JP6546310B1 - Telescopic member and disposable wearing article having the telescopic member - Google Patents

Abstract

An object of the present invention is to prevent a bonding hole from being excessively closed and air permeability from being lowered. A first sheet layer and a second sheet layer are provided with an elastic sheet expansion / contraction structure in which a large number of sheet bonding portions arranged at intervals are bonded through bonding holes 31 penetrating an elastic film. The joint group 40, 40 in the stretchable region intersects the stretchable direction line ED at each position in the orthogonal direction LD, or 0.5 mm or less of the orthogonal direction LD of the stretchable direction line ED. In the oblique line group in the orthogonal direction of the oblique line q that does not intersect the expansion / contraction direction line ED and intersects the expansion / contraction direction line ED within an angle range γ of 45 degrees or less. In the orthogonal direction separation width H, the junctions 40 and 40 do not intersect the oblique lines. [Selected figure] Figure 25

Description

  The present invention relates to a stretchable member having a stretchable structure in which an elastic sheet such as an elastic film is sandwiched between a first sheet layer and a second sheet layer, and a disposable wearing article having the stretchable member.

  In disposable wearing articles such as disposable diapers, in order to improve the fit to the body surface, it is common to impart stretchability to appropriate places such as around the legs and around the waist. Conventionally, as a method for imparting stretchability, a method of attaching an elongated elastic member such as thread rubber in a state of being stretched in the longitudinal direction is widely adopted, but in the case of wanting to impart stretchability with a certain width In the above, a mode is adopted in which thread rubbers are fixed in a state of being arranged side by side at intervals in the width. Moreover, as a thing excellent in the fit property as a surface, the method of attaching in the state which expand | extended the elastic sheet in the provision direction of stretchability is also proposed. (See, for example, Patent Document 1).

  The elastic member is laminated between the first sheet layer and the second sheet layer, and the elastic member including the elastic sheet is in a state in which the elastic film is expanded in the elastic direction, the first sheet layer and the second sheet The layers are formed by bonding through a bonding hole formed in an elastic film at a plurality of point-like sheet bonding portions arranged with intervals in the stretching direction and the direction orthogonal thereto, respectively. Then, in the natural length state, in the natural length state, as the elastic sheet shrinks between the sheet bonding portions, the distance between the sheet bonding portions narrows, and the sheet bonding portion in the first sheet layer and the second sheet layer A weir is formed extending in a direction intersecting the expansion and contraction direction. On the other hand, at the time of elongation, as the elastic sheet elongates between the sheet joints, the space between the sheet joints and the wrinkles in the first sheet layer and the second sheet layer spread, and the completeness of the first sheet layer and the second sheet layer Elastic extension is possible to the deployed state.

  The elastic region by this elastic sheet is not only excellent in planar fit, but there is no bonding between the first sheet layer and the second sheet layer and the elastic sheet, and also the bonding of the first sheet layer and the second sheet layer There is an advantage that it is very flexible because it is extremely small, and that the bonding holes of the elastic sheet also contribute to the improvement of air permeability.

  In addition to the air permeability of the first sheet layer and the second sheet layer themselves, the air permeability is greatly contributed to the improvement of air permeability by the bonding holes of the elastic sheet.

  However, although the product is designed such that the joint hole is opened in the normal use condition of the wearer in order to ensure air permeability, in the case of a lean type wearer, the joint hole is closed when worn. It tended to be perforated, and as a result, there was a case where sufficient ventilation was not secured.

Patent No. 5967736 Unexamined-Japanese-Patent No. 2015-204982

  Therefore, the main object of the present invention is to prevent the joint hole from being closed excessively and the air permeability to be lowered.

The elastic member which solved the above-mentioned subject,
An elastic sheet is interposed between the first sheet layer and the second sheet layer, and the first sheet layer and the second sheet layer are connected through the elastic sheet at a plurality of sheet bonding portions arranged at intervals. Having an elastic sheet stretchable structure joined through a hole or via the elastic sheet,
The area having the elastic sheet expansion / contraction structure includes an expansion / contraction area that is contracted in the expansion / contraction direction by the contraction of the elastic sheet and is extensible in the expansion / contraction direction,
In the expansion and contraction region, a joint portion is formed to be separated in the expansion and contraction direction and an orthogonal direction orthogonal thereto.
The bonding portion group in the stretchable region intersects the stretch direction line at each position in the orthogonal direction, or in a separation width of 0.5 mm or less of the orthogonal direction of the stretch direction line, the stretch direction And do not intersect the line, and
In the predetermined orthogonal direction separation width of the oblique line group in the orthogonal direction of oblique lines intersecting the expansion / contraction direction line within an angle range of 45 degrees or less, the junction group group does not intersect the oblique lines.
It is characterized by

  The joint portion may be aligned along a diagonal line intersecting the expansion / contraction direction line within an angle range of 45 degrees or less.

An integral exterior body extending from the front to the back, or an exterior provided separately for the front and the back, and an interior extending to the front and back of the crotch attached to the widthwise middle of the exterior. A disposable pants-type wearable article comprising a side seal portion in which both sides of an exterior body in a front body and both sides of an exterior body in a back body are joined, and a waist opening and a pair of left and right legs. ,
The outer covering body in at least one of the front body and the rear body covers the elastic sheet stretchable structure in the above aspect over the width direction range corresponding to the space between the side seals in at least a part of the longitudinal direction. A telescopic member provided so that the telescopic direction is the width direction,
There is provided a disposable wearing article characterized in that.

  According to the present invention, it is possible to prevent the joint hole from being closed excessively and the air permeability to be lowered.

It is a top view (inner surface side) of the underpants type disposable diaper of an unfolded state. It is a top view (outer surface side) of the underpants type disposable diaper of an unfolded state. It is a top view which shows only the principal part of the underpants type disposable diaper of an unfolded state. (A) is CC sectional drawing of FIG. 1, (b) is EE sectional drawing of FIG. It is AA sectional drawing of FIG. It is BB sectional drawing of FIG. It is the principal part top view (inner surface side) of the expansion-contraction area | region in the unfolded pants type disposable diaper. (A) is sectional drawing corresponding to the CC line of FIG. 1, (b) is a sectional view corresponding to the EE line of FIG. It is the top view and sectional drawing which show the junction part arrangement | sequence which patent document 1 discloses. It is a top view which shows the junction part arrangement | sequence which patent document 2 discloses. The 1st Example of the junction part arrangement | sequence of this invention is shown, (a) is a top view, (b) is BB sectional drawing. The 2nd Example of the junction part arrangement | sequence of this invention is shown, (a) is a top view, (b) is BB sectional drawing. It is a top view which shows 3rd Example of the junction part arrangement | sequence of this invention. It is a top view which shows 4th Example of the junction-part arrangement | sequence of this invention. It is a top view which shows 5th Example of the junction part arrangement | sequence of this invention. It is a top view which shows 6th Example of the junction-part arrangement | sequence of this invention. It is a top view which shows 7th Example of the junction part arrangement | sequence of this invention. It is a top view which shows 8th Example of the junction part arrangement | sequence of this invention. It is a top view which shows the 9th Example of the junction part arrangement | sequence of this invention. It is explanatory drawing of the example of a shape of a junction part. It is sectional drawing which shows the example of a joining form in the junction part of this invention. It is sectional drawing which shows the example of a joining form in the junction part of this invention. It is a top view which shows the example of a joining form. It is the schematic of the ultrasonic sealing apparatus for manufacture of an expansion-contraction member. (A) is an explanatory view of a joint arrangement example of the conventional example, (b) is an joint arrangement example of the present invention example, and (c) is an explanatory view of the joint arrangement example of the inventive example.

  Hereinafter, an embodiment of the present invention will be described in detail with reference to the attached drawings. In addition, the dotted part in sectional drawing has shown joining means, such as a hot-melt-adhesive agent.

  1 to 6 show a pants-type disposable diaper as an example of the disposable wearing article of the present invention (hereinafter, also simply referred to as a diaper). The code WD (ED) indicates the stretch direction ED of the stretch area in the width direction of the diaper. The code | symbol LD has shown the direction orthogonal to the expansion-contraction direction ED, and the front-back direction of a diaper.

