JP6916025B2 - Resin pipe fitting - Google Patents
Resin pipe fitting Download PDFInfo
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- JP6916025B2 JP6916025B2 JP2017073145A JP2017073145A JP6916025B2 JP 6916025 B2 JP6916025 B2 JP 6916025B2 JP 2017073145 A JP2017073145 A JP 2017073145A JP 2017073145 A JP2017073145 A JP 2017073145A JP 6916025 B2 JP6916025 B2 JP 6916025B2
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- JP
- Japan
- Prior art keywords
- stabilizer
- resin
- vinyl chloride
- pipe joint
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229920005989 resin Polymers 0.000 title claims description 127
- 239000011347 resin Substances 0.000 title claims description 127
- 239000003381 stabilizer Substances 0.000 claims description 79
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 59
- 239000011342 resin composition Substances 0.000 claims description 49
- 238000005187 foaming Methods 0.000 claims description 35
- 239000006260 foam Substances 0.000 claims description 34
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 30
- 239000004088 foaming agent Substances 0.000 claims description 22
- 238000000465 moulding Methods 0.000 claims description 21
- -1 organic acid salt Chemical class 0.000 claims description 14
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 238000006116 polymerization reaction Methods 0.000 claims description 7
- 229910004860 CaZn Inorganic materials 0.000 claims description 3
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 2
- 238000002845 discoloration Methods 0.000 description 12
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 10
- 239000000126 substance Substances 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- 239000004800 polyvinyl chloride Substances 0.000 description 5
- 229920000915 polyvinyl chloride Polymers 0.000 description 5
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 5
- 235000017557 sodium bicarbonate Nutrition 0.000 description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 4
- 239000012488 sample solution Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- 229910052725 zinc Inorganic materials 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- 239000004156 Azodicarbonamide Substances 0.000 description 3
- XOZUGNYVDXMRKW-AATRIKPKSA-N azodicarbonamide Chemical compound NC(=O)\N=N\C(N)=O XOZUGNYVDXMRKW-AATRIKPKSA-N 0.000 description 3
- 235000019399 azodicarbonamide Nutrition 0.000 description 3
- 150000008282 halocarbons Chemical class 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 239000011810 insulating material Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000000523 sample Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 2
- 239000006057 Non-nutritive feed additive Substances 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 2
- QWTDNUCVQCZILF-UHFFFAOYSA-N isopentane Chemical compound CCC(C)C QWTDNUCVQCZILF-UHFFFAOYSA-N 0.000 description 2
- 150000002576 ketones Chemical class 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 2
- 210000002445 nipple Anatomy 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000004611 spectroscopical analysis Methods 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 238000005979 thermal decomposition reaction Methods 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- CWERGRDVMFNCDR-UHFFFAOYSA-N thioglycolic acid Chemical compound OC(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-N 0.000 description 2
- LVGUZGTVOIAKKC-UHFFFAOYSA-N 1,1,1,2-tetrafluoroethane Chemical compound FCC(F)(F)F LVGUZGTVOIAKKC-UHFFFAOYSA-N 0.000 description 1
- BOSAWIQFTJIYIS-UHFFFAOYSA-N 1,1,1-trichloro-2,2,2-trifluoroethane Chemical compound FC(F)(F)C(Cl)(Cl)Cl BOSAWIQFTJIYIS-UHFFFAOYSA-N 0.000 description 1
- NPNPZTNLOVBDOC-UHFFFAOYSA-N 1,1-difluoroethane Chemical compound CC(F)F NPNPZTNLOVBDOC-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- ATEBGNALLCMSGS-UHFFFAOYSA-N 2-chloro-1,1-difluoroethane Chemical compound FC(F)CCl ATEBGNALLCMSGS-UHFFFAOYSA-N 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- OSDWBNJEKMUWAV-UHFFFAOYSA-N Allyl chloride Chemical compound ClCC=C OSDWBNJEKMUWAV-UHFFFAOYSA-N 0.000 description 1
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 1
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 description 1
- 239000004709 Chlorinated polyethylene Substances 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- MWRWFPQBGSZWNV-UHFFFAOYSA-N Dinitrosopentamethylenetetramine Chemical compound C1N2CN(N=O)CN1CN(N=O)C2 MWRWFPQBGSZWNV-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 241001122767 Theaceae Species 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 235000012538 ammonium bicarbonate Nutrition 0.000 description 1
- 239000001099 ammonium carbonate Substances 0.000 description 1
- CAMXVZOXBADHNJ-UHFFFAOYSA-N ammonium nitrite Chemical compound [NH4+].[O-]N=O CAMXVZOXBADHNJ-UHFFFAOYSA-N 0.000 description 1
- 125000005603 azodicarboxylic group Chemical group 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000012159 carrier gas Substances 0.000 description 1
- 235000013351 cheese Nutrition 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- AYOHIQLKSOJJQH-UHFFFAOYSA-N dibutyltin Chemical compound CCCC[Sn]CCCC AYOHIQLKSOJJQH-UHFFFAOYSA-N 0.000 description 1
- AFABGHUZZDYHJO-UHFFFAOYSA-N dimethyl butane Natural products CCCC(C)C AFABGHUZZDYHJO-UHFFFAOYSA-N 0.000 description 1
- HGQSXVKHVMGQRG-UHFFFAOYSA-N dioctyltin Chemical compound CCCCCCCC[Sn]CCCCCCCC HGQSXVKHVMGQRG-UHFFFAOYSA-N 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- DNJIEGIFACGWOD-UHFFFAOYSA-N ethyl mercaptane Natural products CCS DNJIEGIFACGWOD-UHFFFAOYSA-N 0.000 description 1
- 229920006244 ethylene-ethyl acrylate Polymers 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- DMEGYFMYUHOHGS-UHFFFAOYSA-N heptamethylene Natural products C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000001282 iso-butane Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- KINULKKPVJYRON-PVNXHVEDSA-N n-[(e)-[10-[(e)-(4,5-dihydro-1h-imidazol-2-ylhydrazinylidene)methyl]anthracen-9-yl]methylideneamino]-4,5-dihydro-1h-imidazol-2-amine;hydron;dichloride Chemical compound Cl.Cl.N1CCN=C1N\N=C\C(C1=CC=CC=C11)=C(C=CC=C2)C2=C1\C=N\NC1=NCCN1 KINULKKPVJYRON-PVNXHVEDSA-N 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 229910000033 sodium borohydride Inorganic materials 0.000 description 1
- 239000012279 sodium borohydride Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- PXQLVRUNWNTZOS-UHFFFAOYSA-N sulfanyl Chemical class [SH] PXQLVRUNWNTZOS-UHFFFAOYSA-N 0.000 description 1
- 238000005987 sulfurization reaction Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- CYRMSUTZVYGINF-UHFFFAOYSA-N trichlorofluoromethane Chemical compound FC(Cl)(Cl)Cl CYRMSUTZVYGINF-UHFFFAOYSA-N 0.000 description 1
- 229940029284 trichlorofluoromethane Drugs 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- DGVVWUTYPXICAM-UHFFFAOYSA-N β‐Mercaptoethanol Chemical compound OCCS DGVVWUTYPXICAM-UHFFFAOYSA-N 0.000 description 1
Images
Landscapes
- Branch Pipes, Bends, And The Like (AREA)
- Laminated Bodies (AREA)
- Joints With Sleeves (AREA)
Description
本発明は、ドレンパイプ等の接続に用いられる樹脂管継手に関する。 The present invention relates to a resin pipe joint used for connecting a drain pipe or the like.
