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JP6421267B1 - Polishing brush polishing method - Google Patents

Polishing brush polishing method Download PDF

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Publication number
JP6421267B1
JP6421267B1 JP2018089834A JP2018089834A JP6421267B1 JP 6421267 B1 JP6421267 B1 JP 6421267B1 JP 2018089834 A JP2018089834 A JP 2018089834A JP 2018089834 A JP2018089834 A JP 2018089834A JP 6421267 B1 JP6421267 B1 JP 6421267B1
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abrasive
polishing
bundle
brush
abrasive bundle
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JP2019195860A (en
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浩之 岡田
浩之 岡田
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Xebec Technology Co Ltd
Taimei Chemicals Co Ltd
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Xebec Technology Co Ltd
Taimei Chemicals Co Ltd
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Priority to PCT/JP2019/002013 priority patent/WO2019215962A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D13/00Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor
    • B24D13/14Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by the front face

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

【課題】ワークの研磨対象面が曲面の場合に、所望の研削力を得ることができる研磨ブラシの研磨方法を提案すること。
【解決手段】研磨ブラシ1は、軸線L回りを並列で環状に配列された複数の砥材束7と、各砥材束7の基端側を保持するホルダ21と、を有する。研磨ブラシ1によって凸曲面からなるワークWの研磨対象面41を研磨する研磨動作では、研磨対象面41において砥材束7の先端が接触する研磨対象面部分42の法線ベクトル43に対して、研磨ブラシ1の軸線Lを傾斜させる。
【選択図】図3
A polishing brush polishing method capable of obtaining a desired grinding force when a workpiece to be polished is a curved surface.
A polishing brush includes a plurality of abrasive bundles arranged in a ring around the axis and a holder for holding a base end side of each abrasive bundle. In the polishing operation in which the polishing target surface 41 of the workpiece W having a convex curved surface is polished by the polishing brush 1, with respect to the normal vector 43 of the polishing target surface portion 42 with which the tip of the abrasive bundle 7 contacts the polishing target surface 41. The axis L of the polishing brush 1 is inclined.
[Selection] Figure 3

Description

本発明は、回転しながらワークを研磨する研磨ブラシの研磨方法に関する。   The present invention relates to a polishing method for a polishing brush for polishing a workpiece while rotating.

ワークの表面を研磨する研磨ブラシは特許文献1に開示されている。図4に示すように、同文献の研磨ブラシ1は、所定の軸線L回りを並列で環状に配列された複数の砥材束7と、各砥材束の基端側を保持するホルダ21と、工作機械に連結されるシャンク2を備えるブラシケース3を有する。ホルダ21はブラシケース3に保持されており、軸線Lはシャンク2の軸線と一致する。   A polishing brush for polishing the surface of a workpiece is disclosed in Patent Document 1. As shown in FIG. 4, the polishing brush 1 of the same document includes a plurality of abrasive bundles 7 arranged around a predetermined axis L in parallel and annularly, and a holder 21 that holds the base end side of each abrasive bundle. And a brush case 3 having a shank 2 connected to a machine tool. The holder 21 is held by the brush case 3, and the axis L coincides with the axis of the shank 2.

ブラシケース3はホルダ21および複数の砥材束7の外周側に位置する円筒部11を備える。各砥材束7は、その先端部分が円筒部11から前方に突出している。複数の砥材束のそれぞれは、並列に纏められた複数の線状砥材からなる。各線状砥材は、無機長繊維の集合糸を樹脂で固めたものである。   The brush case 3 includes a holder 21 and a cylindrical portion 11 located on the outer peripheral side of the plurality of abrasive bundles 7. Each abrasive bundle 7 has a tip portion protruding forward from the cylindrical portion 11. Each of the plurality of abrasive bundles is composed of a plurality of linear abrasives collected in parallel. Each linear abrasive is obtained by solidifying an aggregate of inorganic long fibers with a resin.


特開2003−136413号公報JP 2003-136413 A

従来、研磨ブラシの研磨方法では、図4に示すように、研磨ブラシ1を軸線L回りに回転させながら各砥材束7の先端をワークWの研磨対象面41に接触させる。また、この際に、研磨対象面41において各砥材束7が接触する研磨対象面部分42の法線ベクトル43と研磨ブラシ1の軸線Lとを平行とする。   Conventionally, in the polishing method of the polishing brush, as shown in FIG. 4, the tip of each abrasive bundle 7 is brought into contact with the surface 41 to be polished of the workpiece W while rotating the polishing brush 1 around the axis L. At this time, the normal vector 43 of the polishing target surface portion 42 in contact with each abrasive bundle 7 on the polishing target surface 41 and the axis L of the polishing brush 1 are made parallel.

しかし、このような研磨方法では、ワークWの研磨対象面41が曲面である場合に、所望とする研削力(研磨力)を得ることができない場合が発生する。   However, in such a polishing method, when the polishing target surface 41 of the workpiece W is a curved surface, a case where a desired grinding force (polishing force) cannot be obtained occurs.

本発明の課題は、このような点に鑑みて、ワークの研磨対象面が曲面の場合に、所望の研削力を得ることができる研磨ブラシの研磨方法を提案することにある。   An object of the present invention is to propose a polishing method for a polishing brush capable of obtaining a desired grinding force when the surface to be polished of a workpiece is a curved surface.

本発明者らは、従来の研磨方法によってワークの曲面を研削しているときに所望とする研削力(研磨力)を得ることができない状態では、研磨ブラシを回転させる遠心力によって各砥材束の先端側が外周側に撓んでおり、各砥材束の毛先が研磨対象面に馴染んでいないという知見を得た。すなわち、図4に示すように、遠心力によって各砥材束7の先端側が外周側に撓むと、各砥材束7の先端面7aが、ワークWの研磨対象面部分42の法線ベクトル43に垂直で当該研磨対象面部分42に接する接面45に対して傾斜する。この結果、各砥材束の先端面においてワークに接触している領域(面積)が小さくなる。すなわち、各砥材束の毛先の馴染み性が低下する。これにより、研削力が低下する。本発明は、かかる知見に基づくものである。   In the state where the desired grinding force (polishing force) cannot be obtained when the curved surface of the workpiece is ground by the conventional polishing method, the present inventors have applied each abrasive bundle by the centrifugal force that rotates the polishing brush. As a result, the tip end side of the blade was bent toward the outer peripheral side, and the tips of the abrasive bundles were not familiar with the surface to be polished. That is, as shown in FIG. 4, when the front end side of each abrasive bundle 7 is deflected to the outer peripheral side by centrifugal force, the front end surface 7 a of each abrasive bundle 7 becomes a normal vector 43 of the polishing target surface portion 42 of the workpiece W. It inclines with respect to the contact surface 45 which is perpendicular | vertical to and contacts the said grinding | polishing target surface part 42. As a result, the area (area) in contact with the workpiece on the tip surface of each abrasive bundle is reduced. That is, the familiarity of the hair tips of each abrasive bundle is reduced. Thereby, grinding force falls. The present invention is based on such knowledge.

