JP6257295B2 - LED lighting device - Google Patents
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- JP6257295B2 JP6257295B2 JP2013251472A JP2013251472A JP6257295B2 JP 6257295 B2 JP6257295 B2 JP 6257295B2 JP 2013251472 A JP2013251472 A JP 2013251472A JP 2013251472 A JP2013251472 A JP 2013251472A JP 6257295 B2 JP6257295 B2 JP 6257295B2
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- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
Description
本発明は、発光素子例えば発光ダイオード(以下、LED(Light Emitting Diode)と適宜称する)素子を光源に使用したLED照明装置に係わり、特にLED照明装置に光反射用の笠基材を備えたLED照明装置に関するものである。 The present invention relates to an LED lighting device using a light emitting element, for example, a light emitting diode (hereinafter referred to as an LED (Light Emitting Diode)) element as a light source, and in particular, an LED provided with a shade base material for reflecting light in the LED lighting device. The present invention relates to a lighting device.
近年、環境意識の高まりから、省電力化に優れたLED素子を光源に使用したLEDランプが盛んに用いられるようになってきた。特に最近は、省エネルギー機能(以下、「省エネ」と略記する)と経済性を考えて、既設の照明装置の配線と設置場所における被取付部の開口部をそのまま利用して、従来の照明装置をLED照明装置に交換する需要が多くなってきている。しかし、従来の照明装置と同等能力のLED照明装置と交換する場合、LED照明装置の照明能力が大きいため小型化されている。そこで、従来の開口部に対応させるために、光反射用の笠基材を利用して、従来の開口部に設置させることができるLED照明装置が開発されている。 In recent years, LED lamps using LED elements excellent in power saving as light sources have been actively used due to increasing environmental awareness. In recent years, considering the energy saving function (hereinafter abbreviated as “energy saving”) and economic efficiency, the existing lighting device is used as it is by using the wiring of the existing lighting device and the opening of the mounted portion at the installation location as it is. There is an increasing demand for replacement with LED lighting devices. However, when the LED lighting device is replaced with an LED lighting device having the same capacity as that of the conventional lighting device, the LED lighting device is reduced in size because of the large lighting capability. Therefore, in order to correspond to the conventional opening, an LED lighting device that can be installed in the conventional opening by using a shade base material for light reflection has been developed.
例えば、特許文献1には、一方の端部が拡開形成されるとともに内部に反射空間が区画形成され、反射空間側に反射面を有し、他方の端部に反射空間に臨んで光源を取付可能な笠基材と、この笠基材に多色成形により一体的に積層形成され光源の光を反射する反射層と、を備えた照明装置用の筐体が開示されている。 For example, in Patent Document 1, one end portion is expanded and a reflection space is partitioned inside, a reflection surface is provided on the reflection space side, and a light source is provided facing the reflection space at the other end portion. There is disclosed a housing for an illuminating device including an attachable shade base material and a reflective layer that is integrally laminated on the shade base material by multicolor molding and reflects light from a light source.
また、特許文献2には、取付バネを固定する保持部は、対向する一対の上下方向のガイドを有するとともに、各ガイドに係止部を有し、取付バネは、一端側にガイドに沿って移動自在に保持される差込部と、差込部の両側に形成され、それぞれガイドの係止部に係合する被係止部と、を有するとともに、他端側に壁面押圧部を有し、差込部が保持部に保持され、かつ、両側の被係止部が係止部に係合することで、取付バネは保持部に固定される埋込型照明器具が開示されている。 Further, in Patent Document 2, the holding portion for fixing the mounting spring has a pair of opposed vertical guides, and each guide has a locking portion, and the mounting spring is arranged along the guide on one end side. It has an insertion part that is held movably, and a locked part that is formed on both sides of the insertion part and engages with the locking part of the guide, and has a wall surface pressing part on the other end side. There is disclosed an embedded luminaire in which the insertion spring is held by the holding portion, and the locked portions on both sides are engaged with the locking portion, whereby the mounting spring is fixed to the holding portion.
しかしながら、上記特許文献1、2では、各種光源の出射口の大きさに合わせて、笠基材や保持部の形状が作成されている。そのため、笠基材や保持部の共通化が難しい構造で、多種類の照明装置に対応することが難しくなっていた。 However, in Patent Documents 1 and 2 described above, the shape of the shade base and the holding portion is created in accordance with the size of the exit of each light source. For this reason, it is difficult to make the shade base material and the holding part common, and it is difficult to deal with various kinds of lighting devices.
また、上記特許文献1では、笠基材と反射層が多色成形により一体的に積層成形され、笠基材が樹脂により構成されているので、笠基材による放熱性が劣る照明装置用の筐体となっていた。 Moreover, in the said patent document 1, since a shade base material and a reflective layer are integrally laminated by multicolor molding, and the shade base material is comprised with resin, it is for the illuminating device in which the heat dissipation by a shade base material is inferior. It was a case.
本発明の目的は、上記の問題点に鑑み、笠基材の開口部形状に対し、光源の出射口の大きさに合わせてアダプタを追加することにより、多種類の照明装置を簡単に笠基材と一体化することが可能で、笠基材の共通化を実施でき、グレア角を深くできるためグレアを軽減でき、均一な光を遠くまで出射するLED照明装置を提供することにある。 In view of the above problems, an object of the present invention is to easily add various types of lighting devices to the shape of the opening of the shade base by adding an adapter according to the size of the exit of the light source. The present invention is to provide an LED lighting device that can be integrated with a material, can share a shade base material, can reduce glare because a glare angle can be deepened, and emits uniform light far.
