JP6188463B2 - Electrochemical device and method for producing electrochemical device - Google Patents

Description

  The present invention relates to an electrochemical device using lithium ions for charge transport and a method for producing the same.

  Lithium-ion capacitors are electrochemical devices that use lithium ions for transporting charges, and can be used for peak current assist, regenerative power generation, backup power supplies, energy storage power supplies, etc. because they can be increased in voltage and capacity. It is gradually being used. Lithium-ion capacitors are partly used separately from electric double-layer capacitors and lithium-ion secondary batteries depending on their applications and roles, and some are competing, but one of the options for effective use of energy It is recognized as and has begun to spread.

  The lithium ion capacitor is used in a state where lithium ions are occluded (pre-doped) in advance in the negative electrode. Various methods have been developed for pre-doping, but in mass production processes, a method of aging by attaching a lithium ion supply source (lithium foil or the like) to the negative electrode of a lithium ion capacitor is often employed. In the pre-doped lithium ion capacitor, lithium ions in the electrolytic solution are further doped into the negative electrode during charging, and lithium ions are released from the negative electrode into the electrolytic solution during discharging. That is, in the charge / discharge process, the attachment / detachment of lithium ions to / from the negative electrode is repeated.

  Here, when the lithium ion capacitor deteriorates, lithium dendrites (precipitates) may be generated in the adhesion trace of the lithium ion supply source. Dendrites damage the separator that separates the negative electrode from the positive electrode, causing a short circuit between the negative electrode and the positive electrode. For this reason, various measures against the precipitation of dendrites have been studied. For example, Patent Document 1 discloses a technique for suppressing dendrite precipitation by coating an electrode on which dendrite is likely to be generated with an insulator and reducing the starting point of dendrite.

JP 2008-171593 A

  However, in the configuration of Patent Document 1, a process for coating an electrode with an insulator is required in addition to a general process for manufacturing a lithium ion capacitor, and the material cost of an insulating material is also required. Cost increases. In addition, precipitation of dendrites cannot be completely prevented by reducing the starting point of dendrites.

  In view of the circumstances as described above, an object of the present invention is to provide an electrochemical device capable of preventing problems caused by lithium dendrites and a method for producing the same.

In order to achieve the above object, an electrochemical device according to an embodiment of the present invention includes a positive electrode, a negative electrode, a separator, and an electrolytic solution.
The positive electrode includes a positive electrode active material layer made of a positive electrode material containing a positive electrode active material, and a positive electrode current collector electrically connected to the positive electrode active material layer.
The negative electrode includes a negative electrode active material layer made of a negative electrode material containing a negative electrode active material, and a negative electrode current collector electrically connected to the negative electrode active material layer, and the lithium ion supply source covered with the negative electrode material Thus, the negative electrode active material is pre-doped with lithium ions.
The separator separates the positive electrode and the negative electrode.
In the electrolytic solution, the positive electrode, the negative electrode, and the separator are immersed.

In order to achieve the above object, a method for manufacturing an electrochemical device according to an aspect of the present invention includes a positive electrode active material layer made of a positive electrode material containing a positive electrode active material, and a positive electrode current collector electrically connected to the positive electrode active material layer. A negative electrode having a negative electrode active material layer made of a negative electrode material containing a negative electrode active material, a negative electrode current collector electrically connected to the negative electrode active material layer, and a separator separating the positive electrode and the negative electrode Is prepared.
A lithium ion source is coated with the negative electrode material.
The power storage element is immersed in an electrolytic solution, and the negative electrode active material is doped with lithium ions from the lithium ion supply source.

1 is a perspective view showing an electrochemical device according to a first embodiment of the present invention. It is a top view which shows the electrical storage element of the electrochemical device which concerns on the 1st Embodiment of this invention. It is an enlarged view of the electrical storage element of the electrochemical device which concerns on the 1st Embodiment of this invention. It is an enlarged view of the winding edge part of the electrical storage element of the electrochemical device which concerns on the 1st Embodiment of this invention. It is an enlarged view of the electrical storage element at the time of pre dope of the electrochemical device which concerns on the 1st Embodiment of this invention. It is a schematic diagram which shows arrangement | positioning of the lithium ion supply source at the time of pre dope of the electrochemical device which concerns on the 1st Embodiment of this invention. It is an enlarged view of the electrical storage element after the pre dope of the electrochemical device which concerns on the 1st Embodiment of this invention. It is an enlarged view of the electrical storage element at the time of pre dope of the electrochemical device which concerns on a comparative example. It is a schematic diagram which shows arrangement | positioning of the lithium ion supply source at the time of pre dope of the same electrochemical device which concerns on a comparative example. It is an enlarged view of the electrical storage element after the pre dope of the electrochemical device which concerns on a comparative example. It is an enlarged view of the electrical storage element at the time of dendrite deposition of the electrochemical device which concerns on a comparative example. It is an enlarged view of the electrical storage element at the time of dendrite deposition of the electrochemical device which concerns on the 1st Embodiment of this invention. It is a schematic diagram which shows the electrical storage element before the pre dope of the electrochemical device which concerns on the 2nd Embodiment of this invention. It is a schematic diagram which shows the negative electrode sheet which coat | covers the lithium supply source of the electrochemical device which concerns on the 2nd Embodiment of this invention. It is a schematic diagram which shows exchange of the lithium ion at the time of charging / discharging of the electrochemical device which concerns on the 2nd Embodiment of this invention. It is a schematic diagram which shows arrangement | positioning of the lithium ion supply source of the electrochemical device which concerns on the 2nd Embodiment of this invention. It is a schematic diagram which shows the electrical storage element before the pre dope of the electrochemical device which concerns on the 3rd Embodiment of this invention. It is a schematic diagram which shows the movement of the lithium ion in the electrochemical device which concerns on a comparative example. It is a schematic diagram which shows the movement of the lithium ion in the electrochemical device which concerns on the 3rd Embodiment of this invention. It is a table | surface which shows the observation result and measurement result which concern on the Example and comparative example of this invention. It is a graph which shows the observation result and measurement result which concern on the Example and comparative example of this invention.

