JP5807226B2 - Vibration element and method for manufacturing vibration element - Google Patents
Vibration element and method for manufacturing vibration element Download PDFInfo
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Description
本発明は、絶縁性の基板の一面に設けられた基板側電極と、該基板側電極に対向配置された対向電極を有する対向板とを備える振動素子及び振動素子の製造方法に関する。 The present invention relates to a vibration element including a substrate-side electrode provided on one surface of an insulating substrate and a counter plate having a counter electrode disposed to face the substrate-side electrode, and a method for manufacturing the vibration element.
図1は従来のCMUT(Capacitive Micromachined Ultrasonic Transducer)型超音波振動子の構成の一例を示す断面図である。従来のCMUT型超音波振動子は、基板104と、超音波を送受信する振動膜105と、基板104の一面に設けられ、基板104と対向するように振動膜105を支持する振動膜支持部101とを備えている。さらに、振動膜105に形成された膜側電極102と、基板104に形成された基板側電極103とが対向配置されている。 FIG. 1 is a cross-sectional view showing an example of the configuration of a conventional CMUT (Capacitive Micromachined Ultrasonic Transducer) type ultrasonic transducer. A conventional CMUT type ultrasonic transducer includes a substrate 104, a vibration film 105 that transmits and receives ultrasonic waves, and a vibration film support unit 101 that is provided on one surface of the substrate 104 and supports the vibration film 105 so as to face the substrate 104. And. Further, the film side electrode 102 formed on the vibration film 105 and the substrate side electrode 103 formed on the substrate 104 are disposed to face each other.
このような構成のCMUT型超音波振動子は、受信した超音波(音圧)によって振動膜105及び膜側電極102が振動し、この際に起きる膜側電極102及び基板側電極103の間の静電容量変化に基づき、受信した超音波に係る電気信号を取得し、又は膜側電極102及び基板側電極103の間にDC及びAC電圧を印加することによって振動膜105を振動させ、超音波を送信するものであり、広帯域、高感度等の優れた周波数応答特性を有している。 In the CMUT type ultrasonic vibrator having such a configuration, the vibration film 105 and the film side electrode 102 vibrate due to the received ultrasonic wave (sound pressure), and the film side electrode 102 and the substrate side electrode 103 generated at this time are vibrated. Based on the capacitance change, the vibration film 105 is vibrated by acquiring an electrical signal related to the received ultrasonic wave or applying a DC and AC voltage between the film side electrode 102 and the substrate side electrode 103 to generate an ultrasonic wave. , And has excellent frequency response characteristics such as wide band and high sensitivity.
例えば、非特許文献1には、このような従来のCMUT型超音波振動子及びその製造方法が開示されている。非特許文献1のCMUT型超音波振動子においては、シリコン基板の上に、後述するウェットエッチングの際、基板を保護するための窒化物層を形成し、該窒化物層の上に多結晶シリコンからなるいわゆる犠牲層を蒸着する。その後、該犠牲層の上に窒化物からなる振動膜及び振動膜支持部を共に蒸着し、該振動膜に上記犠牲層を除去するための孔をあけて、ウェットエッチングにて上記犠牲層を除去する。次いで、上記孔を埋めて、上記振動膜の上に膜側電極を蒸着した後、その上に保護層を形成することにより製造される。 For example, Non-Patent Document 1 discloses such a conventional CMUT type ultrasonic transducer and a manufacturing method thereof. In the CMUT type ultrasonic vibrator of Non-Patent Document 1, a nitride layer is formed on a silicon substrate to protect the substrate during wet etching described later, and polycrystalline silicon is formed on the nitride layer. A so-called sacrificial layer is deposited. After that, the vibration film made of nitride and the vibration film support portion are vapor-deposited on the sacrificial layer, a hole for removing the sacrificial layer is formed in the vibration film, and the sacrificial layer is removed by wet etching. To do. Subsequently, the hole is filled and a film-side electrode is deposited on the vibration film, and then a protective layer is formed thereon.
一方、上述したような従来の超音波振動素子においては、実際の使用において、様々な問題が生じていた。詳しくは、当該超音波振動素子の高周波数での使用の場合、インピーダンスが増加(例えば、数㏀)し、これによって実際に電極に与えられる駆動電圧が入力電圧に比べて低下される問題があった。また、複数の超音波振動素子を備えるアレイにおいては、振動素子の数が少ない場合に、当該アレイにおける基本キャパシタンスが小さいためにインピーダンスが上昇され、S/N比が低下されるなどの問題が生じていた。 On the other hand, in the conventional ultrasonic vibration element as described above, various problems have occurred in actual use. Specifically, when the ultrasonic vibration element is used at a high frequency, the impedance increases (for example, several ㏀), and thereby the drive voltage actually applied to the electrode is reduced compared to the input voltage. There was a problem. In addition, in an array including a plurality of ultrasonic vibration elements, when the number of vibration elements is small, problems such as an increase in impedance due to a small basic capacitance in the array and a decrease in S / N ratio occur. It was.
上記超音波振動素子又はアレイを搭載したデバイスからの信号はキャパシタンス変化として現れるため、この信号を電圧信号に変換する変換回路及びその信号の増幅回路等が必要になり、従来においてはデバイスの周辺に斯かる回路が別途に設けられていた。しかし、デバイスの超小型においては、こういう周辺回路を効率よく設置できるスペースの確保が難しい上に、スペースが有っても実装などを行うためのプロセスが複雑であるため、全体システムの生産性低下の原因となっていた。 Since a signal from a device equipped with the above ultrasonic vibration element or array appears as a change in capacitance, a conversion circuit that converts this signal into a voltage signal and an amplification circuit for the signal are necessary. Such a circuit has been provided separately. However, in the ultra-compact device, it is difficult to secure a space where such peripheral circuits can be installed efficiently, and even if there is a space, the process for mounting etc. is complicated, so the productivity of the entire system is reduced. It was the cause.
