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JP6597002B2 - Bearing device and bearing device manufacturing method - Google Patents

Bearing device and bearing device manufacturing method

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JP6597002B2
JP6597002B2 JP2015140238A JP2015140238A JP6597002B2 JP 6597002 B2 JP6597002 B2 JP 6597002B2 JP 2015140238 A JP2015140238 A JP 2015140238A JP 2015140238 A JP2015140238 A JP 2015140238A JP 6597002 B2 JP6597002 B2 JP 6597002B2
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small
peripheral surface
diameter
diameter hole
outer ring
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JP2017020606A (en
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豊 石橋
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NSK Ltd
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NSK Ltd
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Priority to JP2015140238A priority Critical patent/JP6597002B2/en
Priority to CN201620475905.9U priority patent/CN205639341U/en
Priority to DE202016103558.9U priority patent/DE202016103558U1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C35/00Rigid support of bearing units; Housings, e.g. caps, covers
    • F16C35/04Rigid support of bearing units; Housings, e.g. caps, covers in the case of ball or roller bearings
    • F16C35/06Mounting or dismounting of ball or roller bearings; Fixing them onto shaft or in housing
    • F16C35/067Fixing them in a housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/58Raceways; Race rings
    • F16C33/583Details of specific parts of races
    • F16C33/586Details of specific parts of races outside the space between the races, e.g. end faces or bore of inner ring
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/04Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly
    • F16C19/06Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly with a single row or balls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2226/00Joining parts; Fastening; Assembling or mounting parts
    • F16C2226/50Positive connections
    • F16C2226/60Positive connections with threaded parts, e.g. bolt and nut connections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2361/00Apparatus or articles in engineering in general
    • F16C2361/61Toothed gear systems, e.g. support of pinion shafts

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)
  • Mounting Of Bearings Or Others (AREA)

Description

本発明は、軸受装置及び軸受装置の製造方法に関し、より詳細には、トランスミッションやデファレンシャル装置におけるギヤなどの回転支持部に用いられる軸受装置及びその軸受装置の製造方法に関する。 The present invention relates to a bearing device and a manufacturing method of the bearing device , and more particularly to a bearing device used for a rotation support portion such as a gear in a transmission or a differential device and a manufacturing method of the bearing device .

従来、自動車用変速機のプーリやギヤなどが設けられた回転軸を支持する軸受装置としては、内輪と外輪との間に複数の転動体が配設された転がり軸受と、該転がり軸受の外輪の軸方向端面に当接して転がり軸受をハウジングに固定する固定プレートと、を備えるものが知られている。また、近年、自動車の小型化と共にトランスミッションの小型化が要請されており、このような要請に応える軸受装置として、転がり軸受の外輪の軸方向端部外周部に形成した小径段部に、円周方向に延びる係止溝を設け、該小径段部に嵌合した固定プレートの内周部に係止爪を形成して、該係止爪を係止溝に係止するようにした軸受装置が知られている(例えば、特許文献1〜3参照)。   Conventionally, as a bearing device that supports a rotating shaft provided with pulleys, gears, and the like of an automobile transmission, a rolling bearing in which a plurality of rolling elements are disposed between an inner ring and an outer ring, and an outer ring of the rolling bearing are provided. And a fixed plate that abuts against the axial end face and fixes the rolling bearing to the housing. In recent years, there has been a demand for downsizing of a transmission along with downsizing of an automobile. As a bearing device that meets such demands, a circumferential step is formed on a small-diameter step portion formed on an outer peripheral part of an axial end of a rolling bearing outer ring. There is provided a bearing device provided with a locking groove extending in the direction, forming a locking claw on the inner peripheral portion of the fixed plate fitted to the small-diameter step portion, and locking the locking claw to the locking groove. It is known (for example, see Patent Documents 1 to 3).

図9,10は、特許文献3に記載の軸受装置110であり、転がり軸受130と、転がり軸受130を不図示のハウジングに固定する略三角板状の固定プレート140と、を備える。転がり軸受130の外輪131の軸方向端部外周部には、小径段部137が形成されている。小径段部137の軸方向長さL1は、固定プレート140の板厚T1と略同じ長さである。小径段部137の外周面には、係止溝137cが周方向全周に沿って形成されている。   9 and 10 show a bearing device 110 described in Patent Document 3, and includes a rolling bearing 130 and a substantially triangular plate-like fixing plate 140 that fixes the rolling bearing 130 to a housing (not shown). A small-diameter step portion 137 is formed on the outer circumferential portion of the axial end portion of the outer ring 131 of the rolling bearing 130. The axial length L1 of the small diameter step 137 is substantially the same as the plate thickness T1 of the fixed plate 140. On the outer peripheral surface of the small diameter step portion 137, a locking groove 137c is formed along the entire circumference in the circumferential direction.

固定プレート140は、三角形の各頂点に対応して設けられた3個の取付孔146と、外輪131の小径段部137に相対回転を許容するように嵌合する嵌合孔141と、を備える。嵌合孔141の内周部には、嵌合孔141の半径より大きな半径を有する3箇所の凹部149aが形成されており、嵌合孔141に小径段部137を嵌合させた後、凹部149aの周方向中央部をプレス装置のパンチにより軸方向に押圧して塑性変形させ、嵌合孔141の内周部に、径方向内側に突出する係止爪149を形成する。これにより、係止爪149は、小径段部137の係止溝137cに係止されて、外輪131と固定プレート140を不分離、且つ相対回転可能な状態に組み付けている。   The fixing plate 140 includes three mounting holes 146 provided corresponding to the respective apexes of the triangle, and fitting holes 141 that fit into the small diameter step portion 137 of the outer ring 131 so as to allow relative rotation. . Three recesses 149a having a radius larger than the radius of the fitting hole 141 are formed in the inner peripheral portion of the fitting hole 141. After the small-diameter step portion 137 is fitted into the fitting hole 141, the recess A central portion in the circumferential direction of 149a is pressed in the axial direction by a punch of a press device to be plastically deformed, and a locking claw 149 protruding radially inward is formed in the inner peripheral portion of the fitting hole 141. As a result, the locking claw 149 is locked in the locking groove 137c of the small-diameter step portion 137, and the outer ring 131 and the fixing plate 140 are assembled in a non-separable and relatively rotatable state.

特許文献3に記載の軸受装置110では、嵌合孔141の内周部に形成される係止爪149に求められる機能として、下記が挙げられる。
1.転がり軸受130と固定プレート140とを、不分離に組み付ける。
2.係止爪149の先端が、係止溝137cと干渉せず、転がり軸受130と固定プレート140との相対回転を阻害しない。
3.係止爪149の成形過程で、係止爪149の先端が外輪131と干渉するなどしてコンタミの原因となるバリを発生させない。
In the bearing device 110 described in Patent Document 3, the functions required for the locking claws 149 formed on the inner peripheral portion of the fitting hole 141 include the following.
1. The rolling bearing 130 and the fixed plate 140 are assembled inseparably.
2. The front end of the locking claw 149 does not interfere with the locking groove 137 c and does not hinder the relative rotation between the rolling bearing 130 and the fixed plate 140.
3. In the molding process of the locking claw 149, the tip of the locking claw 149 does not interfere with the outer ring 131, so that burrs that cause contamination are not generated.