An electrical device according to an embodiment of the present invention includes a positive electrode, a negative electrode, a separator, and an electrolytic solution.
The positive electrode includes a positive electrode active material layer made of a positive electrode material containing a positive electrode active material, and a positive electrode current collector electrically connected to the positive electrode active material layer.
The negative electrode includes a negative electrode active material layer made of a negative electrode material containing a negative electrode active material, and a negative electrode current collector electrically connected to the negative electrode active material layer, and the lithium ion supply source covered with the negative electrode material Thus, the negative electrode active material is pre-doped with lithium ions.
The separator separates the positive electrode and the negative electrode.
In the electrolytic solution, the positive electrode, the negative electrode, and the separator are immersed.

  In an electrochemical device pre-doped using a lithium ion source, when charging and discharging are repeated, lithium is deposited as a dendrite (precipitate) due to deterioration. This dendrite is generated starting from the trace of the lithium ion source. ,accumulate. Therefore, as in the above configuration, when the lithium ion supply source is covered with the negative electrode material during pre-doping, dendrite is prevented from being deposited and surrounded by the negative electrode material and leaking out of the negative electrode material. Is done. That is, the negative electrode material blocks the arrival of dendrite to the separator disposed outside the negative electrode material. Thereby, damage to the separator due to dendrite is prevented, and short circuit failure of the electrochemical device is prevented. The negative electrode material is formed by curing a paste in which a negative electrode active material is mixed with a synthetic resin (binder resin) or the like, and can include a large amount of voids. For this reason, the dendrite spreads into the voids of the negative electrode material and is prevented from floating in the electrolyte as a peeled piece. In addition, the dendrite stays in the gap of the negative electrode material, so that re-doping of the dendrite into the negative electrode active material occurs due to repeated charge and discharge, and it is possible to recover the capacity reduction of the electrochemical device.

The negative electrode active material layer includes a first negative electrode active material layer and a second negative electrode active material layer,
The negative electrode may be pre-doped by the lithium ion supply source disposed between the first negative electrode active material layer and the second negative electrode active material layer.

  According to this configuration, since the lithium ion supply source is covered with the negative electrode material by being sandwiched between the first negative electrode active material layer and the second negative electrode active material layer, the above effect can be obtained.

The negative electrode current collector includes a first negative electrode current collector and a second negative electrode current collector,
The first negative electrode active material layer is laminated on the first negative electrode current collector,
The second negative electrode active material layer may be laminated on the second negative electrode current collector.

  According to this configuration, the first negative electrode current collector and the first negative electrode active material layer laminate (referred to as the first laminate), the second negative electrode current collector and the second negative electrode active material layer Is disposed so that the first negative electrode active material layer and the second negative electrode active material layer face each other, and a lithium ion supply source is disposed therebetween, whereby lithium It is possible to coat the ion source with a negative electrode material. As will be described later, the first laminate and the second laminate may be formed by folding one laminate, or may be separate laminates.

  A laminate in which an active material layer is laminated on a current collector is folded back with the active material layer inside, so that the current collector becomes the first negative electrode current collector and the second negative electrode current collector. The active material layer may constitute the first negative electrode active material layer and the second negative electrode active material layer.

  According to this configuration, the first stacked body and the second stacked body can be formed by a single stacked body. That is, by folding the laminated body with the lithium ion source interposed therebetween, the lithium ion source can be covered with the negative electrode material, and can be easily manufactured as compared with the case of using separate laminated bodies.

  The negative electrode active material layer may further include a third negative electrode active material layer laminated on a surface opposite to the surface on which the first negative electrode active material layer of the first negative electrode current collector is laminated. Good.

  Since the first negative electrode active material layer and the second negative electrode active material layer are disposed to face each other with the lithium ion supply source interposed therebetween, the first negative electrode active material layer and the second negative electrode active material layer are disposed on the inner side with respect to the first negative electrode current collector and the second negative electrode current collector. Become. Here, the third negative electrode active material layer is formed by laminating the third negative electrode active material layer on the surface opposite to the surface on which the first negative electrode active material layer of the first negative electrode current collector is laminated. Can be made to face the positive electrode active material layer through a separator.

