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JP6756576B2 - Vehicle lighting - Google Patents

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JP6756576B2
JP6756576B2 JP2016208038A JP2016208038A JP6756576B2 JP 6756576 B2 JP6756576 B2 JP 6756576B2 JP 2016208038 A JP2016208038 A JP 2016208038A JP 2016208038 A JP2016208038 A JP 2016208038A JP 6756576 B2 JP6756576 B2 JP 6756576B2
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emitting surface
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JP2018073483A (en
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健二 駒野
健二 駒野
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Stanley Electric Co Ltd
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Description

本発明は、車両用灯具に関するものであり、詳しくは、配光を形成する光学系にレンズあるいはレンズとリフレクタを用いた車両用灯具に関する。 The present invention relates to a vehicle lamp, and more particularly to a vehicle lamp in which a lens or a lens and a reflector are used in an optical system for forming a light distribution.

従来、この種の車両用灯具としては、特許文献1に「車両用灯具」の名称で開示されたものがある。 Conventionally, as this type of vehicle lighting equipment, there is one disclosed in Patent Document 1 under the name of "vehicle lighting equipment".

開示された車両用灯具80は、図13にあるように、投影レンズ81と、投影レンズ81の焦点F1側に配置された導光板ユニット82と、導光板ユニット82を構成する導光板83の入射面84に接触配置された光源85とを備えている。 As shown in FIG. 13, the disclosed vehicle lamp 80 includes a projection lens 81, a light guide plate unit 82 arranged on the focal point F1 side of the projection lens 81, and an incident light guide plate 83 constituting the light guide plate unit 82. It is provided with a light source 85 arranged in contact with the surface 84.

導光板ユニット82は、導光板83と、表側反射シート86と、裏側反射シート87とを備え、そのうち導光板83は、基端部83aと、基端部83aの、投影レンズ81の焦点F1近傍の位置で投影レンズ81側に折り曲げられて延びる平板形状の導光板本体83bと、折曲部の反射面83cとを有しており、導光板本体83bの投影レンズ81と反対側の面(裏面)83dには複数のプリズム面83eが形成されている。なお、折曲部の反射面83cは、光源85近傍に第1焦点F2を有すると共に投影レンズ81の焦点F1近傍に第2焦点F3を有する楕円系反射面で構成されている。 The light guide plate unit 82 includes a light guide plate 83, a front reflection sheet 86, and a back reflection sheet 87, of which the light guide plate 83 is a proximal end portion 83a and a proximal end portion 83a near the focal point F1 of the projection lens 81. It has a flat plate-shaped light guide plate body 83b that is bent toward the projection lens 81 side at the position of, and a reflection surface 83c of the bent portion, and has a surface (back surface) of the light guide plate body 83b opposite to the projection lens 81. ) 83d, a plurality of prism surfaces 83e are formed. The reflecting surface 83c of the bent portion is composed of an elliptical reflecting surface having a first focal point F2 in the vicinity of the light source 85 and a second focal point F3 in the vicinity of the focal point F1 of the projection lens 81.

また、導光板83には、基端部83aの投影レンズ81側の面(表面)に沿って表側反射シート86が配置されると共に、基端部83aの裏面83f及び導光板本体83bの裏面83dに沿って裏側反射シート87が配置されている。 Further, on the light guide plate 83, the front side reflective sheet 86 is arranged along the surface (front surface) of the base end portion 83a on the projection lens 81 side, and the back surface 83f of the base end portion 83a and the back surface 83d of the light guide plate main body 83b. The back side reflective sheet 87 is arranged along the line.

そして、光源85から発せられた光は入射面84から導光板83に入射し、そのうち反射面83cに向かう光は、反射面83cで第2焦点F3に向けて反射されて出射面(第1出射面)83aaからの出射光が第2焦点F3に集光してその後の拡散光が投影レンズ81に向かい、導光板本体83b内を導光された光は、プリズム面83eで出射面(第2出射面)83bb側に反射されて第2出射面83bbからの出射光が投影レンズ81に向かい、夫々の出射光が投影レンズ81によって反転、拡大されて前方に投影される。 Then, the light emitted from the light source 85 is incident on the light guide plate 83 from the incident surface 84, and the light directed to the reflecting surface 83c is reflected by the reflecting surface 83c toward the second focal point F3 and emitted from the exit surface (first emission). Surface) The light emitted from the 83aa is focused on the second focal point F3, the diffused light thereafter is directed to the projection lens 81, and the light guided in the light guide plate main body 83b is an exit surface (second surface) on the prism surface 83e. (Emission surface) The light emitted from the second exit surface 83bb is reflected toward the 83bb side toward the projection lens 81, and each emission light is inverted and enlarged by the projection lens 81 and projected forward.

特許第5418759号Patent No. 5418759

ところで、上記構成からなる車両用灯具は、光源(例えば、LED光源)85に発光面の寸法(大きさ)が異なる光源を用いた場合、導光板83に対して入射面84からの入射光の配光分布が変わる(面光源の配光特性に近づく)ため、導光板83から出射して投影レンズ81で反転、拡大された光についても配光特性に変化が生じる。その結果、灯具に要求される配光規格を満足できない場合が生じる恐れがある。そこで、規格を満足する配光を得るためには、新たな光学設計に基づく新たな導光板83の作製が不可欠となる可能性がある。 By the way, in the vehicle lighting equipment having the above configuration, when a light source having a different light emitting surface dimension (size) is used for the light source (for example, LED light source) 85, the incident light from the incident surface 84 with respect to the light guide plate 83 Since the light distribution distribution changes (approaches the light distribution characteristics of the surface light source), the light distribution characteristics also change for the light emitted from the light guide plate 83, inverted by the projection lens 81, and magnified. As a result, there is a possibility that the light distribution standard required for the lamp may not be satisfied. Therefore, in order to obtain a light distribution that satisfies the standard, it may be indispensable to manufacture a new light guide plate 83 based on a new optical design.

