[go: up one dir, main page]

JP6006139B2 - Manufacturing method of connector member - Google Patents

Manufacturing method of connector member Download PDF

Info

Publication number
JP6006139B2
JP6006139B2 JP2013029648A JP2013029648A JP6006139B2 JP 6006139 B2 JP6006139 B2 JP 6006139B2 JP 2013029648 A JP2013029648 A JP 2013029648A JP 2013029648 A JP2013029648 A JP 2013029648A JP 6006139 B2 JP6006139 B2 JP 6006139B2
Authority
JP
Japan
Prior art keywords
tubular
connector member
cavity
resin
flow
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2013029648A
Other languages
Japanese (ja)
Other versions
JP2014159085A (en
JP2014159085A5 (en
Inventor
伸起 宮島
伸起 宮島
廣井 清文
清文 廣井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tigers Polymer Corp
Original Assignee
Tigers Polymer Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tigers Polymer Corp filed Critical Tigers Polymer Corp
Priority to JP2013029648A priority Critical patent/JP6006139B2/en
Publication of JP2014159085A publication Critical patent/JP2014159085A/en
Publication of JP2014159085A5 publication Critical patent/JP2014159085A5/ja
Application granted granted Critical
Publication of JP6006139B2 publication Critical patent/JP6006139B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Moulds For Moulding Plastics Or The Like (AREA)

Description

本発明は、管路の接続構造に用いられるコネクタ部材に関する。特に、合成樹脂の射出成形により形成され、複数の管状部分を有するコネクタ部材に関する。 The present invention relates to a connector member used for a pipe connection structure. In particular, the present invention relates to a connector member formed by injection molding of synthetic resin and having a plurality of tubular portions.

油圧回路や液送回路などにおいて、内部に管路が設けられた管路ブロックを対向配置させて、それぞれの管路ブロックに設けられている管路を、互いに接続して、一連の管路とする技術が利用されている。例えば、自動車の自動変速機の油圧回路や、空調装置の冷媒循環回路などにおいて、このような管路ブロックや管路の接続構造が採用されている。 In a hydraulic circuit, a liquid feeding circuit, etc., a pipeline block provided with a pipeline inside is arranged opposite to each other, and the pipelines provided in each pipeline block are connected to each other to form a series of pipelines and Technology is used. For example, such a pipe block or pipe connection structure is adopted in a hydraulic circuit of an automatic transmission of an automobile, a refrigerant circulation circuit of an air conditioner, or the like.

管路ブロック間の管路の接続においては、接続作業を容易にしながらシール性を確保するために、管状のコネクタ部材が管路ブロック間に介装されることが多い。
例えば、特許文献1には、互いに結合されるべきリキッドタンクと二重管継手ブロックの通路(出口、接続口)同士を相互に接続する場合に、長さ方向の中間部外周にフランジ部を有する管継手(コネクタ部材)の両端の接続管部を各通路の開口端にOリングを介して挿入すると共に、フランジ部をブロックに設けた環状の収容凹部に収容した状態で、リキッドタンクと二重管継手ブロックの接合面間に挟持させる技術が開示されている。当該コネクタ部材や接続構造によれば、簡略な構成でコストダウンを図りうることが開示されている。
In connecting pipe lines between the pipe blocks, a tubular connector member is often interposed between the pipe blocks in order to ensure the sealing performance while facilitating the connection work.
For example, Patent Document 1 has a flange portion on the outer periphery of the intermediate portion in the length direction when mutually connecting the passages (exit, connection port) of the liquid tank and the double pipe joint block to be coupled to each other. The connection pipes at both ends of the pipe joint (connector member) are inserted into the opening ends of the respective passages via O-rings, and the flange is accommodated in the annular accommodating recess provided in the block, and the liquid tank is doubled. A technique for clamping between joint surfaces of a pipe joint block is disclosed. According to the connector member and the connection structure, it is disclosed that the cost can be reduced with a simple configuration.

特開2005−207463号公報JP 2005-207463 A

発明者らは、このようなコネクタ部材を合成樹脂の射出成形により成形することを検討している。特に、複数の管状部を板状の連結部などによって連結したコネクタ部材を、射出成形により成形することを検討している。複数の管状部分を連結したコネクタ部材は、複数の管路を1つのコネクタ部材で同時に接続できるので、管路ブロック間の管路の接続作業が効率的になる。 The inventors have examined forming such a connector member by injection molding of a synthetic resin. In particular, it is considered to form a connector member in which a plurality of tubular portions are connected by a plate-like connecting portion by injection molding. Since the connector member in which a plurality of tubular portions are connected can connect a plurality of pipelines simultaneously with a single connector member, the pipeline connection work between the pipeline blocks becomes efficient.

複数の管状部分を連結したコネクタ部材の射出成形に際し、複数の管状部のそれぞれに樹脂を射出するゲートを配置することが多い。その場合、管状部の間をつなぐ連結部にウェルドが発生しやすい。連結部にウェルドが発生すると、接続操作などのコネクタ部材の取扱いの際に、ウェルド部分で連結部が破損しやすくなる。 In injection molding of a connector member in which a plurality of tubular portions are connected, a gate for injecting resin is often disposed on each of the plurality of tubular portions. In that case, a weld is likely to occur at the connecting portion connecting between the tubular portions. When a weld is generated in the connecting portion, the connecting portion is likely to be damaged at the weld portion when the connector member is handled during a connection operation or the like.

本発明の目的は、複数の管状部を有するコネクタ部材において、管状部の間をつなぐ連結部の強度を高めることにある。
An object of the present invention is to increase the strength of a connecting portion connecting between tubular portions in a connector member having a plurality of tubular portions.

発明者は、鋭意検討の結果、複数の管状部を有するコネクタ部材の連結部に、特定の形態の流れ制御部を設けて、射出成形時の樹脂流れを制御することによって、連結部に発生するウェルド(ウェルド面)の形態を制御し、連結部の強度を高めることができることを知見し、本発明を完成させた。 As a result of earnest study, the inventor provides a flow control unit of a specific form in the connection part of the connector member having a plurality of tubular parts, and controls the resin flow during injection molding, thereby generating the connection part. The present invention was completed by discovering that the form of the weld (weld surface) can be controlled and the strength of the connecting portion can be increased.

