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JP6699469B2 - Body structure - Google Patents

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Publication number
JP6699469B2
JP6699469B2 JP2016176803A JP2016176803A JP6699469B2 JP 6699469 B2 JP6699469 B2 JP 6699469B2 JP 2016176803 A JP2016176803 A JP 2016176803A JP 2016176803 A JP2016176803 A JP 2016176803A JP 6699469 B2 JP6699469 B2 JP 6699469B2
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Prior art keywords
roof
vehicle
rigidity
cross member
vehicle body
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JP2018039472A (en
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祐大 村瀬
祐大 村瀬
洋明 長島
洋明 長島
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Suzuki Motor Co Ltd
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Suzuki Motor Co Ltd
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Priority to JP2016176803A priority Critical patent/JP6699469B2/en
Priority to DE102017116744.7A priority patent/DE102017116744A1/en
Priority to CN201710692692.4A priority patent/CN107804374B/en
Priority to FR1758277A priority patent/FR3055879B1/en
Publication of JP2018039472A publication Critical patent/JP2018039472A/en
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Publication of JP6699469B2 publication Critical patent/JP6699469B2/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62D—MOTOR VEHICLES; TRAILERS
    • B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/06—Fixed roofs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62D—MOTOR VEHICLES; TRAILERS
    • B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
    • B62D29/04—Superstructures, understructures, or sub-units thereof, characterised by the material thereof predominantly of synthetic material
    • B62D29/043—Superstructures

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Body Structure For Vehicles (AREA)

Description

本発明は、車両の車体上部構造に関する。   The present invention relates to a vehicle body upper structure.

従来から、車体の軽量化を目的として、車体上部のルーフを樹脂材料で成形する技術が知られている。一方、鋼板ルーフに代えて樹脂製のルーフを用いた場合は、車体のねじり剛性や側突時の車体性能が一般的に低下することになる。
このため、従来の車体上部構造の中には、樹脂ルーフパネルの４つの角部にリブをそれぞれ設けることで、車体の剛性を高める技術がある（例えば、特許文献１参照）。 2. Description of the Related Art Conventionally, there has been known a technique of molding a roof above a vehicle body with a resin material in order to reduce the weight of the vehicle body. On the other hand, when a resin roof is used instead of the steel plate roof, the torsional rigidity of the vehicle body and the vehicle body performance at the time of a side collision are generally deteriorated.
Therefore, in the conventional vehicle body upper structure, there is a technique of increasing the rigidity of the vehicle body by providing ribs at the four corners of the resin roof panel (see Patent Document 1, for example).

特許第５４９４８３５号公報Japanese Patent No. 5494835

しかしながら、上述した従来の車体上部構造のように、樹脂ルーフパネルの角部にリブを設ける構造では、ルーフサイドレールの曲げ剛性を向上させる効果が少なく、ルーフの樹脂化により懸念される車体の側突性能の低下を補う効果が少ないので、車体の側突性能を向上させたい場合には更なる補強が必要となり、車体の重量を増大させるという問題を有している。
また、車体の側突性能向上を図るため、車体のハイテン化を行った場合には、コスト高を招くという問題を有している。 However, in the structure in which the ribs are provided at the corners of the resin roof panel as in the above-mentioned conventional vehicle upper structure, the effect of improving the bending rigidity of the roof side rails is small, and the side of the vehicle body concerned by the resinification of the roof Since there is little effect of compensating for the reduction in the collision performance, further reinforcement is required to improve the side collision performance of the vehicle body, which causes a problem of increasing the weight of the vehicle body.
Further, when the vehicle body is made high tensile in order to improve the side collision performance of the vehicle body, there is a problem that the cost is increased.

本発明はこのような実状に鑑みてなされたものであって、その目的は、補強部品を追加することなく、車体の軽量化を実現しながら、車体のねじり剛性及び側突性能を向上させることが可能な車体上部構造を提供することにある。   The present invention has been made in view of such an actual situation, and an object thereof is to improve torsional rigidity and side impact performance of a vehicle body while realizing weight reduction of the vehicle body without adding a reinforcing component. It is to provide a vehicle body upper structure capable of

上記従来技術の有する課題を解決するために、本発明は、樹脂製のルーフと、車両幅方向に延びるルーフクロスメンバと、車体の左右両側で車両前後方向に延びる左右両側のルーフサイドレールとを少なくとも備える車体上部構造において、前記ルーフには、前記ルーフの他の部位よりも高い剛性を有する高剛性部位が設けられ、前記高剛性部位は、前記ルーフクロスメンバの車両幅方向の中間部から前記左右両側のルーフサイドレールに向かって斜めに配置され、前記高剛性部位は、前記ルーフクロスメンバの車両前方側領域及び車両後方側領域の少なくとも一方側の領域に配置されており、前記高剛性部位は、前記ルーフクロスメンバ及び前記ルーフサイドレールの一方には連結され、一方からは離間して配置されている。 In order to solve the problems of the above-mentioned conventional techniques, the present invention provides a roof made of resin, a roof cross member extending in the vehicle width direction, and left and right roof side rails extending in the vehicle front-rear direction on both left and right sides of the vehicle body. In at least the vehicle body upper part structure, a high-rigidity portion having higher rigidity than other portions of the roof is provided in the roof, and the high-rigidity portion extends from an intermediate portion of the roof cross member in a vehicle width direction to the vehicle. It is arranged obliquely toward the left and right sides of the roof side rail, wherein the high rigidity portion, the are arranged in the region of at least one side of the vehicle front side region and the vehicle rear-side region of the roof cross member, the high-rigidity site Is connected to one of the roof cross member and the roof side rail, and is spaced apart from the one .

