JP5676256B2 - Adhesive composition for difficult-to-adhere substrate, adhesive using the same, and optical disk device - Google Patents
Adhesive composition for difficult-to-adhere substrate, adhesive using the same, and optical disk device Download PDFInfo
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- JP5676256B2 JP5676256B2 JP2010515953A JP2010515953A JP5676256B2 JP 5676256 B2 JP5676256 B2 JP 5676256B2 JP 2010515953 A JP2010515953 A JP 2010515953A JP 2010515953 A JP2010515953 A JP 2010515953A JP 5676256 B2 JP5676256 B2 JP 5676256B2
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- component
- adhesive
- meth
- carbon atoms
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- 239000000853 adhesive Substances 0.000 title claims description 56
- 230000001070 adhesive effect Effects 0.000 title claims description 51
- 239000000203 mixture Substances 0.000 title claims description 43
- 230000003287 optical effect Effects 0.000 title claims description 37
- 239000000758 substrate Substances 0.000 title claims description 24
- -1 2-ethylhexyl group Chemical group 0.000 claims description 83
- 125000004432 carbon atom Chemical group C* 0.000 claims description 60
- 229920002554 vinyl polymer Polymers 0.000 claims description 60
- 239000000178 monomer Substances 0.000 claims description 59
- 229920000642 polymer Polymers 0.000 claims description 30
- 125000000962 organic group Chemical group 0.000 claims description 28
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 26
- 239000003999 initiator Substances 0.000 claims description 22
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 22
- 238000004519 manufacturing process Methods 0.000 claims description 17
- 125000001931 aliphatic group Chemical group 0.000 claims description 12
- 239000004734 Polyphenylene sulfide Substances 0.000 claims description 10
- 238000009826 distribution Methods 0.000 claims description 10
- 229920000069 polyphenylene sulfide Polymers 0.000 claims description 10
- 239000000945 filler Substances 0.000 claims description 8
- 239000003505 polymerization initiator Substances 0.000 claims description 6
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 6
- 229910000861 Mg alloy Inorganic materials 0.000 claims description 5
- 229920000058 polyacrylate Polymers 0.000 claims description 5
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 claims description 4
- 125000005073 adamantyl group Chemical group C12(CC3CC(CC(C1)C3)C2)* 0.000 claims description 3
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 claims description 3
- 229920003050 poly-cycloolefin Polymers 0.000 claims description 3
- 125000003229 2-methylhexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 claims description 2
- 150000001602 bicycloalkyls Chemical group 0.000 claims description 2
- 125000000392 cycloalkenyl group Chemical group 0.000 claims description 2
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 2
- 239000003085 diluting agent Substances 0.000 claims description 2
- 239000013078 crystal Substances 0.000 claims 1
- 238000000034 method Methods 0.000 description 78
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 53
- 150000001875 compounds Chemical class 0.000 description 33
- 238000006116 polymerization reaction Methods 0.000 description 33
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 29
- 238000010526 radical polymerization reaction Methods 0.000 description 29
- 150000003254 radicals Chemical class 0.000 description 28
- 238000006243 chemical reaction Methods 0.000 description 23
- 125000000524 functional group Chemical group 0.000 description 23
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 21
- 229910052801 chlorine Inorganic materials 0.000 description 21
- 125000001309 chloro group Chemical group Cl* 0.000 description 21
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 20
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 20
- 229910052740 iodine Inorganic materials 0.000 description 20
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 18
- 239000002904 solvent Substances 0.000 description 18
- 125000000217 alkyl group Chemical group 0.000 description 16
- 150000004820 halides Chemical class 0.000 description 16
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 15
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 14
- 229920005989 resin Polymers 0.000 description 14
- 239000011347 resin Substances 0.000 description 14
- 125000003118 aryl group Chemical group 0.000 description 13
- 239000003795 chemical substances by application Substances 0.000 description 13
- 229910052736 halogen Inorganic materials 0.000 description 13
- 125000003710 aryl alkyl group Chemical group 0.000 description 12
- 238000010560 atom transfer radical polymerization reaction Methods 0.000 description 12
- 125000005843 halogen group Chemical group 0.000 description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 11
- 239000012986 chain transfer agent Substances 0.000 description 11
- 238000001723 curing Methods 0.000 description 11
- 238000005227 gel permeation chromatography Methods 0.000 description 11
- 230000002093 peripheral effect Effects 0.000 description 11
- 239000000047 product Substances 0.000 description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 9
- 229920000106 Liquid crystal polymer Polymers 0.000 description 9
- 239000004977 Liquid-crystal polymers (LCPs) Substances 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 239000000126 substance Substances 0.000 description 9
- 125000001424 substituent group Chemical group 0.000 description 9
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 8
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 8
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 8
- 125000003342 alkenyl group Chemical group 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 8
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 8
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 7
- 239000003963 antioxidant agent Substances 0.000 description 7
- 239000007789 gas Substances 0.000 description 7
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 6
- 238000010790 dilution Methods 0.000 description 6
- 239000012895 dilution Substances 0.000 description 6
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 5
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 5
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 5
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- 230000003712 anti-aging effect Effects 0.000 description 5
- 239000002585 base Substances 0.000 description 5
- 125000004185 ester group Chemical group 0.000 description 5
- 150000002148 esters Chemical class 0.000 description 5
- 239000000706 filtrate Substances 0.000 description 5
- 150000002367 halogens Chemical class 0.000 description 5
- 150000002978 peroxides Chemical class 0.000 description 5
- 230000000704 physical effect Effects 0.000 description 5
- 230000000379 polymerizing effect Effects 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 5
- 229910052723 transition metal Inorganic materials 0.000 description 5
- 150000003624 transition metals Chemical class 0.000 description 5
- NAWXUBYGYWOOIX-SFHVURJKSA-N (2s)-2-[[4-[2-(2,4-diaminoquinazolin-6-yl)ethyl]benzoyl]amino]-4-methylidenepentanedioic acid Chemical compound C1=CC2=NC(N)=NC(N)=C2C=C1CCC1=CC=C(C(=O)N[C@@H](CC(=C)C(O)=O)C(O)=O)C=C1 NAWXUBYGYWOOIX-SFHVURJKSA-N 0.000 description 4
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 4
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 239000004793 Polystyrene Substances 0.000 description 4
- 239000003463 adsorbent Substances 0.000 description 4
- 229910001413 alkali metal ion Inorganic materials 0.000 description 4
- 125000002947 alkylene group Chemical group 0.000 description 4
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 description 4
- 239000012141 concentrate Substances 0.000 description 4
- 229920006351 engineering plastic Polymers 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- FUZZWVXGSFPDMH-UHFFFAOYSA-M hexanoate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 description 4
- 150000002430 hydrocarbons Chemical group 0.000 description 4
- 229920002521 macromolecule Polymers 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000004417 polycarbonate Substances 0.000 description 4
- 229920000515 polycarbonate Polymers 0.000 description 4
- 229920002223 polystyrene Polymers 0.000 description 4
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 3
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 3
- 125000001140 1,4-phenylene group Chemical group [H]C1=C([H])C([*:2])=C([H])C([H])=C1[*:1] 0.000 description 3
- GVNVAWHJIKLAGL-UHFFFAOYSA-N 2-(cyclohexen-1-yl)cyclohexan-1-one Chemical compound O=C1CCCCC1C1=CCCCC1 GVNVAWHJIKLAGL-UHFFFAOYSA-N 0.000 description 3
- PCKZAVNWRLEHIP-UHFFFAOYSA-N 2-hydroxy-1-[4-[[4-(2-hydroxy-2-methylpropanoyl)phenyl]methyl]phenyl]-2-methylpropan-1-one Chemical compound C1=CC(C(=O)C(C)(O)C)=CC=C1CC1=CC=C(C(=O)C(C)(C)O)C=C1 PCKZAVNWRLEHIP-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 101150065749 Churc1 gene Proteins 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 3
- 229930194542 Keto Natural products 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 3
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 3
- 102100038239 Protein Churchill Human genes 0.000 description 3
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 3
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- OLBVUFHMDRJKTK-UHFFFAOYSA-N [N].[O] Chemical compound [N].[O] OLBVUFHMDRJKTK-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 125000003368 amide group Chemical group 0.000 description 3
- 230000003078 antioxidant effect Effects 0.000 description 3
- JFDZBHWFFUWGJE-UHFFFAOYSA-N benzonitrile Chemical compound N#CC1=CC=CC=C1 JFDZBHWFFUWGJE-UHFFFAOYSA-N 0.000 description 3
- 125000002091 cationic group Chemical group 0.000 description 3
- 239000004927 clay Substances 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
- 150000002009 diols Chemical class 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010894 electron beam technology Methods 0.000 description 3
- 125000006575 electron-withdrawing group Chemical group 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 3
- 239000012948 isocyanate Substances 0.000 description 3
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 3
- 150000002513 isocyanates Chemical class 0.000 description 3
- 125000000468 ketone group Chemical group 0.000 description 3
- 150000002576 ketones Chemical class 0.000 description 3
- 239000004611 light stabiliser Substances 0.000 description 3
- 125000002560 nitrile group Chemical group 0.000 description 3
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 3
- 239000004014 plasticizer Substances 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 239000002685 polymerization catalyst Substances 0.000 description 3
- 229920005862 polyol Polymers 0.000 description 3
- 150000003077 polyols Chemical class 0.000 description 3
- 239000002516 radical scavenger Substances 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 3
- 239000000454 talc Substances 0.000 description 3
- 229910052623 talc Inorganic materials 0.000 description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 3
- PSGCQDPCAWOCSH-UHFFFAOYSA-N (4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl) prop-2-enoate Chemical compound C1CC2(C)C(OC(=O)C=C)CC1C2(C)C PSGCQDPCAWOCSH-UHFFFAOYSA-N 0.000 description 2
- MSAHTMIQULFMRG-UHFFFAOYSA-N 1,2-diphenyl-2-propan-2-yloxyethanone Chemical compound C=1C=CC=CC=1C(OC(C)C)C(=O)C1=CC=CC=C1 MSAHTMIQULFMRG-UHFFFAOYSA-N 0.000 description 2
- DKEGCUDAFWNSSO-UHFFFAOYSA-N 1,8-dibromooctane Chemical compound BrCCCCCCCCBr DKEGCUDAFWNSSO-UHFFFAOYSA-N 0.000 description 2
- 238000005160 1H NMR spectroscopy Methods 0.000 description 2
- JMIZWXDKTUGEES-UHFFFAOYSA-N 2,2-di(cyclopenten-1-yloxy)ethyl 2-methylprop-2-enoate Chemical compound C=1CCCC=1OC(COC(=O)C(=C)C)OC1=CCCC1 JMIZWXDKTUGEES-UHFFFAOYSA-N 0.000 description 2
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 2
- BVUXDWXKPROUDO-UHFFFAOYSA-N 2,6-di-tert-butyl-4-ethylphenol Chemical compound CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 BVUXDWXKPROUDO-UHFFFAOYSA-N 0.000 description 2
- GJDRKHHGPHLVNI-UHFFFAOYSA-N 2,6-ditert-butyl-4-(diethoxyphosphorylmethyl)phenol Chemical compound CCOP(=O)(OCC)CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 GJDRKHHGPHLVNI-UHFFFAOYSA-N 0.000 description 2
- GNZDAXRYGVFYPU-UHFFFAOYSA-N 2,6-ditert-butyl-4-[(3,5-ditert-butyl-4-$l^{1}-oxidanylphenyl)methylidene]cyclohexa-2,5-dien-1-one Chemical compound C1=C(C(C)(C)C)C(=O)C(C(C)(C)C)=CC1=CC1=CC(C(C)(C)C)=C([O])C(C(C)(C)C)=C1 GNZDAXRYGVFYPU-UHFFFAOYSA-N 0.000 description 2
- NXQMCAOPTPLPRL-UHFFFAOYSA-N 2-(2-benzoyloxyethoxy)ethyl benzoate Chemical compound C=1C=CC=CC=1C(=O)OCCOCCOC(=O)C1=CC=CC=C1 NXQMCAOPTPLPRL-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- GJKGAPPUXSSCFI-UHFFFAOYSA-N 2-Hydroxy-4'-(2-hydroxyethoxy)-2-methylpropiophenone Chemical compound CC(C)(O)C(=O)C1=CC=C(OCCO)C=C1 GJKGAPPUXSSCFI-UHFFFAOYSA-N 0.000 description 2
- QSRJVOOOWGXUDY-UHFFFAOYSA-N 2-[2-[2-[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoyloxy]ethoxy]ethoxy]ethyl 3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C)=CC(CCC(=O)OCCOCCOCCOC(=O)CCC=2C=C(C(O)=C(C)C=2)C(C)(C)C)=C1 QSRJVOOOWGXUDY-UHFFFAOYSA-N 0.000 description 2
- 125000000022 2-aminoethyl group Chemical group [H]C([*])([H])C([H])([H])N([H])[H] 0.000 description 2
- UHFFVFAKEGKNAQ-UHFFFAOYSA-N 2-benzyl-2-(dimethylamino)-1-(4-morpholin-4-ylphenyl)butan-1-one Chemical compound C=1C=C(N2CCOCC2)C=CC=1C(=O)C(CC)(N(C)C)CC1=CC=CC=C1 UHFFVFAKEGKNAQ-UHFFFAOYSA-N 0.000 description 2
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 2
- HFCUBKYHMMPGBY-UHFFFAOYSA-N 2-methoxyethyl prop-2-enoate Chemical compound COCCOC(=O)C=C HFCUBKYHMMPGBY-UHFFFAOYSA-N 0.000 description 2
- WHNPOQXWAMXPTA-UHFFFAOYSA-N 3-methylbut-2-enamide Chemical compound CC(C)=CC(N)=O WHNPOQXWAMXPTA-UHFFFAOYSA-N 0.000 description 2
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- YBCAZPLXEGKKFM-UHFFFAOYSA-K ruthenium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[Ru+3] YBCAZPLXEGKKFM-UHFFFAOYSA-K 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000005361 soda-lime glass Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- CBXCPBUEXACCNR-UHFFFAOYSA-N tetraethylammonium Chemical compound CC[N+](CC)(CC)CC CBXCPBUEXACCNR-UHFFFAOYSA-N 0.000 description 1
- QEMXHQIAXOOASZ-UHFFFAOYSA-N tetramethylammonium Chemical compound C[N+](C)(C)C QEMXHQIAXOOASZ-UHFFFAOYSA-N 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 229920006259 thermoplastic polyimide Polymers 0.000 description 1
- 150000007970 thio esters Chemical group 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 1
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- YUYCVXFAYWRXLS-UHFFFAOYSA-N trimethoxysilane Chemical compound CO[SiH](OC)OC YUYCVXFAYWRXLS-UHFFFAOYSA-N 0.000 description 1
- ODHXBMXNKOYIBV-UHFFFAOYSA-N triphenylamine Chemical compound C1=CC=CC=C1N(C=1C=CC=CC=1)C1=CC=CC=C1 ODHXBMXNKOYIBV-UHFFFAOYSA-N 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- KOZCZZVUFDCZGG-UHFFFAOYSA-N vinyl benzoate Chemical compound C=COC(=O)C1=CC=CC=C1 KOZCZZVUFDCZGG-UHFFFAOYSA-N 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 235000020234 walnut Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000011667 zinc carbonate Substances 0.000 description 1
- 235000004416 zinc carbonate Nutrition 0.000 description 1
- 229910000010 zinc carbonate Inorganic materials 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J4/00—Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B7/00—Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
- G11B7/12—Heads, e.g. forming of the optical beam spot or modulation of the optical beam
- G11B7/22—Apparatus or processes for the manufacture of optical heads, e.g. assembly
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2666/00—Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
- C08L2666/02—Organic macromolecular compounds, natural resins, waxes or and bituminous materials
- C08L2666/04—Macromolecular compounds according to groups C08L7/00 - C08L49/00, or C08L55/00 - C08L57/00; Derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Moving Of The Head For Recording And Reproducing By Optical Means (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Description
本発明は、難接着基材用接着剤組成物およびそれを用いた接着剤および光学ディスク装置に関する。さらに詳しくは、(メタ)アクリロイル系基を有する反応性オリゴマーと、脂肪族分岐構造および脂環式脂肪族構造を分子内に少なくとも1つ有し、(メタ)アクリロイル系基を分子末端に1個以上有する化合物を必須成分とする難接着基材用接着剤組成物に関する。 The present invention relates to an adhesive composition for a difficult-to-adhere substrate, an adhesive using the same, and an optical disk device. More specifically, a reactive oligomer having a (meth) acryloyl group, at least one aliphatic branched structure and an alicyclic aliphatic structure in the molecule, and one (meth) acryloyl group at the molecular end. The present invention relates to an adhesive composition for difficult-to-adhere base materials containing the above-described compounds as essential components.
