JP6321994B2 - Seasoned bread manufacturing method and seasoned bread manufactured by the method - Google Patents
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- JP6321994B2 JP6321994B2 JP2014034959A JP2014034959A JP6321994B2 JP 6321994 B2 JP6321994 B2 JP 6321994B2 JP 2014034959 A JP2014034959 A JP 2014034959A JP 2014034959 A JP2014034959 A JP 2014034959A JP 6321994 B2 JP6321994 B2 JP 6321994B2
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Landscapes
- Bakery Products And Manufacturing Methods Therefor (AREA)
Description
本発明は、フレンチトースト等の調味済みパンを製造する方法に関するものである。 The present invention relates to a method for producing seasoned bread such as French toast.
フレンチトーストは、フランスではパンペルデュとよばれ、食べ残して乾燥して硬くなったフランスパン等に、卵や牛乳等を混ぜ合わせた液体(アパレイユ)を浸み込ませた後焼く、「失われたパン」を生き返らせて美味しく食べようという、生活の知恵の結晶した食べ物である。 French toast is called bread per du in France, and it is baked after immersing a liquid (apareil) mixed with eggs or milk into French bread that has been left uneaten and dried and hardened. Is a food that crystallizes the wisdom of life.
フレンチトーストの一般的な製法は、厚さ10mmから20mm程度にスライスしたフランスパンや食パンを、器に入れたアパレイユに20分から60分浸し、さらに必要に応じてパンの上下を返し、パンに充分にアパレイユを含ませた後、フライパンやオーブン等で焼成する、というものである。 The general method for making French toast is to immerse French bread or bread sliced to a thickness of about 10 mm to 20 mm in an apparel in a bowl for 20 to 60 minutes, and then turn the top and bottom of the bread back as necessary. After adding apparel, it is baked in a frying pan, oven, or the like.
その美味しさは、パンに充分にアパレイユを浸み込ませることにより、アパレイユの水分をパンの組織に充分に含ませた後焼成して、卵をゲル状に凝固させ、老化して硬くなったパンにしっとりふんわりとした食感と風味が加わることにあるが、パンに充分アパレイユを浸み込ませるためには、パンの種類や、パンの乾燥具合によりアパレイユの浸漬時間等が異なり、時間と手間がかかるため、家庭において少人数向けに調理される場合は問題ないが、大規模な工場生産には不向きであった。 The deliciousness is that the bread is sufficiently soaked in the bread, so that the moisture of the bread can be fully contained in the bread tissue and then baked to solidify the egg into a gel and aged and hardened. It is to add a soft texture and flavor to the bread, but in order to fully immerse the appaille in the bread, the soaking time of the apparel varies depending on the type of bread and the drying condition of the bread, Because it takes time, there is no problem when cooking for a small number of people at home, but it is not suitable for large-scale factory production.
特許文献1は、手軽に短時間で調理できて、やわらかくしっとりとした食感を有する水分含量50〜59%である冷凍フレンチトーストの製造方法を提供する。 Patent Document 1 provides a method for producing a frozen French toast that can be easily cooked in a short time and has a moisture content of 50 to 59% with a soft and moist texture.
特許文献2は、フレンチトースト様食品を工業的に大量に安価に製造できる、パンに速く吸収される加工卵液を吸収させ加熱調理することを特徴とするパン加工品の製造方法を提供する。 Patent Document 2 provides a method for producing a processed bread product, which is capable of industrially producing a large amount of French toast-like food at a low cost and is characterized by absorbing cooked egg liquid that is quickly absorbed into bread and cooking.
特許文献3は、パン又はケーキに対し、油相に脂肪酸基が不飽和脂肪酸基で且つHLBが9以上のポリグリセリン脂肪酸エステルを含有し、水相に卵類及び糖類を含有する油中水型乳化物を付着させたのち、加熱することにより、ソフトでしっとりしながら、油性感がなく、手で持つことの出来る十分な保型性をもつフレンチトースト様食品を得ることができる、フレンチトースト様食品の製造方法を提供する。 Patent Document 3 discloses a water-in-oil type containing, for bread or cake, a polyglycerin fatty acid ester having an unsaturated fatty acid group and an HLB of 9 or more in the oil phase, and eggs and sugars in the water phase. A French toast-like food that is soft and moist but does not feel oily and has a sufficient shape-holding property that can be held by hand. A manufacturing method is provided.
しかしながら、特許文献1によれば、パンの中心部までバットに入れた卵等の混合液を浸透させるためには、スライスの厚さが1.0〜1.5cmのソフト系のパンの場合は20〜25分間、同ハード系のパンの場合は10〜15分間の工程時間を要し、より早くパンの中心部まで該混合液を浸透させるためには、途中で該混合液に浸したパンの表裏を返すという手間が必要である。 However, according to Patent Document 1, in order to infiltrate a mixed solution such as an egg placed in a bat to the center of the bread, in the case of a soft bread having a slice thickness of 1.0 to 1.5 cm, In the case of a hard bread of 20 to 25 minutes, a process time of 10 to 15 minutes is required. In order to infiltrate the mixed solution to the center of the bread more quickly, the pan immersed in the mixed solution in the middle It takes time and effort to return the front and back.
特許文献2によれば、パンに卵等の混合液を吸収させる時間を短縮するためには、該混合液を40〜70℃、より望ましくは50〜70℃に加温するという手間が必要である。 According to Patent Document 2, in order to shorten the time for which a mixed solution such as eggs is absorbed by bread, it is necessary to heat the mixed solution to 40 to 70 ° C., more desirably 50 to 70 ° C. is there.
特許文献3によれば、卵等の混合液を製造するためには、特殊な脂肪酸エステルを含有する油中水型乳化物を製造する必要がある。 According to Patent Document 3, in order to produce a mixed liquid such as eggs, it is necessary to produce a water-in-oil emulsion containing a special fatty acid ester.