本発明は、合成樹脂からなり、流体回路に用いられるコネクタ部材を射出成形により製造する方法であって、前記コネクタ部材は、少なくとも2つの中空の管状部を有すると共に、前記2つの管状部は連結部によって互いに一体化され連結部には、隣接するそれぞれの管状部に近接して、複数の流れ制御部が形成されると共に、射出成形に際し、コネクタ部材の形状に一致する形状のキャビティを形成可能な射出成形金型を準備し、前記射出成形金型を用いた射出工程において、管状部キャビティのそれぞれに対して設けたゲートから合成樹脂を射出し、一方の管状部の側の流れ制御部を形成する部分が、ゲートから射出された樹脂が一方の管状部キャビティから連結部キャビティに流れ込む流れを絞ると共に、他方の管状部の側の流れ制御部を形成する部分は、前記流れがそのまま他方の管状部キャビティに流れ込まないように、前記流れをさえぎる面を有するコネクタ部材の製造方法である(第1発明)。
The present invention is made of synthetic resin, a method of manufacturing by injection molding a connector member used in a fluid circuit, said connector member and having at least two hollow tubular portion, the two tubular portions connecting are integrated with each other by parts, the connecting portion, adjacent to the tubular portion of the respective adjacent, Rutotomoni controlled unit a plurality of flow forming, upon injection molding, the cavity of shape corresponding to the shape of the connector member formed prepare the injection mold can be, in the above injection process using an injection molding die, for each of the tubular section cavity emits a gate of a synthetic resin which is provided, the side of the flow controller of one of the tubular portion portion forming the can, the injected resin with narrow flow flowing into the coupling portion cavity from one of the tubular section cavity from the gate, the side of the flow system of the other tubular portion Portion forming a part, as the flow is not directly flow into the other tubular section cavity has a surface that blocks the flow, is a manufacturing method of the connector member (first invention).

本発明においては、連結部は板状に形成され、流れ制御部は凹部に形成され、連結部と一方の管状部との接続部近傍には、板状連結部の表側に凹部が形成され、連結部と他方の管状部との接続部近傍には、板状連結部の裏側に凹部が形成されることが好ましい(第2発明)。あるいは、本発明においては、流れ制御部は穴又は切り欠きに形成され、一方の管状部キャビティから連結部キャビティに流れ込んだ樹脂の流れの延長線上に他方の管状部に近接して穴又は切り欠きが設けられることが好ましい(第3発明)。また、本発明においては、管状部キャビティ設けられるゲートがディスクゲートであることが好ましい(第4発明)。
In the present invention, the connecting portion is formed in a plate shape, the flow control portion is formed in a recessed portion, and in the vicinity of the connecting portion between the connecting portion and one tubular portion, a recessed portion is formed on the front side of the plate-like connecting portion, In the vicinity of the connecting portion between the connecting portion and the other tubular portion, a recess is preferably formed on the back side of the plate-like connecting portion (second invention). Alternatively, in the present invention, the flow control part is formed in the hole or notch, and the hole or notch is adjacent to the other tubular part on the extension line of the flow of the resin flowing into the connecting part cavity from the one tubular part cavity. Is preferably provided (third invention). In the present invention, a gate provided in the tubular portion cavity disk gate der Rukoto preferably (fourth invention).

本発明のコネクタ部材(第1発明)によれば、合成樹脂製のコネクタ部材の連結部の強度を高めることができる。また、第2発明や第3発明のようにされていれば、コネクタ部材を効率的・経済的に製造することができる。
ことができる。
According to the connector member of the present invention (first invention), the strength of the connecting portion of the connector member made of synthetic resin can be increased. Moreover, if it is made like 2nd invention or 3rd invention, a connector member can be manufactured efficiently and economically.
be able to.

また、第4発明のように、管状部キャビティ設けられるゲートがディスクゲートであれば、コネクタ部材の耐圧性がより確実に確保される。
Moreover, if the gate provided in the tubular portion cavity is a disk gate as in the fourth invention, the pressure resistance of the connector member is more reliably ensured.

本発明第1実施形態のコネクタ部材を示す図である。It is a figure which shows the connector member of 1st Embodiment of this invention. 本発明第1実施形態のコネクタ部材によって、管路ブロックの管路が接続される様子を示す断面図である。It is sectional drawing which shows a mode that the pipe line of a pipe line block is connected by the connector member of 1st Embodiment of this invention. 本発明第1実施形態のコネクタ部材の射出成形金型の断面図である。It is sectional drawing of the injection mold of the connector member of 1st Embodiment of this invention. コネクタ部材の射出成形金型のキャビティに樹脂が充填される様子を示す断面図である。It is sectional drawing which shows a mode that resin is filled in the cavity of the injection mold of a connector member. 本発明第2実施形態のコネクタ部材を示す図である。It is a figure which shows the connector member of 2nd Embodiment of this invention. 本発明第3実施形態のコネクタ部材を示す図である。It is a figure which shows the connector member of 3rd Embodiment of this invention. 従来のコネクタ部材におけるウェルドの発生形態を示す図である。It is a figure which shows the generation | occurrence | production form of the weld in the conventional connector member. 従来のコネクタ部材におけるウェルドの他の発生形態を示す図である。It is a figure which shows the other generating form of the weld in the conventional connector member.

以下図面を参照しながら、自動車の自動変速機の油圧回路に使用されるコネクタ部材を例として、本発明の実施形態について説明する。なお、本発明は以下に示す個別の実施形態に限定されるものではなく、その形態を変更して実施することもできる。 Hereinafter, an embodiment of the present invention will be described by taking a connector member used in a hydraulic circuit of an automatic transmission of an automobile as an example with reference to the drawings. In addition, this invention is not limited to the separate embodiment shown below, The form can also be changed and implemented.

図1には本発明第1実施形態のコネクタ部材1を示す。図1ではコネクタ部材の一部を断面図として示し、残りの部分は外観の図として示している。コネクタ部材1は、合成樹脂製の部材であり、2つの管状部11と1つの連結部12が略H字状に一体化された形状に成形されている。
管状部11は中空であり、円筒断面を有する直管状に形成されている。2つの管状部11,11は所定の間隔を隔てて、平行に配置されている。
FIG. 1 shows a connector member 1 according to a first embodiment of the present invention. In FIG. 1, a part of the connector member is shown as a sectional view, and the remaining part is shown as an external view. The connector member 1 is a synthetic resin member, and is formed into a shape in which two tubular portions 11 and one connecting portion 12 are integrated in a substantially H shape.
The tubular portion 11 is hollow and is formed in a straight tubular shape having a cylindrical cross section. The two tubular portions 11 and 11 are arranged in parallel with a predetermined interval.

コネクタ部材1の管状部11の長さ方向の両端部付近には、それぞれシール溝14、14が設けられている。本実施形態においては、シール溝14は略矩形状の溝断面を有するリング状の溝として、それぞれの管状部に2つずつ形成されている。このシール溝14に後述するOリングが装着されて、Oリングによりコネクタ部材と管路の内周面との間がシールされる。本実施形態においては、コネクタ部材1の管状部11の長さ方向の先端部がテーパ状にされていて、管路に挿入しやすくなっている。 Seal grooves 14 and 14 are provided in the vicinity of both ends in the length direction of the tubular portion 11 of the connector member 1, respectively. In the present embodiment, two seal grooves 14 are formed in each tubular portion as ring-shaped grooves having a substantially rectangular groove cross section. An O-ring, which will be described later, is mounted in the seal groove 14, and the space between the connector member and the inner peripheral surface of the pipe line is sealed by the O-ring. In this embodiment, the front-end | tip part of the length direction of the tubular part 11 of the connector member 1 is made into the taper shape, and is easy to insert in a pipe line.