  The pre-doping may be performed in a state where the lithium ion supply source is attached to the negative electrode active material layer.

  According to this configuration, it is possible to pre-dope lithium ions into the negative electrode active material by the lithium ion supply source attached to the negative electrode active material layer.

  The negative electrode may have an electrode area larger than that of the positive electrode.

  By increasing the electrode area of the negative electrode, it is possible to reduce the ratio of the electrode area covered with dendrite and suppress the generation of dendrite.

  In the electrochemical device, the positive electrode and the negative electrode may be stacked via a separator and wound.

  According to this configuration, it is possible to provide a wound electrochemical device.

A method of manufacturing an electrical device according to an embodiment of the present invention includes: a positive electrode having a positive electrode active material layer made of a positive electrode material containing a positive electrode active material; and a positive electrode current collector electrically connected to the positive electrode active material layer; And a negative electrode having a negative electrode active material layer comprising a negative electrode material containing a negative electrode active material and a negative electrode current collector electrically connected to the negative electrode active material layer, and a storage element comprising a separator separating the positive electrode and the negative electrode prepare.
A lithium ion source is coated with the negative electrode material.
The power storage element is immersed in an electrolytic solution, and the negative electrode active material is doped with lithium ions from the lithium ion supply source.

(First embodiment)
An electrochemical device according to the first embodiment of the present invention will be described. The electrochemical device according to the present embodiment is an electrochemical device that uses lithium ions for charge transport, such as a lithium ion capacitor.

[Configuration of electrochemical device]
FIG. 1 is a perspective view showing a configuration of an electrochemical device 100 according to the present embodiment. As shown in the figure, the electrochemical device 100 is configured by storing an electricity storage element 110 in a container 120 (a lid is not shown). In the container 120, an electrolytic solution is stored together with the power storage element 110.

  2 is a schematic plan view of the electricity storage device 110, and FIG. 3 is an enlarged view of FIG. As shown in these drawings, the power storage element 110 includes a positive electrode 130, a negative electrode 140, and a separator 150. Specifically, the power storage element 110 can be formed by stacking and winding the positive electrode 130 and the negative electrode 140 through the separator 150. Note that a plurality of each of the positive electrode 130 and the negative electrode 140 may be provided. In addition, the power storage element 110 is not limited to the one wound as described above, and may be one in which the positive electrodes 130 and the negative electrodes 140 are alternately arranged with the separators 150 interposed therebetween.

  The positive electrode 130 includes a positive electrode current collector 131 and a positive electrode active material layer 132 (see FIG. 3). The positive electrode current collector 131 is made of a conductive material and is electrically connected to the positive electrode active material layer 132. Specifically, the positive electrode current collector 131 can be a metal foil such as an aluminum foil, and a metal foil whose surface is chemically or mechanically roughened or a metal in which a through hole is formed. It may be a foil.

  The positive electrode active material layer 132 is made of a positive electrode material and is stacked on the positive electrode current collector 131. The positive electrode material may be a mixture of a positive electrode active material and a binder resin, and may further include a conductive additive. The positive electrode active material is a material that can adsorb lithium ions and anions in the electrolytic solution, and for example, activated carbon can be used. Specifically, the positive electrode active material layer 132 can be formed by applying and curing a paste-like positive electrode material on the positive electrode current collector 131.

  The negative electrode 140 includes a first negative electrode current collector 141, a second negative electrode current collector 142, a first negative electrode active material layer 143, a second negative electrode active material layer 144, and a third negative electrode active material layer 145 (see FIG. 3). .

  The first negative electrode current collector 141 is made of a conductive material, and is electrically connected to the first negative electrode active material layer 143 and the third negative electrode active material layer 145. Specifically, the first negative electrode current collector 141 can be a metal foil such as an aluminum foil or a copper foil, and the surface of the surface is chemically or mechanically roughened, such as a metal foil or a through hole. It may be a metal foil formed.

  The second negative electrode current collector 142 is made of a conductive material and is electrically connected to the second negative electrode active material layer 144. The second negative electrode current collector 142 is also electrically connected to the first negative electrode current collector 141. Specifically, the second negative electrode current collector 142 can be a metal foil such as an aluminum foil or a copper foil, and a metal foil whose surface is chemically or mechanically roughened or a through-hole. It may be a metal foil formed.

  The first negative electrode active material layer 143 is made of a negative electrode material and is stacked on the first negative electrode current collector 141. The negative electrode material may be a negative electrode active material mixed with a binder resin, and may further include a conductive additive. The negative electrode active material is a material that can adsorb lithium ions in the electrolytic solution, and for example, a carbon-based material can be used. Specifically, the first negative electrode active material layer 143 may be formed by applying and curing a paste-like negative electrode material on the first negative electrode current collector 141 and including a large number of voids.

  The second negative electrode active material layer 144 is made of a negative electrode material and is stacked on the second negative electrode current collector 141. Specifically, the second negative electrode active material layer 144 can be formed by applying and curing a paste-like negative electrode material on the second negative electrode current collector 142 and including a large number of voids.

