JP6123415B2 - Method for recovering hydrogenated block copolymer and resin composition - Google Patents
Method for recovering hydrogenated block copolymer and resin composition Download PDFInfo
- Publication number
- JP6123415B2 JP6123415B2 JP2013067180A JP2013067180A JP6123415B2 JP 6123415 B2 JP6123415 B2 JP 6123415B2 JP 2013067180 A JP2013067180 A JP 2013067180A JP 2013067180 A JP2013067180 A JP 2013067180A JP 6123415 B2 JP6123415 B2 JP 6123415B2
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- Prior art keywords
- block copolymer
- hydrogenated block
- hydrogenated
- solvent
- less
- Prior art date
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- 229920001400 block copolymer Polymers 0.000 title claims description 79
- 238000000034 method Methods 0.000 title claims description 38
- 239000011342 resin composition Substances 0.000 title claims description 14
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- 239000002904 solvent Substances 0.000 claims description 41
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- 150000005215 alkyl ethers Chemical class 0.000 claims description 19
- 238000009835 boiling Methods 0.000 claims description 5
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- 239000004215 Carbon black (E152) Substances 0.000 claims description 4
- -1 vinyl aromatic compound Chemical class 0.000 description 47
- 238000005984 hydrogenation reaction Methods 0.000 description 23
- 239000000243 solution Substances 0.000 description 22
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 18
- 229920001577 copolymer Polymers 0.000 description 18
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Landscapes
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Description
本発明は、透明性、光学特性、柔軟性、機械物性、成形性、耐熱性、ガスバリア性、低吸湿性、並びに薬液非吸着性にバランスよく優れた水素化ブロック共重合体の、溶液からの回収方法、および該共重合体を含む樹脂組成物に関する。 The present invention provides a hydrogenated block copolymer having excellent balance in transparency, optical properties, flexibility, mechanical properties, moldability, heat resistance, gas barrier properties, low hygroscopicity, and chemical non-adsorption properties, from a solution. The present invention relates to a recovery method and a resin composition containing the copolymer.
ビニル芳香族化合物とイソブチレンとのブロック共重合体を水素化してなる水素化ブロック共重合体は、透明性に優れ、光学材料や包装材料などに適した材料である。こうした水素化ブロック共重合体は、有機溶媒中、水素化触媒を用いた水素化反応により製造することができるが、成形材料として使用するには、反応後の溶液中から有機溶媒などの揮発性成分を除去した後に、加熱溶融成形などにより成形体にする必要がある。
合成ポリマーの製造プロセスにおいて、反応後の溶液中から溶媒などの揮発性成分を除去して重合体を回収する方法としては、貧溶媒中で再沈殿する方法(再沈法)や、加熱下直接溶剤のみを除去する方法(直接脱溶剤法)が知られている。
再沈法は、溶液濃度が高すぎると析出するポリマーが粘性の高いものになって溶剤が除去されにくく、溶液濃度が低すぎると多量の貧溶媒を必要としていた。また、回収された溶媒を良溶媒と貧溶媒とに分けなければならないため、後工程で多段蒸留装置が必要となり、工程が煩雑になってしまうという問題がある。
また、直接脱溶剤法では、完全に溶剤を除去するためには長時間の加熱が必要であり、成形した成形体が着色したり、分子量低下に起因する成形体の強度低下などが生じることがある。
一方、合成ゴムの分野では、重合体の反応溶液から重合体と溶剤を分離する方法として、重合体溶液を熱水中に注入し、溶媒を水蒸気とともに蒸留し、重合体をクラム状で析出させるスチームストリッピング法が知られている(特許文献1−3)。
A hydrogenated block copolymer obtained by hydrogenating a block copolymer of a vinyl aromatic compound and isobutylene has excellent transparency and is a material suitable for optical materials and packaging materials. Such a hydrogenated block copolymer can be produced by a hydrogenation reaction using a hydrogenation catalyst in an organic solvent. However, in order to use it as a molding material, a volatile solvent such as an organic solvent is used from the solution after the reaction. After removing the components, it is necessary to form a molded body by heat-melt molding or the like.
In the synthetic polymer production process, the polymer can be recovered by removing volatile components such as solvent from the solution after the reaction, such as reprecipitation in a poor solvent (reprecipitation method) or direct heating. A method of removing only the solvent (direct solvent removal method) is known.
In the reprecipitation method, if the solution concentration is too high, the polymer deposited becomes highly viscous and the solvent is difficult to remove. If the solution concentration is too low, a large amount of poor solvent is required. Moreover, since the recovered solvent must be divided into a good solvent and a poor solvent, there is a problem that a multistage distillation apparatus is required in a subsequent process, and the process becomes complicated.
In the direct solvent removal method, heating for a long time is necessary to completely remove the solvent, and the molded product may be colored or the strength of the molded product may be reduced due to a decrease in molecular weight. is there.
On the other hand, in the field of synthetic rubber, as a method for separating the polymer and the solvent from the polymer reaction solution, the polymer solution is poured into hot water, the solvent is distilled with water vapor, and the polymer is precipitated in the form of crumbs. A steam stripping method is known (Patent Documents 1-3).
しかしながら、スチームストリッピング法では、界面活性剤の存在下におこなうため、共重合体中に残存する界面活性剤が共重合体の透明性に悪影響を与えることがある。
本発明は、透明性、光学特性、柔軟性、機械物性、成形性、耐熱性、ガスバリア性、低吸湿性、並びに薬液非吸着性にバランスよく優れた水素化ブロック共重合体について、透明性を損なうことなく、溶液からクラム状に回収することを課題とする。
However, since the steam stripping method is performed in the presence of a surfactant, the surfactant remaining in the copolymer may adversely affect the transparency of the copolymer.
The present invention relates to a hydrogenated block copolymer having a good balance in transparency, optical properties, flexibility, mechanical properties, moldability, heat resistance, gas barrier properties, low hygroscopicity, and chemical non-adsorption properties. The object is to recover the crumb from the solution without damaging it.
本発明者らは、前記課題を解決すべく鋭意検討し、水素化ブロック共重合体の溶液から、特定の界面活性剤の存在下にスチームストリッピングすることにより、透明性を損なうことなくクラム状に該共重合体を回収し前記課題を解決し得ることを見出し、本発明を完成するに至った。
すなわち本発明は、以下の[1]〜[9]を要旨とする。
[1]水素化ビニル芳香族重合体ブロックAと、イソブチレンを主体とする重合体のブロックBとを有する水素化ブロック共重合体及び溶媒を含む溶液から、該水素化ブロック共重合体を回収する方法であって、界面活性剤として、HLB値が11以上、18以下であるポリオキシアルキレンアルキルエーテルの存在下でスチームストリッピングすることを特徴とする水素化ブロック共重合体の回収方法。
[2]前記ポリオキシアルキレンアルキルエーテルが、該溶媒の沸点又は溶媒と水との共沸点以上の曇点を有することを特徴とする前記[1]に記載の水素化ブロック共重合体の回収方法。
[3]前記溶媒が炭化水素系溶媒であることを特徴とする前記[1]又は[2]に記載の水素化ブロック共重合体の回収方法。
[4]前記ポリオキシアルキレンアルキルエーテルの添加量が、スチームストリッピング槽内の水に対して1〜5000ppmである前記[1]〜[3]のいずれか1に記載の水素化ブロック共重合体の回収方法。
[5]前記水素化ブロック共重合体の重量平均分子量が10000以上、200000以下であることを特徴とする前記[1]〜[4]のいずれか1に記載の水素化ブロック共重合体の回収方法。
[6]前記水素化ブロック共重合体が、水素化ビニル芳香族重合体ブロックAを2以上有することを特徴とする前記[1]〜[5]のいずれか1に記載の水素化ブロック共重合体の回収方法。
[7]下記成分(X)及び成分(Y)を含む樹脂組成物。
The inventors of the present invention have intensively studied to solve the above-mentioned problems, and by performing steam stripping in the presence of a specific surfactant from a solution of a hydrogenated block copolymer, a crumb-like shape is obtained without impairing transparency. The present inventors have found that the copolymer can be recovered to solve the above problems, and the present invention has been completed.
That is, the gist of the present invention is the following [1] to [ 9 ].
[1] A hydrogenated block copolymer is recovered from a solution containing a hydrogenated block copolymer having a hydrogenated vinyl aromatic polymer block A and a block B of a polymer mainly composed of isobutylene and a solvent. A method for recovering a hydrogenated block copolymer, characterized by performing steam stripping in the presence of a polyoxyalkylene alkyl ether having an HLB value of 11 or more and 18 or less as a surfactant.
