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JP6693711B2 - Soundproof structure for automobiles - Google Patents

Soundproof structure for automobiles Download PDF

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Publication number
JP6693711B2
JP6693711B2 JP2015128652A JP2015128652A JP6693711B2 JP 6693711 B2 JP6693711 B2 JP 6693711B2 JP 2015128652 A JP2015128652 A JP 2015128652A JP 2015128652 A JP2015128652 A JP 2015128652A JP 6693711 B2 JP6693711 B2 JP 6693711B2
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absorbing material
sound absorbing
component
convex portion
dash panel
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JP2017007626A (en
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鈴木 寛
鈴木  寛
西尾 稔
稔 西尾
哲安 西堀
哲安 西堀
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Hayashi Telempu Corp
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Hayashi Telempu Corp
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  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Soundproofing, Sound Blocking, And Sound Damping (AREA)

Description

本発明は自動車用防音構造に関し、特に吸音材の構成に関する。   BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a soundproof structure for automobiles, and more particularly to the structure of a sound absorbing material.

自動車の車室内の静粛化のために、各種の吸音材が車室内の多くの部位(車室内外を隔てるパネル上)に設けられている。吸音材としては、パネルの細かな凹凸に追随する柔軟性を有し、空隙を多く含む繊維構造体や発泡体が好適に用いられる。吸音材は、この空隙の内部に音波を取り込み、音波を減衰させることで吸音作用を発揮する。吸音材はまた、音波を反射し、車室内への音波の侵入を防止することで遮音作用を発揮する。   Various types of sound absorbing materials are provided in many parts (on the panel separating the inside and outside of the vehicle) of the vehicle to reduce noise in the vehicle interior. As the sound absorbing material, a fibrous structure or a foam having flexibility that follows fine irregularities of the panel and having many voids is preferably used. The sound absorbing material exerts a sound absorbing action by taking in a sound wave inside the void and attenuating the sound wave. The sound absorbing material also reflects sound waves and prevents sound waves from entering the vehicle interior, thereby exhibiting sound insulation.

自動車用防音構造は一般に、パネルと、パネルよりも車室側に取り付けられたインスツルメントパネル等の部品と、パネルと部品との間に位置する吸音材と、を有している(特許文献1)。車両前方のエンジンルームと車室を仕切るパネルはダッシュパネルと呼ばれ、ダッシュパネルに取り付けられた吸音材はダッシュサイレンサと呼ばれる。   A soundproof structure for an automobile generally has a panel, components such as an instrument panel attached to the vehicle compartment side of the panel, and a sound absorbing material located between the panels (Patent Document 1). 1). The panel that separates the engine room and the passenger compartment in front of the vehicle is called the dash panel, and the sound absorbing material attached to the dash panel is called the dash silencer.

特開2002−73036号公報JP, 2002-73036, A

自動車の車室内の静粛化のためには、エンジンノイズなどの車室外で発生するノイズを遮断するだけでなく、車室内へ侵入しようとするノイズを抑制することが重要である。車室内へ侵入するノイズの一部は、パネルや部品が発生する振動に起因する。パネルや部品はエンジンの振動や路面から車体に伝達される振動によって振動し、ノイズを発生する。特許文献1に開示された自動車用防音構造では、パネルや部品の振動を抑制することは十分に考慮されていない。   In order to reduce the noise in the passenger compartment of an automobile, it is important not only to block engine noise and other noise generated outside the passenger compartment but also to suppress noise that attempts to enter the passenger compartment. Part of the noise that enters the vehicle interior is due to the vibration generated by the panels and parts. Panels and parts vibrate due to engine vibrations and vibrations transmitted from the road surface to the vehicle body, generating noise. In the soundproof structure for automobiles disclosed in Patent Document 1, suppression of vibration of panels and parts is not sufficiently taken into consideration.

パネルや部品の振動を抑えるためには、部品を吸音材に圧着させ、吸音材を部品とパネルの間で弾性圧縮させることが考えられる。これによってパネルと部品が吸音材で押さえ付けられ、振動が発生しにくくなる。しかし、吸音材を弾性圧縮させることによって生じる弾性反発力によって、部品の取付け性の低下や取付けの不具合が生じる可能性がある。   In order to suppress the vibration of the panel and the parts, it is considered that the parts are pressure-bonded to the sound absorbing material and the sound absorbing material is elastically compressed between the parts and the panel. As a result, the panel and the parts are pressed down by the sound absorbing material, and vibration is less likely to occur. However, the elastic repulsive force generated by elastically compressing the sound absorbing material may cause deterioration in the mountability of the component or a mounting defect.

本発明の目的は、部品の良好な取付け性を確保し、部品やパネルの振動を抑制することのできる自動車用防音構造を提供することを目的とする。   It is an object of the present invention to provide a soundproof structure for an automobile, which can secure good attachment of parts and can suppress vibration of parts and panels.

本発明の自動車用防音構造は、車室内外を隔てるパネルと、車室内に位置し車両に対して固定された部品と、パネルと部品との間に挟持される吸音材と、を有する。吸音材の一部は、部品とパネルとによって押圧されて弾性圧縮された変形部を有する。変形部は、当該変形部の全体が、変形部から最も近い2つの部品間の距離よりも変形部から当該2つの部品までの距離が短い位置に設けられている。 The soundproof structure for an automobile of the present invention includes a panel that separates the interior and exterior of the vehicle compartment, a component that is located inside the vehicle compartment and fixed to the vehicle, and a sound absorbing material that is sandwiched between the panel and the component. A part of the sound absorbing material has a deformed portion which is pressed by the component and the panel and elastically compressed. Deformations, the whole of the deformation portion, the distance to the two parts is provided in a short position from the deformable portion than the distance between the two closest parts from deformable portion.