本発明は、上記の課題を解決するための第1の手段として、放熱部を備え光源が載置される放熱部材を有する照明器具と、一方の端部が拡開形成されるとともに内部に空間が区画形成されて前記空間側に壁面を有し、他方の端部に前記空間に臨む環状の笠開口部を有し、前記他方の端部側に前記放熱部を固定する筒状の笠基材と、前記放熱部材と前記笠基材と接続し前記笠基材の前記笠開口部に嵌装されるアダプタと、を備え、前記放熱部は、円柱凹部形状の放熱凹部と該放熱凹部の周縁に設けられた環状の放熱周縁部を備え、前記アダプタはアダプタ開口部を有するリング形状であるとともに、前記アダプタの外径が前記笠基材の前記笠開口部の径よりも小さく形成され、前記アダプタ開口部の開口の径に応じてサイズの異なる複数種類の前記照明器具の前記放熱部の環状の放熱周縁部が前記笠基材の前記笠開口部に取り付けられることを特徴とするLED照明装置を提供するものである。
As a first means for solving the above-described problems, the present invention provides a luminaire having a heat radiating member that includes a heat radiating portion and on which a light source is placed , and one end portion of the luminaire is widened and a space inside. RyuHajime but has wall on the space side is partitioned and formed, have a bevel annular opening facing the space at the other end, a cylindrical fixing the radiator unit to the other end An adapter connected to the heat sink member and the shade base material and fitted to the shade opening of the shade base material , the heat radiation portion comprising a cylindrical recess-shaped heat radiation recess and the heat radiation recess An annular heat dissipating peripheral portion provided at the periphery, the adapter is a ring shape having an adapter opening, and the outer diameter of the adapter is formed smaller than the diameter of the cap opening of the cap base, a plurality of types of different sizes according to the diameter of the opening of said adapter opening Serial in which the heat radiating periphery of the annular of the heat radiating portion of the luminaire to provide a LED lighting device, characterized in that attached to the shade opening of the shade base material.
本発明は、上記の課題を解決するための第2の手段として、上記第1の解決手段において、アダプタは、複数のアダプタを組み合わせて構成することができることを特徴とするLED照明装置を提供するものである。 The present invention provides, as a second means for solving the above-mentioned problems, an LED lighting device characterized in that, in the first solution means, the adapter can be configured by combining a plurality of adapters. Is.
本発明は、上記の課題を解決するための第3の手段として、上記第1または第2の解決手段において、笠基材において中心軸を含む切断面で切断したときの壁面の断面形状は、少なくとも1以上のアール形状で形成されていることを特徴とするLED照明装置を提供するものである。 As a third means for solving the above-mentioned problems, the present invention provides the first or second solving means, wherein the cross-sectional shape of the wall surface when cut by the cutting surface including the central axis in the shade base material is: The LED lighting device is characterized by being formed in at least one round shape.
本発明は、上記の課題を解決するための第4の手段として、上記第3の解決手段において、中心軸を含む切断面で切断したときの壁面の断面形状は、光源側において内側に向けて突き出たアール形状に、拡開形成側において外側に向けて突き出たアール形状に形成されていることを特徴とするLED照明装置を提供するものである。 The present invention provides, as a fourth means for solving the above-mentioned problems, in the third solving means, the cross-sectional shape of the wall surface when cut by a cutting plane including the central axis is directed inward on the light source side. Provided is an LED lighting device characterized in that it is formed in a rounded shape that protrudes outward on the side of the expansion formation in the projected rounded shape.
本発明は、上記の課題を解決するための第5の手段として、上記第3の解決手段において、前記壁面の中心軸を含む断面形状は、前記光源側において内側に向けて突き出たアール形状に、前記拡開形成側において直線形状に形成されていること壁面の中心軸を含む断面形状は、光源側において内側に向けて突き出たアール形状に、拡開形成側において外側に向けて突き出たアール形状に形成されていることを特徴とするLED照明装置を提供するものである。 As a fifth means for solving the above-described problems, the present invention provides the third solving means, wherein a cross-sectional shape including a central axis of the wall surface is a round shape protruding inward on the light source side. The cross-sectional shape including the central axis of the wall surface is a round shape projecting inward on the light source side, and a round shape projecting outward on the spread forming side. An LED illumination device characterized by being formed into a shape is provided.
本発明は、上記の課題を解決するための第6の手段として、上記第1乃至第3の解決手段において、壁面は、反射面で形成されていることを特徴とするLED照明装置を提供するものである。 The present invention provides, as a sixth means for solving the above-mentioned problems, an LED illumination device characterized in that, in the first to third solving means, the wall surface is formed of a reflecting surface. Is.
本発明は、上記の課題を解決するための第7の手段として、上記第1乃至第3の解決手段において、放熱部および笠基材のそれぞれが外面に放熱フィンを有することを特徴とするLED照明装置を提供するものである。 According to the present invention, as a seventh means for solving the above problems, in the first to third solving means, each of the heat radiating portion and the shade base material has a heat radiating fin on the outer surface. An illumination device is provided.
本発明によれば、上記のように、アダプタにより開口部を調整できる構成であるため、一つの笠基材で多種類の照明装置に対応することができ、さらに、アダプタは、複数のアダプタを組み合わせて構成することもできる実益がある。 According to the present invention, as described above, since the opening can be adjusted by the adapter, it is possible to cope with various kinds of lighting devices with one shade base material, and the adapter further includes a plurality of adapters. There are practical benefits that can be combined.
また、本発明によれば、上記のように、笠基材の中心軸を含む切断面で切断したときの壁面の断面形状が、1以上のアール形状で形成されて、光源側が内側に向けて突き出たアール形状で、拡開形成側が外側に向けて突き出たアール形状で形成されて、壁面が反射面で形成されているため、出射された光が反射されて、グレア感を抑えた均一な光を出射することができる実益がある。 Moreover, according to the present invention, as described above, the cross-sectional shape of the wall surface when cut by the cut surface including the central axis of the shade base material is formed in one or more round shapes, and the light source side faces inward. The projected rounded shape is formed in the rounded shape with the expansion forming side projecting outward, and the wall surface is formed of a reflective surface, so the emitted light is reflected and uniform with reduced glare There is a real advantage that light can be emitted.