そこで、本発明は上記問題に鑑みて創案なされたもので、その目的とするところは、光源の発光面の寸法(大きさ)が変わっても、確実に配光規格を満足する配光特性を形成する光学系を備えた車両用灯具を提供することにある。 Therefore, the present invention was devised in view of the above problems, and the purpose of the present invention is to ensure light distribution characteristics that satisfy the light distribution standard even if the size of the light emitting surface of the light source changes. It is an object of the present invention to provide a vehicle lamp equipped with an optical system to be formed.

上記課題を解決するために、本発明の請求項1に記載された発明は、発光面の大きさが異なる複数種のLED光源と、前記複数種のLED光源からの光に所定の配光特性を持たせるレンズとを備え、前記LED光源の夫々は、前記レンズの焦線位置近傍を該焦線に平行に延びる仮想直線上に夫々の発光面の一端を位置させた状態で前記仮想直線の一方の側に位置するように配列され、前記一端から出射して前記レンズを透過した光が配光パターンのカットオフラインを形成し、前記レンズは、両端側をほぼ前記LEDの光軸方向及び前記レンズの焦線方向に沿う平面で切断した形状を有することを特徴とするものである。 In order to solve the above problems, the invention according to claim 1 of the present invention has a plurality of types of LED light sources having different light emitting surface sizes, and predetermined light distribution characteristics for light from the plurality of types of LED light sources. Each of the LED light sources is provided with a lens having a lens, and each of the LED light sources has a state in which one end of each light emitting surface is positioned on a virtual straight line extending in the vicinity of the focused line position of the lens in parallel with the focused line. Arranged so as to be located on one side, the light emitted from the one end and transmitted through the lens forms a cut-off line of the light distribution pattern, and the lens has both end sides substantially in the optical axis direction of the LED and the lens. is characterized in that have a cut shape in a plane along the focal line direction of the lens.

また、本発明の請求項2に記載された発明は、請求項1において、前記レンズの前記切断した切断面に対向する位置に、前記LED光源の配列方向に沿って外側に凹んで延びる自由曲面からなる湾曲柱状の反射面を備えていることを特徴とするものである。 In addition, the invention according to claim 2 of the present invention is a free curved surface that is recessed outward along the arrangement direction of the LED light source at a position facing the cut surface of the lens in claim 1. It is characterized by having a curved columnar reflecting surface made of.

また、本発明の請求項3に記載された発明は、請求項1又は2において、前記一端は、前記車両用灯具を車両に搭載した状態において、前記LED光源の夫々の発光面の下端であることを特徴とするものである。 Further, in the invention according to claim 3 of the present invention, in claim 1 or 2, one end thereof is the lower end of each light emitting surface of the LED light source in a state where the vehicle lamp is mounted on the vehicle. It is characterized by that.

また、本発明の請求項4に記載された発明は、発光面の大きさが異なる複数種のLED光源と、前記複数種のLED光源からの光に所定の配光特性を持たせるレンズとを備え、前記LED光源の夫々は、前記レンズの焦線位置近傍を該焦線に平行に延びる仮想直線上に夫々の発光面の一端を位置させた状態で前記仮想直線の一方の側に位置するように配列され、前記一端から出射して前記レンズを透過した光が配光パターンのカットオフラインを形成し、前記複数種のLED光源は、白色光を発する白色LEDと黄色光を発する黄色LEDとで構成され、前記黄色LEDが前記白色LEDよりも発光面の大きさが大きく、前記レンズは、両端側をほぼ前記LEDの光軸方向及び前記レンズの焦線方向に沿う平面で切断した形状を有することを特徴とするフォグランプであるFurther, the invention according to claim 4 of the present invention comprises a plurality of types of LED light sources having different sizes of light emitting surfaces and a lens that imparts predetermined light distribution characteristics to light from the plurality of types of LED light sources. Each of the LED light sources is located on one side of the virtual straight line in a state where one end of each light emitting surface is positioned on a virtual straight line extending in the vicinity of the focused line position of the lens in parallel with the focused line. The light emitted from the one end and transmitted through the lens forms a cut-off line of the light distribution pattern, and the plurality of types of LED light sources include a white LED that emits white light and a yellow LED that emits yellow light. in the configuration, the yellow LED is rather large, the size of the light emitting surface than the white LED, the lens, the shape obtained by cutting the both ends in substantially the LED in the optical axis direction and a plane along the focal line direction of the lens it is a fog lamp, characterized in that to have a.

本発明の車両用灯具は、発光面の大きさが異なる複数種のLED光源と、複数種のLED光源からの光に所定の配光特性を持たせるレンズとを備え、LED光源の夫々は、レンズの焦線位置近傍を該焦線に平行に延びる仮想直線上に夫々の発光面の一端を位置させた状態で仮想直線の一方の側に位置するように配列した。 The vehicle lighting equipment of the present invention includes a plurality of types of LED light sources having different light emitting surface sizes and a lens that imparts a predetermined light distribution characteristic to the light from the plurality of types of LED light sources. The lens is arranged so as to be located on one side of the virtual straight line in a state where one end of each light emitting surface is positioned on the virtual straight line extending parallel to the focused line.

これにより、LED光源の夫々の発光面の一端から出射してレンズを透過した光が配光パターンのカットオフラインを形成し、発光面の大きいLED光源を用いた場合は大きくなった部分で形成された配光パターンが下方に延びるように形成されて配光パターン全体の大きさが下側にのみ大きくなる。 As a result, the light emitted from one end of each light emitting surface of the LED light source and transmitted through the lens forms a cut-off line of the light distribution pattern, and when an LED light source having a large light emitting surface is used, it is formed in the enlarged portion. The light distribution pattern is formed so as to extend downward, and the size of the entire light distribution pattern increases only downward.

その結果、発光面の大きさが異なるLED光源を用いたとしても、レンズを用いた光学系に設計変更を施すことなく規格を満足する灯具を実現することができる。 As a result, even if LED light sources having different sizes of light emitting surfaces are used, it is possible to realize a lamp that satisfies the standard without changing the design of the optical system using the lens.