従来、空調設備のドレン水を排水するための鋼管や合成樹脂管からなる配管周りをグラスウール等の保温材で被覆することによって配管周りの結露等を防止するのが一般的である。
しかし、上記従来の方法では、配管の作業とは別に、保温材を巻いたり被せたりする作業が必要であるため作業効率が悪く、狭い作業スペースでは作業を行えない場合もある。
そこで、断熱層となる発泡層を有する樹脂製の配管や管継手が提案されている。断熱層を設けることにより、配管施工後に保温材で被覆しなくても結露の防止が可能となる。
Conventionally, it is common to prevent dew condensation around the pipe by covering the pipe made of a steel pipe or a synthetic resin pipe for draining the drain water of the air conditioning equipment with a heat insulating material such as glass wool.
However, in the above-mentioned conventional method, the work efficiency is poor because the work of winding or covering the heat insulating material is required in addition to the work of piping, and the work may not be performed in a narrow work space.
Therefore, resin pipes and pipe joints having a foam layer as a heat insulating layer have been proposed. By providing the heat insulating layer, it is possible to prevent dew condensation without covering with a heat insulating material after the piping is constructed.
特許文献1には、本体部の内部に発泡樹脂からなる断熱層を備え、この断熱層を囲繞する本体部の内外壁と接続部とが、射出成形により一体成形された構成の断熱層付き管継手が提案されている。
近年、樹脂管継手の用途も広がり、例えば、耐薬品性に優れる塩化ビニル系樹脂の樹脂管継手のニーズがある。加えて、他の配管材と樹脂管継手とを接続するときに、継手内部の管の挿入状態を視認できるようにするため、樹脂管継手の接続部(受入部)を透明又は半透明にするニーズがある。
単に塩化ビニル系樹脂で樹脂管継手を製造すると、非発泡層を透明にすることができない。こうした問題に対し、本発明者等は、非発泡性樹脂組成物に錫系安定剤を用いると、非発泡層を透明にできることを見出した。
しかしながら、塩化ビニル系樹脂で樹脂管継手を製造すると、発泡層と非発泡層との界面が黒く変色する外観不良を生じる問題がある。
そこで、本発明は、断熱性及び耐薬品性に優れ、かつ、外観の良好な樹脂管継手を目的とする。
In recent years, the applications of resin pipe joints have expanded, and for example, there is a need for vinyl chloride resin resin pipe joints having excellent chemical resistance. In addition, when connecting other piping materials to the resin pipe joint, make the connection part (accepting part) of the resin pipe joint transparent or translucent so that the inserted state of the pipe inside the joint can be visually recognized. There is a need.
If a resin pipe joint is simply manufactured from a vinyl chloride resin, the non-foamed layer cannot be made transparent. In response to these problems, the present inventors have found that the non-foaming layer can be made transparent by using a tin-based stabilizer in the non-foamable resin composition.
However, when a resin pipe joint is manufactured from a vinyl chloride resin, there is a problem that the interface between the foamed layer and the non-foamed layer turns black and the appearance is poor.
Therefore, an object of the present invention is a resin pipe joint having excellent heat insulating properties and chemical resistance and having a good appearance.
塩化ビニル系樹脂で樹脂管継手を製造する場合、塩化ビニル系樹脂の加工時の熱劣化を抑制するために一般に鉛系安定剤が用いられる。鉛系安定剤を用いた場合、非発泡層を透明にすることができない。
鋭意検討を重ねた結果、本発明者等は、非発泡性樹脂組成物に錫系安定剤を用いると、非発泡層を透明にできることを見出した。
一方、発泡層は透明又は半透明にするニーズがないため、鉛系安定剤が用いられる。
しかし、非発泡性樹脂組成物に錫系安定剤を用い、発泡性樹脂組成物に鉛系安定剤を用いて樹脂管継手を成形すると、発泡層と非発泡層との界面が黒く変色することが分かった。
本発明者等の知見によれば、錫系安定剤に含まれる硫黄成分と、鉛系安定剤に含まれる鉛とが反応することによって、発泡層と非発泡層との界面が黒く変色する硫化汚染と呼ばれる現象が起こっていると考えられる。
そこで、本発明者等は、発泡性樹脂組成物に錫系安定剤を用いると、硫化汚染を防止し、非発泡層が透明又は半透明で、外観の良好な樹脂管継手を得られることを見出した。
When a resin pipe joint is manufactured from a vinyl chloride resin, a lead stabilizer is generally used in order to suppress thermal deterioration during processing of the vinyl chloride resin. When a lead-based stabilizer is used, the non-foamed layer cannot be made transparent.
As a result of repeated diligent studies, the present inventors have found that the non-foaming layer can be made transparent by using a tin-based stabilizer in the non-foamable resin composition.
On the other hand, since there is no need to make the foam layer transparent or translucent, a lead-based stabilizer is used.
However, when a resin pipe joint is formed by using a tin-based stabilizer for the non-foamable resin composition and a lead-based stabilizer for the foamable resin composition, the interface between the foamed layer and the non-foamed layer turns black. I found out.
According to the findings of the present inventors, sulfide in which the interface between the foamed layer and the non-foamed layer turns black due to the reaction between the sulfur component contained in the tin-based stabilizer and the lead contained in the lead-based stabilizer. It is thought that a phenomenon called pollution is occurring.
Therefore, the present inventors have stated that when a tin-based stabilizer is used in the foamable resin composition, sulfide contamination is prevented, the non-foamed layer is transparent or translucent, and a resin pipe joint having a good appearance can be obtained. I found it.
上記課題を解決するために、本発明は以下の態様を有する。
[1]内部に流路を有し両端に開口部が形成された本体部と、前記本体部の前記開口部の周縁を囲む受入部とを備える樹脂管継手において、前記本体部は、発泡層と、前記発泡層の両面を覆う非発泡層とを備え、前記発泡層は、第一の塩化ビニル系樹脂と発泡剤と第一の安定剤とを含有する発泡性樹脂組成物を発泡し成形してなり、前記非発泡層は、第二の塩化ビニル系樹脂と第二の安定剤とを含有する非発泡性樹脂組成物を成形してなり、前記発泡層及び前記非発泡層は、実質的に鉛を含有せず、前記非発泡層は、透明又は半透明である樹脂管継手。
[2]前記受入部が前記非発泡層で形成されている、[1]に記載の樹脂管継手。
[3]前記第二の安定剤が錫系安定剤である、[1]又は[2]に記載の樹脂管継手。
[4]前記錫系安定剤の含有量が、前記第二の塩化ビニル系樹脂100質量部に対して、0.1質量部以上10質量部以下である、[3]に記載の樹脂管継手。
In order to solve the above problems, the present invention has the following aspects.
[1] In a resin pipe joint including a main body portion having a flow path inside and openings formed at both ends, and a receiving portion surrounding the peripheral edge of the opening of the main body portion, the main body portion is a foam layer. And a non-foaming layer covering both sides of the foaming layer, and the foaming layer is formed by foaming a foamable resin composition containing a first vinyl chloride resin, a foaming agent, and a first stabilizer. The non-foaming layer is formed by molding a non-foamable resin composition containing a second vinyl chloride resin and a second stabilizer, and the foamed layer and the non-foaming layer are substantially the same. A resin pipe joint that does not contain lead and the non-foaming layer is transparent or translucent.
[2] The resin pipe joint according to [1], wherein the receiving portion is formed of the non-foamed layer.
[3] The resin pipe joint according to [1] or [2], wherein the second stabilizer is a tin-based stabilizer.
