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JP6542568B2 - Fluid mixing device and denitration device provided with fluid mixing device - Google Patents

Fluid mixing device and denitration device provided with fluid mixing device Download PDF

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JP6542568B2
JP6542568B2 JP2015083385A JP2015083385A JP6542568B2 JP 6542568 B2 JP6542568 B2 JP 6542568B2 JP 2015083385 A JP2015083385 A JP 2015083385A JP 2015083385 A JP2015083385 A JP 2015083385A JP 6542568 B2 JP6542568 B2 JP 6542568B2
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exhaust gas
mixing
fluid
reducing agent
fluid mixing
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JP2016203032A (en
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法広 塚田
法広 塚田
佐藤 一教
一教 佐藤
徹哉 岩瀬
徹哉 岩瀬
津村 俊一
俊一 津村
大塚 徹
徹 大塚
豊 冠木
豊 冠木
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Mitsubishi Power Industries Ltd
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Mitsubishi Hitachi Power Systems Industries Co Ltd
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Description

本発明は、火力発電所や工場等に設置されるボイラ等の燃焼装置から発生する排ガスと還元剤等の異なる流体とを混合させる流体の混合装置及び該流体の混合装置を備えた脱硝装置に関する。   The present invention relates to a fluid mixing device for mixing an exhaust gas generated from a combustion device such as a boiler installed in a thermal power plant or a plant with a different fluid such as a reducing agent, and to a NOx removal device provided with the fluid mixing device. .

火力発電所や工場等に設置されるボイラ等の燃焼装置から発生する排ガスには、有害な窒素酸化物(NOx)が含まれている。NOxを除去する方法として、選択接触還元方法が一般的であり、この方法は、排ガスに還元剤(アンモニアなど)を噴霧した後、脱硝触媒に通過させることで、以下の反応により無害な窒素と水に変換させるものである。   The exhaust gases generated from combustion devices such as boilers installed in thermal power plants and factories contain harmful nitrogen oxides (NOx). A selective catalytic reduction method is generally used as a method of removing NOx. This method sprays a reducing agent (such as ammonia) on the exhaust gas and then passes it through a NOx removal catalyst, thereby causing harmless nitrogen with the following reaction: It is converted to water.

4NO+4NH+O→4N+6HO (1)
NO+NO+2NH→2N+3HO (2)
脱硝率を上げるためには、過不足なくNHを排ガス中に注入する必要がある。そこで、排ガスに還元剤を噴霧する還元剤噴霧部と脱硝触媒設置部との間の排ガス流路に排ガス混合部を設けることで、排ガス中に還元剤を均等に混合させて脱硝触媒による脱硝率を高めた技術が開示されている。
4NO + 4NH 3 + O 2 → 4N 2 + 6H 2 O (1)
NO + NO 2 + 2 NH 3 → 2 N 2 + 3 H 2 O (2)
In order to increase the denitration rate, it is necessary to inject NH 3 into the exhaust gas without excess or deficiency. Therefore, by providing the exhaust gas mixing unit in the exhaust gas flow path between the reducing agent spray unit that sprays the reducing agent on the exhaust gas and the NOx removal catalyst installation unit, the reducing agent is uniformly mixed in the exhaust gas to remove NOx by the NOx removal catalyst. Technology has been disclosed.

下記特許文献1には、四角錐状の導入流路形成部材に噴出口を設けた排ガス混合器を排ガスダクトに設置し、噴出口からの噴流を衝突させることで混合を促進させた構成が開示されている。   Patent Document 1 below discloses a configuration in which an exhaust gas mixer in which a jet is provided on a quadrangular pyramid-shaped introduction flow path forming member is installed in an exhaust gas duct and mixing is promoted by colliding jets from the jet. It is done.

また、下記特許文献2には、開口を有する混合板を、排ガス流れ方向に開口部が重ならないように複数設置した排ガス混合器によって、上流側の混合板の開口部を通過した排ガスが下流側の混合板を通過する際に、当該混合板の非開口部に当たることで混合を促進させる構成が開示されている。   Further, in Patent Document 2 below, the exhaust gas passing through the opening of the mixing plate on the upstream side is downstream by the exhaust gas mixer in which a plurality of mixing plates having openings are provided so that the openings do not overlap in the exhaust gas flow direction. A configuration is disclosed that promotes mixing by passing through the non-opening portion of the mixing plate when passing through the mixing plate.

更に、下記特許文献3に記載の構成によれば、排ガス流路内に、排ガス上流側の頂部に設けた矩形状平板の隙間形成部と隙間形成部の対向する辺に連結された台形状の二つの板状羽根部と板状羽根部に隣接する台形状の開口部とにより角錐台形状を形成する複数の混合セルを設け、当該混合セルを板状羽根部及び開口部を90°回転させた状態で互いに隣接して連結した混合体エレメントを構成することで、渦流を形成させて混合を促進させている。   Furthermore, according to the configuration described in Patent Document 3 below, a trapezoidal shape is formed in the exhaust gas flow channel, and is formed into a gap forming portion of a rectangular flat plate provided at the top on the exhaust gas upstream side and a trapezoidal shape connected to opposing sides of the gap forming portion. A plurality of mixing cells forming a truncated pyramid shape are provided by two plate-like wings and a trapezoidal opening adjacent to the plate-like wings, and the mixing cell is rotated 90 ° of the plate-like wings and the opening. By forming the mixing element adjacently connected to each other in a stationary state, a vortex is formed to promote mixing.

そして、下記特許文献4には、複数に分割したガス混合器の各々に対応させてアンモニア注入ノズルを複数に分割して配置することで、狭い空間にガス混合器を配置でき、短い距離で混合できる構成が開示されている。   Then, according to Patent Document 4 below, the gas injection unit can be disposed in a narrow space by dividing the ammonia injection nozzle into a plurality so as to correspond to each of the plurality of divided gas mixers, and mixing in a short distance Possible configurations are disclosed.

更に、下記特許文献5には、四角錐状混合装置の内部にアンモニア注入ノズルを設けることで、容易に均質な混合ガスを得ることができる構成が開示されている。   Further, Patent Document 5 below discloses a configuration in which a homogeneous mixed gas can be easily obtained by providing an ammonia injection nozzle inside a square pyramidal mixing device.

特許第3296069号公報Patent No. 3296069 実開平4−65118号公報Japanese Utility Model Application Publication No. 4-65118 特開2013−180227号公報JP, 2013-180227, A 特許第3554997号公報Patent No. 3554997 gazette 特許第4335504号公報Patent No. 4335504

脱硝触媒による脱硝率を高めるためには、排ガス中に還元剤を均等に混合させる必要がある。即ち、還元剤濃度の偏り具合をなくして分散させれば、排ガスと還元剤との混合を促進できる。還元剤濃度の偏り具合は変動係数によって表され、変動係数が小さい程、ばらつきが少ない、即ち分散していると判断される。変動係数の算出は、ダクト断面を所定量分割した仮想分割面における還元剤濃度の測定結果により実施される。   In order to increase the denitration rate by the denitration catalyst, it is necessary to uniformly mix the reducing agent in the exhaust gas. That is, if the concentration of the reducing agent is made uneven and dispersed, mixing of the exhaust gas and the reducing agent can be promoted. The degree of deviation of the reducing agent concentration is represented by a coefficient of variation, and it is judged that the smaller the coefficient of variation, the smaller the variation, that is, the more dispersed. The calculation of the variation coefficient is performed based on the measurement result of the reducing agent concentration in the virtual division plane obtained by dividing the duct cross section by a predetermined amount.

変動係数の定義は下記式(3)及び(4)となる。
The definition of the variation coefficient is the following equations (3) and (4).