本発明の車両用灯具に係る実施形態の平面図である。It is a top view of the embodiment which concerns on the vehicle lamp of this invention. 図1のA−A断面図である。FIG. 1 is a sectional view taken along the line AA of FIG. 図1のB−B断面図である。It is BB sectional view of FIG. 実施形態を構成する光源実装基板の平面図である。It is a top view of the light source mounting substrate which comprises embodiment. 実施形態の光路図である。It is an optical path diagram of an embodiment. 実施形態で形成される配光パターンの図である。It is a figure of the light distribution pattern formed in an embodiment. 本発明の車両用灯具に係る他の実施形態の平面図である。It is a top view of another embodiment which concerns on the vehicle lamp of this invention. 図7のC−C断面図である。FIG. 7 is a cross-sectional view taken along the line CC of FIG. 図7のD−D断面図である。FIG. 7 is a sectional view taken along line DD of FIG. 他の実施形態を構成するリフレクタによる光路図である。It is an optical path diagram by a reflector which constitutes another embodiment. 他の実施形態を構成するリフレクタで形成される配光パターンの図である。It is a figure of the light distribution pattern formed by the reflector which constitutes another embodiment. 同じく、他の実施形態を構成するリフレクタで形成される配光パターンの図である。Similarly, it is a figure of the light distribution pattern formed by the reflector which constitutes another embodiment. 従来例の説明図である。It is explanatory drawing of the prior art.

以下、この発明の好適な実施形態を図1〜図12を参照しながら、詳細に説明する(同一部分については同じ符号を付す)。尚、以下に述べる実施形態は、本発明の好適な具体例であるから、技術的に好ましい種々の限定が付されているが、本発明の範囲は、以下の説明において特に本発明を限定する旨の記載がない限り、これらの実施形態に限られるものではない。 Hereinafter, preferred embodiments of the present invention will be described in detail with reference to FIGS. 1 to 12 (the same parts are designated by the same reference numerals). Since the embodiments described below are suitable specific examples of the present invention, various technically preferable limitations are added, but the scope of the present invention particularly limits the present invention in the following description. Unless otherwise stated, the present invention is not limited to these embodiments.

図1は本発明の実施形態に係る車両用灯具の平面図、図2は図1のA−A断面図、図3は図1のB−B断面図、図4は車両用灯具を構成するLED光源実装基板の平面図である。 1 is a plan view of a vehicle lamp according to an embodiment of the present invention, FIG. 2 is a sectional view taken along the line AA of FIG. 1, FIG. 3 is a sectional view taken along the line BB of FIG. 1, and FIG. 4 constitutes a vehicle lamp. It is a top view of the LED light source mounting substrate.

本発明の車両用灯具(以下、「灯具」と略称する)1は、基板10上に発光色が異なる複数種のLED光源(以下、「LED」と略称する)12、13の夫々が複数個実装されてなるLED光源実装基板(以下、「LED実装基板」と略称する)11と、LED実装基板11を構成するLED12、13の出射方向前方に配置されたレンズ20とを備えている。 The vehicle lamp (hereinafter, abbreviated as “lamp”) 1 of the present invention has a plurality of LED light sources (hereinafter, abbreviated as “LED”) 12 and 13 having different emission colors on the substrate 10. It includes a mounted LED light source mounting board (hereinafter, abbreviated as “LED mounting board”) 11 and a lens 20 arranged in front of the LEDs 12 and 13 constituting the LED mounting board 11 in the emission direction.

LED実装基板11(図4参照)は、基板10上に、白色光を発光する白色LED12と黄色光を発光する黄色LED13の夫々が複数個ずつ実装されている。白色LED12と黄色LED13とは矩形状の発光面を有するが発光面の大きさが互いに異なり、具体的には、黄色LED13の方が白色LED12よりも大きい発光面を有しており、白色LED12の発光面12aの一端12bと黄色LED13の発光面13aの一端13bとが直線X上に位置するように配列されている。 The LED mounting substrate 11 (see FIG. 4) has a plurality of white LEDs 12 that emit white light and a plurality of yellow LEDs 13 that emit yellow light mounted on the substrate 10. The white LED 12 and the yellow LED 13 have a rectangular light emitting surface, but the sizes of the light emitting surfaces are different from each other. Specifically, the yellow LED 13 has a larger light emitting surface than the white LED 12, and the white LED 12 has a larger light emitting surface. one end 13b of the light emitting surface 13a of the one end 12b and yellow LED13 of the light emitting surface 12a is arranged so as to be located on the straight line X 1.

換言すると、基板10上に実装された複数の白色LED12の夫々の発光面12aと、複数の黄色LED13の夫々の発光面13aとはいずれも、互いの一端12b、13bを含む直線Xの一方の側に位置している。 In other words, each of the light emitting surfaces 12a of the plurality of white LEDs 12 mounted on the substrate 10 and each of the light emitting surfaces 13a of the plurality of yellow LEDs 13 are both one of the straight lines X1 including one ends 12b and 13b of each other. It is located on the side of.

また、夫々が、白色LED12を挟んだ両側に所定の間隔をおいて黄色LED13が配置されてなる2つのLED群14が、所定の間隔を置いて隣接配置されている。 Further, two LED groups 14 in which the yellow LEDs 13 are arranged on both sides of the white LED 12 with a predetermined interval are arranged adjacent to each other at a predetermined interval.

なお、LED実装基板11には、外部電源からの電力を受電して白色LED12及び黄色LED13に給電するコネクタ15が取り付けられている。 A connector 15 that receives electric power from an external power source and supplies electric power to the white LED 12 and the yellow LED 13 is attached to the LED mounting substrate 11.

レンズ20は、LED実装基板11に対向する側の面(入射面)21が、各LED群14毎を覆うようにLED実装基板11と反対側に凹んだ連続する2つの自由曲面で構成され、入射面21と反対側の面(出射面)22が、入射面21の2つの自由曲面の夫々に対応する位置にLED実装基板11と反対側に凸の連続する2つの自由曲面で構成されている。 The lens 20 is composed of two continuous free curved surfaces in which the surface (incident surface) 21 on the side facing the LED mounting substrate 11 is recessed on the opposite side to the LED mounting substrate 11 so as to cover each LED group 14. The surface (emission surface) 22 on the opposite side of the incident surface 21 is composed of two continuous free curved surfaces that are convex on the opposite side to the LED mounting substrate 11 at positions corresponding to the two free curved surfaces of the incident surface 21. There is.