上述の如く、本発明に係る車体上部構造は、樹脂製のルーフと、車両幅方向に延びるルーフクロスメンバと、車体の左右両側で車両前後方向に延びる左右両側のルーフサイドレールとを少なくとも備え、前記ルーフには、前記ルーフの他の部位よりも高い剛性を有する高剛性部位が設けられ、前記高剛性部位は、前記ルーフクロスメンバの車両幅方向の中間部から前記左右両側のルーフサイドレールに向かって斜めに配置され、前記高剛性部位は、前記ルーフクロスメンバの車両前方側領域及び車両後方側領域の少なくとも一方側の領域に配置されており、前記高剛性部位は、前記ルーフクロスメンバ及び前記ルーフサイドレールの一方には連結され、一方からは離間して配置されているので、補強部品を追加することなく、ルーフの樹脂化により鋼板ルーフと比べて低下した車体のねじり剛性及び側突性能を向上させることができるとともに、車体の軽量化を図ることができる。
すなわち、本発明の車体上部構造においては、高剛性部位の介在によりルーフクロスメンバとルーフサイドレールとの連結強度を高めることが可能となり、車体のねじれ変形を抑制することができる。また、ルーフクロスメンバとルーフサイドレールとを連結する高剛性部位の配置によって、ルーフクロスメンバ及びルーフサイドレールの曲げ剛性を高めることができ、側突時の車室の変形を抑えることができる。 As described above, the vehicle body upper structure according to the present invention includes at least the resin roof, the roof cross member extending in the vehicle width direction, and the left and right roof side rails extending in the vehicle front-rear direction on both left and right sides of the vehicle body. A high-rigidity portion having higher rigidity than other portions of the roof is provided on the roof, and the high-rigidity portion extends from an intermediate portion of the roof cross member in the vehicle width direction to the left and right roof side rails. The high-rigidity portion is arranged obliquely toward the vehicle, and the high-rigidity portion is arranged in an area on at least one side of the vehicle front side area and the vehicle rear-side area of the roof cross member. Since the roof side rail is connected to one side of the roof side rail and is spaced apart from the one side of the roof side rail, the torsional rigidity and the side collision of the vehicle body, which are lower than those of the steel sheet roof due to the resinification of the roof, are added without adding reinforcing parts. The performance can be improved and the weight of the vehicle body can be reduced.
That is, in the vehicle body upper portion structure of the present invention, the interposition of the high-rigidity portion can increase the coupling strength between the roof cross member and the roof side rail, and can suppress the torsional deformation of the vehicle body. Further, by disposing the high-rigidity portion connecting the roof cross member and the roof side rail, the bending rigidity of the roof cross member and the roof side rail can be increased, and the deformation of the vehicle interior at the time of a side collision can be suppressed.

本発明の第１実施形態に係る車体上部構造が適用される樹脂製のルーフ、ルーフクロスメンバ、ルーフサイドレール及び高剛性部位を車両前方側の右斜め上方から見た斜視図である。FIG. 1 is a perspective view of a resin roof, a roof cross member, a roof side rail, and a high-rigidity part to which a vehicle body upper structure according to a first embodiment of the present invention is applied, as viewed from diagonally above and to the right of a vehicle front side. 本発明の第１実施形態に係る車体上部構造において、高剛性部位を配置した箇所の樹脂製のルーフを示す断面図である。FIG. 3 is a cross-sectional view showing a resin roof in a portion where a high rigidity portion is arranged in the vehicle body upper portion structure according to the first embodiment of the present invention. 本発明の第２実施形態に係る車体上部構造が適用される樹脂製のルーフ、ルーフクロスメンバ、ルーフサイドレール、ルーフバックメンバ及び高剛性部位を車両前方側の右斜め上方から見た斜視図である。FIG. 1 is a perspective view of a resin roof, a roof cross member, a roof side rail, a roof back member, and a high-rigidity portion to which a vehicle body upper structure according to a second embodiment of the present invention is applied, as seen from diagonally above and to the right of a vehicle front side. is there. 本発明の第１実施形態の変形例に係る車体上部構造が適用される樹脂製のルーフ、ルーフクロスメンバ、ルーフサイドレール及び高剛性部位を車両前方側の右斜め上方から見た斜視図である。FIG. 7 is a perspective view of a resin roof, a roof cross member, a roof side rail, and a high-rigidity portion to which a vehicle body upper structure according to a modification of the first embodiment of the present invention is applied, as viewed from diagonally above and to the right of the vehicle front side. .

