JP6744063B2 - Spun yarn and woven and knitted fabrics - Google Patents
Spun yarn and woven and knitted fabrics Download PDFInfo
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- JP6744063B2 JP6744063B2 JP2015210337A JP2015210337A JP6744063B2 JP 6744063 B2 JP6744063 B2 JP 6744063B2 JP 2015210337 A JP2015210337 A JP 2015210337A JP 2015210337 A JP2015210337 A JP 2015210337A JP 6744063 B2 JP6744063 B2 JP 6744063B2
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- 239000004744 fabric Substances 0.000 title claims description 16
- 239000000835 fiber Substances 0.000 claims description 187
- 229920000742 Cotton Polymers 0.000 claims description 28
- -1 polyparaphenylene terephthalamide Polymers 0.000 claims description 20
- 238000002156 mixing Methods 0.000 claims description 15
- 238000005520 cutting process Methods 0.000 claims description 7
- 230000014759 maintenance of location Effects 0.000 claims description 7
- 229920003235 aromatic polyamide Polymers 0.000 description 55
- 239000004760 aramid Substances 0.000 description 51
- 238000009987 spinning Methods 0.000 description 31
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- 239000003063 flame retardant Substances 0.000 description 10
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- 239000003795 chemical substances by application Substances 0.000 description 7
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- 229920000297 Rayon Polymers 0.000 description 4
- 238000002788 crimping Methods 0.000 description 4
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- 244000025254 Cannabis sativa Species 0.000 description 2
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- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
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- 210000002268 wool Anatomy 0.000 description 2
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- 208000002193 Pain Diseases 0.000 description 1
- 229920003071 Polyclar® Polymers 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 229920002978 Vinylon Polymers 0.000 description 1
- 210000003423 ankle Anatomy 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
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- 125000003118 aryl group Chemical group 0.000 description 1
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- CZBZUDVBLSSABA-UHFFFAOYSA-N butylated hydroxyanisole Chemical compound COC1=CC=C(O)C(C(C)(C)C)=C1.COC1=CC=C(O)C=C1C(C)(C)C CZBZUDVBLSSABA-UHFFFAOYSA-N 0.000 description 1
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- 229920000570 polyether Polymers 0.000 description 1
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- 238000012545 processing Methods 0.000 description 1
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Landscapes
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Woven Fabrics (AREA)
- Knitting Of Fabric (AREA)
Description
本発明は、捲縮を有する高強度アラミド短繊維を含む紡績糸、およびそれを用いた織編物に関するものである。 TECHNICAL FIELD The present invention relates to a spun yarn containing crimped high-strength aramid short fibers, and a woven or knitted fabric using the spun yarn.
綿、麻等の天然繊維を紡いだ紡績糸に比べて、より高強度の紡績糸として、パラ系アラミド繊維の紡績糸が知られている。例えば、ケブラー(登録商標)のスフ紡績糸(短く切断したスフ綿から紡績した糸)の公称引張強度は7.6cN/dtexである(特許文献1参照)。パラ系アラミド紡績糸は、パラ系アラミド長繊維を紡績工程に適合する長さに切断した短繊維(ステープル)を用い、天然繊維と同様にして製造することができる。標準的なケブラー(登録商標)29タイプの長繊維の引張強度が20.3cN/dtexであることからすれば、紡績糸に加工した場合、パラ系アラミド繊維の優れた特性が充分活かされていない状況にある。 Para-aramid fiber spun yarns are known as spun yarns having higher strength than spun yarns obtained by spinning natural fibers such as cotton and hemp. For example, the nominal tensile strength of Kevlar (registered trademark) soft spun yarn (yarn spun from short cut soft cotton) is 7.6 cN/dtex (see Patent Document 1). The para-aramid spun yarn can be produced in the same manner as the natural fiber, using short fibers (staples) obtained by cutting the para-aramid long fibers into a length suitable for the spinning process. Since the tensile strength of standard Kevlar (registered trademark) 29 type long fibers is 20.3 cN/dtex, the excellent characteristics of para-aramid fibers are not fully utilized when processed into spun yarn. There is a situation.
しかし、パラ系アラミド繊維は、高強度である一方で剛性が高いため、紡績糸にすることで、長繊維では得られない風合い、柔軟性、感触、吸湿性、混紡性等の機能性を活かして様々な分野に使用され用途を拡大してきた。例えば、パラ系アラミド繊維の織編物を使用した手袋、腕カバー、前掛けなどの防護材は、木綿などを使用した従来の手袋、腕カバー、前掛け等の防護材に比べて、耐切創性が画期的に高い。そのため、例えば自動車産業や、洗濯機、冷蔵庫などの家電製品産業において、バリの出た板金加工品を扱う作業、割れ易いガラス製品を扱うガラス産業、または金属片やガラス片が混入している可能性のある一般塵芥を扱うゴミ収集作業等の切創事故を起こし易い作業において、作業者の手や体を保護するために広く使用されてきた。 However, since para-aramid fiber has high strength and high rigidity, it is possible to make use of spun yarn by taking advantage of functionality such as texture, flexibility, feel, hygroscopicity, and blendability that cannot be obtained with long fibers. It has been used in various fields and expanded its applications. For example, protective materials such as gloves, arm covers, and aprons that use woven and knitted para-aramid fibers have better cut resistance than conventional gloves, arm covers, and apros that use cotton. Periodly high. Therefore, for example, in the automobile industry, in the home electric appliances industry such as washing machines and refrigerators, work that deals with sheet metal products with burrs, glass industry that handles fragile glass products, or metal pieces or glass pieces may be mixed. It has been widely used to protect a worker's hands and body in a work that is prone to a cut accident, such as a garbage collection work that handles general dust.
ところが、強度という観点では、一般的に紡績糸は、糸条が短繊維の集合体からなり、その短繊維が捲縮を有し、かつ糸条の配列が低く、撚形態を有するため、上記したように糸条を構成する長繊維の強度に比べて糸条の強度が低下し易く、強度を要求される分野への展開が難しかった。 However, from the viewpoint of strength, spun yarn is generally composed of an aggregate of short fibers, the short fibers have crimps, the arrangement of the yarns is low, and the yarn has a twisted form. As described above, the strength of the yarn is apt to decrease as compared with the strength of the long fibers constituting the yarn, and it has been difficult to develop into a field requiring the strength.
