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JP6200292B2 - accumulator - Google Patents

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Publication number
JP6200292B2
JP6200292B2 JP2013238681A JP2013238681A JP6200292B2 JP 6200292 B2 JP6200292 B2 JP 6200292B2 JP 2013238681 A JP2013238681 A JP 2013238681A JP 2013238681 A JP2013238681 A JP 2013238681A JP 6200292 B2 JP6200292 B2 JP 6200292B2
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bellows
liquid
end cover
accumulator
guide member
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JP2014119115A (en
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内田 健
健 内田
尚人 中野
尚人 中野
博嗣 水上
博嗣 水上
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NHK Spring Co Ltd
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NHK Spring Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B1/00Installations or systems with accumulators; Supply reservoir or sump assemblies
    • F15B1/02Installations or systems with accumulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T8/00Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
    • B60T8/32Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
    • B60T8/88Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration with failure responsive means, i.e. means for detecting and indicating faulty operation of the speed responsive control means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M55/00Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
    • F02M55/04Means for damping vibrations or pressure fluctuations in injection pump inlets or outlets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B1/00Installations or systems with accumulators; Supply reservoir or sump assemblies
    • F15B1/02Installations or systems with accumulators
    • F15B1/04Accumulators
    • F15B1/08Accumulators using a gas cushion; Gas charging devices; Indicators or floats therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Supply Devices, Intensifiers, Converters, And Telemotors (AREA)

Description

本発明は、ベローズを利用して液圧のバランスと緩和機能を実現させるアキュムレータに関し、特に、高温・中圧・高粘性の油を含む高温液体を用いる船舶エンジンに適用されるアキュムレータに関する。   The present invention relates to an accumulator that uses a bellows to realize a hydraulic pressure balance and relaxation function, and more particularly to an accumulator that is applied to a marine engine that uses a high-temperature liquid containing high-temperature, medium-pressure, and high-viscosity oil.

従来、例えば船舶エンジンの液圧回路において、船舶の揺れにより、または、液圧ポンプの駆動により発生する液圧脈動を吸収するためにアキュムレータが用いられる。
このようなエンジン液圧回路用のアキュムレータとして、例えば図4に示すように、ベローズを用いた内気式アキュムレータ100が知られている。
Conventionally, for example, in a hydraulic circuit of a ship engine, an accumulator is used to absorb a hydraulic pulsation generated by a shake of a ship or a drive of a hydraulic pump.
As such an accumulator for an engine hydraulic circuit, for example, as shown in FIG. 4, an inside-air type accumulator 100 using a bellows is known.

図4に示すアキュムレータ100は、筒体部101を有する圧力容器102の内部に、液室103と、圧縮ガスと調整液が密封されている気室104と、液室103と気室104とを仕切る仕切部材120とを備えている。
仕切部材120は、圧力容器102の軸方向Oに沿って伸縮可能な金属ベローズ121と、金属ベローズ121および圧力容器102の筒体部101間に設けられるベローズガイド部材122と、金属ベローズ121の一端に位置するベローズエンドカバー125とを有している。さらに、液室103を有し、接続部108を有するエンドカバー部材105からなる。
An accumulator 100 shown in FIG. 4 includes a liquid chamber 103, an air chamber 104 in which a compressed gas and an adjustment liquid are sealed, a liquid chamber 103, and an air chamber 104 inside a pressure vessel 102 having a cylindrical body portion 101. And a partition member 120 for partitioning.
The partition member 120 includes a metal bellows 121 that can be expanded and contracted along the axial direction O of the pressure vessel 102, a bellows guide member 122 provided between the metal bellows 121 and the cylindrical body portion 101 of the pressure vessel 102, and one end of the metal bellows 121. And a bellows end cover 125 which is located at the bottom. Further, it has an end cover member 105 having a liquid chamber 103 and having a connecting portion 108.

この金属ベローズ121の固定端(図4で右端部を参照)は、気室エンドカバー部材117に連結固定され、可動端(図4で左端部を参照)は、金属ベローズ121の伸縮に従って移動可能に構成されている。
つまり、ベローズエンドカバー125によりベローズガイド部材122を介して金属ベローズ121を筒体部101の内壁に沿わせて伸縮し、摺動する。
金属ベローズ121は、断面がU型のひだ壁を有する金属製の成型ベローズ(U型ベローズという)である。
The fixed end (see the right end in FIG. 4) of the metal bellows 121 is connected and fixed to the air chamber end cover member 117, and the movable end (see the left end in FIG. 4) is movable according to the expansion and contraction of the metal bellows 121. It is configured.
That is, the bellows end cover 125 extends and contracts the metal bellows 121 along the inner wall of the cylindrical portion 101 via the bellows guide member 122 and slides.
The metal bellows 121 is a metal molded bellows (referred to as a U-shaped bellows) having a U-shaped pleat wall in cross section.

図4に示すように、気室エンドカバー部材117は、圧力容器102の筒体部101のベローズ固定端側を密封している。気室エンドカバー部材117と、ベローズエンドカバー125を含む仕切部材120とにより囲まれている内側空間は、気室104として使用される。気室104内に収容するガス体積調整液の一例として、鉱物油を用いる。気室エンドカバー部材117には注入口131が設けられている。注入口131を通して気室104内にガス体積調整液と不活性ガス、例えば窒素ガス、ヘリウムガスを注入する。これらのガスを注入した後、ボルト等を用いた注入栓132により注入口131を密封して気密性を高める。   As shown in FIG. 4, the air chamber end cover member 117 seals the bellows fixed end side of the cylindrical portion 101 of the pressure vessel 102. The inner space surrounded by the air chamber end cover member 117 and the partition member 120 including the bellows end cover 125 is used as the air chamber 104. Mineral oil is used as an example of the gas volume adjusting liquid stored in the air chamber 104. The air chamber end cover member 117 is provided with an inlet 131. A gas volume adjusting liquid and an inert gas such as nitrogen gas or helium gas are injected into the air chamber 104 through the inlet 131. After injecting these gases, the injection port 131 is sealed with an injection plug 132 using a bolt or the like to enhance the airtightness.

なお、ベローズガイド部材122は、通常ナイロン等の樹脂、例えば高耐衝撃性、高強度のナイロンを使用してC型リング状部品を形成する。なお、C型リング状部品の縦断面はL型であり、その中で、C型リング状部品の周方向部と筒体部101の内壁が摺動して接触され、径方向部は金属ベローズ121により覆われる。   The bellows guide member 122 is typically formed of a resin such as nylon, for example, high impact resistance, high strength nylon to form a C-shaped ring-shaped part. The C-shaped ring-shaped component has an L-shaped vertical cross section, in which the circumferential portion of the C-shaped ring-shaped component and the inner wall of the cylindrical portion 101 are in sliding contact with each other, and the radial portion is a metal bellows. 121.

ベローズガイド部材122が金属ベローズ121の伸縮に伴い筒体部101の内壁に沿って軸方向に摺動するとき、その外周部(つまり周方向リング)は液圧回路側の液圧油と接触する(以下、図4に示すような構成を内気式構造という)。   When the bellows guide member 122 slides in the axial direction along the inner wall of the cylindrical portion 101 as the metal bellows 121 expands and contracts, the outer peripheral portion (that is, the circumferential ring) comes into contact with hydraulic oil on the hydraulic circuit side. (Hereinafter, the configuration as shown in FIG. 4 is referred to as the inside air structure).

特開2001−146901号公報JP 2001-146901 A

しかしながら、前記内気式構造のアキュムレータについては、その内部に装着するナイロン製のガイド部材がS(イオウ)、P(リン)により高温分解され、損傷するおそれがあるため、長期の航海となる外洋向けの大型船舶に適用できないという問題があった。   However, for the accumulator with the above-mentioned internal structure, the nylon guide member installed in the accumulator is decomposed at high temperature by S (sulfur) and P (phosphorus) and may be damaged. There was a problem that it could not be applied to large ships.

