JP6019554B2 - Wheel bearing - Google Patents
Wheel bearing Download PDFInfo
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- JP6019554B2 JP6019554B2 JP2011190467A JP2011190467A JP6019554B2 JP 6019554 B2 JP6019554 B2 JP 6019554B2 JP 2011190467 A JP2011190467 A JP 2011190467A JP 2011190467 A JP2011190467 A JP 2011190467A JP 6019554 B2 JP6019554 B2 JP 6019554B2
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- Japan
- Prior art keywords
- wheel
- inner member
- vehicle body
- axial direction
- bearing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/72—Sealings
- F16C33/76—Sealings of ball or roller bearings
- F16C33/767—Sealings of ball or roller bearings integral with the race
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/02—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
- F16C19/14—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
- F16C19/18—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
- F16C19/181—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
- F16C19/183—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
- F16C19/184—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
- F16C19/186—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement with three raceways provided integrally on parts other than race rings, e.g. third generation hubs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/52—Bearings with rolling contact, for exclusively rotary movement with devices affected by abnormal or undesired conditions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/58—Raceways; Race rings
- F16C33/583—Details of specific parts of races
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/72—Sealings
- F16C33/76—Sealings of ball or roller bearings
- F16C33/78—Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members
- F16C33/7896—Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members with two or more discrete sealings arranged in series
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/72—Sealings
- F16C33/76—Sealings of ball or roller bearings
- F16C33/80—Labyrinth sealings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2326/00—Articles relating to transporting
- F16C2326/01—Parts of vehicles in general
- F16C2326/02—Wheel hubs or castors
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
- Rolling Contact Bearings (AREA)
Description
本発明は、車体に対して揺動可能に設けた車体側部材と、車輪と一体回転可能に設けた車輪側部材との間に設け、車輪側部材を車体側部材に対して回転自在に支持する車輪用軸受に関するものである。 The present invention is provided between a vehicle body side member provided so as to be swingable with respect to the vehicle body and a wheel side member provided so as to be rotatable integrally with the wheel, and the wheel side member is rotatably supported with respect to the vehicle body side member. The present invention relates to a wheel bearing.
従来、回転駆動源であるインホイールモータの出力軸に嵌合して、車輪と一体的に回転するハブを回転自在に支持する車輪用軸受において、変位センサを用いて車輪用軸受の外方部材と内方部材との間の距離を計測する車輪用軸受が知られている(例えば、特許文献1参照)。
この車輪用軸受では、外方部材と内方部材との距離に応じて、車輪用軸受に作用する外力を推定する。
Conventionally, in a wheel bearing that is fitted to an output shaft of an in-wheel motor that is a rotational drive source and rotatably supports a hub that rotates integrally with the wheel, an outer member of the wheel bearing using a displacement sensor There is known a wheel bearing for measuring the distance between the inner member and the inner member (for example, see Patent Document 1).
In this wheel bearing, the external force acting on the wheel bearing is estimated according to the distance between the outer member and the inner member.
しかしながら、従来の車輪用軸受では、変位センサによってごく僅かな間隙の距離を検知しなければならず、例えば10μm程度の距離を検出可能な高精度のセンサが必要であり、そのセンサの取り付けにも高い精度が要求されていた。そのため、製造コストが増大し、コストアップするという問題があった。 However, in the conventional wheel bearing, a very small gap distance must be detected by a displacement sensor. For example, a high-precision sensor capable of detecting a distance of about 10 μm is necessary, and the sensor is also attached. High accuracy was required. Therefore, there is a problem that the manufacturing cost increases and the cost increases.
本発明は、上記問題に着目してなされたもので、安価な構造により外方部材と内方部材との相対的な位置ずれを検出することができる車輪用軸受を提供することを目的とする。 The present invention has been made paying attention to the above-described problem, and an object thereof is to provide a wheel bearing capable of detecting a relative displacement between an outer member and an inner member with an inexpensive structure. .
上記目的を達成するため、本発明の車輪用軸受では、車体に対して揺動可能に設けた車体側部材と、車輪と一体回転可能に設けた車輪側部材との間に設け、前記車輪側部材を前記車体側部材に対して回転自在に支持する車輪用軸受を前提構成とし、外方部材と、内方部材と、対向面部と、を備えている。
前記外方部材は、前記車体側部材に固定され、外側面に転動体と接する外側転走面を有している。
前記内方部材は、前記車輪側部材に固定され、前記外方部材に対向する外側面に前記転動体と接する内側転走面を有している。
前記対向面部は、前記外方部材及び前記内方部材に設けられ、所定の間隙をあけて対向すると共に軸方向でラップする。
In order to achieve the above object, in the wheel bearing according to the present invention, the wheel bearing is provided between a vehicle body side member provided so as to be swingable with respect to the vehicle body and a wheel side member provided so as to be integrally rotatable with the wheel. A wheel bearing that rotatably supports the member with respect to the vehicle body side member is assumed, and includes an outer member, an inner member, and a facing surface portion.
The outer member is fixed to the vehicle body side member, and has an outer rolling surface in contact with the rolling element on the outer surface.
The inner member is fixed to the wheel side member, and has an inner rolling surface in contact with the rolling element on an outer surface facing the outer member.
The opposed surface portions are provided on the outer member and the inner member, face each other with a predetermined gap therebetween, and wrap in the axial direction.
本発明の車輪用軸受にあっては、外方部材及び内方部材に設けられた対向面部が、所定の間隔をあけて対向すると共に軸方向でラップすることで、外方部材と内方部材との相対的な位置が上記所定の間隙分ずれたとき、この対向面部が互いに干渉する。
そして、対向面部が干渉することで異音が発生し、外方部材と内方部材との位置ずれがこの所定の間隙よりも大きくなる前に、センサを用いることなくユーザーに異常を報知することができる。
すなわち、対向面部が所定の間隔をあけて対向すると共に軸方向でラップしているため、外方部材と内方部材に挟まれた転動体が摩耗で縮径した場合に、外方部材の軸に対して内方部材の軸が相対的に偏心することで生じる振れ回りや、軸方向への位置ずれを、積極的・意図的に発生させた異音として検出することができる。
この結果、安価な構造により外方部材と内方部材との相対的な位置ずれの発生を検出することができる。
In the wheel bearing of the present invention, the opposing surface portions provided on the outer member and the inner member are opposed to each other with a predetermined interval, and the outer member and the inner member are wrapped in the axial direction. When the relative position is shifted by the predetermined gap, the opposed surface portions interfere with each other.
Then, abnormal noise occurs due to interference between the opposing surface portions, and the user is notified of the abnormality without using a sensor before the positional deviation between the outer member and the inner member becomes larger than the predetermined gap. Can do.
That is, since the opposed surface portions face each other with a predetermined interval and are wrapped in the axial direction, when the rolling element sandwiched between the outer member and the inner member is reduced in diameter by wear, the shaft of the outer member On the other hand, the whirling caused by the relative eccentricity of the shaft of the inner member and the positional deviation in the axial direction can be detected as abnormal noise generated positively and intentionally.
As a result, it is possible to detect the occurrence of relative positional deviation between the outer member and the inner member with an inexpensive structure.
以下、本発明の車輪用軸受を実施するための形態を、図面に示す実施例1に基づいて説明する。 EMBODIMENT OF THE INVENTION Hereinafter, the form for implementing the wheel bearing of this invention is demonstrated based on Example 1 shown on drawing.