高強度紡績糸を得る方法としては、短繊維糸条を引き揃えた後に、流体ノズルで抱合処理して引取る牽切り紡績糸(例えば、特許文献2)や、摩擦や屈曲、伸長などの作用を受けても、芯部と鞘部がスリップして鞘部の繊維が剥げ落ちるといったことのない芯鞘2層構造紡績糸(例えば、特許文献3)がある。しかし、牽切り紡績糸や芯鞘2層構造紡績糸は製造工程が煩雑であり、経済性が劣る欠点がある。 As a method for obtaining a high-strength spun yarn, a draw-cut spun yarn (for example, Patent Document 2) in which short fiber yarns are aligned and then entangled with a fluid nozzle to be taken, and actions such as friction, bending, and elongation are performed. There is a core-sheath two-layer structure spun yarn (for example, Patent Document 3) in which the core part and the sheath part do not slip and the fibers of the sheath part are peeled off even when receiving the yarn. However, the stretch-spread spun yarn and the spun yarn having a two-layer core-sheath structure have a drawback that the manufacturing process is complicated and the economical efficiency is poor.
一方で、トウ式ではない紡績方法(例えば、綿紡式、梳毛式など)は、繊維構造物の風合いが良い点に特徴を有しているため、高強度の紡績糸であることはさほど期待されていない。また、ナイロンやポリエステル等の短繊維に、アラミドフィラメントを切断したアラミド短繊維を混綿する検討も行われているが(例えば、特許文献4)、耐切創性、耐摩耗性等を向上させる場合には、アラミド短繊維の混率を20重量%以上にする必要があり、低い混率では所望の効果が得られていない。 On the other hand, spinning methods other than the tow type (for example, cotton spinning type, worsted type, etc.) are characterized by the good texture of the fiber structure, so it is highly expected that they are high-strength spun yarns. It has not been. In addition, short fibers such as nylon and polyester have been studied for mixing aramid short fibers obtained by cutting aramid filaments (for example, Patent Document 4), but when improving cut resistance, abrasion resistance, etc. It is necessary to set the mixing ratio of aramid short fibers to 20% by weight or more, and the desired effect is not obtained at a low mixing ratio.
本発明は、かかる従来技術の背景に鑑み、トウ式ではない紡績方法(例えば、綿紡式、梳毛式など)などを行う紡績設備で製造することができ、紡績糸における混率が低い場合でもアラミド繊維が保有する効果が発現する紡績糸、および前記紡績糸を用いた織編物を提供することを課題とする。 In view of such background of the prior art, the present invention can be produced by a spinning equipment that performs a spinning method that is not a tow type (for example, a cotton spinning type, a worsted type, etc.), and aramid even if the mixing ratio in the spun yarn is low. An object of the present invention is to provide a spun yarn in which the effect possessed by fibers is exhibited, and a woven or knitted product using the spun yarn.
本発明者等は、かかる課題を解決するために鋭意検討を行った結果、捲縮を有する高強度アラミド短繊維を混綿することにより、低い混率でも紡績糸の強度が飛躍的に向上し、従来のアラミド短繊維を混綿した紡績糸とは全く異なる挙動を示す紡績糸が得られることを見出し、本発明に到達した。 The present inventors have conducted extensive studies to solve such problems, and as a result, by mixing high-strength aramid short fibers having crimps, the strength of spun yarn is dramatically improved even at a low mixing ratio, The present inventors have found that a spun yarn exhibiting a behavior completely different from that of the spun yarn obtained by blending the aramid short fibers of (1) is obtained, and arrived at the present invention.
すなわち、本発明は以下の通りである。 That is, the present invention is as follows.
(1)捲縮を有する短繊維であって、JIS L 1015に基づいて測定した引張強度が21〜25cN/dtexの範囲にある高強度ポリパラフェニレンテレフタルアミド短繊維と、それ以外の短繊維との混紡績糸であって、
前記高強度ポリパラフェニレンテレフタルアミド短繊維は、ポリパラフェニレンテレフタルアミド長繊維単糸の引張強度に対する強度保持率が90%以上であり、混紡績糸全重量に対して5〜95重量%の混率で含まれていることを特徴とする混紡績糸。
(2)高強度ポリパラフェニレンテレフタルアミド短繊維の繊度が1.0〜5.0dtex、平均繊維長が25〜200mm、捲縮数が3〜12山/25.4mmである前記(1)に記載の混紡績糸。
(3)高強度ポリパラフェニレンテレフタルアミド短繊維が、ポリパラフェニレンテレフタルアミド長繊維の捲縮糸を切断したものである前記(1)または(2)に記載の混紡績糸。
(4)撚り係数が2.5〜6.0、綿番手が5〜40番手である前記(1)〜(3)のいずれかに記載の混紡績糸。
(5)前記(1)〜(4)のいずれかに記載の混紡績糸を含む織編物。
(1) High-strength polyparaphenylene terephthalamide short fibers having a crimped short fiber having a tensile strength of 21 to 25 cN/dtex measured according to JIS L 1015, and other short fibers Which is a mixed yarn of
The high-strength polyparaphenylene terephthalamide short fibers have a strength retention of 90% or more with respect to the tensile strength of the polyparaphenylene terephthalamide long filament single yarn, and a mixing ratio of 5 to 95% by weight based on the total weight of the mixed spun yarn. A mixed spun yarn characterized by being contained in.
(2) In (1) above, the fineness of the high-strength polyparaphenylene terephthalamide short fibers is 1.0 to 5.0 dtex, the average fiber length is 25 to 200 mm, and the number of crimps is 3 to 12 peaks/25.4 mm. Blended spun yarn as described.
(3) The mixed spun yarn according to (1) or (2), wherein the high-strength polyparaphenylene terephthalamide short fibers are obtained by cutting the crimped yarn of the polyparaphenylene terephthalamide long fibers.
(4) The mixed spun yarn according to any one of (1) to (3), wherein the twist coefficient is 2.5 to 6.0 and the cotton count is 5 to 40 count.
(5) A woven or knitted fabric containing the mixed spun yarn according to any one of (1) to (4).
本発明によれば、高強度アラミド短繊維を所定の混率で用いることにより、従来のナイロン系、ポリエステル系、アクリル系あるいはレーヨン系等の紡績糸では得られなかった高強度、高強力の混紡績糸を提供することが可能になる。また、製造工程がシンプルなので、安価に製造できる利点がある。また、本発明の紡績糸を用いて織編物を構成することにより、紡績糸を新用途へ展開することが可能になる。 According to the present invention, by using high-strength aramid short fibers in a predetermined mixing ratio, high-strength, high-strength mixed spinning that cannot be obtained with conventional spun yarns such as nylon-based, polyester-based, acrylic-based or rayon-based fibers. It becomes possible to provide the yarn. Further, since the manufacturing process is simple, there is an advantage that the manufacturing can be performed at low cost. Further, by constructing a woven or knitted product using the spun yarn of the present invention, it becomes possible to develop the spun yarn for new applications.