このような機能を満足させるためには、各係止爪149の形状ばらつきを抑制することが重要となる。このため、係止爪149の成形時には、外輪131と固定プレート140とを出来る限り調芯した状態で係止爪149を成形する必要がある。係止爪149の成形時には、転がり軸受130を型に固定した状態で、外輪131の小径段部137に固定プレート140を嵌合させて位置決めする。したがって、転がり軸受130と固定プレート140とを精度よく位置決めするために、外輪131の小径段部137の外径及び固定プレート140の嵌合孔141の内径は、精度良く加工されている。具体的には、小径段部137の外周面は研削加工が施されており、嵌合孔141はプレス加工により打ち抜き形成される。   In order to satisfy such a function, it is important to suppress variation in the shape of each locking claw 149. For this reason, when the locking claw 149 is formed, it is necessary to mold the locking claw 149 with the outer ring 131 and the fixed plate 140 aligned as much as possible. When the locking claw 149 is formed, the fixed plate 140 is fitted to the small diameter step portion 137 of the outer ring 131 and positioned with the rolling bearing 130 fixed to the mold. Therefore, in order to accurately position the rolling bearing 130 and the fixed plate 140, the outer diameter of the small-diameter step portion 137 of the outer ring 131 and the inner diameter of the fitting hole 141 of the fixed plate 140 are processed with high accuracy. Specifically, the outer peripheral surface of the small-diameter stepped portion 137 is ground, and the fitting hole 141 is formed by stamping by pressing.

特許第4877044号明細書Japanese Patent No. 4,877,044 独国特許出願公開102004031830号明細書German Patent Application Publication No. 102004031830 特開2014−29196号公報JP 2014-29196 A

ハウジングに対して転がり軸受130を強固に固定するためには、固定プレート140の板厚T1を厚くして、プレート強度の確保やバーリングによって成形される取付孔146の雌ネジ長さを確保する必要がある。しかしながら、外輪131の軸方向長さW1を保ったまま板厚T1を厚くすると、外輪131の外周面131aの軸方向長さW3が短くなり、小径段部137に形成された係止溝137cが外輪軌道132に近づき(外輪軌道132の接触角方向における外輪131の肉厚が小さくなり)、外輪軌道132をバックアップする外輪131の強度(剛性)が低下する。
外輪131の剛性低下を抑制するために小径段部137の軸方向長さL1を小さくすると、固定プレート140が外輪131から軸方向にはみ出して、隣接するギアなどと干渉する虞がある。外輪131の軸方向長さW1を大きくすれば、剛性低下することなく上記干渉を避ける事ができるが、近年の燃費規制からトランスミッションは小型・軽量化(軸方向距離の短縮)されており、軸受装置110の軸方向スペースを拡大するのは困難である。
In order to firmly fix the rolling bearing 130 to the housing, it is necessary to increase the plate thickness T1 of the fixing plate 140 to ensure the plate strength and the female thread length of the mounting hole 146 formed by burring. There is. However, if the plate thickness T1 is increased while maintaining the axial length W1 of the outer ring 131, the axial length W3 of the outer peripheral surface 131a of the outer ring 131 is shortened, and the locking groove 137c formed in the small diameter step portion 137 is formed. Approaching the outer ring raceway 132 (the thickness of the outer ring 131 in the contact angle direction of the outer ring raceway 132 decreases), the strength (rigidity) of the outer ring 131 that backs up the outer ring raceway 132 decreases.
If the axial length L1 of the small-diameter step portion 137 is reduced in order to suppress a decrease in rigidity of the outer ring 131, the fixed plate 140 may protrude from the outer ring 131 in the axial direction and interfere with adjacent gears. If the axial length W1 of the outer ring 131 is increased, the interference can be avoided without lowering the rigidity, but the transmission has been reduced in size and weight (reduced axial distance) due to recent fuel efficiency regulations. It is difficult to expand the axial space of the device 110.

軸受装置110の軸方向長さが抑制された場合、固定プレート140が嵌合する小径段部137の軸方向長さL1が小さくなり、これに伴い板厚T1は薄くせざるを得なくなる。一方、ターボチャージャー等の過給器を用いてトルクアップすることにより、トランスミッションの回転支持部に使用される転がり軸受130が受ける荷重は増大している。したがって、トルクの増大により転がり軸受130が支持するスラスト荷重が大きくなり、固定プレート140の取付孔146の締結力の確保が必要になるが、板厚の薄いプレートではバーリングで成形できる肉が足らず、必要な締結力に見合う雌ねじ強度の確保が難しくなる。   When the axial length of the bearing device 110 is suppressed, the axial length L1 of the small-diameter step portion 137 into which the fixed plate 140 is fitted becomes small, and accordingly, the plate thickness T1 has to be reduced. On the other hand, by increasing the torque using a turbocharger such as a turbocharger, the load received by the rolling bearing 130 used for the rotation support portion of the transmission is increased. Therefore, the thrust load supported by the rolling bearing 130 increases due to the increase in torque, and it is necessary to secure the fastening force of the mounting hole 146 of the fixed plate 140. However, the plate having a small plate thickness has insufficient meat that can be formed by burring, It is difficult to ensure the strength of the internal thread that meets the required fastening force.

本発明は、上述した課題に鑑みてなされたものであり、その目的は、外輪の剛性及び固定プレートの強度を確保しながら、係止爪を安定して成形し、強固に軸受をハウジングに固定することができる軸受装置及び軸受装置の製造方法を提供することにある。 The present invention has been made in view of the above-described problems, and its purpose is to stably mold the locking claws while securing the rigidity of the outer ring and the strength of the fixing plate, and firmly fix the bearing to the housing. Another object of the present invention is to provide a bearing device and a method for manufacturing the bearing device .