まず、本発明の軸継手における構成を、「車輪用軸受の適用例の構成」、「車輪用軸受の構成」に分けて説明する。 First, the configuration of the shaft coupling according to the present invention will be described by dividing it into “configuration of application example of wheel bearing” and “configuration of wheel bearing”.
[車輪用軸受の適用例の構成]
図1は、実施例1の車輪用軸受が適用されたインホイールモータユニットを示す縦断側面図である。図2は、図1に示すインホイールモータユニットの要部を拡大した縦断側面図である。
[Configuration of application example of wheel bearing]
FIG. 1 is a longitudinal side view showing an in-wheel motor unit to which the wheel bearing of the first embodiment is applied. FIG. 2 is an enlarged vertical side view of the main part of the in-wheel motor unit shown in FIG.
車輪用軸受である実施例1のハブベアリング40は、図1に示すインホイールモータユニットMUに適用されている。図1に示すインホイールモータユニットMUは、車輪30を駆動する電動モータ10を、この車輪30を支持するホイール31の内側に配置したものであり、ケース1と、電動モータ10と、減速機20と、を有している。 The hub bearing 40 of the first embodiment, which is a wheel bearing, is applied to the in-wheel motor unit MU shown in FIG. The in-wheel motor unit MU shown in FIG. 1 includes an electric motor 10 that drives a wheel 30 arranged inside a wheel 31 that supports the wheel 30, and includes a case 1, an electric motor 10, and a speed reducer 20. And have.
前記ケース1は、図1の左側におけるモータ側ケース部分2と、中央における減速機側ケース部分3と、図1の右側における出力軸側ケース部分(車体側部材)4とを相互に合体させて構成する。このケース1内には、回転駆動源となる電動モータ10と、この電動モータ10の回転を減速して出力する減速機20とが同軸に配置収納される。また、このケース1は、図示しないサスペンション機構を介して、サイドメンバ等の車体に対して揺動可能に保持されている。 The case 1 includes a motor side case portion 2 on the left side in FIG. 1, a reducer side case portion 3 in the center, and an output shaft side case portion (vehicle body side member) 4 on the right side in FIG. Configure. In this case 1, an electric motor 10 serving as a rotational drive source and a speed reducer 20 that decelerates and outputs the rotation of the electric motor 10 are coaxially arranged and housed. The case 1 is held so as to be swingable with respect to the vehicle body such as a side member via a suspension mechanism (not shown).
前記電動モータ10は、モータ側ケース部分2の内側に位置し、環状のステータ11と、このステータ11内に同心に配置したロータ12と、を有している。 The electric motor 10 includes an annular stator 11 and a rotor 12 disposed concentrically within the stator 11 and located inside the motor-side case portion 2.
前記ステータ11は、コイル11aを巻線して具え、モータ側ケース部分2の内周に外周面が圧入嵌着することで固定される。 The stator 11 is provided by winding a coil 11a, and is fixed by press-fitting an outer peripheral surface to the inner periphery of the motor side case portion 2.
前記ロータ12は、ロータ回転軸12aと、フランジ部12bと、積層鋼板12cと、永久磁石12dと、を有している。
前記ロータ回転軸12aは、一端がモータ側ケース部分2に貫通させて形成した開口2aの内側に嵌着された第1ロータ軸受13Aに回転自在に支持され、他端が減速機20の後述するキャリア24の内側端に嵌着された第2ロータ軸受13Bに回転自在に支持される。そして、このロータ回転軸12aから径方向に突出したフランジ部12bの外周に積層鋼板12cが固設され、この積層鋼板12cの外周に永久磁石12dが埋設される。
なお、このロータ12は、積層鋼板12cの外周に埋設した永久磁石12dがステータ11の内周面と正対する軸線方向位置に配置され、この位置を保ってロータ回転軸12aが支持される。
The rotor 12 includes a rotor rotating shaft 12a, a flange portion 12b, a laminated steel plate 12c, and a permanent magnet 12d.
The rotor rotating shaft 12a is rotatably supported by a first rotor bearing 13A fitted inside an opening 2a formed with one end penetrating the motor side case portion 2, and the other end of the reduction gear 20 will be described later. The second rotor bearing 13B fitted to the inner end of the carrier 24 is rotatably supported. And the laminated steel plate 12c is fixed to the outer periphery of the flange part 12b protruded from the rotor rotating shaft 12a in the radial direction, and the permanent magnet 12d is embedded in the outer periphery of the laminated steel plate 12c.
In this rotor 12, a permanent magnet 12d embedded in the outer periphery of the laminated steel plate 12c is disposed at an axial position facing the inner peripheral surface of the stator 11, and the rotor rotating shaft 12a is supported while maintaining this position.
前記減速機20は、前記フランジ部12bと前記減速機側ケース部分3との間に設けられる。この減速機20は、図2に明示するごとく、ロータ回転軸12aに形成したサンギヤ21と、減速機側ケース部分3内に固定したリングギヤ22と、サンギヤ21に噛合する大径ピニオン部分23a及びリングギヤ22に噛合する小径ピニオン部分23bの一体成形になる3個(ここでは1個のみ図示)の段付きピニオン23と、これら段付きピニオン23を回転自在に支持したキャリア24と、を有する遊星歯車組で構成する。 The speed reducer 20 is provided between the flange portion 12 b and the speed reducer side case portion 3. As shown in FIG. 2, the speed reducer 20 includes a sun gear 21 formed on the rotor rotating shaft 12 a, a ring gear 22 fixed in the speed reducer side case portion 3, a large-diameter pinion portion 23 a meshing with the sun gear 21, and a ring gear. A planetary gear set having three stepped pinions 23 (only one is shown here) that are integrally formed with a small-diameter pinion portion 23b that meshes with 22 and a carrier 24 that rotatably supports these stepped pinions 23. Consists of.
前記キャリア24は、減速機20の出力メンバであり、ロータ回転軸12aと出力軸25の間で、この両軸12a,25と同軸位置に配置される。また、このキャリア24は、3個の段付きピニオン23を円周方向等間隔に配置して回転自在に支持するもので、相互に対向するキャリアプレート24a,24bを具えている。これらキャリアプレート24a,24bは、一方のキャリアプレート24aから他方のキャリアプレート24bまで軸線方向に延在する橋絡部24cを介してボルト24dにより相互に結合する。そして、キャリアプレート24a,24b間に3個(ここでは1個のみ図示)のピニオンシャフト24eを架設し、これらピニオンシャフト24eにそれぞれ段付きピニオン23を回転自在に支持する。 The carrier 24 is an output member of the speed reducer 20, and is disposed between the rotor rotary shaft 12 a and the output shaft 25 at a position coaxial with both the shafts 12 a and 25. The carrier 24 supports three stepped pinions 23 arranged at equal intervals in the circumferential direction and rotatably supported, and includes carrier plates 24a and 24b facing each other. The carrier plates 24a and 24b are coupled to each other by a bolt 24d through a bridging portion 24c extending in the axial direction from one carrier plate 24a to the other carrier plate 24b. Then, three (only one is shown here) pinion shafts 24e are installed between the carrier plates 24a and 24b, and the stepped pinions 23 are rotatably supported by these pinion shafts 24e.