上記の課題を解決するために、本発明は、所定の軸線回りを並列で環状に配列された複数の砥材束と、各砥材束の基端側を保持するホルダと、を有する研磨ブラシを、前記軸線回りに回転させるとともに、前記砥材束の先端を曲面からなるワークの研磨対象面に接触させる研磨ブラシの研磨方法において、前記研磨対象面において前記砥材束の先端が接触する研磨対象面部分の法線ベクトルに対して前記軸線を傾斜させ、回転の遠心力によって外周側に撓んだ前記砥材束の先端面を、前記研磨対象面部分の前記法線ベクトルに垂直で当該研磨対象面部分に接する接面に沿ったものとし、予め、前記法線ベクトルに対する前記軸線の傾斜角度を、回転速度に基づいて設定しておくことを特徴とする。 In order to solve the above-described problems, the present invention provides a polishing brush having a plurality of abrasive bundles arranged in a ring around a predetermined axis, and a holder that holds the base end side of each abrasive bundle. In the polishing method of a polishing brush in which the tip of the abrasive bundle is brought into contact with the surface to be polished of a curved workpiece, the tip of the abrasive bundle is in contact with the surface to be polished. The axis line is inclined with respect to the normal vector of the target surface portion, and the tip surface of the abrasive bundle bent to the outer peripheral side by the centrifugal force of rotation is perpendicular to the normal vector of the polishing target surface portion. It is assumed that it is along a tangential surface that is in contact with the surface to be polished, and the inclination angle of the axis with respect to the normal vector is set in advance based on the rotational speed .

本発明では、研磨動作において、回転している研磨ブラシの軸線を研磨対象面部分の法線ベクトルに対して傾斜させる。これにより、遠心力によって外周側に撓んだ砥材束の先端面を、研磨対象面部分の法線ベクトルに垂直で当該研磨対象面部分に接する接面に沿ったものとすることができる。この結果、遠心力によって外周側に撓んでいる状態の砥材束の先端をワークに接触させたときに、砥材束の先端面においてワークに接触している領域(面積)を大きくすることができる。従って、研削力の低下を抑制でき、所望の研削力を得ることができる。ここで、遠心力よって各砥材束が外周側に撓む撓み量は、研磨ブラシの回転速度の増減に伴って増減する。従って、傾斜角度を、回転速度に基づいて設定しておけば、遠心力によって外周側に撓んだ砥材束の先端面を、研磨対象面部分の法線ベクト
ルに垂直で当該研磨対象面部分に接する接面に沿ったものとすることが容易となる。
In the present invention, in the polishing operation, the axis of the rotating polishing brush is inclined with respect to the normal vector of the surface portion to be polished. Thereby, the front end surface of the abrasive bundle bent to the outer peripheral side by the centrifugal force can be made to be along the contact surface that is perpendicular to the normal vector of the surface portion to be polished and is in contact with the surface portion to be polished. As a result, when the tip of the abrasive bundle bent in the outer peripheral side by centrifugal force is brought into contact with the workpiece, the area (area) in contact with the workpiece on the tip surface of the abrasive bundle can be increased. it can. Accordingly, a decrease in grinding force can be suppressed, and a desired grinding force can be obtained. Here, the amount of bending of each abrasive bundle to the outer peripheral side due to centrifugal force increases and decreases as the rotational speed of the polishing brush increases and decreases. Therefore, if the inclination angle is set based on the rotational speed, the tip surface of the abrasive bundle bent to the outer peripheral side by the centrifugal force is converted into the normal vector of the surface portion to be polished.
It is easy to be along a contact surface perpendicular to the surface and in contact with the surface to be polished.

次に、本発明は、所定の軸線回りを並列で環状に配列された複数の砥材束と、各砥材束の基端側を保持するホルダと、を有する研磨ブラシを、前記軸線回りに回転させるとともに、前記砥材束の先端を曲面からなるワークの研磨対象面に接触させる研磨ブラシの研磨方法において、前記研磨対象面において前記砥材束の先端が接触する研磨対象面部分の法線ベクトルに対して前記軸線を傾斜させ、回転の遠心力によって外周側に撓んだ前記砥材束の先端面を、前記研磨対象面部分の前記法線ベクトルに垂直で当該研磨対象面部分に接する接面に沿ったものとし、予め、前記法線ベクトルに対する前記軸線の傾斜角度を、各砥材束の毛腰の柔軟性に基づいて設定しておくことを特徴とする。Next, the present invention provides a polishing brush having a plurality of abrasive bundles arranged in a ring around a predetermined axis and a holder for holding a base end side of each abrasive bundle around the axis. In the polishing method of a polishing brush in which the tip of the abrasive bundle is rotated and brought into contact with the polishing target surface of a workpiece having a curved surface, the normal line of the polishing target surface portion where the tip of the abrasive bundle contacts with the polishing target surface The axis line is inclined with respect to the vector, and the front end surface of the abrasive bundle bent to the outer peripheral side by the centrifugal force of rotation is in contact with the polishing target surface portion perpendicular to the normal vector of the polishing target surface portion. In this case, the inclination angle of the axis with respect to the normal vector is set in advance based on the flexibility of the fluff of each abrasive bundle.

本発明では、研磨動作において、回転している研磨ブラシの軸線を研磨対象面部分の法線ベクトルに対して傾斜させる。これにより、遠心力によって外周側に撓んだ砥材束の先端面を、研磨対象面部分の法線ベクトルに垂直で当該研磨対象面部分に接する接面に沿ったものとすることができる。この結果、遠心力によって外周側に撓んでいる状態の砥材束の先端をワークに接触させたときに、砥材束の先端面においてワークに接触している領域(面積)を大きくすることができる。従って、研削力の低下を抑制でき、所望の研削力を得ることができる。ここで、遠心力よって撓む各砥材束の撓み量は、各砥材束の毛腰の柔軟性の増減に伴って増減する。従って、傾斜角度を、各砥材束の毛腰の柔軟性に基づいて設定しておけば、遠心力によって外周側に撓んだ砥材束の先端面を、研磨対象面部分の法線ベクトルに垂直で当該研磨対象面部分に接する接面に沿ったものとすることが容易となる。In the present invention, in the polishing operation, the axis of the rotating polishing brush is inclined with respect to the normal vector of the surface portion to be polished. Thereby, the front end surface of the abrasive bundle bent to the outer peripheral side by the centrifugal force can be made to be along the contact surface that is perpendicular to the normal vector of the surface portion to be polished and is in contact with the surface portion to be polished. As a result, when the tip of the abrasive bundle bent in the outer peripheral side by centrifugal force is brought into contact with the workpiece, the area (area) in contact with the workpiece on the tip surface of the abrasive bundle can be increased. it can. Accordingly, a decrease in grinding force can be suppressed, and a desired grinding force can be obtained. Here, the amount of bending of each abrasive bundle that is bent by centrifugal force increases or decreases with the increase or decrease in the flexibility of the fur of each abrasive bundle. Therefore, if the inclination angle is set based on the flexibility of the bristles of each abrasive bundle, the tip surface of the abrasive bundle bent to the outer peripheral side by the centrifugal force is used as the normal vector of the surface portion to be polished. It is easy to be along a contact surface that is perpendicular to the surface and contacts the surface portion to be polished.

