JP5843781B2 - Impact resistant polyolefin composition - Google Patents
Impact resistant polyolefin composition Download PDFInfo
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- JP5843781B2 JP5843781B2 JP2012543596A JP2012543596A JP5843781B2 JP 5843781 B2 JP5843781 B2 JP 5843781B2 JP 2012543596 A JP2012543596 A JP 2012543596A JP 2012543596 A JP2012543596 A JP 2012543596A JP 5843781 B2 JP5843781 B2 JP 5843781B2
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- 239000000203 mixture Substances 0.000 title claims description 57
- 229920000098 polyolefin Polymers 0.000 title claims description 25
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 38
- 239000008096 xylene Substances 0.000 claims description 38
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 24
- 239000005977 Ethylene Substances 0.000 claims description 24
- 229920001577 copolymer Polymers 0.000 claims description 23
- 229920000642 polymer Polymers 0.000 claims description 21
- 239000004711 α-olefin Substances 0.000 claims description 19
- -1 polypropylene Polymers 0.000 claims description 16
- 229920001155 polypropylene Polymers 0.000 claims description 14
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 13
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 13
- 229920001384 propylene homopolymer Polymers 0.000 claims description 11
- 238000002844 melting Methods 0.000 claims description 10
- 230000008018 melting Effects 0.000 claims description 10
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 10
- 239000004743 Polypropylene Substances 0.000 claims description 9
- 239000012764 mineral filler Substances 0.000 claims description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 239000002667 nucleating agent Substances 0.000 claims description 6
- 239000000454 talc Substances 0.000 claims description 5
- 229910052623 talc Inorganic materials 0.000 claims description 5
- 239000011954 Ziegler–Natta catalyst Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 229910004762 CaSiO Inorganic materials 0.000 claims description 2
- 239000005909 Kieselgur Substances 0.000 claims description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 2
- 229910021536 Zeolite Inorganic materials 0.000 claims description 2
- 239000004927 clay Substances 0.000 claims description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 2
- 239000010445 mica Substances 0.000 claims description 2
- 229910052618 mica group Inorganic materials 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 2
- 239000010456 wollastonite Substances 0.000 claims description 2
- 229910052882 wollastonite Inorganic materials 0.000 claims description 2
- 239000010457 zeolite Substances 0.000 claims description 2
- 230000000379 polymerizing effect Effects 0.000 claims 1
- 238000006116 polymerization reaction Methods 0.000 description 13
- 239000003054 catalyst Substances 0.000 description 10
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 5
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 4
- JWCYDYZLEAQGJJ-UHFFFAOYSA-N dicyclopentyl(dimethoxy)silane Chemical compound C1CCCC1[Si](OC)(OC)C1CCCC1 JWCYDYZLEAQGJJ-UHFFFAOYSA-N 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000011949 solid catalyst Substances 0.000 description 4
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 3
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 3
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 3
- 238000000113 differential scanning calorimetry Methods 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical class OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- 229920005606 polypropylene copolymer Polymers 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 230000000707 stereoselective effect Effects 0.000 description 2
- QEOSCXACXNFJCY-AKHDSKFASA-N (2R,3R,4S,5R)-6-benzyl-7-phenylheptane-1,2,3,4,5,6-hexol Chemical class C(C1=CC=CC=C1)C(O)([C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO)CC1=CC=CC=C1 QEOSCXACXNFJCY-AKHDSKFASA-N 0.000 description 1
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 1
- 229920000034 Plastomer Polymers 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- FQUNFJULCYSSOP-UHFFFAOYSA-N bisoctrizole Chemical compound N1=C2C=CC=CC2=NN1C1=CC(C(C)(C)CC(C)(C)C)=CC(CC=2C(=C(C=C(C=2)C(C)(C)CC(C)(C)C)N2N=C3C=CC=CC3=N2)O)=C1O FQUNFJULCYSSOP-UHFFFAOYSA-N 0.000 description 1
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 1
- QQRGOZKHLWDWHF-UHFFFAOYSA-H dialuminum;hexanedioate Chemical compound [Al+3].[Al+3].[O-]C(=O)CCCCC([O-])=O.[O-]C(=O)CCCCC([O-])=O.[O-]C(=O)CCCCC([O-])=O QQRGOZKHLWDWHF-UHFFFAOYSA-H 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 229940087101 dibenzylidene sorbitol Drugs 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229920001038 ethylene copolymer Polymers 0.000 description 1
- 125000000816 ethylene group Chemical class [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 229910001701 hydrotalcite Inorganic materials 0.000 description 1
- 229960001545 hydrotalcite Drugs 0.000 description 1
- 239000005457 ice water Substances 0.000 description 1
- 238000009863 impact test Methods 0.000 description 1
- 239000003701 inert diluent Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- 239000010690 paraffinic oil Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- PXVMLPFSSDFMPC-UHFFFAOYSA-M potassium;bis(2,4-ditert-butylphenyl) phosphate Chemical compound [K+].CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP([O-])(=O)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C PXVMLPFSSDFMPC-UHFFFAOYSA-M 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical compound [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 description 1
- 235000010234 sodium benzoate Nutrition 0.000 description 1
- 239000004299 sodium benzoate Substances 0.000 description 1
- ZHROMWXOTYBIMF-UHFFFAOYSA-M sodium;1,3,7,9-tetratert-butyl-11-oxido-5h-benzo[d][1,3,2]benzodioxaphosphocine 11-oxide Chemical compound [Na+].C1C2=CC(C(C)(C)C)=CC(C(C)(C)C)=C2OP([O-])(=O)OC2=C1C=C(C(C)(C)C)C=C2C(C)(C)C ZHROMWXOTYBIMF-UHFFFAOYSA-M 0.000 description 1
- SNAQARSCIHDMGI-UHFFFAOYSA-M sodium;bis(4-tert-butylphenyl) phosphate Chemical compound [Na+].C1=CC(C(C)(C)C)=CC=C1OP([O-])(=O)OC1=CC=C(C(C)(C)C)C=C1 SNAQARSCIHDMGI-UHFFFAOYSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- CXWXQJXEFPUFDZ-UHFFFAOYSA-N tetralin Chemical compound C1=CC=C2CCCCC2=C1 CXWXQJXEFPUFDZ-UHFFFAOYSA-N 0.000 description 1
- 238000001757 thermogravimetry curve Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920002397 thermoplastic olefin Polymers 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/14—Copolymers of propene
- C08L23/142—Copolymers of propene at least partially crystalline copolymers of propene with other olefins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/02—Heterophasic composition
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0807—Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms
- C08L23/0815—Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms with aliphatic 1-olefins containing one carbon-to-carbon double bond
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/16—Ethene-propene or ethene-propene-diene copolymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2310/00—Masterbatches
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2314/00—Polymer mixtures characterised by way of preparation
- C08L2314/02—Ziegler natta catalyst
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- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Polymerization Catalysts (AREA)
Description
本発明は、耐衝撃性熱可塑性ポリオレフィン組成物に関する。特に本発明は、1種のプロピレンポリマー成分と2種以上のエチレンとC3−C10−α−オレフィンのコポリマーとからなる組成物に関する。 The present invention relates to an impact resistant thermoplastic polyolefin composition. In particular, the present invention relates to a composition comprising a propylene polymer component, a copolymer of two or more ethylenes and a C 3 -C 10 -α-olefin.