  The third negative electrode active material layer 145 is made of a negative electrode material, and is laminated on the surface of the first negative electrode current collector 141 opposite to the surface on which the first negative electrode active material layer 143 is laminated. Specifically, the third negative electrode active material layer 145 is formed by applying a paste-like negative electrode material on the surface of the first negative electrode current collector 141 opposite to the surface on which the first negative electrode active material layer 143 is laminated. It is formed by being cured and can contain a lot of voids.

  The negative electrode active materials of the first negative electrode active material layer 143, the second negative electrode active material layer 144, and the third negative electrode active material layer 145 are pre-doped with lithium ions, and details thereof will be described later.

  Here, the first negative electrode active material layer 143 and the second negative electrode active material layer 144, and the first negative electrode current collector 141 and the second negative electrode current collector 142 are folded by stacking the current collector and the active material layer. It may be formed. FIG. 4 is a plan view showing a winding end portion of power storage element 110. As shown in the figure, a folded portion 146 of the laminate is formed at the winding end. The first negative electrode active material layer 143 and the second negative electrode active material layer 144 are continuous at the folded portion 146, and the first negative electrode current collector 141 and the second negative electrode current collector 142 are also continuous at the folded portion 146. it can. The folding is not limited to the one formed at the winding end, and may be formed on the long side of the negative electrode 140 (long side before winding).

  Further, the first negative electrode active material layer 143 and the second negative electrode active material layer 144, the first negative electrode current collector 141 and the second negative electrode current collector 142 are not limited to those formed by folding the laminate, Separate laminates may be used.

  Since the negative electrode 140 includes the first negative electrode active material layer 143, the second negative electrode active material layer 144, and the third negative electrode active material layer 145 as described above, the negative electrode 140 has a larger electrode area than the positive electrode 130.

  The separator 150 separates the positive electrode 130 and the negative electrode 140 and transmits ions contained in the electrolytic solution. The separator 150 is provided according to the lamination mode of the positive electrode 130 and the negative electrode 140, and may be one or plural. Specifically, the separator 150 can be a woven fabric, a nonwoven fabric, a synthetic resin microporous film, or the like.

  The container 120 accommodates the power storage element 110. The upper surface and the lower surface of the container 120 can be closed by a lid (not shown), a positive electrode terminal to which a conductive wire connected to the positive electrode current collector 131 is connected, a first negative electrode current collector 141 and a second negative electrode. A negative electrode terminal to which a conducting wire connected to the current collector 142 is connected may be provided. The material of the container 120 is not particularly limited as long as it is not a structure connected to the positive electrode 130 or the negative electrode 140. As long as the container 120 is connected to the positive electrode 130, it can be made of aluminum, titanium, or the like. As long as the container 120 is connected to the negative electrode 140, the container 120 can be made of a metal whose main component is nickel or iron, stainless steel, or the like.

The power storage element 110 is configured as described above. The electrolytic solution housed in the container together with the power storage element 110 can be a liquid containing lithium ions and anions, for example, a liquid in which LiBF ₄ or LiPF ₆ is dissolved in a solvent (such as carbonate) as an electrolyte.

[About pre-dope]
As described above, in the electrochemical device 100, the negative electrode 140 is doped (pre-doped) with lithium ions in the manufacturing process. FIG. 5 is a schematic diagram showing the storage element 110 during pre-doping. As shown in the figure, during pre-doping, a lithium ion supply source L is disposed between the first negative electrode active material layer 143 and the second negative electrode active material layer 144.

  The lithium ion supply source L is made of metallic lithium, for example, a lithium foil. The lithium ion supply source L only needs to be electrically connected to the negative electrode 102, and for example, it is attached to either one or both of the first negative electrode active material layer 143 and the second negative electrode active material layer 144. it can.

  FIG. 6 is a schematic diagram showing the positional relationship between the lithium ion supply source L, the first negative electrode active material layer 143 and the second negative electrode active material layer 144. As shown in the figure, the lithium ion supply source L is sandwiched between the first negative electrode active material layer 143 and the second negative electrode active material layer 144, that is, the lithium ion supply source L is covered with the negative electrode material.

  When the storage element 110 is immersed in the electrolytic solution in this state, electrons flow from the lithium ion supply source L to the negative electrode 102, and at the same time, lithium ions diffuse from the lithium ion supply source L into the electrolytic solution, and the first negative electrode active material The negative electrode active material included in the layer 143, the second negative electrode active material layer 144, and the third negative electrode active material layer 145 is doped (pre-doped). By aging in this state, the lithium ion supply source L is doped. Since the negative electrode active material layers (the first negative electrode active material layer 143 and the second negative electrode active material layer 144) are provided on both the front and back surfaces of the lithium ion supply source L, the negative electrode active material layer is provided only on one surface. Compared with the case where it is, dope advances rapidly.

  FIG. 7 is a schematic diagram showing the electricity storage element 110 when pre-doping is completed. As shown in the figure, the lithium ion supply source L disappears by pre-doping, but traces L 'such as residues and discoloration of the lithium ion supply source L are generated at the locations where the lithium ion supply source L is pasted.

[effect]
The effect of the electrochemical device 100 according to the present embodiment will be described. Here, the electrochemical device according to the comparative example will be described first.