連結部12は、板状に形成された部分であり、管状部11,11の管軸方向略中央部の間を連結するように、管状部と一体に形成されている。すなわち、連結部12によって、管状部が互いに一体化され、管状部11,11の間隔や方向が維持されている。連結部は、棒状、柱上、筒状など、板状以外の形状であっても良い。本実施形態においては、板状連結部12が、板の表側の面や裏側の面の法線が管状部11の軸線と平行となるように設けられている。 The connection part 12 is a part formed in a plate shape, and is formed integrally with the tubular part so as to connect between the tubular parts 11, 11 between the substantially central parts in the tube axis direction. That is, the tubular portions are integrated with each other by the connecting portion 12, and the interval and direction of the tubular portions 11, 11 are maintained. The connecting portion may have a shape other than a plate shape, such as a rod shape, a pillar shape, or a cylindrical shape. In the present embodiment, the plate-like connecting portion 12 is provided so that the normal line of the surface on the front side or the surface on the back side of the plate is parallel to the axis of the tubular portion 11.

連結部12には、流れ制御部13、13が形成されている。後述するように、流れ制御部は、射出成形時に樹脂が連結部内を流動し充填する際の樹脂の流れを制御する働きをする。流れ制御部13,13は、隣接するそれぞれの管状部11、11に近接して、複数の流れ制御部が対をなすように形成されている。射出成形時には、管状部11から連結部12に樹脂が流れ込んでくるが、流れ制御部13は、それぞれの管状部11、11から連結部12に流れ込む樹脂流れを絞るように設けられている。即ち、連結部12は、流れ制御部13が設けられた部分で、連結部12の中央部よりも断面積(管状部軸線に平行で図1の紙面に垂直な面における断面積)が小さくなるように形成されている。そして、一方の管状部11から連結部12に流れ込む樹脂の流れが、そのまままっすぐ他方の管状部11に流れ込んでしまわないように、その流れをさえぎるような面13aが流れ制御部13により形成されるよう、流れ制御部13が形成されている。 Flow control units 13 and 13 are formed in the coupling unit 12. As will be described later, the flow control unit functions to control the flow of the resin when the resin flows and fills the connecting portion during injection molding. The flow control parts 13 and 13 are formed so that a plurality of flow control parts make a pair in the vicinity of the adjacent tubular parts 11 and 11. At the time of injection molding, resin flows from the tubular portion 11 to the connecting portion 12, but the flow control portion 13 is provided so as to restrict the resin flow flowing from the respective tubular portions 11, 11 to the connecting portion 12. That is, the connecting portion 12 is provided with the flow control portion 13 and has a smaller cross-sectional area (a cross-sectional area in a plane parallel to the tubular portion axis and perpendicular to the paper surface of FIG. 1) than the central portion of the connecting portion 12. It is formed as follows. And the flow control part 13 forms the surface 13a which interrupts the flow so that the flow of the resin which flows into the connection part 12 from one tubular part 11 may not flow straight into the other tubular part 11 as it is. Thus, the flow control unit 13 is formed.

即ち、流れ制御部13,13は、連結部12の両側の管状部に近接して対をなすように配置されていて、流れ制御部13は、管状部11から連結部12に流れ込む樹脂の流れを絞る役割を果たすと同時に、反対側の管状部からの樹脂の流れをさえぎるように、互いの配置が決定されている。 That is, the flow control units 13 and 13 are arranged so as to make a pair in the vicinity of the tubular parts on both sides of the connecting part 12, and the flow control part 13 flows the resin flowing into the connecting part 12 from the tubular part 11. At the same time, the mutual arrangement is determined so as to block the flow of resin from the opposite tubular portion.

本実施形態においては、流れ制御部13、13は、2つの凹部として形成されている。第1の流れ制御部(凹部)は、連結部12と一方の管状部11との接続部近傍に、板状連結部12の表側に形成されている。第2の流れ制御部(凹部)は、連結部12と他方の管状部11との接続部近傍に、板状連結部12の裏側に形成されている。流れ制御部(凹部)13,13は、板状の連結部の板厚の約半分の深さで設けられている。
換言すれば、板状の連結部12は、一方の管状部から突出形成された板と、他方の管状部から突出形成された板とを、それぞれの板の先端部同士が互いに重なり合うように配置し、一体化したような形状をしている。
In this embodiment, the flow control parts 13 and 13 are formed as two recessed parts. The first flow control part (concave part) is formed on the front side of the plate-like connecting part 12 in the vicinity of the connecting part between the connecting part 12 and the one tubular part 11. The second flow control part (concave part) is formed on the back side of the plate-like connecting part 12 in the vicinity of the connecting part between the connecting part 12 and the other tubular part 11. The flow control portions (recess portions) 13 and 13 are provided at a depth that is approximately half the plate thickness of the plate-like connecting portion.
In other words, the plate-like connecting portion 12 is arranged such that a plate protruding from one tubular portion and a plate protruding from the other tubular portion are arranged such that the tip portions of the respective plates overlap each other. However, it has an integrated shape.

後述するように、コネクタ部材1は合成樹脂の射出成形により形成された部材である。成形されたコネクタ部材1には、射出成形の際に樹脂を射出したゲートに対応したゲート痕が存在する。本実施形態では、ゲート痕は、コネクタ部材1の管状部11,11の端部の内周面側に、リング状に存在している(図示省略)。即ち、本実施形態のコネクタ部材1の成形において、樹脂の射出は、それぞれの管状部11,11の内周面側に接続されたディスクゲートによって行われている。 As will be described later, the connector member 1 is a member formed by injection molding of synthetic resin. The molded connector member 1 has a gate mark corresponding to the gate into which resin is injected during injection molding. In the present embodiment, the gate marks are present in a ring shape on the inner peripheral surface side of the end portions of the tubular portions 11 and 11 of the connector member 1 (not shown). That is, in the molding of the connector member 1 of the present embodiment, the resin is injected by the disk gate connected to the inner peripheral surface side of each tubular portion 11, 11.

コネクタ部材1を構成する合成樹脂は、射出成形により成形可能な樹脂であれば特に限定されない。好ましくは、ポリプロピレン樹脂などのオレフィン系樹脂、ポリアミド樹脂、アクリロニトリルブタジエンスチレン樹脂などの熱可塑性樹脂や、メラミン樹脂などの熱硬化性樹脂、ゴム、熱可塑性エラストマーなどが使用できる。本実施形態のコネクタ部材1はポリアミド樹脂により形成されている。 The synthetic resin constituting the connector member 1 is not particularly limited as long as it is a resin that can be molded by injection molding. Preferably, an olefin resin such as a polypropylene resin, a thermoplastic resin such as a polyamide resin or an acrylonitrile butadiene styrene resin, a thermosetting resin such as a melamine resin, rubber, a thermoplastic elastomer, or the like can be used. The connector member 1 of this embodiment is formed of a polyamide resin.

