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JP6479300B2 - Hot water mat for floor heating - Google Patents

Hot water mat for floor heating Download PDF

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Publication number
JP6479300B2
JP6479300B2 JP2012241145A JP2012241145A JP6479300B2 JP 6479300 B2 JP6479300 B2 JP 6479300B2 JP 2012241145 A JP2012241145 A JP 2012241145A JP 2012241145 A JP2012241145 A JP 2012241145A JP 6479300 B2 JP6479300 B2 JP 6479300B2
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Japan
Prior art keywords
substrate
hot water
intermediate piece
mat
water mat
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Application number
JP2012241145A
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Japanese (ja)
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JP2014092289A (en
Inventor
和美 金子
和美 金子
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住商メタレックス株式会社
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Priority to JP2012241145A priority Critical patent/JP6479300B2/en
Priority to KR1020130061030A priority patent/KR20140055936A/en
Priority to US13/914,946 priority patent/US20140116644A1/en
Priority to CN201310462961.XA priority patent/CN103727574A/en
Priority to CN201310524586.7A priority patent/CN103791543A/en
Publication of JP2014092289A publication Critical patent/JP2014092289A/en
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Publication of JP6479300B2 publication Critical patent/JP6479300B2/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D3/00Hot-water central heating systems
    • F24D3/12Tube and panel arrangements for ceiling, wall, or underfloor heating
    • F24D3/14Tube and panel arrangements for ceiling, wall, or underfloor heating incorporated in a ceiling, wall or floor
    • F24D3/141Tube mountings specially adapted therefor
    • F24D3/142Tube mountings specially adapted therefor integrated in prefab construction elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D3/00Hot-water central heating systems
    • F24D3/12Tube and panel arrangements for ceiling, wall, or underfloor heating
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C21/00Attachments for beds, e.g. sheet holders or bed-cover holders; Ventilating, cooling or heating means in connection with bedsteads or mattresses
    • A47C21/04Devices for ventilating, cooling or heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D3/00Hot-water central heating systems
    • F24D3/12Tube and panel arrangements for ceiling, wall, or underfloor heating
    • F24D3/14Tube and panel arrangements for ceiling, wall, or underfloor heating incorporated in a ceiling, wall or floor
    • F24D3/148Tube and panel arrangements for ceiling, wall, or underfloor heating incorporated in a ceiling, wall or floor with heat spreading plates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Steam Or Hot-Water Central Heating Systems (AREA)

Description

本発明は、床面に敷設した温水マットの上面に蛇行配管した温水パイプ内に温水を循環
させることにより床面から暖房を行う所謂床暖房用温水マットにおいて、全体を端からロ
ール状に縦巻き(温水パイプの直線配管部に対して縦巻き)して折り畳むことにより格納
や搬送及び部屋への搬入等に便利なように構成した床暖房用温水マットに関する。
The present invention relates to a so-called floor heating hot water mat that heats from the floor surface by circulating hot water in a hot water pipe meandering on the upper surface of the hot water mat laid on the floor surface. The present invention relates to a warm water mat for floor heating that is configured to be convenient for storage, transportation, and loading into a room by being folded (vertically wound around a straight piping portion of a warm water pipe).

床暖房用温水マット(以下「温水マット」という。)の場合、四畳半とか六畳くらいの
場合は1枚で使用され、それ以上となると2枚あるいは4枚を敷き込んで使用されるのが
一般的である。
In the case of a warm water mat for floor heating (hereinafter referred to as “warm water mat”), it is generally used in the case of four or half tatami mats or six tatami mats, and if it exceeds that, two or four are used. Is.

このような場合、特に住宅の場合は出入り口が狭いことが多いため、温水マットは折り
畳みができるように二つ折り、あるいは3〜4つ折りにできるように構成されていて、こ
の折り畳んだ状態で部屋内に搬入し、部屋内で展開して敷き込むようにしている。
In such a case, especially in the case of a house, the entrance / exit is often narrow, so the hot water mat can be folded in two or three or four so that it can be folded. It is carried in and deployed in the room.

