JP6064335B2 - Laminate for floor surface - Google Patents
Laminate for floor surface Download PDFInfo
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- JP6064335B2 JP6064335B2 JP2012030537A JP2012030537A JP6064335B2 JP 6064335 B2 JP6064335 B2 JP 6064335B2 JP 2012030537 A JP2012030537 A JP 2012030537A JP 2012030537 A JP2012030537 A JP 2012030537A JP 6064335 B2 JP6064335 B2 JP 6064335B2
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- 239000010410 layer Substances 0.000 claims description 61
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- 239000012508 resin bead Substances 0.000 claims description 32
- 238000009408 flooring Methods 0.000 claims description 31
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- OCWYEMOEOGEQAN-UHFFFAOYSA-N bumetrizole Chemical compound CC(C)(C)C1=CC(C)=CC(N2N=C3C=C(Cl)C=CC3=N2)=C1O OCWYEMOEOGEQAN-UHFFFAOYSA-N 0.000 description 1
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- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Laminated Bodies (AREA)
- Floor Finish (AREA)
Description
本発明は自然木・合板・集成材・アルミ材・鋼板材・石材・無機材・アスファルト・コンクリートなどを単独あるいは併用使用した基材などの部材表面に貼り合わせてなる床面表層材、及びそれを床面もしくは床面用部材に貼り合わせることによってできる、床材表面用積層体に関するものである。 The present invention relates to a floor surface layer material formed by bonding to the surface of a member such as a base material using natural wood, plywood, laminated material, aluminum material, steel plate material, stone material, inorganic material, asphalt, concrete, etc. alone or in combination, and The present invention relates to a laminate for a floor material surface, which can be bonded to a floor surface or a floor surface member.
従来、前記用途としては、合板等の木質系基材に、天然木突板を貼り合わせたものや、紙又は合成樹脂シートに印刷にて意匠を施した化粧紙もしくは化粧シートなどを貼り合わせたもの、塩ビタイル、塩ビクッションフロア、などの樹脂材料を主成分にしたものなどが使用されている。このような床面用部材においては、壁面や天井などに用いられるものと同様に、各種環境に対する耐久性能や防汚性、抗菌性などが必要とされるが、それ以外に、特に床面に使用されるものに特徴的に必要とされる性能として、耐傷付き性と防滑性を挙げることができる。耐傷付き性は、広い意味では各種環境に対する耐久性能に含まれるが、床面においては、使用される環境下での様々な外的要因により、擦り傷、押し傷、突き刺し傷などの様々な傷が付くことがある。またそれ以外にも、特に合板等の木質基材系の床材の場合には、運搬する際に、積み重ねられた床材の表面と裏面、あるいは表面同士が擦れ合うことによる摺り傷などへの配慮も必要となっている。ただし通常は、表面状態への影響を考慮して、表面同士が接触するような積み方(以下面々積みと表記)が殆どなので、現実的には面々積みで運搬された場合に、トラック荷台などでの振動により、面同士が細かく摺れあった場合に、表面に摺り傷ができたり、粉噴きが発生したりするといったことに対する対応が求められている。 Conventionally, as the above-mentioned use, a wood base material such as plywood is pasted with a natural wood veneer, or a paper or a synthetic resin sheet is pasted with decorative paper or a decorative sheet printed on the design. In addition, materials based on resin materials such as PVC tiles and PVC cushion floors are used. In such a member for floor surface, durability performance against various environments, antifouling property, antibacterial property, etc. are required as well as those used for wall surfaces and ceilings. Scratch resistance and anti-slip properties can be cited as performances that are characteristically required for what is used. Scratch resistance is included in the durability in various environments in a broad sense, but on the floor surface, various scratches such as scratches, push wounds, and stab wounds are caused by various external factors in the environment in which they are used. It may be attached. In addition, especially in the case of wood-based flooring such as plywood, consideration should be given to scratches caused by rubbing the front and back surfaces of the stacked flooring or the surfaces when they are transported. Is also needed. However, in general, considering the effect on the surface condition, most of the stacking methods are such that the surfaces come into contact with each other (hereinafter referred to as “stacking”). When the surfaces are slid finely due to vibrations at the surface, it is required to cope with the occurrence of scratches on the surface or the occurrence of powder spray.
合板等の木質系基材において、天然木突板を貼り合わせたものについては、天然材料であるが故に、意匠性に優れる反面、耐久性能や防汚性、抗菌性などの性能が限定的である。塩ビタイルや塩ビクッションフロアを用いると、各種環境に対する耐久性能や防汚性、抗菌性などは付与可能であるが、意匠性の部分で、天然木突板や化粧シートを貼ったものなのに比すると劣る。合板等の木質系基材に化粧シートを貼り合わせたものは、意匠性と、耐久性能のバランスがよく、更に防汚性、抗菌性などの機能を付与することもでき、また木質系基材に貼り合わせるだけで床材ができるという特徴がある。それゆえ、近年は、化粧シートを使用した床材の使用量が伸びている。 In woody base materials such as plywood, natural wood veneer laminated together is a natural material, so it is excellent in design, but has limited performance such as durability, antifouling and antibacterial properties. . Using PVC tiles and PVC cushion floors can provide durability, antifouling properties, antibacterial properties, etc. for various environments, but they are inferior to those with natural wood veneer or decorative sheets on design. . A laminate made of a wood base material such as plywood has a good balance between design and durability, and can also be given functions such as antifouling and antibacterial properties. There is a feature that flooring can be made just by sticking to. Therefore, in recent years, the amount of flooring using decorative sheets has been increasing.
上記の通り、化粧シートを使用した床材は徐々にその数量を伸ばしているが、その機能性付与の一環として、防滑性能の付与が所望されている。防滑性がある、即ち滑りにくいという特徴によって、老人や子供などの身体的弱者や室内犬などのペットなどが、室内で不意に滑ることなく安全に生活を送ることができる為である。防滑性能を化粧シートに付与させる為には、これまで、表面保護層中に樹脂ビーズを添加することで防滑性能を付与させた系などが検討されている(特許文献1参照)。 As described above, the number of flooring materials using decorative sheets has been gradually increased, but as a part of providing functionality, it is desired to provide anti-slip performance. This is because the anti-slip property, that is, the non-slip property, allows physically weak persons such as elderly people and children, and pets such as indoor dogs to live safely without slipping unexpectedly indoors. In order to impart anti-slip performance to a decorative sheet, a system in which anti-slip performance is imparted by adding resin beads in the surface protective layer has been studied (see Patent Document 1).
本発明者は、上記特許文献1記載の内容を参考にして、検証実験及び、更に最適な条件を得るために鋭意検討を行った。その結果、表面性能(防滑性、傷付き性)を付与する為の、更なる好適な条件を発見するに至った。 The present inventor has conducted intensive studies in order to obtain verification experiments and further optimum conditions with reference to the contents described in Patent Document 1. As a result, it came to discover the further suitable conditions for providing surface performance (slipperiness, scratch resistance).