本発明の紡績糸を構成する、捲縮を有する高強度アラミド短繊維は、引張強度が21〜25cN/dtexの範囲にある。
好ましくは、ポリパラフェニレンテレフタルアミド(以下、PPTAと略すことがある)長繊維の捲縮糸を、公知の方法で切断することにより得られる。
ここで、本発明において、「PPTA長繊維単糸の引張強度」(以下、「単糸引張強度」と称することがある。)とは、長繊維(マルチフィラメント)から単糸1本を取り出して、JIS L 1015に基づいて測定した引張強度のことであり、「高強度アラミド短繊維の引張強度」とは、短繊維の集合体から短繊維1本を取り出して、JIS L 1015付属書Cに基づいて測定した引張強度のことである。
The crimped high-strength aramid short fibers constituting the spun yarn of the present invention have a tensile strength of 21 to 25 cN/dtex.
Preferably, it is obtained by cutting a crimped yarn of polyparaphenylene terephthalamide (hereinafter sometimes abbreviated as PPTA) long fibers by a known method.
Here, in the present invention, the “tensile strength of a PPTA continuous fiber single yarn” (hereinafter sometimes referred to as “single yarn tensile strength”) means that one single yarn is taken out from a continuous fiber (multifilament). , "Tensile strength of high-strength aramid short fibers" means that one short fiber is taken out from an aggregate of short fibers and is specified in Annex C of JIS L 1015. It is the tensile strength measured based on the above.
上記の高強度アラミド短繊維において、繊度は1.0〜5.0dtexの範囲が好ましく、より好ましくは1.0〜3.8dtex、特に好ましくは1.5〜3.6dtexである。繊度が1.0dtex未満の場合は、高強度アラミド短繊維の引張強度が21cN/dtex以上を達成することが難しくなり、高強度、高強力の紡績糸が得られ難くなる。反対に、繊度が5.0dtexを超える場合は、紡績糸の太さを同番手に揃えた場合、紡績糸を構成する短繊維の減少により糸の絡みも減少し、高強度の紡績糸が得られ難くなる。また、それを用いた紡績糸の加工性、風合い、柔軟性、感触が悪いだけでなく、さらには当該紡績糸で構成した織編物が硬くて扱い難いものとなり易い。 In the above high-strength aramid short fiber, the fineness is preferably in the range of 1.0 to 5.0 dtex, more preferably 1.0 to 3.8 dtex, and particularly preferably 1.5 to 3.6 dtex. When the fineness is less than 1.0 dtex, it becomes difficult to achieve the tensile strength of the high-strength aramid short fiber of 21 cN/dtex or more, and it becomes difficult to obtain a spun yarn with high strength and high strength. On the other hand, when the fineness exceeds 5.0 dtex, when the thickness of the spun yarn is adjusted to the same count, the entanglement of the yarn is reduced due to the reduction of the short fibers constituting the spun yarn, and a high-strength spun yarn is obtained. It's hard to be beaten. In addition to the poor processability, texture, flexibility, and feel of the spun yarn using the spun yarn, the woven or knitted fabric made of the spun yarn is also hard and difficult to handle.
また、良好な紡績性を得るため、高強度アラミド短繊維の繊維長は、平均繊維長として25〜200mmの範囲が好ましく、より好ましくは30〜110mmの範囲である。この範囲であれば、従来のトウ式ではない紡績方法(例えば、綿紡式、梳毛式など)などでも容易に紡績糸を製造することができる。 In order to obtain good spinnability, the fiber length of the high-strength aramid short fibers is preferably in the range of 25 to 200 mm, more preferably 30 to 110 mm as the average fiber length. Within this range, spun yarn can be easily manufactured by a spinning method other than the conventional tow type (for example, cotton spinning type, worsted type, etc.).
高強度アラミド短繊維の捲縮数は、3〜12山/25.4mmが好ましく、より好ましくは5〜10山/25.4mmである。捲縮数が3山/25.4mm未満になると、風合い、柔軟性を有する紡績糸を得ることが困難になる。反対に、捲縮数が12山/25.4mmを超えると、PPTA長繊維の座屈、擦過等により強度が低下することが懸念される。 The number of crimps of the high-strength aramid short fibers is preferably 3 to 12 peaks/25.4 mm, more preferably 5 to 10 peaks/25.4 mm. When the number of crimps is less than 3 peaks/25.4 mm, it becomes difficult to obtain a spun yarn having texture and flexibility. On the other hand, when the number of crimps exceeds 12 peaks/25.4 mm, there is a concern that the strength may decrease due to buckling, rubbing, etc. of the PPTA long fibers.
高強度アラミド短繊維は、0.01〜1.5重量%の油剤が繊維表面に付着されていることが好ましい。より好ましくは0.1〜0.5重量%である。特に紡績糸を製造する際には、捲縮をかけた連続長繊維束(トウ)を所定長さにカットし、混打綿、カード工程を経て、粗紡、精紡を行う必要がある。アラミド繊維はローラー(特に精紡機のローラー)などと擦過すると、元来フィブリル化しやすい繊維構造であるため、多数のフィブリル化が生じ、種々の工程で繊維脱落が発生する。油剤が付着されていることで、精紡工程の繊維脱落が防止され、高品質の紡績糸が提供される。油剤は公知の化合物を用いることができ、油剤のみでも良いが、更に制電剤、更に消泡剤を併用した油剤組成物でも良い。 The high-strength aramid short fibers preferably have 0.01 to 1.5% by weight of an oil agent attached to the fiber surface. It is more preferably 0.1 to 0.5% by weight. In particular, when producing spun yarn, it is necessary to cut a crimped continuous long fiber bundle (tow) to a predetermined length, perform a knitting cotton and a card process, and then carry out roving and spinning. When the aramid fiber is rubbed against a roller (particularly a spinning machine roller), it has a fiber structure which is originally prone to fibrillation, and thus a large number of fibrils are formed, and the fibers fall off in various steps. Since the oil agent is attached, the fibers are prevented from falling off during the spinning process, and high quality spun yarn is provided. A known compound can be used as the oil agent, and only the oil agent may be used, or an oil agent composition in which an antistatic agent and an antifoaming agent are further used in combination may be used.
