JP6390912B2 - Anti-resin foam - Google Patents

Description

  The present invention is an improvement of an ant-proof resin foam, and more specifically, a heat insulating material used for floor insulation and basic heat insulation of houses, pipes and floors of gas and water, and holes and gaps of structures. The present invention relates to an ant-proofing resin foam that can be suitably used as a filling material to be filled, a soundproofing material installed under the floor, etc., and can be manufactured without using an ant-proofing agent.

  In recent years, it has become common to use a heat insulating material, a filler, and a soundproof material made of a resin foam in construction work such as a house. Especially in places where you want to prevent the inflow and outflow of heat, such as under the floor, walls, and attics, those made of expanded polystyrene or expanded polyolefin are often used because of their heat insulation, mechanical strength, ease of handling, and low cost. .

  However, the above conventional heat insulating materials are not only easily damaged by white ants, but the inside is preferred and used for ant roads. Has a problem such as being used as a nest of white ants because it is close to the soil environment. For this reason, conventionally, in order to prevent the damage of termites and the like, ant protection measures such as mixing an ant protection agent into the molding material and applying an ant protection agent to the foam surface after molding are taken. (See Patent Document 1).

  However, in the above-mentioned conventional ant protection measures, organic compounds such as chlorpyrifos used as an ant protection agent during the ant protection treatment (addition of an ant protection agent into the molding material, application of an ant protection agent to the foam surface, etc.) There was a risk that phosphorus compounds, pyrethroid compounds such as silafluophene, lower hydrocarbon solvents such as petroleum ether, borates and the like would adversely affect the health of workers.

  For this reason, handling of the termite-proofing agent requires strict attention, and it has been necessary to devote a lot of effort to safety measures. In addition, in the past, anti-anticides that have little effect on the human body and treatment methods for anti-anticides have also been developed, but these also have a considerable negative effect on the human body, especially in highly airtight houses, etc. There was a risk of damaging the health of residents.

  Moreover, since the heat resistance temperature of the chemical is low with respect to the above-mentioned termite-proofing agent, there is a concern that when the resin foam containing the termite-proofing agent is exposed to a high temperature environment, the chemical is decomposed and the termite-proofing effect disappears. . Furthermore, since the resin foam containing an anti-anticide is difficult to be melted again and recycled, environmental considerations are not sufficient.

  On the other hand, conventionally, a method for producing an ant-proof foam containing no ant-proofing agent from polycarbonate resin or high-density polyethylene is also known (see Patent Documents 2 and 3). Since the foam was lacking in flexibility, there was a drawback that it was difficult to perform construction by avoiding joists and water supply / drainage pipes penetrating the floor when attaching a heat insulating material under the floor at the time of renovation of a house or the like.

JP 2012-184298 A JP-A-11-236736 JP-A-10-33257

  The present invention has been made in view of the above-mentioned problems, and the object thereof is not only to obtain an excellent ant-repellent effect, but also to prevent an adverse effect on the human body, and to prevent the ant-proof effect. It is an object of the present invention to provide an ant-proof resin foam that can eliminate the disappearance and environmental problems, and is excellent in workability at the time of reforming with a flexible material.

  As a result of repeating trial and error trial and error to solve the above problems, the present inventors have found that a resin foam having a predetermined expansion ratio made of linear low-density polyethylene has ant-repellent properties, The present invention has been completed.

  The background to the present invention will be described in a little more detail. Foam insulation with closed cells has an independent cell structure in each particle, is difficult to pass water and moisture, is lightweight, and has excellent workability and workability, but with different foaming ratios As a result of a feeding damage test of polypropylene resin foams (for example, 15 times and 30 times), it was found that a higher foaming ratio is more susceptible to white ants.

  This is presumably because the foam film thickness (cell wall thickness) of the foam increases as the foaming ratio decreases and decreases as the foaming ratio increases. For these reasons, it is a recognition of those skilled in the art, including the present inventor, that the general foam insulation with a large expansion ratio of about 30 to 80 times cannot prevent white ants from being damaged. .

  On the other hand, since the resin foam is harder as the foaming ratio is lower and softer as the foaming ratio is higher, it seems that there is some causal relationship between the susceptibility to the above-mentioned damage and the hardness of the foam. Therefore, in order to make it difficult for a person skilled in the art to suffer from damage caused by white ants, it is predicted that a resin material that makes the foam harder is used preferentially.