[4] The resin pipe joint according to [3], wherein the content of the tin-based stabilizer is 0.1 part by mass or more and 10 parts by mass or less with respect to 100 parts by mass of the second vinyl chloride resin. ..
本発明によれば、断熱性及び耐薬品性に優れ、かつ、外観の良好な樹脂管継手を提供できる。 According to the present invention, it is possible to provide a resin pipe joint having excellent heat insulating properties and chemical resistance and having a good appearance.
[樹脂管継手]
本発明の樹脂管継手は、内部に流路を有し両端に開口部が形成された本体部と、前記本体部の前記開口部の周縁を囲む受入部とを備える。
前記本体部は、発泡層と、前記発泡層の両面を覆う非発泡層とを備える。
前記発泡層は、第一の塩化ビニル系樹脂と発泡剤と第一の安定剤とを含有する発泡性樹脂組成物を発泡し成形してなる。
前記非発泡層は、第二の塩化ビニル系樹脂と第二の安定剤とを含有する樹脂組成物を成形してなる。
前記発泡層及び前記非発泡層は、実質的に鉛を含有しない。
前記非発泡層は、透明又は半透明である。
[Resin pipe fitting]
The resin pipe joint of the present invention includes a main body portion having a flow path inside and openings formed at both ends, and a receiving portion surrounding the peripheral edge of the opening of the main body portion.
The main body includes a foam layer and a non-foam layer that covers both sides of the foam layer.
The foamed layer is formed by foaming and molding a foamable resin composition containing a first vinyl chloride resin, a foaming agent, and a first stabilizer.
The non-foamed layer is formed by molding a resin composition containing a second vinyl chloride resin and a second stabilizer.
The foamed layer and the non-foamed layer are substantially lead-free.
The non-foamed layer is transparent or translucent.
本明細書において、「実質的に鉛を含有しない」とは、発泡性樹脂組成物100質量部に対して、鉛の含有量が、0.1質量部未満であり、ICP発光分光分析により測定した時に試料溶液中の濃度が100ppm未満であることを意味する。なお、鉛の含有量は、0質量部であることが好ましい。 In the present specification, "substantially lead-free" means that the lead content is less than 0.1 parts by mass with respect to 100 parts by mass of the foamable resin composition, and it is measured by ICP emission spectroscopic analysis. This means that the concentration in the sample solution is less than 100 ppm. The lead content is preferably 0 parts by mass.
本明細書において、「透明又は半透明である」とは、肉眼で、継手の外側から継手の内部を視認できることをいう。 As used herein, "transparent or translucent" means that the inside of the joint can be visually recognized from the outside of the joint with the naked eye.
以下、本発明の実施の形態による樹脂管継手について、図面に基づいて説明する。
図1に示すように、本実施形態による樹脂管継手1は、ドレンパイプの接続に使用されるエルボを一例としている。樹脂管継手1は、内部に屈曲する流路を有し、両端に開口部12aと開口部12bとを有する本体部10を備える。樹脂管継手1は、本体部10の開口部12aの周縁を囲む円筒状の受入部20aと、本体部10の開口部12bの周縁を囲む円筒状の受入部20bとを備える。本体部10と、受入部20aと、受入部20bとは、一体に形成されている。
Hereinafter, the resin pipe joint according to the embodiment of the present invention will be described with reference to the drawings.
As shown in FIG. 1, the
図2は、図1に示す樹脂管継手の縦断面図である。図2に示すように、本体部10は、発泡層30と、非発泡層50とを備える。発泡層30の両面は、非発泡層50に覆われている。受入部20aと受入部20bとは、非発泡層50で形成されている。発泡層30は、その一部が受入部20aの非発泡層50に食い込んで形成されている。また、発泡層30は、その一部が受入部20bの非発泡層50に食い込んで形成されている。
FIG. 2 is a vertical cross-sectional view of the resin pipe joint shown in FIG. As shown in FIG. 2, the
<発泡層>
本実施形態の発泡層は、発泡性樹脂組成物を発泡し成形してなる。本発明の樹脂管継手は、発泡層を有することにより、断熱性により優れる。発泡層の両面は、非発泡層により覆われている。
樹脂管継手の外観を良好にする観点から、発泡層は、実質的に鉛を含有しない。
<Foam layer>
The foamed layer of the present embodiment is formed by foaming and molding a foamable resin composition. The resin pipe joint of the present invention is more excellent in heat insulating property because it has a foamed layer. Both sides of the foam layer are covered with a non-foam layer.
From the viewpoint of improving the appearance of the resin pipe joint, the foam layer is substantially free of lead.
発泡層における発泡倍率は、3.5〜10倍が好ましく、4.5〜6.0倍がより好ましい。
発泡倍率を上記範囲内とすることにより、高い断熱性を付与することができる。
発泡倍率は、樹脂の種類又は量、発泡剤の種類又は量、製造条件等により調節することができる。
なお、発泡倍率は以下の方法で測定することができる。
The foaming ratio in the foamed layer is preferably 3.5 to 10 times, more preferably 4.5 to 6.0 times.
By setting the foaming ratio within the above range, high heat insulating properties can be imparted.
The foaming ratio can be adjusted according to the type or amount of the resin, the type or amount of the foaming agent, the production conditions, and the like.
The foaming ratio can be measured by the following method.
(発泡倍率の測定方法)
樹脂管継手の本体部から円周方向10mm以上、軸方向50mmを切り出し、非発泡層をフライスで切削し、発泡層だけを長さ約50mm程度の板状に加工したものを試験片とする。なお、試験片は内周方向に均等に4分割した点を中心に4個作成するものとする。
JIS 7122に従い、23℃±2℃で水置換式比重測定器を用いて試験片の見かけ密度を小数点以下3桁まで求め、下記式(1)により発泡倍率を算出する。
m=γc/γ ・・・(1)
[式(1)中、mは発泡倍率であり、γは発泡層の見かけ密度(g/cm3)であり、γcは発泡層の未発泡時の密度(g/cm3)である。なお、発泡層の未発泡時の密度は、発泡層を溶融したものから測定できる。]
(Measuring method of foaming magnification)
A test piece is obtained by cutting out 10 mm or more in the circumferential direction and 50 mm in the axial direction from the main body of the resin pipe joint, cutting the non-foamed layer with a milling cutter, and processing only the foamed layer into a plate shape having a length of about 50 mm. It should be noted that four test pieces shall be prepared centering on the points evenly divided into four in the inner peripheral direction.
According to JIS 7122, the apparent density of the test piece is obtained up to 3 digits after the decimal point using a water substitution type gravity measuring instrument at 23 ° C. ± 2 ° C., and the foaming ratio is calculated by the following formula (1).