  FIG. 8 is a plan view showing a storage element 210 (during pre-doping) of the electrochemical device 200 according to the comparative example. The power storage element 210 includes a positive electrode 230, a negative electrode 240, and a separator 250.

  The positive electrode 230 includes a positive electrode current collector 231 and a positive electrode active material layer 232, and the negative electrode 240 includes a negative electrode current collector 241 and a negative electrode active material layer 242. As shown in FIG. 8, the lithium ion supply source L is attached to the negative electrode current collector 241 and pre-doping is performed. FIG. 9 is a schematic diagram showing the positional relationship between the lithium ion supply source L and the negative electrode active material layer 242. Thus, in the electrochemical device 200, unlike the electrochemical device 100 according to the present embodiment, the lithium ion supply source L is not covered with the negative electrode material.

  FIG. 10 is a plan view of the electricity storage element 210 when pre-doping is completed. As shown in the figure, the negative electrode current collector 241 has a trace L ′ of the lithium ion supply source L. When the electrochemical device 200 is used and deteriorates, lithium ions in the electrolytic solution are deposited starting from the trace L ′, and dendrites are generated. Furthermore, when the use of the electrochemical device 200 is continued, deposition of dendrites occurs.

  FIG. 11 is a plan view of power storage element 210 on which dendrites are deposited. As shown in the figure, the accumulated dendrites D may damage the separator 250 and protrude from the separator 250. When the separator 250 is damaged, the positive electrode 230 and the negative electrode 240 are short-circuited, and the electrochemical device 200 is short-circuited. Further, when the dendrite D is peeled off, the fragments float and diffuse in the electrolytic solution, which also causes a failure of the electrochemical device 200.

  In contrast, the electrochemical device 100 according to the present embodiment is as follows. FIG. 12 is a plan view of the electricity storage element 110 in which the dendrite D is deposited in the electrochemical device 100. As described above, since the dendrite D is deposited starting from the trace L ′ (see FIG. 7) of the lithium ion supply source L, the dendrite D includes the first negative electrode active material layer 143 and the second negative electrode as shown in FIG. It is shielded by the active material layer 144 and does not reach the separator 150. Thereby, damage of the separator 150 by the dendrite D is prevented.

  In addition, the negative electrode material constituting the first negative electrode active material layer 143 and the second negative electrode active material layer 143 contains many voids, and the dendrite D spreads into the voids of the negative electrode material, so that peeling does not easily occur and the fragments in the electrolyte solution Floating to is also prevented. Furthermore, since dendrite D remains in the voids of the negative electrode material, re-doping of dendrited lithium into the first negative electrode active material layer 143 and the second negative electrode active material layer 143 occurs due to charge and discharge, and the electrochemical device Recovery of capacity reduction due to 100 degradation occurs.

  As described above, in the electrochemical device 100 according to the present embodiment, as compared with the electrochemical device 200 according to the comparative example, the failure due to the dendrite is prevented and the capacitor capacity can be maintained.

(Second Embodiment)
An electrochemical device according to the second embodiment of the present invention will be described. The electrochemical device according to the present embodiment is an electrochemical device that uses lithium ions for charge transport, such as a lithium ion capacitor.

[Configuration of electrochemical device]
FIG. 13 is a schematic diagram showing the electricity storage element 310 before the pre-doping of the electrochemical device according to this embodiment. In addition, the electrical storage element 310 is accommodated in the container together with the electrolytic solution as in the first embodiment.

  As shown in the figure, the power storage element 310 includes a positive electrode 330, a negative electrode 340, and a separator 350.

  The positive electrode 330 includes a positive electrode current collector 331, a first positive electrode active material layer 332, and a second positive electrode active material layer 333.

  The positive electrode current collector 331 is made of a conductive material and is electrically connected to the first positive electrode active material layer 332 and the second positive electrode active material layer 333. Specifically, the positive electrode current collector 331 can be a metal foil such as an aluminum foil or a copper foil, and a metal foil whose surface is chemically or mechanically roughened or a through hole is formed. It may be a metal foil.

The first positive electrode active material layer 332 is made of a positive electrode material and is stacked on the positive electrode current collector 331.
The positive electrode material may be a mixture of a positive electrode active material and a binder resin, and may further include a conductive additive. The positive electrode active material is a material that can adsorb lithium ions and anions in the electrolytic solution, and for example, activated carbon can be used. Specifically, the first positive electrode active material layer 332 can be formed by applying and curing a paste-like positive electrode material on the positive electrode current collector 331.

  The second positive electrode active material layer 333 is made of a positive electrode material, and is laminated on the surface of the positive electrode current collector 331 opposite to the surface on which the first positive electrode active material layer 332 is laminated. Specifically, the second positive electrode active material layer 333 can be formed by applying and curing a paste-like positive electrode material on the positive electrode current collector 331.

  The negative electrode 340 includes a negative electrode current collector 341, a first negative electrode active material layer 342, a second negative electrode active material layer 343, and a negative electrode sheet 344.