更に、基板としてシリコン単結晶を使用する場合には、斯かるシリコン単結晶の伝導性により、いわゆる寄生キャパシタンスが発生するので、当該デバイスの変換効率が低下するといった問題もあった。しかしながら、上述の非特許文献1の超音波振動子ではこのような問題を解決することができない。 Furthermore, when a silicon single crystal is used as the substrate, there is a problem that the conversion efficiency of the device is lowered because so-called parasitic capacitance is generated due to the conductivity of the silicon single crystal. However, the above-described ultrasonic transducer of Non-Patent Document 1 cannot solve such a problem.
本発明は、斯かる事情に鑑みてなされたものであり、その目的とするところは、絶縁性基板の一面に設けられた基板側電極と、該基板側電極に対向配置された対向電極を有する対向板とを備える振動素子であって、インピーダンスの上昇を改善できると共に、素子自体、ひいては該素子を有するデバイス及び該デバイスを含める実装システムのコンパクト化を図ることが出来る振動素子、及び該振動素子を製造する製造方法を提供することにある。 This invention is made | formed in view of such a situation, The place made into the objective has the board | substrate side electrode provided in one surface of the insulating substrate, and the counter electrode arrange | positioned facing this board | substrate side electrode. A vibration element including a counter plate, which can improve an increase in impedance, and can reduce the element itself, and thus a device including the element and a mounting system including the device, and the vibration element. It is in providing the manufacturing method which manufactures.
本発明に係る振動素子は、絶縁性基板の一面に設けられた基板側電極と、前記基板側電極に対向配置された対向電極を有する対向板とを備え、前記対向板の変形による前記基板側電極及び対向電極の間隔変化に基づく信号を発する振動素子において、前記対向板は、シリコン単結晶からなり、前記信号に係る処理を行う集積回路部を有することを特徴とする。 A vibration element according to the present invention includes a substrate-side electrode provided on one surface of an insulating substrate, and a counter plate having a counter electrode disposed to face the substrate-side electrode, and the substrate side by deformation of the counter plate In the vibration element that emits a signal based on a change in the distance between the electrode and the counter electrode, the counter plate is made of a silicon single crystal and includes an integrated circuit unit that performs processing related to the signal.
本発明に係る振動素子は、前記集積回路部は不純物領域であり、前記対向電極と電気的に接続されてあることを特徴とする。 The vibration element according to the present invention is characterized in that the integrated circuit portion is an impurity region and is electrically connected to the counter electrode.
本発明に係る振動素子は、前記基板に突設され、前記対向板を保持する保持部を備え、前記集積回路部は、前記保持部との整合位置に設けられていることを特徴とする。 The vibration element according to the present invention includes a holding portion that protrudes from the substrate and holds the counter plate, and the integrated circuit portion is provided at a position aligned with the holding portion.
本発明に係る振動素子は、前記基板と対向する、前記対向板の一面であって、前記保持部との当接位置に、前記前記対向板が設けられていることを特徴とする。 The vibration element according to the present invention is characterized in that the counter plate is provided on one surface of the counter plate facing the substrate and in contact with the holding portion.
本発明に係る振動素子の製造方法は、絶縁性基板の一面に設けられた基板側電極と、前記基板側電極に対向配置された対向電極を有する対向板とを備え、前記対向板の変形による前記基板側電極及び対向電極の間隔変化に基づく信号を発する振動素子の製造方法において、シリコン単結晶からなる対向板に前記信号に係る処理を行う集積回路部を形成する集積回路部形成工程を有することを特徴とする。
A method for manufacturing a resonator element according to the present invention includes a substrate-side electrode provided on one surface of an insulating substrate, and a counter plate having a counter electrode disposed to face the substrate-side electrode, and is based on deformation of the counter plate. In the method of manufacturing a vibrating element that emits a signal based on a change in the distance between the substrate-side electrode and the counter electrode, an integrated circuit unit forming step of forming an integrated circuit unit that performs processing related to the signal on a counter plate made of a silicon single crystal. It is characterized by that.
本発明に係る振動素子の製造方法は、前記集積回路部は不純物領域であり、前記対向電極と電気的に接続されることを特徴とする。 In the method for manufacturing a vibration element according to the present invention, the integrated circuit portion is an impurity region, and is electrically connected to the counter electrode.
本発明に係る振動素子の製造方法は、前記集積回路部形成工程では、前記対向電極が共に形成されることを特徴とする。 The method for manufacturing a vibration element according to the present invention is characterized in that the counter electrode is formed together in the integrated circuit portion forming step.
本発明にあっては、上記基板側電極に対向するように、シリコン単結晶からなる対向板を配置し、該対向板には上記集積回路部を設け、当該振動素子に必要な信号処理を行う。例えば、該集積回路部は、インピーダンスを低減させ、キャパシタンスの変換、信号の増幅などの機能を行う。 In the present invention, a counter plate made of silicon single crystal is disposed so as to face the substrate-side electrode, and the counter plate is provided with the integrated circuit portion to perform signal processing necessary for the vibration element. . For example, the integrated circuit portion performs functions such as impedance reduction, capacitance conversion, and signal amplification.
本発明にあっては、上記集積回路部は、例えば、熱拡散法又はイオン注入法によって形成される、IC回路の不純物領域であり、上記対向電極と電気的に接続され、当該デバイスに必要な信号処理を行う。例えば、該集積回路部は、インピーダンスを低減させ、キャパシタンスの変換、信号の増幅などの機能を行う。 In the present invention, the integrated circuit portion is an impurity region of an IC circuit formed by, for example, a thermal diffusion method or an ion implantation method, and is electrically connected to the counter electrode and necessary for the device. Perform signal processing. For example, the integrated circuit portion performs functions such as impedance reduction, capacitance conversion, and signal amplification.
本発明にあっては、該集積回路部は、当該対向板における、該対向板を保持する保持部との整合位置に設けられている。 In the present invention, the integrated circuit portion is provided at a position where the counter plate is aligned with the holding portion that holds the counter plate.
本発明にあっては、該集積回路部は、例えば当該対向板における、該対向板を保持する保持部との当接位置に設けることが出来る。 In the present invention, the integrated circuit portion can be provided, for example, at a contact position of the counter plate with the holding unit that holds the counter plate.