また、レンズ20は両端側が、LED群14の配列方向に沿って基板10に略垂直な面でカットされた形状を有している。 Further, both ends of the lens 20 have a shape cut along a plane substantially perpendicular to the substrate 10 along the arrangement direction of the LED group 14.

各LED群14とレンズ20との位置関係は、灯具1を車両に搭載した状態において、白色LED12の発光面12aの一端12bと黄色LED13の発光面13aの一端13bとを含む直線Xが、レンズ20の焦線Fの位置の上側近傍を該焦線Fに平行に延びている。 Regarding the positional relationship between each LED group 14 and the lens 20, when the lamp 1 is mounted on the vehicle, a straight line X 1 including one end 12b of the light emitting surface 12a of the white LED 12 and one end 13b of the light emitting surface 13a of the yellow LED 13 is formed. The vicinity of the upper side of the position of the focus line F of the lens 20 extends parallel to the focus line F.

そこで、図5の光路図に示すように、白色LED12を点灯した場合、白色LED12の発光面の一端(灯具を車両に搭載した状態においては下端)12bからレンズ20の、焦線Fを含む中心面Xに沿う方向に発せられた光L11は、下端12bがレンズ20の焦線Fのやや上側に位置するため、レンズ20の入射面21の中心面X近傍の上側からレンズ20内に入射し、レンズ20で反転されて出射面22から中心面Xのやや下側に向けて出射される。 Therefore, as shown in the optical path diagram of FIG. 5, when the white LED 12 is turned on, the center of the lens 20 including the focused line F from one end (lower end when the lamp is mounted on the vehicle) 12b of the light emitting surface of the white LED 12. Since the lower end 12b of the light L11 emitted in the direction along the surface X is located slightly above the focused line F of the lens 20, the light L11 is incident into the lens 20 from the upper side near the central surface X of the incident surface 21 of the lens 20. , It is inverted by the lens 20 and is emitted from the exit surface 22 toward the slightly lower side of the central surface X.

一方、白色LED12の発光面の他端(灯具を車両に搭載した状態においては上端)12cからレンズ20の上部方向に発せられた光L12は、レンズ20の入射面21の、光L11の入射位置よりも上側からレンズ20内に入射し、レンズ20で反転されて出射面22から光L11よりも下方に向けて出射される。 On the other hand, the light L12 emitted from the other end of the light emitting surface of the white LED 12 (the upper end when the lamp is mounted on the vehicle) 12c toward the upper side of the lens 20 is the incident position of the light L11 on the incident surface 21 of the lens 20. It is incident on the lens 20 from above, is inverted by the lens 20, and is emitted from the emission surface 22 toward the lower side of the light L11.

図6は、上記白色LED12から発せられた光をレンズ20を通して灯具1前方に設けられた沿直スクリーン上に投影した配光パターンを示している。 FIG. 6 shows a light distribution pattern in which the light emitted from the white LED 12 is projected onto a vertical screen provided in front of the lamp 1 through the lens 20.

図6より、白色LED12の出射光で配光パターンAが形成され、白色LED12の発光面12aの下端12bからの出射光で配光パターンAの上端Aが形成され、発光面12aの上端12cからの出射光で配光パターンAの下端Aが形成される。この場合、配光パターンAの上端Aはカットオフラインを形成し、配光の水平基準線(H−H)に対して例えば約1D(約1°下方)の位置に形成されている。 From FIG. 6, the light distribution pattern A in the light emitted white LED12 are formed, the upper end A U of the light distribution pattern A in the light emitted from the lower end 12b of the light-emitting surface 12a of the white LED12 are formed, the upper end 12c of the light emitting surface 12a The lower end AD of the light distribution pattern A is formed by the light emitted from. In this case, the upper end A U of the light distribution pattern A is formed on the cut-off line is formed, the position of the light distribution of the horizontal reference line (H-H) with respect to for example about 1D (about 1 ° downward).

ここで、上記白色LED12に変えて該白色LED12よりも発光面の大きい黄色LED13を用いた場合、図5にあるように、黄色LED13の発光面13aの上端13cからレンズ20の上部方向に発せられた光L13は、レンズ20の入射面21の上部からレンズ20内に入射し、レンズ20で反転されて出射面22から、白色LED12の発光面12aの上端12cから発せられた光L12よりも下方に向けて出射される。 Here, when a yellow LED 13 having a light emitting surface larger than that of the white LED 12 is used instead of the white LED 12, as shown in FIG. 5, the light is emitted from the upper end 13c of the light emitting surface 13a of the yellow LED 13 toward the upper part of the lens 20. The light L13 is incident on the lens 20 from the upper part of the incident surface 21 of the lens 20, is inverted by the lens 20, is inverted by the lens 20, is emitted from the exit surface 22 below the light L12 emitted from the upper end 12c of the light emitting surface 12a of the white LED 12. It is emitted toward.

この場合、黄色LED13の発光面13aの下端13bは、白色LED12の発光面12aの下端12bと同様に上記直線X上に位置している。それにより、黄色LED13の発光面13aの下端13bからレンズ20の中心面Xに沿う方向に発せられた光は、白色LED12の発光面12aの下端12bから発せられた光L11と同様の光路を辿ってレンズ20の出射面22から中心面Xのやや下側に向けて出射される。 In this case, the lower end 13b of the light-emitting surface 13a of the yellow LED13 are located on the straight line X 1 as with the lower end 12b of the light-emitting surface 12a of the white LED 12. As a result, the light emitted from the lower end 13b of the light emitting surface 13a of the yellow LED 13 in the direction along the central surface X of the lens 20 follows the same optical path as the light L11 emitted from the lower end 12b of the light emitting surface 12a of the white LED 12. The light is emitted from the exit surface 22 of the lens 20 toward the slightly lower side of the central surface X.

