JP5866513B2 - Component mounting apparatus and input management method for component mounting apparatus - Google Patents

Description

  The present invention relates to a component mounting apparatus that performs work related to component mounting and an input management method for the component mounting apparatus.

  In a component mounting apparatus that performs work related to component mounting, such as a component crimping apparatus that constitutes a module manufacturing line for liquid crystal panels, an input operation for setting the operating state of the work device can be performed from the touch panel. The actual driving state is also displayed on the touch panel.

  In such a component mounting apparatus, a single operator mainly performs management of the entire component mounting apparatus, and performs an input operation necessary for the optimum operation of the work apparatus based on his / her own judgment. For this reason, it is not preferable for the operator to change the operating state set by himself / herself, and when the operator leaves the normal work position where the touch panel is provided nearby, The operation state change operation could not be performed.

JP 2003-273567 A

  By the way, in an actual production site using a component mounting device, an operator relies on someone other than himself to perform a relatively simple operation for monitoring whether or not an abnormality in the operation state of the work device is displayed on the touch panel. In the meantime, the user may want to leave the normal work position and perform other important work (for example, maintenance work to be performed urgently) in parallel. However, if the display on the touch panel is turned off in such a case, the other person cannot grasp the operating state of the work device. On the other hand, if the display on the touch panel is not turned off, the other person mistakenly turns the touch panel on. There is a risk of touching and changing the current optimum driving state.

  Accordingly, the present invention provides a component mounting that prevents the operating state of the work device from being accidentally changed by others other than the operator, and allows other people to grasp the current operating state of the work device. An object of the present invention is to provide an input management method for a device for mounting and a component mounting device.

According to a first aspect of the present invention, there is provided a component mounting apparatus that includes a work device that performs work related to component mounting, a touch panel that performs an input operation for setting an operation state of the work device, and an input operation performed from the touch panel. A control unit that controls the work device and displays the operation state of the work device on the touch panel, an input restriction operation unit that performs an input restriction operation, and an input restriction release operation unit that performs an input restriction release operation. The control unit restricts the acceptance of the input operation performed from the touch panel when the input restriction operation is performed from the input restriction operation unit, and includes a transparent alert display indicating that the acceptance of the input operation is restricted. in a state where the image simulating the sheet superimposed on the display of the operating state of the working device is displayed on the touch panel has limited acceptance of the input operation, the release input limit When the input limit releasing operation from the work unit is performed, as well as remove the limit of acceptance of the input operation performed from the touch panel, to erase the image that simulates a transparent sheet containing a reminder display of displaying on the touch panel.

A component mounting apparatus according to a second aspect is the component mounting apparatus according to the first aspect, wherein the control unit requests input of a password before the input restriction releasing operation is performed.

The input management method for the component mounting apparatus according to claim 3 is performed from a work device that performs work related to component mounting, a touch panel that performs an input operation for setting an operation state of the work device, and the touch panel. The control unit that controls the work device according to the input operation and displays the operation state of the work device on the touch panel, the input restriction operation unit that performs the input restriction operation, and the input restriction release that performs the input restriction release operation An input management method for a component mounting apparatus including an operation unit, and when an input restriction operation is performed from an input restriction operation unit, the input operation performed from the touch panel is restricted and the input operation is accepted. a step of displaying on the touch panel superimposed images simulating the transparent sheet containing a reminder indication that restricts the display of the operating state of the working device, When the input restriction release operation is performed from the input restriction release operation unit in the state where the acceptance of force operations is restricted, the restriction on the acceptance of input operations performed from the touch panel is released and the caution displayed on the touch panel And erasing an image simulating a transparent sheet including an arousing display.

  A component mounting apparatus input management method according to a fourth aspect of the present invention is the component mounting apparatus input management method according to the third aspect, wherein the input of a password is requested before an input restriction release operation is performed.