エレクトロニクス技術および光学技術の発達にともない、さまざまなオプトエレクトロニクス技術および製品が隆盛を極めつつある。とくに近年、コンパクトディスク(CD)、デジタルバーサタイルディスク(DVD)をさらに上回る記録密度を有するブルーレイディスク(BD)などの次世代型の光学ディスクを記録再生するための光学ディスク装置の普及が急速に進行している。 With the development of electronics technology and optical technology, various optoelectronic technologies and products are flourishing. In particular, in recent years, optical disk devices for recording / reproducing next-generation optical discs such as Blu-ray discs (BD) having a recording density higher than that of compact discs (CDs) and digital versatile discs (DVDs) are rapidly spreading. doing.
通常、光ディスク装置は、記録媒体に記録された情報(光信号)を読み取る光ピックアップ装置を備えており、CDやDVDの場合、この光ピックアップ装置の組み立て固定には、プロセス性などの観点からUVなどの活性エネルギー線を用いて硬化させる接着剤が用いられている(特許文献1)。 In general, an optical disk device is provided with an optical pickup device that reads information (optical signal) recorded on a recording medium. In the case of a CD or DVD, the optical pickup device is assembled and fixed from the viewpoint of processability by UV. An adhesive that is cured using an active energy ray such as is used (Patent Document 1).
BDに関しても同様のプロセスが適用されるべきではあるが、BDの場合、発信される光信号がCDやDVDに比べて非常に微細であるため、装置の組み立てには非常に高い設計精度が要求される。したがって、BDの光ピックアップ装置の組み立てには、組み立て時に位置ずれを起こさない、つまり硬化時における収縮がかつてより少ない接着剤が要求されている。 The same process should be applied to BD, but in the case of BD, the transmitted optical signal is much finer than that of CD or DVD, so that a very high design accuracy is required for assembling the device. Is done. Therefore, in assembling the BD optical pickup device, there is a demand for an adhesive that does not cause misalignment during assembly, that is, has less shrinkage during curing.
また、光ピックアップ装置の基材は、レンズにはシクロオレフィンポリマー(COP)やガラスが、周辺材料(レンズホルダ、筐体など)にはポリフェニレンスルフィド(PPS)、液晶ポリマー(LCP)やマグネシウム合金が用いられることが多い。これらの材料、特にCOP、PPSやLCPは、ポリマー固有の表面エネルギーの問題で一般に接着が難しい場合が多く、接着剤にはこれらの基材に対する高い接着性が要求されることがある。 The substrate of the optical pickup device is made of cycloolefin polymer (COP) or glass for the lens, and polyphenylene sulfide (PPS), liquid crystal polymer (LCP) or magnesium alloy for the peripheral materials (lens holder, housing, etc.). Often used. These materials, particularly COP, PPS, and LCP, are often difficult to bond due to surface energy problems inherent in the polymer, and the adhesive may be required to have high adhesion to these substrates.
以上のことから、光ピックアップ装置の接着固定に必要な接着剤には、低い硬化収縮性と目的の接着基材に対する高い接着性が要求されているといえる。 From the above, it can be said that the adhesive necessary for adhesive fixing of the optical pickup device is required to have low curing shrinkage and high adhesion to the target adhesive substrate.
本発明は、難接着基材、例えばCOP、PPS、LCPなどに対して高い接着性を有する接着剤組成物、さらには光学ディスク装置の製造などに適した硬化収縮性を有する接着剤組成物を提供することを目的とする。 The present invention provides an adhesive composition having high adhesion to difficult-to-adhere substrates such as COP, PPS, and LCP, and further an adhesive composition having cure shrinkage suitable for manufacturing an optical disk device. The purpose is to provide.
上記の課題を解決するため、発明者らが鋭意検討を行った結果、特定の反応性オリゴマーと、脂肪族分岐構造および脂環式脂肪族構造を分子内に少なくとも1つ有する特定の化合物からなる難接着基材用接着剤組成物を考案し、本発明を完成するに至った。 As a result of intensive studies by the inventors to solve the above problems, the present invention comprises a specific reactive oligomer and a specific compound having at least one aliphatic branched structure and alicyclic aliphatic structure in the molecule. The present inventors have devised an adhesive composition for a difficult-to-adhere substrate and have completed the present invention.
すなわち、本発明は、
(A)一般式(1):
−OC(O)C(Ra)=CH2 (1)
(式中、Raは水素原子又は炭素数1〜20の有機基を表わす)
で表わされる基を1個より多く有する反応性オリゴマー、および
(B)脂肪族分岐構造および脂環式脂肪族構造を分子内にそれぞれ少なくとも1つ有し、かつ
一般式(2):
−OC(O)C(Rb)=CH2 (2)
(式中、Rbは水素原子又は炭素数1〜20の有機基を表わす)
で表わされる基を分子末端に1個以上有する化合物
を必須成分として含有してなることを特徴とする難接着基材用接着剤組成物に関する。That is, the present invention
(A) General formula (1):
—OC (O) C (R a ) ═CH 2 (1)
(Wherein R a represents a hydrogen atom or an organic group having 1 to 20 carbon atoms)
And (B) at least one aliphatic branched structure and an alicyclic aliphatic structure in the molecule, and the general formula (2):
—OC (O) C (R b ) ═CH 2 (2)
(Wherein R b represents a hydrogen atom or an organic group having 1 to 20 carbon atoms)
The present invention relates to an adhesive composition for difficult-to-adhere substrates, comprising as an essential component a compound having at least one group represented by the formula:
(B)成分の脂肪族分岐構造は、t−ブチル基であることが好ましい。 The aliphatic branched structure of the component (B) is preferably a t-butyl group.
(A)成分の反応性オリゴマーが、一般式(1)で表わされる基を1分子あたり2個以上有し、かつ、該置換基を分子末端に1個以上有するビニル系重合体であることが好ましい。 The reactive oligomer of component (A) is a vinyl polymer having two or more groups represented by the general formula (1) per molecule and having one or more substituents at the molecular ends. preferable.
さらに、(C)一般式(3):
−OC(O)C(Rc)=CH2 (3)
(式中、Rcは水素原子又は炭素数1〜20の有機基を表わす)
で表わされる基を平均して1分子あたり分子末端に1個以下有するビニル系重合体を含有することが好ましい。Furthermore, (C) general formula (3):
—OC (O) C (R c ) ═CH 2 (3)
(Wherein R c represents a hydrogen atom or an organic group having 1 to 20 carbon atoms)
It is preferable to contain a vinyl polymer having 1 or less at the molecular terminal per molecule on average.
さらに、(D)重合開始剤を含有することが好ましい。 Furthermore, it is preferable to contain (D) a polymerization initiator.
(D)成分が光ラジカル重合開始剤であることが好ましい。 The component (D) is preferably a radical photopolymerization initiator.
(A)成分および/または(C)成分の分子量分布が1.8未満であることが好ましい。 The molecular weight distribution of the component (A) and / or the component (C) is preferably less than 1.8.
(A)成分および/または(C)成分が(メタ)アクリル系重合体であることが好ましい。 It is preferable that the component (A) and / or the component (C) is a (meth) acrylic polymer.
さらに、(E)充填材を含有することが好ましい。 Furthermore, it is preferable to contain (E) a filler.
また、本発明は、前記難接着基材用接着剤組成物を主成分として用いた接着剤に関する。 Moreover, this invention relates to the adhesive agent which used the said adhesive composition for difficult-to-adhere base materials as a main component.
前記接着剤はポリフェニレンスルフィド、ポリシクロオレフィン、液晶ポリマー、マグネシウム合金のいずれかを被着体として用いることが好ましい。 The adhesive preferably uses polyphenylene sulfide, polycycloolefin, liquid crystal polymer, or magnesium alloy as an adherend.
前記接着剤は光学部材の接着に用いることが好ましい。 The adhesive is preferably used for bonding an optical member.
前記接着剤は光ディスク装置の製造に用いることが好ましい。 The adhesive is preferably used for manufacturing an optical disk device.
さらに、本発明は、前記接着剤を用いて製造される光ディスク装置に関する。 Furthermore, the present invention relates to an optical disc apparatus manufactured using the adhesive.
本発明では、特定の反応性オリゴマーと脂肪族分岐構造および脂環式脂肪族構造を分子内に少なくとも1つ有する特定の化合物からなる難接着基材用接着剤組成物であるので、難接着基材、例えばCOP、PPS、LCPなどに対して高い接着性を有する。 In the present invention, since it is an adhesive composition for a difficult-to-adhere substrate comprising a specific reactive oligomer and a specific compound having at least one aliphatic branched structure and alicyclic aliphatic structure in the molecule, High adhesion to materials such as COP, PPS, LCP.
以下、本発明の難接着基材用接着剤組成物について詳しく説明する。 Hereinafter, the adhesive composition for difficult-to-bond substrates of the present invention will be described in detail.
<(A)成分>
(A)成分は、一般式(1):
−OC(O)C(Ra)=CH2 (1)
(式中、Raは水素原子または炭素数1〜20の有機基を表わす)
で表わされる基((メタ)アクリロイル系基)を1個より多く有する反応性オリゴマーである。硬化性、プロセス性の観点から光ラジカル硬化性オリゴマーであることが好ましく、(メタ)アクリロイル系基は、架橋させるという観点から2個以上有することが好ましい。ここで、2個以上とは、すべての(A)成分が(メタ)アクリロイル系基を2個以上有する必要はなく、平均して好ましくは1.2個以上、より好ましくは1.5以上、さらに好ましくは1.7以上有していれば良い。また、(メタ)アクリロイル系基は、好ましくは10個以下、より好ましくは6個以下、さらに好ましくは5個以下である。<(A) component>
The component (A) is represented by the general formula (1):
—OC (O) C (R a ) ═CH 2 (1)
(Wherein R a represents a hydrogen atom or an organic group having 1 to 20 carbon atoms)
Is a reactive oligomer having more than one group ((meth) acryloyl group) represented by From the viewpoint of curability and processability, it is preferably a photo-radical curable oligomer, and it is preferable to have two or more (meth) acryloyl groups from the viewpoint of crosslinking. Here, the term “two or more” means that all the components (A) do not have to have two or more (meth) acryloyl groups, preferably 1.2 or more on average, more preferably 1.5 or more, More preferably, it may be 1.7 or more. The number of (meth) acryloyl groups is preferably 10 or less, more preferably 6 or less, and even more preferably 5 or less.