上記の物性を有する高強度アラミド短繊維は、紡出後水分率が15重量%未満に乾燥された履歴を持たないPPTA長繊維を、複数本集めて連続長繊維束(トウ)とし、このトウを、浴槽中を通過させて、原糸油剤を0.5重量%以下になるまで洗い流し、引き続いて約80℃のスチーム槽を通過させる。これらのトウを押し込みクリンパーで押込み法による捲縮をかけ、紡績油剤を付与する。その後水分率6重量%以下に乾燥し、所定の長さに切断することにより、好適に得ることができる。 The high-strength aramid short fibers having the above physical properties are obtained by collecting a plurality of PPTA long fibers that have no history of being dried to a moisture content of less than 15% by weight after spinning into a continuous long fiber bundle (tow). Are washed through the bath to wash out the raw thread oil agent to 0.5% by weight or less, and then passed through a steam bath at about 80°C. These tows are pressed in and crimped by a crimper to apply a spinning oil. Then, it can be suitably obtained by drying to a moisture content of 6% by weight or less and cutting it into a predetermined length.
ここで、紡出後水分率が15重量%未満に乾燥された履歴を持たないPPTA長繊維とは、繊維を紡糸して以降、捲縮をかける直前まで繊維中の水分率が15重量%未満になった経緯の無いことを意味する。また、PPTA長繊維中の水分率(R)は、下記式によって求められる値を言う。絶乾重量は、試料を約3g採取して、105℃のオーブンにて4時間乾燥させてから測定した重量を言う。
R={(m1−m2)/m2}×100
R :水分率[%]
m1:試料の採取時の重量[g]
m2:試料の絶乾重量[g]
Here, the PPTA continuous fiber having no history of being dried to have a water content of less than 15% by weight after spinning means that the water content of the fiber is less than 15% by weight after spinning the fiber and immediately before crimping. It means that there is no history of becoming. Further, the water content (R) in the PPTA long fiber is a value obtained by the following formula. The absolute dry weight means a weight measured after taking about 3 g of a sample and drying it in an oven at 105° C. for 4 hours.
R={(m 1 −m 2 )/m 2 }×100
R: Moisture content [%]
m 1 : Weight [g] when the sample was collected
m 2 : absolute dry weight of sample [g]
ポリパラフェニレンテレフタルアミド(PPTA)は、テレフタル酸とパラフェニレンジアミンを重縮合して得られる重合体であるが、少量のジカルボン酸およびジアミンを共重合したものも使用でき、重合体または共重合体の分子量は通常20,000〜25,000が好ましい。 Polyparaphenylene terephthalamide (PPTA) is a polymer obtained by polycondensing terephthalic acid and paraphenylenediamine, but a polymer obtained by copolymerizing a small amount of dicarboxylic acid and diamine can also be used. The molecular weight of is usually preferably 20,000 to 25,000.
また、紡出後水分率が15重量%未満に乾燥された履歴を持たないPPTA長繊維を得る最良の形態としては、ポリパラフェニレンテレフタルアミド(PPTA)を濃硫酸に溶解して、18〜20重量%の粘調な溶液とし、これを紡糸口金から吐出して、わずかの間空気中に紡出後、水中へ紡糸し(この時、口金吐出時のせん断速度を25,000〜50,000sec−1にするのが好ましい)、その後、紡糸浴中で凝固した繊維を水酸化ナトリウム水溶液で中和処理した後、100〜160℃で、好ましくは5〜20秒間乾燥することにより、水分率を15〜100重量%の状態のPPTA長繊維を調製する方法が挙げられる。 The best mode for obtaining PPTA filaments having a moisture content after spinning of less than 15% by weight and having no history of drying is to dissolve polyparaphenylene terephthalamide (PPTA) in concentrated sulfuric acid to give 18 to 20 A viscous solution of wt% was discharged from the spinneret, spun into air for a short time, and then spun into water (at this time, the shear rate at the time of discharging the spinneret was 25,000 to 50,000 sec. -1 ), and then the fiber coagulated in the spinning bath is neutralized with an aqueous sodium hydroxide solution, and then dried at 100 to 160° C., preferably for 5 to 20 seconds to obtain a water content. A method of preparing the PPTA continuous fiber in a state of 15 to 100% by weight can be mentioned.
その後、PPTA長繊維を複数本集めてトウにするまでの間、PPTA長繊維を室温雰囲気下に保管するが、この際、PPTA繊維表面上の水分が蒸発して水分率が15重量%未満にならないよう処置を施す。より好ましいのは、水分率が15〜100重量%の状態のPPTA長繊維を調製し、その水分率を保つよう保管したPPTA長繊維である。押し込みクリンパーで押込み法による捲縮をかける際の水分率は、15重量%未満であると繊維内のボイドを含む構造がクリンパーで物理ダメージを受け易くなり、一方、100重量%を超えるとクリンパーでの物理ダメージは受けにくいが、繊維を巻き取る工程での取扱性が悪くなり捲縮加工後の乾燥効率も低下する。更に好ましい水分率は15〜50重量%、特に好ましい水分率は20〜45重量%である。 After that, the PPTA long fibers are stored in an atmosphere at room temperature until a plurality of PPTA long fibers are collected into a tow. At this time, the water content on the surface of the PPTA fibers evaporates and the water content becomes less than 15% by weight. Take measures to prevent this. More preferred is a PPTA long fiber prepared by preparing a PPTA long fiber having a water content of 15 to 100% by weight and storing it so as to keep the water content. When the moisture content when crimping by the indentation crimper by the indentation method is less than 15% by weight, the structure containing voids in the fiber is apt to be physically damaged by the crimper, while when it exceeds 100% by weight, the crimper However, it is difficult to handle in the process of winding the fiber, and the drying efficiency after crimping is also reduced. A more preferable water content is 15 to 50% by weight, and a particularly preferable water content is 20 to 45% by weight.
さらに、上記の方法で得られたPPTA長繊維の捲縮糸を、常法にて切断することで、本発明の紡績糸で用いる高強度アラミド短繊維が得られる。高強度アラミド短繊維が強度低下していないことは、次式で算出される強度保持率が指標となる。即ち、強度保持率の値が高いほど強度低下が生じていないことを意味する。なお、強度測定時の高強度アラミド短繊維およびPPTA長繊維単糸は、水分率6%以下である。
強度保持率(%)=[高強度アラミド短繊維の引張強度(cN/dtex)/PPTA長繊維単糸の引張強度(cN/dtex)]×100
Further, the high-strength aramid short fibers used in the spun yarn of the present invention can be obtained by cutting the crimped yarn of the PPTA long fiber obtained by the above method by a conventional method. The fact that the strength of the high-strength aramid short fibers does not decrease is indicated by the strength retention rate calculated by the following formula. That is, the higher the value of the strength retention rate is, the less the strength is reduced. The high-strength aramid short fiber and the PPTA long fiber single yarn at the time of strength measurement have a water content of 6% or less.