また、高温液体の一例として、例えば150℃程度のC重油を挙げられる。具体的には、外洋向けの大型船舶のエンジン等の液圧回路では、高温液体の一例として、例えばディーゼルオイルまたは高粘度エンジン油等の重油が挙げられる。重油にはS、Pが含まれている。特にC重油は、その中にS、Pを含んでいるのみならず、室温では流動性がない。そのため、C重油は、150℃程度まで昇温して流動性を高めて使用する。
この時の高温下におけるS、Pの存在は、S、Pと接触して浸漬されるベローズガイド部材122の素材であるナイロンを分解する。このような経時劣化によりベローズガイド部材122が消耗し、ベローズまたはベローズ溶接部が直接筒体部101の内壁に沿って摺動するため、深刻な磨滅等の問題をもたらすことになる。
Moreover, as an example of the high temperature liquid, for example, C heavy oil at about 150 ° C. can be mentioned. Specifically, in a hydraulic circuit such as an engine of a large ship for the open ocean, heavy oil such as diesel oil or high-viscosity engine oil can be cited as an example of a high-temperature liquid. Heavy oil contains S and P. In particular, C heavy oil not only contains S and P but also has no fluidity at room temperature. For this reason, C heavy oil is used by raising the temperature to about 150 ° C. to increase fluidity.
The presence of S and P under high temperature at this time decomposes nylon which is a material of the bellows guide member 122 immersed in contact with S and P. Due to such deterioration over time, the bellows guide member 122 is consumed, and the bellows or the bellows welded portion slides directly along the inner wall of the cylindrical portion 101, which causes serious problems such as wear.

そこで、上記の摩耗、磨滅の問題を避けるため、従来技術では筒体部101とベローズエンドカバー125の間にシール部材を設置して、ベローズガイド部材122ができるだけ覆われるようにすることで、重油とベローズガイド部材122が接触するのを防止する。
しかし、図4に示すように、ベローズガイド部材122は、筒体部101に沿って摺動しながら接触されるように設置され、高温、中圧、高粘性等の作業環境でも、C重油等の高温液体が液室側からベローズガイド部材122と筒体部101の間の摺動するために必要な最小限の隙間を通過することは避けられず、金属ベローズ121と筒体部101の間の空間にC重油が入るため、ベローズガイド部材122はやはりC重油に浸漬されることになる。
このように、シール部材を設置しても、ベローズガイド部材122の高温分解を有効に防止することはできない。
Therefore, in order to avoid the above-mentioned problems of wear and abrasion, in the prior art, a sealing member is installed between the cylindrical body portion 101 and the bellows end cover 125 so that the bellows guide member 122 is covered as much as possible. And the bellows guide member 122 are prevented from contacting each other.
However, as shown in FIG. 4, the bellows guide member 122 is installed so as to be slid along the cylindrical portion 101, and even in a working environment such as high temperature, medium pressure, high viscosity, etc. It is inevitable that the high-temperature liquid passes through the minimum gap necessary for sliding between the bellows guide member 122 and the cylindrical portion 101 from the liquid chamber side, and between the metal bellows 121 and the cylindrical portion 101. Since C heavy oil enters this space, the bellows guide member 122 is also immersed in C heavy oil.
Thus, even if the seal member is installed, high-temperature decomposition of the bellows guide member 122 cannot be effectively prevented.

前記内気式構造のアキュムレータ100を外洋向けの大型船舶に適用できない問題を解決するために、本発明者は大型船舶にも適用できる外気式構造のアキュムレータを開発した。
例えば、引用文献1:特開2001-146901を参照。
しかし、図4に示すように、その中のベローズガイド部材122も調整液と接触するため、S,P含む液体による高温分解がナイロンの耐久性に影響するという問題があり、また、アキュムレータ本体も高粘度の液体では作動速度が遅いため適用できないという問題があった。
In order to solve the problem that the accumulator 100 having the inside air structure cannot be applied to a large ship for the open ocean, the present inventor has developed an accumulator having an outside air structure that can be applied to a large ship.
For example, see cited document 1: Japanese Patent Laid-Open No. 2001-146901.
However, as shown in FIG. 4, the bellows guide member 122 therein also comes into contact with the adjustment liquid, so that there is a problem that high-temperature decomposition due to the liquid containing S and P affects the durability of the nylon. A high-viscosity liquid has a problem that it cannot be applied because the operation speed is slow.

そこで、本発明は、前記実情に鑑みなされたものであり、ベローズガイド部材の耐久性を大幅に改善する外気式構造のアキュムレータを提供することを課題とする。   Therefore, the present invention has been made in view of the above circumstances, and an object of the present invention is to provide an accumulator having an outside air structure that greatly improves the durability of the bellows guide member.

前記課題を達成するために、本発明のアキュムレータ(10)は、圧力容器(2)と、該圧力容器(2)の内部に収容され、該圧力容器(2)の内部空間を液室(3)と気室(4)に仕切る仕切部材(20)と、を有し、前記圧力容器(2)は、筒体部(1)と、該筒体部(1)の液室側端部に位置する液室エンドカバー部材(18)と、前記筒体部(1)の気室側端部に位置する気室エンドカバー部材(17)と、を有するアキュムレータ(10)であって、前記仕切部材(20)は、前記筒体部(1)の軸方向Oに沿って伸縮可能な金属ベローズ(21)と、前記金属ベローズ(21)の可動端(26)に液密に連結されるベローズエンドカバー(25)と、を備え、前記可動端(26)は、前記ベローズエンドカバー(25)とともに移動可能にして、摺動する少なくとも1つのベローズガイド部材(22)の案内で前記金属ベローズ(21)を前記軸方向Oに沿って伸縮させ、前記気室(4)にはガスと調整液からなるガス体積調整液が収容されており、前記液室エンドカバー部材(18)には液体が外部から前記液室(3)に流れ込んで、該液室(3)内から液体が流れ出る液体出入口(30)を設けてあり、前記金属ベローズ(21)の固定端(27)は、前記液室エンドカバー部材(18)に液密に固定連結され、または、前記液室エンドカバー部材(18)側の前記筒体部(1)の内壁に液密に固定連結され、前記可動端(26)は、前記軸方向Oに、前記固定端(27)と前記気室エンドカバー部材(17)の間に位置し、前記ベローズガイド部材(22)は、前記金属ベローズ(21)の隣接するひだ壁(28)間に介装され、または、前記ベローズエンドカバー(25)に固定連結され、あるいは、前記可動端(26)に固定連結され、前記ベローズガイド部材(22)を前記金属ベローズ(21)により前記液室(3)から分離するようにし、前記ガス体積調整液には、S、Pを含まない、もしくは、少なくともそれぞれのS、Pが微量の10ppm以下の鉱物油を使用することを特徴とする。 In order to achieve the above object, an accumulator (10) according to the present invention is accommodated in a pressure vessel (2) and the pressure vessel (2), and the internal space of the pressure vessel (2) is placed in a liquid chamber (3 ) And a partition member (20) for partitioning into the air chamber (4), and the pressure vessel (2) is connected to the cylindrical portion (1) and the liquid chamber side end of the cylindrical portion (1). An accumulator (10) having a liquid chamber end cover member (18) positioned and an air chamber end cover member (17) positioned at an air chamber side end of the cylindrical body portion (1), wherein the partition The member (20) includes a metal bellows (21) that can expand and contract along the axial direction O of the cylindrical body portion (1), and a bellows that is liquid-tightly connected to the movable end (26) of the metal bellows (21). An end cover (25), and the movable end (26) together with the bellows end cover (25) The metal bellows (21) is expanded and contracted along the axial direction O by the guide of at least one bellows guide member (22) that is slidable, and the gas chamber (4) is supplied with gas and adjusting liquid. The liquid volume end liquid is stored in the liquid chamber end cover member (18), and the liquid flows into the liquid chamber (3) from the outside and flows out from the liquid chamber (3). 30), and the fixed end (27) of the metal bellows (21) is liquid-tightly fixedly connected to the liquid chamber end cover member (18), or the liquid chamber end cover member (18) side. The movable end (26) is fixedly connected to the inner wall of the cylindrical body portion (1) in the axial direction O between the fixed end (27) and the air chamber end cover member (17). The bellows guide member (22) is located at The bellows guide is interposed between adjacent pleat walls (28) of the metal bellows (21), fixedly connected to the bellows end cover (25), or fixedly connected to the movable end (26). The member (22) is separated from the liquid chamber (3) by the metal bellows (21), and the gas volume adjusting liquid does not contain S or P, or at least each of S and P is a trace amount. A mineral oil of 10 ppm or less is used.

