JP6251576B2 - Method for suppressing adhesion of calcium carbonate scale and method for producing waste paper pulp - Google Patents
Method for suppressing adhesion of calcium carbonate scale and method for producing waste paper pulpInfo
- Publication number
- JP6251576B2 JP6251576B2 JP2014006036A JP2014006036A JP6251576B2 JP 6251576 B2 JP6251576 B2 JP 6251576B2 JP 2014006036 A JP2014006036 A JP 2014006036A JP 2014006036 A JP2014006036 A JP 2014006036A JP 6251576 B2 JP6251576 B2 JP 6251576B2
- Authority
- JP
- Japan
- Prior art keywords
- paper pulp
- calcium carbonate
- waste paper
- hypochlorite
- ammonium sulfate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 96
- 238000000034 method Methods 0.000 description 64
- 229920001131 Pulp (paper) Polymers 0.000 description 61
- 238000004519 manufacturing process Methods 0.000 description 58
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 56
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 50
- 229910000019 calcium carbonate Inorganic materials 0.000 description 48
- WQYVRQLZKVEZGA-UHFFFAOYSA-N hypochlorite Chemical compound Cl[O-] WQYVRQLZKVEZGA-UHFFFAOYSA-N 0.000 description 48
- 239000010893 paper waste Substances 0.000 description 36
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 35
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 35
- 235000011130 ammonium sulphate Nutrition 0.000 description 35
- 239000005708 Sodium hypochlorite Substances 0.000 description 29
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 29
- 235000019270 ammonium chloride Nutrition 0.000 description 28
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 24
- 239000000460 chlorine Substances 0.000 description 24
- 229910052801 chlorine Inorganic materials 0.000 description 24
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 18
- 239000007864 aqueous solution Substances 0.000 description 18
- 238000002360 preparation method Methods 0.000 description 17
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 16
- 239000008367 deionised water Substances 0.000 description 14
- 229910021641 deionized water Inorganic materials 0.000 description 14
- 239000010419 fine particle Substances 0.000 description 11
- 238000012360 testing method Methods 0.000 description 11
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 9
- 238000004220 aggregation Methods 0.000 description 9
- 230000002776 aggregation Effects 0.000 description 9
- 229960005069 calcium Drugs 0.000 description 9
- 239000011575 calcium Substances 0.000 description 9
- 229910052791 calcium Inorganic materials 0.000 description 9
- 230000018044 dehydration Effects 0.000 description 9
- 238000006297 dehydration reaction Methods 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 8
- 229940079593 drug Drugs 0.000 description 8
- 239000003814 drug Substances 0.000 description 8
- 229910052757 nitrogen Inorganic materials 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 239000002994 raw material Substances 0.000 description 7
- 238000005406 washing Methods 0.000 description 7
- 230000007935 neutral effect Effects 0.000 description 6
- 230000001629 suppression Effects 0.000 description 6
- SWLVFNYSXGMGBS-UHFFFAOYSA-N ammonium bromide Chemical compound [NH4+].[Br-] SWLVFNYSXGMGBS-UHFFFAOYSA-N 0.000 description 5
- 238000004061 bleaching Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 5
- 239000004115 Sodium Silicate Substances 0.000 description 4
- 239000002761 deinking Substances 0.000 description 4
- 230000002401 inhibitory effect Effects 0.000 description 4
- 239000002455 scale inhibitor Substances 0.000 description 4
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 4
- 235000017557 sodium bicarbonate Nutrition 0.000 description 4
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 4
- 229910052911 sodium silicate Inorganic materials 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 3
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 3
- 239000000706 filtrate Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 244000005700 microbiome Species 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- MKYBYDHXWVHEJW-UHFFFAOYSA-N N-[1-oxo-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propan-2-yl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(C(C)NC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 MKYBYDHXWVHEJW-UHFFFAOYSA-N 0.000 description 2
- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 150000003863 ammonium salts Chemical class 0.000 description 2
- 239000001110 calcium chloride Substances 0.000 description 2
- 229960002713 calcium chloride Drugs 0.000 description 2
- 229910001628 calcium chloride Inorganic materials 0.000 description 2
- 229910001424 calcium ion Inorganic materials 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000012790 confirmation Methods 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000007800 oxidant agent Substances 0.000 description 2
- 150000003009 phosphonic acids Chemical class 0.000 description 2
- 239000013055 pulp slurry Substances 0.000 description 2
- 235000019795 sodium metasilicate Nutrition 0.000 description 2
- 239000002562 thickening agent Substances 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- DOGQRRGVLIGIEG-UHFFFAOYSA-N 1-(prop-2-enoylamino)butane-2-sulfonic acid Chemical compound CCC(S(O)(=O)=O)CNC(=O)C=C DOGQRRGVLIGIEG-UHFFFAOYSA-N 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- ZKQDCIXGCQPQNV-UHFFFAOYSA-N Calcium hypochlorite Chemical compound [Ca+2].Cl[O-].Cl[O-] ZKQDCIXGCQPQNV-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- GEGKRUCLJGSNEV-UHFFFAOYSA-N OCl.[NH4+].[Cl-] Chemical compound OCl.[NH4+].[Cl-] GEGKRUCLJGSNEV-UHFFFAOYSA-N 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- -1 ammonium bromide Sodium hypochlorite Chemical compound 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000007844 bleaching agent Substances 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- BRXCDHOLJPJLLT-UHFFFAOYSA-N butane-2-sulfonic acid Chemical compound CCC(C)S(O)(=O)=O BRXCDHOLJPJLLT-UHFFFAOYSA-N 0.000 description 1
- LLSDKQJKOVVTOJ-UHFFFAOYSA-L calcium chloride dihydrate Chemical compound O.O.[Cl-].[Cl-].[Ca+2] LLSDKQJKOVVTOJ-UHFFFAOYSA-L 0.000 description 1
- 229940052299 calcium chloride dihydrate Drugs 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000249 desinfective effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000009897 hydrogen peroxide bleaching Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 150000002689 maleic acids Chemical class 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
- SATVIFGJTRRDQU-UHFFFAOYSA-N potassium hypochlorite Chemical compound [K+].Cl[O-] SATVIFGJTRRDQU-UHFFFAOYSA-N 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- UKLNMMHNWFDKNT-UHFFFAOYSA-M sodium chlorite Chemical compound [Na+].[O-]Cl=O UKLNMMHNWFDKNT-UHFFFAOYSA-M 0.000 description 1
- 229960002218 sodium chlorite Drugs 0.000 description 1
- PHIQPXBZDGYJOG-UHFFFAOYSA-N sodium silicate nonahydrate Chemical compound O.O.O.O.O.O.O.O.O.[Na+].[Na+].[O-][Si]([O-])=O PHIQPXBZDGYJOG-UHFFFAOYSA-N 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- UEUXEKPTXMALOB-UHFFFAOYSA-J tetrasodium;2-[2-[bis(carboxylatomethyl)amino]ethyl-(carboxylatomethyl)amino]acetate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]C(=O)CN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O UEUXEKPTXMALOB-UHFFFAOYSA-J 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/64—Paper recycling
Landscapes
- Paper (AREA)
Description
本開示は、古紙パルプ製造工程における炭酸カルシウムスケールの付着抑制方法及び古紙パルプの製造方法に関する。 The present disclosure relates to a method for suppressing adhesion of calcium carbonate scale and a method for producing waste paper pulp in a waste paper pulp manufacturing process.