また、本発明によれば、上記のように、笠基材の中心軸を含む切断面で切断したときの壁面の断面形状が、1以上のアール形状で形成されて、光源側が内側に向けて突き出たアール形状で、拡開形成側が直線形状で形成されて、壁面が反射面で形成されているため、出射された光が反射されて、グレア感を抑えた均一な光を出射することができる実益がある。 Moreover, according to the present invention, as described above, the cross-sectional shape of the wall surface when cut by the cut surface including the central axis of the shade base material is formed in one or more round shapes, and the light source side faces inward. The protruding round shape is formed in a straight line shape on the expansion side, and the wall surface is formed of a reflecting surface, so that the emitted light is reflected and uniform light with reduced glare can be emitted. There are real benefits that can be made.
また、本発明によれば、上記のように、放熱部および笠基材に放熱フィンを有しているため、LED素子の放熱ができ、LED素子を効率よく発光させることができる実益がある。 In addition, according to the present invention, as described above, since the heat dissipating part and the shade base have the heat dissipating fins, the LED element can dissipate heat, and the LED element can emit light efficiently.
以下に本発明の好適な実施の形態について、図面を参照しながら詳細に説明する。なお本実施形態は一例であり、これに限定されるものではない。
LED照明装置の一例として、ダウンライト照明器具を光源にして、笠基材を取り付けた場合について説明する。
Preferred embodiments of the present invention will be described below in detail with reference to the drawings. This embodiment is an example, and the present invention is not limited to this.
As an example of an LED lighting device, a case where a shade base material is attached using a downlight lighting fixture as a light source will be described.
(1.LED照明装置)
LED照明装置100は、図1乃至図4に示すように、ダウンライト照明器具1と、反射面を有する笠基材51により、構成されている。
光源となるダウンライト照明器具1は、LED素子31が搭載されているLED基板3と、LED基板3を放熱させる放熱部材2と、出射された光の方向を整えるレンズ4により、構成されている。
(1. LED lighting device)
As shown in FIGS. 1 to 4, the LED lighting device 100 includes a downlight lighting fixture 1 and a shade base 51 having a reflective surface.
The downlight luminaire 1 serving as a light source includes an LED substrate 3 on which an LED element 31 is mounted, a heat radiating member 2 that radiates heat from the LED substrate 3, and a lens 4 that adjusts the direction of emitted light. .
LED照明装置100の笠基材51は、図16に示すように、一方の端面が拡開形成されるとともに内部に反射空間51aが区画形成され、反射空間51a側に反射面51bを有し、他方の端部に反射空間51aに臨んでダウンライト照明器具1が取付けられている。ダウンライト照明器具1に笠基材51が取付けられて、LED照明装置100となり、天井面7等の被取付部に固定され、別置きの電源装置から電源が供給されて、LED素子31から光が出射される。 As shown in FIG. 16, the shade base material 51 of the LED lighting device 100 has one end face expanded and formed with a reflective space 51 a inside, and a reflective surface 51 b on the reflective space 51 a side. The downlight luminaire 1 is attached to the other end facing the reflection space 51a. The shade base material 51 is attached to the downlight luminaire 1 to form the LED lighting device 100, which is fixed to the attached portion such as the ceiling surface 7, supplied with power from a separate power supply device, and receives light from the LED element 31. Is emitted.
(2.ダウンライト照明器具)
図5と図6に示すように、ダウンライト照明器具1は、放熱フィン21と放熱部22からなる放熱部材2に、LED素子31が搭載されたLED基板3が絶縁シート35を介して密着固定され、LED基板3を覆うようにレンズ4が固定されて、構成されている。ダウンライト照明器具1は、別置きの電源装置から電源が放熱部材2の外周端部に設けられたコード止め23を通して供給されて、LED素子31から光が出射される。本ダウンライト照明器具1は、放熱部材2にLED基板3が密着されているので、熱放熱を効率良く行うことができ、LED素子31を効率よく発光させることができる。
(2. Downlight lighting equipment)
As shown in FIG. 5 and FIG. 6, in the downlight lighting device 1, the LED substrate 3 on which the LED elements 31 are mounted is closely fixed to the heat radiating member 2 including the heat radiating fins 21 and the heat radiating portions 22 through the insulating sheet 35. The lens 4 is fixed so as to cover the LED substrate 3. In the downlight lighting device 1, power is supplied from a separate power supply device through a cord stopper 23 provided at the outer peripheral end of the heat radiating member 2, and light is emitted from the LED element 31. Since the LED substrate 3 is in close contact with the heat radiating member 2 in the downlight luminaire 1, heat radiation can be efficiently performed, and the LED element 31 can emit light efficiently.
(2.−1 放熱部材)
図7と図8に示すように、放熱部材2は、アルミダイキャスト成形により高精度に作成されている。放熱部材2は、ヒートシンクを構成している放熱フィン21とLED基板3と密着させる放熱部22が一体化されている。放熱部22の下面中央部に、LED基板3に搭載されているLED素子31を効率よく放熱させるために、略円柱凹部形状の放熱凹部22aと、下面周縁部にレンズ4を嵌装させるための放熱周縁部22bが設けられている。放熱凹部22aにLED基板3を固定するための放熱基板固定孔22cと、放熱部材2と笠基材51を固定するための放熱笠固定孔22eが設けられている。また、放熱周縁部22bには、レンズ4を固定するための放熱レンズ固定孔22dと、レンズ4の位置決めを行う放熱レンズ嵌装部22gが設けられている。さらに、放熱周縁部22bの外周から放熱凹部22aに向かって略凸形状の放熱コード溝22fが設けられている。
(2-1 Heat dissipation member)
As shown in FIGS. 7 and 8, the heat radiating member 2 is made with high accuracy by aluminum die casting. In the heat radiating member 2, the heat radiating fins 21 constituting the heat sink and the heat radiating portion 22 that is in close contact with the LED substrate 3 are integrated. In order to efficiently dissipate the LED element 31 mounted on the LED substrate 3 at the center of the lower surface of the heat dissipating unit 22, the heat dissipating concavity 22a having a substantially cylindrical recess shape and the lens 4 to be fitted to the peripheral edge of the lower surface A heat radiating peripheral edge 22b is provided. A heat dissipation substrate fixing hole 22c for fixing the LED substrate 3 to the heat dissipation recess 22a and a heat dissipation cap fixing hole 22e for fixing the heat dissipation member 2 and the cap base material 51 are provided. Further, the heat dissipating peripheral portion 22 b is provided with a heat dissipating lens fixing hole 22 d for fixing the lens 4 and a heat dissipating lens fitting portion 22 g for positioning the lens 4. Furthermore, a substantially convex heat dissipation cord groove 22f is provided from the outer periphery of the heat dissipation peripheral edge portion 22b toward the heat dissipation recess 22a.