Strength retention (%)=[tensile strength of high-strength aramid short fibers (cN/dtex)/tensile strength of PPTA long fiber single yarn (cN/dtex)]×100
本発明の紡績糸で用いる高強度アラミド短繊維は、捲縮を有しない長繊維単糸の引張強度に対する短繊維の引張強度保持率が90%以上であり、通常のパラ系捲縮アラミド短繊維の強度保持率が75%であることを考慮すれば、画期的に高い値を示す。また、繊度、捲縮数、捲縮加工条件を適宜選択することにより92%以上、さらには95%以上を達成することも可能である。こうして得られた高強度アラミド短繊維は、引張強度が21〜25cN/dtexの範囲であり、従来の捲縮アラミド短繊維に比べて画期的に高い値を示す。 The high-strength aramid short fibers used in the spun yarn of the present invention have a tensile strength retention rate of the short fibers of 90% or more with respect to the tensile strength of the long fiber single yarn having no crimp. Considering that the strength retention rate is 75%, it shows an epoch-making high value. Further, by appropriately selecting the fineness, the number of crimps, and the crimping processing conditions, it is possible to achieve 92% or more, further 95% or more. The high-strength aramid short fibers thus obtained have a tensile strength in the range of 21 to 25 cN/dtex, and show an epoch-making higher value than the conventional crimped aramid short fibers.
本発明の紡績糸において、高強度アラミド短繊維と共に用いられる短繊維(混綿短繊維)は、特に限定されず、例えば、ポリエステル(ポリエチレンテレフタレート、ポリエチレンナフタレート、全芳香族ポリエステル等)繊維、ナイロン(ナイロン6、ナイロン66等)繊維、レーヨン繊維、アクリル繊維、ポリエチレン(高強力ポリエチレン等)繊維、アラミド(メタ系アラミド、パラ系アラミド)繊維、ポリエーテルスルフィド(PPS)繊維、ポリイミド(PI)繊維、ポリベンズイミダゾール(PBI)繊維、ポリベンズオキサゾール(PBO)繊維、ポリアミドイミド(PAI)繊維、ポリエーテルイミド(PEI)繊維等の合成繊維の短繊維;綿、麻、ウール等の天然繊維;難燃アクリル(モダクリル)繊維、ポリクラール繊維、難燃ポリエステル繊維、難燃レーヨン繊維、難燃ビニロン繊維、難燃ウール繊維、難燃綿繊維、耐炎化繊維等の難燃繊維の短繊維;金属繊維、炭素繊維、無機繊維の短繊維等が挙げられる。これらの短繊維は公知の方法で製造することができる。
上記短繊維のなかでも、紡績糸の引張強さ、耐切創性、耐熱性あるいは耐摩耗性等の向上が求められている観点から、アクリル繊維、ナイロン繊維、ポリエステル繊維、レーヨン繊維等の合成繊維の短繊維、およびこれらの合成繊維に難燃加工等を施した難燃繊維の短繊維が好ましい。
In the spun yarn of the present invention, the short fibers (blended cotton short fibers) used together with the high-strength aramid short fibers are not particularly limited, and examples thereof include polyester (polyethylene terephthalate, polyethylene naphthalate, wholly aromatic polyester, etc.) fibers, nylon ( Nylon 6, nylon 66 etc.) fiber, rayon fiber, acrylic fiber, polyethylene (high strength polyethylene etc.) fiber, aramid (meta aramid, para aramid) fiber, polyether sulfide (PPS) fiber, polyimide (PI) fiber, Short fibers of synthetic fibers such as polybenzimidazole (PBI) fibers, polybenzoxazole (PBO) fibers, polyamideimide (PAI) fibers and polyetherimide (PEI) fibers; natural fibers such as cotton, hemp and wool; flame retardant Short fibers of flame-retardant fibers such as acrylic (modacrylic) fibers, polyclar fibers, flame-retardant polyester fibers, flame-retardant rayon fibers, flame-retardant vinylon fibers, flame-retardant wool fibers, flame-retardant cotton fibers, flame-retardant fibers; metal fibers, carbon fibers , Short fibers of inorganic fibers and the like. These short fibers can be produced by a known method.
Among the above short fibers, synthetic fibers such as acrylic fibers, nylon fibers, polyester fibers and rayon fibers are required from the viewpoint of improvement in tensile strength, cut resistance, heat resistance or abrasion resistance of spun yarn. Of the above-mentioned short fibers and the short fibers of the flame-retardant fibers obtained by subjecting these synthetic fibers to the flame-retardant treatment are preferable.
混綿短繊維は、紡績工程を通過するものであれば、繊度、繊維長、あるいは捲縮を施す場合は捲縮数など限定されるものではないが、例えば、単繊維繊度は0.6〜6.0dtex、繊維長は20〜100mmを好ましく例示することができる。混綿短繊維と高強度アラミド短繊維とは、単繊維繊度や繊維長がそれぞれ同じであっても異なっていても良い。引張強力の高い紡績糸を得るうえでは繊維長は長い方が好ましいが、紡績工程における加工性の観点からは、100mm以下が望ましい。また、紡績工程における加工性の観点からは、混綿短繊維と高強度アラミド短繊維の繊維長を同程度にすることが好ましい。 The mixed cotton short fibers are not limited as long as they pass through the spinning process, such as fineness, fiber length, and the number of crimps when crimped. For example, the single fiber fineness is 0.6 to 6 Preferably, the fiber length is 0.0 dtex and the fiber length is 20 to 100 mm. The mixed cotton short fibers and the high-strength aramid short fibers may have the same single fiber fineness or fiber length, or may have different fiber lengths. In order to obtain a spun yarn having high tensile strength, it is preferable that the fiber length be long, but from the viewpoint of processability in the spinning process, 100 mm or less is desirable. From the viewpoint of processability in the spinning process, it is preferable that the mixed cotton short fibers and the high-strength aramid short fibers have the same fiber length.
本発明の紡績糸は、上記高強度アラミド短繊維の混率は、紡績糸全重量に対して5〜95重量%である。より好ましくは10〜90重量%、特に好ましくは15〜85重量%である。高強度アラミド短繊維の混率が5重量%未満の場合には、高強度、高強力の紡績糸が得られ難くなり、一方、95重量%を超える場合は、混綿短繊維の特徴が得られ難くなる。 In the spun yarn of the present invention, the mixing ratio of the high-strength aramid short fibers is 5 to 95% by weight based on the total weight of the spun yarn. It is more preferably 10 to 90% by weight, and particularly preferably 15 to 85% by weight. When the mixing ratio of the high-strength aramid short fibers is less than 5% by weight, it becomes difficult to obtain a high-strength and high-strength spun yarn, while when it exceeds 95% by weight, the characteristics of the mixed cotton short fibers are difficult to obtain. Become.