本発明の上記目的は、下記の構成により達成される。
(1) 内輪と、軸方向の端部外周部に小径段部が設けられた外輪と、内外輪間に転動自在に配設された複数の転動体と、を備える転がり軸受と、
外輪に相対回転可能に取り付けられて、転がり軸受をハウジングに固定するための固定プレートと、を備える軸受装置であって、
小径段部には、外周面に円周方向に延びる係止溝が形成され、
固定プレートの内周面は、小径段部の外周面と対向する小径孔部と、小径孔部より大きな内径を有し、外輪の外周面と対向する大径孔部と、を備えて段付き形状に形成され、
固定プレートが小径孔部で外輪に案内されるように、係止溝より軸方向外側に位置する小径段部の外周面と小径孔部との径方向すきまが、外輪の外周面と大径孔部との径方向すきまよりも小さく設定され、且つ
固定プレートは、小径孔部を画成する固定プレートの内周部から径方向内側に突出して設けられ、係止溝に係止する複数の係止爪と、小径孔部の内周面と固定プレートの裏面との周縁に形成された第1の除肉部と、を備え
係止爪は、第1の除肉部を少なくとも含んで固定プレートの内周部を軸方向に押圧して、内周部が径方向内側に向かって突出するように塑性変形させることによって形成されており、
第1の除肉部の一部が係止爪の先端部に残留することを特徴とする軸受装置。
) 外輪は、小径段部の外周面と係止溝の側面との周縁に第2の除肉部を有することを特徴とする(1)に記載の軸受装置。
(3) 内輪と、軸方向の端部外周部に小径段部が設けられた外輪と、内外輪間に転動自在に配設された複数の転動体と、を備える転がり軸受と、
外輪に相対回転可能に取り付けられて、転がり軸受をハウジングに固定するための固定プレートと、を備える軸受装置の製造方法であって、
小径段部の外周面に、円周方向に延びる係止溝を形成し、
固定プレートの内周面を、小径段部の外周面と対向する小径孔部と、小径孔部より大きな内径を有し、外輪の外周面と対向する大径孔部と、を備えるように段付き形状に形成し、
固定プレートが小径孔部で外輪に案内されるように、係止溝より軸方向外側に位置する小径段部の外周面と小径孔部との径方向すきまを、外輪の外周面と大径孔部との径方向すきまよりも小さく設け、且つ
固定プレートを、小径孔部を画成する固定プレートの内周部から径方向内側に突出して設けられ、係止溝に係止する複数の係止爪を備えるように形成し、
固定プレートにおいて、小径孔部の内周面と固定プレートの裏面との周縁に第1の除肉部を形成し、
係止爪を、第1の除肉部を少なくとも含んで固定プレートの内周部を軸方向に押圧して形成することを特徴とする軸受装置の製造方法。
The above object of the present invention can be achieved by the following constitution.
(1) A rolling bearing comprising an inner ring, an outer ring provided with a small-diameter stepped portion on the outer peripheral portion in the axial direction, and a plurality of rolling elements arranged to be freely rollable between the inner and outer rings,
A bearing device that is attached to the outer ring so as to be relatively rotatable, and a fixing plate for fixing the rolling bearing to the housing,
A locking groove extending in the circumferential direction is formed on the outer peripheral surface of the small diameter step portion,
The inner peripheral surface of the fixed plate is stepped with a small diameter hole portion facing the outer peripheral surface of the small diameter step portion, and a large diameter hole portion having an inner diameter larger than that of the small diameter hole portion and facing the outer peripheral surface of the outer ring. Formed into a shape,
The radial clearance between the outer peripheral surface of the small-diameter stepped portion and the small-diameter hole portion located outside the locking groove in the axial direction so that the fixing plate is guided to the outer ring by the small-diameter hole portion is the outer peripheral surface of the outer ring and the large-diameter hole. The fixing plate is provided so as to protrude radially inward from the inner peripheral portion of the fixing plate that defines the small-diameter hole, and is fixed to a plurality of engagements that are engaged with the engaging grooves. A pawl, and a first thinned portion formed on the periphery of the inner peripheral surface of the small diameter hole portion and the back surface of the fixed plate ,
The locking claw is formed by pressing the inner peripheral portion of the fixed plate in the axial direction including at least the first thinning portion and plastically deforming the inner peripheral portion so as to protrude radially inward. And
A bearing device characterized in that a part of the first thinning portion remains at the tip of the locking claw .
( 2 ) The bearing device according to (1 ), wherein the outer ring has a second thinned portion at the periphery of the outer peripheral surface of the small-diameter stepped portion and the side surface of the locking groove.
(3) a rolling bearing comprising an inner ring, an outer ring provided with a small-diameter stepped portion on the outer peripheral portion in the axial direction, and a plurality of rolling elements arranged to be freely rollable between the inner and outer rings;
A fixing plate attached to an outer ring so as to be relatively rotatable, and a fixing plate for fixing the rolling bearing to the housing;
A locking groove extending in the circumferential direction is formed on the outer peripheral surface of the small diameter step,
The inner peripheral surface of the fixed plate is provided with a small-diameter hole portion facing the outer peripheral surface of the small-diameter step portion, and a large-diameter hole portion having an inner diameter larger than the small-diameter hole portion and facing the outer peripheral surface of the outer ring. Formed with a shape,
The radial clearance between the outer peripheral surface of the small-diameter step portion and the small-diameter hole portion located axially outside the locking groove is set so that the fixing plate is guided to the outer ring by the small-diameter hole portion. Provided smaller than the radial clearance with the part, and
The fixing plate is provided so as to protrude radially inward from the inner peripheral portion of the fixing plate that defines the small-diameter hole portion, and includes a plurality of locking claws that are locked to the locking grooves,
In the fixed plate, a first thinned portion is formed on the periphery of the inner peripheral surface of the small-diameter hole and the back surface of the fixed plate,
A method for manufacturing a bearing device, wherein the locking claw is formed by pressing an inner peripheral portion of a fixed plate in an axial direction including at least a first thinning portion.

本発明の軸受装置によれば、小径段部には、外周面に円周方向に延びる係止溝が形成され、固定プレートの内周面は、小径段部の外周面に嵌合する小径孔部と、小径孔部より大きな内径を有し、外輪の外周面と対向する大径孔部と、を備えて段付き形状に形成される。固定プレートが小径孔部で外輪に案内されるように、係止溝より軸方向外側に位置する小径段部の外周面と小径孔部との径方向すきまが、外輪の外周面と大径孔部との径方向すきまよりも小さく設定される。固定プレートは、小径孔部を画成する固定プレートの内周部から径方向内側に突出して設けられ、係止溝に係止する複数の係止爪を備える。したがって、固定プレートは、小径孔部で小径段部の外周面に案内され、また、係止爪を係止溝に係止させることで固定プレートと外輪とが不分離に組み付けられる。これにより、小径段部の軸方向長さを固定プレートの板厚とは係わりなく短くすることができ、外輪剛性の確保ならびに軸受の小型化が可能となる。さらに、固定プレートの板厚が小径段部の軸方向長さによらず厚くできる為、固定プレートの強度確保、ならびに取付孔の有効ネジ長さを大きくすることが可能となる。   According to the bearing device of the present invention, the small-diameter step portion is formed with a locking groove extending in the circumferential direction on the outer peripheral surface, and the inner peripheral surface of the fixed plate is a small-diameter hole fitted into the outer peripheral surface of the small-diameter step portion. And a large-diameter hole portion having an inner diameter larger than that of the small-diameter hole portion and opposed to the outer peripheral surface of the outer ring. The radial clearance between the outer peripheral surface of the small-diameter stepped portion and the small-diameter hole portion located outside the locking groove in the axial direction is such that the fixing plate is guided to the outer ring by the small-diameter hole portion. It is set smaller than the radial clearance with the part. The fixed plate is provided to protrude radially inward from the inner peripheral portion of the fixed plate that defines the small-diameter hole, and includes a plurality of locking claws that are locked in the locking groove. Therefore, the fixed plate is guided to the outer peripheral surface of the small-diameter step portion by the small-diameter hole portion, and the fixed plate and the outer ring are assembled inseparably by locking the locking claw in the locking groove. As a result, the axial length of the small-diameter stepped portion can be shortened regardless of the plate thickness of the fixed plate, and the outer ring rigidity can be ensured and the bearing can be downsized. Furthermore, since the plate thickness of the fixed plate can be increased regardless of the axial length of the small diameter step portion, it is possible to ensure the strength of the fixed plate and increase the effective screw length of the mounting hole.