前記(メタ)アクリロイル系基は、架橋点間分子量を均一かつ大きくする、好ましくは500〜100000にすることでゴム弾性を得るという観点から、少なくとも1個は、ビニル系重合体の分子末端に存在し、両末端に存在することが好ましい。 At least one of the (meth) acryloyl group is present at the molecular terminal of the vinyl polymer from the viewpoint of obtaining rubber elasticity by making the molecular weight between cross-linking points uniform and large, preferably 500 to 100,000. And preferably present at both ends.
(メタ)アクリロイル系基中のRaは、水素原子または炭素数1〜20の有機基を表わし、好ましくは水素原子または炭素数1〜20の炭化水素基である。R a in the (meth) acryloyl group represents a hydrogen atom or an organic group having 1 to 20 carbon atoms, preferably a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms.
前記炭素数1〜20の有機基としては、炭素数1〜20のアルキル基、炭素数6〜20のアリール基、炭素数7〜20のアラルキル基、ニトリル基などがあげられ、これらは水酸基などの置換基を有していてもよい。有機基の炭素数は、1〜18が好ましく、1〜16がより好ましい。 Examples of the organic group having 1 to 20 carbon atoms include an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aralkyl group having 7 to 20 carbon atoms, and a nitrile group. You may have the substituent of. 1-18 are preferable and, as for carbon number of an organic group, 1-16 are more preferable.
前記炭素数1〜20のアルキル基としては、例えばメチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、オクチル基、デシル基など、炭素数6〜20のアリール基としては、例えばフェニル基、ナフチル基など、炭素数7〜20のアラルキル基としては、例えばベンジル基、フェニルエチル基などがあげられる。 Examples of the alkyl group having 1 to 20 carbon atoms include aryl groups having 6 to 20 carbon atoms such as a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, an octyl group, and a decyl group. Examples of the aralkyl group having 7 to 20 carbon atoms such as phenyl group and naphthyl group include benzyl group and phenylethyl group.
Raの具体例としては、例えば−H、−CH3、−CH2CH3、−(CH2)nCH3(nは2〜19の整数を表わす)、−C6H5、−CH2OH、−CNなどが好ましく、好ましくは−H、−CH3がより好ましい。Specific examples of R a include, for example, —H, —CH 3 , —CH 2 CH 3 , — (CH 2 ) n CH 3 (n represents an integer of 2 to 19), —C 6 H 5 , —CH. 2 OH, —CN and the like are preferable, and —H and —CH 3 are more preferable.
(A)成分の主鎖を構成するビニル系モノマーには特に限定はなく、各種のものを用いることができる。例示するならば、(メタ)アクリル酸、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸n−プロピル、(メタ)アクリル酸イソプロピル、(メタ)アクリル酸n−ブチル、(メタ)アクリル酸イソブチル、(メタ)アクリル酸tert−ブチル、(メタ)アクリル酸n−ペンチル、(メタ)アクリル酸n−ヘキシル、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸n−ヘプチル、(メタ)アクリル酸n−オクチル、(メタ)アクリル酸2−エチルヘキシル、(メタ)アクリル酸ノニル、(メタ)アクリル酸デシル、(メタ)アクリル酸ドデシル、(メタ)アクリル酸フェニル、(メタ)アクリル酸トルイル、(メタ)アクリル酸ベンジル、(メタ)アクリル酸−2−メトキシエチル、(メタ)アクリル酸3−メトキシブチル、(メタ)アクリル酸2−ヒドロキシエチル、(メタ)アクリル酸2−ヒドロキシプロピル、(メタ)アクリル酸ステアリル、(メタ)アクリル酸グリシジル、(メタ)アクリル酸2−アミノエチル、γ−(メタクリロイルオキシ)プロピルトリメトキシシラン、(メタ)アクリル酸のエチレンオキサイド付加物、(メタ)アクリル酸トリフルオロメチルメチル、(メタ)アクリル酸2−トリフルオロメチルエチル、(メタ)アクリル酸2−パーフルオロエチルエチル、(メタ)アクリル酸2−パーフルオロエチル−2−パーフルオロブチルエチル、(メタ)アクリル酸2−パーフルオロエチル、(メタ)アクリル酸パーフルオロメチル、(メタ)アクリル酸ジパーフルオロメチルメチル、(メタ)アクリル酸2−パーフルオロメチル−2−パーフルオロエチルエチル、(メタ)アクリル酸2−パーフルオロヘキシルエチル、(メタ)アクリル酸2−パーフルオロデシルエチル、(メタ)アクリル酸2−パーフルオロヘキサデシルエチルなどの(メタ)アクリル系モノマー;スチレン、ビニルトルエン、α−メチルスチレン、クロルスチレン、スチレンスルホン酸およびその塩などの芳香族ビニル系モノマー;パーフルオロエチレン、パーフルオロプロピレン、フッ化ビニリデンなどのフッ素含有ビニルモノマー;ビニルトリメトキシシラン、ビニルトリエトキシシランなどのケイ素含有ビニル系モノマー;無水マレイン酸、マレイン酸、マレイン酸のモノアルキルエステルおよびジアルキルエステル;フマル酸、フマル酸のモノアルキルエステルおよびジアルキルエステル;マレイミド、メチルマレイミド、エチルマレイミド、プロピルマレイミド、ブチルマレイミド、ヘキシルマレイミド、オクチルマレイミド、ドデシルマレイミド、ステアリルマレイミド、フェニルマレイミド、シクロヘキシルマレイミドなどのマレイミド系モノマー;アクリロニトリル、メタクリロニトリルなどのニトリル基含有ビニル系モノマー;アクリルアミド、メタクリルアミドなどのアミド基含有ビニル系モノマー;酢酸ビニル、プロピオン酸ビニル、ピバリン酸ビニル、安息香酸ビニル、桂皮酸ビニルなどのビニルエステル類;エチレン、プロピレンなどのアルケン類;ブタジエン、イソプレンなどの共役ジエン類;塩化ビニル、塩化ビニリデン、塩化アリル、アリルアルコールなどがあげられる。これらは、単独で用いてもよく、複数を組み合わせて用いてもよい。なかでも、生成物の物性などの点から、芳香族ビニル系モノマーおよび(メタ)アクリル系モノマーが好ましい。より好ましくは、アクリル酸エステルモノマー、メタクリル酸エステルモノマーであり、さらに好ましくは、アクリル酸ブチル、アクリル酸エチル、2−メトキシエチルアクリレートである。さらに、得られる接着剤の相溶性、接着性などの観点から、主鎖を構成するビニル系モノマーは、アクリル酸ブチル、アクリル酸エチルおよび2−メトキシエチルアクリレートから選ばれる少なくとも2つを含むことが特に好ましい。 (A) There is no limitation in particular in the vinyl-type monomer which comprises the principal chain of a component, Various things can be used. Examples include (meth) acrylic acid, methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, Isobutyl (meth) acrylate, tert-butyl (meth) acrylate, n-pentyl (meth) acrylate, n-hexyl (meth) acrylate, cyclohexyl (meth) acrylate, n-heptyl (meth) acrylate, N-octyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, nonyl (meth) acrylate, decyl (meth) acrylate, dodecyl (meth) acrylate, phenyl (meth) acrylate, (meth) acrylic Acid toluyl, benzyl (meth) acrylate, 2-methoxyethyl (meth) acrylate, (meth) acrylic 3-methoxybutyl acid, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, stearyl (meth) acrylate, glycidyl (meth) acrylate, 2-aminoethyl (meth) acrylate, γ- (methacryloyloxy) propyltrimethoxysilane, ethylene oxide adduct of (meth) acrylic acid, trifluoromethylmethyl (meth) acrylate, 2-trifluoromethylethyl (meth) acrylate, (meth) acrylic acid 2 -Perfluoroethylethyl, 2- (perfluoroethyl) 2- (perfluoroethyl) (meth) acrylate, 2-perfluoroethyl (meth) acrylate, perfluoromethyl (meth) acrylate, di (meth) acrylate Perfluoromethyl methyl, 2-meth (meth) acrylic acid Such as fluoromethyl-2-perfluoroethylethyl, 2-perfluorohexylethyl (meth) acrylate, 2-perfluorodecylethyl (meth) acrylate, 2-perfluorohexadecylethyl (meth) acrylate, ) Acrylic monomers; aromatic vinyl monomers such as styrene, vinyl toluene, α-methyl styrene, chlorostyrene, styrene sulfonic acid and salts thereof; fluorine-containing vinyl monomers such as perfluoroethylene, perfluoropropylene, vinylidene fluoride; Silicon-containing vinyl monomers such as vinyltrimethoxysilane and vinyltriethoxysilane; maleic anhydride, maleic acid, monoalkyl and dialkyl esters of maleic acid; fumaric acid, monoalkyl esters of fumaric acid and di Kill esters; maleimide monomers such as maleimide, methylmaleimide, ethylmaleimide, propylmaleimide, butylmaleimide, hexylmaleimide, octylmaleimide, dodecylmaleimide, stearylmaleimide, phenylmaleimide, cyclohexylmaleimide; containing nitrile groups such as acrylonitrile and methacrylonitrile Vinyl monomers; amide group-containing vinyl monomers such as acrylamide and methacrylamide; vinyl esters such as vinyl acetate, vinyl propionate, vinyl pivalate, vinyl benzoate and vinyl cinnamate; alkenes such as ethylene and propylene; butadiene And conjugated dienes such as isoprene; vinyl chloride, vinylidene chloride, allyl chloride, allyl alcohol and the like. These may be used alone or in combination. Of these, aromatic vinyl monomers and (meth) acrylic monomers are preferred from the viewpoint of physical properties of the product. More preferred are acrylate monomers and methacrylate monomers, and more preferred are butyl acrylate, ethyl acrylate, and 2-methoxyethyl acrylate. Furthermore, from the viewpoint of compatibility and adhesiveness of the obtained adhesive, the vinyl monomer constituting the main chain may contain at least two selected from butyl acrylate, ethyl acrylate, and 2-methoxyethyl acrylate. Particularly preferred.
反応性オリゴマー(A)としては、例えば、ビスフェノールA型エポキシアクリレート樹脂、フェノールノボラック型エポキシアクリレート樹脂、クレゾールノボラック型エポキシアクリレート樹脂等のエポキシアクリレート系樹脂、COOH基変性エポキシアクリレート系樹脂等のエポキシアクリレート系樹脂、ポリオール(ポリテトラメチレングリコール、エチレングリコールとアジピン酸のポリエステルジオール、ε−カプロラクトン変性ポリエステルジオール、ポリプロピレングリコール、ポリエチレングリコール、ポリカーボネートジオール、水酸基末端水添ポリイソプレン、水酸基末端ポリブタジエン、水酸基末端ポリイソブチレン等)と有機イソシアネート(トリレンジイソシアネート、イソホロンジイソシアネート、ジフェニルメタンジイソシアネート、ヘキサメチレンジイソシアネート、キシリレンジイソシアネート等)から得られたウレタン樹脂を水酸基含有(メタ)アクリレート{ヒドロキシエチル(メタ)アクリレート、ヒドロキシプロピル(メタ)アクリレート、ヒドロキシブチル(メダ)アクリレート、ペンタエリスリトールトリアクリレート等}を反応させて得られたウレタンアクリレート系樹脂、上記ポリオールにエステル結合を介して(メタ)アクリロイル基を導入した樹脂、ポリエステルアクリレート系樹脂、ポリアクリルアクリレート系樹脂等が挙げられる。これらの中では、低粘性、低硬化収縮性、柔軟性の観点から、ポリアクリルアクリレート系樹脂を用いることが好ましく、さらには、ポリアクリルアクリレート系樹脂を用いることがより好ましい。 Examples of the reactive oligomer (A) include epoxy acrylate resins such as bisphenol A type epoxy acrylate resins, phenol novolac type epoxy acrylate resins, and cresol novolak type epoxy acrylate resins, and epoxy acrylate types such as COOH group-modified epoxy acrylate resins. Resin, polyol (polytetramethylene glycol, polyester diol of ethylene glycol and adipic acid, ε-caprolactone modified polyester diol, polypropylene glycol, polyethylene glycol, polycarbonate diol, hydroxyl-terminated hydrogenated polyisoprene, hydroxyl-terminated polybutadiene, hydroxyl-terminated polyisobutylene, etc. ) And organic isocyanates (tolylene diisocyanate, isophorone diisocyanate, diphe Urethane resins obtained from methane diisocyanate, hexamethylene diisocyanate, xylylene diisocyanate, etc.) (hydroxy) -containing (meth) acrylate {hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, hydroxybutyl (meda) acrylate, pentaerythritol Urethane acrylate resins obtained by reacting triacrylate, etc., resins in which a (meth) acryloyl group is introduced into the polyol via an ester bond, polyester acrylate resins, polyacryl acrylate resins, and the like. Among these, from the viewpoint of low viscosity, low curing shrinkage, and flexibility, it is preferable to use a polyacrylacrylate resin, and it is more preferable to use a polyacrylacrylate resin.