下記において、測定点数nは仮想分割面の数(測定点数)を表し、測定値xは各仮想分割面の測定値であり、また、xは平均値である。
特許文献1〜5に記載の構成では、いずれも開口部を設けた混合器を用いているが、開口部の開口率を上げると還元剤と排ガスとの混合が促進されず、変動係数の上昇を招いてしまう。一方、開口部の開口率を下げると変動係数は低下するものの、非開口部が多いことから、排ガスの圧力損失の増加を招いてしまう。また、圧力損失が増加すると、ファンの動力が増大し、排ガス処理設備にも負荷が掛かる。
In the following, the number of measurement points n represents the number of virtual division planes (measurement points), the measurement value x is a measurement value of each virtual division plane, and x i is an average value.
In the configurations described in Patent Documents 1 to 5, all use mixers provided with openings, but if the opening ratio of the openings is increased, mixing of the reducing agent and the exhaust gas is not promoted, and the variation coefficient rises Invite you. On the other hand, although the coefficient of variation decreases when the opening ratio of the openings is lowered, the number of non-openings causes an increase in the pressure loss of the exhaust gas. In addition, when the pressure loss increases, the power of the fan increases and the exhaust gas treatment facility is also loaded.

そして、特許文献4や特許文献5に記載の構成では、排ガス混合器をダクトの同一断面に複数配置しており、複数配置することでその箇所における混合は促進されるが、それより下流側では排ガスが混合されないため、混合率の上昇は見込めない。一方、特許文献1の図3や特許文献2の図5等に示すような排ガス流れ方向に開口部が重ならないように複数設置した排ガス混合器の場合は、排ガス流れに沿って還元剤と排ガスとの混合は促進されるものの、圧力損失の増加を招いてしまう。   In the configurations described in Patent Document 4 and Patent Document 5, a plurality of exhaust gas mixers are disposed on the same cross section of the duct, and the plurality of exhaust gas mixers promote mixing at that location, but on the downstream side Since the exhaust gases are not mixed, it is not possible to expect an increase in the mixing ratio. On the other hand, in the case of an exhaust gas mixer provided with a plurality of openings such that the openings do not overlap in the exhaust gas flow direction as shown in FIG. 3 of Patent Document 1 and FIG. 5 of Patent Document 2, the reducing agent and the exhaust gas Although the mixing with is promoted, it causes an increase in pressure loss.

尚、特許文献3に記載のガス混合装置では、大きな旋回流の形成に寄与する板状羽根部のみ残して渦流を形成させると共に、流路断面積を増やすことで圧力損失の軽減を図っている。2流体の混合の場合、流れの乱れにより直進するだけでも混合されるが、混ざり合う時間、即ち滞留時間の確保が必要である。従って、混合体エレメントにより狭い空間で渦流を形成させて混合させる場合は、滞留時間が確保されないことから、混合促進の効果もあまり期待できない。   In addition, in the gas mixing device described in Patent Document 3, the vortex flow is formed leaving only the plate-like blade portion contributing to the formation of the large swirling flow, and the pressure loss is reduced by increasing the flow passage cross-sectional area. . In the case of mixing of two fluids, mixing is possible only by going straight due to flow disturbance, but it is necessary to secure mixing time, that is, residence time. Therefore, in the case where the mixing element forms a vortex in a narrow space and mixes them, since the residence time is not secured, the effect of promoting mixing can not be expected much either.

本発明の課題は、排ガスの圧力損失の増加を招くことなく、排ガス中の還元剤濃度の変動係数を低下させて排ガスと還元剤とを均等に混合できる流体の混合装置及び該流体の混合装置を備えた脱硝装置を提供することである。   It is an object of the present invention to provide a fluid mixing device and a fluid mixing device capable of uniformly mixing exhaust gas and reducing agent by reducing the variation coefficient of reducing agent concentration in exhaust gas without increasing the pressure loss of exhaust gas. Providing a denitrification apparatus having the

上記本発明の課題は、下記の構成を採用することにより解決できる。本発明によれば、排ガスと還元剤との混合の促進と流体の圧力損失の増加抑制の両立が可能になる。
請求項1記載の発明は、ボイラを含む燃焼装置から排出される排ガスと、該排ガスの流路内に注入される窒素酸化物の還元剤とを混合する流体の混合装置において、該流体の混合装置は、流体の旋回部と、該旋回部よりも排ガス流れの下流側に設けられた流体の混合部とから構成され、前記旋回部は、排ガス流れ方向と略直交する方向に平面部を有する板状部材と、該板状部材の外周に沿って形成された複数の外周開口部と、該各外周開口部の排ガス流れ下流側に接し、外周開口部を通過する流体を周方向に案内する各案内部材とを備え、前記混合部は、頂点を排ガス流れの上流側に有し、側面に複数の側面開口部を有する、底面のない錐体部材である流体の混合装置である。
The problems of the present invention can be solved by adopting the following configuration. ADVANTAGE OF THE INVENTION According to this invention, coexistence of acceleration | stimulation of mixing of waste gas and a reducing agent, and increase suppression of the pressure loss of a fluid is attained.
The invention according to claim 1 is a fluid mixing apparatus for mixing an exhaust gas discharged from a combustion apparatus including a boiler with a nitrogen oxide reducing agent injected into the flow path of the exhaust gas. The apparatus comprises a swirling portion of the fluid and a mixing portion of the fluid provided on the downstream side of the exhaust gas flow further than the swirling portion, and the swirling portion has a flat portion in a direction substantially orthogonal to the exhaust gas flow direction. A plate-like member, a plurality of outer peripheral openings formed along the outer periphery of the plate-like member, and an exhaust gas flow downstream side of each outer peripheral opening are brought into contact, and the fluid passing through the outer peripheral opening is guided in the circumferential direction The mixing unit is a mixing device for fluid which is a cone-shaped member without a bottom and having a top on the upstream side of the exhaust gas flow and a plurality of side openings on the side.

請求項2記載の発明は、前記旋回部の板状部材は、前記外周開口部よりも中心側に形成された中心開口部を有し、前記混合部の錐体部材は、その頂点が、排ガス流れ方向から見て前記中心開口部と重複位置になるように配置されている請求項1記載の流体の混合装置である。
請求項3記載の発明は、前記旋回部の各案内部材は筒状部材である請求項1又は請求項2に記載の流体の混合装置である。
In the invention according to claim 2, the plate-like member of the turning portion has a central opening formed closer to the center than the outer peripheral opening, and the pyramid member of the mixing portion has an exhaust gas at its apex. The fluid mixing device according to claim 1, wherein the fluid mixing device is disposed so as to overlap with the central opening when viewed in the flow direction.
The invention according to claim 3 is the fluid mixing device according to claim 1 or 2, wherein each guide member of the turning portion is a tubular member.

請求項4記載の発明は、ボイラを含む燃焼装置から排出される排ガスのダクト内に、窒素酸化物の還元剤を注入する還元剤注入部と、排ガスと還元剤とを混合する流体の混合装置と、排ガス中の窒素酸化物を除去する脱硝触媒を備えた脱硝部とを排ガス流れの上流から下流に向かって順次配置した脱硝装置において、前記流体の混合装置は、請求項1から請求項3のいずれか1項に記載の流体の混合装置である脱硝装置である。   The invention according to claim 4 relates to a reducing agent injection unit for injecting a reducing agent of nitrogen oxide into a duct of exhaust gas discharged from a combustion apparatus including a boiler, and a fluid mixing apparatus for mixing exhaust gas and reducing agent And a denitration unit provided with a denitration catalyst for removing nitrogen oxides in the exhaust gas, which are disposed sequentially from the upstream side to the downstream side of the exhaust gas flow, wherein the mixing device for the fluid includes the first to third aspects. It is the denitrification apparatus which is a mixing apparatus of the fluid of any one of these.

(作用)
上述のように、従来技術のガス混合器では開口部を設けた混合器を用いているが、開口部の開口率を上げると変動係数の上昇を招く一方、開口部の開口率を下げると排ガスの圧力損失の増加を招いてしまうという問題があった。
(Action)
As described above, although the mixer having the opening is used in the gas mixer of the prior art, increasing the opening ratio of the opening causes an increase in the coefficient of variation, while reducing the opening ratio of the opening reduces the exhaust gas The problem is that it causes an increase in pressure loss.