本発明によれば、当該集積回路部によってインピーダンス上昇の改善及びキャパシタンス変換、増幅などが可能になり、当該振動素子における電気的特性が高まるという効果を奏する。また、該集積回路部が当該対向板に形成された不純物領域であることから、該効果のために別途の要素を取り付けることがないので、素子自体、該素子を有するデバイス及び該デバイスを含める実装システムのコンパクト化及び生産性向上を図ることが出来る。 According to the present invention, it is possible to improve impedance rise, capacitance conversion, amplification, and the like by the integrated circuit unit, and the electrical characteristics of the vibration element are enhanced. In addition, since the integrated circuit portion is an impurity region formed in the counter plate, no separate element is attached for the effect, so the element itself, a device having the element, and a mounting including the device The system can be made compact and the productivity can be improved.
また、本発明によれば、該集積回路部が形成される際、対向電極のような他の周辺回路も共に形成されるので、斯かる製造工程が短くなり、製造コストを削減できる。 Further, according to the present invention, when the integrated circuit portion is formed, other peripheral circuits such as a counter electrode are also formed, so that the manufacturing process is shortened and the manufacturing cost can be reduced.
以下、図面に基づいて本発明に係る振動素子及び該振動素子の製造方法について具体的に説明する。説明は、該振動素子を複数備える振動素子アレイを例に挙げて行う。
(実施の形態1)
図2は本発明の実施の形態1に係る振動素子アレイをZ軸方向から見た部分的模式図であり、図3は図2のA−B線による断面図である。図中、10は、本発明に係る振動素子であり、100は、振動素子10を複数備える振動素子アレイである。以下の説明においては、説明の便宜上、Z軸方向を上下方向として説明する。
Hereinafter, a vibration element and a method of manufacturing the vibration element according to the present invention will be specifically described with reference to the drawings. The description will be given by taking a vibration element array including a plurality of the vibration elements as an example.
(Embodiment 1)
2 is a partial schematic view of the resonator element array according to Embodiment 1 of the present invention viewed from the Z-axis direction, and FIG. 3 is a cross-sectional view taken along the line AB of FIG. In the figure, 10 is a vibration element according to the present invention, and 100 is a vibration element array including a plurality of vibration elements 10. In the following description, for convenience of description, the Z-axis direction will be described as the vertical direction.
振動素子アレイ100は、一枚の基板3上に、複数の振動素子10がX軸方向及びY軸方向に並設されている。振動素子アレイ100は、各振動素子10によって受信された超音波を電気信号に変えて外部装置に送信し、該外部装置は振動素子アレイ100(振動素子10)からの電気信号に基づき、画像データを生成する。 In the vibration element array 100, a plurality of vibration elements 10 are arranged in parallel in the X-axis direction and the Y-axis direction on a single substrate 3. The vibration element array 100 converts the ultrasonic wave received by each vibration element 10 into an electric signal and transmits the electric signal to an external device, and the external device performs image data based on the electric signal from the vibration element array 100 (vibration element 10). Is generated.
図4は本発明の実施の形態1に係る振動素子10の構成を説明するための模式的要部断面図である。 FIG. 4 is a schematic cross-sectional view of an essential part for explaining the configuration of the resonator element 10 according to the first embodiment of the invention.
本発明の実施の形態1に係る振動素子アレイ100の振動素子10は、基板3と、基板3に対向するように基板3の上側に配置された上部板1とを備えている。また、上部板1の下面と対向する基板3の上面には凹部32が形成されており、該凹部32の底には基板側電極2が設けられている。 The vibration element 10 of the vibration element array 100 according to Embodiment 1 of the present invention includes a substrate 3 and an upper plate 1 disposed on the upper side of the substrate 3 so as to face the substrate 3. A recess 32 is formed on the upper surface of the substrate 3 facing the lower surface of the upper plate 1, and the substrate-side electrode 2 is provided on the bottom of the recess 32.
上部板1は、超音波の送信又は受信の際に振動する振動膜部11と、Z軸方向において後述する保持部31の位置に整合しており、保持部31に当接する当接部12とを有する。当接部12の下面が保持部31の上端部と接合されることにより、上部板1は基板3に固定される。 The upper plate 1 is aligned with a vibrating membrane portion 11 that vibrates during transmission or reception of ultrasonic waves, and a contact portion 12 that is aligned with a position of a holding portion 31 described later in the Z-axis direction and is in contact with the holding portion 31. Have The upper plate 1 is fixed to the substrate 3 by joining the lower surface of the contact portion 12 to the upper end portion of the holding portion 31.
振動膜部11は、基板側電極2と対向する位置に該当する、上部板1の一部分であり、当接部12を挟んで、隣り合う振動膜部11同士が隔てて形成されている。すなわち、振動膜部11は周囲を当接部12によって取り囲まれており、当接部12が保持部31に接合されているので、振動が可能になる。 The vibration film part 11 is a part of the upper plate 1 corresponding to a position facing the substrate side electrode 2, and the vibration film parts 11 adjacent to each other are formed with the contact part 12 interposed therebetween. That is, the vibration film portion 11 is surrounded by the contact portion 12 and the contact portion 12 is joined to the holding portion 31, so that vibration is possible.
基板3は、例えば、パイレックス(Pyrex)ガラス(登録商標)、石英、テンバックス(登録商標)、Foturanガラス(登録商標)等のガラス製であり、例えば、500μm以上の厚みを有する。また、上述したように、基板3の上面には凹部32が形成されており、凹部32の底の中心部には基板側電極2が蒸着されている。 The substrate 3 is made of glass such as Pyrex glass (registered trademark), quartz, Tenbax (registered trademark), or Foturan glass (registered trademark), and has a thickness of 500 μm or more, for example. Further, as described above, the concave portion 32 is formed on the upper surface of the substrate 3, and the substrate-side electrode 2 is deposited at the center of the bottom of the concave portion 32.
なお、基板3の厚みは、上述の記載に限るものでなく、1μm〜10cm範囲の基板を含める。例えば、300μm以上、かつ500μm以下であっても良い。 In addition, the thickness of the board | substrate 3 is not restricted to the above-mentioned description, The board | substrate of the range of 1 micrometer-10 cm is included. For example, it may be 300 μm or more and 500 μm or less.