[ 2 ] The method for recovering a hydrogenated block copolymer according to [1] above, wherein the polyoxyalkylene alkyl ether has a cloud point not lower than the boiling point of the solvent or the azeotropic point of the solvent and water. .
[ 3 ] The method for recovering a hydrogenated block copolymer according to [1] or [2], wherein the solvent is a hydrocarbon solvent.
[ 4 ] The hydrogenated block copolymer according to any one of [1] to [ 3 ], wherein the polyoxyalkylene alkyl ether is added in an amount of 1 to 5000 ppm with respect to the water in the steam stripping tank. Recovery method.
[ 5 ] The recovery of the hydrogenated block copolymer according to any one of [1] to [ 4 ], wherein the hydrogenated block copolymer has a weight average molecular weight of 10,000 or more and 200,000 or less. Method.
[ 6 ] The hydrogenated block copolymer according to any one of [1] to [ 5 ], wherein the hydrogenated block copolymer has two or more hydrogenated vinyl aromatic polymer blocks A. How to recover coalescence.
[ 7 ] A resin composition comprising the following component (X) and component (Y).
成分(X):水素化ビニル芳香族重合体ブロックAと、イソブチレンを主体とする重合
体のブロックBとを有する水素化ブロック共重合体
成分(Y):HLB値が11以上、18以下であるポリオキシアルキレンアルキルエーテル
[8]前記成分(X)の重量平均分子量が10000以上、200000以下であること
を特徴とする前記[7]に記載の樹脂組成物。
[9] 前記成分(X)が、水素化ビニル芳香族重合体ブロックAを2以上有することを特徴とする前記[7]又は[8]に記載の樹脂組成物。
Component (X): Hydrogenated block copolymer having a hydrogenated vinyl aromatic polymer block A and a block B of a polymer mainly composed of isobutylene Component (Y): HLB value is 11 or more and 18 or less Polyoxyalkylene alkyl ether [ 8 ] The resin composition as described in [ 7 ] above, wherein the component (X) has a weight average molecular weight of 10,000 or more and 200,000 or less.
[ 9 ] The resin composition according to [ 7 ] or [ 8 ], wherein the component (X) has two or more hydrogenated vinyl aromatic polymer blocks A.
本発明によれば、特定の界面活性剤を使用してスチームストリッピングすることで、分散性に優れる水素化ブロック共重合体が得られる。また、透明性を損なうことなく水素化ブロック共重合体を回収できるため、得られた水素化ブロック共重合体組成物は優れた透明性を有すると共に、ガスバリア性、水蒸気非透過性に優れるため、各種容器やフィルム、その他の製品の成形材料として幅広い用途に用いることができる。 According to the present invention, a hydrogenated block copolymer having excellent dispersibility can be obtained by steam stripping using a specific surfactant. In addition, since the hydrogenated block copolymer can be recovered without impairing transparency, the obtained hydrogenated block copolymer composition has excellent transparency, gas barrier properties, and water vapor impermeability, It can be used for a wide range of applications as molding materials for various containers, films, and other products.
以下、本発明を詳細に説明するが、本発明は以下の説明に限定されるものではなく、本発明の要旨を逸脱しない範囲において、任意に変形して実施することができる。
[水素化ブロック共重合体]
本発明の水素化ブロック共重合体は、水素化ビニル芳香族重合体ブロックAと、イソブチレンを主体とする重合体のブロックBとを有することを特徴とする。
Hereinafter, the present invention will be described in detail, but the present invention is not limited to the following description, and can be arbitrarily modified and implemented without departing from the gist of the present invention.
[Hydrogenated block copolymer]
The hydrogenated block copolymer of the present invention has a hydrogenated vinyl aromatic polymer block A and a polymer block B mainly composed of isobutylene.
本発明の水素化ブロック共重合体の水素化ビニル芳香族重合体ブロックAを構成する、水素化前の単量体のビニル芳香族類としては、ベンゼン環、ナフタレン環、アントラセン環、フルオレン環、フェナントレン環等の芳香環にビニル基が結合したものが挙げられ、この芳香環にはビニル基以外の置換基が結合していてもよい。具体的には、スチレン、α
−メチルスチレン、2−メチルスチレン、3−メチルスチレン、4−メチルスチレン、2,4−ジメチルスチレン、2,4−ジイソプロピルスチレン、4−t−ブチルスチレン、5−t−ブチル−2−メチルスチレン、4−モノクロロスチレン、4−クロロメチルスチレン、4−ヒドロキシメチルスチレン、4−t−ブトキシスチレン、ジクロロスチレン、4−モノフルオロスチレン、4−フェニルスチレン等のスチレン類、ビニルナフタレン等のビニルナフタレン類、ビニルアントラセン等のビニルアントラセン類などが挙げられ、スチレン、α−メチルスチレン、4−メチルスチレン、4−t−ブチルスチレン、4−クロロメチルスチレン、ビニルナフタレンが好ましく用いられ、さらにスチレン、α−メチルスチレン、4−メチルスチレン、4−t−ブチルスチレンが好ましく用いられる。最も好ましくはスチレンが用いられる。これらのビニル芳香族類は、1種を単独で用いてもよく、2種以上を併用してもよい。
The vinyl aromatics of the monomer before hydrogenation constituting the hydrogenated vinyl aromatic polymer block A of the hydrogenated block copolymer of the present invention include benzene ring, naphthalene ring, anthracene ring, fluorene ring, Examples include those in which a vinyl group is bonded to an aromatic ring such as a phenanthrene ring, and a substituent other than a vinyl group may be bonded to the aromatic ring. Specifically, styrene, α
-Methylstyrene, 2-methylstyrene, 3-methylstyrene, 4-methylstyrene, 2,4-dimethylstyrene, 2,4-diisopropylstyrene, 4-t-butylstyrene, 5-t-butyl-2-methylstyrene Styrenes such as 4-monochlorostyrene, 4-chloromethylstyrene, 4-hydroxymethylstyrene, 4-t-butoxystyrene, dichlorostyrene, 4-monofluorostyrene, 4-phenylstyrene, and vinyl naphthalenes such as vinylnaphthalene. Vinyl anthracene such as vinyl anthracene, and the like. Styrene, α-methyl styrene, 4-methyl styrene, 4-t-butyl styrene, 4-chloromethyl styrene, vinyl naphthalene are preferably used, and styrene, α- Methylstyrene, 4-methylstyrene 4-t-butylstyrene is preferably used. Most preferably styrene is used. These vinyl aromatics may be used individually by 1 type, and may use 2 or more types together.
なお、水素化ビニル芳香族重合体ブロックAは、通常、単量体として水素化されたビニル芳香族類のみで構成されるブロックであるが、本発明の目的を損なうことのない範囲において、例えば水素化ビニル芳香族重合体ブロックAの全重量の50質量%以下、好ましくは30質量%以下の割合でビニル芳香族類以外の単量体成分を含んでいてもよい。
一方、イソブチレンを主体とする重合体のブロックBは、単量体成分としてイソブチレンを、イソブチレンを主体とする重合体のブロックBの全重量の50質量%より多く含有するものであり、好ましくは55質量%以上、より好ましくは70質量%以上、さらに好ましくは80〜100質量%含有するものであり、上記の範囲において、他の単量体が共重合されていてもよい。イソブチレンを主体とする重合体のブロックB中に単量体成分としてイソブチレンを上記の範囲で含むことにより、透明性、光学特性、柔軟性、機械物性、ガスバリア性、低吸湿性、薬液非吸着性にバランスよく優れた水素化ブロック共重合体が得られる。イソブチレンを主体とする重合体のブロックBがイソブチレン以外の他の単量体成分を含む場合、他の単量体としては、イソブチレンとカチオン重合可能な単量体であれば特に限定されないが、例えば、上記のビニル芳香族類、脂肪族オレフィン類、ジエン類、ビニルエーテル類、β−ピネン等の1種又は2種以上が挙げられる。
The hydrogenated vinyl aromatic polymer block A is usually a block composed only of vinyl aromatics hydrogenated as a monomer, but within a range not impairing the object of the present invention, for example, Monomer components other than vinyl aromatics may be contained in a proportion of 50% by mass or less, preferably 30% by mass or less of the total weight of the hydrogenated vinyl aromatic polymer block A.