また、軸受装置は、輸送時やトランスミッションへの組立て時に固定プレートと軸受とが分離しないこと、相対回転することが必要である。このため,係止爪は、小径段部の係止溝との間にすきまが存在するように成形されるが、固定プレートをミッションケースにボルト締結して組立が完了した状態(軸受の使用状態)において、軸受に荷重が働いて、固定プレートが変形した場合においても、係止溝と係止爪とが干渉(接触)しない形状・位置に、係止爪を成形している。本構成により、係止爪は軸受装置の輸送、組立時の慣性力に耐えるだけの強度を確保すればよく、係止爪の小型化による採用範囲の拡大、及びプレス荷重の低減(組立てコスト削減)が可能である。   Further, the bearing device requires that the fixed plate and the bearing are not separated and relatively rotated during transportation or assembly to the transmission. For this reason, the locking claw is molded so that there is a clearance between the locking groove of the small-diameter stepped portion, but the assembly is completed by fastening the fixing plate to the transmission case (the bearing usage state). ), The locking claw is formed in a shape and position where the locking groove and the locking claw do not interfere (contact) even when the load is applied to the bearing and the fixing plate is deformed. With this configuration, it is only necessary to ensure that the locking claw is strong enough to withstand the inertial force during the transportation and assembly of the bearing device. The application range can be expanded by reducing the size of the locking claw, and the press load can be reduced (reducing assembly costs). Is possible.

本発明の実施形態に係る、軸受装置を表面側から見た斜視図。The perspective view which looked at the bearing apparatus based on embodiment of this invention from the surface side. 図1の軸受装置を裏面側から見た斜視図。The perspective view which looked at the bearing apparatus of FIG. 1 from the back surface side. 図1の軸受装置の断面図。Sectional drawing of the bearing apparatus of FIG. 図3のIII部拡大図。The III section enlarged view of FIG. 図4の軸受装置の係止爪作成前の状態を示す、部分断面図。The fragmentary sectional view which shows the state before the latching claw creation of the bearing apparatus of FIG. 図6の係止爪作成後の状態を示す、部分断面図。The fragmentary sectional view which shows the state after the latching claw creation of FIG. 図3の軸受装置の組付けに要する凹部、係止爪、及びパンチの寸法条件を説明するための断面図である。It is sectional drawing for demonstrating the dimension conditions of the recessed part required for the assembly | attachment of the bearing apparatus of FIG. 3, a latching claw, and a punch. 変形例に係る軸受装置の要部拡大図。The principal part enlarged view of the bearing apparatus which concerns on a modification. 従来の軸受装置を裏面側から見た斜視図。The perspective view which looked at the conventional bearing apparatus from the back surface side. 図9の要部断面図。FIG. 10 is a cross-sectional view of the main part of FIG. 9.

以下、本発明の一実施形態に係る軸受装置について、図面に基づいて詳細に説明する。   Hereinafter, a bearing device according to an embodiment of the present invention will be described in detail based on the drawings.

図1〜4に示すように、軸受装置10は、転がり軸受30と、転がり軸受30に相対回転可能、且つ、不分離に組み付けられて、転がり軸受30をハウジング60に固定するための固定プレート40と、を備える。   As shown in FIGS. 1 to 4, the bearing device 10 includes a rolling bearing 30 and a fixing plate 40 that is relatively rotatable and non-separably assembled to the rolling bearing 30 to fix the rolling bearing 30 to the housing 60. And comprising.

転がり軸受30は、内周面に外輪軌道32を有する外輪31と、外周面に内輪軌道34を有する内輪33と、保持器36に保持されて外輪軌道32と内輪軌道34との間に転動自在に配設された複数の転動体である玉35とを備える。また、外輪31の軸方向両端部には、外輪31と内輪33との間に封止部材38が配設されており、転がり軸受30を封止している。   The rolling bearing 30 rolls between the outer ring 31 having the outer ring raceway 32 on the inner peripheral surface, the inner ring 33 having the inner ring raceway 34 on the outer peripheral surface, and the outer ring raceway 32 and the inner ring raceway 34 held by the cage 36. A ball 35 which is a plurality of rolling elements arranged freely. Further, sealing members 38 are disposed between the outer ring 31 and the inner ring 33 at both ends in the axial direction of the outer ring 31 to seal the rolling bearing 30.

外輪31の軸方向一端部の外周部には、外輪31の外径より小径の段部外周面37aと、段部外周面37aから径方向外方に延びる段差面37bとからなる小径段部37が形成されている。段部外周面37aには、係止溝37cが周方向全周に沿って形成されている。なお、図に示す実施形態においては、係止溝37cの軸方向内側壁が段差面37bと連続して形成されているが、係止溝37cは段部外周面37aの軸方向中間に形成してもよい。この場合、係止溝37cの軸方向内側壁は、段差面37bと異なる位置に形成される。   A small-diameter step portion 37 having a step portion outer peripheral surface 37a having a diameter smaller than the outer diameter of the outer ring 31 and a step surface 37b extending radially outward from the step portion outer peripheral surface 37a is provided on the outer peripheral portion of one end portion in the axial direction of the outer ring 31. Is formed. A locking groove 37c is formed along the entire circumference in the circumferential direction of the stepped portion outer circumferential surface 37a. In the embodiment shown in the figure, the axial inner wall of the locking groove 37c is formed continuously with the step surface 37b. However, the locking groove 37c is formed in the middle in the axial direction of the stepped outer peripheral surface 37a. May be. In this case, the axial inner wall of the locking groove 37c is formed at a position different from the step surface 37b.

固定プレート40は、短辺40aと長辺40bとを円周方向に関して交互に配置した略六角形状の板状部材であり、中央には外輪31の小径段部37の段部外周面37aに嵌合する小径孔部41と、小径孔部41に隣接して、該小径孔部41より大きな内径を有し、外輪31の外周面31aと径方向に対向する大径孔部42と、が形成されている。大径孔部42は、固定プレート40の表面44側から形成された深さL3の穴であり、小径孔部41と大径孔部42との間には、径方向に延びる段差面43が形成されている。   The fixed plate 40 is a substantially hexagonal plate-like member in which short sides 40a and long sides 40b are alternately arranged in the circumferential direction, and is fitted to a step portion outer peripheral surface 37a of the small diameter step portion 37 of the outer ring 31 at the center. A small-diameter hole portion 41 to be joined and a large-diameter hole portion 42 adjacent to the small-diameter hole portion 41 and having a larger inner diameter than the small-diameter hole portion 41 and opposed to the outer peripheral surface 31a of the outer ring 31 in the radial direction are formed. Has been. The large-diameter hole portion 42 is a hole having a depth L3 formed from the surface 44 side of the fixed plate 40, and a step surface 43 extending in the radial direction is formed between the small-diameter hole portion 41 and the large-diameter hole portion 42. Is formed.

固定プレート40には、短辺40aに対応する円周方向等間隔の3箇所に、それぞれ固定プレート40の表面44側に突出するボス部45が形成されている。ボス部45の内周面には、軸受装置10をハウジングに固定するための締結ねじ(図示せず)が螺合又は挿通する取付孔46が形成されている。   The fixed plate 40 is formed with boss portions 45 projecting toward the surface 44 side of the fixed plate 40 at three equally spaced circumferential positions corresponding to the short side 40a. A mounting hole 46 through which a fastening screw (not shown) for fixing the bearing device 10 to the housing is screwed or inserted is formed on the inner peripheral surface of the boss portion 45.