熱可塑性ポリマー組成物の技術において、剛性(高曲げ弾性率)と耐衝撃性の優れたバランスを達成するために、プロピレンポリマー、一般的にはプロピレンポリマーのホモポリマーまたは少量のコモノマーとのコポリマーにエラストマー系エチレンコポリマーを組み合わせることは公知である。特定の用途には熱収縮率を達成することも望ましい。事実、これらの性質は、これらの組成物から得られる最終製品に高い形態安定性を与える。 In the technology of thermoplastic polymer compositions, to achieve a good balance of stiffness (high flexural modulus) and impact resistance, propylene polymers, generally homopolymers of propylene polymers or copolymers with small amounts of comonomers Combining elastomeric ethylene copolymers is known. It is also desirable to achieve heat shrinkage for certain applications. In fact, these properties provide high form stability to the final products obtained from these compositions.
特に、WO03/076511とWO2005/121240には、プロピレンポリマー成分とエチレンと一種以上の以上C4−C10−α−オレフィンとのコポリマーと他のエラストマー系またはプラストマー系のポリオレフィンと鉱物系充填材とからなる、低熱収縮率で優れた機械的性質をもつポリオレフィン組成物が記載されている。これらの文書の実施例中に示されているように、そこに開示された技術的解決法を用いると、約20重量%の鉱物系充填材を添加した場合にのみ1000MPaよりかなり大きな曲げ弾性率値が得られる。また、これらの高曲げ弾性率の組成物のメルトフローレート(MFR)は比較的小さい。 In particular, WO 03/075511 and WO 2005/121240 include a copolymer of a propylene polymer component, ethylene and one or more C 4 -C 10 -α-olefins, other elastomeric or plastomer based polyolefins and mineral fillers. Polyolefin compositions with low heat shrinkage and excellent mechanical properties are described. As shown in the examples of these documents, using the technical solution disclosed therein, flexural modulus significantly greater than 1000 MPa only when about 20 wt% mineral based filler is added. A value is obtained. Also, the melt flow rate (MFR) of these high flexural modulus compositions is relatively small.
特定のプロピレンポリマーとエチレン/α−オレフィンコポリマーを選択し、その組成物の他の特徴やいろいろな成分の比率を組み合わせることで、望ましいバランスの機械的性質(特に曲げ弾性率とアイゾット衝撃強度)や低光沢度、溶融状態での好ましい流動性、低い熱収縮を達成できることが明らかとなった。 Select a specific propylene polymer and ethylene / alpha-olefin copolymer, other characteristics, by combining the ratio of the various components, the desired mechanical properties (especially flexural modulus and Aizo' preparative impact strength) of the balance of the composition It was revealed that low glossiness, favorable fluidity in the molten state, and low heat shrinkage can be achieved.
その機械的物理的性質のため、本発明のポリオレフィン組成物は、とりわけ自動車分野で、特にドアトリムの製造に使用される。 Due to their mechanical and physical properties, the polyolefin compositions according to the invention are used in particular in the automotive field, in particular in the manufacture of door trims.
従って、本発明は、すべて重量%で表して、
A)50〜85%の、好ましくは60〜80%の、プロピレンホモポリマー、他のα−オレフィンとのプロピレンコポリマー、またはこれらの組み合わせからなるポリプロピレン成分であって、
該ポリプロピレン成分が、少なくとも85重量%のプロピレンを含み、MFR−L値が110g/10分以上、好ましくは120g/10分以上で、最大でも好ましくは2500g/10分であり、室温でのキシレンへの溶解度が20重量%未満であるものと;
B)3〜20%の、好ましくは2〜15%の、15〜35%のC4−C10−α−オレフィンを含むエチレンと一種以上のC4−C10−α−オレフィンのコポリマーであって、室温でのキシレンへの溶解度が50重量%より大きく、キシレン可溶性の画分の固有粘度が好ましくは2.5〜4dl/gであるものと;
C)10〜35%の、好ましくは10〜25%の、一種以上のエチレンとプロピレンコポリマーと必要なら0.5〜5重量%のジエンを含むコポリマー成分であって、エチレン含量が60重量%以上であり、室温でのキシレンへの溶解度が50重量%より大きく、キシレン可溶性の画分の固有粘度が好ましくは2〜4dl/gであるものと;からなるポリオレフィン組成物であって、
A)とB)とC)の量が、A)+B)+C)の総重量に対する値であり、
B)中のエチレン含量B2とC)中のエチレン含量C2の重量比B2/C2が1.4以下、好ましくは1.3以下、より好ましくは1.2以下であり、その下限が好ましくは0.8であるポリオレフィン組成物に関する。
Accordingly, the present invention is all expressed in weight percent,
A) 50-85%, preferably 60-80%, of a polypropylene component consisting of a propylene homopolymer, a propylene copolymer with other α-olefins, or combinations thereof,
The polypropylene component contains at least 85% by weight of propylene, has an MFR-L value of 110 g / 10 min or more, preferably 120 g / 10 min or more, and preferably 2500 g / 10 min at the maximum, to xylene at room temperature Having a solubility of less than 20% by weight;
B) a copolymer of ethylene and one or more C 4 -C 10 -α-olefins containing 3 to 20%, preferably 2 to 15%, 15 to 35% C 4 -C 10 -α-olefins. The solubility in xylene at room temperature is greater than 50% by weight and the intrinsic viscosity of the xylene soluble fraction is preferably 2.5-4 dl / g;
C) a copolymer component comprising 10 to 35%, preferably 10 to 25%, of one or more ethylene and propylene copolymers and optionally 0.5 to 5% by weight of diene, with an ethylene content of 60% or more A polyolefin composition comprising: a solubility in xylene at room temperature of greater than 50% by weight, and an intrinsic viscosity of the xylene-soluble fraction, preferably 2-4 dl / g,
The amounts of A), B) and C) are values relative to the total weight of A) + B) + C)
Weight ratio B 2 / C 2 in ethylene content C 2 of the ethylene content B 2 and C) in in B) is 1.4 or less, preferably 1.3 or less, more preferably 1.2 or less, the lower limit Relates to a polyolefin composition wherein is preferably 0.8.
上記の定義より、「コポリマー」には複数種のコモノマーを含むポリマーが含まれることは明らかである。 From the above definition it is clear that "copolymer" includes polymers containing multiple types of comonomers.
必要なら本発明の組成物は鉱物系充填材D)を含むことができる。 If necessary, the composition according to the invention can comprise a mineral filler D).
しかしながら、多量の充填材を添加する必要はない。逆に、このような充填材を非常に少量添加すること、即ちA)+B)+C)の100重量部に対して0.3〜5重量部の鉱物系充填材D)を添加することが好ましい。 However, it is not necessary to add a large amount of filler. On the contrary, it is preferable to add a very small amount of such a filler, that is, 0.3 to 5 parts by weight of the mineral filler D) with respect to 100 parts by weight of A) + B) + C). .
