JP6390089B2 - Inverter integrated motor - Google Patents

Description

  The present invention relates to an inverter-integrated motor.

  Conventionally, an inverter-integrated motor in which a power module that supplies power to a stator coil of a motor is provided in the vicinity of the motor is known.

  For example, Patent Document 1 discloses a structure in which an inverter that supplies AC power to a stator coil is integrated with an AC motor. In this patent document 1, the inverter is arrange | positioned through the cooling block at the end surface side of the motor, and the conducting wire which connects both electrically is routed between the inverter and the motor. In the wiring from the inverter to the motor, the output conductor arranged in the central part of the semiconductor module forming the inverter is drawn out by the motor lead wire through the current sensor arranged in the cooling block hollow part and wound around the stator. It is made by connecting to a coil (stator coil).

JP 2007-116840 A

  However, according to the method disclosed in Patent Document 1, it is conceivable that the current sensor and the motor control unit that performs motor control based on the current value of the sensor are separated from each other. There is a problem that a signal line leading to the motor control unit becomes long. For this reason, a space for arranging the signal lines is required, which hinders miniaturization.

  This invention is made | formed in view of this situation, The objective is to provide the inverter integrated motor which can implement | achieve size reduction.

In order to solve this problem, an inverter-integrated motor according to the present invention includes a motor case that houses a motor, an inverter case that is arranged adjacent to the motor case in the axial direction, and that houses an inverter, and motor control Part. Here, the motor control unit is disposed between the inverter and the motor, and a current sensor is mounted on the surface of the motor control unit. Furthermore, a rotation angle sensor for detecting the rotation angle of the motor is provided. The rotation angle sensor is fixed to the end portion of the rotor and is rotated in synchronization with the rotation of the rotor. And a resolver stator which is positioned around and formed with a protruding portion protruding toward the motor side. The motor control unit, the current sensor, and the resolver stator are integrally formed of a resin material, and are integrated by a resin molding unit that is the resin material. The resolver stator is disposed in the motor control unit, and the protruding portion is fitted and fixed in a concave circular groove formed in the motor bracket. The motor bracket is formed with a through hole in which the motor coil wire is routed, and the resin molded portion is formed with a convex insertion portion that seals the through hole of the motor bracket. A slit portion serving as a motor coil wire routing path is formed.

  According to the present invention, since the wiring from the current sensor to the motor control unit can be shortened, it is possible to reduce the size of the inverter-integrated motor.

Explanatory drawing which shows typically the structure of the inverter integrated motor concerning 1st Embodiment. Explanatory drawing which shows typically AA cross section in the inverter integrated motor shown in FIG. Explanatory drawing which shows typically the structure of the inverter integrated motor concerning 2nd Embodiment. Explanatory drawing which shows typically AA cross section in the inverter integrated motor shown in FIG. Explanatory diagram schematically showing the configuration of the current path Explanatory drawing which shows typically the structure of the inverter integrated motor concerning 3rd Embodiment. Explanatory drawing which shows typically AA cross section in the inverter integrated motor shown in FIG. Explanatory drawing which shows typically the structure of the inverter integrated motor concerning 4th Embodiment. Explanatory drawing which shows typically AA cross section in the inverter integrated motor shown in FIG. Explanatory drawing which shows typically the structure of the inverter integrated motor concerning 5th Embodiment. Explanatory drawing which shows typically AA cross section in the inverter integrated motor shown in FIG. Explanatory drawing which shows typically the structure of the inverter integrated motor concerning 6th Embodiment. Explanatory drawing which shows typically AA cross section in the inverter integrated motor shown in FIG.

(First embodiment)
FIG. 1 is an explanatory view schematically showing a configuration of an inverter integrated motor 1 according to the present embodiment, and FIG. 2 is an explanatory view schematically showing an AA cross section in the inverter integrated motor 1 shown in FIG. is there. The inverter-integrated motor 1 is an inverter-integrated motor (electric motor) in which an inverter 21 is provided in the vicinity of the motor 13. The inverter-integrated motor 1 includes a motor case 10 and an inverter case 20, and these cases 10 and 20 are disposed adjacent to each other in the axial direction (the axial direction of the rotor 12 described later).