請求項2に係る発明は、請求項1に記載のアキュムレータ(10)であって、前記金属ベローズ(21)の径方向の内側には、有底筒状の調整部材(35)が設けられ、該調整部材(35)は、その開口端が液密に前記液室エンドカバー部材(18)に連結され、前記調整部材(35)には貫通孔が設置されていることを特徴とする。   The invention according to claim 2 is the accumulator (10) according to claim 1, wherein a bottomed cylindrical adjustment member (35) is provided on the inner side in the radial direction of the metal bellows (21), The adjustment member (35) is characterized in that an opening end of the adjustment member (35) is liquid-tightly connected to the liquid chamber end cover member (18), and a through hole is provided in the adjustment member (35).

請求項3に係る発明は、請求項2に記載のアキュムレータ(10)であって、前記調整部材(35)は、有底筒状の底に貫通して設置される縦孔(34)および/または有底筒状に貫通して設置される横孔(33)を前記貫通孔として備えていることを特徴とする。   The invention according to claim 3 is the accumulator (10) according to claim 2, wherein the adjusting member (35) is provided with a vertical hole (34) and / or installed in a bottomed cylindrical bottom. Or it has the horizontal hole (33) penetrated and installed in a bottomed cylindrical shape as the said through-hole, It is characterized by the above-mentioned.

請求項4に係る発明は、請求項1〜3のいずれか一項に記載のアキュムレータ(10)であって、前記可動端(26)に前記ベローズガイド部材(22)が設置されており、前記ベローズガイド部材(22)の前記仕切部材(20)と前記筒体部(1)との間に介設される外周方向ガイド部(22a)は前記ガス体積調整液に接触することを特徴とする。   The invention according to claim 4 is the accumulator (10) according to any one of claims 1 to 3, wherein the bellows guide member (22) is installed at the movable end (26), An outer peripheral guide portion (22a) interposed between the partition member (20) of the bellows guide member (22) and the cylindrical body portion (1) is in contact with the gas volume adjusting liquid. .

請求項5に係る発明は、請求項1〜4のいずれか一項に記載のアキュムレータ(10)であって、前記金属ベローズ(21)は軸方向の断面がウェーブ状のベローズであることを特徴とする。   The invention according to claim 5 is the accumulator (10) according to any one of claims 1 to 4, wherein the metal bellows (21) is a bellows having a wavy cross section in the axial direction. And

請求項6に係る発明は、請求項1〜5のいずれか一項に記載のアキュムレータ(10)であって、前記可動端(26)において、前記ベローズエンドカバー(25)と前記筒体部(1)の間に前記ベローズガイド部材(22)の前記外周方向ガイド部(22a)のみが設置されていることを特徴とする。   The invention which concerns on Claim 6 is the accumulator (10) as described in any one of Claims 1-5, Comprising: In the said movable end (26), the said bellows end cover (25) and the said cylinder part ( 1), only the outer peripheral direction guide portion (22a) of the bellows guide member (22) is installed.

請求項7に係る発明は、請求項1〜6のいずれか一項に記載のアキュムレータ(10)であって、前記ベローズガイド部材(22)はナイロンで形成されることを特徴とする。   The invention according to claim 7 is the accumulator (10) according to any one of claims 1 to 6, wherein the bellows guide member (22) is made of nylon.

請求項8に係る発明は、請求項1〜7のいずれか一項に記載のアキュムレータ(10)であって、前記気室エンドカバー部材(17)には、前記気室(4)内にガス体積調整液を注入する注入口(31)が設けられ、前記注入口(31)には、前記注入口(31)を密封するためのシール(32)が設置されていることを特徴とする。   The invention according to claim 8 is the accumulator (10) according to any one of claims 1 to 7, wherein the air chamber end cover member (17) includes a gas in the air chamber (4). An injection port (31) for injecting a volume adjusting liquid is provided, and a seal (32) for sealing the injection port (31) is installed in the injection port (31).

請求項9に係る発明は、請求項1〜8のいずれか一項に記載のアキュムレータ(10)であって、前記ベローズエンドカバー(25)が前記調整部材(35)に直接接触可能であることを特徴とする。   The invention according to claim 9 is the accumulator (10) according to any one of claims 1 to 8, wherein the bellows end cover (25) can directly contact the adjusting member (35). It is characterized by.

本発明による上記の態様では、ベローズガイド部材は、ガス体積調整液とは接触するが、液室内の高温液体とは接触しない外気式構造を採用している。
これにより、少なくともそれぞれのS、Pが微量の10ppn以下を含むか、S、Pを含まないガス体積調整液を使用することで、ベローズガイド部材が液室内の液体とは接触しないが、ガス体積調整液とは接触する場合でも、高温でナイロン材料がS、Pに分解される問題は生じない。
添加物がほとんどない(つまり、S、Pはほとんど存在しない)鉱物油をガス体積調整液として使用することで、ベローズガイド部材の耐用性を明らかに向上させる顕著な効果を得ることができる。
それと共に、本発明によるアキュムレータにおいて、気室内のガス体積調整液は脱S、Pのみを要求されるため、こういった要求は低コストで容易に満足させることが可能である。
In the above aspect according to the present invention, the bellows guide member employs an outside air structure that contacts the gas volume adjusting liquid but does not contact the high temperature liquid in the liquid chamber.
Thereby, at least each of S and P contains a small amount of 10ppn or less, or by using a gas volume adjustment liquid that does not contain S and P, the bellows guide member does not come into contact with the liquid in the liquid chamber. Even when it comes into contact with the adjustment liquid, there is no problem that the nylon material is decomposed into S and P at a high temperature.
By using mineral oil having almost no additive (that is, almost no S or P) as the gas volume adjusting liquid, a remarkable effect of clearly improving the durability of the bellows guide member can be obtained.
At the same time, in the accumulator according to the present invention, the gas volume adjusting liquid in the air chamber is required only to remove S and P, so that such a request can be easily satisfied at low cost.

本発明による実施例のアキュムレータの側断面図、この時のアキュムレータは液室側圧力が最小時の状態である。FIG. 3 is a side sectional view of the accumulator of the embodiment according to the present invention, and the accumulator at this time is in a state where the liquid chamber side pressure is minimum. 図2(a)、(b)は、本発明による一実施例の調整部材を示す軸方向の断面図と軸方向の平面図である。2A and 2B are an axial sectional view and an axial plan view showing an adjusting member according to an embodiment of the present invention. 図3(a)は、それぞれ本発明による一実施例のベローズガイド部材を示す側面図、図3(b)はA−A線の断面図、図3(c)は、B-B線の断面図である。3A is a side view showing a bellows guide member according to an embodiment of the present invention, FIG. 3B is a sectional view taken along line AA, and FIG. 3C is a sectional view taken along line BB. FIG. 液室側圧力が最小時の従来のアキュムレータを示す断面図である。It is sectional drawing which shows the conventional accumulator when the liquid chamber side pressure is the minimum.

以下、本発明による実施例のアキュムレータ10について、図面を参照して詳しく説明する。以下の明細書では、高温液体として150度程度のC重油を例として説明するが、本発明は150度程度のC重油に限るものではない。   Hereinafter, an accumulator 10 according to an embodiment of the present invention will be described in detail with reference to the drawings. In the following description, a C heavy oil of about 150 degrees is described as an example of the high-temperature liquid, but the present invention is not limited to a C heavy oil of about 150 degrees.