  The negative electrode current collector 341 is made of a conductive material, and is electrically connected to the first negative electrode active material layer 342, the second negative electrode active material layer 343, and the negative electrode sheet 344. Specifically, the negative electrode current collector 341 can be a metal foil such as an aluminum foil or a copper foil, and a metal foil whose surface is chemically or mechanically roughened or a through hole is formed. It may be a metal foil.

  The first negative electrode active material layer 342 is made of a negative electrode material and is stacked on the negative electrode current collector 341. The negative electrode material may be a negative electrode active material mixed with a binder resin, and may further include a conductive additive. The negative electrode active material is a material that can adsorb lithium ions in the electrolytic solution, and for example, a carbon-based material can be used. Specifically, the first negative electrode active material layer 342 is formed by applying and curing a paste-like negative electrode material on the negative electrode current collector 341, and can include a large number of voids.

  The second negative electrode active material layer 343 is made of a negative electrode material and is stacked on the negative electrode current collector 341. Specifically, the second negative electrode active material layer 343 is made of a negative electrode material, and is stacked on the surface of the negative electrode current collector 341 opposite to the surface on which the first negative electrode active material layer 342 is stacked. . Specifically, the second negative electrode active material layer 343 can be formed by applying and curing a paste-like negative electrode material on the negative electrode current collector 341 and including a large number of voids.

  The negative electrode sheet 344 is a sheet (layer) made of a negative electrode material and covers the lithium supply source L. FIG. 14 is a schematic diagram illustrating a negative electrode sheet 344 that covers the lithium supply source L. FIG. As shown in the figure, the negative electrode sheet 344 has a size that can cover the lithium supply source L. The negative electrode sheet 344 can be attached to the second negative electrode active material layer 343 with the lithium supply source L in between. Note that the negative electrode sheet 344 may be a sheet in which a negative electrode material is laminated on both front and back surfaces of a negative electrode current collector. The negative electrode sheet 344 is formed by curing a paste-like negative electrode material, and can include many voids.

  The separator 350 separates the positive electrode 330 and the negative electrode 340 and transmits ions contained in the electrolytic solution. The separator 350 is provided according to the lamination | stacking aspect of the positive electrode 330 and the negative electrode 340, One may be sufficient and plural may be sufficient. Specifically, the separator 350 can be a woven fabric, a nonwoven fabric, a synthetic resin microporous film, or the like.

  The electricity storage element 310 having the above-described configuration is housed in a container together with the electrolytic solution to constitute an electrochemical device.

[effect]
As in the first embodiment, the storage element 310 is pre-doped with lithium ions from the lithium ion supply source L to the negative electrode 340. By covering the lithium supply source L with the negative electrode sheet 344, charge and discharge can be performed between the negative electrode sheet 344 and the first positive electrode active material layer 332 after completion of pre-doping. FIG. 15 is a schematic diagram showing the exchange of lithium ions during charging and discharging, and the exchange of lithium ions is indicated by arrows. As shown in the drawing, lithium ions are exchanged between the negative electrode sheet 344 and the opposing first positive electrode active material layer 332.

  Further, in the power storage element 310, the lithium ion supply source L and the negative electrode sheet 344 can be arranged at arbitrary positions on the second negative electrode active material layer 343. FIG. 16 is a schematic diagram showing the arrangement of the lithium ion supply source L on the second negative electrode active material layer 343. As shown in the figure, by arranging the lithium ion supply source L at a plurality of locations on the second negative electrode active material layer 343, the lithium ion supply source L is arranged inside the winding in the wound power storage element 310. Therefore, an efficient pre-dope design is possible.

  Also in this embodiment, since the lithium ion source L is covered with the negative electrode material, it is possible to prevent the generation of dendrites as in the first embodiment.

(Third embodiment)
An electrochemical device according to the third embodiment of the present invention will be described. The electrochemical device according to the present embodiment is an electrochemical device that uses lithium ions for charge transport, such as a lithium ion capacitor.

  FIG. 17 is a schematic diagram showing the electricity storage element 410 before pre-doping of the electrochemical device according to this embodiment. The power storage element 410 can be a stacked (non-winding) power storage element, and is housed in a container together with an electrolytic solution, as in the first embodiment.

  As shown in the figure, the power storage element 410 includes a positive electrode 430, a negative electrode 440, and a separator 450. Two negative electrodes 440 are provided with the lithium ion source L interposed therebetween. Actually, the power storage element 410 can be formed by stacking a large number of stacked structures shown in FIG.

  The positive electrode 430 includes a positive electrode current collector 431, a first positive electrode active material layer 432, and a second positive electrode active material layer 433.

  The positive electrode current collector 431 is made of a conductive material and is electrically connected to the first positive electrode active material layer 432 and the second positive electrode active material layer 433. Specifically, the positive electrode current collector 431 can be a metal foil such as an aluminum foil or a copper foil, and a metal foil whose surface is chemically or mechanically roughened or a through hole is formed. It may be a metal foil.

The first positive electrode active material layer 432 is made of a positive electrode material and is stacked on the positive electrode current collector 431.
The positive electrode material may be a mixture of a positive electrode active material and a binder resin, and may further include a conductive additive. The positive electrode active material is a material that can adsorb lithium ions and anions in the electrolytic solution, and for example, activated carbon can be used. Specifically, the first positive electrode active material layer 432 can be formed by applying and curing a paste-like positive electrode material on the positive electrode current collector 431.