本発明の目的は、前記従来例の不都合を解消し、アパレイユが瞬時にパン全体に浸透して均一に行き渡り、表面はさっくり、内部はしっとりふんわりとして厚みのある、食感と風味に優れたフレンチトースト等の調味済みパンを、連続的に製造可能な製造方法を提供することにある。 The object of the present invention is to eliminate the inconvenience of the conventional example, and the apparel penetrates the entire bread instantly and spreads uniformly, the surface is rough, the inside is moist and soft and thick, and has an excellent texture and flavor. It is to provide a production method capable of continuously producing seasoned bread such as French toast.
本発明者らは、鋭意努力した結果、上記課題を解決する手段を見出し、本発明を完成した。すなわち、本発明の要旨は、次のとおりである。 As a result of diligent efforts, the present inventors have found a means for solving the above problems and completed the present invention. That is, the gist of the present invention is as follows.
請求項1記載の本発明は、パンに調味液を浸漬後焼成する調味済みパンの製造方法において、パン生地の配合に、パン生地の配合中の粉類の重量の120%から200%の水分および気泡剤を加えたパン生地からパンを製造し、これにアパレイユを浸漬後焼成することを特徴とした調味済みパンの製造方法を要旨とするものである。 The present invention according to claim 1 is a method for producing seasoned bread in which a seasoning liquid is immersed in bread and then baked. In the bread dough , 120% to 200% of the weight of the powder in the bread dough is mixed, and air bubbles. The gist of the present invention is a method for producing seasoned bread, characterized in that bread is produced from bread dough added with an agent, and baked after immersing apareils therein.
請求項1記載の本発明によれば、通常のパンは、原材料中の小麦粉のたんぱく質を適当な量の水を加えて捏ね、物理的な力が加わり該たんぱく質が結合することで、粘性と弾性に富んだしっかりとした網目構造の組織(グルテン)ができ、パン生地中の該網目構造の中に酵母による発生する二酸化炭素が貯められることにより、パン生地が膨らんでいくが、本発明に係るパン生地は水分量が多く、原材料を混合する、という程度の混合しかしないため、グルテンが充分には形成できず、パン生地は膨らまないため、中に水分を含んだしっとりとしたパンができる。この状態ではパンの中は原材料として添加された水分で満たされており、調味済みパンを製造するための調味液を適量吸収することはできない。 According to the first aspect of the present invention, normal bread is made by adding an appropriate amount of water to the flour protein in the raw material, and adding physical force to bind the protein to make it viscous and elastic. The bread dough swells when carbon dioxide generated by yeast is stored in the network structure in the dough, and the dough according to the present invention is expanded. Since the amount of moisture is high and the ingredients are mixed only to the extent that gluten cannot be formed sufficiently, the dough does not swell, so a moist bread containing moisture can be produced. In this state, the bread is filled with moisture added as a raw material, and an appropriate amount of seasoning liquid for producing seasoned bread cannot be absorbed.
そこで、パン生地の原材料の水分中に気泡剤を適量入れることにより、該パン生地中に酵母による発酵により適度の気泡が発生し、その後に焼成したパンは、上記の調味液を適量吸収することができる。 Therefore, by adding an appropriate amount of foaming agent into the moisture of the raw material of the bread dough, moderate bubbles are generated by fermentation with yeast in the bread dough, and then the baked bread can absorb an appropriate amount of the above-mentioned seasoning liquid. .
これにより、調味液の吸収残りなく完全に吸わせた状態で焼成することができ、焼成時の調味液の焦げを防ぎ、焦げた場合の製品のロスや、天板等の器具の清掃時間等が不要となる。このように、気泡剤存在下で多加水のパン生地から吸水性の高いパンを製造することにより、調味液が瞬時にパン全体に浸透して均一に行き渡るため、調味液の浸漬時間を要することなく、表面はさっくり、内部はしっとりふんわりとして厚みのある、食感と風味に優れた調味済みパンを、連続的に製造することができる。 As a result, it can be baked in a state in which it is completely absorbed without remaining absorption of the seasoning liquid, preventing burning of the seasoning liquid during baking, loss of products when burned, cleaning time of equipment such as the top plate, etc. Is no longer necessary. In this way, by producing bread with high water absorption from polyhydrated bread dough in the presence of a foaming agent, the seasoning liquid instantly penetrates the entire bread and spreads uniformly, so there is no need for the immersion time of the seasoning liquid It is possible to continuously produce a seasoned bread with a smooth surface, a soft and thick interior, and an excellent texture and flavor.
通常の食パン生地の水分量は75%から80%であるところ、本発明に係るパン生地の配合中の水分量は120%から200%であり、通常の約2倍以上の水分を配合したパン生地であるため、該パン生地をデポジッターで型に流し入れることができ、丸め等成形する工程を省略することができる。さらに、該パン生地から製造されたパンには、通常の食パンのような、いわゆる「耳」と言われる硬い部分がないため、該調味済みパンは、全体がふっくらと焼きあがる。 The moisture content of ordinary bread dough is 75% to 80%, while the moisture content during blending of bread dough according to the present invention is 120% to 200%. For this reason, the bread dough can be poured into a mold with a depositor, and a step of forming such as rounding can be omitted. Furthermore, since the bread produced from the dough does not have a so-called “ear” hard portion like ordinary bread, the whole seasoned bread is baked plumply.
本発明に係るパンに、調味液である卵、上白糖、牛乳、香料等からなるアパレイユをしみこませることにより、表面はさっくり、内部はしっとりふんわりとして厚みのある、調味済みパンを、連続的に製造することができる。 By impregnating the bread according to the present invention with an apparel composed of egg, white sugar, milk, fragrance, etc. as a seasoning liquid, the surface is rough and the inside is moist and fluffy, thick and seasoned bread is continuously added. Can be manufactured.
請求項2記載の本発明は、気泡剤は卵であることを要旨とするものである。 The gist of the present invention described in claim 2 is that the foaming agent is an egg.