吸音材の一部は弾性圧縮されて、部品とパネルの間で押し付けられる。このため、パネルや部品の拘束効果が高められ、これらが発生する振動が抑制される。吸音材は一部だけが弾性圧縮されるため、吸音材の弾性反発力は部分的にしか生じない。このため、吸音材の弾性反発力に起因する部品の取付け性の低下や取付けの不具合が生じにくくなる。   A part of the sound absorbing material is elastically compressed and pressed between the component and the panel. For this reason, the effect of restraining the panel and parts is enhanced, and the vibrations generated by these are suppressed. Since only a part of the sound absorbing material is elastically compressed, the elastic repulsive force of the sound absorbing material is generated only partially. For this reason, it is less likely that the attachment of the component will be deteriorated and the attachment will not be caused due to the elastic repulsive force of the sound absorbing material.

本発明によれば、部品の良好な取付け性を確保し、部品やパネルの振動を抑制することのできる自動車用防音構造を提供することができる。   According to the present invention, it is possible to provide a soundproof structure for an automobile, which can secure good mountability of parts and can suppress vibration of parts and panels.

本発明の一実施形態に係る自動車用防音構造の外観図である。1 is an external view of a soundproof structure for an automobile according to an embodiment of the present invention. 図1のA−A線に沿った自動車用防音構造の模式的断面図である。FIG. 2 is a schematic cross-sectional view of the automobile soundproof structure taken along line AA of FIG. 1. 吸音材に一体形成された凸部を拡大して示す模式的斜視図である。It is a typical perspective view which expands and shows the convex part integrally formed in the sound-absorbing material. 吸音材の凸部の模式的断面図である。It is a typical sectional view of a convex part of a sound absorbing material. 吸音材の凸部の他の実施形態の模式的斜視図である。It is a typical perspective view of other embodiment of the convex part of a sound-absorbing material. 吸音材の凸部の他の実施形態の模式的斜視図である。It is a typical perspective view of other embodiment of the convex part of a sound-absorbing material. 図1のB−B線に沿った自動車用防音構造の模式的断面図である。FIG. 2 is a schematic cross-sectional view of the automobile soundproof structure taken along the line BB of FIG. 1. 図1のC−C線に沿った自動車用防音構造の模式的断面図である。FIG. 2 is a schematic cross-sectional view of the automobile soundproof structure taken along the line C-C of FIG. 1. 変形部と2つのスタッドの位置関係を示す概念図である。It is a conceptual diagram which shows the positional relationship of a deformation part and two studs. 図8に示す自動車用防音構造の他の実施形態を示す模式的断面図である。FIG. 9 is a schematic cross-sectional view showing another embodiment of the automobile soundproof structure shown in FIG. 8. 本発明の他の実施形態に係る自動車用防音構造の模式的断面図である。It is a typical sectional view of the soundproofing structure for vehicles concerning other embodiments of the present invention.

以下に、添付の図面に基づき、本発明の実施形態を詳細に説明する。同一の機能を有する部品及び要素には同一の番号を付与し、その説明を省略することがある。   Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. Parts and elements having the same function are given the same number, and the description thereof may be omitted.

本発明の自動車用防音構造1は自動車の防音構造に一般的に適用できる。ここでは、車両前方のエンジンルームと車室とを仕切るダッシュパネル20と、ダッシュパネル20に装着される吸音材10(ダッシュサイレンサ)と、を例に説明する。   The soundproof structure 1 for a vehicle of the present invention is generally applicable to a soundproof structure for a vehicle. Here, the dash panel 20 that separates the engine room and the vehicle room in front of the vehicle and the sound absorbing material 10 (dash silencer) mounted on the dash panel 20 will be described as an example.

図1は、自動車のダッシュパネル20に取付けられた吸音材10の全体構成を示す斜視図である。図1は車室側から吸音材10をみた図であり、左側が車両の左前席、右側が車両の右前席に対応している。吸音材10はダッシュパネル20の車室側の面に沿って、ダッシュパネル20に取り付けられている。吸音材10は、ダッシュパネル20と、エアコンユニットやインスツルメントパネルなどの部品(図示せず)との間に設けられている。吸音材10はこれらの部品で覆われており、車室内から視認できない。吸音材10は車室外から伝わるノイズを遮音または吸音する防音機能と、ダッシュパネル20や部品に生じる振動を抑制する制振機能と、を有している。部品はダッシュパネル20に適宜の方法で固定され、車両に対して固定されている。   FIG. 1 is a perspective view showing the overall structure of a sound absorbing material 10 attached to a dash panel 20 of an automobile. FIG. 1 is a view of the sound absorbing material 10 as viewed from the passenger compartment side. The left side corresponds to the left front seat of the vehicle and the right side corresponds to the right front seat of the vehicle. The sound absorbing material 10 is attached to the dash panel 20 along the surface of the dash panel 20 on the vehicle interior side. The sound absorbing material 10 is provided between the dash panel 20 and parts (not shown) such as an air conditioner unit and an instrument panel. The sound absorbing material 10 is covered with these components and cannot be visually recognized from the vehicle interior. The sound absorbing material 10 has a soundproof function of insulating or absorbing noise transmitted from the outside of the vehicle compartment, and a vibration damping function of suppressing vibration generated in the dash panel 20 and components. The parts are fixed to the dash panel 20 in a suitable manner and fixed to the vehicle.

ダッシュパネル20にはエアコンのダクト、ワイヤーハーネス、ステアリングシャフトなどが貫通する複数の開口20aが設けられ、吸音材10にもこれに対応した開口10aが設けられている。後に詳述するように、ダッシュパネル20の車室側の面にはスタッド40が取り付けられており、吸音材10には開口10bや切り欠き10cが形成されている。スタッド40が吸音材10の開口10bや切り欠き10cに通され、クリップやナットなどの固定具(図示せず)がスタッド40に係止している。それによって吸音材10はダッシュパネル20に固定されている。   The dash panel 20 is provided with a plurality of openings 20a through which air conditioner ducts, wire harnesses, steering shafts, etc. penetrate, and the sound absorbing material 10 is also provided with openings 10a corresponding thereto. As described in detail later, a stud 40 is attached to the surface of the dash panel 20 on the vehicle interior side, and the sound absorbing material 10 is formed with an opening 10b and a notch 10c. The stud 40 is passed through the opening 10b and the cutout 10c of the sound absorbing material 10, and a fixture (not shown) such as a clip or a nut is locked to the stud 40. Thereby, the sound absorbing material 10 is fixed to the dash panel 20.