  The motor case 10 is a housing that houses therein a motor 13 including a stator 11 and a rotor 12. The motor case 10 is formed of a cylindrical body including a cylindrical peripheral side wall 10b having one end opened and the other end wall 10a provided continuously. Around the peripheral side wall 10b, heat radiation fins 10c for radiating the heat of the air in the motor case 10 are formed.

  A motor bracket 15 that rotatably supports the rotor 12 is provided on the opening side of the motor case 10, and the motor bracket 15 is disposed to face the end wall 10 a of the motor case 10. Further, the motor bracket 15 is located between the motor case 10 and the inverter case 20 and functions as a partition wall that separates the space defined by the motor case 10 and the space defined by the inverter case 20.

  In the motor case 10, an annular stator 11 continuous in the circumferential direction is fixedly provided on the inner peripheral surface of the peripheral side wall 10b.

  A stator coil 14a is formed on the stator 11 by winding a motor coil wire 14 as a conducting wire, and a plurality of stator coils 14a are provided at equal pitches along the circumferential direction. The motor coil wires 14 communicating with the individual stator coils 14 a are inserted into the inverter case 20 through the through holes 15 a provided in the motor bracket 15, and their end portions (start end portion and end end portion) are connected to the inverter 21. Has been. A plurality of through holes 15a are provided corresponding to the number and positions of the stator coils 14a. In addition, each through hole 15a is subjected to an insulation process by a well-known method such as inscribing an insulator.

A rotor 12 is provided inside the stator 11 via a predetermined air gap.
The rotor 12 is rotatably supported via a bearing 16 fitted to the end wall 10 a and a bearing 16 fitted to the motor bracket 15.

  Resolvers 17 serving as rotation angle sensors for detecting the rotation state (rotation angle) of the rotor 12 are provided at positions corresponding to the end portions of the rotor 12.

  The inverter case 20 is a housing that houses the inverter 21 therein. The inverter case 20 is configured by a cylindrical body including a cylindrical peripheral side wall 20b having one end opened and the other end wall 20a provided continuously. The inverter case 20 is connected to the motor case 10 such that the opening side of the inverter case 20 abuts the opening side of the motor case 10, and the end wall 20 a of the inverter case 20 is provided on the opening side of the motor case 10. It faces the motor bracket 15 formed. Around the end wall 20a and the peripheral side wall 20b, radiating fins 20c for radiating the heat of the air in the inverter case 20 are formed.

  The inverter 21 is a power converter that supplies power to the individual stator coils 14 a provided in the stator 11. The inverter case 20 houses a power module 22, a bus bar 23, a capacitor 24, a drive circuit 25, and a motor control unit 40 that are components of the inverter 21.

  The power module 22 is composed of a switching element made of a semiconductor element, performs a switching operation, converts a direct current into an alternating current, and supplies the alternating current to the stator coil 14a. A plurality of power modules 22 are provided corresponding to the number and position of the stator coils 14a, and are arranged at equal intervals in the circumferential direction. Each power module 22 is disposed on an end wall 20 a that forms the inverter case 20, and is thermally connected to the end wall 20 a of the inverter case 20.

  Each power module 22 is provided with an AC terminal 26 as an output terminal, and the AC terminal 26 is connected to a terminal portion of the motor coil wire 14 leading to the stator coil 14a. As a method for connecting the AC terminal 26 and the end portion of the motor coil wire 14, there are methods such as screw fastening, soldering, and brazing. In addition, various welding methods such as laser welding and TIG welding may be used. .

  A plurality of capacitors 24 are provided corresponding to the power module 22, and reduce unnecessary current changes such as surge voltage and ripple current accompanying the switching operation of the power module 22.