請求項2記載の本発明によれば、水のみでパン生地を製造する場合に比べて卵の乳化性、熱凝固性により、ふっくらと厚みがあり、アパレイユを瞬時に吸収し均一に行き渡り、さらに、卵黄中のカロテンの黄色がパンに付くため、クリーム色のアパレイユの浸漬時の色むらを防ぐこともでき、表面はさっくり、内部はしっとりふんわりとして厚みのある、食感と風味に優れたフレンチトーストを、連続的に製造することができる。 According to the present invention of claim 2, the emulsification property and heat coagulation property of the egg compared to the case of producing bread dough only with water, it has a fluffy thickness, absorbs the apparel instantly, and spreads uniformly, Because the yellow of carotene in the egg yolk is attached to the bread, it can also prevent uneven coloring when immersing the cream-colored apparel, the surface is rough, the inside is moist and soft, thick, and the texture and flavor are excellent. Can be manufactured continuously.
卵の「乳化性」は、卵黄中に含まれるレシチンが水分と油分を結びつけるため、原材料が充分混ざり合い、生地が柔軟になり、パンのボリュームが増し、口どけが良く、老化しづらいパンを作る。「熱凝固性」は、卵の成分中のたんぱく質が凝固して、グルテンの網目構造を強くする。 The egg's “emulsifiability” means that lecithin contained in the yolk binds moisture and oil, so that the ingredients are sufficiently mixed, the dough becomes soft, the bread volume increases, the mouth feels good, and the bread is hard to age. create. “Thermocoagulability” causes the protein in the egg components to coagulate, strengthening the gluten network structure.
請求項3記載の本発明は、パン生地は加工澱粉を配合することを要旨とするものである。 The gist of the present invention described in claim 3 is that bread dough is blended with processed starch.
請求項3記載の本発明によれば、該パン生地の原材料中に配合する粉類は、主に小麦粉の強力粉であるが、該粉類に加工澱粉を配合することにより、該加工澱粉が充分な量の水と共に加熱されることにより、水を吸収して膨潤・糊化した後、熱凝固して、グルテンの網目組織の間を埋め、ふっくらとしたパンを製造することができる。 According to the third aspect of the present invention, the flour to be blended in the raw material of the bread dough is mainly a strong flour of wheat flour, but the modified starch is sufficient by blending the modified starch with the flour. By heating with an amount of water, the water can be absorbed to swell and gelatinize, and then heat coagulate to fill the space between the gluten networks, thereby producing a plump bread.
このため、原材料中の小麦粉の澱粉にさらに適量の加工澱粉を加えることによりパンの物性を調製し、アパレイユを吸収して保持するパンを製造することができ、表面はさっくり、内部はしっとりふんわりとして厚みのある、食感と風味に優れた調味済みパンを、連続的に製造することができる。実施例においてはエステル架橋したポテト澱粉を使用したが、それに限定されるものではない。適当な効果が得られる加工澱粉であれば、特に限定されるものではなく、加工の有無、種類を選択して用いることが可能である。 For this reason, by adding an appropriate amount of processed starch to the starch of wheat flour in the raw material, the physical properties of the bread can be prepared, and a bread that absorbs and retains the apareil can be produced, the surface is rough, and the interior is soft and soft As a result, it is possible to continuously produce a thick, seasoned bread having an excellent texture and flavor. In the examples, ester-crosslinked potato starch was used, but is not limited thereto. The modified starch is not particularly limited as long as it has a suitable effect, and it can be used by selecting the presence or absence and type of processing.
ただし、今回の実施例においては水分吸収性を維持し、一定の成形性を有していたことからアセチル化リン酸架橋ポテト澱粉が有用であった。同様に、水分吸収性を有するエステル架橋澱粉などでも同様の効果が期待でき、特に澱粉の起源に限定されるものではない。 However, in this example, acetylated phosphoric acid crosslinked potato starch was useful because it maintained moisture absorption and had a certain moldability. Similarly, the same effect can be expected even with ester-crosslinked starch having moisture absorption, and it is not particularly limited to the origin of starch.
請求項4記載の本発明は、パン生地を型に流し入れた後焼成し、パンの入った型にアパレイユを注ぎ入れ、アパレイユが浸み込んだパンを天板に反転させた後焼成することを要旨とするものである。 The present invention according to claim 4 is characterized in that the bread dough is poured into a mold and baked, and then the pail is poured into the mold containing the bread, and the bread in which the pail is soaked is inverted and baked. It is what.
請求項4記載の本発明によれば、型で焼成したパンを型ごと放冷した後、定量のアパレイユを注ぎ入れることにより瞬時にパンがアパレイユを吸収し、直後に天板の上に型を反転してアパレイユの浸み込んだパンの上面を天板に接するようにのせた状態で焼成することができるため、パンを製造した後スライスして、器に入れたアパレイユに浸漬させて反転させてアパレイユを充分浸み込ませた後、アパレイユが液垂れしないようにパンを天板に移して焼成する、という手間が必要ないため、表面はさっくり、内部はしっとりふんわりとして厚みのある、食感と風味に優れた調味済みパンを、連続的に製造することができる。 According to the present invention described in claim 4, After cooling each type of bread that is baked in the mold, bread absorbs Apareiyu instantaneously by pouring the quantification of Apareiyu, a mold on the top plate immediately It can be inverted and baked with the top of the bread soaked in apareil so that it touches the top plate. After the bread is made, it is sliced and then immersed in the apareil in a bowl and inverted. After immersing the apparel sufficiently, it is not necessary to move the bread to the baking sheet and bake so that the apparel does not dripping, so the surface is rough and the inside is moist and soft and thick. A seasoned bread excellent in feeling and flavor can be continuously produced.
さらに、アパレイユを、パンが吸収し最も良好な調味済みパンを製造するために必要な量だけ型に注ぎ入れれば良いため、大きな容器にたっぷりのアパレイユを作りパンを浸す従来の製造方法に比べて、必要なアパレイユ量を計算して仕込むことができ、また、使い回すこともなく衛生的で、さらに、無駄が出ないためコストもカットでき、資源問題もないというメリットがある。 In addition, the amount of apareil that needs to be absorbed by the bread to produce the best seasoned bread needs to be poured into the mold , making it a lot of apareil in a large container and soaking the bread. The necessary amount of apareils can be calculated and charged, and it is hygienic without being reused . Furthermore, there is an advantage that costs can be cut because there is no waste and there are no resource problems.