このような温水マットの折り畳み方式としては、特開平7−217919号公報(特許
文献1)に紹介されているような中央で2つ折りにできるものとか、特開2001−28
9447号公報(特許文献2)に紹介されているような複数枚の温水マットを隣接させて
配置し、それぞれの温水マットを折り畳み自在に繋いだものとか、特開2002−130
705号公報(特許文献3)に紹介されているような、温水マットの基板パネルに縦スリ
ットを入れ、この縦スリットの作用を利用してロール状に丸めて折り畳むことができるよ
うに構成したもの等が知られている。
As a folding method of such a hot water mat, it can be folded in the center as introduced in JP-A-7-217919 (Patent Document 1), or JP-A-2001-28.
A plurality of hot water mats as introduced in Japanese Patent No. 9447 (Patent Document 2) are arranged adjacent to each other, and the respective hot water mats are connected in a foldable manner, or JP-A-2002-130.
A structure in which a vertical slit is inserted into a substrate panel of a hot water mat as introduced in Japanese Patent No. 705 (Patent Document 3), and it can be rolled and folded using the action of the vertical slit. Etc. are known.

しかし、上記特許文献1〜3の折り畳み部は、温水パイプの直線配管部に対して平行に
形成されているため、折り畳んだ時の形状は温水パイプの直線配管方向への小型化は困難
である。
However, since the folding part of the said patent documents 1-3 is formed in parallel with the straight piping part of a warm water pipe, the shape when folded is difficult to miniaturize in the straight piping direction of a warm water pipe. .

本発明は斯る点に鑑みて提供されるものであって、その目的は、温水マットを温水パイ
プの直線配管方向に対して直角方向からロール状に折り畳むことができるように構成して
折り畳んだ際の温水マットを温水パイプの直線配管方向において小型化することができ、
併せて、温水パイプの裏側(溝内)からの熱を放熱シート側に伝熱して熱効率を高めるこ
とができる床暖房用温水マットを提供することである。
The present invention is provided in view of such a point, and the object is to fold the hot water mat so that the hot water mat can be folded in a roll shape from a direction perpendicular to the straight piping direction of the hot water pipe. The hot water mat can be downsized in the straight piping direction of the hot water pipe,
In addition, the present invention is to provide a warm water mat for floor heating that can transfer heat from the back side (inside the groove) of the hot water pipe to the heat radiating sheet side to increase the thermal efficiency.

上記目的を達成するため、請求項1に記載した発明は、温水マットにおいて、a.一枚の四角形からなる温水マットを形成するためのマット基板は、対向する辺に向って平行なスリットにより分割して形成された基板中間ピースの複合体からなり、さらに前記基板中間ピースを間にしてその外側に連続して配置された基板端ピースからなること、b.前記基板中間ピースには一定の間隔で基板中間ピースを横断する方向に直線配管溝が形成され、前記基板端ピースには、前記基板中間ピースの直線配管溝を繋ぐためのUターン配管溝が形成されていること、c.前記基板中間ピースの上面には、その直線配管溝に夫々かかる部分にU字状の凹曲部を形成した伝熱テープが夫々取り付けられていること、d.前記マット基板に形成された配管溝内に温水パイプを配管し、この上面全体には放熱シートが張り付けられていること、e.前記温水マット基板は、前記放熱シートを内側として基板端ピースの一方からスリットと放熱シートによる丁番作用を利用して前記温水パイプの直線配管方向と同一の方向からロール状に縦巻きが可能な構成であること、を特徴とするものである。 In order to achieve the above object, the invention described in claim 1 provides a warm water mat comprising: a. During mat substrate for forming a hot water mat consisting of a single rectangle Ri Do a composite of substrate intermediate piece which is formed by dividing the parallel slits toward the opposite sides, the more the substrate intermediate piece A substrate end piece continuously arranged on the outside thereof, b. A straight piping groove is formed in the substrate intermediate piece in a direction crossing the substrate intermediate piece at regular intervals, and a U-turn piping groove is formed on the substrate end piece to connect the straight piping groove of the substrate intermediate piece. C. Heat transfer tapes each having a U-shaped concave bent portion formed on each of the straight piping grooves are attached to the upper surface of the substrate intermediate piece, d. A hot water pipe is provided in a piping groove formed in the mat substrate, and a heat radiating sheet is attached to the entire upper surface; e. The hot water mat substrate can be wound in the form of a roll from the same direction as the straight piping direction of the hot water pipe from one side of the substrate end piece by using the hinge action by the slit and the heat radiating sheet with the heat radiating sheet inside. It is the structure.