前記出力軸25は、車輪30と一体回転する車軸であり、一端がキャリア24と一体成形され、他端が出力軸側ケース部分4を貫通し、この出力軸側ケース部分4から突出した部分にホイールハブ(車輪側部材)26が嵌合される。そして、この出力軸25は、ホイールハブ26と出力軸側ケース部分4の間に配置されたハブベアリング(車輪用軸受)40により、出力軸側ケース部分4に対して回転自在に支持される。さらに、ホイールハブ26にブレーキドラム27とホイール31を重ね合わせてボルト固定すると共に、出力軸25の先端に螺合させたローディングナット28によりホイールハブ26を抜け止めする。
なお、図1において29は、ブレーキドラム27の内側開口を塞ぐよう配置して出力軸側ケース部分4に取り付けたバックプレートであり、このバックプレート29には図示しないホイールシリンダが取り付けられる。そして、このホイールシリンダの液圧作動によりブレーキドラム27、つまり車輪30が制動される。
The output shaft 25 is an axle that rotates integrally with the wheel 30, one end is formed integrally with the carrier 24, and the other end penetrates the output shaft side case portion 4 and protrudes from the output shaft side case portion 4. A wheel hub (wheel side member) 26 is fitted. The output shaft 25 is rotatably supported with respect to the output shaft side case portion 4 by a hub bearing (wheel bearing) 40 disposed between the wheel hub 26 and the output shaft side case portion 4. Further, the brake drum 27 and the wheel 31 are overlapped on the wheel hub 26 and fixed with bolts, and the wheel hub 26 is prevented from coming off by a loading nut 28 screwed onto the tip of the output shaft 25.
In FIG. 1, reference numeral 29 denotes a back plate which is disposed so as to close the inner opening of the brake drum 27 and is attached to the output shaft side case portion 4, and a wheel cylinder (not shown) is attached to the back plate 29. The brake drum 27, that is, the wheel 30 is braked by the hydraulic operation of the wheel cylinder.
[車輪用軸受の構成]
図3は、図2におけるA部拡大図である。図4は、図3におけるB部拡大図である。図5は、図3におけるC部拡大図である。
[Configuration of wheel bearing]
FIG. 3 is an enlarged view of part A in FIG. FIG. 4 is an enlarged view of a portion B in FIG. FIG. 5 is an enlarged view of a portion C in FIG.
前記ハブベアリング(車輪用軸受)40は、図示しないサイドメンバ等の車体構造体に対して、図示しないサスペンション機構等を介して揺動可能に設けた車体側部材であるケース1の出力軸側ケース部分4と、車輪30と一体回転可能に設けた車輪側部材であるホイールハブ26との間に設け、ホイールハブ26を出力軸側ケース部分4に対して回転自在に支持する。 The hub bearing (wheel bearing) 40 is an output shaft side case of the case 1 which is a vehicle body side member provided so as to be swingable with respect to a vehicle body structure such as a side member (not shown) via a suspension mechanism (not shown). It is provided between the portion 4 and a wheel hub 26 which is a wheel side member provided so as to be integrally rotatable with the wheel 30, and the wheel hub 26 is rotatably supported with respect to the output shaft side case portion 4.
このハブベアリング40は、図3に示すように、外方部材41と、内方部材42と、転動体43と、ここでは転動体43の軸方向両側にそれぞれ設けられた2つの対向面部44,44と、を有している。 As shown in FIG. 3, the hub bearing 40 includes an outer member 41, an inner member 42, a rolling element 43, and here two opposing surface portions 44 provided on both sides in the axial direction of the rolling element 43, 44.
前記外方部材41は、出力軸側ケース部分4に形成された出力軸25が貫通する貫通孔4aの内周面に形成され、ここでは出力軸側ケース部分4と一体になっている。そして、内方部材42に対向する外側面41aには、転動体43,43と接触する外側転走面41b,41bを有している。この外側転走面41bは、転動体43の形状に沿った湾曲面になっている。 The outer member 41 is formed on the inner peripheral surface of a through-hole 4 a through which the output shaft 25 formed in the output shaft side case portion 4 passes, and here, is integrated with the output shaft side case portion 4. The outer surface 41 a facing the inner member 42 has outer rolling surfaces 41 b and 41 b that are in contact with the rolling elements 43 and 43. The outer rolling surface 41 b is a curved surface along the shape of the rolling element 43.
前記内方部材42は、ホイールハブ26の外周面と、このホイールハブ26に固定される内方部材片42cと、により形成されている。そして、外方部材41に対向する外側面42aには、転動体43,43と接触する内側転走面42b,42bを有している。この内側転走面42bは、転動体43の形状に沿った湾曲面になっている。 The inner member 42 is formed by an outer peripheral surface of the wheel hub 26 and an inner member piece 42c fixed to the wheel hub 26. The outer side surface 42 a facing the outer member 41 has inner rolling surfaces 42 b and 42 b that are in contact with the rolling elements 43 and 43. The inner rolling surface 42 b is a curved surface along the shape of the rolling element 43.
前記転動体43は、外方部材41と内方部材42の間で回転する金属球体であり、外側転走面41bと内側転走面42bの間に回転可能に挟持されている。なお、この転動体43は、ここでは軸方向に並設している。また、転動体43,43の軸方向両側には、それぞれシール部材43a,43aが設けられている。このシール部材43aは、いわゆるグリースシールである。 The rolling element 43 is a metal sphere that rotates between the outer member 41 and the inner member 42, and is rotatably held between the outer rolling surface 41b and the inner rolling surface 42b. Here, the rolling elements 43 are juxtaposed in the axial direction. Further, seal members 43a and 43a are provided on both axial sides of the rolling elements 43 and 43, respectively. The seal member 43a is a so-called grease seal.
前記対向面部44は、外方部材41に形成された外側対向面部45と、内方部材42に形成された内側対向面部46と、から構成されている。 The facing surface portion 44 includes an outer facing surface portion 45 formed on the outer member 41 and an inner facing surface portion 46 formed on the inner member 42.
前記外側対向面部45は、一方のシール部材43aとこのシール部材43aに隣接する転動体43との間に設けられた第1突起45aと、他方のシール部材43aに接した貫通孔4aの先端位置に設けられた第2突起45bと、を有している。 The outer facing surface portion 45 has a first protrusion 45a provided between one seal member 43a and a rolling element 43 adjacent to the seal member 43a, and a tip position of a through hole 4a in contact with the other seal member 43a. 2nd protrusion 45b provided in the.
前記第1突起45aは、図4に示すように、外方部材41の外側面41aから内方部材42に向けて、つまり、ホイールハブ26の軸直方向に沿って突出した突起であり、内方部材42の外側面42aと所定の間隙Kをあけて対向する平行面45a1と、内側対向面部46と所定の間隙Kをあけて軸方向にラップする鉛直面45a2と、を有している。ここで、平行面45a1と鉛直面45a2は、互いに直交する方向に伸びている。また、「所定の間隙K」とは、外方部材41と内方部材42との相対的な位置ずれを許容できる寸法であり、以下同寸法とする。 As shown in FIG. 4, the first protrusion 45 a is a protrusion that protrudes from the outer surface 41 a of the outer member 41 toward the inner member 42, that is, along the axial direction of the wheel hub 26. It has a parallel surface 45a1 that faces the outer surface 42a of the side member 42 with a predetermined gap K, and a vertical surface 45a2 that wraps in the axial direction with a predetermined gap K from the inner facing surface portion 46. Here, the parallel surface 45a1 and the vertical surface 45a2 extend in directions orthogonal to each other. The “predetermined gap K” is a dimension that allows a relative positional shift between the outer member 41 and the inner member 42, and hereinafter the same dimension.