アキュムレータ10は、例えば船舶エンジンの液圧回路30(図面において液圧回路の液室3と連通する部分を模式的に示す)に発生する液圧脈動を吸収すること、或いは圧力を蓄積することに用いられる。
アキュムレータ10の圧力容器2は、金属製の円筒状筒体部1と、例えば筒体部1の一端側(気室側)に液密に溶接されている金属製の気室エンドカバー部材17と、例えば筒体部1の他端側(液室側)に液密に溶接されている金属製の液室エンドカバー部材18と、を備える。圧力容器2は、アキュムレータ10に作用される使用圧力に耐えられる剛性を有している。
The accumulator 10 absorbs a hydraulic pulsation generated in, for example, a hydraulic circuit 30 of a marine engine (schematically shows a portion communicating with the hydraulic chamber 3 of the hydraulic circuit in the drawing) or accumulates pressure. Used.
The pressure vessel 2 of the accumulator 10 includes a metal cylindrical tube portion 1 and a metal air chamber end cover member 17 that is liquid-tightly welded to, for example, one end side (air chamber side) of the tube portion 1. For example, a liquid chamber end cover member 18 made of metal that is liquid-tightly welded to the other end side (liquid chamber side) of the cylindrical body portion 1 is provided. The pressure vessel 2 has a rigidity that can withstand the working pressure applied to the accumulator 10.

アキュムレータ10は、圧力容器2内部に液室3と、圧縮ガスとガス体積調整液が密封されている気室4と、液室3と気室4を仕切る仕切部材20と、を有している。
仕切部材20は、圧力容器2の軸方向O、つまり、筒体部1の軸方向Oに沿って伸縮可能な金属ベローズ21と、金属ベローズ21の一端に、つまり、後記する可動端26に液密に直接あるいは間接的に連結されるベローズエンドカバー25と、を備える。
The accumulator 10 includes a liquid chamber 3 inside the pressure vessel 2, an air chamber 4 in which compressed gas and a gas volume adjusting liquid are sealed, and a partition member 20 that partitions the liquid chamber 3 and the air chamber 4. .
The partition member 20 is liquid at the metal bellows 21 that can expand and contract along the axial direction O of the pressure vessel 2, that is, along the axial direction O of the cylindrical body 1, and at one end of the metal bellows 21, that is, at a movable end 26 described later. And a bellows end cover 25 that is directly or indirectly connected.

金属ベローズ21は、図1に示すように、軸方向Oに沿って複数のひだ壁28が形成され、ひだ壁28の縦断面(つまり、軸方向に沿う断面)はウェーブ状、つまり、波状または倒れたS字型に形成されている。
図1に示すように、金属ベローズ21の液室側左端部、つまり、固定端27は、例えば溶接により液室エンドカバー部材18の金属ベローズ21の左端部と対向する第一固定部23に液密に固定連結される。一つの変形例として、筒体部1の内周壁に液密に固定連結されてもよい。金属ベローズ21は軸方向Oに沿って設けられている。金属ベローズ21の気室側右端部、つまり、可動端26には液密になるように、例えばベローズエンドカバー25が溶接して連結されている。
このように、金属ベローズ21は固定端27から可動端26までの方向と液室エンドカバー部材18から気室エンドカバー部材17までの方向が同一に構成されている。
つまり、金属ベローズ21の可動端26は、軸方向Oで固定端27と気室エンドカバー部材17の間の中途に位置する。
As shown in FIG. 1, the metal bellows 21 has a plurality of pleat walls 28 formed along the axial direction O, and the longitudinal cross section (that is, the cross section along the axial direction) of the pleat walls 28 is wavy, that is, wavy or It is formed into a fallen S-shape.
As shown in FIG. 1, the liquid chamber side left end portion of the metal bellows 21, that is, the fixed end 27 is liquidated to the first fixed portion 23 facing the left end portion of the metal bellows 21 of the liquid chamber end cover member 18 by, for example, welding. Closely fixedly connected. As one modification, the inner peripheral wall of the cylindrical part 1 may be fixedly connected in a liquid-tight manner. The metal bellows 21 is provided along the axial direction O. For example, a bellows end cover 25 is connected to the right end of the metal bellows 21 on the air chamber side, that is, the movable end 26 by welding so as to be liquid-tight.
Thus, the metal bellows 21 is configured in the same direction from the fixed end 27 to the movable end 26 and from the liquid chamber end cover member 18 to the air chamber end cover member 17.
That is, the movable end 26 of the metal bellows 21 is located in the middle between the fixed end 27 and the air chamber end cover member 17 in the axial direction O.

なお、金属ベローズ21と筒体部1の間には、一つまたは複数のベローズガイド部材22を介設できる。ベローズガイド部材22は摩擦係数が小さい合成樹脂等から形成され、例えば一般には後記するナイロン等の樹脂を使用してC型リング状部品を形成できる。
このリング状部品の縦断面はL型である。
つまり、図1および図3に示すように、ベローズガイド部材22は、周方向ガイド部22aおよび径方向ガイド部22bを備え、その中で、外周方向ガイド部22a、つまり、リング状部品の外周部と筒体部1の内周壁面は摺動接触し、金属ベローズ21は軸方向Oに沿ってスムーズに伸縮でき、径方向部22bは、例えば金属ベローズ21の隣接する両ひだ壁28、28の間に係り止められる。
これにより、ベローズガイド部材22は、液室3から分離され、液室3内の重油と接触しないようになる。
One or a plurality of bellows guide members 22 can be interposed between the metal bellows 21 and the cylindrical portion 1. The bellows guide member 22 is formed of a synthetic resin or the like having a small friction coefficient. For example, a C-shaped ring-shaped component can be formed using a resin such as nylon, which will be described later.
The longitudinal cross section of this ring-shaped part is L-shaped.
That is, as shown in FIG. 1 and FIG. 3, the bellows guide member 22 includes a circumferential guide portion 22a and a radial guide portion 22b, in which an outer circumferential guide portion 22a, that is, an outer circumferential portion of a ring-shaped part. And the inner peripheral wall surface of the cylindrical portion 1 are in sliding contact, the metal bellows 21 can be smoothly expanded and contracted along the axial direction O, and the radial direction portion 22b is formed by, for example, the adjacent pleat walls 28, 28 of the metal bellows 21. Locked in between.
Thereby, the bellows guide member 22 is separated from the liquid chamber 3 and does not come into contact with the heavy oil in the liquid chamber 3.

しかしながら、本発明はこれに限るものではない。一変形例として、ベローズガイド部材22はその径方向部22bを介してベローズエンドカバー25に直接固定連結が可能であり、あるいは可動端26に直接固定連結が可能であり、液室3から効率的に仕切ることができればよい。   However, the present invention is not limited to this. As a modification, the bellows guide member 22 can be directly fixedly connected to the bellows end cover 25 via its radial portion 22b, or can be directly fixedly connected to the movable end 26. What is necessary is just to be able to partition.

前記したように、金属ベローズ21とベローズエンドカバー25とで仕切部材20を構成し、ベローズガイド部材22は、仕切部材20の筒体部1内側における軸方向Oに沿う伸縮移動に対して、ガイド作用がある。
図1に示すように、仕切部材20の内側には、有底筒状(カップ状でもよい)の調整部材35が設けられている。調整部材35をこのように設置してもよい。調整部材35の開口端は、例えば溶接により液室エンドカバー部材18の右側の開口端と対向する第二固定部24に液密に固定連結される。
第二固定部24は、図1に示すように、第一固定部23から縮径して右側に延び出る突起部に形成されるが、第一固定部23と、第二固定部24とは共に液室エンドカバー部材18の右側の同一平面に形成してもよく、その場合は、この平面から右側へ向けて延び出る突起部を持たないことになる。
As described above, the partition member 20 is configured by the metal bellows 21 and the bellows end cover 25, and the bellows guide member 22 is a guide against expansion and contraction along the axial direction O inside the cylindrical portion 1 of the partition member 20. There is an effect.
As shown in FIG. 1, a bottomed cylindrical (or cup-shaped) adjustment member 35 is provided inside the partition member 20. The adjustment member 35 may be installed in this way. The opening end of the adjustment member 35 is fixedly connected in a liquid-tight manner to the second fixing portion 24 facing the opening end on the right side of the liquid chamber end cover member 18 by welding, for example.
As shown in FIG. 1, the second fixing portion 24 is formed in a protruding portion that is reduced in diameter from the first fixing portion 23 and extends to the right side. The first fixing portion 23 and the second fixing portion 24 are Both of them may be formed on the same plane on the right side of the liquid chamber end cover member 18, and in this case, there is no protrusion extending from the plane toward the right side.