本発明の混合装置は、上流側の流体の旋回部と下流側の流体の混合部との2段構えの構成である。上流側の旋回部は、排ガス流れ方向と略直交する方向に平面部を有する板状部材であって、その外周に沿って設けた複数の外周開口部と、各外周開口部の下流側に接して流体を周方向に案内する各案内部材とを備えている。また、混合部は、頂点を排ガス上流側に有し、側面に複数の側面開口部を有する錐体部材である。   The mixing device of the present invention is configured in a two-stage configuration of the upstream fluid swirling portion and the downstream fluid mixing portion. The upstream swirling portion is a plate-like member having a flat portion in a direction substantially orthogonal to the exhaust gas flow direction, and is in contact with a plurality of outer peripheral openings provided along the outer periphery and the downstream side of each outer peripheral opening And a guide member for guiding the fluid circumferentially. Moreover, a mixing part is a pyramid member which has an apex on the exhaust gas upstream side, and has a plurality of side openings on the side.

まず上流側の旋回部では、ダクト内壁側の外周開口部に流入する流体に、案内部材により周方向の流れが与えられることで旋回流となり、流速が比較的高速に保たれる。従って、その流速を保ったまま旋回しながら混合部の側面開口部に流入し、ダクトの中心軸方向に折れ曲がるように流れる。本発明によれば、複雑で過剰な渦(Vortex)や後流(Wake)を発生させることがなく、圧力損失を低く抑えることができる。   First, in the swirling portion on the upstream side, the fluid flowing into the outer peripheral opening on the inner wall side of the duct is given a circumferential flow by the guide member to be a swirling flow, and the flow velocity is maintained at a relatively high speed. Therefore, it flows into the side opening of the mixing section while turning while maintaining the flow velocity, and flows so as to bend in the central axial direction of the duct. According to the present invention, pressure loss can be suppressed to a low level without generating complicated and excessive vortices and wakes.

そして、旋回部と混合部との2段構えの構成により、流体の滞留時間が確保されることで、混合を促進させると共に圧力損失の増加も防止できる。
従って、請求項1記載の発明によれば、流体に、上流側の旋回部によりダクト内壁側で比較的高速の周方向の流れが与えられ、その流速を保ったまま下流側の混合部でダクトの中心軸方向に流れることで、圧力損失の増加を抑えながら変動係数の低下も達成される。
And by the structure of 2 steps of a turning part and a mixing part, the retention time of fluid is secured, and it can prevent mixing and increase of pressure loss.
Therefore, according to the first aspect of the present invention, the fluid is given a relatively high-speed circumferential flow on the inner wall side of the duct by the upstream swirling portion, and the duct in the downstream mixing portion while maintaining the flow velocity By flowing in the direction of the central axis, a decrease in the coefficient of variation is achieved while suppressing an increase in pressure loss.

尚、旋回部の板状部材には外周開口部があるものの、圧力損失の増加防止の観点からは、開口率が高い方が望ましい。しかし、外周開口部を大きくすると、旋回流の勢いが弱まってしまう。そこで、請求項2記載の発明によれば、上記請求項1記載の発明の作用に加えて、旋回部の板状部材に中心開口部を設けることで、圧力損失の増加をより抑えることができる。ここで開口率を上げると変動係数は上昇するが、中心開口部を通過する流体は混合部の錐体頂点から側面の傾斜に沿って流れ、側面開口部からダクトの中心軸方向に流入する。即ち、ダクトの中心軸方向から内壁側(外側)へ流れた後、再び中心軸側へと流れ、流れ方向が変化する。   In addition, although there is an outer peripheral opening in the plate-like member of the turning portion, it is preferable that the opening ratio is high from the viewpoint of preventing an increase in pressure loss. However, if the outer peripheral opening is enlarged, the momentum of the swirling flow is weakened. Therefore, according to the second aspect of the invention, in addition to the function of the invention of the first aspect, by providing the central opening in the plate-like member of the turning portion, it is possible to further suppress an increase in pressure loss. . Here, when the aperture ratio is increased, the coefficient of variation rises, but the fluid passing through the central opening flows from the apex of the pyramid of the mixing section along the slope of the side and flows from the side opening toward the central axis of the duct. That is, after flowing from the central axis direction of the duct to the inner wall side (outside), it flows again to the central axis side, and the flow direction changes.

また、外周開口部を通過する流体は旋回しながらダクト内壁側から混合部の側面開口部に流入し中心軸側へと流れる。そして、混合部では、外側の外周開口部で旋回が与えられた流体と内側の中心開口部から直線方向(水平方向)に流れる流体とが合流して、側面開口部を通過する際に混合される。従って、より一層圧力損失の増加を抑えながら混合を促進させることができ、変動係数も低下する。   Further, the fluid passing through the outer peripheral opening portion flows from the inner wall side of the duct into the side opening portion of the mixing portion while turning and flows to the central axis side. Then, in the mixing section, the fluid whose swirl is given at the outer peripheral opening and the fluid flowing in a linear direction (horizontal direction) from the inner central opening merge and are mixed when passing through the side opening Ru. Therefore, mixing can be promoted while further suppressing the increase in pressure loss, and the coefficient of variation also decreases.

そして、請求項3記載の発明によれば、上記請求項1又は請求項2に記載の発明の作用に加えて、旋回部の案内部材が筒状部材であることから、流体が筒内を流れることでその流れに勢いをつけることができ高速の旋回流が保持される。   Then, according to the invention of claim 3, in addition to the function of the invention of claim 1 or claim 2, since the guide member of the turning portion is a cylindrical member, the fluid flows in the cylinder It is possible to give impetus to the flow and hold high-speed swirling flow.

また、請求項4記載の発明によれば、脱硝装置の排ガスダクトの還元剤注入部と脱硝部との間に、請求項1から請求項3のいずれか1項に記載の流体の混合装置を配置することで、排ガスと還元剤とが均等に混合された流体が脱硝触媒と反応する。従って、脱硝触媒と流体との反応効率が向上し、高い脱硝率を保持できる。   Further, according to the invention of claim 4, the mixing apparatus for fluid according to any one of claims 1 to 3 is provided between the reducing agent injection part and the denitrification part of the exhaust gas duct of the denitrification apparatus. By arranging, the fluid in which the exhaust gas and the reducing agent are uniformly mixed react with the NOx removal catalyst. Therefore, the reaction efficiency between the NOx removal catalyst and the fluid is improved, and a high NOx removal rate can be maintained.

請求項1記載の発明によれば、上流側の旋回部と下流側の混合部からなる混合装置によって、排ガスと還元剤との流体の滞留時間も確保されると共に、旋回流が与えられた流体が混合されるため、圧力損失の増加を抑えながら混合が促進され、変動係数も低下させることができる。従って、排ガス処理設備におけるファンの動力の増大を招くこともない。   According to the first aspect of the present invention, the residence time of the fluid of the exhaust gas and the reducing agent is also secured by the mixing device including the upstream swirling portion and the downstream mixing portion, and the fluid to which the swirling flow is given. Can be promoted while suppressing the increase in pressure loss, and the coefficient of variation can also be reduced. Therefore, the power of the fan in the exhaust gas treatment facility is not increased.

また、請求項2記載の発明によれば、上記請求項1記載の発明の効果に加えて、旋回部の板状部材に設けた中心開口部により、圧力損失の増加をより抑えることができる。また、中心開口部を通過する流体はダクトの中心軸から外側、再び中心軸側へと流れ方向が変化すること、及び旋回部における外側の旋回流と内側の直線流とが合流して混合部の側面開口部を通過する際に混合されることなどから、混合が促進され、変動係数の上昇も防止できる。   According to the invention of claim 2, in addition to the effect of the invention of claim 1, an increase in pressure loss can be further suppressed by the central opening provided in the plate-like member of the turning portion. In addition, the fluid passing through the central opening changes its flow direction outward from the central axis of the duct to the central axis again, and the outer swirl flow and the inner linear flow in the swirl portion merge to form a mixing portion Because mixing occurs when passing through the side opening, mixing is promoted and an increase in the coefficient of variation can also be prevented.

