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JP6894210B2 - Zipper pasting device and zipper end forming device - Google Patents

Zipper pasting device and zipper end forming device Download PDF

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JP6894210B2
JP6894210B2 JP2016213775A JP2016213775A JP6894210B2 JP 6894210 B2 JP6894210 B2 JP 6894210B2 JP 2016213775 A JP2016213775 A JP 2016213775A JP 2016213775 A JP2016213775 A JP 2016213775A JP 6894210 B2 JP6894210 B2 JP 6894210B2
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zipper
tape
film
piece
zipper tape
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JP2018069624A (en
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良知 有村
良知 有村
康宏 鶴岡
康宏 鶴岡
庸平 宮本
庸平 宮本
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Tokyo Automatic Machinery Works Ltd
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Description

本発明は、ジッパテープを所定の長さで切断して形成されるジッパをフィルムに貼り付けるジッパ貼り付け装置及びジッパ端部形成装置に関する。 The present invention relates to a zipper sticking device and a zipper end forming device for sticking a zipper formed by cutting a zipper tape to a predetermined length to a film.

従来、着脱可能に嵌合する線状の嵌合凸部及び嵌合凹部を有するジッパを備えた開閉可能なジッパ付き袋が、食品などの内容物を密閉して収容する袋として用いられている。この種のジッパ付き袋は例えば特許文献1に記載されたジッパ付き袋製造装置のジッパ貼り付け装置によってフィルム製袋の過程でジッパを貼り付けるようにしている。 Conventionally, a bag with a zipper that can be opened and closed and having a zipper having a linear fitting convex portion and a fitting concave portion that are detachably fitted has been used as a bag for sealing and storing contents such as food. .. In this type of bag with a zipper, for example, the zipper is attached in the process of film making by the zipper attaching device of the bag manufacturing apparatus with a zipper described in Patent Document 1.

このジッパ付き袋製造装置に設けたジッパ貼り付け装置は、ジッパリールから1つの把持部材によってジッパテープを把持して繰り出し、フィルム幅に応じた所定長さで切断して形成されるジッパ片の端部となる位置で嵌合状態にある嵌合凸部及び嵌合凹部をジッパ端部押し潰し手段によって押し潰して溶着している。そして、ジッパテープをカッタで所定長さのジッパ片に切断した後、更に上記の把持部材でジッパ片をフィルムの貼り付け位置に移動させて溶着している。 The zipper sticking device provided in this zippered bag manufacturing device grips the zipper tape from the zipper reel with one gripping member and feeds it out, and cuts the zipper tape to a predetermined length according to the film width to form an end portion of the zipper piece. The fitting convex portion and the fitting concave portion that are in the fitted state at the above positions are crushed and welded by the zipper end crushing means. Then, after cutting the zipper tape into zipper pieces having a predetermined length with a cutter, the zipper pieces are further moved to the film sticking position by the above-mentioned gripping member and welded.

なお、上記のジッパ貼り付け装置では、ジッパ片のジッパ端部を押し潰す際にジッパ端部押し潰し手段から下流側のジッパテープに張力を与えるテンションローラとの距離がジッパ片の長さより短く、後方のジッパ端部を押し潰す際に二枚重なった嵌合凸部を有する凸部テープと嵌合凹部を有する凹部テープとに内輪差が生じる。そのため、押し潰した両側のジッパ端部の間で凸部テープと凹部テープ間に微少な寸法差による歪みが生じ、ジッパテープの種類によっては嵌合凸部と嵌合凹部の嵌合が外れるおそれがあった。 In the above-mentioned zipper attaching device, when crushing the zipper end of the zipper piece, the distance from the zipper end crushing means to the tension roller that applies tension to the zipper tape on the downstream side is shorter than the length of the zipper piece, and is rearward. When the zipper end is crushed, an inner ring difference is generated between the convex tape having the fitting convex portion and the concave tape having the fitting concave portion. Therefore, distortion occurs due to a slight dimensional difference between the convex tape and the concave tape between the zipper ends on both sides that have been crushed, and depending on the type of zipper tape, the fitting convex portion and the fitting concave portion may be disengaged. there were.

また、ジッパ端部押し潰し手段によって凸部テープと凹部テープの嵌合した嵌合凸部及び嵌合凹部を押し潰して溶着した際に稀に溶着カス等が生じることがあった。その際、溶着カスがジッパ付き袋に付着したり袋内に混入したりしないように監視する必要があった。 Further, when the fitting convex portion and the fitting concave portion in which the convex tape and the concave tape are fitted are crushed and welded by the zipper end crushing means, welding residue or the like may be rarely generated. At that time, it was necessary to monitor the welding residue so that it would not adhere to the bag with a zipper or get mixed in the bag.

特開2008−179035号公報Japanese Unexamined Patent Publication No. 2008-179035

ところで、上記の特許文献1に開示されたジッパ貼り付け装置では、ジッパを所定長さのジッパ片に切断するための繰り出しとジッパ片のフィルム貼り付け位置への移動とを1つの把持部材によって連続して行っているため、ジッパテープの繰り出しと切断したジッパ片の貼り付け位置への搬送とを高速化できなかった。そのため、フィルムの製袋作業をジッパ片の貼り付け作業の速度に合わせて比較的低速で行わなければならず、効率的な製袋作業を行えなかった。 By the way, in the zipper sticking device disclosed in Patent Document 1 described above, the feeding for cutting the zipper into a zipper piece having a predetermined length and the movement of the zipper piece to the film sticking position are continuously performed by one gripping member. Therefore, it was not possible to speed up the feeding of the zipper tape and the transfer of the cut zipper piece to the sticking position. Therefore, the film bag-making work must be performed at a relatively low speed in accordance with the speed of the zipper piece sticking work, and the bag-making work cannot be performed efficiently.

本発明は、上述した事情に鑑みてなされたものであり、ジッパテープの繰り出しから切断したジッパの貼り付け位置への搬送を高速で行えるようにしたジッパ貼り付け装置を提供することを目的とする。 The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a zipper sticking device capable of transporting a cut zipper from feeding a zipper tape to a sticking position of a cut zipper at high speed.

本発明によるジッパ貼り付け装置は、所定長さのジッパをフィルムに貼り付けるジッパ貼り付け装置において、ジッパテープを繰り出すジッパリールと、繰り出された前記ジッパテープを前記ジッパテープが切断される切断位置を備えた受け渡し位置に移動させる繰り出し部材と、前記ジッパテープが前記切断位置で所定長さに切断された前記ジッパを前記受け渡し位置で前記繰り出し部材から受け渡されてフィルムへの貼り付け位置まで移動させる搬送部材と、前記繰り出し部材と前記搬送部材との間での前記ジッパの受け渡し及び移動をガイドするガイド部材と、前記繰り出し部材及び搬送部材をそれぞれ移動制御する制御手段と、を備えたことを特徴とする。
本発明によれば、ジッパテープを繰り出し部材によって受け渡し位置に繰り出し、ジッパテープを所定長さに切断したジッパを繰り出し部材から搬送部材に受け渡してフィルムへの貼り付け位置に搬送することができ、搬送部材によるジッパの搬送時に繰り出し部材はジッパテープを把持するために移動することができるため、ジッパテープの繰り出しと切断されたジッパの貼り付け位置への搬送を高速で行うことができる。
The zipper sticking device according to the present invention is a zipper sticking device for sticking a zipper of a predetermined length to a film, and has a delivery position having a zipper reel for feeding out the zipper tape and a cutting position for cutting the drawn zipper tape. A feeding member for moving the zipper tape to a predetermined length at the cutting position, a transport member for delivering the zipper from the feeding member at the delivery position and moving the zipper tape to a position where the film is attached to the film, and the above. It is characterized by including a guide member for guiding the delivery and movement of the zipper between the feeding member and the transporting member, and a control means for controlling the movement of the feeding member and the transporting member, respectively.
According to the present invention, the zipper tape can be fed to the delivery position by the feeding member, and the zipper obtained by cutting the zipper tape to a predetermined length can be delivered from the feeding member to the transport member and transported to the film attachment position. Since the feeding member can be moved to grip the zipper tape during the feeding of the zipper, the feeding of the zipper tape and the feeding of the cut zipper to the sticking position can be performed at high speed.