また、本発明は、所定の軸線回りを並列で環状に配列された複数の砥材束と、各砥材束の基端側を保持するホルダと、各砥材束の先端よりも前記基端側に後退した後退位置で複数の前記砥材束を外周側から囲み、各砥材束が外周側に撓んだときに当該砥材束に当接可能な当接部材と、を有する研磨ブラシを、前記軸線回りに回転させるとともに、前記砥材束の先端を曲面からなるワークの研磨対象面に接触させる研磨ブラシの研磨方法において、各砥材束の先端よりも前記基端側に後退した後退位置で複数の前記砥材束を外周側から囲み、各砥材束が外周側に撓んだときに当該砥材束に当接可能な当接部材を備えておき、前記研磨対象面において前記砥材束の先端が接触する研磨対象面部分の法線ベクトルに対して前記軸線を傾斜させ、回転の遠心力によって外周側に撓んだ前記砥材束の先端面を、前記研磨対象面部分の前記法線ベクトルに垂直で当該研磨対象面部分に接する接面に沿ったものとし、予め、前記法線ベクトルに対する前記軸線の傾斜角度を、前記軸線方向における前記ブラシ端面と前記後退位置の間の砥材束突出し寸法に基づいて設定しておくこと  Further, the present invention provides a plurality of abrasive bundles arranged in a ring around a predetermined axis, a holder for holding the proximal end side of each abrasive bundle, and the proximal end than the distal end of each abrasive bundle. A polishing brush that includes a plurality of abrasive material bundles that surround the plurality of abrasive material bundles from the outer peripheral side at a retracted position that is retracted toward the outer side, and abutting members that can contact the abrasive material bundles when the respective abrasive material bundles are bent toward the outer peripheral side. In the polishing method of a polishing brush in which the tip of the abrasive bundle is rotated around the axis, and the tip of the abrasive bundle is brought into contact with the surface to be polished of the curved surface, the abrasive is retracted to the base end side from the tip of each abrasive bundle. A plurality of the abrasive bundles are surrounded from the outer peripheral side at the retracted position, and provided with a contact member capable of contacting the abrasive bundle when each abrasive bundle is bent to the outer peripheral side, The axis is tilted and rotated with respect to the normal vector of the surface of the surface to be polished that contacts the tip of the abrasive bundle. The front end surface of the abrasive bundle bent to the outer peripheral side by centrifugal force is along a contact surface perpendicular to the normal vector of the surface portion to be polished and in contact with the surface portion to be polished. An inclination angle of the axis with respect to a line vector is set based on an abrasive bundle protruding dimension between the brush end surface and the retracted position in the axial direction.
を特徴とする。It is characterized by.

本発明では、研磨動作において、回転している研磨ブラシの軸線を研磨対象面部分の法線ベクトルに対して傾斜させる。これにより、遠心力によって外周側に撓んだ砥材束の先端面を、研磨対象面部分の法線ベクトルに垂直で当該研磨対象面部分に接する接面に沿ったものとすることができる。この結果、遠心力によって外周側に撓んでいる状態の砥材束の先端をワークに接触させたときに、砥材束の先端面においてワークに接触している領域(面積)を大きくすることができる。従って、研削力の低下を抑制でき、所望の研削力を得ることができる。ここで、遠心力よって撓む各砥材束の撓み量は、砥材束突出し寸法の増減に伴って増減する。従って、傾斜角度を、砥材束突出し寸法に基づいて設定しておけば、遠心力によって外周側に撓んだ砥材束の先端面を、研磨対象面部分の法線ベクトルに垂直で当該研磨対象面部分に接する接面に沿ったものとすることが容易となる。In the present invention, in the polishing operation, the axis of the rotating polishing brush is inclined with respect to the normal vector of the surface portion to be polished. Thereby, the front end surface of the abrasive bundle bent to the outer peripheral side by the centrifugal force can be made to be along the contact surface that is perpendicular to the normal vector of the surface portion to be polished and is in contact with the surface portion to be polished. As a result, when the tip of the abrasive bundle bent in the outer peripheral side by centrifugal force is brought into contact with the workpiece, the area (area) in contact with the workpiece on the tip surface of the abrasive bundle can be increased. it can. Accordingly, a decrease in grinding force can be suppressed, and a desired grinding force can be obtained. Here, the amount of bending of each abrasive bundle that is bent by the centrifugal force increases or decreases with the increase or decrease of the protruding size of the abrasive bundle. Therefore, if the inclination angle is set based on the protruding size of the abrasive bundle, the tip surface of the abrasive bundle bent to the outer peripheral side by centrifugal force is perpendicular to the normal vector of the surface portion to be polished. It becomes easy to make it along the contact surface in contact with the target surface portion.

本発明において、前記軸線を傾斜させて複数の前記砥材束のうち前記軸線を間に挟んだ一方側に位置する前記砥材束を前記ワークに接触させ、他方側に位置する前記砥材束を前記ワークから離間させるものとすることができる。このようにすれば、複数の砥材束のうち軸線の他方側に位置する砥材束がワークと干渉しないので、研磨対象面部分の法線ベクトルに対する軸線の傾斜角度を制御しやすい。In the present invention, the abrasive bundle positioned on the other side is brought into contact with the workpiece, the abrasive bundle positioned on one side of the plurality of abrasive bundles sandwiched between the axes, with the axis being inclined. Can be separated from the workpiece. In this way, the abrasive bundle positioned on the other side of the axis among the plurality of abrasive bundles does not interfere with the workpiece, so that the inclination angle of the axis with respect to the normal vector of the surface to be polished can be easily controlled.

ここで、前記研磨対象面は、凸曲面とすることができる。Here, the surface to be polished can be a convex curved surface.

本発明において、複数の前記砥材束のそれぞれは、並列に纏められた複数本の線状砥材からなり、各線状砥材は、無機長繊維の集合糸を樹脂で固めてなることが望ましい。各砥材束がこのような線状砥材から構成されていれば、線状砥材が砥材入りナイロンやワイヤーブラシの場合と比較して、研磨ブラシの研削力を高くすることが容易である。In the present invention, each of the plurality of abrasive material bundles is composed of a plurality of linear abrasive materials gathered in parallel, and each linear abrasive material is preferably formed by consolidating an aggregate of inorganic long fibers with a resin. . If each abrasive bundle is composed of such a linear abrasive, it is easy to increase the grinding force of the polishing brush as compared to the case where the linear abrasive is nylon or wire brush containing abrasive. is there.

本発明において、前記法線ベクトルに対する前記軸線の傾斜角度を、0°より大きく、10°以下とすることができる。傾斜角度をこのような角度範囲とすれば、遠心力によって外周側に撓んだ砥材束の先端面を、研磨対象面部分の法線ベクトルに垂直で当該研磨対象面部分に接する接面に沿ったものとすることが容易である。In the present invention, the angle of inclination of the axis with respect to the normal vector can be greater than 0 ° and 10 ° or less. If the inclination angle is in such an angle range, the tip surface of the abrasive bundle bent to the outer peripheral side by centrifugal force is perpendicular to the normal vector of the surface portion to be polished and is in contact with the surface portion to be polished. It is easy to be along.

本発明によれば、遠心力によって各砥材束が撓んで先端側が外周側に広がった状態において、各砥材束の先端面の広い範囲を研磨対象面部分に接触させることができる。従って、研削力の低下を抑制でき、所望の研削力を得ることができる。   According to the present invention, a wide range of the front end surface of each abrasive bundle can be brought into contact with the surface to be polished in a state where the respective abrasive bundles are bent by the centrifugal force and the front end side spreads to the outer peripheral side. Accordingly, a decrease in grinding force can be suppressed, and a desired grinding force can be obtained.