以下、本発明を図示の実施の形態に基づいて詳細に説明する。なお、図において、矢印Ｆｒ方向は車両前方を示している。   Hereinafter, the present invention will be described in detail based on the illustrated embodiments. In the figure, the arrow Fr direction indicates the front of the vehicle.

［第１実施形態］
図１及び図２は本発明の第１実施形態に係る車体上部構造を示すものである。
図１及び図２に示すように、本発明の第１実施形態に係る構造が適用される車両の車体上部１は、主として、樹脂製のルーフ２と、車両幅方向に延びるルーフクロスメンバ３と、車体の左右両側で車両前後方向に延びる左右両側のルーフサイドレール４と、車体の前後端部で車両幅方向に延びるルーフフロントメンバ５及びルーフリヤメンバ６を備えている。樹脂製のルーフ２は、車体の軽量化などを目的として用いられた樹脂製のパネルであり、車体上部１の左右両側に位置するルーフサイドレール４と車体上部１の前後端に位置するルーフフロントメンバ５及びルーフリヤメンバ６の周辺部であって、車体上部１の全領域に配置されている。また、ルーフサイドレール４は、車両前後方向に沿って直線状に延在しており、車体上部１の左右両側の位置で一定の間隔を空けて平行に配置されている。 [First Embodiment]
1 and 2 show a vehicle body upper structure according to a first embodiment of the present invention.
As shown in FIGS. 1 and 2, the vehicle body upper part 1 to which the structure according to the first embodiment of the present invention is applied mainly includes a resin roof 2 and a roof cross member 3 extending in the vehicle width direction. The left and right roof side rails 4 extend in the vehicle front-rear direction on both the left and right sides of the vehicle body, and the roof front member 5 and the roof rear member 6 extend in the vehicle width direction at the front-rear end portions of the vehicle body. The resin roof 2 is a resin panel used for reducing the weight of the vehicle body, and includes roof side rails 4 located on the left and right sides of the vehicle body upper portion 1 and a roof front located at the front and rear ends of the vehicle body upper portion 1. It is arranged around the members 5 and the roof rear member 6 and in the entire region of the upper portion 1 of the vehicle body. The roof side rails 4 extend linearly in the vehicle front-rear direction, and are arranged in parallel at regular intervals at both left and right sides of the vehicle body upper portion 1.

本実施形態のルーフクロスメンバ３は、図１に示すように、左右両側のルーフサイドレール４間に架け渡すことが可能な長さを有しており、車両幅方向の左右両端部３ａがルーフサイドレール４にスポット溶接などでそれぞれ接合されている。また、ルーフクロスメンバ３の車両前後方向の位置は、センターピラー７が接合されたルーフサイドレール４の箇所に配置されている。センターピラー７は、車両上下方向に延びており、上端部がルーフサイドレール４に接合されている。
さらに、ルーフクロスメンバ３は、開口部を車両下側もしくは車両上側に配置した断面略ハット型形状に形成されており、開口部が車両下側の場合には、上面部３１と、該上面部３１の前後に位置するフランジ部３２とを有している。この場合において、ルーフクロスメンバ３の上面部３１は、ルーフ２の裏面に接着剤などで接合されている。開口部が車両上側の場合には、ルーフクロスメンバ３のフランジ部３２がルーフ２の裏面に接着剤などで接合されている。 As shown in FIG. 1, the roof cross member 3 of the present embodiment has a length that can be bridged between the roof side rails 4 on the left and right sides, and the left and right end portions 3a in the vehicle width direction are the roof. The side rails 4 are joined to each other by spot welding or the like. The position of the roof cross member 3 in the vehicle front-rear direction is arranged at the position of the roof side rail 4 to which the center pillar 7 is joined. The center pillar 7 extends in the vehicle vertical direction, and the upper end portion is joined to the roof side rail 4.
Further, the roof cross member 3 is formed in a substantially hat-shaped cross section in which the opening is arranged on the vehicle lower side or the vehicle upper side. When the opening is the vehicle lower side, the upper surface portion 31 and the upper surface portion are formed. It has the flange part 32 located before and behind 31. In this case, the upper surface portion 31 of the roof cross member 3 is joined to the back surface of the roof 2 with an adhesive or the like. When the opening is on the upper side of the vehicle, the flange portion 32 of the roof cross member 3 is joined to the back surface of the roof 2 with an adhesive or the like.