本発明の組成物は、また必要なら核剤E)を、好ましくはA)とB)とC)と必要ならD)の100重量部に対して0.01〜0.5重量部の量で含むことができる。 The compositions according to the invention may also contain nucleating agent E) if necessary in an amount of 0.01 to 0.5 parts by weight, preferably 100 parts by weight of A), B) and C) and if necessary D) Can be included.
本発明の組成物のMFR値は好ましくは20g/10分以上であり、あるいは25g/10分以上、例えば20〜60g/10分の範囲、特に25〜60g/10分の範囲である。 The MFR value of the composition of the present invention is preferably 20 g / 10 min or more, or 25 g / 10 min or more, for example in the range of 20-60 g / 10 min, in particular in the range of 25-60 g / 10 min.
したがって、本発明の組成物は、その比較的高いMFR値と上記のバランスのとれた性質のため、特に射出成型法によりいろいろな種類の最終製品や半製品に容易に変換可能である。 Therefore, the composition of the present invention can be easily converted into various kinds of final products and semi-finished products by injection molding method due to its relatively high MFR value and the above balanced properties.
異なるMFR−L値をもついろいろなプロピレンホモポリマー及び/又はコポリマーの混合により、成分A)のMFR−L値が決まる。 The mixing of various propylene homopolymers and / or copolymers with different MFR-L values determines the MFR-L value of component A).
このような場合には、A)のMFR−L値は、それぞれ単一のポリマーの量とMFRL値を基礎として、既知のポリオレフィン組成物のMFRとそれぞれの成分のMFRとの間の相関関係から容易に決定可能であり、例えば、二ポリマー成分A1とA2の場合、この相関は、次のように表される。
ln MFRA=[WA1/(WA1+WA2)]×ln MFR1+[WA2/(WA1+WA2)]×ln MFR2
式中、WA1とWA2は、それぞれ成分A1)とA2)の重量を表し、MFRAは、A)のMFRの計算値を、MFR1とMFR2は、それぞれ成分A1)とA2)のMFRを表わす。
In such cases, the MFR-L value of A) is derived from the correlation between the MFR of the known polyolefin composition and the MFR of each component, based on the amount of the single polymer and the MFRL value, respectively. For example, in the case of the bipolymer components A 1 and A 2 , this correlation is expressed as:
ln MFR A = [WA 1 / ( WA 1 + WA 2 )] × ln MFR 1 + [WA 2 / (WA 1 + WA 2 )] × ln MFR 2
Where WA 1 and WA 2 represent the weights of the components A 1 ) and A 2 ), respectively, MFR A represents the calculated MFR of A), MFR 1 and MFR 2 represent the components A 1 ) and A 2 ), respectively. Represents the MFR of A 2 ).
したがって、単一ポリマーのMFR−L値は100g/10分より小さくなる。したがって、成分A)のMFR−L値の定義には上記の計算値が含まれる。成分B)の室温でキシレンに不溶な画分(XI)の量は以下の計算式を満足することが好ましい:
(XI)<1.14×B2−34
式中、B2は成分B)中のエチレンの量で、B)の重量に対する重量%で表したものである。
Therefore, the MFR-L value of a single polymer is less than 100 g / 10 min. Therefore, the definition of the MFR-L value of component A) includes the above calculated value. The amount of fraction (XI) insoluble in xylene at room temperature of component B) preferably satisfies the following formula:
(XI) <1.14 × B 2 −34
Wherein, B 2 in the amount of ethylene in component B), is obtained in weight percent relative to the weight of B).
室温でキシレンに可溶な成分(A)の量は、上述のように20%以下であり、好ましくは10重量%以下である。通常成分(A)は、(i)好ましくは室温でのキシレンへの溶解度が10重量%未満、より好ましくは5%未満、さらに好ましくは3%未満であるプロピレンホモポリマー、(ii)プロピレンと少なくとも一種の式H2CH=CHRのα−オレフィン(式中、RはHまたはC2−8の直鎖又は分岐アルキル基である)とのコポリマー、または(i)と(ii)の組合せから選ばれる。 The amount of component (A) soluble in xylene at room temperature is 20% or less, preferably 10% by weight or less, as described above. Usually component (A) comprises (i) a propylene homopolymer, preferably having a solubility in xylene at room temperature of less than 10% by weight, more preferably less than 5%, even more preferably less than 3%, (ii) propylene and at least Selected from a copolymer of a kind of α-olefin of the formula H 2 CH═CHR, wherein R is H or a C 2-8 linear or branched alkyl group, or a combination of (i) and (ii) It is.
好ましくはプロピレン(ii)のコポリマーは、少なくとも90%のプロピレンを含み、その室温でのキシレンへの溶解度が、好ましくは15重量%より小さく、より好ましくは10%より、さらに好ましくは8%より小さい。上記のα−オレフィンは、好ましくはエチレン、ブテン−1、ペンテン−1,4−メチルペンテン−1、ヘキセン−1、オクテン−1、またはこれらの組み合わせのいずれかであり、さらに好ましくは、プロピレン(ii)のコポリマーがプロピレンとエチレンのコポリマーである。 Preferably the copolymer of propylene (ii) comprises at least 90% propylene and its solubility in xylene at room temperature is preferably less than 15% by weight, more preferably less than 10%, even more preferably less than 8% . The α-olefin is preferably ethylene, butene-1, pentene-1,4-methylpentene-1, hexene-1, octene-1, or a combination thereof, and more preferably propylene ( The copolymer of ii) is a copolymer of propylene and ethylene.
上述のように、成分(B)と(C)は室温でキシレンに部分的に可溶である。成分(B)または(C)の室温でキシレンに可溶な画分の含量は、好ましくは約50〜95重量%であり、より好ましくは55〜95重量%である。 As mentioned above, components (B) and (C) are partially soluble in xylene at room temperature. The content of the component (B) or (C) soluble in xylene at room temperature is preferably about 50 to 95% by weight, more preferably 55 to 95% by weight.
成分(B)中のC4−C10−α−オレフィンは、一般的には式H2CH=CHRのオレフィン(式中、RはC2−8の直鎖又は分岐鎖のアルキル基である)から選ばれる。 成分(B)のC4−C10−α−オレフィンの代表例には、1−ブテンや1−ペンテン、1−ヘキセン、4−メチル−1−ペンテン、1−オクテンが含まれ、1−ブテンが特に好ましい。 The C 4 -C 10 -α-olefin in component (B) is generally an olefin of formula H 2 CH═CHR where R is a C 2-8 linear or branched alkyl group. ). Representative examples of the C 4 -C 10 -α-olefin of component (B) include 1-butene, 1-pentene, 1-hexene, 4-methyl-1-pentene and 1-octene. Is particularly preferred.
本発明の組成物は、成分(A)と(B)と(C)、および必要なら成分(D)及び/又は(E)をメルトブレンドして製造できる。 The composition of the present invention can be produced by melt blending components (A), (B) and (C), and if necessary, components (D) and / or (E).