本発明の課題とするところは、合板等の木質基材に貼り合わされて床面に使用される樹脂積層体において、面々合わせで運送される際の擦れや、スチールウールなどによる擦れに対する、樹脂積層体表面の耐傷つき性などを担保しつつ、高い防滑性が得られるような、床材表面用積層体、およびそれを用いた床面材の仕様を設定することである。 The subject of the present invention is a resin laminate that is laminated to a woody base material such as plywood and used on the floor surface. It is to set specifications for a laminate for a flooring material surface and a flooring material using the same so that high slip resistance can be obtained while ensuring scratch resistance on the surface of the body.
本発明者は、かかる課題を解決する為に鋭意検討を重ねた結果、以下の条件を満たす樹脂積層体が、課題を解決することを見出した。すなわちその請求項1にかかる発明は、表面がアクリル系樹脂を主原料とする表面保護層を有する床材表面用積層体であって、前記表面保護層が2層以上の複数層の積層構造を有し、その最表層にのみ、樹脂系ビーズを含んでおり、前記最表層の厚みHが、1μm以上6μm以下の範囲内にあり、かつ前記樹脂系ビーズの平均粒径αが、前記最表層の厚みHに対して、H≦α≦1.5Hであることを特徴とする、床材表面用積層体である。 As a result of intensive studies to solve such problems, the present inventor has found that a resin laminate satisfying the following conditions solves the problems. That invention according to its first aspect, the surface of a flooring surface laminate having a surface protective layer for a main material of an acrylic resin, a laminated structure of the surface protective layer is 2 or more layers Yes, and only to the outermost layer contains a resin bead, the outermost layer of thickness H is in the range of 1μm or more 6μm or less, and the average particle size α of the resin beads, the outermost layer The laminate for a flooring surface is characterized in that H ≦ α ≦ 1.5H with respect to the thickness H of the flooring material.
その請求項2記載の発明は、前記樹脂系ビーズが、ウレタン材質であることを特徴とする、請求項1に記載の床材表面用積層体である。 The invention according to claim 2 is the laminate for a flooring surface according to claim 1 , wherein the resin beads are made of urethane material.
削除 Delete
その請求項3にかかる発明は、前記最表層に、中空状のガラス系ビーズが添加されていることを特徴とする請求項1または2に床材表面用積層体である。 The invention according to its third aspect, the outermost layer, it is flooring surface for laminate according to claim 1 or 2, characterized in that hollow glass based beads are added.
その請求項4にかかる発明は、前記最表層に、ワックス成分として、オレフィン系樹脂ビーズが添加されていることを特徴とする請求項1〜3のいずれかに記載の床材表面用積層体である。 The invention according to claim 4 is the floor surface laminate according to any one of claims 1 to 3 , wherein olefin resin beads are added as a wax component to the outermost layer. is there.
その請求項5にかかる発明は、前記オレフィン系樹脂ビーズの平均粒径をhとした場合に、H≦h<αであることを特徴とする請求項4に記載の床材表面用積層体である。 The invention according to claim 5 is the laminate for a flooring surface according to claim 4 , wherein H ≦ h <α, where h is an average particle diameter of the olefin resin beads. is there.
その請求項6にかかる発明は、前記表面保護層のアクリル系樹脂が、架橋構造を有することを特徴とする請求項1〜5に記載の床材表面用積層体である。 The invention according to claim 6 is the laminate for flooring surfaces according to claims 1 to 5 , wherein the acrylic resin of the surface protective layer has a crosslinked structure.
本発明はその請求項1記載の発明により、各種の外的負荷がかかった場合の樹脂系ビーズの、表面保護層からの脱落を抑制することが可能になる。また、最表層に樹脂系ビーズを偏在させることができる為、少量の使用量で大きな効果を得ることができる。その結果、表面保護層の性能を大きく損ねること無く、防滑性能を付与することが可能になる。 According to the first aspect of the present invention, it is possible to suppress the resin-based beads from falling off the surface protective layer when various external loads are applied. Moreover, since resin-based beads can be unevenly distributed in the outermost layer, a great effect can be obtained with a small amount of use. As a result, it is possible to provide anti-slip performance without greatly degrading the performance of the surface protective layer.
また、最表層に含有する樹脂系ビーズの粒径が最表層の厚み以上であれば、樹脂系ビーズが表面保護層中に埋没してしまうことを防ぐことができ、樹脂系ビーズの粒径の上限を設定することで、樹脂系ビーズの脱落を抑制することも可能となる。
しかし、樹脂系ビーズの粒径は均一ではなく、ある程度の分布を持って存在し、平均粒径に対して、それ以上の粒径のものが一定数存在するため、粒径分布の中でも大きい部分については、相対的に表面保護層から脱落しやすい状態にあり、これが経時での防滑性低下や艶変化などの原因となる。
そのため、表面保護層を複数層の積層構造として、その最表層のみに樹脂系ビーズを添加する場合は、最表層の厚みを薄くし、とくに最表層の厚みを1μm以上6μm以下の範囲とすることで、樹脂系ビーズの平均粒径も小さいものを選定することが可能となる。平均粒径が小さくなり、その粒径分布の標準偏差などにより規定されるバラツキ値は、必然的に小さくなるため、樹脂系ビーズの脱落をより抑えることが可能となる。
Further, if the particle diameter of the resin beads contained in the outermost layer or the outermost layer of the thickness, that resin beads become embedded in the surface protective layer can proof Gukoto, the resin beads particle diameter by setting the upper limit, it is also possible to suppress the dropping of resin beads.
However, the particle size of the resin beads is not uniform, there with some distribution, with respect to the average particle size, since those higher particle size present a certain number, a large portion among the particle size distribution for, in a state in which easily fall off from the relatively surface protective layer, which is ing the cause of such slip resistant reduced and gloss changes in the time over.
Therefore, the surface protective layer and the laminated structure of a plurality of layers, when adding only resin beads the outermost surface layer, thinning the outermost layer of the thickness, and extent of the outermost layer of thickness less 6μm than 1μm in particular doing, it is possible to select an average particle diameter of the resin-based beads is small. Average particle diameter is small no longer, the variation value defined like the standard deviation of its particle size distribution, because inevitably small, that Do is possible to further suppress the falling tree fat based beads.
そこで、樹脂系ビーズの平均粒径を、最表層の厚みHに対して樹脂系ビーズの平均粒径αを、H≦α≦1.5Hという範囲内に規定することで、より少量の添加で効果的に防滑性能を得ることができる。これにより、表面保護層が持つ性能を殆ど変化させないまま、防滑性能を付与することが可能となる。
また、樹脂系ビーズの脱落を抑制する効果の他に、すべり片との密着表面積を増やす効果も期待できる。これにより、平均粒径を上限値の範囲内にすることで、上限値を超えた平均粒径にした場合と比べて、より高い防滑性能を得ることができる。
Therefore, by defining the average particle diameter α of the resin-based beads within the range of H ≦ α ≦ 1.5H with respect to the thickness H of the outermost layer, it is possible to add a smaller amount. Anti-slip performance can be obtained effectively. Thus, without hardly changing the performance of the surface protective layer has, it is possible to impart non-slip performance.
