JP6005771B2 - Rotating electrical machine assembly - Google Patents

Description

  The present invention relates to a rotating electrical machine used for driving various devices including, for example, driving of an outdoor installation pump, and in particular, an inverter (hereinafter, also referred to as “power converter”), various circuit boards, and a noise filter. The present invention relates to a rotating electrical machine having a structure (environment-resistant structure) that is configured integrally, including a capacitor and a capacitor, and that is also suitable for single installation outdoors.

  For example, in a pump installed alone outdoors, a rotary electric machine for driving the pump is also installed alone. Therefore, the rotating electrical machine is equipped with an inverter for supplying a driving current to the rotating electrical machine, a microcomputer inside, and a wired / wireless interface with the inside / outside, and various operations. It is configured as a so-called rotating electrical machine assembly that is mounted all-in-one, including a control board that performs control (hereinafter also referred to as “control & I / F board”), a noise filter with a surge-resistant circuit, and a DC reactor. In general.

  For example, in Patent Document 1 below, a control device-integrated electric motor in which a rotating electrical machine main body and various control devices are integrated is already known.

  Moreover, according to the following Patent Document 2, in order to efficiently cool the inverter, the inverter is fixed to the side of the rotating electrical machine main body, and from the outside by a cooling fan attached to one end of the rotating shaft of the rotating electrical machine. A rotating electrical machine assembly and a pump device configured to guide air to cooling fins of an inverter are already known.

JP-A-11-27903 JP 2009-278807 A

  However, the rotating electrical machine assembly according to the above-described prior art still has the following problems. That is, among various components mounted with the rotating electrical machine main body, in particular, in a power converter, a power switching element (for example, IGBT) that constitutes an inverter generates a large amount of heat. Therefore, as disclosed in Patent Document 1 above, when mounted in one end of a rotating electrical machine inside a cylindrical case that is stacked on the rotating shaft, the inverter (that is, its power) It was difficult to reliably dissipate the heat generated by the switching element) to the outside. In addition, as disclosed in Patent Document 2 described above, even with a structure in which a part of the air flow formed by the cooling fan of the rotating electrical machine main body is guided to the cooling fins of the inverter, the heat generation of the inverter is also ensured. It was difficult to dissipate heat to the outside.

  That is, the present invention has been achieved in view of the above-described problems in the prior art, and in particular, cooling fins are formed on the outer periphery, as will be apparent from the embodiments described in detail below. The housing is directly used as a cooling part for heat-generating parts such as inverters, so it is suitable for power converters including inverters, various circuit boards, and noise filters and capacitors. It is an object of the present invention to provide a structure of a rotating electrical machine assembly.

To achieve the above object, according to the present invention, firstly, a housing, a stator mounted on said housing and fixed to the rotating shaft rotor, a bearing for supporting the rotary shaft, the bearing A rotating electric machine comprising: an end bracket to which the cooling fan is attached; a cooling fan attached to an end of the anti-load side end bracket; and a cooling cover that guides cooling air from the cooling fan to the outer periphery of the housing. A power converter that supplies a drive current to the armature, components that constitute the power converter, a control board that performs input / output with the outside and controls the operation of the rotating electrical machine via the power converter, A flat portion formed on the outer periphery in the radial direction of the housing in which a plurality of cooling fins are formed, and the power converter is integrally attached to the flat portion, and the cooling Located outside diameter side than the housing radial tip of the fin, a rotating electrical machine the component, and the control board is mounted so as to be cooled by the cooling air flowing through the cooling fins is provided.

The housing and a stator attached to said housing and fixed to the rotating shaft rotor, a bearing for supporting the rotary shaft, and an end bracket to which the bearing is mounted on the end of the non-load-side end bracket a cooling fan mounted, the cooling air by the cooling fan to a rotating electric machine having a cooling cover for guiding the housing periphery, a power conversion device for supplying a driving current to the armature of the rotary electric machine, said power A control board that performs input / output with the components constituting the converter and the outside and controls the operation of the rotating electric machine via the power converter, and covers the outer periphery of the housing together with the power converter and the control board, A substantially cylindrical cover that connects one end in the direction of the rotation axis and the open end of the cooling cover to form the cooling air flow path, and a plurality of cooling fins. A but formed the flat portions provided on the outer periphery in the radial direction of the housing, said plane portion, said power converter is mounted integrally outer diameter than the housing radially distal end of the plurality of cooling fins A rotating electrical machine is provided in which the component and the control board are attached to a portion different from the planar portion on the outer periphery of the housing between the side and the inner peripheral surface of the cover .