  The second positive electrode active material layer 433 is made of a positive electrode material, and is laminated on the surface of the positive electrode current collector 431 opposite to the surface on which the first positive electrode active material layer 432 is laminated. Specifically, the second positive electrode active material layer 433 can be formed by applying and curing a paste-like positive electrode material on the positive electrode current collector 431.

  The negative electrode 440 includes a negative electrode current collector 441, a first negative electrode active material layer 442, and a second negative electrode active material layer 443.

  The negative electrode current collector 441 is made of a conductive material and is electrically connected to the first negative electrode active material layer 442 and the second negative electrode active material layer 443. Specifically, the negative electrode current collector 441 can be a metal foil such as an aluminum foil or a copper foil, and a metal foil whose surface is chemically or mechanically roughened or a through hole is formed. It may be a metal foil.

  The first negative electrode active material layer 442 is made of a negative electrode material and is stacked on the negative electrode current collector 441. The negative electrode material may be a negative electrode active material mixed with a binder resin, and may further include a conductive additive. The negative electrode active material is a material that can adsorb lithium ions in the electrolytic solution, and for example, a carbon-based material can be used. Specifically, the first negative electrode active material layer 443 can be formed by applying and curing a paste-like negative electrode material on the negative electrode current collector 441 and including a large amount of voids.

  The second negative electrode active material layer 443 is made of a negative electrode material and is stacked on the negative electrode current collector 441. Specifically, the second negative electrode active material layer 443 is made of a negative electrode material and is stacked on the surface of the negative electrode current collector 441 opposite to the surface on which the first negative electrode active material layer 442 is stacked. . Specifically, the second negative electrode active material layer 443 can be formed by applying and curing a paste-like negative electrode material on the negative electrode current collector 441 and including many voids.

  Separator 450 separates positive electrode 430 and negative electrode 440 and transmits ions contained in the electrolytic solution. Specifically, the separator 450 can be a woven fabric, a nonwoven fabric, a synthetic resin microporous film, or the like.

  As shown in FIG. 17, the storage element 410 is configured by stacking a positive electrode 430, a negative electrode 440, and a separator 450, and a lithium ion supply source L is disposed between the two negative electrodes 440 in the middle of the stacked structure. ing.

  The electricity storage element 410 having the above-described configuration is housed in a container together with the electrolytic solution to constitute an electrochemical device.

[effect]
As in the first embodiment, the storage element 410 is pre-doped with lithium ions from the lithium ion supply source L to the negative electrode 440. FIG. 18 is a schematic diagram illustrating movement of lithium ions in the power storage element 510 according to the comparative example, and FIG. 19 is a schematic diagram illustrating movement of lithium ions in the power storage element 410 according to the present embodiment. In these drawings, black arrows indicate movement of lithium ions during lithium ion doping, and white arrows indicate exchange of lithium ions during charge / discharge.

  Note that the power storage element 510 illustrated in FIG. 18 includes a positive electrode 530, a negative electrode 540, and a separator 550. The positive electrode 530 is configured by laminating a first positive electrode layer 532 on one surface of the positive electrode current collector 531 and laminating a second positive electrode layer 533 on the back surface thereof. The negative electrode 540 is configured such that a first negative electrode layer 542 is stacked on one surface of a negative electrode current collector 541 and a second positive electrode layer 543 is stacked on the back surface thereof.

  As shown in FIG. 18, when the lithium ion supply source L is not disposed in the middle of the stacked structure, the doping amount at the time of lithium ion doping decreases as the distance from the lithium ion supply source increases. For this reason, it takes time to dope the negative electrode 540 away from the lithium ion supply source. On the other hand, when the lithium ion supply source L is arranged in the middle of the laminated structure as shown in FIG. 19, the distance between the lithium ion supply source L and the negative electrode 440 approaches, and the dope is completed in a short time.

  As described above, in the energy storage device 410 according to this embodiment, the lithium ion supply source L is disposed between the two negative electrodes 440 in the middle of the layer structure, so that the lithium ion pre-doping is completed in a short time. It is possible.

  Also in this embodiment, since the lithium ion source L is covered with the negative electrode material, it is possible to prevent the generation of dendrites as in the first embodiment.

  The lithium ion capacitor which concerns on the Example and comparative example of this invention was produced, and the charging / discharging cycle test was implemented. The lithium ion capacitor according to the example has the same structure as the electrochemical device 100, and the lithium ion capacitor according to the comparative example has the same structure as the electrochemical device 200.

  The charge / discharge cycle test was performed under conditions of a charge voltage of up to 3.8 V, a discharge voltage of up to 2.2 V, a charge / discharge current equivalent to 100 C, and a 25 ° C ± 3 ° C environment. Charge / discharge cycle tests of 3000 cycles, 30000 cycles, and 300000 cycles were performed on 10 lithium ion capacitors according to the comparative example and the example.