請求項5記載の本発明は、調味済みパンはフレンチトーストであることを要旨とするものである。 The gist of the present invention described in claim 5 is that the seasoned bread is French toast.
請求項5記載の本発明によれば、本発明に係るパンに、フレンチトーストを製造するために最適な、卵、上白糖、牛乳、香料等からなるアパレイユをしみこませることにより、表面はさっくり、内部はしっとりふんわりとして厚みのある、食感と風味に優れたフレンチトーストを提供することができる。 According to the present invention described in claim 5, the bread according to the present invention is optimal for producing French toast, and by impregnating the apparel made of egg, white sugar, milk, fragrance, etc., the surface is refreshed, The interior can provide a soft and thick French toast with excellent texture and flavor.
以上述べたように本発明は、調味済みパンの連続製造が不可能だった、従来のパン生地からなるパンに対して、本発明に係るパンは、調味済みパンの製造のための充分な調味液を瞬時にパン全体に吸収して均一に行き渡らせることにより、調味液の吸収残りなく完全に吸わせた状態で焼成することができ、焼成時の調味液の焦げを防ぎ、焦げた場合の製品のロスや、天板等の器具の清掃時間等が不要となるため、表面はさっくり、内部はしっとりふんわりとして厚みのある、食感と風味に優れた調味済みパンを、連続的に製造可能な製造方法を提供することができる。 As described above, in the present invention, the bread according to the present invention is a sufficient seasoning liquid for the production of seasoned bread, compared to the bread made of conventional bread dough, in which continuous production of seasoned bread was impossible. Can be baked in a state where it is completely absorbed without remaining absorption of the seasoning liquid by instantly absorbing it throughout the bread, preventing the burning of the seasoning liquid at the time of baking, and the product when it is burnt It is possible to continuously produce seasoned bread that has a smooth surface and is soft and thick and has a good texture and flavor. A simple manufacturing method can be provided.
以下本発明を実施するための形態について説明するが、本発明はこれに限定されたものでないことは、言うまでもない。 Hereinafter, although the form for implementing this invention is demonstrated, it cannot be overemphasized that this invention is not what was limited to this.
本発明において「%」とは、すべて「重量%」を意味する。 In the present invention, “%” means “% by weight”.
1.調味液について
本発明の調味済みパンを製造するための調味液は、卵と牛乳等の水分を混ぜ合わせた液体であり、この液体に様々な風味の材料を加えることにより、バリエーション豊かな調味済みパンを製造することができる。
1. About the seasoning liquid The seasoning liquid for producing the seasoned bread of the present invention is a liquid in which water such as egg and milk is mixed. By adding various flavoring ingredients to this liquid, a variety of seasoned liquids have been prepared. Bread can be produced.
調味液の原材料中の卵は、卵黄中に含まれるレシチンの水分と油分を結びつけるという「乳化性」、卵に水や牛乳等を加え薄めて加熱凝固させると形状や口当たりの異なる調理ができるという「希釈性」、卵と砂糖が混ざり合い加熱されて成分中のたんぱく質が滑らかなゲル状に凝固する「熱凝固性」を有する。これらの作用により、パンに調味液を充分に含ませることで、しっとりと柔らかで滑らかな食感と風味のある調味済みパンを製造することができる。 Eggs in the ingredients of the seasoning liquid are "emulsifying" that combines the water and oil content of lecithin contained in the egg yolk, and can be cooked with different shapes and mouthfeel by adding water, milk, etc. “Dilutability”, “heat coagulation”, in which eggs and sugar are mixed and heated to solidify the protein in the ingredients into a smooth gel. Due to these effects, a seasoned bread having a moist, soft and smooth texture and flavor can be produced by sufficiently containing the seasoning liquid in the bread.
調味液は、バニラ以外にもチョコレート、ココア、コーヒー、アールグレイティ、シナモン、キャラメル、メープルシロップ、蜂蜜、プラリネペースト、エバミルク、発酵バター、オリーブオイル、豆乳、黄な粉、抹茶、果皮、果汁、コーンスープ、オニオンスープ、マヨネーズ、チーズ、胡椒、醤油、味噌等の、あらゆる風味のフレンチトーストを製造することができる。さらにこのフレンチトーストに、フレッシュフルーツ、コンポート、シャンティ、カスタードクリーム、アイスクリーム、マスカルポーネ、フロマージュブラン、ヨーグルト等、を添えて、甘味のおやつ、朝食、ブランチや、塩味のスナック、おつまみや、ヘルシーで栄養価高い、チーズ、ハム、野菜、サラダをはさんだフレンチトーストサンド等、朝食、ブランチ、昼食、おやつ、アペリティフのつまみ、夕食、夜食等、いろいろな場面で楽しむことができる。 Seasoning liquid is chocolate, cocoa, coffee, Earl Grayty, cinnamon, caramel, maple syrup, honey, praline paste, eva milk, fermented butter, olive oil, soy milk, yellow powder, matcha, peel, fruit juice, corn soup French toasts of all flavors such as onion soup, mayonnaise, cheese, pepper, soy sauce and miso can be produced. In addition to this French toast, fresh fruit, compote, shanti, custard cream, ice cream, mascarpone, fromage blanc, yogurt, etc., sweet snacks, breakfast, brunch, salty snacks, snacks, healthy and nutritious It can be enjoyed in various scenes such as high French cheese toast sandwiches with cheese, ham, vegetables, salads, breakfast, brunch, lunch, snacks, aperitif snacks, dinners, and evening meals.
2.パンについて
[パン生地の配合]
本発明にかかるフレンチトーストを製造するためのパン生地を、下記表1の配合のとおり調整した。本発明においてパン生地の配合は、小麦粉を100%と固定し、他の材料はその割合を示す、製パン独特の表示方法である「ベーカーズパーセント」で表す。
The bread dough for producing the French toast according to the present invention was prepared as shown in Table 1 below. In the present invention, the bread dough composition is expressed by “bakers percent”, which is a unique display method for bread making, in which the flour is fixed at 100% and the other ingredients indicate the ratio.