  This pants-type disposable diaper has an exterior body 20 forming a front body F and a rear body B, and an inner body 10 fixed to and integrated with the inner surface of the outer body 20, and the inner body 10 is liquid permeable The absorbent 13 is interposed between the porous top sheet 11 and the liquid impermeable sheet 12. In manufacturing, after the back surface of the inner body 10 is joined to the inner surface (upper surface) of the outer body 20 by bonding means such as a hot melt adhesive, the inner body 10 and the outer body 20 are front body F and back body B Are folded at the center in the front-rear direction LD (longitudinal direction), which is the boundary between the two, and both sides thereof are joined to each other by heat welding or a hot melt adhesive, etc. It becomes a pants type disposable diaper in which a pair of leg openings were formed.

(Example of the structure of the interior body)
The inner body 10 has a structure in which an absorber 13 is interposed between a liquid-permeable top sheet 11 and a liquid-impermeable sheet 12 made of polyethylene or the like, as shown in FIGS. 4 to 6. It absorbs and holds the excretory fluid that has passed through the top sheet 11. The planar shape of the inner body 10 is not particularly limited, but generally it is generally rectangular as shown in FIG.

  As the liquid-permeable top sheet 11 that covers the front side (skin side) of the absorbent body 13, a non-porous or non-porous non-woven fabric, a porous plastic sheet, or the like is suitably used. The material fibers constituting the non-woven fabric may be synthetic fibers of olefin type such as polyethylene or polypropylene, polyester type, polyamide type etc., regenerated fibers such as rayon or cupra, natural fibers such as cotton, etc. Spunlace method Nonwoven fabrics obtained by an appropriate processing method such as a spun bond method, a thermal bond method, a meltblown method, a needle punch method or the like can be used. Among these processing methods, the spunlace method is excellent in flexibility and drapability, and the thermal bonding method is excellent in bulk and softness. When a large number of through holes are formed in the liquid-permeable top sheet 11, urine and the like are quickly absorbed, and the dry touch property is excellent. The liquid-permeable top sheet 11 extends around the side edge of the absorber 13 to the back side of the absorber 13.

  As the liquid impermeable sheet 12 covering the back side (non-skin contact side) of the absorbent body 13, a liquid impermeable plastic sheet such as polyethylene or polypropylene is used, but in recent years, it has moisture permeability from the viewpoint of prevention of peeling. Is preferably used. This water-impervious and moisture-permeable sheet is a microporous sheet obtained by, for example, melt-kneading an inorganic filler in an olefin resin such as polyethylene or polypropylene to form a sheet, and then stretching in a uniaxial or biaxial direction. is there.

  The absorbent 13 is a known one, for example, a pile of pulp fibers, an aggregate of filaments such as cellulose acetate, or a non-woven fabric, and is formed by mixing and fixing a superabsorbent polymer as necessary. Can be used. The absorbent body 13 can be packaged by a packaging sheet 14 having liquid permeability and liquid holding property, such as crepe paper, as necessary, for shape and polymer holding.

  The shape of the absorber 13 is formed in a substantially hourglass shape having a narrow portion 13N at the crotch portion which is narrower than the front and rear sides. The dimension of the constricted portion 13N can be determined as appropriate, but the longitudinal length of the constricted portion 13N can be about 20 to 50% of the total length of the diaper, and the width of the narrowest part is 40% of the total width of the absorbent 13 It can be about 60%. In the case of having such a constricted portion 13N, when the planar shape of the interior body 10 is substantially rectangular, the absorber 13 is not included in the portion corresponding to the constricted portion 13N of the absorber 13 in the interior body 10. An absorber side 17 is formed.

  The liquid impermeable sheet 12 is folded back on the both sides in the width direction of the absorber 13 together with the liquid permeable top sheet 11. As this liquid impermeable sheet 12, it is desirable to use an opaque sheet so as not to have brown color such as defecation and urine. As the opacification, a film formed by internally adding a pigment such as calcium carbonate, titanium oxide, zinc oxide, white carbon, clay, talc, barium sulfate or the like into a plastic and using it as a film is preferably used.

  On both sides of the interior body 10, solid gathers 90 fitted around the legs are formed. As shown in FIGS. 5 and 6, the three-dimensional gather 90 includes a fixing portion 91 fixed to the side of the back surface of the inner body 10, and the fixing portion 91 passing through the side of the inner body 10. Falling formed by fixing to the side of the surface of the interior body 10 (the top sheet 11 in the illustrated embodiment) the main body 92 extending to the side of the surface of the body and the front and rear ends of the main body 92 It has a portion 93 and a free portion 94 formed non-fixed between the falling portions 93. Each of these parts is formed of a gather sheet 95 formed by folding a sheet such as non-woven fabric into a double sheet. The gather sheet 95 is attached over the entire front-rear direction of the inner body 10, the falling portions 93 are provided on the front and back sides of the non-absorbent side 17 and the free portions 94 are on both sides of the non-absorbent side 17 It is extended. Further, between the double gather sheets 95, an elongated gather elastic member 96 is disposed at the tip of the free part or the like. The gather elastic member 96 is for raising the free portion 94 by an elastic contraction force as shown in FIG. 5 in the product state.

  In the embodiment shown in FIGS. 5 and 6, the gather elastic member 96 is adhered and fixed to the gather sheet 95 via the hot melt adhesive at the position of the gather elastic member 96 except for the folded non-stretchable part 97 and the gather sheet 95. In the folded non-stretchable portion 97, there is no hot melt adhesive at the position of the gather elastic member 96, and therefore the gather elastic member 96 and the gather sheet 95 are not bonded, and the gather elastic The opposite surface of the gather sheet 95 is not joined at the position having the member 96.

  The solid gather 90 shown in FIGS. 5 and 6 is in a form in which the main body 92 is not folded back.

  As the gather elastic member 96, materials such as styrene rubber, olefin rubber, urethane rubber, ester rubber, polyurethane, polyethylene, polystyrene, styrene butadiene, silicone, polyester and the like which are usually used can be used. Moreover, in order to make it hard to see from the outside, it is preferable to arrange the thickness at 925 dtex or less, the tension at 150 to 350%, and the interval at 7.0 mm or less. As the gather elastic member 96, in addition to a thread as shown in the illustrated embodiment, a tape-like member having a certain width can also be used.

  The material fibers constituting the above-mentioned gather sheet 95 are also synthetic fibers such as olefins, polyesters and polyamides such as polyethylene and polypropylene, regenerated fibers such as rayon and cupra, and cotton, similarly to the liquid permeable top sheet 11 Etc., and non-woven fabrics obtained by an appropriate processing method such as spun bond method, thermal bond method, meltblown method, needle punch method can be used, but in particular, in order to prevent moisture It is preferable to use a non-woven fabric having a low basis weight and excellent breathability. Furthermore, as for the gather sheet 95, silicone type, paraffin metal type, alkylchromic chloride type water repellent, etc. in order to prevent permeation of urine and the like, to prevent run-out and to improve the feel (dry feeling) to the skin. It is desirable to use a water repellent treated non-woven fabric coated with.

  As shown in FIGS. 3 to 6, the inner surface of the inner body 10 is joined to the inner surface of the outer body 20 by a hot melt adhesive or the like in the inner and outer fixed area 10B (hatched area). The inside and outside fixed area 10B can be appropriately determined, and can be substantially the entire width direction WD of the inner body 10. However, it is preferable that both widthwise end portions are not fixed to the outer body 20.

(Example of structure of exterior body)
The exterior body 20 extends outward from the side edge of the absorber 13. As shown in the illustrated embodiment, the outer edge of the outer body 20 may be located at the center in the width direction of the inner edge of the inner body 10 in the crotch, as in the illustrated embodiment, or may be located at the outer side in the width direction. Further, the exterior body 20 is a range in the front-rear direction between the waist T, which is a range in the front-rear direction corresponding to the side seal portion 21, and the waist T of the front body F and the waist T of the rear body B. And an intermediate portion L.

