JP6341774B2 - Clothes damage processing sheet, method for manufacturing damage processing clothes, and damage processing clothes - Google Patents

Description

The present invention relates to a clothes damage processing sheet used for clothes such as jeans pants, jeans jackets, and jeans shirts, a method for manufacturing damage processed clothes, and damage processed clothes.

Jeans pants are made by sewing jeans fabric. Jeans fabrics are mainly twilled. For warp, use yarn dyed with indigo dye. Then, undyed white yarn is used as the weft. Since the jeans fabric has a twill structure, a lot of warps are exposed on the surface of the fabric. When wearing jeans pants, the warp is worn by friction, creating an opening. A plurality of wefts are left exposed in the opening.

In the casual clothing field, such as jeans pants, an old texture may be preferred. For example, as in Patent Document 1, the surface of jeans pants is polished with sandpaper or a roller sander. In the invention according to this document, a wrinkle pattern is formed by applying a plate material on which a wrinkle pattern is formed to the back surface of a jeans fabric and polishing it with a sand paper or the like.

Patent Document 2 discloses a patch used for damage processing. This patch is composed of a fabric having an opening and a plurality of wefts (wefts) sewn in the opening. A patch is sewn to the jeans fabric so that a plurality of wefts can be seen from the opening of the jeans pants. Since a plurality of wefts can be seen from the opening, it is possible to reproduce a state in which the warp (warp) is worn and only the weft remains.

JP 2002-155465 A JP 2008-280655 A

The application cloth of Patent Document 2 has a configuration in which an opening is provided in a fabric portion and a plurality of wefts are sewn on the inner edge of the opening, so that it takes time to sew the weft. Furthermore, when the patch is small with respect to the opening of the jeans pants or the like, the cloth part of the patch and the sewn part of the weft are visible from the opening of the jeans. That is, it is a problem in that application cloths of various sizes are required according to the size of the opening of the jeans pants.

In this invention, the sheet | seat for a clothing damage process which can be cut and used according to the magnitude | size of the opening of clothes is provided. Further, the present invention provides a clothes damage processing sheet that can be easily manufactured without using sewing. Also provided is a method for producing a damage-processed garment using such a garment damage-processing sheet. Furthermore, a damage processing garment using the garment damage processing sheet is provided.

Garment damage processing comprising a base material, a plurality of yarns fixed to the surface of the base material, and a bonding layer provided between the base material and the plurality of yarns and attaching the base material and the plurality of yarns The above problem is solved by a sheet for use (hereinafter simply referred to as a sheet). In the present invention, a plurality of yarns are adhered to the base material by a bonding layer made of an adhesive or a pressure-sensitive adhesive, so the sheet is cut into an arbitrary size according to the size of the opening of the clothes to be applied. Can be applied to clothes. When a plurality of yarns are fixed to the base material by sewing, if the ball stop portion or the reverse stitching portion is cut, the yarn falls off and cannot be used after cutting the sheet. In the present invention, since it does not have a ball stop portion or a reverse stitch portion, it can be used by cutting freely.

In other words, the sheet is cut according to the size of the opening of the clothing to be applied, applied to the opening of the fabric constituting the clothing from the back side of the fabric, and the damage processing for joining the fabric constituting the clothing and the sheet It is a manufacturing method of clothes. Thereby, it is possible to easily manufacture a damage-processed garment in which a sheet is bonded from the back side of the fabric constituting the garment to the opening of the garment.

The substrate is preferably composed of a material that dissolves or disperses in water. For example, a water-soluble sheet made of paper or a water-soluble resin is used as a material constituting the substrate. In use, the sheet of the present invention is cut, and after the sheet is applied from the back side of the fabric, a reinforcing material is further applied to sew the fabric, the sheet, and the reinforcing material constituting the garment. After sewing, the substrate can be removed by dissolving or dispersing the garment in water. By dissolving or dispersing the base material, the plurality of yarns can move freely away from the base material, and it is possible to reproduce a state in which the warp or weft constituting the cloth of the garment is worn. Further, the reinforcing material under the plurality of yarns can be easily seen by dissolving or dispersing the base material. Furthermore, clothes comfort can be improved by melt | dissolving or disperse | distributing a base material. In this case, you may comprise the joining layer which sticks and fixes a base material and a some thread | yarn from a water-soluble joining agent.