このような固定プレート40は、まず、固定プレート40の表面44側から大径孔部42を形成した後、小径孔部41を打ち抜き形成するプレス加工によって製作される。また、プレス加工によらず、切削工程で製作することもできる。   Such a fixing plate 40 is manufactured by first pressing a small diameter hole 41 by forming a large diameter hole 42 from the surface 44 side of the fixing plate 40. Moreover, it can also manufacture by a cutting process irrespective of press work.

小径孔部41の内周面には、扇形状に径方向外側に凹んだ凹部49aが、円周方向等間隔の3箇所に形成されている。各凹部49aの内周面の周方向中央部には、小径孔部41の内周面よりも径方向内側に突出し、外輪31の係止溝37cと係止する係止爪49がそれぞれ形成されている。係止爪49は、外輪31の段部外周面37a及び係止溝37cに干渉することなく、外輪31と固定プレート40とが相対回転可能な状態に形成される。本実施形態の小径孔部41は、各係止爪49や凹部49aを除く内周面が、単一の円によって形成される略円形孔である。   On the inner peripheral surface of the small-diameter hole portion 41, concave portions 49a that are recessed in a radially outward shape in a fan shape are formed at three locations at equal intervals in the circumferential direction. A locking claw 49 that protrudes radially inward from the inner peripheral surface of the small-diameter hole 41 and that locks with the locking groove 37c of the outer ring 31 is formed at the center in the circumferential direction of the inner peripheral surface of each recess 49a. ing. The locking claw 49 is formed in a state in which the outer ring 31 and the fixed plate 40 can rotate relative to each other without interfering with the stepped outer peripheral surface 37a and the locking groove 37c of the outer ring 31. The small-diameter hole portion 41 of the present embodiment is a substantially circular hole whose inner peripheral surface excluding the locking claws 49 and the concave portions 49a is formed by a single circle.

なお、小径孔部41に形成された凹部49aの内周面で、固定プレート40の裏面47との周縁部分に、第1の除肉部としてのテーパ部48を予め形成している(図5参照)。凹部49aに予めテーパ部48を形成しておくことで、後述する係止爪49の形成過程において段部外周面37aとの干渉を確実に防止することができ、安定して係止爪49を形成することができる。   In addition, the taper part 48 as a 1st thinning part is previously formed in the peripheral part with the back surface 47 of the fixing plate 40 by the internal peripheral surface of the recessed part 49a formed in the small diameter hole part 41 (FIG. 5). reference). By forming the tapered portion 48 in the concave portion 49a in advance, interference with the stepped portion outer peripheral surface 37a can be reliably prevented in the formation process of the locking claw 49 described later, and the locking claw 49 can be stably attached. Can be formed.

ここで、本実施形態の軸受装置10において、外輪31及び固定プレート40は、小径段部37の段部外周面37aの外径をφ1、小径孔部41の内径をφ2、外輪31の外径をφ3、大径孔部42の内径をφ4、固定プレート40の板厚をT1、小径孔部41の板厚をT2としたとき、T1>T2(好ましくは、2×T2≧T1>T2)、且つφ4>φ3>φ2>φ1、且つ、0<φ2−φ1<φ4−φ3を満足する。   Here, in the bearing device 10 of the present embodiment, the outer ring 31 and the fixed plate 40 have the outer diameter of the stepped outer peripheral surface 37a of the small diameter stepped portion 37 as φ1, the inner diameter of the small diameter hole portion 41 as φ2, and the outer diameter of the outer ring 31. Is φ3, the inner diameter of the large-diameter hole 42 is φ4, the plate thickness of the fixed plate 40 is T1, and the plate thickness of the small-diameter hole 41 is T2, T1> T2 (preferably 2 × T2 ≧ T1> T2) And φ4> φ3> φ2> φ1 and 0 <φ2-φ1 <φ4-φ3.

即ち、小径孔部41の内周面と小径段部37の段部外周面37aとの間に設けられる径方向すきまB(=(φ2−φ1)/2)は、固定プレート40の大径孔部42と外輪31の外周面31aとの径方向すきまA(=(φ4−φ3)/2)よりも小さい(B<A)。   In other words, the radial clearance B (= (φ2−φ1) / 2) provided between the inner peripheral surface of the small diameter hole portion 41 and the step outer peripheral surface 37a of the small diameter step portion 37 is the large diameter hole of the fixed plate 40. It is smaller than the radial clearance A (= (φ4-φ3) / 2) between the portion 42 and the outer peripheral surface 31a of the outer ring 31 (B <A).

また、外輪31の外周面31a及び軸方向側面31bは、ハウジング60が嵌合する又は当接する面であり、小径段部37の段部外周面37aは、固定プレート40の小径孔部41が嵌合する面となるため、通常、研削加工が施されて高精度に仕上げられている。一方、本実施形態では、段差面37b、及び係止溝37cは、比較的高精度を必要としないため、旋削加工による切削面となっている。   Further, the outer peripheral surface 31a and the axial side surface 31b of the outer ring 31 are surfaces on which the housing 60 is fitted or abutted, and the small-diameter hole portion 41 of the fixed plate 40 is fitted on the step-periphery surface 37a of the small-diameter step portion 37. Since they are mating surfaces, they are usually ground and finished with high precision. On the other hand, in the present embodiment, the stepped surface 37b and the locking groove 37c do not require relatively high accuracy, and are cutting surfaces by turning.

次に、軸受装置10の組付け手順について図5,6を参照して説明する。先ず、固定プレート40の大径孔部42に外輪31を挿入し、固定プレート40の小径孔部41に小径段部37の段部外周面37aを所定の径方向すきまAを持って嵌合させ、大径孔部42の段差面43と小径段部37の段差面37bとを当接させて転がり軸受30に固定プレート40をセットする。   Next, a procedure for assembling the bearing device 10 will be described with reference to FIGS. First, the outer ring 31 is inserted into the large-diameter hole portion 42 of the fixed plate 40, and the outer peripheral surface 37a of the small-diameter step portion 37 is fitted into the small-diameter hole portion 41 of the fixed plate 40 with a predetermined radial clearance A. The fixed plate 40 is set on the rolling bearing 30 by bringing the step surface 43 of the large diameter hole portion 42 into contact with the step surface 37b of the small diameter step portion 37.

次いで、プレス装置のパンチ50を、凹部49aのテーパ部48と固定プレート40の裏面47の両者に跨るように配置して軸方向(図5において左側)に押圧する。これにより、先ず、パンチ50が固定プレート40の裏面47に当接して潰し加工が開始され、続いてテーパ部48が潰されて塑性変形し、係止爪49が径方向内側、即ち、段部外周面37aに向かって突出する。   Next, the punch 50 of the press device is disposed so as to straddle both the tapered portion 48 of the recess 49a and the back surface 47 of the fixed plate 40, and is pressed in the axial direction (left side in FIG. 5). As a result, the punch 50 is first brought into contact with the back surface 47 of the fixed plate 40 to start crushing. Subsequently, the tapered portion 48 is crushed and plastically deformed, and the locking claw 49 is radially inward, that is, a stepped portion. Projecting toward the outer peripheral surface 37a.