そして、請求項3記載の発明によれば、上記請求項1又は請求項2に記載の発明の効果に加えて、筒状の案内部材によって高速の旋回流を保持できるため、圧力損失の増加を抑えながら、より一層混合部での混合が促進される。   And according to the invention of claim 3, in addition to the effect of the invention according to claim 1 or claim 2, since it is possible to hold the swirling flow at high speed by the cylindrical guide member, the pressure loss is increased. While suppressing, mixing in the mixing section is further promoted.

また、請求項4記載の発明によれば、脱硝触媒と流体との反応効率が向上し、高い脱硝率を保持できる脱硝装置を提供できる。
そして、本発明の実施により排ガスと還元剤との混合性を良くすることで還元剤の使用量の節約が可能となり、未反応の還元剤の削減により、還元剤に由来する異臭も低減できることから、プラント運用の向上にも貢献する。
According to the invention of claim 4, the reaction efficiency between the NOx removal catalyst and the fluid is improved, and a NOx removal device capable of maintaining a high NOx removal rate can be provided.
And, by improving the mixing property of the exhaust gas and the reducing agent by the practice of the present invention, the amount of reducing agent used can be saved, and by reducing the unreacted reducing agent, it is possible to reduce the offensive odor derived from the reducing agent. Contribute to the improvement of plant operation.

本発明の一実施例である脱硝装置の概略構成図(側面図)である。It is a schematic block diagram (side view) of the NOx removal apparatus which is one Example of this invention. 図1の混合器の正面図である。It is a front view of the mixer of FIG. 図1の混合器の混合部の正面図である。It is a front view of the mixing part of the mixer of FIG. 混合器を横に二つ並べた場合の斜視図である。It is a perspective view at the time of arranging two mixers side by side. 図4の混合器を用いた場合の流体の流速の測定結果(流動解析)を示した図である。It is the figure which showed the measurement result (flow analysis) of the flow velocity of the fluid at the time of using the mixer of FIG. 図4の混合器の旋回部を排ガス流れ方向から見た場合の図である。It is a figure at the time of seeing the turning part of the mixer of FIG. 4 from the exhaust gas flow direction. 図7(A)は、図4の混合器の混合部の平面図であり、図7(B)は、側面図である。FIG. 7 (A) is a plan view of the mixing section of the mixer of FIG. 4 and FIG. 7 (B) is a side view. 旋回部の板状部材に中心開口部のみ設けた場合の混合器の斜視図である。It is a perspective view of a mixer at the time of providing only a central opening in a plate-like member of a revolving part. 図9(A)は、旋回部の他の例を示した正面図であり、図9(B)は、図9(A)の案内部材の拡大図である。Fig. 9 (A) is a front view showing another example of the turning portion, and Fig. 9 (B) is an enlarged view of the guide member of Fig. 9 (A). 本発明の他の実施例である脱硝装置の概略構成図(側面図)である。It is a schematic block diagram (side view) of the NOx removal apparatus which is another Example of this invention. 本発明の他の実施例である脱硝装置の概略構成図(側面図)である。It is a schematic block diagram (side view) of the NOx removal apparatus which is another Example of this invention.

以下に、本発明の実施の形態を示す。   Hereinafter, embodiments of the present invention will be described.

以下に、本発明の実施例について図面を用いて説明する。
図1には、本発明の一実施例である脱硝装置の概略構成図を示す。また、図2には、排ガス流れ方向(ノズル5側)から見た場合の旋回部と混合部からなる混合器の図(正面図)を示し、図3には、排ガス流れ方向から見た場合の混合部の図を示す。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
In FIG. 1, the schematic block diagram of the denitrification apparatus which is one Example of this invention is shown. Also, FIG. 2 shows a front view of the mixer comprising the swirling part and the mixing part when viewed from the exhaust gas flow direction (the nozzle 5 side), and FIG. 3 shows the mixer from the exhaust gas flow direction The figure of the mixing part of is shown.

本実施例の脱硝装置1は、排ガスダクト3内に還元剤としてアンモニアを注入する還元剤注入ノズル5と脱硝触媒からなる脱硝触媒層7とが排ガス流れに沿って設けられた構成である。また、還元剤注入ノズル5と脱硝触媒層7との間には、排ガスとアンモニアとの混合を促進するための混合器9が設置されている。   The denitration apparatus 1 of this embodiment has a configuration in which a reducing agent injection nozzle 5 for injecting ammonia as a reducing agent into the exhaust gas duct 3 and a denitration catalyst layer 7 composed of a denitration catalyst are provided along the exhaust gas flow. Further, a mixer 9 for promoting the mixing of the exhaust gas and the ammonia is provided between the reducing agent injection nozzle 5 and the NOx removal catalyst layer 7.

図示しないボイラ(キルンなどの燃焼反応装置でも良い)から排出される排ガスは、水平方向(矢印A方向)に導入され、還元剤注入ノズル5から噴霧されるアンモニアと共に排ガスダクト3内を流れ、混合器9によって混合された後、脱硝触媒層7に流入する。アンモニアの噴霧量は、注入配管6の調整弁6aにより排ガス量に応じて調整される。尚、還元剤には尿素を用いても良い。   The exhaust gas discharged from a boiler (not shown) (which may be a combustion reaction device such as a kiln) is introduced horizontally (in the direction of arrow A) and flows with the ammonia sprayed from the reducing agent injection nozzle 5 in the exhaust gas duct 3 After being mixed by the reactor 9, it flows into the NOx removal catalyst layer 7. The amount of ammonia sprayed is adjusted by the adjusting valve 6 a of the injection pipe 6 according to the amount of exhaust gas. Urea may be used as the reducing agent.

本実施例の混合器9は上流側の旋回部11と下流側の混合部13との2段構えの構成であることに特徴がある。上流側の旋回部11は、排ガス流れ方向と略直交する方向に平面部を有する板状部材11aと、板状部材11aの外周に沿って形成された複数の小径の外周開口部11bと、板状部材11aの中心に形成された大径の中心開口部11cと、各外周開口部11bの排ガス流れ下流側に接して流体を周方向に案内する各案内部材11dとを備えている。   The mixer 9 of this embodiment is characterized in that it has a two-stage configuration of the upstream swirling portion 11 and the downstream mixing portion 13. The upstream swirling portion 11 has a plate-like member 11a having a flat portion in a direction substantially orthogonal to the exhaust gas flow direction, a plurality of small diameter outer peripheral openings 11b formed along the outer periphery of the plate-like member 11a, and a plate A large diameter central opening 11c formed at the center of the annular member 11a and guide members 11d for guiding the fluid in the circumferential direction in contact with the exhaust gas flow downstream side of each outer peripheral opening 11b.

案内部材11dは筒状であり、図2に示すように、排ガス流れ方向から見て先端部から流体が時計回り(右回り)に流れるように周方向に配置されている。図示例では円筒状であるが、断面が四角形状などの多角形状であっても良い。尚、図2では外周開口部11b及び案内部材11dが左右に偏った配置となっているが、周方向に等間隔で配置しても良い。また、これら外周開口部11b及び案内部材11dの数に限定はなく、排ガスダクト3の大きさや形状に合わせて設置すると良いが、概ね4の倍数が適している。   The guide member 11 d is cylindrical, and as shown in FIG. 2, the guide member 11 d is disposed circumferentially such that fluid flows clockwise (clockwise) from the tip as viewed from the exhaust gas flow direction. Although the cylindrical shape is shown in the illustrated example, the cross section may be a polygonal shape such as a square shape. In FIG. 2, the outer peripheral opening 11 b and the guide member 11 d are arranged to be laterally offset, but may be arranged at equal intervals in the circumferential direction. Further, the numbers of the outer peripheral openings 11b and the guide members 11d are not limited, and it is preferable to install according to the size and the shape of the exhaust gas duct 3, but a multiple of about 4 is suitable.