(2.−2 LED基板)
図9と図10に示すように、LED基板3は、略円盤状の片面に配線されたガラスコンポジット基板(CEH−3)からなり、片面側にLED素子31が実装されている。LED基板3の外周には、LED基板3に接続されてLED素子31に電気を供給するコードを通すための配線溝32と、レンズ4を放熱周縁部22bに嵌装するための位置合わせピン43が挿入される基板位置決め溝34が設けられている。また、LED基板3には、LED基板3を図4に示すシリコン等の絶縁シート35を介して放熱部材2の放熱凹部22aに固定するための基板固定孔33が設けられている。
さらに、LED素子31のLED素子搭載面側に、高反射シートを貼合することや、高反射用樹脂を塗布することにより、さらに光取り出し効率の改善をすることができる。
(2-2 LED board)
As shown in FIGS. 9 and 10, the LED substrate 3 is made of a glass composite substrate (CEH-3) wired on one side of a substantially disk shape, and the LED element 31 is mounted on one side. On the outer periphery of the LED board 3, there are a wiring groove 32 for passing a cord connected to the LED board 3 and supplying electricity to the LED element 31, and an alignment pin 43 for fitting the lens 4 to the heat radiating peripheral portion 22b. A substrate positioning groove 34 into which is inserted is provided. The LED substrate 3 is provided with a substrate fixing hole 33 for fixing the LED substrate 3 to the heat radiation recess 22a of the heat radiation member 2 via an insulating sheet 35 such as silicon shown in FIG.
Furthermore, the light extraction efficiency can be further improved by pasting a highly reflective sheet on the LED element mounting surface side of the LED element 31 or applying a highly reflective resin.
なお、このLED基板3に実装されるLED素子31としては、公知の種々のLEDを用いることができる。本実施形態では、照明用の白色光を発光する高輝度タイプのLED素子が用いられている。昼光色を発光する高輝度タイプのLED素子を搭載したり、両方のLED素子を搭載して調色が可能なLED照明装置としてもよい。 Note that various known LEDs can be used as the LED element 31 mounted on the LED substrate 3. In this embodiment, a high-luminance type LED element that emits white light for illumination is used. It is good also as an LED illuminating device which mounts the high luminance type LED element which light-emits daylight color, or mounts both LED elements and can color-tune.
(2.−3 レンズ)
図11と図12に示すように、レンズ4は、略円盤形状で ポリカーボネート(PC)等の熱可塑性合成樹脂からなっている。レンズ4の構成は、LED素子31の位置に合わせて位置しているコリメート部41と、全面に拡散部42とが二重構造で一体として構成されており、外周部に放熱部材2の放熱周縁部22bと嵌装するための位置合わせピン43と、位置決め凹部45、固定するためのレンズ固定溝44が設けられている。また、放熱部材2の放熱コード溝22fに挿入されるコード止め23を固定するためのコード押さえ部46も、設けられている。
(2-3 Lens)
As shown in FIGS. 11 and 12, the lens 4 has a substantially disk shape and is made of a thermoplastic synthetic resin such as polycarbonate (PC). The configuration of the lens 4 is such that a collimating portion 41 positioned in accordance with the position of the LED element 31 and a diffusing portion 42 are integrally formed in a double structure on the entire surface, and the heat radiating peripheral edge of the heat radiating member 2 on the outer peripheral portion. An alignment pin 43 for fitting with the portion 22b, a positioning recess 45, and a lens fixing groove 44 for fixing are provided. Further, a cord pressing portion 46 for fixing the cord stopper 23 inserted into the heat radiation cord groove 22f of the heat radiation member 2 is also provided.
レンズ4は、LED照明装置が光を均一で遠くまで出射させるために、コリメートレンズと拡散板を組み合わせて構成している。コリメートレンズは、光を遠くまで届かせるために、平行状態になるように光学調整する機能を有している。拡散板は、光を均一に出射させるために、均一に光出射する機能を有している。このコリメートレンズと拡散板の機能を組み合わせて、光を均一で遠くまで出射させるLED照明装置を構成している。 The lens 4 is configured by combining a collimating lens and a diffusion plate so that the LED illumination device emits light uniformly and far. The collimating lens has a function of optically adjusting the light to reach a parallel state so that the light can reach far. The diffusion plate has a function of emitting light uniformly in order to emit light uniformly. By combining the functions of the collimating lens and the diffusing plate, an LED illumination device that emits light uniformly and far is configured.
(2.−4 組立)
ダウンライト照明器具1の組立は、図4乃至図12に示すように、放熱部材2の放熱凹部22aに絶縁シート35を介してLED基板3が、ネジにより基板固定孔33と放熱基板固定孔22cが固定される。つぎに、レンズ4は、位置合わせピン43をLED基板3の基板位置決め溝34と、位置決め凹部45を放熱レンズ嵌装部22gと、それぞれ嵌装して、ネジによりレンズ固定溝44と放熱レンズ固定孔22dが固定される。LED基板3に電気を供給するコードは、コード止め23で挟まれて、放熱部22の放熱コード溝22fに挿入される。その後にレンズ4が、放熱部22に固定されると、レンズ4の外周に設けられているコード押さえ部46により、固定される。以上により、ダウンライト照明器具1が、組み立てられる。
(2.-4 assembly)
As shown in FIGS. 4 to 12, the downlight lighting apparatus 1 is assembled by attaching the LED board 3 to the heat radiating recess 22a of the heat radiating member 2 via the insulating sheet 35, and the board fixing hole 33 and the heat radiating board fixing hole 22c by screws. Is fixed. Next, the lens 4 is fitted with the positioning pin 43 and the substrate positioning groove 34 of the LED board 3 and the positioning recess 45 and the heat radiating lens fitting portion 22g, respectively, and the lens fixing groove 44 and the heat radiating lens fixed with screws. The hole 22d is fixed. A cord for supplying electricity to the LED substrate 3 is sandwiched between cord stops 23 and inserted into the heat radiation cord groove 22 f of the heat radiation portion 22. Thereafter, when the lens 4 is fixed to the heat radiating portion 22, the lens 4 is fixed by a cord pressing portion 46 provided on the outer periphery of the lens 4. Thus, the downlight lighting fixture 1 is assembled.