本発明の組成物は、すべて重量%で表して、
AI)60から85%の、プロピレンホモポリマー、他のα−オレフィンとのプロピレンコポリマー、またはこれらの組み合わせからなるポリプロピレン成分であって、少なくとも85重量%のプロピレンを含み、MFR−L値が20g/10分以上であり、室温でのキシレンへの溶解度が20重量%未満であるものと;
BI)15〜40%のエチレンと一種以上のC4−C10−α−オレフィンのコポリマーで、15〜35重量%のC4−C10−α−オレフィンを含み、室温でのキシレンへの溶解度が50重量%を越え、キシレン可溶性画分の固有粘度が2.5〜4dl/gであるものと
からなるマスターバッチ組成物(I)を、他のポリオレフィン成分と、また必要なら成分(D)及び/又は(E)とメルトブレンドして製造できる。
All compositions of the present invention are expressed in weight percent,
A I) 60 from 85%, a propylene homopolymer, a propylene copolymer or polypropylene component comprising a combination of these, with other α- olefins, comprising at least 85 wt% propylene, MFR-L values 20g / 10 minutes or more, and the solubility in xylene at room temperature is less than 20% by weight;
B I ) a copolymer of 15-40% ethylene and one or more C 4 -C 10 -α-olefins, containing 15-35% by weight C 4 -C 10 -α-olefins, to xylene at room temperature A masterbatch composition (I) having a solubility greater than 50% by weight and an intrinsic viscosity of the xylene soluble fraction of 2.5 to 4 dl / g is mixed with other polyolefin components and, if necessary, component (D ) And / or (E).
マスターバッチ成分(AI)用の好ましいポリマーの種類やコモノマーの種類と量、室温でキシレンに可溶な画分の量は、成分(A)に対して上に述べたものと同じである。 The preferred polymer type and comonomer type and amount for the masterbatch component (A I ) and the fraction soluble in xylene at room temperature are the same as those described above for component (A).
マスターバッチ成分(BI)用のコモノマーの種類と量と室温でキシレンに可溶な画分の量は、成分(B)に対して上に述べたものと同じである。 The type and amount of comonomer for the masterbatch component (B I ) and the amount of fraction soluble in xylene at room temperature are the same as those described above for component (B).
マスターバッチ組成物(I)の100〜130℃の間の温度で検出できるDSC溶融ピークの溶融エンタルピーの値ΔHmは、1J/g以上であることが好ましい。 The DSC melting peak melting enthalpy value ΔHm that can be detected at a temperature between 100 and 130 ° C. of the masterbatch composition (I) is preferably 1 J / g or more.
一般に、成分(A)と(B)と(C)は、既知の重合方法で別々に製造可能である。 In general, components (A), (B) and (C) can be produced separately by known polymerization methods.
上記のマスターバッチ組成物(I)は、逐次重合で製造することが好ましく、具体的には成分(A)と(B)が連続する別の工程で製造され、第一の工程が前工程で形成されたポリマーと使用された触媒の存在下で行われることを除いて独立した工程で行われる少なくとも2つの逐次工程からなる逐次重合で製造することが好ましい。この触媒は第一の工程にのみで添加されるが、その活性は、続くすべての工程でそれが維持される程高い。 The masterbatch composition (I) is preferably produced by sequential polymerization. Specifically, the masterbatch composition (I) is produced in a separate process in which components (A) and (B) are continuous, and the first process is a previous process. It is preferred to produce by sequential polymerization consisting of at least two sequential steps performed in separate steps except that it is performed in the presence of the polymer formed and the catalyst used. This catalyst is added only in the first step, but its activity is so high that it is maintained in all subsequent steps.
この重合は、連続的であっても回分的であってもよいが、既知の方法で、不活性な希釈剤の存在下または非存在化での液相で、または気相、あるいは気液混合法で行われる。 This polymerization may be continuous or batchwise, but in a known manner, in the liquid phase in the presence or absence of an inert diluent, or in the gas phase, or gas-liquid mixing Done by law.
しかし、これらの重合工程の反応時間と圧力と温度はあまり重要ではないが、温度が50〜100℃なら最高である。圧力は大気圧であっても、これより高くてもよい。 However, the reaction time, pressure, and temperature of these polymerization steps are not so important, but the temperature is highest when the temperature is 50 to 100 ° C. The pressure may be atmospheric pressure or higher.
分子量の調整は、既知の調整剤で、特に水素で行われる。
上記の重合は、立体選択性チーグラー・ナッタ触媒の存在下で行うことが好ましい。 この触媒は公知である。
The molecular weight is adjusted with known regulators, in particular with hydrogen.
The polymerization is preferably performed in the presence of a stereoselective Ziegler-Natta catalyst. This catalyst is known.
公知の従来の分子量自動調整剤、例えば連鎖移動剤(例えば、水素またはZnEt2)を使用できる。好ましいチーグラー・ナッタ触媒の例としては、トリアルキルアルミニウム化合物と必要なら電子供与体とを含む担持触媒システムや、無水塩化マグネシウムに担持されたTiのハライドまたはハロゲン−アルコラートと必要なら電子供与体化合物を含む固体触媒成分があげられる。上述の特徴を持つ触媒やこのような触媒を用いる重合法は、特許文献中によく知られている。特に好ましいのは、USP4,399,054とEP−A−45977に記載の触媒と重合プロセスである。他の例が、USP4,472,524に見出される。 Known conventional molecular weight self-adjusting agents such as chain transfer agents (eg hydrogen or ZnEt 2 ) can be used. Examples of preferred Ziegler-Natta catalysts include supported catalyst systems comprising a trialkylaluminum compound and, if necessary, an electron donor, Ti halides or halogen-alcolates supported on anhydrous magnesium chloride and, if necessary, an electron donor compound. Examples of the solid catalyst component include. Catalysts having the above characteristics and polymerization methods using such catalysts are well known in the patent literature. Particularly preferred are the catalysts and polymerization processes described in USP 4,399,054 and EP-A-45977. Other examples are found in USP 4,472,524.
これらの触媒を、前もって少量のオレフィンに接触させることもできる(前重合)。必要なら本発明の組成物中に加えられる鉱物系充填材(D)には、タルクやCaCO3、シリカ、マイカ、珪灰石(CaSiO3)、粘土、珪藻土、酸化チタン、ゼオライトが含まれる。タルクが好ましい。通常この鉱物系充填材は、平均径が0.1〜5マイクロメータの範囲の粒子状である。 These catalysts can also be contacted in advance with a small amount of olefin (prepolymerization). If necessary, the mineral filler (D) added to the composition of the present invention includes talc, CaCO 3 , silica, mica, wollastonite (CaSiO 3 ), clay, diatomaceous earth, titanium oxide, and zeolite. Talc is preferred. Usually, the mineral filler is in the form of particles having an average diameter in the range of 0.1 to 5 micrometers.