図1に示すように、金属ベローズ21は、液室エンドカバー部材18と、筒体部1と、ベローズエンドカバー25、および調整部材35で囲まれた空間に配置されている。
ベローズガイド部材22は金属ベローズ21の使用長さによって一つまたは複数設置できる。1つは仕切部材20の可動端に位置し、複数設置のときは、さらに、固定端27と可動端26の間にも設置する。つまり、金属ベローズ21の可動端のベローズガイド部材22の径方向部22bは金属ベローズ21の隣接するひだ壁28,28で介設、被覆されてもよいが、その周方向部22aは被覆されておらず金属ベローズ21から延び出て気室側に向かって延びており、筒体部1と仕切部材20(例えばベローズエンドカバー25および/または金属ベローズ21)との間に介設される状態で筒体部1の内壁に沿って摺動可能である。
As shown in FIG. 1, the metal bellows 21 is disposed in a space surrounded by the liquid chamber end cover member 18, the cylindrical body portion 1, the bellows end cover 25, and the adjustment member 35.
One or more bellows guide members 22 can be installed depending on the length of use of the metal bellows 21. One is located at the movable end of the partition member 20, and is further installed between the fixed end 27 and the movable end 26 in the case of a plurality of installations. In other words, the radial portion 22b of the bellows guide member 22 at the movable end of the metal bellows 21 may be interposed and covered by the adjacent fold walls 28, 28 of the metal bellows 21, but the circumferential portion 22a is covered. It extends from the metal bellows 21 and extends toward the air chamber, and is interposed between the cylindrical body 1 and the partition member 20 (for example, the bellows end cover 25 and / or the metal bellows 21). It can slide along the inner wall of the cylindrical portion 1.

これにより、可動端26に位置するベローズガイド部材22は、その周方向部22aが気室4内のガス体積調整液と接触する構成となっている。
より具体的には、例えば図3の(a)、(b)、(c)に示すように、ベローズガイド部材22は全体的に周方向に1箇所の開口部をもつC型リング状部品に形成される。
図3の(b)のA-A線の断面図に示すように、このリング状部品の径方向部22bは内周側に向かうにつれて薄くなる円錐形に形成してもよく、それにリングの内周側先端部が金属ベローズ21と滑らかに隣接されやすいように形成されていることが好ましい。一方、外周方向ガイド部22aは、必ずしもリング状部品の全周方向に形成されなくてもよく、図3の(a)に示すように、外周方向にお互い離隔するようにリング状部品の周辺縁より軸線方向Oに向かって伸び出ることが可能であり、図3のB−B線断面図の(c)に示すような複数の外周方向ガイド部22aに形成する。
As a result, the bellows guide member 22 positioned at the movable end 26 has a configuration in which the circumferential direction portion 22 a contacts the gas volume adjusting liquid in the air chamber 4.
More specifically, for example, as shown in FIGS. 3A, 3B, and 3C, the bellows guide member 22 is formed into a C-shaped ring-shaped component having a single opening in the circumferential direction as a whole. It is formed.
As shown in the cross-sectional view along the line AA in FIG. 3B, the radial portion 22b of the ring-shaped part may be formed in a conical shape that becomes thinner toward the inner peripheral side. It is preferable that the circumferential tip is formed so as to be easily adjacent to the metal bellows 21 smoothly. On the other hand, the outer circumferential guide portion 22a does not necessarily have to be formed in the entire circumferential direction of the ring-shaped component, and as shown in FIG. 3A, the peripheral edge of the ring-shaped component is separated from each other in the circumferential direction. It can extend in the axial direction O, and is formed in a plurality of outer circumferential guide portions 22a as shown in (c) of the BB cross-sectional view of FIG.

本発明の実施例では、採用しているガス体積調整液は、少なくともそれぞれのS、Pを含まないか、もしくはS、Pが微量の10ppm以下であることが好ましい。
(10ppm=0.001%)
ガス気体調整液にS、Pを含まないか、含むとすれば微量にするため、可動端26に位置するベローズガイド部材22を気室4内のガス体積調整液と接触させても、従来技術のような、例えば図4中の内気式構造のようなナイロンがS、Pにより高温分解される問題は発生しないことから、ベローズガイド部材の使用寿命を著しく長くすることができる。
それと共に、気室4側にガスを含んでいるガス体積調整液は、主に液体(液;態様)として存在するため、ベローズガイド部材22の潤滑性等に対しては、容易に満足させられる。
そのため、S、P等添加物がほとんどない鉱物油をガス体積調整液として使用することで、ベローズガイド部材22の耐用性を明らかに向上させる効果が得られる。
In the embodiment of the present invention, it is preferable that the gas volume adjusting liquid employed does not contain at least each of S and P, or that S and P are trace amounts of 10 ppm or less.
(10ppm = 0.001%)
Even if the bellows guide member 22 positioned at the movable end 26 is brought into contact with the gas volume adjusting liquid in the air chamber 4 in order to make the gas gas adjusting liquid contain or do not contain S or P, the conventional technology. For example, there is no problem that nylon such as the inside air structure in FIG. 4 is decomposed at high temperature by S and P, so that the service life of the bellows guide member can be remarkably increased.
At the same time, since the gas volume adjusting liquid containing gas on the air chamber 4 side exists mainly as a liquid (liquid; mode), the lubricity and the like of the bellows guide member 22 can be easily satisfied. .
Therefore, the effect of obviously improving the durability of the bellows guide member 22 can be obtained by using mineral oil having almost no additives such as S and P as the gas volume adjusting liquid.

また、気室4内のガス体積調整液にそれぞれ10ppm以下のS、Pを含む、さらにはS、Pを含まないため、ベローズガイド部材22が容易に高温分解されることがなく、この場合、ガス体積調整液を気室4側から可動端26のベローズガイド部材22と筒体部1の間の摺動隙間を通過させ、金属ベローズ21と筒体部1の間の空間に入り込んだとしても、ベローズガイド部材22に対しては不利な影響は与えない。
そのため、可動端26に位置するベローズガイド部材22と、筒体部1と金属ベローズ21の間の設置関係を適切に設計できれば、内気式のようなシール部材を別途追加しなくて済む。これにより、付属品さらには組み立て工数、コスト等を低減する効果も達成する。
In addition, since the gas volume adjustment liquid in the air chamber 4 contains 10 ppm or less of S and P, respectively, and further does not contain S and P, the bellows guide member 22 is not easily decomposed at high temperature. Even if the gas volume adjusting liquid is allowed to pass through the sliding gap between the bellows guide member 22 and the cylindrical portion 1 of the movable end 26 from the air chamber 4 side, and enters the space between the metal bellows 21 and the cylindrical portion 1. The bellows guide member 22 is not adversely affected.
Therefore, if the installation relationship between the bellows guide member 22 positioned at the movable end 26 and the cylindrical body portion 1 and the metal bellows 21 can be appropriately designed, it is not necessary to separately add a seal member such as an inside air type. As a result, the effect of reducing accessories, assembly man-hours, costs, and the like is also achieved.