本発明の紡績糸は、上記の両方の短繊維を用い、既存の綿紡績、スフ紡績または梳毛紡績設備で製造することができる。例えば、梳綿、練条、粗紡、精紡の各紡績工程を通して製造することができ、高強度アラミド短繊維と混綿短繊維とを、例えば、混打綿工程あるいは練条工程等で所定の混率で混ぜ合せることができる。 The spun yarn of the present invention can be produced by using the above-mentioned both short fibers in the existing cotton spinning, soft spinning or worsted spinning equipment. For example, it can be produced through each spinning process of carding, drawing, roving, and spinning, and the high-strength aramid short fibers and the mixed short cotton fibers are mixed with each other at a predetermined mixing ratio in, for example, a mixed-plied cotton process or a kneading process. Can be mixed with.
紡績糸の太さは、用途にもよるが、通常40s〜5s番手の範囲で好ましく使われる。織編物や手袋の編み立てに用いる紡績糸の形態は、混紡単糸、または紡績糸単糸を2本引きそろえて紡績糸単糸と逆方向に撚糸した紡績糸双糸である。紡績糸双糸の番手は、40/2s〜5/2sが望ましく、前記範囲内であれば加工性が著しく損なわれることがない。
なお、英式綿番手は、453.6g(1ポンド)あたりの糸の長さが768.10m(840ヤード)のものを1番手といい、糸が細くなると番手数が大きくなる。
Although the thickness of the spun yarn depends on the application, it is usually preferably used in the range of 40s to 5s. The form of spun yarn used for knitting woven or knitted fabrics or gloves is a mixed spun yarn or a spun yarn twin yarn in which two spun yarn single yarns are aligned and twisted in the opposite direction to the spun yarn single yarn. The yarn count of the spun yarn twin yarn is preferably 40/2s to 5/2s, and within the above range, the workability is not significantly impaired.
It should be noted that the English cotton count has a yarn length of 768.10 m (840 yards) per 453.6 g (1 lb) is called 1st count, and the thinner the yarn, the larger the count.
紡績糸の撚りは、次式で求められる撚係数(K2)が2.5〜6.0の範囲で加撚することが好ましい。撚係数(K2)が2.5より小さいと、高強度アラミド短繊維同士の絡みが弱くなりすぎ、該短繊維の端部が紡績糸からはみ出し、ちくちく感の多い織編物となり易い。一方、撚係数(K2)が6.0より大きいと、強撚になりすぎて二重撚の発生が強くなって加工性が悪化し、紡績糸の引張強度も低下し、また風合いが悪化する傾向がある。より好ましい撚係数(K2)は2.5〜3.5の範囲である。紡績糸単糸の撚方向は、S、Zのいずれでも良い。 As for the twist of the spun yarn, it is preferable that the twist coefficient (K 2 ) obtained by the following equation is twisted in the range of 2.5 to 6.0. When the twisting coefficient (K 2 ) is less than 2.5, the entanglement between the high-strength aramid short fibers becomes too weak, and the ends of the short fibers protrude from the spun yarn, and the woven or knitted fabric tends to have a stinging feeling. On the other hand, when the twist coefficient (K 2 ) is more than 6.0, the strength becomes excessively strong and the double twist is strongly generated to deteriorate the workability, the tensile strength of the spun yarn is lowered, and the texture is deteriorated. Tend to do. A more preferable twist coefficient (K 2 ) is in the range of 2.5 to 3.5. The twist direction of the spun yarn single yarn may be either S or Z.
撚係数 K2=T1/s1/2
T1:撚数(回/25.4mm)
s :綿番手
Twisting coefficient K 2 =T 1 /s 1/2
T 1 : Number of twists (times/25.4 mm)
s: Cotton count
本発明の紡績糸を織地に織成する場合は、織組織を平織り、綾織り、繻子織りなど、また編地に編成する場合は、たて編、よこ編など、所望の風合いやデザインに合わせて選択することができる。 When weaving the spun yarn of the present invention into a woven fabric, the weave structure is plain weave, twill weave, satin weave, or when knitting into a knitted fabric, warp knitting, weft knitting, etc. according to the desired texture and design. Can be selected.
さらに、本発明の織編物は、全てを、本発明の紡績糸で構成しても良く、または部分的に使用することでも良い。例えば、作業用手袋では、作業内容により指先部分や掌部分だけのように、特定の部分に本発明の織編物等を使うことができる。また、織編物には、必要に応じ、樹脂コーティングを施すこともできる。 Further, the woven or knitted fabric of the present invention may be wholly composed of the spun yarn of the present invention, or may be partially used. For example, in a work glove, the woven or knitted fabric of the present invention can be used for a specific part such as only a fingertip part or a palm part depending on the work content. Moreover, the woven or knitted fabric may be coated with a resin, if necessary.
本発明の紡績糸およびそれを含む織編物は、厳しい使用環境条件が要求される用途に特に適している。これには、直接防護目的として使用されるものはもちろん、結果的に防護機能が果たされるものも含まれ、具体的には、作業用または工業用作業衣、工業用手袋、腕カバー、前掛け、足首カバーの他、作業靴、地下足袋、溶接用作業衣;スポーツ用として、スポーツ用上着、同ズボン、同シューズ、野球やサッカー用のソックス、フェンシングユニフォーム;消防服、溶接作業用カーテン;消防用ホース、タイヤコード、椅子張布、各種補強布等が挙げられるが、これらに限定されるものではない。
さらに、本発明の紡績糸は、混綿繊維が有する特徴(例えば、難燃性など)に、アラミド繊維が有する引張強さ、高弾性率、耐摩耗性、耐切創性、耐熱性を付与する機能が付加されるので、これまで紡績糸が用いられなかった新たな産業用資材向けに対する期待が大である。
The spun yarn of the present invention and the woven or knitted fabric containing the spun yarn are particularly suitable for applications in which severe environmental conditions for use are required. This includes not only those used directly for protective purposes, but also those that result in a protective function, such as work or industrial work clothing, industrial gloves, arm covers, apron, In addition to ankle covers, work shoes, footwear, welding work clothing; sportswear such as sports outerwear, trousers, shoes, baseball and soccer socks, fencing uniforms; firefighting clothing, welding work curtains, firefighting Hoses, tire cords, upholstered fabrics, various reinforcing fabrics, and the like, but not limited to these.
Furthermore, the spun yarn of the present invention has a function of imparting the tensile strength, high elastic modulus, abrasion resistance, cut resistance, and heat resistance of the aramid fiber to the characteristics of the mixed cotton fiber (for example, flame retardancy). Therefore, there are great expectations for new industrial materials for which spun yarn has not been used until now.