本発明の研磨方法を適用する研磨ブラシの側面図である。1 is a side view of a polishing brush to which a polishing method of the present invention is applied. 図1の研磨ブラシの分解斜視図である。FIG. 2 is an exploded perspective view of the polishing brush of FIG. 1. 本発明の研磨方法の説明図である。It is explanatory drawing of the grinding | polishing method of this invention. 研磨ブラシを用いた従来の研磨方法の説明図である。It is explanatory drawing of the conventional grinding | polishing method using a grinding | polishing brush.

以下に、図面を参照して、本発明の実施の形態である研磨ブラシの研磨方法を説明する。   Hereinafter, a polishing method for a polishing brush according to an embodiment of the present invention will be described with reference to the drawings.

(研磨ブラシ)
図1は本発明の研磨方法を適用する研磨ブラシの側面図である。図2は図1に示す研磨機用ブラシの分解斜視図である。本例の研磨ブラシ1は、ツールホルダなどを介してマシニングセンタなどの工作機械に連結されて、曲面からなるワークの研磨対象面の研磨加工を行う。
(Abrasive brush)
FIG. 1 is a side view of a polishing brush to which the polishing method of the present invention is applied. FIG. 2 is an exploded perspective view of the brush for a polishing machine shown in FIG. The polishing brush 1 of this example is connected to a machine tool such as a machining center via a tool holder or the like, and polishes a surface to be polished of a curved work.

図1および図2に示すように、本例の研磨ブラシ1は、工作機械への連結部となるシャンク2を備えるブラシケース3と、ブラシケース3に保持されたブラシ本体4と、ブラシ本体4をブラシケース3に固定するための一対のネジ5、6を備える。ブラシ本体4は複数本の砥材束7を備えており、砥材束7の先端は、ブラシケース3から、シャンク2とは反対側に突出している。なお、以下の説明では、シャンク2の軸線L方向を研磨ブラシ1の前後方向Xとし、砥材束7が突出している側を前方X1、シャンク2が位置する側を後方X2とする。   As shown in FIGS. 1 and 2, the polishing brush 1 of this example includes a brush case 3 having a shank 2 serving as a connecting portion to a machine tool, a brush body 4 held by the brush case 3, and a brush body 4. Is provided with a pair of screws 5 and 6 for fixing the brush case 3 to the brush case 3. The brush body 4 includes a plurality of abrasive bundles 7, and the tips of the abrasive bundles 7 protrude from the brush case 3 to the opposite side of the shank 2. In the following description, the axis L direction of the shank 2 is defined as the front-rear direction X of the polishing brush 1, the side from which the abrasive bundle 7 protrudes is defined as the front X1, and the side where the shank 2 is located is defined as the rear X2.

ブラシケース3は、円筒部11(当接部材)と、円筒部11の後端開口を封鎖する円形の端板部12と、を備える。端板部12の中央部分からは、後方X2に向かってシャンク2が延びている。また、端板部12中央部分からは、前方X1に向かって支軸13が延びている。支軸13は円筒部11の内側に位置する。円筒部11、支軸13およびシャンク2は同軸である。円筒部11には、軸線L方向に延びる溝状の案内孔15が2つ設けられている。2つの案内孔15は軸線Lを挟む点対称位置に形成されている。ブラシケース3は円筒部11がアルミニウム製である。支軸13はステンレス製である。   The brush case 3 includes a cylindrical portion 11 (contact member) and a circular end plate portion 12 that seals the rear end opening of the cylindrical portion 11. The shank 2 extends from the central portion of the end plate portion 12 toward the rear X2. Further, the support shaft 13 extends from the center portion of the end plate portion 12 toward the front X1. The support shaft 13 is located inside the cylindrical portion 11. The cylindrical portion 11, the support shaft 13, and the shank 2 are coaxial. The cylindrical portion 11 is provided with two groove-shaped guide holes 15 extending in the axis L direction. The two guide holes 15 are formed at point-symmetric positions with the axis L interposed therebetween. The brush case 3 has a cylindrical portion 11 made of aluminum. The support shaft 13 is made of stainless steel.

ブラシ本体4は、軸線L回りを並列で環状に配列された複数の砥材束7と、各砥材束7の後端部分(基端側)を保持するホルダ21と、を有する。各砥材束7は、円形に纏められている。各砥材束7の先端面7a(前端面)は軸線Lと直交する。複数の砥材束7のそれぞれは、並列に纏められた複数本の線状砥材22からなる。各線状砥材22は、無機長繊維の集合糸を樹脂で固めてなる。本例では、各線状砥材22は、アルミナ長繊維の集合糸にエポキシ樹脂やシリコーン樹脂等のバインダー樹脂を含浸、硬化させて線状に形成したものである。集合糸は、例えば、繊維径が8μm〜50μmのアルミナ長繊維を250
本〜3000本、集合させたものである。
The brush body 4 includes a plurality of abrasive bundles 7 arranged around the axis L in parallel and in an annular shape, and a holder 21 that holds the rear end portion (base end side) of each abrasive bundle 7. Each abrasive bundle 7 is collected into a circle. The front end surface 7a (front end surface) of each abrasive bundle 7 is orthogonal to the axis L. Each of the plurality of abrasive bundles 7 includes a plurality of linear abrasives 22 gathered in parallel. Each linear abrasive 22 is formed by solidifying an inorganic long fiber aggregate yarn with a resin. In this example, each linear abrasive 22 is formed into a linear shape by impregnating and curing a binder resin such as an epoxy resin or a silicone resin in an aggregate yarn of alumina long fibers. The aggregate yarn is, for example, 250 alumina long fibers having a fiber diameter of 8 μm to 50 μm.
This is a collection of 3,000 to 3,000 books.

図2に示すように、ホルダ21は、環状であり、中央に支軸13を挿通可能な軸孔24を備える。また、ホルダ21は、その環状前端面に、一定間隔で周方向に配列された複数の砥材束保持孔26を備える。各砥材束保持孔26は円形である。複数の砥材束7のそれぞれは、後端部分が砥材束保持孔26に挿入されることにより、円形に纏められる。また、各砥材束7は、砥材束保持孔26に挿入された後端部分が接着剤によりホルダ21に固定される。複数の砥材束7は互いに周方向で離間する。また、ホルダ21は、その環状外周面から軸孔24に達する一対のネジ孔27を備える。一対のネジ孔27は、軸線Lを挟む点対称の位置に形成されている。   As shown in FIG. 2, the holder 21 is annular and includes a shaft hole 24 into which the support shaft 13 can be inserted. The holder 21 includes a plurality of abrasive bundle holding holes 26 arranged in the circumferential direction at regular intervals on the annular front end surface. Each abrasive bundle holding hole 26 is circular. Each of the plurality of abrasive bundles 7 is collected into a circular shape by inserting the rear end portion into the abrasive bundle holding hole 26. Further, the rear end portion of each abrasive bundle 7 inserted into the abrasive bundle holding hole 26 is fixed to the holder 21 with an adhesive. The plurality of abrasive bundles 7 are separated from each other in the circumferential direction. The holder 21 also includes a pair of screw holes 27 that reach the shaft hole 24 from the annular outer peripheral surface. The pair of screw holes 27 are formed at point-symmetric positions with the axis L interposed therebetween.