有用な核剤(E)には、例えばカルボン酸の金属塩、ジベンジルソルビトール誘導体、リン酸のアルカリ金属塩などが挙げられる。具体的な核剤の例としては、安息香酸ナトリウム、アジピン酸アルミニウム、p−t−ブチル安息香酸アルミニウム、1,3,2,4−ジベンジリデンソルビトール、1,3,2,4−ビス(p−メチル−ベンジリデン)ソルビトール、1,3,2,4−ビス(p−エチルベンジリデン)ソルビトール、1,3−p−クロロベンジリデン−2,4−p−メチルベンジリデン)ソルビトール、ナトリウムビス(4−t−ブチルフェニル)ホスフェート、ナトリウムビス(4−t−メチルフェニル)ホスフェート、カリウムビス(4,6−ジ−t−ブチルフェニル)ホスフェート、ナトリウム2,2’−メチレン−ビス(4,6−ジ−t−ブチルフェニル)ホスフェート、ナトリウム2,2’−エチリデン−ビス(4,6−ジ−t−ブチルフェニル)ホスフェートがあげられる。 Useful nucleating agents (E) include, for example, metal salts of carboxylic acids, dibenzyl sorbitol derivatives, alkali metal salts of phosphoric acid, and the like. Specific examples of the nucleating agent include sodium benzoate, aluminum adipate, aluminum pt-butylbenzoate, 1,3,2,4-dibenzylidene sorbitol, 1,3,2,4-bis (p -Methyl-benzylidene) sorbitol, 1,3,2,4-bis (p-ethylbenzylidene) sorbitol, 1,3-p-chlorobenzylidene-2,4-p-methylbenzylidene) sorbitol, sodium bis (4-t -Butylphenyl) phosphate, sodium bis (4-t-methylphenyl) phosphate, potassium bis (4,6-di-t-butylphenyl) phosphate, sodium 2,2'-methylene-bis (4,6-di-) t-butylphenyl) phosphate, sodium 2,2′-ethylidene-bis (4,6-di-t-butylpheny ) Phosphate, and the like.
本発明の組成物はまた、酸化防止剤や光安定剤、熱安定化剤、着色剤などの従来から使用されている添加物を含むことができる。 The composition of the present invention may also contain conventionally used additives such as antioxidants, light stabilizers, heat stabilizers, colorants and the like.
上述のように、本発明の組成物は、成分(A)と(B)と(C)、必要なら成分(D)及び/又は(E)をメルトブレンドして、あるいはマスターバッチ組成物(I)を他のポリオレフィン成分と必要なら成分(D)及び/又は(E)とメルトブレンドして製造できる。密閉型混合機またはエクストルーダーなどの混合機を備えたいずれの公知の混合装置も使用可能である。例えば、バンバリーミキサーまたは一軸バス・エクストルーダーまたは二軸マリス型またはウェルナー型式エクストルーダーを使用できる。 As mentioned above, the composition of the present invention can be obtained by melt blending components (A), (B) and (C), if necessary, components (D) and / or (E), or a masterbatch composition (I ) May be melt blended with other polyolefin components and, if necessary, components (D) and / or (E). Any known mixing device equipped with a mixer such as a closed mixer or an extruder can be used. For example, a Banbury mixer or a single screw bus extruder or a twin screw Maris type or Werner type extruder can be used.
本発明はまた、最終製品を、特に上記ポリオレフィン組成物からなるドアトリムを提供する。 The present invention also provides a final product, in particular a door trim comprising the above polyolefin composition.
本発明の実施方法と利点を、以下の実施例に示す。これらの実施例は、説明のみを目的とするものであって、決して本発明の範囲を制限するものではない。 The practice and advantages of the present invention are illustrated in the following examples. These examples are for illustrative purposes only and do not limit the scope of the invention in any way.
ポリマー組成物の特性を評価するのに以下の分析方法を用いる。
メルトフローレート(MFR):ASTM−D1238、条件L(即ち、230℃、2.16kgの荷重)
[η]固有粘度:テトラヒドロナフタレン中で135℃で測定
エチレンとブテンの含量:I.R.スペクトロスコピー
曲げ弾性率:ISO178
破断点引張強度:ISO527
破断伸度:ISO527
ノッチ付きアイゾット衝撃試験:ISO180/1A
光沢度
The following analytical methods are used to evaluate the properties of the polymer composition.
Melt flow rate (MFR): ASTM-D1238, condition L (ie 230 ° C., 2.16 kg load)
[Η] Intrinsic viscosity: measured in tetrahydronaphthalene at 135 ° C. Content of ethylene and butene: R. Spectroscopic flexural modulus: ISO178
Tensile strength at break: ISO 527
Elongation at break: ISO 527
Notched Izod impact test: ISO180 / 1A
Glossiness
試験する各ポリマーの長方形の試験片(55×60×1mm)を10個、射出プレス・バッテエンフェルドBA500CDを用い、以下の条件で射出成型して作製した。
スクリュー速度:120rpm
背圧:10bar
金型温度:40℃
溶融温度:260℃
射出時間:3秒
第一滞留時間:5秒
第二滞留時間:5秒
冷却時間(第二滞留時間後):10秒
射出圧力の値は、上記時間内に金型が完全に充填されるのに充分である必要がある。
Ten rectangular test pieces (55 × 60 × 1 mm) of each polymer to be tested were produced by injection molding under the following conditions using an injection press / Batterenfeld BA500CD.
Screw speed: 120rpm
Back pressure: 10 bar
Mold temperature: 40 ℃
Melting temperature: 260 ° C
Injection time: 3 seconds First residence time: 5 seconds
Second residence time: 5 seconds Cooling time (after second residence time): 10 seconds
The value of the injection pressure needs to be sufficient for the mold to be completely filled within the above time.
光沢度計で、測定試験片表面から反射される光線の比率を、60°の入射角で測定した。表IIIに示す値は、それぞれの試験ポリマーの10試験片の平均光沢度に相当する。 The ratio of the light beam reflected from the surface of the measurement specimen was measured with a gloss meter at an incident angle of 60 °. The values shown in Table III correspond to the average gloss of 10 test pieces for each test polymer.
用いる光沢度計は、入射角を60°に設定した光度計ゼーントナーZGM1020型または1022型である。測定原理は、ASTM−D2457に記載されている。装置の校正は、既知の光沢度を持つ試料を用いて行う。 The gloss meter to be used is a photometer Zane Toner ZGM1020 type or 1022 type with an incident angle set to 60 °. The measurement principle is described in ASTM-D2457. The apparatus is calibrated using a sample having a known gloss level.
キシレン可溶性画分と不溶性画分
2.5gのポリマーと250cm3のキシレンを、冷凍器とマグネチックスターラーを備えたガラスフラスコに入れる。30分かけて温度を溶媒の沸点にまで上げる。次いで、このようにして得られる透明溶液を還流下におき、さらに30分間攪拌する。この閉鎖されたフラスコを30分間氷水浴中に置き、さらに30分間25℃の恒温水槽中に置く。このようにして生成する固体を、急速濾紙で濾過する。100cm3の濾液をあらかじめ評量したアルミニウム容器に入れ、これを熱板上で窒素流下で加熱して、溶媒を蒸発させて除く。次いで、この容器を80℃真空ので炉に入れて一定の重量となるまで待つ。次いで、室温でキシレンに可溶なポリマーの重量%を計算する。
Xylene soluble and insoluble fractions 2.5 g of polymer and 250 cm 3 of xylene are placed in a glass flask equipped with a freezer and a magnetic stirrer. The temperature is raised to the boiling point of the solvent over 30 minutes. The clear solution thus obtained is then placed under reflux and stirred for a further 30 minutes. The closed flask is placed in an ice-water bath for 30 minutes and then placed in a constant temperature water bath at 25 ° C. for another 30 minutes. The solid thus produced is filtered through a quick filter paper. A 100 cm 3 filtrate is placed in a pre-weighed aluminum container, which is heated on a hot plate under a stream of nitrogen to evaporate the solvent. The container is then placed in a furnace under vacuum at 80 ° C. and waits until a constant weight is reached. The weight percent of polymer soluble in xylene at room temperature is then calculated.