  According to the present invention described above, a housing in which cooling fins are formed on the outer periphery is directly used as a cooling part for a heat-generating component such as an inverter, so that a power converter including the inverter, various circuit boards, It is possible to provide a practically excellent rotating electrical machine suitable for being configured integrally including a noise filter and a capacitor.

It is an external appearance perspective view which shows the whole structure of the rotary electric machine assembly for the drive of the outdoor installation pump which becomes one Example of this invention. It is an expansion | deployment perspective view which shows the whole structure of the rotary electric machine part incorporated in the cover of the said rotary electric machine assembly. FIG. 3 is an exploded perspective view showing each part when the rotating electrical machine shown in FIG. 2 is housed in a cover. FIG. 5 is a partially cut perspective view illustrating another example of the positional relationship between a power conversion device attached to a housing and a stator (armature) in the rotating electrical machine assembly. It is a perspective view which shows the other example of the core which comprises a stator (armature) in the said rotary electric machine assembly.

  Hereinafter, the details of the embodiment of the present invention will be described with reference to the accompanying drawings.

  First, FIG. 1 of the accompanying drawings shows an overall configuration of a rotating electrical machine assembly for driving, for example, an outdoor pump, according to an embodiment of the present invention. That is, in this figure, the code | symbol 10 has shown the cover which covers the outer periphery of a rotary electric machine main body, and is provided with the substantially cylindrical external shape. The cover 10 is formed into a predetermined shape by, for example, pressing a plate-shaped resonance suppression material. More specifically, noise and vibration can be suppressed by attaching a sound absorbing material, a soundproofing material, a vibration damping material, a vibration damping material and the like to the inside of the cover.

  A cooling cover 20 containing a centrifugal fan 21 to be described later is attached to one end portion (back side in the drawing) of the cylindrical cover 10 in the axial direction, and the other end portion (front side in the drawing). ) Is attached with an end bracket 11 of a rotating electrical machine described below. Further, on the outer peripheral surface of the cylindrical cover 10, a case 30 (a case for a power conversion device) containing a power conversion device, which will be described later, and a terminal box with a built-in noise filter (a terminal box with a built-in noise filter) 40) are respectively attached.

  Subsequently, in FIG. 2 attached, the entire structure of the rotating electrical machine portion 50 incorporated in the cover 10 is shown as an exploded view. In this example, a permanent magnet type rotating electrical machine is shown as an example. In this figure, reference numeral 51 denotes a so-called substantially cylindrical housing (or also referred to as “frame”), and this housing 51 is made of, for example, a material such as aluminum having excellent heat conductivity (thermal conductivity). It is formed by extruding. In addition, as shown in the figure, the housing 51 has a large number of cooling fins 52L and 52S extending in parallel along a cylindrical rotation axis on the entire outer peripheral surface thereof. In addition, a plane 53 having a relatively large area for mounting the above-described power conversion device (that is, the case for the power conversion device) 30 is formed on a part (the upper portion in the drawing) of the outer peripheral surface of the housing 51. A relatively large (longer extending) cooling fin 52L is formed in the periphery in the horizontal direction.

  Note that an armature constituting the stator (stator) 54 of the permanent magnet type rotating electric machine is inserted and fixed in the cylindrical housing 51, and the cylindrical inner space of the armature 54 is inserted. Inside, a rotor (rotor) 55 configured by arranging a plurality of permanent magnets in a cylindrical shape is inserted, and is attached rotatably through a predetermined gap. Reference numeral 56 in the figure denotes a rotating shaft (shaft) that is formed integrally with the rotor (rotor) 55, and the rotational driving force of the rotating electrical machine is driven through the shaft, for example, by a pump or the like. Communicate to equipment. Reference numeral 57 in the figure is an end bracket attached to the end of the housing 51 on the side opposite to the end bracket 11 described above, and reference numeral 58 in the figure is outside the end bracket 57. The centrifugal fan attached to the said rotating shaft (shaft) 56 is shown.