吸音材10の材料としては、各種の軟質樹脂からなる発泡体や不織布からなる繊維成形体が好適に用いられ、特に好ましい素材は軟質ウレタン樹脂の発泡体である。吸音材10は好ましくは、密度が0.01g/cm〜0.1g/cm、硬さが25N〜650N(評価方法 JIS K 6400−2)、より好ましくは、150〜400Nである。本発明においては吸音材10の硬さが特に重要である。硬さが上記数値範囲より小さいと(やわらかいと)吸音材10全体の剛性が不足するため、吸音材10の車両への取付け性が悪化するおそれがある。硬さが上記数値範囲より大きいと(硬いと)パネルに対する所要の制振性能が得られないおそれがあり、また、吸音材10の一部が部品30によって弾性圧縮させられた際に、吸音材10の弾性反発力が強くなりすぎ、部品の取付不良や取付作業性の低下が発生するおそれがある。 As the material of the sound absorbing material 10, foams made of various soft resins or fiber molded bodies made of non-woven fabric are preferably used, and a particularly preferable material is a foam made of soft urethane resin. The sound absorbing material 10 is preferably a density of 0.01g / cm 3 ~0.1g / cm 3 , hardness 25N~650N (Evaluation method JIS K 6400-2), more preferably 150~400N. In the present invention, the hardness of the sound absorbing material 10 is particularly important. If the hardness is smaller than the above numerical range (i.e., soft), the rigidity of the sound absorbing material 10 as a whole is insufficient, so that the mounting property of the sound absorbing material 10 on a vehicle may be deteriorated. If the hardness is larger than the above numerical range (if it is hard), the required vibration damping performance for the panel may not be obtained, and when a part of the sound absorbing material 10 is elastically compressed by the component 30, the sound absorbing material is The elastic repulsion force of 10 becomes too strong, and there is a risk of defective mounting of parts or deterioration of mounting workability.

吸音材10の下部は衝撃吸収材41で覆われている。衝撃吸収材41は車室内の乗員の足が置かれる領域に配置されている。衝撃吸収材41の前方部分は吸音材10の上に置かれ、後方部分は床パネル上に設置されている。衝撃吸収材41の上面にはフロアカーペット(図示せず)が敷設されており、衝撃吸収材41は車室内から視認できない。これによって、車室内の外観、見栄えが良好に保たれている。衝撃吸収材41はポリプロピレン(PP)、ポリスチレン(PS)、ウレタン等の発泡体で形成されている。衝撃吸収材41は、床パネル上に固定具を用いずに載置されているが、クリップ等の固定具で床パネルに固定されてもよい。衝撃吸収材41をフロアカーペットに組み込み、フロアカーペットとともに床パネル上に載置または固定してもよい。衝撃吸収材41は車両の左前席と右前席にそれぞれ設けられ、それらの間にフロアトンネル42が設けられている。   The lower part of the sound absorbing material 10 is covered with the shock absorbing material 41. The shock absorbing material 41 is arranged in a region in the passenger compartment where the occupant's feet are placed. The front portion of the shock absorbing material 41 is placed on the sound absorbing material 10, and the rear portion thereof is installed on the floor panel. A floor carpet (not shown) is laid on the upper surface of the shock absorber 41, and the shock absorber 41 cannot be visually recognized from the passenger compartment. As a result, the appearance and appearance of the vehicle interior are kept good. The shock absorber 41 is made of a foam material such as polypropylene (PP), polystyrene (PS), and urethane. The shock absorber 41 is placed on the floor panel without using a fixture, but may be fixed to the floor panel with a fixture such as a clip. The shock absorbing material 41 may be incorporated in the floor carpet and placed or fixed on the floor panel together with the floor carpet. The shock absorbing material 41 is provided on each of the left front seat and the right front seat of the vehicle, and the floor tunnel 42 is provided between them.

吸音材10の形状及び大きさは、吸音材10が設けられるダッシュパネル20の形状及び大きさにより決定される。図1に示す実施形態の場合、取付状態での吸音材10の形状は横長の略長方形であり、幅(水平方向の長さ)が900mm〜1800mm、高さ(鉛直方向の長さ)が400mm〜1200mmである。   The shape and size of the sound absorbing material 10 are determined by the shape and size of the dash panel 20 provided with the sound absorbing material 10. In the case of the embodiment shown in FIG. 1, the shape of the sound absorbing material 10 in a mounted state is a horizontally long rectangular shape, the width (horizontal length) is 900 mm to 1800 mm, and the height (vertical length) is 400 mm. ~ 1200 mm.

図2は、図1のA−A線に沿った模式的断面図を示している。以下に説明する突起13は、取付け時には部品30で圧縮されているが、便宜上、圧縮されていない状態の突起13を、部品30と重ね合わせて示している(図7,8も同様)。重ね合わせ部はハッチングを付している。図2のA部を参照すると、ダッシュパネル20と吸音材10は開口20a,10aを有しており、これらの開口20a,10aを覆うように部品30がダッシュパネル20に取り付けられている。部品30は車両に対して固定されている。一例では、部品30の端部がダッシュパネル20に当接した状態で、ダッシュパネル20に取り付けられたスタッド40に部品30が通され、スタッド40にナット43が締結される。本実施形態では部品30はエアコンユニットであるが、これに限定されず、部品30とダッシュパネル20との間で吸音材10が挟持される限り、いかなるものでもよい。   FIG. 2 shows a schematic cross-sectional view taken along the line AA of FIG. The protrusion 13 described below is compressed by the component 30 at the time of mounting, but for convenience, the protrusion 13 in the uncompressed state is shown superimposed on the component 30 (the same applies to FIGS. 7 and 8). The overlapping part is hatched. Referring to part A of FIG. 2, the dash panel 20 and the sound absorbing material 10 have openings 20a and 10a, and the component 30 is attached to the dash panel 20 so as to cover these openings 20a and 10a. The component 30 is fixed to the vehicle. In one example, with the end of the component 30 in contact with the dash panel 20, the component 30 is passed through the stud 40 attached to the dash panel 20, and the nut 43 is fastened to the stud 40. In the present embodiment, the component 30 is an air conditioner unit, but the component is not limited to this, and any component may be used as long as the sound absorbing material 10 is sandwiched between the component 30 and the dash panel 20.