凹部32は平面視六角形になるように基板3の上面に凹設されている。各振動素子10の凹部32同士の間には、凹部32の凹設による残余部分からなるランドが形成されており、該ランドは上部板1を保持する保持部31としての役割をなしている。すなわち、上部板1(当接部12)が保持部31の上端面に接合されることによって基板3に保持されている。 The recess 32 is recessed on the upper surface of the substrate 3 so as to have a hexagonal shape in plan view. Between the concave portions 32 of the respective vibration elements 10, lands are formed which are formed by the remaining portions due to the concave portions 32, and the lands serve as the holding portions 31 that hold the upper plate 1. That is, the upper plate 1 (contact portion 12) is held on the substrate 3 by being joined to the upper end surface of the holding portion 31.
基板側電極2は、凹部32に倣う六角形の板状をなしており、面積は、例えば、700μm2 以下である。また、基板側電極2の厚みは、例えば、0.1〜1.0μmであり、Ni、Cr、Al、Pt、Au等の材料からなる。また、基板側電極2の上面には、例えば、酸化物からなり、上部板1(振動膜部11)と基板側電極2とを絶縁させる絶縁膜(図示せず)が蒸着されている。 The substrate-side electrode 2 has a hexagonal plate shape that follows the recess 32, and has an area of, for example, 700 μm 2 or less. Moreover, the thickness of the substrate side electrode 2 is 0.1-1.0 micrometer, for example, and consists of materials, such as Ni, Cr, Al, Pt, Au. In addition, an insulating film (not shown) made of, for example, an oxide and insulating the upper plate 1 (vibrating film portion 11) and the substrate side electrode 2 is deposited on the upper surface of the substrate side electrode 2.
凹部32の内側は、例えば、横断面視六角形である筒状をなしてある。該六角形の一辺の寸法が22μmであって、対向辺間の距離は38μmである。また、凹部32の形状は、六角形の筒状に限るものでなく、円形の筒状であっても良い。 The inside of the recessed part 32 has comprised the cylinder shape which is a cross-sectional view hexagon, for example. The dimension of one side of the hexagon is 22 μm, and the distance between the opposing sides is 38 μm. Moreover, the shape of the recessed part 32 is not restricted to a hexagonal cylinder shape, A circular cylinder shape may be sufficient.
保持部31の縦方向における寸法、換言すれば、上部板1の下面と基板3の上面との間隔は、例えば、0.05〜10μmである。更に望ましくは、0.1〜3μmである。また、保持部31は横方向における寸法、すなわち肉厚が、例えば、8〜16μmである。なお、保持部31の上面、換言すれば、基板3の上面に、いわゆる陽極接合法によって、上部板1の当接部12が接合されている。 The dimension in the vertical direction of the holding portion 31, in other words, the distance between the lower surface of the upper plate 1 and the upper surface of the substrate 3 is, for example, 0.05 to 10 μm. More desirably, the thickness is 0.1 to 3 μm. Moreover, the dimension in the horizontal direction, ie, thickness, is the holding | maintenance part 31, for example, is 8-16 micrometers. The contact portion 12 of the upper plate 1 is bonded to the upper surface of the holding portion 31, in other words, the upper surface of the substrate 3 by a so-called anodic bonding method.
陽極接合法とは、一般的には約400℃以下にてガラスと、シリコン又は金属とを密着接合する方法である。ガラスと、シリコン又は金属とを重ね合わせ、加熱及び電圧を加える方法であり、これにより、ガラス中の陽イオンを強制的にシリコン又は金属中に拡散させ、ガラス、シリコン、金属等の間に静電引力が生じると共に、化学結合が行われ、比較的に低温でも良好な接合が出来る方法である。 The anodic bonding method is generally a method in which glass and silicon or metal are closely bonded at about 400 ° C. or less. This is a method in which glass and silicon or metal are superposed and heated and a voltage is applied. By this, the cations in the glass are forcibly diffused into the silicon or metal, and are statically placed between the glass, silicon, and metal. This is a method in which an attractive force is generated and chemical bonding is performed, so that good bonding can be achieved even at a relatively low temperature.
従って、本発明の実施の形態1に係る振動素子10は、高温での接合の工程に発生しがちな変形による応力集中が保持部31と上部板1との接合部にて生じることを抑制でき、上記応力の振動膜部11への影響により、変換効率又は感度が低下することを防止できるうえ、ひいては製造上の構造再現性に優れている。 Therefore, the resonator element 10 according to the first embodiment of the present invention can suppress the occurrence of stress concentration due to deformation that tends to occur in the bonding process at a high temperature at the bonded portion between the holding portion 31 and the upper plate 1. In addition, it is possible to prevent the conversion efficiency or sensitivity from being lowered due to the influence of the stress on the vibration film portion 11, and the structure reproducibility in manufacturing is excellent.
本実施の形態においては、保持部31の肉厚が8〜16μmである場合を例として挙げているが、これに限るものでなく、例えば、1〜16μmであれば良い。 In this Embodiment, although the case where the thickness of the holding part 31 is 8-16 micrometers is mentioned as an example, it is not restricted to this, For example, what is necessary is just 1-16 micrometers.
上部板1は、基板3に対向し、凹部32を覆うように設けられている。従って、凹部32の内周面及び上部板1の下面によって空間が形成されている。 The upper plate 1 is provided so as to face the substrate 3 and cover the recess 32. Accordingly, a space is formed by the inner peripheral surface of the recess 32 and the lower surface of the upper plate 1.
上部板1の厚みは、例えば、1.5μmであるが、これに限るものでなく、0.5〜3μmであれば良い。上部板1は例えば、抵抗値が10000Ωcm以上であるシリコン単結晶からなる。従って、本発明の実施の形態1に係る振動素子10及び振動素子アレイ100においては、電圧印加の際に振動膜部11に電荷がたまり、数〜数十MHzのAC電圧印加による振動膜部11の作動において、チャージ現象が生じることを防止することが出来る。 The thickness of the upper plate 1 is, for example, 1.5 μm, but is not limited thereto, and may be 0.5 to 3 μm. The upper plate 1 is made of, for example, a silicon single crystal having a resistance value of 10,000 Ωcm or more. Therefore, in the vibration element 10 and the vibration element array 100 according to the first embodiment of the present invention, charges are accumulated in the vibration film unit 11 when a voltage is applied, and the vibration film part 11 by applying an AC voltage of several to several tens of MHz. It is possible to prevent the charging phenomenon from occurring in the operation of.