  Furthermore, in FIG. 3 attached, each part when accommodating the rotary electric machine 50 mentioned above in the inside of the cover 10 shown in the said FIG. 1 is shown as an expanded view. That is, the rotating electrical machine 50 has a substantially arc-shaped outer cross section in a part of the outer peripheral surface of the housing 51, for example, in a part where the relatively short cooling fins 52 are formed around the lower part in the illustrated example. The formed control & I / F board case 60 and smoothing capacitor case 70 are attached (or fixed), and then inserted into the cover 10 (see arrows in the figure). Further, the electric power provided in part on the flat surface 53 of the housing 51 is partly provided with a power switching element (for example, IGBT) which is a heating element constituting the inverter through an opening 511 provided in a part of the cover 10. The conversion device 31 is attached to a flat surface 53 formed on a part of the housing 51 of the rotating electrical machine 50, and then a cover (cover for power conversion device) 30 for protection is attached from the outside (see the arrow in the figure). reference). Further, the above-described terminal box (noise filter built-in terminal box) 40 is attached to a part of the outer peripheral surface of the housing 51 (see the arrow in the figure). And the cooling cover 20 mentioned above is attached to the other edge part (left end of a figure) of the housing 51. FIG. Further, reference numeral 21 in the figure indicates a small hole for taking in external air, which is formed in a large number of mesh shapes in the substantially central portion of the wall surface of the cooling cover 20.

  That is, according to the rotating electrical machine assembly including the rotating electrical machine main body and the peripheral devices described above, the centrifugal fan 58 attached to the tip of the rotating shaft (shaft) 56 that rotates with the operation of the rotating electrical machine is provided. Rotating, air from outside is guided to the inside of the cover 10 and flows between the cooling fins 52 formed on the outer peripheral surface of the housing 51 to exchange heat (see the white arrow in FIG. 2 above). Then, it flows out through the gap between the end bracket 11 at the other end. That is, the air flow generated by the rotation of the centrifugal fan 58 cools the housing 51 in which many cooling fins 52 are formed on the outer peripheral surface thereof.

  In addition, since the power converter device 31 comprises an inverter as mentioned above, since the power switching element which is a heat generating element is provided in the inside, the emitted-heat amount is large. However, according to the present invention, as described above, the power converter 31 is a part of the housing 51 provided integrally on the outer periphery of the stator (stator) 54 in order to discharge the heat generated by the rotating electrical machine to the outside, that is, , And directly attached to the mounting plane portion 53. According to this, the heat generated in the power converter 31 is transmitted to the housing 51 together with the heat generated by the rotating electrical machine (particularly, the heat generated by the armature), and the entire outer peripheral surface is made of a material having excellent heat conductivity. The cooling fins 52 formed so that a large number are arranged in parallel are efficiently transmitted to the outside air. That is, together with the heat generated by the rotating electrical machine, the heat generated by the power conversion device 31 can be efficiently discharged to the outside, thereby achieving a good cooling effect of the power conversion device.

  In particular, in the above-described embodiment, the cooling fins 52 that are relatively large (extend long) in the horizontal direction are disposed around the mounting plane 53 formed on the upper portion of the cylindrical housing 51 in which the power conversion device 31 is disposed. Therefore, it is possible to efficiently cool the heat generated by the electric power converter 31 together with the heat generated by the rotating electrical machine.

  Further, as described above, according to the present invention, the control & I / F board case 60 and the capacitor case 70 are also attached (fixed) to a part of the outer peripheral surface of the housing 51. Heat generated inside these cases can also be efficiently discharged to the outside through the cooling fins 52 formed on the outer periphery of the housing 51 in the same manner as described above.