  And in the exterior body 20 of an illustration form, as the intermediate | middle direction L of the intermediate part L is remove | excluded, as FIG.2 and FIG.4-FIG. 6 shows, between the 1st sheet layer 20A and the 2nd sheet layer 20B. An elastic sheet, for example, an elastic film 30, is interposed, and as shown in FIG. 9, the first sheet layer 20A and the second sheet layer 20B are elastic at a plurality of sheet bonding portions 40 arranged at intervals. The elastic sheet stretchable structure 20 </ b> X is bonded through the bonding holes 31 penetrating the film 30.

  In the application form to the said diaper, elastic sheet (elastic film 30 in the example of FIG. 9) expansion-contraction direction ED is made into the width direction WD of a diaper.

  The first sheet layer 20 </ b> A and the second sheet layer 20 </ b> B may be indirectly joined via the elastic film 30 instead of the joint holes 31 of the elastic film 30. The planar shape of the exterior body 20 is formed by concave line around the leg 29 so that the widthwise side edges of the middle portion L respectively form a leg opening, and has a shape resembling an hourglass as a whole. The exterior body 20 may be formed separately in the front body F and the back body B, and may be disposed so as to be separated in the crotch region in the front-rear direction LD of the diaper.

  Although the form shown in FIG. 1 and FIG. 2 is a form in which the elastic sheet stretchable structure 20X is extended to the waist end 23, if the elastic sheet stretchable structure 20X is used for the waist end 23, For example, as shown in FIGS. 7 and 8, the waist end 23 is not provided with the elastic sheet expansion and contraction structure 20X, and the expansion and contraction by the conventional elongated waist elastic member 24 is performed. A structure can also be provided. The waist elastic member 24 is an elongated elastic member such as a plurality of thread rubbers arranged at intervals in the front-rear direction LD, and provides an elastic force so as to tighten the circumference of the trunk of the body. The waist elastic members 24 are not arranged substantially as one bundle at close intervals, but three or more at intervals of about 3 to 8 mm in the front-rear direction so as to form a predetermined stretch zone. , Preferably five or more. Although the extension rate at the time of fixation of the waist part elastic member 24 can be determined suitably, in the case for normal adults, it can be made into about 230 to 320%. Although a rubber thread is used as the waist portion elastic member 24 in the illustrated example, for example, another elongated elastic member such as a plain rubber may be used. Although not shown, the elastic film 30 may be provided at the waist end 23, and an elongated waist elastic member 24 may be provided at a position overlapping with the elastic film 30 to provide an elastic structure by both elastic members. Further, in the illustrated embodiment, the edge portion of the leg opening in the exterior body 20 is not provided with the elongated elastic member extending along the leg opening, but the edge portion is a position overlapping with the elastic film 30 or the edge Instead of the elastic film 30 of the part, an elongated elastic member may be provided.

  As another form, although not shown, the elastic sheet stretchable structure 20X is not provided at the intermediate portion L between the waist T of the front body F and the waist T of the back body B, or the front body An elastic sheet stretchable structure 20X is continuously provided in the front-rear direction LD from the inside of the waist portion T of F through the middle portion L to the inside of the waist portion T of the back body B, or any one of the front body F and the back body B An appropriate deformation is also possible such as providing the elastic sheet stretchable structure 20X only in the above.

(Form of junction)
The present invention is characterized in the arrangement of the joints with respect to the stretching force. In order to clarify this feature, the layout of the conventional joint will be specifically described.

  FIG. 9 is shown as a representative example in Patent Document 1. As shown in FIG.

  That is, the junctions 40 are arranged in a staggered arrangement, and the junctions 40 are elongated in a direction perpendicular to the expansion and contraction direction, and are symmetrical with respect to a center line passing through the center in the expansion and contraction direction (symmetrical in FIG. 9A). The width 40x of the joint 40 in the expansion / contraction direction is preferably 0.2 to 0.4 mm, and the distance d1 between the joints 40 aligned in the expansion / contraction direction is 3 to 12.9 mm, more preferably 5 to 5 The distance d2 between the joint portions 40 aligned in the direction orthogonal to the expansion and contraction direction is 6.4 mm, and is preferably 2 to 10.5 mm, more preferably 2.3 to 4.6 mm.

  As described above, the junctions 40 in which the width 40x in the expansion / contraction direction is remarkably narrow are arranged in a zigzag at a separation distance d1 which is somewhat wide in the extension / contraction direction, and the contraction force of the elastic film 30 is directly applied to each junction 40 As a result, the arrangement and spacing of the bonding portions 40 are firmly maintained at the positions of the bonding holes 31 of the elastic film 30, so that the flexibility does not easily decrease. Further, the weir 25f extends almost straight along the direction orthogonal to the expansion and contraction direction, and the joint 40 is hidden between the weir 25f and the weir 25f and becomes inconspicuous. Therefore, it becomes elastic sheet elastic structure 20X of appearance more similar to cloth, suppressing a fall of pliability.

  On the other hand, although the arrangement of the joints 40 is a staggered array, when the shape of the joints 40 is circular, not only is the joint 40 clearly visible between the ridge 25f and the ridge 25f. Since the ridges 25 f extend in the direction orthogonal to the expansion and contraction direction so as to largely wrap around the joint portion 40, the wavy ridges 25 f are formed as a whole, and the cloth-like appearance tends not to be obtained.

  From such a point of view, it is desirable that the shape of the joint portion 40 be elongated in the direction orthogonal to the expansion and contraction direction. However, if the maximum length in the direction orthogonal to the expansion and contraction direction of the bonding portion 40 is too short or too long, the linearity of the weir 25 f may be degraded or the flexibility may be degraded. Therefore, although these dimensions can be appropriately determined, it is preferable that the length 40y in the direction orthogonal to the expansion and contraction direction of the bonding portion 40 be 0.4 to 3.2 mm, particularly 0.7 to 1.4 mm. It is done.

  On the other hand, in Patent Document 2, in both of the two examples shown in FIGS. 10 (a) and 10 (b), the arrangement of the joints of the stretchable film (shown as slightly elongated rectangles) is also a staggered arrangement In the example of), the small circular sub-joints are disposed between the rectangular main joints. (B) Also in the example, it is based on the idea of the staggered arrangement.

  The arrangement and dimensions of each joint are preferably in the dimensional range (the unit is mm) described in FIG. 10, mainly in terms of appearance, touch and air permeability.

  Both the inventions of Patent Literatures 1 and 2 disclose longitudinal joints and also disclose a staggered arrangement.

  However, in the conventional example, the separation distance between the bonding portions of the elastic film in the direction orthogonal to the expansion and contraction direction, and in FIG. 10A, the code C is set as large as 0.3 mm or more. For example, some wearers feel that when applied to a pant-type disposable diaper, for example, they will tighten excessively (in the width direction).

  Here, in Patent Document 2, it is said that the joint length B shown in FIG. 10 is preferably 0.3 to 0.7 mm, and the separation distance H is preferably 0.6 to 1.4 mm.

  On the other hand, as shown in FIG. 11, the applicant of the present invention has separated the distance d between the bonding portions of the elastic film in the direction (vertical direction in the drawing: the direction of the code LD) orthogonal to the expansion / contraction direction WD (ED). It has been found that when the value of is set small, the expansion and contraction stress in the expansion and contraction direction can be reduced, whereby it is possible to gently fit the wearer with a weak tightening force when applied to a pants-type disposable diaper.

  The reason for this is that the joint portion is opened in the width direction as shown in FIG. 9 to be the joint hole 31 as shown in FIG. 9 only by applying a small extension force in the width direction from the outside (the stretch direction of the elastic film). In the separation interval region orthogonal to the expansion / contraction direction between the parts, even if it is expanded in the width direction, the joint portion does not exist, so the expansion stress of the elastic film becomes the contraction force as it is and the wearer is tightened. It is believed that there is.

  The form shown in FIG. 11 can be made to fit gently to the wearer, and in addition, the area ratio occupied by the joint, and the area ratio occupied by the joint hole in the use state extended in the width direction become high, so the air permeability is excellent. It also brings the benefits of

  While the configuration shown in FIG. 11 has the advantage of being able to fit gently to the wearer, it may be desirable to provide even lesser force of contraction.