吸音材10の車室側の面10d、すなわち吸音材10のダッシュパネル20と反対側の面には凸部(突起)13が設けられている。凸部13は吸音材10の厚さ一定部(以下、本体14という。)と一体成形されているが、接着剤、融着などによって本体14に固定されてもよい。図3には凸部13の斜視図を示す。凸部13はダッシュパネル20の開口20a及び吸音材10の本体14の開口10aと概ね一致する中央開口を備え、吸音材10の本体14の開口10aの周縁部の全周に沿って設けられている。凸部13は吸音材10の本体14の開口10aの周縁部に沿って部分的または断続的に設けられていてもよい。   A convex portion (projection) 13 is provided on the surface 10 d of the sound absorbing material 10 on the vehicle interior side, that is, on the surface of the sound absorbing material 10 opposite to the dash panel 20. Although the convex portion 13 is integrally formed with the constant-thickness portion of the sound absorbing material 10 (hereinafter referred to as the main body 14), the convex portion 13 may be fixed to the main body 14 by an adhesive, fusion bonding, or the like. FIG. 3 shows a perspective view of the convex portion 13. The convex portion 13 has a central opening that substantially coincides with the opening 20a of the dash panel 20 and the opening 10a of the main body 14 of the sound absorbing material 10, and is provided along the entire circumference of the peripheral portion of the opening 10a of the main body 14 of the sound absorbing material 10. There is. The convex portion 13 may be provided partially or intermittently along the peripheral portion of the opening 10a of the main body 14 of the sound absorbing material 10.

部品30は、凸部13を押し付けるようにダッシュパネル20に取り付けられている。この結果、吸音材10の凸部13とその周囲は弾性圧縮させられる。吸音材10の他の部分は部品30によって弾性圧縮させられない。以下の説明では、吸音材10の、部品30とダッシュパネル20との間で押圧されて弾性圧縮させられた部分を変形部12と呼び、その他の部分を一般部11と呼ぶ。変形部12は、吸音材10の、部品30によって押圧される凸部13を含んでいる。吸音材10の、凸部13と反対側の面はダッシュパネル20に接している。吸音材10の一般部11はダッシュパネル20に接していてもよく、ダッシュパネル20から離れていてもよい。   The component 30 is attached to the dash panel 20 so as to press the convex portion 13. As a result, the convex portion 13 of the sound absorbing material 10 and its surroundings are elastically compressed. The other parts of the sound absorbing material 10 are not elastically compressed by the component 30. In the following description, a portion of the sound absorbing material 10 that is pressed between the component 30 and the dash panel 20 and elastically compressed is referred to as a deformed portion 12, and other portions are referred to as a general portion 11. The deforming portion 12 includes a convex portion 13 of the sound absorbing material 10 that is pressed by the component 30. The surface of the sound absorbing material 10 opposite to the convex portion 13 is in contact with the dash panel 20. The general portion 11 of the sound absorbing material 10 may be in contact with the dash panel 20 or may be separated from the dash panel 20.

吸音材10の一般部11の厚さは、10mm〜120mmが好ましく、20mm〜80mmが特に好ましい。一般部11の厚さが上記数値範囲より小さいと吸音性を確保することが難しく、厚さが上記数値範囲より大きいと柔軟性が不足して吸音材10をダッシュパネル20に沿って配置することが難しくなる。一般部11の厚さは一定であるが、場所によって変わっていてもよい。   The thickness of the general portion 11 of the sound absorbing material 10 is preferably 10 mm to 120 mm, and particularly preferably 20 mm to 80 mm. If the thickness of the general portion 11 is smaller than the above numerical range, it is difficult to secure sound absorption, and if the thickness is larger than the above numerical range, the sound absorbing material 10 is arranged along the dash panel 20 due to lack of flexibility. Becomes difficult. The thickness of the general portion 11 is constant, but may vary depending on the location.

吸音材10の凸部13の厚さは、1mm〜30mmが好ましく、5mm〜20mmが特に好ましい。凸部13の圧縮量(部品30の押圧による厚さの変化量)は、0mm〜10mm(0mmを除く)が好ましく、2mm〜6mmが特に好ましい。凸部13の圧縮量が上記数値範囲より小さいと弾性反発力が不足し十分な制振性能が得られない。圧縮量が上記数値範囲より大きいと弾性反発力が大きくなりすぎ、取付け性の低下や不具合が発生しやすい。   The thickness of the convex portion 13 of the sound absorbing material 10 is preferably 1 mm to 30 mm, and particularly preferably 5 mm to 20 mm. The amount of compression of the protrusion 13 (the amount of change in thickness due to the pressing of the component 30) is preferably 0 mm to 10 mm (excluding 0 mm), and particularly preferably 2 mm to 6 mm. If the amount of compression of the convex portion 13 is smaller than the above numerical range, the elastic repulsion force is insufficient and sufficient vibration damping performance cannot be obtained. If the compression amount is larger than the above numerical range, the elastic repulsion force becomes too large, and the attachment property is liable to deteriorate and a problem is likely to occur.