本実施形態の車体上部１の構造における樹脂製のルーフ２には、図１及び図２に示すように、当該ルーフ２の他の一般部位２０よりも高い剛性を有する高剛性部位２１が設けられている。高剛性部位２１は、ルーフ２の裏面側に突出して形成され、かつ連続してほぼ直線状に延びる凸部であり、ルーフ２に一体成形されている。そのため、高剛性部位２１の厚さｔ１は、一般部位２０の厚さｔ０よりも肉厚となるように形成されている（ｔ１＞ｔ０）。高剛性部位２１の凸部は、例えば、徐変による厚肉化で形成可能である。また、凸部の断面形状は、矩形に形成されていても、湾曲した半円弧状に形成されていても良い。 As shown in FIGS. 1 and 2, a resin-made roof 2 in the structure of the vehicle body upper portion 1 of the present embodiment is provided with a high-rigidity portion 21 having a higher rigidity than other general portions 20 of the roof 2. ing. The high-rigidity portion 21 is a convex portion that is formed so as to project to the back surface side of the roof 2 and that extends substantially linearly continuously, and is integrally molded with the roof 2. Therefore, the thickness t 1 of the high rigidity portion 21 is formed to be thicker than the thickness t 0 of the general portion 20 (t 1 >t 0 ). The convex portion of the high-rigidity portion 21 can be formed by, for example, gradually increasing the thickness. Further, the cross-sectional shape of the convex portion may be formed in a rectangular shape or a curved semi-arcuate shape.

高剛性部位２１は、ルーフクロスメンバ３の車両幅方向の中央部付近に位置する中間部から左右両側のルーフサイドレール４に向かって斜めに配置されている。そして、高剛性部位２１は、基端部２１ａがルーフクロスメンバ３に連結され、先端部２１ｂが左右両側のルーフサイドレール４に連結されている。これら高剛性部位２１は、車両前方側領域Ｒ１及び車両後方側領域Ｒ２のそれぞれに２本ずつ配置されている。車両前方側領域Ｒ１は、ルーフクロスメンバ３と、ルーフフロントメンバ５と、左右両側のルーフサイドレール４とによって囲まれた領域である。また、車両後方側領域Ｒ２は、ルーフクロスメンバ３と、ルーフリヤメンバ６と、左右両側のルーフサイドレール４とによって囲まれた領域である。
なお、高剛性部位２１は、車両前方側領域Ｒ１及び車両後方側領域Ｒ２の少なくとも一方側の領域に配置されていれば良く、必ずしも２つの領域Ｒ１，Ｒ２に配置されている必要はない。また、高剛性部位２１は、ルーフクロスメンバ３及びルーフサイドレール４の少なくとも一方に連結されていれば曲げ剛性を確保することが可能となり、必ずしもルーフクロスメンバ３及びルーフサイドレール４の両方に連結されている必要はなく、ルーフクロスメンバ３あるいはルーフサイドレール４の一方から離間して配置されていても良い。このように高剛性部位２１がルーフクロスメンバ３あるいはルーフサイドレール４の一方から離間して配置されている場合には、ルーフクロスメンバ３あるいはルーフサイドレール４との連結を省略することが可能となり、設計の自由度を向上させることできる。 The high-rigidity portion 21 is obliquely arranged from the middle portion of the roof cross member 3 located near the center portion in the vehicle width direction toward the roof side rails 4 on the left and right sides. The high-rigidity portion 21 has a base end 21a connected to the roof cross member 3 and a tip 21b connected to the roof side rails 4 on the left and right sides. Two of these high-rigidity regions 21 are arranged in each of the vehicle front region R1 and the vehicle rear region R2. The vehicle front side region R1 is a region surrounded by the roof cross member 3, the roof front member 5, and the left and right roof side rails 4. The vehicle rear side region R2 is a region surrounded by the roof cross member 3, the roof rear member 6, and the roof side rails 4 on the left and right sides.
Note that the high-rigidity portion 21 may be arranged in at least one of the vehicle front side region R1 and the vehicle rear side region R2, and does not necessarily have to be arranged in the two regions R1 and R2. Further, if the high-rigidity portion 21 is connected to at least one of the roof cross member 3 and the roof side rail 4, it is possible to ensure bending rigidity, and it is necessarily connected to both the roof cross member 3 and the roof side rail 4. The roof cross member 3 and the roof side rail 4 may be spaced apart from the roof cross member 3 or the roof side rail 4. In this way, when the high-rigidity portion 21 is arranged apart from one of the roof cross member 3 and the roof side rail 4, the connection with the roof cross member 3 or the roof side rail 4 can be omitted. , The degree of freedom in design can be improved.