前記第2突起45bは、図5に示すように、ホイールハブ26の軸方向に沿って突出した突起であり、内方部材42の外側面42aと所定の間隙Kをあけて対向する平行面45b1と、内側対向面部46と所定の間隙Kをあけて軸方向にラップする鉛直面45b2と、を有している。ここで、平行面45b1と鉛直面45b2は、互いに直交する方向に伸びている。 As shown in FIG. 5, the second protrusion 45 b is a protrusion protruding along the axial direction of the wheel hub 26, and is a parallel surface 45 b 1 facing the outer surface 42 a of the inner member 42 with a predetermined gap K therebetween. And a vertical surface 45b2 that wraps in the axial direction with a predetermined gap K therebetween. Here, the parallel surface 45b1 and the vertical surface 45b2 extend in directions orthogonal to each other.
前記内側対向面部46は、一方のシール部材43aとこのシール部材43aに隣接する転動体43との間に設けられた第1突起46aと、他方のシール部材43aの車輪30側に隣接して設けられた第2突起46bと、を有している。 The inner facing surface portion 46 is provided adjacent to the first protrusion 46a provided between one seal member 43a and the rolling element 43 adjacent to the seal member 43a, and the wheel 30 side of the other seal member 43a. Second protrusion 46b.
前記第1突起46aは、図4に示すように、内方部材42の外側面42aから外方部材41に向けて、つまり、ホイールハブ26の軸直方向に沿って突出した突起であり、外方部材41の外側面41aと所定の間隙Kをあけて対向する平行面46a1と、外側対向面部45と所定の間隙Kをあけて軸方向にラップする鉛直面46a2と、を有している。ここで、平行面46a1と鉛直面46a2は、互いに直交する方向に伸びている。さらに、この内側対向面部46の第1突起46aの鉛直面46a2は、外側対向面部45の第1突起45aの鉛直面45a2と軸方向に対向する。 As shown in FIG. 4, the first protrusion 46 a is a protrusion protruding from the outer surface 42 a of the inner member 42 toward the outer member 41, that is, along the axial direction of the wheel hub 26. It has a parallel surface 46a1 that faces the outer surface 41a of the side member 41 with a predetermined gap K, and a vertical surface 46a2 that wraps in the axial direction with a predetermined gap K between the outer facing surface portion 45. Here, the parallel surface 46a1 and the vertical surface 46a2 extend in directions orthogonal to each other. Further, the vertical surface 46 a 2 of the first protrusion 46 a of the inner facing surface portion 46 faces the vertical surface 45 a 2 of the first protrusion 45 a of the outer facing surface portion 45 in the axial direction.
前記第2突起46bは、図5に示すように、内方部材42であるホイールハブ26の一部の外周面から軸直方向に延在した壁面であり、外側対向面部45と所定の間隙Kをあけて軸方向にラップする鉛直面46b2を有している。なお、この鉛直面46b2は、外側対向面部45の第2突起45bの鉛直面45b2と軸方向に対向する。 As shown in FIG. 5, the second protrusion 46 b is a wall surface extending in the axial direction from a part of the outer peripheral surface of the wheel hub 26 that is the inward member 42, and has a predetermined gap K from the outer facing surface portion 45. And a vertical surface 46b2 that wraps in the axial direction. The vertical surface 46b2 faces the vertical surface 45b2 of the second protrusion 45b of the outer facing surface portion 45 in the axial direction.
次に、作用を説明する。
まず、「比較例の車輪用軸受とその課題」を説明し、実施例1の車輪用軸受における作用を「軸方向位置ずれ時報知作用」、「軸直方向位置ずれ時報知作用」、「軸傾き時報知作用」に分けて説明する。
Next, the operation will be described.
First, “the wheel bearing of the comparative example and its problem” will be described, and the actions in the wheel bearing of the first embodiment will be described as “informing action at the time of axial displacement”, “informing action at the time of axial displacement”, “shaft The description will be divided into “informing action during tilt”.
[比較例の車輪用軸受とその課題]
車両が悪路等を走行することで車両用軸受(ハブベアリング)内に泥水が浸入したり、事故等の発生より車両用軸受に過大な荷重入力が生じたりすることで、転動体が摩耗して、車両用軸受の外方部材と内方部材との相対的な位置がずれることがある。この位置ずれが生じると、車輪の回転に伴って異音や振動等が発生するが、この異音等は位置ずれが原因であり、非常に小さいものであるため、運転手がこの異音等に気がつかずに走行を続けてしまう。その結果、外方部材と内方部材の間に挟まれた転動体がさらに縮径してしまう。これにより、外方部材と内方部材との相対的な位置ずれが悪化し、この車両用軸受によって支持されている車軸の軸ブレが生じてしまう。
[Comparative wheel bearings and problems]
Rolling bodies wear due to muddy water entering the vehicle bearings (hub bearings) when the vehicle travels on rough roads, or excessive load input to the vehicle bearings due to accidents. Thus, the relative positions of the outer member and the inner member of the vehicle bearing may be shifted. If this misalignment occurs, abnormal noise or vibration will occur with the rotation of the wheel, but this abnormal noise is caused by the misalignment and is very small. Continue running without noticing. As a result, the rolling element sandwiched between the outer member and the inner member is further reduced in diameter. As a result, the relative positional deviation between the outer member and the inner member is deteriorated, and the shaft shake of the axle supported by the vehicle bearing is generated.
特に、上述の実施例1に示したインホイールモータでは、車軸が車両用軸受のみで支えられているため、軸ブレによる車軸の傾きで減速機を構成する遊星歯車のかみ合いが悪化し、車輪ロック等の異常が発生するおそれがある。 In particular, in the in-wheel motor shown in the first embodiment, since the axle is supported only by the vehicle bearing, the meshing of the planetary gear constituting the speed reducer is deteriorated by the inclination of the axle due to the shaft shake, and the wheel lock There is a risk of such abnormalities.
また、このような車両用軸受の異常による軸ブレを減速機の遊星歯車に伝達しないように、遊星歯車の出力メンバ(実施例1ではキャリア24)と、車輪用軸受(実施例1ではハブベアリング40)との間に、軸ブレを吸収する構造を介在させることが考えられる。ここで、「軸ブレを吸収する構造」とは、ズレを吸収可能なカップリング構造やジョイント構造等である。
しかしながら、このような軸ブレを吸収する構造を介在させる場合では、想定される軸ブレが大きいほど減速機と車輪との軸方向距離が大きくなってしまい、結果的にユニット全体が大型化してしまう。
Further, in order not to transmit the shaft blur due to the abnormality of the vehicle bearing to the planetary gear of the reduction gear, the planetary gear output member (carrier 24 in the first embodiment) and the wheel bearing (hub bearing in the first embodiment). 40), it is conceivable to interpose a structure that absorbs axial blurring. Here, the “structure that absorbs axial blur” is a coupling structure, a joint structure, or the like that can absorb a shift.
However, in the case of interposing a structure that absorbs such shaft shake, the larger the assumed shaft shake, the greater the axial distance between the speed reducer and the wheel, resulting in an increase in the size of the entire unit. .