振動膜部11の下面には、基板側電極2と対応する対向電極4が形成されている。対向電極4は基板側電極2の真上側に形成された不純物領域である。対向電極4は平面視円状をなす範囲に形成されており、例えば、Nタイプ又はPタイプの元素を熱拡散又はイオン注入して形成された、いわゆる導電性型不純物領域である。 A counter electrode 4 corresponding to the substrate side electrode 2 is formed on the lower surface of the vibration film portion 11. The counter electrode 4 is an impurity region formed directly above the substrate side electrode 2. The counter electrode 4 is formed in a range having a circular shape in plan view, and is, for example, a so-called conductive impurity region formed by thermal diffusion or ion implantation of an N-type or P-type element.
例えば、当接部12の下面には集積回路部5が形成されている。集積回路部5は保持部31の上面と対向する位置に形成された不純物領域である。詳しくは、集積回路部5は、上部板1の斯かる位置に、例えば、5族(N−type)であるAs、P、Sb等、又は3族(P−type)であるAl、B、Ga等の元素を熱拡散又はイオン注入して形成されたIC回路である。 For example, the integrated circuit portion 5 is formed on the lower surface of the contact portion 12. The integrated circuit unit 5 is an impurity region formed at a position facing the upper surface of the holding unit 31. Specifically, the integrated circuit unit 5 is arranged at such a position on the upper plate 1, for example, As, P, Sb, etc., which are Group 5 (N-type), or Al, B, which are Group 3 (P-type). This is an IC circuit formed by thermal diffusion or ion implantation of an element such as Ga.
なお、集積回路部5の形成位置は当接部12の下面に限るものでない。対向電極4に係る領域以外であれば上部板1の何処であっても良い。 The formation position of the integrated circuit portion 5 is not limited to the lower surface of the contact portion 12. It may be anywhere on the upper plate 1 as long as it is outside the region related to the counter electrode 4.
集積回路部5は、例えば、インピーダンスを低減させる可変容量コンデンサ、抵抗、キャパシター等の役割をなすように形成されている。集積回路部5は対向電極4と電気的に接続されており、振動素子10又は振動素子アレイ100において発生するインピーダンスを低減させ、キャパシタンス変換、信号増幅などの機能を行う。 The integrated circuit unit 5 is formed so as to serve as, for example, a variable capacitor, a resistor, a capacitor, or the like that reduces impedance. The integrated circuit unit 5 is electrically connected to the counter electrode 4, reduces the impedance generated in the vibration element 10 or the vibration element array 100, and performs functions such as capacitance conversion and signal amplification.
本発明の実施の形態1に係る振動素子10は、上述したように集積回路部5を有することから、高周波数でのインピーダンス増加の問題、振動素子の数が少ない場合に、インピーダンスが増加する問題、更に、振動膜としてシリコン単結晶を使用する場合に、いわゆる寄生キャパシタンスが発生して、効率が低下するといった問題を未然に防止することができる。 Since the vibration element 10 according to the first embodiment of the present invention has the integrated circuit portion 5 as described above, there is a problem of an increase in impedance at a high frequency, and a problem that the impedance increases when the number of vibration elements is small. Furthermore, when a silicon single crystal is used as the vibration film, it is possible to prevent a problem that the so-called parasitic capacitance is generated and the efficiency is lowered.
また、本発明の実施の形態1に係る振動素子10は、上述したように集積回路部5が当接部12に形成された不純物領域であるので、インピーダンスの低減及び信号処理のための周辺回路を付加的に取り付けることを必要とせず、振動膜部11の振動に影響を及すことなく、素子自体及び機器のコンパクト化を図ることが出来る。 Moreover, since the vibration element 10 according to the first embodiment of the present invention is the impurity region in which the integrated circuit portion 5 is formed in the contact portion 12 as described above, the peripheral circuit for impedance reduction and signal processing Therefore, the element itself and the device can be made compact without affecting the vibration of the vibration film portion 11.
また、本発明の実施の形態1に係る振動素子10は、上部板1の下面に対向電極4及び集積回路部5が形成されているので、対向電極4及び集積回路部5を保護するための保護膜を必要としない。 In addition, since the counter electrode 4 and the integrated circuit unit 5 are formed on the lower surface of the upper plate 1 in the resonator element 10 according to the first embodiment of the present invention, the counter electrode 4 and the integrated circuit unit 5 are protected. No protective film is required.
なお、本発明の実施の形態1に係る振動素子10においては、上部板1に対向電極4が不純物領域として形成されており、上部板1の一部(振動膜部11)がいわゆる振動膜としての役割を兼ねているので、更に機器のコンパクト化を図ることが出来る。 In the vibration element 10 according to Embodiment 1 of the present invention, the counter electrode 4 is formed as an impurity region on the upper plate 1, and a part of the upper plate 1 (the vibration film portion 11) is a so-called vibration film. Since this also serves as a role, it is possible to further reduce the size of the device.
本発明の実施の形態1に係る振動素子アレイ100においては、複数の振動素子10の基板側電極2と、該基板側電極2に対応する上部板1の対向電極4との間に電圧を印加することにより振動膜部11を振動させて超音波を外部に送信し、また、外部から反射してくる超音波による振動膜部11の振動に伴う基板側電極2と対向電極4との間の静電容量の変化に係る電気信号を取得でき、上記電気信号に基づき、いわゆる超音波像を得ることが出来る。 In the vibration element array 100 according to Embodiment 1 of the present invention, a voltage is applied between the substrate-side electrode 2 of the plurality of vibration elements 10 and the counter electrode 4 of the upper plate 1 corresponding to the substrate-side electrode 2. Thus, the vibration film unit 11 is vibrated to transmit an ultrasonic wave to the outside, and between the substrate side electrode 2 and the counter electrode 4 due to the vibration of the vibration film unit 11 by the ultrasonic wave reflected from the outside. An electric signal related to the change in capacitance can be obtained, and a so-called ultrasonic image can be obtained based on the electric signal.