製紙工業では、昨今、酸性紙にかわって、中性紙が生産の主流となっている。中性紙には、填料として、酸性紙では配合することのできなかった、湿式重質炭酸カルシウムや軽質炭酸カルシウムなどの炭酸カルシウムが主に配合されている。このような炭酸カルシウムを填料とする中性紙が古紙として回収される割合が増えるに伴い、古紙パルプ製造工程ではこの炭酸カルシウムの一部が工程水中に溶出し、更に、工程水の循環再利用を積極的に行っていることもあって、工程水中のカルシウム濃度は従来に比べ増加の傾向にある。 In the paper industry, neutral paper has become the mainstream of production instead of acid paper. Neutral paper is mainly blended with calcium carbonate such as wet heavy calcium carbonate and light calcium carbonate, which could not be blended with acidic paper, as a filler. As the proportion of such neutral paper containing calcium carbonate as recovered paper increases, a portion of this calcium carbonate elutes into the process water in the used paper pulp manufacturing process, and the process water is recycled and reused. Therefore, the calcium concentration in the process water tends to increase compared to the conventional method.
一方、古紙の離解工程では、離解助剤として水酸化ナトリウムが使用されている。水酸化ナトリウムは、系内を弱アルカリ性にして、離解を促進する作用と、インキをケン化する作用とを有するためである。また、古紙の漂白工程では、一般に、過酸化水素漂白処理が行われ、アルカリ性環境を必要とするために水酸化ナトリウムが使用されている。更に、過酸化水素の安定化剤として、ケイ酸ナトリウムが配合されているために、該工程水のpHは、通常、アルカリ性、例えば8〜10となり、工程水のカルシウムイオンは炭酸イオンと反応して炭酸カルシウムスケールを形成しやすい。また、前記ケイ酸ナトリウムは、用水に由来するカルシウムイオンやコロイド状シリカと反応し、ケイ酸塩−シリカ複合スケールが析出してくる場合もある。
これらのスケールは、古紙パルプ製造工程内の配管、洗浄・脱水装置、スクリーン等の各所に沈着・付着し、配管の閉塞、洗浄不良および脱水不良等の弊害が生じる。実際に古紙パルプ製造工程の精選スクリーンに付着し目詰まりを起こした物質を分析したところ、その9割以上が無機物であり、炭酸カルシウムを主体とした硬質なスケール状物質であった。
On the other hand, sodium hydroxide is used as a disaggregation aid in the disaggregation process of waste paper. This is because sodium hydroxide has a weak alkalinity in the system to promote disaggregation and an ink saponification effect. In the waste paper bleaching process, hydrogen peroxide bleaching is generally performed, and sodium hydroxide is used because an alkaline environment is required. Furthermore, since sodium silicate is blended as a hydrogen peroxide stabilizer, the pH of the process water is usually alkaline, for example, 8 to 10, and calcium ions in the process water react with carbonate ions. It is easy to form a calcium carbonate scale. In addition, the sodium silicate may react with calcium ions or colloidal silica derived from water, and silicate-silica composite scale may be precipitated.
These scales deposit and adhere to various places such as pipes, washing / dehydrating devices, screens, etc. in the waste paper pulp manufacturing process, resulting in problems such as blockage of pipes, poor washing, and poor dehydration. When substances that clogged due to clogging that were actually attached to the screen of the used paper pulp manufacturing process were analyzed, more than 90% of them were inorganic substances, which were hard scale substances mainly composed of calcium carbonate.
スケールの除去作業は、通常、定期的に操業を一時停止して機械的な剥離・除去により、あるいは配管や装置類を洗浄液に浸して洗浄液を循環することにより行なわれる。古紙パルプ製造工程ではこの作業を、3ヶ月から6ヶ月に一度の頻度で行われ、一回の作業で1日〜2日を要している。このような定期的な剥離・除去を行っていても、突発的にスケールの付着が生じ、配管閉塞、スクリーンの目詰まりによる処理量低下、ワイヤーメッシュを備えた脱水機(エキストラクター等)のワイヤー目詰まりによる脱水不良を起こすなど操業に支障をきたすことがあり、スケール対策は重要な課題となっている。 The scale removal operation is usually performed by periodically suspending operation and mechanically peeling and removing, or by immersing piping and devices in the cleaning liquid and circulating the cleaning liquid. In the waste paper pulp manufacturing process, this operation is performed at a frequency of once every 3 to 6 months, and 1 to 2 days are required for one operation. Even if such periodic peeling / removal is performed, the scale suddenly adheres, the pipes become clogged, the throughput decreases due to clogging of the screen, and the wire of the dehydrator (extractor etc.) equipped with a wire mesh. Countermeasures to scale are an important issue because it may hinder operations such as causing dehydration failure due to clogging.
そこで、操業の安定化とスケール除去作業の低減を目的に工程内でのスケールの付着を抑制するスケール抑制剤の使用が提案されており、例えば、工程循環白水に有機ホスホン酸類を添加する方法〔特許文献1〕、古紙パルプ製造工程に有機オキシカルボン酸類とホスホン酸類を併用する方法〔特許文献2〕、シリカ−珪酸塩スケールのコントロールにマレイン酸類と(メタ)アクリルアミノメチルプロパンスルホン酸等の(メタ)アクリル酸類との共重合体を使用する方法〔特許文献3〕、メチルプロパンスルホン酸とエチレン性不飽和カルボン酸を含む水溶性共重合体を添加する方法〔特許文献4〕がある。
しかし、このような方法でも満足のいくほどにスケール生成を抑制するには至っていない。
Therefore, the use of a scale inhibitor that suppresses the adhesion of scale in the process for the purpose of stabilizing the operation and reducing the scale removal work has been proposed, for example, a method of adding organic phosphonic acids to the process circulating white water [ [Patent Document 1], a method of using organic oxycarboxylic acids and phosphonic acids in the waste paper pulp manufacturing process [Patent Document 2], maleic acids and (meth) acrylaminomethylpropanesulfonic acid ( There are a method of using a copolymer with (meth) acrylic acid [Patent Document 3] and a method of adding a water-soluble copolymer containing methylpropanesulfonic acid and an ethylenically unsaturated carboxylic acid [Patent Document 4].
However, such a method has not yet satisfactorily suppressed the scale generation.
他方、製紙工程では、原料となる木材に由来するセルロースや糖類等を栄養源として、製紙工程水やパルプスラリーに細菌や微生物が繁殖してスライムが発生することが知られている。このスライムが、製紙原料に混入して紙切れによる生産効率の低下を引き起こしたり、紙製品の品質を低下させたりすることが従来からよく知られている。このため、スライムの発生を防止するために、例えば、次亜塩素酸ナトリウム水溶液と硫酸アンモニウム水溶液とを用いて製紙工程水を殺菌する方法が提案されている(例えば、特許文献5参照)。 On the other hand, in the papermaking process, it is known that bacteria and microorganisms propagate in papermaking process water and pulp slurry to produce slime using cellulose, saccharides and the like derived from wood as a raw material as nutrients. It has been well known that this slime is mixed into a papermaking raw material to cause a decrease in production efficiency due to a piece of paper, or to reduce the quality of a paper product. For this reason, in order to prevent generation | occurrence | production of slime, the method of disinfecting papermaking process water using, for example, sodium hypochlorite aqueous solution and ammonium sulfate aqueous solution is proposed (for example, refer patent document 5).