m = γc / γ ・ ・ ・ (1)
[In the formula (1), m is the foaming ratio, γ is the apparent density of the foamed layer (g / cm 3 ), and γc is the density of the foamed layer when it is not foamed (g / cm 3 ). The density of the foamed layer when it is not foamed can be measured from the melted foamed layer. ]
<発泡性樹脂組成物>
本実施形態の発泡性樹脂組成物は、第一の塩化ビニル系樹脂と発泡剤と第一の安定剤とを含有する。
第一の塩化ビニル系樹脂としては、樹脂管継手の材料として公知の硬質塩化ビニル樹脂を用いることができる。硬質塩化ビニル樹脂とは、可塑剤を実質的に含まない塩化ビニル樹脂をいう。第一の塩化ビニル系樹脂としては、塩化ビニル単量体の単独重合体(ポリ塩化ビニル)でもよいし、塩化ビニル単量体と、該塩化ビニル単量体と共重合可能な他の単量体との共重合体であってもよい。
上記塩化ビニル単量体と共重合可能な他の単量体としては、例えば、エチレン、プロピレン、塩化アリル、アクリル酸、メタクリル酸、アクリル酸エステル、メタクリル酸エステル、酢酸ビニル、無水マレイン酸、アクリロニトリル等の単量体が挙げられる。これらは単独で用いられてもよく、2種類以上が併用されても良い。
第一の塩化ビニル系樹脂は単独で用いられてもよく、2種類以上が併用されても良い。
発泡性樹脂組成物は第一の塩化ビニル系樹脂以外の熱可塑性樹脂を含んでいてもよい。該熱可塑性樹脂としては、ポリエチレン、ポリプロピレン、ポリスチレン、ポリブテン、塩素化ポリエチレン、エチレン−プロピレン共重合体、エチレン−エチルアクリレート共重合体、ポリエチレンテレフタレート、ABS樹脂、アクリル樹脂等が挙げられる。これらは単独で用いられても良く、2種以上が併用されても良い。
発泡性樹脂組成物において、樹脂の総質量に対する第一の塩化ビニル系樹脂の含有量は、70〜80質量%が好ましく、70〜75質量%がより好ましい。
<Effervescent resin composition>
The foamable resin composition of the present embodiment contains a first vinyl chloride resin, a foaming agent, and a first stabilizer.
As the first vinyl chloride resin, a hard vinyl chloride resin known as a material for resin pipe joints can be used. The rigid vinyl chloride resin is a vinyl chloride resin that does not substantially contain a plasticizer. The first vinyl chloride-based resin may be a homopolymer of a vinyl chloride monomer (polyvinyl chloride), or a vinyl chloride monomer and another single amount copolymerizable with the vinyl chloride monomer. It may be a copolymer with a body.
Examples of other monomers copolymerizable with the vinyl chloride monomer include ethylene, propylene, allyl chloride, acrylic acid, methacrylic acid, acrylic acid ester, methacrylic acid ester, vinyl acetate, maleic anhydride, and acrylonitrile. Etc. can be mentioned. These may be used alone or in combination of two or more.
The first vinyl chloride resin may be used alone or in combination of two or more.
The foamable resin composition may contain a thermoplastic resin other than the first vinyl chloride resin. Examples of the thermoplastic resin include polyethylene, polypropylene, polystyrene, polybutene, chlorinated polyethylene, ethylene-propylene copolymer, ethylene-ethyl acrylate copolymer, polyethylene terephthalate, ABS resin, and acrylic resin. These may be used alone or in combination of two or more.
In the foamable resin composition, the content of the first vinyl chloride resin with respect to the total mass of the resin is preferably 70 to 80% by mass, more preferably 70 to 75% by mass.
第一の塩化ビニル系樹脂の質量平均分子量は37500〜70000が好ましく、37500〜44000が好ましい。
質量平均分子量は、ポリエチレングリコールを標準物質とするゲルパーミエーションクロマトグラフィーによる測定値である。
第一の塩化ビニル系樹脂がポリ塩化ビニルの場合、ポリ塩化ビニルの平均重合度は600〜800が好ましく、600〜700がより好ましい。
なお、平均重合度は、質量平均分子量をクロロエチレンの分子量で除することにより算出できる。
The mass average molecular weight of the first vinyl chloride resin is preferably 37500 to 70000, preferably 37500 to 44000.
The mass average molecular weight is a value measured by gel permeation chromatography using polyethylene glycol as a standard substance.
When the first vinyl chloride resin is polyvinyl chloride, the average degree of polymerization of polyvinyl chloride is preferably 600 to 800, more preferably 600 to 700.
The average degree of polymerization can be calculated by dividing the mass average molecular weight by the molecular weight of chloroethylene.
発泡剤としては、揮発性発泡剤、分解型発泡剤のいずれを使用してもよい。
揮発性発泡剤としては、例えば脂肪族炭化水素、脂環族炭化水素、ハロゲン化炭化水素、エーテル、ケトン等が挙げられる。このうち脂肪族炭化水素としては、例えばプロパン、ブタン(ノルマルブタン、イソブタン)、ペンタン(ノルマルペンタン、イソペンタンなど)等が挙げられ、脂環族炭化水素としては、例えばシクロペンタン、シクロへキサン等が挙げられる。ハロゲン化炭化水素としては、例えばトリクロロフルオロメタン、トリクロロトリフルオロエタン、テトラフルオロエタン、クロロジフルオロエタン、ジフルオロエタン等のハロゲン化炭化水素などの1種または2種以上が挙げられる。さらにエーテルとしては、例えばジメチルエーテル、ジエチルエーテル等が挙げられ、ケトンとしては、例えばアセトン、メチルエチルケトン等が挙げられる。
また分解型発泡剤としては、例えば重炭酸ナトリウム(炭酸水素ナトリウム、重曹)、炭酸ナトリウム、重炭酸アンモニウム、亜硝酸アンモニウム、アジド化合物、ホウ水素化ナトリウムなどの無機系発泡剤、アゾジカルボンアミド、アゾジカルボン酸バリウム、ジニトロソペンタメチレンテトラミンなどの有機系発泡剤が挙げられる。
その他、炭酸ガス、窒素、空気等のガスを発泡剤として用いてもよい。
発泡性能に優れる観点から、分解型発泡剤が好ましく、中でも重曹、アゾジカルボンアミドがより好ましい。
これらは単独で用いられても良く、2種以上が併用されても良い。
As the foaming agent, either a volatile foaming agent or a decomposable foaming agent may be used.
Examples of the volatile foaming agent include aliphatic hydrocarbons, alicyclic hydrocarbons, halogenated hydrocarbons, ethers, ketones and the like. Among these, examples of aliphatic hydrocarbons include propane, butane (normal butane, isobutane), pentane (normal pentane, isopentane, etc.), and examples of alicyclic hydrocarbons include cyclopentane and cyclohexane. Can be mentioned. Examples of the halogenated hydrocarbon include one or more kinds of halogenated hydrocarbons such as trichlorofluoromethane, trichlorotrifluoroethane, tetrafluoroethane, chlorodifluoroethane and difluoroethane. Further, examples of the ether include dimethyl ether, diethyl ether and the like, and examples of the ketone include acetone, methyl ethyl ketone and the like.
Examples of the decomposable foaming agent include inorganic foaming agents such as sodium bicarbonate (sodium hydrogen carbonate, baking soda), sodium carbonate, ammonium bicarbonate, ammonium nitrite, azide compound, sodium borohydride, azodicarboxylic amide, and azodicarboxylic. Examples thereof include organic foaming agents such as barium acid acid and dinitrosopentamethylenetetramine.
In addition, a gas such as carbon dioxide, nitrogen, or air may be used as the foaming agent.
From the viewpoint of excellent foaming performance, a decomposing foaming agent is preferable, and baking soda and azodicarbonamide are more preferable.
These may be used alone or in combination of two or more.
発泡剤の含有量は、第一の塩化ビニル系樹脂100質量部に対して、0.1質量部以上10質量部以下が好ましく、0.2質量部以上5質量部以下がより好ましく、0.5質量部以上2質量部以下がさらに好ましい。
発泡剤の含有量が前記下限値以上であると、十分な発泡倍率が得られやすい。前記上限値以下であると、ヤケ(変色した異物)の発生を抑制しやすい。
The content of the foaming agent is preferably 0.1 part by mass or more and 10 parts by mass or less, more preferably 0.2 parts by mass or more and 5 parts by mass or less, with respect to 100 parts by mass of the first vinyl chloride resin. More preferably, it is 5 parts by mass or more and 2 parts by mass or less.