本発明は以上のとおり、温水マットを温水パイプの直線配管方向の端からロール状に縦巻きにして折り畳むことができると共に基板中間ピースにはそれぞれ伝熱テープが取り付
けられているため、基板中間ピースの配管溝内に位置する温水パイプの裏側の熱を放熱シ
ート側に効率良く伝熱することができる。このため、縦巻き折り畳み式の温水マットにお
いて、熱効率を高めることができる。
また、伝熱テープは、基板中間ピースごとに一枚単位で一列に取り付ける構造のため、
この伝熱テープの製作と基板中間ピースへの取り付けが簡単となり、温水マットの製作コ
ストの低減が可能である。
As described above, according to the present invention, the hot water mat can be folded in a roll shape from the end of the hot water pipe in the straight piping direction and folded, and a heat transfer tape is attached to each of the substrate intermediate pieces. The heat on the back side of the hot water pipe located in the pipe groove can be efficiently transferred to the heat radiating sheet side. For this reason, thermal efficiency can be improved in the hot water mat of the vertical winding folding type.
Also, the heat transfer tape has a structure that is attached in a row for each intermediate piece of the substrate,
This heat transfer tape can be easily manufactured and attached to the intermediate piece of the substrate, and the manufacturing cost of the hot water mat can be reduced.

本発明に係る温水マットの平面図Plan view of a hot water mat according to the present invention A−A’線断面図A-A 'sectional view 基板中間ピースの説明図Illustration of substrate intermediate piece 伝熱テープの説明図Explanatory drawing of heat transfer tape 基板中間ピースに伝熱テープを取り付けた状態の説明図Explanatory drawing of the heat transfer tape attached to the substrate intermediate piece 基板中間ピースの折り畳み構造の説明図Illustration of the folding structure of the substrate intermediate piece 温水マットを端からロール状に丸めて折り畳んだ状態の説明図Explanatory drawing of a state where the hot water mat is rolled up from the edge and folded. ヘッダーを用いて温水パイプを2回路構成とした実施例の説明図Explanatory drawing of the Example which made the hot water pipe 2 circuit structure using the header.

以下、本発明の実施例1を図1〜7に基づいて詳細に説明する。   Hereinafter, Example 1 of the present invention will be described in detail with reference to FIGS.

本発明の温水マット1は、図1に示すように平面視四角形状を呈し、この温水マット1
のマット基板1aは、図2に示すような硬質のポリウレタンを発泡させて形成した横長の
基板ピースを集合させた構成からなり、具体的には、上下端辺に位置する基板端ピース3
、4間に基板中間ピース5・・・を接して配置すると共に上下の基板端ピース3、4と基
板中間ピース5・・・間には、スリット2が設けられていることにより、それぞれのピー
スは分割されている。
The hot water mat 1 of the present invention has a rectangular shape in plan view as shown in FIG.
The mat substrate 1a has a configuration in which horizontally long substrate pieces formed by foaming hard polyurethane as shown in FIG. 2 are assembled. Specifically, the substrate end piece 3 positioned on the upper and lower ends is provided.
4 are arranged in contact with each other, and a slit 2 is provided between the upper and lower substrate end pieces 3 and 4 and the substrate intermediate piece 5. Is divided.

