)98.2部を得た。
[Example 8] (Production of diketopyrrolopyrrole pigment composition (R-8))
The diketopyrrolopyrrole pigment of the formula (1) is 47.5 parts, the diketopyrrolopyrrole pigment of the formula (2) is 47.5 parts, and the diketopyrrolopyrrole pigment of the formula (3-2) is 5.0 parts. Except for changing to 66.5 parts of the diketopyrrolopyrrole pigment of 1), 28.5 parts of the diketopyrrolopyrrole pigment of the formula (2), and 5.0 parts of the diketopyrrolopyrrole pigment of the formula (3-17). The same procedure as in Example 1 was carried out to obtain 98.2 parts of the diketopyrrolopyrrole pigment composition (R-8).
[実施例9](ジケトピロロピロール顔料組成物(R−9)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−2)のジケトピロロピロール顔料5.0部を、式(1)のジケトピロロピロール顔料28.5部、式(2)のジケトピロロピロール顔料66.5部、式(3−17)のジケトピロロピロール顔料5.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−9)98.0部を得た。
[Example 9] (Production of diketopyrrolopyrrole pigment composition (R-9))
The diketopyrrolopyrrole pigment of the formula (1) is 47.5 parts, the diketopyrrolopyrrole pigment of the formula (2) is 47.5 parts, and the diketopyrrolopyrrole pigment of the formula (3-2) is 5.0 parts. Except for changing to 28.5 parts of the diketopyrrolopyrrole pigment of 1), 66.5 parts of the diketopyrrolopyrrole pigment of the formula (2), and 5.0 parts of the diketopyrrolopyrrole pigment of the formula (3-17). The same procedure as in Example 1 was carried out to obtain 98.0 parts of the diketopyrrolopyrrole pigment composition (R-9).
[実施例10](ジケトピロロピロール顔料組成物(R−10)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−2)のジケトピロロピロール顔料5.0部を、式(1)のジケトピロロピロール顔料19.0部、式(2)のジケトピロロピロール顔料76.0部、式(3−17)のジケトピロロピロール顔料5.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−10)97.8部を得た。
[Example 10] (Production of diketopyrrolopyrrole pigment composition (R-10))
The diketopyrrolopyrrole pigment of the formula (1) is 47.5 parts, the diketopyrrolopyrrole pigment of the formula (2) is 47.5 parts, and the diketopyrrolopyrrole pigment of the formula (3-2) is 5.0 parts. Except for changing to 19.0 parts of the diketopyrrolopyrrole pigment of 1), 76.0 parts of the diketopyrrolopyrrole pigment of the formula (2), and 5.0 parts of the diketopyrrolopyrrole pigment of the formula (3-17). The same procedure as in Example 1 was carried out to obtain 97.8 parts of a diketopyrrolopyrrole pigment composition (R-10).
[実施例11](ジケトピロロピロール顔料組成物(R−11)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−2)のジケトピロロピロール顔料5.0部を、式(1)のジケトピロロピロール顔料49.5部、式(2)のジケトピロロピロール顔料49.5部、式(3−2)のジケトピロロピロール顔料1.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−11)97.5部を得た。
[Example 11] (Production of diketopyrrolopyrrole pigment composition (R-11))
The diketopyrrolopyrrole pigment of the formula (1) is 47.5 parts, the diketopyrrolopyrrole pigment of the formula (2) is 47.5 parts, and the diketopyrrolopyrrole pigment of the formula (3-2) is 5.0 parts. Except for changing to 49.5 parts of the diketopyrrolopyrrole pigment of 1), 49.5 parts of the diketopyrrolopyrrole pigment of the formula (2), and 1.0 part of the diketopyrrolopyrrole pigment of the formula (3-2). The same procedure as in Example 1 was carried out to obtain 97.5 parts of the diketopyrrolopyrrole pigment composition (R-11).
[実施例12](ジケトピロロピロール顔料組成物(R−12)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−2)のジケトピロロピロール顔料5.0部を、式(1)のジケトピロロピロール顔料45.0部、式(2)のジケトピロロピロール顔料45.0部、式(3−2)のジケトピロロピロール顔料10.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−12)97.3部を得た。
[Example 12] (Production of diketopyrrolopyrrole pigment composition (R-12))
The diketopyrrolopyrrole pigment of the formula (1) is 47.5 parts, the diketopyrrolopyrrole pigment of the formula (2) is 47.5 parts, and the diketopyrrolopyrrole pigment of the formula (3-2) is 5.0 parts. Except for changing to 45.0 parts of the diketopyrrolopyrrole pigment of 1), 45.0 parts of the diketopyrrolopyrrole pigment of the formula (2), and 10.0 parts of the diketopyrrolopyrrole pigment of the formula (3-2). The same procedure as in Example 1 was carried out to obtain 97.3 parts of the diketopyrrolopyrrole pigment composition (R-12).
[実施例13](ジケトピロロピロール顔料組成物(R−13)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−2)のジケトピロロピロール顔料5.0部を、式(1)のジケトピロロピロール顔料42.5部、式(2)のジケトピロロピロール顔料42.5部、式(3−2)のジケトピロロピロール顔料15.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−13)98.1部を得た。
[Example 13] (Production of diketopyrrolopyrrole pigment composition (R-13))
The diketopyrrolopyrrole pigment of the formula (1) is 47.5 parts, the diketopyrrolopyrrole pigment of the formula (2) is 47.5 parts, and the diketopyrrolopyrrole pigment of the formula (3-2) is 5.0 parts. Except for changing to 42.5 parts of the diketopyrrolopyrrole pigment of 1), 42.5 parts of the diketopyrrolopyrrole pigment of the formula (2), and 15.0 parts of the diketopyrrolopyrrole pigment of the formula (3-2). The same procedure as in Example 1 was carried out to obtain 98.1 parts of the diketopyrrolopyrrole pigment composition (R-13).
[実施例14](ジケトピロロピロール顔料組成物(R−14)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−2)のジケトピロロピロール顔料5.0部を、式(1)のジケトピロロピロール顔料40.0部、式(2)のジケトピロロピロール顔料40.0部、式(3−2)のジケトピロロピロール顔料20.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−14)97.0部を得た。
[Example 14] (Production of diketopyrrolopyrrole pigment composition (R-14))
The diketopyrrolopyrrole pigment of the formula (1) is 47.5 parts, the diketopyrrolopyrrole pigment of the formula (2) is 47.5 parts, and the diketopyrrolopyrrole pigment of the formula (3-2) is 5.0 parts. Except for changing to 40.0 parts of the diketopyrrolopyrrole pigment of 1), 40.0 parts of the diketopyrrolopyrrole pigment of the formula (2), and 20.0 parts of the diketopyrrolopyrrole pigment of the formula (3-2). The same procedure as in Example 1 was carried out to obtain 97.0 parts of the diketopyrrolopyrrole pigment composition (R-14).
[実施例15](ジケトピロロピロール顔料組成物(R−15)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−2)のジケトピロロピロール顔料5.0部を、式(1)のジケトピロロピロール顔料69.5部、式(2)のジケトピロロピロール顔料29.5部、式(3−2)のジケトピロロピロール顔料1.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−15)97.8部を得た。
[Example 15] (Production of diketopyrrolopyrrole pigment composition (R-15))
The diketopyrrolopyrrole pigment of the formula (1) is 47.5 parts, the diketopyrrolopyrrole pigment of the formula (2) is 47.5 parts, and the diketopyrrolopyrrole pigment of the formula (3-2) is 5.0 parts. Except for changing to 69.5 parts of the diketopyrrolopyrrole pigment of 1), 29.5 parts of the diketopyrrolopyrrole pigment of the formula (2), and 1.0 part of the diketopyrrolopyrrole pigment of the formula (3-2). The same procedure as in Example 1 was carried out to obtain 97.8 parts of a diketopyrrolopyrrole pigment composition (R-15).
