JP6188273B2 - Copper alloy sheet with excellent heat dissipation and repeated bending workability - Google Patents

Description

  The present invention relates to a copper alloy plate suitable as a flexible printed circuit board (FPC) including an LED mounting substrate for illumination and the like, particularly a copper alloy plate excellent in heat dissipation and repetitive bending workability, and an electronic apparatus using the same It relates to parts.

  LED lighting has advantages such as low power consumption, long life, and high-speed response compared to conventional incandescent bulbs and fluorescent lamps, etc., and it is rapidly spreading as product prices decrease. In addition, various applications such as backlights for LCD TVs and LCD monitors, and lighting for automobiles are also expanding.

  Since the LED itself is a semiconductor, the light emitting element itself has a long life when used within the rated range. However, the resin material covering the light emitting element is easily deteriorated by heat, and the transparency is easily lowered by heat generation. Unsuitable for use. In addition, LEDs are manufactured in various package shapes in consideration of light emission characteristics and heat dissipation. However, when used in a small space, various devices such as space saving and molding methods are required. It is.

  In order to deal with the problem of heat generation, in order to efficiently dissipate heat from the FPC, it has been proposed to attach a heat sink to the FPC, and for space saving, an attempt has been made to place an LED on the FPC. (Patent Document 1).

  In addition, as a lighting device, it has been proposed to perform complicated processing on a circuit board on which LEDs are arranged to perform three-dimensional molding (Patent Document 2).

JP 2007-141729 A Japanese Patent Laid-Open No. 2007-5003

When the LED is mounted on the FPC, the heat dissipation of the resin that is the substrate is not sufficient, so that the resin that covers the light emitting element is deteriorated by heat for a long time, and the lifetime as illumination is shortened.
As a countermeasure to heat generation, when an aluminum plate is bonded to the FPC as a heat dissipation plate, there is a problem that warpage occurs in the FPC circuit due to a difference in linear thermal expansion coefficient from the copper wiring constituting the FPC circuit. Furthermore, by repeating expansion and contraction due to heat, the copper wiring of the FPC repeatedly receives tensile stress and may break.
When a copper plate is used as the heat radiating plate, the above problem does not occur. However, since copper has a larger work hardening coefficient than aluminum, cracks are likely to occur in the bent portion when FPC is molded into a complicated shape. When a crack occurs, when it is used in an environment where repeated vibration is applied, such as in-vehicle, a problem such as the crack progressing and breaking occurs.
This invention is made | formed in order to solve said subject, and makes it a subject to provide the copper alloy plate excellent in heat dissipation, repeated bending workability, and shape maintenance property.

  The present inventor has conducted research to solve the above-mentioned problems, and has obtained a predetermined position obtained by performing equal area division used for display by the vector method on the stereo triangle in the normal direction of the surface of the copper alloy plate. It has been found that repeated bending workability and the like can be improved by controlling the degree of integration of the crystal orientation.

  In one aspect, the present invention completed with the above knowledge in the background, Ag is 0 to 1.0 mass%, Ti is 0 to 0.08 mass%, Ni is 0 to 2.0 mass%, and Zn is 0 to 0 mass%. 3.5% by mass, containing 0 to 0.5% by mass in total of at least one selected from the group consisting of Cr, Fe, In, P, Si, Sn, and Zr, comprising the balance Cu and impurities, and having conductivity Is a crystal of box number 1 obtained by performing equal area division used for display by the vector method on a stereo triangle in the normal direction of the plate surface, having a tensile strength of 350 MPa or more. It is a copper alloy plate having an orientation accumulation degree of 1 or more.

  In one embodiment, the copper alloy sheet according to the present invention is 0.01 mass in total of at least one selected from the group consisting of Ag, Ti, Ni, Zn, Cr, Fe, In, P, Si, Sn, and Zr. % Or more.

  In another embodiment of the copper alloy plate according to the present invention, the accumulation degree of the crystal orientation of the box number 1 is 5 or less.