従来の吸音材はダッシュパネルと部品に押圧されることなく取り付けられている。このため吸音材の寸法精度や取付け精度によっては、吸音材が部品から離れ、エンジンノイズやロードノイズが吸音材と部品の隙間を通って車室内に侵入しやすい。本実施形態によれば、吸音材10の変形部12は凸部13を有し、一般部11に比べて厚い。このため、吸音材10は変形部12で弾性的に圧縮され、ダッシュパネル20及び部品30に強く密着させられる。車室外から振動が侵入しやすい吸音材10の開口10aに沿って凸部13が連続的に設けられているため、吸音材10の開口10aと部品30の隙間を通って車室内に侵入するエンジンノイズやロードノイズが効果的に遮蔽される。しかも、圧縮された吸音材10の弾性反発力によってダッシュパネル20と部品30が拘束されるため、これらの振動が抑えられる。   The conventional sound absorbing material is attached to the dash panel and parts without being pressed. Therefore, depending on the dimensional accuracy and mounting accuracy of the sound absorbing material, the sound absorbing material is separated from the component, and engine noise or road noise easily enters the vehicle interior through the gap between the sound absorbing material and the component. According to the present embodiment, the deformable portion 12 of the sound absorbing material 10 has the convex portion 13 and is thicker than the general portion 11. Therefore, the sound absorbing material 10 is elastically compressed by the deforming portion 12, and is strongly adhered to the dash panel 20 and the component 30. Since the convex portion 13 is continuously provided along the opening 10a of the sound absorbing material 10 from which vibration easily enters from the outside of the vehicle interior, the engine enters the vehicle interior through the gap between the opening 10a of the sound absorbing material 10 and the component 30. Noise and road noise are effectively shielded. Moreover, since the dash panel 20 and the component 30 are constrained by the elastic repulsive force of the compressed sound absorbing material 10, these vibrations are suppressed.

凸部13が局所的に形成されているため(すなわち吸音材10が局所的に厚くされているため)、部品30のダッシュパネル20または車両への取付け性を高めることができる。吸音材を全面で厚く形成すると、吸音材は全面で圧縮される。この結果、部品30が吸音材から受ける弾性反発力が増加し、部品30の取り付けに要する荷重が高くなり作業性が悪化する可能性が高くなる。これに対し本実施形態では、凸部13が局所的に形成されているため、吸音材10の弾性反発力は限定的である。従って、部品30の取付け性が悪化することなく制振性能を向上させることが可能である。仮に吸音材10及び部品30の寸法や位置決め精度がばらついても、吸音材10の弾性反発力の大きな変動を避けることができる。一方、凸部13が形成されているため、吸音材10及び部品30の寸法や位置決め精度が変動しても、吸音材10はダッシュパネル20と部品30の間で確実に押圧される。このため、吸音材10の防音性能と、ダッシュパネル20や部品30に対する制振性能を、確実に付与することが可能となる。   Since the convex portion 13 is locally formed (that is, the sound absorbing material 10 is locally thick), the mountability of the component 30 to the dash panel 20 or the vehicle can be enhanced. When the sound absorbing material is thickly formed on the entire surface, the sound absorbing material is compressed on the entire surface. As a result, the elastic repulsive force that the component 30 receives from the sound absorbing material increases, and the load required to attach the component 30 increases and the workability is likely to deteriorate. On the other hand, in this embodiment, since the convex portion 13 is locally formed, the elastic repulsive force of the sound absorbing material 10 is limited. Therefore, it is possible to improve the vibration damping performance without deteriorating the mountability of the component 30. Even if the dimensions and the positioning accuracy of the sound absorbing material 10 and the component 30 vary, it is possible to avoid a large variation in the elastic repulsive force of the sound absorbing material 10. On the other hand, since the convex portion 13 is formed, the sound absorbing material 10 is reliably pressed between the dash panel 20 and the component 30 even if the dimensions and the positioning accuracy of the sound absorbing material 10 and the component 30 change. Therefore, it is possible to reliably provide the soundproofing performance of the sound absorbing material 10 and the vibration damping performance for the dash panel 20 and the component 30.

図4(a)に、図3のD−D線に沿った凸部13の断面形状を示す。凸部13の断面形状は長方形または正方形の形状である。凸部13の断面形状は、図4(b)に示す台形形状、図4(c)に示す先端角部が丸められた長方形形状、図4(d)に示す頂部が丸められた三角形形状、図4(e)に示す半円形形状などを用いることもできる。図4(b)〜(e)に示す凸部13は、先端に向かって幅が漸減するテーパー状の断面を有している。このため、凸部13の強度が高められ、凸部13が破断する可能性が低減するとともに、成形性が高められ、凸部13の欠損などの成形不良が発生する可能性が低減する。   FIG. 4A shows a cross-sectional shape of the convex portion 13 taken along the line DD of FIG. The cross-sectional shape of the convex portion 13 is rectangular or square. The cross-sectional shape of the convex portion 13 is a trapezoidal shape shown in FIG. 4B, a rectangular shape with rounded corners shown in FIG. 4C, a triangular shape with rounded top shown in FIG. 4D, It is also possible to use the semicircular shape shown in FIG. The convex portion 13 shown in FIGS. 4B to 4E has a tapered cross section in which the width gradually decreases toward the tip. Therefore, the strength of the convex portion 13 is increased, the possibility that the convex portion 13 is broken is reduced, and the moldability is improved, and the possibility that defective molding such as a loss of the convex portion 13 occurs is reduced.

図2のB部に示すように、ダッシュパネル20の開口20aがない位置に部品30を固定する場合も、吸音材10に凸部13が設けられている。部品30は図示しない固定手段によって、車両に対して固定されている。凸部13は部品30とダッシュパネル20との間で押圧されて弾性圧縮されている。吸音材10がダッシュパネル20と部品30を拘束するため、ダッシュパネル20や部品30に対する制振効果が高められる。図2のB部における凸部13は図3に示すような凹部13aを備えた形状を有し、凸部13と部品30との接触部が部品30の外縁に沿って設けられている。部品30の中央に接触部を設けた場合と比べて部品30をより広い範囲で確実に拘束することができるため、部品30に対する制振効果が高められる。一方、凹部13aが設けられているため、凸部13と部品30の接触面積は大きく増えない。このため、吸音材10の弾性反発力が制限され、取付け性を高めることが可能となる。これにより、互いに相反する制振効果と取付け性を両立させることができる。   As shown in part B of FIG. 2, the convex portion 13 is provided on the sound absorbing material 10 even when the component 30 is fixed at a position where the opening 20a of the dash panel 20 does not exist. The component 30 is fixed to the vehicle by fixing means (not shown). The convex portion 13 is pressed between the component 30 and the dash panel 20 and elastically compressed. Since the sound absorbing material 10 restrains the dash panel 20 and the component 30, the damping effect on the dash panel 20 and the component 30 is enhanced. The convex portion 13 in the portion B of FIG. 2 has a shape including the concave portion 13a as shown in FIG. 3, and the contact portion between the convex portion 13 and the component 30 is provided along the outer edge of the component 30. Compared to the case where the contact portion is provided in the center of the component 30, the component 30 can be reliably restrained in a wider range, so that the damping effect on the component 30 is enhanced. On the other hand, since the concave portion 13a is provided, the contact area between the convex portion 13 and the component 30 does not increase significantly. Therefore, the elastic repulsive force of the sound absorbing material 10 is limited, and it becomes possible to improve the attachment property. As a result, it is possible to achieve both a vibration damping effect and an attachability that are contradictory to each other.