一方、製造原料の入手性、物性制御のアプリケーションの観点からすると、前述した変性のポリオールと有機イソシアネートから得られたウレタン樹脂を水酸基含有(メタ)アクリレートで反応させて得られたウレタンアクリレート系樹脂を用いることが好ましい。 On the other hand, from the viewpoint of the availability of production raw materials and physical property control, urethane acrylate resins obtained by reacting the above-mentioned modified polyol and urethane resin obtained from organic isocyanate with a hydroxyl group-containing (meth) acrylate are used. It is preferable to use it.
本発明においては、これらの好ましいモノマーを他の前記モノマーと共重合させてもよく、その際は、これらの好ましいモノマーが重量比で40%以上含まれていることが好ましい。 In the present invention, these preferable monomers may be copolymerized with the other monomers, and in this case, it is preferable that these preferable monomers are contained in a weight ratio of 40% or more.
(A)成分は、難接着基材に対する接着性、耐熱性および耐候性の点で、(メタ)アクリル系重合体であることが好ましい。 The component (A) is preferably a (meth) acrylic polymer in terms of adhesion to a difficult-to-adhere substrate, heat resistance, and weather resistance.
(A)成分の分子量分布(ゲルパーミエーションクロマトグラフィー(GPC)で測定した重量平均分子量(Mw)と数平均分子量(Mn)の比)には、特に限定はないが、好ましくは1.8未満、より好ましくは1.7以下、さらに好ましくは1.6以下、特に好ましくは1.5以下、特別に好ましくは1.4以下、最も好ましくは1.3以下である。 The molecular weight distribution of component (A) (ratio of weight average molecular weight (Mw) and number average molecular weight (Mn) measured by gel permeation chromatography (GPC)) is not particularly limited, but preferably less than 1.8. More preferably, it is 1.7 or less, more preferably 1.6 or less, particularly preferably 1.5 or less, particularly preferably 1.4 or less, and most preferably 1.3 or less.
なお、本発明におけるGPC測定の際には、通常は、クロロホルムまたはテトラヒドロフランを移動相として、ポリスチレンゲルカラムを使用し、分子量の値はポリスチレン換算値で求めている。 In the GPC measurement in the present invention, a polystyrene gel column is usually used with chloroform or tetrahydrofuran as a mobile phase, and the molecular weight value is obtained in terms of polystyrene.
(A)成分の数平均分子量の下限は、好ましくは500、より好ましくは3,000であり、上限は、好ましくは100,000、より好ましくは40,000である。分子量が500未満であると、ビニル系重合体の本来の特性が発現されにくくなる傾向があり、100,000をこえると、ハンドリングが困難になりやすい傾向がある。 The lower limit of the number average molecular weight of the component (A) is preferably 500, more preferably 3,000, and the upper limit is preferably 100,000, more preferably 40,000. If the molecular weight is less than 500, the original characteristics of the vinyl polymer tend to be hardly expressed, and if it exceeds 100,000, handling tends to be difficult.
<(C)成分>
(C)成分は、一般式(3)
−OC(O)C(Rc)=CH2 (3)
(式中、Rcは水素原子又は炭素数1〜20の有機基を表わす)
で表わされる基((メタ)アクリロイル系基)を平均して1分子あたり1個以下、分子末端に有するビニル系重合体である。(メタ)アクリロイル系基を1個有し、該置換基が分子末端に存在することが、硬化後のゴム弾性の点から好ましい。Rcについては、前記Raと同じものが例示される。<(C) component>
The component (C) has the general formula (3)
—OC (O) C (R c ) ═CH 2 (3)
(Wherein R c represents a hydrogen atom or an organic group having 1 to 20 carbon atoms)
Is a vinyl polymer having, on average, one or less groups ((meth) acryloyl group) represented by It is preferable from the viewpoint of rubber elasticity after curing that it has one (meth) acryloyl group and the substituent is present at the molecular end. For R c is the same as the above R a is illustrated.
(メタ)アクリロイル系基は0.5以上であることが好ましく、0.7以上であることがより好ましい。これらの範囲以下の場合、未反応部分が多く残り目的にあった硬化物が得られにくくなる傾向がある。 The (meth) acryloyl group is preferably 0.5 or more, and more preferably 0.7 or more. When the amount is less than these ranges, there are many unreacted portions remaining and it is difficult to obtain a cured product for the purpose.
(C)成分の主鎖を構成するビニル系モノマーには特に限定はなく、各種のものを用いることができる。具体例としては、(A)成分の主鎖を構成するビニル系モノマーと同じものを用いることができ、用い方、好ましいビニル系モノマーなども(A)成分の主鎖を構成するビニル系モノマーと同じである。(C)成分は、難接着基材に対する接着性、耐熱性および耐候性の点で、(メタ)アクリル系重合体であることが好ましい。 The vinyl monomer constituting the main chain of the component (C) is not particularly limited, and various types can be used. As a specific example, the same vinyl monomer that constitutes the main chain of the component (A) can be used, and the vinyl monomer that constitutes the main chain of the component (A) can also be used and preferred vinyl monomers and the like. The same. The component (C) is preferably a (meth) acrylic polymer in terms of adhesion to a hardly-adhesive substrate, heat resistance and weather resistance.
(C)成分の分子量分布(ゲルパーミエーションクロマトグラフィー(GPC)で測定した重量平均分子量(Mw)と数平均分子量(Mn)の比)には、特に限定はないが、好ましくは1.8未満、より好ましくは1.7以下、さらに好ましくは1.6以下、特に好ましくは1.5以下、特別に好ましくは1.4以下、最も好ましくは1.3以下である。 The molecular weight distribution of component (C) (ratio of weight average molecular weight (Mw) and number average molecular weight (Mn) measured by gel permeation chromatography (GPC)) is not particularly limited, but is preferably less than 1.8. More preferably, it is 1.7 or less, more preferably 1.6 or less, particularly preferably 1.5 or less, particularly preferably 1.4 or less, and most preferably 1.3 or less.
(C)成分の数平均分子量の下限は、好ましくは500、より好ましくは2,000であり、上限は、好ましくは100,000、より好ましくは40,000である。分子量が500未満であると、ビニル系重合体の本来の特性が発現されにくくなる傾向があり、100,000をこえると、ハンドリングが困難になりやすい傾向がある。 The lower limit of the number average molecular weight of the component (C) is preferably 500, more preferably 2,000, and the upper limit is preferably 100,000, more preferably 40,000. If the molecular weight is less than 500, the original characteristics of the vinyl polymer tend to be hardly expressed, and if it exceeds 100,000, handling tends to be difficult.
なお、(C)成分は組成物の粘度を低減させる目的を有するため、23℃での粘度は100Pa・s以下であることが好ましい。 In addition, since (C) component has the objective to reduce the viscosity of a composition, it is preferable that the viscosity in 23 degreeC is 100 Pa.s or less.
(C)成分の使用量には特に限定はないが、(A)成分100部(重量部、以下同様)に対し5〜200部であることが好ましく、10〜100部であることがさらに好ましい。5部未満の場合には、組成物の粘度低減効果が小さく、200部をこえる場合には、硬化性が低くなる傾向が生ずる。 Although there is no limitation in particular in the usage-amount of (C) component, it is preferable that it is 5-200 parts with respect to 100 parts of (A) component (weight part, hereafter the same), and it is further more preferable that it is 10-100 parts. . When the amount is less than 5 parts, the effect of reducing the viscosity of the composition is small, and when it exceeds 200 parts, the curability tends to be low.
<(A)成分および(C)成分の製法>
(A)成分および(C)成分の製法については特に限定はない。<Production method of component (A) and component (C)>
There is no limitation in particular about the manufacturing method of (A) component and (C) component.
ビニル系重合体は一般に、アニオン重合あるいはラジカル重合によって製造されるが、モノマーの汎用性あるいは制御の容易さからラジカル重合が好ましい。ラジカル重合の中でも、リビングラジカル重合あるいは連鎖移動剤を用いたラジカル重合によって製造されるのが好ましく、特に前者が好ましい。 The vinyl polymer is generally produced by anionic polymerization or radical polymerization, and radical polymerization is preferred because of the versatility of the monomer or ease of control. Among radical polymerizations, it is preferably produced by living radical polymerization or radical polymerization using a chain transfer agent, and the former is particularly preferable.
(A)成分および(C)成分の製造に用いられるラジカル重合法は、重合開始剤としてアゾ系化合物、過酸化物などを用いて、特定の官能基を有するモノマーとビニル系モノマーとを単に共重合させる「一般的なラジカル重合法」と、末端などの制御された位置に特定の官能基を導入することが可能な「制御ラジカル重合法」に分類することができる。 The radical polymerization method used for the production of the component (A) and the component (C) uses an azo compound, a peroxide, or the like as a polymerization initiator, and a monomer having a specific functional group and a vinyl monomer are simply co-polymerized. It can be classified into “general radical polymerization method” for polymerization and “controlled radical polymerization method” in which a specific functional group can be introduced at a controlled position such as a terminal.
「一般的なラジカル重合法」は簡便な方法であるが、この方法では特定の官能基を有するモノマーは確率的にしか重合体中に導入されないので、官能化率の高い重合体を得ようとした場合には、このモノマーをかなり大量に使う必要があり、逆に少量の使用ではこの特定の官能基が導入されない重合体の割合が大きくなるという問題がある。また、フリーラジカル重合であるため、分子量分布が広く粘度の高い重合体しか得られないという問題もある。 The “general radical polymerization method” is a simple method. However, in this method, a monomer having a specific functional group is introduced into the polymer only in a probabilistic manner, so an attempt is made to obtain a polymer having a high functionalization rate. In such a case, it is necessary to use this monomer in a considerably large amount, and conversely, in the case of using a small amount, there is a problem that the proportion of the polymer in which this specific functional group is not introduced becomes large. Moreover, since it is free radical polymerization, there is also a problem that only a polymer having a wide molecular weight distribution and a high viscosity can be obtained.
「制御ラジカル重合法」は、さらに、特定の官能基を有する連鎖移動剤を用いて重合を行なうことにより末端に官能基を有するビニル系重合体が得られる「連鎖移動剤法」と、重合生長末端が停止反応などを起こさずに生長することによりほぼ設計どおりの分子量の重合体が得られる「リビングラジカル重合法」とに、分類することができる。 The “controlled radical polymerization method” further includes a “chain transfer agent method” in which a vinyl polymer having a functional group at a terminal is obtained by polymerization using a chain transfer agent having a specific functional group, It can be classified as “living radical polymerization method” in which a polymer having a molecular weight almost as designed can be obtained by growing the terminal without causing a termination reaction or the like.
「連鎖移動剤法」は、官能化率の高い重合体を得ることが可能であるが、開始剤に対してかなり大量の特定の官能基を有する連鎖移動剤が必要であり、処理も含めて経済面で問題がある。また、前記の「一般的なラジカル重合法」と同様、フリーラジカル重合であるため分子量分布が広く、粘度の高い重合体しか得られないという問題もある。 In the “chain transfer agent method”, a polymer having a high functionalization rate can be obtained, but a chain transfer agent having a considerably large amount of a specific functional group with respect to the initiator is required. There is an economic problem. Further, like the above-mentioned “general radical polymerization method”, there is also a problem that only a polymer having a wide molecular weight distribution and high viscosity can be obtained because of free radical polymerization.
これらの重合法とは異なり、「リビングラジカル重合法」は、重合速度が高く、ラジカル同士のカップリングなどによる停止反応が起こりやすいため制御が難しいとされるラジカル重合でありながら、停止反応が起こりにくく、分子量分布の狭い(Mw/Mnが1.1〜1.5程度)重合体が得られるとともに、モノマーと開始剤の仕込み比によって分子量を自由にコントロールすることができる。 Unlike these polymerization methods, the “living radical polymerization method” is a radical polymerization that is difficult to control because the polymerization rate is high and a termination reaction due to coupling between radicals is likely to occur. It is difficult to obtain a polymer having a narrow molecular weight distribution (Mw / Mn is about 1.1 to 1.5), and the molecular weight can be freely controlled by the charging ratio of the monomer and the initiator.
したがって、「リビングラジカル重合法」は、分子量分布が狭く、粘度が低い重合体を得ることができる上に、特定の官能基を有するモノマーを重合体のほぼ任意の位置に導入することができるため、前記特定の官能基を有するビニル系重合体の製造方法としてはより好ましいものである。 Therefore, the “living radical polymerization method” can obtain a polymer having a narrow molecular weight distribution and a low viscosity, and a monomer having a specific functional group can be introduced at almost any position of the polymer. The production method of the vinyl polymer having the specific functional group is more preferable.