[パン生地の製造方法]
パン生地は、原材料を上記表2の配合で、ミキサーに強力粉、加工澱粉、上白糖、食塩、セミドライイースト、ショートニング、液卵と一定量の水を投入し、5分攪拌した後、残りの水を加えて、さらに5分攪拌する直捏法により製造した。生地がまとまればよく、グルテンが出るほど強く捏ねる必要はない。本発明において直捏法でパン生地を製造したが、製法は特に限定されるものではない。
[Bread dough production method]
For bread dough, the ingredients are blended as shown in Table 2 above. Powerful flour, processed starch, white saccharose, salt, semi-dry yeast, shortening, liquid egg and a certain amount of water are added to the mixer and stirred for 5 minutes. In addition, it was manufactured by a straight plate method in which the mixture was further stirred for 5 minutes. The dough needs to be gathered, and it is not necessary to knead it so strongly that gluten is produced. In the present invention, the bread dough was manufactured by the straight-line method, but the manufacturing method is not particularly limited.
[パンの製造工程]
通常のパンを製造する場合は、ミキシング(捏ね)−1次発酵−分割−成形−2次発酵(ホイロ)−焼成、という6工程を要するが、本発明に係るパン生地はグルテン形成および塊として扱う必要がなく流動性が高いために、本発明に係るパンを製造する場合は、ミキシング(捏ね)−型への充填−発酵−焼成という4工程で済む。したがって、ミキシング工程は原材料を混合できる程度で良いため、通常のパン製造する場合よりも短時間でよい。
[Bread production process]
When manufacturing a normal bread, 6 steps of mixing (kneading)-primary fermentation-splitting-shaping-secondary fermentation (proofing)-baking are required, but the bread dough according to the present invention is treated as gluten formation and lump. Since there is no need and the fluidity is high, when the bread according to the present invention is produced, four steps of mixing, filling into a mold, fermentation and baking are sufficient. Therefore, since the mixing process may be performed so that raw materials can be mixed, the mixing process may be performed in a shorter time than the case of producing ordinary bread.
パンの焼き型は、実施例において、底のサイズが上面90mm×90mm、下面75mm×75mm、高さ45mmの底面が正方形の四角錐台形のシリコン型を使用したが、型は、丸型や長方形等の形状および素材を問わない。 In the embodiment, the bread baking mold used was a square pyramid-shaped silicon mold having a bottom size of 90 mm × 90 mm, a bottom surface of 75 mm × 75 mm, and a bottom surface of 45 mm in height, but the mold can be round or rectangular. Any shape and material are acceptable.
本発明のパンは、通常のパンのように強い焼き面を作り、それにより膨らませるものとは異なり、本発明に係るパンは面を焼く必要が無く、調味済みパンを連続的に製造できるようにするために発明された「ミミ」のないソフトなパンである。また、適当な水分量を有するパン生地を焼き上げることで、膨らみすぎず、いわゆるカットした食パン様の外観となり、かつ、原材料の卵を含む水分により内部がしとっとした物性を保った、絶妙の食感の調味済みパンを製造することができるパンである。後述するように、該パンに調味液を浸み込ませて焼成することにより、ふんわりと焼き上がる。しかも、そのまま食べても充分においしいパンである。 Unlike the bread which makes the bread of the present invention a strong baked surface like a normal bread and thereby inflates it, the bread according to the present invention does not need to be baked, so that seasoned bread can be continuously produced. It is a soft bread without "Mimi" that was invented to make it. In addition, by baking dough with an appropriate amount of moisture, it does not swell too much, so it looks like a cut bread, and it has an exquisite texture that keeps its internal properties moist with moisture including raw eggs. It is a bread that can produce a seasoned bread. As will be described later, the seasoning liquid is soaked in the bread and baked to softly bake. Moreover, it is a delicious bread that you can eat as it is.
3.調味済みパンの製造方法について
以下、本発明の実施例を説明する。本発明に係るパン生地およびパンは、様々な風味の調味液を浸み込ませることにより、多種多様の調味済みパンを製造することができる。該実施例は、調味済みパンの中の一つであるフレンチトーストを製造した。
3. About the manufacturing method of seasoned bread Hereinafter, the Example of this invention is described. The bread dough and bread according to the present invention can produce a wide variety of seasoned breads by impregnating seasoning liquids of various flavors. The example produced French toast, one of the seasoned breads.
[製造工程]
本発明において、下記表2のとおりの工程でフレンチトーストを製造した。パン生地を製造して型に流し入れ焼成→アパレイユを充填→天板に反転後焼成、することにより、パン生地が広がらず、パンの高さが出て、任意の型に沿ってきれいな形にフレンチトーストが焼きあがる。
In the present invention, French toast was manufactured through the steps shown in Table 2 below. Bread dough is produced and poured into a mold, baked, filled with apareils, baked after being inverted on a top plate, the bread dough does not spread, the height of the bread comes out, and the French toast is baked into a clean shape along any mold Get nervous.
アパレイユ(appareil)とはフランス語で流動状の混合生地をさす言葉であり、菓子等を作る下準備として、牛乳や卵などの材料を混ぜ合わせたものを言う。本発明において「アパレイユ」とは、フレンチトーストを作るために、パンに浸透させる液卵、牛乳、上白糖、バニラ香料等を混ぜ合わせた調味液をいう。バニラ香料は、バニラの甘い香りを付けることと、原材料のそれぞれの風味をまとめる働きをする。 Appaille is a word that refers to a fluid mixed dough in French, and is a mixture of ingredients such as milk and eggs as a preparation for making confectionery and the like. In the present invention, “apareil” refers to a seasoning liquid in which liquid egg, milk, white sugar, vanilla flavor and the like to be permeated into bread are mixed to make French toast. Vanilla flavoring works to add a sweet scent of vanilla and combine the flavors of the ingredients.