  After the charge / discharge cycle test, each lithium ion capacitor was disassembled and the state of dendrite generation was observed. Further, the lithium ion capacitor before disassembly was adjusted to a cell voltage of 2.2 V with a current corresponding to 1 C, and the cell voltage was measured after being left for 1 hour. For comparison, 10 lithium ion capacitors according to Examples and Comparative Examples were prepared, and observation and cell voltage measurement were performed without performing a charge / discharge cycle test. FIG. 20 is a table showing observation results and measurement results.

  As shown in the figure, as an index representing the dendrite generation state, the ratio of the dendrite generation area to the negative electrode area was calculated and represented by the following three ranks. 1) Negative electrode area ratio of less than 3% was “not generated”, 2) Negative electrode area ratio of 3% or more and less than 30% was “small amount”, and 3) Negative electrode area ratio of 30% or more was “large amount”. Moreover, if the cell voltage by the said measurement was less than 2V, it was judged that the short circuit failure has arisen.

  FIG. 21 is a graph showing the observation results and measurement results of FIG. The vertical axis represents the ratio of the lithium ion capacitor, and one is 10%.

  As shown in FIGS. 20 and 21, in the lithium ion capacitor according to the comparative example, the dendrite increased with the number of cycles, and after 300000 cycles, a short circuit failure occurred in 3 out of 10. This was because the separator was damaged due to an increase in dendrite, and the dendrite protruded from the separator.

  On the other hand, in the lithium ion capacitor according to the example, dendrite increases with the number of cycles, but the increase is smaller than that of the comparative example. This is considered that the deposited dendrite was re-doped on the negative electrode by charging. In the example, no short-circuit failure occurred even after 300000 cycles. This is because generation of dendrite is suppressed as described above, and dendrite is spatially shielded by the negative electrode active material layer, and the separator is not damaged.

  As mentioned above, in the lithium ion capacitor which concerns on an Example, generation | occurrence | production of a dendrite was suppressed and it has confirmed that the short circuit failure resulting from a dendrite was prevented.

DESCRIPTION OF SYMBOLS 100 ... Electrochemical device 110, 310, 410 ... Power storage element 130, 330, 430 ... Positive electrode 131, 331, 431 ... Positive electrode collector 132, 332, 333, 432, 433 ... Positive electrode active material layer 140, 340, 440 ... Negative electrode 141, 142, 341, 441 ... Negative electrode current collector 143, 144, 145, 342, 343, 344, 442, 443 ... Negative electrode active material layer 150, 350, 450 ... Separator L ... Lithium ion supply source

Claims (5)

A positive electrode having a positive electrode active material layer made of a positive electrode material containing a positive electrode active material, and a positive electrode current collector electrically connected to the positive electrode active material layer;
Lithium ions having a negative electrode active material layer made of a negative electrode material containing a negative electrode active material and a negative electrode current collector electrically connected to the negative electrode active material layer, covered with the negative electrode material and in contact with the negative electrode material A negative electrode in which the negative electrode active material is pre-doped with lithium ions by a supply source;
A separator separating the positive electrode and the negative electrode;
An electrolyte solution in which the positive electrode, the negative electrode, and the separator are immersed, and
The positive electrode and the negative electrode are stacked and wound via the separator,
The negative electrode active material layer includes a first negative electrode active material layer and a second negative electrode active material layer,
The negative electrode is pre-doped by the lithium ion supply source disposed between the first negative electrode active material layer and the second negative electrode active material layer,
The negative electrode current collector includes a first negative electrode current collector and a second negative electrode current collector,
The first negative electrode active material layer is laminated on the first negative electrode current collector,
The second negative electrode active material layer is laminated on the second negative electrode current collector,
A laminate in which an active material layer is laminated on a current collector is folded back with the active material layer inside, so that the current collector becomes the first negative electrode current collector and the second negative electrode current collector. The electrochemical device which comprises a body and the said active material layer comprises the said 1st negative electrode active material layer and the said 2nd negative electrode active material layer. The electrochemical device according to claim 1,
The negative electrode active material layer further includes a third negative electrode active material layer laminated on a surface of the first negative electrode current collector opposite to a surface on which the first negative electrode active material layer is laminated. Chemical device. The electrochemical device according to claim 1,
An electrochemical device in which the pre-doping is performed in a state where the lithium ion supply source is attached to the negative electrode active material layer. The electrochemical device according to claim 1,
The electrochemical device wherein the negative electrode has an electrode area larger than that of the positive electrode. A positive electrode having a positive electrode active material layer made of a positive electrode material containing a positive electrode active material and a positive electrode current collector electrically connected to the positive electrode active material layer; a negative electrode active material layer made of a negative electrode material containing a negative electrode active material; and A negative electrode having a negative electrode current collector electrically connected to the negative electrode active material layer; and a separator separating the positive electrode and the negative electrode. The positive electrode and the negative electrode are stacked and wound through the separator. the power storage element are prepared,
A lithium ion source is covered with the negative electrode material by folding back a laminate in which an active material layer is laminated on a current collector with the active material layer inside.
A method for manufacturing an electrochemical device, wherein the electricity storage device is immersed in an electrolytic solution, and the negative electrode active material is doped with lithium ions from the lithium ion supply source.

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