  In one embodiment, the copper alloy plate according to the present invention has a tensile strength of 250 MPa or more after heating at 200 ° C. for 30 minutes.

  In another embodiment, the copper alloy plate according to the present invention is for an FPC board.

  In yet another embodiment, the copper alloy plate according to the present invention is for an FPC board on which LED lighting is mounted.

  In yet another embodiment, the copper alloy plate according to the present invention has a thickness of 0.05 to 0.3 mm.

  Another aspect of the present invention is an electronic device component using the copper alloy plate of the present invention.

  In still another aspect, the present invention is an FPC in which LED lighting using the copper alloy plate of the present invention is mounted.

  ADVANTAGE OF THE INVENTION According to this invention, the copper alloy plate excellent in heat dissipation, repeated bending workability, and shape maintainability can be provided.

FIG. 1 shows a stereo projection diagram display of the rotation angle of Williams method and vector method representing crystal orientation. FIG. 2 shows a stereo triangle divided into 36 pieces by equal area division.

(Copper foil components)
The copper alloy sheet of the present invention is composed of 0 to 1.0 mass% Ag, 0 to 0.08 mass% Ti, 0 to 2.0 mass% Ni, 0 to 3.5 mass% Zn, Cr, One or more selected from the group consisting of Fe, In, P, Si, Sn and Zr is contained in a total amount of 0 to 0.5% by mass, and the balance is Cu and impurities.
Ag is not particularly limited since the effect of the decrease in conductivity due to the addition is small, but it is 1.0% by mass or less because the addition concentration increases and the cost increases.
Cr, Fe, In, P, Si, Sn, and Zr, which have a large effect on the decrease in conductivity due to the addition, are 0.5% by mass or less with respect to the total of these elements. % Or less. Ni is 2.0% by mass or less, and Zn is 3.5% by mass or less.
In order to improve the heat resistance of the copper foil, a total of 0.01 mass of one or more selected from the group consisting of Ag, Cr, Fe, In, Ni, P, Si, Sn, Ti, Zn and Zr is added to copper. % Or more may be added. When the total concentration of the additive elements is less than 0.01% by mass, the effects of the additive elements are not exhibited and the heat resistance may be insufficient.

As the base Cu added with the alloy element, oxygen-free copper standardized to JIS-C1020 or tough pitch copper standardized to JIS-C1100 is suitable. The oxygen concentration is usually 0.01 to 0.05% by mass for a tough pitch copper melt and 0.001% by mass or less for an oxygen free copper melt.
In general, Cr, Fe, In, Ni, P, Si, Sn, Ti, Zn, and Zr, which are easily oxidized as compared with Cu, are added to the oxygen-free copper melt. After adding a deoxidizer such as P or Si to the molten copper containing oxygen to reduce the oxygen concentration to 10 ppm or less, these alloy elements may be added. Since Ag is harder to oxidize than Cu, it can be added to both the tough pitch copper melt and the oxygen free copper melt.

(Heat dissipation)
In order to dissipate the heated material, a material having good heat conduction is required. The heat conduction is preferably a material having a high electrical conductivity. Considering the heat generated when the LED lighting is turned on, there are influential factors such as the LED mounting density and the shape of the lighting device, but the conductivity may be 60% IACS or more, and more preferably 70% IACS or more.

(Repeated bending workability)
When the relationship with the texture of the repeated bending workability was investigated, the reason is not clear, but the equal area division used in the display by the vector method was performed on the stereo triangle in the normal direction of the surface of the copper alloy plate. Correlation was found with the degree of crystal orientation accumulation at the predetermined position. Specifically, if the degree of integration of the crystal orientation of box number 1 obtained by performing equal area division used in the display by the vector method for a stereo triangle in the normal direction of the copper alloy plate surface is 1 or more It is more preferable if it is 2.5 or more.
FIG. 1 is a stereo projection diagram representation of the rotation angle of the vector method representing the crystal orientation of a copper alloy. In FIG. 1, a point ND representing the normal direction (ND) of the copper alloy plate surface is indicated by coordinates (ψ, ω) on the stereo triangle (T1) on which the point is placed. FIG. 2 shows this stereo triangle divided into 36 by equal area division (by Ruer et al.). Among the crystal orientations in the stereo triangle of FIG. 2, those in the region indicated by number 1 are “the crystal orientation of box number 1” (Furubayashi, “Recrystallization and Material Structure”, 1st edition, Ochida Obi Tsuruno, see pages 88-89). The “degree of integration of crystal orientation of box number 1” represents the average intensity of the section on the pole figure represented by the orientation corresponding to box number 1.