Also, in addition to the effect of suppressing the dropping of the resin beads, the effect of increasing the contact surface area between the sliding piece can be expected. Thereby, by making an average particle diameter in the range of an upper limit, compared with the case where it is set as the average particle diameter exceeding an upper limit, higher slip prevention performance can be obtained.
また請求項2記載の発明の通り、樹脂系ビーズにウレタン材質のものを使用することで、ウレタン樹脂が持つ適度なグリップ性により、高い防滑性能を発現することが可能となる。 The street of the invention of claim 2, wherein, by using those urethane material to resin beads, a moderate grip with urethane resin, it is possible to express a high anti-slip performance.
また請求項3記載の発明の通り、最表層に中空状のガラス系ビーズが添加されることで、床材表面用積層体の表層を擦るような傷(スチールウールによる擦り傷など)に対して、耐傷付き性を付与することが可能となる。また本発明の様に、中空状にすることによって、面同士を擦り合わせるような試験(以下「面々合わせ摺動試験」と略す)においても、ガラスビーズが緩やかに塑性変形する為、傷が付き難くなる。また本発明では、表面保護層を複層化して、その最表層のみに添加しているため、少量の添加量で充分な効果を得ることができる。 In addition, according to the invention of claim 3, by adding hollow glass-based beads to the outermost layer, for scratches (such as scratches due to steel wool) rubbing the surface layer of the laminate for flooring surface, it is possible to impart the scratch resistance. In addition, as in the present invention, even in a test in which the surfaces are rubbed together by forming a hollow shape (hereinafter abbreviated as “surface-to-surface sliding test”), the glass beads are gently plastically deformed, so that they are scratched. It becomes difficult. Moreover, in this invention, since the surface protective layer is multilayered and added only to the outermost layer, a sufficient effect can be obtained with a small amount of addition.
また請求項4記載の発明の通り、最表層にオレフィン系樹脂ビーズをワックス成分として添加することで、表層のスリップ性をアップさせることにより、防滑性とスリップ性という、相反する性能を両立させることができる。そしてスチールウール試験や面々合わせ摺動試験においても、高い耐性を付与することが可能となる。 Further, as described in claim 4 , by adding olefin resin beads as a wax component to the outermost surface layer, by improving the slip property of the surface layer, both the anti-slip property and the slip property can be achieved at the same time. Can do. And even in the steel wool test and every one alignment sliding test, it is possible to impart high resistance.
特に請求項5記載の発明の通り、前記オレフィン系樹脂ビーズの平均粒径を、複数層の積層構造からなる表面保護層の最表層の厚みH以上であり、尚且つ樹脂系ビーズの平均粒径α以下の範囲とすることで、樹脂系ビーズの防滑性能を必要以上に阻害しない。 In particular, according to the invention of claim 5 , the average particle diameter of the olefin resin beads is equal to or more than the thickness H of the outermost surface layer of the surface protective layer having a multilayer structure, and the average particle diameter of the resin beads By making it into the range of α or less, the anti-slip performance of the resin beads is not inhibited more than necessary.
また請求項6記載の発明の通り、表面保護層のアクリル系樹脂が架橋構造を有することで強靭性が増し、各種の傷に対する耐性や汚染性の向上効果が得られる他、表面保護層中に添加される紫外線吸収剤や光安定剤などの機能性添加剤のブリードアウトを抑制する効果も得られる。これらの効果により、初期の性能を永続的に保持し続けることができる。 Further, according to the invention of claim 6 , the acrylic resin of the surface protective layer has a cross-linked structure, so that the toughness is increased and the effect of improving the resistance to various scratches and the contamination property can be obtained. The effect of suppressing bleed-out of functional additives such as added UV absorbers and light stabilizers can also be obtained. With these effects, the initial performance can be maintained permanently.
以下、本発明を図面に基づき詳細に説明する。図1に本発明の床材表面用積層体の一実施例の断面の構造を示す。表層にアクリル系樹脂を主原料とする表面保護層1を有し、該表面保護層が、複数層の積層構造からなるものである。図1では最表層から表面保護層1(1)、表面保護層1(2)表面保護層1(3)の3層構造としているが3層に限るものではなく、2層以上であればよい。また、床材表面用積層体としては通常、図1に示すように、表面保護層1と透明樹脂シート層2と絵柄模様層4と下地層5との積層構造からな
るが、特にこれに限定されるものではない。表面保護層1(1)中には、樹脂系ビーズ3が添加されてなる。
Hereinafter, the present invention will be described in detail with reference to the drawings. FIG. 1 shows a cross-sectional structure of an embodiment of a laminate for a flooring surface according to the present invention. The surface layer has a surface protective layer 1 mainly composed of an acrylic resin, and the surface protective layer has a multilayer structure. In FIG. 1, a three-layer structure is formed from the outermost layer to the surface protective layer 1 (1), the surface protective layer 1 (2), and the surface protective layer 1 (3). . Further, as shown in FIG. 1, the laminate for a floor material surface is usually composed of a laminated structure of a surface protective layer 1, a transparent resin sheet layer 2, a pattern pattern layer 4, and an underlayer 5, but is not limited to this. Is not to be done. Resin-based beads 3 are added to the surface protective layer 1 (1).
本発明における表面保護層1に用いる主原料とするアクリル系樹脂としては、熱可塑性のアクリル樹脂を積層して設けても良いが、(メタ)アクリレート系材料をイソシアネート硬化剤で架橋硬化させたり、紫外線照射や電子線照射などを用いて架橋硬化させたりすると、より硬質かつ強靭性のある表面保護層が得られるため、好適である。(メタ)アクリレート系材料としては、例えば適度な柔軟性を付与してハンドリング性をアップさせたい場合などは、ウレタン(メタ)アクリレート材料なども好適に用いられる。例えばイソシアネート硬化剤を用いて架橋させる場合には、イソシアネートと反応させるために、(メタ)アクリレート樹脂には水酸基が付与され、紫外線照射を用いて反応させる場合には、光重合開始剤が適宜添加される。 As an acrylic resin as a main raw material used for the surface protective layer 1 in the present invention, a thermoplastic acrylic resin may be laminated and provided, but a (meth) acrylate material may be cross-linked and cured with an isocyanate curing agent, Crosslinking and curing using ultraviolet irradiation, electron beam irradiation, or the like is preferable because a harder and tougher surface protective layer can be obtained. As the (meth) acrylate-based material, for example, when it is desired to impart appropriate flexibility and improve handling properties, a urethane (meth) acrylate material or the like is also preferably used. For example, in the case of crosslinking using an isocyanate curing agent, a hydroxyl group is added to the (meth) acrylate resin in order to react with isocyanate, and in the case of reaction using ultraviolet irradiation, a photopolymerization initiator is appropriately added. Is done.
尚、(メタ)アクリレート材料の分子量には特に規定はなく、モノマー、オリゴマー、プレポリマー状のものなどが、任意に選択できる。またこれらを複数種混合して使用することも可能である。 The molecular weight of the (meth) acrylate material is not particularly limited, and monomers, oligomers, prepolymers and the like can be arbitrarily selected. It is also possible to use a mixture of a plurality of these.