特許文献6には、中性抄紙系等に付着した微量スライムが系内に混入することによって炭酸カルシウムが凝集し、その結果、紙に斑点が発生すること、酸化剤とアンモニウム塩との反応物を用いることによって系内におけるスライムの付着を完全に防止し、これに伴い微量スライムによる炭酸カルシウムの凝集を防止できることが開示されている。 In Patent Document 6, calcium carbonate is agglomerated by mixing a small amount of slime adhering to a neutral papermaking system into the system, resulting in spots on the paper, a reaction product of an oxidizing agent and an ammonium salt. It is disclosed that it is possible to completely prevent adhesion of slime in the system and to prevent aggregation of calcium carbonate due to a small amount of slime.
近年、製紙工業において古紙の再利用が増加している。このため、古紙パルプ製造工程では、安定的な操業により、古紙パルプを安定して供給することが求められている。一方、古紙パルプの製造工程では、原料となる古紙の種類等によって水質が激しく変動することから、炭酸カルシウムを主体とするカルシウム系スケールの制御が難しく、例えば、突発的なスケール付着によって、配管閉塞、スクリーン目詰まり、ワイヤー目詰まりが生じる。このような問題が生じると、洗浄効率や脱水効率が低下するばかりか、付着したスケールの洗浄のために運転停止が必要となることから、安定的な操業ができなくなってしまう。 In recent years, the reuse of waste paper has increased in the paper industry. For this reason, in a used paper pulp manufacturing process, it is calculated | required to supply a used paper pulp stably by stable operation. On the other hand, in the manufacturing process of waste paper pulp, the water quality fluctuates drastically depending on the type of waste paper used as a raw material, so it is difficult to control calcium-based scales mainly composed of calcium carbonate. Screen clogging and wire clogging occur. When such a problem occurs, not only the cleaning efficiency and the dewatering efficiency are lowered, but also the operation stop is required for cleaning the attached scale, so that stable operation cannot be performed.
本開示は、古紙パルプ製造工程において炭酸カルシウムスケールの付着を抑制する方法及び古紙パルプの製造方法を提供する。 The present disclosure provides a method for suppressing adhesion of calcium carbonate scale and a method for producing waste paper pulp in the waste paper pulp production process.
本開示は、一態様において、古紙パルプ製造工程を循環する白水に、次亜塩素酸塩と硫酸アンモニウム及び/又は塩化アンモニウムとを添加することを含む、古紙パルプ製造工程における炭酸カルシウムスケールの付着抑制方法に関する。 In one aspect, the present disclosure provides a method for suppressing the adhesion of calcium carbonate scale in a used paper pulp manufacturing process, which comprises adding hypochlorite and ammonium sulfate and / or ammonium chloride to white water circulating in the used paper pulp manufacturing process. About.
本開示は、一態様において、離解工程、除塵工程、脱水工程、及び熟成(漂白)工程を有する古紙パルプ製造工程を循環する白水に、次亜塩素酸塩と硫酸アンモニウム及び/又は塩化アンモニウムとを添加することを含む、古紙パルプの製造方法に関する。 In one aspect, the present disclosure adds hypochlorite and ammonium sulfate and / or ammonium chloride to white water circulating through a waste paper pulp manufacturing process having a disaggregation process, a dust removal process, a dehydration process, and an aging (bleaching) process. The present invention relates to a method for producing waste paper pulp.
本開示によれば、古紙パルプ製造工程において、炭酸カルシウムスケールの付着を抑制することができる。 According to this indication, adhesion of a calcium carbonate scale can be controlled in a used paper pulp manufacturing process.
上述した通り、特許文献6には、中性抄紙系等に付着した微量スライムが系内に混入することによって炭酸カルシウムが凝集し、その結果、紙に斑点が発生すること、酸化剤とアンモニウム塩との反応物を用いることによって系内におけるスライムの付着を完全に防止し、これに伴い微量スライムによる炭酸カルシウムの凝集を防止できることが開示されている。つまり、特許文献6には、微生物が繁殖しうる条件下で、スライムの発生に伴う炭酸カルシウムの凝集防止が開示されているに過ぎない。これに対し、本開示は、中性抄紙系、原料系及び回収系等の製紙工程と比較してpHが高く、通常、微生物が繁殖しうる条件ではない古紙パルプ製造工程において、古紙パルプ製造工程を循環する白水に次亜塩素酸ナトリウム等の次亜塩素酸塩と硫酸アンモニウム及び/又は塩化アンモニウムとを添加することで、炭酸カルシウムスケールの付着を効果的に抑制することができる、との本願発明者らによって見出された知見に基づく。また、本開示は、次亜塩素酸ナトリウムと臭化アンモニウムとを併用する場合と比較して、次亜塩素酸ナトリウム等の次亜塩素酸塩と硫酸アンモニウム及び/又は塩化アンモニウムとを併用する場合のほうが、炭酸カルシウムスケールの付着を効果的に抑制することができる、との本願発明者らによって見出された知見に基づく。 As described above, Patent Document 6 discloses that calcium carbonate is aggregated by mixing a small amount of slime adhering to a neutral papermaking system into the system, resulting in spots on paper, an oxidizing agent and an ammonium salt. It is disclosed that the slime adherence in the system can be completely prevented by using the reaction product, and that calcium carbonate can be prevented from agglomerating due to a small amount of slime. That is, Patent Document 6 merely discloses prevention of aggregation of calcium carbonate accompanying generation of slime under conditions where microorganisms can propagate. On the other hand, the present disclosure has a high pH compared to the papermaking process such as neutral papermaking system, raw material system, and recovery system, and is usually used in the recycled paper pulp manufacturing process where the microorganisms are not capable of breeding. The invention of the present application that adhesion of calcium carbonate scale can be effectively suppressed by adding hypochlorite such as sodium hypochlorite and ammonium sulfate and / or ammonium chloride to white water circulating in the water Based on the findings found by the people. In addition, the present disclosure relates to a case where hypochlorite such as sodium hypochlorite and ammonium sulfate and / or ammonium chloride are used in combination as compared with the case where sodium hypochlorite and ammonium bromide are used together. This is based on the finding found by the present inventors that the adhesion of calcium carbonate scale can be effectively suppressed.
本開示において「古紙パルプ製造工程」とは、古紙から紙の原料となるパルプ(古紙パルプ、脱墨パルプやDIPとも呼ぶ。)を製造する工程のことをいい、一又は複数の実施形態において、原料となる古紙を水と混合しながら機械力でパルプスラリーとする離解工程、古紙に含まれる異物を除去する粗選工程、脱墨剤を加えてインキ成分を除去する脱墨工程、古紙に含まれる異物とパルプ分をスクリーンで分離する精選工程、脱墨されたパルプスラリーを水洗する洗浄工程、パルプの脱水を行う脱水工程、及びパルプを漂白する漂白工程等を含む。 In the present disclosure, the “waste paper pulp production process” refers to a process of producing a pulp (also referred to as waste paper pulp, deinked pulp, or DIP) that is a raw material of paper from waste paper. In one or a plurality of embodiments, Included in waste paper, a disaggregation process where pulp waste is mixed with water while mixing raw paper used as raw material, a rough selection process that removes foreign substances contained in the waste paper, a deinking process that removes ink components by adding a deinking agent A selection process for separating foreign matter and pulp content with a screen, a washing process for washing the deinked pulp slurry, a dehydration process for dehydrating the pulp, and a bleaching process for bleaching the pulp.