なお、リビング重合とは、狭義においては、末端が常に活性を持ち続けて分子鎖が生長していく重合のことをいうが、一般には、末端が不活性化されたものと活性化されたものが平衡状態にありながら生長していく擬リビング重合も含まれる。本発明における定義も後者である。 In the narrow sense, living polymerization refers to polymerization in which the terminal always has activity and the molecular chain grows, but in general, the terminal is inactivated and the terminal is activated. Pseudo-living polymerization in which is grown while in equilibrium. The definition in the present invention is also the latter.
「リビングラジカル重合法」は、近年様々なグループで積極的に研究がなされている。 The “living radical polymerization method” has been actively researched by various groups in recent years.
その例としては、例えばジャーナル・オブ・ジ・アメリカン・ケミカル・ソサイエティー(J.Am.Chem.Soc.)、1994年、116巻、7943頁に示されるようなコバルトポルフィリン錯体を用いるもの、マクロモレキュルズ(Macromolecules)、1994年、27巻、7228頁に示されるようなニトロキシド化合物などのラジカル捕捉剤を用いるもの、有機ハロゲン化物などを開始剤とし遷移金属錯体を触媒とする「原子移動ラジカル重合」(Atom Transfer Radical Polymerization:ATRP)などがあげられる。 Examples thereof include those using a cobalt porphyrin complex as shown in Journal of the American Chemical Society (J. Am. Chem. Soc.), 1994, 116, 7943, “Atom transfer radical polymerization” using radical scavengers such as nitroxide compounds as shown in Macromolecules, 1994, 27, 7228, organic halides as initiators and transition metal complexes as catalysts. (Atom Transfer Radical Polymerization: ATRP).
「リビングラジカル重合法」の中でも、有機ハロゲン化物あるいはハロゲン化スルホニル化合物などを開始剤、遷移金属錯体を触媒としてビニル系モノマーを重合する「原子移動ラジカル重合法」は、前記の「リビングラジカル重合法」の特徴に加えて、官能基変換反応に比較的有利なハロゲンなどを末端に有し、開始剤や触媒の設計の自由度が大きいことから、特定の官能基を有するビニル系重合体の製造方法としては、さらに好ましい。 Among the “living radical polymerization methods”, the “atom transfer radical polymerization method” for polymerizing vinyl monomers using an organic halide or a sulfonyl halide compound as an initiator and a transition metal complex as a catalyst is the above-mentioned “living radical polymerization method”. In addition to the characteristics of ”, it has a halogen, which is relatively advantageous for functional group conversion reaction, at the end, and has a high degree of freedom in designing initiators and catalysts. Therefore, production of vinyl polymers having specific functional groups The method is more preferable.
前記原子移動ラジカル重合法としては、例えばMatyjaszewskiら、ジャーナル・オブ・ジ・アメリカン・ケミカル・ソサイエティー(J.Am.Chem.Soc.)1995年、117巻、5614頁、マクロモレキュルズ(Macromolecules)1995年、28巻、7901頁、サイエンス(Science)1996年、272巻、866頁、WO96/30421号パンフレット,WO97/18247号パンフレットあるいはSawamotoら、マクロモレキュルズ(Macromolecules)1995年、28巻、1721頁などに記載の方法があげられる。 Examples of the atom transfer radical polymerization method include, for example, Matyjazewski et al., Journal of the American Chemical Society (J. Am. Chem. Soc.) 1995, 117, 5614, Macromolecules. 1995, 28, 7901, Science 1996, 272, 866, WO96 / 30421 pamphlet, WO97 / 18247 pamphlet or Sawamoto et al., Macromolecules 1995, 28, And the method described on page 1721.
本発明において、これらのうちのどの方法を使用するかには特に制約はないが、基本的には制御ラジカル重合法が利用され、さらに制御の容易さなどからリビングラジカル重合法が好ましく、特に原子移動ラジカル重合法が好ましい。 In the present invention, there is no particular restriction as to which of these methods is used, but basically, a controlled radical polymerization method is used, and a living radical polymerization method is preferred from the standpoint of ease of control, and particularly an atom. The transfer radical polymerization method is preferred.
まず、制御ラジカル重合法のうちの一つ、連鎖移動剤を用いた重合法について説明する。 First, one of the controlled radical polymerization methods, a polymerization method using a chain transfer agent will be described.
連鎖移動剤(テロマー)を用いたラジカル重合には特に限定はないが、本発明に適した末端構造を有するビニル系重合体を得る方法としては、つぎの2つの方法が例示される。 The radical polymerization using a chain transfer agent (telomer) is not particularly limited, but the following two methods are exemplified as a method for obtaining a vinyl polymer having a terminal structure suitable for the present invention.
特開平4−132706号公報に示されているようなハロゲン化炭化水素を連鎖移動剤として用いてハロゲン末端の重合体を得る方法と、特開昭61−271306号公報、特許2594402号公報、特開昭54−47782号公報に示されているような水酸基含有メルカプタンあるいは水酸基含有ポリスルフィドなどを連鎖移動剤として用いて水酸基末端の重合体を得る方法である。 JP-A-4-132706 discloses a method for obtaining a halogen-terminated polymer by using a halogenated hydrocarbon as a chain transfer agent, JP-A-61-271306, JP-A-2594402, This is a method of obtaining a hydroxyl-terminated polymer by using a hydroxyl group-containing mercaptan or a hydroxyl group-containing polysulfide as a chain transfer agent as disclosed in JP-A-54-47782.
次に、リビングラジカル重合法について説明する。そのうち、まず、ニトロキシド化合物などのラジカル捕捉剤(キャッピング剤)を用いる方法について説明する。 Next, the living radical polymerization method will be described. First, a method using a radical scavenger (capping agent) such as a nitroxide compound will be described.
この重合法では、一般に安定なニトロキシフリーラジカル(=N−O・)をラジカルキャッピング剤として用いる。このような化合物には特に限定はないが、2,2,6,6−置換−1−ピペリジニルオキシラジカルや2,2,5,5−置換−1−ピロリジニルオキシラジカルなど、環状ヒドロキシアミンからのニトロキシフリーラジカルが好ましい。置換基としてはメチル基やエチル基などの炭素数4以下のアルキル基が適当である。 In this polymerization method, a stable nitroxy free radical (= N—O.) Is generally used as a radical capping agent. Such compounds are not particularly limited, but are cyclic such as 2,2,6,6-substituted-1-piperidinyloxy radical and 2,2,5,5-substituted-1-pyrrolidinyloxy radical. Nitroxy free radicals from hydroxyamines are preferred. As the substituent, an alkyl group having 4 or less carbon atoms such as a methyl group or an ethyl group is suitable.
前記ニトロキシフリーラジカル化合物の具体例としては、特に限定はないが、2,2,6,6−テトラメチル−1−ピペリジニルオキシラジカル(TEMPO)、2,2,6,6−テトラエチル−1−ピペリジニルオキシラジカル、2,2,6,6−テトラメチル−4−オキソ−1−ピペリジニルオキシラジカル、2,2,5,5−テトラメチル−1−ピロリジニルオキシラジカル、1,1,3,3−テトラメチル−2−イソインドリニルオキシラジカル、N,N−ジ−t−ブチルアミンオキシラジカルなどがあげられる。 Specific examples of the nitroxy free radical compound include, but are not limited to, 2,2,6,6-tetramethyl-1-piperidinyloxy radical (TEMPO), 2,2,6,6-tetraethyl- 1-piperidinyloxy radical, 2,2,6,6-tetramethyl-4-oxo-1-piperidinyloxy radical, 2,2,5,5-tetramethyl-1-pyrrolidinyloxy radical, Examples thereof include 1,1,3,3-tetramethyl-2-isoindolinyloxy radical and N, N-di-t-butylamineoxy radical.
前記ニトロキシフリーラジカルの代わりに、ガルビノキシル(galvinoxyl)フリーラジカルなどの安定なフリーラジカルを用いても構わない。 Instead of the nitroxy free radical, a stable free radical such as a galvinoxyl free radical may be used.
前記ラジカルキャッピング剤はラジカル発生剤と併用される。ラジカルキャッピング剤とラジカル発生剤との反応生成物が重合開始剤となって付加重合性モノマーの重合が進行すると考えられる。 The radical capping agent is used in combination with a radical generator. It is considered that the reaction product of the radical capping agent and the radical generator serves as a polymerization initiator and the polymerization of the addition polymerizable monomer proceeds.
両者の使用割合には特に限定はないが、ラジカルキャッピング剤1モルに対し、ラジカル開始剤0.1〜10モルが適切である。 Although there is no limitation in the usage rate of both, 0.1-10 mol of radical initiators are suitable with respect to 1 mol of radical capping agents.
ラジカル発生剤としては、種々の化合物を使用することができるが、重合温度条件下でラジカルを発生し得るパーオキシドが好ましい。 As the radical generator, various compounds can be used, but a peroxide capable of generating a radical under the polymerization temperature condition is preferable.
前記パーオキシドとしては、特に限定はないが、ベンゾイルパーオキシド、ラウロイルパーオキシドなどのジアシルパーオキシド類、ジクミルパーオキシド、ジ−t−ブチルパーオキシドなどのジアルキルパーオキシド類、ジイソプロピルパーオキシジカーボネート、ビス(4−t−ブチルシクロヘキシル)パーオキシジカーボネートなどのパーオキシカーボネート類、t−ブチルパーオキシオクトエート、t−ブチルパーオキシベンゾエートなどのアルキルパーエステル類などがあげられる。特にベンゾイルパーオキシドが好ましい。 The peroxide is not particularly limited, but diacyl peroxides such as benzoyl peroxide and lauroyl peroxide, dialkyl peroxides such as dicumyl peroxide and di-t-butyl peroxide, diisopropyl peroxydicarbonate, Examples thereof include peroxycarbonates such as bis (4-t-butylcyclohexyl) peroxydicarbonate, alkyl peresters such as t-butylperoxyoctoate and t-butylperoxybenzoate. Benzoyl peroxide is particularly preferable.
さらに、パーオキシドの代わりにアゾビスイソブチロニトリルのようなラジカル発生性アゾ化合物などのラジカル発生剤も使用し得る。 Furthermore, radical generators such as radical-generating azo compounds such as azobisisobutyronitrile may be used instead of peroxide.
マクロモレキュルズ(Macromolecules)1995年,28巻,2993頁に報告されているように、ラジカルキャッピング剤とラジカル発生剤を併用する代わりに、下記のようなアルコキシアミン化合物を開始剤として用いても構わない。 As reported in Macromolecules 1995, 28, 2993, instead of using a radical capping agent and a radical generator together, the following alkoxyamine compound may be used as an initiator. I do not care.
アルコキシアミン化合物を開始剤として用いる場合、それが前記のような水酸基などの官能基を有するものを用いると末端に官能基を有する重合体が得られる。これを本発明に利用すると、末端に官能基を有する重合体が得られる。 When an alkoxyamine compound is used as an initiator, a polymer having a functional group at the terminal can be obtained by using an alkoxyamine compound having a functional group such as a hydroxyl group as described above. When this is used in the present invention, a polymer having a functional group at the terminal can be obtained.
前記ニトロキシド化合物などのラジカル捕捉剤を用いる重合で用いられるモノマー、溶媒、重合温度などの重合条件には特に限定はないが、つぎに説明する原子移動ラジカル重合について用いるものと同様で構わない。 There are no particular limitations on the polymerization conditions such as the monomer, solvent, polymerization temperature and the like used in the polymerization using a radical scavenger such as the nitroxide compound, but they may be the same as those used for the atom transfer radical polymerization described below.
つぎに、本発明に使用するリビングラジカル重合法としてより好ましい原子移動ラジカル重合法について説明する。この原子移動ラジカル重合法では、有機ハロゲン化物、特に反応性の高い炭素−ハロゲン結合を有する有機ハロゲン化物(例えば、α位にハロゲンを有するカルボニル化合物や、ベンジル位にハロゲンを有する化合物)、あるいはハロゲン化スルホニル化合物などが開始剤として用いられる。 Next, a more preferred atom transfer radical polymerization method will be described as the living radical polymerization method used in the present invention. In this atom transfer radical polymerization method, an organic halide, particularly an organic halide having a highly reactive carbon-halogen bond (for example, a carbonyl compound having halogen at the α-position or a compound having halogen at the benzyl-position), or halogen Sulfonyl compounds and the like are used as initiators.
具体的に例示するならば、C6H5−CH2X、C6H5−C(H)(X)CH3、C6H5−C(X)(CH3)2(式中、C6H5はフェニル基、Xは塩素原子、臭素原子またはヨウ素原子)、R1−C(H)(X)−CO2R2、R1−C(CH3)(X)−CO2R2、R1−C(H)(X)−C(O)R2、R1−C(CH3)(X)−C(O)R2
(式中、R1、R2は水素原子、炭素数1〜20のアルキル基、炭素数6〜20のアリール基または炭素数7〜20のアラルキル基、Xは塩素原子、臭素原子またはヨウ素原子)
R3−C6H4−SO2X
(式中、R3は水素原子、炭素数1〜20のアルキル基、炭素数6〜20のアリール基または炭素数7〜20のアラルキル基、Xは塩素原子、臭素原子またはヨウ素原子)
などがあげられる。Specifically, C 6 H 5 —CH 2 X, C 6 H 5 —C (H) (X) CH 3 , C 6 H 5 —C (X) (CH 3 ) 2 (wherein C 6 H 5 is a phenyl group, X is a chlorine atom, a bromine atom or an iodine atom), R 1 —C (H) (X) —CO 2 R 2 , R 1 —C (CH 3 ) (X) —CO 2 R 2, R 1 -C (H ) (X) -C (O) R 2, R 1 -C (CH 3) (X) -C (O) R 2
Wherein R 1 and R 2 are a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms or an aralkyl group having 7 to 20 carbon atoms, X is a chlorine atom, bromine atom or iodine atom )
R 3 —C 6 H 4 —SO 2 X
(Wherein R 3 is a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms or an aralkyl group having 7 to 20 carbon atoms, X is a chlorine atom, bromine atom or iodine atom)
Etc.
原子移動ラジカル重合法の開始剤として、重合を開始する官能基以外の官能基を有する有機ハロゲン化物またはハロゲン化スルホニル化合物を用いることもできる。このような場合、一方の主鎖末端に前記官能基を、他方の主鎖末端に前記一般式(1)で表わされる構造を有するビニル系重合体が製造される。 As an initiator of the atom transfer radical polymerization method, an organic halide or a sulfonyl halide compound having a functional group other than the functional group for initiating polymerization can also be used. In such a case, a vinyl polymer having a structure represented by the general formula (1) at the end of one main chain and the functional group at the other main chain end is produced.
前記官能基としては、アルケニル基、架橋性シリル基、ヒドロキシル基、エポキシ基、アミノ基、アミド基などがあげられる。 Examples of the functional group include an alkenyl group, a crosslinkable silyl group, a hydroxyl group, an epoxy group, an amino group, and an amide group.
前記アルケニル基を有する有機ハロゲン化物には特に限定はなく、例えば一般式(4):
R6R7C(X)−R8−R9−C(R5)=CH2 (4)
(式中、R5は水素原子またはメチル基、R6、R7は水素原子、炭素数1〜20のアルキル基、炭素数6〜20のアリール基、炭素数7〜20のアラルキル基または他端において相互に連結したもの、R8は−C(O)O−(エステル基)、−C(O)−(ケト基)、またはo−,m−,p−フェニレン基、R9は直接結合または1個以上のエーテル結合を含有していてもよい炭素数1〜20の2価の有機基、Xは塩素原子、臭素原子またはヨウ素原子)
で示されるものが例示される。The organic halide having an alkenyl group is not particularly limited. For example, the general formula (4):
R 6 R 7 C (X) -R 8 -R 9 -C (R 5) = CH 2 (4)
(In the formula, R 5 is a hydrogen atom or a methyl group, R 6 and R 7 are a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aralkyl group having 7 to 20 carbon atoms, or others. Connected to each other at the ends, R 8 is —C (O) O— (ester group), —C (O) — (keto group), or o-, m-, p-phenylene group, R 9 is directly A divalent organic group having 1 to 20 carbon atoms which may contain a bond or one or more ether bonds, X is a chlorine atom, a bromine atom or an iodine atom)
What is shown by is illustrated.
前記置換基R6、R7の具体例としては、水素原子、メチル基、エチル基、n−プロピル基、イソプロピル基、ブチル基、ペンチル基、ヘキシル基などがあげられる。R6とR7は、他端において連結して環状骨格を形成していてもよい。Specific examples of the substituents R 6 and R 7 include a hydrogen atom, a methyl group, an ethyl group, an n-propyl group, an isopropyl group, a butyl group, a pentyl group, and a hexyl group. R 6 and R 7 may be linked at the other end to form a cyclic skeleton.
R9の1個以上のエーテル結合を含有していてもよい炭素数1〜20の2価の有機基としては、例えば1個以上のエーテル結合を含有していてもよい炭素数1〜20のアルキレン基などが挙げられる。Examples of the divalent organic group having 1 to 20 carbon atoms that may contain one or more ether bonds of R 9 include, for example, 1 to 20 carbon atoms that may contain one or more ether bonds. Examples include an alkylene group.
一般式(4)で示されるアルケニル基を有する有機ハロゲン化物の具体例としては、
XCH2C(O)O(CH2)nCH=CH2、
H3CC(H)(X)C(O)O(CH2)nCH=CH2、
(H3C)2C(X)C(O)O(CH2)nCH=CH2、
CH3CH2C(H)(X)C(O)O(CH2)nCH=CH2 Specific examples of the organic halide having an alkenyl group represented by the general formula (4) include
XCH 2 C (O) O ( CH 2) n CH = CH 2,
H 3 CC (H) (X) C (O) O (CH 2 ) n CH═CH 2 ,
(H 3 C) 2 C (X) C (O) O (CH 2 ) n CH═CH 2 ,
CH 3 CH 2 C (H) (X) C (O) O (CH 2) n CH = CH 2
(以上の式中、Xは塩素原子、臭素原子またはヨウ素原子、nは0〜20の整数)
XCH2C(O)O(CH2)nO(CH2)mCH=CH2、
H3CC(H)(X)C(O)O(CH2)nO(CH2)mCH=CH2、
(H3C)2C(X)C(O)O(CH2)nO(CH2)mCH=CH2、
CH3CH2C(H)(X)C(O)O(CH2)nO(CH2)mCH=CH2 (In the above formula, X is a chlorine atom, bromine atom or iodine atom, n is an integer of 0 to 20)
XCH 2 C (O) O ( CH 2) n O (CH 2) m CH = CH 2,
H 3 CC (H) (X ) C (O) O (CH 2) n O (CH 2) m CH = CH 2,
(H 3 C) 2 C ( X) C (O) O (CH 2) n O (CH 2) m CH = CH 2,
CH 3 CH 2 C (H) (X) C (O) O (CH 2 ) n O (CH 2 ) m CH═CH 2
(以上の式中、Xは塩素原子、臭素原子またはヨウ素原子、nは1〜20の整数、mは0〜20の整数)
o,m,p−XCH2−C6H4−(CH2)n−CH=CH2、
o,m,p−CH3C(H)(X)−C6H4−(CH2)n−CH=CH2、
o,m,p−CH3CH2C(H)(X)−C6H4−(CH2)n−CH=CH2
(以上の式中、Xは塩素原子、臭素原子またはヨウ素原子、nは0〜20の整数)
o,m,p−XCH2−C6H4−(CH2)n−O−(CH2)m−CH=CH2、
o,m,p−CH3C(H)(X)−C6H4−(CH2)n−O−(CH2)m−CH=CH2、
o,m,p−CH3CH2C(H)(X)−C6H4−(CH2)n−O−(CH2)mCH=CH2
(以上の式中、Xは塩素原子、臭素原子またはヨウ素原子、nは1〜20の整数、mは0〜20の整数)
o,m,p−XCH2−C6H4−O−(CH2)n−CH=CH2、
o,m,p−CH3C(H)(X)−C6H4−O−(CH2)n−CH=CH2、
o,m,p−CH3CH2C(H)(X)−C6H4−O−(CH2)n−CH=CH2
(以上の式中、Xは塩素原子、臭素原子またはヨウ素原子、nは0〜20の整数)
o,m,p−XCH2−C6H4−O−(CH2)n−O−(CH2)m−CH=CH2、
o,m,p−CH3C(H)(X)−C6H4−O−(CH2)n−O−(CH2)m−CH=CH2、
o,m,p−CH3CH2C(H)(X)−C6H4−O−(CH2)n−O−(CH2)m−CH=CH2
(以上の式中、Xは塩素原子、臭素原子またはヨウ素原子、nは1〜20の整数、mは0〜20の整数)
などが挙げられる。(In the above formula, X is a chlorine atom, bromine atom or iodine atom, n is an integer of 1 to 20, and m is an integer of 0 to 20)
o, m, p-XCH 2 -C 6 H 4 - (CH 2) n -CH = CH 2,
o, m, p-CH 3 C (H) (X) -C 6 H 4 - (CH 2) n -CH = CH 2,
o, m, p-CH 3 CH 2 C (H) (X) -C 6 H 4 - (CH 2) n -CH = CH 2
(In the above formula, X is a chlorine atom, bromine atom or iodine atom, n is an integer of 0 to 20)
o, m, p-XCH 2 -C 6 H 4 - (CH 2) n -O- (CH 2) m -CH = CH 2,
o, m, p-CH 3 C (H) (X) -C 6 H 4 - (CH 2) n -O- (CH 2) m -CH = CH 2,
o, m, p-CH 3 CH 2 C (H) (X) -C 6 H 4 - (CH 2) n -O- (CH 2) m CH = CH 2
(In the above formula, X is a chlorine atom, bromine atom or iodine atom, n is an integer of 1 to 20, and m is an integer of 0 to 20)
o, m, p-XCH 2 -C 6 H 4 -O- (CH 2) n -CH = CH 2,
o, m, p-CH 3 C (H) (X) -C 6 H 4 -O- (CH 2) n -CH = CH 2,
o, m, p-CH 3 CH 2 C (H) (X) -C 6 H 4 -O- (CH 2) n -CH = CH 2
(In the above formula, X is a chlorine atom, bromine atom or iodine atom, n is an integer of 0 to 20)
o, m, p-XCH 2 -C 6 H 4 -O- (CH 2) n -O- (CH 2) m -CH = CH 2,
o, m, p-CH 3 C (H) (X) -C 6 H 4 -O- (CH 2) n -O- (CH 2) m -CH = CH 2,
o, m, p-CH 3 CH 2 C (H) (X) -C 6 H 4 -O- (CH 2) n -O- (CH 2) m -CH = CH 2
(In the above formula, X is a chlorine atom, bromine atom or iodine atom, n is an integer of 1 to 20, and m is an integer of 0 to 20)
Etc.
前記アルケニル基を有する有機ハロゲン化物としては、さらに一般式(5):
H2C=C(R5)−R9−C(R6)(X)−R10−R7 (5)
(式中、R5、R6、R7、R9、Xは前記に同じ、R10は、直接結合、−C(O)O−(エステル基)、−C(O)−(ケト基)またはo−,m−,p−フェニレン基を表わす)
で示される化合物などがあげられる。The organic halide having an alkenyl group is further represented by the general formula (5):
H 2 C = C (R 5 ) -R 9 -C (R 6) (X) -R 10 -R 7 (5)
(Wherein R 5 , R 6 , R 7 , R 9 , X are the same as above, R 10 is a direct bond, —C (O) O— (ester group), —C (O) — (keto group) ) Or o-, m-, p-phenylene group)
And the like.
R9は、直接結合または炭素数1〜20の2価の有機基(1個以上のエーテル結合を含有していてもよい)であるが、直接結合である場合は、ハロゲン原子の結合している炭素にビニル基が結合しており、ハロゲン化アリル化物である。この場合は、隣接ビニル基によって炭素−ハロゲン結合が活性化されているので、R10としてC(O)O基やフェニレン基などを有する必要は必ずしもなく、直接結合であってもよい。R9が直接結合でない場合、炭素−ハロゲン結合を活性化するために、R10としてはC(O)O基、C(O)基、フェニレン基が好ましい。R 9 is a direct bond or a divalent organic group having 1 to 20 carbon atoms (which may contain one or more ether bonds). When it is a direct bond, R 9 is bonded to a halogen atom. A vinyl group is bonded to carbon, which is an allyl halide. In this case, since the carbon-halogen bond is activated by the adjacent vinyl group, it is not always necessary to have a C (O) O group or a phenylene group as R 10 , and a direct bond may be used. When R 9 is not a direct bond, R 10 is preferably a C (O) O group, a C (O) group, or a phenylene group in order to activate the carbon-halogen bond.
一般式(5)で示される化合物を具体的に例示するならば、
CH2=CHCH2X、CH2=C(CH3)CH2X、
CH2=CHC(H)(X)CH3、CH2=C(CH3)C(H)(X)CH3、
CH2=CHC(X)(CH3)2、CH2=CHC(H)(X)C2H5、
CH2=CHC(H)(X)CH(CH3)2、
CH2=CHC(H)(X)C6H5、CH2=CHC(H)(X)CH2C6H5、
CH2=CHCH2C(H)(X)−CO2R、
CH2=CH(CH2)2C(H)(X)−CO2R、
CH2=CH(CH2)3C(H)(X)−CO2R、
CH2=CH(CH2)8C(H)(X)−CO2R、
CH2=CHCH2C(H)(X)−C6H5、
CH2=CH(CH2)2C(H)(X)−C6H5、
CH2=CH(CH2)3C(H)(X)−C6H5
(以上の式中、Xは塩素原子、臭素原子またはヨウ素原子、Rは炭素数1〜20のアルキル基、アリール基、アラルキル基)
などが挙げられる。If the compound represented by the general formula (5) is specifically exemplified,
CH 2 = CHCH 2 X, CH 2 = C (CH 3) CH 2 X,
CH 2 = CHC (H) ( X) CH 3, CH 2 = C (CH 3) C (H) (X) CH 3,
CH 2 = CHC (X) ( CH 3) 2, CH 2 = CHC (H) (X) C 2 H 5,
CH 2 = CHC (H) ( X) CH (CH 3) 2,
CH 2 = CHC (H) ( X) C 6 H 5, CH 2 = CHC (H) (X) CH 2 C 6 H 5,
CH 2 = CHCH 2 C (H ) (X) -CO 2 R,
CH 2 = CH (CH 2) 2 C (H) (X) -CO 2 R,
CH 2 = CH (CH 2) 3 C (H) (X) -CO 2 R,
CH 2 = CH (CH 2) 8 C (H) (X) -CO 2 R,
CH 2 = CHCH 2 C (H ) (X) -C 6 H 5,
CH 2 = CH (CH 2) 2 C (H) (X) -C 6 H 5,
CH 2 = CH (CH 2) 3 C (H) (X) -C 6 H 5
(In the above formula, X is a chlorine atom, bromine atom or iodine atom, R is an alkyl group having 1 to 20 carbon atoms, an aryl group or an aralkyl group)
Etc.
前記アルケニル基を有するハロゲン化スルホニル化合物の具体例をあげるならば、
o−,m−,p−CH2=CH−(CH2)n−C6H4−SO2X、
o−,m−,p−CH2=CH−(CH2)n−O−C6H4−SO2X
(以上の式中、Xは塩素原子、臭素原子またはヨウ素原子、nは0〜20の整数)
などが挙げられる。Specific examples of the sulfonyl halide compound having the alkenyl group include
o-, m-, p-CH 2 = CH- (CH 2) n -C 6 H 4 -SO 2 X,
o-, m-, p-CH 2 = CH- (CH 2) n -O-C 6 H 4 -SO 2 X
(In the above formula, X is a chlorine atom, bromine atom or iodine atom, n is an integer of 0 to 20)
Etc.
前記架橋性シリル基を有する有機ハロゲン化物には特に限定はなく、例えば一般式(6):
R6R7C(X)−R8−R9−C(H)(R5)CH2−[Si(R11)2−b(Y)bO]m−Si(R12)3−a(Y)a (6)
(式中、R5、R6、R7、R8、R9、Xは前記に同じ、R11、R12は、いずれも炭素数1〜20のアルキル基、アリール基、アラルキル基、または(R’)3SiO−(R’は炭素数1〜20の1価の炭化水素基であって、3個のR’は同一であってもよく、異なっていてもよい)で示されるトリオルガノシロキシ基を示し、R11またはR12が2個以上存在するとき、それらは同一であってもよく、異なっていてもよい、Yは水酸基または加水分解性基を示し、Yが2個以上存在するときそれらは同一であってもよく、異なっていてもよい、aは0、1、2または3、bは0、1または2、mは0〜19の整数、ただし、a+mb≧1であることを満足する)
に示すものが例示される。The organic halide having a crosslinkable silyl group is not particularly limited. For example, the general formula (6):
R 6 R 7 C (X) -R 8 -R 9 -C (H) (R 5) CH 2 - [Si (R 11) 2-b (Y) b O] m -Si (R 12) 3- a (Y) a (6)
(Wherein R 5 , R 6 , R 7 , R 8 , R 9 and X are the same as above, R 11 and R 12 are all alkyl groups having 1 to 20 carbon atoms, aryl groups, aralkyl groups, or (R ′) 3 SiO— (R ′ is a monovalent hydrocarbon group having 1 to 20 carbon atoms, and three R ′ may be the same or different). An organosiloxy group, when two or more R 11 or R 12 are present, they may be the same or different; Y represents a hydroxyl group or a hydrolyzable group; and Y is two or more When present, they may be the same or different, a is 0, 1, 2 or 3, b is 0, 1 or 2, m is an integer from 0 to 19, provided that a + mb ≧ 1 Satisfied to be)
The following are exemplified.
一般式(6)で示される化合物を具体的に例示するならば、
XCH2C(O)O(CH2)nSi(OCH3)3、
CH3C(H)(X)C(O)O(CH2)nSi(OCH3)3、
(CH3)2C(X)C(O)O(CH2)nSi(OCH3)3、
XCH2C(O)O(CH2)nSi(CH3)(OCH3)2、
CH3C(H)(X)C(O)O(CH2)nSi(CH3)(OCH3)2、
(CH3)2C(X)C(O)O(CH2)nSi(CH3)(OCH3)2
(以上の式中、Xは塩素原子、臭素原子またはヨウ素原子、nは0〜20の整数)
XCH2C(O)O(CH2)nO(CH2)mSi(OCH3)3、
H3CC(H)(X)C(O)O(CH2)nO(CH2)mSi(OCH3)3、
(H3C)2C(X)C(O)O(CH2)nO(CH2)mSi(OCH3)3、
CH3CH2C(H)(X)C(O)O(CH2)nO(CH2)mSi(OCH3)3、
XCH2C(O)O(CH2)nO(CH2)mSi(CH3)(OCH3)2、
H3CC(H)(X)C(O)O(CH2)nO(CH2)m−Si(CH3)(OCH3)2、
(H3C)2C(X)C(O)O(CH2)nO(CH2)m−Si(CH3)(OCH3)2、
CH3CH2C(H)(X)C(O)O(CH2)nO(CH2)m−Si(CH3)(OCH3)2
(以上の式中、Xは塩素原子、臭素原子またはヨウ素原子、nは1〜20の整数、mは0〜20の整数)
o,m,p−XCH2−C6H4−(CH2)2Si(OCH3)3、
o,m,p−CH3C(H)(X)−C6H4−(CH2)2Si(OCH3)3、
o,m,p−CH3CH2C(H)(X)−C6H4−(CH2)2Si(OCH3)3、
o,m,p−XCH2−C6H4−(CH2)3Si(OCH3)3、
o,m,p−CH3C(H)(X)−C6H4−(CH2)3Si(OCH3)3、
o,m,p−CH3CH2C(H)(X)−C6H4−(CH2)3Si(OCH3)3、
o,m,p−XCH2−C6H4−(CH2)2−O−(CH2)3Si(OCH3)3、
o,m,p−CH3C(H)(X)−C6H4−(CH2)2−O−(CH2)3Si(OCH3)3、
o,m,p−CH3CH2C(H)(X)−C6H4−(CH2)2−O−(CH2)3Si(OCH3)3、
o,m,p−XCH2−C6H4−O−(CH2)3Si(OCH3)3、
o,m,p−CH3C(H)(X)−C6H4−O−(CH2)3Si(OCH3)3、
o,m,p−CH3CH2C(H)(X)−C6H4−O−(CH2)3−Si(OCH3)3、
o,m,p−XCH2−C6H4−O−(CH2)2−O−(CH2)3−Si(OCH3)3、
o,m,p−CH3C(H)(X)−C6H4−O−(CH2)2−O−(CH2)3Si(OCH3)3、
o,m,p−CH3CH2C(H)(X)−C6H4−O−(CH2)2−O−(CH2)3Si(OCH3)3
(以上の式中、Xは塩素原子、臭素原子またはヨウ素原子)
などが挙げられる。If the compound represented by the general formula (6) is specifically exemplified,
XCH 2 C (O) O (CH 2 ) n Si (OCH 3 ) 3 ,
CH 3 C (H) (X ) C (O) O (CH 2) n Si (OCH 3) 3,
(CH 3 ) 2 C (X) C (O) O (CH 2 ) n Si (OCH 3 ) 3 ,
XCH 2 C (O) O ( CH 2) n Si (CH 3) (OCH 3) 2,
CH 3 C (H) (X ) C (O) O (CH 2) n Si (CH 3) (OCH 3) 2,
(CH 3) 2 C (X ) C (O) O (CH 2) n Si (CH 3) (OCH 3) 2
(In the above formula, X is a chlorine atom, bromine atom or iodine atom, n is an integer of 0 to 20)
XCH 2 C (O) O ( CH 2) n O (CH 2) m Si (OCH 3) 3,
H 3 CC (H) (X ) C (O) O (CH 2) n O (CH 2) m Si (OCH 3) 3,
(H 3 C) 2 C ( X) C (O) O (CH 2) n O (CH 2) m Si (OCH 3) 3,
CH 3 CH 2 C (H) (X) C (O) O (CH 2) n O (CH 2) m Si (OCH 3) 3,
XCH 2 C (O) O ( CH 2) n O (CH 2) m Si (CH 3) (OCH 3) 2,
H 3 CC (H) (X ) C (O) O (CH 2) n O (CH 2) m -Si (CH 3) (OCH 3) 2,
(H 3 C) 2 C ( X) C (O) O (CH 2) n O (CH 2) m -Si (CH 3) (OCH 3) 2,
CH 3 CH 2 C (H) (X) C (O) O (CH 2) n O (CH 2) m -Si (CH 3) (OCH 3) 2
(In the above formula, X is a chlorine atom, bromine atom or iodine atom, n is an integer of 1 to 20, and m is an integer of 0 to 20)
o, m, p-XCH 2 -C 6 H 4 - (CH 2) 2 Si (OCH 3) 3,
o, m, p-CH 3 C (H) (X) -C 6 H 4 - (CH 2) 2 Si (OCH 3) 3,
o, m, p-CH 3 CH 2 C (H) (X) -C 6 H 4 - (CH 2) 2 Si (OCH 3) 3,
o, m, p-XCH 2 -C 6 H 4 - (CH 2) 3 Si (OCH 3) 3,
o, m, p-CH 3 C (H) (X) -C 6 H 4 - (CH 2) 3 Si (OCH 3) 3,
o, m, p-CH 3 CH 2 C (H) (X) -C 6 H 4 - (CH 2) 3 Si (OCH 3) 3,
o, m, p-XCH 2 -C 6 H 4 - (CH 2) 2 -O- (CH 2) 3 Si (OCH 3) 3,
o, m, p-CH 3 C (H) (X) -C 6 H 4 - (CH 2) 2 -O- (CH 2) 3 Si (OCH 3) 3,
o, m, p-CH 3 CH 2 C (H) (X) -C 6 H 4 - (CH 2) 2 -O- (CH 2) 3 Si (OCH 3) 3,
o, m, p-XCH 2 -C 6 H 4 -O- (CH 2) 3 Si (OCH 3) 3,
o, m, p-CH 3 C (H) (X) -C 6 H 4 -O- (CH 2) 3 Si (OCH 3) 3,
o, m, p-CH 3 CH 2 C (H) (X) -C 6 H 4 -O- (CH 2) 3 -Si (OCH 3) 3,
o, m, p-XCH 2 -C 6 H 4 -O- (CH 2) 2 -O- (CH 2) 3 -Si (OCH 3) 3,
o, m, p-CH 3 C (H) (X) -C 6 H 4 -O- (CH 2) 2 -O- (CH 2) 3Si (OCH 3) 3,
o, m, p-CH 3 CH 2 C (H) (X) -C 6 H 4 -O- (CH 2) 2-O- (CH 2) 3Si (OCH 3) 3
(In the above formula, X is a chlorine atom, a bromine atom or an iodine atom)
Etc.
前記架橋性シリル基を有する有機ハロゲン化物としては、さらに一般式(7):
(R12)3−a(Y)aSi−[OSi(R11)2−b(Y)b]m−CH2−C(H)(R5)−R9−C(R6)(X)−R10−R7(7)
(式中、R5、R6、R7、R9、R10、R11、R12、a、b、X、Yは前記に同じ、mは0〜19の整数)
で示されるものが例示される。The organic halide having a crosslinkable silyl group is further represented by the general formula (7):
(R 12) 3-a ( Y) a Si- [OSi (R 11) 2-b (Y) b] m -CH 2 -C (H) (R 5) -R 9 -C (R 6) ( X) -R 10 -R 7 (7)
(Wherein R 5 , R 6 , R 7 , R 9 , R 10 , R 11 , R 12 , a, b, X, Y are the same as above, m is an integer of 0-19)
What is shown by is illustrated.
一般式(7)で示される化合物を具体的に例示するならば、
(CH3O)3SiCH2CH2C(H)(X)C6H5、
(CH3O)2(CH3)SiCH2CH2C(H)(X)C6H5、
(CH3O)3Si(CH2)2C(H)(X)−CO2R、
(CH3O)2(CH3)Si(CH2)2C(H)(X)−CO2R、
(CH3O)3Si(CH2)3C(H)(X)−CO2R、
(CH3O)2(CH3)Si(CH2)3C(H)(X)−CO2R、
(CH3O)3Si(CH2)4C(H)(X)−CO2R、
(CH3O)2(CH3)Si(CH2)4C(H)(X)−CO2R、
(CH3O)3Si(CH2)9C(H)(X)−CO2R、
(CH3O)2(CH3)Si(CH2)9C(H)(X)−CO2R、
(CH3O)3Si(CH2)3C(H)(X)−C6H5、
(CH3O)2(CH3)Si(CH2)3C(H)(X)−C6H5、
(CH3O)3Si(CH2)4C(H)(X)−C6H5、
(CH3O)2(CH3)Si(CH2)4C(H)(X)−C6H5
(以上の式中、Xは塩素原子、臭素原子またはヨウ素原子、Rは炭素数1〜20のアルキル基、アリール基、アラルキル基)
などが挙げられる。If the compound represented by the general formula (7) is specifically exemplified,
(CH 3 O) 3 SiCH 2 CH 2 C (H) (X) C 6 H 5,
(CH 3 O) 2 (CH 3) SiCH 2 CH 2 C (H) (X) C 6 H 5,
(CH 3 O) 3 Si ( CH 2) 2 C (H) (X) -CO 2 R,
(CH 3 O) 2 (CH 3) Si (CH 2) 2 C (H) (X) -CO 2 R,
(CH 3 O) 3 Si ( CH 2) 3 C (H) (X) -CO 2 R,
(CH 3 O) 2 (CH 3) Si (CH 2) 3 C (H) (X) -CO 2 R,
(CH 3 O) 3 Si ( CH 2) 4 C (H) (X) -CO 2 R,
(CH 3 O) 2 (CH 3) Si (CH 2) 4 C (H) (X) -CO 2 R,
(CH 3 O) 3 Si ( CH 2) 9 C (H) (X) -CO 2 R,
(CH 3 O) 2 (CH 3) Si (CH 2) 9 C (H) (X) -CO 2 R,
(CH 3 O) 3 Si ( CH 2) 3 C (H) (X) -C 6 H 5,
(CH 3 O) 2 (CH 3) Si (CH 2) 3 C (H) (X) -C 6 H 5,
(CH 3 O) 3 Si ( CH 2) 4 C (H) (X) -C 6 H 5,
(CH 3 O) 2 (CH 3) Si (CH 2) 4 C (H) (X) -C 6 H 5
(In the above formula, X is a chlorine atom, bromine atom or iodine atom, R is an alkyl group having 1 to 20 carbon atoms, an aryl group or an aralkyl group)
Etc.