以下において、本発明の実施の形態1に係る振動素子10及び振動素子アレイ100の製造方法について説明する。図5〜図7は本発明の実施の形態1に係る振動素子10及び振動素子アレイ100の製造方法を説明する説明図である。 Hereinafter, a method for manufacturing the vibration element 10 and the vibration element array 100 according to Embodiment 1 of the present invention will be described. 5-7 is explanatory drawing explaining the manufacturing method of the vibration element 10 and the vibration element array 100 which concern on Embodiment 1 of this invention.
まず、上部板1側に関しては、図5(a)に示すように、SOI(Silicon On Insulator)ウェハWの一面に熱拡散又はイオン注入を施し、対向電極4及び集積回路部5の夫々になるべき不純物領域を形成する(集積回路部形成工程)。すなわち、本発明の実施の形態1に係る振動素子の製造方法においては、対向電極4及び集積回路部5が同時的に形成されるので、製造工程を短縮でき、製造コストを削減できる。 First, with respect to the upper plate 1 side, as shown in FIG. 5A, thermal diffusion or ion implantation is performed on one surface of an SOI (Silicon On Insulator) wafer W to become the counter electrode 4 and the integrated circuit unit 5 respectively. Impurity regions are formed (integrated circuit portion forming step). That is, in the method for manufacturing the resonator element according to the first embodiment of the present invention, since the counter electrode 4 and the integrated circuit portion 5 are formed simultaneously, the manufacturing process can be shortened and the manufacturing cost can be reduced.
一方、基板3側に関しては、図5(b)に示すように、パイレックスガラスの基板3の上面にパターニングを行い、凹部32を形成する。また、この基板3のパターニングの際には、保持部31も共に形成される。 On the other hand, on the substrate 3 side, as shown in FIG. 5B, patterning is performed on the upper surface of the Pyrex glass substrate 3 to form a recess 32. Further, when the substrate 3 is patterned, the holding portion 31 is also formed.
次いで、基板側電極2になるべき蒸着物(例えば、Ni、Cr、Al、Pt、Au等)の蒸着を施す。その上、更に、基板側電極2を対向電極4から絶縁する絶縁膜(図示せず)を蒸着する工程を設けても良い。 Next, a deposit (for example, Ni, Cr, Al, Pt, Au, etc.) to be the substrate side electrode 2 is deposited. In addition, a step of depositing an insulating film (not shown) for insulating the substrate side electrode 2 from the counter electrode 4 may be provided.
次いで、SOIウェハWの上記一面が、既に用意しておいた基板3(図5(b)参照)の上面(又は凹部32の底)と対向するように、該SOIウェハWの上下を反転させ、基板3の上面、すなわち保持部31の上面に、該SOIウェハWを固定させる。詳しくは、SOIウェハWの上記一面を上述の陽極接合法によって保持部31の上面に接合する。(図6参照) Next, the SOI wafer W is turned upside down so that the one surface of the SOI wafer W faces the upper surface of the substrate 3 (see FIG. 5B) that has already been prepared (or the bottom of the recess 32). The SOI wafer W is fixed to the upper surface of the substrate 3, that is, the upper surface of the holding unit 31. Specifically, the one surface of the SOI wafer W is bonded to the upper surface of the holding unit 31 by the anodic bonding method described above. (See Figure 6)
この後、図7に示すように、上記SOIウェハWの他面側、すなわち、上部のSi層及びoxide層に対して、TMAH、KOH、HF等を用いてウェットエッチング(図中、矢印にて表示)を施し、上部板1になるべき部分だけを残して除去することにより、上部板1が完成される。 Thereafter, as shown in FIG. 7, the other surface side of the SOI wafer W, that is, the upper Si layer and the oxide layer is wet-etched using TMAH, KOH, HF, etc. The upper plate 1 is completed by performing display) and removing only the portion to be the upper plate 1.
なお、これに限るものでなく、SOIウェハに代えて、Si/Si3N4(low stress)構成を有するSiウェハを用いても良い。 However, the present invention is not limited to this, and a Si wafer having a Si / Si 3 N 4 (low stress) configuration may be used instead of the SOI wafer.
本発明に係る振動素子の製造方法においては、上述したように、上部板1(振動膜部11)を保持するいわゆる振動膜保持部を別に設ける必要がないため、更に工程の数が少なくなる上に、上記振動膜保持部を基板3に固定する際に発生する固定部分での応力集中等を考慮する必要がなく、製造上の自由度が拡大される。 In the method for manufacturing a vibration element according to the present invention, as described above, it is not necessary to separately provide a so-called vibration film holding portion for holding the upper plate 1 (vibration film portion 11). In addition, it is not necessary to consider the stress concentration at the fixing portion that occurs when the vibrating membrane holding portion is fixed to the substrate 3, and the degree of freedom in manufacturing is expanded.
また、以下において、本発明の実施の形態1に係る振動素子10及び振動アレイ100の作用について説明する。説明の便宜上、上述したように振動素子10及び振動アレイ100に電圧を印加して被対象物に向けて超音波を送信し、上記被対象物から反射されてくる超音波を受信する場合を例として説明する。 In the following, the operation of the vibration element 10 and the vibration array 100 according to Embodiment 1 of the present invention will be described. For convenience of explanation, as described above, an example is described in which a voltage is applied to the vibration element 10 and the vibration array 100 to transmit ultrasonic waves toward the object and receive ultrasonic waves reflected from the object. Will be described.
本発明の実施の形態1に係る振動素子アレイ100の振動素子10が、上記被対象物から反射された超音波を受信した場合、上記超音波(音圧)によって振動膜部11が振動する。振動膜部11が振動する際、振動膜部11と基板3の基板側電極2との間隔が変動する。従って、振動膜部11の下面に形成された対向電極4と基板側電極2との間の静電容量が変化するようになる。斯かる対向電極4と基板側電極2との間の静電容量変化に基づき、容量変化を電圧変化信号に変換させて電気信号を取得することができ、取得した電気信号に基づき、上記被対象物の超音波像を得ることができる。 When the vibration element 10 of the vibration element array 100 according to Embodiment 1 of the present invention receives the ultrasonic wave reflected from the object, the vibration film unit 11 vibrates by the ultrasonic wave (sound pressure). When the vibration film unit 11 vibrates, the distance between the vibration film unit 11 and the substrate-side electrode 2 of the substrate 3 varies. Accordingly, the capacitance between the counter electrode 4 formed on the lower surface of the vibration film portion 11 and the substrate side electrode 2 changes. Based on the capacitance change between the counter electrode 4 and the substrate side electrode 2, the capacitance change can be converted into a voltage change signal to obtain an electrical signal. Based on the obtained electrical signal, the subject An ultrasonic image of an object can be obtained.