When the content of the foaming agent is at least the above lower limit value, a sufficient foaming ratio can be easily obtained. When it is not more than the upper limit value, it is easy to suppress the occurrence of discoloration (discolored foreign matter).
第一の安定剤としては、第一の塩化ビニル系樹脂の安定剤として公知の鉛系安定剤を除く化合物を用いることができる。
発泡性樹脂組成物中に鉛や亜鉛を含む安定剤が含まれると、アゾジカルボンアミド等の窒素原子を含む有機系発泡剤の分解が活性化され、発泡開始温度が低下する。その結果、発泡残渣が早期に発生し、この発泡残渣によってヤケ(変色した異物)と呼ばれる製品不良が生じやすくなり、好ましくない。
また、鉛系安定剤は、発泡性樹脂組成物中の硫黄成分と反応して、発泡層と非発泡層との界面が黒く変色する硫化汚染の原因となり、樹脂管継手の非発泡層の透明性を担保できなくなるため、好ましくない。
このような観点から、本発明の樹脂管継手の発泡層及び非発泡層は、実質的に鉛を含有しないことが求められる。
As the first stabilizer, a compound other than the lead-based stabilizer known as the stabilizer for the first vinyl chloride resin can be used.
When a stabilizer containing lead or zinc is contained in the foamable resin composition, the decomposition of the organic foaming agent containing a nitrogen atom such as azodicarbonamide is activated, and the foaming start temperature is lowered. As a result, foaming residue is generated at an early stage, and the foaming residue tends to cause product defects called discoloration (discolored foreign matter), which is not preferable.
In addition, the lead-based stabilizer reacts with the sulfur component in the foamable resin composition to cause sulfurization contamination in which the interface between the foamed layer and the non-foamed layer turns black, and the non-foamed layer of the resin pipe joint is transparent. It is not preferable because the sex cannot be guaranteed.
From this point of view, the foamed layer and the non-foamed layer of the resin pipe joint of the present invention are required to be substantially free of lead.
発泡性樹脂組成物中の第一の安定剤は、錫系安定剤であることが好ましい。錫系安定剤を用いることにより、第一の塩化ビニル系樹脂の熱安定性を高めやすくなり、ヤケの発生を抑えることができる。錫系安定剤としては、アルキル錫の有機酸塩を用いることができる。アルキル基としては、メチル、ブチル、オクチルの3種類が挙げられる。有機酸としては、チオグリコール酸のエステル、メルカプトエタノールのエステル等のメルカプト系化合物が挙げられる。非発泡層の透明性を担保する観点から、錫系安定剤としては、メルカプト系化合物が好ましい。例えば、ジブチル錫メルカプタン、ジオクチル錫メルカプタン等が挙げられる。
これらの錫系安定剤は、1種でもよく、2種以上を併用してもよい。第一の塩化ビニル系樹脂の熱安定性をより高め、加工性を向上させる観点から、錫系安定剤を2種以上併用することが好ましい。
The first stabilizer in the foamable resin composition is preferably a tin-based stabilizer. By using a tin-based stabilizer, it becomes easy to improve the thermal stability of the first vinyl chloride-based resin, and the occurrence of discoloration can be suppressed. As the tin-based stabilizer, an organic acid salt of alkyl tin can be used. Examples of the alkyl group include three types of methyl, butyl and octyl. Examples of the organic acid include mercapto compounds such as an ester of thioglycolic acid and an ester of mercaptoethanol. From the viewpoint of ensuring the transparency of the non-foamed layer, the tin-based stabilizer is preferably a mercapto-based compound. For example, dibutyl tin mercaptan, dioctyl tin mercaptan and the like can be mentioned.
These tin-based stabilizers may be used alone or in combination of two or more. From the viewpoint of further enhancing the thermal stability of the first vinyl chloride resin and improving the processability, it is preferable to use two or more tin-based stabilizers in combination.
錫系安定剤の含有量は、第一の安定剤の総質量に対して100質量%が好ましい。
また、錫系安定剤の含有量は、第一の塩化ビニル系樹脂100質量部に対して、0.1質量部以上10質量部以下が好ましく、0.5質量部以上5質量部以下がより好ましく、1質量部以上5質量部以下がさらに好ましい。錫系安定剤の含有量が、前記下限値以上であると、第一の塩化ビニル樹脂の熱安定性をより高めやすく、樹脂管継手の外観を良好にしやすい。前記上限値以下であると、発泡性樹脂組成物の発泡倍率をより高めやすい。
The content of the tin-based stabilizer is preferably 100% by mass with respect to the total mass of the first stabilizer.
The content of the tin-based stabilizer is preferably 0.1 part by mass or more and 10 parts by mass or less, and more preferably 0.5 parts by mass or more and 5 parts by mass or less with respect to 100 parts by mass of the first vinyl chloride resin. It is preferable, and more preferably 1 part by mass or more and 5 parts by mass or less. When the content of the tin-based stabilizer is at least the above lower limit value, the thermal stability of the first vinyl chloride resin is likely to be improved, and the appearance of the resin pipe joint is likely to be improved. When it is not more than the upper limit value, it is easy to increase the foaming ratio of the foamable resin composition.
(任意成分)
本発明の発泡性樹脂組成物は、本発明の効果を損なわない範囲で、第一の塩化ビニル系樹脂、発泡剤、第一の安定剤以外の他の成分(第一の任意成分)を含んでもよい。第一の任意成分としては、例えば、滑剤、加工助剤、着色剤等の公知の添加剤が挙げられる。
第一の任意成分の含有量は、第一の塩化ビニル系樹脂100質量部に対して、30質量部以下が好ましく、20質量部以下がより好ましく、10質量部以下がさらに好ましい。第一の任意成分の含有量は、ゼロでもよい。
(Arbitrary ingredient)
The foamable resin composition of the present invention contains components other than the first vinyl chloride resin, the foaming agent, and the first stabilizer (the first optional component) as long as the effects of the present invention are not impaired. But it may be. Examples of the first optional component include known additives such as lubricants, processing aids, and colorants.
The content of the first optional component is preferably 30 parts by mass or less, more preferably 20 parts by mass or less, still more preferably 10 parts by mass or less, based on 100 parts by mass of the first vinyl chloride resin. The content of the first optional component may be zero.
<非発泡層>
本実施形態の非発泡層は、非発泡性樹脂組成物を成形してなる。本発明の樹脂管継手は、非発泡層を有することにより、樹脂管継手の強度を高めることができる。非発泡層は、透明又は半透明である。樹脂管継手の外観を良好にする観点から、非発泡層は、実質的に鉛を含有しない。
非発泡層は、透明又は半透明であるため、樹脂管継手の受入部は、非発泡層で形成されていることが好ましい。樹脂管継手の受入部が透明又は半透明であると、他の配管材を樹脂管継手の受入部に挿入するときに、挿入の状態を視認することができる。このため、他の配管材と樹脂管継手との接続不良を防止することができる。
<Non-foam layer>
The non-foaming layer of the present embodiment is formed by molding a non-foaming resin composition. By having the non-foamed layer, the resin pipe joint of the present invention can increase the strength of the resin pipe joint. The non-foamed layer is transparent or translucent. From the viewpoint of improving the appearance of the resin pipe joint, the non-foamed layer is substantially free of lead.
Since the non-foaming layer is transparent or translucent, it is preferable that the receiving portion of the resin pipe joint is formed of the non-foaming layer. If the receiving portion of the resin pipe joint is transparent or translucent, the state of insertion can be visually recognized when another piping material is inserted into the receiving portion of the resin pipe joint. Therefore, it is possible to prevent poor connection between other piping materials and the resin pipe joint.