On the other hand, the polymer block B mainly composed of isobutylene contains isobutylene as a monomer component in an amount of more than 50 mass% of the total weight of the polymer block B mainly composed of isobutylene, preferably 55 It is contained in an amount of not less than mass%, more preferably not less than 70 mass%, still more preferably 80 to 100 mass%, and other monomers may be copolymerized within the above range. By including isobutylene as a monomer component in the above range in the block B of the polymer mainly composed of isobutylene, transparency, optical properties, flexibility, mechanical properties, gas barrier properties, low moisture absorption, non-chemical absorption A well-balanced and excellent hydrogenated block copolymer is obtained. When the block B of the polymer mainly composed of isobutylene contains other monomer components other than isobutylene, the other monomer is not particularly limited as long as it is a monomer that can be cationically polymerized with isobutylene. , One or more of the above-mentioned vinyl aromatics, aliphatic olefins, dienes, vinyl ethers, β-pinene and the like.
本発明の水素化ブロック共重合体は、1以上のセグメントA(水素化ビニル芳香族重合体ブロックA)と1以上のセグメントB(イソブチレンを主体とする重合体のブロックB)を有し、その組み合わせは、本発明の効果を得られる範囲であれば特に限定されず、具体的にはA−B、A−(B−A)n、(A−B)m、B−A−(B−A)n−B(ただし、nは1以上の整数、mは2以上の整数を表す)等の構造が挙げられる。 The hydrogenated block copolymer of the present invention has one or more segments A (hydrogenated vinyl aromatic polymer block A) and one or more segments B (polymer block B mainly composed of isobutylene), The combination is not particularly limited as long as the effects of the present invention can be obtained, and specifically, AB, A- (BA) n , (AB) m , BA- (B- A) n- B (where n represents an integer of 1 or more, m represents an integer of 2 or more), and the like.
この中でも、2以上のセグメントAと1以上のセグメントBを有することが本発明の効果を得るためには好ましく、これらのうち、A−(B−A)n、特にA−B−Aの構造を有するものがさらに好ましい。
また、本発明の水素化ブロック共重合体の分子構造は、直鎖状、分岐状、放射状あるいはこれらの任意の組合せのいずれであってもよい。
Among these, having two or more segments A and one or more segments B is preferable for obtaining the effects of the present invention, and among these, the structure of A- (BA) n , particularly ABA, is used. More preferred are those having
The molecular structure of the hydrogenated block copolymer of the present invention may be any of linear, branched, radial, or any combination thereof.
本発明の水素化ブロック共重合体の水素化ビニル芳香族重合体ブロックAの含有量は、好ましくは5質量%以上であり、より好ましくは10質量%以上、更に好ましくは15質量%以上で、好ましくは95質量%以下、より好ましくは80質量%以下、更に好ましくは60質量%以下、特に好ましくは40質量%以下である。水素化ブロック共重合体の水素化ビニル芳香族重合体ブロックAの含有量が上記上限値以下であることにより、柔軟性や弾力性が良好なものとなり、耐衝撃性に優れる傾向にあり、一方、上記下限値以上であることにより、耐熱性が良好なものとなる傾向にある。 The content of the hydrogenated vinyl aromatic polymer block A in the hydrogenated block copolymer of the present invention is preferably 5% by mass or more, more preferably 10% by mass or more, still more preferably 15% by mass or more, Preferably it is 95 mass% or less, More preferably, it is 80 mass% or less, More preferably, it is 60 mass% or less, Most preferably, it is 40 mass% or less. When the content of the hydrogenated vinyl aromatic polymer block A in the hydrogenated block copolymer is not more than the above upper limit value, the flexibility and elasticity become good, and the impact resistance tends to be excellent. When the amount is not less than the above lower limit, the heat resistance tends to be good.
なお、本発明の水素化ブロック共重合体は、水素化ビニル芳香族重合体ブロックAと、イソブチレンを主体とする重合体のブロックBを有するものであればよく、水素化ビニル
芳香族重合体ブロックAとイソブチレンを主体とする重合体のブロックB以外の他の重合体又は共重合体ブロックCを有していてもよい。この場合、他のブロックCとしては、例えば、イソブチレンを主体とする重合体のブロックBにおいて、イソブチレンの含有量が50質量%未満である重合体又は共重合体ブロックや、脂肪族オレフィン類、ジエン類、ビニルエーテル類、β−ピネンの1種又は2種以上よりなる重合体又は共重合体ブロックが挙げられる。
The hydrogenated block copolymer of the present invention may be any one having a hydrogenated vinyl aromatic polymer block A and a polymer block B mainly composed of isobutylene. You may have other polymer or copolymer block C other than the block B of the polymer which has A and isobutylene as a main component. In this case, as the other block C, for example, in the block B of a polymer mainly composed of isobutylene, a polymer or copolymer block having an isobutylene content of less than 50% by mass, aliphatic olefins, diene And a polymer or copolymer block composed of one kind or two or more kinds of vinyl ethers, vinyl ethers and β-pinene.
ただし、本発明の水素化ブロック共重合体中の他のブロックCの含有量が多過ぎると、水素化ビニル芳香族重合体ブロックAとイソブチレンを主体とする重合体のブロックBとを含有することによる本発明の水素化ブロック共重合体の効果が損なわれるおそれがあるため、本発明の水素化ブロック共重合体が他のブロックCを含有する場合、その含有量は、水素化ブロック共重合体の全重量に対して40質量%以下、特に20質量%以下であることが好ましい。 However, if the content of the other block C in the hydrogenated block copolymer of the present invention is too large, it contains a hydrogenated vinyl aromatic polymer block A and a block B of a polymer mainly composed of isobutylene. Since the effect of the hydrogenated block copolymer of the present invention by the present invention may be impaired, when the hydrogenated block copolymer of the present invention contains another block C, the content thereof is the hydrogenated block copolymer. It is preferable that it is 40 mass% or less with respect to the total weight of this, especially 20 mass% or less.
本発明の水素化ブロック共重合体の製造方法としては、上記の構造が得られるものであればどのような製造方法を用いてもよい。例えば、前掲の特許文献4(特開平11−100420号公報)に記載される方法により、ルイス酸触媒等を用いて有機溶媒中でカチオン重合を行うことによって得られるビニル芳香族系ブロック共重合体の芳香環を水素化することによって得ることができる。 As a method for producing the hydrogenated block copolymer of the present invention, any production method may be used as long as the above structure is obtained. For example, a vinyl aromatic block copolymer obtained by performing cationic polymerization in an organic solvent using a Lewis acid catalyst or the like by the method described in the above-mentioned Patent Document 4 (Japanese Patent Laid-Open No. 11-100420). Can be obtained by hydrogenating the aromatic ring.
ビニル芳香族系ブロック共重合体の芳香環の水素化方法や反応形態などは特に限定されず、公知の方法に従って行えばよいが、水素化率を高くすることができ、また、重合体鎖切断反応の少ない水素化方法が好ましい。このような好ましい水素化方法としては、ニッケル、コバルト、鉄、チタン、ロジウム、パラジウム、白金、ルテニウム、レニウムなどから選ばれる少なくとも1種の金属を含む触媒を用いて行う方法が挙げられる。この水素化触媒は、不均一系触媒、均一系触媒のいずれも使用可能であり、水素化反応は有機溶媒中で行うことが好ましい。 The hydrogenation method and reaction mode of the aromatic ring of the vinyl aromatic block copolymer are not particularly limited and may be carried out according to a known method, but the hydrogenation rate can be increased, and the polymer chain scission can be performed. A hydrogenation process with little reaction is preferred. Examples of such a preferable hydrogenation method include a method using a catalyst containing at least one metal selected from nickel, cobalt, iron, titanium, rhodium, palladium, platinum, ruthenium, rhenium and the like. As the hydrogenation catalyst, either a heterogeneous catalyst or a homogeneous catalyst can be used, and the hydrogenation reaction is preferably performed in an organic solvent.
不均一系触媒は、金属又は金属化合物のままで、又は適当な担体に担持して用いることができる。担体としては、例えば、活性炭、シリカ、アルミナ、炭酸カルシウム、チタニア、マグネシア、ジルコニア、ケイソウ土、炭化珪素、フッ化カルシウムなどが挙げられる。これらは、1種を単独で用いてもよく、2種以上を併用してもよい。触媒成分の担持量は、触媒成分と担体との合計量に対して通常0.1質量%以上、好ましくは1質量%以上で、通常60質量%以下、好ましくは50質量%以下である。 The heterogeneous catalyst can be used in the form of a metal or a metal compound or supported on a suitable carrier. Examples of the carrier include activated carbon, silica, alumina, calcium carbonate, titania, magnesia, zirconia, diatomaceous earth, silicon carbide, calcium fluoride and the like. These may be used alone or in combination of two or more. The supported amount of the catalyst component is usually 0.1% by mass or more, preferably 1% by mass or more, and usually 60% by mass or less, preferably 50% by mass or less, based on the total amount of the catalyst component and the carrier.