表面保護層1は、アクリル系樹脂を主原料とするので、元より高い耐候性能を持つが、更なる性能付与の為に、紫外線吸収剤及びラジカル補足剤の添加が好適に用いられる。紫外線吸収剤として使用されるものとしては、有機系のもでは、ベンゾトリアゾール系、ベンゾフェノン系、ベンゾエート系、ヒドロキシフェニルトリアジン系などがあり、それ以外にも無機系の紫外線カット剤も、有機系紫外線吸収剤と同様に作用する添加剤として使用される。ラジカル補足剤としては、ヒンダードフェノール系及びヒンダードアミン系のうち、特定の構造を持つものが、光励起によって発生した、材料劣化の原因となるフリーラジカルの増殖を抑えて無害化する効果がある。特に、ヒンダードアミン系のラジカル補足剤はその効果が大きく、また長期間に渡って効果が持続するという特徴を有するので、適量を添加することで、表面保護層1としての性能を損なうことなく、耐候性能を付与することができる。尚、紫外線吸収剤は、その構造によって吸収波長域などに特徴があるので、複数種の併用使用も好適に行われており、時に相乗効果が期待できる。同様にラジカル補足剤も複数種の併用使用が時に好適である。 Since the surface protective layer 1 is mainly made of an acrylic resin, the surface protective layer 1 has higher weather resistance than the original, but addition of an ultraviolet absorber and a radical scavenger is preferably used for imparting further performance. As organic UV absorbers, there are benzotriazoles, benzophenones, benzoates, hydroxyphenyltriazines, etc., as well as inorganic UV-blocking agents, organic UV Used as an additive that acts like an absorbent. As the radical scavenger, those having a specific structure among hindered phenols and hindered amines have an effect of detoxifying the growth of free radicals that are caused by photoexcitation and cause material deterioration. In particular, the hindered amine-based radical scavenger has the characteristics that the effect is large and the effect lasts for a long period of time. Therefore, by adding an appropriate amount, the weather resistance is not impaired without impairing the performance as the surface protective layer 1. Performance can be imparted. In addition, since an ultraviolet absorber has the characteristics in an absorption wavelength range etc. according to the structure, multiple types of combined use is also performed suitably and a synergistic effect can be anticipated sometimes. Similarly, radical scavengers are sometimes suitable for use in combination of a plurality of types.
特に、本発明では表面保護層1(1)中には、後述する樹脂系ビーズ3が添加されており、長期間の使用において、外部からの物理的負荷や耐候劣化などによって、経時的に樹脂系ビーズ3が脱落していく可能性がある。しかしながら、前記の有機系・無機系の紫外線吸収剤、及びヒンダードアミン系・ヒンダードフェノール系のラジカル補足剤を添加することで、経時劣化の抑制が可能になるので、それに対応して樹脂系ビーズ3の経時での脱落も抑制することが可能になる。 In particular, in the present invention, resin-based beads 3 to be described later are added to the surface protective layer 1 (1), and the resin over time due to external physical load, weather resistance deterioration, etc. in long-term use. There is a possibility that the system beads 3 will fall off. However, the addition of the organic and inorganic ultraviolet absorbers and the hindered amine and hindered phenol radical scavengers makes it possible to suppress deterioration over time, and accordingly the resin beads 3 It is also possible to suppress the dropout of the material over time.
本発明の様に、表面保護層を複数層の積層構造とする場合には、それら各層の添加剤の処方を変化させることで、より効果的に添加剤の効果を得ることができる。本発明の場合も同様であり、最表層に存在する表面保護層1(1)にのみ樹脂系ビーズを添加することで、より効果的に防滑性能を付与することができる。 When the surface protective layer has a multilayer structure as in the present invention, the effect of the additive can be obtained more effectively by changing the formulation of the additive in each layer. The same applies to the case of the present invention, and the anti-slip performance can be imparted more effectively by adding resin-based beads only to the surface protective layer 1 (1) present in the outermost layer.
例えば、図1に示す表面保護層1が、複数層の積層ではなく、単独の層であった場合を考えてみると、防滑性能を効果的に発現させるためには、樹脂系ビーズの粒径の多くを、表面保護層の厚みよりも大きくする必要がある。その場合、粒径のバラツキにより意図的ではなく混入される粒径の大きな樹脂系ビーズは、表面保護層中から脱落しやすい状態に置かれる。しかし、本発明の様に、表面保護層を複数層の積層構造にし、その最表層にのみ樹脂系ビーズを入れるようにした場合、最表層の樹脂系ビーズの平均粒径を小さくすることができるため、粒径ばらつきの少ないビーズを選定することができる。その結果、樹
脂系ビーズが過剰に大きいことに由来する脱落を抑えることができる。
For example, considering that the surface protective layer 1 shown in FIG. 1 is not a laminated layer but a single layer, in order to effectively exhibit the anti-slip performance, the particle size of the resin beads Most of them need to be larger than the thickness of the surface protective layer. In that case, the resin-based beads having a large particle size that are not intentionally mixed due to the variation in the particle size are placed in a state in which they easily fall out of the surface protective layer. However, as in the present invention, when the surface protective layer has a multi-layered structure and resin beads are inserted only in the outermost layer, the average particle diameter of the outermost resin beads can be reduced. Therefore, it is possible to select beads having a small particle size variation. As a result, it is possible to suppress the dropout resulting from the excessively large resin beads.
樹脂系ビーズ以外の材料としては、例えば前述の紫外線吸収剤なども、各層で処方を変化させると効果的な場合がある。例えば、最表層には紫外線吸収能力の高いグレードを可能な限り高濃度で添加することで、紫外線カット効果を最大限に発揮させることができる。また、主樹脂との相容性が高くない紫外線吸収剤は、ブリードアウトにより析出してしまうことがある為、最表層には使用しないなどの配慮も可能になる。 As materials other than resin-based beads, for example, the aforementioned ultraviolet absorbers may be effective when the formulation is changed in each layer. For example, by adding a grade having a high ultraviolet absorbing ability to the outermost layer at a concentration as high as possible, the ultraviolet ray cutting effect can be maximized. In addition, since an ultraviolet absorber that is not highly compatible with the main resin may precipitate due to bleed-out, it is possible to consider not using it as the outermost layer.
表面保護層1の積層方法については、なんら限定されることはなく、例えばその原料が液体であれば、公知のコーティング方法を用いて積層すればよい。ただし、例えばリバースコートを含む公知のグラビアコーティング法では、粒径の大きなものを効率よく印刷基材に転移させることは難しい場合がある。また、スムーシングバーなどによる塗工面状態改善も、最表層の樹脂系ビーズを削ぎ落とす場合がある。これ以外にも、公知のコーティング方法の使用が制限されることがある。 The method for laminating the surface protective layer 1 is not limited in any way. For example, if the raw material is liquid, it may be laminated using a known coating method. However, for example, in a known gravure coating method including reverse coating, it may be difficult to efficiently transfer a large particle size to a printing substrate. In addition, improvement of the coated surface state with a smoothing bar or the like may scrape off the outermost resin beads. In addition, the use of known coating methods may be limited.