<非発泡性樹脂組成物>
本実施形態の非発泡性樹脂組成物は、第二の塩化ビニル系樹脂と第二の安定剤とを含む。
第二の塩化ビニル系樹脂としては、上述した第一の塩化ビニル系樹脂と同様の樹脂が挙げられる。第二の塩化ビニル系樹脂は、第一の塩化ビニル系樹脂と同じであってもよく、異なっていてもよい。
非発泡性樹脂組成物において、樹脂の総質量に対する第二の塩化ビニル系樹脂の含有量は、80〜95質量%が好ましく、85〜90質量%がより好ましい。
<Non-foamable resin composition>
The non-foamable resin composition of the present embodiment contains a second vinyl chloride resin and a second stabilizer.
Examples of the second vinyl chloride resin include the same resins as the above-mentioned first vinyl chloride resin. The second vinyl chloride resin may be the same as or different from the first vinyl chloride resin.
In the non-foamable resin composition, the content of the second vinyl chloride resin with respect to the total mass of the resin is preferably 80 to 95% by mass, more preferably 85 to 90% by mass.
非発泡性樹脂組成物中の第二の安定剤としては、上述した第一の安定剤と同様の安定剤を用いることができる。第二の安定剤は、第一の安定剤と同じであってもよく、異なっていてもよい。樹脂管継手の非発泡層の透明性を担保する観点から、第二の安定剤は、錫系安定剤であることが好ましく、メルカプト系の錫化合物であることがより好ましい。 As the second stabilizer in the non-foamable resin composition, the same stabilizer as the first stabilizer described above can be used. The second stabilizer may be the same as or different from the first stabilizer. From the viewpoint of ensuring the transparency of the non-foamed layer of the resin pipe joint, the second stabilizer is preferably a tin-based stabilizer, and more preferably a mercapto-based tin compound.
錫系安定剤の含有量は、第二の安定剤の総質量に対して100質量%が好ましい。
また、錫系安定剤の含有量は、第二の塩化ビニル系樹脂100質量部に対して、0.1質量部以上10質量部以下が好ましく、0.5質量部以上5質量部以下がより好ましく、1質量部以上5質量部以下がさらに好ましい。錫系安定剤の含有量が、前記下限値以上であると、第二の塩化ビニル樹脂の熱安定性をより高めやすく、非発泡層の透明性を担保しやすい。前記上限値以下であると、非発泡性樹脂組成物の耐熱性をより高めやすい。
The content of the tin-based stabilizer is preferably 100% by mass with respect to the total mass of the second stabilizer.
The content of the tin-based stabilizer is preferably 0.1 part by mass or more and 10 parts by mass or less, and more preferably 0.5 parts by mass or more and 5 parts by mass or less with respect to 100 parts by mass of the second vinyl chloride resin. It is preferable, and more preferably 1 part by mass or more and 5 parts by mass or less. When the content of the tin-based stabilizer is at least the above lower limit value, the thermal stability of the second vinyl chloride resin can be more easily enhanced, and the transparency of the non-foamed layer can be easily ensured. When it is not more than the upper limit value, the heat resistance of the non-foamable resin composition can be more easily increased.
(任意成分)
本発明の非発泡性樹脂組成物は、本発明の効果を損なわない範囲で、第二の塩化ビニル系樹脂、第二の安定剤以外の他の成分(第二の任意成分)を含んでもよい。第二の任意成分としては、例えば、滑剤、加工助剤、着色剤等の公知の添加剤が挙げられる。第二の任意成分は、第一の任意成分と同じであってもよく、異なっていてもよい。
第二の任意成分の含有量は、第二の塩化ビニル系樹脂100質量部に対して、30質量部以下が好ましく、20質量部以下がより好ましく、10質量部以下がさらに好ましい。第二の任意成分の含有量は、ゼロでもよい。
(Arbitrary ingredient)
The non-foamable resin composition of the present invention may contain components other than the second vinyl chloride resin and the second stabilizer (second optional component) as long as the effects of the present invention are not impaired. .. Examples of the second optional component include known additives such as lubricants, processing aids, and colorants. The second optional component may be the same as or different from the first optional component.
The content of the second optional component is preferably 30 parts by mass or less, more preferably 20 parts by mass or less, still more preferably 10 parts by mass or less, based on 100 parts by mass of the second vinyl chloride resin. The content of the second optional component may be zero.
本発明の発泡性樹脂組成物は、第一の塩化ビニル系樹脂、発泡剤、第一の安定剤、及び第一の任意成分を含むことができる。発泡性樹脂組成物は、全成分が予め混合された混合物でもよく、全成分の一部又は全部を成形機内で混合する形態でもよい。全成分を予め混合した混合物は粉状でもよく、ペレット状でもよい。非発泡性樹脂組成物についても発泡性樹脂組成物と同様である。 The foamable resin composition of the present invention can contain a first vinyl chloride resin, a foaming agent, a first stabilizer, and a first optional component. The foamable resin composition may be a mixture in which all the components are mixed in advance, or may be a form in which a part or all of all the components are mixed in the molding machine. The mixture in which all the components are premixed may be in the form of powder or pellets. The same applies to the non-foamable resin composition as well as the foamable resin composition.
<樹脂管継手の製造方法>
樹脂管継手は、射出成形により製造される。
例えば、特許文献1に記載されているように、非発泡性樹脂組成物を加熱溶融して金型内に射出した後、発泡性樹脂組成物を加熱溶融して同じ金型内に射出することによって、非発泡層の内部に設けられた発泡層を有する樹脂管継手が得られる。
<Manufacturing method of resin pipe fittings>
Resin pipe fittings are manufactured by injection molding.
For example, as described in
射出成形機において、加熱溶融された非発泡性樹脂組成物の金型内に射出される直前の温度(成形温度)は、170℃以上190℃以下が好ましく、180℃以上190℃以下がより好ましい。成形温度が上記範囲であると第二の塩化ビニル系樹脂の熱分解を抑えつつ充分に溶融させて、非発泡性樹脂組成物の良好な流動性が得られる。
加熱溶融された発泡性樹脂組成物の成形温度は、170℃以上190℃以下が好ましく、180℃以上190℃以下がより好ましい。成形温度が上記範囲であると第一の塩化ビニル系樹脂の熱分解を抑えつつ充分に溶融させて、発泡性樹脂組成物の良好な流動性が得られる。加熱溶融された発泡性樹脂組成物の成形温度は、非発泡樹脂組成物の成形温度と同じであってもよく、異なっていてもよい。
金型で成形するときの時間は、1〜10分が好ましい。前記下限値以上であれば、十分に硬化させることができ、前記下限値以下であれば、過発泡を抑制することができ、樹脂管継手の生産性を向上しやすい。
In the injection molding machine, the temperature (molding temperature) immediately before being injected into the mold of the heat-melted non-foamable resin composition is preferably 170 ° C. or higher and 190 ° C. or lower, more preferably 180 ° C. or higher and 190 ° C. or lower. .. When the molding temperature is in the above range, the second vinyl chloride resin is sufficiently melted while being suppressed from thermal decomposition, and good fluidity of the non-foamable resin composition can be obtained.
The molding temperature of the heat-melted foamable resin composition is preferably 170 ° C. or higher and 190 ° C. or lower, and more preferably 180 ° C. or higher and 190 ° C. or lower. When the molding temperature is in the above range, the first vinyl chloride resin is sufficiently melted while being suppressed from thermal decomposition, and good fluidity of the foamable resin composition can be obtained. The molding temperature of the heat-melted foamable resin composition may be the same as or different from the molding temperature of the non-foaming resin composition.