そして、混合部13は、頂点13cを排ガス上流側に有し、側面13aに複数の側面開口部13bを有する、底面のない四角錐体である。尚、四角錐ではなくても、円錐や三角錐などでも良く、排ガスダクト3の形状に合わせると良い。このことは、旋回部11の板状部材11aについても同様である。即ち、板状部材11aの形状が正方形でも円形でも良く、特に限定はない。   And mixing part 13 is quadrangular pyramid without a bottom which has point 13c in the exhaust gas upper stream side, and has a plurality of side openings 13b in side 13a. In addition, even if it is not a quadrangular pyramid, a cone, a triangular pyramid, etc. may be sufficient, and it is good to match with the shape of the exhaust gas duct 3. The same applies to the plate-like member 11 a of the turning portion 11. That is, the shape of the plate-like member 11a may be square or circular, and is not particularly limited.

そして、混合部13の四角錐体の頂点13cが、排ガス流れ方向から見て旋回部11の中心開口部11cと重複するように配置されている。
アンモニアと排ガスとからなる流体は、まず上流側の旋回部11に流入する。旋回部11では、中心開口部11cから水平方向に流れる流体の流れと外周開口部11bから案内部材11dによって旋回が与えられる旋回流とが形成される。
The apex 13 c of the quadrangular pyramid of the mixing unit 13 is disposed so as to overlap with the central opening 11 c of the swirling unit 11 when viewed from the exhaust gas flow direction.
The fluid consisting of ammonia and the exhaust gas first flows into the swirling portion 11 on the upstream side. In the turning portion 11, a flow of fluid flowing in the horizontal direction from the central opening 11c and a turning flow in which turning is given by the guide member 11d from the outer peripheral opening 11b are formed.

中心開口部11cを流れる流体は直進することで比較的高速を保ち、また中心開口部11cを比較的大径として開口率を上げることで、圧力損失の増加を抑えることができる。一方、外周開口部11bを流れる流体は比較的小径の外周開口部11bから、案内部材11dにより周方向の流れが与えられることで、流速が比較的高速に保たれる。特に、案内部材11dを先端ほど径が小さくなるようなノズル状とすれば、高速流となる。   The fluid flowing through the central opening 11c goes straight and maintains a relatively high speed, and the central opening 11c has a relatively large diameter to increase the aperture ratio, thereby suppressing an increase in pressure loss. On the other hand, the fluid flowing through the outer peripheral opening 11b is supplied with a flow in the circumferential direction from the outer peripheral opening 11b having a relatively small diameter by the guide member 11d, whereby the flow velocity is maintained at a relatively high speed. In particular, when the guide member 11d is shaped like a nozzle whose diameter decreases toward the tip, high-speed flow is obtained.

そして、下流側の混合部13では、旋回部11を通過した流体が側面開口部13bから排ガスダクト3の中心軸方向に流入する。旋回部11の中心開口部11cを通過した流体は錐体頂点13cから側面13aの傾斜に沿って流れ、側面開口部13bに流入する。一方、旋回部11の外周開口部11bを通過した流体は旋回流となって、旋回しながら側面開口部13bに流入する。   Then, in the mixing part 13 on the downstream side, the fluid that has passed through the swirling part 11 flows in the central axis direction of the exhaust gas duct 3 from the side opening 13 b. The fluid that has passed through the central opening 11c of the turning portion 11 flows along the slope of the side surface 13a from the pyramid apex 13c and flows into the side opening 13b. On the other hand, the fluid that has passed through the outer peripheral opening 11b of the turning portion 11 forms a turning flow, and flows into the side opening 13b while turning.

従って、旋回部11の中心開口部11cからの水平方向の流れと外周開口部11bからの旋回流とが混合部13の側面開口部13bに流入して、排ガスダクト3の中心軸方向に流れることで、効率よく混合されて、変動係数も低下する。   Therefore, the horizontal flow from the central opening 11 c of the rotating portion 11 and the swirling flow from the outer peripheral opening 11 b flow into the side opening 13 b of the mixing portion 13 and flow in the central axial direction of the exhaust gas duct 3 The mixing efficiency is also reduced and the coefficient of variation is also reduced.

一般に流れの向きが変わって流線が長く伸びれば、その間に混合は進む。しかし流れの向きがヘアピンのように急激に屈折したり迷路のようであれば、圧力損失は上昇してしまう。これに対し、本実施例の構成によれば、このような極端な流れ方向の急変やそれに伴う過剰な渦の発生を抑制できるので、圧力損失は増加しない。   In general, if the flow direction changes and the streamline extends long, mixing proceeds in the meantime. However, if the flow direction is sharply bent like a hairpin or maze, the pressure drop will rise. On the other hand, according to the configuration of the present embodiment, the pressure loss does not increase because the rapid change in the flow direction and the generation of the excess vortex accompanying it can be suppressed.

また、流体が上流側の旋回部11と下流側の混合部13を通過することで、流体の滞留時間を確保でき、混合を促進させると共に圧力損失の増加も防止できる。
尚、図示例では、板状部材11aに中心開口部11cを設けているが、中心開口部11cは必ずしも必要ではなく、中心開口部11cがなくても外周開口部11b及び案内部材11dによる旋回流により比較的高速を保ちながら混合部13の中心軸方向に流れることで、圧力損失の増加を抑えながら変動係数を低下させることができる。中心開口部11cを設けない場合は、外周開口部11bを比較的中心軸側に設けても良い。
Further, since the fluid passes through the swirling portion 11 on the upstream side and the mixing portion 13 on the downstream side, the residence time of the fluid can be secured, and mixing can be promoted and an increase in pressure loss can be prevented.
Although the central opening 11c is provided in the plate-like member 11a in the illustrated example, the central opening 11c is not necessarily required, and even if the central opening 11c is not provided, the swirling flow by the outer peripheral opening 11b and the guide member 11d By flowing in the central axis direction of the mixing unit 13 while maintaining a relatively high speed, the variation coefficient can be reduced while suppressing an increase in pressure loss. When the central opening 11c is not provided, the outer peripheral opening 11b may be provided relatively on the central axis side.

ここで、外周開口部11bを小さくすると高速流を保つことができるものの、圧力損失が増加しやすくなる。一方、外周開口部11bを大きくすると、圧力損失の増加は抑制されるが旋回流の勢いが弱まってしまう。そこで、更に板状部材11aに中心開口部11cを設けることで、圧力損失の増加を防止しながら、流体の混合も促進できる。   Here, if the outer peripheral opening 11b is reduced, high-speed flow can be maintained, but the pressure loss tends to increase. On the other hand, when the outer peripheral opening 11b is enlarged, the increase in pressure loss is suppressed but the momentum of the swirling flow is weakened. Therefore, by further providing the central opening 11c in the plate member 11a, mixing of the fluid can be promoted while preventing an increase in pressure loss.

上述の例では、排ガスダクト3内に混合器9を一つ設置した場合を示したが、混合器9は、排ガスダクト3内に複数配置すると、混合促進効果が高くなる。特に大型の脱硝装置で排ガスダクト3が大きい場合や、断面形状が長方形であって、短辺と長辺との比率の差が大きい場合などは複数設置すると良い。   In the above-mentioned example, although one mixer 9 was installed in exhaust gas duct 3, if a plurality of mixers 9 are arranged in exhaust gas duct 3, the mixing promotion effect will become high. In particular, when the exhaust gas duct 3 is large in a large NOx removal apparatus, or when the cross-sectional shape is rectangular and the difference in the ratio between the short side and the long side is large, it is preferable to install a plurality.