したがって、白色LED12よりも発光面が大きい黄色LED13で形成される配光パターンCは、図6に示すように、黄色LED13の発光面13aの、白色LED12の発光面12aと同じ大きさの部分で形成される配光パターンAの領域と、白色LED12の発光面12aよりも大きい部分で形成される配光パターンBの領域を加えた領域となる。 Therefore, as shown in FIG. 6, the light distribution pattern C formed by the yellow LED 13 having a larger light emitting surface than the white LED 12 is a portion of the light emitting surface 13a of the yellow LED 13 having the same size as the light emitting surface 12a of the white LED 12. The region is the sum of the region of the light distribution pattern A formed and the region of the light distribution pattern B formed in a portion larger than the light emitting surface 12a of the white LED 12.

この場合、黄色LED13の発光面13aの下端13bからの出射光で配光パターンCの上端Aが形成され、発光面13aの上端13cからの出射光で配光パターンCの下端BDDが形成される。この場合も、上端Aはカットオフラインを形成している。 In this case, the upper end A U of the light distribution pattern C is formed by the light emitted from the lower end 13b of the light-emitting surface 13a of the yellow LED 13, the lower end B DD of the light distribution pattern C in the light emitted from the upper end 13c of the light emitting surface 13a is formed Will be done. Again, the upper end A U forms a cutoff line.

したがって、光源に発光面の大きさが異なるLEDを用いる場合、LEDの下端の位置をレンズの焦線位置の上側近傍に該焦線に平行に配列することにより、発光面の大きさに関係なく配光パターンの上端のカットオフラインは常に一定位置に形成され、発光面の大きさが大きくなるにつれて大きくなった部分で形成された配光パターンが下方に延びるように形成されて配光パターン全体の大きさが下側にのみ大きくなるだけである。 Therefore, when LEDs having different sizes of light emitting surfaces are used as the light source, the positions of the lower ends of the LEDs are arranged in the vicinity of the upper side of the focused lines of the lens in parallel with the focused lines, regardless of the size of the light emitting surfaces. The cut-off line at the upper end of the light distribution pattern is always formed at a fixed position, and the light distribution pattern formed at the portion that increases as the size of the light emitting surface increases is formed so as to extend downward and the entire light distribution pattern. It only grows in size downwards.

このことより、レンズ20を用いた光学系により配光を形成する上記灯具において、発光面の大きさの異なるLEDを用いたとしても、形成される配光パターンに対する発光面の大きさの違いは、カットオフラインの下方に位置する部分の大きさにのみに係るものである。そのため、発光面の大きさが異なるLEDを用いたとしても、上記レンズ20を用いた光学系に設計変更を施すことなく規格を満足する灯具を実現することができる。 From this, even if LEDs having different sizes of the light emitting surface are used in the above-mentioned lamp for which the light distribution is formed by the optical system using the lens 20, the difference in the size of the light emitting surface with respect to the formed light distribution pattern is different. , It relates only to the size of the part located below the cut-off line. Therefore, even if LEDs having different sizes of light emitting surfaces are used, it is possible to realize a lamp that satisfies the standard without changing the design of the optical system using the lens 20.

なお、レンズ20の、基板10に略垂直な面でカットされた両端側の部分は、特に灯具1からの出射光が白色光の場合、レンズ20の出射面22に対してレンズ20側から臨界角に近い大きな入射角で入射した光が、出射面22からの出射時の屈折による色収差によって着色光となって照射されるのを防止している。 The portions of the lens 20 on both ends cut by a surface substantially perpendicular to the substrate 10 are critical from the lens 20 side with respect to the emission surface 22 of the lens 20, especially when the light emitted from the lamp 1 is white light. It prevents light incident at a large incident angle close to the angle from being irradiated as colored light due to chromatic aberration due to refraction at the time of emission from the exit surface 22.

ところで、上記構成の灯具1は、LED群14を構成する白色LED12及び黄色LED13の夫々から発せられた光のうち、レンズ20の入射面21に到達しない光は灯具1の照射光とはならないため光の利用効率が良くない。 By the way, in the lamp 1 having the above configuration, among the lights emitted from the white LEDs 12 and the yellow LEDs 13 constituting the LED group 14, the light that does not reach the incident surface 21 of the lens 20 does not become the irradiation light of the lamp 1. Light utilization efficiency is not good.

そこで、上記構成の灯具1に基づいて光の利用効率の向上を図った灯具2を以下に説明する。 Therefore, a lamp 2 having improved light utilization efficiency based on the lamp 1 having the above configuration will be described below.

図7は灯具の平面図、図8は図7のC−C断面図、図9は図7のD−D断面図である。 7 is a plan view of the lamp, FIG. 8 is a sectional view taken along the line CC of FIG. 7, and FIG. 9 is a sectional view taken along the line DD of FIG.

灯具2は、LED実装基板11及びレンズ20を備えた上記灯具1に対して、レンズ20の側方を囲むように内面を反射面とする環状のリフレクタ40を備えている。 The lamp 2 includes an annular reflector 40 having an inner surface as a reflecting surface so as to surround the side of the lens 20 with respect to the lamp 1 provided with the LED mounting substrate 11 and the lens 20.

リフレクタ40は、特に、レンズ20の2つのカット面23側に位置する下側リフレクタ部41及び上側リフレクタ部42が灯具2の上下方向の配光形成に寄与するものとなる。 In the reflector 40, in particular, the lower reflector portion 41 and the upper reflector portion 42 located on the two cut surface 23 sides of the lens 20 contribute to the formation of light distribution in the vertical direction of the lamp 2.

リフレクタ40の下側リフレクタ部41及び上側リフレクタ部42はいずれも、レンズ20に対向する側にある反射面41a及び42aの夫々が、LED実装基板11側から前方に向かって外側(レンズ20と反対側)に自由曲線状に凹みながら外側に開いて延びる断面が、LED実装基板11のLED群14の配列方向に沿って延びる、所謂自由曲面からなる湾曲柱状を呈している。 In both the lower reflector portion 41 and the upper reflector portion 42 of the reflector 40, the reflecting surfaces 41a and 42a on the side facing the lens 20 are outward from the LED mounting substrate 11 side toward the front (opposite to the lens 20). The cross section extending outward while being recessed in a free curve shape on the side) exhibits a curved columnar shape formed of a so-called free curved surface extending along the arrangement direction of the LED group 14 of the LED mounting substrate 11.