  In the present invention, when the input restriction operation is performed from the input restriction operation unit, the acceptance of the input operation performed from the touch panel is restricted, but the display of the operation state of the work device by the touch panel is maintained. While preventing the operating state of the apparatus from being accidentally changed by others other than the operator, it is possible for the other person to grasp the current operating state of the work apparatus. In addition, in a state where reception of input operations performed from the touch panel is restricted, a warning display to that effect (reception of input operations is restricted) is displayed on the touch panel. It is possible to easily grasp that the operating state cannot be changed.

The block diagram of the module manufacturing line in one embodiment of this invention The figure which shows the module manufacturing process of the panel by the module manufacturing line in one embodiment of this invention The perspective view of this crimping | compression-bonding apparatus which comprises the module manufacturing line in one embodiment of this invention The side view of this crimping | compression-bonding apparatus in one embodiment of this invention The figure which shows an example of the screen of the touchscreen with which this crimping | bonding apparatus in one embodiment of this invention is provided. The figure which shows an example of the screen of the touchscreen with which this crimping | bonding apparatus in one embodiment of this invention is provided. The figure which shows an example of the screen of the touchscreen with which this crimping | bonding apparatus in one embodiment of this invention is provided. The figure which shows an example of the screen of the touchscreen with which this crimping | bonding apparatus in one embodiment of this invention is provided. The figure which shows an example of the screen of the touchscreen with which this crimping | bonding apparatus in one embodiment of this invention is provided.

  Embodiments of the present invention will be described below with reference to the drawings. A liquid crystal panel module production line 1 shown in FIG. 1 includes an electronic component 3 such as a drive circuit (see FIG. 1) at each of a plurality of terminals 2a provided at the ends of a long side and a short side of a rectangular panel 2 as a substrate. 2 is also executed, and the terminal cleaning device 11, the ACF sticking device 12, the provisional pressure bonding device 13, the two main pressure bonding devices 14 (the first main pressure bonding device 14a and the second pressure bonding device 14) are executed. The main crimping device 14b) and the inspection device 15 are connected in this order. These devices 11, 12, 13, 14 a, 14 b and 15 operate under integrated control by the host computer 16, and when the production command is issued from the host computer 16, the devices 11, 12, 13, 14 a and 14 b are operated. , 15 execute a production process for each person in the module manufacturing process.

  The terminal cleaning device 11 constituting the module manufacturing line 1 receives the panel 2 input from the outside, cleans each terminal 2a, and then carries the panel 2 to the ACF sticking device 12 on the downstream side.

  The ACF sticking device 12 receives the panel 2 carried out from the terminal cleaning device 11 on the upstream side, and sticks an ACF (Anisotropic Conductive Film) 4 to each terminal 2a as shown in FIG. Then, the panel 2 is carried out to the temporary crimping device 13 on the downstream side.

  The temporary crimping device 13 receives the panel 2 carried out from the ACF sticking device 12, mounts the electronic component 3 on the ACF 4 stuck to each terminal 2 a (temporary crimping), and then attaches the panel 2 to the downstream side 1 to the main crimping device 14a.

  The first main crimping device 14 a receives the panel 2 carried out from the temporary crimping device 13, and after thermocompression bonding (main crimping) the electronic component 3 temporarily crimped to each terminal 2 a on the long side of the panel 2. The panel 2 is carried out to the second main crimping device 14b on the downstream side.

  The second main crimping device 14b receives the panel 2 carried out from the first main crimping device 14a, and thermocompresses the electronic component 3 temporarily crimped to each terminal 2a on the short side of the panel 2 (main crimping). After that, the panel 2 is carried out to the inspection device 15 on the downstream side.

  The inspection device 15 receives the panel 2 carried out from the second main crimping device 14b, performs an appearance inspection of the electronic component 3 which is finally crimped to each terminal 2a of the panel 2, and then carries out the panel 2 to the outside. To do.