図4には、排ガスダクト3内に混合器9を横に二つ並べた場合の斜視図(ダクト3の内部)を示し、図5(A)及び(B)には、図4の混合器9を用いた場合の流体の流動解析結果を示す。また、図6には、図4の混合器9の旋回部11を排ガス流れ方向から見た場合の図を示し、図7(A)には、図4の混合器9の混合部13の平面図を示し、図7(B)には、側面図を示す。   FIG. 4 shows a perspective view (inside of the duct 3) in the case where two mixers 9 are arranged side by side in the exhaust gas duct 3, and FIGS. 5 (A) and 5 (B) show the mixer of FIG. The flow analysis result of the fluid at the time of using 9 is shown. 6 shows a view of the swirling portion 11 of the mixer 9 of FIG. 4 viewed from the exhaust gas flow direction, and FIG. 7A shows a plane of the mixing portion 13 of the mixer 9 of FIG. A figure is shown and a side view is shown to FIG. 7 (B).

縦800(mm)×横2100(mm)の断面長方形の排ガスダクト3内に、ダクト内壁に接するように混合器9を横に二つ設置した。各混合器9は、径約500(mm)の中心開口部11cとその横(左右方向)に径約200×100(mm)の楕円形の外周開口部11bを4つずつ配置した板状部材11aに300(mm)長さの筒状の案内部材11dを各外周開口部11bの下流側にそれぞれ斜めに取り付けた旋回部11と、径約350(mm)の円形の側面開口部13bを各側面13aに有し、高さ700(mm)で母線長さが800(mm)である四角錐体の混合部13とし、混合部13を、その頂点13cが旋回部11の中心開口部11cの中心に一致するように配置した。頂点13cを中心開口部11cの中心と一致させることにより、極端な流れ方向の急変やそれに伴う過剰な渦の発生を抑制できるため、混合を促進しつつも圧力損失の増加を避けることが可能となる。   Two mixers 9 were installed horizontally in the exhaust gas duct 3 having a rectangular cross section of 800 mm × 2100 mm so as to be in contact with the inner wall of the duct. Each mixer 9 is a plate-like member in which a central opening 11c having a diameter of about 500 (mm) and an elliptical outer peripheral opening 11b having a diameter of about 200 × 100 (mm) are arranged laterally (in the lateral direction). A rotating portion 11 in which a cylindrical guide member 11d having a length of 300 (mm) is attached to the downstream side of each outer peripheral opening 11b in 11a and a circular side opening 13b having a diameter of about 350 (mm) A mixing portion 13 of a quadrangular pyramid having a side surface 13 a, a height of 700 (mm) and a generatrix length of 800 (mm), and the mixing portion 13 has an apex 13 c of the central opening 11 c of the turning portion 11 Arranged to coincide with the center. By aligning the apex 13c with the center of the central opening 11c, it is possible to suppress an extreme flow direction sudden change and the generation of an excess vortex accompanying it, so it is possible to avoid an increase in pressure loss while promoting mixing. Become.

尚、流動解析では、混合器9の入り口における還元剤濃度の変動係数が20の偏りがある条件で解析を行った。流動解析での変動係数の設定は、ダクト断面の長辺、短辺、対角線に設定する方法が考えられるが、最も還元剤の混合が困難となるダクト断面の対角線に対して変動係数20を設定した。   In the flow analysis, the analysis was performed under the condition that the variation coefficient of the reducing agent concentration at the inlet of the mixer 9 has a bias of 20. The coefficient of variation in flow analysis can be set by setting the long side, short side, or diagonal of the duct cross section, but the coefficient of variation of 20 is set to the diagonal of the duct cross section where mixing of the reducing agent is most difficult did.

また、この解析は汎用流体解析ソフト(Ansys Fluent)(アンシス・ジャパン株式会社製)によりモデル化し、有限体積法による定常解析により実施した。条件は、後述の変動係数の解析(表1)と同様とした。   In addition, this analysis was modeled by general-purpose fluid analysis software (Ansys Fluent) (manufactured by Ansis Japan Co., Ltd.), and carried out by steady-state analysis by a finite volume method. The conditions were the same as in the analysis of variation coefficient (Table 1) described later.

図5では、概ね流速0.0m/s〜9.6m/sを青色、流速9.6m/s〜16.5m/sを緑色、流速16.5m/s〜19.2m/sを黄色、流速19.2m/s〜24.7m/sを燈色、流速24.7m/s〜27.5m/sを赤色で段階的に示している。   In FIG. 5, the flow velocity is generally 0.0 m / s to 9.6 m / s blue, the flow velocity 9.6 m / s to 16.5 m / s green, and the flow velocity 16.5 m / s to 19.2 m / s yellow. A flow rate of 19.2 m / s to 24.7 m / s is shown in amber, and a flow rate of 24.7 m / s to 27.5 m / s is shown stepwise in red.

図5によれば、旋回部11と混合部13との間の流体の流速は16.5m/s以上の比較的高速に保たれており、特に筒状の案内部材11dを通過する流体は24.7m/s以上の箇所が多くなっている。そして、混合器9出口流速も入り口(ほぼ9.6m/s以下である)と比べて9.6m/s以上、主に16.5m/s〜19.2m/sの箇所が多く、高くなっていることが分かる。   According to FIG. 5, the flow velocity of the fluid between the swirling portion 11 and the mixing portion 13 is maintained at a relatively high speed of 16.5 m / s or more, and in particular, the fluid passing through the cylindrical guide member 11 d There are many places of .7 m / s or more. And, the flow velocity at the outlet of the mixer 9 is also higher at 9.6 m / s or more, mainly at 16.5 m / s to 19.2 m / s, compared to the inlet (which is approximately 9.6 m / s or less). Know that

従って、排ガスの圧力損失は低いものと推察される。また、流線には極端な流れ方向の急変も無く、過剰な渦の発生も無いことが確認できる。
そして、筒状の案内部材11dからは流体が左右上下方向に拡散された後、中心開口部11cから流入する流体と共に排ガスダクト3の中心軸方向に流れることで、混合が促進される。
Therefore, it is assumed that the pressure loss of the exhaust gas is low. In addition, it can be confirmed that there is no sudden change in the flow direction in the streamline and no occurrence of excessive vortices.
Then, the fluid is diffused in the lateral and vertical directions from the cylindrical guide member 11 d and then flows in the central axial direction of the exhaust gas duct 3 together with the fluid flowing in from the central opening 11 c, thereby promoting the mixing.

表1には、図4に示した混合器9を用いて、混合器9出口の変動係数を調べた結果を示す。
Table 1 shows the results of examining the coefficient of variation at the outlet of the mixer 9 using the mixer 9 shown in FIG.

なお、図8には、比較として用いた、板状部材14aに中心開口部14bのみ設けた旋回部14と混合部13を備えた混合器10を示しており、寸法、形状は図4に示した混合器9と同様である。また、解析は汎用流体解析ソフト(Ansys Fluent)(アンシス・ジャパン株式会社製)によりモデル化し、有限体積法による定常解析により実施した。そして、混合器9の入り口で対角線方向に還元剤濃度の変動係数が20%となるように設定し、混合器9の出口における還元剤濃度の変動係数を算出した。変動係数の算出は、前記式(3)及び(4)によるものとした。   8 shows the mixer 10 provided with the swirling portion 14 and the mixing portion 13 in which only the central opening 14b is provided in the plate-like member 14a used as a comparison, and the dimensions and shape are shown in FIG. It is similar to the mixer 9 described above. In addition, analysis was modeled by general-purpose fluid analysis software (Ansys Fluent) (manufactured by Ansis Japan Co., Ltd.), and carried out by steady analysis by the finite volume method. Then, the variation coefficient of the reducing agent concentration was set to be 20% in the diagonal direction at the inlet of the mixer 9, and the variation coefficient of the reducing agent concentration at the outlet of the mixer 9 was calculated. The calculation of the coefficient of variation is based on the equations (3) and (4).