また、フィルムの幅方向の位置を検知するフィルムセンサを更に備えており、制御手段によって、センサで検知したフィルムの位置に基づいて搬送部材によるジッパの貼り付け位置を調整するようにしてもよい。
搬送するフィルムに蛇行が生じた場合でもフィルムセンサで検知し、フィルムの位置に基づいて搬送部材によるジッパの貼り付け位置への移動を制御手段によって調整することができる。
Further, a film sensor for detecting the position of the film in the width direction may be further provided, and the position of the zipper attached by the transport member may be adjusted based on the position of the film detected by the sensor by the control means.
Even if meandering occurs in the film to be conveyed, it can be detected by the film sensor, and the movement of the conveying member to the attachment position of the zipper can be adjusted by the control means based on the position of the film.

本発明によるジッパ端部形成装置は、繰り出されたジッパテープにおける所定長さのジッパの端部となる位置を押し潰して溶着するジッパ端部押し潰し手段と、ジッパテープの送り方向におけるジッパ端部押し潰し手段からその下流側にジッパの長さ以上離間した位置に設けた下流側ローラと、を備えたことを特徴とする。
ジッパテープにおける所定長さのジッパの送り方向後端部をジッパ端部押し潰し手段で押し潰して溶着する際、そのジッパ部分はジッパ端部押し潰し手段と下流側ローラとの間に平面状に位置するため精度良くジッパ端部を押し潰し溶着できる。そのため、ジッパの先端部が下流側ローラに巻回されて内輪差を生じて嵌合部が外れたりすることを防止できる。
The zipper end forming apparatus according to the present invention includes a zipper end crushing means for crushing and welding a position of a zipper having a predetermined length in the unwound zipper tape, and a zipper end crushing method in the feeding direction of the zipper tape. It is characterized in that it is provided with a downstream roller provided at a position separated by a zipper length or more on the downstream side of the means.
When the rear end of the zipper tape having a predetermined length in the feeding direction is crushed and welded by the zipper end crushing means, the zipper portion is positioned in a plane between the zipper end crushing means and the downstream roller. Therefore, the zipper end can be crushed and welded with high accuracy. Therefore, it is possible to prevent the tip end portion of the zipper from being wound around the downstream roller to cause an inner ring difference and the fitting portion to come off.

本発明によるジッパ端部形成装置は、繰り出されたジッパテープにおける所定長さのジッパの端部となる位置を押し潰して溶着するジッパ端部押し潰し手段と、ジッパ端部押し潰し手段で押し潰されたジッパテープの嵌合凸部及び嵌合凹部に対向する位置にエアの吹き出し口が設置されたジッパクリーナと、を備えたことを特徴とする。
ジッパ端部押し潰し手段で押し潰されたジッパテープの嵌合凸部及び嵌合凹部に溶着カスが生じたとしてもジッパクリーナのエア吹き出し口から吹き出すエアによって吹き飛ばすことができる。
The zipper end forming apparatus according to the present invention is crushed by a zipper end crushing means for crushing and welding a position of a zipper of a predetermined length in a drawn zipper tape and a zipper end crushing means. It is characterized by including a zipper cleaner in which an air outlet is installed at a position facing the fitting convex portion and the fitting concave portion of the zipper tape.
Even if welding debris is generated in the fitting convex portion and the fitting concave portion of the zipper tape crushed by the zipper end crushing means, it can be blown off by the air blown from the air outlet of the zipper cleaner.

本発明のジッパ片貼り付け装置によれば、繰り出し部材と搬送部材とを個別に移動制御できるため、搬送部材によるジッパ搬送中に繰り出し部材をジッパテープの繰り出し開始位置に移動すること等ができるため、高速でジッパの移動と貼り付けを行える。 According to the zipper piece sticking device of the present invention, since the feeding member and the transporting member can be individually moved and controlled, the feeding member can be moved to the feeding start position of the zipper tape during the zipper transporting by the transporting member. You can move and paste the zipper at high speed.

本発明の第一実施形態によるジッパ付き袋の製造装置の概略構成図である。It is a schematic block diagram of the manufacturing apparatus of the bag with a zipper according to 1st Embodiment of this invention. 図1に示すジッパ貼り付け装置の要部拡大図である。It is an enlarged view of the main part of the zipper sticking apparatus shown in FIG. (a)はジッパ片の正面図、(b)は同図(a)のA−A線断面図、(c)はジッパテープの先端部分の要部正面図である。(A) is a front view of the zipper piece, (b) is a sectional view taken along line AA of the same figure (a), and (c) is a front view of a main part of the tip portion of the zipper tape. ジッパテープのジッパ端部を押し潰し溶着するジッパ端部形成装置の説明図である。It is explanatory drawing of the zipper end part forming apparatus which crushes and welds the zipper end part of the zipper tape. ジッパ貼り付け装置のジッパ供給装置を示す要部斜視図である。It is a main part perspective view which shows the zipper supply device of the zipper sticking device. ジッパ貼り付け装置におけるフィルムへのジッパ片仮止め制御システムを示す説明図である。It is explanatory drawing which shows the zipper piece temporary fixing control system to a film in a zipper sticking apparatus. (a)〜(e)はフィルムに対するジッパ片の搬送及び貼り付け工程を示す工程図である。(A)-(e) is a process diagram which shows the process of transporting and sticking a zipper piece to a film. 本発明の第二実施形態によるジッパ貼り付け装置の溶着カス回収装置を示す要部斜視図である。It is a main part perspective view which shows the welding residue recovery apparatus of the zipper sticking apparatus by the 2nd Embodiment of this invention. 図8に示す溶着カス回収装置の正面図である。It is a front view of the welding residue recovery apparatus shown in FIG. (a)はジッパクリーナでジッパテープの溶着カスを吹き飛ばす状態の説明図、(b)は変形例によるジッパテープの溶着カスをジッパクリーナで吹き飛ばす状態の説明図である。(A) is an explanatory diagram of a state in which the welding debris of the zipper tape is blown off by a zipper cleaner, and (b) is an explanatory diagram of a state in which the welding debris of the zipper tape is blown off by a zipper cleaner according to a modified example.

以下、本発明の実施形態によるジッパ貼り付け装置及びジッパ端部形成装置を備えたジッパ付き袋の製造装置について添付図面を参照して説明する。
第一実施形態によるジッパ付き袋の製造装置1について図1乃至図7により説明する。図1は、本実施形態によるジッパ付き袋の製造装置1の概略構成を示すものである。ジッパ付き袋の製造装置1は、製袋装置2とジッパ貼り付け装置3を備えている。ジッパ付き袋の製造装置1は、フィルムロールFから繰り出したフィルムfをテンションローラ4等を介してジッパ貼り付け装置3に搬送して、後述するジッパ片Jaをフィルムfに仮止めして製袋装置2の製袋チューブ6に搬送する。
Hereinafter, a device for manufacturing a bag with a zipper provided with a zipper attaching device and a zipper end forming device according to an embodiment of the present invention will be described with reference to the accompanying drawings.
The zippered bag manufacturing apparatus 1 according to the first embodiment will be described with reference to FIGS. 1 to 7. FIG. 1 shows a schematic configuration of a zippered bag manufacturing apparatus 1 according to the present embodiment. The bag making device 1 with a zipper includes a bag making device 2 and a zipper sticking device 3. The bag making device 1 with a zipper conveys the film f unwound from the film roll F to the zipper sticking device 3 via a tension roller 4 or the like, and temporarily fixes the zipper piece Ja described later to the film f to make a bag. It is conveyed to the bag making tube 6 of the device 2.