以下、実施例および比較例を用いて本発明を更に具体的に説明するが、本発明は以下の実施例のみに限定されるものではない。なお、以下の実施例および比較例における各物性値の測定方法は次の通りである。なお、「%」は重量%を表す。 Hereinafter, the present invention will be described more specifically with reference to Examples and Comparative Examples, but the present invention is not limited to the following Examples. In addition, the measuring method of each physical property value in the following Examples and Comparative Examples is as follows. In addition, "%" represents weight%.
[PPTA長繊維単糸、高強度アラミド短繊維の引張強さおよび伸び率]
JIS L 1015「化学繊維ステープル試験方法」8.7.1 標準時試験に準拠。
[Tensile strength and elongation of PPTA long fiber single yarn and high strength aramid short fiber]
Conforms to JIS L 1015 "Chemical fiber staple test method" 8.7.1 Standard time test.
[紡績糸の試験方法]
JIS L 1095:2010「一般紡績糸試験方法」9.5(単糸引張強さ及び伸び率)JIS法 a)標準時、9.8(引掛強さ)に準拠し、紡績糸双糸の特性を評価。引張試験機にて、つかみ間隔200mm、引張速度200mm/minで試料が切断したときの荷重(N)及び伸び(cm)を測定した。同様の条件にて、引掛部が切断したときの荷重(N)及び伸び(cm)を測定した。
[Test method for spun yarn]
JIS L 1095:2010 "General spun yarn test method" 9.5 (tensile strength and elongation rate of single yarn) JIS method a) Evaluate the characteristics of spun yarns in accordance with 9.8 (hooking strength) at standard time. .. A tensile tester was used to measure the load (N) and elongation (cm) when the sample was cut at a grip interval of 200 mm and a pulling speed of 200 mm/min. Under the same conditions, the load (N) and the elongation (cm) when the hooking part was cut were measured.
(実施例1〜2)
ポリパラフェニレンテレフタルアミド(PPTA)(固有粘度=6.5)を99.9%の濃硫酸に溶かし、ポリマー濃度19.5%、温度80℃の紡糸ドープとし、口金からわずかの間空気中へ紡出したのち4℃の水中に導いて凝固させ、ネルソンローラーに導き、8%の水酸化ナトリウム水溶液で中和処理し、水洗後繊維の温度を90℃以下に保持しながら乾燥して繊維用紙管に巻き取り、総繊度1,594dtex(絶乾換算)のPPTA長繊維を得た。この繊維の水分率は35%であった。
得られたPPTA長繊維(単糸繊度1.67dtex(絶乾換算)、水分率35%、単糸引張強度23.7cN/dtex)を複数本集めて連続長繊維束(トウ)とし、このトウを浴槽中に通過させて、原糸油剤を洗い流し、引き続いて約80℃のスチーム槽を通過させた。これらのトウを押し込みクリンパーにより捲縮をかけ、紡績油剤を付与した。その後水分率6%以下に乾燥しPPTA長繊維の捲縮糸を得た。得られた捲縮糸をカッターで切断し、繊維長51mm、捲縮数8山/25.4mmの高強度アラミド短繊維(水分率5%)を得た。
(Examples 1 and 2)
Polyparaphenylene terephthalamide (PPTA) (intrinsic viscosity=6.5) was dissolved in 99.9% concentrated sulfuric acid to prepare a spinning dope with a polymer concentration of 19.5% and a temperature of 80° C. After spinning, it is introduced into water at 4°C for coagulation, guided to a Nelson roller, neutralized with an 8% aqueous sodium hydroxide solution, washed with water and dried while maintaining the temperature of the fiber at 90°C or less It was wound into a tube to obtain PPTA long fibers having a total fineness of 1,594 dtex (converted to dryness). The moisture content of this fiber was 35%.
A plurality of the obtained PPTA long fibers (single yarn fineness 1.67 dtex (absolute dry basis), moisture content 35%, single yarn tensile strength 23.7 cN/dtex) were collected to form a continuous long fiber bundle (tow). Was passed through the bath to wash off the raw thread oil, and subsequently passed through a steam bath at about 80°C. These tows were pushed in and crimped with a crimper to apply a spinning oil. Then, it was dried to a water content of 6% or less to obtain a crimped yarn of PPTA long fiber. The resulting crimped yarn was cut with a cutter to obtain a high-strength aramid short fiber (water content 5%) having a fiber length of 51 mm and a crimp number of 8 peaks/25.4 mm.
得られた高強度アラミド短繊維(単糸繊度1.67dtex(絶乾換算)、繊維長51mm)と、アクリル短繊維(東レ(株)製“トレロン”、単糸繊度2.2dtex、繊維長51mm)を用い、前記アクリル短繊維に、高強度アラミド短繊維を10%、15%混綿し、カード、練条の順で通しスライバーとした。
次に、これをリング精紡機に仕掛け、撚り数14回/25.4mm、撚り方向がZ撚りの撚りを加えて、綿番手16sの紡績糸単糸を得た。
The obtained high-strength aramid short fibers (single-fiber fineness 1.67 dtex (absolute dry basis), fiber length 51 mm) and acrylic short-fiber (Toray Industries, Inc. "Trellon", single-fiber fineness 2.2 dtex, fiber length 51 mm 10% and 15% of high-strength aramid short fibers were mixed with the acrylic short fibers, and a sliver was made by passing through the card and the kneading order in this order.
Next, this was set in a ring spinning machine, and twists of 14 twists/25.4 mm and a twist of Z twist in the twisting direction were added to obtain a spun yarn single yarn of cotton count 16s.
(比較例1〜2)
単糸繊度1.67dtexのPPTA長繊維(東レ・デュポン(株)製“Kevlar(R)29”、公定水分率7%、単糸引張強度23.0cN/dtex)を複数本集めて連続長繊維束(トウ)とし、このトウを浴槽中に通過させて、原糸油剤洗い流し、引き続いて約80℃のスチーム槽を通過させた。これらのトウを押し込みクリンパーにより捲縮をかけ、紡績油剤を付与、その後水分率を6%以下に乾燥しPPTA長繊維の捲縮糸を得た。
得られた捲縮糸をカットし、繊維長51mm、捲縮数8山/25.4mmの捲縮アラミド短繊維(水分率6%)を得た。
得られた捲縮アラミド短繊維(単糸繊度1.67dtex(絶乾換算)、繊維長51mm)と、アクリル短繊維(単糸繊度2.2dtex、繊維長51mm)を用い、前記アクリル短繊維に捲縮アラミド短繊維を10%、15%混綿し、実施例1と同様にして、綿番手16sの紡績糸単糸を得た。
(Comparative Examples 1-2)
Continuous long fibers by collecting multiple PPTA long fibers (single yarn fineness 1.67 dtex "Kevlar (R) 29" manufactured by Toray DuPont Co., Ltd., official moisture content of 7%, single yarn tensile strength 23.0 cN/dtex). A bundle (tow) was made, and this tow was passed through a bath to wash away the raw yarn oil agent, and subsequently passed through a steam tank at about 80°C. These tows were pushed in and crimped with a crimper to give a spinning oil, and then dried to a water content of 6% or less to obtain crimped PPTA filaments.