車両前方側領域Ｒ１の左右両側に配置された高剛性部位２１は、ルーフクロスメンバ３の車両幅方向の中央部付近から左右両側のルーフサイドレール４に向かいながら車両前方にそれぞれ延びており、基端部２１ａ側の車両幅方向の間隔は、先端部２１ｂ側の車両幅方向の間隔と比べて小さくなるように配置されている。そして、車両前方側領域Ｒ２の左右両側に配置された高剛性部位２１は、ルーフクロスメンバ３の車両幅方向の中央部付近から左右両側のルーフサイドレール４に向かいながら車両後方にそれぞれ延びており、基端部２１ａ側の車両幅方向の間隔は、先端部２１ｂ側の車両幅方向の間隔と比べて小さくなるように配置されている。
このため、高剛性部位２１は、車両前方側領域Ｒ１及び車両後方側領域Ｒ２のどちらの領域でも、ルーフクロスメンバ３を基準にして車両上方から見ると、左右両側の２本でハの字状に配置されている。 The high-rigidity portions 21 arranged on both the left and right sides of the vehicle front side region R1 extend toward the vehicle front from the vicinity of the central portion of the roof cross member 3 in the vehicle width direction toward the roof side rails 4 on the left and right sides, respectively. The interval in the vehicle width direction on the end 21a side is arranged to be smaller than the interval in the vehicle width direction on the tip end 21b side. The high-rigidity portions 21 arranged on both the left and right sides of the vehicle front side region R2 extend rearward of the vehicle from the vicinity of the central portion of the roof cross member 3 in the vehicle width direction toward the roof side rails 4 on the left and right sides. The space in the vehicle width direction on the base end 21a side is arranged to be smaller than the space in the vehicle width direction on the tip end 21b side.
Therefore, when viewed from above the vehicle with reference to the roof cross member 3, the high-rigidity portion 21 has a V-shape in both the vehicle front region R1 and the vehicle rear region R2. It is located in.

高剛性部位２１の基端部２１ａは、車両前方側領域Ｒ１及び車両後方側領域Ｒ２において、ルーフクロスメンバ３の対応する車両前方側もしくは車両後方側のフランジ部３２に重ね合わせた状態で、接着剤などによりそれぞれ接合されている。しかも、高剛性部位２１は、ルーフクロスメンバ３の中央部付近に接合される基端部２１ａの車両幅方向の位置が車両前方側領域Ｒ１及び車両後方側領域Ｒ２で同じ位置に設定されている。このような位置関係により、車体側突時の入力に対して車両前方側領域Ｒ１及び車両後方側領域Ｒ２の反力が効果的に発生するように構成されている。
また、高剛性部位２１の先端部２１ｂは、左右両側のルーフサイドレール４に重ね合わせた状態で接着剤などにより接合されている。しかも、高剛性部位２１は、左右両側のルーフサイドレール４のそれぞれに接合される先端部２１ｂの車両前後方向の位置が、車両前方側領域Ｒ１及び車両後方側領域Ｒ２においてそれぞれ同じとなるように設定されている。 The base end portion 21a of the high-rigidity portion 21 is bonded in the vehicle front side region R1 and the vehicle rear side region R2 in a state of being overlapped with the corresponding vehicle front side or vehicle rear side flange portion 32 of the roof cross member 3. They are joined together by agents. Moreover, in the high-rigidity portion 21, the position of the base end portion 21a joined to the vicinity of the central portion of the roof cross member 3 in the vehicle width direction is set to the same position in the vehicle front side region R1 and the vehicle rear side region R2. .. With such a positional relationship, the reaction force of the vehicle front side region R1 and the vehicle rear side region R2 is effectively generated with respect to the input at the time of the vehicle body side collision.
Further, the front end portions 21b of the high-rigidity portions 21 are joined by an adhesive or the like in a state of being superposed on the roof side rails 4 on the left and right sides. Moreover, in the high-rigidity portion 21, the vehicle front-rear direction positions of the front end portions 21b joined to the left and right roof side rails 4 are the same in the vehicle front region R1 and the vehicle rear region R2. It is set.