均一系触媒としては、ニッケル、コバルト、チタン又は鉄などの金属化合物と、有機アルミニウムや有機リチウムのような有機金属化合物とを組み合わせた触媒;ロジウム、パラジウム、ルテニウム、レニウム、チタン、ジルコニウム、ハフニウムなどの有機金属錯体などを用いることができる。
上記金属化合物としては、各金属のアセチルアセトン塩、ナフテン酸塩、シクロペンタジエニル化合物、シクロペンタジエニルジクロロ化合物などが用いられる。有機アルミニウムとしては、トリエチルアルミニウム、トリイソブチルアルミニウムなどのアルキルアルミニウム;ジエチルアルミニウムクロリド、エチルアルミニウムジクロリドなどのハロゲン化アルキルアルミニウム;ジイソブチルアルミニウムハイドライドなどの水素化アルキルアルミニウムなどが使用される。
As homogeneous catalysts, catalysts combining metal compounds such as nickel, cobalt, titanium or iron and organometallic compounds such as organoaluminum and organolithium; rhodium, palladium, ruthenium, rhenium, titanium, zirconium, hafnium, etc. An organometallic complex of the above can be used.
As said metal compound, the acetylacetone salt of each metal, a naphthenate, a cyclopentadienyl compound, a cyclopentadienyl dichloro compound, etc. are used. As the organic aluminum, alkyl aluminum such as triethylaluminum and triisobutylaluminum; alkylaluminum halide such as diethylaluminum chloride and ethylaluminum dichloride; alkylaluminum hydride such as diisobutylaluminum hydride and the like are used.
有機金属錯体としては、上記各金属のγ−ジクロロ−π−ベンゼン錯体、ジクロロ−トリス(トリフェニルホスフィン)錯体、ヒドリド−クロロ−トリス(トリフェニルホスフィン)錯体などが挙げられる。
これらの水素化触媒は、それぞれ単独で、又は2種以上組み合わせて用いることができ
る。水素化触媒の使用量は、ビニル芳香族系ブロック共重合体100質量部当たりの触媒有効成分量として、通常0.001質量部以上、好ましくは0.005質量部以上、より好ましくは0.01質量部以上で、通常50質量部以下、好ましくは30質量部以下、より好ましくは15質量部以下である。
Examples of organometallic complexes include γ-dichloro-π-benzene complexes, dichloro-tris (triphenylphosphine) complexes, hydrido-chloro-tris (triphenylphosphine) complexes of the above metals.
These hydrogenation catalysts can be used alone or in combination of two or more. The amount of the hydrogenation catalyst used is usually 0.001 part by mass or more, preferably 0.005 part by mass or more, more preferably 0.01 parts by mass, based on 100 parts by mass of the vinyl aromatic block copolymer. It is not less than 50 parts by mass, usually not more than 30 parts by mass, preferably not more than 30 parts by mass, more preferably not more than 15 parts by mass.
水素化反応は、5〜25MPaの圧力、100〜250℃の温度下にて、溶媒としてシクロヘキサン、メチルシクロヘキサン、ヘキサン、ペンタン、オクタン、デカリン、テトラリン、ナフサ等の炭化水素溶媒、好ましくは飽和炭化水素系溶媒を用いて行なうことが好ましい。溶媒の使用量には特に制限はないが、通常、ビニル芳香族系ブロック共重合体100質量部に対して100質量部以上、1000質量部以下である。 The hydrogenation reaction is carried out at a pressure of 5 to 25 MPa at a temperature of 100 to 250 ° C., and as a solvent, a hydrocarbon solvent such as cyclohexane, methylcyclohexane, hexane, pentane, octane, decalin, tetralin or naphtha, preferably a saturated hydrocarbon It is preferable to use a system solvent. Although there is no restriction | limiting in particular in the usage-amount of a solvent, Usually, they are 100 mass parts or more and 1000 mass parts or less with respect to 100 mass parts of vinyl aromatic block copolymers.
ビニル芳香族系ブロック共重合体の芳香環の水素化率は、好ましくは50モル%以上、より好ましくは80モル%以上、更に好ましくは90モル%以上である。水素化率が上記下限値以上であることにより、透明性、耐熱性、成形性に優れたものとなる。芳香環の水素化率は例えば、1H−NMRにより、0.5〜2.5ppm付近の脂肪族由来のピークと6.0−8.0ppm付近の芳香環由来のピークの積分値から算出することができる。 The hydrogenation rate of the aromatic ring of the vinyl aromatic block copolymer is preferably 50 mol% or more, more preferably 80 mol% or more, still more preferably 90 mol% or more. When the hydrogenation rate is not less than the above lower limit, the transparency, heat resistance, and moldability are excellent. The hydrogenation rate of the aromatic ring is calculated from, for example, the integrated value of the peak derived from an aliphatic group near 0.5 to 2.5 ppm and the peak derived from an aromatic ring near 6.0 to 8.0 ppm by 1 H-NMR. be able to.
本発明の水素化ブロック共重合体は、テトラヒドロフランを溶媒とするゲル・パーミエーション・クロマトグラフィー(GPC)により測定されるポリスチレン換算の重量平均分子量(Mw)が、好ましくは10000以上、より好ましくは30000以上、更に好ましくは50000以上で、好ましくは200000以下、より好ましくは150000以下、更に好ましくは130000以下である。水素化ブロック共重合体のMwが上記下限値以上であることにより、得られる成形体の機械強度、耐熱性、成形性が良好なものとなり、上記上限値以下であることにより、加工時の溶融粘度が下がり、成形性が良好なものとなる傾向にある。 The hydrogenated block copolymer of the present invention has a polystyrene-reduced weight average molecular weight (Mw) measured by gel permeation chromatography (GPC) using tetrahydrofuran as a solvent, preferably 10,000 or more, more preferably 30000. More preferably, it is 50000 or more, preferably 200000 or less, more preferably 150,000 or less, and further preferably 130,000 or less. When the Mw of the hydrogenated block copolymer is not less than the above lower limit value, the mechanical strength, heat resistance, and moldability of the resulting molded article become favorable, and when it is not more than the above upper limit value, melting during processing Viscosity decreases and moldability tends to be good.
本発明の水素化ブロック共重合体の分子量分布は、使用目的に応じて適宜選択できるが、上記のGPCにより測定されるポリスチレン換算のMwと数平均分子量(Mn)との比(Mw/Mn)で、好ましくは4以下、より好ましくは3以下、特に好ましくは2以下である。Mw/Mnが上記上限値以下であると、成形性や耐熱性、透明性などに優れた成形体が得られ易いために好ましい。
このように水素化工程を経て得た重合体溶液から、有機溶剤を除去し樹脂を回収する方法として、本発明による界面活性剤存在下でのスチームストリッピングを実施することが好ましい。スチームストリッピングの方法は一般的に公知の方法を用いて実施することができる。
The molecular weight distribution of the hydrogenated block copolymer of the present invention can be appropriately selected according to the purpose of use, but the ratio (Mw / Mn) between the polystyrene-equivalent Mw and the number average molecular weight (Mn) measured by the above GPC. And is preferably 4 or less, more preferably 3 or less, and particularly preferably 2 or less. It is preferable for Mw / Mn to be equal to or less than the above upper limit value because a molded article excellent in moldability, heat resistance, transparency and the like can be easily obtained.
As a method of removing the organic solvent from the polymer solution obtained through the hydrogenation step and recovering the resin, it is preferable to perform steam stripping in the presence of the surfactant according to the present invention. The steam stripping method can be generally performed using a known method.