(3.笠基材部)
図13と図14に示すように、笠基材部5は、一方に拡開している笠基材51と、笠基材部5を天井面7の開口部71に固定するための固定バネ53と、笠基材51にダウンライト照明器具1を取り付けるためのアダプタ6で構成されている。
(3. Shade base material)
As shown in FIG. 13 and FIG. 14, the shade base material portion 5 is composed of a shade base material 51 that is expanded to one side, and a fixing spring for securing the shade base material portion 5 to the opening 71 of the ceiling surface 7. 53 and an adapter 6 for attaching the downlight luminaire 1 to the shade base material 51.
(3.−1 笠基材)
図15と図16に示すように、笠基材51は、一方の端部は拡開形成されて拡開部となり、内部は出射された光が反射するための反射面51bで、光の反射空間51aとなっている。他方の端部に反射空間51aに臨んでダウンライト照明器具1が、笠基材51の笠開口部51jに嵌装されて取付けられ、笠基材51の内部には、光を反射する反射層を設けてある。笠基材51は、精度よく作成することができるアルミダイキャスト成形により作成され、反射面51bには、白色塗装又はアルミニウムを蒸着して、光が反射し易く放熱性が良い構成となっている。
(3-1 Shade base material)
As shown in FIG. 15 and FIG. 16, the shade base 51 has one end portion that is widened to form a widened portion, and the inside is a reflective surface 51 b for reflecting the emitted light, and the light is reflected. It is a space 51a. The downlight luminaire 1 is attached to and attached to the shade opening 51j of the shade base 51 so as to face the reflective space 51a at the other end, and a reflective layer that reflects light is inside the shade base 51. Is provided. The shade base material 51 is made by aluminum die-cast molding that can be made with high precision, and the reflective surface 51b is vapor-deposited with white paint or aluminum so that light is easily reflected and heat dissipation is good. .
笠基材51の反射面51bは、図16に示すように、中心軸を含む切断面で切断したときの断面形状が、光出射方向に1以上のアール形状で形成されており、具体的には、笠基材51の光源側を内側に向けて突き出たアール形状として光を拡散するようにした笠内側アール51cと、笠基材51の拡開形成側を外側に向けて突き出たアール形状として光を集向するようにした笠外側アール51dを組合わせた形状に形成されている。これにより、出射された光が笠基材51の反射面51bで反射されて、グレア感を抑えた均一な光を出射することができる。 As shown in FIG. 16, the reflective surface 51 b of the shade base 51 has a cross-sectional shape when it is cut by a cut surface including the central axis, and is formed in one or more round shapes in the light emission direction. Is a cap-shaped inner radius 51c that diffuses light as a round shape that projects the light source side of the shade base 51 toward the inside, and a round shape that projects the expanded formation side of the shade base 51 toward the outside. As shown in FIG. 5, the outer side radius 51d that collects light is combined to form a shape. Thereby, the emitted light is reflected by the reflecting surface 51b of the shade base 51, and uniform light with reduced glare can be emitted.
また、別の形状としては、笠基材51の反射面51bが、図17に示すように、中心軸を含む切断面で切断したときの断面形状が、光出射方向に1以上のアール形状で形成されており、具体的には、笠基材51の光源側を内側に向けて突き出たアール形状として光を拡散するようにした笠内側アール51cと、笠基材51の拡開形成側を直線形状として光を反射するようにした笠直線51eを組合わせた形状に形成されている。これにより、出射された光が笠基材51の反射面51bで反射されて、グレア感を抑えた均一な光を出射することができる。 Moreover, as another shape, as shown in FIG. 17, the cross-sectional shape when the reflective surface 51b of the shade base material 51 cut | disconnects by the cut surface containing a central axis is one or more round shape in a light-projection direction. More specifically, a shade inner radius 51c that diffuses light as a round shape that protrudes inward toward the light source side of the shade base 51, and an expansion formation side of the shade base 51 It is formed in the shape which combined the shade straight line 51e which reflected light as a linear shape. Thereby, the emitted light is reflected by the reflecting surface 51b of the shade base 51, and uniform light with reduced glare can be emitted.
また、拡開形成側の外周には、天井面7に取り付けるためのフランジ部51gと、固定バネ53を取り付ける係止部52と笠基材51の放熱効率を良くするための笠放熱フィン51fが設けられている。図16に示すように、笠基材51の反射空間51aと反対側には、笠基材51と一体的に笠放熱フィン51fが形成されており、この笠放熱フィン51fの外周側は面取りされて形成されている。これにより、LED照明装置を天井面7等の被取付面に取付けるときに、被取付面にスムーズに挿入できる構造となり、被取付面への施工を行い易くすることができる。
さらに、笠基材51の笠開口部51jには、ダウンライト照明器具1またはダウンライト照明器具1を固定するためのアダプタ6を固定するための、笠固定部51hが中央部に延出して、笠内側取付溝が51kが設けられている。
Further, a flange portion 51g for attaching to the ceiling surface 7, a locking portion 52 for attaching the fixing spring 53, and a shade heat radiation fin 51f for improving the heat radiation efficiency of the shade base material 51 are provided on the outer periphery on the expansion forming side. Is provided. As shown in FIG. 16, the shade base heat radiation fin 51f is formed integrally with the shade base material 51 on the side opposite to the reflective space 51a of the shade base material 51, and the outer peripheral side of the shade base heat radiation fin 51f is chamfered. Is formed. Accordingly, when the LED lighting device is attached to the attachment surface such as the ceiling surface 7, the structure can be smoothly inserted into the attachment surface, and the installation on the attachment surface can be facilitated.