製袋装置2は例えば縦型製袋充填機であり、製袋チューブ6の上部側には製袋ガイド7が取付けられ、その上部にはジッパ付き袋内に内容物を充填するホッパ6aが設置されている。製袋チューブ6の外周面と製袋ガイド7との間をフィルムfが通過することでシート状のフィルムfが曲げられて製袋チューブ6の外周面に沿って筒状に成形される。
製袋チューブ6において、筒状に成形されたフィルムfの両端部を縦シーラ8で縦シールすると共に繰り出しベルト9によって下方に断続的に搬送する。製袋チューブ6の下方には内容物を充填したジッパ付き袋(図示せず)の底部と次のジッパ付き袋の上部をシールすると共にその間を切断するカッタを備えた横シーラ10が設置されている。その下流側には仮付けされたジッパ片Jaをフィルムfに本付けするためのジッパ本付けヒータ11が設置されている。
The bag-making device 2 is, for example, a vertical bag-making filling machine, in which a bag-making guide 7 is attached to the upper side of the bag-making tube 6, and a hopper 6a for filling the contents in a bag with a zipper is installed above the bag-making guide 7. Has been done. When the film f passes between the outer peripheral surface of the bag making tube 6 and the bag making guide 7, the sheet-shaped film f is bent and formed into a tubular shape along the outer peripheral surface of the bag making tube 6.
In the bag making tube 6, both ends of the tubular film f are vertically sealed with a vertical sealer 8 and intermittently conveyed downward by a feeding belt 9. Below the bag making tube 6, a horizontal sealer 10 having a cutter that seals the bottom of a bag with a zipper (not shown) filled with contents and the upper part of the next bag with a zipper and cuts between them is installed. There is. On the downstream side thereof, a zipper main attachment heater 11 for attaching the temporarily attached zipper piece Ja to the film f is installed.

図2は図1に示すジッパ貼り付け装置3の要部拡大図である。図2において、テンションローラ4を通して繰り出されたフィルムfは固定ローラ12と挟持ローラ13との間でテンションを架けられ、その間にジッパ貼り付け装置3が設置されている。固定ローラ12と挟持ローラ13の間にフィルムfの走行方向を所定角度、例えば略90度変更する断面略L字型のヒータガイド部14が設置されている。ヒータガイド部14の下方には所定長さのジッパ片Jaを把持して搬送する後述の搬送部材43が設置されている。搬送部材43に設けたグリップ爪51でジッパ片Jaを把持してヒータガイド部14上のフィルムfに当接または近接する位置に保持することができる。 FIG. 2 is an enlarged view of a main part of the zipper pasting device 3 shown in FIG. In FIG. 2, the film f unwound through the tension roller 4 is tensioned between the fixed roller 12 and the sandwiching roller 13, and the zipper sticking device 3 is installed between them. A heater guide portion 14 having a substantially L-shaped cross section for changing the traveling direction of the film f by a predetermined angle, for example, approximately 90 degrees is installed between the fixed roller 12 and the sandwiching roller 13. Below the heater guide portion 14, a transport member 43, which will be described later, is installed to grip and transport the zipper piece Ja having a predetermined length. The zipper piece Ja can be gripped by the grip claw 51 provided on the transport member 43 and held at a position in contact with or close to the film f on the heater guide portion 14.

また、ヒータガイド部14との間でフィルムf及びジッパ片Jaを挟む一方のサイドにヒータ受台支持部18に設けたヒータ受け台19が設置されている。ヒータ受台支持部18とヒータガイド部14に設けた保持部材18aとでジッパ片Jaを保持できる。ヒータガイド部14の背面側にはヒータ用シリンダ20が設置され、ヒータ用シリンダ20に進退可能に設けられたロッド21の先端にヒータヘッド22が設置されている。
そのため、ヒータ用シリンダ20を作動してヒータヘッド22を突出させてヒータ受け台19との間にフィルムfとジッパ片Jaを熱圧着させることで、フィルムfにジッパ片Jaを仮止めすることができる。
Further, a heater pedestal 19 provided on the heater pedestal support portion 18 is installed on one side of sandwiching the film f and the zipper piece Ja with the heater guide portion 14. The zipper piece Ja can be held by the heater pedestal support portion 18 and the holding member 18a provided on the heater guide portion 14. A heater cylinder 20 is installed on the back side of the heater guide portion 14, and a heater head 22 is installed at the tip of a rod 21 provided on the heater cylinder 20 so as to be able to advance and retreat.
Therefore, by operating the heater cylinder 20 to project the heater head 22 and thermocompression bonding the film f and the zipper piece Ja between the film f and the heater cradle 19, the zipper piece Ja can be temporarily fixed to the film f. it can.

次にジッパ片Jaの構成を図3により説明する。
ジッパ片Jaは、図3(a)、(b)に示すように、雄側ジッパ片(雄側ジッパテープ)24と雌側ジッパ片(雌側ジッパテープ)25からなる。雄側ジッパ片24は長手方向に線状に延びる嵌合凸部24aを備えるとともに、この嵌合凸部24aの幅方向片側にフランジ部24bを備えている。雌側ジッパ片25は長手方向に線状に延びる嵌合凹部25aを備えるとともに、嵌合凹部25aを挟んで幅方向両側にフランジ部25b、25cを備えている。
これら雄側ジッパ片24と雌側ジッパ片25は、ジッパ付き袋の対向する内面にフランジ部24b、フランジ部25b及び25cをそれぞれ溶着することになる。ジッパ片Jaは、嵌合凸部24aと嵌合凹部25aが着脱可能に嵌合する嵌合部26を有すると共に、その長手方向両端部(ジッパ端部)に嵌合凸部24aと嵌合凹部25aを嵌合状態で圧縮したかしめ部27と、かしめ部27の周囲から両端にかけてより扁平で幅広に溶融圧着された押し潰し部28とを備えている。ジッパ片Jaは図3(c)に示すようにジッパテープJの先端側のジッパ片Jaの後端側の2つ分の押し潰し部28の中央を切断線Sで切断したものである。
Next, the configuration of the zipper piece Ja will be described with reference to FIG.
As shown in FIGS. 3A and 3B, the zipper piece Ja is composed of a male side zipper piece (male side zipper tape) 24 and a female side zipper piece (female side zipper tape) 25. The male side zipper piece 24 is provided with a fitting convex portion 24a extending linearly in the longitudinal direction, and is provided with a flange portion 24b on one side in the width direction of the fitting convex portion 24a. The female side zipper piece 25 is provided with a fitting recess 25a extending linearly in the longitudinal direction, and is provided with flange portions 25b and 25c on both sides in the width direction with the fitting recess 25a interposed therebetween.
The male side zipper piece 24 and the female side zipper piece 25 are welded to the flange portions 24b, the flange portions 25b and 25c, respectively, on the opposite inner surfaces of the bag with the zipper. The zipper piece Ja has a fitting portion 26 in which the fitting convex portion 24a and the fitting concave portion 25a are detachably fitted, and the fitting convex portion 24a and the fitting concave portion are provided at both ends (zipper ends) in the longitudinal direction thereof. It includes a crimped portion 27 in which 25a is compressed in a fitted state, and a crushed portion 28 that is flatter and wider and melt-bonded from the periphery of the crimped portion 27 to both ends. As shown in FIG. 3C, the zipper piece Ja is obtained by cutting the center of two crushed portions 28 on the rear end side of the zipper piece Ja on the front end side of the zipper tape J along the cutting line S.

次にジッパ貼り付け装置3におけるジッパ形成装置23について図4乃至図6により説明する。ジッパ形成装置23は、ジッパ端部形成装置30とジッパ供給装置31とを備えている。図4に示すジッパ端部形成装置30において、図示しないジッパリールからジッパテープJが繰り出されてテンション付与部材32に搬送される。ジッパテープJは嵌合凸部24aと嵌合凹部25aが着脱可能に嵌合した雄側ジッパテープ24と雌側ジッパテープ25からなっている。 Next, the zipper forming device 23 in the zipper attaching device 3 will be described with reference to FIGS. 4 to 6. The zipper forming device 23 includes a zipper end forming device 30 and a zipper supply device 31. In the zipper end forming device 30 shown in FIG. 4, the zipper tape J is unwound from a zipper reel (not shown) and conveyed to the tension applying member 32. The zipper tape J is composed of a male side zipper tape 24 and a female side zipper tape 25 in which the fitting convex portion 24a and the fitting concave portion 25a are detachably fitted.

テンション付与部材32は、横方向に並設された上段の複数の固定ローラ34aと、横方向に延設され、上流側端部を回転中心に上下に回動自在とされたテンションレバー34bと、このテンションレバー34bに支持された下段の複数の揺動ローラ34cとを備えている。ジッパリールから繰出されたジッパテープJが、上流側から上段の固定ローラ34aと下段の揺動ローラ34cに交互に巻き掛けられて支持されている。テンションレバー34bには、テンションレバー34bを下方に回動して揺動ローラ34cを下方に揺動させるように付勢するスプリング34dが取り付けられている。 The tension applying member 32 includes a plurality of upper fixed rollers 34a arranged side by side in the lateral direction, a tension lever 34b extending in the lateral direction and rotating vertically with the upstream end as the center of rotation. A plurality of lower swing rollers 34c supported by the tension lever 34b are provided. The zipper tape J unwound from the zipper reel is alternately wound and supported on the upper fixed roller 34a and the lower rocking roller 34c from the upstream side. A spring 34d is attached to the tension lever 34b so as to rotate the tension lever 34b downward to urge the swing roller 34c to swing downward.