スチームストリッピングの際に使用する熱水は、水にスチームを吹き込むことによって生成させるのが好ましい。その他、熱媒、電熱ヒーター、スチームなどの外部熱源により、熱水を生成させてもよい。
スチームストリッピングにおいて、水素化ブロック共重合体の炭化水素溶媒溶液におけるポリマー濃度は5重量%以上が好ましく、7重量%以上がさらに好ましい、また、60重量%以下が好ましく、40重量%以下がさらに好ましい。ポリマー濃度を上記範囲に調整し、熱水中に供給する。ポリマー濃度が5重量%以上であることで、ブロック共重合体に対する溶媒の量が多過ぎず、溶媒の除去、回収に要するコストが抑えられる傾向にある。一方、ポリマー濃度が60重量%以下であることで、溶液の粘度が高くなり過ぎて流動性が悪くならず、工程中の詰まり等の問題を発生しない傾向にある。
ポリマー濃度が5重量%未満の場合には、フラッシュ槽、攪拌槽等の濃縮器を使用して濃度の調整を行えばよく、また反対にポリマー濃度が60重量%を越える場合には、炭化水素溶媒で希釈し濃度を調整すればよい。
The hot water used in the steam stripping is preferably generated by blowing steam into the water. In addition, hot water may be generated by an external heat source such as a heat medium, an electric heater, or steam.
In the steam stripping, the polymer concentration in the hydrocarbon solvent solution of the hydrogenated block copolymer is preferably 5% by weight or more, more preferably 7% by weight or more, more preferably 60% by weight or less, and further preferably 40% by weight or less. preferable. The polymer concentration is adjusted to the above range and supplied into hot water. When the polymer concentration is 5% by weight or more, the amount of the solvent relative to the block copolymer is not too large, and the cost required for removing and collecting the solvent tends to be suppressed. On the other hand, when the polymer concentration is 60% by weight or less, the viscosity of the solution becomes too high, the fluidity does not deteriorate, and problems such as clogging during the process tend not to occur.
When the polymer concentration is less than 5% by weight, the concentration may be adjusted using a concentrator such as a flash tank or a stirring tank. On the contrary, when the polymer concentration exceeds 60% by weight, hydrocarbons are used. The concentration may be adjusted by diluting with a solvent.
スチームストリッピングによって水中に分散したクラム状の重合体の濃度は、スチームストリッピング槽内の水に対して、0.01重量%以上が好ましく、0.1重量%以上が更に好ましく、1重量%以上が特に好ましい。また、50重量%以下が好ましく、30重量%以下が好ましく、20重量%以下が特に好ましい。この範囲であれば運転上の支障をきたすことがなく、良好な粒径を有するクラムを得ることができる。 The concentration of the crumb-like polymer dispersed in water by steam stripping is preferably 0.01% by weight or more, more preferably 0.1% by weight or more, more preferably 1% by weight with respect to the water in the steam stripping tank. The above is particularly preferable. Moreover, 50 weight% or less is preferable, 30 weight% or less is preferable, and 20 weight% or less is especially preferable. If it is this range, it will not cause trouble on operation, and a crumb having a good particle size can be obtained.
本発明で使用しうる界面活性剤としては、非イオン系界面活性剤であるポリオキシアルキレンアルキルエーテルが挙げられる。ポリオキシアルキレンアルキルエーテルのオキシアルキレン基の炭素数としては、好ましくは2以上であり、また、好ましくは8以下であ
り、更に好ましくは6以下であり、特に好ましくは4以下であることが、クラムの分散性と得られる重合体の透明性のバランスが得られるため好ましい。
ポリオキシアルキレンアルキルエーテルの代表例としては、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンミリスチルエーテル、ポリオキシエチレンセチルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンオレイルエーテル、ポリオキシエチレン高級アルコールエーテル、ポリオキシエチレンポリオキシプロピレンアルキルエーテル、及びポリオキシエチレンアルキレンアルキルエーテル等のポリオキシエチレンアルキルエーテル類;ポリオキシプロピレンラウリルエーテル、ポリオキシプロピレンミリスチルエーテル、ポリオキシプロピレンセチルエーテル、ポリオキシプロピレンステアリルエーテル、及びポリオキシプロピレンポリオキシプロピレンアルキルエーテル等のポリオキシプロピレンアルキルエーテル類;などが挙げられる。
これらのなかで、ポリオキシエチレンアルキルエーテル類がクラムの分散性と得られる重合体の透明性のバランスが優れるため好ましく、この中でも、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンミリスチルエーテル、ポリオキシエチレンセチルエーテル、ポリオキシエチレンステアリルエーテル及びポリオキシエチレンポリオキシプロピレンアルキルエーテルが最も好ましい。これらは単独で用いてもよいし、あるいは2種以上組み合わせて用いてもよい。
本発明の界面活性剤は、本発明の効果を損なわない範囲であれば、非イオン系界面活性剤、アニオン系、カチオン系界面活性剤等を併用して用いてもよい。
Examples of the surfactant that can be used in the present invention include polyoxyalkylene alkyl ethers which are nonionic surfactants. The oxyalkylene group of the polyoxyalkylene alkyl ether preferably has 2 or more carbon atoms, preferably 8 or less, more preferably 6 or less, and particularly preferably 4 or less. This is preferable because a balance between the dispersibility of the polymer and the transparency of the resulting polymer is obtained.
Representative examples of polyoxyalkylene alkyl ethers include polyoxyethylene lauryl ether, polyoxyethylene myristyl ether, polyoxyethylene cetyl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene higher alcohol ether, polyoxyethylene Polyoxyethylene alkyl ethers such as ethylene polyoxypropylene alkyl ether and polyoxyethylene alkylene alkyl ether; polyoxypropylene lauryl ether, polyoxypropylene myristyl ether, polyoxypropylene cetyl ether, polyoxypropylene stearyl ether, and polyoxy Polyoxypropylene alcohol such as propylene polyoxypropylene alkyl ether Ethers; and the like.
Of these, polyoxyethylene alkyl ethers are preferred because of the excellent balance between crumb dispersibility and the transparency of the resulting polymer. Among these, polyoxyethylene lauryl ether, polyoxyethylene myristyl ether, polyoxyethylene cetyl are preferred. Most preferred are ether, polyoxyethylene stearyl ether and polyoxyethylene polyoxypropylene alkyl ether. These may be used singly or in combination of two or more.
The surfactant of the present invention may be used in combination with a nonionic surfactant, an anionic surfactant, a cationic surfactant, or the like as long as the effects of the present invention are not impaired.
さらに、本発明の界面活性剤の中でも、HLB値が11以上であることが好ましく、12以上であることがさらに好ましく、13以上であることが特に好ましい。また、18以下であるものが好ましく、17以下であるものがさらに好ましく、16以下であるものが特に好ましい。ここでHLB値は、界面活性剤を構成する親水性基と親油性基との量のバランスを示すものであり、一般的に界面活性剤の分野で公知の計算式により簡単に算出できる値である。HLB値が11より大きいことで、界面活性剤としての親油性が強くなりすぎず、該スチームストリッピング温度で、ミセルを形成せずに有効に機能する傾向にある。また、HLB値が18より小さいことで、界面に対する安定化効果が大きくなる傾向にある。同じ種類の界面活性剤であれば、例えばポリオキシエチレン単位を有するものであれば、ポリオキシエチレン鎖の長い方がHLB値が大きくなり、親水性が強くなる傾向にある。 Further, among the surfactants of the present invention, the HLB value is preferably 11 or more, more preferably 12 or more, and particularly preferably 13 or more. Moreover, what is 18 or less is preferable, What is 17 or less is more preferable, What is 16 or less is especially preferable. Here, the HLB value indicates the balance of the amount of the hydrophilic group and the lipophilic group constituting the surfactant, and is generally a value that can be easily calculated by a known calculation formula in the field of surfactants. is there. When the HLB value is greater than 11, the lipophilicity as a surfactant does not become too strong, and the steam stripping temperature tends to function effectively without forming micelles. Moreover, when the HLB value is smaller than 18, the stabilization effect on the interface tends to increase. In the case of the same type of surfactant, for example, if it has polyoxyethylene units, the longer the polyoxyethylene chain, the higher the HLB value and the stronger the hydrophilicity.
本発明の界面活性剤としては、70℃以上の高温下で重合体溶液を安定した液−液分散させる必要があるため、溶媒除去温度以上の曇点を有するものを使用することが好ましい。 As the surfactant of the present invention, since it is necessary to stably liquid-liquid-disperse the polymer solution at a high temperature of 70 ° C. or higher, it is preferable to use a surfactant having a cloud point not lower than the solvent removal temperature.