  The control & I / F board case 60 includes a control controller (for example, a control microcomputer) and a communication I / F board inside, and a resin material or the like is injected into the case. It has excellent environmental resistance and impact resistance. Then, by attaching the control & I / F board case 60 to a part of the rotating electrical machine, it is possible to perform a wireless / wired communication function with the outside as well as drive control of the outdoor installation pump. In addition, according to this, for example, by mounting a pressure sensor, a flow rate sensor, etc. on the control & I / F board, these amounts can be automatically controlled as a feedback signal. By transmitting (communication), centralized management, an integrated energy saving monitor system and the like can be realized. In other words, this makes it possible to perform operation management and energy-saving operation of an outdoor installation pump, and to realize remote monitoring control and centralized management, and further, systemization by a plurality of pumps.

  Further, the capacitor case 70 contains therein a smoothing capacitor that constitutes a part (component) of the inverter circuit of the power converter 31. Similarly to the above, a resin material or the like is contained therein. By injecting, environmental resistance and impact resistance are achieved. Moreover, although the DC reactor which comprises a part of inverter was demonstrated as what was integrated in a part of the said power converter device 31 in this example, this DC reactor is similarly incorporated in an exclusive case. Then, it may be attached to a part of the outer peripheral surface of the housing 51.

  In addition, in the present invention, instead of the above embodiment, for example, as shown in the attached FIG. 4, the heat generating part (mesh part in the figure) H in the power conversion device 31 is provided in the cylindrical housing 51. On the plane center 53, on the center axis of rotation, it deviates from the position of the central part (indicated by the broken line B in the figure) of the stator (armature) 54 that is the heat generating part on the rotating electrical machine side. It arrange | positions so that it may be located near the centrifugal fan 21 side built in. According to this, efficient cooling can be achieved by dispersing the heat generating parts without concentrating.

  Furthermore, as shown in FIG. 5 of the accompanying drawings, as the stator (armature) 54, a part of the outer periphery thereof, in particular, a portion close to the flat portion of the housing 51 to which the above-described power conversion device 30 is attached is cut away. A so-called cut core can also be employed. According to this, the power converter 30 and the stator (armature) 54, which are heat generating parts, are thermally separated at the cut portions, whereby the absorption of heat by the housing 51 is separated and cooled efficiently. It becomes possible.

  That is, according to the rotating electrical machine assembly of the present invention, as is clear from the above description, a housing in which cooling fins are formed on the outer periphery is directly used as a cooling part for heat-generating parts such as an inverter, Therefore, it is possible to provide a practically superior rotating electrical machine assembly that is suitable for being integrated with a power conversion device including an inverter, various circuit boards, and also including a noise filter and a capacitor. It becomes.

  In the above embodiment, the rotating electrical machine assembly for driving the outdoor-installed pump has been described as being constituted by a permanent magnet type rotating electrical machine. However, the present invention is not limited to this, and other types of rotating electrical machines are used. It will be apparent to those skilled in the art that the same effect may be obtained by the configuration. Further, in the above embodiment, the cover 10 is described as being formed so as to substantially cover the entire rotating electrical machine portion 50. However, the present invention is not limited to this, and for example, The cover 10 may have the rotating electrical machine portion 50 approximately half the length thereof, and in this case, the same effect as described above will be obtained.

  DESCRIPTION OF SYMBOLS 10 ... Cover, 20 ... Cooling cover, 21 ... Centrifugal fan, 30 ... Power converter case, 31 ... Power converter, 40 ... Terminal box with built-in noise filter, 50 ... Rotating electric machine (part), 51 ... Housing, 52L, 52S ... cooling fins, 54 ... stator (stator, armature), 55 ... rotor (rotor), 56 ... rotary shaft (shaft), 60 ... control & I / F board case, 70 ... smoothing capacitor case, 541 ... (core) cut part, H ... heating part, B ... armature center part

Claims (12)