室温でキシレンに不溶のポリマーの重量%は、このポリマーの結晶可能な部分と考える。この値はまた、実質的に、沸騰n−ヘプタンでの抽出により求めたアイソタクチシティ指数に相当し、これは定義上ポリプロピレンのアイソタクチシティ指数となる。 The weight percent of the polymer insoluble in xylene at room temperature is considered the crystallizable portion of the polymer. This value also substantially corresponds to the isotacticity index determined by extraction with boiling n-heptane, which by definition is the isotacticity index of polypropylene.
縦方向と横方向の熱収縮
100×200×2.5mmの板を、射出成型機「サンドレット・シリーズ7−190」(190は、締付力が190トンであることを示す)を用いて成型する。
射出条件は次のとおりである。
溶融温度=250℃;
金型温度=40℃;
射出時間=8秒間;
滞留時間=22秒間;
スクリュー径=55mm
Heat shrinkage in the vertical and horizontal directions Using a 100 x 200 x 2.5 mm plate using an injection molding machine "Sandlet Series 7-190" (190 indicates that the clamping force is 190 tons) Mold.
The injection conditions are as follows.
Melting temperature = 250 ° C .;
Mold temperature = 40 ° C .;
Injection time = 8 seconds;
Residence time = 22 seconds;
Screw diameter = 55mm
成型48時間後にこの板をノギスで測定する。収縮率は次式で与えられる。
縦方向の収縮=(200−測定値)/200×100
横方向の収縮率=(100−測定値)/100×100
式中、200は、成型直後に測定される板の縦方向の長さ(mm)である。
100は、成型直後に測定される板の横方向の長さ(mm)である。
測定値は、関係する方向の板の長さである。
The plate is measured with calipers 48 hours after molding. The shrinkage rate is given by the following equation.
Longitudinal shrinkage = (200−measured value) / 200 × 100
Lateral shrinkage = (100−measured value) / 100 × 100
In the formula, 200 is the length (mm) in the vertical direction of the plate measured immediately after molding.
100 is the horizontal length (mm) of the plate measured immediately after molding.
The measured value is the length of the plate in the relevant direction.
示差走査熱量分析(DSC)による溶融ピークと溶融エンタルピー(ΔHm)の測定
用いる装置は、パーキンエルマーダイヤモンドDSCである。ポリマー試料を230℃まで10℃/分の速度で加熱し、230℃で5分間窒素流中で維持し、その後、10℃/分の速度で20℃に冷却し、この温度で5分間維持して試料を結晶化させる。次いで、試料をもう一度、加熱速度10℃/分で230℃にまで上げて溶融させる。この溶融スキャンを記録してサーモグラムを得る、これから、100〜130℃の間の最も強いピークの温度と溶融エンタルピーを読み取る。
Measurement of melting peak and melting enthalpy (ΔHm) by differential scanning calorimetry (DSC) The apparatus used is a Perkin Elmer Diamond DSC. The polymer sample is heated to 230 ° C. at a rate of 10 ° C./min and maintained in a nitrogen stream at 230 ° C. for 5 minutes, then cooled to 20 ° C. at a rate of 10 ° C./min and maintained at this temperature for 5 minutes. To crystallize the sample. The sample is then melted again to 230 ° C. at a heating rate of 10 ° C./min. This melting scan is recorded to obtain a thermogram from which the strongest peak temperature and melting enthalpy between 100-130 ° C. is read.
マスターバッチ組成物(I)の調整
3種のマスターバッチ組成物を調整する。重合に用いる固体触媒成分は、欧州特許EP728769の実施例5、48〜55行に記載の、塩化マグネシウムに担持された高立体選択性チーグラー・ナッタ触媒成分である。トリエチルアルミニウム(TEAL)を共触媒として用い、ジシクロペンチルジメトキシシラン(DCPMS)を外部供与体として用いる。
Preparation of Master Batch Composition (I) Three master batch compositions are prepared. The solid catalyst component used in the polymerization is a highly stereoselective Ziegler-Natta catalyst component supported on magnesium chloride as described in Example 5, lines 48-55 of European Patent EP 728769. Triethylaluminum (TEAL) is used as a cocatalyst and dicyclopentyldimethoxysilane (DCPMS) is used as an external donor.
この固体触媒成分を、12℃で24分間、TEALとDCPMSに接触させる。TEALと固体触媒成分の間の重量比とTEALとDCPMSの間の重量比は、それぞれ20と10である。 The solid catalyst component is contacted with TEAL and DCPMS at 12 ° C. for 24 minutes. The weight ratio between TEAL and the solid catalyst component and the weight ratio between TEAL and DCPMS are 20 and 10, respectively.
次いで、この触媒系を液体プロピレン中の懸濁液中に20℃で約5分間入れて
前重合させ、次いで第一の重合反応器に投入する。
This catalyst system is then prepolymerized in a suspension in liquid propylene at 20 ° C. for about 5 minutes and then charged to the first polymerization reactor.
重合
重合は、生成物を一つの反応器から直後の反応器に移動させる手段をもつ連結した二機の反応器中で連続的に行う。第一の反応器は液相反応器であり、第二の反応器は流動床気相反応器である。第一の反応器で成分(AI)を製造し、第二の反応器で成分(BI)を製造する。
Polymerization Polymerization is carried out continuously in two connected reactors with means for transferring the product from one reactor to the next reactor. The first reactor is a liquid phase reactor and the second reactor is a fluidized bed gas phase reactor. Component (A I ) is produced in the first reactor and component (B I ) is produced in the second reactor.
成分(AI)はプロピレンホモポリマーである、成分(BI)はエチレン/ブテン−1コポリマーである。 Component (A I ) is a propylene homopolymer, Component (B I ) is an ethylene / butene-1 copolymer.
反応期間中は、ずっと温度と圧力を一定に維持する。 The temperature and pressure are kept constant throughout the reaction period.
水素を分子量自動調整剤として用いる。 Hydrogen is used as an automatic molecular weight regulator.
気相(プロピレンとエチレンとブテンと水素)を、ガスクロマトグラフィーで連続的に分析する。 The gas phase (propylene, ethylene, butene, and hydrogen) is continuously analyzed by gas chromatography.
重合条件と反応物のモル比、得られるコポリマーの組成を表Iに示す。 Table I shows the polymerization conditions and the molar ratio of the reactants, and the composition of the resulting copolymer.
第二の反応器から出るポリマー粒子を水蒸気処理にかけて、反応性モノマーと揮発性物質を除き、次いで乾燥させる。 The polymer particles exiting the second reactor are subjected to steam treatment to remove reactive monomers and volatile materials and then dried.