  In addition, the diaper product provider generally determines the contraction force of the diaper with respect to the wearer by setting an intermediate shape person within a certain body size (size around waist) group.

  The size of the circumference of the torso is large among individuals, and as far as possible, the contraction force of the diaper on the wearer does not change much between a large person around the thick body and a small person around the lean body. Diaper goods are desired.

  The present inventors at least know an effective solution to such problems. However, the inventor has unexpectedly found a progressive solution.

  This will be described below with reference to FIG.

That is, in the expansion and contraction region, the joint portion 40 is formed to be separated in the expansion and contraction direction ED and the orthogonal direction LD orthogonal to this.
The junctions 40 and 40 in the extension / contraction region are in a relation intersecting the extension / retraction direction ED at each position in the orthogonal direction LD as shown in FIG. 25 (b), or as shown in FIG. 25 (c) In the separation width of 0.5 mm or less of the orthogonal direction LD of the direction ED line, there is a relation not to intersect with the expansion and contraction direction ED line, and
A predetermined orthogonal direction LD separation in oblique line groups in orthogonal direction LD of oblique lines q intersecting expansion / contraction direction line ED within an angle γ range of 45 degrees or less (that is, oblique line groups between oblique lines q, q in FIG. 25B). In terms of width, the junctions do not intersect diagonal lines,
The problem is solved by the above.

  The reason why this solution does not give the wearer excessive contraction force is presumed to be because the following phenomenon occurs, although it is not always clear.

  As shown in FIG. 25 (b), each position in the orthogonal direction LD is in a relation intersecting with the expansion / contraction direction ED line, or as in FIG. 25 (c), 0.5 mm or less of the orthogonal direction LD of the expansion / contraction direction ED line In the case where the separation width d does not intersect the expansion / contraction direction ED line, it seems that the expansion / contraction in the expansion / contraction direction does not occur.

  However, the force in the expansion / contraction direction in the case of deployment in the expansion / contraction direction at the time of wearing propagates while detouring as shown in FIG. 25 (b) (the propagation path is indicated by symbol S). The reason for showing the propagation path S is that when the elastic sheet is, for example, an elastomeric elastic film, the elastic sheet expands and contracts not only in the width direction but also in the orthogonal direction. Thus, it was found that while forming the bonding holes 31 and 31 on both sides in the width direction of the bonding portion 40, extension in the expansion and contraction direction occurs.

  Generally, after the elastic sheet is stretched, when the stretching force is released, it returns not to the original length but to the length obtained by subtracting the strain. For example, when an elastic sheet having a natural length of 50 mm is expanded 3.5 times to 175 mm and the expansion force is released, if it becomes 70 mm, there is a distortion of 20 mm. It becomes -50) x100 / 50 = 40%.

  In consideration of this, in the developed state in the width direction of the diaper, elongation in the expansion / contraction direction occurs while forming the bonding holes 31 and 31 on both sides in the width direction of the bonding portion 40. That is, on both sides in the width direction of the bonding portion 40, deformation of the elastic sheet occurs due to the openings of the bonding holes 31, 31. It will be understood that, once deformed, the contraction force is reduced.

  As described above, when the expansion force of the diaper is released, the contraction force of the elastic sheet contracts in the width direction while shortening the opening width (opening length) of the bonding holes 31, 31. In this case, when the separation width d is large (referred to as a “control example”), no deformation of the elastic sheet occurs in the separation width d region, so the amount (length) of contraction in the width direction is large. For example, in the case of a lean person, it shrinks until the bonding holes 31, 31 are closed. In this case, it is not sufficient to ensure the air permeability from the openings of the bonding holes 31, 31 originally aimed at.

  On the other hand, as in the present invention, since the separation width d is small or zero, the elastic sheet is deformed due to the openings of the bonding holes 31, 31 in all or most of the orthogonal directions As a result of the sheet being damaged), when the stretching force in the width direction is released, the opening width (opening length) of the joining holes 31 and 31 once opened is short and the target is small. Excessive reduction in the securing of air permeability from the openings of the joint holes 31, 31 will not occur.

  Moreover, since the contraction force in the width direction is smaller than that in the “control example”, the wearer is not excessively compressed.

  Note that, for example, in order to cause expansion and contraction in the width direction in the above-described propagation path S, as shown in FIG. 25B, orthogonality of oblique lines q and q intersecting with the expansion and contraction direction line ED within an angle γ range of 45 degrees or less In the predetermined orthogonal direction separation width H in the oblique line group in the direction, it is necessary that the junctions 40, 40.

  Here, the expansion / contraction direction line ED and the angle γ of 45 degrees or less are defined as an opening angle between the expansion / contraction direction line ED and the oblique line q even in the case of oblique lines from upper left to lower right as shown in FIG. It is

  The separation width H along the orthogonal direction LD is desirably 0.2 to 10 mm, more desirably 0.2 to 5.0 mm, and particularly 0.6 to 3.0 mm.

  More preferably, the opening angle γ between the expansion / contraction direction line ED and the oblique line is 30 degrees or less, and particularly 15 degrees or less.

  The bonding portion 40 is formed to have a width in the stretching direction of 0.3 to 10.0 mm, preferably 0.5 to 5.0 mm, and particularly preferably 0.7 to 3.5 mm.

  The length L based on the orthogonal direction LD of the bonding portion 40 is 0.3 to 7.0 mm, preferably 0.5 to 5.0 mm, and particularly preferably 0.7 to 2.5 mm.

  The first bonding portions 40, 40,... Have a formation pitch S0 of 2.0 to 20.0 mm, preferably 3.0 to 15.0 mm, particularly preferably 4.0 to 5.0 mm based on the expansion / contraction direction ED (WD). It is formed by 10.0 mm.

  Since the present invention has various modifications under the above basic mode, the following representative embodiments will be shown.

First Embodiment
However, in the use form in the product of the form shown in FIG. 11 (a), the row of joints 40, 40... Along the orthogonal direction LD and the adjacent joint separated therefrom in the expansion / contraction direction WD (ED: width direction) The ridges along the orthogonal direction LD are formed in an area separated from the row of the portions 40, 40. The weir 25F is, as shown in FIG. 11 (b), simply shaped like a uniform mountain. That is, it is different from the cross section shown in Patent Document 1 and shown here in FIG. 9 (c).

Second Embodiment
In the stretchable member according to the first embodiment shown in FIG. 12, an elastic sheet is interposed between the breathable first sheet layer and the breathable second sheet layer, and the first sheet layer and the second sheet are provided. A layer is provided with an elastic sheet stretch structure joined at a plurality of spaced sheet joints, through joint holes penetrating the elastic sheet or through the elastic sheet.

  Moreover, the expansion-contraction area | region which shows the said elastic sheet expansion-contraction structure can be expanded-contracted to an expansion-contraction direction by the contraction force of the said elastic sheet.

  The joint portion includes second joint portions 41, 41,... In addition to the first joint portions 40, 40,.

  The first bonding portions 40, 40,... Are arranged at intervals along the orthogonal direction LD, and a first bonding portion row is formed.

  As will be described later with reference to FIG. 19, for example, the first bonding portions 40, 40... Are not inclined along the orthogonal direction LD, but are inclined in the range of 30 degrees to 150 degrees at an angle θ intersecting the expansion / contraction direction ED. It is desirable that it is inclined (not including 90 degrees) (more preferably, not including 90 degrees), more preferably 45 degrees to 135 degrees.

  In the second embodiment, the non-inclined crossing angle θ is 90 degrees.

  The first bonding portion 40 is formed to have a length L based on the orthogonal direction LD of 0.3 to 7.0 mm, preferably 0.5 to 5.0 mm, and particularly preferably 0.7 to 2.5 mm.

  The first bonding portions 40, 40,... Have a formation pitch S0 of 2.0 to 20.0 mm, preferably 3.0 to 15.0 mm, particularly preferably 4.0 to 5.0 mm based on the expansion / contraction direction ED (WD). It is formed by 10.0 mm.

  Furthermore, as a distance on the basis of the orthogonal direction LD, which is defined by the mutual relation between the adjacent first bonding portions 40, 40 in the first bonding portions 40, 40.