古紙パルプ製造工程の限定されない一又は複数の実施形態を、図1を用いて説明する。図1は、古紙パルプ製造工程の一例の構成概略図である。図1に示す古紙パルプ製造工程は、パルパー11を用いた離解工程、粗選スクリーン12を用いた粗選工程、精選スクリーン(1次、2次及び3次)13を用いた精選工程、プレフローテータ14を用いた前段脱墨工程、前段エキストラクター15を用いた洗浄工程、前段シックナー16を用いた脱水工程、漂白タワー17を用いた漂白工程、ポストフローテータ18を用いた後段脱墨工程、1次、2次及び3次精選スクリーン19を用いた精選工程、後段エキストラクター20を用いた洗浄工程、及び後段シックナー21を用いた脱水工程を含む。
One or a plurality of non-limiting embodiments of the used paper pulp manufacturing process will be described with reference to FIG. FIG. 1 is a schematic configuration diagram of an example of a used paper pulp manufacturing process. The used paper pulp manufacturing process shown in FIG. 1 includes a disaggregation process using a pulper 11, a rough selection process using a
本開示において「古紙パルプ製造工程を循環する白水」とは、古紙パルプ製造工程に用いられる全ての水のことをいい、一又は複数の実施形態において、粗選工程及び精選工程等にて用いられるシャワー水及び白水等を含む。本開示において古紙パルプ製造工程を循環する白水は、循環利用又は再利用されるものを含みうる。 In the present disclosure, “white water circulating through the used paper pulp manufacturing process” refers to all water used in the used paper pulp manufacturing process, and in one or a plurality of embodiments, used in the rough selection process, the selective selection process, and the like. Including shower water and white water. In the present disclosure, the white water that circulates the used paper pulp manufacturing process may include those that are recycled or reused.
[炭酸カルシウムスケールの付着抑制方法]
本開示は、一態様において、古紙パルプ製造工程を循環する白水に、次亜塩素酸塩と硫酸アンモニウム及び/又は塩化アンモニウムとを添加することを含む、古紙パルプ製造工程における炭酸カルシウムスケールの付着抑制方法に関する。
[Method of suppressing adhesion of calcium carbonate scale]
In one aspect, the present disclosure provides a method for suppressing the adhesion of calcium carbonate scale in a used paper pulp manufacturing process, which comprises adding hypochlorite and ammonium sulfate and / or ammonium chloride to white water circulating in the used paper pulp manufacturing process. About.
本開示において「炭酸カルシウムスケールの付着を抑制する」とは、一又は複数の実施形態において、古紙パルプ製造工程の粗選工程及び/又は精選工程におけるスリット又はスクリーン、脱水工程におけるワイヤー、若しくは配管内等に炭酸カルシウムを含むスケールが付着することを抑制、低減、又は防止することを含む。 In one or more embodiments of the present disclosure, “suppressing the adhesion of calcium carbonate scale” means, in one or a plurality of embodiments, slits or screens in a rough and / or selective process of a used paper pulp manufacturing process, wires or pipes in a dehydration process It includes inhibiting, reducing, or preventing the scale containing calcium carbonate from adhering to the above.
本開示において次亜塩素酸塩としては、一又は複数の実施形態において、次亜塩素酸ナトリウム、次亜塩素酸カリウム、及び次亜塩素酸カルシウム等が挙げられる。 In one or more embodiments of the present disclosure, hypochlorite includes sodium hypochlorite, potassium hypochlorite, calcium hypochlorite, and the like.
本開示の炭酸カルシウムスケールの付着抑制方法及び古紙パルプの製造方法は、一又は複数の実施形態において、次亜塩素酸塩と硫酸アンモニウムとを添加すること、次亜塩素酸塩と塩化アンモニウムとを添加すること、及び次亜塩素酸塩と硫酸アンモニウムと塩化アンモニウムとを添加することからなる群から選択される少なくとも一つを含む。 In one or a plurality of embodiments, the method for suppressing adhesion of calcium carbonate scale and the method for producing waste paper pulp according to the present disclosure includes adding hypochlorite and ammonium sulfate, and adding hypochlorite and ammonium chloride. And at least one selected from the group consisting of adding hypochlorite, ammonium sulfate and ammonium chloride.
本開示の炭酸カルシウムスケールの付着抑制方法及び古紙パルプの製造方法において、次亜塩素酸塩と硫酸アンモニウム及び/又は塩化アンモニウムとは、予め反応させてから添加してもよいし、別々に添加してもよい。次亜塩素酸塩及び硫酸アンモニウム及び/又は塩化アンモニウムは、一又は複数の実施形態において、粗選工程、精選工程、洗浄工程、及び/又は脱水工程等のシャワー水に添加することが好ましい。 In the method for inhibiting adhesion of calcium carbonate scale and the method for producing waste paper pulp of the present disclosure, hypochlorite and ammonium sulfate and / or ammonium chloride may be added after reacting in advance or separately. Also good. In one or a plurality of embodiments, hypochlorite and ammonium sulfate and / or ammonium chloride are preferably added to shower water in a rough selection step, a selection step, a washing step, and / or a dehydration step.
次亜塩素酸塩と硫酸アンモニウム及び/又は塩化アンモニウムとの添加は、一又は複数の実施形態において、次亜塩素酸塩と硫酸アンモニウム及び/又は塩化アンモニウムとを、残留塩素量と窒素とのモル比として1:1〜1:2となるように添加することにより行ってもよい。また、次亜塩素酸塩と硫酸アンモニウム及び/又は塩化アンモニウムとのモル比(残留塩素量と窒素とのモル比)は、一又は複数の実施形態において、1:1.1〜1:2、1:1.2〜1:2、又は1:1.2〜1:1.6である。本開示において「残留塩素量」は、結合塩素及び遊離塩素を含む。残留塩素量は、使用する次亜塩素酸塩水溶液の有効塩素濃度から算出してもよく、従来知られ又は今後開発される方法によって測定してもよい。 The addition of hypochlorite and ammonium sulfate and / or ammonium chloride, in one or more embodiments, comprises hypochlorite and ammonium sulfate and / or ammonium chloride as a molar ratio of residual chlorine to nitrogen. You may carry out by adding so that it may become 1: 1-1: 2. Further, in one or a plurality of embodiments, the molar ratio of hypochlorite to ammonium sulfate and / or ammonium chloride (molar ratio of residual chlorine amount to nitrogen) is 1: 1.1-1: 2, : 1.2 to 1: 2 or 1: 1.2 to 1: 1.6. In the present disclosure, the “residual chlorine amount” includes bound chlorine and free chlorine. The amount of residual chlorine may be calculated from the effective chlorine concentration of the hypochlorite aqueous solution to be used, and may be measured by a conventionally known method or a method developed in the future.
本開示において、次亜塩素酸塩は、一又は複数の実施形態において、有効塩素濃度として、3〜20mg/Lとなるように古紙パルプ製造工程を循環する白水に添加する。硫酸アンモニウム及び/又は塩化アンモニウムは、一又は複数の実施形態において、有効塩素に対してモル比1:1〜1:2となるように古紙パルプ製造工程を循環する白水に添加する。 In this indication, hypochlorite is added to white water which circulates a used paper pulp manufacturing process so that it may become 3-20 mg / L as effective chlorine concentration in one or a plurality of embodiments. In one or a plurality of embodiments, ammonium sulfate and / or ammonium chloride is added to white water circulating in the used paper pulp manufacturing process so that the molar ratio is 1: 1 to 1: 2 with respect to available chlorine.
次亜塩素酸塩と硫酸アンモニウム及び/又は塩化アンモニウムとの添加は、一又は複数の実施形態において、次亜塩素酸塩水溶液、硫酸アンモニウム水溶液及び塩化アンモニウム水溶液を用いて行うことができる。 In one or a plurality of embodiments, addition of hypochlorite and ammonium sulfate and / or ammonium chloride can be performed using a hypochlorite aqueous solution, an ammonium sulfate aqueous solution, and an ammonium chloride aqueous solution.