As another configuration, the same effect can be obtained by configuring the bonding layer for adhering and fixing the base material and the plurality of yarns from a water-soluble bonding agent. That is, after sewing the fabric, the sheet and the reinforcing material constituting the garment, the garment is immersed in water to dissolve the water-soluble bonding agent, so that the plurality of yarns can be separated from the base material freely. It becomes possible to move, and it is possible to reproduce the damage given to the clothes such as a state where the warp is frayed and the weft is exposed. In this case, the base material may be made of a material that dissolves or disperses in water. When a material that dissolves or disperses in water is used as a base material, the above-described reinforcing material is sewn to the clothes in a state of being applied from the back side of the sheet. The substrate may be made of a material that does not dissolve or disperse in water. In this case, since the base material serves as a reinforcing material, the use of the reinforcing material can be omitted.

It is preferable that a second bonding layer is further provided on the side where the sheet contacts the garment. The second bonding layer is made of a bonding agent that can adhere or stick to clothes. Accordingly, when the sheet is applied from the back side of the fabric to the opening of the fabric constituting the garment, the sheet can be joined to the back surface of the fabric constituting the garment by the second joining layer. According to this structure, it becomes possible to stick the sheet | seat of this invention to clothes not depending on sewing. Even when the sheet and the garment are fixed by sewing, the sheet can be temporarily fixed by the second bonding layer, so that the sheet can be easily sewn to the garment. The second bonding layer is preferably composed of a water-soluble bonding agent.

By using the sheet of the present invention, it is possible to obtain a damage processing garment in which a garment damage processing sheet is joined to the opening of the garment from the back side of the fabric constituting the garment. The term “joining” as used herein includes sewing, adhesion, and adhesion.

The sheet | seat of this invention can be used suitably with respect to the garment formed by sewing a woven / knitted fabric. More preferably, it can be used for clothes formed by sewing a twill woven fabric such as jeans fabric or chino cloth. Particularly preferably, it can be used for clothes formed by sewing jeans fabric.

The sheet of the present invention can be used by cutting the base material and the plurality of yarns to an appropriate size according to the size of the opening of the clothes, because the base material and the plurality of yarns are fixed by sticking without being sewn. . Therefore, the sheet can be applied to openings having various shapes. Moreover, since the base material and the plurality of yarns are fixed by sticking without using sewing, they can be easily manufactured.

The sheet | seat of this invention can also be used when plugging the hole of the used clothes which have worn out and the warp and the weft were worn out. Moreover, a hole can be intentionally provided in a newly sewed garment, and a used-style garment worn using the sheet of the present invention can be processed into the hole. For example, when white yarn is used as the plurality of yarns and a sheet is applied to the opening of the jeans pants, the jeans pants in which the warp dyed with indigo is worn and the white wefts are exposed can be easily reproduced. it can.

In the garment to which the sheet of the present invention is applied, a base material or a reinforcing material can be seen between a plurality of yarns. If a woven fabric or knitted fabric with a pattern such as leather, synthetic leather, Japanese pattern, or the like is used as the base material or the reinforcing material, it is possible to produce a second-hand garment with a slight change.

In the clothing industry, damage processing refers to processing that gives clothes a second-hand feeling by tearing or rubbing the fabrics that make up the clothes. The remake processing refers to re-creating clothing by applying a cloth or the like to the fabric constituting the clothing and fixing it by sewing or the like. In the case of remake processing, the appearance is often different from the clothes before processing. On the other hand, “damage processing” as used in the present specification refers to reproducing a state in which the fabric is damaged by applying the sheet of the present invention to clothes. As described above, if the sheet of the present invention is combined with leather or Japanese pattern cloth, it can be finished in a slightly different appearance. Therefore, the sheet of the present invention can also be used for remakes of clothes. it can. Therefore, the clothes damage processing sheet of the present invention can be grasped as a clothes damage processing / remake processing sheet.