The time for molding with a mold is preferably 1 to 10 minutes. If it is at least the lower limit value, it can be sufficiently cured, and if it is at least the lower limit value, overfoaming can be suppressed and the productivity of the resin pipe joint can be easily improved.
以上、本発明の樹脂管継手について、図面に基づいて説明してきたが、本発明は上記の一実施形態に限定されるものではなく、その趣旨を逸脱しない範囲で適宜変更可能である。
樹脂管継手の本体部の両端に形成された開口部は、2つに限られず、3つであってもよく、4つであってもよく、5つ以上であってもよい。開口部の内径は、他の開口部の内径と同じであってもよく、異なっていてもよい。
樹脂管継手の本体部を管軸方向に垂直な面で切断した断面は、平面視円形であってもよく、平面視楕円形、平面視多角形であってもよい。
樹脂管継手の形状としては、例えば、上記のエルボ外にも、ニップル、径違いニップル(レジューサ)、チーズ(ティー)、クロス、バルブソケット等が挙げられる。
Although the resin pipe joint of the present invention has been described above with reference to the drawings, the present invention is not limited to the above-described embodiment and can be appropriately modified without departing from the spirit of the present invention.
The number of openings formed at both ends of the main body of the resin pipe joint is not limited to two, and may be three, four, or five or more. The inner diameter of the opening may be the same as or different from the inner diameter of the other openings.
The cross section of the main body of the resin pipe joint cut along a plane perpendicular to the pipe axis direction may be circular in a plan view, elliptical in a plan view, or polygon in a plan view.
Examples of the shape of the resin pipe joint include nipples, nipples with different diameters (resusers), cheese (tea), cloths, valve sockets, and the like in addition to the elbows described above.
本発明の樹脂管継手は、本体部に発泡層を有するため、断熱性に優れる。本発明の樹脂管継手は、第一の塩化ビニル系樹脂及び第二の塩化ビニル系樹脂を原料とするため、耐薬品性に優れる。また、本発明の樹脂管継手の発泡層及び非発泡層は、実質的に鉛を含有せず、非発泡層は、透明又は半透明である。そのため、樹脂管継手の受入部が透明又は半透明であり、継手内部の管の挿入状態を確認することができ、管が継手の受入部に固定されていることを容易且つ確実に視認可能とすることができる。 Since the resin pipe joint of the present invention has a foam layer in the main body, it has excellent heat insulating properties. Since the resin pipe joint of the present invention uses the first vinyl chloride resin and the second vinyl chloride resin as raw materials, it has excellent chemical resistance. Further, the foamed layer and the non-foamed layer of the resin pipe joint of the present invention substantially do not contain lead, and the non-foamed layer is transparent or translucent. Therefore, the receiving part of the resin pipe joint is transparent or translucent, the inserted state of the pipe inside the joint can be confirmed, and it can be easily and surely visually recognized that the pipe is fixed to the receiving part of the joint. can do.
次に、実施例により本発明をさらに詳細に説明するが、本発明はこれら実施例に限定されるものではない。
各実施例及び比較例で使用した原料、評価方法は、以下の通りである。なお、実施例3は、参考例である。
Next, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to these Examples.
The raw materials and evaluation methods used in each Example and Comparative Example are as follows. In addition, Example 3 is a reference example.
[使用原料]
<第一の塩化ビニル系樹脂>
ポリ塩化ビニル(平均重合度640、徳山積水工業社製、商品名「TS−640M」)。
<第二の塩化ビニル系樹脂>
ポリ塩化ビニル(平均重合度640、徳山積水工業社製、商品名「TS−640M」)。
<発泡剤>
ADCA(大塚化学社製、商品名「AZ−HM」、アゾジカルボンアミド)。
重曹(永和化成工業社製、商品名「セルボンSC−855」)。
<第一の安定剤>
錫系安定剤(大協化成社製、商品名「STX−80I」)。
CaZn系安定剤(堺化学社製、商品名「LHR−503」)。
鉛系安定剤(堺化学社製、商品名「TL−7000」)。
<第二の安定剤>
錫系安定剤(大協化成社製、商品名「STX−80I」)。
鉛系安定剤(堺化学社製、商品名「TL−7000」)。
[Raw materials used]
<First vinyl chloride resin>
Polyvinyl chloride ( average degree of polymerization 640, manufactured by Tokuyama Sekisui Kogyo Co., Ltd., trade name "TS-640M").
<Second vinyl chloride resin>
Polyvinyl chloride ( average degree of polymerization 640, manufactured by Tokuyama Sekisui Kogyo Co., Ltd., trade name "TS-640M").
<foaming agent>
ADCA (manufactured by Otsuka Chemical Co., Ltd., trade name "AZ-HM", azodicarbonamide).
Baking soda (manufactured by Eiwa Kasei Kogyo Co., Ltd., trade name "Cerbon SC-855").
<First stabilizer>
Tin-based stabilizer (manufactured by Daikyo Kasei Co., Ltd., trade name "STX-80I").
CaZn-based stabilizer (manufactured by Sakai Chemical Co., Ltd., trade name "LHR-503").
Lead-based stabilizer (manufactured by Sakai Chemical Co., Ltd., trade name "TL-7000").
<Second stabilizer>
Tin-based stabilizer (manufactured by Daikyo Kasei Co., Ltd., trade name "STX-80I").
Lead-based stabilizer (manufactured by Sakai Chemical Co., Ltd., trade name "TL-7000").
[実施例1〜4、比較例1〜4]
表1に示す配合で、第一の塩化ビニル系樹脂、発泡剤、第一の安定剤を混合した発泡性樹脂組成物、及び第二の塩化ビニル系樹脂、第二の安定剤を混合した非発泡性樹脂組成物を射出成形して、発泡層と非発泡層とを有する樹脂管継手を製造した。樹脂管継手の形状はエルボとした。非発泡性樹脂組成物の成形温度は170℃、非発泡性樹脂組成物の金型温度は40℃、成形時間は120秒とした。発泡性樹脂組成物の成形温度は170℃、発泡性樹脂組成物の金型温度は40℃、成形時間は120秒とした。
得られた樹脂管継手の本体部は非透明の白色、第一の受入部及び第二の受入部は、半透明の白色であり、外観を目視で観察して、発泡層と非発泡層の界面(発泡層界面)の変色の有無と発泡層のヤケの有無を評価し、下記の基準に従って判定した。◎〜○を良とした。結果を表1に併記する。
[判定基準]
◎:発泡層界面の変色も発泡層のヤケも無い。
○:発泡層界面の変色は無いが、発泡層のヤケが有る。
△:発泡層界面の変色が有り、発泡層のヤケは無い。
×:発泡層界面の変色が有り、発泡層のヤケも有る。
[Examples 1 to 4, Comparative Examples 1 to 4]
A foamable resin composition in which a first vinyl chloride resin, a foaming agent, and a first stabilizer are mixed, and a non-mixed vinyl chloride resin and a second stabilizer in the formulation shown in Table 1. The foamable resin composition was injection-molded to produce a resin pipe joint having a foamed layer and a non-foamed layer. The shape of the resin pipe joint was an elbow. The molding temperature of the non-foamable resin composition was 170 ° C., the mold temperature of the non-foamable resin composition was 40 ° C., and the molding time was 120 seconds. The molding temperature of the foamable resin composition was 170 ° C., the mold temperature of the foamable resin composition was 40 ° C., and the molding time was 120 seconds.