下記表3のとおりの配合で原材料を混合して、アパレイユの製造をした。
本発明に係る調味液は、それぞれの風味の液体の性質および食味や、調味液をしみこませるパンのサイズ等により、パン1個当たりに浸透させる調味液の最適量は異なるが、実施例のアパレイユは、本発明に係るパン生地55gで製造したパンに官能評価が最良である45gを浸透させることとした。具体的には、該パン生地をパンの焼き型に55g流し入れ、焼き上げた後に、アパレイユ45gを加え、1分程度放置した。その後、全量を吸っているものはそのまま天板に反転することにより焼き型から取り出し、状況を観察することにより、全量、すなわち45gを吸収したことを確認した。全量を吸っていなかった場合には、1分間放置後に、パンを注意深く取り出し、トレーに残ったアパレイユの重量を測定することによって吸収したアパレイユの量を算出した。 The seasoning liquid according to the present invention differs in the optimum amount of the seasoning liquid permeated per bread depending on the nature and taste of each flavored liquid, the size of the bread soaked with the seasoning liquid, and the like. Decided to infiltrate 45 g of the best sensory evaluation into the bread produced with 55 g of bread dough according to the present invention. Specifically, 55 g of the bread dough was poured into a baking mold, baked, 45 g of apareil was added, and the mixture was left for about 1 minute. Thereafter, the whole amount was sucked out and then removed from the baking mold by inverting it to the top, and the situation was observed to confirm that the whole amount, that is, 45 g was absorbed. If the entire amount had not been sucked, the pan was carefully taken out after being left for 1 minute, and the amount of absorbed apareils was calculated by measuring the weight of the apareils remaining in the tray.
[包装単位および包装方法]
調味済みパンを冷凍保存する場合、保存時の温度変化により霜が付き、調味済みパンが乾燥したり、保存中の他の食品の香りが移ったり、酸化して、外観やおいしさが損なわれる。そこで、必要なときに必要な量のおいしい調味済みパンを食することができるように、少数個単位で、かつ、密封可能な包装形態および包装材料によることが望ましい。包装形態としては、深絞り包装、トレーシール包装、ピロー包装、ガス充てん包装、脱酸素剤封入包装等の包装形態が考えられる。また、包装材料としては、引張強伸度、破裂強度、引裂強度、耐衝撃性、耐ピンホール性、ガスバリヤー性、低透湿度性、保香性、ヒートシール強度、耐寒性の高い積層フィルムが考えられる。これにより、保存性が高まり、衛生上の問題のなく、かつ、劣化・損傷を防ぎ、常に一定水準を保った、おいしい調味済みパンを食することができる。
[Packaging unit and packaging method]
When the seasoned bread is stored frozen, frost is formed due to temperature changes during storage, the seasoned bread is dried, the scent of other foods being stored is transferred, and is oxidized, and the appearance and taste are impaired. Therefore, it is desirable to use a packaging form and packaging material that can be sealed in small numbers and so that the necessary amount of delicious seasoned bread can be eaten when necessary. Examples of packaging forms include deep drawing packaging, tray seal packaging, pillow packaging, gas filling packaging, and oxygen scavenger packaging. As packaging materials, laminated films with high tensile strength and elongation, tear strength, tear strength, impact resistance, pinhole resistance, gas barrier properties, low moisture permeability, aroma retention, heat seal strength, and cold resistance Can be considered. As a result, it is possible to eat delicious seasoned bread that has improved shelf life, has no sanitary problems, prevents deterioration and damage, and maintains a constant level at all times.
[実施例1:従来の食パンとの比較検討]
本発明の効果を示すために、下記表4のとおり、本発明の代表的な例(実施例1−1)と、通常の食パンを用いて同様にフレンチトーストを作成した例(比較例1−1)を示す。実施例1−1のパンは、本発明に係る調味済みパン用のパンであり、水分は液卵と水を合わせて150%としてパン生地を作成し、パン1個当たりパン生地55gでパンを作成した。比較例1−1のパンは、水分は水と牛乳を合わせて75%として通常の市販の食パンと同様の製法により作成したものを調味済みパン用にスライスした。実施例1−1は、アパレイユを瞬時に全量吸収してしまい染み出ないが、比較例1−1の食パンはアパレイユを同量充填しても瞬時に吸収せず、反転して型から出すと、アパレイユが染み出てきたため、1時間以上浸漬することで、全量を吸収した。比較例1−1の通常の食パンを用いたフレンチトーストの製造は、浸漬の時間と場所が必用であり手間がかかるため、大量製造には不向きである。
In order to show the effect of the present invention, as shown in Table 4 below, a representative example of the present invention (Example 1-1) and an example in which a French toast was similarly prepared using ordinary bread (Comparative Example 1-1) ). The bread of Example 1-1 is a bread for seasoned bread according to the present invention, and the dough was made by combining the liquid egg and water to 150%, and the bread was made with 55 g of bread dough per piece of bread. . The bread of Comparative Example 1-1 was sliced for seasoned bread, which was prepared by the same manufacturing method as ordinary commercially available bread with 75% water and milk combined. Example 1-1 absorbs all the amount of apareils instantly and does not bleed, but the bread of Comparative Example 1-1 does not absorb instantly even if it is filled with the same amount of apareils. Since the apareils oozed out, the whole amount was absorbed by immersion for 1 hour or more. The production of French toast using the normal bread of Comparative Example 1-1 is not suitable for mass production because it requires time and place for immersion and takes time.