(Shape maintenance)
After the material is formed into a predetermined shape, a certain level of material strength is required to maintain the initial processed shape. Although there are influential factors such as the structure of the processed shape, when the tensile strength, which is the material strength, is less than 350 MPa, it is easily deformed by the force applied to the material. For this reason, the tensile strength needs to be 350 MPa or more. The upper limit of strength is not particularly set, but it is generally known that when the strength is increased by increasing the workability of the material, bending workability is generally deteriorated. Therefore, the balance with bending workability is considered. Then, the material can be processed. Further, the tensile strength is more preferably 400 MPa or more.

(Heat-resistant)
About heat resistance, from the characteristic of LED lighting, it is designed so that it may be normally used at the temperature of less than 150 degreeC so that it can be used as lighting equipment for a long time. It is important to ensure heat resistance because the initial processed shape cannot be maintained when softened. On the other hand, it is assumed that the lighting equipment will be used for several tens of thousands of hours, but a long-time heating test that reproduces this as it is is not realistic. Heating was performed at 200 ° C. for 30 minutes, and when the tensile strength was 250 MPa or more, the heat resistance was judged to be good. Moreover, it is more preferable to maintain 300 MPa or more after heating at 200 ° C. for 30 minutes. In addition, the heat resistance has a correlation with the degree of integration of crystal orientation, and box number 1 obtained by performing equal area division used in the display by the vector method on the stereo triangle in the normal direction of the copper alloy plate surface. If the degree of integration of the crystal orientation exceeds 5, the heat resistance may be poor. For this reason, it is preferable that the integration degree of the crystal orientation of the said box number 1 is 5 or less.

  The thickness of the copper alloy plate according to the present invention is preferably 0.05 to 0.3 mm. If the thickness of the copper alloy plate is less than 0.05 mm, there is a problem that it is difficult to maintain the shape because the material is thin, and if it is more than 0.3 mm, the material is too thick and the weight of the product is increased. The problem of becoming too heavy can occur. In addition, as described above, the copper alloy plate according to the present invention includes a form of copper foil.

  The effects of the present invention are manifested regardless of the manufacturing conditions as long as the components, shape retention, and crystal orientation integration degree of the copper alloy plate are within the above-mentioned characteristic ranges. The copper alloy plate of the present invention can be manufactured, for example, by the following process.

The manufacturing process of a rolled copper foil uses electrolytic copper as a raw material for pure copper, adds an alloying element as necessary, and casts to produce an ingot having a thickness of 100 to 300 mm. This ingot is hot-rolled to a thickness of about 5 to 20 mm, and then cold-rolling and annealing are repeated to finish it to a predetermined thickness by cold-rolling.
The copper foil that satisfies the shape maintenance property and the degree of crystal orientation integration described above is the temperature increase rate of the final recrystallization annealing, and the total workability that is the processing conditions of the final cold rolling performed immediately after the final recrystallization annealing, and It is obtained by adjusting the processing degree of the first pass. Here, the final recrystallization annealing is a recrystallization annealing before the final cold rolling for processing to the thickness of the product. In the final cold rolling, the material is repeatedly passed between a pair of rolls (hereinafter referred to as “pass”) to finish the thickness. Here, the first pass indicates the first pass in the final cold rolling in which the material after the final recrystallization annealing is finished to the product thickness.
The temperature increase rate of the final recrystallization annealing may be 12 to 50 ° C./s. When the rate of temperature increase is less than 12 ° C./s and when it exceeds 50 ° C./s, it is difficult to satisfy the above-described repeated bending workability.
The upper limit value of the total workability of the final cold rolling is not particularly limited. The total degree of work in final cold rolling is generally 85% or less. The degree of work is a percentage obtained by dividing the difference in thickness between before and after rolling by the thickness before rolling. Further, the lower limit value of the total workability varies depending on the alloy components and the concentration, and may be set so as to exceed the lower limit value of the tensile strength. For example, for a copper foil containing 0.12% by mass of Sn, the total degree of work in the final cold rolling may be 50% or more, and more preferably 60% or more.
The degree of processing in the first pass of the final cold rolling may be 20% or less. When the degree of workability in the first pass of final cold rolling exceeds 20%, it is difficult to satisfy the provision of the degree of crystal orientation accumulation according to the present invention, and it is difficult to satisfy the above-described repeated bending workability. .