そこで、軸ブレ量を縮小することで軸ブレ吸収構造の小型化を図り、ユニットの大型化を抑制する必要がある。しかし、例えば、外方部材と内方部材との間の距離を検出する高精度センサを用いて軸ブレの発生を検出するものでは、センサ自体の検出精度だけでなく、取り付けにも高い精度が要求される。そのため、製造コストが上昇し、コストアップせざるをえない。また、センサを設けることで、部品点数が増加し、重量増加にもつながってしまうという問題があった。 Therefore, it is necessary to reduce the size of the shaft shake absorption structure by reducing the amount of shaft shake, and to suppress the increase in size of the unit. However, for example, in the case of detecting the occurrence of shaft shake using a high-precision sensor that detects the distance between the outer member and the inner member, not only the detection accuracy of the sensor itself but also high accuracy in mounting is provided. Required. For this reason, the manufacturing cost rises and the cost must be increased. In addition, the provision of the sensor increases the number of parts and increases the weight.
[軸方向位置ずれ時報知作用]
図6は、実施例1の車輪用軸受において、軸方向に沿って位置ずれが生じたときの要部拡大図である。
[Notification action at the time of axial displacement]
FIG. 6 is an enlarged view of a main part of the wheel bearing according to the first embodiment when a positional deviation occurs along the axial direction.
実施例1のインホイールモータユニットMUにおいて、ハブベアリング40に泥水の浸入や過大な荷重入力等が生じて転動体43が摩耗し、外方部材41と内方部材42との相対的な位置が出力軸25の軸方向に沿ってずれた場合を考える。 In the in-wheel motor unit MU of the first embodiment, muddy water enters the hub bearing 40, excessive load input or the like occurs, and the rolling element 43 wears, so that the relative positions of the outer member 41 and the inner member 42 are changed. Consider the case where the output shaft 25 is displaced along the axial direction.
ここで、ハブベアリング40は、外方部材41及び内方部材42に設けられ、所定の間隙Kをあけて対向すると共に軸方向でラップする対向面部44を有している。すなわち、外側対向面部45の第1突起45aの鉛直面45a2と、内側対向面部46の第1突起46aの鉛直面46a2とが、所定の間隙Kをあけて軸方向でラップしている。また、外側対向面部45の第2突起45bの鉛直面45b2と、内側対向面部46の第2突起46bの鉛直面46b2とが、所定の間隙Kをあけて軸方向でラップしている。 Here, the hub bearing 40 is provided on the outer member 41 and the inner member 42, and has a facing surface portion 44 that faces with a predetermined gap K and wraps in the axial direction. That is, the vertical surface 45a2 of the first protrusion 45a of the outer facing surface portion 45 and the vertical surface 46a2 of the first protrusion 46a of the inner facing surface portion 46 are overlapped in the axial direction with a predetermined gap K therebetween. Further, the vertical surface 45b2 of the second protrusion 45b of the outer facing surface portion 45 and the vertical surface 46b2 of the second protrusion 46b of the inner facing surface portion 46 are overlapped in the axial direction with a predetermined gap K therebetween.
そのため、外方部材41が図6の左方向へ移動し、内方部材42が図6の右方向へ移動するように互いの相対的な位置が出力軸25の軸方向に沿って、所定の間隙Kと同じ寸法だけずれると、第1突起45aの鉛直面45a2と、第1突起46aの鉛直面46a2とが干渉する。 Therefore, the relative positions of the outer member 41 along the axial direction of the output shaft 25 are predetermined so that the outer member 41 moves leftward in FIG. 6 and the inner member 42 moves rightward in FIG. If the gap K is shifted by the same dimension, the vertical surface 45a2 of the first protrusion 45a and the vertical surface 46a2 of the first protrusion 46a interfere with each other.
そして、この鉛直面45a2,46a2同士の干渉によって異音が発生し、運転者にハブベアリング40の異常発生、すなわち、外方部材41と内方部材42との相対的な位置ずれの発生が報知される。 Then, abnormal noise is generated due to interference between the vertical surfaces 45a2 and 46a2, and the driver is informed of the occurrence of an abnormality in the hub bearing 40, that is, the occurrence of relative displacement between the outer member 41 and the inner member 42. Is done.
このように、実施例1のハブベアリング40では、外方部材41と内方部材42との相対的な位置が、出力軸25の軸方向に沿って鉛直面45a2,46a2の間の所定の間隙Kと同じ寸法ずれた段階で、対向面部44を干渉させて異音を積極的に発生することができる。このため、センサ等を用いることのない安価な構造で、位置ずれの悪化前に異常の検出が可能となる。すなわち、外方部材41と内方部材42との相対的な軸方向の位置ずれは、上記「所定の間隙K」分に抑えられ、軸ブレ量を小さくすることができる。この結果、軸ブレ吸収構造の小型化を図ることができて、ユニットの大型化が抑制される。 Thus, in the hub bearing 40 of the first embodiment, the relative position between the outer member 41 and the inner member 42 is a predetermined gap between the vertical surfaces 45a2 and 46a2 along the axial direction of the output shaft 25. At the stage where the same dimension as K is shifted, the opposing surface portion 44 can be caused to interfere to generate abnormal noise. For this reason, it is possible to detect an abnormality before deterioration of positional deviation with an inexpensive structure that does not use a sensor or the like. In other words, the relative axial displacement between the outer member 41 and the inner member 42 is suppressed by the “predetermined gap K”, and the axial blur amount can be reduced. As a result, it is possible to reduce the size of the shaft vibration absorbing structure and to suppress the increase in size of the unit.
また、対向面部44が所定の間隙Kをあけて対向すると共に軸方向でラップすることで、外方部材41と内方部材42との間にラビリンス構造を有することとなる。このため、この対向面部44により、外方部材41と内方部材42の間に泥水や砂等の異物の浸入防止効果を持たせることもできる。 Further, the opposing surface portion 44 is opposed with a predetermined gap K and is wrapped in the axial direction, so that a labyrinth structure is provided between the outer member 41 and the inner member 42. For this reason, the opposing surface portion 44 can also have an effect of preventing entry of foreign matter such as muddy water and sand between the outer member 41 and the inner member 42.
[軸直方向位置ずれ時報知作用]
図7は、実施例1の車輪用軸受において、軸直方向に沿って位置ずれが生じたときの要部拡大図である。
[Notification action when the axis is displaced in the vertical direction]
FIG. 7 is an enlarged view of a main part of the wheel bearing according to the first embodiment when a positional deviation occurs along the axial direction.
実施例1のインホイールモータユニットMUにおいて、ハブベアリング40に泥水の浸入や過大な荷重入力等が生じて転動体43が摩耗し、外方部材41と内方部材42との相対的な位置が出力軸25の軸直方向(径方向)に沿ってずれた場合を考える。 In the in-wheel motor unit MU of the first embodiment, muddy water enters the hub bearing 40, excessive load input or the like occurs, and the rolling element 43 wears, so that the relative positions of the outer member 41 and the inner member 42 are changed. Consider a case where the output shaft 25 is displaced along the axial direction (radial direction).
ここで、ハブベアリング40は、外方部材41及び内方部材42に設けられ、所定の間隙Kをあけて対向すると共に軸方向でラップする対向面部44を有している。すなわち、外側対向面部45の第1突起45aの平行面45a1と、内方部材42の外側面42aとが、所定の間隙Kをあけて対向している。また、内側対向面部46の第1突起46aの平行面46a1と、外方部材41の外側面41aとが、所定の間隙Kをあけて対向している。さらに、外側対向面部45の第2突起45bの平行面45b1と、内方部材42の外側面42aとが、所定の間隙Kをあけて対向している。 Here, the hub bearing 40 is provided on the outer member 41 and the inner member 42, and has a facing surface portion 44 that faces with a predetermined gap K and wraps in the axial direction. That is, the parallel surface 45a1 of the first protrusion 45a of the outer facing surface portion 45 and the outer surface 42a of the inner member 42 face each other with a predetermined gap K therebetween. Further, the parallel surface 46a1 of the first protrusion 46a of the inner facing surface portion 46 and the outer surface 41a of the outer member 41 are opposed to each other with a predetermined gap K therebetween. Further, the parallel surface 45b1 of the second protrusion 45b of the outer facing surface portion 45 and the outer surface 42a of the inner member 42 face each other with a predetermined gap K therebetween.