  Next, the configuration of the main crimping device 14 (the first main crimping device 14a and the second main crimping device 14b) constituting the module manufacturing line 1 will be described. In FIG. 3, the main crimping device 14 is a panel moving mechanism 22 composed of a Cartesian coordinate system robot provided on a base 21, a panel holding table 23 moved by the panel moving mechanism 22, and a panel provided on the base 21. A backup stage 24 that supports one side of the panel 2 held by the holding table 23 from below, and two areas provided on the base 21 between the panel moving mechanism 22 and the backup stage 24 with the imaging field of view facing upward. The apparatus includes a camera 25, a working device (crimping portion) 26 provided above the backup stage 24, and a control device 27 that is provided in the base 21 and controls the operation of each of the above portions.

  3 and 4, the working device 26 is lifted and lowered by a gate frame 31 provided on the base 21 and a ball screw mechanism 33 that is rotationally driven by a lift motor 32 provided on the gate frame 31. The base 34 includes a plurality of pressure cylinders 35 provided on the elevating base 34 and a plurality of pressure bonding tools 36 that are moved up and down by the pressure cylinders 35. Each crimping tool 36 and backup stage 24 are each provided with a heater 37.

In FIG. 3 , a touch panel 40 is connected to the control device 27. This touch panel 40 is provided in the vicinity of the normal working position of the operator OP.

  FIG. 5 shows an example of the screen 41 of the touch panel 40. On the screen 41 of the touch panel 40, a status display area 51 for displaying the current operating state of the work device 26, various function selections and operation levels are displayed. A function operation area 52 for setting, a production information display area 53 for displaying information on the production status of the current panel 2, a mode selection area 54 for selecting a mode of the operating state of the work device 26, and each part of the work device 26 are set. The facility detailed information display area 55 for displaying the information being displayed and the screen selection area 56 for selecting the screen content displayed in the facility detailed information display area 55 are provided. Here, the function operation area 52, the mode selection area 54, and the screen selection area 56 are input operation areas in which an input operation is performed by the operator OP, and the status display area 51, the production information display area 53, and the equipment detailed information display area 55 are controlled. This is a display area where the operating state of the work device 26 is displayed by the device 27.

  The operator OP performs an input operation from the input operation area on the screen 41 of the touch panel 40 to set the operation state of the work device 26, and the control device 27 includes the work device 26 according to the input operation performed from the touch panel 40. While controlling the operation of each part, the operation state of each part including the work device 26 is displayed on the touch panel 40.

  When the main crimping apparatus 14 performs an operation of finally crimping the electronic component 3 placed (preliminarily crimped) on the panel 2 on the panel 2, the controller 27 of the final crimping apparatus 14 first controls the temperature of the two heaters 37. To maintain the temperature of each heater 37 at a predetermined temperature. The temperature of the heater 37 at this time is set in advance by the operator OP performing a predetermined operation from the input operation area on the screen 41 of the touch panel 40.

  The control device 27 adjusts the temperature of the heater 37 to a predetermined temperature, and then the upstream device (the temporary crimping device 13 and the second regular crimping device 14b in the case of the first regular crimping device 14a). If it is detected that the panel 2 has been sent from the first main crimping device 14 a), the panel holding table 23 is moved by controlling the operation of the panel moving mechanism 22, and the panel is moved to the upper surface of the panel holding table 23. 2, the panel holding table 23 is further moved so that one side of the panel 2 (one side where the terminals 2 a are arranged side by side) faces the backup stage 24 and is parallel to the backup stage 24. In addition (FIG. 3), the panel 2 is positioned so that two positioning marks (not shown) provided at both ends of the panel 2 are in the imaging field of view of the camera 25, respectively. Do (Figure 4). When the positioning mark is imaged, the panel 2 is moved to the backup stage 24 side, and the panel 2 is moved so that one side where the terminals 2 a are arranged is placed on the backup stage 24.

  When the panel 2 is moved so that one side of the panel 2 on which the terminals 2a are arranged side by side is placed on the backup stage 24, the controller 27 of the main crimping apparatus 14 lowers the elevating base 34 and moves each panel 2 The pressure cylinder 35 is operated to lower the crimping tool 36. As a result, each electronic component 3 that has been temporarily crimped to the terminal 2a is pressed against the backup stage 24 together with the terminal 2a, and the electronic component 3 is crimped (mainly crimped) to the panel 2. At this time, the load or the like that the crimping tool 36 presses the electronic component 3 against the panel 2 is set in advance by the operator OP performing a predetermined operation from the input setting area of the screen 41 of the touch panel 40.

  When the crimping of the electronic component 3 is completed, the control device 27 controls the operation of the panel moving mechanism 22 to move the panel holding table 23, and moves the panel 2 to the downstream device (if the first main crimping device 14a is used). If it is the second main crimping device 14b and the second final crimping device 14b, they are carried out to the inspection device 15).

  As described above, the present crimping device 14 includes the working device 26 that performs the crimping operation of the electronic component 3 that is a component mounting-related operation, the touch panel 40 that performs an input operation for setting the operating state of the working device 26, and the touch panel 40. The work device 26 is controlled in accordance with the input operation performed, and the control device 27 is provided as a control unit that displays the operation state of the work device 26 on the touch panel 40. Further, when the operator OP leaves the normal working position (for example, after the setting of changing the temperature of the heater 37, until the temperature of the crimping tool 36 and the backup stage 24 is stabilized) There is enough time for the work to be performed), and even if someone other than the operator OP touches the touch panel 40 by mistake, Standing operating condition incorporates structure which can perform input management for preventing changed, perform the description below.

  When the operator OP wants to restrict an input operation from the touch panel 40 by a person other than himself / herself, such as when leaving the normal work position, the “function” prepared in the function operation area 52 on the screen 41 of the touch panel 40 is used. "Button 52a (FIG. 5) is operated. When the “function” button 52a is operated, the control device 27 displays a pull-down menu 61 as shown in FIG. The pull-down menu 61 of the “function” button 52a is provided with a “screen lock” button 61a in addition to buttons such as “function 1”, “function 2”,. When the operator OP operates the “screen lock” button 61 a, the control device 27 displays a transparent alert message including a character string “Maintenance / Change the operation level to release the lock”. An image simulating a sheet (hereinafter referred to as a transparent sheet image 62) is overridden and displayed in the production information display area 53, mode selection area 54, equipment detailed information display area 55, and screen selection area 56 (FIG. 7). .

  When the transparent sheet image 62 is displayed on the screen 41 of the touch panel 40 by the control device 27, the input operation area (the mode selection area 54 and the screen selection area 56) within the area covered by the transparent sheet image 62 is displayed. The input operation is prohibited (becomes invalid even if the operation is performed), and only the input operation from the function operation area 52 that is an input operation area not covered by the transparent sheet image 62 is possible.

  This is because the operator OP can grasp the operating state of the work device 26 displayed on the touch panel 40 in a state where the operator OP is away from the normal work position. It is limited, and virtually any operation to change the driving state is prohibited.

  In this way, the control device 27 has touched by the operator OP the “screen lock” button 61a that is the input restriction operation unit displayed on the screen 41 of the touch panel 40 by the operator OP (an input restriction operation has been performed). In such a case, the acceptance of the input operation performed from the touch panel 40 is restricted, and a warning display indicating that the acceptance of the input operation is restricted (“Maintenance / Change the operation level to release the lock. Please display "on the touch panel 40 so as to overlap the display in the production information display area 53 and the equipment detailed information display area 55 for displaying the operation state of the work device 26 (input operation). Restriction and warning display process).

  The control device 27 restricts acceptance of input operations as described above, and the “operation level” button 52b in the function operation area 52 is operated by the operator OP in a state where the transparent sheet image 62 is displayed on the screen 41 of the touch panel 40. When the above operation is performed, a password input dialog box 63 for prompting the input of a password is displayed on the screen 41 of the touch panel 40 (FIG. 8, password input request process). Then, when the password is input from the password input dialog box 63 by the operator OP, the control device 27 determines whether or not the password matches that registered in advance, and the input password is registered in advance. If it matches, the pull-down menu 64 of the “operation level” button 52b is displayed (FIG. 9).

  The pull-down menu 64 of the “operation level” button 52b includes three buttons (“level 1” button 64a, “level”) that select in stages a level (operation level) that restricts the type of input operation that can be performed from the touch panel 40. 2 ”button 64b and“ level 3 ”button 64c) are prepared, and when the operator OP operates (touches) one of these three buttons, the control device 27 performs an operation corresponding to the button operated by the operator OP. Set the level.

  In the present embodiment, “level 1” selected by operating the “level 1” button 64a hides the transparent sheet image 62 (therefore, the alert display is erased) and is input from the touch panel 40. Level 2 is a level that cancels all restrictions on the acceptance of operations. Level 2 selected by operating the “level 2” button 64b accepts an input operation by pressing the “screen lock” button 61a from the pull-down menu 61 of the “function” button 52a. It is a level that is restricted to a relaxed degree as compared with the case of operation (the range of the transparent sheet image 62 is reduced). The level 3 selected by operating the “level 3” button 64c is the same level as when the “screen lock” button 61a is operated (the range of the transparent sheet image 62 is “screen lock”). "Same as when the button 61a is operated."

  Accordingly, the operator OP pulls down the “operation level” button 52b even after the input operation performed from the touch panel 40 is restricted by operating the “screen lock” button 61a from the pull-down menu 61 of the “function” button 52a. By operating the “level 1” button 64a from the menu 64, the restriction on the input operation can be released.

  As described above, the control device 27 operates the “level 1” 64a button in the pull-down menu 64 of the “operation level” button 52b, which is the input restriction release operation unit, in a state where reception of input operations is restricted ( When the input restriction release operation is performed, the restriction on the acceptance of the input operation performed from the touch panel 40 is canceled, and the alert display displayed on the touch panel 40 is deleted (the input operation restriction release). And warning display clearing process).

  As described above, the present crimping apparatus 14 (component mounting apparatus) according to the present embodiment has an input restriction operation unit ("screen lock" in the pull-down menu 61 of the "function" button 52a) on which an input restriction operation is performed. Button 61a) and an input restriction release operation part ("level 1" button 64a in the pull-down menu 64 of the "operation level" button 52b) on which the input restriction release operation is performed, and the control device 27 (control part) When an input restriction operation is performed from the operation unit, the acceptance of the input operation performed from the touch panel 40 is restricted, and a warning display indicating that the acceptance of the input operation is restricted is displayed on the operation state of the work device 26 The input restriction release operation is performed from the input restriction release operation unit in a state where the input operation is restricted and displayed on the touch panel 40. If you, as well as remove the limit of acceptance of the input operation performed from the touch panel 40, so as to erase the reminder display of displaying on the touch panel 40.

  In addition, the input management method of the main crimping device 14 according to the present embodiment restricts the acceptance of input operations performed from the touch panel 40 when the input restriction operation is performed from the input restriction operation unit, and accepts the input operation. A process of displaying a warning display to the effect that it is restricted on the touch panel 40 superimposed on the display of the operating state of the work device 26 (the aforementioned input operation restriction and warning display process), and restricting the acceptance of input operations In the state where the input restriction release operation is performed from the input restriction release operation unit, the restriction on the acceptance of the input operation performed from the touch panel 40 is released and the alert display displayed on the touch panel 40 is erased. (The above-described input operation restriction release and warning display erasing step).

  In the present crimping apparatus 14 and its input management method according to the present embodiment, when an input restriction operation is performed from the input restriction operation unit, acceptance of input operations performed from the touch panel 40 is restricted. Since the display of the operation state of the work device 26 is maintained, the current operation of the work device 26 can be performed by another person while preventing the operation state of the work device 26 from being accidentally changed by someone other than the operator OP. The state can be grasped. In addition, in a state where acceptance of input operations performed from the touch panel 40 is restricted, a warning display to that effect (reception of acceptance of input operations is restricted) is displayed on the touch panel 40. It is possible to easily grasp that 26 is in a state where the current operating state cannot be changed.