表面保護層1のトータル厚みとしては、耐候性・柔軟性(ハンドリング性らラッピング適性などの取り扱いのしやすさを含む)・耐傷付き性、などのバランスから、10μm以上50μm以下であることが望ましい。10μm未満の厚みしかない場合には、充分な耐候性や耐傷性が得られず、また50μmを越えると、柔軟性に支障をきたす。 The total thickness of the surface protective layer 1 is desirably 10 μm or more and 50 μm or less from the balance of weather resistance, flexibility (including ease of handling such as handling properties and wrapping suitability), and scratch resistance. . When the thickness is less than 10 μm, sufficient weather resistance and scratch resistance cannot be obtained, and when it exceeds 50 μm, flexibility is hindered.
表面保護層1においては、さらに機能性を付与する為に、様々な添加剤が適宜添加される。例えば、抗菌剤、防汚剤、艶消し剤、沈降防止剤、ワックス、帯電防止剤、難燃材、各種顔料、各種染料、遮熱剤、有機フィラー、無機フィラーなどが好適に使用される。無論、表面保護層1の架橋方法としてイソシアネート架橋を選択する場合には、硬化剤の添加が必須であり、紫外線架橋を選ぶ場合は、光重合開始剤の添加は必須である。尚、イソシアネート硬化剤は、公知のものを使用して良いが、その選定にあたっては、使用用途を考えて、無黄変タイプまたは難黄変タイプのものから適宜選択するのが望ましい。 In the surface protective layer 1, various additives are appropriately added in order to further impart functionality. For example, antibacterial agents, antifouling agents, matting agents, anti-settling agents, waxes, antistatic agents, flame retardants, various pigments, various dyes, heat shields, organic fillers, inorganic fillers and the like are preferably used. Of course, when isocyanate crosslinking is selected as the crosslinking method of the surface protective layer 1, addition of a curing agent is essential, and when ultraviolet crosslinking is selected, addition of a photopolymerization initiator is essential. In addition, although a well-known thing may be used for an isocyanate hardening | curing agent, it is desirable to select suitably from the thing of a non-yellowing type or a non-yellowing type considering the use use.
本発明における樹脂系ビーズとしては、公知の様々な材料が使用可能であるが、ウレタン系のものを選定すると、ウレタン材料由来のグリップ性により、高い防滑性能を発揮できる。ウレタン材料以外の材料としては、オレフィン系などのガラス転移点が低い材料が、防滑性を付与する為に好適に用いられる。また逆にアクリル樹脂やポリエステル樹脂などのガラス転移点の高い、いわゆる硬質材料を選定すると、材料由来のグリップ性は期待できない代わりに、アンカー効果による防滑性が期待できる場合がある。 Various known materials can be used as the resin-based beads in the present invention. However, when a urethane-based material is selected, a high anti-slip performance can be exhibited due to the grip property derived from the urethane material. As a material other than the urethane material, a material having a low glass transition point, such as an olefin, is preferably used in order to impart anti-slip properties. On the other hand, when a so-called hard material having a high glass transition point such as an acrylic resin or a polyester resin is selected, a slip property due to the anchor effect may be expected instead of a grip property derived from the material.
また、オレフィン系樹脂ビーズの中のいくつかは、表面の潤滑性をアップさせるワックスとしての機能を有する。これを適量添加することで、表面の擦り傷に対する耐性を向上させることができる為、その添加は好適である。但し、過剰な添加は防滑性の低下を起こす為に注意が必要であり、物性やコスト等を鑑みて適宜決定されるが、大よそ0.1〜10重量%の範囲内が適当であることが多い。 Some of the olefin resin beads have a function as a wax that improves the lubricity of the surface. The addition of an appropriate amount of this can improve the resistance to surface scratches, and therefore the addition is suitable. However, caution is necessary for excessive addition to cause a decrease in anti-slip properties, and it is appropriately determined in view of physical properties, cost, etc., but the range of about 0.1 to 10% by weight is appropriate. There are many.
また、表面保護層の硬度を補強する目的で、各種無機材料の添加も好適に行なわれる。特に中空状のガラスビーズを添加すると、表面を硬質にする為に擦り傷に対する耐性が向上し、更に中空状にする為に、押し傷に対してもクッション性を発揮して、傷が付きにくくなる。 Also, various inorganic materials are preferably added for the purpose of reinforcing the hardness of the surface protective layer. In particular, when hollow glass beads are added, resistance to scratches is improved to make the surface hard, and further, cushioning properties are exerted against pressing wounds to make the surface harder, making it difficult to be damaged. .
本発明における樹脂系ビーズの平均粒径の上限値としては、最表層の厚みHに対して、1.5H以下とするのが好適である。平均粒径が1.5Hを超える場合、防滑性能はほぼ変化しないものの樹脂系ビーズの脱落は起きやすくなり、経時での防滑性能の保持にやや難を残すものとなる。また、表面保護層1を設けるための各種コーティング法のうち、好
適に用いられる手法の一つである、グラビアコーティング法においては、グラビア版の版目に球状樹脂ビーズ3が入りづらくなる為、結果として樹脂系ビーズのグラビアコーティングによる転移がしづらくなるという問題もある。これらの問題を回避するために、平均粒径として1.5H以下の範囲内にすることが好適である。これらの効果以外にも、表面の乱反射による意匠低下を抑えるという観点からも、平均粒径は1.5H以下が望ましい。一方の平均粒径の下限値については、H以上あることが望ましい。H以下の平均粒径の場合には、多くの樹脂ビーズが表面保護層中に埋没した状態になってしまう為、防滑性能を効果的に発現することが困難である。
The upper limit of the average particle diameter of the resin beads in the present invention is preferably 1.5 H or less with respect to the thickness H of the outermost layer. When the average particle diameter exceeds 1.5H, the anti-slip performance is not substantially changed, but the resin-based beads are likely to fall off, and it is somewhat difficult to maintain the anti-slip performance over time. Further, among the various coating methods for providing the surface protective layer 1, in the gravure coating method, which is one of the preferred methods, the result is that the spherical resin beads 3 are difficult to enter the gravure plate. Another problem is that it is difficult to transfer resin-based beads due to gravure coating. In order to avoid these problems, it is preferable that the average particle size is in the range of 1.5 H or less. In addition to these effects, the average particle size is desirably 1.5 H or less from the viewpoint of suppressing design deterioration due to irregular reflection on the surface. On the other hand, the lower limit of the average particle diameter is desirably H or more. In the case of an average particle size of H or less, since many resin beads are buried in the surface protective layer, it is difficult to effectively exhibit anti-slip performance.