It is a perspective view of one Example of the sheet | seat for clothes damage processing of this invention. It is sectional drawing which showed typically the cross section of the AA part of FIG. It is a top view of clothes which apply a sheet for clothes damage processing of the present invention. FIG. 2 is a plan view of a garment to which the garment damage processing sheet of FIG. 1 is applied. It is sectional drawing which showed typically the cross section of the BB part of FIG. It is sectional drawing equivalent to FIG. 5 which shows the modification of the sheet | seat for clothes damage processing. It is sectional drawing equivalent to FIG. 5 which shows the modification of the sheet | seat for clothes damage processing. It is sectional drawing equivalent to FIG. 5 which shows the modification of the sheet | seat for clothes damage processing. FIG. 9 is a plan view of a garment to which the garment damage processing sheet of FIG. 8 is applied. It is a top view which shows the state which cut | judged the clothing damage processing sheet | seat of FIG.

DESCRIPTION OF EMBODIMENTS Embodiments for carrying out the present invention will be described with reference to the drawings.

As shown in FIG. 1, a clothing damage processing sheet 1 (hereinafter simply referred to as a sheet) of the present invention includes a base material 11 and a plurality of yarns 12 fixed to the surface of the base material 11. As shown in the cross-sectional view of FIG. 2, the plurality of yarns 12 are adhered to the bonding layer 13 provided between the base material 11 and the plurality of yarns 12 and fixed to the base material 11. Yes. In the example shown in FIG. 1 and FIG. 2, the plurality of yarns 12 are stuck in a range from one end to the other end of the base material so as to be parallel to each other.

The density at which the yarn 12 is adhered is not particularly limited, but it is preferable to set the density of the warp or weft of the clothes to which the sheet 1 is applied as a guide. As a result, it is possible to naturally reproduce the state where either the warp or the weft is worn and the other is exposed. For example, in a garment using jeans fabric or chinos cloth, it is preferably 20 to 50 / inch. Similarly, it is preferable that the thickness of each yarn is set with the thickness of the warp or weft of the garment to which the sheet 1 is applied as a guide. For example, in a garment made by sewing jeans fabric or chinocros, it is preferable to set 3 to 20th.

Hereinafter, a method for manufacturing the damage processed garment 15 using the sheet 1 according to FIGS. 1 and 2 will be described with reference to FIGS. The sheet 1 of this example includes a base material 11 made of a material that dissolves or disperses in water, a bonding layer 13 provided between the base material 11 and the plurality of yarns 12, and a plurality of yarns 12. The second bonding layer 14 disposed on the side where the sheet 1 is in contact with the clothes is laminated from the bottom to the top in the order described. In the sheet 1 of this embodiment, the bonding layer 13 and the second bonding layer 14 are made of a water-soluble bonding agent.

Examples of materials that dissolve in water include water-soluble natural materials such as corn starch, mannan, pectin, agar, alginic acid, dextran, pullulan, glue, gelatin, carboxymethylcellulose, hydroxyethylcellulose, oxidized starch, and modified starch. Water-soluble semi-synthetic materials such as sodium acrylate, polyacrylamide, polyvinyl alcohol, polyethylene oxide, polyvinyl pyrrolidone, and the like. Examples of the material dispersed in water include pulp-based materials such as paper to which no binder is added and starch-based materials such as wafers. As the above-mentioned water-soluble bonding agent, a bonding agent containing a water-soluble natural material, a water-soluble semi-synthetic material, a water-soluble synthetic material, or a mixture thereof as a bonding component can be used.

The bonding layer 13 and the second bonding layer 14 can be formed, for example, by applying or dispersing the bonding agent on the base material 11 or the plurality of yarns 12. The bonding agent may be formed into a sheet shape and laminated on the substrate 11 or the plurality of yarns 12. At this time, the sheet may be non-woven fabric. Alternatively, the plurality of yarns 12 may be coated with the bonding agent by dipping the plurality of yarns 12 into a liquid bonding agent. Further, as the plurality of yarns 12, a core-sheath fiber is used, and a bonding agent is blended in the sheath component, or the sheath component is composed of a low-melting thermoplastic resin, and the thermoplastic resin is melted and bonded ( Welding). Further, the plurality of yarns 12 may be made of a thermoplastic resin, and the thermoplastic resin may be melted and bonded (welded). In the case where the plurality of yarns 12 are made of a thermoplastic resin, the plurality of yarns 12 also serve as the role of the bonding layer 13.