  The inventor of the present invention, while advancing diligent research, has a softer damage to polystyrene foams and polypropylene foams that are damaged by materials even though they are harder than linear low density polyethylene resins. The present inventors have found that a linear low density polyethylene foam having a high expansion ratio is expected to have an ant-repellent effect, thereby completing the invention.

In other words, the present invention prevents resin foams that are foam-molded by the bead method using linear low-density polyethylene as the main material, which does not contain an anti-anticide and additives or coating agents having an anti-ant effect from the time of manufacture. together constitute the ants resin foam, the expansion ratio of 70 times 20 times, and is characterized in that the hardness value measured by a rheometer of the resin foam in that a 1 to 10 N. The expansion ratio of the resin foam is more preferably in the range of 30 times to 50 times in consideration of not only the ant-proof effect but also the heat insulation and economy.

  In the present invention, the ant-repellent resin foam is constructed using the ant-repellent property of the linear low-density polyethylene foam having an expansion ratio of 20 to 70 times, so that no ant-repellent agent is used. However, since the ant-proof effect can be obtained, it is possible to eliminate the danger that the resident or the worker may cause health damage. For example, it can be used in applications that could not be used so far, such as packing materials for disaster stocks such as food that are stored outdoors, but insulation is required but ant protection is also required. Become.

  Further, regarding the effect of the present invention, it is presumed that the crystallinity resulting from the molecular structure unique to the linear low density polyethylene which is not found in the high pressure method low density polyethylene contributes to the development of the ant-proof effect.

  Furthermore, the ant-proof resin foam according to the present invention can be used in various places because there is no fear of the ant-proof effect disappearing due to heat or the like. Furthermore, in the present invention, since the resin foam is produced without using the termite-proofing agent, the product after use can be recycled without any problem, so that it is environmentally friendly.

  Therefore, according to the present invention, not only can excellent ant-proofing performance be provided, but it is also safe for the natural environment and occupants and installers of the building, and in the form of a plate or tape during housing construction including renovation with a flexible material Therefore, the practical use value of the present invention is very high since a novel ant-proof material that can be suitably used as a heat insulating material, a soundproof material, and a filler that fills gaps and holes can be provided.

  Next, specific embodiments and preferable conditions for carrying out the present invention will be described.

[Material of ant-proof resin foam]
In the present invention, linear low density polyethylene is used as the main material of the resin foam. In addition, linear low density polyethylene includes an ethylene-α-olefin copolymer obtained by copolymerization with a single site catalyst such as a metallocene catalyst, but in the present invention, the amount of α-olefin to be copolymerized is particularly 5 mol%. The one to the extent is used as the linear low density polyethylene.

Moreover, the density before foaming of the linear low density polyethylene used by this invention shall be O.910-0.930g / cm < ³ >. As for the above catalyst, it is preferable to use a single-site catalyst from the viewpoints of high polymerization activity and excellent polymerization efficiency, and more effective ant protection effect. Moreover, as said polymerization method, block polymerization, solution polymerization, suspension polymerization, gas phase polymerization, etc. are employable.

  In addition, when foaming the linear low density polyethylene, two or more types of linear low density polyethylene can be blended and molded. In addition, high pressure low density polyethylene (HPLDPE) can be blended and molded to such an extent that the ant-proof effect is not lost, and thus the molding temperature can be lowered.

  Moreover, in this invention, the additive and coating agent which have an anti-anticide and an anti-ant effect are not used for the said resin foam as a material. In particular, the present invention does not include the existing resin foam from which the termite-proofing agent has volatilized and escaped, and is limited to only the resin foam that does not contain the termite-proofing agent or the like from the manufacturing stage. However, a lubricant, titanium oxide, a pigment, or the like can be added to the resin foam as necessary.

[Form of resin foam]
On the other hand, regarding the form of the resin foam, a plate shape, a tape shape, a block shape, or the like can be freely selected according to the application. Specifically, when the resin foam is formed into a plate shape, it can be suitably used as an underfloor, a wall, an attic heat insulating material, a soundproofing material, or the like. It can be used as a covering material that is wrapped around piping such as gas and gas to enhance heat insulation and airtightness. Moreover, it can shape | mold into a plate shape or a block shape, and can also be used as a packing material, and can also be used as a filler in the shape matched with the clearance gap and the hole.