このサイズのダクトでは、手分析の場合、ダクトを6分割し、各分割面の中心(6つの測定値が得られる)の測定結果を基に実機で算出する。一方、解析では手分析の制限がないため、同サイズのダクトを数千に分割し、計算した。解析では、断面を数千に分割しているため、そのそれぞれのメッシュの初期条件の一つとして濃度(YとZ(図5)を変数としたNHの濃度勾配を表す数式であって、単位は質量分率)を与えた。入り口条件は、変動係数の式を元に前記数式の係数を決定し、数式を解析ソフトに与えた。出口の結果は出口断面の数値(解析ソフトの計算結果)から変動係数の式を用いて計算した。 In the case of a duct of this size, in the case of hand analysis, the duct is divided into six, and the actual calculation is performed based on the measurement results of the center of each divided surface (six measured values can be obtained). On the other hand, since there is no restriction of hand analysis in analysis, ducts of the same size were divided into several thousand and calculated. In the analysis, since the cross section is divided into several thousand, it is an equation representing the concentration gradient of NH 3 with the concentration (Y and Z (FIG. 5) as a variable) as one of the initial conditions of each mesh thereof The unit is given by mass fraction). For the entrance condition, the coefficient of the above equation was determined based on the equation of variation coefficient, and the equation was given to the analysis software. The outlet results were calculated from the values of the outlet cross section (calculation results of analysis software) using the equation of the coefficient of variation.

また、条件として、混合ガス(Nが75.54vol%、Oが13.04vol%、HOが8.22vol%、COが3.20vol%、wet含んだもの)及び希釈NHガス(体積分率0.03%)を設定し、350℃の物性値で解析した。 Further, as a condition, a mixed gas (N 2 is 75.54vol%, O 2 is 13.04vol%, H 2 O is 8.22vol%, CO 2 is 3.20Vol%, those containing wet) and diluted NH 3 A gas (volume fraction 0.03%) was set, and analysis was performed at a physical property value of 350 ° C.

混合ガスの密度は0.552kg/m、粘性係数は3.0325×10-5kg/m・sとし、一方で希釈NHガスの密度は0.329kg/m、粘性係数は2.161×10-5kg/m・sとした。また希釈NHガスの質量拡散係数は8.5×10-5/sとした。モデルに流入する全ガス量は、13354mN/hとし、乱流強度は標準的な乱れを想定し10%とした。 The density of the mixed gas is 0.552 kg / m 3 and the viscosity coefficient is 3.0325 × 10 −5 kg / m · s, while the density of diluted NH 3 gas is 0.329 kg / m 3 and the viscosity coefficient is 2. It was 161 × 10 −5 kg / m · s. The mass diffusion coefficient of the diluted NH 3 gas was 8.5 × 10 −5 m 2 / s. The total amount of gas flowing into the model was 13354 m 3 N / h, and the turbulence intensity was assumed to be 10% assuming a standard turbulence.

表1に示すように、比較例の混合器10の場合は変動係数が10%と比較的高い値であったものの、本実施例の混合器9では5.8%と比較的低い値であった。従って、筒状の案内部材11dによる旋回効果により、混合率が高まることが確認された。尚、変動係数が5%程度であると、還元剤が十分に分散されていると言え、高い脱硝率を維持できる。   As shown in Table 1, in the case of the mixer 10 of the comparative example, although the coefficient of variation was a relatively high value of 10%, in the mixer 9 of the present embodiment, the value of a relatively low value of 5.8%. The Therefore, it was confirmed that the mixing ratio is increased by the turning effect of the cylindrical guide member 11d. If the variation coefficient is about 5%, it can be said that the reducing agent is sufficiently dispersed, and a high denitrification rate can be maintained.

特に、変動係数が5%程度では、脱硝触媒層7などの脱硝設備を複数段設置することで脱硝率を95%以上まで上げられることが実績から確認されている。
図1では脱硝触媒層7を一段しか設置していないが、この場合でも変動係数が低ければ高効率で脱硝ができる。
In particular, when the coefficient of variation is about 5%, it has been confirmed from the results that the NOx removal efficiency can be increased to 95% or more by installing multiple NOx removal equipment such as the NOx removal catalyst layer 7 and the like.
In FIG. 1, although only one deNOx catalyst layer 7 is provided, denitration can be performed with high efficiency if the variation coefficient is low.

例えば、還元剤注入ノズル5を格子状に数十本設置し、それぞれの注入配管6の調整弁6aもノズル毎に設置する。そして、注入配管6の調整弁6aの開度を微調整し、還元剤を均一に分散させた状態で脱硝触媒層7に流れるように調整する。このように、調整弁6aの開度調整と共に排ガス混合器9を使用することにより、より一層の高効率脱硝が実現できる。   For example, several tens of reducing agent injection nozzles 5 are installed in a grid, and the adjustment valve 6a of each injection pipe 6 is also installed for each nozzle. Then, the opening degree of the adjustment valve 6 a of the injection pipe 6 is finely adjusted, and the reducing agent is uniformly dispersed and adjusted to flow to the NOx removal catalyst layer 7. As described above, by using the exhaust gas mixer 9 together with the adjustment of the opening degree of the adjustment valve 6a, it is possible to realize further higher efficiency denitration.

本実施例によれば、概ね目標値である5%程度まで変動係数が下がったことで、流体が均等に混合されていることが確認できた。従って、案内部材11dによって旋回流を引き起こすことで、脱硝触媒層7における触媒と流体との反応効率が向上し、高い脱硝率を保持できると言える。   According to this example, it was confirmed that the fluid was uniformly mixed because the coefficient of variation was lowered to about 5% which is the target value. Therefore, it can be said that the reaction efficiency between the catalyst and the fluid in the NOx removal catalyst layer 7 is improved and a high NOx removal efficiency can be maintained by causing the swirl flow by the guide member 11 d.

図9(A)には、旋回部11の他の例(正面図)を示す。
この図では、案内部材を旋回羽根(ベーン)11eとした場合を示している。図9(B)に示すように、ベーン11eは半割れの板であり、筒状の案内部材11dと比べて勢いはなくなるものの、周方向の流れが形成されるため、それほど流速は低下しない。また、外周開口部11bの全周ではなく一部に取り付ければ済むため簡素な構成となり、製造も容易である。図示例では、外周開口部11b及びベーン11eを板状部材11aの角部に4つ設けた場合を示しているが、それ以上設けても良い。
The other example (front view) of the turning part 11 is shown in FIG.
In this figure, the case where a guide member is used as the turning blade (vane) 11e is shown. As shown in FIG. 9 (B), although the vane 11e is a half-split plate and has less force compared to the cylindrical guide member 11d, the flow in the circumferential direction is formed, so the flow velocity does not decrease so much. In addition, since only a portion of the outer peripheral opening 11b is attached to the outer peripheral opening 11b instead of the entire outer peripheral opening 11b, the structure is simple and the manufacture is easy. In the illustrated example, four outer peripheral openings 11b and four vanes 11e are provided at the corners of the plate member 11a.

尚、混合器9を、排ガス流れ方向に複数設置しても良い。また、脱硝反応は排ガス温度にも依存するため、注入配管6の上流側にも混合器9を設置し、排ガス温度の偏りを平滑化する目的でも使用できる。これらのことは、他の実施例にも共通する。   A plurality of mixers 9 may be installed in the exhaust gas flow direction. Further, since the denitration reaction also depends on the exhaust gas temperature, the mixer 9 can be installed on the upstream side of the injection pipe 6 to use for the purpose of smoothing the deviation of the exhaust gas temperature. These are common to the other embodiments.

また、図10には、脱硝装置1の他の例(概略構成図)を示す。この例では、脱硝触媒層7を混合器9の上流側にも設けた場合を示しており、それ以外の構成は実施例1と同様である。   Further, FIG. 10 shows another example (a schematic configuration diagram) of the NOx removal system 1. In this example, the case where the NOx removal catalyst layer 7 is provided also on the upstream side of the mixer 9 is shown, and the other configuration is the same as that of the first embodiment.

この場合は、脱硝触媒層7を通過した流体、即ち排ガス中のNOxがある程度除去された排ガスが混合器9に流入して混合された後、下流側の脱硝触媒層7で残りのNOxが確実に除去される。従って脱硝率がより向上する。脱硝触媒層7を複数設けることで、触媒層7を通過する排ガスに含まれる還元剤を均一化することが可能となる。   In this case, the fluid passing through the NOx removal catalyst layer 7, that is, the exhaust gas from which NOx in the exhaust gas has been removed to some extent, flows into the mixer 9 and is mixed, and the remaining NOx is assured in the NOx removal catalyst layer 7 downstream. Removed. Therefore, the NOx removal rate is further improved. By providing a plurality of NOx removal catalyst layers 7, it becomes possible to make the reducing agent contained in the exhaust gas passing through the catalyst layers 7 uniform.