図5はB部の凸部13に適用可能な他の態様を示している。凸部13は図5(a)に示す間隔をあけて配列した複数の凸部の集合、図5(b)に示す十字状、図5(c)に示すX字状、図5(d)に示すS字状、図5(e)に示す直角の折れ部を有する折れ線状でもよい。このような構成とすることによって、部品30を拘束する範囲を確保しつつ、部品30と凸部13の接触面積を制限することができる。   FIG. 5 shows another mode applicable to the convex portion 13 of the B part. The convex portion 13 is a set of a plurality of convex portions arranged at intervals shown in FIG. 5 (a), a cross shape shown in FIG. 5 (b), an X shape shown in FIG. 5 (c), and FIG. 5 (d). The S-shape shown in FIG. 5 and the polygonal line shape having a right-angled bent portion shown in FIG. With such a configuration, it is possible to limit the contact area between the component 30 and the convex portion 13 while ensuring the range in which the component 30 is constrained.

図6はB部の凸部13に適用可能なさらに他の態様を示している。凸部13は図6(a)に示す直方体、図6(b)に示す円柱形状(円板形状)、図6(c)に示す角部が丸められた直方体形状、図6(d)に示す円錐台形状であってもよい。これらの態様でも、部品30と凸部13の接触面積を大きくすると、ダッシュパネル20や部品30に対する拘束効果が高められる。   FIG. 6 shows still another aspect applicable to the convex portion 13 of the B portion. The convex portion 13 has a rectangular parallelepiped shape shown in FIG. 6 (a), a cylindrical shape (disc shape) shown in FIG. 6 (b), and a rectangular parallelepiped shape with rounded corners shown in FIG. 6 (c). It may have a truncated cone shape as shown. Also in these modes, increasing the contact area between the component 30 and the convex portion 13 enhances the effect of restraining the dash panel 20 and the component 30.

図7は、図1のB−B線に沿った断面図を示している。図7のC部に示すように、ダッシュパネル20には開口が設けられておらず、吸音材10だけに開口10aが設けられている。開口10a内には、第1の固定部材21と、第1の固定部材21に対向する第2の固定部材22と、が設けられている。第1の固定部材21のベース部21aはダッシュパネル20の車室側の面に溶接されている。第1の固定部材21は車室側に突き出た第1の頂板21bを有している。第2の固定部材22はベース部22aと、車室側から引き込んだ第2の頂板22bと、を有している。第1の頂板21bと第2の頂板22bは互いに対向するとともに、ボルトまたはねじ23で互いに固定されている。このため、第1の固定部材21のベース部21aと第2の固定部材22のベース部22aの間の距離が一定に保たれる。第1の固定部材21のベース部21aと第2の固定部材22のベース部22aの間に吸音材10が挟持されている。吸音材10の開口10aに沿った縁部、すなわち吸音材10の第2の固定部材22のベース部22aとの接触部には、開口10aを取り囲むリブ状の凸部13が形成されている。凸部13は第1の固定部材21のベース部21aと第2の固定部材22のベース部22aの間で圧縮され、第2の固定部材22のベース部22aと吸音材10の間の隙間から車室内に進入するノイズを阻止する。凸部13は図3と同様の形状を有しており、図4に示す様々な断面形状を取ることができる。   FIG. 7 shows a cross-sectional view taken along the line BB of FIG. As shown in part C of FIG. 7, the dash panel 20 is not provided with an opening, and only the sound absorbing material 10 is provided with an opening 10 a. A first fixing member 21 and a second fixing member 22 facing the first fixing member 21 are provided in the opening 10a. The base portion 21a of the first fixing member 21 is welded to the surface of the dash panel 20 on the vehicle interior side. The first fixing member 21 has a first top plate 21b protruding toward the vehicle compartment. The second fixing member 22 has a base portion 22a and a second top plate 22b pulled in from the vehicle compartment side. The first top plate 21b and the second top plate 22b face each other and are fixed to each other by bolts or screws 23. Therefore, the distance between the base portion 21a of the first fixing member 21 and the base portion 22a of the second fixing member 22 is kept constant. The sound absorbing material 10 is sandwiched between the base portion 21 a of the first fixing member 21 and the base portion 22 a of the second fixing member 22. A rib-shaped convex portion 13 surrounding the opening 10a is formed at an edge portion of the sound absorbing material 10 along the opening 10a, that is, a contact portion of the sound absorbing material 10 with the base portion 22a of the second fixing member 22. The convex portion 13 is compressed between the base portion 21a of the first fixing member 21 and the base portion 22a of the second fixing member 22, so that the convex portion 13 is removed from the gap between the base portion 22a of the second fixing member 22 and the sound absorbing material 10. Prevents noise from entering the passenger compartment. The convex portion 13 has the same shape as that shown in FIG. 3, and can take various sectional shapes shown in FIG.