本開示において、古紙パルプ製造工程を循環する白水のpHは、一又は複数の実施形態において、9〜12、又は10〜11である。 In this indication, pH of white water which circulates a used paper pulp manufacturing process is 9-12, or 10-11 in one or a plurality of embodiments.
[炭酸カルシウムの凝集抑制方法]
本開示は、一態様において、古紙パルプ製造工程を循環する白水に、次亜塩素酸塩と硫酸アンモニウム及び/又は塩化アンモニウムとを添加することを含む、古紙パルプ製造工程における炭酸カルシウムの凝集抑制方法に関する。本開示の炭酸カルシウムの凝集抑制方法において、次亜塩素酸塩と硫酸アンモニウム及び/又は塩化アンモニウムとの添加、モル比、及び濃度等は、本開示の炭酸カルシウムの付着抑制方法と同様である。
[Method of inhibiting aggregation of calcium carbonate]
In one aspect, the present disclosure relates to a method for suppressing aggregation of calcium carbonate in a used paper pulp manufacturing process, which comprises adding hypochlorite and ammonium sulfate and / or ammonium chloride to white water circulating in the used paper pulp manufacturing process. . In the calcium carbonate aggregation suppression method of the present disclosure, the addition, molar ratio, concentration, and the like of hypochlorite and ammonium sulfate and / or ammonium chloride are the same as those of the calcium carbonate adhesion suppression method of the present disclosure.
[古紙パルプの製造方法]
本開示は、一態様において、古紙パルプ製造工程を循環する白水に、次亜塩素酸塩と硫酸アンモニウム及び/又は塩化アンモニウムとを添加することを含む、古紙から古紙パルプを製造する方法に関する。本開示の古紙パルプの製造方法によれば、古紙パルプ製造工程を循環する白水に、次亜塩素酸塩と硫酸アンモニウム及び/又は塩化アンモニウムとを添加して古紙パルプを製造することから、古紙パルプ製造工程における炭酸カルシウムスケールの付着を防止でき及び/又は炭酸カルシウムの凝集を抑制できることから、一又は複数の実施形態において、付着したスケールの洗浄に伴う運転停止を軽減し、古紙パルプを安定して製造できる。本開示の古紙パルプの製造方法は、一又は複数の実施形態において、本開示の炭酸カルシウムの付着抑制方法又は本開示の炭酸カルシウムの凝集抑制方法を行うことを含む古紙パルプの製造方法である。
[Method for producing waste paper pulp]
In one aspect, the present disclosure relates to a method for producing waste paper pulp from waste paper, comprising adding hypochlorite and ammonium sulfate and / or ammonium chloride to white water circulating in the waste paper pulp production process. According to the method for producing used paper pulp of the present disclosure, the used paper pulp is produced by adding hypochlorite and ammonium sulfate and / or ammonium chloride to white water circulating in the used paper pulp producing process. In one or a plurality of embodiments, it is possible to prevent the calcium carbonate scale from adhering in the process and / or to suppress the aggregation of the calcium carbonate. Therefore, in one or a plurality of embodiments, the shutdown due to washing of the adhering scale is reduced, and the used paper pulp is stably produced. it can. In one or a plurality of embodiments, the method for producing waste paper pulp according to the present disclosure is a method for producing waste paper pulp including performing the method for suppressing adhesion of calcium carbonate according to the present disclosure or the method for inhibiting aggregation of calcium carbonate according to the present disclosure.
[紙の製造方法]
本開示は、一態様において、古紙パルプを含む原料を用いた紙の製造方法であって、次亜塩素酸塩と硫酸アンモニウム及び/又は塩化アンモニウムとを添加した白水を循環利用する古紙パルプ製造工程を含む、製造方法に関する。本開示の紙の製造方法によれば、次亜塩素酸塩と硫酸アンモニウム及び/又は塩化アンモニウムとを添加した白水を循環利用する古紙パルプ製造工程を含むことから、古紙パルプ製造工程における炭酸カルシウムスケールの付着を防止でき及び/又は炭酸カルシウムの凝集を抑制できることから、古紙パルプ製造工程を安定して行うことができる。本開示の紙の製造方法は、一又は複数の実施形態において、本開示の炭酸カルシウムの付着抑制方法又は本開示の炭酸カルシウムの凝集抑制方法を行うことを含む紙の製造方法である。
[Paper manufacturing method]
In one aspect, the present disclosure is a method for producing paper using a raw material containing waste paper pulp, and includes a waste paper pulp production process in which white water added with hypochlorite and ammonium sulfate and / or ammonium chloride is recycled. Including a manufacturing method. According to the paper manufacturing method of the present disclosure, since it includes a waste paper pulp manufacturing process in which white water added with hypochlorite and ammonium sulfate and / or ammonium chloride is recycled, the calcium carbonate scale in the waste paper pulp manufacturing process is included. Since the adhesion can be prevented and / or the aggregation of calcium carbonate can be suppressed, the used paper pulp manufacturing process can be performed stably. In one or a plurality of embodiments, the paper manufacturing method of the present disclosure is a paper manufacturing method including performing the calcium carbonate adhesion suppression method of the present disclosure or the calcium carbonate aggregation suppression method of the present disclosure.
以下の実施例及び比較例に基いて本開示を説明するが、本開示はこれに限定されるものではない。 The present disclosure will be described based on the following examples and comparative examples, but the present disclosure is not limited thereto.
(調製例A)次亜塩素酸ナトリウムと硫酸アンモニウムとの混合液の調製
次亜塩素酸ナトリウム溶液(残留塩素量:140g/L)を脱イオン水で残留塩素量が5g/Lになるように希釈した後、30%硫酸アンモニウム水溶液(硫酸アンモニウム(キシダ化学株式会社製))30gを脱イオン水で溶解し、全量を100gとしたもの)と残留塩素量と窒素とのモル比が1:1.2となるように調製した。
(Preparation Example A) Preparation of a mixture of sodium hypochlorite and ammonium sulfate A sodium hypochlorite solution (residual chlorine content: 140 g / L) was diluted with deionized water so that the residual chlorine content was 5 g / L After that, 30% ammonium sulfate aqueous solution (ammonium sulfate (manufactured by Kishida Chemical Co., Ltd.) 30 g was dissolved in deionized water to make the total amount 100 g) and the molar ratio of residual chlorine amount and nitrogen was 1: 1.2. It was prepared as follows.
(調製例B)次亜塩素酸ナトリウムと硫酸アンモニウムとの混合液の調製
残留塩素量と窒素とのモル比を1:1.6とした以外は、調製例Aと同様に調製した。
(Preparation example B) Preparation of mixed liquid of sodium hypochlorite and ammonium sulfate Prepared in the same manner as in Preparation example A, except that the molar ratio of the residual chlorine amount and nitrogen was 1: 1.6.
(調製例C)次亜塩素酸ナトリウムと臭化アンモニウムとの混合液の調製
次亜塩素酸ナトリウム溶液(残留塩素量:140g/L)を脱イオン水で残留塩素量が5g/Lになるように希釈した後、1%水酸化ナトリウム水溶液を30ml/L加え、30%臭化アンモニウム水溶液(臭化アンモニウム(キシダ化学株式会社製))30gを脱イオン水で溶解し、全量を100gとしたもの)と残留塩素量と窒素とのモル比が1:1.2となるように調製した。
(Preparation Example C) Preparation of a mixture of sodium hypochlorite and ammonium bromide Sodium hypochlorite solution (residual chlorine content: 140 g / L) was deionized water so that the residual chlorine content was 5 g / L. 1% sodium hydroxide aqueous solution was added at 30 ml / L, and 30 g ammonium bromide aqueous solution (ammonium bromide (manufactured by Kishida Chemical Co., Ltd.)) was dissolved in deionized water to make a total amount of 100 g ), The residual chlorine amount and nitrogen molar ratio was 1: 1.2.