  The percentage R of (proportional distance d between adjacent first joints) / (distance P from one point of joints to corresponding one point of adjacent first joints) is 5 to 60%, preferably 10 to 10 It is desirable to make it 45%, especially 20 to 35%.

  When this percentage is excessively high, when applied to a product, the stretching stress in the width direction (stretching direction) is high, and it tends to be difficult to obtain an appropriate fit as a wearing article.

  In addition, if the percentage is too low, the possibility that the first joints 40, 40 adjacent to each other in the orthogonal direction LD may be continuous in the manufacturing process can not be excluded, and more basically, the anvil forming the joint and Excessive equipment load on the heating horn may cause the stable operation to be inhibited.

  It is desirable not to form a joint of length L of the first joint 40 or longer than that in the second joint 41, 41 row.

The second embodiment typically shows the following advantages or features.
(1) Since the percentage R is low, the elastic sheet member has a low elastic stress in the elastic direction and has a flexible elongation, and when it is applied to an absorbent article, the wearing feeling is excellent.

  Moreover, the air permeability becomes high because the opening ratio is high.

(2) Since not only the first bonding portions 40, 40 but also the second bonding portions 41, 41 are formed, the first bonding portions 40, 40 ... and the second bonding portions 41, 41 ... are formed. An inter-row pleat R can be formed between the rows. In the embodiment shown in FIG. 11, when viewed from the design point of view as the entire stretchable area of the product, only the long ridges 25F in the orthogonal direction LD are formed by uniform repetition in the stretch direction ED (WD), In other words, although the design is simple and the product appeal tends to be poor, the design can be improved by forming the inter-row pleat R as in the second embodiment.

(3) The second joint portion 41 has a smaller area than the first joint portion 40, and thus looks like a pattern.

(4) The inter-row pleat R can be formed between the first joint portion 40, 40 ... and the second joint portion 41, 41 ... row in that the first joint portion 40, 40 ... the row and the first joint portion 40. , 40... Means that two inter-row pleats can be formed between the rows. However, since the distance between the second joint portions 41, 41 in the second joint portions 41, 41 is long, it means that pleats can be formed without excessively burdening the anvil and the heating horn. As a result, as compared with the case where the inter-row pleat is formed only by the first joint portions 40, 40 ... as shown in FIG. 11, a large number of pleats can be formed per unit area without burdening equipment.

  Thus, the contact area of the wearer's skin can be reduced, and comfort and softness can be improved.

Third Embodiment
As shown in FIG. 13, the second bonding portions 41 can be arranged between the first bonding portions 40 in the orthogonal direction LD. In this case, even if the length L of the first bonding portion 40 is short, the expansion stress can be reduced by the second bonding portion 41 being positioned.

Fourth Embodiment
As shown in FIG. 14, the second bonding portion 41 is not adjacent to the first bonding portion 40 on a one-to-one basis, and for example, one second bonding is performed on two first bonding portions 40 and 40. The portions 41 can be arranged adjacent to each other.

Fifth Embodiment
As shown in FIG. 15, a third joint 42, 42... Is formed between the first joint 40, 40... And the second joint 41, 41. can do.

  By forming the third joint portion 42, it is possible to form a large pleat bf obtained by dividing the inter-row pleat R shown in the first embodiment in the orthogonal direction LD.

  A small pleat sf can be formed between the third joint 42 and the first joint 40, 40.

  The pleat group in which the inter-row pleat R is divided has a low bending stiffness (flexible) of the stretchable member, and has a good followability to the movement of the body.

Sixth Embodiment
As shown in FIG. 16, by obliquely arranging the position of the third joint portion 42 together with the second joint portion 41, it is possible to form a large pleated bf group in a diagonal arrangement, and the design property becomes high.

Seventh Embodiment
As shown in FIG. 17, the fourth joint 43 can be inserted and arranged in the first joint 40, 40. In this case, the fourth bonding portions 43, 43,... Can be arranged obliquely as shown in the drawing, in addition to along the expansion / contraction direction ED. In this case, the area of the fourth bonding portion 43 is preferably 5% or more and 50% or less of the area of the first bonding portion 40.

Eighth Embodiment
As shown in FIG. 18, the first bonding portion 40 itself may be inclined. The second joint portion 42 may also be inclined.

  In the present invention, since the junction length is based on the orthogonal direction LD, as shown in FIG. 18, the length L of the first junction 40 is the orthogonal direction LD length from the center of one side to the center of the other side Is the joint length.

  Also in the separation distance, the distance LD in the orthogonal direction LD from the center of the side and the center of the opposite side is the separation distance d.

The ninth embodiment
As shown in FIG. 19, the first bonding portion 40 and the second bonding portion 42 are both inclined, and the row of each bonding portion does not follow the orthogonal direction LD, and the angle θ intersecting the expansion / contraction direction ED is 30 degrees The example which is inclined in the range of -150 degrees, desirably 45 degrees-135 degrees is shown. The intersecting angle θ is particularly preferably 60 degrees to 120 degrees. However, in these angle ranges showing inclination, it naturally does not include 90 degrees.

  The advantage that this junction row is not inclined along the orthogonal direction LD but is inclined to intersect the expansion / contraction direction ED becomes clear as compared with the eighth embodiment shown in FIG. That is, in the example shown in FIG. 19, for example, the separation distance between the first bonding portions 40 on the orthogonal direction LD line is significantly larger than that in the eighth embodiment shown in FIG. .

  That is, for example, it is desirable that the bonding of the first sheet layer 20A and the second sheet layer 20B in the sheet bonding portion 40 be performed by bonding means by material welding such as heat sealing or ultrasonic sealing.

  In the case of continuous production, ultrasonic seal melting is performed between the anvil roll and the ultrasonic horn, but in order to prevent energy loss, the ultrasonic horn is also in close contact with the sheet over the entire axial direction of the anvil roll. It is important that the ultrasonic wave output is large when forming a pattern with a large ratio of convexity of anvil roll as shown in the joints 40, 40 ... row of FIG. In order to apply an excessive tight force along the generatrix that makes line contact, the load on the equipment side is large.

  On the other hand, in the case of the ninth embodiment shown in FIG. 19 (generally, in the case of inclined arrangement), the proportion occupied by the junction located on the line in the orthogonal direction LD is small, and the linear pressure is stable. The equipment burden is small and stable operation is possible.

  In the ninth embodiment shown in FIG. 19, since the first joint portion 40 (and the second joint portion 42) is inclined, it has an advantage of being able to form wrinkles and pleats excellent in design.

  The shapes of the individual sheet bonding portions 40 and the bonding holes 31 in the natural length state can be appropriately determined in addition to the rectangular shape described above. For example, a convex lens shape (see FIG. 20 (a)), a rhombus (see FIG. 20 (b)), a concave lens shape (see FIG. 20 (c)), and an elliptical shape (see FIG. 20 (d)). In addition to), it may have any shape, such as a circular shape, a triangle, a polygon, or a star shape, a cloud shape, or the like.

  The bonding hole 31 mainly relates to the shape of the bonding portion 40 (41, 42, 43) and the manufacturing stage or the degree of expansion and contraction.

  When the first sheet layer 20A and the second sheet layer 20B in the sheet bonding portion 40 are bonded through the bonding holes 31 formed in the elastic film 30, at least the first sheet layer 20A and the second sheet layer 20 in the sheet bonding portion 40. It is desirable that the first sheet layer 20A and the second sheet layer 20B are not joined to the elastic film 30 except between the sheet layers 20B.

  The means for bonding the first sheet layer 20A and the second sheet layer 20B in the sheet bonding portion 40 is not particularly limited. For example, the first sheet layer 20A and the second sheet layer 20B in the sheet bonding portion 40 may be bonded by a hot melt adhesive or by bonding means such as heat sealing or ultrasonic sealing. .