A housing, a stator mounted on said housing and fixed to the rotating shaft rotor, a bearing for supporting the rotary shaft, and an end bracket to which the bearing is attached, attached to the end of the non-load-side end bracket a cooling fan, a rotary electric machine having a cooling cover for guiding the housing periphery cooling air by the cooling fan,
Power converter for supplying drive current to the armature of the rotating electrical machine, components constituting the power converter, input / output to / from the outside and controlling operation of the rotating electrical machine via the power converter A control board;
A flat portion formed on the outer periphery in the radial direction of the housing in which a plurality of cooling fins are formed,
The power converter is integrally attached to the plane portion,
A rotating electrical machine that is disposed on the outer diameter side of the front end of the housing in the radial direction of the cooling fin, and to which the component and the control board are attached so as to be cooled by the cooling air flowing through the cooling fin. A rotating electric machine according to claim 1 cooling, the plurality of cooling fins formed on the housing periphery, cooling fins being formed on the periphery of the flat portion, which is formed on the other portion A rotating electrical machine that is larger than a fin. A rotating electric machine according to claim 1 or 2, the rotary electric machine wherein the cooling fins, and is formed along the rotary shaft on the housing periphery. A housing, a stator mounted on said housing and fixed to the rotating shaft rotor, a bearing for supporting the rotary shaft, and an end bracket to which the bearing is attached, attached to the end of the non-load-side end bracket a cooling fan, a rotary electric machine having a cooling cover for guiding the housing periphery cooling air by the cooling fan,
Power converter for supplying drive current to the armature of the rotating electrical machine, components constituting the power converter, input / output to / from the outside and controlling operation of the rotating electrical machine via the power converter A control board;
A substantially cylindrical cover that covers the outer periphery of the housing together with the power conversion device and the control board, and is connected to one end portion in the rotation axis direction and the opening end portion of the cooling cover to form the cooling air flow path; ,
A flat portion provided on a radially outer periphery of the housing in which a plurality of cooling fins are formed,
The power converter is integrally attached to the plane portion ,
The parts and the control board are located on the outer diameter side of the housing radial direction ends of the plurality of cooling fins and between the inner peripheral surface of the cover and different from the flat portion on the outer periphery of the housing. Attached rotating electrical machine. A rotating electric machine according to claim 4, of the cooling fins formed on the radially outer periphery of the housing, cooling fins formed on the periphery of the flat portion, is formed on the different portions A rotating electrical machine that is larger than a cooling fin. A rotating electric machine according to claim 4 or 5, the rotating electrical machine the cooling fins, and is formed along the rotation axis in the radial direction outer circumference of the housing.   The rotating electrical machine according to any one of claims 4 to 6, wherein the terminal box is attached to a part of the outer periphery of the cover.   The rotating electrical machine according to claim 7, wherein the terminal box stores a noise filter. A housing, a stator mounted on said housing and fixed to the rotating shaft rotor, a bearing for supporting the rotary shaft, and an end bracket to which the bearing is attached, attached to the end of the non-load-side end bracket a cooling fan, a rotary electric machine having a cooling cover for guiding the housing periphery cooling air by the cooling fan,
Power converter for supplying drive current to the armature of the rotating electrical machine, components constituting the power converter, input / output to / from the outside and controlling operation of the rotating electrical machine via the power converter A control board;
A flat portion formed on the outer periphery in the radial direction of the housing in which a plurality of cooling fins are formed,
The power converter is integrally attached to the flat portion, and the component and the control board are attached to a portion of the outer periphery of the housing different from the flat portion,
High heat-generating portion of the power converter, wherein a flat portion is intended to be arranged at a position shifted in the rotation axis direction from the extended portion from the rotation axis direction near the center in the radial direction of the armature Rotating electric machine.   The rotating electrical machine according to claim 9, wherein the position shifted in the direction of the rotation axis is a position shifted toward the cooling fan. The rotating electrical machine according to claim 9 or 10,
Wherein among the cooling fins formed on the housing periphery, cooling fins being formed on the periphery of the flat portion, the rotating electrical machine is greater than the cooling fins are formed on the other portions.   The rotating electrical machine according to any one of claims 1 to 11, wherein at least one of the planar portions is formed on a radially outer periphery of the housing.

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