また、上記基板中間ピース5・・・の上面には、図3に示すように一定の間隔で断面U
字状の直線配管溝7が平行に形成されており、基板上下端ピース3、4には、前記基板中
間ピース5・・・に形成した直線配管溝7に繋ぐためのUターン配管溝6が形成されてい
て、このUターン配管溝6により前記基板中間ピース5の直線配管溝7はマット基板1a
の上下において図1に示すようにそれぞれが繋がれていることにより、本実施例1では1
回路の配管溝となっている。
Further, the upper surface of the substrate intermediate piece 5... Has a cross section U at a constant interval as shown in FIG.
A straight pipe groove 7 is formed in parallel, and U-turn pipe grooves 6 for connecting to the straight pipe grooves 7 formed in the substrate intermediate piece 5. The straight piping groove 7 of the substrate intermediate piece 5 is formed by the U-turn piping groove 6 so that the mat substrate 1a is formed.
As shown in FIG. 1, the upper and lower sides are connected to each other.
It is a piping groove of the circuit.

図4は、基板中間ピース5・・・の上面において、図5に示すように、直線配管溝7内
に落ち込むU字状の円曲部9を形成したアルミ箔製の放熱テープ8を示し、この放熱テー
プ8は接着剤を用いて基板中間ピース5・・・の上面にそれぞれ取り付けられている。
FIG. 4 shows a heat radiation tape 8 made of aluminum foil in which a U-shaped curved portion 9 that falls into the straight piping groove 7 is formed on the upper surface of the substrate intermediate piece 5... The heat dissipation tape 8 is attached to the upper surface of the substrate intermediate piece 5... Using an adhesive.

なお、放熱テープ8は、伝熱性の良好な金属、例えばステンレスあるいは錫箔等の薄板
を用いることもできる。
In addition, the heat-radiating tape 8 can also use a metal with good heat conductivity, for example, a thin plate such as stainless steel or tin foil.

図中符号の10は、前記した直線配管溝7とUターン配管溝6内に配管された温水パイ
プであって、この温水パイプ10の入口11は、熱源機(図示せず)から送られてきた温
水を温水パイプ10内に送り込むための往き導管(図示せず)が結ばれ、温水パイプ10
を一巡して来た温水は温水パイプ10の出口12に結ばれた戻り導管(図示せず)を経由
して熱源機へ戻る。
Reference numeral 10 in the figure denotes a hot water pipe piped in the straight pipe groove 7 and the U-turn pipe groove 6, and the inlet 11 of the hot water pipe 10 is sent from a heat source machine (not shown). An outgoing conduit (not shown) for feeding the warm water into the warm water pipe 10 is connected to the warm water pipe 10.
The hot water that has made a round of return to the heat source machine via a return conduit (not shown) connected to the outlet 12 of the hot water pipe 10.

図2、図6において、符号の13は配管後のマット基板1aの上面に張り付けられたアルミ箔製の放熱シートである。   2 and 6, reference numeral 13 denotes an aluminum foil heat radiation sheet attached to the upper surface of the mat substrate 1a after piping.

図6、図7は、本発明に係る温水マット1をロール状に丸めて折り畳む例であって、図
6は基板中間ピース5・・・及び上下の基板端ピース3、4の折り畳み部を示し、各ピー
スは分離されているが、上面が放熱シート13により繋がれているため、この放熱シート
13が丁番の機能を奏し、図7に示すように温水マット1はその端からロール状に丸める
ことにより、所謂縦巻きが可能である。
6 and 7 show examples in which the hot water mat 1 according to the present invention is rolled up and folded, and FIG. 6 shows the folded portions of the substrate intermediate piece 5... And the upper and lower substrate end pieces 3 and 4. Although each piece is separated, since the upper surface is connected by the heat radiating sheet 13, the heat radiating sheet 13 has a hinge function, and the hot water mat 1 is rolled from its end as shown in FIG. By rounding, so-called vertical winding is possible.

本実施例2は、図8に示すように、温水マット1にヘッダー14を用いて2回路の温水
パイプ10を配管した実施例であって、基本的な温水パイプ10の配管とスリット2、伝
熱テープ8、放熱シート13等の構成は実施例1の場合と同じである。
As shown in FIG. 8, the second embodiment is an embodiment in which a hot water mat 10 is piped with two circuits of hot water pipes 10 using a header 14. The configuration of the heat tape 8, the heat radiation sheet 13, and the like is the same as that in the first embodiment.