  Further, in the present embodiment, the control device 27 requests the input of a password before the input restriction releasing operation is performed (the above-described password input request process). The function of prohibiting input restriction release operation is very high. In the above-described embodiment, the password input request is made immediately after the operator OP operates the “operation level” button 52 b from the function operation area 52. Instead, after the pull-down menu 64 is displayed, it may be requested when an operation level selection operation is performed from the pull-down menu 64.

  In the above-described embodiment, both the input restriction operation unit (“screen lock” button 61a) and the input restriction release operation unit (“level 1” button 64a) are displayed on the screen 41 of the touch panel 40. However, this may not necessarily be displayed on the screen 41 of the touch panel 40, and may be provided as a dedicated device outside the touch panel 40.

  In the above-described embodiment, the main pressure bonding device 14 constituting the liquid crystal panel module manufacturing line 1 is exemplified as the component mounting device to which the present invention is applied. However, the component mounting device performs operations related to component mounting. It only needs to be equipped with a working device, and in addition to other devices (such as the ACF adhering device 12 and the temporary pressure bonding device 13) constituting the liquid crystal panel module manufacturing line 1, a component mounting line for mounting components on a printed circuit board is constructed. Each apparatus (component mounting machine, screen printing machine, inspection machine, etc.) to perform may be used.

  Component mounting apparatus and component mounting that prevent other persons other than the operator from accidentally changing the operation state of the work device, and allow others to grasp the current operation state of the work device An input management method for an apparatus is provided.

14 Crimping device (component mounting device)
26 Working device 27 Control device (control unit)
40 Touch panel 61a “Screen lock” button (input restriction operation part)
64a "Level 1" button (input restriction release operation section)

Claims (4)

A working device for performing work related to component mounting;
A touch panel on which an input operation for setting the operating state of the work device is performed;
A control unit that controls the work device according to an input operation performed from the touch panel, and displays the operation state of the work device on the touch panel;
An input restriction operation unit in which an input restriction operation is performed;
An input restriction release operation unit for performing an input restriction release operation,
The control unit restricts the acceptance of the input operation performed from the touch panel when an input restriction operation is performed from the input restriction operation unit, and includes a transparent display including a warning display that the acceptance of the input operation is restricted . When an input restriction release operation is performed from the input restriction release operation unit in a state in which an image simulating a sheet is displayed on the touch panel superimposed on the display of the operation state of the work device, and the acceptance of the input operation is restricted, An apparatus for mounting components, wherein the restriction on accepting an input operation performed from a touch panel is canceled and an image simulating a transparent sheet including a warning display displayed on the touch panel is deleted.   The component mounting apparatus according to claim 1, wherein the control unit requests input of a password before an input restriction release operation is performed. A work device that performs work related to component mounting, a touch panel that performs an input operation for setting the operation state of the work device, and controls the work device according to the input operation performed from the touch panel. An input management method for a component mounting apparatus, comprising: a control unit that displays the operation state of the control unit on the touch panel; an input restriction operation unit that performs an input restriction operation; and an input restriction release operation unit that performs an input restriction release operation. And
When an input restriction operation is performed from the input restriction operation unit, the acceptance of input operations performed from the touch panel is restricted, and a transparent sheet including a warning display that restricts the acceptance of input operations is simulated a step of displaying on the touch panel an image superimposed on the display of the operating state of the working device,
When the input restriction release operation is performed from the input restriction release operation unit while the acceptance of input operations is restricted, the restriction on the acceptance of input operations performed from the touch panel is released and the caution displayed on the touch panel And a step of erasing an image simulating a transparent sheet including a call-in display.   4. The input management method for a component mounting apparatus according to claim 3, wherein an input of a password is requested before an input restriction canceling operation is performed.

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