[Molding method of resin foam]
Further, the foam molding method for the resin foam may be a non-bead method such as a cast foam molding method or a melt foam molding method. It is preferable to employ a phase foam molding method. This is because it is presumed that white ants are strongly prevented from being damaged by overlapping a plurality of outer membranes constituting the beads. Moreover, it shape | molds so that the expansion ratio of a resin foam may be 20 to 70 times. Further, the expansion ratio is more preferably in the range of 30 times to 50 times.

"Preparation example of ant-proof resin foam"
First, in this preparation example, seven types of resin foams were prepared under the conditions of Example 1 and Comparative Examples A to F described below, and these resin foams were each 14.5 cm × 5.0 cm × 5.0 in length. The specimen was processed into a cube of cm.

"Example 1"
In Example 1, linear low density polyethylene (LLDPE) was used as a main material, and this was foamed by a bead method at a foaming ratio of 38 times to prepare a resin foam.
"Comparative Example A"
In Comparative Example A, polystyrene (PS) was used as a main material, and this was foamed by a bead method at a foaming ratio of 33 times to prepare a resin foam.
"Comparative Example B"
In Comparative Example B, polypropylene (PP) was used as a main material, and this was foamed by a bead method at an expansion ratio of 15 to prepare a resin foam.
"Comparative Example C"
In Comparative Example C, polypropylene (PP) was used as a main material, and this was foamed by a bead method at a foaming ratio of 30 times to prepare a resin foam.

"Comparative Example D"
In Comparative Example D, high-pressure low-density polyethylene (HPLDPE) was used as the main material, and this was foamed by the bead method at a foaming ratio of 15 to prepare a resin foam.
"Comparative Example E"
In Comparative Example E, a high-pressure low-density polyethylene (HPLDPE) was used as a main material, and this was foamed by a bead method at a foaming ratio of 25 times to prepare a resin foam.
"Comparative Example F"
In Comparative Example F, a phenol resin (PF) was used as a main material, and this was foamed by a melting method at an expansion ratio of 40 times to prepare a resin foam.

"Hardness test of resin foam"
In this hardness test, the specimens of Example 1 and Comparative Examples A to F were tested by the following method. First, a rheometer (elasticity measuring machine, Creemeter RE2-3305S manufactured by Yamaden Co., Ltd.) was used as a hardness measurement device, and a cube with a side of 2 cm square was used as a test specimen, and the plunger of the device (a cylinder with a diameter of 3 mm was used). The indented component was pushed at a speed of 1 mm / s, and the load (N) when pushed inward by 3 mm from the surface of the specimen was measured.

  As a result, the measured hardness values of each specimen were 3.4N for Example 1, 10.2N for Comparative Example A, 16.1N for Comparative Example B, 5.5N for Comparative Example C, 12.2N for Comparative Example D, Comparative Example E was 11.8N and Comparative Example F was 3.4N. And from this result, it has confirmed that Example 1 was a flexible material rather than the comparative examples A, B, D, and E whose hardness measured value exceeds 10N. In this test, a material whose hardness is in the range of 1 to 10 N is a flexible material.

  Further, in this test, although Comparative Example F was a flexible material, after returning the plunger (after removing the load), the specimen did not return from the collapsed shape due to plastic deformation. On the other hand, about the other test body, after returning the plunger, the shape was substantially restored by the elastic restoring force.

"Confirmation test of termite prevention effect on termites"
In this confirmation test, the specimens of Example 1 and Comparative Examples A to F were left in the termite nest for 2 to 3 months to observe the state of eating damage, and the weight loss rate exceeded 3%. It was judged that there was no damage due to eating damage. As a result, as shown in Table 1 below, it was confirmed that the test body of Example 1 had an excellent ant protection effect as compared with Comparative Examples A, C, E, and F.

  The “ant-proof resin foam” according to the present invention is expected to have a great demand not only for building materials manufacturers that produce heat insulating materials, sound-proofing materials, and fillers, but also for manufacturers that produce packing materials. Compared to materials, it has the advantage of eliminating the adverse effects on the human body without damaging the ant-proofing performance and being easy to recycle, so the industrial applicability is very large.

Claims (2)

A resin foam which is foam-molded by a bead method using a linear low-density polyethylene as a main material, which does not contain an anti-anticide and an additive having an anti-ant effect and a coating agent from the time of manufacture. A resin foam for ant- proofing, wherein the resin foam has a hardness measured by a rheometer of 1 to 10 N. 2. The resin foam for ant-proofing according to claim 1, wherein the foaming ratio of the resin foam is within a range of 30 to 50 times.