  When the first sheet layer 20A and the second sheet layer 20B are bonded through the bonding holes 31 of the elastic film 30 in the sheet bonding portion 40, the form in which the sheet bonding portion 40 is formed by material welding is the first form in the sheet bonding portion 40. A first welding mode in which the first sheet layer 20A and the second sheet layer 20B are joined only by the molten solidified material 20m of at least one of the one sheet layer 20A and the second sheet layer 20B (FIG. 21 (a 21), a second welding mode in which the first sheet layer 20A and the second sheet layer 20B are joined only by the whole or most or a part of the solidified portion 30m of the elastic film 30 in the sheet joining portion 40 (FIG. 21 (FIG. b) or the third welding mode (see FIG. 21 (c)) in which both of them are combined, but the second and third welding modes are preferable. Arbitrariness.

  Particularly preferable is the first sheet layer by 20 m of the solidified part of the first sheet layer 20 A and the second sheet layer 20 B and 30 m of the solidified part of all or most of the elastic film 30 in the sheet bonding portion 40. It is a form by which 20A and the 2nd sheet layer 20B are joined. In the third welding mode shown in FIG. 23 (b), the elastic film 30 is reflected in white between the fiber-solidified matter 20m of the first sheet layer 20A or the second sheet layer 20B appearing in black. In the first welding mode shown in FIG. 23 (a), the solidified film 30m is observed, and in the first welding form shown in FIG. 23A, the elastic film melts and solidifies between the fiber melted and solidified material 20m of the first sheet layer 20A or the second sheet layer 20B. I can not see anything.

  As in the first and third bonding modes, the first sheet layer 20A and the second sheet layer 20A with the molten solidified material 20m of at least one of the first sheet layer 20A and the second sheet layer 20B as an adhesive. When joining the sheet layer 20B, it is preferable not to melt part of the first sheet layer 20A and the second sheet layer 20B because the sheet bonding portion 40 is not hardened.

  In addition, when the first sheet layer 20A and the second sheet layer 20B are non-woven fabrics, the core of all the fibers of the sheet bonding portion 40 is that the first sheet layer 20A and the second sheet layer 20B are not partially melted. In the composite fiber, not only the core but also the central part of the monocomponent fiber remains, but its surrounding part (including not only the sheath of the composite fiber but also the part on the surface side of the monocomponent fiber) The fibers are not melted at all, but the remaining fibers are all melted or the core remains, but the surrounding portion includes a melted form.

  When the first sheet layer 20A and the second sheet layer 20B are joined using the melted and solidified product 30m of the elastic film 30 as an adhesive as in the second welding mode and the third welding mode, the peel strength is high. In the second welding mode, the first sheet layer 20A is formed under the condition that the melting point of at least one of the first sheet layer 20A and the second sheet layer 20B is higher than the melting point of the elastic film 30 and the heating temperature at the time of forming the sheet bonding portion 40. The elastic film 30 is sandwiched between the second sheet layer 20B, and a portion to be the sheet bonding portion 40 is pressurized and heated, and only the elastic film 30 is melted.

  On the other hand, in the third welding mode, under the condition that the melting point of at least one of the first sheet layer 20A and the second sheet layer 20B is higher than the melting point of the elastic film 30, between the first sheet layer 20A and the second sheet layer 20B It can be manufactured by sandwiching the elastic film 30, pressing and heating a portion to be the sheet bonding portion 40, and melting the elastic film 30 with at least one of the first sheet layer 20A and the second sheet layer 20B.

  From such a viewpoint, the melting point of the elastic film 30 is preferably about 80 to 145 ° C., and the melting points of the first sheet layer 20A and the second sheet layer 20B are about 85 to 190 ° C., particularly about 150 to 190 ° C. The difference between the melting point of the first sheet layer 20A and the second sheet layer 20B and the melting point of the elastic film 30 is preferably about 60 to 90.degree. Moreover, it is preferable to make heating temperature into about 100-150 degreeC.

  In the second welding mode and the third welding mode, when the first sheet layer 20A and the second sheet layer 20B are non-woven fabrics, the melted and solidified product 30m of the elastic film 30 is a sheet bonding portion as shown in FIG. 40 may penetrate between the fibers throughout the thickness direction of the first sheet layer 20A and the second sheet layer 20B, but as shown in FIG. As shown in FIG. 22B, the flexibility of the sheet bonding portion 40 is higher in the mode in which the fibers hardly penetrate between the fibers of the first sheet layer 20A and the second sheet layer 20B.

  FIG. 24 shows an example of an ultrasonic sealing device suitable for forming the second welding mode and the third welding mode. In this ultrasonic sealing device, when forming the sheet bonding portion 40, the first sheet layer 20A, between the anvil roll 60 having the projections 60a formed in the pattern of the sheet bonding portion 40 on the outer surface, and the ultrasonic horn 61, The elastic film 30 and the second sheet layer 20B are fed. At this time, for example, the feed drive roll 63 and the nip roll 62 are set by making the feed transfer speed by the feed drive roll 63 and the nip roll 62 of the elastic film 30 on the upstream side slower than the transfer speeds of the anvil roll 60 and the ultrasonic horn 61 and thereafter. The elastic film 30 is stretched in the MD direction (machine direction, flow direction) to a predetermined elongation rate in a path from the nip position by the to the seal position by the anvil roll 60 and the ultrasonic horn 61. The elongation rate of the elastic film 30 can be set by selecting the speed difference between the anvil roll 60 and the feed drive roll 63, and can be set, for example, to about 300% to 500%. 62 is a nip roll.

  The first sheet layer 20A, the elastic film 30, and the second sheet layer 20B, which are fed between the anvil roll 60 and the ultrasonic horn 61, are laminated in this order with the protrusion 60a and the ultrasonic horn 61. Heating is performed by the ultrasonic vibration energy of the ultrasonic horn 61 while pressing between them to melt only the elastic film 30 or melt at least one of the first sheet layer 20A and the second sheet layer 20B and the elastic film 30. At the same time as forming the bonding holes 31 in the elastic film 30, the first sheet layer 20A and the second sheet layer 20B are bonded through the bonding holes 31 at the same time. Therefore, in this case, the area ratio of the sheet bonding portion 40 is selected by selecting the size, shape, separation distance, arrangement pattern of the roll length direction and roll circumferential direction, and the like of the projection 60 a of the anvil roll 60. Can.

  The reason why the bonding hole 31 is formed is not necessarily clear, but it is considered that the portion of the elastic film 30 corresponding to the protrusion 60 a of the anvil roll 60 is melted and separated from the periphery to open the hole. At this time, as shown in FIGS. 9A and 11A, portions of the elastic film 30 between the adjacent bonding holes 31 aligned in the expansion / contraction direction ED are separated from the portions in the expansion / contraction direction by the bonding holes 31. Since it is cut and loses the support on both sides in the contraction direction, the contraction is performed until the center side of the direction LD orthogonal to the expansion / contraction direction ED is balanced in the expansion / contraction direction center within a range in which the continuity in the direction orthogonal to the contraction direction can be maintained. The bonding hole 31 is expanded in the expansion and contraction direction ED.

  The constituent materials of the first sheet layer 20A and the second sheet layer 20B can be used without particular limitation as long as they are sheet-like, but it is preferable to use a non-woven fabric from the viewpoint of air permeability and flexibility. The non-woven fabric is not particularly limited as to its raw material fiber. For example, synthetic fibers such as olefins such as polyethylene and polypropylene, polyesters and polyamides, regenerated fibers such as rayon and cupra, natural fibers such as cotton, etc., mixed fibers of which two or more are used, composite fibers Etc. can be illustrated. Furthermore, the non-woven fabric may be produced by any processing.

Examples of the processing method include known methods such as spun lace method, spun bond method, thermal bond method, melt blown method, needle punch method, air through method, point bond method and the like. When using a nonwoven fabric, it is preferable to make the fabric weight into about 10-25 g / m < ² >. In addition, a part or all of the first sheet layer 20A and the second sheet layer 20B may be a pair of layers in which one sheet of material is folded back to be opposed. For example, as shown in the illustrated embodiment, at the waist end 23, the component positioned outside is the second sheet layer 20B, and the folded portion 20C formed by being folded back to the inner surface at the waist opening edge is the first sheet layer 20A. The elastic film 30 is interposed between them, and in the other parts, the component positioned on the inner side is the first sheet layer 20A, and the component positioned on the outer side is the second sheet layer 20B, and the elastic film 30 is interposed therebetween. It can be intervened. Of course, the constituent of the first sheet layer 20A and the constituent of the second sheet layer 20B are individually provided over the entire longitudinal direction LD, and the constituent of the first sheet layer 20A and the second sheet are not folded. The elastic film 30 can also be interposed between the components of the layer 20B.