  The copper alloy plate of the present invention can be used for electronic device parts such as lead frames, connectors, pins, terminals, relays, switches, and foil materials for secondary batteries. In particular, the copper alloy plate of the present invention is suitable as an FPC material on which LED lighting is mounted.

  Examples of the present invention are shown below, but these examples are provided for better understanding of the present invention and its advantages, and are not intended to limit the invention.

[Manufacture of rolled copper foil]
Various elements described in Table 1 were added to various copper base materials described in Table 1 to cast an ingot having a thickness of 100 mm. Next, the ingot is rolled to 5 mm by hot rolling, the oxide scale is removed, then cold rolling and annealing are repeated, and 0.05 to 0.3 mm under the conditions described in Table 1 by final cold rolling. Rolled to. The final recrystallization annealing was performed immediately before the final cold rolling. The final recrystallization annealing was performed at the rate of temperature increase shown in Table 1, and the material temperature was heated to 500 ° C. at maximum, and the rate of temperature increase was calculated from the time required to reach 500 ° C. from room temperature (25 ° C.). And it cooled immediately after material temperature reached | attained 500 degreeC.

[Shape maintenance]
In accordance with JIS Z 2241, a JIS No. 13B test piece collected so that the rolling parallel direction was the longitudinal direction was used as a test material, and the tensile strength was obtained by a tensile test. In the tensile test, UTM-10T manufactured by ORIENTEC Co., Ltd. was used, and the average value measured at n = 2 for the same sample at a tensile speed of 5 mm / min was used as the measured value. When the tensile strength was 350 MPa or more, the shape maintaining property was evaluated as ◯, and when the tensile strength was less than 350 MPa, the shape maintaining property was evaluated as x.

[Heat dissipation]
The plate thickness after the final cold rolling was evaluated by the conductivity (% IACS) measured by the four-terminal method based on JIS H 0505.

[Accumulation degree]
A sample cut out in a 20 mm square was held in a heating furnace at a temperature of 200 ° C. for 30 minutes, then taken out from the heating furnace, allowed to cool in the atmosphere (room temperature), and then subjected to integration measurement. Heating at 200 ° C. for 30 minutes simulates the processing temperature of the step of laminating the resin on the copper foil when manufacturing the FPC. The degree of integration of the crystal orientation of box number 1 obtained by performing equal area division used in the display by the vector method was evaluated for stereo triangles in the normal direction of the plate surface. Specifically, first, pole figure measurement was performed using Rigaku Corporation X-ray diffractometer RINT-2000. Next, the measured data was converted into a pole figure using Pole Figure Data Processing manufactured by Rigaku Corporation, and divided as shown in FIG.

[Heat-resistant]
Using the above JIS13B test piece, the sample was put in a heating furnace and, after the temperature reached 200 ° C., held for 30 minutes, the sample was taken out, air-cooled, and subjected to a tensile test. The tensile test was performed under the same conditions as described above. When the tensile strength was 250 MPa or more, the heat resistance was judged as good (◯), and when the tensile strength was less than 250 MPa, the heat resistance was judged as poor (x).