  The bus bar 23 is connected to the DC terminal 22 a of the power module 22. The bus bar 23 electrically connects the power modules 22 to each other and electrically connects the power module 22 and the capacitor 24.

  The drive circuit 25 is a circuit that drives the inverter 21. Specifically, the drive circuit 25 transmits a drive signal to each switching element that is the power module 22 to turn each switching element on and off.

The motor control unit 40 controls the operation of each switching element by controlling the drive signal output from the drive circuit 25, and is configured by mounting a control circuit on a control board. The motor control unit 40 reads a signal indicating a torque command value of the motor 13 transmitted from a host controller (not shown), a signal from the resolver 17, and a signal from a feedback signal transmitted from a current sensor 18 described later. , A PWM (pulse width modulation) signal is generated, and the signal is transmitted to the drive circuit 25. Based on the pulse width modulation signal, the drive circuit turns the switching element on and off at a predetermined timing.

  As one of the features of this embodiment, the motor control unit 40 is disposed between the motor 13 and the inverter 21. Specifically, the motor control unit 40 is arranged side by side so as to be adjacent to the motor bracket 15, and is positioned between the motor bracket 15 and the inverter 21. The motor control unit 40 is fixed to the motor bracket 15 via an attachment member (not shown). At this time, the motor control unit 40 is arranged so as to be spaced apart from the motor bracket 15 by a certain gap, and is provided with a certain gap between the motor control unit 40 and the motor bracket 15.

  The motor control unit 40 includes a current sensor 18 that detects a current between the inverter 21 and the motor 13, that is, a current in the motor coil wire 14. A plurality of current sensors 18 are provided corresponding to the number and position of the stator coils 14a. Each current sensor 18 is arranged on a surface facing the motor bracket 15 and is electrically connected to the motor coil wire 14 via a connection terminal (not shown).

  As described above, according to the present embodiment, the motor control unit 40 is disposed between the inverter 21 and the motor 13, and the current sensor 18 is mounted on the motor control unit 40. For this reason, since the wiring from the current sensor 18 to the motor control unit 40 can be shortened, the inverter-integrated motor 1 can be reduced in size. Further, since the motor control unit 40 is disposed near the motor 13, the wiring from the resolver 17 to the motor control unit 40 can be shortened, so that the inverter-integrated motor 1 can be reduced in size. Can do.

  Further, according to the present embodiment, the motor control unit 40 is fixed to the motor bracket 15. For this reason, the vibration resistance of the motor control unit 40 can be improved.

  Further, according to the present embodiment, a gap is provided between the motor control unit 40 and the motor bracket 15. Due to the presence of this gap, heat transfer from the motor bracket 15 to the motor control unit 40 can be reduced. Thereby, the motor control unit 40 can be protected from heat.

(Second Embodiment)
FIG. 3 is an explanatory view schematically showing a configuration of the inverter-integrated motor 1 according to the present embodiment, and FIG. 4 is a cross-sectional view taken along line AA in the inverter-integrated motor 1 shown in FIG. The inverter integrated motor 1 according to the second embodiment is different from that of the first embodiment in the form of the motor control unit 40. Hereinafter, the description of the same configuration as that of the first embodiment will be omitted, and the description will focus on the differences.

  In the second embodiment, as shown in FIG. 5, a current path 41 is formed on the surface of the motor control unit 40 that faces the motor bracket 15. The current path 41 is used for electrical connection between the motor coil wire 14 of the stator coil 14 a and the AC terminal 26. A plurality of current paths 41 are provided corresponding to the number and position of the stator coils 14a. In each current path 41, one end of the motor coil wire 14 inserted through the through hole 15 a is connected to one end, and the other end is connected to an AC that extends from the power module 22. The end of the terminal 26 is connected.

  The current sensor 18 is disposed on the surface of the motor control unit 40 that faces the motor bracket 15 as in the first embodiment. The current sensor 18 is arranged in association with the current path 41, and can be electrically connected to the current path 41.