  The elastic film 30 is not particularly limited, and as long as it is a thermoplastic resin film having elasticity by itself, in addition to non-porous ones, those in which a large number of holes and slits are formed for ventilation can also be used. . In particular, the tensile strength in the width direction WD (stretching direction ED, MD direction) is 8 to 25 N / 35 mm, the tensile strength in the front-rear direction LD (direction LD orthogonal to the stretching direction, CD direction) is 5 to 20 N / 35 mm, width direction It is preferable that the elastic film 30 has a tensile elongation of 450 to 1050% in WD and a tensile elongation of 450 to 1400% in the longitudinal direction LD. The thickness of the elastic film 30 is not particularly limited, but preferably about 20 to 40 μm.

(Stretch area)
The area | region which has the elastic sheet expansion-contraction structure 20X in the exterior body 20 has an expansion-contraction area | region which can expand-contract in the width direction WD. In the elastic region 80, the elastic film 30 has a portion 32 (see FIG. 12A) which is linearly continuous along the width direction WD, and contracts in the width direction WD by the contraction force of the elastic film 30. And extendable in the width direction WD. More specifically, in the state where the elastic film 30 is stretched in the width direction WD, the width direction WD and the longitudinal direction LD orthogonal to this are spaced apart from each other in the longitudinal direction LD (direction LD orthogonal to the expansion and contraction direction). The first sheet layer 20A and the second sheet layer 20B are bonded through the bonding holes 31 to form a large number of sheet bonding portions 40, thereby forming the elastic sheet expansion and contraction structure 20X. Such stretchability can be provided by arranging the joint hole 31 so that it has a portion 32 (see FIG. 12A) that is linearly continuous along the width direction WD.

  In the natural length state, as shown in FIG. 9 and FIG. 12B, the expansion / contraction region expands in the direction in which the first sheet layer 20A and the second sheet layer 20B between the sheet bonding portions 40 separate from each other, The contraction ridges 25f and 25F extending to the LD are formed, and even in the mounted state in which the contraction ridges 25F extend to some extent in the width direction WD, the contraction ridge 25F is stretched but remains. Further, as in the illustrated embodiment, the first sheet layer 20A and the second sheet layer 20B are not joined to the elastic film 30 except at least between the first sheet layer 20A and the second sheet layer 20B in the sheet joining portion 40. 9 (c) assuming the mounted state and FIG. 9 (a) assuming the expanded state of the first sheet layer 20A and the second sheet layer 20B, in these states, the elastic film 30 is obtained. A gap is formed between the bonding hole 31 and the sheet bonding portion 40, and even if the material of the elastic film 30 is a non-porous film or sheet, air permeability is added by the gap. Further, in the natural length state, the bonding hole 31 is reduced due to the further contraction of the elastic film 30, and a gap is hardly formed between the bonding hole 31 and the sheet bonding portion 40.

  It is desirable that the elastic limit elongation in the width direction WD of the stretchable area 80 be 190% or more (preferably 225 to 285%). The elastic limit elongation of the expansion and contraction region 80 is substantially determined by the elongation rate of the elastic film 30 at the time of manufacture, but is reduced by the factor that inhibits the contraction in the width direction WD based on this. The main factor of such inhibition is the ratio of the length L of the sheet bonding portion 40 to the unit length in the width direction WD, and the elastic limit elongation decreases as the ratio increases. In a normal case, since the length L of the sheet bonding portion 40 is correlated with the area ratio of the sheet bonding portion 40, the elastic limit elongation of the stretchable area 80 can be adjusted by the area ratio of the sheet bonding portion 40.

  The tensile stress of the stretchable area 80 is mainly adjusted by the sum of the orthogonal direction LD distance (distance d) of the portion 32 (see FIG. 12A) in which the elastic film 30 is linearly continuous along the width direction WD. be able to.

  The area ratio of the sheet bonding portion 40 in the stretchable region 80 and the area of each sheet bonding portion 40 can be determined as appropriate, but in the normal case, it is preferable to be in the following range.

Area of sheet bonding portion 40: 0.14 to 3.5 mm ² (especially 0.14 to 1.0 mm ² )
Area ratio of sheet bonding portion 40: 1.8 to 19.1% (particularly, 1.8 to 10.6%)

  As described above, since the elastic limit elongation and the extension stress of the stretchable area 80 can be adjusted by the area of the sheet bonding portion 40, a plurality of areas in which the area ratio of the sheet bonding portion 40 in the stretchable area 80 is different as shown in FIG. Can be provided to change the fit according to the site. In the embodiment shown in FIG. 7, the leg elastic region 82 of the leg opening is provided, and the area ratio of the sheet bonding portion 40 is higher than that of the other region, and the elastic stress is weak. It is an area that stretches in

(Non-stretchable area)
A non-stretchable region 70 can be provided on at least one side in the width direction of the stretchable region 80 in the region having the elastic sheet stretchable structure 20X in the exterior body 20, as shown in FIG. The arrangement of the stretchable region 80 and the non-stretchable region 70 can be determined as appropriate. In the case of the exterior body 20 of the underpants type disposable diaper as in the present embodiment, a portion overlapping with the absorber 13 is a region that does not require expansion and contraction, so a part or all of the portion overlapping with the absorber 13 as illustrated. It is preferable to make the non-stretchable area 70 (it is desirable to include substantially the entire inside and outside fixed area 10B). Of course, the non-stretchable region 70 can be provided from the region overlapping the absorber 13 to the region not overlapping the absorber 13 located in the width direction WD or the longitudinal direction LD, and the non-stretch region only in the region not overlapping the absorber 13 70 can also be provided.

  The non-stretchable region 70 is a region in which the elastic film 30 is continuous in the width direction WD but does not have a linearly continuous portion along the width direction WD due to the presence of the bonding hole 31. Therefore, with the elastic film 30 extended in the width direction WD, the first sheet layer 20A and the first sheet layer 20A and the first sheet layer 20A are separated via the bonding holes 31 of the elastic film 30 at intervals in the width direction WD and the longitudinal direction LD orthogonal to this. Even if the entire elastic sheet stretchable structure 20X including both the stretchable region 80 and the non-stretchable region 70 is formed by joining the two sheet layers 20B and forming a large number of sheet bonding portions 40, in the non-stretchable region 70, Since the elastic film 30 does not continue linearly along the width direction WD, the contraction force of the elastic film 30 hardly acts on the first sheet layer 20A and the second sheet layer 20B, and the elasticity almost disappears, and the elastic limit The growth is close to 100%.

  In such a non-stretchable region 70, the first sheet layer 20A and the second sheet layer 20B are joined by a large number of sheet joining portions 40 arranged at intervals, and the sheet joining portion 40 does not become continuous. , Loss of flexibility is prevented.

  The arrangement pattern of the bonding holes 31 in the elastic film 30 in the non-stretchable region 70 can be appropriately determined.

  Although the area ratio of the sheet bonding portion 40 and the area of the individual sheet bonding portions 40 in the non-stretchable region can be appropriately determined, in the normal case, the area of each sheet bonding portion 40 is small and the sheets Since the non-stretchable area | region 70 does not become hard by the area ratio of the junction part 40 being low, it is preferable.

Area of sheet bonding portion 40: 0.10 to 0.75 mm ² (particularly 0.10 to 0.35 mm ² )
Area ratio of sheet bonding portion 40: 4 to 13% (especially 5 to 10%)

  In the above example, an elastic film is used as the elastic sheet. However, elastic nonwovens can also be used. Moreover, an elastic nonwoven fabric can be provided on one side or both sides of the elastic film, and this can be interposed between the one sheet layer 20A and the second sheet layer 20B.

<Explanation of terms in the specification>
The following terms in the specification have the following meanings unless otherwise indicated in the specification.