[実施例2:パン生地配合の水分量%の検討]
下記表5のとおり、50%の液卵と水を合わせた合計の水分量を変えてパン生地を作成し、パン1個当たりパン生地55gでパンを作成した。通常の食パン生地の水分量は75%から80%であるが、本実施例においてはより多加水の方向で検討をおこなった。実施例に記載はないが、水分が特に少ないもの(水:30%、水分として80%)は、水分が少なすぎてミキシングがうまくできず、試作することができなかった。実施例2−1は、他の実施例と比較して、水分が少ないが(水:50%、水分として100%)膨らみが大きく、アパレイユの吸収は良好であったが、いわゆる普通のパンであるためぱさぱさしており、フレンチトーストとしてのしっとり感は得られず、不適当であった。一方、実施例2−2、実施例2−3、実施例2−4は、水分のパン生地内への保有量が適量(水:70%から150%、水分として120から200%)であり、パンがあらかじめしっとりとしており、これにアパレイユの最適量である45gを浸み込ませた場合には、フレンチトーストとして最適のしっとり感を得ることができた。また、実施例に記載はないが、さらに水分が多いもの(水:150%を超えるもの、水分として200%を超えるもの)は、パン生地が柔らかすぎ、これを超える水分量を添加できない。以上のとおり、パン生地の水分が適量であると、パンがしっとりとしていて、かつ適量のアパレイユを浸透させることができる。また、パン生地も過度に膨張せず、上部が膨らまないので、通常のフレンチトーストを作成するスライスした食パンと同様の形態のパンとすることができる。
As shown in Table 5 below, bread dough was prepared by changing the total water content of 50% liquid egg and water, and bread was prepared with 55 g of bread dough per piece. The moisture content of normal bread dough is 75% to 80%, but in this example, examination was made in the direction of more water. Although not described in the examples, a sample with particularly low moisture (water: 30%, 80% as moisture) was too small to mix well, and could not be prototyped. Example 2-1 had less water than other examples (water: 50%, 100% as water), but the swelling was large and the absorption of apareil was good. For some reason, it was crunchy and was not suitable because it did not give a moist feeling as a French toast. On the other hand, in Example 2-2, Example 2-3, and Example 2-4, the amount of moisture contained in the bread dough is an appropriate amount (water: 70% to 150%, moisture as 120 to 200%), When the bread was moist in advance and 45 g, which is the optimum amount of appaille, was soaked in it, an optimal moist feeling as a French toast could be obtained. Moreover, although there is no description in an Example, what has much more moisture (water: more than 150%, more than 200% as moisture) is too soft to add the amount of moisture exceeding this. As described above, when the moisture content of the bread dough is appropriate, the bread is moist and an appropriate amount of apaille can be permeated. Moreover, since dough does not expand too much and the upper part does not expand, it can be made into the bread | pan of the form similar to the sliced bread which produces a normal French toast.
[実施例3:パン生地配合中の水分量150%の内訳の検討]
下記表6のとおり、パン生地配合中の水分量を150%と固定して、150%の中で液卵と水の割合を変えてパン生地を作成し、パン1個当たりパン生地55gでパンを作成した。実施例3−1は、卵を加えておらず(0%)、水分は水のみのものであり、でんぷんがα化されたのみで、餅状になり、そのまま焼成された状態で、生地の中の気泡がうまく作れないためにパンが膨らまず、アパレイユを吸収しない。実施例3−2、実施例3−3は、卵が適量(50から80%)のため、パンの中に適当な気泡があり、食感もよく、かつ、アパレイユの吸収もよい。また、卵の味を程良く感じる、良好な食味のフレンチトーストである。実施例3−4は、卵が多量(150%以上)に配合されているため、生地の状態は良いが、卵の味が強すぎて、パンではなく卵焼き風であった。以上のとおり、該パン生地に卵を配合することは、パンの色や食感、厚みの確保、アパレイユの吸収性、生地の保形性が良好になるため、調味済みパン用のパン生地を製造するにあたり、卵を配合することは必須であるが、その生地の食感から50%から150%が好ましく、さらに卵は食味にも影響しアパレイユ等の調味液の味を生かすためにも50%から80%が適量である。
As shown in Table 6 below, the water content in the dough mixture was fixed at 150%, and the dough was made by changing the ratio of liquid egg and water in 150%, and bread was made with 55 g of bread dough per piece of bread. . In Example 3-1, no egg was added (0%), the water content was only water, the starch was only gelatinized, became a cocoon, and baked as it was. The bread does not swell because the bubbles inside cannot be made well, so it does not absorb apparel. In Example 3-2 and Example 3-3, since the amount of eggs is appropriate (50 to 80%), there are appropriate bubbles in the bread, the texture is good, and the absorption of apareils is also good. Also, it is a French toast with a good taste that feels the taste of eggs moderately. In Example 3-4, since the eggs were mixed in a large amount (150% or more), the state of the dough was good, but the taste of the eggs was too strong, and it was not a bread but an omelet style. As described above, blending eggs into the bread dough produces a bread dough for seasoned bread because the color and texture of the bread, ensuring the thickness, apareil absorbability, and the shape retention of the dough are improved. In addition, it is essential to mix the egg, but it is preferably 50% to 150% from the texture of the dough, and the egg also affects the taste and from 50% to make use of the taste of the seasoning liquid such as apareils. 80% is an appropriate amount.
[実施例4:パン生地配合中の粉類の量100%の内訳の検討]
下記表7のとおり、パン生地配合中の粉類の量を100%と固定して、100%の中で強力粉と加工澱粉の割合を変えてパン生地を作成し、パン1個当たりパン生地55gでパンを作成した。加工澱粉としてはアセチル化リン酸架橋ポテト澱粉を使用した。加工澱粉を添加しないパン生地で製造したパンでフレンチトーストを製造すると、アパレイユの吸収が悪くぺちゃっとした食感となるが、加工澱粉を添加した生地はまとまりがよく、フレンチトーストの食感が向上する。実施例4−2、実施例4−3は、適当な加工澱粉量(3%から5%)であり、厚みもあり、適度な食感がある。実施例4−4は、加工澱粉量が過剰(10%)であり、生地が膨らまず、焼き型の四隅まで生地が伸びず、またパンが硬く調味液を吸収しづらい。以上のとおり、加工澱粉は、配合しなくともパン自体は製造できるが、フレンチトースト等の調理済みパンとして調味液を浸透させて焼成するためには、パン生地に加工澱粉を配合することが望ましい。
As shown in Table 7 below, fix the amount of flour in the dough mixture to 100%, change the ratio of strong flour and processed starch in 100% to make bread dough, and make bread with 55 g of bread dough per piece of bread Created. As the modified starch, acetylated phosphate cross-linked potato starch was used. When French toast is made with bread made from bread dough without added modified starch, the texture of the dough with added starch is improved, while the texture of French toast is improved. Examples 4-2 and 4-3 are suitable processed starch amounts (3% to 5%), have a thickness, and have an appropriate texture. Example 4-4 is a modified starch weight excess (10%), the dough is not inflated, not elongation fabric to the four corners of the baking mold, also Dzu leprosy absorb panning hard seasoning liquid. As described above, the bread itself can be produced without blending the processed starch, but it is desirable to blend the processed starch into the bread dough in order to infiltrate and bake the seasoning liquid as a cooked bread such as French toast.