脱硝触媒層7を連続して(繋げて)設けた場合は、脱硝触媒層7を通る間に反応がより進む部分とあまり進まない部分が発生するため、後段の触媒は、還元剤が過剰な部分と希薄な部分が発生してしまう。従って、高脱硝の実現には脱硝触媒層7を分けて、その間に排ガス混合器9を設置することが望ましい。複数の脱硝触媒層7の中間に混合器9を設置することで、脱硝触媒層7を流れる間に生じる還元剤の偏りを解消できる。
尚、混合器9は排ガスダクト3内に複数配置しても良く、図9に示した旋回部11を用いても良い。
In the case where the denitration catalyst layer 7 is provided continuously (connected), a portion where the reaction proceeds more and a portion where the reaction does not proceed are generated while passing through the denitration catalyst layer 7. Part and thin part occur. Therefore, to realize high NOx removal, it is desirable to divide the NOx removal catalyst layer 7 and install the exhaust gas mixer 9 therebetween. By installing the mixer 9 in the middle of the plurality of NOx removal catalyst layers 7, it is possible to eliminate the bias of the reducing agent generated while flowing through the NOx removal catalyst layer 7.
A plurality of mixers 9 may be disposed in the exhaust gas duct 3, and the pivoting portion 11 shown in FIG. 9 may be used.

また、図11には、脱硝装置1の他の例(概略構成図)を示す。この例では、更に混合器9を上流側の脱硝触媒層7の手前に設けた場合を示しており、それ以外の構成は実施例2と同様である。   Further, FIG. 11 shows another example (a schematic configuration diagram) of the NOx removal system 1. In this example, the mixer 9 is further provided in front of the NOx removal catalyst layer 7 on the upstream side, and the other configuration is the same as that of the second embodiment.

還元剤注入ノズル5における還元剤の分散を確実にする目的で、一つ目の脱硝触媒層7の入口にも混合器9を設置しても良い。
脱硝触媒層7が複数設置されている場合には、各触媒層7の上流に混合器9を設置することで各触媒層7に流れる還元剤が均一となるため触媒を効率的に使用することができると共に、使用する還元剤の低減や大気へ排出されるガス中の還元剤濃度の低減が可能となる。大気へ排出されるガス中に還元剤が含まれていると異臭の原因となってしまうため、なるべく効率よく消費されることが望ましい。
In order to ensure the dispersion of the reducing agent in the reducing agent injection nozzle 5, the mixer 9 may be installed also at the inlet of the first NOx removal catalyst layer 7.
When a plurality of NOx removal catalyst layers 7 are installed, by installing mixers 9 upstream of each catalyst layer 7, the reducing agent flowing in each catalyst layer 7 becomes uniform, so the catalyst can be used efficiently It is possible to reduce the amount of reducing agent used and to reduce the concentration of reducing agent in the gas discharged to the atmosphere. It is desirable that the gas discharged to the atmosphere contains a reducing agent, which causes an offensive odor, and therefore, it is desirable that the gas be consumed as efficiently as possible.

本実施例によれば、各脱硝触媒層7の手前に混合器9を設けることで、各脱硝触媒層7では排ガスと還元剤とが良く混合された状態で流入するため、よりNOx除去効果が高くなり、脱硝率の更なる向上が達成される。
尚、本実施例においても、図9に示した旋回部11を用いても良いことは言うまでもない。
According to the present embodiment, by providing the mixers 9 in front of the NOx removal catalyst layers 7, the NOx removal effect is further enhanced because the exhaust gases and the reducing agent flow in a well-mixed state in each NOx removal catalyst layer 7. The higher the denitration rate will be achieved.
It is needless to say that the pivoting portion 11 shown in FIG. 9 may be used also in this embodiment.

脱硝装置の他にも、異なる二つの流体を混合させる方法として、利用可能性がある。   Besides denitration equipment, there is also the possibility of using it as a method of mixing two different fluids.

1 脱硝装置 3 排ガスダクト
5 還元剤注入ノズル 6 注入配管
7 脱硝触媒層 9,10 混合器
11,14 旋回部 13 混合部
1 denitration device 3 exhaust gas duct 5 reducing agent injection nozzle 6 injection piping 7 denitration catalyst layer 9, 10 mixer
11, 14 Turning part 13 Mixing part

Claims (4)

ボイラを含む燃焼装置から排出される排ガスと、該排ガスの流路内に注入される窒素酸化物の還元剤とを混合する流体の混合装置において、
該流体の混合装置は、流体の旋回部と、該旋回部よりも排ガス流れの下流側に設けられた流体の混合部とから構成され、前記旋回部は、排ガス流れ方向と略直交する方向に平面部を有する板状部材と、該板状部材の外周に沿って形成された複数の外周開口部と、該各外周開口部の排ガス流れ下流側に接し、外周開口部を通過する流体を周方向に案内する各案内部材とを備え、
前記混合部は、頂点を排ガス流れの上流側に有し、側面に複数の側面開口部を有する、底面のない錐体部材であることを特徴とする流体の混合装置。
In a fluid mixing device for mixing an exhaust gas discharged from a combustion apparatus including a boiler with a nitrogen oxide reducing agent injected into a flow path of the exhaust gas,
The fluid mixing device includes a swirling portion of the fluid and a fluid mixing portion provided downstream of the swirling portion on the downstream side of the exhaust gas flow, and the swirling portion is substantially perpendicular to the exhaust gas flow direction. A plate-like member having a flat portion, a plurality of outer peripheral openings formed along the outer periphery of the plate-like member, and a downstream side of the exhaust gas flow of each outer peripheral opening are in contact with the fluid. And each guiding member guiding in the direction;
The mixing unit is a conical member without a bottom, having a top on the upstream side of the exhaust gas flow and having a plurality of side openings on the side.
前記旋回部の板状部材は、前記外周開口部よりも中心側に形成された中心開口部を有し、前記混合部の錐体部材は、その頂点が、排ガス流れ方向から見て前記中心開口部と重複位置になるように配置されていることを特徴とする請求項1記載の流体の混合装置。   The plate-like member of the turning portion has a central opening formed on the center side of the outer peripheral opening, and the conical member of the mixing portion has the central opening as viewed from the exhaust gas flow direction. The fluid mixing device according to claim 1, wherein the fluid mixing device is arranged to be in an overlapping position with the part. 前記旋回部の各案内部材は筒状部材であることを特徴とする請求項1又は請求項2に記載の流体の混合装置。   The fluid mixing device according to claim 1 or 2, wherein each guide member of the turning portion is a tubular member. ボイラを含む燃焼装置から排出される排ガスのダクト内に、窒素酸化物の還元剤を注入する還元剤注入部と、排ガスと還元剤とを混合する流体の混合装置と、排ガス中の窒素酸化物を除去する脱硝触媒を備えた脱硝部とを排ガス流れの上流から下流に向かって順次配置した脱硝装置において、
前記流体の混合装置は、請求項1から請求項3のいずれか1項に記載の流体の混合装置であることを特徴とする脱硝装置。
A reducing agent injection unit for injecting a reducing agent of nitrogen oxide into a duct of an exhaust gas discharged from a combustion apparatus including a boiler, a mixing device for a fluid for mixing the exhaust gas and the reducing agent, nitrogen oxides in the exhaust gas A denitrification unit equipped with a denitrification catalyst for removing nitrogen oxides, which are disposed sequentially from the upstream to the downstream of the exhaust gas flow,
The fluid mixing apparatus according to any one of claims 1 to 3, wherein the fluid mixing apparatus is a fluid mixing apparatus according to any one of claims 1 to 3.
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