  Thus, according to the present embodiment, the current path 41 is formed on the surface of the motor control unit 40, and the current path 41 functions as a current detection unit for performing current detection by the current sensor 18. Thereby, the current detection accuracy of the current sensor 18 can be improved.

(Third embodiment)
FIG. 6 is an explanatory view schematically showing the configuration of the inverter-integrated motor 1 according to the present embodiment, and FIG. 7 is a cross-sectional view taken along line AA in the inverter-integrated motor 1 shown in FIG. The difference between the inverter-integrated motor 1 according to the third embodiment and that of the second embodiment is that a part of the components constituting the resolver 17 is mounted on the motor control unit 40. Hereinafter, the description of the same configuration as that of the second embodiment will be omitted, and the description will focus on the differences.

  Specifically, the resolver 17 is mainly composed of a resolver rotor 17a and a resolver stator 17b.

  The resolver rotor 17 a is fixed to the end of the rotor 12 and rotates in synchronization with the rotation of the rotor 12. The resolver stator 17b is fitted and fixed in a circular opening provided in the central portion of the motor control unit 40, and is positioned around the resolver rotor 17a so as to cover the resolver rotor 17a. The resolver stator 17 b includes a portion that protrudes toward the motor 13, and the protruding portion is fitted and fixed to a concave circular groove formed in the motor bracket 15. That is, the resolver stator 17 b is fixed by both the motor control unit 40 and the motor bracket 15.

  As described above, according to the present embodiment, the resolver stator 17 b is mounted on the motor control unit 40. Thereby, since the resolver stator 17b can be fixed by the motor control unit 40, dedicated fixing parts can be reduced. Thereby, size reduction can be achieved.

  In addition, the resolver stator 17b can be positioned by the motor bracket 15 by being configured to be fitted to the motor bracket 15 side. Thereby, the assembly accuracy of the resolver stator 17b can be improved.

(Fourth embodiment)
FIG. 8 is an explanatory view schematically showing the configuration of the inverter-integrated motor 1 according to the present embodiment, and FIG. 9 is a cross-sectional view taken along the line AA in the inverter-integrated motor 1 shown in FIG. The difference between the inverter-integrated motor 1 according to the fourth embodiment and that of the third embodiment is the configuration of the motor control unit 40. Hereinafter, the description of the same configuration as that of the third embodiment will be omitted, and the description will be focused on the differences.

  In the present embodiment, the motor controller 40, the resolver stator 17b positioned on the motor bracket 15 side, and the current sensor 18 are integrally formed of a resin material. Thereby, the motor control part 40, the resolver stator 17b, and the current sensor 18 have a structure integrated by the resin molding part 50 that is the resin material.

  In addition, a convex insertion portion 50 a is integrally formed in the resin molding portion 50 so as to seal the through hole 15 a formed in the motor bracket 15. By forming the insertion portion 50a corresponding to each through hole 15a, it is possible to realize an insulation process of the motor coil wire 14 routed in the through hole 15a.

Thus, according to this embodiment, since the motor control part 40, the current sensor 18, and the resolver stator 17b are integrally formed with the resin material, it is possible to reduce fixed parts for fixing them. Thereby, size reduction can be achieved.

  Furthermore, according to the present embodiment, since the through hole 15a through which the motor coil wire 14 passes can be sealed with the resin material, a separate insulation processing step can be omitted.

(Fifth embodiment)
FIG. 10 is an explanatory view schematically showing the configuration of the inverter-integrated motor 1 according to the present embodiment, and FIG. 11 is a cross-sectional view taken along line AA in the inverter-integrated motor 1 shown in FIG. The inverter-integrated motor 1 according to the fifth embodiment is different from that of the fourth embodiment in the connection structure between the motor coil wire 14 and the AC terminal 26. Hereinafter, the description of the same configuration as that of the fourth embodiment will be omitted, and the description will focus on the differences.