界面活性剤の添加量は、スチームストリッピングを行なう槽内の水に対して、添加量が1ppm以上が好ましく、5ppm以上が更に好ましく、10ppm以上が特に好ましい、また、5000ppm以下が好ましく、3000ppm以下が更に好ましく、1000ppm以下が特に好ましい。添加量が1ppm以上であることで、クラム同士の凝集が起こりにくくなり、スチームストリッピング操作や脱水乾燥操作中に詰まり等の問題が発生
しない傾向にある。5000ppm以下であることで、泡立ち等によるスチームストリッピング工程の安定操業が起こり難く、重合体の物性に影響しない傾向がある。
The addition amount of the surfactant is preferably 1 ppm or more, more preferably 5 ppm or more, particularly preferably 10 ppm or more, and preferably 5000 ppm or less, and 3000 ppm or less, with respect to the water in the tank where steam stripping is performed. Is more preferable, and 1000 ppm or less is particularly preferable. When the addition amount is 1 ppm or more, crumbs are less likely to agglomerate and problems such as clogging tend not to occur during the steam stripping operation or the dehydration drying operation. By being 5000 ppm or less, stable operation of the steam stripping process due to foaming or the like hardly occurs, and the physical properties of the polymer tend not to be affected.
本発明の界面活性剤は、スチームストリッピングをおこなう際の水に添加してもよいし、水素化ブロック共重合体溶液に添加してもよい。また、両方に添加しておいてもよい。 The surfactant of the present invention may be added to water when performing steam stripping, or may be added to a hydrogenated block copolymer solution. Moreover, you may add to both.
水素化ブロック共重合体の溶液から溶媒をスチームストリッピング法によって除去し、クラム状の水素化共重合体を得る際の水の温度は、溶媒の沸点以上、または溶媒と水とが共沸する場合は共沸温度以上、120℃以下の温度のおこなう事が好ましい。溶媒の沸点以上または溶媒と水とが共沸する場合は共沸温度以上で行なうことで、溶媒の除去が容易になり、クラム中の残存溶媒量が少なくなる傾向にある。またスチームストリッピング時の温度が120℃以下であることで、クラム粒径の小さいものが得られ、製造が容易になる傾向にある。 When the solvent is removed from the hydrogenated block copolymer solution by a steam stripping method to obtain a crumb-shaped hydrogenated copolymer, the temperature of water is equal to or higher than the boiling point of the solvent, or the solvent and water azeotrope. In such a case, it is preferable to carry out a temperature not lower than the azeotropic temperature and not higher than 120 ° C. When the boiling point is higher than the boiling point of the solvent or when the solvent and water are azeotroped, the removal of the solvent is facilitated and the residual solvent amount in the crumb tends to be reduced by carrying out at the azeotropic temperature or higher. Moreover, when the temperature at the time of steam stripping is 120 ° C. or less, a product having a small crumb particle size is obtained, and the production tends to be facilitated.
スチームストリッピング工程により、水素化ブロック共重合体からなるクラムが水中に分散したスラリーが得られる。含水クラムは、先ず振動スクリーン、遠心脱水機等により含水率を30〜60重量%程度とし、さらにスクリュウ式押出脱水機等の脱水機によって含水率を1〜20重量%程度までに脱水する。脱水されたクラムは、熱風式乾燥機、真空乾燥機、押出乾燥機、エクスパンション型乾燥機等の乾燥機によって含水率は1重量%未満とされる。 By the steam stripping step, a slurry in which crumbs made of a hydrogenated block copolymer are dispersed in water is obtained. The water-containing crumb is first dehydrated to about 30 to 60% by weight with a vibrating screen, a centrifugal dehydrator or the like, and further dehydrated to about 1 to 20% by weight with a dehydrator such as a screw type extrusion dehydrator. The dehydrated crumb has a moisture content of less than 1% by weight by a dryer such as a hot air dryer, a vacuum dryer, an extrusion dryer, or an expansion dryer.
上記方法で得られた樹脂組成物として、下記成分(X)及び成分(Y)を含む樹脂組成物が挙げられる。 Examples of the resin composition obtained by the above method include resin compositions containing the following component (X) and component (Y).
成分(X):水素化ビニル芳香族重合体ブロックAと、イソブチレンを主体とする重合体のブロックBとを有する水素化ブロック共重合体
成分(Y):ポリオキシアルキレンアルキルエーテル
Component (X): Hydrogenated block copolymer having hydrogenated vinyl aromatic polymer block A and block B of polymer mainly composed of isobutylene Component (Y): Polyoxyalkylene alkyl ether
成分(X)の水素化ブロック共重合体は、前述した水素化ビニル芳香族重合体ブロックAと、イソブチレンを主体とする重合体のブロックBとを有するものであり、ブロックA、ブロックB及びこれらを有する水素化ブロック共重合体は同義である。
成分(Y)のポリオキシアルキレンアルキルエーテルも、前述したポリオキシアルキレンアルキルエーテルと同義である。
また、本発明の樹脂組成物は、必要に応じて本発明の水素化ブロック共重合体と他の樹脂成分、各種添加剤などを含む樹脂組成物とすることができる。
樹脂組成物から、成分(X)及び成分(Y)を含むことを確認する方法は特に限定されないが、NMR、質量分析等から確認することができる。
The hydrogenated block copolymer of component (X) has the above-described hydrogenated vinyl aromatic polymer block A and a block B of a polymer mainly composed of isobutylene. The block A, the block B, and these The hydrogenated block copolymer having the same meaning is used.
The polyoxyalkylene alkyl ether of component (Y) is also synonymous with the polyoxyalkylene alkyl ether described above.
Moreover, the resin composition of this invention can be made into the resin composition containing the hydrogenated block copolymer of this invention, another resin component, various additives as needed.
The method for confirming that the component (X) and the component (Y) are contained from the resin composition is not particularly limited, but can be confirmed by NMR, mass spectrometry, or the like.
本発明の樹脂組成物が含有し得る他の樹脂成分としては、エチレン・酢酸ビニル共重合体、エチレン・アクリル酸共重合体、エチレン・メタクリル酸共重合体、エチレン・アクリル酸エステル共重合体、エチレン・メタクリル酸エステル共重合体のようなエチレン・α−オレフィン共重合体、ポリエチレン、ポリプロピレン、ポリブテン−1樹脂等のポリオレフィン樹脂、ポリフェニレンエーテル系樹脂、ナイロン6、ナイロン66等のポリアミド系樹脂、アラミド系樹脂、ポリエチレンテレフタレート、ポリブチレンテレフタレート等の芳香族ポリエステル系樹脂、ポリ乳酸、ポリブチレンサクシネート、ポリカプロラクトン等脂肪族ポリエステル系樹脂、ポリカーボネート系樹脂、ポリアリレート系樹脂、変性ポリフェニレンオキシド樹脂、ポリサルホン樹脂、ポリフェニレンサルファイド樹脂、ポリエーテルサルホン樹脂、ポリエーテルケトン樹脂、ポリエーテルエーテルケトン樹脂、ポリイミド樹脂、ポリオキシメチレンホモポリマー、ポリオキシメチレンコポリマー等のポリオキシメチレン系樹脂、ポリメチルメタクリレート系樹脂、ジメチルポリシロキ
サン、ジフェニルポリシロキサン、ジヒドロキシポリシロキサンなどのケイ素含有軟質重合体、ポリスチレンなどのビニル芳香族重合体、エチレン・プロピレン共重合ゴム(EPM)、エチレン・プロピレン・非共役ジエン共重合ゴム(EPDM)、エチレン・ブテン共重合ゴム(EBM)、エチレン・プロピレン・ブテン共重合ゴム等のエチレン系エラストマー、スチレン−ブタジエン−スチレンブロック共重合体、スチレン−イソプレン−スチレンブロック共重合体、スチレン−エチレン/ブチレン−スチレンブロック共重合体、スチレン−エチレン/プロピレン−スチレンブロック共重合体等のスチレン系エラストマー、ポリブタジエン、水素化ビニル芳香族重合体、水素化スチレン/ブタジエン又はスチレン/イソプレンブロック共重合体を含むその他の水素化ビニル芳香族ブロック共重合体、シクロオレフィン重合体、シクロオレフィン共重合体などが挙げられる(ただし、上記の樹脂成分のうち、成分(X)に含まれるものを除く。)。これらは1種を単独で用いてもよく、2種以上を併用してもよい。
Other resin components that may be contained in the resin composition of the present invention include ethylene / vinyl acetate copolymer, ethylene / acrylic acid copolymer, ethylene / methacrylic acid copolymer, ethylene / acrylic acid ester copolymer, Ethylene / α-olefin copolymer such as ethylene / methacrylic acid ester copolymer, polyolefin resin such as polyethylene, polypropylene, polybutene-1 resin, polyphenylene ether resin, polyamide resin such as nylon 6 and nylon 66, aramid Resins, aromatic polyester resins such as polyethylene terephthalate and polybutylene terephthalate, aliphatic polyester resins such as polylactic acid, polybutylene succinate and polycaprolactone, polycarbonate resins, polyarylate resins, modified polyphenylene oxide trees , Polysulfone resin, polyphenylene sulfide resin, polyether sulfone resin, polyether ketone resin, polyether ether ketone resin, polyimide resin, polyoxymethylene homopolymer, polyoxymethylene copolymer and other polyoxymethylene resins, polymethyl methacrylate Resins, silicon-containing soft polymers such as dimethylpolysiloxane, diphenylpolysiloxane, dihydroxypolysiloxane, vinyl aromatic polymers such as polystyrene, ethylene / propylene copolymer rubber (EPM), ethylene / propylene / nonconjugated diene copolymer rubber (EPDM), ethylene elastomer such as ethylene / butene copolymer rubber (EBM), ethylene / propylene / butene copolymer rubber, styrene-butadiene-styrene block copolymer, Styrene elastomer such as styrene-isoprene-styrene block copolymer, styrene-ethylene / butylene-styrene block copolymer, styrene-ethylene / propylene-styrene block copolymer, polybutadiene, vinyl hydride aromatic polymer, hydrogen And other hydrogenated vinyl aromatic block copolymers including cyclostyrene / butadiene or styrene / isoprene block copolymers, cycloolefin polymers, cycloolefin copolymers, etc. (however, among the above resin components, Excluding those contained in component (X)). These may be used alone or in combination of two or more.