次いで、このポリマー粒子を回転ドラムに入れ、ここで0.05重量%のパラフィン油ROL/OB30(ASTM−D1298による密度:0.842kg/l(20℃)、ASTM−D97の流動点:−10℃)と、0.15重量%のイルガノックス(R)B215(約34%のイルガノックス(R)1010と66%のイルガフォス(R)168からなる)と、0.04重量%のDHT−4A(ハイドロタルサイト)と混合する。 The polymer particles are then placed on a rotating drum where 0.05 wt.% Paraffinic oil ROL / OB30 (density according to ASTM-D1298: 0.842 kg / l (20 ° C.), pour point of ASTM-D97: −10 ° C), 0.15 wt% Irganox (R) B215 (consisting of about 34% Irganox (R) 1010 and 66% Irgaphos (R) 168), and 0.04 wt% DHT-4A Mix with (hydrotalcite).
上記のイルガノックス1010は、2,2−ビス[3−[,5−ビス(1,1−ジメチルエチル)−4−ヒドロキシフェニル)−1−オキソプロポキシ]メチル]−1,3−プロパンジイル−3,5−ビス(1,1−ジメチルエチル)−4−ヒドロキシベンゼンプロパノエートであり、イルガフォス168は、トリス(2,4−ジ−tert−ブチルフェニル)ホスフィットである。 Irganox 1010 described above is 2,2-bis [3-[, 5-bis (1,1-dimethylethyl) -4-hydroxyphenyl) -1-oxopropoxy] methyl] -1,3-propanediyl- 3,5-Bis (1,1-dimethylethyl) -4-hydroxybenzenepropanoate and Irgaphos 168 is tris (2,4-di-tert-butylphenyl) phosphite.
次いで、このポリマー粒子を窒素下でスクリューエクストルーダーから200〜250℃の溶融温度で押し出す。 The polymer particles are then extruded from a screw extruder under nitrogen at a melting temperature of 200-250 ° C.
表IIに示すポリマー組成物の特徴は、このように押し出されたポリマーを測定して得られたものである。 The characteristics of the polymer composition shown in Table II were obtained by measuring the polymer thus extruded.
実施例1〜3 (実施例1〜2:本発明、実施例3:参考例)
上述のようにして調整したマスターバッチ組成物1〜3を、上記条件下で押出して、他の成分と機械的に混合する。これらの例で用いるポリオレフィン成分の比率を、上記ポリオレフィン成分の寄与分を集めて得られる最終組成物の成分A)、B)、C)の量、また上述のMFR対数値の相関関係から計算されたA)のMFR−Lの計算値とともに表IIIに示す。
Examples 1 to 3 (Examples 1 to 2: the present invention, Example 3 to Reference Example)
Masterbatch compositions 1-3 prepared as described above are extruded under the above conditions and mechanically mixed with the other ingredients. The ratio of the polyolefin component used in these examples is calculated from the amount of components A), B) and C) of the final composition obtained by collecting the contributions of the polyolefin component and the correlation of the MFR logarithm values described above. Table III shows the calculated MFR-L values for A).
以下のポリオレフィン成分を用いる。
PP−1:MFR−L値が2000g/10分であり、室温でのキシレンへの溶解度が2.3重量%のプロピレンホモポリマー;
PP−2:MFR−L値が2g/10分であり、室温でのキシレンへの溶解度が2.2重量%のプロピレンホモポリマー;
Heco:47.4重量%の、MFR−L値が100g/10分で、室温でのキシレンへの溶解度が3.5重量%であるプロピレンホモポリマーと、
46.9重量%の、70重量%のエチレンを含み、室温でのキシレンへの溶解度が66重量%で、キシレン可溶性の画分の固有粘度が2.5dl/gであるエチレン/プロピレンコポリマーと、5.7重量%の、34重量%のエチレンを含み、室温でのキシレンへの溶解度が90重量%で、キシレン可溶性の画分の固有粘度が2.6dl/gであるエチレン/プロピレンコポリマーとを含むポリオレフィン組成物(異相ブレンド)。
The following polyolefin components are used.
PP-1: a propylene homopolymer having an MFR-L value of 2000 g / 10 min and a solubility in xylene at room temperature of 2.3% by weight;
PP-2: a propylene homopolymer having an MFR-L value of 2 g / 10 min and a solubility in xylene at room temperature of 2.2% by weight;
Heco: 47.4% by weight, a propylene homopolymer having an MFR-L value of 100 g / 10 min and a solubility in xylene at room temperature of 3.5% by weight,
An ethylene / propylene copolymer comprising 46.9% by weight of 70% by weight of ethylene, having a solubility in xylene at room temperature of 66% by weight and an intrinsic viscosity of 2.5 dl / g of the xylene-soluble fraction; An ethylene / propylene copolymer containing 5.7% by weight, 34% by weight ethylene, having a solubility in xylene at room temperature of 90% by weight and an intrinsic viscosity of 2.6 dl / g of the xylene soluble fraction. Polyolefin composition (heterophasic blend).
上記Heco成分の二つのエチレン/プロピレンコポリマーは、一緒となって本発明の組成物(最終的な組成物)の成分C)を構成する。従って、C)のエチレン含量は66.2重量%であり、C)の室温でのキシレンへの溶解度は69重量%であり、キシレン可溶性の画分の固有粘度は約2.5dl/gである。 The two ethylene / propylene copolymers of the Heco component together constitute component C) of the composition of the present invention (final composition). Thus, the ethylene content of C) is 66.2% by weight, the solubility of C) in xylene at room temperature is 69% by weight, and the intrinsic viscosity of the xylene soluble fraction is about 2.5 dl / g. .
上記のポリオレフィン成分に加えて、それぞれ成分D)とE)に対応するタルクと核剤が加えられる。 In addition to the above polyolefin components, talc and nucleating agent corresponding to components D) and E), respectively, are added.
用いるタルクD)はネオタルク・インダストリーズ社のネオタルクUN105である。すべての実施例の組成物中のD)の量は、A)+B)+C)の100重量部に対して1重量部である。 The talc D) used is Neotalc UN105 from Neotalc Industries. The amount of D) in the compositions of all examples is 1 part by weight per 100 parts by weight of A) + B) + C).
ナトリウム−2,2’−メチレン−ビス(4,6−ジ−t−ブチルフェニル)−ホスフェート(商品名NA11、旭電化工業製)を核剤E)として用いる。すべての実施例の組成物中のE)の量は、A)+B)+C)+D)の100重量部に対して0.2重量部である。 Sodium-2,2'-methylene-bis (4,6-di-t-butylphenyl) -phosphate (trade name NA11, manufactured by Asahi Denka Kogyo) is used as the nucleating agent E). The amount of E) in the compositions of all examples is 0.2 parts by weight per 100 parts by weight of A) + B) + C) + D).
このようにして得られた最終組成物の性質を表IIIに示す。 The properties of the final composition thus obtained are shown in Table III.