[Repeated bending workability]
Repeated bending workability was evaluated by the following procedure.
(1) A sample was cut into a length of 50 mm and a width of 10 mm in the rolling parallel direction and the perpendicular direction, heated at 200 ° C. for 30 minutes, then air-cooled, and used as a repeated bendability evaluation material.
(2) V-bending was performed at 90 ° at a bending R = 0.5 mm, and this was bent back to the original strip shape, and then 90 ° V bending and bending back were repeated.
(3) The above operation was repeated, and the bent portion when bent 90 ° V every time was magnified 50 times to confirm whether cracks or breakage occurred. Then, the maximum number of bendings at which cracks or breakage did not occur was investigated. The maximum number of bendings at which cracks did not occur was evaluated as “」 ”for 4 times or more,“ ◯ ”for 4 times,“ Δ ”for 3 times, and“ x ”for less than 3 times.
Table 1 shows the evaluation conditions and results.

In each of Examples 1 to 36, the concentration of each element is less than or equal to the upper limit defined in the present invention, the conductivity is 60% IACS or more, the tensile strength is 350 MPa or more, and the plate surface has a stereo triangle in the normal direction. On the other hand, since the degree of integration of the crystal orientation of box number 1 obtained by performing equal area division used in the display by the vector method is 1 or more, the shape maintenance property, heat dissipation (conductivity), and Excellent bending workability.
Especially Examples 1-34 contain 0.01 mass% or more in total of 1 or more types selected from the group which consists of Ag, Ti, Ni, Zn, Cr, Fe, In, P, Si, Sn, and Zr. And excellent heat resistance.
In Comparative Example 1, since the additive element concentration was too high, the conductivity was low and the heat dissipation was poor.
In Comparative Examples 2 and 6, the workability of the first pass in the final cold rolling exceeded 20%, so the regulation of the degree of crystal orientation was not satisfied, and the repeated bending workability was poor.
In Comparative Example 3, since the rate of temperature increase in the final recrystallization annealing was less than 12 ° C./s, the regulation of the degree of integration of crystal orientation was not satisfied, and the repeated bending workability was poor.
In Comparative Example 4, the rate of temperature increase in the final recrystallization annealing exceeded 50 ° C./s, so the regulation of the degree of integration of crystal orientation was not satisfied, and the repeated bending workability was poor.
In Comparative Example 5, since the total degree of rolling in the final cold rolling was too low, the tensile strength was less than 350 MPa, and the shape maintainability was poor.

Claims (9)

Ag is 0 to 1.0 mass%, Ti is 0 to 0.08 mass%, Ni is 0 to 2.0 mass%, Zn is 0 to 3.5 mass%, Cr, Fe, In, P, Si, One or more selected from the group of Sn and Zr is contained in a total of 0 to 0.5% by mass, and the balance is Cu and impurities,
Conductivity is 60% IACS or higher,
The tensile strength is 350 MPa or more,
A copper alloy plate having a degree of integration of crystal orientations of box number 1 obtained by performing equal area division used for display by a vector method with respect to a stereo triangle in the normal direction of the plate surface.   2. The copper alloy sheet according to claim 1, comprising at least 0.01% by mass in total of at least one selected from the group consisting of Ag, Ti, Ni, Zn, Cr, Fe, In, P, Si, Sn, and Zr. .   The copper alloy sheet according to claim 1 or 2, wherein a degree of integration of crystal orientation of the box number 1 is 5 or less.   The copper alloy sheet according to claim 2 or 3, wherein the tensile strength is 250 MPa or more after heating at 200 ° C for 30 minutes.   The copper alloy sheet according to any one of claims 1 to 4, which is for an FPC board.   The copper alloy plate according to claim 5, which is for an FPC board on which LED lighting is mounted.   The copper alloy sheet according to any one of claims 1 to 6, wherein the thickness is 0.05 to 0.3 mm.   The electronic device component using the copper alloy plate in any one of Claims 1-7.   The FPC which mounted LED lighting using the copper alloy plate in any one of Claims 1-7.

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