コネクタ部材1によって、油圧回路の管路が接続される様子を図2を参照して説明する。図2には管路ブロックの一部を断面で、コネクタ部材1を外観で示している。ここで、管路ブロックとは、内部に管路が形成された部材であり、所定の管路ブロックを所定の位置関係で対向配置すると、内部の管路が連絡して一連の管路が完成するように構成された部材のことである。管路ブロックは、典型的には鉄系合金やアルミ合金、合成樹脂などにより構成される。管路ブロックには好ましくは複数の管路が形成されている。これら管路は、典型的には機械加工などによって形成されている。 A state in which the pipe line of the hydraulic circuit is connected by the connector member 1 will be described with reference to FIG. FIG. 2 shows a part of the pipe block in cross section and the connector member 1 in appearance. Here, the pipeline block is a member in which a pipeline is formed, and when a predetermined pipeline block is arranged opposite to each other in a predetermined positional relationship, the internal pipeline communicates to complete a series of pipelines. It is the member comprised so that it might do. The pipe block is typically made of an iron-based alloy, an aluminum alloy, a synthetic resin, or the like. A plurality of pipelines are preferably formed in the pipeline block. These conduits are typically formed by machining or the like.

コネクタ部材1は、対向配置される管路ブロック3,4の間に介装されて、管路31,41を接続する。本実施形態においては、圧力制御弁側の管路ブロック3と、配管側の管路ブロック4があり、それぞれの管路ブロックには、ブロックの内側に管路31,41が穴あけ加工によって設けられている。図2(a)のように、コネクタ部材1の管状部11,11が管路31,41に入り込むように配置され、管路ブロック3,4が対向配置されて組み立てられると、互いに対向する位置の管路31,41がコネクタ部材1を通じて接続される。 The connector member 1 is interposed between the opposing pipe blocks 3 and 4 to connect the pipes 31 and 41. In this embodiment, there are a pipe block 3 on the pressure control valve side and a pipe block 4 on the pipe side, and each pipe block is provided with pipes 31 and 41 inside the block by drilling. ing. As shown in FIG. 2 (a), when the tubular portions 11 and 11 of the connector member 1 are disposed so as to enter the conduits 31 and 41, and the conduit blocks 3 and 4 are disposed so as to face each other, they are opposed to each other. The pipe lines 31 and 41 are connected through the connector member 1.

コネクタ部材1は、シール溝14、14にシール材(Oリング)2、2を装着した状態で、コネクタ部材の管状部11、11の両端部がそれぞれ管路31および管路41に挿入されて、これら管路を接続する(図2(b))。即ち、コネクタ部材の管状部11の外周面と管路31,41の内周面の間は、シール材(Oリング)2,2によってシールされる。 In the connector member 1, both end portions of the tubular portions 11, 11 of the connector member are inserted into the pipe line 31 and the pipe line 41, respectively, with the seal materials (O-rings) 2, 2 attached to the seal grooves 14, 14. These pipes are connected (FIG. 2 (b)). That is, the space between the outer peripheral surface of the tubular portion 11 of the connector member and the inner peripheral surfaces of the pipes 31 and 41 is sealed by the sealing materials (O-rings) 2 and 2.

なお、必要とする程度にシール部がシールできるのであれば、シール材はOリングに限定されず、他のシール材やシール構造であっても良い。例えば、形成されたシール溝14の部分にエラストマー材料を2次成形して、シール溝部分にシール材を一体成形しても良い。また、シール性の要求度が低ければ、シール溝は無くても良い。 Note that the sealing material is not limited to the O-ring as long as the sealing portion can be sealed to the required level, and other sealing materials and seal structures may be used. For example, the elastomer material may be secondarily formed in the formed seal groove 14 portion, and the seal material may be integrally formed in the seal groove portion. Further, if the required degree of sealing performance is low, the sealing groove may not be provided.

コネクタ部材1の製造方法について説明する。コネクタ部材1は樹脂の射出成形によって製造される。図3にコネクタ部材1の射出成形に供される金型を示す。図3は、金型を型閉じした状態を模式的に示す断面図である。コネクタ部材1の外面形状に一致する内面形状を有するキャビティを形成する一組のキャビティ型D1,D2,D3が設けられ、キャビティ型内に、コネクタ部材1の内面形状に一致する円柱状のコア型C1、C1が設けられる。図3には、キャビティ型D1,D2,D3、およびコア型C1、C1を断面図で示している。本実施形態では、キャビティ型D1とキャビティ型D2,D3とは、コネクタ部材1の一方の端面となる面で分割されている。また、キャビティ型D2とD3は、コネクタ部材1の中心軸を含む面(紙面に平行な面)で分割されている。これらキャビティ型D1,D2,D3とコア型C1には、適宜、開閉機構やスライド機構が設けられ、射出成形及び成形品の取出しが可能とされているが、その詳細な図示及び説明は省略する。 A method for manufacturing the connector member 1 will be described. The connector member 1 is manufactured by resin injection molding. FIG. 3 shows a mold used for injection molding of the connector member 1. FIG. 3 is a cross-sectional view schematically showing a state where the mold is closed. A set of cavity molds D1, D2, and D3 are provided to form a cavity having an inner surface shape that matches the outer surface shape of the connector member 1, and a cylindrical core mold that matches the inner surface shape of the connector member 1 is provided in the cavity mold. C1 and C1 are provided. FIG. 3 shows the cavity molds D1, D2 and D3 and the core molds C1 and C1 in cross-sectional views. In the present embodiment, the cavity mold D1 and the cavity molds D2 and D3 are divided by a surface serving as one end surface of the connector member 1. The cavity molds D2 and D3 are divided by a plane including the central axis of the connector member 1 (a plane parallel to the paper surface). The cavity molds D1, D2, D3 and the core mold C1 are appropriately provided with an opening / closing mechanism and a slide mechanism to enable injection molding and removal of a molded product, but detailed illustration and description thereof are omitted. .

図3における上側のキャビティ型D1に設けられたスプルーから樹脂が注入される。コア型C1の端面とキャビティ型D1は、金型を型閉じした状態で若干の隙間を有するように対向して設けられていて、スプルーに連続する円盤状の空間を形成している。円盤状の空間は、コネクタ部材の管状部が形成されるキャビティ空間の内周に、円盤の外周が接続されている。即ち、スプルーから樹脂が注入されると、コア型C1の端面とキャビティ型D1により形成されたディスクゲートを通って、コネクタ部材が形成されるキャビティ空間へと樹脂が供給される。 Resin is injected from a sprue provided in the upper cavity mold D1 in FIG. The end face of the core mold C1 and the cavity mold D1 are provided to face each other with a slight gap in a state where the mold is closed, thereby forming a disk-shaped space continuous with the sprue. In the disk-shaped space, the outer periphery of the disk is connected to the inner periphery of the cavity space in which the tubular portion of the connector member is formed. That is, when resin is injected from the sprue, the resin is supplied to the cavity space where the connector member is formed, through the end face of the core mold C1 and the disk gate formed by the cavity mold D1.

コネクタ部材の管状部11,11のそれぞれに対応して、ゲートは複数設けられる。
本実施形態では、ディスクゲートにより管状部への樹脂の射出が行われるが、ゲートは他の形態、例えばピンゲートなどであっても良い。本実施形態のように、ゲートがディスクゲートであれば、管状部が形成されるキャビティ空間へは、ディスクゲートによって円筒状に連続して樹脂が供給されるので、成形される管状部にはウェルドが生じず、コネクタ部材の耐圧性を高める上で特に好ましい。
A plurality of gates are provided corresponding to each of the tubular portions 11 and 11 of the connector member.
In the present embodiment, the resin is injected into the tubular portion by the disk gate, but the gate may be in another form, for example, a pin gate. If the gate is a disk gate as in the present embodiment, resin is continuously supplied in a cylindrical shape by the disk gate to the cavity space in which the tubular part is formed. This is particularly preferable for improving the pressure resistance of the connector member.