ブラシ本体4をブラシケース3に保持させる際には、ホルダ21の軸孔24にブラシケース3の支軸13を挿通させて、ブラシケース3の円筒部11の内側にホルダ21を挿入する。これにより、ホルダ21は、円筒部11に対して軸線L方向に移動可能な状態でブラシケース3に嵌合する。その後、ブラシケース3の外周側から案内孔15にネジ5、6を通して、ホルダ21のネジ孔27に捩じ込む。この際に、ネジ5、6の軸部の先端が支軸13の外周面に突き当たるまでネジ5、6を締め込むことにより、ホルダ21がブラシケース3に固定される。これにより、ブラシ本体4はブラシケース3に保持される。   When the brush body 4 is held by the brush case 3, the support shaft 13 of the brush case 3 is inserted into the shaft hole 24 of the holder 21, and the holder 21 is inserted inside the cylindrical portion 11 of the brush case 3. Thereby, the holder 21 is fitted to the brush case 3 in a state in which the holder 21 can move in the direction of the axis L with respect to the cylindrical portion 11. Thereafter, the screws 5 and 6 are passed through the guide hole 15 from the outer peripheral side of the brush case 3 and screwed into the screw hole 27 of the holder 21. At this time, the holder 21 is fixed to the brush case 3 by tightening the screws 5 and 6 until the tips of the shaft portions of the screws 5 and 6 come into contact with the outer peripheral surface of the support shaft 13. Thereby, the brush body 4 is held by the brush case 3.

ここで、図1に示すように、ブラシ本体4は、円筒部11の前端縁11aから、各線状砥材22の先端側を所定の砥材束突出し寸法Mだけ突出させた状態でブラシケース3に固定される。砥材束突出し寸法Mを調整する際には、ブラシケース3の案内孔15を通してホルダ21のネジ孔27にネジ5、6を浅く止めておき、この状態で、ブラシケース3の内側において、ブラシ本体4を前後方向Xに移動させ、しかる後に、ネジ5、6を締め込む。砥材束突出し寸法Mの調整は、ブラシ本体4をブラシケース3に装着する場合や、ワークを研磨する研磨動作によって砥材束7が摩耗した場合に行われる。   Here, as shown in FIG. 1, the brush body 4 has the brush case 3 in a state in which the front end side of each linear abrasive 22 protrudes from the front end edge 11 a of the cylindrical portion 11 by a predetermined abrasive bundle protruding dimension M. Fixed to. When adjusting the protruding size M of the abrasive bundle, the screws 5 and 6 are held shallowly in the screw holes 27 of the holder 21 through the guide holes 15 of the brush case 3, and in this state, the brushes are placed inside the brush case 3. The main body 4 is moved in the front-rear direction X, and then the screws 5 and 6 are tightened. The adjustment of the abrasive bundle protruding dimension M is performed when the brush body 4 is mounted on the brush case 3 or when the abrasive bundle 7 is worn by a polishing operation for polishing a workpiece.

ブラシ本体4がブラシケース3に保持された状態では、環状に配列された複数の砥材束7と円筒部11との間には僅かな隙間がある。円筒部11は、砥材束7の先端よりも基端側に後退した後退位置で複数の前記砥材束7を外周側から囲む。円筒部11は、各砥材束7が外周側に撓んだときに当該砥材束7に当接可能であり、各砥材束7の外周側への撓み量を規制する。研磨ブラシ1が回転していないときに複数の砥材束7の先端面7aによって規定される研磨ブラシ1のブラシ先端面1aは、軸線Lと直交する。   In a state where the brush body 4 is held by the brush case 3, there is a slight gap between the plurality of abrasive material bundles 7 arranged in an annular shape and the cylindrical portion 11. The cylindrical portion 11 surrounds the plurality of abrasive bundles 7 from the outer peripheral side at a retracted position that is retracted further to the proximal end side than the distal end of the abrasive bundle 7. The cylindrical portion 11 can be brought into contact with the abrasive bundle 7 when each abrasive bundle 7 is deflected to the outer peripheral side, and regulates the amount of deflection of each abrasive bundle 7 toward the outer peripheral side. The brush tip surface 1a of the polishing brush 1 defined by the tip surfaces 7a of the plurality of abrasive bundles 7 when the polishing brush 1 is not rotating is orthogonal to the axis L.

(研磨動作) (Polishing operation)

研磨動作では、研磨ブラシ1を、軸線L回りに回転させるとともに、砥材束7の先端を曲面からなるワークWの研磨対象面41に接触させる。本例では、図3に示すように、研磨対象面41において砥材束7の先端が接触する研磨対象面部分42の法線ベクトル43に対して研磨ブラシ1の軸線Lを傾斜させる。また、軸線Lを傾斜させて、複数の砥材束7のうち軸線Lを間に挟んだ一方側に位置する砥材束7をワークWに接触させ、他方側に位置する砥材束7をワークWから離間させる。換言すれば、本例では、研磨ブラシ1が回転していないときに環状に配列された複数の砥材束7の先端面7aによって規定されるブラシ先端面1aを、法線ベクトル43に垂直で研磨対象面部分42に接する接面45に対して交差させて研磨動作を行う。   In the polishing operation, the polishing brush 1 is rotated about the axis L, and the tip of the abrasive bundle 7 is brought into contact with the polishing target surface 41 of the workpiece W having a curved surface. In this example, as shown in FIG. 3, the axis L of the polishing brush 1 is inclined with respect to the normal vector 43 of the polishing target surface portion 42 with which the tip of the abrasive bundle 7 contacts the polishing target surface 41. In addition, the axis L is inclined so that the abrasive bundle 7 located on one side of the plurality of abrasive bundles 7 with the axis L interposed therebetween is brought into contact with the workpiece W, and the abrasive bundle 7 located on the other side is contacted. Separate from the workpiece W. In other words, in this example, the brush front end surface 1 a defined by the front end surfaces 7 a of the plurality of abrasive bundles 7 arranged in an annular shape when the polishing brush 1 is not rotating is perpendicular to the normal vector 43. A polishing operation is performed by intersecting with the contact surface 45 in contact with the polishing target surface portion 42.

研磨対象面部分42の法線ベクトル43に対する研磨ブラシ1の軸線Lの傾斜角度θ、すなわち、ブラシ先端面1aが研磨対象面部分42の接面45に対して傾斜する傾斜角度θは、研磨動作中に研磨ブラシ1が回転する遠心力によって外周側に撓んだ砥材束7の先端面7aを、研磨対象面部分42の接面45に沿ったものとする角度である。傾斜角度θ
は、望ましくは、外周側に撓んだ砥材束7の先端面7aと、研磨対象面部分42の接面45とが平行或いは一致する角度である。
The inclination angle θ of the axis L of the polishing brush 1 with respect to the normal vector 43 of the polishing target surface portion 42, that is, the inclination angle θ at which the brush tip surface 1 a is inclined with respect to the contact surface 45 of the polishing target surface portion 42 is determined by polishing operation. The angle is such that the tip surface 7a of the abrasive bundle 7 deflected to the outer peripheral side by the centrifugal force of the polishing brush 1 rotating along the contact surface 45 of the surface portion 42 to be polished. Inclination angle θ
Is preferably an angle at which the front end surface 7a of the abrasive bundle 7 bent toward the outer peripheral side and the contact surface 45 of the surface portion 42 to be polished are parallel or coincident.