これにより、テンション付与部材32の各ローラ34a、34cに巻き掛けられたジッパテープJは、スプリング34dの付勢力に応じたテンションレバー34bの回動によって下方に引っ張られ、一定のテンションが付与される。
また、テンション付与部材32の最も下流側の固定ローラ34aにはテンション遮断手段35が設置されている。テンション遮断手段35はシリンダ35aの先端に設けた弾性部材35bを進出させてジッパテープJを固定ローラ34aに圧接してそのテンションを遮断できる。
As a result, the zipper tape J wound around the rollers 34a and 34c of the tension applying member 32 is pulled downward by the rotation of the tension lever 34b according to the urging force of the spring 34d, and a constant tension is applied.
Further, a tension blocking means 35 is installed on the fixed roller 34a on the most downstream side of the tension applying member 32. The tension blocking means 35 can push the elastic member 35b provided at the tip of the cylinder 35a and press the zipper tape J against the fixing roller 34a to shut off the tension.

テンション付与部材32から繰り出されたジッパテープJは上流側ローラ37aで方向変換されて超音波端部押し潰し装置36に送られる。ジッパテープJは横方向に並設された上流側ローラ37aと下流側ローラ37bとの間で直線状に搬送される。超音波端部押し潰し装置36は、上流側ローラ37aと下流側ローラ37bとの間に設置されている。この超音波端部押し潰し装置36は、上流側ローラ37aに巻回されて供給されるジッパテープJを挟んで上下に対向配置された超音波ヘッド38aとアンビル38bとを備えている。
ジッパテープJに超音波を発振する超音波ヘッド38aは例えば略円柱状に形成され、ジッパテープJと接触する接触面が平面で形成されている。一方、アンビル38bは、進退可能に設けられ、超音波ヘッド38a側に移動した際にジッパテープJを超音波ヘッド38aとの間に押圧して挟持する。アンビル38bは、ジッパテープJとの接触面に、かしめ部27を形成するためのかしめ室と、押し潰し部28を形成するための溶融室とがそれぞれ凹部として形成されている。
The zipper tape J unwound from the tension applying member 32 is changed in direction by the upstream roller 37a and sent to the ultrasonic end crushing device 36. The zipper tape J is linearly conveyed between the upstream roller 37a and the downstream roller 37b arranged side by side in the lateral direction. The ultrasonic end crushing device 36 is installed between the upstream roller 37a and the downstream roller 37b. The ultrasonic end crushing device 36 includes an ultrasonic head 38a and an anvil 38b that are vertically opposed to each other with a zipper tape J wound around and supplied by an upstream roller 37a.
The ultrasonic head 38a that oscillates ultrasonic waves on the zipper tape J is formed in a substantially columnar shape, for example, and the contact surface in contact with the zipper tape J is formed on a flat surface. On the other hand, the anvil 38b is provided so as to be able to move forward and backward, and when it moves to the ultrasonic head 38a side, the zipper tape J is pressed and sandwiched between the anvil tape J and the ultrasonic head 38a. In the anvil 38b, a caulking chamber for forming the caulking portion 27 and a melting chamber for forming the crushing portion 28 are formed as recesses on the contact surface with the zipper tape J, respectively.

超音波端部押し潰し装置36は、テンション遮断手段35でジッパテープJの張力を遮断し且つ繰出しが停止した状態のジッパテープJを超音波ヘッド38aとアンビル38bとで挟持する。そして、超音波ヘッド38aから超音波を発振することで、図7に示すように、2つ分のかしめ部27と押し潰し部28を一体に形成する。また、各2つ分のかしめ部27と押し潰し部28の形成は、ジッパテープJの繰出し方向の所定間隔で行われ、隣り合う2つ分のかしめ部27と押し潰し部28のそれぞれの中央を切断することで、図3(a)に示すように両端部にかしめ部27と押し潰し部28を1つずつ備えた1袋分の長さのジッパ片Jaが形成される。 The ultrasonic end crushing device 36 sandwiches the zipper tape J in a state where the tension of the zipper tape J is blocked by the tension blocking means 35 and the feeding is stopped between the ultrasonic head 38a and the anvil 38b. Then, by oscillating ultrasonic waves from the ultrasonic head 38a, as shown in FIG. 7, two caulking portions 27 and a crushing portion 28 are integrally formed. Further, the caulking portions 27 and the crushing portions 28 for each of the two are formed at predetermined intervals in the feeding direction of the zipper tape J, and the centers of the two adjacent caulking portions 27 and the crushing portions 28 are formed. By cutting, as shown in FIG. 3A, a zipper piece Ja having a length of one bag having one crimping portion 27 and one crushing portion 28 is formed at both ends.

ここで、超音波端部押し潰し装置36とその下流側に設置された下流側ローラ37bとの距離は1枚のジッパ片Jaの長さより大きく設定されている。そして、超音波端部押し潰し装置36と下流側ローラ37bとの間をジッパテープJが搬送される間に1枚のジッパ片Jaの両端のかしめ部27及び押し潰し部28が形成されるようになっている。
これにより、1枚のジッパ片Jaの後部のかしめ部27及び押し潰し部28が超音波溶着される際に前部のかしめ部27及び押し潰し部28が下流側ローラ37bに曲げられないため平面状に支持されており、内輪差が生じることを防止できる。超音波端部押し潰し装置36によってジッパ片Jaの間隔で各2つ分のかしめ部27と押し潰し部28が形成されたジッパテープJは図5及び図6に示すジッパ形成装置23のジッパ供給装置31に搬送される。
Here, the distance between the ultrasonic end crushing device 36 and the downstream roller 37b installed on the downstream side thereof is set to be larger than the length of one zipper piece Ja. Then, while the zipper tape J is conveyed between the ultrasonic end crushing device 36 and the downstream roller 37b, the crimped portions 27 and the crushed portions 28 at both ends of one zipper piece Ja are formed. It has become.
As a result, when the rear crimped portion 27 and the crushed portion 28 of one zipper piece Ja are ultrasonically welded, the front crimped portion 27 and the crushed portion 28 are not bent by the downstream roller 37b, so that the flat surface is formed. It is supported in a shape, and it is possible to prevent an inner ring difference from occurring. The zipper tape J on which the crimped portions 27 and the crushed portions 28 are formed by the ultrasonic end crushing device 36 at intervals of the zipper pieces Ja is the zipper supply device of the zipper forming device 23 shown in FIGS. 5 and 6. It is transported to 31.

図5に示すジッパ供給装置31にはジッパ片Jaの受け渡し支持部40が設置されている。受け渡し支持部40に沿って例えばLMガイドからなるガイドレール41が設置され、このガイドレール41に繰り出し部材42と搬送部材43とが摺動可能に設置されている。繰り出し部材42は、かしめ部27及び押し潰し部28が所定間隔で形成されたジッパテープJを把持して図7に示す切断位置Tを備えた受け渡し位置まで搬送する。切断位置TでジッパテープJはカッタ44によって2つ分の押し潰し部28の中央で切断されて所定長さのジッパ片Jaが形成される。このジッパ片Jaは搬送部材43によって繰り出し部材42から受け渡されて、フィルムfへの貼り付け位置まで搬送される。
受け渡し支持部40には繰り出し部材42を往復移動させる第一モータM1と搬送部材43を往復移動させる第二モータM2とが例えば上下段に設置されている。第一モータM1はその駆動力を第一駆動軸45によって繰り出し部材42に伝達し、繰り出し部材42をガイドレール41に沿って前後動させる。同様に、第二モータM2はその駆動力を第二駆動軸46によって搬送部材43に伝達し、搬送部材43をガイドレール41に沿って前後動させる。
The zipper supply device 31 shown in FIG. 5 is provided with a delivery support portion 40 for the zipper piece Ja. A guide rail 41 made of, for example, an LM guide is installed along the delivery support portion 40, and the feeding member 42 and the transport member 43 are slidably installed on the guide rail 41. The feeding member 42 grips the zipper tape J formed by the crimping portion 27 and the crushing portion 28 at predetermined intervals and conveys the zipper tape J to the delivery position provided with the cutting position T shown in FIG. At the cutting position T, the zipper tape J is cut by the cutter 44 at the center of two crushed portions 28 to form a zipper piece Ja having a predetermined length. The zipper piece Ja is delivered from the feeding member 42 by the transport member 43 and transported to the position where it is attached to the film f.
In the delivery support portion 40, for example, a first motor M1 for reciprocating the feeding member 42 and a second motor M2 for reciprocating the transport member 43 are installed in upper and lower stages. The driving force of the first motor M1 is transmitted to the feeding member 42 by the first driving shaft 45, and the feeding member 42 is moved back and forth along the guide rail 41. Similarly, the second motor M2 transmits its driving force to the transport member 43 by the second drive shaft 46, and moves the transport member 43 back and forth along the guide rail 41.