As shown in FIGS. 3 to 5, the sheet 1 of this embodiment is fixed to the garment 15 by applying the surface of the second bonding layer 14 from the back side of the opening 16 provided in the garment 15. Since the second bonding layer 14 is configured by applying a water-soluble bonding agent such as polyvinyl alcohol on the plurality of yarns 12, the sheet 1 can be obtained by applying the second bonding layer 14 to the back surface of the clothes. Can be easily temporarily attached to the clothes 15. When the second bonding layer 14 is omitted, the surface on which the plurality of yarns 12 are exposed may be applied to the opening 19 of the garment 15 and zigzag stitched as described later.

After temporarily fixing the sheet 1 to the garment 15, the reinforcing material 16 is applied from the back side of the base material 11, and as shown in FIGS. 4 and 5, the fabric, the sheet 1, the reinforcing material 16, Sewing In the present embodiment, a sewing machine was used, and zigzag sewing was performed so as to intersect the extending direction of the plurality of yarns 12. In FIG. 5, the upper thread 17 is illustrated by a broken line, the lower thread 18 is illustrated by a thick solid line, and the intersection of the upper thread 17 and the lower thread 18 is illustrated by a black circle.

The clothes 15 to which the sheet 1 of the present embodiment is applied is a new jeans pant. A portion corresponding to the knee of the jeans fabric cut along the pattern was cut into an oval shape using a scissors to provide an opening 19. At this time, it looks natural if a finger is used to slightly unravel the fabric at the edge of the opening 19. When cutting, it was completely cut including the weft. After the seat 1 and the reinforcing material 16 were sewn as described above to the opening 19 thus perforated, the outer side surface portion of the leg was sewn and the crotch portion of the jeans pants was sewn. As the plurality of yarns 12, undyed, 7th cotton yarn was used. The yarn 12 was attached to the base material 11 at a density of 45 pieces / inch. As the base material 11, paper to which no binder was added was used. For the bonding layer 13 and the second bonding layer 14, a paste containing polyvinyl alcohol was used.

When the above-described garment 15 that has finished zigzag sewing is immersed in water, the second bonding layer 14, the bonding layer 13, and the base material 11 are dissolved or dispersed in water and disappear as shown in the lower part of FIG. 5. When the base material 11 is difficult to dissolve or disperse, it may be washed in a commercially available washing machine. In the drawing, the thickness of the sheet 1 is shown to be large for convenience of explanation, but in the case of the present embodiment, the thickness of the second bonding layer 14 is about 10 μm, the thickness of the plurality of yarns 12 is about 30 μm, The thickness is about 10 μm, the thickness of the base material 11 is about 100 μm, and the thickness of the reinforcing member 18 is about 1 mm. Therefore, after the base material 11 or the like is dissolved or dispersed in water, a large gap is not formed between the reinforcing member 18 and the plurality of yarns 16 as shown in FIG. The thickness of each layer can be appropriately determined according to the application amount of the bonding agent.

When the second bonding layer 14, the bonding layer 13, and the base material 11 are dissolved or dispersed in water and disappear, the plurality of yarns 12 can move freely, the warp yarns constituting the jeans pants wear, and the weft yarns The remaining state can be easily reproduced. In this example, a white cotton cloth (twill texture) was used as the reinforcing material 18. As the reinforcing material 16, for example, leather, synthetic leather, woven or knitted fabric can be used. Since the plurality of yarns 12 move freely, when the body is moved, the reinforcing material 16 looks into between the plurality of yarns 12. If a material different from the garment fabric such as a woven fabric or leather with a Japanese pattern or a woven or knitted fabric of a different color is used as the reinforcing material 16, a damage-processed garment having a unique texture can be manufactured. In the sheet 1 of this embodiment, the base material 11 is dissolved or dispersed in water and disappears, and the reinforcing material 18 can be seen from between the plurality of yarns 12. By selecting the reinforcing material 18, the user can obtain damage-processed clothes having various textures.