以下、表面保護層1の被着体に相当する、透明樹脂シート層2について記載する。本発明において、透明樹脂シートの材質は特に制限を設けないが、使用される用途を考えて、耐候性と耐傷性を兼ね備えたものが好ましい。さらには、耐溶剤性や耐薬品性が備わっていると更に好ましく、原料が安価で安定的に入手可能であるなどの経済性をも兼ね備えていると、尚好ましい。また、環境問題の観点からは、塩素などのハロゲン元素を使用していないものが望ましい。これらの条件を兼ね備える材料としては代表的なものとしては、各種耐候処方が施されたポリオレフィン材料やポリエステル材料をベースにしたものが望ましい。ハロゲンの環境影響よりも、燃えにくさ(難燃性)を重要視した場合には、フッ素系の材料や塩化ビニル系の材料なども候補にあがってくる(ただし塩化ビニル系材料を用いる場合には、耐溶剤性は限定的な効果しか得られない)。また、耐候性を最重要視するような場合には、アクリル系の材料も候補になってくる。しかしながら、経済性までをも含めた総合評価では、オレフィン材料、特にポリプロピレン材料を用いたものが望ましい。これまでは、透明樹脂シートとしての性能に触れてきたが、必ずしも透明である必要は無く、意匠性あるいは各種機能性を付与する為に着色がなされ、半透明あるいは不透明となっていても構わない。 Hereinafter, the transparent resin sheet layer 2 corresponding to the adherend of the surface protective layer 1 will be described. In the present invention, the material of the transparent resin sheet is not particularly limited, but preferably has both weather resistance and scratch resistance in consideration of the intended use. Furthermore, it is more preferable that it has solvent resistance and chemical resistance, and it is still more preferable if the raw materials are economically available such as being inexpensive and stably available. From the viewpoint of environmental problems, those not using halogen elements such as chlorine are desirable. As a typical material having these conditions, a material based on a polyolefin material or a polyester material subjected to various weathering prescriptions is desirable. If the emphasis is placed on flammability (flame retardant) rather than the environmental impact of halogens, fluorine-based materials and vinyl chloride-based materials are also candidates (however, when vinyl chloride-based materials are used) Has only a limited effect on solvent resistance). In addition, when the weather resistance is regarded as the most important, acrylic materials are also candidates. However, in the comprehensive evaluation including the economy, it is desirable to use an olefin material, particularly a polypropylene material. So far, we have touched on the performance as a transparent resin sheet, but it is not always necessary to be transparent, it may be colored to give design or various functions, and may be translucent or opaque. .
意匠性向上、あるいは隠蔽性の付与などの目的で、表面保護層1及び透明樹脂シート層2からなる積層体への、絵柄模様層4の付与は好適に用いられる。透明樹脂シート層2の片面側に表面保護層1を設け、もう一方に絵柄模様層4を設けるようにした場合には、透明樹脂シート層2に絵柄模様層4の保護層的役割を持たせることもできる。絵柄模様層4の材質も特に限定されるものではないが、アクリル系、オレフィン系、エステル系、ウレタン系、酢酸ビニル系等々のバインダーに染料または顔料などの着色剤や体質顔料などを添加し、さらに可塑剤、安定剤、ワックス、グリース、乾燥剤、硬化剤、増粘剤、分散剤、充填剤などを任意に添加してなるものが、好適に用いられる。上記材料を溶剤、希釈剤などで充分混練してなる塗工液を準備し、グラビア印刷、凹版印刷、フレキソ印刷、シルク印刷、静電印刷、インクジェット印刷などの公知の印刷方法、あるいはスプレーや刷毛などを使用した公知の塗装方法によって積層させることで設けることができる。絵柄模様層4と透明樹脂シート層2との間に、必要に応じてプライマーコート層(図示しない)を設ける方法も、好適に用いられる。 For the purpose of improving design properties or providing concealability, the application of the pattern layer 4 to the laminate comprising the surface protective layer 1 and the transparent resin sheet layer 2 is preferably used. When the surface protective layer 1 is provided on one side of the transparent resin sheet layer 2 and the pattern layer 4 is provided on the other side, the transparent resin sheet layer 2 has a protective layer role for the pattern layer 4. You can also. The material of the pattern layer 4 is not particularly limited, but a colorant such as a dye or pigment or an extender pigment is added to a binder such as acrylic, olefin, ester, urethane, and vinyl acetate. Further, those obtained by arbitrarily adding plasticizers, stabilizers, waxes, greases, drying agents, curing agents, thickeners, dispersants, fillers and the like are suitably used. Prepare a coating solution prepared by sufficiently kneading the above materials with a solvent, diluent, etc., and use a known printing method such as gravure printing, intaglio printing, flexographic printing, silk printing, electrostatic printing, inkjet printing, or spraying or brushing. It can provide by laminating | stacking by the well-known coating method using etc. A method of providing a primer coat layer (not shown) between the pattern pattern layer 4 and the transparent resin sheet layer 2 as needed is also suitably used.
また、隠蔽性向上や下地部の不陸(凹凸)の影響を和らげる為に、必要に応じて下地層5の積層も好適に用いられる。 Further, in order to mitigate the influence of the concealability improvement and the unevenness (unevenness) of the base portion, a lamination of the base layer 5 is also preferably used as necessary.
このようにして作製した床材表面用積層体は、木質材、アスファルト、コンクリート、金属材、無機材、などに貼り合わせることで、高い意匠性・耐久性・防滑性を保持しつつ、床材の状態で運送される際の樹脂積層体表面の傷つき性と、ハンドリング性を兼ね備えた床面用部材を提供することができる。木質材、アスファルト、コンクリート、金属材、無機材などに、模様、文字、図柄等が施されているような場合には、床材表面用積層体は防滑性を付与すると同時に、模様、文字、図柄等を保護する役割を担うことになる。 The laminate for the surface of the floor material produced in this way is bonded to a wood material, asphalt, concrete, metal material, inorganic material, etc., while maintaining a high design property, durability and anti-slip property. It is possible to provide a floor member that has both the scratchability of the surface of the resin laminate when it is transported in this state and the handling property. When wood, wood, asphalt, concrete, metal, inorganic materials, etc. have patterns, letters, designs, etc., the flooring laminate provides anti-slip properties, and at the same time, patterns, letters, It will play a role to protect the symbols and the like.
(1)透明樹脂シート層2の作製
エチレンランダムポリプロピレン樹脂「プライムポリプロ Y−2045GP」((株)プライムポリマー製)99重量%に対して、紫外線吸収剤として「チヌビン326」(BASFジャパン(株)製)を0.5重量%、「キマソーブ2020」(BASFジャパン(株)製)を0.5重量%添加し、Tダイ付きの単軸押出機(スクリュー径65mm、スクリュー長さ/スクリュー径=28)を用いて、巾430mm、厚み300μmの透明樹脂シート層2を作製した。作製した透明樹脂シート層2をA4サイズにカットし、その両面にコロナ放電装置を用いてコロナ処理を施した。
(1) Production of Transparent Resin Sheet Layer 2 With respect to 99% by weight of ethylene random polypropylene resin “Prime Polypro Y-2045GP” (manufactured by Prime Polymer Co., Ltd.), “Tinuvin 326” (BASF Japan) 0.5% by weight, “Kimasorb 2020” (BASF Japan Ltd.) 0.5% by weight, and a single-screw extruder with a T-die (screw diameter 65 mm, screw length / screw diameter = 28) was used to prepare a transparent resin sheet layer 2 having a width of 430 mm and a thickness of 300 μm. The produced transparent resin sheet layer 2 was cut into A4 size and subjected to corona treatment on both sides using a corona discharge device.