図1に示すように、仕切部材20の右側、つまり、ベローズエンドカバー25の右側の空間を気室4としている。気室4内に収容されるガス体積調整液の一例として、鉱物油を使用する。気室4内で大気圧より高い圧力で密封する不活性ガスとして、例えばヘリウムガスまたは窒素ガスを使用できる。ガスは、気室エンドカバー部材17に設置される気弁32を通って、ガス通路31を通り、気室4内の予めつぎ込まれたガス体積調整油に供給される。ガス供給後、気弁32等によりガス通路31を気密に封止する。   As shown in FIG. 1, the space on the right side of the partition member 20, that is, the right side of the bellows end cover 25 is defined as the air chamber 4. Mineral oil is used as an example of the gas volume adjusting liquid stored in the air chamber 4. For example, helium gas or nitrogen gas can be used as the inert gas sealed in the air chamber 4 at a pressure higher than atmospheric pressure. The gas passes through the gas valve 32 installed in the air chamber end cover member 17, passes through the gas passage 31, and is supplied to the gas volume adjusting oil previously introduced in the air chamber 4. After the gas supply, the gas passage 31 is hermetically sealed by the air valve 32 or the like.

図1は、液室3側の圧力が最小またはゼロの時のベローズエンドカバー25の位置および金属ベローズ21を介した気室4の圧力を受けて縮んだ状態を示している。
液圧回路30で圧力の脈動が現れる時、例えば液室3側の圧力が上昇すると、液室3側の高い圧力がベローズエンドカバー25に作用し、それを動かすとともに、金属ベローズ21をつれて軸方向Oに沿って気室4側に伸びて移動すると同時に、金属ベローズ21がベローズガイド部材22を押して筒体部1の内周壁に沿って摺動する。
FIG. 1 shows the position of the bellows end cover 25 when the pressure on the liquid chamber 3 side is minimum or zero and a state in which the pressure is contracted due to the pressure of the air chamber 4 via the metal bellows 21.
When pressure pulsation appears in the hydraulic circuit 30, for example, when the pressure on the liquid chamber 3 side rises, the high pressure on the liquid chamber 3 side acts on the bellows end cover 25, moves it, and pulls the metal bellows 21. At the same time, the metal bellows 21 pushes the bellows guide member 22 and slides along the inner peripheral wall of the cylindrical portion 1 along the axial direction O.

なお、前記したように、液室3の内部には調整部材35を設置でき、金属ベローズ21が気室の圧力に押し潰され、許容密着長さ以下になるのを防止する。金属ベローズ21において、例えば圧力をかけた各ひだ壁28がお互いに密着するまで圧縮される状態時、あるいはこの状態になる直前に、ベローズエンドカバー25と調整部材35の底面(図1中右側表面部)が接触でき、即ち、ベローズエンドカバー25が調整部材35に接触することで、金属ベローズ21が押し潰されるのを防ぐ。   As described above, the adjusting member 35 can be installed inside the liquid chamber 3 to prevent the metal bellows 21 from being crushed by the pressure of the air chamber and becoming less than the allowable contact length. In the metal bellows 21, for example, when the pleat walls 28 under pressure are compressed until they are in close contact with each other, or immediately before this state, the bottom surfaces of the bellows end cover 25 and the adjustment member 35 (the right surface in FIG. 1). Part), that is, the bellows end cover 25 is in contact with the adjusting member 35, thereby preventing the metal bellows 21 from being crushed.

調整部材35は円筒状部材あるいは略円筒状部材として、溶接等の適切な手段を利用して、液室エンドカバー部材18または筒体部1の液室側内壁に固定連結できる。調整部材35の材料は金属に限ることなく、液室3の高温、中圧、高粘性油等の高温液体の作業環境で耐久的に固形体として金属ベローズ21が圧力を受けすぎることを防止するように作用できればよく、適切な合成樹脂体或いは弾性体等を採用してもよい。
調整部材35の壁面には貫通孔が形成され、液室3側からの重油は貫通孔を通過させ、ベローズエンドカバー25側に到達できるようにすることで圧力をかけている。
より具体的には、図2の(a)、(b)に示すように、貫通孔33,34は、調整部材35の円筒壁面に設置する貫通孔33(横孔ともいう)でもよいし、調整部材35の底壁面に設置する貫通孔34(縦孔ともいう)でもよい。貫通孔33,34は同時に設置且つ複数設置してもよい。貫通孔33,34の形状は円形に限定されず、所要の開口面積が設けられればいかなる形状でもよい。
The adjustment member 35 is a cylindrical member or a substantially cylindrical member, and can be fixedly connected to the liquid chamber end cover member 18 or the liquid chamber side inner wall of the cylindrical portion 1 by using an appropriate means such as welding. The material of the adjustment member 35 is not limited to metal, and the metal bellows 21 is prevented from being excessively subjected to pressure as a solid body in a high-temperature liquid working environment such as high temperature, medium pressure, and high viscosity oil in the liquid chamber 3. Any suitable synthetic resin body or elastic body may be employed.
A through-hole is formed in the wall surface of the adjustment member 35, and heavy oil from the liquid chamber 3 side passes through the through-hole so as to reach the bellows end cover 25 side to apply pressure.
More specifically, as shown in FIGS. 2A and 2B, the through holes 33 and 34 may be through holes 33 (also referred to as horizontal holes) installed on the cylindrical wall surface of the adjustment member 35, A through hole 34 (also referred to as a vertical hole) installed on the bottom wall surface of the adjustment member 35 may be used. A plurality of through holes 33 and 34 may be installed at the same time. The shape of the through holes 33 and 34 is not limited to a circle, and may be any shape as long as a required opening area is provided.

以下、図1を参照し、調整部材35を設置してある時のアキュムレータ10の動作原理を説明する。
液圧回路30で圧力に脈動が現れた時、例えば液室3側圧力が上昇し、気室4側の圧力より高いと、液室3側の高い圧力が重油を強制的に貫通孔33,34を通過させ、ベローズ内の液量が増加したことによる液圧力が金属ベローズ21内壁側を通りベローズエンドカバー25の左側に到達し、この液圧力をベローズエンドカバー25に作用させ、これに伴い、金属ベローズ21が軸方向Oに沿って気室4側に伸びて変形し、ベローズエンドカバー25と共に移動すると同時に、金属ベローズ21はベローズガイド部材22を押して筒体部1に沿って摺動する。
従って、気室4側の圧力は、液室3側の圧力とバランスが取れるまで上昇する。
Hereinafter, the operation principle of the accumulator 10 when the adjustment member 35 is installed will be described with reference to FIG.
When pulsation appears in the pressure in the hydraulic circuit 30, for example, if the pressure on the liquid chamber 3 side rises and is higher than the pressure on the air chamber 4 side, the high pressure on the liquid chamber 3 side forces heavy oil through the through holes 33, 34, the liquid pressure due to the increase in the amount of liquid in the bellows passes through the inner wall side of the metal bellows 21 and reaches the left side of the bellows end cover 25, and this liquid pressure is applied to the bellows end cover 25. The metal bellows 21 extends and deforms along the axial direction O toward the air chamber 4 and moves together with the bellows end cover 25. At the same time, the metal bellows 21 slides along the cylindrical body portion 1 by pushing the bellows guide member 22. .
Accordingly, the pressure on the air chamber 4 side increases until the pressure on the liquid chamber 3 side is balanced.

