JP6344194B2 - 耐酸化性に優れたチタン部材及び耐酸化性に優れたチタン部材の製造方法 - Google Patents
耐酸化性に優れたチタン部材及び耐酸化性に優れたチタン部材の製造方法 Download PDFInfo
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- JP6344194B2 JP6344194B2 JP2014217513A JP2014217513A JP6344194B2 JP 6344194 B2 JP6344194 B2 JP 6344194B2 JP 2014217513 A JP2014217513 A JP 2014217513A JP 2014217513 A JP2014217513 A JP 2014217513A JP 6344194 B2 JP6344194 B2 JP 6344194B2
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- titanium
- oxidation resistance
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- 239000010936 titanium Substances 0.000 title claims description 132
- 229910052719 titanium Inorganic materials 0.000 title claims description 120
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 title claims description 117
- 230000003647 oxidation Effects 0.000 title claims description 100
- 238000007254 oxidation reaction Methods 0.000 title claims description 100
- 238000004519 manufacturing process Methods 0.000 title claims description 27
- 239000000463 material Substances 0.000 claims description 43
- 239000011651 chromium Substances 0.000 claims description 37
- 239000010410 layer Substances 0.000 claims description 31
- 229910052710 silicon Inorganic materials 0.000 claims description 31
- 229910052804 chromium Inorganic materials 0.000 claims description 28
- 239000000843 powder Substances 0.000 claims description 27
- 238000009792 diffusion process Methods 0.000 claims description 25
- 229910052760 oxygen Inorganic materials 0.000 claims description 25
- 150000001875 compounds Chemical class 0.000 claims description 20
- 229910004339 Ti-Si Inorganic materials 0.000 claims description 8
- 229910010978 Ti—Si Inorganic materials 0.000 claims description 8
- 230000015572 biosynthetic process Effects 0.000 claims description 7
- 239000002344 surface layer Substances 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 5
- 239000002002 slurry Substances 0.000 claims description 5
- 229910003077 Ti−O Inorganic materials 0.000 claims description 4
- 239000011863 silicon-based powder Substances 0.000 claims description 4
- 229910021357 chromium silicide Inorganic materials 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 description 24
- 239000000758 substrate Substances 0.000 description 23
- 238000010438 heat treatment Methods 0.000 description 21
- 229910001069 Ti alloy Inorganic materials 0.000 description 17
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 12
- 239000001301 oxygen Substances 0.000 description 12
- 230000000694 effects Effects 0.000 description 8
- 229910045601 alloy Inorganic materials 0.000 description 7
- 239000000956 alloy Substances 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 238000004381 surface treatment Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 5
- CHXGWONBPAADHP-UHFFFAOYSA-N [Si].[Si].[Cr] Chemical compound [Si].[Si].[Cr] CHXGWONBPAADHP-UHFFFAOYSA-N 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 3
- 229910018125 Al-Si Inorganic materials 0.000 description 2
- 229910018520 Al—Si Inorganic materials 0.000 description 2
- 229910010413 TiO 2 Inorganic materials 0.000 description 2
- 229910008484 TiSi Inorganic materials 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000005121 nitriding Methods 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 239000011856 silicon-based particle Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 229910001040 Beta-titanium Inorganic materials 0.000 description 1
- 229910019974 CrSi Inorganic materials 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 238000004453 electron probe microanalysis Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 238000009863 impact test Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
Landscapes
- Other Surface Treatments For Metallic Materials (AREA)
Description
耐酸化性皮膜中の相は、皮膜表面をX線回折法で解析することで同定できる。解析の結果、チタン基材のTi(α相)の他、皮膜中のTi−O化合物(TiO2)、Cr−O化合物(Cr2O3)、Ti−Si化合物(Ti5Si3)を同定することができた。
本発明チタン部材においては、耐酸化性皮膜下のチタン基材に10μm以上100μm以下の拡散硬化層が形成されていることが必要である。
成分組成が、(A)Ti−1%Cu−1%Sn−0.35%Si−0.2%Nb−0.05%O(酸素)、又は、(B)Ti−0.1%Fe−0.45%Si−0.05%O(酸素)のチタン合金をVAR(真空アーク溶解)法を用いて溶解し、鍛造、熱延、冷延して、厚み1mmのチタン合金板を製造した。このチタン合金板に、真空中で、750℃、5時間の焼鈍を施して、チタン基材とした。
Claims (6)
- チタン基材の表層に、少なくともTi、Cr、Si、及び、Oを含有し、Ti−O化合物、Cr−O化合物、及び、Ti−Si化合物が形成された0.5μm以上5.0μm以下の厚みの皮膜が形成され、かつ、該皮膜下のチタン基材に10μm以上100μm以下の深さの拡散硬化層が形成されていることを特徴とする耐酸化性に優れたチタン部材。
- 前記チタン部材が、自動車用のエンジン部材又は排気装置部材に用いられるチタン部材であることを特徴とする請求項1に記載の耐酸化性に優れたチタン部材。
- 請求項1又は2に記載の耐酸化性に優れたチタン部材の製造方法であって、チタン基材を、CrとSiを含む皮膜形成用粉末に埋め込んで、750〜950℃、1〜4時間の熱処理を施すことを特徴とする耐酸化性に優れたチタン部材の製造方法。
- 請求項1又は2に記載の耐酸化性に優れたチタン部材の製造方法であって、チタン基材の表面に、CrとSiを含む皮膜形成用粉末のスラリーを塗布し、乾燥後、750〜950℃、1〜4時間の熱処理を施すことを特徴とする耐酸化性に優れたチタン部材の製造方法。
- 前記CrとSiを含む皮膜形成用粉末が、クロムシリサイドの粉末であることを特徴とする請求項3又は4に記載の耐酸化性に優れたチタン部材の製造方法。
- 前記CrとSiを含む皮膜形成用粉末が、Cr粉末とSi粉末を、質量比で、40:60〜60:40の範囲で混合した粉末であることを特徴とする請求項3又は4に記載の耐酸化性に優れたチタン部材の製造方法。
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JP6895721B2 (ja) * | 2016-07-12 | 2021-06-30 | 帝人株式会社 | 金属化合物膜の製造方法、及び金属化合物膜を含む積層体 |
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US1718563A (en) * | 1925-04-17 | 1929-06-25 | Gen Electric | Treatment of metals |
US3047419A (en) * | 1954-02-26 | 1962-07-31 | Fansteel Metallurgical Corp | Method of forming titanium silicide coatings |
US3037883A (en) * | 1959-02-18 | 1962-06-05 | Chromalloy Corp | Diffusion coating of non-ferrous metals |
US4178193A (en) * | 1975-03-17 | 1979-12-11 | Kanter Jerome J | Method of improving corrosion resistance with coating by friction |
JPH0448043A (ja) * | 1990-06-14 | 1992-02-18 | Daido Steel Co Ltd | 複合材料およびその製造方法 |
JP3361072B2 (ja) * | 1998-02-20 | 2003-01-07 | 株式会社豊田中央研究所 | 耐酸化性に優れた金属製部材の製造方法 |
JP3810330B2 (ja) * | 2002-03-05 | 2006-08-16 | 独立行政法人科学技術振興機構 | 耐高温腐食性に優れた耐熱合金材料およびその製造方法 |
JP2004115906A (ja) * | 2002-09-20 | 2004-04-15 | Ichiro Kawakatsu | TiまたはTi合金基体に対するAl−Si合金の被覆法 |
JP4150700B2 (ja) * | 2004-06-29 | 2008-09-17 | 株式会社神戸製鋼所 | 耐酸化性に優れる表面処理チタン材の製造方法、エンジン排気管 |
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