(2)プライマーコート液の塗工液調液
ポリエステル系メジウム塗工液:「ラミスター」(東洋インキ製造(株)製)を固形分換算で100重量部に対して、ヘキサメチレンジイソシアネートを固形分換算で5重量部添加し、メチルエチルケトン溶剤で固形分が30重量%となるように希釈・撹拌して、プライマーコート液を作製した。
(2) Primer coating solution coating solution Polyester-based medium coating solution: “Lamister” (manufactured by Toyo Ink Manufacturing Co., Ltd.) in terms of solid content, 100 parts by weight, and hexamethylene diisocyanate in solid content 5 parts by weight were added and diluted with a methyl ethyl ketone solvent so that the solid content was 30% by weight, and stirred to prepare a primer coating solution.
(3)絵柄模様層4の塗工液調液
ポリエステル系メジウム塗工液:「ラミスター」(東洋インキ製造(株)製)に藍色顔料を分散させた溶液の固形分換算100重量部に対して、イソホロンジイソシアネートを同じく固形分換算で10重量部添加し、メチルエチルケトン溶剤で固形分比率が20重量%となるように調整し希釈・撹拌して、絵柄模様層4の塗工液を作製した。
(3) Coating solution preparation for pattern layer 4 Polyester-based media coating solution: 100 parts by weight in terms of solid content of a solution in which an indigo pigment is dispersed in “Lamister” (manufactured by Toyo Ink Manufacturing Co., Ltd.) Then, 10 parts by weight of isophorone diisocyanate was similarly added in terms of solid content, adjusted to a solid content ratio of 20% by weight with a methyl ethyl ketone solvent, diluted and stirred to prepare a coating solution for the pattern layer 4.
(4)表面保護層1の塗工液調液
合成により水酸基を付与させたメチルメタクリレートプレポリマーを固形分換算で50重量部と、メチルアクリレートオリゴマーを同じく固形分換算で50重量部、イソシアネート硬化剤として、アダクト変性されたヘキサメチレンジイソシアネートを10重量部添加し、攪拌を行なった。続いて、攪拌した試料110重量部に対して、表1の通り添加剤成分を配合し、更に攪拌を行なって、表面保護層1の塗工液を作製した。
(4) Coating liquid preparation of surface protective layer 1 50 parts by weight of methyl methacrylate prepolymer provided with a hydroxyl group by synthesis in terms of solids and 50 parts by weight of methyl acrylate oligomer in terms of solids, isocyanate curing agent Then, 10 parts by weight of adduct-modified hexamethylene diisocyanate was added and stirred. Then, the additive component was mix | blended with respect to 110 weight part of the stirred sample as Table 1, and also stirred, and the coating liquid of the surface protective layer 1 was produced.
(5)最表層の表面保護層(1)の塗工液調液
表面保護層1の塗工液の一部をサンプリングし、該塗工液124重量部に対して、表2の通り、樹脂系ビーズ、ガラスビーズ、オレフィンビーズをそれぞれ添加して攪拌し、最表層の表面保護層(1)に使用する塗工液を作製した。
(5) Coating liquid preparation of surface protective layer (1) of outermost layer A part of the coating liquid of surface protective layer 1 was sampled, and the resin as shown in Table 2 with respect to 124 parts by weight of the coating liquid. System beads, glass beads, and olefin beads were added and stirred to prepare a coating solution used for the outermost surface protective layer (1).
(6)各層の積層
A4サイズの透明樹脂シート層2の片面に、金属製ワイヤーを、同じく金属製の棒に巻きつけた塗工具(以下メイヤーバー)を用いて、(2)で作製したプライマーコート液を、溶剤揮発後の厚みが1.5μmとなるように塗工し、その後60℃のオーブンで3分間の乾燥を行い、溶剤分を揮発させた。その後、プライマーコート層の上に、同じくメイヤーバーを用いて(3)で作製した絵柄模様層4の塗工液を、溶剤揮発後の厚みが1.1μmとなるように積層塗工したのち、60℃のオーブンで3分間の乾燥を行い、溶剤分を揮発させた。透明樹脂シート層2に積層されたプライマーコート層と絵柄模様層4の積層面とは反対側の面に、(4)で作製した表面保護層1を、溶剤揮発後の厚みが3μmになるようにメイヤーバーの版深及び塗工液の固形分を調整して、塗工を行なった。この作業を3回繰り返すことで、塗工厚み9μmの層を設けた後、DバルブUVランプ(フュージョ
ンUVシステムズ・ジャパン株式会社製)を用いて紫外線照射を行い、塗工膜を硬化させた。
(6) Lamination of each layer A primer prepared in (2) using a coating tool (hereinafter referred to as a Mayer bar) in which a metal wire is wound around a metal rod on one side of an A4 size transparent resin sheet layer 2. The coating solution was applied so that the thickness after evaporation of the solvent was 1.5 μm, and then dried in an oven at 60 ° C. for 3 minutes to volatilize the solvent. Then, on the primer coat layer, using the same Mayer bar, the coating liquid of the pattern layer 4 produced in (3) was laminated and applied so that the thickness after volatilization of the solvent was 1.1 μm. Drying was carried out in an oven at 60 ° C. for 3 minutes to volatilize the solvent. The surface protective layer 1 prepared in (4) is formed on the surface opposite to the surface on which the primer coat layer and the pattern layer 4 laminated on the transparent resin sheet layer 2 have a thickness of 3 μm after solvent evaporation. The coating was carried out by adjusting the plate depth of the Meyer bar and the solid content of the coating solution. By repeating this operation three times, a layer having a coating thickness of 9 μm was provided, and then the ultraviolet ray was irradiated using a D bulb UV lamp (manufactured by Fusion UV Systems Japan Co., Ltd.) to cure the coating film.
塗工したUV硬化膜の表面に、更に表2の配合で作製された最表層の表面保護層(1)に使用する塗工液を、同じくメイヤーバーを用いて厚さ5μmで塗工し、前記のUVランプで硬化させ、最表層の表面保護層(1)を設けた。こうして、実施例1〜7及び参考例1の床材表面用積層体を作製した。 On the surface of the coated UV cured film, the coating liquid used for the outermost surface protective layer (1) prepared by the formulation shown in Table 2 was similarly applied at a thickness of 5 μm using a Mayer bar, The outermost surface protective layer (1) was provided by curing with the UV lamp. Thus, to produce a flooring surface for laminates of Examples 1-7 and Reference Example 1.
<比較例1〜2>
表2で示す配合の代わりに、表3で示す配合を施す以外は、実施例と同じ方法により、比較例1〜2の床材表面用積層体を作製した。
<Comparative Examples 1-2>
Instead of the formulation shown in Table 2, laminates for flooring material surfaces of Comparative Examples 1 and 2 were produced in the same manner as in Examples except that the formulation shown in Table 3 was applied.
<比較例3>
実施例1にて作製した最表層用の塗工液を、溶剤揮発後の厚みが12μmとなるように塗工して表面保護層とした他は、実施例と同じ方法により、比較例3の床材表面用積層体を作製した。
<Comparative Example 3>
The coating solution for the outermost layer produced in Example 1 was coated in such a way that the thickness after solvent evaporation was 12 μm to obtain a surface protective layer. A laminate for a flooring surface was prepared.