Furthermore, the shade fixing part 51h for fixing the adapter 6 for fixing the downlight lighting fixture 1 or the downlight lighting fixture 1 extends to the central portion in the shade opening 51j of the shade base 51. The shade inner mounting groove 51k is provided.
図15乃至図17に示すように、略コの字状の係止部52は、笠基材51の拡開形成側外周にフランジ部51gに沿って設けられている。係止部52の外側には、図13に示すように、固定バネ53を固定するための係止孔52aと、両端部に固定バネ53の位置決めをする凸形状の係止壁52bが2箇所設けられている。 As shown in FIGS. 15 to 17, the substantially U-shaped locking portion 52 is provided along the flange portion 51 g on the outer periphery of the spreading base side of the shade base material 51. As shown in FIG. 13, there are two locking holes 52a for fixing the fixing spring 53 and two convex locking walls 52b for positioning the fixing spring 53 at both ends, as shown in FIG. Is provided.
(3.−2 固定バネ)
笠基材部5の固定バネ53は、ステンレス(SUS)等の金属材料を使用して、打抜加工、プレス加工、折曲加工等によって作成される。固定バネ53は、特に図13に示すように、略長方形金属片を片方が短い略V字形状に加工し、短部側の端部に笠基材51に固定するためのバネ固定孔53aが、長部側の端部に天井面7等で外部から供給される電源のケーブル等を固定するためのバネ取付穴53bが形成されている。
(3-2 Fixed spring)
The fixing spring 53 of the shade base 5 is made by punching, pressing, bending, or the like using a metal material such as stainless steel (SUS). As shown in FIG. 13 in particular, the fixing spring 53 is formed by processing a substantially rectangular metal piece into a substantially V-shape with one short side, and a spring fixing hole 53a for fixing to the shade base 51 at the end on the short side. In addition, a spring mounting hole 53b for fixing a power supply cable or the like supplied from the outside through the ceiling surface 7 or the like is formed at the end on the long side.
(3.−3 アダプタ)
アダプタ6は、略リング形状でアルミダイキャスト成形により精度よく作成される。アダプタ6には、特に図18に示すように、外側に笠基材51と嵌装させる段差形状のアダプタ外側取付溝62と、笠基材51の笠固定部51hに固定するアダプタ外側取付孔63が形成されている。また、内側にダウンライト照明器具1の放熱部22の放熱周縁部22bと嵌合させる段差形状のアダプタ内側取付溝64と、放熱部22の放熱笠固定孔22eに固定するアダプタ内側取付孔65が形成されている。アダプタ6は、笠基材51の内側から嵌合されて笠基材51固定され、さらにアダプタ開口部61にダウンライト照明器具1を嵌合させて構成される。
(3-3 Adapter)
The adapter 6 has a substantially ring shape and is accurately produced by aluminum die casting. As shown in FIG. 18 in particular, the adapter 6 has a step-shaped adapter outer mounting groove 62 to be fitted to the shade base 51 on the outside, and an adapter outer attachment hole 63 to be secured to the shade fixing portion 51 h of the shade base 51. Is formed. Further, a step-shaped adapter inner mounting groove 64 to be fitted to the heat radiating peripheral edge 22b of the heat radiating portion 22 of the downlight lighting fixture 1 and an adapter inner mounting hole 65 to be fixed to the heat radiating shade fixing hole 22e of the heat radiating portion 22 are provided. Is formed. The adapter 6 is configured to be fitted from the inside of the shade base 51 and fixed to the shade base 51, and further, the downlight lighting device 1 is fitted to the adapter opening 61.
また、アダプタ6は、サイズの異なる複数のアダプタを組み合わせて一体化することでアダプタを構成できるように、アダプタ内側取付溝64に、アダプタ外側取付溝62を嵌装させて、アダプタ内側取付孔65とアダプタ外側取付孔63をネジで固定することにより一体化されて、別のサイズのアダプタも構成できる形状に作成されている。よって、アダプタ6により、自在に笠基材51の笠開口部51jとダウンライト照明器具1の放熱部材2を固定させることができる。 In addition, the adapter 6 can be configured by combining and integrating a plurality of adapters of different sizes, and the adapter outer mounting groove 62 is fitted into the adapter inner mounting groove 64 so that the adapter inner mounting hole 65 is fitted. And the adapter outer mounting hole 63 are integrated by fixing them with screws, so that an adapter of another size can be formed. Therefore, the adapter 6 can freely fix the shade opening 51j of the shade base 51 and the heat radiating member 2 of the downlight luminaire 1.
(3.−4 組立)
笠基材部5の組立は、特に図13に示すように、笠基材51の係止部52に固定バネ53を、ネジでバネ固定孔53aと係止孔52aで固定する。アダプタ6を笠基材51の内側から挿入し、ネジで笠固定部51hとアダプタ外側取付孔63を固定する。
また、アダプタ6のサイズを、複数のアダプタが組み合わせられるようにサイズを変えて複数作成しておき、複数のアダプタを組み合わせることにより、光出射口の各種サイズのダウンライト照明器具1に対応することもできる。
(3-4 Assembly)
As shown in FIG. 13, the assembling of the shade base portion 5 is performed by fixing a fixing spring 53 to the locking portion 52 of the shade base material 51 and fixing the spring fixing hole 53a and the locking hole 52a with screws. The adapter 6 is inserted from the inside of the shade base 51, and the shade fixing portion 51h and the adapter outer mounting hole 63 are fixed with screws.