このように、本発明の第１実施形態に係る車体上部１の構造では、樹脂製のルーフ２と、車両幅方向に延びるルーフクロスメンバ３と、車体の左右両側で車両前後方向に延びる左右両側のルーフサイドレール４とを少なくとも備え、ルーフ２には、該ルーフ２の他の一般部位２０よりも高い剛性を有する高剛性部位２１が設けられ、高剛性部位２１が、ルーフクロスメンバ３の車両幅方向の中間部から左右両側のルーフサイドレール４に向かって斜めに配置され、高剛性部位２１が、ルーフクロスメンバ３の車両前方側領域Ｒ１及び車両後方側領域Ｒ２の両側領域に配置されているので、補強部品を追加することなく、ルーフ２の樹脂化により鋼板ルーフと比べて低下した車体のねじり剛性及び側突性能の向上を図ることができるとともに、車体の軽量化及びコスト低減化を図ることができる。
すなわち、第１実施形態の車体上部１の構造では、高剛性部位２１が介在することでルーフクロスメンバ３とルーフサイドレール４との連結強度を高めることが可能となり、車体のねじれ変形を抑制することができる。しかも、ルーフクロスメンバ３とルーフサイドレール４とを連結する高剛性部位２１の配置によって、ルーフクロスメンバ３及びルーフサイドレール４の曲げ剛性を高めることができ、側突時に荷重が入力された場合においても、側突時の車室の変形を抑えることができる。
また、第１実施形態の車体上部１の構造では、高剛性部位２１の凸部がルーフクロスメンバ３及びルーフサイドレール４の少なくとも一方に連結されているので、必要な曲げ剛性などを確保することができる。
さらに、第１実施形態の車体上部１の構造では、高剛性部位２１がルーフ２の裏面側に突出して形成され、かつ連続して延びる凸部であるので、簡易な構造で高剛性部位２１を設けることができる。 As described above, in the structure of the vehicle body upper portion 1 according to the first embodiment of the present invention, the resin roof 2, the roof cross member 3 extending in the vehicle width direction, and the left and right both sides of the vehicle body extending in the vehicle front and rear direction. And a roof side rail 4 of the roof 2, and the roof 2 is provided with a high-rigidity portion 21 having a higher rigidity than other general portions 20 of the roof 2, and the high-rigidity portion 21 is a vehicle of the roof cross member 3. The high-rigidity portions 21 are diagonally arranged from the middle portion in the width direction toward the roof side rails 4 on both the left and right sides, and the high-rigidity portions 21 are arranged on both sides of the vehicle front side region R1 and the vehicle rear side region R2 of the roof cross member 3. Since the roof 2 is made of resin, the torsional rigidity and side impact performance of the vehicle body, which are lower than those of the steel sheet roof, can be improved without adding reinforcing parts, and the weight and cost of the vehicle body can be reduced. Can be planned.
That is, in the structure of the vehicle body upper portion 1 of the first embodiment, the high-rigidity portion 21 intervenes to increase the connection strength between the roof cross member 3 and the roof side rail 4, and suppresses torsional deformation of the vehicle body. be able to. Moreover, by arranging the high-rigidity portion 21 that connects the roof cross member 3 and the roof side rail 4, the bending rigidity of the roof cross member 3 and the roof side rail 4 can be increased, and when a load is input during a side collision. Also in the above, the deformation of the vehicle compartment at the time of a side collision can be suppressed.
Further, in the structure of the vehicle body upper portion 1 of the first embodiment, since the convex portion of the high-rigidity portion 21 is connected to at least one of the roof cross member 3 and the roof side rail 4, it is possible to secure necessary bending rigidity and the like. You can
Further, in the structure of the vehicle body upper portion 1 of the first embodiment, since the high-rigidity portion 21 is a convex portion that is formed so as to project to the back surface side of the roof 2 and extends continuously, the high-rigidity portion 21 can be formed with a simple structure. Can be provided.

［第２実施形態］
図３は本発明の第２実施形態に係る車体上部構造を示すものである。なお、上述した第１実施形態で説明したものと同様の部分については、同一の符号を付して重複した説明は省略する。
この第２実施形態の車体上部１においては、上記第１実施形態の構造に加え、図３に示すように、ルーフバックメンバ６と左右両側のルーフサイドレール４とをそれぞれ連結する後端側の高剛性部位２２が車両後方側領域Ｒ２に配置されている。この後端側の高剛性部位２２は、ルーフバックメンバ６に接合されるメンバ接合部２２ａと、該メンバ接合部２２ａから二又に分かれ左右両側のルーフサイドレール４に向かいながら車両前方へ斜めに延び、先端部分が左右両側のルーフサイドレール４のそれぞれに接合されるレール接合部２２ｂとから構成されている。すなわち、後端側の高剛性部位２２は、車両上方視で略Ｖ字状に一体形成されている。ただし、この後端側の高剛性部位２２は、車両前方側に配置されている高剛性部位２１と同様、２本に分かれたものであっても良い。 [Second Embodiment]
FIG. 3 shows a vehicle body upper structure according to the second embodiment of the present invention. The same parts as those described in the first embodiment described above are designated by the same reference numerals, and duplicate description will be omitted.
In the vehicle body upper portion 1 of the second embodiment, in addition to the structure of the first embodiment, as shown in FIG. 3, a rear end side connecting the roof back member 6 and the left and right roof side rails 4 respectively is connected. The high rigidity portion 22 is arranged in the vehicle rear side region R2. The high-rigidity portion 22 on the rear end side is divided into a member joining portion 22a joined to the roof back member 6 and a bifurcated portion from the member joining portion 22a, facing the roof side rails 4 on the left and right sides, and obliquely toward the front of the vehicle. The rail joint portion 22b extends and has a tip portion joined to the roof side rails 4 on both left and right sides. That is, the high-rigidity portion 22 on the rear end side is integrally formed in a substantially V-shape when viewed from above the vehicle. However, the high-rigidity portion 22 on the rear end side may be divided into two, like the high-rigidity portion 21 arranged on the vehicle front side.

このように本発明の第２実施形態に係る車体上部１の構造では、ルーフバックメンバ６と左右両側のルーフサイドレール４とをそれぞれ連結する後端側の高剛性部位２２が車両後方側領域Ｒ２に配置されているので、車体上部１への入力荷重をより効果的に分散させることが可能となり、車体のねじり剛性及び側突性能をさらに高めることができる。その他の効果は、上記第１実施形態と同様である。 As described above, in the structure of the vehicle body upper portion 1 according to the second embodiment of the present invention, the rear high rigidity region 22 that connects the roof back member 6 and the left and right roof side rails 4 to each other is the rear vehicle region R2. Since it is disposed in the vehicle body, it becomes possible to more effectively disperse the input load to the upper portion 1 of the vehicle body, and it is possible to further improve the torsional rigidity and the side impact performance of the vehicle body. Other effects are similar to those of the first embodiment.