傾斜角度θは、以下の3つの要素に基づいて予め設定されている。
(1)研磨動作時の研磨ブラシ1の回転速度
(2)砥材束7の毛腰の柔軟性
(3)砥材束突出し寸法M
The inclination angle θ is set in advance based on the following three elements.
(1) Rotational speed of polishing brush 1 during polishing operation (2) Flexibility of bristles of abrasive bundle 7 (3) Abrasive bundle protruding dimension M

研磨動作時の研磨ブラシ1の回転速度は500min−1から10000min−1の範囲で制御される。傾斜角度θは、回転速度に対応させて設定される。ここで、研磨ブラシ1の回転速度が高い場合には、遠心力よって各砥材束7が外周側に撓む撓み量が大きくなるので、各砥材束7の先端面7aはブラシ先端面1aに対して大きく傾斜する。従って、傾斜角度θを大きく設定して、外周側に撓んだ砥材束7の先端面7aを研磨対象面部分42の接面45に沿わせる。一方、研磨ブラシ1の回転速度が低い場合には、遠心力よって各砥材束7が外周側に撓む撓み量は小さくなるので、各砥材束7の先端面7aのブラシ先端面1aに対する傾斜が小さくなる。従って、傾斜角度θを小さく設定して、外周側に撓んだ砥材束7の先端面7aを、研磨対象面部分42の接面45に沿わせる。 Rotational speed of the polishing brush 1 during polishing operation is controlled in the range of 10000 min -1 from 500 min -1. The inclination angle θ is set according to the rotation speed. Here, when the rotational speed of the polishing brush 1 is high, the amount of bending of each abrasive bundle 7 due to the centrifugal force increases toward the outer peripheral side, so that the tip surface 7a of each abrasive bundle 7 is the brush tip surface 1a. It is greatly inclined to. Therefore, the inclination angle θ is set to be large so that the front end surface 7a of the abrasive bundle 7 bent toward the outer peripheral side is along the contact surface 45 of the surface portion 42 to be polished. On the other hand, when the rotational speed of the polishing brush 1 is low, the amount of bending of each abrasive bundle 7 to the outer peripheral side due to centrifugal force is small, so the tip surface 7a of each abrasive bundle 7 is relative to the brush tip surface 1a. The slope becomes smaller. Therefore, the tip angle 7a of the abrasive bundle 7 bent to the outer peripheral side is set along the contact surface 45 of the polishing target surface portion 42 by setting the inclination angle θ small.

砥材束7の毛腰の柔軟性は、研磨ブラシ1の各砥材束7を構成する線状砥材22の太さに対応する。線状砥材22が細い場合には、毛腰は柔らかくなり、遠心力よって各砥材束7が外周側に撓む撓み量が大きくなり、各砥材束7の先端面7aはブラシ先端面1aに対して大きく傾斜する。よって、傾斜角度θを大きく設定して、外周側に撓んだ砥材束7の先端面7aを、研磨対象面部分42の接面45に沿わせる。一方、線材番手が大きい場合には、線状砥材22が太く砥材束7の毛腰は硬い。従って、遠心力よって各砥材束7が外周側に撓む撓み量は小さくなり、各砥材束7の先端面7aのブラシ先端面1aに対する傾斜が小さくなる。よって、傾斜角度θを小さく設定して、外周側に撓んだ砥材束7の先端面7aを、研磨対象面部分42の接面45に沿わせる。   The flexibility of the bristles of the abrasive bundle 7 corresponds to the thickness of the linear abrasive 22 constituting each abrasive bundle 7 of the polishing brush 1. When the linear abrasive 22 is thin, the fluff becomes soft, the amount of bending of each abrasive bundle 7 to the outer peripheral side by centrifugal force increases, and the tip surface 7a of each abrasive bundle 7 is the brush tip surface. It is greatly inclined with respect to 1a. Therefore, the inclination angle θ is set to be large so that the tip surface 7a of the abrasive bundle 7 bent toward the outer peripheral side is along the contact surface 45 of the surface portion 42 to be polished. On the other hand, when the wire count is large, the linear abrasive 22 is thick and the fluff of the abrasive bundle 7 is hard. Therefore, the amount of bending of each abrasive bundle 7 toward the outer peripheral side due to centrifugal force is reduced, and the inclination of the tip surface 7a of each abrasive bundle 7 with respect to the brush tip surface 1a is reduced. Accordingly, the tip angle 7a of the abrasive bundle 7 bent toward the outer peripheral side is set along the contact surface 45 of the polishing target surface portion 42 by setting the inclination angle θ small.

砥材束突出し寸法Mは、軸線L方向におけるブラシケース3の円筒部11の前端からブラシ先端面1aまでの距離である。本例では、砥材束突出し寸法Mは1mmから35mmまでの範囲で設定される。ここで、砥材束突出し寸法Mが大きい場合には、遠心力よって各砥材束7が外周側に撓む撓み量が大きくなので、各砥材束7の先端面7aはブラシ先端と面1aに対して大きく傾斜する。従って、傾斜角度θを大きく設定して、外周側に撓んだ砥材束7の先端面7aを、研磨対象面部分42の接面45に沿わせる。一方、砥材束突出し寸法Mが小さい場合には、遠心力よって各砥材束7が外周側に撓む撓み量が小さくなるので、各砥材束7の先端面7aのブラシ先端面1aに対する傾斜は小さい。従って、傾斜角度θを小さく設定して、外周側に撓んだ砥材束7の先端面7aを、研磨対象面部分42の接面45に沿わせる。   The abrasive bundle protruding dimension M is a distance from the front end of the cylindrical portion 11 of the brush case 3 in the direction of the axis L to the brush tip surface 1a. In this example, the abrasive bundle protruding dimension M is set in a range from 1 mm to 35 mm. Here, when the abrasive bundle protruding dimension M is large, the amount of bending of each abrasive bundle 7 to the outer peripheral side due to centrifugal force is large, so the tip surface 7a of each abrasive bundle 7 is the tip of the brush and the surface 1a. It is greatly inclined with respect to. Therefore, the tip angle 7a of the abrasive bundle 7 bent to the outer peripheral side is set along the contact surface 45 of the surface portion 42 to be polished by setting the inclination angle θ large. On the other hand, when the abrasive bundle protruding dimension M is small, the amount of bending of each abrasive bundle 7 to the outer peripheral side due to centrifugal force is reduced, so that the front end surface 7a of each abrasive bundle 7 with respect to the brush front end surface 1a. The slope is small. Therefore, the tip angle 7a of the abrasive bundle 7 bent to the outer peripheral side is set along the contact surface 45 of the polishing target surface portion 42 by setting the inclination angle θ small.