樹脂をキャビティに充填して、樹脂を固化させた後に、型開きして、成形品(コネクタ部材1)を取り出す。この際、ディスクゲートの部分は、コネクタ部材1から取り外され、コネクタ部材1には、ディスクゲートの部分がつながっていたゲート痕ができる。 After the resin is filled in the cavity and the resin is solidified, the mold is opened and the molded product (connector member 1) is taken out. At this time, the disk gate portion is removed from the connector member 1, and the connector member 1 has a gate mark where the disk gate portion is connected.

型開き・成形品の取出しとディスクゲート部分の切り離しとの間のタイミングは、種々のタイミングで行うことができる。例えば、金型のスライド機構を駆使し、射出成形と金型スライドのタイミングを調節することにより、型開きする前に、金型内部でディスクゲート部分を切り離しておいてから、金型を型開きして成形品を取出すようにしても良い。あるいは、金型のスライド機構を駆使し、金型の型開きと金型スライドのタイミングを調節することにより、型開きして成形品を取出す際にディスクゲート部分を切り離すようにしても良い。あるいは、射出成形後に、コネクタ部材1の部分とディスクゲート部分が一体になったままで成形品を取出して、後加工によってディスクゲート部分をコネクタ部材1から切り離すようにしても良い。 The timing between the mold opening and taking out of the molded product and the separation of the disc gate portion can be performed at various timings. For example, by making full use of the mold slide mechanism and adjusting the timing of injection molding and mold slide, before opening the mold, the disk gate part is cut off inside the mold and then the mold is opened. Then, the molded product may be taken out. Alternatively, the disk gate portion may be separated when the mold is opened and the molded product is taken out by making full use of the mold slide mechanism and adjusting the timing of mold opening and mold slide. Alternatively, after the injection molding, the molded product may be taken out with the connector member 1 portion and the disc gate portion integrated, and the disc gate portion may be separated from the connector member 1 by post-processing.

上記コネクタ部材1が奏する作用と効果について説明する。
コネクタ部材1の連結部12に設けられた流れ制御部13の働きによって、射出成形に伴って連結部に生ずるウェルドの形態が変化し、連結部の強度が高められる。以下、射出された樹脂の流れと充填の様子を説明しながら、連結部の強度が高められるメカニズムを説明する。
The operation and effect of the connector member 1 will be described.
Due to the action of the flow control unit 13 provided in the connection part 12 of the connector member 1, the form of the weld generated in the connection part changes with the injection molding, and the strength of the connection part is increased. Hereinafter, a mechanism for increasing the strength of the connecting portion will be described while explaining the flow of injected resin and the state of filling.

図4は、コネクタ部材1が形成されるキャビティを、射出された樹脂が充填していく様子を段階的に示した図である。図4(a)に示すように、図の上側に設けられたディスクゲート(図示省略)から管状部のキャビティに樹脂が流れ込み、樹脂は、図の上から下に向かって、それぞれの管状部のキャビティを充填していく。 FIG. 4 is a diagram showing step by step how the injected resin fills the cavity in which the connector member 1 is formed. As shown in FIG. 4 (a), resin flows from the disk gate (not shown) provided on the upper side of the figure into the cavity of the tubular part, and the resin flows from the upper side to the lower side of the figure. Fill the cavity.

その後、樹脂の先端部が連結部のキャビティが分岐する部分に達すると、図4(b)に示すように、樹脂は、分岐して、連結部のキャビティに流れ込んでいく。すなわち、連結部のキャビティには、両側の管状部キャビティから樹脂が流れ込んでくる。なお、図4中の丸で囲んだ部分図は、連結部のキャビティ部分の拡大図である。 Thereafter, when the tip of the resin reaches a portion where the cavity of the connecting portion branches, as shown in FIG. 4B, the resin branches and flows into the cavity of the connecting portion. That is, the resin flows into the cavity of the connecting portion from the tubular portion cavities on both sides. In addition, the partial figure enclosed with the circle in FIG. 4 is an enlarged view of the cavity part of a connection part.

従来技術においては、連結部キャビティに両側から樹脂が流れ込んでくると、樹脂の先端同士がぶつかる部分に、板状の連結部を板厚方向に貫くようなウェルド面Wが形成される。その様子を図7に示す。このようなウェルドが形成されると、板状の連結部がウェルド部でたやすく割れて分離してしまうため、連結部の強度が低くなってしまう。 In the prior art, when the resin flows into the connecting portion cavity from both sides, a weld surface W that penetrates the plate-like connecting portion in the plate thickness direction is formed at the portion where the tips of the resin collide with each other. This is shown in FIG. When such a weld is formed, the plate-like connecting portion is easily cracked and separated at the weld portion, so that the strength of the connecting portion is lowered.

本実施形態のコネクタ部材においては、図4(b)に示すように、流れ制御部13によって、連結部キャビティに流れ込む樹脂流れが、絞られている。そして、両側の管状部から流れ込んでくる樹脂流れは、流れ制御部13の存在によって、互いに、連結部13の板厚方向(図の上下方向)にオフセットした流れとなっている。 In the connector member of this embodiment, as shown in FIG. 4B, the flow of the resin flowing into the connecting portion cavity is restricted by the flow control portion 13. And the resin flow which flows in from the tubular part of both sides becomes a flow mutually offset in the plate | board thickness direction (up-down direction of a figure) of the connection part 13 by presence of the flow control part 13. FIG.

その後、樹脂流れの先端部は、図4(c)に示すように、連結部キャビティの中央部に到達する。このとき、流れ制御部13によって絞られた樹脂流れは、連結部の板厚方向に互いにオフセットしているため、正面からぶつかり合うことなく、すれ違うように流れることになる。そして、連結部キャビティに十分な量の樹脂が充填されると、図4(d)に示したように連結部キャビティは樹脂で満たされる。このとき、両側の管状部から流れ込んできたそれぞれの樹脂流れが合流する部分は、ウェルド面WFを形成することになるが、樹脂流れがすれ違うような流れであるため、ウェルド面WFは、連結部の板厚方向(図の上下方向)に沿って形成されるのではなく、むしろ連結部の板形状に沿う方向(図の水平方向)に形成される。その結果、ウェルド面WFは、従来技術の場合のウェルドに比べ、面積が大きくなり、強度に優れたものとなる。上記実施形態によれば、このようにして、連結部の強度が向上する。 Thereafter, the tip of the resin flow reaches the center of the coupling portion cavity as shown in FIG. At this time, since the resin flows squeezed by the flow control unit 13 are offset from each other in the plate thickness direction of the connecting portion, they flow in a passing manner without colliding with each other from the front. When a sufficient amount of resin is filled in the connecting portion cavity, the connecting portion cavity is filled with resin as shown in FIG. At this time, the portions where the respective resin flows that have flowed in from the tubular portions on both sides form a weld surface WF. However, since the resin flow is a flow that passes, the weld surface WF It is not formed along the plate thickness direction (vertical direction in the figure), but rather in the direction along the plate shape of the connecting portion (horizontal direction in the figure). As a result, the weld surface WF has a larger area and superior strength as compared with the weld in the case of the prior art. According to the above embodiment, the strength of the connecting portion is thus improved.