  In the present embodiment, the inverter-integrated motor 1 further includes a bus ring 19. The bus ring 19 is a member that forms a current path between the motor coil wire 14 and the AC terminal 26 for each stator coil 14a. That is, one end of the bus ring 19 is connected to the motor coil wire 14, and the other end of the bus ring 19 is connected to the AC terminal 26, thereby forming a current path from the stator coil 14 a to the AC terminal 26. can do.

  The bus ring 19 is integrally formed of a resin material together with the motor control unit 40, the resolver stator 17b, and the current sensor 1 by a method such as insert molding. Thereby, the bus ring 19, the motor control unit 40, the resolver stator 17b, and the current sensor 1 have a structure integrated by the resin molding unit 50 that is a resin material.

  As described above, according to the present embodiment, the creepage distance can be ensured by integrally molding the bus ring 19 with the resin material, so that the size reduction can be realized.

(Sixth embodiment)
FIG. 12 is an explanatory view schematically showing the configuration of the inverter-integrated motor 1 according to the present embodiment, and FIG. 13 is an AA cross-sectional view of the inverter-integrated motor 1 shown in FIG. The inverter-integrated motor 1 according to the sixth embodiment is different from that of the fourth embodiment in the method of routing the motor coil wire 14. Hereinafter, the description of the same configuration as that of the fourth embodiment will be omitted, and the description will focus on the differences.

  In the present embodiment, a slit portion 52 is formed in the resin molding portion 50, and the slit portion 52 is routed to the motor coil wire 14 from the stator coil 14 a to the AC terminal 26 of the power module 22. Become. The slit portion 32 is configured, for example, by cutting a part of the resin molded portion 50 into a groove shape. A plurality of slit portions 52 are provided corresponding to the number and positions of the motor coil wires 14.

  As described above, according to the present embodiment, it is possible to improve the fixability of the motor coil wire 14 while realizing the routing of the motor coil wire 14 due to the presence of the slit portion 52 formed on the surface of the resin molded portion 50. it can.

  The inverter integrated motor according to the embodiment of the present invention has been described above. However, the present invention is not limited to the above-described embodiment, and various modifications can be made within the scope of the invention. Absent. For example, the contents shown in the embodiments can be used alone or in combination with those shown in the other embodiments.

DESCRIPTION OF SYMBOLS 1 Inverter integrated motor 10 Motor case 11 Stator 12 Rotor 13 Motor 14 Motor coil wire 14a Stator coil 15 Motor bracket 15a Through-hole 17 Resolver 17a Resolver rotor 17b Resolver stator 18 Current sensor 19 Bus ring 20 Inverter case 21 Inverter 22 Power module 22a DC terminal 23 Bus bar 24 Capacitor 25 Drive circuit 26 AC terminal 40 Motor control part 41 Current path 50 Resin molding part 50a Insertion part 52 Slit part

Claims (1)

A motor case that houses a motor composed of a stator and a rotor;
An inverter case that houses an inverter composed of a plurality of power modules that are arranged adjacent to the motor case in the axial direction and output electric power to the stator coil;
A motor controller that is disposed between the inverter and the motor and controls the operation of the plurality of power modules;
A rotation angle sensor for detecting a rotation angle of the motor;
A motor bracket disposed between the motor case and the inverter case and rotatably supporting the rotor;
On the surface of the motor control unit, a current sensor for detecting a current between the inverter and the motor is mounted.
The rotation angle sensor is
A resolver rotor fixed to the end of the rotor and rotating in synchronization with the rotation of the rotor;
A resolver stator that is positioned around the resolver rotor to cover the resolver rotor and has a protruding portion that protrudes toward the motor.
The motor control unit, the current sensor, and the resolver stator are integrally formed of a resin material, and are integrated by a resin molding unit that is the resin material,
The resolver stator is disposed in the motor control unit, and the protruding portion is fitted and fixed to a concave circular groove formed in the motor bracket,
The motor bracket has a through hole in which a motor coil wire is routed,
The resin molded portion is formed with a convex insertion portion that seals the through hole of the motor bracket, and the resin molded portion is formed with a slit portion serving as a routing path for the motor coil wire. An inverter-integrated motor.

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