本例では、研磨動作時の研磨ブラシ1の回転速度、砥材束7の毛腰の柔軟性、および、砥材束突出し寸法Mに基づいて、法線ベクトル43に対する軸線Lの傾斜角度θは、0°より大きく、10°以下の範囲で設定する。このような範囲であれば、外周側に撓んだ砥材束7の先端面7aを、研磨対象面部分42の接面45に沿わせることができる。   In this example, the inclination angle θ of the axis L with respect to the normal vector 43 is based on the rotational speed of the polishing brush 1 during the polishing operation, the flexibility of the bristles of the abrasive bundle 7 and the protruding size M of the abrasive bundle. , Larger than 0 ° and not more than 10 °. If it is such a range, the front end surface 7a of the abrasive bundle 7 bent to the outer peripheral side can be made to follow the contact surface 45 of the surface portion 42 to be polished.

(作用効果)
本例では、回転している研磨ブラシ1の軸線Lを研磨対象面部分42の法線ベクトル43に対して傾斜させるので、遠心力によって外周側に撓んだ砥材束7の先端面7aを研磨対象面部分42の接面45に沿ったものとすることができる。この結果、遠心力によって外周側に撓んでいる状態の砥材束7の先端をワークWに接触させたときに、砥材束7の先端面7aにおいてワークWに接触している領域(面積)を大きくすることができる。従っ
て、研磨ブラシ1の毛先の馴染み性が低下することを防止あるいは抑制でき、研削力の低下を抑制できる。よって、所望の研削力(研磨力)を得ることができる。
(Function and effect)
In this example, since the axis L of the rotating polishing brush 1 is inclined with respect to the normal vector 43 of the polishing target surface portion 42, the tip surface 7a of the abrasive bundle 7 deflected to the outer peripheral side by centrifugal force is applied. It can be along the contact surface 45 of the surface portion 42 to be polished. As a result, a region (area) in contact with the workpiece W on the tip surface 7a of the abrasive bundle 7 when the tip of the abrasive bundle 7 in a state of being bent to the outer peripheral side by centrifugal force is brought into contact with the workpiece W. Can be increased. Accordingly, it is possible to prevent or suppress the conformability of the hair tip of the polishing brush 1 and to suppress a decrease in grinding force. Therefore, a desired grinding force (polishing power) can be obtained.

また、本例では、研磨動作時に、複数の砥材束7のうち軸線Lを間に挟んだ一方側に位置する砥材束7をワークWに接触させ、他方側に位置する砥材束7をワークWから離間させる。これにより、複数の砥材束7のうち軸線Lの他方側に位置する砥材束7がワークWと干渉しないので、研磨対象面部分42の法線ベクトル43に対する軸線Lの傾斜角度θを制御しやすい。   In this example, during the polishing operation, the abrasive bundle 7 located on one side of the plurality of abrasive bundles 7 with the axis L interposed therebetween is brought into contact with the workpiece W, and the abrasive bundle 7 located on the other side. Is separated from the workpiece W. Thereby, since the abrasive bundle 7 located on the other side of the axis L among the plurality of abrasive bundles 7 does not interfere with the workpiece W, the inclination angle θ of the axis L with respect to the normal vector 43 of the polishing target surface portion 42 is controlled. It's easy to do.

さらに、本例では、砥材束7を構成する線状砥材22が無機長繊維の集合糸を樹脂で固めてなる。よって、研磨ブラシ1の研削力が高い。   Further, in this example, the linear abrasive 22 constituting the abrasive bundle 7 is formed by solidifying the aggregate yarn of inorganic long fibers with resin. Therefore, the grinding force of the polishing brush 1 is high.

また、本例では、ブラシケース3の円筒部11が、各砥材束7の先端面7aよりも後方X2に後退した後退位置で複数の砥材束7を外周側から囲んでおり、各砥材束7が外周側に撓んだときに各砥材束7に当接可能である。従って、遠心力によって外周側に撓む各砥材束7の撓み量を円筒部11によって規制できる。これにより、砥材束7の先端面7aがブラシ先端面1aに対して傾斜する傾斜角度を把握することが容易となるので、研磨対象面部分42の法線ベクトル43に対する軸線Lの傾斜角度θを設定しやすい。   Further, in this example, the cylindrical portion 11 of the brush case 3 surrounds the plurality of abrasive bundles 7 from the outer peripheral side at the retracted position where the distal end surface 7a of each abrasive bundle 7 is retreated backward X2. When the material bundle 7 bends to the outer peripheral side, it can contact each abrasive material bundle 7. Therefore, the amount of bending of each abrasive bundle 7 that is bent to the outer peripheral side by centrifugal force can be regulated by the cylindrical portion 11. This makes it easy to grasp the inclination angle at which the front end surface 7a of the abrasive bundle 7 is inclined with respect to the brush front end surface 1a. Therefore, the inclination angle θ of the axis L with respect to the normal vector 43 of the surface portion 42 to be polished. Easy to set up.

(変形例)
なお、本例の研磨動作により、凹曲面からなるワークWの研磨対象面41を研磨してもよい。この場合においても、軸線Lを傾斜させて、複数の砥材束7のうち軸線Lを間に挟んだ一方側に位置する砥材束7をワークWに接触させ、他方側に位置する砥材束7をワークWから離間させるものとすることができる。
(Modification)
In addition, you may grind | polish the grinding | polishing target surface 41 of the workpiece | work W which consists of a concave curved surface by the grinding | polishing operation | movement of this example. Also in this case, the axis L is inclined, and among the plurality of abrasive bundles 7, the abrasive bundle 7 positioned on one side with the axis L interposed therebetween is brought into contact with the workpiece W, and the abrasive positioned on the other side. The bundle 7 can be separated from the workpiece W.

また、砥材束7の線状砥材22を構成する無機長繊維としては、炭化ケイ素繊維、ボロン繊維などを採用することができる。   Moreover, as an inorganic long fiber which comprises the linear abrasive 22 of the abrasive bundle 7, a silicon carbide fiber, a boron fiber, etc. are employable.

1…研磨ブラシ、1a…ブラシ先端面、2…シャンク、3…ブラシケース、4…ブラシ本体、5、6…ネジ、7…砥材束、7a…砥材束の先端面、11…円筒部、11a…円筒部の前端縁、12…端板部、13…支軸、15…案内孔、21…ホルダ、22…線状砥材、24…軸孔、26…砥材束保持孔、27…ネジ孔、41…研磨対象面、42…研磨対象面部分、43…法線ベクトル、45…接面、X…前後方向、X1…前方、X2…後方 DESCRIPTION OF SYMBOLS 1 ... Polishing brush, 1a ... Brush front end surface, 2 ... Shank, 3 ... Brush case, 4 ... Brush main body, 5, 6 ... Screw, 7 ... Abrasive material bundle, 7a ... Front end surface of abrasive material bundle, 11 ... Cylindrical part 11a: Front end edge of cylindrical portion, 12 ... End plate portion, 13 ... Support shaft, 15 ... Guide hole, 21 ... Holder, 22 ... Linear abrasive, 24 ... Shaft hole, 26 ... Abrasive bundle holding hole, 27 DESCRIPTION OF SYMBOLS ... Screw hole, 41 ... Surface to be polished, 42 ... Surface portion to be polished, 43 ... Normal vector, 45 ... Contact surface, X ... Front-back direction, X1 ... Front, X2 ... Back

Claims (7)