In the conventional manufacturing method of damage-processed clothes, a method of using a pumice stone, a sander, a file or the like to wear the cloth surface of the clothes has been taken. These methods require a great deal of labor for the work, and are difficult to adjust and wear, and it is essential that the worker is skilled in the work. If the sheet of the present invention is used, anyone can easily manufacture damage-treated clothes.

Next, a modification of the sheet will be described with reference to FIG. The sheet 2 in FIG. 6 includes a base material 20, a bonding layer 13 made of a water-soluble bonding agent, a plurality of yarns 12, and a second bonding layer 14 disposed on the side where the sheet 2 comes into contact with clothes. Are stacked from bottom to top in the order described. The same reference numerals are used for members common to the sheet 2 and the sheet 1. It differs from the above-described sheet 1 in that the base material 20 is made of a material that does not dissolve or disperse in water. Specifically, the base material 20 of a present Example is comprised with the white cotton woven fabric. The base material 20 can be composed of leather, synthetic leather, woven or knitted fabric, and the like, similar to the reinforcing material 18 described above.

As in the case of the sheet 1, the sheet 2 is applied from the back side of the opening 19 provided in the clothes 15. Similarly to the sheet 1, the second bonding layer 14 of the sheet 2 is made of polyvinyl alcohol, so that the sheet 1 is temporarily fixed to the clothes 15 by applying the second bonding layer 14 to the back surface of the clothes. be able to. After temporarily fixing the sheet 2 to the garment 15, the fabric constituting the garment 15 and the sheet 2 were joined by zigzag sewing as shown in FIG. 4 using a sewing machine. When fixing the sheet 2 of this embodiment to the garment 15, the reinforcing material 16 used in the sheet 1 is not used. This is because the base material 20 functions as a reinforcing material.

When the garment 15 having finished zigzag sewing is immersed or washed in water, the second bonding layer 14 and the bonding layer 13 are dissolved or dispersed in water and disappear as shown in the lower part of FIG. In FIG. 6, the thickness of the sheet 2 is shown large for convenience of explanation as in FIG. 5, but no large gap is formed between the base material 20 and the plurality of yarns 12.

When the second bonding layer 14 and the bonding layer 13 are dissolved or dispersed in water and disappear, the plurality of yarns 12 can move freely, and the state in which the warp is worn and the weft remains can be easily reproduced. Can do. Since the plurality of yarns 12 move freely, when the body is moved, the base material 20 looks into between the plurality of yarns 12. If a woven fabric or leather with a Japanese pattern is used as the base material 20, a damage-processed garment having a unique texture can be produced.

Another modification will be described with reference to FIGS. The sheet 3 in FIG. 7 includes a base material 20, a bonding layer 21 made of a bonding agent, a plurality of yarns 12, and a second bonding layer 22 disposed on the side where the sheet 3 comes into contact with clothes. They are laminated in order from bottom to top. The base material 20, the bonding agent 21, and the second bonding layer 22 are all made of a material that is insoluble in water. In this example, a cotton woven fabric was used as the base material 20, and a commercially available waterproof bond for clothes was applied as the bonding agent 21. As the second bonding layer 22, a non-woven sheet made of a commercially available thermoplastic resin was used as a hot melt adhesive. As the non-woven sheet, it is preferable to use a thin sheet that is said to have a spider web shape so that the plurality of underlying yarns 12 can be seen through. Examples of the thermoplastic resin include low density polyethylene resin, ethylene vinyl acetate resin, synthetic rubber, copolymerized polyamide resin, and copolymerized polyester resin.

In order to apply the sheet 3 to the garment 15, the sheet 3 is applied so that the second bonding layer 22 contacts the fabric on the back side of the opening 19. The sheet 3 and the garment 15 are joined (heat-welded) by heating with an iron or the like from the front side of the opening. In the sheet 3, although the plurality of yarns 12 cannot move freely, the opening 19 of the garment 15 can be easily closed by heating. For example, a hole may be opened in an actually worn jeans pant, but if the seat 3 is used, the seat 7 can be applied to the opening 19 without unsewing the outer portion of the leg of the pant. It is.