なかでも、透明性、耐熱性、ガスバリア性、並びに薬液非吸着性のバランスに優れることから、水素化ビニル芳香族重合体、水素化ビニル芳香族ブロック共重合体、シクロオレフィン重合体、シクロオレフィン共重合体、ポリオレフィン樹脂が好ましく、特に、水素化ビニル芳香族重合体が好ましい。
なお、上記の水素化ビニル芳香族重合体や水素化ビニル芳香族ブロック共重合体を構成する単量体のビニル芳香族類としては、スチレン、α−メチルスチレン、2−メチルスチレン、3−メチルスチレン、4−メチルスチレン、2,4−ジメチルスチレン、2,4−ジイソプロピルスチレン、4−t−ブチルスチレン、5−t−ブチル−2−メチルスチレン、4−モノクロロスチレン、ジクロロスチレン、4−モノフルオロスチレン、4−フェニルスチレンビニルナフタレン、ビニルアントラセン等が挙げられ、中でもスチレン、α−メチルスチレン、4−メチルスチレンが好ましく用いられる。これらのビニル芳香族類は、1種を単独で用いてもよく、2種以上を併用してもよい。
Among these, it is excellent in the balance of transparency, heat resistance, gas barrier property, and non-adsorbing property for chemicals, so that it can be used as a hydrogenated vinyl aromatic polymer, a hydrogenated vinyl aromatic block copolymer, a cycloolefin polymer, a cycloolefin copolymer. Polymers and polyolefin resins are preferred, and vinyl hydride aromatic polymers are particularly preferred.
Examples of the vinyl aromatics constituting the above-mentioned hydrogenated vinyl aromatic polymer and vinyl hydrogenated aromatic block copolymer include styrene, α-methylstyrene, 2-methylstyrene, 3-methyl. Styrene, 4-methylstyrene, 2,4-dimethylstyrene, 2,4-diisopropylstyrene, 4-t-butylstyrene, 5-t-butyl-2-methylstyrene, 4-monochlorostyrene, dichlorostyrene, 4-mono Fluorostyrene, 4-phenylstyrene vinyl naphthalene, vinyl anthracene and the like can be mentioned. Among them, styrene, α-methylstyrene and 4-methylstyrene are preferably used. These vinyl aromatics may be used individually by 1 type, and may use 2 or more types together.
添加剤としては、酸化防止剤、熱安定剤、光安定剤、紫外線吸収剤、フィラーなどの充填剤、中和剤、滑剤、防曇剤、アンチブロッキング剤、スリップ剤、分散剤、着色剤、難燃剤、帯電防止剤、導電性付与剤、架橋剤、架橋助剤、金属不活性化剤、分子量調整剤、防菌剤、防黴材、蛍光増白剤、有機拡散剤や無機拡散剤等の光拡散剤等が挙げられる。 Additives include antioxidants, heat stabilizers, light stabilizers, UV absorbers, fillers such as fillers, neutralizers, lubricants, antifogging agents, antiblocking agents, slip agents, dispersants, colorants, Flame retardants, antistatic agents, conductivity-imparting agents, cross-linking agents, cross-linking aids, metal deactivators, molecular weight regulators, antibacterial agents, antifungal agents, fluorescent whitening agents, organic diffusing agents, inorganic diffusing agents, etc. And the like.
以下、本発明について実施例を用いて更に詳細に説明するが、本発明は、その要旨を超えない限り、以下の実施例によって限定されるものではない。
以下の実施例及び比較例において、各種物性の測定は、下記の方法に従って行った。
(1)分子量:
水素化ブロック共重合体又はブロック共重合体の重量平均分子量(Mw)及び数平均分子量(Mn)の測定は、ゲルパーミエーションクロマトグラフィー(GPC)を使用し、下記条件で標準ポリスチレン換算にて求めた。
装置:日本ウォーターズ(株)製Waters 2690 検出器(RI検出):日本ウォーターズ(株)製Waters 2410
カラム:昭和電工株式会社製Shodex KF−604・KF−603・KF−602.50の各1本を3本直列に連結したものを用いた。
溶媒:テトラヒドロフラン
流速:0.7mL/min
温度:40℃
EXAMPLES Hereinafter, although this invention is demonstrated still in detail using an Example, this invention is not limited by a following example, unless the summary is exceeded.
In the following Examples and Comparative Examples, various physical properties were measured according to the following methods.
(1) Molecular weight:
The weight average molecular weight (Mw) and number average molecular weight (Mn) of the hydrogenated block copolymer or block copolymer are measured by gel permeation chromatography (GPC) and calculated in terms of standard polystyrene under the following conditions. It was.
Apparatus: Waters 2690 manufactured by Nihon Waters Co., Ltd. Detector (RI detection): Waters 2410 manufactured by Nihon Waters Co., Ltd.
Column: Showa Denko Co., Ltd. Shodex KF-604, KF-603, KF-602.50 each connected in series was used.
Solvent: Tetrahydrofuran Flow rate: 0.7 mL / min
Temperature: 40 ° C
(2)水素化率:
水素化ブロック共重合体の芳香環の水素化率(モル%)は、1H−NMRスペクトルを測定して算出した。
(2) Hydrogenation rate:
The hydrogenation rate (mol%) of the aromatic ring of the hydrogenated block copolymer was calculated by measuring a 1 H-NMR spectrum.
<水素化ブロック共重合体又は水素化ブロック共重合体組成物の評価>
[製造例]
攪拌装置を備えたステンレス鋼製オートクレーブに、ポリスチレンブロック含有率が30質量%で、重量平均分子量(Mw)=111000、数平均分子量(Mn)=82100のスチレン−イソブチレン−スチレン共重合体25質量部及びシクロヘキサン75質量部からなる溶液と、水素化触媒として5質量%パラジウム担持活性炭触媒4質量部を入れて混合した。反応器内部を水素ガスで置換し、さらに溶液を攪拌しながら水素ガスを供給し、温度180℃、圧力10MPaにて6時間水素化反応を行った。
<Evaluation of hydrogenated block copolymer or hydrogenated block copolymer composition>
[Production example]
In a stainless steel autoclave equipped with a stirrer, a polystyrene block content of 30% by mass, a weight average molecular weight (Mw) = 111000, and a number average molecular weight (Mn) = 82100 styrene-isobutylene-styrene copolymer 25 parts by mass And the solution which consists of 75 mass parts of cyclohexane and 4 mass parts of 5 mass% palladium carrying activated carbon catalyst as a hydrogenation catalyst were put and mixed. The inside of the reactor was replaced with hydrogen gas, and hydrogen gas was supplied while stirring the solution, and a hydrogenation reaction was performed at a temperature of 180 ° C. and a pressure of 10 MPa for 6 hours.