所定の軸線回りを並列で環状に配列された複数の砥材束と、各砥材束の基端側を保持するホルダと、を有する研磨ブラシを、前記軸線回りに回転させるとともに、前記砥材束の先端を曲面からなるワークの研磨対象面に接触させる研磨ブラシの研磨方法において、
前記研磨対象面において前記砥材束の先端が接触する研磨対象面部分の法線ベクトルに対して前記軸線を傾斜させ、回転の遠心力によって外周側に撓んだ前記砥材束の先端面を、前記研磨対象面部分の前記法線ベクトルに垂直で当該研磨対象面部分に接する接面に沿ったものとし、
予め、前記法線ベクトルに対する前記軸線の傾斜角度を、回転速度に基づいて設定しておくことを特徴とする研磨方法。
A polishing brush having a plurality of abrasive bundles arranged in a ring around a predetermined axis and a holder for holding a base end side of each abrasive bundle is rotated around the axis, and the abrasive is rotated. In the polishing method of the polishing brush in which the tip of the bundle is brought into contact with the surface to be polished of the curved workpiece,
The tip surface of the abrasive bundle that is deflected to the outer peripheral side by the centrifugal force of rotation is inclined with respect to the normal vector of the portion of the polishing target surface that contacts the tip of the abrasive bundle on the polishing target surface. , Along the tangential surface perpendicular to the normal vector of the surface portion to be polished and in contact with the surface portion to be polished;
A polishing method , wherein an inclination angle of the axis with respect to the normal vector is set in advance based on a rotation speed .
所定の軸線回りを並列で環状に配列された複数の砥材束と、各砥材束の基端側を保持するホルダと、を有する研磨ブラシを、前記軸線回りに回転させるとともに、前記砥材束の先端を曲面からなるワークの研磨対象面に接触させる研磨ブラシの研磨方法において、
前記研磨対象面において前記砥材束の先端が接触する研磨対象面部分の法線ベクトルに対して前記軸線を傾斜させ、回転の遠心力によって外周側に撓んだ前記砥材束の先端面を、前記研磨対象面部分の前記法線ベクトルに垂直で当該研磨対象面部分に接する接面に沿ったものとし、
予め、前記法線ベクトルに対する前記軸線の傾斜角度を、各砥材束の毛腰の柔軟性に基づいて設定しておくことを特徴とする研磨方法。
A polishing brush having a plurality of abrasive bundles arranged in a ring around a predetermined axis and a holder for holding a base end side of each abrasive bundle is rotated around the axis, and the abrasive is rotated. In the polishing method of the polishing brush in which the tip of the bundle is brought into contact with the surface to be polished of the curved workpiece,
The tip surface of the abrasive bundle that is deflected to the outer peripheral side by the centrifugal force of rotation is inclined with respect to the normal vector of the portion of the polishing target surface that contacts the tip of the abrasive bundle on the polishing target surface. , Along the tangential surface perpendicular to the normal vector of the surface portion to be polished and in contact with the surface portion to be polished;
A polishing method , wherein an inclination angle of the axis with respect to the normal vector is set in advance based on the flexibility of the bristles of each abrasive bundle .
所定の軸線回りを並列で環状に配列された複数の砥材束と、各砥材束の基端側を保持するホルダと、各砥材束の先端よりも前記基端側に後退した後退位置で複数の前記砥材束を外周側から囲み、各砥材束が外周側に撓んだときに当該砥材束に当接可能な当接部材と、を有する研磨ブラシを、前記軸線回りに回転させるとともに、前記砥材束の先端を曲面からなるワークの研磨対象面に接触させる研磨ブラシの研磨方法において、
各砥材束の先端よりも前記基端側に後退した後退位置で複数の前記砥材束を外周側から囲み、各砥材束が外周側に撓んだときに当該砥材束に当接可能な当接部材を備えておき、
前記研磨対象面において前記砥材束の先端が接触する研磨対象面部分の法線ベクトルに対して前記軸線を傾斜させ、回転の遠心力によって外周側に撓んだ前記砥材束の先端面を、前記研磨対象面部分の前記法線ベクトルに垂直で当該研磨対象面部分に接する接面に沿ったものとし、
予め、前記法線ベクトルに対する前記軸線の傾斜角度を、前記軸線方向における前記ブラシ端面と前記後退位置の間の砥材束突出し寸法に基づいて設定しておくことを特徴とする研磨方法。
A plurality of abrasive bundles arranged annularly in parallel around a predetermined axis, a holder for holding the proximal end side of each abrasive bundle, and a retracted position retracted to the proximal end side from the distal end of each abrasive bundle A polishing brush having a contact member that surrounds the plurality of abrasive bundles from the outer peripheral side and can contact the abrasive bundle when the respective abrasive bundles are bent toward the outer peripheral side. In the polishing method of the polishing brush that rotates and contacts the polishing target surface of the workpiece made of a curved surface with the tip of the abrasive bundle,
A plurality of the abrasive bundles are enclosed from the outer peripheral side at the retracted position retracted to the base end side from the distal end of each abrasive bundle, and contact with the abrasive bundle when each abrasive bundle is bent to the outer peripheral side. With a possible contact member,
The tip surface of the abrasive bundle that is deflected to the outer peripheral side by the centrifugal force of rotation is inclined with respect to the normal vector of the portion of the polishing target surface that contacts the tip of the abrasive bundle on the polishing target surface. , Along the tangential surface perpendicular to the normal vector of the surface portion to be polished and in contact with the surface portion to be polished;
A polishing method , wherein an inclination angle of the axis with respect to the normal vector is set in advance based on an abrasive bundle protruding dimension between the brush end surface and the retracted position in the axial direction .
前記軸線を傾斜させて複数の前記砥材束のうち前記軸線を間に挟んだ一方側に位置する前記砥材束を前記ワークに接触させ、他方側に位置する前記砥材束を前記ワークから離間させることを特徴とする請求項1から3のうちのいずれか一項に記載の研磨方法。 The abrasive bundle positioned on one side of the plurality of abrasive bundles sandwiched between the axes is brought into contact with the workpiece, and the abrasive bundle positioned on the other side is removed from the workpiece. The polishing method according to claim 1, wherein the polishing method is separated. 前記研磨対象面は、凸曲面であることを特徴とする請求項1から4のうちのいずれか一項に記載の研磨方法。 The polishing method according to claim 1 , wherein the surface to be polished is a convex curved surface. 複数の前記砥材束のそれぞれは、並列に纏められた複数本の線状砥材からなり、
各線状砥材は、無機長繊維の集合糸を樹脂で固めてなることを特徴とする請求項1から5のうちのいずれか一項に記載の研磨方法。
Each of the plurality of abrasive bundles is composed of a plurality of linear abrasives gathered in parallel,
The polishing method according to any one of claims 1 to 5, wherein each linear abrasive is formed by solidifying aggregate yarns of inorganic long fibers with a resin.
前記法線ベクトルに対する前記軸線の傾斜角度を、0°より大きく、10°以下とすることを特徴とする請求項1から6のうちのいずれか一項に記載の研磨方法。 The polishing method according to claim 1, wherein an inclination angle of the axis with respect to the normal vector is set to be greater than 0 ° and equal to or less than 10 °.
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JP2011036974A (en) * 2009-08-17 2011-02-24 Olympus Corp Polishing method and polishing device
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