繰り出し部材42はその基板42a上に一対のシリンダが内蔵されたエアチャック49が設置され、このエアチャック49によってジッパテープJを把持する一対のグリップ爪48を開閉可能に保持している。同様に、搬送部材43はその基板43a上に一対のエアチャック50が設置され、このエアチャック50によってジッパテープJを把持する一対のグリップ爪51を開閉可能に保持している。
図6において、繰り出し部材42及び搬送部材43の移動とジッパ片Jaの受け渡しを制御する制御手段53が設置されている。制御手段53は入力手段54から入力されるジッパ付き袋、フィルムf及びジッパ片Jaの幅や長さ寸法データ等に応じて繰り出し部材42及び搬送部材43を駆動制御するものである。また、搬送されるフィルムfの蛇行をその端部で検知するフィルムセンサ55が設置され、その検出結果が制御手段53に入力されて搬送部材43によるフィルムfに対するジッパ片Jaの仮止め位置を調整する。
An air chuck 49 having a pair of cylinders built therein is installed on the substrate 42a of the feeding member 42, and the pair of grip claws 48 for gripping the zipper tape J are held openably and closably by the air chuck 49. Similarly, the transport member 43 has a pair of air chucks 50 installed on the substrate 43a, and the air chucks 50 hold the pair of grip claws 51 for gripping the zipper tape J so as to be openable and closable.
In FIG. 6, a control means 53 for controlling the movement of the feeding member 42 and the transporting member 43 and the delivery of the zipper piece Ja is installed. The control means 53 drives and controls the feeding member 42 and the conveying member 43 according to the width and length dimension data of the bag with zipper, the film f, and the zipper piece Ja input from the input means 54. Further, a film sensor 55 that detects the meandering of the film f to be conveyed at its end is installed, and the detection result is input to the control means 53 to adjust the temporary fixing position of the zipper piece Ja to the film f by the conveying member 43. To do.

制御手段53によれば、図7に示すように、ジッパテープJを繰り出し部材42のグリップ爪48で把持して受け渡し位置まで繰り出す。受け渡し位置では繰り出し部材42の左側で搬送部材43がグリップ爪51によってジッパテープJを把持する。そして、ジッパテープJの先端から1枚のジッパ片Jaをカッタ44で切断し、繰り出し部材42はジッパ片Jaを離し、搬送部材43によってジッパ片Jaをフィルムf上の仮付け位置に搬送する。
その際、本実施形態では、フィルムfの中心線Oにジッパ片Jaの中心が一致するように繰り出し位置を設定する。フィルムfに蛇行が生じた場合には、その幅方向の蛇行量Xをフィルムセンサ55で検知すると、ジッパ片Jaの移動位置を距離Xだけ補正することでフィルムfの中心線Oにジッパ片Jaの中心が一致するように調整できる。
According to the control means 53, as shown in FIG. 7, the zipper tape J is gripped by the grip claw 48 of the feeding member 42 and is fed to the delivery position. At the delivery position, the transport member 43 grips the zipper tape J by the grip claw 51 on the left side of the feed member 42. Then, one zipper piece Ja is cut from the tip of the zipper tape J by the cutter 44, the feeding member 42 separates the zipper piece Ja, and the transport member 43 transports the zipper piece Ja to the temporary attachment position on the film f.
At that time, in the present embodiment, the feeding position is set so that the center of the zipper piece Ja coincides with the center line O of the film f. When meandering occurs in the film f, when the film sensor 55 detects the amount of meandering X in the width direction, the movement position of the zipper piece Ja is corrected by the distance X, so that the zipper piece Ja is aligned with the center line O of the film f. Can be adjusted so that the centers of the are aligned.

本実施形態によるジッパ貼り付け装置3を備えたジッパ付き袋の製造装置1は、上述の構成を備えており、次にそのフィルムfに対するジッパ片Jaの貼り付け方法について図7を中心に説明する。
図1において、フィルムfがフィルムロールFから繰り出されてジッパ貼り付け装置3に搬送される。図4において、ジッパロールから断続的に繰り出されたジッパテープJはテンション付与部材32を介してジッパ形成装置23のジッパ端部形成装置30に搬送される。ジッパ端部形成装置30では、テンション付与部材32の下流側で上流側ローラ37aと下流側ローラ37bの間に超音波端部押し潰し装置36の超音波ヘッド38aとアンビル38bがジッパテープJを挟んで対向配置されている。図4に示すように、ジッパテープJに連続して形成されるジッパ片Jaにおいて、上流側のかしめ部27及び押し潰し部28を形成する際、下流側のかしめ部27及び押し潰し部28は下流側ローラ37bの上流側に位置する。
The manufacturing apparatus 1 for a bag with a zipper provided with the zipper attaching apparatus 3 according to the present embodiment has the above-described configuration, and then a method of attaching the zipper piece Ja to the film f will be described with reference to FIG. 7. ..
In FIG. 1, the film f is unwound from the film roll F and conveyed to the zipper affixing device 3. In FIG. 4, the zipper tape J intermittently unwound from the zipper roll is conveyed to the zipper end forming device 30 of the zipper forming device 23 via the tension applying member 32. In the zipper end forming device 30, the ultrasonic head 38a and the anvil 38b of the ultrasonic end crushing device 36 sandwich the zipper tape J between the upstream roller 37a and the downstream roller 37b on the downstream side of the tension applying member 32. They are arranged facing each other. As shown in FIG. 4, when the crimping portion 27 and the crushing portion 28 on the upstream side are formed in the zipper piece Ja continuously formed on the zipper tape J, the crimping portion 27 and the crushing portion 28 on the downstream side are downstream. It is located on the upstream side of the side roller 37b.

そのため、少なくても1つ分のジッパ片Jaを含むジッパテープJは下流側ローラ37b及び超音波端部押し潰し装置36の間で平面状に保持されている。この状態で超音波端部押し潰し装置36の超音波ヘッド38aに対してアンビル38bが作動してジッパテープJを超音波で圧着溶融し、上流側の2つ分のかしめ部27及び押し潰し部28を形成する。
従って、超音波端部押し潰し装置36で断続的に搬送されるジッパテープJの1枚分のジッパ片Jaを形成する際に、下流側ローラ37bに巻き付いて方向変換される際の内輪差を生じないため、平面状で精度の良いジッパ片Jaを連続して形成できる。こうしてジッパ片Ja毎に両側端部に2つ分のかしめ部27及び押し潰し部28を形成したジッパテープJはジッパ供給装置31に搬送される。
Therefore, the zipper tape J including at least one zipper piece Ja is held flat between the downstream roller 37b and the ultrasonic end crushing device 36. In this state, the anvil 38b operates on the ultrasonic head 38a of the ultrasonic end crushing device 36 to crimp and melt the zipper tape J by ultrasonic waves, and the crimped portion 27 and the crushed portion 28 on the upstream side are formed. To form.
Therefore, when forming a zipper piece Ja for one piece of the zipper tape J intermittently conveyed by the ultrasonic end crushing device 36, an inner ring difference occurs when the zipper piece Ja is wound around the downstream roller 37b and the direction is changed. Therefore, a flat and highly accurate zipper piece Ja can be continuously formed. In this way, the zipper tape J having two crimped portions 27 and crushed portions 28 formed on both side ends of each zipper piece Ja is conveyed to the zipper supply device 31.