[実施例5:応用例の検討]
下記表8のとおり、調味液の風味と、それに合うトッピングとを工夫して、4種類の応用例を検討した。
As shown in Table 8 below, the flavor of the seasoning liquid and the toppings that match it were devised to examine four types of application examples.
[応用例1:ブラウニー風パンペルデュ/チョコレート風味液]
牛乳300g、液卵150g、砂糖100g、ココアパウダー50gを、ダマがなくなるまでよくかき混ぜ、チョコレート風味液を作る。焼き型に入ったパンに該調味液を50g注ぎ込み、200℃のオーブンで、約12分焼成する。天板の上に型を反転させて調味液を吸収したパンを返して焼く。焼き上がったパンをひっくり返し、表面にトッピングのチョコレートソースを適量かける。
[Application Example 1: Brownie-style Pampere / Chocolate Flavor]
Mix 300g of milk, 150g of liquid egg, 100g of sugar and 50g of cocoa powder until there is no lumps and make a chocolate flavor liquid. 50 g of the seasoning liquid is poured into the bread in the baking mold and baked in an oven at 200 ° C. for about 12 minutes. Invert the mold on the top plate and bake the bread that has absorbed the seasoning liquid. Turn the baked bread over and apply a suitable amount of topping chocolate sauce on the surface.
[応用例2:クロックムッシュ風パンペルデュ/ベシャメルソース風味液]
ベシャメルソース150g、牛乳300g、液卵80g、砂糖20g、ブラックペッパー少々を、よくかき混ぜ、ベシャメルソース風味液を作る。焼き型に入ったパンに該調味液を55g注ぎ込み、200℃のオーブンで、約12分焼成する。天板の上にスライスチーズを置き、その上に型を反転させて調味液を吸収したパンを返して焼く。焼き上がったパンをひっくり返し、表面に刻みパセリを少々かける。
[Application Example 2: Crochet-style Pamperdue / Bechamel Sauce Flavor]
Stir well with 150g of bechamel sauce, 300g of milk, 80g of liquid egg, 20g of sugar and a little black pepper to make a bechamel sauce flavored liquid. 55 g of the seasoning liquid is poured into the bread in the baking mold and baked in an oven at 200 ° C. for about 12 minutes. Place sliced cheese on the top plate, invert the mold on it and return the bread that has absorbed the seasoning liquid to bake. Turn the baked bread over and chop it on the surface.
[応用例3:シナモンロール風パンペルデュ/シナモン風味液]
牛乳300g、液卵150g、砂糖135g、シナモンパウダー15gを、ダマがなくなるまでよくかき混ぜ、シナモン風味液を作る。焼き型に入ったパンに該調味液を60g注ぎ込み、200℃のオーブンで、約12分焼成する。天板の上に型を反転させて調味液を吸収したパンを返して焼く。焼き上がったパンをひっくり返し、表面にシナモンとクリームや、好みでフォンダンをかける。
[Application Example 3: Cinnamon Roll-style Pampere / Cinnamon Flavor]
Stir well 300 g of milk, 150 g of liquid egg, 135 g of sugar and 15 g of cinnamon powder until there is no lumps to make a cinnamon flavor liquid. 60 g of the seasoning liquid is poured into the bread in the baking mold and baked in an oven at 200 ° C. for about 12 minutes. Invert the mold on the top plate and bake the bread that has absorbed the seasoning liquid. Turn the baked bread over and apply cinnamon and cream on the surface and fondant as you like.
[応用例4:ティラミス風・パンペルデュ/マスカルポーネ風味液]
マスカルポーネ100gを湯煎して溶かし、牛乳250g、液卵50g、砂糖100g、レモン汁少々を加えて、40℃から50℃の湯煎にかけながらよくかき混ぜ、マスカルポーネ風味液を作る。焼き型に入ったパンに該調味液を50g注ぎ込み、200℃のオーブンで、約12分焼成する。天板の上に型を反転させて調味液を吸収したパンを返して焼く。焼き上がったパンをひっくり返し、表面にココアパウダーを全面に振りかける。マスカルポーネは、クリームチーズに替えても良い。
[Application Example 4: Tiramisu / Pamperdue / Mascarpone Flavor]
Melt 100 g of mascarpone, add 250 g of milk, 50 g of liquid egg, 100 g of sugar, and a little lemon juice, stir well while boiling in a bath at 40 ° C. to 50 ° C. to make a mascarpone flavor liquid. 50 g of the seasoning liquid is poured into the bread in the baking mold and baked in an oven at 200 ° C. for about 12 minutes. Invert the mold on the top plate and bake the bread that has absorbed the seasoning liquid. Turn the baked bread over and sprinkle the entire surface with cocoa powder. Mascarpone may be replaced with cream cheese.
調味液が瞬時にパン全体に浸透して均一に行き渡り、食感と風味に優れた調味済みパンを連続的に製造可能な製造方法により、フレンチトーストをはじめとするバラエティ溢れる調味済みパンを工業的に大量生産して、チルドや冷凍状態で包装し貯蔵・販売することにより、いつでもだれでも食べたいときにすぐに美味しい調味済みパンを食することができる。 The seasoning liquid penetrates the entire bread instantly and spreads evenly, and the production method that allows continuous production of seasoned bread with excellent texture and flavor makes the seasoned bread full of variety, including French toast, industrial Mass-produced, packaged, stored, and sold in chilled or frozen state, anyone can eat delicious seasoned bread immediately when they want to eat.
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