[実施例16](ジケトピロロピロール顔料組成物(R−16)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−2)のジケトピロロピロール顔料5.0部を、式(1)のジケトピロロピロール顔料59.5部、式(2)のジケトピロロピロール顔料25.5部、式(3−2)のジケトピロロピロール顔料15.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−16)96.9部を得た。
[Example 16] (Production of Diketopyrrolopyrrole Pigment Composition (R-16))
The diketopyrrolopyrrole pigment of the formula (1) is 47.5 parts, the diketopyrrolopyrrole pigment of the formula (2) is 47.5 parts, and the diketopyrrolopyrrole pigment of the formula (3-2) is 5.0 parts. Except for changing to 59.5 parts of the diketopyrrolopyrrole pigment of 1), 25.5 parts of the diketopyrrolopyrrole pigment of the formula (2), and 15.0 parts of the diketopyrrolopyrrole pigment of the formula (3-2). The same procedure as in Example 1 was carried out to obtain 96.9 parts of the diketopyrrolopyrrole pigment composition (R-16).
[実施例17](ジケトピロロピロール顔料組成物(R−17)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−2)のジケトピロロピロール顔料5.0部を、式(1)のジケトピロロピロール顔料19.5部、式(2)のジケトピロロピロール顔料79.5部、式(3−2)のジケトピロロピロール顔料1.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−17)97.4部を得た。
[Example 17] (Production of diketopyrrolopyrrole pigment composition (R-17))
The diketopyrrolopyrrole pigment of the formula (1) is 47.5 parts, the diketopyrrolopyrrole pigment of the formula (2) is 47.5 parts, and the diketopyrrolopyrrole pigment of the formula (3-2) is 5.0 parts. Except for changing to 19.5 parts of the diketopyrrolopyrrole pigment of 1), 79.5 parts of the diketopyrrolopyrrole pigment of the formula (2), and 1.0 part of the diketopyrrolopyrrole pigment of the formula (3-2). The same procedure as in Example 1 was carried out to obtain 97.4 parts of the diketopyrrolopyrrole pigment composition (R-17).
[実施例18](ジケトピロロピロール顔料組成物(R−18)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−2)のジケトピロロピロール顔料5.0部を、式(1)のジケトピロロピロール顔料17.0部、式(2)のジケトピロロピロール顔料68.0部、式(3−2)のジケトピロロピロール顔料15.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−18)96.4部を得た。
[Example 18] (Production of diketopyrrolopyrrole pigment composition (R-18))
The diketopyrrolopyrrole pigment of the formula (1) is 47.5 parts, the diketopyrrolopyrrole pigment of the formula (2) is 47.5 parts, and the diketopyrrolopyrrole pigment of the formula (3-2) is 5.0 parts. Except for changing to 17.0 parts of the diketopyrrolopyrrole pigment of 1), 68.0 parts of the diketopyrrolopyrrole pigment of the formula (2), and 15.0 parts of the diketopyrrolopyrrole pigment of the formula (3-2). The same procedure as in Example 1 was carried out to obtain 96.4 parts of the diketopyrrolopyrrole pigment composition (R-18).
[実施例19](ジケトピロロピロール顔料組成物(R−19)の製造)
式(1)のジケトピロロピロール顔料42.7部、式(2)のジケトピロロピロール顔料42.7部、式(3−2)のジケトピロロピロール顔料4.5部、式(8−1)のベンゾイソインドール誘導体10.0部、塩化ナトリウム1000部、およびジエチレングリコール120部を、ステンレス製1ガロンニーダー(井上製作所製)中に仕込み、60℃で10時間混練した。次に、混練した混合物を温水に投入し、約80℃に加熱しながら1時間撹拌してスラリー状として、濾過および水洗をして食塩およびジエチレングリコールを除いた後、80℃で一昼夜乾燥させ、粉砕することによりジケトピロロピロール顔料組成物(R−19)97.1部を得た。
[Example 19] (Production of diketopyrrolopyrrole pigment composition (R-19))
42.7 parts of diketopyrrolopyrrole pigment of formula (1), 42.7 parts of diketopyrrolopyrrole pigment of formula (2), 4.5 parts of diketopyrrolopyrrole pigment of formula (3-2), formula (8) 10.0 parts of the benzoisoindole derivative of -1), 1000 parts of sodium chloride, and 120 parts of diethylene glycol were charged in a stainless steel 1-gallon kneader (manufactured by Inoue Seisakusho) and kneaded at 60 ° C. for 10 hours. Next, the kneaded mixture was put into warm water and stirred for 1 hour while heating at about 80 ° C. to form a slurry, which was filtered and washed with water to remove salt and diethylene glycol, then dried at 80 ° C. for 24 hours and crushed. This gave 97.1 parts of a diketopyrrolopyrrole pigment composition (R-19).
[実施例20](ジケトピロロピロール顔料組成物(R−20)の製造)
式(8−1)のベンゾイソインドール誘導体10.0部を、式(11−6)のチアジンインジゴ誘導体10.0部に変更した以外は、実施例19と同様に行い、ジケトピロロピロール顔料組成物(R−20)97.7部を得た。
[Example 20] (Production of Diketopyrrolopyrrole Pigment Composition (R-20))
Diketopyrrolopyrrole was carried out in the same manner as in Example 19 except that 10.0 parts of the benzoisoindole derivative of the formula (8-1) was changed to 10.0 parts of the thiazine indigo derivative of the formula (11-6). 97.7 parts of the pigment composition (R-20) was obtained.
[実施例21](ジケトピロロピロール顔料組成物(R−21)の製造)
式(8−1)のベンゾイソインドール誘導体10.0部を、式(7−6)のジケトピロロピロール誘導体10.0部に変更した以外は、実施例19と同様に行い、ジケトピロロピロール顔料組成物(R−21)98.2部を得た。
[Example 21] (Production of diketopyrrolopyrrole pigment composition (R-21))
The same procedure as in Example 19 was carried out except that 10.0 parts of the benzoisoindole derivative of the formula (8-1) was changed to 10.0 parts of the diketopyrrolopyrrole derivative of the formula (7-6). 98.2 parts of the pyrrole pigment composition (R-21) was obtained.
[実施例22](ジケトピロロピロール顔料組成物(R−22)の製造)
式(8−1)のベンゾイソインドール誘導体10.0部を、式(15−1)のキノフタロン誘導体10.0部に変更した以外は、実施例19と同様に行い、ジケトピロロピロール顔料組成物(R−22)97.5部を得た。
[Example 22] (Production of diketopyrrolopyrrole pigment composition (R-22))
Diketopyrrolopyrrole pigment composition was carried out in the same manner as in Example 19 except that 10.0 parts of the benzoisoindole derivative of the formula (8-1) was changed to 10.0 parts of the quinophthalone derivative of the formula (15-1). 97.5 parts of the product (R-22) were obtained.