Moreover, adapting to the downlight illuminator 1 of various sizes of the light exit opening by preparing a plurality of adapters 6 with different sizes so that a plurality of adapters can be combined and combining the plurality of adapters. You can also.
(4.組立)
LED照明装置100は、ダウンライト照明器具1と笠基材部5を組み合わせて構成されている。笠基材部5の内側からダウンライト照明器具1を挿入して、ネジでアダプタ内側取付孔65と放熱笠固定孔22eを固定する。
(4. Assembly)
The LED lighting device 100 is configured by combining the downlight lighting device 1 and the shade base material portion 5. The downlight luminaire 1 is inserted from the inside of the shade base portion 5, and the adapter inner mounting hole 65 and the heat radiation shade fixing hole 22e are fixed with screws.
LED照明装置100の天井面7への設置は、天井面7に天井開口部71を設けて、商用電線に電源装置を接続して、電源装置からのケーブルをLED照明装置100のケーブルと接続する。LED照明装置100のケーブルは、固定バネ53のバネ取付穴53bを利用して束線バンド等により固定する。その後、天井面7の被取付部に設けられている天井開口部71に、固定バネ53を手で天井開口部71の大きさ以下に押さえて、天井開口部71に押し込んで、特に図3に示すように、固定バネ53により天井面7に固定される。これにより、LED照明装置100は、ダウンライト照明器具1と笠基材部5を組み合わせて構成することで、光源を引っ込めてグレア角を深くできるためグレアを軽減することができる。 The LED lighting device 100 is installed on the ceiling surface 7 by providing a ceiling opening 71 on the ceiling surface 7, connecting the power supply device to the commercial electric wire, and connecting the cable from the power supply device to the cable of the LED lighting device 100. . The cable of the LED lighting device 100 is fixed by a bundle band or the like using the spring mounting hole 53b of the fixing spring 53. Thereafter, the fixing spring 53 is pressed by hand into the ceiling opening 71 provided in the attached portion of the ceiling surface 7 to be equal to or smaller than the size of the ceiling opening 71 and pushed into the ceiling opening 71, particularly in FIG. As shown, it is fixed to the ceiling surface 7 by a fixing spring 53. Thereby, the LED lighting device 100 can reduce glare because the glare angle can be deepened by retracting the light source by configuring the downlight lighting fixture 1 and the shade base material portion 5 in combination.
以上のように、本実施形態では、被取付部の開口部に合わせた笠基材を選択し、光源の出射口の大きさに合わせて筐体や器具本体の取付部分の形状に対し、アダプタを追加することにより、LED照明器具用の筐体およびこれを備えたLED照明装置が構成されている。
したがって、多種類の照明器具に対応することが可能で、グレア角を深くできるためグレアを軽減する、均一な光を遠くまで出射するLED照明装置の筐体およびこれを備えたLED照明装置を提供できる。
As described above, in this embodiment, the shade base material that matches the opening of the attached portion is selected, and the adapter is adapted to the shape of the attachment portion of the housing or the instrument body according to the size of the light source exit. Is added to form a housing for an LED lighting fixture and an LED lighting device including the same.
Therefore, it is possible to deal with various kinds of lighting fixtures, and to provide a casing of an LED lighting device that emits uniform light far and reduces glare because the glare angle can be deepened, and an LED lighting device including the same it can.
(5.変形例)
以上、この発明の実施の形態を説明したが、この発明は、これらの実施の形態に限られるものではなく、この発明の要旨を逸脱しない範囲の設計変更があっても本発明に含まれる。すなわち、当業者であれば、当然なしえるであろう各種変形、修正もまた本発明に含まれる。
(5. Modifications)
As mentioned above, although embodiment of this invention was described, this invention is not restricted to these embodiment, Even if there is a design change of the range which does not deviate from the summary of this invention, it is included in this invention. That is, various changes and modifications that can be naturally made by those skilled in the art are also included in the present invention.
例えば、ダウンライト照明器具1に笠基材部5を組み合わせて、LED照明装置100を構成した場合について説明したが、例えばスポットライト等のLED照明器具と笠基材部5を組み合わせた場合等にも適用することが可能で、幅広くLED照明装置に用いることができる。
また、アダプタ6の形状をアダプタ自身が開口の径を可変できる構成として、単体のアダプタにより被取付部の開口部に合わせることができる構造とすることもできる。
For example, the case where the LED lighting device 100 is configured by combining the shade base material portion 5 with the downlight lighting fixture 1 has been described. Can also be applied, and can be widely used in LED lighting devices.
Further, the shape of the adapter 6 can be configured so that the adapter itself can change the diameter of the opening, and the adapter 6 can be adapted to the opening of the attached portion by a single adapter.
本発明は、ショールームやホール、更に、会議室や事務所の各居室等の天井面に沿って設置されるダウンライト等のLED照明器具に広く適用することができる。 The present invention can be widely applied to LED lighting fixtures such as downlights installed along the ceiling surfaces of showrooms and halls, as well as conference rooms and office rooms.