そのため、図7に示すように、外方部材41と内方部材42との相対的な位置が出力軸25の軸直方向に沿って、所定の間隙Kと同じ寸法だけずれると、平行面45a1と外側面42aとが干渉し、平行面46a1と外側面41aとが干渉し、平行面45b1と外側面42aとが干渉する。 Therefore, as shown in FIG. 7, when the relative positions of the outer member 41 and the inner member 42 are shifted by the same dimension as the predetermined gap K along the axial direction of the output shaft 25, the parallel surface 45a1. And the outer surface 42a interfere, the parallel surface 46a1 and the outer surface 41a interfere, and the parallel surface 45b1 and the outer surface 42a interfere.
そして、この平行面45a1,46a1,45b1と外側面41a,42aの干渉によって異音が発生し、運転者にハブベアリング40の異常発生、すなわち、外方部材41と内方部材42との相対的な位置ずれの発生が報知される。 Then, abnormal noise is generated due to interference between the parallel surfaces 45a1, 46a1, 45b1 and the outer surfaces 41a, 42a, and an abnormality of the hub bearing 40 occurs to the driver, that is, relative to the outer member 41 and the inner member 42. The occurrence of a misalignment is notified.
このように、実施例1のハブベアリング40では、外方部材41と内方部材42との相対的な位置が、出力軸25の軸直方向に沿って、対向する平行面45a1と外側面42aとの間の所定の間隙K、平行面46a1と外側面41aとの間の所定の間隙K、平行面45b1と外側面42aとの間の所定の間隙Kと同じ寸法ずれた段階で、対向面部44を干渉させて異音を積極的に発生することができる。このため、センサ等を用いることのない安価な構造で、位置ずれの悪化前に異常の検出が可能となる。すなわち、外方部材41と内方部材42との相対的な軸直方向の位置ずれは、上記「所定の間隙K」分に抑えられ、軸ブレ量を小さくすることができる。この結果、軸ブレ吸収構造の小型化を図ることができて、ユニットの大型化が抑制される。 As described above, in the hub bearing 40 of the first embodiment, the relative positions of the outer member 41 and the inner member 42 are the parallel surface 45a1 and the outer surface 42a that face each other along the direction perpendicular to the output shaft 25. At the stage where the same dimension as the predetermined gap K between the parallel surface 46a1 and the outer surface 41a and the predetermined gap K between the parallel surface 45b1 and the outer surface 42a are displaced by the same dimension. 44 can be made to interfere, and an abnormal noise can be actively generated. For this reason, it is possible to detect an abnormality before deterioration of positional deviation with an inexpensive structure that does not use a sensor or the like. That is, the relative axial displacement between the outer member 41 and the inner member 42 is suppressed to the “predetermined gap K”, and the amount of axial blur can be reduced. As a result, it is possible to reduce the size of the shaft vibration absorbing structure and to suppress the increase in size of the unit.
[軸傾き時報知作用]
図8は、実施例1の車輪用軸受において、軸方向に対して傾斜方向に沿って位置ずれが生じたときの要部拡大図である。
[Notification action when the axis is tilted]
FIG. 8 is an enlarged view of a main part of the wheel bearing according to the first embodiment when a positional deviation occurs in the inclination direction with respect to the axial direction.
実施例1のインホイールモータユニットMUにおいて、ハブベアリング40に泥水の浸入や過大な荷重入力等が生じて転動体43が摩耗し、出力軸25に対して傾く方向に外方部材41と内方部材42との相対的な位置がずれた場合を考える。なお、図8では、例えば車輪30が車両上方に向かって上がるように傾いた場合を考える。 In the in-wheel motor unit MU according to the first embodiment, the rolling element 43 is worn due to intrusion of muddy water, excessive load input, or the like in the hub bearing 40, and the outer member 41 and the inner member in a direction inclined with respect to the output shaft 25. Consider a case where the relative position with respect to the member 42 is shifted. In FIG. 8, for example, a case is considered where the wheels 30 are tilted so as to rise upward.
ここで、ハブベアリング40は、外方部材41及び内方部材42に設けられ、所定の間隙Kをあけて対向すると共に軸方向でラップする対向面部44を有している。 Here, the hub bearing 40 is provided on the outer member 41 and the inner member 42, and has a facing surface portion 44 that faces with a predetermined gap K and wraps in the axial direction.
そのため、図8に示すように、出力軸25に対して傾く方向に外方部材41と内方部材42との相対的な位置がずれると、平行面45a1と外側面42aとが干渉し、平行面46a1と外側面41aとが干渉する。 Therefore, as shown in FIG. 8, when the relative positions of the outer member 41 and the inner member 42 are shifted in the direction inclined with respect to the output shaft 25, the parallel surface 45 a 1 and the outer surface 42 a interfere with each other and become parallel. The surface 46a1 and the outer surface 41a interfere with each other.
そして、この平行面45a1,46a1と外側面41a,42aの干渉によって異音が発生し、運転者にハブベアリング40の異常発生、すなわち、外方部材41と内方部材42との相対的な位置ずれの発生が報知される。 An abnormal noise is generated due to the interference between the parallel surfaces 45a1 and 46a1 and the outer surfaces 41a and 42a, and an abnormality of the hub bearing 40 occurs to the driver, that is, the relative positions of the outer member 41 and the inner member 42. The occurrence of the deviation is notified.
このように、実施例1のハブベアリング40では、外方部材41と内方部材42との相対的な位置が出力軸25に対して傾く方向にずれた場合であっても、上記所定の間隙Kと同じ寸法、あるいはそれ以下の寸法分ずれた段階で、対向面部44を干渉させて異音を積極的に発生することができる。このため、センサ等を用いることのない安価な構造で、位置ずれの悪化前に異常の検出が可能となる。そして、外方部材41と内方部材42との相対的な位置ずれは、傾く方向にずれたときも上記「所定の間隙K」以下に抑えられ、軸ブレ量を小さくすることができる。この結果、軸ブレ吸収構造の小型化を図ることができて、ユニットの大型化が抑制される。 As described above, in the hub bearing 40 according to the first embodiment, even when the relative position between the outer member 41 and the inner member 42 is shifted in the direction inclined with respect to the output shaft 25, the predetermined gap is set. At the stage where the dimension is shifted by the same dimension as or smaller than K, the opposing surface portion 44 can be made to interfere and positive noise can be generated. For this reason, it is possible to detect an abnormality before deterioration of positional deviation with an inexpensive structure that does not use a sensor or the like. The relative positional deviation between the outer member 41 and the inner member 42 can be suppressed to the “predetermined gap K” or less even when the outer member 41 and the inner member 42 are displaced in the tilting direction, and the amount of axial blur can be reduced. As a result, it is possible to reduce the size of the shaft vibration absorbing structure and to suppress the increase in size of the unit.