特に、本実施形態においては、流れ制御部13、13は、表側と裏側に対をなすように設けられた2つの凹部として形成されている。即ち、第1の流れ制御部(凹部)は、連結部12と一方の管状部11との接続部近傍に、板状連結部12の表側に形成されている。第2の流れ制御部(凹部)は、連結部12と他方の管状部11との接続部近傍に、板状連結部12の裏側に形成されている。流れ制御部(凹部)は、板状の連結部の板厚の約半分の深さで設けられている。このような形態は、射出成形金型が簡単であり、製造の効率性・経済性も高い。 In particular, in this embodiment, the flow control parts 13 and 13 are formed as two recessed parts provided so as to make a pair on the front side and the back side. That is, the first flow control part (concave part) is formed on the front side of the plate-like connecting part 12 in the vicinity of the connecting part between the connecting part 12 and the one tubular part 11. The second flow control part (concave part) is formed on the back side of the plate-like connecting part 12 in the vicinity of the connecting part between the connecting part 12 and the other tubular part 11. The flow control part (concave part) is provided at a depth of about half the plate thickness of the plate-like connecting part. In such a form, an injection mold is simple, and manufacturing efficiency and economy are high.

また、図8に示すように、従来技術においては、それぞれの管状部に樹脂を供給するタイミングや圧力にばらつきがあると、一方の側の管状部から連結部に流れ込んだ樹脂が、そのまま他方の側の管状部に達してしまい、他方の管状部においてウェルド面が形成されてしまうおそれがある。このようになってしまうと、他方の管状部の肉厚が実質的に減少したことになり、その耐圧性が損なわれるおそれがある。 In addition, as shown in FIG. 8, in the prior art, if there is a variation in the timing and pressure of supplying the resin to each tubular portion, the resin that has flowed from the tubular portion on one side to the connecting portion remains as it is on the other side. There is a possibility that the tubular portion on the side is reached and a weld surface is formed in the other tubular portion. If it becomes like this, the thickness of the other tubular portion will be substantially reduced, and the pressure resistance may be impaired.

本発明の上記実施形態によれば、他方の管状部の側の流れ制御部は、一方の管状部から連結部に流れ込んでくる樹脂の流れがそのまま他方の管状部に流れ込まないように、前記流れをさえぎる面を有する形状とされているので、図8に示すような成形不良の発生が抑制される。従って、コネクタ部材の耐圧性の向上にも寄与する。 According to the above embodiment of the present invention, the flow control unit on the side of the other tubular part is configured to prevent the flow of the resin flowing from one tubular part to the connecting part from flowing into the other tubular part as it is. Therefore, the occurrence of molding defects as shown in FIG. 8 is suppressed. Therefore, it contributes to the improvement of pressure resistance of the connector member.

本発明は、上記実施形態に限定されるものではなく、種々の改変をして実施することができる。以下に本発明の他の実施形態について説明するが、以下の説明においては、上記実施形態と異なる部分を中心に説明し、同様である部分については、その詳細な説明を省略する。また、これら実施形態は、その一部を互いに組み合わせて、あるいは、その一部を互いに置き換えて実施することもできる。 The present invention is not limited to the above embodiment, and can be implemented with various modifications. Other embodiments of the present invention will be described below. However, in the following description, portions different from the above embodiment will be mainly described, and detailed descriptions of the same portions will be omitted. In addition, these embodiments can also be implemented by combining some of them or replacing some of them.

図5には、本発明第2実施形態のコネクタ部材5を示す。本実施形態においては、3つの管状部51,51が平行に配置されて、その間が板状の連結部52,52によって連結された形状に一体成形されている。このように、コネクタ部材には、2つ以上の管状部が備えられていてもよく、例えば、管状部を3つ、あるいは4つ設けるようにすれば、一度に多数の管路を接続することができて、接続作業がより効率的となる。すなわち、本発明のコネクタ部材における管状部の数は、少なくとも2つ以上であれば良い。また、本実施形態のコネクタ部材の管状部には、シール溝が設けられていない。 In FIG. 5, the connector member 5 of 2nd Embodiment of this invention is shown. In this embodiment, the three tubular parts 51 and 51 are arrange | positioned in parallel, and the space between them is integrally molded by the shape connected by the plate-shaped connection parts 52 and 52. FIG. Thus, the connector member may be provided with two or more tubular parts. For example, if three or four tubular parts are provided, a large number of pipe lines can be connected at one time. And the connection work becomes more efficient. That is, the number of tubular portions in the connector member of the present invention may be at least two. In addition, the tubular portion of the connector member of the present embodiment is not provided with a seal groove.

また、本実施形態においては、連結部52,52に設けられる流れ制御部53,53の具体的形態が異なっている。連結部が板状である点や、流れ制御部が凹部に形成される点、流れ制御部が一方の管状部と他方の管状部に近接して対となるように設けられ、その一方が板状連結部の表側に、他方が裏側に設けられる点では、第1実施形態と同様である。本実施形態においては、そのような流れ制御部の対が、1つの連結部において2組設けられている。このように、流れ制御部は、管状部に近接する位置に複数設けることができる。 Moreover, in this embodiment, the specific form of the flow control parts 53 and 53 provided in the connection parts 52 and 52 differs. The point where the connecting part is plate-shaped, the point where the flow control part is formed in the concave part, and the flow control part are provided in close proximity to one tubular part and the other tubular part, one of which is a plate It is the same as that of 1st Embodiment by the point by which the other is provided in the front side of a shape connection part and a back side. In the present embodiment, two pairs of such flow control units are provided in one connecting unit. Thus, a plurality of flow control units can be provided at positions close to the tubular unit.

さらに、本実施形態においては、2組の流れ制御部の対が、板状連結部の表/裏の配置が逆になるように設けられている。すなわち、図5の管状部軸線に沿った方向で見た図において、左側に位置する連結部52に設けられた流れ制御部は、図の左上/右上/左下/右下の位置の順に、上面(紙面手前側)/下面(紙面奥側)/下面/上面に設けられている。流れ制御部がこのように設けられていても、第1実施形態と同様に、連結部の中央部で合流する樹脂がすれ違うように合流して、ウェルド面が広くなり、連結部の強度が向上する。 Furthermore, in the present embodiment, two pairs of flow control units are provided so that the front / back arrangement of the plate-like connecting units is reversed. That is, in the figure seen in the direction along the tubular portion axis in FIG. 5, the flow control unit provided in the connecting portion 52 located on the left side is the upper surface in the order of the upper left / upper right / lower left / lower right positions in the drawing. (Front side of the paper) / Lower surface (back side of the paper) / Lower surface / Upper surface. Even if the flow control unit is provided in this way, as in the first embodiment, the merged resin merges at the center of the coupling part so that the weld surface is widened and the strength of the coupling part is improved. To do.