(調製例D)次亜塩素酸ナトリウム水溶液の調製
次亜塩素酸ナトリウム溶液(残留塩素量:140g/L)を脱イオン水で残留塩素量が5g/Lになるように希釈して調製した。
(Preparation example D) Preparation of sodium hypochlorite aqueous solution A sodium hypochlorite solution (residual chlorine amount: 140 g / L) was diluted with deionized water so that the residual chlorine amount was 5 g / L.
(調製例E)次亜塩素酸ナトリウムと塩化アンモニウムとの混合液の調製
次亜塩素酸ナトリウム溶液(残留塩素量140g/リットル)を脱イオン水で残留塩素量が5g/リットルになるよう希釈した後、20%塩化アンモニウム溶液(塩化アンモニウム(キシダ化学株式会社製)20gを脱イオン水で溶解し、全量を100gとしたもの)を残留塩素量と窒素のモル比が1:1.2になるよう混合した。
(Preparation Example E) Preparation of a mixture of sodium hypochlorite and ammonium chloride A sodium hypochlorite solution (residual chlorine content 140 g / liter) was diluted with deionized water to a residual chlorine content of 5 g / liter. Thereafter, a 20% ammonium chloride solution (20 g of ammonium chloride (manufactured by Kishida Chemical Co., Ltd.) dissolved in deionized water to make the total amount 100 g) has a molar ratio of residual chlorine to nitrogen of 1: 1.2. Mixed.
(調製例F)次亜塩素酸ナトリウムと塩化アンモニウムとの混合液の調製
残留塩素量と窒素のモル比が1:1.6になるよう混合したほかは調製例Eと同様に次亜塩素酸ナトリウムと塩化アンモニウムとの混合液を調製した。
(Preparation Example F) Preparation of a mixture of sodium hypochlorite and ammonium chloride Hypochlorous acid as in Preparation Example E, except that the molar ratio of residual chlorine to nitrogen was 1: 1.6. A mixture of sodium and ammonium chloride was prepared.
(試験例1)炭酸カルシウムの付着抑制効果の確認
29.4g/L塩化カルシウム水溶液(塩化カルシウム2水和物(キシダ化学株式会社製)を脱イオン水に溶解したもの)、16.8g/L炭酸水素ナトリウム水溶液(炭酸水素ナトリウム(キシダ化学株式会社製)を脱イオン水に溶解したもの)、及び56.8g/Lメタケイ酸ナトリウム水溶液(メタケイ酸ナトリウム9水和物(キシダ化学株式会社製)を脱イオン水に溶解したもの)を準備した。
(Test Example 1) Confirmation of adhesion suppression effect of calcium carbonate 29.4 g / L calcium chloride aqueous solution (calcium chloride dihydrate (manufactured by Kishida Chemical Co., Ltd.) dissolved in deionized water), 16.8 g / L Sodium bicarbonate aqueous solution (sodium bicarbonate (made by Kishida Chemical Co., Ltd.) dissolved in deionized water) and 56.8 g / L sodium metasilicate aqueous solution (sodium metasilicate nonahydrate (made by Kishida Chemical Co., Ltd.)) Was dissolved in deionized water).
10mlガラス製スクリュー管に、脱イオン水を40ml、29.4g/L塩化カルシウム水溶液を5mL、及び16.8g/L炭酸水素ナトリウム水溶液を5mL加えた後、この混合液(pH10.0)に即座に調製例A〜Dの各薬剤を下記表1に示す濃度となるように添加し、ついで56.8g/Lメタケイ酸ナトリウム水溶液を3ml添加した。 After adding 40 ml of deionized water, 5 mL of 29.4 g / L calcium chloride aqueous solution, and 5 mL of 16.8 g / L sodium bicarbonate aqueous solution to a 10 ml glass screw tube, immediately add to this mixture (pH 10.0). Each of the preparations A to D was added so as to have the concentration shown in Table 1 below, and then 3 ml of 56.8 g / L sodium metasilicate aqueous solution was added.
これを40℃で3時間攪拌した後、静置して1時間室温で放冷した。スクリュー管内を水洗して付着していないスケールを除き、70℃で乾燥した。スクリュー管壁面の付着状態を目視で観察した後、付着物を希塩酸で溶解して水酸化ナトリウム水溶液で中和し、その全量を100mlメスフラスコに入れて脱イオン水で100mlとした。この水溶液のカルシウム量を、共立理化学研究所製のラムダ−9000を用い、測定原理としてフタレイコンプレクソン法を用いて測定した。その結果を下記表1及び2に示す。 This was stirred at 40 ° C. for 3 hours, then allowed to stand and allowed to cool at room temperature for 1 hour. The screw tube was washed with water to remove the non-adhered scale and dried at 70 ° C. After visually observing the adherence state of the screw tube wall surface, the adhering matter was dissolved with dilute hydrochloric acid and neutralized with an aqueous sodium hydroxide solution, and the total amount was put into a 100 ml volumetric flask to make 100 ml with deionized water. The amount of calcium in the aqueous solution was measured using a lambda-9000 manufactured by Kyoritsu Riken and using the phthalate complexone method as a measurement principle. The results are shown in Tables 1 and 2 below.
表1は目視による評価結果を示す。目視による評価は薬剤無添加のスクリュー管の付着量を基準として以下の4段階で評価を行った。
+++ :薬剤無添加のスクリュー管の付着量
++ :薬剤無添加のスクリュー管の付着量よりも付着量が少ない
+ :付着量がさらに少ない
− :付着なし
Table 1 shows the visual evaluation results. Visual evaluation was performed in the following four stages based on the amount of the screw tube with no drug added.
++++: Adhering amount of screw tube without addition of drug ++: Adhering amount less than that of screw tube without addition of drug +: Less adhering amount −: No adhesion
表2はスクリュー管に付着した炭酸カルシウムの付着率を示す。炭酸カルシウムスケールの付着率(%)は下記式を用いて算出した。なお、薬剤無添加のカルシウム量は3960mg/Lであった。
炭酸カルシウムスケールの付着率(%)=(各薬剤を添加した試料のカルシウム量(mg/L)/薬剤無添加のカルシウム量(mg/L))×100
Table 2 shows the adhesion rate of calcium carbonate adhering to the screw tube. The adhesion rate (%) of the calcium carbonate scale was calculated using the following formula. In addition, the amount of calcium with no drug added was 3960 mg / L.