[実施例23](ジケトピロロピロール顔料組成物(R−23)の製造)
式(1)のジケトピロロピロール顔料47.5部、ジケトピロロピロール顔料混合物(RC−1)52.5部、塩化ナトリウム1000部、およびジエチレングリコール120部を、ステンレス製1ガロンニーダー(井上製作所製)中に仕込み、60℃で10時間混練した。次に、混練した混合物を温水に投入し、約80℃に加熱しながら1時間撹拌してスラリー状として、濾過および水洗をして食塩およびジエチレングリコールを除いた後、80℃で一昼夜乾燥させ、粉砕することによりジケトピロロピロール顔料組成物(R−23)97.9部を得た。
[Example 23] (Production of diketopyrrolopyrrole pigment composition (R-23))
47.5 parts of diketopyrrolopyrrole pigment of formula (1), 52.5 parts of diketopyrrolopyrrole pigment mixture (RC-1), 1000 parts of sodium chloride, and 120 parts of diethylene glycol are added to a stainless steel 1-gallon kneader (Inoue Seisakusho). It was charged in (manufactured) and kneaded at 60 ° C. for 10 hours. Next, the kneaded mixture was put into warm water and stirred for 1 hour while heating at about 80 ° C. to form a slurry, which was filtered and washed with water to remove salt and diethylene glycol, then dried at 80 ° C. for 24 hours and crushed. This gave 97.9 parts of a diketopyrrolopyrrole pigment composition (R-23).
[実施例24](ジケトピロロピロール顔料組成物(R−24)の製造)
式(1)のジケトピロロピロール顔料47.5部、ジケトピロロピロール顔料混合物(RC−1)52.5部を、式(2)のジケトピロロピロール顔料47.5部、ジケトピロロピロール顔料混合物(RC−2)52.5部に変更した以外は、実施例23と同様に行い、ジケトピロロピロール顔料組成物(R−24)97.0部を得た。
[Example 24] (Production of Diketopyrrolopyrrole Pigment Composition (R-24))
47.5 parts of diketopyrrolopyrrole pigment of formula (1), 52.5 parts of diketopyrrolopyrrole pigment mixture (RC-1), 47.5 parts of diketopyrrolopyrrole pigment of formula (2), diketopyrrolop The same procedure as in Example 23 was carried out except that the amount was changed to 52.5 parts of the pyrrolop pigment mixture (RC-2) to obtain 97.0 parts of the diketopyrrolopyrrole pigment composition (R-24).
[実施例25](ジケトピロロピロール顔料組成物(R−25)の製造)
ステンレス製容器に、製造例1記載の方法により調整したジケトピロロピロール系化合物のアルカリ金属塩溶液275.0部、および製造例14記載の方法により調整したジケトピロロピロール系化合物のアルカリ金属塩溶液303.0部を加え、75℃で30分撹拌混合し、ジケトピロロピロール系化合物のアルカリ金属塩混合溶液とした。さらに、ガラス製ジャケット付き反応容器に、メタノール600部、水600部、及び酢酸304部を加え、−10℃に冷却した。この冷却した混合物を、高速攪拌ディスパーサーを用いて、直径8cmのシェアディスクを4000rpmで回転させながら、この中に、先に得られたジケトピロロピロール系化合物のアルカリ金属塩混合溶液を、少量ずつ添加した。この際、メタノール、酢酸、および水からなる混合物の温度が常に−5℃以下の温度を保つように、冷却しながら、かつ、75℃のジケトピロロピロール系化合物のアルカリ金属塩の添加する速度を調整しながら、およそ120分にわたって少量ずつ添加した。アルカリ金属塩添加後、赤色の結晶が析出し、赤色の懸濁液が生成した。続いて、得られた赤色の懸濁液を5℃にて限外濾過装置で洗浄後、濾別し、赤色ペーストを得た。このペーストを0℃に冷却したメタノール3500部にて再分散し、メタノール濃度約90%の懸濁液とし、5℃にて3時間撹拌し、結晶転移を伴う粒子整粒および洗浄を行った。続いて、限外濾過機で濾別し、得られたジケトピロロピロール系化合物の水ペーストを、80℃にて24時間乾燥させ、粉砕することによりジケトピロロピロール顔料組成物(R−25)150.3部を得た。
[Example 25] (Production of Diketopyrrolopyrrole Pigment Composition (R-25))
275.0 parts of an alkali metal salt solution of the diketopyrrolopyrrole compound prepared by the method described in Production Example 1 and an alkali metal salt of the diketopyrrolopyrrole compound prepared by the method described in Production Example 14 in a stainless steel container. 303.0 parts of the solution was added, and the mixture was stirred and mixed at 75 ° C. for 30 minutes to prepare an alkali metal salt mixed solution of a diketopyrrolopyrrole compound. Further, 600 parts of methanol, 600 parts of water, and 304 parts of acetic acid were added to the reaction vessel with a glass jacket, and the mixture was cooled to −10 ° C. A small amount of the previously obtained alkali metal salt mixed solution of the diketopyrrolopyrrole compound was added to the cooled mixture while rotating a share disk having a diameter of 8 cm at 4000 rpm using a high-speed stirring disperser. Added one by one. At this time, the rate at which the alkali metal salt of the diketopyrrolopyrrole compound is added at 75 ° C. while cooling so that the temperature of the mixture consisting of methanol, acetic acid, and water is always maintained at −5 ° C. or lower. Was added in small portions over approximately 120 minutes. After the addition of the alkali metal salt, red crystals were precipitated and a red suspension was formed. Subsequently, the obtained red suspension was washed with an ultrafiltration device at 5 ° C. and then filtered off to obtain a red paste. This paste was redistributed in 3500 parts of methanol cooled to 0 ° C. to prepare a suspension having a methanol concentration of about 90%, and the paste was stirred at 5 ° C. for 3 hours to perform particle sizing and washing with crystal transition. Subsequently, the diketopyrrolopyrrole pigment composition (R-25) was obtained by filtering the diketopyrrolopyrrole compound by filtration through an ultrafilter, drying the water paste of the diketopyrrolopyrrole compound at 80 ° C. for 24 hours, and pulverizing the mixture. ) 150.3 parts were obtained.
[実施例26](ジケトピロロピロール顔料組成物(R−26)の製造)
ステンレス製容器に、28%ナトリウムメトキシドのメタノール溶液150部を溶解させたtert−アミルアルコール1000部を仕込み、式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−17)のジケトピロロピロール顔料5.0部を加え、2時間撹拌した。その後、水10000部を撹拌している状態で、ジケトピロロピロール顔料組成物の溶液を少量ずつ添加した。得られたジケトピロロピロール顔料組成物の懸濁液を濾過、水洗し、80℃で一昼夜乾燥させ、粉砕することによりジケトピロロピロール顔料組成物(R−26)95.5部を得た。
[Example 26] (Production of Diketopyrrolopyrrole Pigment Composition (R-26))
In a stainless steel container, 1000 parts of tert-amyl alcohol in which 150 parts of a methanol solution of 28% sodium methoxide was dissolved was charged, and 47.5 parts of the diketopyrrolopyrrole pigment of the formula (1) and the diketo of the formula (2) were charged. 47.5 parts of the pyrolopyrrolop pigment and 5.0 parts of the diketopyrrolopyrrole pigment of the formula (3-17) were added, and the mixture was stirred for 2 hours. Then, while stirring 10000 parts of water, a solution of the diketopyrrolopyrrole pigment composition was added little by little. The obtained suspension of the diketopyrrolopyrrole pigment composition was filtered, washed with water, dried at 80 ° C. for 24 hours and night, and pulverized to obtain 95.5 parts of the diketopyrrolopyrrole pigment composition (R-26). ..