係止爪49の形成過程において、凹部49aの内周面と小径段部37の段部外周面37aとの間には、径方向すきまBよりも大きい径方向すきまCが設けられているので(C>B)、形成される係止爪49の先端と段部外周面37aとの間には径方向のすきまが維持されて、係止爪49と段部外周面37aとの干渉が防止される。
更にパンチ50による潰し加工が進行し、パンチ50がテーパ部48の下端部に達しても、テーパ部48の形状の一部が係止爪49の先端部に残留しており、段部外周面37aとの間には径方向のすきまが維持されて、係止爪49が段部外周面37aと干渉することはない。
In the process of forming the locking claw 49, a radial clearance C larger than the radial clearance B is provided between the inner peripheral surface of the recess 49a and the step outer peripheral surface 37a of the small diameter step portion 37 ( C> B), a radial clearance is maintained between the tip of the formed locking claw 49 and the stepped outer peripheral surface 37a, and interference between the locking claw 49 and the stepped outer peripheral surface 37a is prevented. The
Furthermore, even if the punching process by the punch 50 progresses and the punch 50 reaches the lower end portion of the taper portion 48, a part of the shape of the taper portion 48 remains at the tip of the locking claw 49, and the outer peripheral surface of the step portion A clearance in the radial direction is maintained between 37a and 37a, and the locking claw 49 does not interfere with the stepped portion outer peripheral surface 37a.

そして、図6に示すように、パンチ50が所定の位置まで移動して潰し加工が終了したとき、係止爪49は、係止溝37cの軸方向中間位置に、係止溝37cの両側面との間にそれぞれ軸方向のすきまを持ち、且つ係止溝37cの底部との間に径方向のすきまを持った状態で形成される。これにより、係止爪49は、段部外周面37aに形成された係止溝37cに係止され、転がり軸受30と固定プレート40とが不分離、且つ相対回転可能な状態に組み付けられる。
なお、図5に示すテーパ部48は、凸状の曲面部や凹状の曲面部とすることもできる。
Then, as shown in FIG. 6, when the punch 50 is moved to a predetermined position and the crushing process is completed, the locking claws 49 are located on both side surfaces of the locking groove 37c at intermediate positions in the axial direction of the locking groove 37c. Are formed so as to have a clearance in the axial direction between them and a clearance in the radial direction between them and the bottom of the locking groove 37c. Thereby, the latching claw 49 is latched by the latching groove 37c formed in the step part outer peripheral surface 37a, and the rolling bearing 30 and the fixed plate 40 are assembled in a state in which they are not separated and relatively rotatable.
Note that the tapered portion 48 shown in FIG. 5 may be a convex curved surface portion or a concave curved surface portion.

図7により、本実施形態の軸受装置10において、外輪31に干渉することなく係止爪49を成形するための転がり軸受30と固定プレート40の形状に関する条件を説明する。段部外周面37aの外径をφ1、外輪31の外径をφ3、大径孔部42の内径をφ4、凹部49aの内径をφ5、テーパ部48の外径をφ6、パンチ50の外径をφ7、パンチ50の内径をφ8としたとき、φ5≧φ8>φ1、且つφ3>φ8、φ3>φ5を満足する。また、φ3≧φ7≧φ6を満足することが望ましい。
なお、テーパ部48の角度、軸方向長さなどの形状は、固定プレート40の厚さなどに応じて任意に設定される。
With reference to FIG. 7, conditions regarding the shapes of the rolling bearing 30 and the fixed plate 40 for forming the locking claw 49 without interfering with the outer ring 31 in the bearing device 10 of the present embodiment will be described. The outer diameter of the stepped portion outer peripheral surface 37a is φ1, the outer diameter of the outer ring 31 is φ3, the inner diameter of the large-diameter hole portion 42 is φ4, the inner diameter of the recess 49a is φ5, the outer diameter of the tapered portion 48 is φ6, and the outer diameter of the punch 50 Is φ7 and the inner diameter of the punch 50 is φ8, φ5 ≧ φ8> φ1, φ3> φ8, and φ3> φ5 are satisfied. Further, it is desirable to satisfy φ3 ≧ φ7 ≧ φ6.
The shape of the tapered portion 48 such as the angle and the axial length is arbitrarily set according to the thickness of the fixed plate 40 and the like.

以上説明したように、本実施形態の軸受装置10によれば、固定プレート40は、凹部49aの内周面と固定プレート40の裏面47との周縁に形成されたテーパ部48を備え、係止爪49は、テーパ部48を少なくとも含んで固定プレート40の内周部を軸方向に押圧して形成されるので、外輪31との干渉を防止しつつ、係止爪49を安定して成形することができ、軸受装置10の生産性を向上することができる。   As described above, according to the bearing device 10 of the present embodiment, the fixed plate 40 includes the tapered portion 48 formed on the peripheral edge between the inner peripheral surface of the recess 49a and the rear surface 47 of the fixed plate 40, and is locked. Since the claw 49 includes at least the tapered portion 48 and is formed by pressing the inner peripheral portion of the fixing plate 40 in the axial direction, the locking claw 49 is stably formed while preventing interference with the outer ring 31. And the productivity of the bearing device 10 can be improved.

また、本実施形態の軸受装置10では、小径孔部41の内周面に径方向外側に凹んだ状態で凹部49aを形成し、凹部49aと外輪31の段部外周面37aとの間には、径方向すきまC(=φ5−φ1)が設けられているので、外輪31との干渉を防止しつつ、係止爪49を安定して成形することができる。   Further, in the bearing device 10 of the present embodiment, a concave portion 49a is formed in the inner peripheral surface of the small diameter hole portion 41 in a state of being recessed radially outward, and between the concave portion 49a and the stepped outer peripheral surface 37a of the outer ring 31. Since the radial clearance C (= φ5-φ1) is provided, the locking claw 49 can be stably formed while preventing interference with the outer ring 31.

更に、固定プレート40は、大径孔部42が外輪31の外周面31aに所定の径方向すきまAを有して対向しているので、従来の軸受装置110の外輪131の小径段部137の軸方向長さL1と比較して(図10参照)、本実施形態の外輪31の小径段部37の軸方向長さL2を、大径孔部42の軸方向長さL3分だけ短くすることができる(L2=L1−L3)。これにより、外輪31の外周面31aの軸方向長さW2が長くなるので(W2>W3)、外輪31の剛性が向上し、固定プレート40を固定する際のボルト軸力による外輪軌道32の変形を抑制することができる。   Further, since the fixed plate 40 has the large-diameter hole portion 42 facing the outer peripheral surface 31a of the outer ring 31 with a predetermined radial clearance A, the small-diameter step portion 137 of the outer ring 131 of the conventional bearing device 110 is opposed to the fixed plate 40. Compared with the axial length L1 (see FIG. 10), the axial length L2 of the small diameter step portion 37 of the outer ring 31 of the present embodiment is shortened by the axial length L3 of the large diameter hole portion 42. (L2 = L1-L3). As a result, the axial length W2 of the outer peripheral surface 31a of the outer ring 31 is increased (W2> W3), so that the rigidity of the outer ring 31 is improved and the outer ring raceway 32 is deformed by the bolt axial force when the fixing plate 40 is fixed. Can be suppressed.