超音波端部押し潰し装置36から図5に示すジッパ供給装置31に搬送されたジッパテープJは、制御手段53からの指示によって繰り出し部材42のグリップ爪48で把持される。そして、図7(a)〜(c)に示すように、繰り出し部材42はジッパテープJを引き出して受け渡し位置に保持する。
この状態でジッパテープJの先端側のジッパ片Jaの後端部は切断位置Tに保持され、搬送部材43が移動して繰り出し部材42の先端側でジッパテープJを把持する。そして、カッタ44によって、ジッパ片Jaの後端側にある2つ分の押し潰し部28の中央で切断し、先端側のジッパ片Jaを分離する。
The zipper tape J conveyed from the ultrasonic end crushing device 36 to the zipper supply device 31 shown in FIG. 5 is gripped by the grip claw 48 of the feeding member 42 according to the instruction from the control means 53. Then, as shown in FIGS. 7A to 7C, the feeding member 42 pulls out the zipper tape J and holds it at the delivery position.
In this state, the rear end portion of the zipper piece Ja on the tip end side of the zipper tape J is held at the cutting position T, the transport member 43 moves, and the zipper tape J is gripped on the tip end side of the feeding member 42. Then, the cutter 44 cuts at the center of the two crushed portions 28 on the rear end side of the zipper piece Ja, and separates the zipper piece Ja on the front end side.

そして、図7(d),(e)に示すように、繰り出し部材42は後方に戻り、繰り出し開始位置にあるジッパテープJの先端を把持する。これと同時に搬送部材43はジッパ片Jaをグリップ爪51で把持してフィルムfの左側に前進移動し、フィルムfの中心線Oとジッパ片Jaの中心線が一致する位置を貼り付け位置として互いに重ねる。一方、フィルムfはジッパ貼り付け装置3のヒータガイド部14に移動させられて停止状態に保持される。
次いで、図2に示すように、ジッパ貼り付け装置3におけるヒータ用シリンダ20を作動させてヒータヘッド22を固定保持されたヒータ受け台19に押圧してジッパ片Jaとフィルムfを熱圧着して、仮付けする。その後、繰り出し部材42はジッパテープJの先端を把持して前方に引き出して受け渡し位置に移動させる。また、搬送部材43はグリップ爪51をジッパ片Jaから離して、ジッパテープJの受け渡し位置に戻る。
こうして、繰り出し部材42によるジッパテープJの受け渡し位置への繰り出しと搬送部材43によるジッパ片Jaの受け取り、ジッパ片Ja毎の切断とフィルムfの貼り付け位置への移動とを繰り返して行う。
Then, as shown in FIGS. 7 (d) and 7 (e), the feeding member 42 returns to the rear and grips the tip of the zipper tape J at the feeding start position. At the same time, the transport member 43 grips the zipper piece Ja with the grip claw 51 and moves forward to the left side of the film f, and the center line O of the film f and the center line of the zipper piece Ja coincide with each other as the sticking position. Stack. On the other hand, the film f is moved to the heater guide portion 14 of the zipper sticking device 3 and is held in the stopped state.
Next, as shown in FIG. 2, the heater cylinder 20 in the zipper sticking device 3 is operated to press the heater head 22 against the fixedly held heater cradle 19, and the zipper piece Ja and the film f are thermocompression bonded. , Temporarily attach. After that, the feeding member 42 grips the tip of the zipper tape J, pulls it forward, and moves it to the delivery position. Further, the transport member 43 separates the grip claw 51 from the zipper piece Ja and returns to the delivery position of the zipper tape J.
In this way, the feeding member 42 feeds the zipper tape J to the delivery position, the conveying member 43 receives the zipper piece Ja, cuts each zipper piece Ja, and moves the film f to the sticking position repeatedly.

また、フィルムfをジッパ片Jaの貼り付け位置のヒータガイド部14に搬送する際、フィルムfが幅方向に蛇行することがある。フィルムfの蛇行量をXとしてフィルムセンサ55によって検知されると、検知信号が制御手段53に出力される。制御手段53ではフィルムfの蛇行量Xに応じてフィルムfの中心線Oに対してジッパ片Jaの幅方向の補正量がXとなるように搬送部材43によるジッパ片Jaの移動位置を設定する。これによって、フィルムfの蛇行によるジッパ片Jaの仮止め位置のずれを補正して中心線Oを中心としたジッパ片Jaの取り付け位置の精度を確保できる。
ジッパ片Jaを仮止めしたフィルムfは製袋装置2に搬送され、製袋チューブ6と製袋ガイド7との隙間を通して筒状に成形され、フィルムfの両端部を縦シーラ8で縦シールすると共に繰り出しベルト9によって下方に搬送する。製袋チューブ6の下方では横シーラ10でジッパ付き袋の底部とその上のジッパ付き袋の上部を横シールして切断する。その後、仮止めされたジッパ片Jaを本付けヒータ11で加熱シールして固定する。
Further, when the film f is conveyed to the heater guide portion 14 at the position where the zipper piece Ja is attached, the film f may meander in the width direction. When the film sensor 55 detects the meandering amount of the film f as X, the detection signal is output to the control means 53. The control means 53 sets the moving position of the zipper piece Ja by the transport member 43 so that the correction amount in the width direction of the zipper piece Ja is X with respect to the center line O of the film f according to the meandering amount X of the film f. .. Thereby, the deviation of the temporary fixing position of the zipper piece Ja due to the meandering of the film f can be corrected, and the accuracy of the mounting position of the zipper piece Ja centered on the center line O can be ensured.
The film f temporarily fixed with the zipper piece Ja is conveyed to the bag making device 2, formed into a tubular shape through the gap between the bag making tube 6 and the bag making guide 7, and both ends of the film f are vertically sealed with vertical sealers 8. At the same time, it is conveyed downward by the feeding belt 9. Below the bag making tube 6, a horizontal sealer 10 is used to laterally seal the bottom of the zippered bag and the upper part of the zippered bag above it to cut it. After that, the temporarily fixed zipper piece Ja is heat-sealed and fixed by the main attachment heater 11.

上述のように本第一実施形態によるジッパ付き袋の製造装置1のジッパ貼り付け装置3によれば、受け渡し時を除いて繰り出し部材42と搬送部材43とを個別に移動制御できるため、従来のジッパ貼り付け装置と比較して、繰り出し部材42によるジッパテープJの繰り出しと搬送部材43によるジッパ片Jaのフィルムf上の取り付け位置までの搬送作業とを高速で行うことができる。そのため、ジッパ付きフィルムfの製袋作業を高速で行える。
しかも、繰り出し部材42と搬送部材43は1本のガイドレール41に沿ってそれぞれ往復移動することで、ジッパテープJの繰り出しと、切断したジッパ片Jaの受け渡し及び貼り付け位置への搬送とを行うことができるため、部品点数が少なく低コストである。
As described above, according to the zipper attaching device 3 of the zippered bag manufacturing apparatus 1 according to the first embodiment, the feeding member 42 and the conveying member 43 can be individually moved and controlled except at the time of delivery. Compared with the zipper sticking device, the feeding of the zipper tape J by the feeding member 42 and the feeding operation of the zipper piece Ja by the feeding member 43 to the mounting position on the film f can be performed at a high speed. Therefore, the bag-making operation of the film f with a zipper can be performed at high speed.
Moreover, the feeding member 42 and the transporting member 43 reciprocate along one guide rail 41 to feed the zipper tape J and deliver the cut zipper piece Ja to the attachment position. Therefore, the number of parts is small and the cost is low.

フィルムセンサ55によってフィルムfの蛇行を検知してジッパ片Jaの貼り付け位置を補正することができるため、フィルムfが蛇行してもジッパ片Jaをフィルムf上の正確な位置に貼り付けることができる。これによってフィルムfを製袋した際の不良品の発生を防止できる。
また、本実施形態によるジッパ貼り付け装置3では、超音波端部押し潰し装置36と下流側ローラ37bとの間で平面状に保持されたジッパテープJにジッパ片Ja両端部の各2個分のかしめ部27及び押し潰し部28を順次溶着形成することができるため、嵌合保持された雄側ジッパテープ24及び雌側ジッパテープ25の内輪差によるずれの発生と嵌合外れを防止できる。
Since the film sensor 55 can detect the meandering of the film f and correct the sticking position of the zipper piece Ja, even if the film f meanders, the zipper piece Ja can be stuck at an accurate position on the film f. it can. This makes it possible to prevent the occurrence of defective products when the film f is made into a bag.
Further, in the zipper pasting device 3 according to the present embodiment, the zipper tape J held flat between the ultrasonic end crushing device 36 and the downstream roller 37b is provided with two zipper pieces Ja at both ends. Since the crimped portion 27 and the crushed portion 28 can be welded and formed in sequence, it is possible to prevent the male side zipper tape 24 and the female side zipper tape 25 that are held and held from being misaligned due to the inner ring difference and disengagement.