そして、白色LED12から発せられて下方に向かう光は、レンズ20の入射面21の下端21bと下側リフレクタ部41の反射面41aの後端41aaとの間の領域Dを通った光が反射面41aで前方に向けて反射され、その反射光によって配光パターンが形成される。 The light emitted from the white LED 12 and heading downward is the light that has passed through the region D between the lower end 21b of the incident surface 21 of the lens 20 and the rear end 41a of the reflecting surface 41a of the lower reflector portion 41. It is reflected forward at 41a, and the reflected light forms a light distribution pattern.

一方、白色LED12から発せられて上方に向かう光は、レンズ20の入射面21の上端21cと上側リフレクタ部42の反射面42aの後端42aaとの間の領域Eを通った光が反射面42aで前方に向けて反射され、その反射光によって配光パターンが形成される。 On the other hand, the light emitted from the white LED 12 and heading upward is the light that has passed through the region E between the upper end 21c of the incident surface 21 of the lens 20 and the rear end 42a of the reflecting surface 42a of the upper reflector portion 42. Is reflected forward, and the reflected light forms a light distribution pattern.

具体的には、図10の光路図に示すように、白色LED12を点灯した場合、白色LED12の発光面の下端12bから下側リフレクタ部41の反射面41aの後端41aa近傍に向けて発せられた光をL21とし、反射面41aの最前方に向けて発せられた光をL22とし、白色LED12の発光面の上端12cから下側リフレクタ部41の反射面41aの後端41aa近傍に向けて発せられた光をL23とし、反射面41aの最前方に向けて発せられた光をL24とすると、白色LED12から発せられて下側リフレクタ部41の反射面41aで反射光された反射光が形成する配光パターンは図11のようになる。 Specifically, as shown in the optical path diagram of FIG. 10, when the white LED 12 is turned on, it is emitted from the lower end 12b of the light emitting surface of the white LED 12 toward the vicinity of the rear end 41aa of the reflection surface 41a of the lower reflector portion 41. Let the light be L21, and let the light emitted toward the frontmost of the reflecting surface 41a be L22, and emit the light from the upper end 12c of the light emitting surface of the white LED 12 toward the rear end 41aa of the reflecting surface 41a of the lower reflector portion 41. Assuming that the emitted light is L23 and the light emitted toward the front of the reflecting surface 41a is L24, the reflected light emitted from the white LED 12 and reflected by the reflecting surface 41a of the lower reflector portion 41 is formed. The light distribution pattern is as shown in FIG.

図11より、形成される配光パターンFは、下端Fが白色LED12の発光面の下端12bから下側リフレクタ部41の反射面41aの後端41aa近傍に向けて発せられた光L21で形成され、その上側に配光パターンFが形成される。この場合、配光パターンFの下端Fは、配光の水平基準線(H−H)に対して例えば約5D(約5°下方)の位置に形成される。 Than 11, the light distribution pattern F is formed, forming a lower end F D is a light L21 emitted toward the vicinity rear end 41aa of the reflecting surface 41a of the lower reflector portion 41 from the lower end 12b of the light-emitting surface of the white LED12 The light distribution pattern F is formed on the upper side thereof. In this case, the lower end F D of the light distribution pattern F is formed at a position of the light distribution of the horizontal reference line (H-H) with respect to for example about 5D (about 5 ° downward).

ここで、図示しないが、上記白色LED12に変えて該白色LED12よりも発光面の大きい黄色LEDを用いた場合、黄色LEDの発光面の、白色LED12の発光面12aよりも大きい部分から発せられる光は、反射面41aに対する入射角が白色LED12から発せられた光よりも小さいため、反射光が白色LED12から発せられた光の反射光よりも上方に向かう。 Here, although not shown, when a yellow LED having a light emitting surface larger than that of the white LED 12 is used instead of the white LED 12, the light emitted from the portion of the light emitting surface of the yellow LED that is larger than the light emitting surface 12a of the white LED 12. Since the angle of incidence on the reflecting surface 41a is smaller than the light emitted from the white LED 12, the reflected light is directed upward from the reflected light of the light emitted from the white LED 12.

そのため、白色LED12よりも発光面が大きい黄色LEDで形成される配光パターンMは、図11に示すように、黄色LEDの発光面の、白色LED12の発光面12aと同じ大きさの部分で形成される配光パターンFの領域と、白色LED12の発光面12aよりも大きい部分で形成される配光パターンGの領域を加えた領域となる。 Therefore, as shown in FIG. 11, the light distribution pattern M formed by the yellow LED having a larger light emitting surface than the white LED 12 is formed by the portion of the light emitting surface of the yellow LED having the same size as the light emitting surface 12a of the white LED 12. The region is the sum of the region of the light distribution pattern F to be formed and the region of the light distribution pattern G formed by a portion larger than the light emitting surface 12a of the white LED 12.

したがって、光源に発光面の大きさが異なるLEDを用いる場合、LEDの下端の位置をレンズの焦線位置の上側近傍に該焦線に平行に配列することにより、発光面の大きさに関係なく配光パターンの下端Fは常に一定位置に形成され、発光面の大きさが大きくなるにつれて大きくなった部分で形成された配光パターンが上方に延びるように形成されて配光パターン全体の大きさが上側にのみ大きくなるだけである。 Therefore, when LEDs having different sizes of light emitting surfaces are used as the light source, the positions of the lower ends of the LEDs are arranged in the vicinity of the upper side of the focused lines of the lens in parallel with the focused lines, regardless of the size of the light emitting surfaces. bottom F D of the light distribution pattern is always formed at a predetermined position, the light emitting surface of the light distribution pattern formed by the larger it becomes part as the size increases is formed so as to extend over the entire light distribution pattern size Only grows upwards.