Adhesion rate of calcium carbonate scale (%) = (calcium amount (mg / L) of sample added with each drug / calcium amount without addition of drug (mg / L)) × 100
表1及び2に示すように、次亜塩素酸ナトリウムと硫酸アンモニウムを添加した試験例1−1及び1−2は、いずれの濃度においても、スクリュー管壁面に付着したスケール量が少なく、また、次亜塩素酸ナトリウムと臭化アンモニウムを添加した試験例1−3、及び次亜塩素酸ナトリウムのみを添加した試験例1−4と比較して炭酸カルシウムスケールの付着量が少なかった。次亜塩素酸ナトリウムと塩化アンモニウムを試験例1−5及び1−6は、いずれの濃度においても、スクリュー管壁面に付着したスケール量が少なく、また、次亜塩素酸ナトリウムと臭化アンモニウムを添加した試験例1−3、及び次亜塩素酸ナトリウムのみを添加した試験例1−4と比較して炭酸カルシウムスケールの付着量が少なかった。 As shown in Tables 1 and 2, Test Examples 1-1 and 1-2 to which sodium hypochlorite and ammonium sulfate were added had a small amount of scale attached to the screw tube wall surface at any concentration. Compared with Test Example 1-3 in which sodium chlorite and ammonium bromide were added and Test Example 1-4 in which only sodium hypochlorite was added, the amount of calcium carbonate scale adhered was small. Sodium hypochlorite and ammonium chloride in Test Examples 1-5 and 1-6, the scale amount attached to the wall surface of the screw tube was small at any concentration, and sodium hypochlorite and ammonium bromide were added. As compared with Test Example 1-3 and Test Example 1-4 to which only sodium hypochlorite was added, the amount of calcium carbonate scale attached was small.
(試験例2)現場試料を用いた炭酸カルシウムの付着抑制効果の確認
古紙パルプ製造工程で循環しているシャワー水(pH10.7)をNo.2ろ紙(アドバンテック東洋株式会社製)でろ過した。100mlガラス製スクリュー管にこのろ液を40ml、29.4g/L塩化カルシウム溶液を5ml、及び16.8g/L炭酸水素ナトリウム溶液を5ml加えた後、この混合液(pH10.4)に即座に調製例A、C、D及びEの各薬剤を下記表3に示す濃度となるように添加した。これを40℃で3時間攪拌した後、静置して1時間室温で放冷した。スクリュー管内を水洗して付着していないスケールを除き、70℃で乾燥した。スクリュー管壁面の付着物を希塩酸で溶解して水酸化ナトリウム水溶液で中和し、その全量を100mlメスフラスコに入れて脱イオン水で100mlとした。この水溶液のカルシウム量を、共立理化学研究所製のラムダ−9000を用いて測定した。得られたカルシウム量を用いて、上記試験例1の式を用いて炭酸カルシウムスケールの付着率(%)を求めた。その結果を下記表3に示す。なお、薬剤無添加のカルシウム量は185mg/Lであった。
(Test example 2) Confirmation of adhesion suppression effect of calcium carbonate using on-site sample Shower water (pH 10.7) circulating in the waste paper pulp manufacturing process It filtered with 2 filter papers (made by Advantech Toyo Co., Ltd.). After adding 40 ml of this filtrate, 5 ml of 29.4 g / L calcium chloride solution, and 5 ml of 16.8 g / L sodium hydrogen carbonate solution to a 100 ml glass screw tube, this mixture (pH 10.4) was immediately added. Each agent of Preparation Examples A, C, D, and E was added so as to have concentrations shown in Table 3 below. This was stirred at 40 ° C. for 3 hours, then allowed to stand and allowed to cool at room temperature for 1 hour. The screw tube was washed with water to remove the non-adhered scale and dried at 70 ° C. The deposit on the wall surface of the screw tube was dissolved with dilute hydrochloric acid and neutralized with an aqueous sodium hydroxide solution, and the total amount was put into a 100 ml volumetric flask and made up to 100 ml with deionized water. The amount of calcium in the aqueous solution was measured using a lambda-9000 manufactured by Kyoritsu Riken. Using the amount of calcium obtained, the adhesion rate (%) of the calcium carbonate scale was determined using the equation of Test Example 1 above. The results are shown in Table 3 below. The amount of calcium with no drug added was 185 mg / L.
表3に示すように、次亜塩素酸ナトリウムと硫酸アンモニウムを添加した実施例1は、いずれの濃度においても、比較例1及び2と比較して炭酸カルシウムスケールの付着量が少なかった。また、次亜塩素酸ナトリウムと塩化アンモニウムを添加した実施例2は、いずれの濃度においても、比較例1及び2と比較して炭酸カルシウムスケールの付着量が少なかった。 As shown in Table 3, in Example 1, to which sodium hypochlorite and ammonium sulfate were added, the amount of calcium carbonate scale deposited was small compared to Comparative Examples 1 and 2 at any concentration. Further, in Example 2 to which sodium hypochlorite and ammonium chloride were added, the amount of calcium carbonate scale deposited was small compared to Comparative Examples 1 and 2 at any concentration.
(試験例3)現場試料における微粒子のサイズ変化
古紙パルプ製造工程のエキストラクターより採取した白水(pH11.7)をNo.2ろ紙(アドバンテック東洋株式会社製)でろ過した。100mlガラス製スクリュー管にこのろ液40mlを加え、調製例A、D及びEの各薬剤を下記表4に示す濃度となるように添加し、これを40℃で3時間攪拌した。スクリュー管内の試料を300μl採取し、脱イオン水100mlに加えて希釈した後、即座に日本電色工業株式会社製卓上型微粒子カウンター・高感度濁度計NP500Tを用いて微粒子サイズを測定した。サイズが0.5μm以下及び1〜3μmの微粒子の個数をそれぞれ計測し、下記式を用いて薬剤添加前後の比率を求めた。その結果を下記表4に示す。なお、ろ液を乾固して蛍光X線分析とIR分析を実施した結果、炭酸カルシウム主体のスケールであることは確認した。
微粒子比率(%)=[添加1時間後の微粒子数(個)/添加前の微粒子数(個)]×100
(Test Example 3) Change in size of fine particles in on-site sample White water (pH 11.7) collected from an extractor in the used paper pulp manufacturing process It filtered with 2 filter papers (made by Advantech Toyo Co., Ltd.). 40 ml of this filtrate was added to a 100 ml glass screw tube, and each of the preparations A, D and E was added so as to have the concentrations shown in Table 4 below, and the mixture was stirred at 40 ° C. for 3 hours. 300 μl of a sample in the screw tube was collected, diluted with 100 ml of deionized water, and then immediately measured for fine particle size using a desktop fine particle counter / high sensitivity turbidimeter NP500T manufactured by Nippon Denshoku Industries Co., Ltd. The number of fine particles having a size of 0.5 μm or less and 1 to 3 μm was measured, and the ratio before and after the addition of the drug was determined using the following formula. The results are shown in Table 4 below. The filtrate was dried and subjected to fluorescent X-ray analysis and IR analysis. As a result, it was confirmed that the scale was mainly composed of calcium carbonate.
Fine particle ratio (%) = [number of fine particles one hour after addition (number) / number of fine particles before addition (number)] × 100
表4に示すように、次亜塩素酸ナトリウムと硫酸アンモニウムを添加した実施例3は、比較例3と比較して、サイズが0.5μm以下の微粒子の比率が添加前よりも増加するとともに、1〜3μmの微粒子の比率が減少した。次亜塩素酸ナトリウムと塩化アンモニウムを添加した実施例4は、比較例3と比較して、サイズが0.5μm以下の微粒子の比率が添加前よりも増加するとともに、1〜3μmの微粒子の比率が減少した。古紙パルプ製造工程において次亜塩素酸ナトリウムと硫酸アンモニウムを添加することにより、形成される粒子のサイズが細かいまま水系にとどまることができるため、脱水効率の低下を抑制し、安定な操業が可能となると推測される。 As shown in Table 4, in Example 3 to which sodium hypochlorite and ammonium sulfate were added, the proportion of fine particles having a size of 0.5 μm or less increased compared to Comparative Example 3 and 1 The proportion of fine particles of ˜3 μm decreased. In Example 4 to which sodium hypochlorite and ammonium chloride were added, the proportion of fine particles having a size of 0.5 μm or less increased compared to Comparative Example 3, and the proportion of fine particles of 1 to 3 μm. Decreased. By adding sodium hypochlorite and ammonium sulfate in the waste paper pulp manufacturing process, it is possible to remain in the water system while the size of the particles formed is fine, so that the reduction in dehydration efficiency is suppressed and stable operation becomes possible Guessed.