[比較例1](ジケトピロロピロール顔料組成物(R−27)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−2)のジケトピロロピロール顔料5.0部を、式(1)のジケトピロロピロール顔料100.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料(R−27)98.4部を得た。
[Comparative Example 1] (Production of Diketopyrrolopyrrole Pigment Composition (R-27))
The diketopyrrolopyrrole pigment of the formula (1) is 47.5 parts, the diketopyrrolopyrrole pigment of the formula (2) is 47.5 parts, and the diketopyrrolopyrrole pigment of the formula (3-2) is 5.0 parts. The same procedure as in Example 1 was carried out except that the diketopyrrolopyrrole pigment (1) was changed to 100.0 parts, and 98.4 parts of the diketopyrrolopyrrole pigment (R-27) was obtained.
[比較例2](ジケトピロロピロール顔料組成物(R−28)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−2)のジケトピロロピロール顔料5.0部を、式(2)のジケトピロロピロール顔料100.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料(R−28)98.6部を得た。
[Comparative Example 2] (Production of Diketopyrrolopyrrole Pigment Composition (R-28))
The diketopyrrolopyrrole pigment of the formula (1) is 47.5 parts, the diketopyrrolopyrrole pigment of the formula (2) is 47.5 parts, and the diketopyrrolopyrrole pigment of the formula (3-2) is 5.0 parts. The same procedure as in Example 1 was carried out except that the diketopyrrolopyrrole pigment (2) was changed to 100.0 parts, and 98.6 parts of the diketopyrrolopyrrole pigment (R-28) was obtained.
[比較例3](ジケトピロロピロール顔料組成物(R−29)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−2)のジケトピロロピロール顔料5.0部を、式(1)のジケトピロロピロール顔料95.0部、式(3−2)のジケトピロロピロール顔料5.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−29)97.8部を得た。
[Comparative Example 3] (Production of Diketopyrrolopyrrole Pigment Composition (R-29))
The diketopyrrolopyrrole pigment of the formula (1) is 47.5 parts, the diketopyrrolopyrrole pigment of the formula (2) is 47.5 parts, and the diketopyrrolopyrrole pigment of the formula (3-2) is 5.0 parts. The diketopyrrolopyrrole pigment composition was carried out in the same manner as in Example 1 except that the diketopyrrolopyrrole pigment of 1) was changed to 95.0 parts and the diketopyrrolopyrrole pigment of the formula (3-2) was changed to 5.0 parts. (R-29) 97.8 parts were obtained.
[比較例4](ジケトピロロピロール顔料組成物(R−30)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−2)のジケトピロロピロール顔料5.0部を、式(2)のジケトピロロピロール顔料95.0部、式(3−2)のジケトピロロピロール顔料5.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−30)98.1部を得た。
[Comparative Example 4] (Production of Diketopyrrolopyrrole Pigment Composition (R-30))
The diketopyrrolopyrrole pigment of the formula (1) is 47.5 parts, the diketopyrrolopyrrole pigment of the formula (2) is 47.5 parts, and the diketopyrrolopyrrole pigment of the formula (3-2) is 5.0 parts. The diketopyrrolopyrrole pigment composition was carried out in the same manner as in Example 1 except that the diketopyrrolopyrrole pigment of 2) was changed to 95.0 parts and the diketopyrrolopyrrole pigment of the formula (3-2) was changed to 5.0 parts. (R-30) 98.1 parts were obtained.
[比較例5](ジケトピロロピロール顔料組成物(R−31)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−2)のジケトピロロピロール顔料5.0部を、式(1)のジケトピロロピロール顔料50.0部、式(2)のジケトピロロピロール顔料45.0部、式(18)のジケトピロロピロール顔料5.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−31)97.3部を得た。
[Comparative Example 5] (Production of Diketopyrrolopyrrole Pigment Composition (R-31))
The diketopyrrolopyrrole pigment of the formula (1) is 47.5 parts, the diketopyrrolopyrrole pigment of the formula (2) is 47.5 parts, and the diketopyrrolopyrrole pigment of the formula (3-2) is 5.0 parts. Examples except that the diketopyrrolopyrrole pigment of 1) was changed to 50.0 parts, the diketopyrrolopyrrole pigment of the formula (2) was changed to 45.0 parts, and the diketopyrrolopyrrole pigment of the formula (18) was changed to 5.0 parts. The same procedure as in No. 1 was carried out to obtain 97.3 parts of the diketopyrrolopyrrole pigment composition (R-31).
[比較例6](ジケトピロロピロール顔料組成物(R−32)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−2)のジケトピロロピロール顔料5.0部を、式(1)のジケトピロロピロール顔料50.0部、式(2)のジケトピロロピロール顔料45.0部、式(19)のジケトピロロピロール顔料5.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−32)97.6部を得た。
[Comparative Example 6] (Production of Diketopyrrolopyrrole Pigment Composition (R-32))
The diketopyrrolopyrrole pigment of the formula (1) is 47.5 parts, the diketopyrrolopyrrole pigment of the formula (2) is 47.5 parts, and the diketopyrrolopyrrole pigment of the formula (3-2) is 5.0 parts. Examples except that the diketopyrrolopyrrole pigment of 1) was changed to 50.0 parts, the diketopyrrolopyrrole pigment of the formula (2) was changed to 45.0 parts, and the diketopyrrolopyrrole pigment of the formula (19) was changed to 5.0 parts. The same procedure as in No. 1 was carried out to obtain 97.6 parts of the diketopyrrolopyrrole pigment composition (R-32).
[比較例7](ジケトピロロピロール顔料組成物(R−33)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部を、式(22)のジケトピロロピロール顔料95.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−33)95.9部を得た。
[Comparative Example 7] (Production of Diketopyrrolopyrrole Pigment Composition (R-33))
Except for changing 47.5 parts of the diketopyrrolopyrrole pigment of the formula (1) and 47.5 parts of the diketopyrrolopyrrole pigment of the formula (2) to 95.0 parts of the diketopyrrolopyrrole pigment of the formula (22). , The same procedure as in Example 1 was carried out to obtain 95.9 parts of a diketopyrrolopyrrole pigment composition (R-33).
[比較例8](ジケトピロロピロール顔料組成物(R−34)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−2)のジケトピロロピロール顔料5.0部を、式(1)のジケトピロロピロール顔料80.0部、式(2)のジケトピロロピロール顔料18.0部、式(3−17)のジケトピロロピロール顔料2.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−34)97.2部を得た。
[Comparative Example 8] (Production of Diketopyrrolopyrrole Pigment Composition (R-34))
The diketopyrrolopyrrole pigment of the formula (1) is 47.5 parts, the diketopyrrolopyrrole pigment of the formula (2) is 47.5 parts, and the diketopyrrolopyrrole pigment of the formula (3-2) is 5.0 parts. Except for changing to 80.0 parts of the diketopyrrolopyrrole pigment of 1), 18.0 parts of the diketopyrrolopyrrole pigment of the formula (2), and 2.0 parts of the diketopyrrolopyrrole pigment of the formula (3-17). The same procedure as in Example 1 was carried out to obtain 97.2 parts of the diketopyrrolopyrrole pigment composition (R-34).
[比較例9](ジケトピロロピロール顔料組成物(R−35)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−2)のジケトピロロピロール顔料5.0部を、式(1)のジケトピロロピロール顔料10.0部、式(2)のジケトピロロピロール顔料88.0部、式(3−17)のジケトピロロピロール顔料2.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−35)97.9部を得た。
[Comparative Example 9] (Production of Diketopyrrolopyrrole Pigment Composition (R-35))
The diketopyrrolopyrrole pigment of the formula (1) is 47.5 parts, the diketopyrrolopyrrole pigment of the formula (2) is 47.5 parts, and the diketopyrrolopyrrole pigment of the formula (3-2) is 5.0 parts. Except for changing to 10.0 parts of the diketopyrrolopyrrole pigment of 1), 88.0 parts of the diketopyrrolopyrrole pigment of the formula (2), and 2.0 parts of the diketopyrrolopyrrole pigment of the formula (3-17). The same procedure as in Example 1 was carried out to obtain 97.9 parts of a diketopyrrolopyrrole pigment composition (R-35).
[比較例10](ジケトピロロピロール顔料組成物(R−36)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、式(3−2)のジケトピロロピロール顔料5.0部を、式(1)のジケトピロロピロール顔料50.0部、式(2)のジケトピロロピロール顔料50.0部に変更した以外は、実施例1と同様に行い、ジケトピロロピロール顔料組成物(R−36)98.8部を得た。
[Comparative Example 10] (Production of Diketopyrrolopyrrole Pigment Composition (R-36))
The diketopyrrolopyrrole pigment of the formula (1) is 47.5 parts, the diketopyrrolopyrrole pigment of the formula (2) is 47.5 parts, and the diketopyrrolopyrrole pigment of the formula (3-2) is 5.0 parts. The diketopyrrolopyrrole pigment composition (R) was carried out in the same manner as in Example 1 except that the diketopyrrolopyrrole pigment of 1) was changed to 50.0 parts and the diketopyrrolopyrrole pigment of the formula (2) was changed to 50.0 parts. -36) 98.8 copies were obtained.
[比較例11](ジケトピロロピロール顔料組成物(R−37)の製造)
式(1)のジケトピロロピロール顔料47.5部、式(2)のジケトピロロピロール顔料47.5部、および式(3−2)のジケトピロロピロール顔料5.0部を高速撹拌ディスパーで撹拌混合することにより、ジケトピロロピロール顔料組成物(R−37)99.9部を得た。
[Comparative Example 11] (Production of Diketopyrrolopyrrole Pigment Composition (R-37))
High-speed stirring of 47.5 parts of the diketopyrrolopyrrole pigment of the formula (1), 47.5 parts of the diketopyrrolopyrrole pigment of the formula (2), and 5.0 parts of the diketopyrrolopyrrole pigment of the formula (3-2). By stirring and mixing with a disper, 99.9 parts of a diketopyrrolopyrrole pigment composition (R-37) was obtained.
製造したジケトピロロピロール顔料組成物1〜37の内容を表1に示す。 Table 1 shows the contents of the produced diketopyrrolopyrrole pigment compositions 1-37.
<カラーフィルタ用着色組成物の製造方法>
[実施例27](着色組成物(RP−1)の作製)
下記の混合物を均一になるように撹拌混合した後、直径0.5mmのジルコニアビーズを用いて、アイガーミル(アイガージャパン社製「ミニモデルM−250 MKII」)で5時間分散した後、5μmのフィルタで濾過し、着色組成物(RP−1)を作製した。
ジケトピロロピロール顔料組成物(R−1) 11.0部
色素誘導体 式(15−1) 1.0部
アクリル樹脂溶液1 40.0部
プロピレングリコールモノメチルエーテルアセテート 48.0部
<Manufacturing method of coloring composition for color filter>
[Example 27] (Preparation of coloring composition (RP-1))
The following mixture is stirred and mixed so as to be uniform, and then dispersed for 5 hours with an Eiger mill (“Mini model M-250 MKII” manufactured by Eiger Japan) using zirconia beads having a diameter of 0.5 mm, and then a 5 μm filter. The mixture was filtered with (RP-1) to prepare a colored composition (RP-1).
Diketopyrrolopyrrole Pigment Composition (R-1) 11.0 parts Dye derivative formula (15-1) 1.0 parts Acrylic resin solution 1 40.0 parts Propylene glycol monomethyl ether acetate 48.0 parts
[実施例28〜52](着色組成物(RP−2〜26))
ジケトピロロピロール顔料組成物(R−1)を、表2に記載のジケトピロロピロール顔料組成物(R−2〜26)に変更した以外は、実施例27と同様にして行い、着色組成物(RP−2〜26)を得た。
[Examples 28 to 52] (Coloring compositions (RP-2 to 26))
The diketopyrrolopyrrole pigment composition (R-1) was changed to the diketopyrrolopyrrole pigment composition (R-2 to 26) shown in Table 2 in the same manner as in Example 27, and the coloring composition was changed. The thing (RP-2-26) was obtained.
[比較例12〜22](着色組成物(RP−27〜37))
ジケトピロロピロール顔料組成物(R−1)を、表2に記載のジケトピロロピロール顔料組成物(R−27〜37)に変更した以外は、実施例27と同様にして行い、着色組成物(RP−27〜37)を得た。
[Comparative Examples 12 to 22] (Coloring Compositions (RP-27 to 37))
The diketopyrrolopyrrole pigment composition (R-1) was changed to the diketopyrrolopyrrole pigment composition (R-27 to 37) shown in Table 2 in the same manner as in Example 27, and the coloring composition was changed. The thing (RP-27-37) was obtained.
<カラーフィルタ用着色組成物の評価>
得られた着色組成物(RP−1〜37)について、下記評価を行った。評価結果を表2に示す。
<Evaluation of coloring composition for color filter>
The obtained coloring compositions (RP-1 to 37) were evaluated as follows. The evaluation results are shown in Table 2.
(塗膜のコントラスト比評価)
得られた着色組成物を、100mm×100mm、0.7mm厚のガラス基板上に、C光源においてx=0.640になるような膜厚に塗布し、乾燥した。さらに、230℃で60分加熱することで赤色塗膜を得た。得られた赤色塗膜について、下記方法にてコントラストを測定した。
(Contrast ratio evaluation of coating film)
The obtained coloring composition was applied onto a glass substrate having a thickness of 100 mm × 100 mm and 0.7 mm to a film thickness such that x = 0.640 with a C light source, and dried. Further, a red coating film was obtained by heating at 230 ° C. for 60 minutes. The contrast of the obtained red coating film was measured by the following method.