  "Front body" and "back body" mean front and rear portions of the pants-type disposable diaper, respectively, bordering on the front-rear direction center. In addition, the crotch refers to a range in the front-rear direction including the center in the front-rear direction of the pants-type disposable diaper, and when the absorber has a constricted portion, it refers to the longitudinal range of the portion having the constricted portion.

  -"Elastic limit elongation" means elongation at the elastic limit (in other words, the state in which the first sheet layer and the second sheet layer are fully developed) in the expansion / contraction direction ED, and the length at the elastic limit is a natural length Is expressed as a percentage based on 100%.

  -"Area ratio" means the ratio of the target portion to the unit area, and the target portion (for example, the sheet bonding portion 40, the opening of the bonding hole 31), the vent hole in the target region (for example, the stretchable region 80, the non-stretchable region 70) The total area of (a) is divided by the area of the target area and expressed as a percentage. In particular, the "area ratio" in the area having an elastic structure means the area ratio in a state of being stretched to the elastic limit in the elastic direction ED. It is In the embodiment in which a large number of target portions are provided at intervals, it is desirable to set the target area to a size that includes 10 or more target portions and to obtain the area ratio.

  "Stretch rate" means the value when natural length is 100%.

・ "Age" is measured as follows. After the sample or test piece is predried, it is left in a test room or apparatus under standard conditions (test place: temperature 23 ± 1 ° C., relative humidity 50 ± 2%) to be in a constant weight state. Pre-drying refers to bringing a sample or test piece to a constant weight in an environment at a temperature of 100 ° C. In addition, it is not necessary to perform preliminary drying about the fiber whose official moisture percentage is 0.0%. From a test piece in a constant weight state, using a template for sampling (100 mm × 100 mm), cut out a sample of 100 mm × 100 mm in size. The weight of the sample was measured, 10 0 times to calculate the weight per square meter, a basis weight.

  ・ The “thickness” of the absorber is the thickness measuring instrument of Ozaki Manufacturing Co., Ltd. (Pecock, Dial Thickness Gauge Large Type, Model J-B (Measurement Range 0 to 35 mm) or Model K-4 (Measurement Range 0 to 50 mm)) Measure with the sample and thickness gauge horizontal.

- other than the above "thickness" is used automatic thickness measuring instrument (KES-G5 Handy Compression measurement program), load: 0.098 N / cm ^2, and the pressure area: automatically measured under the conditions of 2 cm ^2.

  ・ “Tensile strength” and “Tensile elongation (breaking elongation)” conform to JIS K 7127: 1999 “Plastic-Test method of tensile properties-” except that the test piece is made into a rectangular shape of 35 mm wide × 80 mm long. It means that the initial chuck distance (marked line distance) is 50 mm and the tensile speed is 300 mm / min. For example, AUTOGRAPH AGS-G100N manufactured by SHIMADZU can be used as a tensile tester.

  · “Tensile stress” is a tensile test based on JIS K 7127: 1999 “Plastic-Test method for tensile properties-” with an initial chuck spacing (marked line distance) of 50 mm and a tensile speed of 300 mm / min. This means the tensile stress (N / 35 mm) measured when stretching in the elastic region, and the degree of stretching can be appropriately determined depending on the test object. Although it is preferable to make a test piece into a rectangular shape with a width of 35 mm and a length of 80 mm or more, when a test piece with a width of 35 mm can not be cut out, a test piece is made with a width that can be cut out and the measured value is 35 mm wide The value converted to In addition, even when the target area is small and sufficient test pieces can not be collected, at least comparison can be made as long as test pieces of the same size are used even if the small test pieces are appropriately compared if the magnitude of the extension stress is compared. . For example, AUTOGRAPH AGS-G100N manufactured by SHIMADZU can be used as a tensile tester.

  "Expanded state" means a flat state without contraction or slack.

  -Unless otherwise indicated, the dimension of each part means the dimension in the unfolded state, not the natural length state. In particular, the dimension of the joint is a dimension in a developed state (the state before the first sheet layer and the second sheet layer break), and substantially matches the joint pattern dimension in the anvil roll.

  ・ If there is no description about the environmental conditions in the test or measurement, the test or measurement shall be performed in the test room or equipment under the standard condition (test place: temperature 23 ± 1 ° C, relative humidity 50 ± 2%) Do.

  The present invention is applicable to various types of disposable diapers such as a tape type and a pad type other than the pants type disposable diaper as in the above example, as long as the elastic sheet stretchable structure is applicable. It can be used for disposable wear articles in general such as disposable wear articles for water play.

  DESCRIPTION OF SYMBOLS 10 ... Interior body, 10B ... Inside-and-outside fixed area | region 11 ... Top sheet, 12 ... Liquid-impervious sheet, 13 ... Absorbent body, 13N ... Bump part, 14 ... Packaging sheet, 17 ... Non-absorber side part, 20 ... Exterior body 20A: first sheet layer, 20B: second sheet layer, 20C: folded portion, 20X: elastic sheet stretchable structure, 21: side seal portion, 23: waist end portion, 24: waist portion elastic member, 25F, 25f Shrinking ridges 29 Leg around line 30 Elastic film 31 Bonding hole 33 Ventilation holes 40, 40A, 40B Sheet bonding portion (first bonding portion) 41 Second bonding portion 42 42nd 3 junctions, 43: fourth junctions, 70: non-stretchable regions, 80: stretchable regions, 82: edge stretchable regions, 90: three-dimensional gather, 93: lying down part, 94: free part, 95: gather sheet, 96 ... Gathered bullets Members, B: Rear body, ED: Stretching direction (width direction), F: Front body, L: Intermediate portion, LD: Orthogonal direction (front and back direction), T: Torso surrounding portion, sf: Small pleat, bf: Large pleat , Px ... separation distance, Py ... separation distance, E1 ... first expansion and contraction area, E2 ... second expansion and contraction area, E3 ... middle area

Claims (3)

An elastic sheet is interposed between the first sheet layer and the second sheet layer, and the first sheet layer and the second sheet layer are connected through the elastic sheet at a plurality of sheet bonding portions arranged at intervals. Having an elastic sheet stretchable structure joined through a hole or via the elastic sheet,
The area having the elastic sheet expansion / contraction structure includes an expansion / contraction area that is contracted in the expansion / contraction direction by the contraction of the elastic sheet and is extensible in the expansion / contraction direction,
In the expansion and contraction region, a joint portion is formed to be separated in the expansion and contraction direction and an orthogonal direction orthogonal thereto.
The bonding portion group in the stretchable region intersects the stretch direction line at each position in the orthogonal direction, or in a separation width of 0.5 mm or less of the orthogonal direction of the stretch direction line, the stretch direction And do not intersect the line, and
When one of the expansion and contraction directions is 0 degree , the predetermined orthogonal separation in the orthogonal direction oblique line group of the first oblique line intersecting the expansion and contraction direction line at a predetermined angle of 45 degrees or less in a counterclockwise direction A first portion which is a portion where the first oblique line included in the width does not intersect the junction group, and a second oblique line intersecting the expansion / contraction direction line at a predetermined angle of 45 degrees or less clockwise The oblique line group in the orthogonal direction has a second portion that is a portion not intersecting the second oblique line included in the predetermined orthogonal direction separation width and the joint portion group.
The first portion and the second portion are alternately and repeatedly provided in the expansion and contraction direction while crossing each other .
Expandable member characterized in that. The stretchable member according to claim 1, wherein the first portion and the second portion are formed in a diagonal grid shape . An integral exterior body extending from the front to the back, or an exterior provided separately for the front and the back, and an interior extending to the front and back of the crotch attached to the widthwise middle of the exterior. A disposable pants-type wearable article comprising a side seal portion in which both sides of an exterior body in a front body and both sides of an exterior body in a back body are joined, and a waist opening and a pair of left and right legs. ,
The stretchable member according to claim 1 or 2, wherein the exterior body in at least one of the front body and the back body extends in the width direction corresponding to the space between the side seals in at least a part of the front-rear direction. The expansion and contraction direction of the expansion and contraction area is set to be the width direction,
Disposable wear article characterized in that.

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