(試験例4)実機の実例
実施例5として、図1に示す古紙パルプ製造工程における前段および後段エキストラクターシャワー水に繋がる配管ライン(pH10.0)に、次亜塩素酸ナトリウムと硫酸アンモニウムとの混合物(残留塩素と窒素とのモル比が1:1.2)を残留塩素として9〜12mg/Lになるよう15分間、1日に24回添加し、古紙パルプの製造を行った。連続操業日数と、前段および後段精選スクリーンの交換回数とをカウントした。また、比較例4として次亜塩素酸ナトリウム及び硫酸アンモニウムに変えてホスホン酸系のスケール防止剤とした以外は実施例5と同様に古紙パルプの製造を行い、比較例5として次亜塩素酸ナトリウム及び硫酸アンモニウムを添加しない以外は実施例5と同様に古紙パルプの製造を行った。その結果を下記表5および表6に示す。
(Test Example 4) Actual Machine Example As Example 5, a mixture of sodium hypochlorite and ammonium sulfate was connected to a pipe line (pH 10.0) connected to the upstream and downstream extractor shower water in the waste paper pulp manufacturing process shown in FIG. (Mole ratio of residual chlorine to nitrogen is 1: 1.2) was added 24 times a day for 15 minutes so as to be 9 to 12 mg / L as residual chlorine to produce used paper pulp. The number of continuous operation days and the number of replacements of the front and rear screens were counted. Further, as Comparative Example 4, waste paper pulp was produced in the same manner as in Example 5 except that phosphonic acid-based scale inhibitor was used instead of sodium hypochlorite and ammonium sulfate, and Comparative Example 5 showed sodium hypochlorite and Waste paper pulp was produced in the same manner as in Example 5 except that ammonium sulfate was not added. The results are shown in Tables 5 and 6 below.
表5および表6に示すとおり、次亜塩素酸ナトリウム及び硫酸アンモニウムを添加した実施例5は、無添加及びホスホン酸系のスケール防止剤を添加した場合と比較して、連続操業日数が長く、スクリーンの交換回数も少なかった。また、ホスホン酸系のスケール防止剤を添加した場合と比較しても連続操業日数が長かった。したがって、次亜塩素酸ナトリウム及び硫酸アンモニウムを添加することによって、安定な操業が可能となることが確認できた。 As shown in Table 5 and Table 6, Example 5 to which sodium hypochlorite and ammonium sulfate were added had a longer continuous operation day than the case where no additive and a phosphonic acid-based scale inhibitor were added. The number of exchanges was small. Moreover, the continuous operation days were long compared with the case where a phosphonic acid scale inhibitor was added. Therefore, it was confirmed that stable operation was possible by adding sodium hypochlorite and ammonium sulfate.
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2014006036A JP6251576B2 (en) | 2013-02-28 | 2014-01-16 | Method for suppressing adhesion of calcium carbonate scale and method for producing waste paper pulp |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2013039358 | 2013-02-28 | ||
JP2013039358 | 2013-02-28 | ||
JP2014006036A JP6251576B2 (en) | 2013-02-28 | 2014-01-16 | Method for suppressing adhesion of calcium carbonate scale and method for producing waste paper pulp |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2014194103A JP2014194103A (en) | 2014-10-09 |
JP6251576B2 true JP6251576B2 (en) | 2017-12-20 |
Family
ID=51839511
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2014006036A Active JP6251576B2 (en) | 2013-02-28 | 2014-01-16 | Method for suppressing adhesion of calcium carbonate scale and method for producing waste paper pulp |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP6251576B2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2017053054A (en) * | 2015-09-08 | 2017-03-16 | 株式会社片山化学工業研究所 | Method for producing old paper pulp |
JP6854485B2 (en) * | 2017-07-28 | 2021-04-07 | 株式会社片山化学工業研究所 | White water reforming method and used paper pulp manufacturing method |
JP6865936B2 (en) * | 2019-08-05 | 2021-04-28 | 株式会社片山化学工業研究所 | Manufacturing method of used paper pulp |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4672345B2 (en) * | 2004-11-29 | 2011-04-20 | 花王株式会社 | Method for producing deinked pulp |
JP4707428B2 (en) * | 2005-03-24 | 2011-06-22 | 大王製紙株式会社 | Method for producing waste paper pulp |
JP4914146B2 (en) * | 2006-08-11 | 2012-04-11 | 株式会社片山化学工業研究所 | Papermaking process water sterilization method |
JP5348836B2 (en) * | 2006-11-15 | 2013-11-20 | 栗田工業株式会社 | Spot prevention method |
JP5262566B2 (en) * | 2008-10-21 | 2013-08-14 | 栗田工業株式会社 | Paper manufacturing method |
-
2014
- 2014-01-16 JP JP2014006036A patent/JP6251576B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
JP2014194103A (en) | 2014-10-09 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US20110023913A1 (en) | Process for cleaning substrates with oxidising agents and reducing agents | |
JP6251576B2 (en) | Method for suppressing adhesion of calcium carbonate scale and method for producing waste paper pulp | |
CN104204352A (en) | Method of slime control in paper pulp manufacturing process | |
RU2697104C2 (en) | Scale prevention method | |
CN102689999A (en) | Resourceful treatment method for silica gel waste water | |
JPH08507932A (en) | How to bleach cellulose | |
WO2012111418A1 (en) | Method for inhibiting pitch and pitch inhibitor | |
CN105829250A (en) | Method for treatment of industrial water circuits using biocides | |
NO780045L (en) | COATING INHIBITORS. | |
JP5246908B2 (en) | Deposit cleaning method | |
JP2021059813A (en) | Method for improving effect of paper strength enhancer in papermaking process | |
JP5800545B2 (en) | How to control slime | |
JP6854485B2 (en) | White water reforming method and used paper pulp manufacturing method | |
JP5704011B2 (en) | Pitch suppression method | |
JP2002105891A (en) | Scale control method in paper pulp manufacturing process | |
JP5348836B2 (en) | Spot prevention method | |
JP3100589B1 (en) | Calcium oxalate scale inhibitor in paper pulp manufacturing process and its control method | |
JP6023953B2 (en) | Waste paper pulp bleaching method | |
CN208575082U (en) | A kind of processing unit of the slag of salt containing organic matter | |
JP2002045887A (en) | How to prevent scale in the kraft pulp washing and bleaching process | |
JP6806336B2 (en) | Method for promoting disintegration of used paper pulp | |
JP4390303B2 (en) | Scale cleaning method in waste paper deinking process or paper making process | |
JP4295933B2 (en) | Scale adhesion prevention method in kraft pulp bleaching process | |
JP2013244443A (en) | Dirt washing method for water system | |
JP2002194688A (en) | Cleaning method in the papermaking process |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20161213 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20171102 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20171116 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20171127 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 6251576 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
S531 | Written request for registration of change of domicile |
Free format text: JAPANESE INTERMEDIATE CODE: R313531 |
|
R350 | Written notification of registration of transfer |
Free format text: JAPANESE INTERMEDIATE CODE: R350 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |