JP5927688B2 - Mirror and manufacturing method thereof - Google Patents
Mirror and manufacturing method thereof Download PDFInfo
- Publication number
- JP5927688B2 JP5927688B2 JP2011081476A JP2011081476A JP5927688B2 JP 5927688 B2 JP5927688 B2 JP 5927688B2 JP 2011081476 A JP2011081476 A JP 2011081476A JP 2011081476 A JP2011081476 A JP 2011081476A JP 5927688 B2 JP5927688 B2 JP 5927688B2
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- JP
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- Prior art keywords
- mirror
- film
- epoxy resin
- silver
- powder coating
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 229910052709 silver Inorganic materials 0.000 claims description 64
- 239000004332 silver Substances 0.000 claims description 64
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 63
- 238000000576 coating method Methods 0.000 claims description 58
- 239000011248 coating agent Substances 0.000 claims description 56
- 239000003822 epoxy resin Substances 0.000 claims description 40
- 229920000647 polyepoxide Polymers 0.000 claims description 40
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 39
- 229910052802 copper Inorganic materials 0.000 claims description 39
- 239000010949 copper Substances 0.000 claims description 39
- 230000001681 protective effect Effects 0.000 claims description 38
- 239000000843 powder Substances 0.000 claims description 37
- 239000008199 coating composition Substances 0.000 claims description 26
- 239000011521 glass Substances 0.000 claims description 20
- 239000004593 Epoxy Substances 0.000 claims description 19
- 239000000758 substrate Substances 0.000 claims description 18
- 239000003795 chemical substances by application Substances 0.000 claims description 17
- 239000000049 pigment Substances 0.000 claims description 14
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 11
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 claims description 8
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 claims description 8
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 claims description 5
- 229930003836 cresol Natural products 0.000 claims description 5
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 4
- 229930185605 Bisphenol Natural products 0.000 claims description 3
- 239000004843 novolac epoxy resin Substances 0.000 claims description 3
- 239000012528 membrane Substances 0.000 claims description 2
- 229920003986 novolac Polymers 0.000 claims description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-L adipate(2-) Chemical compound [O-]C(=O)CCCCC([O-])=O WNLRTRBMVRJNCN-UHFFFAOYSA-L 0.000 claims 1
- IBVAQQYNSHJXBV-UHFFFAOYSA-N adipic acid dihydrazide Chemical compound NNC(=O)CCCCC(=O)NN IBVAQQYNSHJXBV-UHFFFAOYSA-N 0.000 claims 1
- 238000012360 testing method Methods 0.000 description 46
- 230000005856 abnormality Effects 0.000 description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 18
- 238000000034 method Methods 0.000 description 14
- 239000000126 substance Substances 0.000 description 13
- 230000007797 corrosion Effects 0.000 description 11
- 238000005260 corrosion Methods 0.000 description 11
- 239000000243 solution Substances 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 9
- 239000000047 product Substances 0.000 description 9
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 8
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 8
- 238000007654 immersion Methods 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 6
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 6
- 235000011114 ammonium hydroxide Nutrition 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 238000007789 sealing Methods 0.000 description 6
- 239000002585 base Substances 0.000 description 5
- 238000007772 electroless plating Methods 0.000 description 5
- 239000010410 layer Substances 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 238000007747 plating Methods 0.000 description 5
- ALEBYBVYXQTORU-UHFFFAOYSA-N 6-hydrazinyl-6-oxohexanoic acid Chemical compound NNC(=O)CCCCC(O)=O ALEBYBVYXQTORU-UHFFFAOYSA-N 0.000 description 4
- 235000010585 Ammi visnaga Nutrition 0.000 description 4
- 244000153158 Ammi visnaga Species 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 239000003153 chemical reaction reagent Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- 239000011241 protective layer Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 3
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- 239000007844 bleaching agent Substances 0.000 description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 description 3
- 239000003599 detergent Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 230000002829 reductive effect Effects 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000008096 xylene Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 229940098458 powder spray Drugs 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 2
- 235000011121 sodium hydroxide Nutrition 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 2
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 1
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- YTWBFUCJVWKCCK-UHFFFAOYSA-N 2-heptadecyl-1h-imidazole Chemical compound CCCCCCCCCCCCCCCCCC1=NC=CN1 YTWBFUCJVWKCCK-UHFFFAOYSA-N 0.000 description 1
- 229920005789 ACRONAL® acrylic binder Polymers 0.000 description 1
- LCFVJGUPQDGYKZ-UHFFFAOYSA-N Bisphenol A diglycidyl ether Chemical compound C=1C=C(OCC2OC2)C=CC=1C(C)(C)C(C=C1)=CC=C1OCC1CO1 LCFVJGUPQDGYKZ-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- VEQPNABPJHWNSG-UHFFFAOYSA-N Nickel(2+) Chemical compound [Ni+2] VEQPNABPJHWNSG-UHFFFAOYSA-N 0.000 description 1
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- 229910021626 Tin(II) chloride Inorganic materials 0.000 description 1
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 1
- 239000003929 acidic solution Substances 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 229940037003 alum Drugs 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- -1 bengara Chemical compound 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910000420 cerium oxide Inorganic materials 0.000 description 1
- UZEDIBTVIIJELN-UHFFFAOYSA-N chromium(2+) Chemical compound [Cr+2] UZEDIBTVIIJELN-UHFFFAOYSA-N 0.000 description 1
- 229910000365 copper sulfate Inorganic materials 0.000 description 1
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 1
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- XMYLSWOTJKUSHE-UHFFFAOYSA-N cyanamide;lead Chemical compound [Pb].NC#N XMYLSWOTJKUSHE-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- CBMIPXHVOVTTTL-UHFFFAOYSA-N gold(3+) Chemical compound [Au+3] CBMIPXHVOVTTTL-UHFFFAOYSA-N 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 239000000383 hazardous chemical Substances 0.000 description 1
- DKAGJZJALZXOOV-UHFFFAOYSA-N hydrate;hydrochloride Chemical compound O.Cl DKAGJZJALZXOOV-UHFFFAOYSA-N 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 150000002500 ions Chemical group 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000001035 lead pigment Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- MUJIDPITZJWBSW-UHFFFAOYSA-N palladium(2+) Chemical compound [Pd+2] MUJIDPITZJWBSW-UHFFFAOYSA-N 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- HRGDZIGMBDGFTC-UHFFFAOYSA-N platinum(2+) Chemical compound [Pt+2] HRGDZIGMBDGFTC-UHFFFAOYSA-N 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 230000001235 sensitizing effect Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 150000003378 silver Chemical class 0.000 description 1
- 229910001961 silver nitrate Inorganic materials 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 235000011150 stannous chloride Nutrition 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- AXZWODMDQAVCJE-UHFFFAOYSA-L tin(II) chloride (anhydrous) Chemical compound [Cl-].[Cl-].[Sn+2] AXZWODMDQAVCJE-UHFFFAOYSA-L 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- CMWCOKOTCLFJOP-UHFFFAOYSA-N titanium(3+) Chemical compound [Ti+3] CMWCOKOTCLFJOP-UHFFFAOYSA-N 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
- KOKKJWHERHSKEB-UHFFFAOYSA-N vanadium(3+) Chemical compound [V+3] KOKKJWHERHSKEB-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/03—Powdery paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Paints Or Removers (AREA)
- Laminated Bodies (AREA)
Description
本発明は、耐薬品性や耐食性、特にキャス試験において格段に優れ、かつ切断、面取り等の加工性にも優れており、しかも、製造時における環境問題をクリアした鏡及びその製造方法に関する。 The present invention relates to a mirror that is remarkably excellent in chemical resistance and corrosion resistance, particularly in a cass test, is excellent in workability such as cutting and chamfering, and has cleared environmental problems during manufacturing, and a manufacturing method thereof.
従来、ガラス基板の裏面に銀鏡面膜が鍍金された鏡については、この鏡が用いられる環境下での水蒸気、各種の耐食性ガス、各種の薬品等に起因する銀鏡面膜の変色や剥離を防止し、また、銀鏡面膜の機械的損傷を防止するために、この銀鏡面膜上に金属保護膜を形成し、更にその上に、光明丹、弁柄、鉛シアナミド、炭酸カルシウムやアルキッド系樹脂塗料を塗布して裏止め塗膜を形成することが行なわれていた。しかしながら、このような裏止め塗膜を形成した鏡においては、鏡が用いられる環境によってはその耐薬品性、耐食性等において必ずしも満足できる性能が得られていなかった。 Conventionally, for a mirror with a silver mirror film plated on the back surface of a glass substrate, discoloration and peeling of the silver mirror film caused by water vapor, various corrosion-resistant gases, various chemicals, etc. in an environment where this mirror is used, In addition, in order to prevent mechanical damage to the silver mirror film, a metal protective film is formed on the silver mirror film, and on top of that, a light alum, petal, lead cyanamide, calcium carbonate or alkyd resin coating is applied. A back coating film was formed. However, in a mirror having such a backing coating film, satisfactory performance in terms of chemical resistance, corrosion resistance, etc. has not necessarily been obtained depending on the environment in which the mirror is used.
そこで、この問題を解決するために、従来においても幾つかの提案が行われている。例えば、特許文献1には、裏止め塗膜を、二塩基酸でエステル化したビスフェノール型エポキシエステル樹脂を主成分とするビヒクル(B)と顔料(P)とを重量比(P/B)0.5〜4.2の割合で含む塗料組成物で形成し、これによって鏡の耐蝕性、耐久性、及び加工性を改良することが提案されている。 In order to solve this problem, some proposals have been made in the past. For example, Patent Document 1 discloses that a weight ratio (P / B) of a vehicle (B) and a pigment (P) mainly composed of a bisphenol type epoxy ester resin obtained by esterifying a backing coating film with a dibasic acid is 0. It is proposed to form with a coating composition containing in a proportion of .5 to 4.2, thereby improving the corrosion resistance, durability and processability of the mirror.
また、特許文献2には、金属保護膜の露出した鏡の端縁を被覆する乾燥が短時間で済み、ガラス基板端縁のガラス面、銀鏡膜、銅等からなる金属保護膜、裏面保護膜へ強固に付着し、これによって耐食性に優れ長期にわたり優れた防食効果を有する鏡用縁塗り液が提供されている。
Further, in
また、特許文献3には、銅保護膜と裏止め塗膜との間に、ベンゾトリアゾール及び/又はその誘導体を塗布して形成された被膜を設け、耐アルカリ性、耐酸性等の化学的耐久性に優れていると共に、厳しい使用条件下でも耐久性に優れ、しかも、切断、面取り等の加工性にも優れた鏡が提案されている。 In Patent Document 3, a coating formed by applying benzotriazole and / or a derivative thereof is provided between the copper protective film and the backing coating, and chemical durability such as alkali resistance and acid resistance is provided. In addition, a mirror has been proposed that is excellent in durability even under severe use conditions and excellent in workability such as cutting and chamfering.
更に、特許文献4には、ガラスシート上に銀めっきして銀の反射層(銀鏡面膜)を形成し、この反射層の上に塩化錫の酸性溶液をスプレーし、更に、0.1容量%-γ-アミノプロピルトリエトキシシラン溶液をスプレーした後、エポキシポリエステル樹脂の熱硬化性粉末塗料を静電投射により塗布し、次いで加熱硬化させて反射層の保護層を形成することが開示されている。この反射層の保護層は、銀鏡面膜を保護するために用いられる銅保護膜とこの銅保護膜を保護するために塗料中に配合される鉛顔料の使用を回避するためのものである。なお、この特許文献3には、銀の反射層の上に銅保護層を有する鏡に対しては、銅の存在が塗料粉末の接着性を低減するので、この特許文献3に記載の方法を適用できないことが記載されている。
Further,
なお、特許文献5には鉛系顔料の含有量を低減した裏止め塗膜用組成物が開示されており、また、特許文献6には、鉛系顔料に代えて、無鉛防錆顔料としてモリブデン酸カルシウムを用いた裏止め塗膜用組成物が開示されており、いずれも環境負荷物質の使用を低減した裏止め塗膜用組成物として提案されている。 Patent Document 5 discloses a composition for a back coating film in which the content of a lead-based pigment is reduced, and Patent Document 6 discloses molybdenum as a lead-free rust preventive pigment instead of a lead-based pigment. A composition for a backing film using calcium acid is disclosed, and all of them are proposed as a composition for a backing film with reduced use of environmentally hazardous substances.
しかしながら、上述したような従来の鏡においては、それぞれその裏止め塗膜に基づく効果は達成されるものの、優れた加工性を維持しながら、様々な環境下で使用される鏡の多くの使用条件下に存在する悪条件に対しては必ずしも充分に満足のゆく性能は得られておらず、しかも、特許文献3を除く他の特許文献に記載された裏止め塗膜用塗料組成物は、環境負荷物質であるキシレン等の有機溶剤を用いる溶剤系塗料であって、環境汚染の低減や作業環境の改善を目的としてその使用を自粛することと逆行するものであり、環境への影響も懸念されていた。 However, in the conventional mirror as described above, although the effect based on the backing coating film is achieved, many use conditions of the mirror used in various environments while maintaining excellent processability. Under the adverse conditions existing below, satisfactory performance is not always obtained, and the coating composition for a back coating film described in other patent documents other than patent document 3 is environmental It is a solvent-based paint that uses an organic solvent such as xylene, which is a load substance, and it goes against self-restriction for the purpose of reducing environmental pollution and improving the work environment. It was.
そこで、本発明者らは、このような裏止め塗膜を有する鏡における従来の問題を解決することについて鋭意検討した結果、意外なことには、粉体塗料組成物に配合されるエポキシ樹脂として特定のエポキシ樹脂を用いると共に硬化剤として特定の硬化剤を用いることにより、銀鏡面膜の保護層として銅保護膜を用いても粉体塗料の接着性が低下することがなく、従来のこの種の裏止め塗膜を有する鏡の問題点を解決することができ、切断、面取り等において優れた加工性を維持しながら、通常の環境下で考えられる様々な使用条件下において裏止め塗膜が本来有するべき耐薬品性、耐食性、特にキャス試験において充分に満足し得る性能が得られ、しかも、有機溶剤を含まない環境問題をクリアした鏡及びその製造方法を提供できることを見出し、本発明を完成した。 Therefore, as a result of intensive studies on solving the conventional problems in mirrors having such a backing coating film, the present inventors surprisingly found that as an epoxy resin blended in a powder coating composition. By using a specific epoxy resin and a specific curing agent as the curing agent, even if a copper protective film is used as the protective layer of the silver mirror film, the adhesion of the powder coating is not lowered, and this type of conventional It can solve the problems of mirrors with a back coating film, and the back coating film can be used under various usage conditions under normal circumstances while maintaining excellent processability in cutting, chamfering, etc. Seeing that it is possible to provide chemical mirrors and corrosion resistances that should be possessed, and in particular, performances that can be satisfactorily satisfied in cast tests, and that can provide mirrors that do not contain organic solvents, and methods for manufacturing such mirrors. And, to complete the present invention.
従って、本発明の目的は、切断、面取り等において優れた加工性を有するほか、通常の環境下で考えられる様々な使用条件下において優れた耐薬品性や耐食性、特にキャス試験において優れた性能を発揮し、しかも、裏止め塗膜を形成するための塗料組成物が有機溶剤を含まない環境問題をクリアした鏡を提供することにある。 Therefore, the object of the present invention is to have excellent workability in cutting, chamfering, etc., as well as excellent chemical resistance and corrosion resistance under various usage conditions considered under normal circumstances, particularly in a cast test. Another object of the present invention is to provide a mirror that can solve the environmental problem in which the coating composition for forming a backing coating film does not contain an organic solvent.
また、本発明の他の目的は、このような従来のこの種の裏止め塗膜を有する鏡の様々な問題点を解決することができる鏡の製造方法を提供することにある。 Another object of the present invention is to provide a mirror manufacturing method capable of solving various problems of such a conventional mirror having such a back coating film.
すなわち、本発明は、ガラス基板上に銀鏡面膜と、銅保護膜と、裏止め塗膜とを順次形成してなる鏡において、前記裏止め塗膜が、エポキシ当量が706〜1550の範囲内であるビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、及びクレゾールノボラックエポキシ樹脂から選ばれた1種又は2種以上のエポキシ樹脂と、アジピン酸ヒドラジド及び/又はジシアンジアミドからなる硬化剤とを含む粉体塗料組成物の粉体塗装塗膜であることを特徴とする鏡である。 That is, the present invention provides a mirror in which a silver mirror film, a copper protective film, and a back coating film are sequentially formed on a glass substrate, and the back coating film has an epoxy equivalent in the range of 706 to 1550. Powder coating containing one or more epoxy resins selected from a certain bisphenol A type epoxy resin, bisphenol F type epoxy resin, and cresol novolac epoxy resin, and a curing agent comprising adipic acid hydrazide and / or dicyandiamide the powder coating coating der Rukoto composition is a mirror, characterized.
また、本発明は、ガラス基板上に銀鏡面膜と、銅保護膜と、裏止め塗膜とを順次形成する鏡の製造方法において、前記銅保護膜上には、エポキシ当量が706〜1550の範囲内であるビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、及びクレゾールノボラックエポキシ樹脂から選ばれた1種又は2種以上のエポキシ樹脂と、アジピン酸ヒドラジド及び/又はジシアンジアミドからなる硬化剤とを含む粉体塗料組成物を用いた粉体塗装により裏止め塗膜を形成することを特徴とする鏡の製造方法である。 Moreover, this invention is a manufacturing method of the mirror which forms a silver mirror surface film | membrane, a copper protective film, and a back coating film in order on a glass substrate, The epoxy equivalent is the range of 706-1550 on the said copper protective film. bisphenol a type epoxy resin is an internal, bisphenol F type epoxy resin, and cresol novolac epoxy and one or more epoxy resins selected from resins, flour and a curing agent comprising a hydrazide adipic acid and / or dicyandiamide A mirror manufacturing method characterized in that a back coating film is formed by powder coating using a body coating composition.
本発明において、ガラス基板上に形成される銀鏡面膜としては、通常、無電解メッキ法によりガラス基板面に膜状に析出させて形成させる銀膜が使用されるが、必ずしもこれに限定されることはなく、真空蒸着法、スパッター法、その他各種の被膜形成法により形成される銀膜も鏡鏡面膜として使用することができる。係る銀鏡面膜は、鏡として要求される反射率が充分に得られ、かつ耐久性に優れた銀鏡面膜が得られるように、通常その膜厚が0.5g/m2以上2g/m2以下、好ましくは0.7g/m2以上1.2g/m2以下の範囲に形成される。 In the present invention, the silver mirror film formed on the glass substrate is usually a silver film formed by being deposited on the glass substrate surface by an electroless plating method, but is not necessarily limited thereto. In addition, a silver film formed by a vacuum deposition method, a sputtering method, or other various film forming methods can also be used as the mirror surface film. Such a silver mirror surface film usually has a film thickness of 0.5 g / m 2 or more and 2 g / m 2 or less so that a sufficient mirror reflectance can be obtained and a silver mirror film excellent in durability can be obtained. Preferably, it is formed in a range of 0.7 g / m 2 or more and 1.2 g / m 2 or less.
また、本発明において、上記の銀鏡面膜の上に形成される銅保護膜は、化学的に変質し易い銀鏡面膜の化学的耐久性を高める目的で形成されるものであり、銀鏡面膜との密着性に優れ、化学的安定性が高く、しかも、銀鏡面膜と同様な被膜形成方法、例えば無電解メッキ法により容易に形成し得るものである。係る銅保護膜の膜厚については、銀鏡面膜に対する充分な化学的耐久性の向上効果が得られ、かつ銀鏡面膜との密着性も損なわれないように、通常0.1g/m2以上1g/m2以下、好ましくは0.2g/m2以上0.6g/m2以下の範囲に形成される。 In the present invention, the copper protective film formed on the silver mirror film is formed for the purpose of enhancing the chemical durability of the silver mirror film that is easily chemically altered, and is in close contact with the silver mirror film. It has excellent properties, has high chemical stability, and can be easily formed by a film formation method similar to that of a silver mirror film, such as an electroless plating method. As for the film thickness of the copper protective film, it is usually 0.1 g / m 2 or more and 1 g / m so that a sufficient chemical durability improving effect on the silver mirror film can be obtained and the adhesion to the silver mirror film is not impaired. m 2 or less, preferably 0.2 g / m 2 or more and 0.6 g / m 2 or less.
更に、本発明において、上記の銅保護膜の上に形成される裏止め塗膜は、上記の銀鏡面膜及び銅保護膜に対して耐蝕性や機械的耐久性を付与するものであって、エポキシ当量が706〜1550の範囲内であるビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、及びクレゾールノボラックエポキシ樹脂から選ばれたエポキシ樹脂と、アジピン酸ヒドラジド及び/又はジシアンジアミドからなる硬化剤とを含む粉体塗料組成物を用いた粉体塗装により形成される。そして、エポキシ樹脂としてはその1種のみを用いることができるほか、必要により2種以上を用いることもできる。このようなエポキシ樹脂を用いることにより、銀鏡面膜の上に銅保護膜が存在しても、塗料粉末の接着性を低減することが無く、銅保護膜の上に裏止め塗膜を接着性良く形成することができる。 Further, in the present invention, the back stop coating film formed on the copper protective film is for imparting corrosion resistance and mechanical durability of silver mirror film and a copper protective film of the epoxy Powder containing an epoxy resin selected from bisphenol A type epoxy resin, bisphenol F type epoxy resin, and cresol novolac epoxy resin having an equivalent weight in the range of 706 to 1550 , and a curing agent made of adipic acid hydrazide and / or dicyandiamide. Ru is formed by powder coating with body paint composition. And as an epoxy resin, only 1 type can be used, and 2 or more types can also be used if necessary. By using such an epoxy resin, even if a copper protective film is present on the silver mirror film, the adhesion of the coating powder is not reduced, and the backing coating film has good adhesion on the copper protective film. Can be formed.
本発明において、上記粉体塗料組成物には、エポキシ樹脂及び硬化剤以外に、通常、顔料が配合され、更に必要に応じて、通常の粉体塗料組成物に使用される表面調整剤、カップリング剤、硬化促進剤等の添加剤が配合される。 In the present invention, in addition to the epoxy resin and the curing agent , a pigment is usually blended in the powder coating composition, and, if necessary, a surface conditioner and a cup used in a normal powder coating composition. Additives such as a ring agent and a curing accelerator are blended.
ここで、本発明の粉体塗料組成物に配合される硬化剤については、アジピン酸ヒドラジド及び/又はジシアンジアミドであり、これらの硬化剤は、エポキシ樹脂のエポキシ基に対し当量比で0.5以上1.5以下、好ましくは0.6以上1.2以下の範囲で使用される。この硬化剤の配合割合は、この粉体塗料組成物を用いて形成される裏止め塗膜の塗膜性能及び切削性を左右し、当量比1.5より多くなると製造時の作業性が悪くなり、反対に、当量比0.5より少ないと裏止め塗膜としての十分な性能が得られない。 Here, the curing agent blended in the powder coating composition of the present invention is adipic acid hydrazide and / or dicyandiamide, and these curing agents are 0.5 or more in an equivalent ratio with respect to the epoxy group of the epoxy resin. It is used in the range of 1.5 or less, preferably 0.6 or more and 1.2 or less. The blending ratio of this curing agent affects the coating performance and the machinability of the backing coating film formed using this powder coating composition, and when the equivalent ratio is more than 1.5, the workability at the time of production is poor. On the contrary, if the equivalent ratio is less than 0.5, sufficient performance as a backing coating film cannot be obtained.
また、本発明の粉体塗料組成物に配合される顔料についても、特に制限されるものではなく、代表的なものとして、二酸化チタン、ベンガラ、酸化鉄、カーボンブラック、フタロシアニンブルー、フタロシアニングリーン、キナクリドン系顔料、アゾ系顔料等の着色顔料や、シリカ、タルク、沈降性硫酸バリウム、炭酸カルシウム等の体質顔料等が挙げられる。このような顔料の配合割合は、粉体塗料組成物全体の重量に対して、通常20重量%以上50重量%以下、好ましくは30重量%以上40重量%以下の範囲であり、20重量%より少ないと得られる裏止め塗膜の柔軟性がよくなり過ぎ、最終的に切断加工を行って外形を整える際に切れ端の切離れ性が悪くなり、反対に、50%重量より多くなると仕上り外観が悪くなる。 Further, the pigment blended in the powder coating composition of the present invention is not particularly limited, and representative examples include titanium dioxide, bengara, iron oxide, carbon black, phthalocyanine blue, phthalocyanine green, and quinacridone. And pigments such as pigments and azo pigments, and extender pigments such as silica, talc, precipitated barium sulfate and calcium carbonate. The blending ratio of such a pigment is usually 20% by weight or more and 50% by weight or less, preferably 30% by weight or more and 40% by weight or less, based on the total weight of the powder coating composition. If the amount is too small, the flexibility of the resulting backing coating film will be too good, and when the final shape is made by cutting, the cut-off property of the cut ends will worsen. On the other hand, if it exceeds 50% weight, the finished appearance will be Deteriorate.
更に、本発明の粉体塗料組成物中に必要により配合される添加剤について、表面調整剤としては例えばレジフローP67、アクロナール4F、モダフローパウダー、ポリフロー95等のアクリルオリゴマーが例示され、また、カップリング剤としては例えばシランカップリング剤等が例示され、更に、硬化促進剤としては例えばイミダゾール化合物、トリフェニルフォスフィン、N,N-ジメチルベンジルアミン等の第三級アミン、テトラブチルアンモニウムブロマイド等の第四級アンモニウム塩等が例示される。 Furthermore, as for the additives to be blended as necessary in the powder coating composition of the present invention, examples of the surface conditioner include acrylic oligomers such as Regiflow P67, Acronal 4F, Modaflow Powder, Polyflow 95, etc. Examples of the ring agent include silane coupling agents, and further examples of the curing accelerator include imidazole compounds, tertiary amines such as triphenylphosphine and N, N-dimethylbenzylamine, and tetrabutylammonium bromide. Examples include quaternary ammonium salts.
本発明の粉体塗料組成物は、従来から採用されている一般的な方法に従って、配合成分を混合し、混練して全体を均一に分散させた後、微粉砕処理を行うことによって調製することができる。 The powder coating composition of the present invention should be prepared by mixing and kneading the blending components according to a conventional method that has been conventionally employed, and uniformly dispersing the whole, followed by pulverization. Can do.
また、本発明の粉体塗料組成物は、通常の粉体塗料組成物と同様の方法で銅保護膜上に塗布することができる。最も好適な塗布方法は静電粉体スプレー法である。また、塗布後の焼付け条件は、焼付温度が通常140℃以上200℃以下で、好ましくは140℃以上160℃以下であって、焼付時間はその温度や設備に応じて通常3分以上20分以下である。 Moreover, the powder coating composition of this invention can be apply | coated on a copper protective film by the method similar to a normal powder coating composition. The most preferred coating method is an electrostatic powder spray method. Further, the baking conditions after coating are such that the baking temperature is usually 140 ° C. or more and 200 ° C. or less, preferably 140 ° C. or more and 160 ° C. or less, and the baking time is usually 3 minutes or more and 20 minutes or less depending on the temperature and equipment. It is.
本発明において、上記の鏡を製造する方法については、これまでこの種の鏡の製造において採用されてきた方法を適用できるものであるが、代表的には、先ず、表面が平滑で、かつ表面欠点が可及的に少ないガラス基板を用意し、このガラス基板を例えば酸化セリウムにて充分に洗滌した後、銀鏡面膜の形成される面を例えば塩化錫(II)を含む増感溶液と接触させた後、ビスマス(III)、クロム(II)、金(III)、インジウム(III)、ニッケル(II)、パラジウム(II)、白金(II)、ロジウム(III)、ルテニウム(III)、チタン(III)、バナジウム(III)及び亜鉛(II)の少なくとも1種のイオンを含有する活性化溶液で活性化処理し、その表面に例えば無電解メッキ法(いわゆる、銀鏡反応により銀を析出する銀メッキ液をガラス基板上にスプレーする方法)によって銀鏡面膜を形成し、次に、形成された銀鏡面膜上に無電解メッキ法により銅又は銅合金を析出する銅メッキ液をスプレーして銅保護膜を形成し、次いで洗滌し、乾燥してガラス基板上に銀鏡面膜及び金属保護膜が形成された鏡基材を製造し、この鏡基材の銅保護膜上に、上記銀鏡面膜及び金属保護膜の耐蝕性や機械的耐久性を高めるために、上記の粉体塗料組成物を塗布し、硬化処理して裏止め塗膜を形成する。 In the present invention, as a method for manufacturing the above-mentioned mirror, a method that has been employed in the manufacture of this type of mirror can be applied. Typically, first, the surface is first smooth and the surface Prepare a glass substrate with as few defects as possible, thoroughly wash the glass substrate with, for example, cerium oxide, and then contact the surface on which the silver mirror film is formed with a sensitizing solution containing, for example, tin (II) chloride. Bismuth (III), chromium (II), gold (III), indium (III), nickel (II), palladium (II), platinum (II), rhodium (III), ruthenium (III), titanium ( III), silver plating that activates with an activation solution containing at least one ion of vanadium (III) and zinc (II), and deposits silver on the surface, for example, by electroless plating (so-called silver mirror reaction) Liquid on glass substrate The silver mirror surface film is formed by a method of playing), and then a copper plating solution for depositing copper or copper alloy is sprayed on the formed silver mirror surface film by an electroless plating method to form a copper protective film, followed by washing. A mirror substrate having a silver mirror film and a metal protective film formed on a glass substrate by drying, and the corrosion resistance and mechanical durability of the silver mirror film and the metal protective film on the copper protective film of the mirror substrate In order to enhance the properties, the above-mentioned powder coating composition is applied and cured to form a backing coating film.
本発明の鏡は、その裏止め塗膜が特定のエポキシ樹脂を含む粉体塗料組成物の粉体塗装により形成され、たとえ銀鏡面膜に対して銅保護膜を用いても優れた接着性が確保されており、切断、面取り等の加工性に優れているだけでなく、通常の環境下で考えられる様々な使用条件下において優れた耐薬品性や耐食性、特にキャス試験において優れた性能を発揮し、しかも、有機溶剤による環境問題もないものである。 In the mirror of the present invention, the backing coating film is formed by powder coating of a powder coating composition containing a specific epoxy resin, and excellent adhesion is ensured even if a copper protective film is used for the silver mirror film. In addition to being excellent in workability such as cutting and chamfering, it exhibits excellent chemical resistance and corrosion resistance under various usage conditions that can be considered under normal circumstances, especially in cast tests. Moreover, there are no environmental problems due to organic solvents.
以下に、実施例及び比較例に基づいて、本発明の好適な実施の形態について詳細に説明する。 Hereinafter, preferred embodiments of the present invention will be described in detail based on examples and comparative examples.
先ず、図1において、本発明の実施の一例に係る鏡の具体例が示されている。
この実施例の鏡は、ガラス基板1の上に銀鏡面膜2が形成されており、また、この銀鏡面膜2の上に銀鏡面膜2の化学的耐久性を高めてこの銀鏡面膜2を保護するための銅保護膜3が形成されており、更に、この銅保護膜3の上に上記銀鏡面膜2及び銅保護膜3を保護し、鏡としての耐蝕性及び耐久性を向上させるための裏止め塗膜4が形成されている。
First, FIG. 1 shows a specific example of a mirror according to an embodiment of the present invention.
In the mirror of this embodiment, a
〔実施例1、2、4、5、及び7〜9、及び参考例3、6、及び10〕
先ず、常法に従って、充分に洗浄されたガラス基板(サイズ;72mm×36mm×5mm)面上に、銀鏡反応によって銀を析出する硝酸銀を含む溶液と銀を還元させる還元液との銀メッキ液をスプレーし、1g/m2厚の銀鏡面膜を形成した。次に、この銀鏡面膜を水洗した後、この銀鏡面膜上に、無電解メッキ法により銅を析出する硫酸銅を含む溶液と銅を還元させる還元液との銅メッキ液をスプレーし、0.30g/m2厚の銅保護膜を形成し、次いで水洗した後に乾燥し、ガラス基板上に銀鏡面膜及び銅保護膜が積層された鏡基材を形成した。この鏡基材については実施例及び比較例の数だけ用意した。
[Examples 1, 2, 4, 5, and 7 to 9, and Reference Examples 3, 6, and 10]
First, according to a conventional method, on a sufficiently cleaned glass substrate (size: 72 mm × 36 mm × 5 mm), a silver plating solution of a solution containing silver nitrate that precipitates silver by a silver mirror reaction and a reducing solution that reduces silver is prepared. Spraying was performed to form a 1 g / m 2 thick silver mirror film. Next, this silver mirror film is washed with water, and then a copper plating solution of a solution containing copper sulfate for depositing copper by an electroless plating method and a reducing solution for reducing copper is sprayed on the silver mirror film, and 0.30 g A copper protective film having a thickness of /
[粉体塗料組成物の調製]
エポキシ樹脂としてエポキシ樹脂A〔ジャパンエポキシレジン社製商品名:エピコート1003;エポキシ当量:706〕、エポキシ樹脂B〔ジャパンエポキシレジン社製商品名:エピコート1004AF;エポキシ当量:950〕、エポキシ樹脂C〔ジャパンエポキシレジン社製商品名:エピコート1005HL;エポキシ当量:1278〕、エポキシ樹脂D〔ジャパンエポキシレジン社製商品名:エピコート1001;エポキシ当量:650〕、及びエポキシ樹脂E〔ジャパンエポキシレジン社製商品名:エピコート1007;エポキシ当量:1550〕を用い、また、表面調整剤としてアクリル系レベリング剤(共栄社化学社製商品名:ポリフロー#95)を用い、更に、硬化剤としてアジピン酸ヒドラジド(日本ヒドラジン工業社製商品名:ADH)、ジシアンジアミド(SKW社製商品名:Dyhard 100S)、フェノール性水酸基含有エポキシ樹脂(エポキシフェノール1;ダウ社製商品名:DEH81)、及びフェノール性水酸基含有エポキシ樹脂(エポキシフェノール2;東都化成社製商品名:TH2000)を用い、また、硬化促進剤として2-ヘプタデシルイミダゾール(四国化成工業社製商品名:キュアゾールC17Z)、及び2-メチルイミダゾール(四国化成工業社製商品名:キュアゾール2MZ)を用い、更に、顔料として炭酸カルシウム(清水工業社製)、及びカーボンブラック(三菱化学社製商品名:MA100)を用い、下記の表1に示す割合で配合し、ヘンシェルミキサーを用いて粗混合を行い、粉体塗料成分の粗混合物を得た。
[Preparation of powder coating composition]
Epoxy resin A [trade name: Epicoat 1003; Epoxy equivalent: 706], epoxy resin B [Product name: Epicoat 1004AF; Epoxy equivalent: 950], Epoxy resin C [Japan] Epoxy resin product name: Epicoat 1005HL; Epoxy equivalent: 1278], Epoxy resin D [Japan Epoxy Resin product name: Epicoat 1001; Epoxy equivalent: 650], and Epoxy resin E [Japan Epoxy Resin product name: Epicoat 1007; epoxy equivalent: 1550], acrylic leveling agent (trade name: Polyflow # 95, manufactured by Kyoeisha Chemical Co., Ltd.) as the surface conditioner, and adipic acid hydrazide (manufactured by Nippon Hydrazine Kogyo Co., Ltd.) as the curing agent. Product name: ADH), Dicyandiamide (SKW product name: Dyhard 100S) , Phenolic hydroxyl group-containing epoxy resin (epoxy phenol 1; trade name: DEH81 manufactured by Dow) and phenolic hydroxyl group-containing epoxy resin (
次に、上記のようにして得られた粉体塗料成分の粗混合物を二軸押出機により
100℃で溶融混練し、得られた混練物を冷却ロールで冷却した後、粉砕機にかけて微粉砕し、150メッシュパスの粉体塗料組成物を調製した。
Next, the coarse mixture of the powder coating components obtained as described above is melt-kneaded at 100 ° C. with a twin-screw extruder, and the obtained kneaded product is cooled with a cooling roll and then finely pulverized with a pulverizer. A powder coating composition of 150 mesh pass was prepared.
このようにして得られた各実施例1〜10及び比較例1の各粉体塗料組成物について、静電粉体スプレー塗装機を用い、先に調製した鏡基材の鏡基材の銅保護膜上に乾燥後の膜厚が約60μmとなるように粉体塗装を行い、その後に160℃で20分間焼付けし、各実施例1〜10及び比較例1の鏡試験片を形成した。
得られた各実施例1〜10の鏡試験片について、以下の性能試験を行った。結果を表2に示す。
For each of the powder coating compositions of Examples 1 to 10 and Comparative Example 1 thus obtained, using an electrostatic powder spray coating machine, the copper protection of the mirror base of the mirror base prepared earlier was performed. Powder coating was performed on the film so that the film thickness after drying was about 60 μm, followed by baking at 160 ° C. for 20 minutes to form mirror test pieces of Examples 1 to 10 and Comparative Example 1.
The following performance test was done about the mirror test piece of each obtained Examples 1-10. The results are shown in Table 2.
[碁盤目試験]
JIS K 5400 6.15に準拠して行った。判定は、評価点が10点の場合を合格とした。
[Cross-cut test]
This was performed in accordance with JIS K 5400 6.15. Judgment determined that the evaluation score was 10 points.
[温水浸漬試験]
鏡試験片を60℃の純水中に240時間浸漬し、純水中から取出した際に銀鏡面膜に何らかの異常が発生しているか否かを目視で観察した。判定は、異常が認められない場合を合格とした。
[Hot water immersion test]
The mirror test piece was immersed in pure water at 60 ° C. for 240 hours, and when taken out from the pure water, it was visually observed whether or not any abnormality occurred in the silver mirror film. Judgment made the case where abnormality was not recognized as the pass.
[水蒸気暴露試験]
鏡試験片を純水に浸漬し、60℃の温度に加温し、240時間曝露し、その後に銀鏡面膜に何らかの異常が発生しているか否かを目視で観察した。判定は、異常が認められない場合を合格とした。
[Water vapor exposure test]
The mirror specimen was immersed in pure water, heated to a temperature of 60 ° C., exposed for 240 hours, and then visually observed whether any abnormality occurred in the silver mirror film. Judgment made the case where abnormality was not recognized as the pass.
[硫化水素ガス曝露試験]
鏡試験片についてその4辺をエポニックス#3100SMクリアー(大日本塗料(株)製)でシーリングし、このシーリング後の鏡試験片を硫化水素ガス雰囲気下のデシケーター中に入れて30℃で168時間曝露し、デシケーター中から取出した際に、銀鏡面膜に何らかの異常が発生しているか否かを目視で観察した。判定は、異常が認められない場合を合格とした。
[Hydrogen sulfide gas exposure test]
Four sides of the mirror test piece were sealed with Eponics # 3100SM Clear (manufactured by Dainippon Paint Co., Ltd.), and the sealed mirror test piece was placed in a desiccator under a hydrogen sulfide gas atmosphere and exposed at 30 ° C. for 168 hours. When taking out from the desiccator, it was visually observed whether or not any abnormality occurred in the silver mirror film. Judgment made the case where abnormality was not recognized as the pass.
[塩酸浸漬試験]
鏡試験片についてその4辺をエポニックス#3100SMクリアー(大日本塗料(株)製)でシーリングし、このシーリング後の鏡試験片を20wt%-塩酸(試薬1級)水中に20℃で72時間浸漬し、この塩酸水中から取出した際に銀鏡面膜に何らかの異常が発生しているか否かを目視で観察した。判定は、異常が認められない場合を合格とした。
[Hydrochloric acid immersion test]
The four sides of the mirror specimen were sealed with Eponics # 3100SM Clear (Dainippon Paint Co., Ltd.), and the mirror specimen after sealing was immersed in 20wt% hydrochloric acid (reagent grade 1) water at 20 ° C for 72 hours. Then, it was visually observed whether or not any abnormality occurred in the silver mirror film when taken out from the hydrochloric acid water. Judgment made the case where abnormality was not recognized as the pass.
[苛性ソーダ水浸漬試験]
鏡試験片についてその4辺をエポニックス#3100SMクリアー(大日本塗料(株)製)でシーリングし、このシーリング後の鏡試験片を4wt%-苛性ソーダ(試薬1級)水中に20℃で96時間浸漬し、この苛性ソーダ水中から取出した際に銀鏡面膜に何らかの異常が発生しているか否かを目視で観察した。判定は、異常が認められない場合を合格とした。
[Caustic soda immersion test]
Four sides of the mirror test piece were sealed with Eponics # 3100SM Clear (Dainippon Paint Co., Ltd.), and the mirror test piece after sealing was immersed in 4wt% -caustic soda (reagent grade 1) water at 20 ° C for 96 hours. Then, when taking out from the caustic soda water, it was visually observed whether or not any abnormality occurred in the silver mirror film. Judgment made the case where abnormality was not recognized as the pass.
[アンモニア水浸漬試験]
鏡試験片についてその4辺をエポニックス#3100SMクリアー(大日本塗料(株)製)でシーリングし、このシーリング後の鏡試験片をアンモニア水(試薬1級)50重量部と純水50重量部を混合して濃度14重量%の試験用アンモニア水を調製し、鏡試験片をこの試験用アンモニア水中に20℃で96時間浸漬し、その後に試験用アンモニア水中から取出した際に銀鏡面膜に何らかの異常が発生しているか否かを目視で観察した。判定は、異常が認められない場合を合格とした。
[Ammonia water immersion test]
The four sides of the mirror test piece were sealed with Eponics # 3100SM Clear (manufactured by Dainippon Paint Co., Ltd.). After the sealing, the mirror test piece was mixed with 50 parts by weight of ammonia water (reagent grade 1) and 50 parts by weight of pure water. Mixing to prepare a test ammonia water having a concentration of 14% by weight, and immersing the mirror test piece in the test ammonia water at 20 ° C. for 96 hours, and then taking out the test ammonia water from the test ammonia water for any abnormality. It was visually observed whether or not this occurred. Judgment made the case where abnormality was not recognized as the pass.
[ホルマリン液浸漬試験]
鏡試験片についてその4辺をエポニックス#3100SMクリアー(大日本塗料(株)製)でシーリングし、このシーリング後の鏡試験片を事前にホルマリン(試薬1級)中に20℃で312時間浸漬し、このホルマリン中から取出した際に銀鏡面膜に何らかの異常が発生しているか否かを目視で観察した。判定は、異常が認められない場合を合格とした。
[Formalin immersion test]
The four sides of the mirror test piece are sealed with Eponics # 3100SM Clear (Dainippon Paint Co., Ltd.), and the mirror test piece after sealing is immersed in formalin (reagent grade 1) at 20 ° C for 312 hours in advance. When taken out from the formalin, it was visually observed whether or not any abnormality occurred in the silver mirror film. Judgment made the case where abnormality was not recognized as the pass.
[漂白剤浸漬試験]
鏡試験片についてその4辺をエポニックス#3100SMクリアー(大日本塗料(株)製)でシーリングし、このシーリング後の鏡試験片を家庭用の漂白剤(ライオン社製商品名:キッチンブライト)中に20℃で96時間浸漬し、この漂白剤中から取出した際に銀鏡面膜に何らかの異常が発生しているか否かを目視で観察した。判定は、異常が認められない場合を合格とした。
[Bleach immersion test]
The four sides of the mirror test piece were sealed with Eponics # 3100SM Clear (Dainippon Paint Co., Ltd.), and the mirror test piece after sealing was placed in a household bleach (Product Name: Kitchen Bright). It was immersed for 96 hours at 20 ° C., and when it was taken out from the bleaching agent, it was visually observed whether or not any abnormality occurred in the silver mirror film. Judgment made the case where abnormality was not recognized as the pass.
[洗剤浸漬試験]
鏡試験片についてその4辺をエポニックス#3100SMクリアー(大日本塗料(株)製)でシーリングし、このシーリング後の鏡試験片を家庭用の洗剤〔サンポール社製商品名:サンポール(特許第1,249,719号製品)〕中に20℃で72時間浸漬し、この洗剤中から取出した際に銀鏡面膜に何らかの異常が発生しているか否かを目視で観察した。判定は、異常が認められない場合を合格とした。
[Detergent immersion test]
The four sides of the mirror test piece were sealed with Eponics # 3100SM Clear (Dainippon Paint Co., Ltd.), and the mirror test piece after sealing was used as a household detergent [trade name: Sunpole (patent no. No. 1,249,719 product)] at 20 ° C. for 72 hours, and when taken out from the detergent, it was visually observed whether or not any abnormality occurred in the silver mirror film. Judgment made the case where abnormality was not recognized as the pass.
[塩水噴霧試験]
JIS Z 2371に準拠して塩水噴霧試験を行い、500時間後に銀鏡面膜のエッジから5mm以内に何らかの異常が発生しているか否かを目視で観察した。判定は、異常が認められない場合を合格とした。
[Salt spray test]
A salt spray test was conducted in accordance with JIS Z 2371, and after 500 hours, it was visually observed whether or not any abnormality occurred within 5 mm from the edge of the silver mirror film. Judgment made the case where abnormality was not recognized as the pass.
[促進耐候試験]
JIS K 5400 6.17に準拠して促進耐候試験を240時間行った後、銀鏡面膜に何らかの異常が発生しているか否かを目視で観察すると共に、裏止め塗膜に「しわ、脹れ、割れ、剥れ、及び白亜化」が発生しているか否かを目視で観察した。判定は、銀鏡面膜に異常が認められず、また、しわ、脹れ、割れ、剥れがない場合を合格とした。
[Accelerated weathering test]
After conducting an accelerated weathering test in 240 hours in accordance with JIS K 5400 6.17, the silver coating film was visually observed to see if any abnormality occurred, and the backing coating film “wrinkled, swollen, cracked, Whether or not “peeling and chalking” occurred was visually observed. In the judgment, no abnormality was observed in the silver mirror film, and the case where there was no wrinkle, swelling, cracking or peeling was regarded as acceptable.
[切離れ性試験]
クロス切機を用いて鏡試験片を縦横十文字に4分割する際に、切込み線を入れた後にこの切込み線の下に爪楊枝を置き、この爪楊枝をその上から押えて鏡試験片を4つ折りし、その後に爪楊枝を持ち上げた際に、この爪楊枝から裏止め塗膜が離れた時の高さを測定して評価した。評価は○:0〜10mmの範囲、△:10〜20mmの範囲、及び×:20mm以上の4段階で行った。
[Separability test]
When using a cross cutting machine to divide the mirror test piece into four horizontal and vertical characters, place a toothpick under the cut line after placing the cut line, fold the mirror test piece into four by pressing the toothpick from above Thereafter, when the toothpick was lifted, the height when the backing coating film was separated from the toothpick was measured and evaluated. The evaluation was performed in four stages of ◯: 0 to 10 mm, Δ: 10 to 20 mm, and x: 20 mm or more.