以上、本発明の第一実施形態によるジッパ付き袋の製造装置1のジッパ貼り付け装置3について詳細に説明したが、本発明は上述の実施形態に限定されることはなく、本発明の要旨を逸脱しない範囲で適宜の変更や置換等が可能であり、これらはいずれも本発明に含まれる。以下に、本発明の他の実施形態や変形例等について説明するが、上述の実施形態と同一または同様な部分、部材には同一の符号を用いて説明を省略する。 The zipper sticking device 3 of the zippered bag manufacturing device 1 according to the first embodiment of the present invention has been described in detail above, but the present invention is not limited to the above-described embodiment, and the gist of the present invention is described. Appropriate changes and substitutions can be made without deviation, and all of these are included in the present invention. Hereinafter, other embodiments and modifications of the present invention will be described, but the same reference numerals will be used for the same or similar parts and members as in the above-described embodiments, and the description thereof will be omitted.

図8乃至図10は本発明の第二実施形態によるジッパ貼り付け装置3を示すものである。
本第二実施形態において、上述したように超音波端部押し潰し装置36でジッパテープJの嵌合部26を押し潰した際に発生することのある溶着カスを確実に排除できる。即ち、図4に示すジッパ端部形成装置30において、ジッパテープJから溶着カスを回収する溶着カス回収装置58を超音波端部押し潰し装置36と下流側ローラ37bの間に設置した。
8 to 10 show the zipper sticking device 3 according to the second embodiment of the present invention.
In the second embodiment, as described above, the welding residue that may be generated when the fitting portion 26 of the zipper tape J is crushed by the ultrasonic end crushing device 36 can be reliably eliminated. That is, in the zipper end forming device 30 shown in FIG. 4, a welding residue collecting device 58 for collecting welding debris from the zipper tape J was installed between the ultrasonic end crushing device 36 and the downstream roller 37b.

この溶着カス回収装置58について図8乃至図10により説明する。図8及び図9に示す溶着カス回収装置58において、所定間隔で嵌合部26を押し潰したジッパテープJと略平行に基板59が起立状態で固定され、基板59にはジッパテープJの搬送方向に直交する方向に支持板60が設置されている。
支持板60には開孔60aが形成され、開孔60aを挟む両側には一対のジッパクリーナ61が対向して配設されており、一対のジッパクリーナ61の間をジッパテープJが搬送される。各ジッパクリーナ61は給気管62に接続されており、対向する面の突出部61aにはジッパテープJの搬送方向に沿って複数の吹き出し口61bが所定間隔で形成されている。
The welded residue collecting device 58 will be described with reference to FIGS. 8 to 10. In the welded waste collecting device 58 shown in FIGS. 8 and 9, the substrate 59 is fixed in an upright state substantially parallel to the zipper tape J in which the fitting portion 26 is crushed at predetermined intervals, and the substrate 59 is fixed to the substrate 59 in the transport direction of the zipper tape J. The support plate 60 is installed in the direction orthogonal to each other.
An opening 60a is formed in the support plate 60, and a pair of zipper cleaners 61 are arranged to face each other on both sides of the opening 60a, and the zipper tape J is conveyed between the pair of zipper cleaners 61. Each zipper cleaner 61 is connected to an air supply pipe 62, and a plurality of outlets 61b are formed at predetermined intervals along the conveying direction of the zipper tape J on the protruding portions 61a on the facing surfaces.

図9及び図10(a)に示すように、各ジッパクリーナ61の突出部61aはジッパテープJの嵌合部26にそれぞれ対向すると共に、嵌合部26から幅方向に延びるフランジ部24b、フランジ部25b及び25cの間に挿入されている。しかもジッパクリーナ61は支持板60を囲って設置されたカバーボックス63内に納められている。支持板60の下部には開孔60aを通して溶着カス等を回収する回収ボックス64が取り付けられている。
そのため、各ジッパクリーナ61の突出部61aの吹き出し口61bから吹き出すエアによって嵌合部26のかしめ部27及び押し潰し部28に付着する溶着カスをカバーボックス63内で吹き飛ばしてカバーボックス63に衝突し、開孔60aから回収ボックス64に回収できる。
As shown in FIGS. 9 and 10A, the protruding portion 61a of each zipper cleaner 61 faces the fitting portion 26 of the zipper tape J, and the flange portion 24b and the flange portion extend in the width direction from the fitting portion 26. It is inserted between 25b and 25c. Moreover, the zipper cleaner 61 is housed in a cover box 63 installed so as to surround the support plate 60. A recovery box 64 for collecting welding debris and the like through the opening 60a is attached to the lower part of the support plate 60.
Therefore, the welding debris adhering to the crimped portion 27 and the crushed portion 28 of the fitting portion 26 is blown off in the cover box 63 by the air blown from the outlet 61b of the protruding portion 61a of each zipper cleaner 61 and collides with the cover box 63. , Can be collected in the collection box 64 from the opening 60a.

また、基板59には支持板60をジッパクリーナ61と共に移動させるガイド穴59aが形成され、その下部にはガイド穴59aの長手方向に沿ってラック67が固定されている。支持板60はガイド穴59aを通してハンドル68に連結されており、ハンドル68に設けたピニオン69がラック67に噛合している。そのため、ハンドル68を正逆回転させることで支持板60及びジッパクリーナ61を基板59に沿って前後動させて位置調整できる。また、支持板60をラック67に固定するロック部材70が設置されている。
本実施形態において、ジッパ付き袋の幅が変更されるとジッパ片Jaの長さも変更されるため押し潰し部28同士の間隔も変更される。また、ジッパクリーナ61は常時エアを吹出すものではなく、超音波押し潰し装置36がジッパテープJの端部を押し潰すタイミングで直前に押し潰したジッパテープJの各端部にエアを吹き付ける。そのため、ジッパクリーナ61は超音波端部押し潰し装置36からジッパ片Jaの長さ分離れた位置にある必要があり、ジッパ付き袋及びジッパ片Jaの幅の変更に伴って超音波押し潰し装置36の設置位置を変更する必要があるため、ハンドル68で位置調整を行うものである。
Further, a guide hole 59a for moving the support plate 60 together with the zipper cleaner 61 is formed on the substrate 59, and a rack 67 is fixed below the guide hole 59a along the longitudinal direction of the guide hole 59a. The support plate 60 is connected to the handle 68 through the guide hole 59a, and the pinion 69 provided on the handle 68 meshes with the rack 67. Therefore, by rotating the handle 68 in the forward and reverse directions, the support plate 60 and the zipper cleaner 61 can be moved back and forth along the substrate 59 to adjust the position. Further, a lock member 70 for fixing the support plate 60 to the rack 67 is installed.
In the present embodiment, when the width of the bag with the zipper is changed, the length of the zipper piece Ja is also changed, so that the distance between the crushed portions 28 is also changed. Further, the zipper cleaner 61 does not always blow air, but blows air to each end of the zipper tape J that has been crushed immediately before at the timing when the ultrasonic crushing device 36 crushes the end of the zipper tape J. Therefore, the zipper cleaner 61 needs to be located at a position separated by the length of the zipper piece Ja from the ultrasonic end crushing device 36, and the ultrasonic crushing device changes the width of the bag with the zipper and the zipper piece Ja. Since it is necessary to change the installation position of the 36, the position is adjusted by the handle 68.