The obtained crimped yarn was cut to obtain crimped aramid short fibers (water content 6%) having a fiber length of 51 mm and a crimp number of 8 peaks/25.4 mm.
Using the obtained crimped aramid short fibers (single yarn fineness 1.67 dtex (absolute dry basis), fiber length 51 mm) and acrylic short fibers (single yarn fineness 2.2 dtex, fiber length 51 mm), the acrylic short fibers were obtained. 10% and 15% of crimped aramid short fibers were mixed, and a spun yarn single yarn of cotton count 16s was obtained in the same manner as in Example 1.
これらの紡績糸特性を表1に示す。 The properties of these spun yarns are shown in Table 1.
表1より、高強度アラミド短繊維を10%(実施例1)、15%(実施例2)混綿した本発明の紡績糸は、アクリル100%紡績糸に比べて、強度や強力を10〜13%アップさせたが、比較品を15%混綿した紡績糸(比較例2)は、強度や強力のアップ率は5%以下であり、10%混綿した紡績糸(比較例1)は、アクリル100%紡績糸よりも強度や強力が低下する傾向が認められた。 As shown in Table 1, the spun yarn of the present invention containing 10% (Example 1) and 15% (Example 2) of high-strength aramid short fibers has strength and tenacity of 10 to 13 as compared with 100% acrylic spun yarn. %, the spun yarn containing 15% of the comparative product (Comparative Example 2) has an increase rate of strength or tenacity of 5% or less, and the spun yarn containing 10% of cotton (Comparative Example 1) is 100% acrylic. % The strength and tenacity tended to be lower than those of the spun yarn.
(実施例3〜4)
実施例1で得られた高強度アラミド短繊維(単糸繊度1.67dtex、繊維長51mm)と、モダアクリル短繊維(カネカ社製“プロテックス”、単糸繊度2.2dtex、繊維長51mm)を用いた他は、実施例1と同様の方法で、撚り数14回/25.4mm、綿番手16sの紡績糸単糸を得た。
(Examples 3 to 4)
The high-strength aramid short fibers (single yarn fineness 1.67 dtex, fiber length 51 mm) obtained in Example 1 and modacrylic short fibers (Kaneka's "Protex", single yarn fineness 2.2 dtex, fiber length 51 mm) are used. Other than that, in the same manner as in Example 1, a spun yarn single yarn with 14 twists/25.4 mm and a cotton count of 16 s was obtained.
(比較例3〜4)
高強度アラミド短繊維の代わりに、比較例1と同様の捲縮アラミド短繊維を用いた他は、実施例3と同様の方法で、撚り数14回/25.4mm、綿番手16sの紡績糸単糸を得た。
(Comparative Examples 3 to 4)
The same method as in Example 3 except that the same crimped aramid short fibers as in Comparative Example 1 were used in place of the high-strength aramid short fibers, and the number of twists was 14 times/25.4 mm and the cotton yarn was 16s. I got a single yarn.
また、同時に、実施例1で得た高強度アラミド短繊維100%の紡績糸(参考例2)、比較例1で得た捲縮アラミド短繊維100%の紡績糸(参考例3)、およびモダアクリル短繊維100%の紡績糸(参考例4)を得た。 At the same time, spun yarn of 100% high-strength aramid short fibers obtained in Example 1 (Reference Example 2), spun yarn of 100% crimped aramid short fibers obtained in Comparative Example 1 (Reference Example 3), and modacrylic A spun yarn of 100% short fibers (Reference Example 4) was obtained.
これらの紡績糸特性を表1に示す。 The properties of these spun yarns are shown in Table 1.
表2より、高強度アラミド短繊維を10%混綿した本発明の紡績糸(実施例3)は、モダアクリル100%紡績糸に比べて、強度や強力を1〜4%アップさせたが、比較品を10%混綿した紡績糸(比較例3)は、それとは逆に強度低下が認められた。また、高強度アラミド短繊維を15%混綿した本発明の紡績糸(実施例4)は、モダアクリル100%紡績糸に比べて、強度や強力を12〜13%アップさせたが、比較品を15%混綿した紡績糸(比較例4)は、強度や強力のアップ率は5%以下であった。 From Table 2, the spun yarn of the present invention (Example 3) in which 10% of high-strength aramid short fiber is mixed is improved in strength and tenacity by 1 to 4% as compared with the modacrylic 100% spun yarn. On the contrary, in the spun yarn in which 10% of the cotton was mixed (Comparative Example 3), strength reduction was observed. Further, the spun yarn of the present invention (Example 4) in which 15% of high-strength aramid short fiber was mixed was improved in strength and tenacity by 12 to 13% as compared with the modacrylic 100% spun yarn. % Of the spun yarn (Comparative Example 4) mixed with each other, the strength and tenacity improvement rate was 5% or less.
本発明の高強度アラミド短繊維を他の短繊維に混綿することにより、低混率領域においてもアラミド繊維の特徴を有する混紡績糸が得られるため、該混紡績糸を織編物等に加工することにより、強度不足等の理由で従来使用できなかった用途への展開が可能になる。 By mixing the high-strength aramid short fibers of the present invention with other short fibers, a mixed spun yarn having the characteristics of aramid fibers can be obtained even in a low mixing ratio region. Therefore, the mixed spun yarn should be processed into a woven or knitted fabric or the like. As a result, it becomes possible to develop applications that could not be used conventionally due to insufficient strength or the like.
Claims (5)
前記高強度ポリパラフェニレンテレフタルアミド短繊維は、ポリパラフェニレンテレフタルアミド長繊維単糸の引張強度に対する強度保持率が90%以上であり、混紡績糸全重量に対して5〜95重量%の混率で含まれていることを特徴とする混紡績糸。 A mixed fiber of short fibers having crimps and having a high strength of polyparaphenylene terephthalamide short fibers having a tensile strength measured according to JIS L 1015 of 21 to 25 cN/dtex and other short fibers. A thread,
The high-strength polyparaphenylene terephthalamide short fibers have a strength retention of 90% or more with respect to the tensile strength of the polyparaphenylene terephthalamide long filament single yarn, and a mixing ratio of 5 to 95% by weight based on the total weight of the mixed spun yarn. A mixed spun yarn characterized by being contained in.
A woven or knitted fabric containing the mixed spun yarn according to any one of claims 1 to 4.
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