一方、液室3側の圧力が気室4側の圧力より低くなると、気室4側の高い圧力がベローズエンドカバー25に作用し、それに伴い、金属ベローズ21が軸方向Oに沿って液室3側に圧縮して変形し、ベローズエンドカバー25と共に移動すると同時に、金属ベローズ21またはベローズエンドカバー25がベローズガイド部材22を押して筒体部1に沿って摺動する。従って、液室3側の圧力は気室4側の圧力とバランスが取れるまで上昇する。
これにより、このような気圧バネ式作用により、圧力を蓄積し且つ液圧の脈動成分を平滑化、均等化できる。
また、前記アキュムレータが脈動により作動する時、気室4側での圧縮ガスが調整液内に溶ける量にも相応の変化がある。ガスとガス体積調整液の割り当てに関しては本発明の実質的内容としてではなく、ここでは詳しく説明しないことにする。
On the other hand, when the pressure on the liquid chamber 3 side becomes lower than the pressure on the air chamber 4 side, the high pressure on the air chamber 4 side acts on the bellows end cover 25, and accordingly, the metal bellows 21 moves along the axial direction O in the liquid chamber. The metal bellows 21 or the bellows end cover 25 pushes the bellows guide member 22 and slides along the cylindrical portion 1 at the same time as it is compressed and deformed to the third side and moves together with the bellows end cover 25. Therefore, the pressure on the liquid chamber 3 side rises until the pressure on the air chamber 4 side is balanced.
Thereby, pressure can be accumulated and the pulsation component of the hydraulic pressure can be smoothed and equalized by such a pneumatic spring type action.
Further, when the accumulator is operated by pulsation, there is a corresponding change in the amount of compressed gas dissolved in the adjustment liquid on the air chamber 4 side. The assignment of gas and gas volume adjustment liquid is not a substantial part of the present invention and will not be described in detail here.

前記したように、調整部材35の設置有無に関係なく、液室3側の重油は金属ベローズ21の内壁側と接触するが、その外壁側のベローズガイド部材22は、重油と分離されるため、ベローズガイド部材22が重油内に不可避に含まれるS、Pにより高温で分解される問題は発生しない。
本発明による実施例は、ナイロン製のベローズガイド部材22の高温分解問題を効果的に解決し、これによりベローズガイド部材22の材料への要求を大きく下げることができる。
例えば、ベローズガイド部材22に用いるナイロンとしては、ナイロン66、ナイロン46またはナイロン6を使用して形成してもよい。例えば、非補強型のナイロン46の熱変形温度は160℃であり、補強型ナイロン46のプラスチック原料は290℃であり、さらに長期使用温度は163℃である。ナイロン46は高温で高硬度を保持でき、優れた耐磨耗性を有し、且つ表面が滑らかで硬いため、摺動材料に望ましい材料として本発明のベローズガイド部材22に適用することができる。
As described above, regardless of whether or not the adjustment member 35 is installed, the heavy oil on the liquid chamber 3 side contacts the inner wall side of the metal bellows 21, but the bellows guide member 22 on the outer wall side is separated from the heavy oil. The problem that the bellows guide member 22 is decomposed at a high temperature by S and P inevitably contained in heavy oil does not occur.
The embodiment according to the present invention effectively solves the high-temperature decomposition problem of the nylon bellows guide member 22, thereby greatly reducing the material requirements of the bellows guide member 22.
For example, nylon 66, nylon 46 or nylon 6 may be used as the nylon used for the bellows guide member 22. For example, the heat deformation temperature of the non-reinforced nylon 46 is 160 ° C., the plastic raw material of the reinforced nylon 46 is 290 ° C., and the long-term use temperature is 163 ° C. Nylon 46 can maintain high hardness at high temperatures, has excellent wear resistance, and has a smooth and hard surface. Therefore, it can be applied to the bellows guide member 22 of the present invention as a desirable material for the sliding material.

前記実施例では、液室エンドカバー部材18と、仕切部材20とで囲まれて形成される空間は液室3として使用される。
なお、本実施例では、液室3と気室4の間に、ベローズエンドカバー25を含む仕切部材20だけでなく、貫通孔33,34のある調整部材35も設置し、液圧回路30で脈動が発生した時、この貫通孔33、34の組み合わせにより、貫通孔を通すことにより、高粘性液体(重油)の流体抵抗による振幅の減衰、制振効果を有効に実現でき、圧力緩和性能を向上させることができた。
In the embodiment, the space formed by the liquid chamber end cover member 18 and the partition member 20 is used as the liquid chamber 3.
In this embodiment, not only the partition member 20 including the bellows end cover 25 but also the adjusting member 35 having the through holes 33 and 34 is installed between the liquid chamber 3 and the air chamber 4. When pulsation occurs, the combination of the through holes 33 and 34 allows the attenuation of the amplitude and the damping effect due to the fluid resistance of the highly viscous liquid (heavy oil) to be effectively realized by passing through the through hole, and the pressure relaxation performance is improved. I was able to improve.

図1に示す例では、貫通孔33,34を両者とも設けているが、本発明はこの例に限定されるものではない。例えば一方の貫通孔33のみを設け、他方の貫通孔34を設けない構成を採用してもよい。   In the example shown in FIG. 1, both of the through holes 33 and 34 are provided, but the present invention is not limited to this example. For example, a configuration in which only one through hole 33 is provided and the other through hole 34 is not provided may be employed.

そこで、調整部材35に縦孔である貫通孔34のみを設け、横孔である貫通孔33を設けない場合、調整部材35の底壁面とベローズエンドカバー25の間に、貫通孔34を囲むようにセルフシール材を設ける構成を採用してもよい。
このように、液室側が減圧状態になるとき、金属ベローズ21は液室側へ押され変形する。貫通孔34の周りにセルフシール材を設けているため、液室側が減圧されることによりベローズエンドカバー25は気室4の中のガス体積調整液によって押圧され、最終的にはセルフシール材に接触、圧縮して密接する。その際、セルフシール材は調整部材35と金属ベローズ21の隙間の空間に対して圧力的に仕切り作用をし、液室の圧力がさらに下がっても、この空間の圧力を気室とバランスしていた圧力に保つことができるので、金属ベローズ21の内側への変形を防止できる。
Therefore, when the adjustment member 35 is provided with only the through hole 34 that is a vertical hole and is not provided with the through hole 33 that is a horizontal hole, the through hole 34 is surrounded between the bottom wall surface of the adjustment member 35 and the bellows end cover 25. A structure in which a self-sealing material is provided on the surface may be adopted.
Thus, when the liquid chamber side is in a reduced pressure state, the metal bellows 21 is pushed to the liquid chamber side and deformed. Since the self-sealing material is provided around the through-hole 34, the bellows end cover 25 is pressed by the gas volume adjusting liquid in the air chamber 4 when the liquid chamber side is depressurized. Contact, compress and close. At that time, the self-sealing material pressure-separates the space between the adjustment member 35 and the metal bellows 21 and balances the pressure of the space with the air chamber even when the pressure of the liquid chamber further decreases. Therefore, deformation of the metal bellows 21 to the inside can be prevented.

しかしながら、本発明の前記実施例によると、ベローズエンドカバー25が調整部材35と直接接触することで同様の効果を得ることができる。また、金属ベローズ21が押し潰されるのを回避することができるため、それによって、部品の数を少なくし、コスト減少の効果もある。
以上、特定の実施例に基づいて本発明を詳しく説明したが、本発明はこれに限るものではない。当業者であれば、本発明の請求項及その思想を逸脱しない範囲内で様々な変更、修正等を行うこともできる。
However, according to the embodiment of the present invention, the same effect can be obtained by the bellows end cover 25 being in direct contact with the adjusting member 35. Further, the metal bellows 21 can be prevented from being crushed, thereby reducing the number of parts and reducing the cost.
As mentioned above, although this invention was demonstrated in detail based on the specific Example, this invention is not limited to this. A person skilled in the art can make various changes and modifications without departing from the scope of the claims of the present invention and the concept thereof.