以上、本発明の実施の形態につき述べたが、本発明は既述の実施の形態に限定されるものではなく、本発明の技術的思想に基づいて各種の変形及び変更が可能である。   Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various modifications and changes can be made based on the technical idea of the present invention.

例えば、既述の第１及び第２実施形態の高剛性部位２１は、ルーフ２の裏面側に突出させて形成した凸部であるが、異なる２種類の樹脂材料を用いる二色成形によって形成することも可能である。すなわち、ルーフ２における高剛性部位２１の部分は、一般部位２０の部分を形成する樹脂材料よりも高い剛性を有する樹脂材料で形成されていても良い。このような二色成形によって高剛性部位２１が形成されていると、使用材料が少なくて済み、更なる軽量化及びコスト低減化を図ることができるとともに、ルーフ２の平坦面化で車室内の空間を広げることができる。   For example, the high-rigidity portion 21 of the above-described first and second embodiments is a convex portion formed by protruding to the back surface side of the roof 2, but is formed by two-color molding using two different types of resin materials. It is also possible. That is, the high-rigidity portion 21 of the roof 2 may be made of a resin material having higher rigidity than the resin material forming the general portion 20. When the high-rigidity portion 21 is formed by such two-color molding, the amount of material used can be reduced, the weight and cost can be further reduced, and the flat surface of the roof 2 can be applied to the interior of the vehicle. The space can be expanded.

また、既述の第１及び第２実施形態における高剛性部位２１は、車両前方側領域Ｒ１及び車両後方側領域Ｒ２のそれぞれに２本ずつ配置されているが、図４に示すような一体形成の形状を有する高剛性部位２１Ａによって、車両前方側領域Ｒ１及び車両後方側領域Ｒ２のそれぞれに１本ずつ配置することも可能である。この高剛性部位２１は、ルーフクロスメンバ３側へ向かって突出し、ルーフクロスメンバ３の車両幅方向の中間部に接合される湾曲部２１Ａａと、該湾曲部２１Ａａから左右両側のルーフサイドレール４に向かいながら車両前方もしくは車両後方へ斜めに延び、先端部分が左右両側のルーフサイドレール４に接合される２つの傾斜部２１Ａｂとから構成されている。このような形状の高剛性部位２１を形成することにより、ルーフクロスメンバ３との接合強度を確保しながら、取付作業性、車体のねじり剛性等をさらに高めることができる。   Further, two high rigidity portions 21 in the above-described first and second embodiments are arranged in each of the vehicle front region R1 and the vehicle rear region R2, but they are integrally formed as shown in FIG. It is also possible to arrange one in each of the vehicle front side region R1 and the vehicle rear side region R2 by the high rigidity portion 21A having the shape of. The high-rigidity portion 21 projects toward the roof cross member 3 side and is joined to the curved portion 21Aa joined to the middle portion of the roof cross member 3 in the vehicle width direction, and the roof side rails 4 on both left and right sides from the curved portion 21Aa. The two inclined portions 21Ab extend obliquely toward the vehicle front or the vehicle rear while facing each other, and the front end portions thereof are joined to the roof side rails 4 on both left and right sides. By forming the high-rigidity portion 21 having such a shape, it is possible to further improve the mounting workability, the torsional rigidity of the vehicle body, and the like while securing the joint strength with the roof cross member 3.

１ 車体上部
２ 樹脂製のルーフ
３ ルーフクロスメンバ
３ａ 端部
４ ルーフサイドレール
５ ルーフフロントメンバ
６ ルーフバックメンバ
７ センターピラー
２０ 一般部位
２１ 高剛性部位
２１ａ 基端部
２１ｂ 先端部
２１Ａ 高剛性部位
２１Ａａ 湾曲部
２１Ａｂ 傾斜部
２２ 高剛性部位
２２ａ メンバ接合部
２２ｂ レール接合部
３１ 上面部
３２ フランジ部
Ｒ１ 車両前方側領域
Ｒ２ 車両後方側領域 1 Upper part of vehicle body 2 Roof made of resin 3 Roof cross member 3a End 4 Roof side rail 5 Roof front member 6 Roof back member 7 Center pillar 20 General part 21 High rigidity part 21a Base end 21b Tip part 21A High rigidity part 21Aa Curved Part 21Ab Inclined part 22 High rigidity part 22a Member joining part 22b Rail joining part 31 Upper surface part 32 Flange part R1 Vehicle front side area R2 Vehicle rear side area

Claims (7)