特に、本実施形態のように、流れ制御部の対を複数組設けて、隣り合う流れ制御部同士が互いに逆の配置となるようにされていると、流れ制御部の中の樹脂の流れが複雑になり、樹脂が合流するウェルド面の形状が三次元的な複雑な形状となるので、連結部の強度向上に効果的である。 In particular, as in this embodiment, when a plurality of pairs of flow control units are provided so that adjacent flow control units are arranged opposite to each other, the flow of resin in the flow control unit is reduced. It becomes complicated and the shape of the weld surface where the resin merges becomes a three-dimensional complicated shape, which is effective in improving the strength of the connecting portion.

図6には、第3の実施形態のコネクタ部材6を示す。本実施形態における連結部62は、柱状に形成されている。また、流れ制御部63は、柱状連結部を管状部軸方向に貫通するような切り欠きまたは穴として設けられている。 In FIG. 6, the connector member 6 of 3rd Embodiment is shown. The connecting portion 62 in the present embodiment is formed in a column shape. Moreover, the flow control part 63 is provided as a notch or a hole that penetrates the columnar connecting part in the axial direction of the tubular part.

流れ制御部63である穴や切り欠きの配置を説明する。流れ制御部(穴、切り欠き)63は、隣接する管状部に近接する位置に、2つづつ、合計4つ設けられている。そして、管状部軸線に沿って見て(下側の図)、連結部の長手方向(図の水平方向)が、連結部に樹脂が充填される際の樹脂の流れ方向となるが、一方の管状部61から連結部62に流れ込んでくる流れの延長線上に、他方の管状部61に近接して穴又は切り欠きが位置するように、流れ制御部63,63が設けられている。即ち、一方の管状部(例えば左側の管状部)に近接する位置では、連結部が、図の上側から、中実(ソリッド)/穴/中実/切り欠きとなっており、他方の管状部(右側の管状部)に近接する位置では、連結部が、図の上側から、切り欠き/中実/穴/中実となっており、流れ方向に沿って対応させると、一方が中実(樹脂が充填された部分)で、他方が穴又は切り欠きとなるように、流れ制御部63が形成されている。 The arrangement of holes and notches that are the flow control unit 63 will be described. A total of four flow control parts (holes, notches) 63 are provided, two at a position close to the adjacent tubular part. When viewed along the axis of the tubular part (lower figure), the longitudinal direction of the connecting part (horizontal direction in the figure) is the flow direction of the resin when the connecting part is filled with resin. The flow control parts 63 and 63 are provided so that a hole or a notch is located in the vicinity of the other tubular part 61 on the extension line of the flow flowing into the connecting part 62 from the tubular part 61. That is, at a position close to one tubular portion (for example, the left tubular portion), the connecting portion is solid / hole / solid / notched from the upper side of the figure, and the other tubular portion. In the position close to the (right tubular portion), the connecting portion is notched / solid / hole / solid from the upper side of the figure, and when corresponding to the flow direction, one is solid ( The flow control unit 63 is formed so that the other part is a hole or a notch at a portion filled with resin.

換言すれば、本実施形態における連結部は、それぞれの管状部から他方の管状部に向けて突出形成された板状の要素を、管状部の間の中央部でそれら要素の先端部分を交互に重ね合わせて一体化したような形状となっている。 In other words, the connecting portion in the present embodiment is configured such that the plate-like elements that are formed to project from the respective tubular portions toward the other tubular portion, and the tip portions of these elements are alternately arranged at the central portion between the tubular portions. It has a shape that overlaps and integrates.

流れ制御部がこのような形態に設けられていても、第1実施形態と同様に、連結部の中央部で合流する樹脂がすれ違うように合流するため、ウェルド面が広くなり、連結部の強度が向上する。また、本実施形態も、実施の効率性・経済性が高い。 Even if the flow control unit is provided in such a form, as in the first embodiment, since the resin that merges at the central part of the coupling part merges so as to pass each other, the weld surface becomes wide, and the strength of the coupling part Will improve. In addition, this embodiment is also highly efficient and economical.

さらに、本実施形態のように、1つの連結部に流れ制御部としての切り欠きや穴が3つ、好ましくは4つ以上設けられていると、連結部の両側から複数の樹脂の流れが生じ、それら流れが連結部中央で交互にかみ合う様に合流する。すると、図4で説明したようなウェルド面が複数生じることになる。このような形態になると、荷重を複数のウェルド面に分散することができて、連結部の強度を高める上で特に好ましい。 Furthermore, as in the present embodiment, if one notch is provided with three, preferably four or more notches or holes as a flow control part, a plurality of resin flows from both sides of the connecting part. , The flows merge so that they flow alternately at the center of the connecting part. Then, a plurality of weld surfaces as described with reference to FIG. 4 are generated. Such a configuration is particularly preferable for increasing the strength of the connecting portion because the load can be distributed over a plurality of weld surfaces.

また、コネクタ部材は、中空管状部のほかに、他の部分を有する形状であっても良い。他の部分としては、コネクタ部材の誤組付けを予防するためのキー部等が例示できる。 The connector member may have a shape having other parts in addition to the hollow tubular portion. As another part, the key part etc. for preventing the incorrect assembly | attachment of a connector member can be illustrated.

なお、コネクタ部材が使用される具体的な適用分野は特に限定されず、流体を通流する流体回路など、合成樹脂製のコネクタ部材が適用可能な分野であれば、広く適用できる。例えば、本発明のコネクタ部材は、油圧回路や、冷媒配管、冷却水循環系、圧力伝達系、流量調整弁などの管路ブロックに使用できる。更に、油圧や水圧などの液圧が伝達される回路の管路だけでなく、空気圧などの気体の圧力を伝達する回路の管路など、多様な圧力伝達回路の管路や、液送回路、輸液回路などの管路、チューブが、コネクタ部材によって連結できる。 The specific application field in which the connector member is used is not particularly limited, and can be widely applied as long as the connector member made of a synthetic resin is applicable, such as a fluid circuit through which a fluid flows. For example, the connector member of the present invention can be used for a pipeline block such as a hydraulic circuit, a refrigerant pipe, a cooling water circulation system, a pressure transmission system, and a flow rate adjustment valve. In addition, not only circuits that transmit hydraulic pressure such as hydraulic pressure and water pressure, but also circuits that transmit gas pressure such as air pressure, various pressure transmission circuit pipelines, liquid feeding circuits, A conduit such as an infusion circuit or a tube can be connected by a connector member.

本発明のコネクタ部材は、例えば油圧回路の管路ブロックに設けられた管路の接続等に使用できて、産業上の利用価値が高い。 The connector member of the present invention can be used, for example, for connection of a pipeline provided in a pipeline block of a hydraulic circuit, and has high industrial utility value.