As shown in FIG. 8, the second joining layer 22 may be omitted, and the plurality of yarns 23 may be made of a thermoplastic resin. The sheet 4 is applied so that the plurality of yarns 23 are in contact with the fabric on the back side of the opening 19. The sheet 4 and the clothes 15 are joined by heating with an iron or the like from the front side of the opening. Examples of the thermoplastic resin include low density polyethylene resin, ethylene vinyl acetate resin, synthetic rubber, copolymerized polyamide resin, and copolymerized polyester resin. The bonding layer 21 and the base material 20 are insoluble in water like the sheet 3.

The sheets 1, 2, 3, and 4 of the present invention can be applied to various clothing openings. For example, in jeans pants (clothing 25), discoloration called whiskers is generated in the peripheral portion of the side surface of the leg due to friction during wearing. As the wear of the fabric progresses, as shown in FIG. 9, the beard portion may perforate. For such an opening 24, as shown in FIG. 10, the sheet 1, 2, 3, 4 of the present invention can be cut into strips to close the opening 24. Although FIG. 10 shows an example in which the sheet 4 is used, any of the sheets 1, 2, 3, and 4 can be used.

1 Sheet 2 Sheet (Modification 1)
3 Sheet (Modification 2)
4 Sheet (Modification 3)
DESCRIPTION OF SYMBOLS 11 Base material 12 Thread 13 Joining layer 14 2nd joining layer 15 Clothes 16 Reinforcement material 17 Upper thread 18 Lower thread 19 Opening 20 Base material (modification 1)
21 Bonding layer (Modification 2)
22 2nd joining layer (modification 2)
23 Yarn (Modification 3)
24 Opening
25 Clothes (used jeans pants)

Claims (11)

A substrate, Ri Do from a plurality of yarns to be fixed to the surface of the substrate, the bonding layer for bonding the provided substrate and a plurality of yarns between the substrate and a plurality of yarns and,
The bonding layer is a clothing damage processing sheet made of a water-soluble bonding agent . The clothing damage processing sheet according to claim 1, wherein the base material is made of a material that dissolves or disperses in water. Clothes damage processing sheet according to claim 1 or 2 sheet further comprises a second bonding layer on the side facing against the garment. The clothes damage processing sheet according to claim 3 , wherein the second bonding layer is made of a water-soluble bonding agent. The clothes damage processing sheet according to any one of claims 1 to 4 , wherein the clothes are clothes formed by sewing a woven or knitted fabric. The clothes damage processing sheet according to any one of claims 1 to 5 is cut according to the size of the opening of the clothes to be applied, and applied to the opening of the cloth constituting the clothes from the back side of the cloth, A method of manufacturing a damage-processed garment in which a fabric constituting a garment and a garment damage-processing sheet are joined. 7. The damage according to claim 6 , wherein after the cut clothing damage processing sheet is applied from the back side of the fabric, a reinforcing material is further applied to sew the fabric constituting the clothing, the clothing damage processing sheet, and the reinforcing material. Manufacturing method of processed clothes. The method for manufacturing a damage-processed garment according to claim 7 , wherein after the fabric constituting the garment, the garment damage processing sheet, and the reinforcing material are sewn, the garment is immersed in water to dissolve or disperse the base material in water. After sewing the fabrics and clothing damage processing sheet and the reinforcing member constituting the garment, wherein the bonding layer for bonding the plurality of yarn by immersing the clothes in water in claim 6 or 7 is dissolved in water Manufacturing method for damaged clothes. Claims for joining a clothing damage processing sheet to the back surface of the fabric constituting the clothing by the second joining layer when the clothing damage processing sheet is applied to the opening of the fabric constituting the clothing from the back side of the fabric. Item 10. A method for producing a damaged garment according to any one of Items 6 to 9 . Clothes Damage processing sheet as claimed in any one of claims 1 to 5, damage processing clothing joined from the rear side of the fabric constituting the garment with respect to the opening of the garment.

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