また、超音波の送信においては、対向電極4と基板側電極2との間にDC及びAC電圧を印加することによって振動膜部11が振動され、超音波が送信される。他の作用については超音波を受信した場合と同様であり、詳しい説明は省略する。 Further, in the transmission of ultrasonic waves, by applying DC and AC voltages between the counter electrode 4 and the substrate side electrode 2, the vibration film unit 11 is vibrated and ultrasonic waves are transmitted. The other operations are the same as when ultrasonic waves are received, and detailed description thereof is omitted.
(実施の形態2) (Embodiment 2)
図8は本発明の実施の形態2に係る振動素子10の構成を説明するための模式的要部断面図である。 FIG. 8 is a schematic cross-sectional view of an essential part for explaining the configuration of the resonator element 10 according to the second embodiment of the invention.
本発明の実施の形態2に係る振動素子アレイ100の振動素子10は、基板3と、基板3に対向するように基板3の上側に配置された上部板1とを備えている。また、上部板1の下面と対向する基板3の上面には凹部32が形成されており、該凹部32の底には基板側電極2が設けられている。 The vibration element 10 of the vibration element array 100 according to Embodiment 2 of the present invention includes a substrate 3 and an upper plate 1 disposed on the upper side of the substrate 3 so as to face the substrate 3. A recess 32 is formed on the upper surface of the substrate 3 facing the lower surface of the upper plate 1, and the substrate-side electrode 2 is provided on the bottom of the recess 32.
上部板1は、超音波を送信又は受信する振動膜部11と、保持部31に整合しており、保持部31と当接する当接部12とを有する。当接部12の下面が保持部31の上面に接合されることにより、上部板1は基板3に固定される。 The upper plate 1 includes a vibrating membrane portion 11 that transmits or receives ultrasonic waves, and a contact portion 12 that is aligned with the holding portion 31 and contacts the holding portion 31. The upper plate 1 is fixed to the substrate 3 by bonding the lower surface of the contact portion 12 to the upper surface of the holding portion 31.
振動膜部11は、上部板1において基板側電極2と対向する部分であり、当接部12を挟んで、隣り合う振動膜部11同士が隔てて形成されている。すなわち、振動膜部11は周囲を当接部12によって取り囲まれており、当接部12が保持部31に接合されているので、振動が可能になる。 The vibration film portion 11 is a portion of the upper plate 1 that faces the substrate side electrode 2, and the vibration film portions 11 adjacent to each other are formed with the contact portion 12 interposed therebetween. That is, the vibration film portion 11 is surrounded by the contact portion 12 and the contact portion 12 is joined to the holding portion 31, so that vibration is possible.
上部板1は、基板3に対向し、凹部32を覆うように設けられている。上部板1の厚みは、例えば、1.5μmであるが、これに限るものでなく、0.1〜10μmであれば良い。上部板1は例えば、抵抗値が10000Ωcm以上であるシリコン単結晶からなる。従って、本発明の実施の形態2に係る振動素子10及び振動素子アレイ100においては、電圧印加の際に振動膜に電荷がたまり、数〜数十MHzのAC電圧印加による振動膜の作動において、チャージ現象が生じることを防止することが出来る。 The upper plate 1 is provided so as to face the substrate 3 and cover the recess 32. The thickness of the upper plate 1 is, for example, 1.5 μm, but is not limited thereto, and may be 0.1 to 10 μm. The upper plate 1 is made of, for example, a silicon single crystal having a resistance value of 10,000 Ωcm or more. Therefore, in the vibration element 10 and the vibration element array 100 according to the second embodiment of the present invention, charges accumulate in the vibration film when a voltage is applied, and in the operation of the vibration film by applying an AC voltage of several to several tens of MHz, It is possible to prevent the charging phenomenon from occurring.
振動膜部11の上面には対向電極4が形成されている。対向電極4は基板側電極2の真上側に形成された不純物領域である。対向電極4は平面視円状になす範囲であり、例えばN type又はP typeの元素を熱拡散又はイオン注入して形成された、いわゆる導電性型不純物領域である。 A counter electrode 4 is formed on the upper surface of the vibration film portion 11. The counter electrode 4 is an impurity region formed directly above the substrate side electrode 2. The counter electrode 4 has a circular shape in a plan view, and is a so-called conductive impurity region formed by thermal diffusion or ion implantation of an element of N type or P type, for example.
当接部12の上面には集積回路部5が形成されている。集積回路部5は保持部31の上面と整合する位置に形成された不純物領域である。詳しくは、集積回路部5は、上部板1の斯かる位置に、例えば、5族(N−type)であるAs、P、Sb等、又は3族(P−type)であるAl、B、Ga等の元素を熱拡散又はイオン注入して形成されたIC回路である。 An integrated circuit portion 5 is formed on the upper surface of the contact portion 12. The integrated circuit unit 5 is an impurity region formed at a position aligned with the upper surface of the holding unit 31. Specifically, the integrated circuit unit 5 is arranged at such a position on the upper plate 1, for example, As, P, Sb, etc., which are Group 5 (N-type), or Al, B, which are Group 3 (P-type). This is an IC circuit formed by thermal diffusion or ion implantation of an element such as Ga.
集積回路部5は、例えば、インピーダンスを低減させる可変容量コンデンサ、抵抗、キャパシター等の役割をなすように形成されている。集積回路部5は対向電極4と電気的に接続されており、振動素子10及び振動素子アレイ100にて発生するインピーダンスを低減させる。また、集積回路部5はキャパシタンス変換、信号増幅などの役割も果たす。 The integrated circuit unit 5 is formed so as to serve as, for example, a variable capacitor, a resistor, a capacitor, or the like that reduces impedance. The integrated circuit unit 5 is electrically connected to the counter electrode 4 and reduces impedance generated in the vibration element 10 and the vibration element array 100. The integrated circuit unit 5 also plays a role of capacitance conversion, signal amplification, and the like.