加えて、外輪31の左側面31bと固定プレート40の表面44との間の軸方向長さ(W2−L3)は、従来の軸受装置110での外周面131aの軸方向長さW3と同じであるので(W3=W2−L3)、ハウジング形状を変更することなく、従来のハウジングに対して本実施形態の軸受装置10をそのまま適用することができる。   In addition, the axial length (W2-L3) between the left side surface 31b of the outer ring 31 and the surface 44 of the fixed plate 40 is the same as the axial length W3 of the outer peripheral surface 131a in the conventional bearing device 110. Since there is (W3 = W2-L3), the bearing device 10 of this embodiment can be applied as it is to a conventional housing without changing the housing shape.

また、大径孔部42と段差面43との間には隅R51が形成されているが(図5参照)、外輪31の外周面31aと大径孔部42の内周面との間には大きな径方向すきまAを有しているので、応力集中を緩和する為に隅R51を大きくした場合でも、固定プレート40の隅R51と外輪31の外周面31aとが干渉するのを防止できる。また、外輪31の強度を確保する為に、外周面31aと段差面37bとの間の面取り52を小さくした場合でも、固定プレート40の隅R51と外輪31との干渉を防止できる。   Further, a corner R51 is formed between the large-diameter hole portion 42 and the step surface 43 (see FIG. 5), but between the outer peripheral surface 31a of the outer ring 31 and the inner peripheral surface of the large-diameter hole portion 42. Has a large radial clearance A, it is possible to prevent the corner R51 of the fixed plate 40 and the outer peripheral surface 31a of the outer ring 31 from interfering with each other even when the corner R51 is enlarged to alleviate stress concentration. Further, even when the chamfer 52 between the outer peripheral surface 31a and the stepped surface 37b is reduced in order to ensure the strength of the outer ring 31, interference between the corner R51 of the fixed plate 40 and the outer ring 31 can be prevented.

軸受装置10の輸送時、或いは軸受装置10をハウジングに組み付ける時、固定プレート40と軸受30とは分離せず、且つ相対回転することが必要である為、係止爪49は、小径段部37の係止溝37cとの間に隙間がある形状に成形される。一方、ねじにより固定プレート40をハウジングに締結固定して、軸受30がハウジングに嵌合固定された状態においては、固定プレート40には軸方向の荷重が働いて、固定プレート40は若干変形する。このような状態においても、係止爪49は、係止溝37cの溝底及び両側壁と干渉(接触)しない位置及び形状に成形されている。本構成により、係止爪49は、輸送、組付け時における軸受30の慣性力に耐えるだけの強度を確保すればよいため、係止爪49を小型化して、軸受装置10の適用範囲の拡大、プレス荷重の低減(組立コストの削減)が可能となる。   When the bearing device 10 is transported or when the bearing device 10 is assembled to the housing, the fixing plate 40 and the bearing 30 are not separated and need to rotate relative to each other. It is formed in a shape with a gap between the engagement groove 37c. On the other hand, in a state where the fixing plate 40 is fastened and fixed to the housing with screws and the bearing 30 is fitted and fixed to the housing, an axial load acts on the fixing plate 40 and the fixing plate 40 is slightly deformed. Even in such a state, the locking claw 49 is formed in a position and shape that does not interfere (contact) with the groove bottom and both side walls of the locking groove 37c. With this configuration, the locking claw 49 only needs to secure strength sufficient to withstand the inertial force of the bearing 30 during transportation and assembly. Therefore, the locking claw 49 can be downsized and the application range of the bearing device 10 can be expanded. It is possible to reduce the press load (reduction in assembly cost).

図8は、本実施形態の変形例を示している。本変形例の場合、小径段部37の係止溝37cは、係止溝37cの軸方向外側壁37dと段部外周面37aとの周縁に第2の除肉部としてのテーパ部39を形成している。これにより、潰し加工の初期段階から係止爪49が形成されても、係止爪49は、小径段部37の段部外周面37aとの干渉をより確実に防止され、確実に係止溝37c内に形成される。
なお、テーパ部39は、凸状の曲面部や凹状の曲面部とすることもできる。
FIG. 8 shows a modification of the present embodiment. In the case of this modification, the locking groove 37c of the small-diameter stepped portion 37 forms a tapered portion 39 as a second thinning portion at the periphery of the axially outer wall 37d of the locking groove 37c and the stepped portion outer peripheral surface 37a. is doing. As a result, even if the locking claw 49 is formed from the initial stage of the crushing process, the locking claw 49 is more reliably prevented from interfering with the stepped outer peripheral surface 37a of the small-diameter stepped portion 37, so that the locking groove 37c is formed.
In addition, the taper part 39 can also be made into a convex curved surface part or a concave curved surface part.

また、大径孔部42の内周面は、段差面43に向かうに従い小径となるテーパ面に形成されており、最も小径となる段差面43側端部において、外輪31の外周面31aとの間に径方向すきまAを有している。径方向すきまAは前述した径方向すきまBよりも大きくしている(A>B)。本構成により、固定プレート40の肉厚が小径孔部41から大径孔部42に変化する部分の応力集中を緩和して、固定プレートの強度を確保している。   Further, the inner peripheral surface of the large-diameter hole portion 42 is formed in a tapered surface that becomes smaller in diameter toward the step surface 43, and at the end portion on the side of the step surface 43 having the smallest diameter, the inner peripheral surface is connected to the outer peripheral surface 31 a of the outer ring 31. There is a radial clearance A between them. The radial clearance A is larger than the aforementioned radial clearance B (A> B). With this configuration, the strength of the fixing plate is ensured by relaxing the stress concentration at the portion where the thickness of the fixing plate 40 changes from the small diameter hole portion 41 to the large diameter hole portion 42.

尚、本発明は、前述した実施形態及び変形例に限定されるものではなく、適宜、変形、改良、等が可能である。   Note that the present invention is not limited to the above-described embodiments and modifications, and modifications, improvements, and the like can be made as appropriate.

例えば、上記実施形態では、固定プレートの内周部に3箇所の係止爪を形成した場合を例示したが、これに限定されず、固定プレートの内周部に2箇所あるいは4箇所以上の係止爪を形成してもよい。
また、上記実施形態では、小径段部の外周面の周方向全周に係止溝を形成した場合を例示したが、これに限定されず、例えば、小径段部の外周面において、係止爪が形成される箇所で周方向に延びる複数の係止溝を形成するようにしてもよい。
For example, in the above-described embodiment, the case where three locking claws are formed on the inner peripheral portion of the fixed plate is illustrated, but the present invention is not limited to this, and there are two or four or more engaging claws on the inner peripheral portion of the fixed plate. A pawl may be formed.
Moreover, in the said embodiment, although the case where the locking groove was formed in the circumferential direction perimeter of the outer peripheral surface of a small diameter step part was illustrated, it is not limited to this, For example, in an outer peripheral surface of a small diameter step part, a locking claw You may make it form the some locking groove extended in the circumferential direction in the location where is formed.