また、図10の光路図に示すように、白色LED12の発光面の下端12bから上側リフレクタ部42の反射面42aの後端42aa近傍に向けて発せられた光をL31とし、反射面42aの最前方に向けて発せられた光をL32とし、白色LED12の発光面の上端12cから上側リフレクタ部42の反射面42aの後端41aa近傍に向けて発せられた光をL33とし、反射面42aの最前方に向けて発せられた光をL34とすると、白色LED12から発せられて上側リフレクタ部42の反射面42aで反射光された反射光が形成する配光パターンは図12のようになる。 Further, as shown in the optical path diagram of FIG. 10, the light emitted from the lower end 12b of the light emitting surface of the white LED 12 toward the vicinity of the rear end 42aa of the reflecting surface 42a of the upper reflector portion 42 is defined as L31, and is the most of the reflecting surface 42a. The light emitted forward is L32, and the light emitted from the upper end 12c of the light emitting surface of the white LED 12 toward the vicinity of the rear end 41aa of the reflecting surface 42a of the upper reflector portion 42 is L33, and is the most of the reflecting surface 42a. Assuming that the light emitted toward the front is L34, the light distribution pattern formed by the reflected light emitted from the white LED 12 and reflected by the reflecting surface 42a of the upper reflector portion 42 is as shown in FIG.

図12より、形成される配光パターンIは、下端Iが白色LED12の発光面の下端12bから上側リフレクタ部42の反射面42aの後端42aa近傍に向けて発せられた光L31で形成され、その上側に配光パターンIが形成される。この場合、配光パターンIの下端Iは、配光の水平基準線(H−H)に対して例えば約5D(約5°下方)の位置に形成される。 From FIG. 12, the light distribution pattern I formed is formed by the light L31 whose lower end ID is emitted from the lower end 12b of the light emitting surface of the white LED 12 toward the rear end 42aa of the reflection surface 42a of the upper reflector portion 42. , A light distribution pattern I is formed on the upper side thereof. In this case, the lower end ID of the light distribution pattern I is formed at a position, for example, about 5D (about 5 ° below) with respect to the horizontal reference line (HH) of the light distribution.

ここで、図示しないが、上記白色LED12に変えて該白色LED12よりも発光面の大きい黄色LEDを用いた場合、黄色LEDの発光面の、白色LED12の発光面12aよりも大きい部分から発せられる光は、反射面42aに対する入射角が白色LED12から発せられた光よりも大きいため、反射光が白色LED12から発せられた光の反射光よりも上方に向かう。 Here, although not shown, when a yellow LED having a light emitting surface larger than that of the white LED 12 is used instead of the white LED 12, the light emitted from the portion of the light emitting surface of the yellow LED that is larger than the light emitting surface 12a of the white LED 12. Since the angle of incidence on the reflecting surface 42a is larger than the light emitted from the white LED 12, the reflected light is directed upward from the reflected light of the light emitted from the white LED 12.

そのため、白色LED12よりも発光面が大きい黄色LEDで形成される配光パターンKは、図12に示すように、黄色LEDの発光面の、白色LED12の発光面12aと同じ大きさの部分で形成される配光パターンIの領域と、白色LED12の発光面12aよりも大きい部分で形成される配光パターンJの領域を加えた領域となる。 Therefore, as shown in FIG. 12, the light distribution pattern K formed by the yellow LED having a larger light emitting surface than the white LED 12 is formed by the portion of the light emitting surface of the yellow LED having the same size as the light emitting surface 12a of the white LED 12. The region is the sum of the region of the light distribution pattern I to be formed and the region of the light distribution pattern J formed by a portion larger than the light emitting surface 12a of the white LED 12.

したがって、光源に発光面の大きさが異なるLEDを用いる場合、LEDの下端の位置をレンズの焦線位置の上側近傍に該焦線に平行に配列することにより、発光面の大きさに関係なく配光パターンの下端Iは常に一定位置に形成され、発光面の大きさが大きくなるにつれて大きくなった部分で形成された配光パターンが上方に延びるように形成されて配光パターン全体の大きさが上側にのみ大きくなるだけである。 Therefore, when LEDs having different sizes of light emitting surfaces are used as the light source, the positions of the lower ends of the LEDs are arranged in the vicinity of the upper side of the focused lines of the lens in parallel with the focused lines, regardless of the size of the light emitting surfaces. The lower end ID of the light distribution pattern is always formed at a fixed position, and the light distribution pattern formed in the portion that becomes larger as the size of the light emitting surface becomes larger is formed so as to extend upward and the size of the entire light distribution pattern. Only grows upwards.

なお、灯具2の光学系を構成するレンズ20による配光パターンの形成については、上述の灯具1において詳細に説明したのでここでの説明は省略する。 The formation of the light distribution pattern by the lens 20 constituting the optical system of the lamp 2 has been described in detail in the lamp 1 described above, and thus the description thereof will be omitted here.

上述のことより、レンズ20及びリフレクタ40を用いた光学系を備えた灯具2の照射光で形成される配光パターンは、図6、図11及び図12の夫々で示した配光パターンを重畳した配光パターンとなる。 From the above, the light distribution pattern formed by the irradiation light of the lamp 2 provided with the optical system using the lens 20 and the reflector 40 superimposes the light distribution patterns shown in FIGS. 6, 11 and 12, respectively. It becomes a light distribution pattern.

したがって、灯具2の配光パターンは、レンズ20で形成される配光パターン(図6参照)及びリフレクタ40で形成される配光パターン(図11及び図12参照)の形成過程で説明したように、発光面の大きさの異なるLEDを用いたとしても光学系に設計変更を施すことなく規格を満足する灯具を実現することができる。そのため、余分なコストをかけることなく光学設計の自由度を高めることができる。 Therefore, the light distribution pattern of the lamp 2 is as described in the process of forming the light distribution pattern formed by the lens 20 (see FIG. 6) and the light distribution pattern formed by the reflector 40 (see FIGS. 11 and 12). Even if LEDs having different light emitting surface sizes are used, it is possible to realize a lamp that satisfies the standard without changing the design of the optical system. Therefore, the degree of freedom in optical design can be increased without incurring extra cost.