図7のD部に示すように、吸音材10の開口10aを通って部品30がダッシュパネル20に固定されている場合も、同様の構成が可能である。すなわち、部品30の底面30aがダッシュパネル20に固定され、部品30のフランジ部30bとダッシュパネル20の間に吸音材10が挟持されている。部品30は図示しない固定手段によって、車両に対して固定されている。部品30の底面30aとフランジ部30bの間の距離は一定であるが、これに限らず、吸音材10の形状に沿った形状としてもよい。吸音材10の開口10aに沿った縁部、すなわち吸音材10と部品30のフランジ部30bとの接触部には、開口10aを取り囲むリブ状の凸部13が形成されている。凸部13はダッシュパネル20と部品30のフランジ部30bの間で圧縮され、部品30のフランジ部30bと吸音材10の間の隙間から車室内に進入するノイズを阻止する。凸部13は図3と同様の形状を有しており、図4に示す様々な断面形状を取ることができる。   A similar configuration is also possible when the component 30 is fixed to the dash panel 20 through the opening 10a of the sound absorbing material 10 as shown in part D of FIG. That is, the bottom surface 30 a of the component 30 is fixed to the dash panel 20, and the sound absorbing material 10 is sandwiched between the flange portion 30 b of the component 30 and the dash panel 20. The component 30 is fixed to the vehicle by fixing means (not shown). Although the distance between the bottom surface 30a of the component 30 and the flange portion 30b is constant, the shape is not limited to this and may be a shape that follows the shape of the sound absorbing material 10. A rib-shaped convex portion 13 that surrounds the opening 10a is formed at an edge portion of the sound absorbing material 10 along the opening 10a, that is, a contact portion between the sound absorbing material 10 and the flange portion 30b of the component 30. The convex portion 13 is compressed between the dash panel 20 and the flange portion 30b of the component 30, and blocks noise that enters the vehicle interior through the gap between the flange portion 30b of the component 30 and the sound absorbing material 10. The convex portion 13 has the same shape as that in FIG. 3, and can take various sectional shapes shown in FIG.

図7のE部に示すように、部品30は直接ダッシュパネル20に固定されていなくてもよい。ハーネスなどの電装部品など、車室の所定の位置に固定される部品30で吸音材10を圧縮させることにより、同様に制振効果が得られる。凸部13は図5,6に示す様々な断面形状を取ることができる。   The component 30 may not be directly fixed to the dash panel 20, as shown in part E of FIG. 7. A similar vibration damping effect can be obtained by compressing the sound absorbing material 10 with a component 30 that is fixed at a predetermined position in the vehicle compartment, such as an electrical component such as a harness. The convex portion 13 can have various sectional shapes shown in FIGS.

図8は、図1のC−C線に沿った断面図を示している。ダッシュパネル20には吸音材10を固定するための固定部(スタッド40)が設けられている。スタッド40はダッシュパネル20に溶接されている。スタッド40は吸音材10に設けられた開口10bを貫通している。クリップ50の爪51がスタッド40の溝に係止され、吸音材10がダッシュパネル20に固定されている。吸音材10の凸部13は、ダッシュパネル20側の面に設けられている。すなわち、変形部12は、吸音材10のダッシュパネル20との接触部に設けられた凸部13を含んでいる。変形部12は、2つのスタッド40の間に設けられている。吸音材10は図1に示すように鉛直方向またはそれに近い姿勢でダッシュパネル20に支持されているため、2つのスタッド40の間の位置でダッシュパネル20から離れやすい。凸部13は吸音材10がダッシュパネル20から離れる方向に移動したときもダッシュパネル20を押圧するため、スタッド40によるダッシュパネル20の制振効果に加えて、スタッド40のない位置でも制振効果が生じる。   FIG. 8 shows a cross-sectional view taken along the line CC of FIG. The dash panel 20 is provided with a fixing portion (stud 40) for fixing the sound absorbing material 10. The stud 40 is welded to the dash panel 20. The stud 40 penetrates the opening 10b provided in the sound absorbing material 10. The claw 51 of the clip 50 is locked in the groove of the stud 40, and the sound absorbing material 10 is fixed to the dash panel 20. The convex portion 13 of the sound absorbing material 10 is provided on the surface on the dash panel 20 side. That is, the deformable portion 12 includes the convex portion 13 provided on the contact portion of the sound absorbing material 10 with the dash panel 20. The deformable portion 12 is provided between the two studs 40. As shown in FIG. 1, the sound absorbing material 10 is supported by the dash panel 20 in a vertical direction or in a posture close to the vertical direction, so that the sound absorbing material 10 is easily separated from the dash panel 20 at a position between the two studs 40. Since the convex portion 13 presses the dash panel 20 even when the sound absorbing material 10 moves in a direction away from the dash panel 20, in addition to the vibration damping effect of the dash panel 20 by the stud 40, the vibration damping effect is obtained even at a position where the stud 40 is not present. Occurs.

図9(a)に示すように、凸部13が設けられた変形部12は、変形部12の中心から最も近い2つのスタッド40a,40b間の中心間距離Lよりも変形部12の中心から各スタッド40a,40bの中心までの距離L1,L2の方が短くなる、図中のハッチングした範囲内に設けられることが好ましい。変形部12は、より好ましくは、図9(b)に示すように、2つの円弧44a,44bで囲まれる範囲内に設けられる。ここで、2つの円弧44a,44bはそれぞれ、変形部12の中心から最も近い2つのスタッド40a,40b間の中心間距離Lを半径とし、2つのスタッド40a,40bを通る。このような構成とすることによって、変形部12で吸音材10がダッシュパネル20から離れることを防止し、制振機能を発揮させることができる。   As shown in FIG. 9A, the deformable portion 12 provided with the convex portion 13 is closer to the center of the deformable portion 12 than the center distance L between the two studs 40 a and 40 b closest to the center of the deformable portion 12. It is preferable that the distances L1 and L2 to the centers of the studs 40a and 40b are shorter, and the distances L1 and L2 are provided within hatched areas in the drawing. More preferably, the deformable portion 12 is provided within a range surrounded by the two arcs 44a and 44b, as shown in FIG. 9B. Here, the two arcs 44a and 44b pass through the two studs 40a and 40b, respectively, with the center-to-center distance L between the two studs 40a and 40b closest to the center of the deforming portion 12 as the radius. With such a configuration, it is possible to prevent the sound absorbing material 10 from separating from the dash panel 20 at the deforming portion 12 and to exert a vibration damping function.