1 筒体部(円筒状筒体部)
2 圧力容器
3 液室
4 気室
10 アキュムレータ
17 気室エンドカバー部材
18 液室エンドカバー部材
20 仕切部材
21 金属ベローズ
22 ベローズガイド部材
22a 外周方向ガイド部
22b 径方向ガイド部
25 ベローズエンドカバー
26 可動端
27 固定端
28 ひだ壁
30 液体出入口
31 ガス通路
32 気弁
33 横孔(貫通孔)
34 縦孔(貫通孔)
35 調整部材
O 軸方向
1 cylinder part (cylindrical cylinder part)
2 pressure vessel 3 liquid chamber 4 air chamber 10 accumulator 17 air chamber end cover member 18 liquid chamber end cover member 20 partition member 21 metal bellows 22 bellows guide member 22a outer circumferential direction guide portion 22b radial direction guide portion 25 bellows end cover 26 movable end 27 fixed end 28 pleat wall 30 liquid inlet / outlet 31 gas passage 32 gas valve 33 side hole (through hole)
34 Vertical hole (through hole)
35 Adjustment member O Axial direction

Claims (9)

圧力容器(2)と、該圧力容器(2)の内部に収容され、該圧力容器(2)の内部空間を液室(3)と気室(4)に仕切る仕切部材(20)と、を有するアキュムレータ(10)であって、
前記圧力容器(2)は、筒体部(1)と、該筒体部(1)の液室側端部に位置する液室エンドカバー部材(18)と、前記筒体部(1)の気室側端部に位置する気室エンドカバー部材(17)と、を有し、
前記仕切部材(20)は、前記筒体部(1)の軸方向(O)に沿って伸縮可能な金属ベローズ(21)と、
前記金属ベローズ(21)の可動端(26)に液密に連結されるベローズエンドカバー(25)と、を備え、
前記可動端(26)は、前記ベローズエンドカバー(25)とともに移動可能にして、摺動する少なくとも1つのベローズガイド部材(22)の案内で前記金属ベローズ(21)を前記軸方向(O)に沿って伸縮させ、
前記気室(4)にはガスと調整液からなるガス体積調整液が収容されており、前記液室エンドカバー部材(18)には液体が外部から前記液室(3)に流れ込んで、該液室(3)内から液体が流れ出る液体出入口(30)を設けてあり、
前記金属ベローズ(21)の固定端(27)は、前記液室エンドカバー部材(18)に液密に固定連結され、または、前記液室エンドカバー部材(18)側の前記筒体部(1)の内壁に液密に固定連結され、
前記可動端(26)は、前記軸方向(O)に、前記固定端(27)と前記気室エンドカバー部材(17)の間に位置し、
前記ベローズガイド部材(22)は、前記金属ベローズ(21)の隣接するひだ壁(28)間に介装され、または、前記ベローズエンドカバー(25)に固定連結され、あるいは、前記可動端(26)に固定連結され、
前記ベローズガイド部材(22)を前記金属ベローズ(21)により前記液室(3)から分離するようにし、
前記ガス体積調整液には、S、Pを含まない、もしくは、少なくともそれぞれのS、Pが微量の10ppm以下の鉱物油を使用することを特徴とするアキュムレータ(10)。
A pressure vessel (2) and a partition member (20) which is housed in the pressure vessel (2) and partitions the internal space of the pressure vessel (2) into a liquid chamber (3) and an air chamber (4). An accumulator (10) comprising:
The pressure vessel (2) includes a cylindrical part (1), a liquid chamber end cover member (18) located at the liquid chamber side end of the cylindrical part (1), and the cylindrical part (1). An air chamber end cover member (17) located at the air chamber side end,
The partition member (20) includes a metal bellows (21) that can be expanded and contracted along the axial direction (O) of the cylindrical body portion (1).
A bellows end cover (25) liquid-tightly connected to the movable end (26) of the metal bellows (21),
The movable end (26) is movable together with the bellows end cover (25), and the metal bellows (21) is guided in the axial direction (O) by guidance of at least one bellows guide member (22) that slides. Stretch along,
The gas chamber (4) contains a gas volume adjusting liquid composed of gas and adjusting liquid, and the liquid flows into the liquid chamber (3) from the outside into the liquid chamber end cover member (18). A liquid inlet / outlet (30) through which liquid flows out of the liquid chamber (3) is provided;
The fixed end (27) of the metal bellows (21) is fixedly connected to the liquid chamber end cover member (18) in a liquid-tight manner, or the cylindrical body portion (1) on the liquid chamber end cover member (18) side. ) Liquid-tightly fixed and connected
The movable end (26) is positioned between the fixed end (27) and the air chamber end cover member (17) in the axial direction (O),
The bellows guide member (22) is interposed between adjacent pleat walls (28) of the metal bellows (21), or is fixedly connected to the bellows end cover (25), or the movable end (26). )
The bellows guide member (22) is separated from the liquid chamber (3) by the metal bellows (21),
The accumulator (10) is characterized in that the gas volume adjusting liquid does not contain S or P, or at least each of S and P contains a minute amount of mineral oil of 10 ppm or less.
前記金属ベローズ(21)の径方向の内側には、有底筒状の調整部材(35)が設けられ、該調整部材(35)は、その開口端が液密に前記液室エンドカバー部材(18)に連結され、前記調整部材(35)には貫通孔が設置されていることを特徴とする請求項1に記載のアキュムレータ(10)。   A bottomed cylindrical adjustment member (35) is provided inside the metal bellows (21) in the radial direction. The accumulator (10) according to claim 1, wherein the accumulator (10) is connected to 18), and the adjustment member (35) is provided with a through hole. 前記調整部材(35)は、有底筒状の底に貫通して設置される縦孔(34)および/または有底筒状に貫通して設置される前記横孔(33)を前記貫通孔として備えていることを特徴とする請求項2に記載のアキュムレータ(10)。   The adjusting member (35) has the vertical hole (34) installed through the bottom of the bottomed cylindrical shape and / or the horizontal hole (33) installed through the bottomed cylindrical shape as the through hole. The accumulator (10) according to claim 2, characterized by comprising: 前記可動端(26)に前記ベローズガイド部材(22)が設置されており、前記ベローズガイド部材(22)の前記仕切部材(20)と前記筒体部(1)との間に介設される外周方向ガイド部(22a)は前記ガス体積調整液に接触することを特徴とする請求項1〜3のいずれか一項に記載のアキュムレータ(10)。   The bellows guide member (22) is installed at the movable end (26), and is interposed between the partition member (20) of the bellows guide member (22) and the cylindrical body portion (1). The accumulator (10) according to any one of claims 1 to 3, wherein the outer circumferential guide portion (22a) is in contact with the gas volume adjusting liquid. 前記金属ベローズ(21)は軸方向の断面がウェーブ状のベローズであることを特徴とする請求項1〜4のいずれか一項に記載のアキュムレータ(10)。   The accumulator (10) according to any one of claims 1 to 4, wherein the metal bellows (21) is a bellows having a wavy cross section in the axial direction. 前記可動端(26)において、前記ベローズエンドカバー(25)と前記筒体部(1)の間に前記ベローズガイド部材(22)の前記外周方向ガイド部(22a)のみが設置されていることを特徴とする請求項1〜5のいずれか一項に記載のアキュムレータ(10)。   In the movable end (26), only the outer peripheral direction guide portion (22a) of the bellows guide member (22) is installed between the bellows end cover (25) and the cylindrical body portion (1). The accumulator (10) according to any one of the preceding claims, characterized in that it is characterized in that 前記ベローズガイド部材(22)はナイロンで形成されることを特徴とする請求項1〜6のいずれか一項に記載のアキュムレータ(10)。   The accumulator (10) according to any one of claims 1 to 6, wherein the bellows guide member (22) is made of nylon. 前記気室エンドカバー部材(17)には、前記気室(4)内にガス体積調整液を注入する注入口(31)が設けられ、前記注入口(31)には、前記注入口(31)を密封するためのシール(32)が設置されていることを特徴とする請求項1〜7のいずれか一項に記載のアキュムレータ(10)。   The air chamber end cover member (17) is provided with an inlet (31) for injecting a gas volume adjusting liquid into the air chamber (4), and the inlet (31) has the inlet (31). The accumulator (10) according to any one of claims 1 to 7, characterized in that a seal (32) is provided for sealing. 前記ベローズエンドカバー(25)が前記調整部材(35)に直接接触可能であることを特徴とする請求項1〜8のいずれか一項に記載のアキュムレータ(10)。   The accumulator (10) according to any one of claims 1 to 8, characterized in that the bellows end cover (25) can be in direct contact with the adjusting member (35).
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