<比較例4>
実施例8にて作製した最表層用の塗工液を、溶剤揮発後の厚みが12μmとなるように塗工して表面保護層とした他は、実施例と同じ方法により、比較例4の床材表面用積層体を作製した。
<Comparative example 4>
The coating solution for the outermost layer produced in Example 8 was coated in such a manner that the thickness after evaporation of the solvent was 12 μm to obtain a surface protective layer. A laminate for a flooring surface was prepared.
<性能評価>
このようにして作製した、実施例及び比較例の床材表面用積層体を、水系エマルジョン接着剤を介して木質基材に貼り合わせて、床面材を作製した。作製した床面材に対して、下記の通り物性評価を行ない、性能の優劣を確認した。
<Performance evaluation>
The laminates for floor material surfaces of Examples and Comparative Examples thus produced were bonded to a wooden base material via an aqueous emulsion adhesive to produce a floor material. The physical properties of the produced floor surface material were evaluated as follows, and the superiority or inferiority of the performance was confirmed.
<防滑性>
実施例及び参考例並びに比較例を使用したそれぞれの床面材について、表面保護層塗工面側の静摩擦係数の測定を行なった。静摩擦係数の測定は、ポータブルタイプの摩擦計:トライボギア ミューズ TYPEi−II(真東科学(株)製)を用いて、接触子に平織綿を被せて20回の測定を行ない、測定値を数字の順に並べて中央の10点のみを選択し、その平均値を取ることで、静摩擦係数の値を求めた。尚、静摩擦係数とは、防滑性を表現する数値の一つであり、その数値が高い程、高い防滑性能を有すると認められる。
<Slip resistance>
About each flooring material which used an Example, a reference example, and a comparative example, the static friction coefficient by the surface protective layer coating surface side was measured. The static friction coefficient is measured using a portable tribometer: Tribogear Muse TYPEi-II (manufactured by Shinto Kagaku Co., Ltd.). The values of the static friction coefficient were calculated by selecting only the central 10 points in order and taking the average value. The coefficient of static friction is one of numerical values expressing anti-slip properties, and it is recognized that the higher the numerical value, the higher the anti-slip performance.
<表層の摺動性>
実施例及び参考例並びに比較例の各種床面材を、150mm×30mmと15mm角のサイズにカットしたのち、15mm角中に850gの荷重をかけた状態で、150mm×30mmの上面に、積層体どうしが触れ合うようにセットし、自動の摺動試験機で、5000往復の試験を行なった。試験後の150mm×30mmにカットした側の表層状態を目視観察し、艶変化と粉状物質の噴出し有無を確認した。全く変化が見られないものを「◎」、変化が殆どみられない(極僅かには見られる)ものを「○」、若干の変化が認められるものを「△」、大きく変化が認められるものを「×」として判定を行なった。
<Slidability of surface layer>
After the various floor materials of Examples and Reference Examples and Comparative Examples were cut to a size of 150 mm × 30 mm and a 15 mm square, a laminate was formed on the upper surface of 150 mm × 30 mm with a load of 850 g applied to the 15 mm square. They were set so that they touched each other, and a 5000 reciprocating test was conducted with an automatic sliding tester. The surface layer on the side cut to 150 mm × 30 mm after the test was visually observed to confirm the change in gloss and the presence or absence of ejection of the powdery substance. “◎” indicates no change at all, “○” indicates almost no change (slightly seen), “△” indicates slight change, and large change is observed. Was judged as “×”.
<耐スチールウール性>
スチールウール#0000(ボンスター販売(株)製)を用いて、これを20mm×20mmサイズの治具に両面テープを用いて貼り付け、850gの荷重をかけて50往復さ
せた。表面状態の艶や擦り傷跡を観察し、全く変化が見られないものを「◎」変化が殆どみられない(極僅かには見られる)ものを「○」、若干の変化が認められるものを「△」、大きく変化が認められるものを「×」として判定を行なった。
<Steel wool resistance>
Using steel wool # 0000 (manufactured by Bonstar Sales Co., Ltd.), this was affixed to a 20 mm × 20 mm jig using a double-sided tape and reciprocated 50 times with a load of 850 g. Observe gloss and scratches on the surface, “◎” if there is no change at all, “○” if there is almost no change (slightly seen), and some change observed. The determination was made as “Δ”, and “X” when a large change was observed.
表4で明らかなように、本発明の実施例1〜7及び参考例1の樹脂積層体は、比較例1〜3の樹脂積層体に比べて、高い防滑性を有していることがわかる。例えば比較例1〜2においては、樹脂系ビーズが添加されていないため、実施例及び参考例に比して小さい値しか得られていない。また比較例3においては、実施例と遜色のない防滑性が得られているが、摺動性は悪化している。これは、表面保護層全体に防滑性を付与する為の樹脂系ビーズが分散されているため、表面保護層としての性能が低下したためと考えられる。一方、実施例及び参考例においては、防滑性と摺動性が両立している。 As is apparent from Table 4, the resin laminates of Examples 1 to 7 and Reference Example 1 of the present invention have higher anti-slip properties than the resin laminates of Comparative Examples 1 to 3. . For example, in Comparative Examples 1 and 2, since resin-based beads are not added, only a small value is obtained as compared with Examples and Reference Examples . Further, in Comparative Example 3, anti-slip properties comparable to the Examples are obtained, but the slidability is deteriorated. This is presumably because the performance of the surface protective layer was lowered because resin beads for imparting anti-slip properties were dispersed throughout the surface protective layer. On the other hand, in the examples and reference examples , both slip resistance and slidability are compatible.
本発明の床材表面用積層体は、塩化ビニルを一切使用しないため環境問題の心配もない。更には、防滑性能が付与されている為、歩行者の転倒などの危険性が少ない床面材、及び床材表面用積層体として利用できる。 Since the laminate for a flooring surface of the present invention does not use any vinyl chloride, there is no concern about environmental problems. Furthermore, since anti-slip performance is imparted, it can be used as a floor material and a laminate for a floor material surface with less risk of a pedestrian falling.
1…表面保護層
2…透明樹脂シート
3…樹脂系ビーズ
4…絵柄模様層
5…下地層
DESCRIPTION OF SYMBOLS 1 ... Surface protective layer 2 ... Transparent resin sheet 3 ... Resin-type bead 4 ... Pattern pattern layer 5 ... Underlayer
Claims (6)
前記最表層の厚みHが、1μm以上6μm以下の範囲内にあり、かつ前記樹脂系ビーズの平均粒径αが、前記最表層の厚みHに対して、H≦α≦1.5Hであることを特徴とする、床材表面用積層体。 Surface a flooring surface laminate having a surface protective layer for a main material an acrylic resin, the surface protective layer have a laminated structure of two or more layers, only the outermost surface layer, a resin It includes a system beads,
The thickness H of the outermost layer is in the range of 1 μm to 6 μm, and the average particle diameter α of the resin-based beads is H ≦ α ≦ 1.5H with respect to the thickness H of the outermost layer. A laminate for a surface of a flooring material.
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