凸部は、吸音材10の代わりにダッシュパネル20または部品30に形成されてもよい。一例を図10に示す。図10は図8に示す実施形態の変形例である。本変形例では、ダッシュパネル20に凸部24が形成されている。図10(a)に示す例では、凸部24はダッシュパネル20と一体形成されている。図10(b)に示すように、凸部24はダッシュパネル20と別体の凸状のレインフォース25をダッシュパネル20に溶接してもよいし、図10(c)に示すように、ダッシュパネル20にスタッド形状の凸部24を溶接してもよい。クリップ50を吸音材10に押し付けることによって吸音材10の凸部24に接する部分が圧縮され、変形部12が形成される。図示は省略するが、クリップ50の吸音材10側の面に凸部を形成して、クリップ50を吸音材10に押し付けることによって、変形部12を形成することもできる。すなわち、変形部12は、ダッシュパネル20またはクリップ50(より一般的には、車両に対して固定された部品30)の、吸音材10との接触部に設けられ、吸音材10の変形部12を押圧する凸部であってもよい。   The convex portion may be formed on the dash panel 20 or the component 30 instead of the sound absorbing material 10. An example is shown in FIG. FIG. 10 is a modification of the embodiment shown in FIG. In the present modification, the dash panel 20 is provided with the convex portion 24. In the example shown in FIG. 10A, the convex portion 24 is formed integrally with the dash panel 20. As shown in FIG. 10 (b), the convex portion 24 may be welded to the dash panel 20 by a convex reinforcement 25 that is separate from the dash panel 20, or as shown in FIG. 10 (c). You may weld the stud-shaped convex part 24 to the panel 20. By pressing the clip 50 against the sound absorbing material 10, the portion of the sound absorbing material 10 that is in contact with the convex portion 24 is compressed and the deformed portion 12 is formed. Although not shown, the deformable portion 12 can be formed by forming a convex portion on the surface of the clip 50 on the sound absorbing material 10 side and pressing the clip 50 against the sound absorbing material 10. That is, the deforming portion 12 is provided at a contact portion of the dash panel 20 or the clip 50 (more generally, the component 30 fixed to the vehicle) with the sound absorbing material 10, and the deforming portion 12 of the sound absorbing material 10 is provided. It may be a convex portion that presses.

図8、図10の例では、クリップ50とダッシュパネル20の間隔が吸音材10の厚みと略同等となる位置までクリップ50をスタッド40に対して押し込み、スタッド40に係止させている。さらにクリップ50を押し込むことにより、吸音材10を弾性圧縮させてもよい。このような構成とすれば、制振性能がさらに高められる。   In the example of FIGS. 8 and 10, the clip 50 is pushed into the stud 40 until the distance between the clip 50 and the dash panel 20 becomes substantially equal to the thickness of the sound absorbing material 10, and is locked to the stud 40. The sound absorbing material 10 may be elastically compressed by further pressing the clip 50. With such a configuration, the vibration damping performance can be further enhanced.

さらに、本発明は凸部がなくてもよく、吸音材10の一部が部品30とダッシュパネル20の間で押圧されて弾性圧縮された変形部12を有していればよい。図11に示すように、部品30の取付け位置をダッシュパネル20に近づけることで、吸音材10の一部を部品30で押圧し、吸音材10に変形部12を形成することができる。   Furthermore, the present invention does not need to have a convex portion, and it is sufficient that a part of the sound absorbing material 10 has the deforming portion 12 that is pressed between the component 30 and the dash panel 20 and elastically compressed. As shown in FIG. 11, by bringing the mounting position of the component 30 closer to the dash panel 20, a part of the sound absorbing material 10 can be pressed by the component 30 to form the deformed portion 12 in the sound absorbing material 10.

1 自動車用防音構造 10 吸音材
10a 開口 10b 切欠
11 一般部 12 変形部
13,24 凸部 20 ダッシュパネル
20a 開口 30 部品
41 衝撃吸収材 50 スタッド
1 Soundproof Structure for Automobile 10 Sound Absorbing Material 10a Opening 10b Notch 11 General Part 12 Deforming Part 13, 24 Convex Part 20 Dash Panel 20a Opening 30 Parts 41 Shock Absorbing Material 50 Stud

Claims (5)

車室内外を隔てるパネルと、車室内に位置し車両に対して固定された部品と、前記パネルと前記部品との間に挟持される吸音材と、を有し、
前記吸音材の一部は、前記部品と前記パネルとによって押圧されて弾性圧縮された変形部を有し、前記変形部は、当該変形部の全体が、前記変形部から最も近い2つの前記部品間の距離よりも前記変形部から前記2つの部品までの距離が短い位置に設けられている、自動車用防音構造。
A panel that separates the interior and exterior of the vehicle, a component that is located inside the vehicle and fixed to the vehicle, and a sound absorbing material that is sandwiched between the panel and the component,
The portion of the sound absorbing material, said component and having a deformable portion which is being pressed resiliently compressed by said panel, the deformable portion is entirely of the deformable portion, the nearest two of said components from the flexible portion A soundproof structure for an automobile, which is provided at a position where a distance from the deformed portion to the two components is shorter than a distance therebetween.
前記吸音材の前記変形部は凸部を有する、請求項1に記載の自動車用防音構造。   The soundproof structure for an automobile according to claim 1, wherein the deformed portion of the sound absorbing material has a convex portion. 前記パネルまたは前記部品は、前記吸音材の前記変形部を押圧する凸部を有する、請求項1に記載の自動車用防音構造。   The soundproof structure for an automobile according to claim 1, wherein the panel or the component has a convex portion that presses the deformed portion of the sound absorbing material. 前記凸部は前記吸音材の開口に沿って設けられている、請求項2または3に記載の自動車用防音構造。   The vehicle soundproofing structure according to claim 2, wherein the convex portion is provided along an opening of the sound absorbing material. 前記凸部は前記開口の全周に沿って延びている、請求項4に記載の自動車用防音構造。   The soundproof structure for a vehicle according to claim 4, wherein the convex portion extends along the entire circumference of the opening.
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