1:ダウンライト照明器具
2:放熱部材
21:放熱フィン
22:放熱部
22a:放熱凹部
22b:放熱周縁部
22c:放熱基板固定孔
22d:放熱レンズ固定孔
22e:放熱笠固定孔
22f:放熱コード溝
22g:放熱レンズ嵌装部
23:コード止め
3:LED基板
31:LED素子
32:配線溝
33:基板固定孔
34:基板位置決め溝
35:絶縁シート
4:レンズ
41:コリメート部
42:拡散部
43:位置合わせピン
44:レンズ固定溝
45:位置決め凹部
46:コード押さえ部
5:笠基材部
51:笠基材
51a:反射空間
51b:反射面
51c:笠内側アール
51d:笠外側アール
51e:笠直線
51f:笠放熱フィン
51g:フランジ部
51h:笠固定部
51j:笠開口部
51k:笠内側取付溝
52:係止部
52a:係止孔
52b:係止壁
53:固定バネ
53a:バネ固定孔
53b:バネ取付穴
6:アダプタ
61:アダプタ開口部
62:アダプタ外側取付溝
63:アダプタ外側取付孔
64:アダプタ内側取付溝
65:アダプタ内側取付孔
7:天井面
71:天井開口部
100:LED照明装置
1: Downlight luminaire 2: Heat radiation member 21: Heat radiation fin 22: Heat radiation portion 22a: Heat radiation recess 22b: Heat radiation peripheral edge portion 22c: Heat radiation board fixing hole 22d: Heat radiation lens fixing hole 22e: Heat radiation shade fixing hole 22f: Heat radiation cord groove 22g: heat radiation lens fitting part 23: cord stopper 3: LED substrate 31: LED element 32: wiring groove 33: substrate fixing hole 34: substrate positioning groove 35: insulating sheet 4: lens 41: collimating part 42: diffusion part 43: Positioning pin 44: Lens fixing groove 45: Positioning recess 46: Cord pressing part 5: Shade base part 51: Shade base part 51a: Reflecting space 51b: Reflecting surface 51c: Shade inner radius 51d: Shade outer radius 51e: Shade straight line 51f: Shade radiating fin 51g: Flange 51h: Shade fixing part 51j: Shade opening 51k: Shade inner mounting groove 52: Locking part 52a: Locking hole 52b: Locking wall 53: Fixed spring 53a: Spring fixing hole 53b: Spring mounting hole 6: Adapter 61: Adapter opening 62: Adapter outer mounting groove 63: Adapter outer mounting hole 64: Adapter inner mounting groove 65: Adapter inner mounting hole 7: Ceiling surface 71: Ceiling opening 100: LED lighting device
Claims (7)
一方の端部が拡開形成されるとともに内部に空間が区画形成されて前記空間側に壁面を有し、他方の端部に前記空間に臨む環状の笠開口部(51j)を有し、前記他方の端部側に前記放熱部(22)を固定する筒状の笠基材(51)と、
前記放熱部材(2)と前記笠基材(51)と接続し前記笠基材(51)の前記笠開口部(51j)に嵌装されるアダプタ(6)と、を備え、
前記放熱部(22)は、円柱凹部形状の放熱凹部(22a)と該放熱凹部(22a)の周縁に設けられた環状の放熱周縁部(22b)を備え、
前記アダプタ(6)はアダプタ開口部(61)を有するリング形状であるとともに、前記アダプタ(6)の外径が前記笠基材(51)の前記笠開口部(51j)の径よりも小さく形成され、
前記アダプタ開口部(61)の開口の径に応じてサイズの異なる複数種類の前記照明器具(1)の前記放熱部(22)の環状の放熱周縁部(22b)が前記笠基材(51)の前記笠開口部(51j)に取り付けられる
ことを特徴とするLED照明装置。 A luminaire (1) having a heat dissipating member (2) with a heat dissipating part (22) on which a light source is placed ;
With one end is widened formed inner space is partitioned and formed having a wall surface on the space side, possess shade annular opening facing the space at the other end a (51j), wherein A cylindrical shade base (51) for fixing the heat dissipating part (22) on the other end side ;
An adapter (6) connected to the heat dissipation member (2) and the shade base (51) and fitted into the shade opening (51j) of the shade base (51) ,
The heat radiating portion (22) includes a cylindrical concave heat radiating recess (22a) and an annular heat radiating peripheral edge (22b) provided at the periphery of the heat radiating concave portion (22a).
The adapter (6) has a ring shape having an adapter opening (61), and the outer diameter of the adapter (6) is smaller than the diameter of the shade opening (51j) of the shade base (51). And
Said adapter opening the annular heat dissipation periphery of the heat radiating portion (22) of a plurality of types having different sizes according to the diameter of the opening of the luminaire (1) (61) (22b) said RyuHajimezai (51) The LED lighting device is attached to the shade opening (51j) .
前記アダプタ(6)は、複数のアダプタを組み合わせて構成することができることを特徴とするLED照明装置。 The LED lighting device according to claim 1,
The said adapter (6) can be comprised combining a some adapter, The LED lighting apparatus characterized by the above-mentioned.
前記笠基材(51)において中心軸を含む切断面で切断したときの壁面の断面形状は、少なくとも1以上のアール形状で形成されていることを特徴とするLED照明装置。 The LED lighting device according to claim 1 or 2, wherein
The LED lighting device according to claim 1, wherein a cross-sectional shape of the wall surface when the cap substrate (51) is cut by a cut surface including a central axis is formed in at least one round shape.
中心軸を含む切断面で切断したときの壁面の断面形状は、前記光源側において内側に向けて突き出たアール形状に、前記拡開形成側において外側に向けて突き出たアール形状に形成されていることを特徴とするLED照明装置。 The LED lighting device according to claim 3,
The cross-sectional shape of the wall surface when cut by a cut surface including the central axis is formed into a round shape projecting inward on the light source side and a round shape projecting outward on the expansion forming side. LED lighting device characterized by the above.
中心軸を含む切断面で切断したときの壁面の断面形状は、前記光源側において内側に向けて突き出たアール形状に、前記拡開形成側において直線形状に形成されていることを特徴とするLED照明装置。 The LED lighting device according to claim 3,
The LED is characterized in that a cross-sectional shape of a wall surface when cut by a cut surface including a central axis is formed in a round shape protruding inward on the light source side and in a linear shape on the expansion forming side. Lighting device.
前記壁面は、反射面(51b)で形成されていることを特徴とするLED照明装置。 The LED lighting device according to claim 1, wherein:
The said wall surface is formed by the reflective surface (51b) , The LED lighting apparatus characterized by the above-mentioned.
前記放熱部(22)および前記笠基材(51)のそれぞれが外面に放熱フィン(21,51f)を有することを特徴とするLED照明装置。
The LED lighting device according to claim 1 to claim 3, wherein
Each of the said heat radiating part (22) and the said shade base material (51) has a heat radiating fin (21, 51f) on the outer surface, The LED lighting device characterized by the above-mentioned.
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