塗膜のコントラスト比の測定法について説明する。液晶ディスプレー用バックライトユニットから出た光は、偏光板を通過して偏光され、ガラス基板上に塗布された着色組成物の乾燥塗膜を通過し、偏光板に到達する。偏光板と偏光板の偏光面が平行であれば、光は偏光板を透過するが、偏光面が直行している場合には光は偏光板により遮断される。しかし、偏光板によって偏光された光が着色組成物の乾燥塗膜を通過するときに、顔料粒子による散乱等が起こり、偏光面の一部にずれを生じると、偏光板が平行のときは偏光板を透過する光量が減り、偏光板が直行のときは偏光板を一部光が透過する。この透過光を偏光板上の輝度として測定し、偏光板が平行のときの輝度と、直行のときの輝度との比(コントラスト比)を算出した。
(コントラスト比)=(平行のときの輝度)/(直行のときの輝度)
従って、塗膜中の顔料により散乱が起こると、平行のときの輝度が低下し、かつ直行のときの輝度が増加するため、コントラスト比が低くなる。なお、輝度計としては色彩輝度計(トプコン社製「BM−5A」)、偏光板としては偏光板(日東電工社製「NPF−G1220DUN」)を用いた。なお、測定に際しては、不要光を遮断するために、測定部分に1cm角の孔を開けた黒色のマスクを当てた。
A method for measuring the contrast ratio of the coating film will be described. The light emitted from the backlight unit for a liquid crystal display passes through a polarizing plate, is polarized, passes through a dry coating film of a coloring composition applied on a glass substrate, and reaches the polarizing plate. If the polarizing plate and the polarizing planes of the polarizing plate are parallel, light passes through the polarizing plate, but if the polarizing planes are orthogonal, the light is blocked by the polarizing plate. However, when the light polarized by the polarizing plate passes through the dry coating film of the coloring composition, scattering by pigment particles or the like occurs and a part of the polarizing surface is displaced. When the polarizing plates are parallel, the polarized light is polarized. The amount of light transmitted through the plate is reduced, and when the polarizing plate is orthogonal, part of the light is transmitted through the polarizing plate. This transmitted light was measured as the brightness on the polarizing plate, and the ratio (contrast ratio) between the brightness when the polarizing plates were parallel and the brightness when the polarizing plates were orthogonal was calculated.
(Contrast ratio) = (Brightness when parallel) / (Brightness when orthogonal)
Therefore, when scattering occurs due to the pigment in the coating film, the brightness when parallel is reduced and the brightness when orthogonal is increased, so that the contrast ratio is lowered. A color luminance meter (“BM-5A” manufactured by Topcon Corporation) was used as the luminance meter, and a polarizing plate (“NPF-G1220DUN” manufactured by Nitto Denko Corporation) was used as the polarizing plate. At the time of measurement, a black mask having a 1 cm square hole was applied to the measurement portion in order to block unnecessary light.
(初期粘度の評価)
着色組成物の粘度は、着色組成物調整当日に、E型粘度計(東機産業社製「ELD型粘度計」)を用いて、25℃における粘度を測定した。
○:初期粘度が50mPa・s以下
△:初期粘度が50以上150mPa・s未満
×:初期粘度が150mPa・s以上
(Evaluation of initial viscosity)
The viscosity of the coloring composition was measured at 25 ° C. using an E-type viscometer (“ELD-type viscometer” manufactured by Toki Sangyo Co., Ltd.) on the day of adjusting the coloring composition.
◯: Initial viscosity is 50 mPa · s or less Δ: Initial viscosity is 50 or more and less than 150 mPa · s ×: Initial viscosity is 150 mPa · s or more
(経時安定性の評価)
着色組成物調整当日から数えて7日間40℃で静置したものについて、25℃にサンプル温度を戻した後に、上記粘度測定法に従い、経時粘度を測定し、下式から経時増粘率を求めた。
経時増粘率=(経時粘度)/(初期粘度)×100(%)
粘度安定性に関しては、経時増粘率により評価を行った。経時増粘率は80%以上120%未満であれば実用上耐えうる。この範囲を超え減粘又は増粘してしまうと、着色組成物をガラス基板上に塗工するときに、同一の塗工条件で塗布することが出来ず、生産性に問題が出てきてしまう。より好ましくは、90%以上110%未満の範囲である。
○:経時増粘率90%以上110%未満
△:経時増粘率80%以上90%未満、または110%以上120%未満
×:経時増粘率80%未満、または120%以上
(Evaluation of stability over time)
For those that had been allowed to stand at 40 ° C. for 7 days counting from the day of adjustment of the coloring composition, after returning the sample temperature to 25 ° C., the viscosity over time was measured according to the above viscosity measurement method, and the viscosity over time was calculated from the following formula. rice field.
Viscosity over time = (viscosity over time) / (initial viscosity) x 100 (%)
Viscosity stability was evaluated based on the viscosity thickening rate over time. If the thickening rate over time is 80% or more and less than 120%, it can be practically tolerated. If the viscosity is reduced or thickened beyond this range, when the coloring composition is applied onto the glass substrate, it cannot be applied under the same coating conditions, which causes a problem in productivity. .. More preferably, it is in the range of 90% or more and less than 110%.
◯: Time-dependent thickening rate 90% or more and less than 110% Δ: Time-related thickening rate 80% or more and less than 90%, or 110% or more and less than 120% ×: Time-related thickening rate less than 80% or 120% or more
<その他着色組成物の作製方法>
(着色組成物(RP−38)の作製)
下記に示す配合組成の混合物を均一に撹拌混合し、直径0.1mmのジルコニアビーズを用いて、ピコミルで8時間分散した後、5μmのフィルタで濾過し、着色組成物(RP−38)を作製した。
ジアントラキノン系顔料(PR177−1) 10.8部
式(9−5)で表される色素誘導体 1.2部
アクリル樹脂溶液1 40.0部
プロピレングリコールモノメチルエーテルアセテート 48.0部
<Method of producing other coloring compositions>
(Preparation of coloring composition (RP-38))
The mixture having the composition shown below is uniformly stirred and mixed, dispersed with a picomill for 8 hours using zirconia beads having a diameter of 0.1 mm, and then filtered through a filter of 5 μm to prepare a colored composition (RP-38). bottom.
Dianthraquinone pigment (PR177-1) 10.8 parts Dye derivative represented by formula (9-5) 1.2 parts Acrylic resin solution 1 40.0 parts Propylene glycol monomethyl ether acetate 48.0 parts
<感光性着色組成物の作製方法>
[実施例53](感光性着色組成物(RR−1)の作製)
下記組成の混合物を均一になるように攪拌混合した後、1μmのフィルタで濾過し、感光性着色組成物1(RR−1)を作製した。
着色組成物(RP−1) 38.4部
着色組成物(RP−38) 3.6部
アクリル樹脂溶液2 13.2部
光重合性単量体(東亞合成社製「アロニックスM400」) 2.8部
光重合開始剤(BASF社製「イルガキュアー907」) 2.0部
増感剤(保土谷化学工業社製「EAB−F」) 0.4部
エチレングリコールモノメチルエーテルアセテート 39.6部
<Method for producing photosensitive coloring composition>
[Example 53] (Preparation of photosensitive coloring composition (RR-1))
The mixture having the following composition was stirred and mixed so as to be uniform, and then filtered through a 1 μm filter to prepare a photosensitive coloring composition 1 (RR-1).
Coloring composition (RP-1) 38.4 parts Coloring composition (RP-38) 3.6 parts Acrylic resin solution 2 13.2 parts Photopolymerizable monomer (“Aronix M400” manufactured by Toa Synthetic Co., Ltd.) 2. 8 parts Photopolymerization initiator (BASF "Irgacure 907") 2.0 parts Sensitizer (Hodogaya Chemical Industry "EAB-F") 0.4 parts Ethylene glycol monomethyl ether acetate 39.6 parts
[実施例54〜78](感光性着色組成物(RR−2〜26)の作製)
着色組成物(RP−1)を着色組成物(RP−2〜26)に変更し、さらに、実施例53と同じ色度になるように着色組成物(RP−2〜25)と着色組成物(RP−38)の比率を調整した以外は、実施例53と同様にして感光性着色組成物(RR−2〜26)を作製した。
[Examples 54 to 78] (Preparation of photosensitive coloring compositions (RR-2 to 26))
The coloring composition (RP-1) is changed to the coloring composition (RP-2 to 26), and further, the coloring composition (RP-2 to 25) and the coloring composition so as to have the same chromaticity as in Example 53. Photosensitive coloring compositions (RR-2 to 26) were prepared in the same manner as in Example 53 except that the ratio of (RP-38) was adjusted.