10 軸受装置
30 転がり軸受
31 外輪
32 外輪軌道
31a 外周面
33 内輪
34 内輪軌道
35 玉(転動体)
37 小径段部
37a 段部外周面
37b 段差面
37c 係止溝
38 封止部材
39 テーパ部(第2の除肉部)
40 固定プレート
40a 短辺
40b 長辺
41 小径孔部
42 大径孔部
43 段差面
44 表面
45 ボス部
46 取付孔
47 裏面
48 テーパ部(第1の除肉部)
49 係止爪
49a 凹部
50 パンチ
51 隅R
52 面取り
60 ハウジング
DESCRIPTION OF SYMBOLS 10 Bearing apparatus 30 Rolling bearing 31 Outer ring 32 Outer ring track 31a Outer surface 33 Inner ring 34 Inner ring track 35 Ball (rolling element)
37 Small-diameter stepped portion 37a Stepped portion outer peripheral surface 37b Stepped surface 37c Locking groove 38 Sealing member 39 Tapered portion (second thinned portion)
40 fixing plate 40a short side 40b long side 41 small diameter hole part 42 large diameter hole part 43 step surface 44 surface 45 boss part 46 attachment hole 47 back surface 48 taper part (first thinning part)
49 Claw 49a Recess 50 Punch 51 Corner R
52 Chamfer 60 Housing

Claims (3)

内輪と、軸方向の端部外周部に小径段部が設けられた外輪と、前記内外輪間に転動自在に配設された複数の転動体と、を備える転がり軸受と、
前記外輪に相対回転可能に取り付けられて、前記転がり軸受をハウジングに固定するための固定プレートと、を備える軸受装置であって、
前記小径段部には、外周面に円周方向に延びる係止溝が形成され、
前記固定プレートの内周面は、前記小径段部の外周面と対向する小径孔部と、前記小径孔部より大きな内径を有し、前記外輪の外周面と対向する大径孔部と、を備えて段付き形状に形成され、
前記固定プレートが前記小径孔部で前記外輪に案内されるように、前記係止溝より軸方向外側に位置する前記小径段部の外周面と前記小径孔部との径方向すきまが、前記外輪の外周面と前記大径孔部との径方向すきまよりも小さく設定され、且つ
前記固定プレートは、前記小径孔部を画成する前記固定プレートの内周部から径方向内側に突出して設けられ、前記係止溝に係止する複数の係止爪と、前記小径孔部の内周面と前記固定プレートの裏面との周縁に形成された第1の除肉部と、を備え
前記係止爪は、前記第1の除肉部を少なくとも含んで前記固定プレートの内周部を軸方向に押圧して、前記内周部が径方向内側に向かって突出するように塑性変形させることによって形成されており、
前記第1の除肉部の一部が前記係止爪の先端部に残留することを特徴とする軸受装置。
A rolling bearing comprising an inner ring, an outer ring provided with a small-diameter stepped portion on an outer peripheral portion in an axial direction, and a plurality of rolling elements arranged to be freely rollable between the inner and outer rings;
A bearing device, which is attached to the outer ring so as to be relatively rotatable, and a fixing plate for fixing the rolling bearing to a housing,
A locking groove extending in the circumferential direction is formed on the outer peripheral surface of the small diameter step portion,
The inner peripheral surface of the fixing plate includes a small diameter hole portion facing the outer peripheral surface of the small diameter step portion, and a large diameter hole portion having an inner diameter larger than the small diameter hole portion and facing the outer peripheral surface of the outer ring. It is formed into a stepped shape,
A radial clearance between the outer peripheral surface of the small-diameter step portion and the small-diameter hole portion positioned axially outside the locking groove so that the fixing plate is guided by the small-diameter hole portion to the outer ring is the outer ring. The fixed plate is provided to project radially inward from the inner peripheral portion of the fixed plate that defines the small-diameter hole portion. A plurality of locking claws that are locked in the locking groove, and a first wall removal portion that is formed on the periphery of the inner peripheral surface of the small-diameter hole portion and the back surface of the fixed plate ,
The locking claw includes at least the first thinning portion and presses the inner peripheral portion of the fixed plate in the axial direction, so that the inner peripheral portion is plastically deformed so as to protrude radially inward. Is formed by
A part of said 1st thinning part remains in the front-end | tip part of the said latching claw, The bearing apparatus characterized by the above-mentioned .
前記外輪は、前記小径段部の外周面と前記係止溝の側面との周縁に第2の除肉部を有することを特徴とする請求項1に記載の軸受装置。 2. The bearing device according to claim 1, wherein the outer ring has a second thinned portion at a peripheral edge between an outer peripheral surface of the small-diameter stepped portion and a side surface of the locking groove. 内輪と、軸方向の端部外周部に小径段部が設けられた外輪と、前記内外輪間に転動自在に配設された複数の転動体と、を備える転がり軸受と、A rolling bearing comprising an inner ring, an outer ring provided with a small-diameter stepped portion on an outer peripheral portion in an axial direction, and a plurality of rolling elements arranged to be freely rollable between the inner and outer rings;
前記外輪に相対回転可能に取り付けられて、前記転がり軸受をハウジングに固定するための固定プレートと、を備える軸受装置の製造方法であって、A fixing plate attached to the outer ring so as to be relatively rotatable, and a fixing plate for fixing the rolling bearing to a housing,
前記小径段部の外周面に、円周方向に延びる係止溝を形成し、A locking groove extending in the circumferential direction is formed on the outer peripheral surface of the small diameter step,
前記固定プレートの内周面を、前記小径段部の外周面と対向する小径孔部と、前記小径孔部より大きな内径を有し、前記外輪の外周面と対向する大径孔部と、を備えるように段付き形状に形成し、An inner peripheral surface of the fixed plate, a small diameter hole portion facing the outer peripheral surface of the small diameter step portion, and a large diameter hole portion having an inner diameter larger than the small diameter hole portion and facing the outer peripheral surface of the outer ring. It is formed in a stepped shape so as to provide,
前記固定プレートが前記小径孔部で前記外輪に案内されるように、前記係止溝より軸方向外側に位置する前記小径段部の外周面と前記小径孔部との径方向すきまを、前記外輪の外周面と前記大径孔部との径方向すきまよりも小さく設け、且つA radial clearance between the outer peripheral surface of the small-diameter step portion and the small-diameter hole portion positioned axially outside the locking groove so that the fixing plate is guided to the outer ring by the small-diameter hole portion is defined as the outer ring. Provided smaller than the radial clearance between the outer circumferential surface of the large-diameter hole and the large-diameter hole, and
前記固定プレートを、前記小径孔部を画成する前記固定プレートの内周部から径方向内側に突出して設けられ、前記係止溝に係止する複数の係止爪を備えるように形成し、The fixing plate is provided so as to protrude radially inward from an inner peripheral portion of the fixing plate that defines the small-diameter hole portion, and includes a plurality of locking claws that are locked to the locking groove,
前記固定プレートにおいて、前記小径孔部の内周面と前記固定プレートの裏面との周縁に第1の除肉部を形成し、In the fixed plate, a first thinned portion is formed on the periphery of the inner peripheral surface of the small-diameter hole and the back surface of the fixed plate,
前記係止爪を、前記第1の除肉部を少なくとも含んで前記固定プレートの内周部を軸方向に押圧して形成することを特徴とする軸受装置の製造方法。The method of manufacturing a bearing device, wherein the locking claw is formed by pressing an inner peripheral portion of the fixed plate in an axial direction including at least the first thinning portion.
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