水素化反応終了後、反応液をシクロヘキサン100質量部で希釈し、その溶液を濾過して水素化触媒を除去することにより固形分濃度12.5質量%の水素化ブロック共重合体溶液を得た。
このようにして得られた水素化ブロック共重合体は、下記式で表され、重量平均分子量(Mw)は100000、数平均分子量(Mn)は76000であった(Mw/Mn=1.3)。また、水素化率は99.7%であった。
After completion of the hydrogenation reaction, the reaction solution was diluted with 100 parts by mass of cyclohexane, and the solution was filtered to remove the hydrogenation catalyst to obtain a hydrogenated block copolymer solution having a solid content concentration of 12.5% by mass. .
The hydrogenated block copolymer thus obtained was represented by the following formula, the weight average molecular weight (Mw) was 100,000, and the number average molecular weight (Mn) was 76000 (Mw / Mn = 1.3). . The hydrogenation rate was 99.7%.
[実施例1]
1Lセパラブルフラスコに、HLB15.3、曇点98℃のポリオキシエチレンラウリルエーテルを300ppm含む水溶液300mLを入れ、78℃に加熱し、780rpmで攪拌しながら製造例に示す重合体溶液を注入速度2mL/分で注入した。生成した重合体クラムの分散性を下記のように評価した。結果を表1に示す。
クラムの分散性は、スチームストリッピング槽内の状態に関して、目視判断にて下記に従って分類した。
○:粒径が約10mm以下のクラムが水中に均一に分散しており、クラム間での凝集が起きていない状態。
×:粒径が10mmを超えるクラムの生成、槽内壁や撹拌翼への重合体付着、またはクラム間での凝集が起こり塊状になっている状態。
[Example 1]
Into a 1 L separable flask is placed 300 mL of an aqueous solution containing 300 ppm of HLB15.3 and a polyoxyethylene lauryl ether having a cloud point of 98 ° C., heated to 78 ° C. and stirred at 780 rpm, and the polymer solution shown in the production example is injected at a rate of 2 mL. Infused at / min. The dispersibility of the produced polymer crumb was evaluated as follows. The results are shown in Table 1.
The dispersibility of the crumb was classified according to the following by visual judgment with respect to the state in the steam stripping tank.
○: A state in which crumbs having a particle size of about 10 mm or less are uniformly dispersed in water, and aggregation between the crumbs does not occur.
X: Formation of crumbs having a particle size exceeding 10 mm, polymer adhesion to the inner wall of the tank and the stirring blade, or aggregation between crumbs, resulting in a lump.
スラリーを濾過した後、80℃の真空乾燥機で乾燥して、水素化ブロック共重合体と界面活性剤を含む組成物を得た。この水素化ブロック共重合体組成物について、圧縮成形機にて温度230℃で予備加熱3分、プレス3分、冷却プレス2分の条件で圧縮成形し、厚み0.5mmのシートを成形し、下記のように透明性を評価した。結果を表1に示す。 The slurry was filtered and then dried with a vacuum dryer at 80 ° C. to obtain a composition containing a hydrogenated block copolymer and a surfactant. About this hydrogenated block copolymer composition, compression molding is performed at a temperature of 230 ° C. in a compression molding machine under conditions of preheating for 3 minutes, press for 3 minutes, and cooling press for 2 minutes, forming a sheet having a thickness of 0.5 mm, Transparency was evaluated as follows. The results are shown in Table 1.
シートの透明性は、界面活性剤の入っていない水素化ブロック共重合体のプレスシート(比較例4)と目視で比較し、下記に従って分類した。
○:界面活性剤無し(比較例4)の場合と同等以上の透明性
×:界面活性剤無し(比較例4)の場合と比べて白濁している
The transparency of the sheet was visually compared with a pressed sheet of a hydrogenated block copolymer containing no surfactant (Comparative Example 4) and classified according to the following.
○: Transparency equal to or higher than the case of no surfactant (Comparative Example 4) ×: White turbidity compared to the case of no surfactant (Comparative Example 4)
[実施例2]
界面活性剤をHLB13.6、曇点83℃のポリオキシエチレンラウリルエーテルに変更した以外は、実施例1と同様にしてクラム分散性およびシート透明性の評価をおこなった。結果を表1に示す。
[Example 2]
The crumb dispersibility and sheet transparency were evaluated in the same manner as in Example 1 except that the surfactant was changed to polyoxyethylene lauryl ether having an HLB of 13.6 and a cloud point of 83 ° C. The results are shown in Table 1.
[実施例3]
界面活性剤をHLB14.2、曇点98℃のポリオキシエチレンセチルエーテルに変更した以外は、実施例1と同様にしてクラム分散性およびシート透明性の評価をおこなった。結果を表1に示す。
[Example 3]
The crumb dispersibility and sheet transparency were evaluated in the same manner as in Example 1 except that the surfactant was changed to HLB14.2 and polyoxyethylene cetyl ether having a cloud point of 98 ° C. The results are shown in Table 1.
[実施例4]
界面活性剤をHLB14.0、曇点88℃のポリオキシエチレンポリオキシプロピレンアルキル(C12−14)エーテルに変更した以外は、実施例1と同様にしてクラム分散性およびシート透明性の評価をおこなった。結果を表1に示す。
[Example 4]
Evaluation of crumb dispersibility and sheet transparency was carried out in the same manner as in Example 1 except that the surfactant was changed to polyoxyethylene polyoxypropylene alkyl (C12-14) ether having an HLB of 14.0 and a cloud point of 88 ° C. It was. The results are shown in Table 1.
[比較例1]
界面活性剤をHLB16.9、曇点100℃以上のポリオキシエチレンモノステアレートに変更した以外は、実施例1と同様にしてクラム分散性およびシート透明性の評価をおこなった。結果を表1に示す。
[Comparative Example 1]
Clam dispersibility and sheet transparency were evaluated in the same manner as in Example 1 except that the surfactant was changed to polyoxyethylene monostearate having an HLB of 16.9 and a cloud point of 100 ° C. or higher. The results are shown in Table 1.
[比較例2]
界面活性剤をHLB15.6、曇点90℃のポリオキシエチレンモノステアレートに変更した以外は、実施例1と同様にしてクラム分散性およびシート透明性の評価をおこなった。結果を表1に示す。
[Comparative Example 2]
Evaluation of crumb dispersibility and sheet transparency was performed in the same manner as in Example 1 except that the surfactant was changed to polyoxyethylene monostearate having an HLB of 15.6 and a cloud point of 90 ° C. The results are shown in Table 1.
[比較例3]
界面活性剤を曇点100℃以上のポリオキシエチレンポリオキシプロピレンブロックポリマーに変更した以外は、実施例1と同様にしてクラム分散性およびシート透明性の評価をおこなった。結果を表1に示す。
[Comparative Example 3]
The crumb dispersibility and sheet transparency were evaluated in the same manner as in Example 1 except that the surfactant was changed to a polyoxyethylene polyoxypropylene block polymer having a cloud point of 100 ° C. or higher. The results are shown in Table 1.
[比較例4]
界面活性剤使用しなかった以外は、実施例1と同様にしてクラム分散性の評価をおこなった。結果を表1に示す。
[Comparative Example 4]
The crumb dispersibility was evaluated in the same manner as in Example 1 except that the surfactant was not used. The results are shown in Table 1.
実施例1〜4に示すとおり、界面活性剤としてポリオキシアルキレンアルキルエーテルを使用した場合は、その他の界面活性剤(比較例1〜3)を使用した場合および界面活性剤を使用しなかった場合(比較例4)と比較して、クラム分散性とシート透明性のバランスにすぐれており、水素化ブロック共重合体の透明性を損なうことなく良好なクラムを得ることができることがわかった。 As shown in Examples 1 to 4, when polyoxyalkylene alkyl ether was used as the surfactant, when other surfactants (Comparative Examples 1 to 3) were used, and when no surfactant was used Compared with (Comparative Example 4), it was found that the balance between crumb dispersibility and sheet transparency was excellent, and a good crumb could be obtained without impairing the transparency of the hydrogenated block copolymer.
Claims (9)
成分(X):水素化ビニル芳香族重合体ブロックAと、イソブチレンを主体とする重合体のブロックBとを有する水素化ブロック共重合体
成分(Y):HLB値が11以上、18以下であるポリオキシアルキレンアルキルエーテル The resin composition containing the following component (X) and component (Y).
Component (X): Hydrogenated block copolymer having a hydrogenated vinyl aromatic polymer block A and a block B of a polymer mainly composed of isobutylene Component (Y): HLB value is 11 or more and 18 or less Polyoxyalkylene alkyl ether
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