[比較例23〜33](感光性着色組成物(RR−27〜37)の作製)
着色組成物(RP−1)を着色組成物(RP−27〜37)に変更し、さらに、実施例53と同じ色度になるように着色組成物(RP−27〜37)と着色組成物(RP−38)の比率を調整した以外は、実施例53と同様にして感光性着色組成物(RR−27〜37)を作製した。
[Comparative Examples 23 to 33] (Preparation of photosensitive coloring compositions (RR-27 to 37))
The coloring composition (RP-1) is changed to the coloring composition (RP-27 to 37), and further, the coloring composition (RP-27 to 37) and the coloring composition so as to have the same chromaticity as in Example 53. Photosensitive coloring compositions (RR-27 to 37) were prepared in the same manner as in Example 53 except that the ratio of (RP-38) was adjusted.
<感光性着色組成物の評価>
得られた感光性着色組成物(RR−1〜37)について、下記評価を行った。評価結果を表3に示す。
<Evaluation of photosensitive coloring composition>
The obtained photosensitive coloring composition (RR-1 to 37) was evaluated as follows. The evaluation results are shown in Table 3.
(色特性評価)
得られた感光性着色組成物を、100mm×100mm、0.7mm厚のガラス基板上に、C光源においてx=0.640、y=0.328になるような膜厚に塗布し、乾燥後、超高圧水銀ランプを用いて300mJ/cm2の紫外線を照射した。さらに、230℃で60分加熱することで赤色塗膜を得た。その後、得られた塗膜の明度(Y)を顕微分光光度計(オリンパス光学社製「OSP−SP200」)で測定した。
(Color characteristic evaluation)
The obtained photosensitive coloring composition was applied onto a glass substrate having a thickness of 100 mm × 100 mm and 0.7 mm to a thickness of x = 0.640 and y = 0.328 with a C light source, and after drying. , Ultraviolet rays of 300 mJ / cm 2 were irradiated using an ultra-high pressure mercury lamp. Further, a red coating film was obtained by heating at 230 ° C. for 60 minutes. Then, the brightness (Y) of the obtained coating film was measured with a microspectroscopy (“OSP-SP200” manufactured by Olympus Optical Co., Ltd.).
(塗膜表面の結晶析出評価)
得られた感光性着色組成物を、100mm×100mm、0.7mm厚のガラス基板上に、C光源においてx=0.640、y=0.328になるような膜厚に塗布し、乾燥後、超高圧水銀ランプを用いて300mJ/cm2の紫外線を照射した。続けて230℃で60分間の加熱処理を行った後、さらに240℃で60分間の加熱処理を2回繰り返した。加熱処理後の基板の塗膜表面を光学顕微鏡にて観察し、結晶析出有無を下記基準に従って判定した。
◎:230℃60分間加熱処理後、さらなる240℃60分間加熱処理後、およびさらなる240℃60分間加熱処理でも結晶析出無し
○:230℃60分間加熱処理後、およびさらなる240℃60分間加熱処理でも結晶析出は無いが、2回目の240℃60分間加熱処理で結晶析出あり
△:230℃60分間加熱処理では結晶析出は無いが、さらなる240℃60分間加熱処理で結晶析出あり
×:230℃60分間加熱処理で結晶析出あり
(Evaluation of crystal precipitation on the coating film surface)
The obtained photosensitive coloring composition was applied onto a glass substrate having a thickness of 100 mm × 100 mm and 0.7 mm to a thickness of x = 0.640 and y = 0.328 with a C light source, and after drying. , Ultraviolet rays of 300 mJ / cm 2 were irradiated using an ultra-high pressure mercury lamp. Subsequently, the heat treatment at 230 ° C. for 60 minutes was performed, and then the heat treatment at 240 ° C. for 60 minutes was repeated twice. The surface of the coating film on the substrate after the heat treatment was observed with an optical microscope, and the presence or absence of crystal precipitation was determined according to the following criteria.
⊚: No crystal precipitation even after heat treatment at 230 ° C. for 60 minutes, further heat treatment at 240 ° C. for 60 minutes, and further heat treatment at 240 ° C. for 60 minutes. No crystal precipitation, but crystal precipitation in the second heat treatment at 240 ° C. for 60 minutes Δ: No crystal precipitation in the heat treatment at 230 ° C. for 60 minutes, but crystal precipitation in the further heat treatment at 240 ° C. for 60 minutes ×: 230 ° C. 60 Crystal precipitation occurs after minute heat treatment
表3の結果より、カラーフィルタ形成において、本発明における式(1)で表されるジケトピロロピロール顔料、式(2)で表されるジケトピロロピロール顔料、および一般式(3)で表されるジケトピロロピロール顔料を含有するジケトピロロピロール顔料組成物において、式(1)で表されるジケトピロロピロール顔料と式(2)で表されるジケトピロロピロール顔料の質量比が70:30〜20:80であり、かつCuKα線を用いた粉末X線回折測定において、回折角(2θ)=5〜12°の範囲内に極大ピークを有しないことジケトピロロピロール顔料組成物を使用した実施例は、明度およびコントラスト比に優れ、加熱工程による顔料の結晶析出を抑制することが可能であった。 From the results of Table 3, in the formation of the color filter, the diketopyrrolopyrrole pigment represented by the formula (1) in the present invention, the diketopyrrolopyrrole pigment represented by the formula (2), and the general formula (3) are shown. In the diketopyrrolopyrrole pigment composition containing the diketopyrrolopyrrole pigment, the mass ratio of the diketopyrrolopyrrole pigment represented by the formula (1) to the diketopyrrolopyrrole pigment represented by the formula (2) is Diketopyrrolopyrrole pigment composition that is 70:30 to 20:80 and does not have a maximum peak within the range of diffraction angle (2θ) = 5 to 12 ° in powder X-ray diffraction measurement using CuKα rays. The examples using the above were excellent in brightness and contrast ratio, and it was possible to suppress the crystal precipitation of the pigment due to the heating step.
<カラーフィルタの製造方法>
[製造例18](緑色感光性着色組成物1(GR−1)の調製)
下記に示す配合組成の混合物を均一に撹拌混合し、直径0.5mmのジルコニアビーズを用いて、アイガーミル(アイガージャパン社製「ミニモデルM−250 MKII」)で5時間分散した後、5μmのフィルタで濾過し、緑色着色組成物1(GP−1)を作製した。
緑色顔料(C.I.ピグメント グリーン 36) 6.8部
黄色顔料(C.I.ピグメント イエロー 150) 5.2部
樹脂型分散剤(BASF社製「EFKA4300」) 1.0部
アクリル樹脂溶液1 35.0部
プロピレングリコールモノメチルエーテルアセテート 52.0部
<Manufacturing method of color filter>
[Production Example 18] (Preparation of Green Photosensitive Coloring Composition 1 (GR-1))
The mixture having the composition shown below is uniformly stirred and mixed, dispersed with an Eiger mill (“Mini Model M-250 MKII” manufactured by Eiger Japan Co., Ltd.) for 5 hours using zirconia beads having a diameter of 0.5 mm, and then a 5 μm filter. To prepare a green coloring composition 1 (GP-1).