なお、レンズ20及びリフレクタ40を用いた光学系を備えた灯具2は、例えば、車両のフォグランプとして機能する。 The lamp 2 provided with an optical system using the lens 20 and the reflector 40 functions as, for example, a fog lamp of a vehicle.

この場合、光源の白色LED12及び黄色LED13は、夫々が法規で定められた色の光を発するものが用いられ、白色LED12を点灯することによって白色光を照射するフォグランプとして機能し、黄色LED13を点灯することによって黄色光を照射するフォグランプとして機能する。 In this case, the white LED 12 and the yellow LED 13 of the light source are those that emit light of the color specified by the law, respectively, and by lighting the white LED 12, they function as a fog lamp that irradiates the white light, and the yellow LED 13 is lit. By doing so, it functions as a fog lamp that emits yellow light.

そのため、前方の霧の状態に応じて適宜に白色LED12と黄色LED13の点灯を切り替えることにより、前方の視界を確保して良好な視認性を得ることができる。また、運転者のその時々の気分に応じて照射光の色を変えることもできる。 Therefore, by appropriately switching the lighting of the white LED 12 and the yellow LED 13 according to the state of the fog in the front, it is possible to secure the field of view in the front and obtain good visibility. In addition, the color of the irradiation light can be changed according to the driver's mood at that time.

1… 車両用灯具
2… 車両用灯具
10… 基板
11… LED実装基板
12… LED光源(白色LED)
12a… 発光面
12b… 一端(下端)
12c… 他端(上端)
13… LED光源(黄色LED)
13a… 発光面
13b… 一端(下端)
14… LED群
15… コネクタ
20… レンズ
21… 入射面
21b… 下端
21c… 上端
22… 出射面
23… カット面
40… リフレクタ
41… 下側リフレクタ部
41a… 反射面
41aa… 後端
42… 上側リフレクタ部
42a… 反射面
42aa… 後端
1 ... Vehicle lighting equipment 2 ... Vehicle lighting equipment 10 ... Board 11 ... LED mounting board 12 ... LED light source (white LED)
12a ... Light emitting surface 12b ... One end (lower end)
12c ... The other end (upper end)
13 ... LED light source (yellow LED)
13a ... Light emitting surface 13b ... One end (lower end)
14 ... LED group 15 ... Connector 20 ... Lens 21 ... Incident surface 21b ... Lower end 21c ... Upper end 22 ... Exit surface 23 ... Cut surface 40 ... Reflector 41 ... Lower reflector 41a ... Reflection surface 41aa ... Rear end 42 ... Upper reflector 42a ... Reflective surface 42aa ... Rear end

Claims (4)

発光面の大きさが異なる複数種のLED光源と、
前記複数種のLED光源からの光に所定の配光特性を持たせるレンズとを備え、
前記LED光源の夫々は、前記レンズの焦線位置近傍を該焦線に平行に延びる仮想直線上に夫々の発光面の一端を位置させた状態で前記仮想直線の一方の側に位置するように配列され、前記一端から出射して前記レンズを透過した光が配光パターンのカットオフラインを形成し、
前記レンズは、両端側をほぼ前記LEDの光軸方向及び前記レンズの焦線方向に沿う平面で切断した形状を有することを特徴とする車両用灯具。
Multiple types of LED light sources with different light emitting surface sizes,
It is provided with a lens that gives a predetermined light distribution characteristic to the light from the plurality of types of LED light sources.
Each of the LED light sources is located on one side of the virtual straight line in a state where one end of each light emitting surface is positioned on a virtual straight line extending in parallel with the focused line of the lens. The light that is arranged and emitted from one end and transmitted through the lens forms a cut-off line of the light distribution pattern .
The lens is a vehicular lamp characterized in that it have a shape cut at approximately the LED in the optical axis direction and a plane along the focal line direction of the lens at both ends.
前記レンズの前記切断した切断面に対向する位置に、前記LED光源の配列方向に沿って外側に凹んで延びる自由曲面からなる湾曲柱状の反射面を備えていることを特徴とする請求項に記載の車両用灯具。 In a position facing the cut surface which is the cutting of the lens, to claim 1, characterized in that it comprises a reflecting surface of the curved columnar made of a free curved surface extending recessed outward in the arrangement direction of the LED light source The vehicle lighting equipment described. 前記一端は、前記車両用灯具を車両に搭載した状態において、前記LED光源の夫々の発光面の下端であることを特徴とする請求項1又は請求項2に記載の車両用灯具。The vehicle lighting device according to claim 1 or 2, wherein one end thereof is the lower end of each light emitting surface of the LED light source when the vehicle lighting device is mounted on the vehicle. 発光面の大きさが異なる複数種のLED光源と、
前記複数種のLED光源からの光に所定の配光特性を持たせるレンズとを備え、
前記LED光源の夫々は、前記レンズの焦線位置近傍を該焦線に平行に延びる仮想直線上に夫々の発光面の一端を位置させた状態で前記仮想直線の一方の側に位置するように配列され、前記一端から出射して前記レンズを透過した光が配光パターンのカットオフラインを形成し、
前記複数種のLED光源は、白色光を発する白色LEDと黄色光を発する黄色LEDとで構成され、前記黄色LEDが前記白色LEDよりも発光面の大きさが大きく、
前記レンズは、両端側をほぼ前記LEDの光軸方向及び前記レンズの焦線方向に沿う平面で切断した形状を有することを特徴とするフォグランプ
Multiple types of LED light sources with different light emitting surface sizes,
It is provided with a lens that gives a predetermined light distribution characteristic to the light from the plurality of types of LED light sources.
Each of the LED light sources is located on one side of the virtual straight line in a state where one end of each light emitting surface is positioned on a virtual straight line extending in parallel with the focused line of the lens. The light that is arranged and emitted from one end and transmitted through the lens forms a cut-off line of the light distribution pattern.
Said plurality of kinds of LED light sources is constituted by a yellow LED which emits white LED and yellow light to emit white light, the yellow LED is rather large, the size of the light emitting surface than the white LED,
Fog the lens, characterized in that it have a shape cut at approximately the LED in the optical axis direction and a plane along the focal line direction of the lens at both ends.
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