[面取り加工試験]
鏡試験片を120℃で1時間加熱処理した後、裏面取幅3mm、25mm/分の速度で面取り加工を行い、形成されたエッジ部における剥離の有無を目視で観察した。判定は、◎:剥離が全く認められない(合格)、○:剥離が極く部分的に認められる(合格)、×:剥離が認められる(不合格)の3段階で評価した。
[Chamfering test]
After the mirror test piece was heat-treated at 120 ° C. for 1 hour, chamfering was performed at a back surface chamfering width of 3 mm and a speed of 25 mm / min, and the presence or absence of peeling at the formed edge portion was visually observed. The evaluation was made in three stages: ◎: no peeling was observed (accepted), ○: peeling was observed only partially (passed), and x: peeling was observed (failed).
[沸騰水浸漬試験]
鏡試験片を98℃の純水中に18時間浸漬し、この沸騰水中から取出した際に銀鏡面膜に何らかの異常が発生しているか否かを目視で観察した。判定は、異常が認められない場合を合格とした。
[Boiling water immersion test]
The mirror specimen was immersed in pure water at 98 ° C. for 18 hours, and when taken out from the boiling water, it was visually observed whether or not any abnormality occurred in the silver mirror film. Judgment made the case where abnormality was not recognized as the pass.
[外観観察]
鏡試験片について、ハロゲンランプの下で外観観察を行った。目視で穴、塗ブツが無く、指触でもザラツキ等が無い場合を合格とした。
[Appearance observation]
The appearance of the mirror specimen was observed under a halogen lamp. A case where there were no holes or coatings visually, and there was no roughness even when touched with a finger, was regarded as acceptable.
[比較例1]
エポキシ樹脂として下記の方法で調製された溶剤型のビスフェノール型エポキシエステル樹脂〔エポキシ樹脂F;エポキシ当量:900〜1000〕を用い、このエポキシ樹脂Fと、顔料の弁柄、鉛丹、及びタルクと、溶剤のエチルセロソルブ、及びキシレンとを表1に示す割合で配合し、ガラスビーズを用いて均一に分散し、比較例1の溶剤型塗料組成物を得た。
[Comparative Example 1]
As the epoxy resin, a solvent-type bisphenol-type epoxy ester resin [epoxy resin F; epoxy equivalent: 900 to 1000] prepared by the following method was used. The solvent, ethyl cellosolve, and xylene were blended in the proportions shown in Table 1 and dispersed uniformly using glass beads to obtain a solvent-type coating composition of Comparative Example 1.
次に、実施例1で用いたものと同じ鏡基材の銅保護膜上に、上記比較例1の溶剤型塗料組成物をフローコーターで塗布し、被塗物温度150℃で10分の強制乾燥を行い比較例1の鏡試験片を形成した。得られた比較例1の鏡試験片について、実施例1と同様に性能試験を行った。結果を表2に示す Next, the solvent-type coating composition of Comparative Example 1 is applied on a copper protective film of the same mirror base material used in Example 1 with a flow coater, and the object temperature is 150 ° C. for 10 minutes. The mirror test piece of Comparative Example 1 was formed by drying. About the obtained mirror test piece of Comparative Example 1, a performance test was conducted in the same manner as in Example 1. The results are shown in Table 2.
なお、上記のエポキシ樹脂Fは、以下のようにして調製した。
加熱装置、撹拌機、温度計及び水分離器を備えた反応容器に、ビスフェノールAジグリシジルエーテル型エポキシ樹脂〔大日本インキ化学工業社製商品名:エピクロン4050;エポキシ当量900〜1000〕950重量部と、コハク酸50重量部と、キシレン430重量部とを仕込み、不活性ガス雰囲気下に加熱した。原料が溶融して撹拌が可能になった段階で撹拌を開始し、2-メチルイミダゾール25重量部を加えて140℃まで昇温させ、同温度で5時間反応を継続し、酸価が5になった時点で反応を終了し、反応系を冷却した。反応系を冷却した後、プロピレングリコールモノメチルエーテル800重量部を添加し、不揮発分45重量%、ビスフェノール型エポキシエステル樹脂溶液(エポキシ樹脂F)を得た。
In addition, said epoxy resin F was prepared as follows.
In a reaction vessel equipped with a heating device, a stirrer, a thermometer, and a water separator, 950 parts by weight of bisphenol A diglycidyl ether type epoxy resin [Dainippon Ink Chemical Co., Ltd. trade name: Epiklone 4050; epoxy equivalent 900-1000] Then, 50 parts by weight of succinic acid and 430 parts by weight of xylene were charged and heated in an inert gas atmosphere. Stirring is started when the raw material is melted and stirring is possible, 25 parts by weight of 2-methylimidazole is added, the temperature is raised to 140 ° C., and the reaction is continued for 5 hours at the same temperature. At that time, the reaction was terminated and the reaction system was cooled. After cooling the reaction system, 800 parts by weight of propylene glycol monomethyl ether was added to obtain a bisphenol type epoxy ester resin solution (epoxy resin F) having a nonvolatile content of 45% by weight.
上記の表1及び表2の結果から明らかなように、本発明の各実施例に係る鏡は、銅保護膜との密着性が良く、かつ、耐水蒸気性、耐水性、耐アンモニア性、耐アルカリ性、耐酸性、耐ホルマリン性、耐硫化水素性等の化学的耐久性に優れ、更に、接着強度、破断強度、耐衝撃性等の機械的特性にも優れている。また、本発明の各実施例に係る鏡においては、その裏止め塗膜が粉体塗装により形成されているので、この裏止め塗膜には適度の柔軟性、弾力性、伸張性、切離れ性が付与され、その硬さ、銅保護膜との接着強度、残留応力、熱膨張率等が改善され、結果として、鏡の切断加工時や面取り加工時に、切断部や面取り部において裏止め塗膜、銅保護膜、あるいは銀鏡面膜が剥離することがなく、また、鏡の切断加工後の切離れ性が良好であって、更には機械的な損傷も少ない。 As is clear from the results in Tables 1 and 2 above, the mirror according to each example of the present invention has good adhesion to the copper protective film, and is resistant to water vapor, water, ammonia, It excels in chemical durability such as alkalinity, acid resistance, formalin resistance and hydrogen sulfide resistance, and it also excels in mechanical properties such as adhesive strength, breaking strength and impact resistance. Further, in the mirror according to each embodiment of the present invention, since the backing coating film is formed by powder coating, this backing coating film has appropriate flexibility, elasticity, stretchability, separation. And the hardness, adhesion strength with copper protective film, residual stress, thermal expansion coefficient, etc. are improved, and as a result, the back coating is applied to the cut and chamfered parts during mirror cutting and chamfering. The film, the copper protective film, or the silver mirror surface film is not peeled off, the separation property after the mirror cutting process is good, and the mechanical damage is small.
1…ガラス基板、2…銀鏡面膜、3…金属保護膜、4…裏止め塗膜。 DESCRIPTION OF SYMBOLS 1 ... Glass substrate, 2 ... Silver mirror surface film, 3 ... Metal protective film, 4 ... Back coating film.
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