Green pigment (CI Pigment Green 36) 6.8 parts Yellow pigment (CI Pigment Yellow 150) 5.2 parts Resin type dispersant (BASF "EFKA4300") 1.0 part Acrylic resin solution 1 part 35.0 parts propylene glycol monomethyl ether acetate 52.0 parts
下記組成の混合物を均一になるように攪拌混合した後、1μmのフィルタで濾過し、緑色感光性着色組成物1(GR−1)を作製した。
緑色着色組成物1(GP−1) 42.0部
アクリル樹脂溶液2 13.2部
光重合性単量体(東亞合成社製「アロニックスM400」) 2.8部
光重合開始剤(BASF社製「イルガキュアー907」) 2.0部
増感剤(保土谷化学工業社製「EAB−F」) 0.4部
エチレングリコールモノメチルエーテルアセテート 39.6部
The mixture having the following composition was stirred and mixed so as to be uniform, and then filtered through a 1 μm filter to prepare a green photosensitive coloring composition 1 (GR-1).
Green coloring composition 1 (GP-1) 42.0 parts Acrylic resin solution 2 13.2 parts Photopolymerizable monomer ("Aronix M400" manufactured by Toa Synthetic Co., Ltd.) 2.8 parts Photopolymerization initiator (manufactured by BASF) "Irgacure 907") 2.0 parts Sensitizer ("EAB-F" manufactured by Hodoya Chemical Industry Co., Ltd.) 0.4 parts Ethylene glycol monomethyl ether acetate 39.6 parts
[製造例19](青色感光性着色組成物1(BR−1)の調製)
下記に示す配合組成の混合物を均一に撹拌混合し、直径0.5mmのジルコニアビーズを用いて、アイガーミル(アイガージャパン社製「ミニモデルM−250 MKII」)で5時間分散した後、5μmのフィルタで濾過し、青色着色組成物1(BP−1)を作製した。
青色顔料(C.I.ピグメント ブルー 15:6) 7.2部
紫色顔料(C.I.ピグメント バイオレット 23) 4.8部
樹脂型分散剤(BASF社製「EFKA4300」) 1.0部
アクリル樹脂溶液1 35.0部
プロピレングリコールモノメチルエーテルアセテート 52.0部
[Production Example 19] (Preparation of Blue Photosensitive Coloring Composition 1 (BR-1))
The mixture having the composition shown below is uniformly stirred and mixed, dispersed with an Eiger mill (“Mini Model M-250 MKII” manufactured by Eiger Japan Co., Ltd.) for 5 hours using zirconia beads having a diameter of 0.5 mm, and then a 5 μm filter. To prepare a blue coloring composition 1 (BP-1).
Blue pigment (CI Pigment Blue 15: 6) 7.2 parts Purple pigment (CI Pigment Violet 23) 4.8 parts Resin type dispersant (BASF "EFKA4300") 1.0 part Acrylic resin Solution 1 35.0 parts propylene glycol monomethyl ether acetate 52.0 parts
下記組成の混合物を均一になるように攪拌混合した後、1μmのフィルタで濾過し、青色感光性着色組成物1(BR−1)を作製した。
青色着色組成物1(BP−1) 34.0部
アクリル樹脂溶液2 15.2部
光重合性単量体(東亞合成社製「アロニックスM400」) 3.3部
光重合開始剤(BASF社製「イルガキュアー907」) 2.0部
増感剤(保土谷化学工業社製「EAB−F」) 0.4部
エチレングリコールモノメチルエーテルアセテート 45.1部
The mixture having the following composition was stirred and mixed so as to be uniform, and then filtered through a 1 μm filter to prepare a blue photosensitive coloring composition 1 (BR-1).
Blue coloring composition 1 (BP-1) 34.0 parts Acrylic resin solution 2 15.2 parts Photopolymerizable monomer ("Aronix M400" manufactured by Toa Synthetic Co., Ltd.) 3.3 parts Photopolymerization initiator (manufactured by BASF) "Irgacure 907") 2.0 parts Sensitizer ("EAB-F" manufactured by Hodoya Chemical Industry Co., Ltd.) 0.4 parts Ethylene glycol monomethyl ether acetate 45.1 parts
(カラーフィルタの作製)
ガラス基板上にブラックマトリクスをパターン加工し、該基板上にスピンコーターで本発明の感光性着色組成物(RR−8)をx=0.640、y=0.328になるような膜厚に塗布し着色被膜を形成した。該被膜にフォトマスクを介して、超高圧水銀ランプを用いて300mJ/cm2の紫外線を照射した。次いで、0.2質量%の炭酸ナトリウム水溶液からなるアルカリ現像液によりスプレー現像して未露光部分を取り除いた後、イオン交換水で洗浄し、この基板を230℃で20分加熱して、赤色フィルタセグメントを形成した。同様の方法により、緑色感光性着色組成物1(GR−1)をx=0.300、y=0.600になるような膜厚に、青色感光性着色組成物1(BR−1)を用いてx=0.150、y=0.060になるような膜厚にそれぞれ塗布し、緑色フィルタセグメント、青色フィルタセグメントを形成して、カラーフィルタを得た。
(Making a color filter)
A black matrix is patterned on a glass substrate, and the photosensitive coloring composition (RR-8) of the present invention is coated on the substrate with a spin coater to a thickness such that x = 0.640 and y = 0.328. It was applied to form a colored film. The coating film was irradiated with ultraviolet rays of 300 mJ / cm 2 using an ultra-high pressure mercury lamp via a photomask. Next, the unexposed portion was removed by spray development with an alkaline developer consisting of a 0.2% by mass aqueous sodium carbonate solution, washed with ion-exchanged water, and the substrate was heated at 230 ° C. for 20 minutes to obtain a red filter. Formed a segment. By the same method, the blue photosensitive coloring composition 1 (BR-1) is applied to a thickness such that the green photosensitive coloring composition 1 (GR-1) has a thickness of x = 0.300 and y = 0.600. It was applied to a film thickness such that x = 0.150 and y = 0.060, respectively, to form a green filter segment and a blue filter segment, respectively, to obtain a color filter.
本発明の感光性着色組成物(RR−8)を用いることにより、明度およびコントラストに優れ、加熱工程で顔料の結晶析出が無いカラーフィルタを作製することが可能であった。 By using the photosensitive coloring composition (RR-8) of the present invention, it was possible to produce a color filter having excellent brightness and contrast and having no pigment crystal precipitation in the heating step.
Claims (6)
[一般式(3)中、R1は、水素原子、ハロゲン原子またはシアノ基であり、R2およびR3は、それぞれ独立して、水素原子、炭素数1〜12のアルキル基、または置換基を有してもよいフェニル基である。]
Diketopyrrolopyrrole containing a diketopyrrolopyrrole pigment represented by the formula (1), a diketopyrrolopyrrole pigment represented by the formula (2), and a diketopyrrolopyrrole pigment represented by the general formula (3). In the pigment composition, the mass ratio of the diketopyrrolopyrrole pigment represented by the formula (1) to the diketopyrrolopyrrole pigment represented by the formula (2) is 70:30 to 20:80, and is generally used. The content of the diketopyrrolopyrrole pigment represented by the formula (3) is 1% by mass to 20% by mass with respect to the total amount of the diketopyrrolopyrrole pigment composition, and powder X-ray diffraction using CuKα rays. Diketopyrrolopyrrole pigment composition having no maximum peak in the range of diffraction angle (2θ) = 5 to 12 °.
[In the general formula (3), R 1 is a hydrogen atom, a halogen atom or a cyano group, and R 2 and R 3 are independently a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, or a substituent. It is a phenyl group which may have. ]
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