The main body of the obtained resin pipe joint is non-transparent white, and the first receiving part and the second receiving part are translucent white. The presence or absence of discoloration at the interface (foam layer interface) and the presence or absence of discoloration of the foam layer were evaluated, and the determination was made according to the following criteria. ◎ ~ ○ was considered good. The results are also shown in Table 1.
[criterion]
⊚: There is no discoloration at the interface of the foam layer and no discoloration of the foam layer.
◯: There is no discoloration at the interface of the foam layer, but the foam layer is discolored.
Δ: There is discoloration at the interface of the foam layer, and there is no discoloration of the foam layer.
X: There is discoloration at the interface of the foam layer, and there is also discoloration of the foam layer.
[安定剤由来の錫、鉛、亜鉛の確認]
発泡層および非発泡層における錫、鉛、亜鉛の各元素をICP発光分光分析により測定した。
発泡層または非発泡層の中央部から約0.05gの試料を採取し、試料の質量を精秤した。次に、試料を密閉系にて硝酸6mLを用いて溶解し、さらに過酸化水素を1mL添加し、純水に溶解して50mLメスフラスコに移し入れ、純水を用いて50mLに定容して試料溶液を作成した。得られた試料溶液を用いて後述の条件でICP測定を行い、発泡層および非発泡層について測定した元素のうち試料溶液中の含有量(ppm)が100ppm以上であった元素を表1に記載した。
[Confirmation of tin, lead, and zinc derived from stabilizers]
Each element of tin, lead and zinc in the foamed layer and the non-foamed layer was measured by ICP emission spectroscopic analysis.
About 0.05 g of a sample was collected from the central portion of the foamed layer or the non-foamed layer, and the mass of the sample was precisely weighed. Next, the sample was dissolved in a closed system using 6 mL of nitric acid, 1 mL of hydrogen peroxide was further added, dissolved in pure water, transferred to a 50 mL volumetric flask, and the volume was adjusted to 50 mL using pure water. A sample solution was prepared. ICP measurement was performed using the obtained sample solution under the conditions described below, and among the elements measured for the foamed layer and the non-foamed layer, the elements whose content (ppm) in the sample solution was 100 ppm or more are shown in Table 1. did.
<ICP測定条件>
測定装置:SIIナノテクノロジーSPS5100。
測定元素(鉛):波長220.353nm。
測定元素(亜鉛):波長206.191nm。
測定元素(錫):波長283.998nm。
高周波出力:1.2kw。
キャリアガス流量:0.9L/分。
プラズマ流量:15L/分。
補助流量:1.5L/分。
<ICP measurement conditions>
Measuring device: SII Nanotechnology SPS5100.
Measuring element (lead): Wavelength 220.353 nm.
Measuring element (zinc): Wavelength 206.191 nm.
Measuring element (tin): Wavelength 283.998 nm.
High frequency output: 1.2 kW.
Carrier gas flow rate: 0.9 L / min.
Plasma flow rate: 15 L / min.
Auxiliary flow rate: 1.5 L / min.
表1に示すように、発泡層、非発泡層ともに錫系安定剤を用いた実施例1、2は判定結果が「◎」で、樹脂管継手の透明性が担保されていることが分かった。第一の安定剤をCaZn系安定剤に変更した実施例3、4も、判定結果が「◎」又は「○」であった。
一方、第一の安定剤を鉛系安定剤に変更した比較例1〜2、第二の安定剤を鉛系安定剤に変更した比較例3〜4は、判定結果が「×」〜「△」で、樹脂管継手の透明性が担保されていないことがわかった。
As shown in Table 1, in Examples 1 and 2 in which the tin-based stabilizer was used for both the foamed layer and the non-foamed layer, the judgment result was "◎", and it was found that the transparency of the resin pipe joint was guaranteed. .. In Examples 3 and 4 in which the first stabilizer was changed to a CaZn-based stabilizer, the determination result was "⊚" or "◯".
On the other hand, in Comparative Examples 1 and 2 in which the first stabilizer was changed to a lead-based stabilizer and Comparative Examples 3 to 4 in which the second stabilizer was changed to a lead-based stabilizer, the judgment results were "x" to "Δ". It was found that the transparency of the resin pipe joint was not guaranteed.
本発明によれば、断熱性及び耐薬品性に優れ、かつ、外観の良好な樹脂管継手を提供できることがわかった。 According to the present invention, it has been found that a resin pipe joint having excellent heat insulating properties and chemical resistance and having a good appearance can be provided.
1 樹脂管継手
10 本体部
12a、12b 開口部
20a、20b 受入部
30 発泡層
50 非発泡層
1 Resin pipe fitting 10
Claims (4)
前記本体部は、発泡層と、前記発泡層の両面を覆う非発泡層とを備え、
前記発泡層は、第一の塩化ビニル系樹脂と有機系発泡剤と第一の安定剤とを含有する発泡性樹脂組成物を発泡し成形してなり、
前記非発泡層は、第二の塩化ビニル系樹脂と第二の安定剤とを含有する非発泡性樹脂組成物を成形してなり、
前記発泡層及び前記非発泡層は、実質的に鉛を含有せず、
前記第一の安定剤及び前記第二の安定剤が錫系安定剤であり、
前記非発泡層は、透明又は半透明である樹脂管継手。 In a resin pipe joint provided with a main body portion having a flow path inside and openings formed at both ends, and a receiving portion surrounding the peripheral edge of the opening of the main body portion.
The main body includes a foam layer and a non-foam layer that covers both sides of the foam layer.
The foamed layer is formed by foaming and molding a foamable resin composition containing a first vinyl chloride resin, an organic foaming agent, and a first stabilizer.
The non-foaming layer is formed by molding a non-foaming resin composition containing a second vinyl chloride resin and a second stabilizer.
The foamed layer and the non-foamed layer are substantially lead-free and do not contain lead.
The first stabilizer and the second stabilizer are tin-based stabilizers.
The non-foamed layer is a transparent or translucent resin pipe joint.
前記本体部は、発泡層と、前記発泡層の両面を覆う非発泡層とを備え、 The main body includes a foam layer and a non-foam layer that covers both sides of the foam layer.
前記発泡層は、第一の塩化ビニル系樹脂と無機系発泡剤と第一の安定剤とを含有する発泡性樹脂組成物を発泡し成形してなり、 The foamed layer is formed by foaming and molding a foamable resin composition containing a first vinyl chloride resin, an inorganic foaming agent, and a first stabilizer.
前記非発泡層は、第二の塩化ビニル系樹脂と第二の安定剤とを含有する非発泡性樹脂組成物を成形してなり、 The non-foaming layer is formed by molding a non-foaming resin composition containing a second vinyl chloride resin and a second stabilizer.
前記発泡層及び前記非発泡層は、実質的に鉛を含有せず、 The foamed layer and the non-foamed layer are substantially lead-free and do not contain lead.
前記第一の安定剤がCaZn系安定剤又は錫系安定剤であり、 The first stabilizer is a CaZn-based stabilizer or a tin-based stabilizer.
前記第二の安定剤が錫系安定剤であり、 The second stabilizer is a tin-based stabilizer.
前記非発泡層は、透明又は半透明である樹脂管継手。 The non-foamed layer is a transparent or translucent resin pipe joint.
前記第二の塩化ビニル系樹脂の平均重合度が600〜700である、請求項1〜3のいずれか一項に記載の樹脂管継手。 The resin pipe joint according to any one of claims 1 to 3, wherein the second vinyl chloride resin has an average degree of polymerization of 600 to 700.
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