このことは、温水パイプ10の配管回路が、3回路以上となった場合も同様である。   This is the same when the piping circuit of the hot water pipe 10 has three or more circuits.

1 温水マット
1a マット基板
2 スリット
3 基板端ピース
4 基板端ピース
5 基板中間ピース
6 Uターン配管溝
7 直線配管溝
8 伝熱テープ
9 凹曲部
10 温水パイプ
11 温水入口
12 温水出口
13 放熱シート
14 ヘッダー
DESCRIPTION OF SYMBOLS 1 Hot water mat 1a Mat substrate 2 Slit 3 Substrate end piece 4 Substrate end piece 5 Substrate intermediate piece 6 U-turn piping groove 7 Straight piping groove 8 Heat transfer tape 9 Recessed curved portion 10 Hot water pipe 11 Hot water inlet 12 Hot water outlet 13 Heat dissipation sheet 14 header

Claims (1)

a.一枚の四角形からなる温水マットを形成するためのマット基板は、対向する辺に向っ
て平行なスリットにより分割して形成された基板中間ピースの複合体からなり、さらに前記基板中間ピースを間にしてその外側に連続して配置された基板端ピースからなること、
b.前記基板中間ピースには一定の間隔で基板中間ピースを横断する方向に直線配管溝が形成され、前記基板端ピースには、前記基板中間ピースの直線配管溝を繋ぐためのUターン配管溝が形成されていること、
c.前記基板中間ピースの上面には、その直線配管溝に夫々かかる部分にU字状の凹曲部
を形成した伝熱テープが夫々取り付けられていること、
d.前記マット基板に形成された配管溝内に温水パイプを配管し、この上面全体には放熱シートが張り付けられていること、
e.前記温水マット基板は、前記放熱シートを内側として基板端ピースの一方からスリッ
トと放熱シートによる丁番作用を利用して前記温水パイプの直線配管方向と同一の方向からロール状に縦巻きが可能な構成であること、
f.を特徴とする床暖房用温水マット。
a. During mat substrate for forming a hot water mat consisting of a single rectangle Ri Do a composite of substrate intermediate piece which is formed by dividing the parallel slits toward the opposite sides, the more the substrate intermediate piece A substrate end piece continuously arranged on the outside thereof,
b. A straight piping groove is formed in the substrate intermediate piece in a direction crossing the substrate intermediate piece at regular intervals, and a U-turn piping groove is formed on the substrate end piece to connect the straight piping groove of the substrate intermediate piece. is being done,
c. On the upper surface of the substrate intermediate piece, heat transfer tapes each having a U-shaped concave bent portion formed on each of the straight piping grooves are attached, respectively.
d. A hot water pipe is piped in a pipe groove formed on the mat substrate, and a heat radiating sheet is attached to the entire upper surface.
e. The hot water mat substrate can be wound in the form of a roll from the same direction as the straight piping direction of the hot water pipe from one side of the substrate end piece by using the hinge action by the slit and the heat radiating sheet with the heat radiating sheet inside. Being a configuration,
f. A hot water mat for floor heating.
JP2012241145A 2012-10-08 2012-10-31 Hot water mat for floor heating Active JP6479300B2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP2012241145A JP6479300B2 (en) 2012-10-31 2012-10-31 Hot water mat for floor heating
KR1020130061030A KR20140055936A (en) 2012-10-31 2013-05-29 Hot water mat for floor heating
US13/914,946 US20140116644A1 (en) 2012-10-31 2013-06-11 Hot water mat for floor heating
CN201310462961.XA CN103727574A (en) 2012-10-08 2013-10-08 Hot water mat for floor heating and construction method thereof
CN201310524586.7A CN103791543A (en) 2012-10-31 2013-10-30 Hot water mat for floor heating

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2012241145A JP6479300B2 (en) 2012-10-31 2012-10-31 Hot water mat for floor heating

Publications (2)

Publication Number Publication Date
JP2014092289A JP2014092289A (en) 2014-05-19
JP6479300B2 true JP6479300B2 (en) 2019-03-06

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US (1) US20140116644A1 (en)
JP (1) JP6479300B2 (en)
KR (1) KR20140055936A (en)
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