Claims (12)
A)50から85重量%の、プロピレンホモポリマーからなるポリプロピレン成分であって、少なくとも85重量%のプロピレンを含み、
ポリプロピレン成分を構成するn種類のポリマー成分の、各ポリマー成分について、ASTM−D1238、条件L(230℃、2.16kgの荷重)でそれぞれ測定したMFR(MFR 1 、…MFR n )と、
各ポリマー成分の重量(WA 1 …、WA n )をポリプロピレン成分の合計重量(W total )でそれぞれ除した重量比(WA 1 /W total 、…WA n /W total )とを求め、
下記式:
ln MFRA=[WA1/W total ]×ln MFR1 + … + [WA n /W total ]×ln MFR n
で示す、MFR自然対数と重量比との積の合計(ln MFR A )から求めたMFR計算値(MFR A )が100g/10分以上で、室温でのキシレンへの溶解度が20重量%未満であるものと;
B)3〜20重量%の、エチレンと一種以上のC4−C10−α−オレフィンとのコポリマーであって、15〜35重量%のC4−C10−α−オレフィンを含み、室温でのキシレンへの溶解度が50重量%より大きく、キシレン可溶性の画分の固有粘度が2.5〜4dl/gであるものと;
C)10〜35重量%の、エチレンのプロピレンとの一種以上のコポリマーを含むコポリマー成分であって、エチレン含量が60重量%以上であり、室温でのキシレンへの溶解度が50重量%より大きく、キシレン可溶性の画分の固有粘度が2〜4dl/gであるものと;を含むポリオレフィン組成物であって、
A)とB)とC)の量が、A)+B)+C)の総重量に対する値であり、B)中のエチレン含量B2とC)中のエチレン含量C2の重量比B2/C2が1.4以下で、その下限が0.8であるポリオレフィン組成物。
All expressed in weight%
A) 50 to 85% by weight of a polypropylene component consisting of a propylene homopolymer, comprising at least 85% by weight of propylene,
For each polymer component of the n types of polymer components constituting the polypropylene component, MFR (MFR 1 ,... MFR n ) measured under ASTM-D1238, condition L (230 ° C., 2.16 kg load) , respectively ,
The weight ratio (WA 1 / W total ,... WA n / W total ) obtained by dividing the weight of each polymer component (WA 1 ..., WA n ) by the total weight (W total ) of the polypropylene component was obtained,
Following formula:
ln MFR A = [WA 1 / W total ] × ln MFR 1 + ... + [WA n / W total ] × ln MFR n
In shown in MFR natural logarithm and MFR values calculated from the sum of the products (ln MFR A) of the weight ratio (MFR A) is 100 g / 10 minutes or more, at a solubility in xylene at room temperature is less than 20 wt% With some;
B) 3 to 20 wt%, a copolymer of ethylene and one or more C 4 -C 10 -α- olefin comprises C 4 -C 10 -α- olefin 15 to 35% by weight, at room temperature Having a solubility in xylene greater than 50% by weight and an intrinsic viscosity of the xylene soluble fraction of 2.5-4 dl / g;
C) a copolymer component comprising from 10 to 35% by weight of one or more copolymers of ethylene with propylene, having an ethylene content of at least 60% by weight and a solubility in xylene at room temperature of greater than 50% by weight; A polyolefin composition comprising: an xylene-soluble fraction having an intrinsic viscosity of 2-4 dl / g,
The amount of A), B) and C) is a value relative to the total weight of A) + B) + C), and the weight ratio B 2 / C of the ethylene content B 2 in B) and the ethylene content C 2 in C) Polyolefin composition whose 2 is 1.4 or less and the minimum is 0.8.
(XI)<1.14×B2−34
(式中、B2は成分B)中の、B)の重量に対する重量%で表したエチレンの量である)を満たす請求項1に記載のポリオレフィン組成物。 The proportion of the fraction (XI) insoluble in xylene at room temperature of component B) is:
(XI) <1.14 × B 2 −34
(Wherein, B 2 Component B) in, B) a polyolefin composition according to claim 1 satisfying at which) the amount of ethylene in weight percent relative to the weight of.
すべて重量%で表して、
AI)60から85重量%の、プロピレンホモポリマーからなるポリプロピレン成分であって、少なくとも85重量%のプロピレンを含み、ASTM−D1238、条件L(230℃、2.16kgの荷重)で測定したMFR−L値が20g/10分以上であり、室温でのキシレンへの溶解度が20重量%未満であるものと;
BI)15〜40重量%の、エチレンと一種以上のC4−C10−α−オレフィンのコポリマーであって、15〜35重量%のC4−C10−α−オレフィンを含み、室温でのキシレンへの溶解度が50重量%を超え、キシレン可溶性画分の固有粘度が2.5〜4dl/gであるものとからなり、
前記A I )成分が、前記A)成分の少なくとも一部となり、
前記B I )成分が、前記B)成分となる
マスターバッチ組成物。 It is a masterbatch composition used for manufacture of the polyolefin composition of any one of Claims 1-5,
All expressed in weight%
From A I) 60 to 85 wt-%, a polypropylene component comprising a propylene homopolymer comprises at least 85 wt% propylene, ASTM-D1238, condition L (230 ° C., measured under a load of 2.16 kg) MFR The L value is 20 g / 10 min or more and the solubility in xylene at room temperature is less than 20% by weight;
B I) 15 to 40 wt%, a copolymer of ethylene and C 4 -C 10 -α- olefins one or more kinds, including a C 4 -C 10 -α- olefin 15 to 35% by weight, at room temperature solubility in xylene greater than 50 wt.% of, Ri Do from those inherent viscosity of the xylene soluble fraction is 2.5~4dl / g,
The A I ) component is at least part of the A) component;
The B I ) component becomes the B) component
Masterbatch composition.
AI)60から85重量%の、プロピレンホモポリマーからなるポリプロピレン成分であって、少なくとも85重量%のプロピレンを含み、ASTM−D1238、条件L(230℃、2.16kgの荷重)で測定したMFR−L値が20g/10分以上であり、室温でのキシレンへの溶解度が20重量%未満であるものと;
BI)15〜40重量%の、エチレンと一種以上のC4−C10−α−オレフィンのコポリマーであって、15〜35重量%のC4−C10−α−オレフィンを含み、室温でのキシレンへの溶解度が50重量%を超え、キシレン可溶性画分の固有粘度が2.5〜4dl/gであるものと、
を含み、
前記A I )成分が前記A)成分の一部となり、前記B I )成分が前記B)成分となるマスターバッチ組成物を、前記A)成分の残部及び前記C)成分を含む他のポリオレフィン成分とメルトブレンドすることからなる製造方法。 It is a manufacturing method of the polyolefin composition of any one of Claims 1-5, Comprising: All are represented by weight%,
From A I) 60 to 85 wt-%, a polypropylene component comprising a propylene homopolymer comprises at least 85 wt% propylene, ASTM-D1238, condition L (230 ° C., measured under a load of 2.16 kg) MFR The L value is 20 g / 10 min or more and the solubility in xylene at room temperature is less than 20% by weight;
B I) 15 to 40 wt%, a copolymer of ethylene and C 4 -C 10 -α- olefins one or more kinds, including a C 4 -C 10 -α- olefin 15 to 35% by weight, at room temperature Having a solubility in xylene of more than 50% by weight and an intrinsic viscosity of the xylene soluble fraction of 2.5 to 4 dl / g,
Only including,
A master batch composition in which the A I ) component becomes a part of the A) component and the B I ) component becomes the B component, and another polyolefin component containing the remainder of the A) component and the C) component And a melt-blending method.
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