1 コネクタ部材
11 管状部
12 連結部
13 流れ制御部
14 シール溝
2 シール材(Oリング)
3、4 管路ブロック
31,41 管路
D1,D2,D3 キャビティ型
C1 コア型
5、6 コネクタ部材
51、61 管状部
52、62 連結部
53、63 流れ制御部
DESCRIPTION OF SYMBOLS 1 Connector member 11 Tubular part 12 Connection part 13 Flow control part 14 Seal groove 2 Seal material (O-ring)
3, 4 Pipe blocks 31, 41 Pipe lines D1, D2, D3 Cavity mold C1 Core molds 5, 6 Connector members 51, 61 Tubular parts 52, 62 Connection parts 53, 63 Flow control part

Claims (4)

合成樹脂からなり、流体回路に用いられるコネクタ部材を射出成形により製造する方法であって、
前記コネクタ部材は、少なくとも2つの中空の管状部を有すると共に、前記2つの管状部は連結部によって互いに一体化され連結部には、隣接するそれぞれの管状部に近接して、複数の流れ制御部が形成されると共に、
射出成形に際し、コネクタ部材の形状に一致する形状のキャビティを形成可能な射出成形金型を準備し、
前記射出成形金型を用いた射出工程において、管状部キャビティのそれぞれに対して設けたゲートから合成樹脂を射出し、
一方の管状部の側の流れ制御部を形成する部分が、ゲートから射出された樹脂が一方の管状部キャビティから連結部キャビティに流れ込む流れを絞ると共に
他方の管状部の側の流れ制御部を形成する部分は、前記流れがそのまま他方の管状部キャビティに流れ込まないように、前記流れをさえぎる面を有する
コネクタ部材の製造方法
A method of manufacturing a connector member made of a synthetic resin and used for a fluid circuit by injection molding ,
The connector member has at least two hollow tubular parts, and the two tubular parts are integrated with each other by a connecting part, and the connecting part is adjacent to each adjacent tubular part and has a plurality of flow controls. parts are formed Rutotomoni,
For injection molding, prepare an injection mold that can form a cavity with a shape that matches the shape of the connector member.
Wherein in the injection process using the injection mold, injecting a synthetic resin from a gate provided for each of the tubular section cavity,
Portion forming the flow control unit on the side of one of the tubular portions, resin injected from the gate together with squeeze flow flowing into the coupling portion cavity from one of the tubular section cavity,
The portion forming the flow control portion on the side of the other tubular portion has a surface that blocks the flow so that the flow does not flow into the other tubular portion cavity as it is .
A manufacturing method of a connector member.
連結部は板状に形成され、流れ制御部は凹部に形成され、連結部と一方の管状部との接続部近傍には、板状連結部の表側に凹部が形成され、連結部と他方の管状部との接続部近傍には、板状連結部の裏側に凹部が形成され
請求項1に記載のコネクタ部材の製造方法
The connecting part is formed in a plate shape, the flow control part is formed in a recessed part, a recessed part is formed on the front side of the plate-like connecting part near the connecting part between the connecting part and one tubular part, and the connecting part and the other part the connecting portion near the tubular portion, the manufacturing method of the connector member according to the plate-like connecting portion rear recess <br/> is Ru formed claims 1.
流れ制御部は穴又は切り欠きに形成され、一方の管状部キャビティから連結部キャビティに流れ込んだ樹脂の流れの延長線上に他方の管状部に近接して穴又は切り欠きが設けられた
請求項1に記載のコネクタ部材の製造方法
2. The flow control portion is formed in a hole or notch, and a hole or notch is provided adjacent to the other tubular portion on an extension of the flow of resin flowing from one tubular portion cavity into the connecting portion cavity. The manufacturing method of the connector member of description.
管状部キャビティ設けられるゲートがディスクゲートである請求項1ないし請求項3のいずれかに記載のコネクタ部材の製造方法 4. The method for manufacturing a connector member according to claim 1, wherein the gate provided in the tubular portion cavity is a disk gate .
JP2013029648A 2013-02-19 2013-02-19 Manufacturing method of connector member Active JP6006139B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2013029648A JP6006139B2 (en) 2013-02-19 2013-02-19 Manufacturing method of connector member

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2013029648A JP6006139B2 (en) 2013-02-19 2013-02-19 Manufacturing method of connector member

Publications (3)

Publication Number Publication Date
JP2014159085A JP2014159085A (en) 2014-09-04
JP2014159085A5 JP2014159085A5 (en) 2016-03-31
JP6006139B2 true JP6006139B2 (en) 2016-10-12

Family

ID=51611206

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2013029648A Active JP6006139B2 (en) 2013-02-19 2013-02-19 Manufacturing method of connector member

Country Status (1)

Country Link
JP (1) JP6006139B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7605055B2 (en) 2021-07-21 2024-12-24 住友電装株式会社 Injection moldings and sensor modules

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0216020A (en) * 1988-07-04 1990-01-19 Mazda Motor Corp Injection molding device
JPH0691707A (en) * 1992-09-11 1994-04-05 Fuji Electric Co Ltd Long fiber reinforced plastic injection molded products
JPH11201383A (en) * 1998-01-14 1999-07-30 Sekisui Chem Co Ltd Pipe joint and manufacture thereof
JP2004197900A (en) * 2002-12-20 2004-07-15 Noritz Corp Closure tap
JP2010264645A (en) * 2009-05-14 2010-11-25 Mazda Motor Corp Method and apparatus for molding foam resin molded article
JP5364476B2 (en) * 2009-07-08 2013-12-11 Jfe継手株式会社 Resin pipe joint and manufacturing method thereof
JP2012251579A (en) * 2011-06-01 2012-12-20 Nifco Inc Flow path connection structure

Also Published As

Publication number Publication date
JP2014159085A (en) 2014-09-04

Similar Documents

Publication Publication Date Title
JP6006131B2 (en) Connector member
JP2015020370A (en) Metal mold for tubular molded body and tubular molded body
JP6006139B2 (en) Manufacturing method of connector member
CN106029329A (en) Mesh filter
JP5931645B2 (en) Connector member
JP5509477B2 (en) Gas release structure in mold and mold having the structure
JP6403262B2 (en) Method for producing hollow cylindrical resin molded body
JP2014008638A (en) Method for molding delivery pipe
JP2010253856A (en) Method for manufacturing cylindrical part, and mold for manufacturing cylindrical part
US11679538B2 (en) Method for producing plastic plug-in connector
US11173641B2 (en) Mold and method for manufacturing mold
JP6403263B2 (en) Method for producing hollow cylindrical resin molded body
CN102275268A (en) Nozzle and injection mold adopting same
JP2013169697A (en) Manifold device
WO2017183694A1 (en) Hydraulic control device for automatic transmission, and method for manufacturing same
CN210999621U (en) Structure for avoiding segment difference of disc joint surface
JP5697586B2 (en) Manufacturing method of hollow tube made of synthetic resin
CN206608569U (en) A kind of plastic body structure of temperature adjusting water tap
JP6453667B2 (en) Mesh filter injection mold and mesh filter injection molding method
JP7255233B2 (en) mold
JP6880395B2 (en) Manufacturing method of injection molded product
JP6527046B2 (en) Connector for pipeline block connection
KR101371017B1 (en) Multi branches pipe one body injection method and plastic powertrain mult branches pipe line thereof
JP2005096393A (en) Method for producing synthetic resin molding, primary molding, and synthetic resin molding
JP2006291844A (en) Method of forming fuel distribution pipe

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20150713

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20160211

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20160226

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20160329

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20160331

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20160906

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20160908

R150 Certificate of patent or registration of utility model

Ref document number: 6006139

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250