樹脂製のルーフと、車両幅方向に延びるルーフクロスメンバと、車体の左右両側で車両前後方向に延びる左右両側のルーフサイドレールとを少なくとも備える車体上部構造において、
前記ルーフには、前記ルーフの他の部位よりも高い剛性を有する高剛性部位が設けられ、前記高剛性部位は、前記ルーフクロスメンバの車両幅方向の中間部から前記左右両側のルーフサイドレールに向かって斜めに配置され、
前記高剛性部位は、前記ルーフクロスメンバの車両前方側領域及び車両後方側領域の少なくとも一方側の領域に配置されており、
前記高剛性部位は、前記ルーフクロスメンバ及び前記ルーフサイドレールの一方には連結され、一方からは離間して配置されていることを特徴とする車体上部構造。 A vehicle body upper structure including at least a resin roof, a roof cross member extending in the vehicle width direction, and left and right roof side rails extending in the vehicle front-rear direction on both left and right sides of the vehicle body,
A high-rigidity portion having higher rigidity than other portions of the roof is provided on the roof, and the high-rigidity portion extends from an intermediate portion of the roof cross member in the vehicle width direction to the left and right roof side rails. Placed diagonally toward
The high-rigidity portion is disposed in at least one of a vehicle front side region and a vehicle rear side region of the roof cross member ,
The vehicle upper structure , wherein the high-rigidity portion is connected to one of the roof cross member and the roof side rail and is arranged apart from one of them . 樹脂製のルーフと、車両幅方向に延びるルーフクロスメンバと、車体の左右両側で車両前後方向に延びる左右両側のルーフサイドレールとを少なくとも備える車体上部構造において、
前記ルーフには、前記ルーフの他の部位よりも高い剛性を有する高剛性部位が設けられ、前記高剛性部位は、前記ルーフクロスメンバの車両幅方向の中間部から前記左右両側のルーフサイドレールに向かって斜めに配置され、
前記高剛性部位は、前記ルーフクロスメンバの車両前方側領域及び車両後方側領域の両側領域に配置されていることを特徴とする車体上部構造。 A vehicle body upper structure including at least a resin roof, a roof cross member extending in the vehicle width direction, and left and right roof side rails extending in the vehicle front-rear direction on both left and right sides of the vehicle body,
A high-rigidity portion having higher rigidity than other portions of the roof is provided on the roof, and the high-rigidity portion extends from an intermediate portion of the roof cross member in the vehicle width direction to the left and right roof side rails. Placed diagonally toward
The vehicle body upper structure , wherein the high-rigidity parts are arranged in both regions of a vehicle front side region and a vehicle rear side region of the roof cross member . 前記高剛性部位は、基端部が前記ルーフクロスメンバに連結され、基端部の車両幅方向の位置が前記車両前方側領域及び前記車両後方側領域で同じ位置に設定されていることを特徴とする請求項２に記載の車体上部構造。 A base end portion of the high-rigidity portion is connected to the roof cross member, and a position of the base end portion in the vehicle width direction is set to the same position in the vehicle front side region and the vehicle rear side region. The vehicle body upper structure according to claim 2 . 前記車体の後方側には、車両幅方向に延びるルーフバックメンバが設けられているとともに、前記ルーフの後方側には、前記高剛性部位がさらに設けられており、前記高剛性部位は、前記ルーフバックメンバの車両幅方向の中間部から前記左右両側のルーフサイドレールに向かって斜めに配置されていることを特徴とする請求項１〜３のいずれかに記載の車体上部構造。 A roof back member extending in the vehicle width direction is provided on the rear side of the vehicle body, and the high rigidity portion is further provided on the rear side of the roof, and the high rigidity portion is the roof. upper body structure according to claim 1, characterized in Rukoto from an intermediate portion in the vehicle width direction of the back member are arranged obliquely toward the right and left sides of the roof side rail. 前記高剛性部位は、前記ルーフクロスメンバ及び前記ルーフサイドレールの少なくとも一方に連結されていることを特徴とする請求項２または３に記載の車体上部構造。 The vehicle body upper structure according to claim 2 or 3 , wherein the high-rigidity portion is connected to at least one of the roof cross member and the roof side rail . 前記高剛性部位は、前記ルーフの裏面側に突出して形成され、かつ連続して延びる凸部であることを特徴とする請求項１〜３のいずれかに記載の車体上部構造。The vehicle body upper structure according to any one of claims 1 to 3, wherein the high-rigidity portion is a convex portion that is formed so as to project toward the back surface side of the roof and that extends continuously. 前記高剛性部位は、前記ルーフクロスメンバに接合される湾曲部と、該湾曲部から前記左右両側のルーフサイドレールに向かって斜めに延び、前記左右両側のルーフサイドレールに接合される傾斜部とから構成されていることを特徴とする請求項１〜３のいずれかに記載の車体上部構造。The high-rigidity portion includes a curved portion joined to the roof cross member, and an inclined portion extending obliquely from the curved portion toward the left and right roof side rails and joined to the left and right roof side rails. The vehicle body upper structure according to any one of claims 1 to 3, wherein
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CN107804374B (en) 2020-09-04
DE102017116744A1 (en) 2018-03-15
FR3055879B1 (en) 2020-01-10

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