特に、実施例1のハブベアリング40では、図3に示すように、対向面部44が、転動体43,43の軸方向の両側位置にそれぞれ設けられている。 In particular, in the hub bearing 40 of the first embodiment, as shown in FIG. 3, the opposed surface portions 44 are provided at both side positions in the axial direction of the rolling elements 43, 43.
そのため、例えば車輪30が車両下方に向かって下がるように傾いた場合では、平行面45b1と外側面42aとが干渉する。また、外方部材が図6の右方向へ移動し、内方部材が図6の左方向へ移動するように互いの相対的な位置が出力軸25の軸方向に沿ってずれたときには、第2突起45bの鉛直面45b2と、第2突起46bの鉛直面46b2とが干渉する。 Therefore, for example, when the wheel 30 is tilted so as to be lowered toward the vehicle lower side, the parallel surface 45b1 and the outer surface 42a interfere with each other. Further, when the relative positions of the outer member shift along the axial direction of the output shaft 25 so that the outer member moves to the right in FIG. 6 and the inner member moves to the left in FIG. The vertical surface 45b2 of the second protrusion 45b interferes with the vertical surface 46b2 of the second protrusion 46b.
このように、対向面部44を転動体43,43の軸方向の両側位置にそれぞれ設けることで、外方部材41と内方部材42との相対的な位置がどのように変化しても対向面部44において積極的な干渉を生じさせて、積極的・意図的に異音を発生することができ、異常検知のシーンを拡大することができる。 Thus, by providing the opposing surface portion 44 at both axial positions of the rolling elements 43, 43, the opposing surface portion regardless of how the relative positions of the outer member 41 and the inner member 42 change. In 44, positive interference is generated, and abnormal noise can be generated positively and intentionally, and the scene of abnormality detection can be expanded.
次に、効果を説明する。
実施例1のハブベアリング(車輪用軸受)にあっては、下記に挙げる効果を得ることができる。
Next, the effect will be described.
In the hub bearing (wheel bearing) of the first embodiment, the following effects can be obtained.
(1) 車体に対して揺動可能に設けた車体側部材(出力軸側ケース部分)4と、車輪30と一体回転可能に設けた車輪側部材(ホイールハブ)26との間に設け、前記車輪側部材26を前記車体側部材4に対して回転自在に支持する車輪用軸受(ハブベアリング)40において、
前記車体側部材4に固定され、外側面41aに転動体43と接する外側転走面41bを有する外方部材41と、
前記車輪側部材26に固定され、前記外方部材41に対向する外側面42aに前記転動体43と接する内側転走面42bを有する内方部材42と、
前記外方部材41及び前記内方部材42に設けられ、所定の間隙Kをあけて対向すると共に軸方向でラップする対向面部44と、
を備えた構成とした。
このため、安価な構造により外方部材と内方部材との相対的な位置ずれを検出することができる。
(1) Provided between a vehicle body side member (output shaft side case portion) 4 provided so as to be swingable with respect to the vehicle body, and a wheel side member (wheel hub) 26 provided so as to be rotatable integrally with the wheel 30; In a wheel bearing (hub bearing) 40 that rotatably supports the wheel side member 26 with respect to the vehicle body side member 4,
An outer member 41 having an outer rolling surface 41b fixed to the vehicle body side member 4 and in contact with the rolling elements 43 on the outer surface 41a;
An inner member 42 having an inner rolling surface 42b fixed to the wheel side member 26 and in contact with the rolling element 43 on an outer surface 42a facing the outer member 41;
An opposing surface portion 44 provided on the outer member 41 and the inner member 42, facing each other with a predetermined gap K and wrapping in the axial direction;
It was set as the structure provided with.
For this reason, it is possible to detect a relative positional shift between the outer member and the inner member with an inexpensive structure.
(2) 前記対向面部44は、前記転動体43の軸方向の両側位置にそれぞれ設けた構成とした。
このため、外方部材41と内方部材42との位置ずれ方向に拘らず、対向面部44の積極的な干渉を生じさせて、異常検知のシーンを拡大することができる。
(2) The facing surface portions 44 are provided at both axial positions of the rolling element 43, respectively.
For this reason, regardless of the positional deviation direction between the outer member 41 and the inner member 42, it is possible to cause positive interference of the facing surface portion 44 and to enlarge the scene of abnormality detection.
(3) 前記車輪30のホイール31内に配置された電動モータ10の回転軸(ロータ回転軸)12aと、前記車輪30の中心に設けた車軸(出力軸)25とを同軸に付き合わせて対向配置し、
前記車体側部材は、前記電動モータ10を収納したモータケース(ケース)1であり、
前記車輪側部材は、前記車軸25に嵌合したホイールハブ26である構成とした。
このため、車輪用軸受(ハブベアリング)40のみで支えられている車軸(出力軸)25が僅かに傾いた段階で、この傾きを検出することができ、車輪ロック等の異常の発生を防止することができる。
(3) The rotating shaft (rotor rotating shaft) 12a of the electric motor 10 disposed in the wheel 31 of the wheel 30 and the axle (output shaft) 25 provided in the center of the wheel 30 are coaxially attached to face each other. Place and
The vehicle body side member is a motor case (case) 1 in which the electric motor 10 is housed.
The wheel side member is a wheel hub 26 fitted to the axle 25.
For this reason, when the axle shaft (output shaft) 25 supported only by the wheel bearing (hub bearing) 40 is slightly tilted, this tilt can be detected and the occurrence of an abnormality such as a wheel lock is prevented. be able to.
以上、本発明の車輪用軸受を実施例1に基づき説明してきたが、具体的な構成については、これらの実施例に限られるものではなく、特許請求の範囲の各請求項に係る発明の要旨を逸脱しない限り、設計の変更や追加等は許容される。 As mentioned above, although the wheel bearing of this invention has been demonstrated based on Example 1, about a concrete structure, it is not restricted to these Examples, The summary of the invention which concerns on each claim of a claim As long as they do not deviate, design changes and additions are permitted.
実施例1では、外方部材41及び内方部材42に設けた対向面部44が、互いに直交する方向に伸びる平行面45a1,46a1と鉛直面45a2,46a2等を有しているが、これに限らない。図9に示すように、外方部材41に形成した外側対向面部45の先端面47、すなわち内側対向面部46と所定の間隙Kをあけて対向する面を、軸方向に沿って、内方部材42の外側面42aから次第に離れるように傾斜させる。一方、内方部材42に形成した内側対向面部46の先端面48、すなわち、外側対向面部45の先端面47に対向する面を、所定の間隙Kを保ったまま、軸方向に沿って、外方部材41の外側面41aから次第に離れるように傾斜させる。 In the first embodiment, the opposing surface portions 44 provided on the outer member 41 and the inner member 42 have parallel surfaces 45a1 and 46a1 and vertical surfaces 45a2 and 46a2 that extend in directions orthogonal to each other. Absent. As shown in FIG. 9, the distal end surface 47 of the outer facing surface portion 45 formed on the outer member 41, that is, the surface facing the inner facing surface portion 46 with a predetermined gap K is provided along the axial direction along the inner member. It is inclined so as to gradually move away from the outer surface 42a of 42. On the other hand, the front end surface 48 of the inner facing surface portion 46 formed on the inner member 42, that is, the surface facing the front end surface 47 of the outer facing surface portion 45, is maintained along the axial direction while maintaining a predetermined gap K. The direction member 41 is inclined so as to gradually move away from the outer surface 41a.