なお、図10(b)はジッパテープJの変形例を示すものであり、例えば雄側ジッパテープ24のフランジ部24bが嵌合凸部24aの両側に形成されている。そのため、ジッパクリーナ61の吹き出し口61bから吐出するエアにより溶着カスは吹き飛ばされるが、カバーボックス63に衝突して開孔60a内に落下する。
従って、超音波端部押し潰し装置36でジッパテープJの嵌合部26を押し潰した際に溶着カスが発生してもジッパテープJの周囲に残すことなく確実に回収できる。
Note that FIG. 10B shows a modified example of the zipper tape J. For example, flange portions 24b of the male zipper tape 24 are formed on both sides of the fitting convex portion 24a. Therefore, the welding debris is blown off by the air discharged from the outlet 61b of the zipper cleaner 61, but collides with the cover box 63 and falls into the opening 60a.
Therefore, even if welding debris is generated when the fitting portion 26 of the zipper tape J is crushed by the ultrasonic end crushing device 36, it can be reliably collected without leaving it around the zipper tape J.

また、ジッパ端部形成装置30において、溶着カスをジッパクリーナ61で吹き飛ばす際に、溶着カスの飛散を抑えるカバーボックス63や、支持板60の開孔60aを通して溶着カスを回収する回収ボックス64は必ずしも設置しなくてもよい。この場合でも、ジッパクリーナ61で吹き飛ばされた溶着カスはジッパテープJの搬送ラインの下方や床面等に落下するため、ジッパテープJaから離れてしまい、ジッパ付き袋に付着することを防止できる。 Further, in the zipper end forming device 30, when the welding residue is blown off by the zipper cleaner 61, the cover box 63 that suppresses the scattering of the welding residue and the recovery box 64 that collects the welding residue through the opening 60a of the support plate 60 are not necessarily used. It does not have to be installed. Even in this case, the welding debris blown off by the zipper cleaner 61 falls below the transport line of the zipper tape J, on the floor surface, etc., so that it is separated from the zipper tape Ja and can be prevented from adhering to the bag with the zipper.

また、ジッパ供給装置31において、繰り出し部材42と搬送部材43を1本のガイドレール41に沿ってそれぞれ往復移動させて、ジッパテープJの繰り出しと、切断したジッパ片Jaの受け渡し及び貼り付け位置への搬送とを行うようにしたが、別々のガイドレールで移動するようにしてもよい。
また、フィルムfに対するジッパ片Jaの設置位置は中心線O合わせでなくてもよく、フィルムfの端部等、適宜の位置で貼り付けできる。
なお、ジッパ片Jaはジッパに含まれる。超音波端部押し潰し装置36はジッパ端部押し潰し手段に含まれる。
Further, in the zipper supply device 31, the feeding member 42 and the transporting member 43 are reciprocated along one guide rail 41 to feed the zipper tape J and to deliver and attach the cut zipper piece Ja to the delivery and sticking positions. Although it is used for transportation, it may be moved by separate guide rails.
Further, the installation position of the zipper piece Ja with respect to the film f does not have to be aligned with the center line O, and can be attached at an appropriate position such as the edge of the film f.
The zipper piece Ja is included in the zipper. The ultrasonic end crushing device 36 is included in the zipper end crushing means.

1 ジッパ付き袋の製造装置
2 製袋装置
3 ジッパ貼り付け装置
23 ジッパ形成装置
24 雄側ジッパ片(雄側ジッパテープ)
24a 嵌合凸部
24b フランジ部
25 雌側ジッパ片(雌側ジッパテープ)
25a 嵌合凹部
25b フランジ部
26 嵌合部(開閉部)
27 かしめ部
28 押し潰し部
30 ジッパ端部形成装置
31 ジッパ供給装置
36 超音波端部押し潰し装置
37b 下流側ローラ
41 ガイドレール
42 繰り出し部材
43 搬送部材
48、51 グリップ爪
53 制御手段
58 溶着カス回収装置
61 ジッパクリーナ
61a 突出部
61b 吹き出し口
63 カバーボックス
64 回収ボックス
J ジッパテープ
Ja ジッパ片
f フィルム
1 Bag manufacturing device with zipper 2 Bag making device 3 Zipper pasting device 23 Zipper forming device 24 Male side zipper piece (male side zipper tape)
24a Fitting convex part 24b Flange part 25 Female side zipper piece (female side zipper tape)
25a Fitting recess 25b Flange part 26 Fitting part (opening and closing part)
27 Crimping part 28 Crushing part 30 Zipper end forming device 31 Zipper end forming device 36 Ultrasonic end crushing device 37b Downstream roller 41 Guide rail 42 Feeding member 43 Conveying member 48, 51 Grip claw 53 Control means 58 Welding residue collection Device 61 Zipper cleaner 61a Protruding part 61b Outlet 63 Cover box 64 Recovery box J Zipper tape Ja Zipper piece f Film

Claims (4)

所定長さのジッパをフィルムに貼り付けるジッパ貼り付け装置において、
ジッパテープを繰り出すジッパリールと、
繰り出された前記ジッパテープを前記ジッパテープが切断される切断位置を備えた受け渡し位置に移動させる繰り出し部材と、
前記ジッパテープが前記切断位置で所定長さに切断された前記ジッパを前記受け渡し位置で前記繰り出し部材から受け渡されてフィルムへの貼り付け位置まで移動させる搬送部材と、
前記繰り出し部材及び前記搬送部材が移動可能に設置されていて前記繰り出し部材及び前記搬送部材による前記ジッパの受け渡し及び移動をガイドするガイド部材と、
前記繰り出し部材及び搬送部材をそれぞれ移動制御する制御手段と、
を備えたことを特徴とするジッパ貼り付け装置。
In a zipper sticking device that sticks a zipper of a predetermined length to a film
A zipper reel that feeds out zipper tape and
A feeding member that moves the fed-out zipper tape to a delivery position having a cutting position at which the zipper tape is cut, and a feeding member.
A transport member in which the zipper tape is cut to a predetermined length at the cutting position is delivered from the feeding member at the delivery position and moved to a position where the film is attached to the film.
A guide member in which the feeding member and the transporting member are movably installed to guide the delivery and movement of the zipper by the feeding member and the transporting member.
A control means for controlling the movement of the feeding member and the transporting member, respectively.
A zipper pasting device characterized by being equipped with.
前記フィルムの幅方向の位置を検知するフィルムセンサを更に備えており、
前記制御手段によって、前記フィルムセンサで検知したフィルムの位置に基づいて前記搬送部材による前記ジッパの貼り付け位置を調整するようにした請求項1に記載されたジッパ貼り付け装置。
It is further equipped with a film sensor that detects the position of the film in the width direction.
The zipper sticking device according to claim 1, wherein the control means adjusts the sticking position of the zipper by the transport member based on the position of the film detected by the film sensor.
前記ジッパリールから繰り出された前記ジッパテープにおける前記ジッパの端部となる位置を押し潰して溶着するジッパ端部押し潰し手段と、
前記ジッパテープの送り方向における前記ジッパ端部押し潰し手段からその下流側に前記ジッパの長さ以上離間した位置に設けた下流側ローラと、
を備えた請求項1または2に記載されたジッパ貼り付け装置。
A zipper end crushing means for crushing and welding a position of the zipper end portion of the zipper tape unwound from the zipper reel, and a zipper end crushing means.
A downstream roller provided at a position downstream of the zipper end crushing means in the feeding direction of the zipper tape at a position separated by the length of the zipper or more.
The zipper pasting device according to claim 1 or 2.
繰り出されたジッパテープにおける所定長さのジッパの端部となる位置を押し潰して溶着するジッパ端部押し潰し手段と、
前記ジッパ端部押し潰し手段で押し潰された前記ジッパテープの嵌合凸部及び嵌合凹部に対向する位置にエアの吹き出し口が設置されたジッパクリーナと、
を備えたことを特徴とするジッパ端部形成装置。
A zipper end crushing means for crushing and welding the position of the end of a zipper of a predetermined length in the unwound zipper tape, and a zipper end crushing means.
A zipper cleaner having an air outlet installed at a position facing the fitting convex portion and the fitting concave portion of the zipper tape crushed by the zipper end crushing means.
A zipper end forming device characterized by being provided with.
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FR2795999B1 (en) * 1999-07-05 2001-09-28 Flexico France Sarl DEVICE AND METHOD FOR MANUFACTURING PACKAGING BAGS
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US6769229B2 (en) * 2001-08-30 2004-08-03 Kraft Foods Holdings, Inc. Method for manufacturing flexible packages having slide closures
US20060003879A1 (en) * 2004-06-30 2006-01-05 Buchman James E Top-fill, reclosable stand-up package with slider device and tamper-evident structure and method of manufacturing same
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