また、本発明の実施の形態2に係る振動素子10の構成は以上の記載に限るものでなく、上部板1の上面に、対向電極4及び集積回路部5を保護するための保護膜を形成した構成であっても良い。 The configuration of the resonator element 10 according to the second embodiment of the invention is not limited to the above description, and a protective film for protecting the counter electrode 4 and the integrated circuit unit 5 is formed on the upper surface of the upper plate 1. It may be the configuration.
また、本発明の実施の形態2に係る振動素子10は、上述したように集積回路部5が当接部12に形成された不純物領域であるので、実施の形態1と同様、インピーダンスを低減させるための構成要素を付加的に取り付けることを必要とせず、振動膜部11の振動に影響を及すことなく、機器のコンパクト化を図ることが出来る。 In addition, since the vibration element 10 according to the second embodiment of the present invention is the impurity region in which the integrated circuit portion 5 is formed in the contact portion 12 as described above, the impedance is reduced as in the first embodiment. Therefore, it is not necessary to additionally attach the constituent elements for this purpose, and the apparatus can be made compact without affecting the vibration of the vibration film portion 11.
なお、本発明の実施の形態2に係る振動素子10においては、上部板1に対向電極4が不純物領域として形成されており、上部板1が振動膜部11としての役割を兼ねているので、実施の形態1と同様、更に機器のコンパクト化を図ることが出来る。 In the vibration element 10 according to the second embodiment of the present invention, the counter electrode 4 is formed as an impurity region on the upper plate 1, and the upper plate 1 also serves as the vibration film portion 11. As in the first embodiment, the device can be further downsized.
他の構成については、実施の形態1と同様であり、実施の形態1と同様の部分については、同一の符号を付して詳細な説明を省略する。 About another structure, it is the same as that of Embodiment 1, About the part similar to Embodiment 1, the same code | symbol is attached | subjected and detailed description is abbreviate | omitted.
以上の実施の形態の説明においては、上部板1に対向電極4を別途に設けた場合を例として説明したがこれに限るものでなく、言わば、上部板1が対向電極4としての役割を兼ねるようにした構成であっても良い。 In the above description of the embodiment, the case where the counter electrode 4 is separately provided on the upper plate 1 has been described as an example. However, the present invention is not limited to this, and the upper plate 1 also serves as the counter electrode 4. The configuration as described above may be used.
更に、本発明に係る振動素子10及び振動素子アレイ100の構成は、以上の記載に限るものでない。例えば、以上の記載においては、上部板1にのみ集積回路部5が形成された場合を例に挙げて説明したが、集積回路部5の一部を保持部31に形成しても良い。すなわち、上部板1及び保持部31共に不純物領域を形成し、これらの不純物領域が全体として1つの集積回路部5をなすように構成しても良い。 Furthermore, the configurations of the vibration element 10 and the vibration element array 100 according to the present invention are not limited to the above description. For example, in the above description, the case where the integrated circuit unit 5 is formed only on the upper plate 1 has been described as an example. However, a part of the integrated circuit unit 5 may be formed in the holding unit 31. In other words, the upper plate 1 and the holding portion 31 may be formed with impurity regions, and these impurity regions may constitute a single integrated circuit portion 5 as a whole.
また、上部板1又は保持部31に不純物領域を形成する場合においても、一か所でなく、上部板1の複数個所又は保持部31の複数個所に形成した構成であっても良い。 Further, even when the impurity region is formed in the upper plate 1 or the holding portion 31, it may be formed at a plurality of locations on the upper plate 1 or a plurality of locations on the holding portion 31 instead of one location.
なお、保持部31の複数個所に不純物領域を形成する場合においては、上部板1及び基板3の対向方向において、保持部31が多層構造となるように構成したうえ、各層に不純物領域を形成した構成であっても良い。 In the case where impurity regions are formed at a plurality of locations of the holding portion 31, the holding portion 31 is configured to have a multilayer structure in the facing direction of the upper plate 1 and the substrate 3, and the impurity regions are formed in each layer. It may be a configuration.
1 上部板(対向板)
2 基板側電極
3 基板
4 対向電極
5 集積回路部
10 振動素子
11 振動膜部
12 当接部
31 保持部
100 振動素子アレイ
1 Upper plate (opposite plate)
DESCRIPTION OF SYMBOLS 2 Substrate side electrode 3 Substrate 4 Counter electrode 5 Integrated circuit part 10 Vibration element 11 Vibration film part 12 Contact part 31 Holding part 100 Vibration element array
Claims (7)
前記対向板は、シリコン単結晶からなり、前記信号に係る処理を行う集積回路部を有することを特徴とする振動素子。 A substrate-side electrode provided on one surface of an insulating substrate, and a counter plate having a counter electrode disposed opposite to the substrate-side electrode, to change a distance between the substrate-side electrode and the counter electrode due to deformation of the counter plate. In a vibration element that emits a signal based on
The counter element is made of a silicon single crystal, and has an integrated circuit portion that performs processing related to the signal.
前記集積回路部は、前記保持部との整合位置に設けられていることを特徴とする請求項1又は2に記載の振動素子。 Protruding to the substrate, comprising a holding portion for holding the counter plate,
The vibration element according to claim 1, wherein the integrated circuit unit is provided at a position aligned with the holding unit.
シリコン単結晶からなる対向板に前記信号に係る処理を行う集積回路部を形成する集積回路部形成工程を有することを特徴とする振動素子の製造方法。 A substrate-side electrode provided on one surface of an insulating substrate, and a counter plate having a counter electrode disposed opposite to the substrate-side electrode, to change a distance between the substrate-side electrode and the counter electrode due to deformation of the counter plate. In a method for manufacturing a vibration element that emits a signal based on:
A method of manufacturing a vibrating element, comprising: an integrated circuit part forming step of forming an integrated circuit part that performs processing related to the signal on a counter plate made of silicon single crystal.
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EP12803575.5A EP2728904A4 (en) | 2011-06-27 | 2012-06-26 | VIBRANT ELEMENT AND METHOD FOR PRODUCING VIBRANT ELEMENT |
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