これにより、外側対向面部45の傾斜した先端面47と内側対向面部46の傾斜した先端面48とが、所定の間隙Kをあけて対向すると共に軸方向でラップする。この結果、外方部材41と内方部材42の相対的な位置が軸方向及び軸直方向のいずれにずれた場合であっても、先端面47,48同士が干渉することで、異音を積極的・意図的に発生させて、異常の報知をすることができる。 Thereby, the inclined front end surface 47 of the outer facing surface portion 45 and the inclined front end surface 48 of the inner facing surface portion 46 face each other with a predetermined gap K and wrap in the axial direction. As a result, even if the relative positions of the outer member 41 and the inner member 42 are shifted in either the axial direction or the axial direction, the front end surfaces 47 and 48 interfere with each other, so that abnormal noise is generated. Abnormality can be reported by generating it positively or intentionally.
また、実施例1では、対向面部44を外方部材41の外側面41aと、内方部材42の外側面42aのそれぞれに一体的に形成しているが、これに限らない。図10に示すように、外方部材41や内方部材42とは別の部材として対向面部44を形成し、外方部材41及び内方部材42に圧入してもよい。この場合であっても、対向面部44が所定の間隙をあけて対向すると共に軸方向でラップすることで、位置ずれ発生時に対向面部44を干渉させて異音を積極的に発生させ、異常の報知を行うことができる。 In the first embodiment, the opposing surface portion 44 is integrally formed on each of the outer surface 41a of the outer member 41 and the outer surface 42a of the inner member 42. However, the present invention is not limited to this. As shown in FIG. 10, the facing surface portion 44 may be formed as a member different from the outer member 41 and the inner member 42 and press-fitted into the outer member 41 and the inner member 42. Even in this case, the opposing surface portion 44 is opposed with a predetermined gap and is also wrapped in the axial direction, so that when the displacement occurs, the opposing surface portion 44 is caused to interfere and an abnormal noise is actively generated. Notification can be performed.
さらに、実施例1の車輪用軸受であるハブベアリング40は、インホイールモータユニットMUに適用されているが、これに限らない。一般的なエンジン自動車やハイブリッド自動等における車輪を支持する軸受として適用することもできる。 Furthermore, the hub bearing 40 that is the wheel bearing of the first embodiment is applied to the in-wheel motor unit MU, but is not limited thereto. It can also be applied as a bearing for supporting a wheel in a general engine vehicle or hybrid automatic.
そして、実施例1の車輪用軸受であるハブベアリング40では、車体側部材である出力軸側ケース部分4の一部を外方部材41とすると共に、車輪側部材であるホイールハブ26の一部及び内方部材片42cによって内方部材42を構成した。しかしながら、これに限らず、車体側部材に対して外方部材41を別部材で構成してもよいし、車輪側部材に対して内方部材42を別部材で構成してもよい。 In the hub bearing 40 that is the wheel bearing of the first embodiment, a part of the output shaft side case portion 4 that is the vehicle body side member is the outer member 41 and a part of the wheel hub 26 that is the wheel side member. And the inner member 42 was comprised by the inner member piece 42c. However, the present invention is not limited thereto, and the outer member 41 may be configured as a separate member with respect to the vehicle body side member, or the inner member 42 may be configured as a separate member with respect to the wheel side member.
また、車体側部材は出力側ケース部分4に限らず、車体から搖動可能に伸びたトレーリングアーム等であってもよい。また、車輪側部材はホイールハブ26に限らず、車輪に接続した車軸等であってもよい。 Further, the vehicle body side member is not limited to the output side case portion 4 but may be a trailing arm or the like extending so as to be able to swing from the vehicle body. Further, the wheel-side member is not limited to the wheel hub 26 but may be an axle connected to the wheel.
1 ケース
4 出力軸側ケース部分(車体側部材)
10 電動モータ(駆動源)
11 ステータ
12 ロータ
12a ロータ回転軸
20 減速機
25 出力軸
26 ホイールハブ(車輪側部材)
40 ハブベアリング
41 外方部材
41a 外側面
41b 外側転走面
42 内方部材
42a 外側面
42b 内側転送面
43 転動体
44 対向面部
45 外側対向面部
45a 第1突起
45a1 平行面
45a2 鉛直面
45b 第2突起
45b1 平行面
45b2 鉛直面
46 内側対向面部
46a 第1突起
46a1 平行面
46a2 鉛直面
46b 第2突起
46b2 鉛直面
1 Case 4 Output shaft side case part (vehicle body side member)
10 Electric motor (drive source)
11 Stator 12 Rotor 12a Rotor Rotating Shaft 20 Reducer 25 Output Shaft 26 Wheel Hub (Wheel Side Member)
40 Hub bearing 41 Outer member 41a Outer side surface 41b Outer rolling surface 42 Inner member 42a Outer side surface 42b Inner transfer surface 43 Rolling body 44 Opposing surface portion 45 Outer facing surface portion 45a First projection 45a1 Parallel surface 45a2 Vertical surface 45b Second projection 45b1 Parallel surface 45b2 Vertical surface 46 Inner facing surface portion 46a First protrusion 46a1 Parallel surface 46a2 Vertical surface 46b Second protrusion 46b2 Vertical surface
Claims (2)
前記車体側部材に固定され、外側面に転動体と接する外側転走面を有する外方部材と、
前記車輪側部材に固定され、前記外方部材に対向する外側面に前記転動体と接する内側転走面を有する内方部材と、
前記外方部材の外側面から前記内方部材に向けて突出し、前記外方部材と一体に形成された突起と、前記内方部材の外側面から前記外方部材に向けて突出し、前記内方部材と一体に形成された突起と、によって構成され、所定の間隙をあけて対向すると共に軸方向でラップする対向面部と、
を備え、
前記対向面部を、前記外方部材と前記内方部材の間に設けられたシール部材と、前記転動体との間に配置した
ことを特徴とする車輪用軸受。 A wheel provided between a vehicle body side member provided so as to be swingable with respect to the vehicle body and a wheel side member provided so as to be capable of rotating integrally with the wheel, and rotatably supporting the wheel side member with respect to the vehicle body side member. For bearings,
An outer member fixed to the vehicle body side member and having an outer rolling surface in contact with a rolling element on the outer surface;
An inner member fixed to the wheel side member and having an inner rolling surface in contact with the rolling element on an outer surface facing the outer member;
A projection formed integrally with the outer member from the outer surface of the outer member; and a projection formed integrally with the outer member; and projecting from the outer surface of the inner member toward the outer member. A projecting surface formed integrally with the member, and a facing surface portion that faces with a predetermined gap and wraps in the axial direction;
With
The wheel bearing according to claim 1, wherein the facing surface portion is disposed between a sealing member provided between the outer member and the inner member and the rolling element.
前記車輪のホイール内に配置された電動モータの回転軸と、前記車輪の中心に設けた車軸とを同軸に付き合わせて対向配置し、
前記車体側部材は、前記電動モータを収納したモータケースであり、
前記車輪側部材は、前記車軸に嵌合したホイールハブであることを特徴とする車輪用軸受。 The wheel bearing according to claim 1,
The rotating shaft of the electric motor arranged in the wheel of the wheel and the axle provided in the center of the wheel are coaxially attached to face each other,
The vehicle body side member is a motor case that houses the electric motor,
The wheel bearing, wherein the wheel side member is a wheel hub fitted to the axle.
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