前記ヒドロキシル基を有する有機ハロゲン化物またはハロゲン化スルホニル化合物には特に限定はなく、下記のようなものが例示される。
HO−(CH2)n−OC(O)C(H)(R)(X)
(式中、Xは塩素原子、臭素原子またはヨウ素原子、Rは水素原子または炭素数1〜20のアルキル基、アリール基、アラルキル基、nは1〜20の整数)
前記アミノ基を有する有機ハロゲン化物またはハロゲン化スルホニル化合物には特に限定はなく、下記のようなものが例示される。
H2N−(CH2)n−OC(O)C(H)(R)(X)
(式中、Xは塩素原子、臭素原子またはヨウ素原子、Rは水素原子または炭素数1〜20のアルキル基、アリール基、アラルキル基、nは1〜20の整数)
前記エポキシ基を有する有機ハロゲン化物またはハロゲン化スルホニル化合物には特に限定はなく、下記のようなものが例示される。The organic halide or sulfonyl halide compound having a hydroxyl group is not particularly limited, and examples thereof include the following.
HO- (CH 2) n -OC ( O) C (H) (R) (X)
(Wherein X is a chlorine atom, bromine atom or iodine atom, R is a hydrogen atom or an alkyl group having 1 to 20 carbon atoms, an aryl group, an aralkyl group, and n is an integer of 1 to 20)
There is no limitation in particular in the organic halide or sulfonyl halide compound which has the said amino group, The following are illustrated.
H 2 N- (CH 2) n -OC (O) C (H) (R) (X)
(Wherein X is a chlorine atom, bromine atom or iodine atom, R is a hydrogen atom or an alkyl group having 1 to 20 carbon atoms, an aryl group, an aralkyl group, and n is an integer of 1 to 20)
There is no limitation in particular in the organic halide or halogenated sulfonyl compound which has the said epoxy group, The following are illustrated.
(式中、Xは塩素原子、臭素原子またはヨウ素原子、Rは水素原子または炭素数1〜20のアルキル基、アリール基、アラルキル基、nは1〜20の整数) (Wherein X is a chlorine atom, bromine atom or iodine atom, R is a hydrogen atom or an alkyl group having 1 to 20 carbon atoms, an aryl group, an aralkyl group, and n is an integer of 1 to 20)
一般式(1)で表わされる基を1分子あたり2個以上、分子末端に有するビニル系重合体を得るためには、2個以上の開始点を有する有機ハロゲン化物またはハロゲン化スルホニル化合物を開始剤として用いるのが好ましい。具体的に例示するならば、 In order to obtain a vinyl polymer having two or more groups represented by the general formula (1) per molecule at the molecular end, an organic halide or sulfonyl halide compound having two or more starting points is used as an initiator. It is preferable to use as. For example,
などが挙げられる。 Etc.
前記重合において用いられるビニル系モノマーには特に制約はなく、既に例示したものをすべて好適に用いることができる。 There is no restriction | limiting in particular in the vinyl-type monomer used in the said superposition | polymerization, and all already illustrated can be used suitably.
また、重合触媒として用いられる遷移金属錯体には特に限定はないが、好ましくは周期律表第7族、8族、9族、10族または11族元素を中心金属とする金属錯体、例えば銅、ニッケル、ルテニウム、鉄の錯体である。さらに好ましいものとして、0価の銅、1価の銅、2価のルテニウム、2価の鉄または2価のニッケルの錯体があげられる。なかでも、銅の錯体が好ましい。 Further, the transition metal complex used as the polymerization catalyst is not particularly limited, but preferably a metal complex having a group 7 element, group 8, group 9, group 10 or group 11 element as a central metal, such as copper, It is a complex of nickel, ruthenium and iron. Further preferred are a complex of zero-valent copper, monovalent copper, divalent ruthenium, divalent iron or divalent nickel. Of these, a copper complex is preferable.
前記1価の銅化合物を具体的に例示するならば、塩化第一銅、臭化第一銅、ヨウ化第一銅、シアン化第一銅、酸化第一銅、過塩素酸第一銅などがあげられる。 Specific examples of the monovalent copper compound include cuprous chloride, cuprous bromide, cuprous iodide, cuprous cyanide, cuprous oxide, cuprous perchlorate and the like. Can be given.
銅化合物を用いる場合、触媒活性を高めるために2,2′−ビピリジル、その誘導体、1,10−フェナントロリン、その誘導体、テトラメチルエチレンジアミン、ペンタメチルジエチレントリアミン、ヘキサメチルトリス(2−アミノエチル)アミンなどのポリアミンなどの配位子を添加することができる。 In the case of using a copper compound, 2,2′-bipyridyl, its derivative, 1,10-phenanthroline, its derivative, tetramethylethylenediamine, pentamethyldiethylenetriamine, hexamethyltris (2-aminoethyl) amine, etc. to increase the catalytic activity A ligand such as a polyamine can be added.
また、2価の塩化ルテニウムのトリストリフェニルホスフィン錯体(RuCl2(PPh3)3)も触媒として好適である。A tristriphenylphosphine complex of divalent ruthenium chloride (RuCl 2 (PPh 3 ) 3 ) is also suitable as a catalyst.
ルテニウム化合物を触媒として用いる場合、活性化剤としてアルミニウムアルコキシド類を添加することができる。 When a ruthenium compound is used as a catalyst, aluminum alkoxides can be added as an activator.
さらに、2価の鉄のビストリフェニルホスフィン錯体(FeCl2(PPh3)2)、2価のニッケルのビストリフェニルホスフィン錯体(NiCl2(PPh3)2)、2価のニッケルのビストリブチルホスフィン錯体(NiBr2(PBu3)2)も、触媒として好適である。Further, a divalent iron bistriphenylphosphine complex (FeCl 2 (PPh 3 ) 2 ), a divalent nickel bistriphenylphosphine complex (NiCl 2 (PPh 3 ) 2 ), a divalent nickel bistributylphosphine complex ( NiBr 2 (PBu 3 ) 2 ) is also suitable as a catalyst.
重合は、無溶剤または各種の溶剤中で行なうことができる。 The polymerization can be carried out without solvent or in various solvents.
溶剤の種類としては、ベンゼン、トルエンなどの炭化水素系溶剤、ジエチルエーテル、テトラヒドロフランなどのエーテル系溶剤、塩化メチレン、クロロホルムなどのハロゲン化炭化水素系溶剤、アセトン、メチルエチルケトン、メチルイソブチルケトンなどのケトン系溶剤、メタノール、エタノール、プロパノール、イソプロパノール、n−ブチルアルコール、tert−ブチルアルコールなどのアルコール系溶剤、アセトニトリル、プロピオニトリル、ベンゾニトリルなどのニトリル系溶剤、酢酸エチル、酢酸ブチルなどのエステル系溶剤、エチレンカーボネート、プロピレンカーボネートなどのカーボネート系溶剤などがあげられる。これらは単独で使用してもよく2種以上を混合して用いてもよい。 Solvent types include hydrocarbon solvents such as benzene and toluene, ether solvents such as diethyl ether and tetrahydrofuran, halogenated hydrocarbon solvents such as methylene chloride and chloroform, and ketones such as acetone, methyl ethyl ketone, and methyl isobutyl ketone. Solvents, alcohol solvents such as methanol, ethanol, propanol, isopropanol, n-butyl alcohol, tert-butyl alcohol, nitrile solvents such as acetonitrile, propionitrile, benzonitrile, ester solvents such as ethyl acetate, butyl acetate, Examples thereof include carbonate solvents such as ethylene carbonate and propylene carbonate. These may be used alone or in combination of two or more.
また、重合は、室温〜200℃、好ましくは50〜150℃の範囲で行なうことができる。 Moreover, superposition | polymerization can be performed in room temperature-200 degreeC, Preferably it is 50-150 degreeC.
<官能基導入法>
(A)成分、(C)成分の製造方法には特に限定はないが、例えば前述の方法により反応性官能基を有するビニル系重合体を製造し、反応性官能基を(メタ)アクリロイル系基を有する置換基に変換することにより製造することができる。<Functional group introduction method>
There are no particular limitations on the method for producing the component (A) and the component (C). For example, a vinyl polymer having a reactive functional group is produced by the aforementioned method, and the reactive functional group is converted to a (meth) acryloyl group. It can manufacture by converting into the substituent which has.
以下に、反応性官能基を有するビニル系の重合体の末端を一般式(1)で表わされる基に変換する方法について説明する。 Below, the method to convert the terminal of the vinyl polymer which has a reactive functional group into group represented by General formula (1) is demonstrated.
ビニル系重合体の末端に(メタ)アクリロイル系基を導入する方法には特に限定はないが、例えば以下の方法があげられる。 The method for introducing the (meth) acryloyl group at the terminal of the vinyl polymer is not particularly limited, and examples thereof include the following methods.
(導入方法1)
末端にハロゲン基を有するビニル系重合体と、一般式(8):
M+−OC(O)C(Rd)=CH2 (8)
(式中、Rdは水素原子または炭素数1〜20の有機基を表わす、M+はアルカリ金属イオンまたは4級アンモニウムイオンを表わす)
で示される化合物との反応による方法。(Introduction method 1)
A vinyl polymer having a halogen group at the terminal, and the general formula (8):
M + − OC (O) C (R d ) ═CH 2 (8)
(Wherein R d represents a hydrogen atom or an organic group having 1 to 20 carbon atoms, M + represents an alkali metal ion or a quaternary ammonium ion)
The method by reaction with the compound shown by these.
末端にハロゲン基を有するビニル系重合体としては、一般式(9):
−CR13R14X (9)
(式中、R13、R14はビニル系モノマーのエチレン性不飽和基に結合した基、Xは塩素原子、臭素原子またはヨウ素原子を表わす)
で示される末端基を有するものが好ましい。As the vinyl polymer having a halogen group at the terminal, the general formula (9):
-CR 13 R 14 X (9)
(In the formula, R 13 and R 14 are groups bonded to the ethylenically unsaturated group of the vinyl monomer, and X represents a chlorine atom, a bromine atom or an iodine atom)
Those having a terminal group represented by are preferred.
(導入方法2)
末端に水酸基を有するビニル系重合体と、一般式(10):
X1C(O)C(Rd)=CH2 (10)
(式中、Rdは水素原子または炭素数1〜20の有機基を表わす、X1は塩素原子、臭素原子または水酸基を表わす)
で示される化合物との反応による方法。(Introduction method 2)
A vinyl polymer having a hydroxyl group at the terminal, and the general formula (10):
X 1 C (O) C (R d ) ═CH 2 (10)
(Wherein R d represents a hydrogen atom or an organic group having 1 to 20 carbon atoms, X 1 represents a chlorine atom, a bromine atom or a hydroxyl group)
The method by reaction with the compound shown by these.
(導入方法3)
末端に水酸基を有するビニル系重合体に、ジイソシアネート化合物を反応させ、残存イソシアネート基と一般式(11):
HO−R’−OC(O)C(Rd)=CH2 (11)
(式中、Rdは水素原子または炭素数1〜20の有機基を表わす、R’は炭素数2〜20の2価の有機基を表わす)
で示される化合物との反応による方法。(Introduction method 3)
A vinyl polymer having a hydroxyl group at the terminal is reacted with a diisocyanate compound to form a residual isocyanate group and the general formula (11):
HO—R′—OC (O) C (R d ) ═CH 2 (11)
(Wherein R d represents a hydrogen atom or an organic group having 1 to 20 carbon atoms, R ′ represents a divalent organic group having 2 to 20 carbon atoms)
The method by reaction with the compound shown by these.
以下に、前記各方法について詳細に説明する。 Below, each said method is demonstrated in detail.
[導入方法1]
導入方法1は、末端にハロゲン基を有するビニル系重合体と、一般式(8)で示される化合物との反応による方法である。[Introduction method 1]
The introduction method 1 is a method by a reaction between a vinyl polymer having a halogen group at the terminal and a compound represented by the general formula (8).
末端にハロゲン基を有するビニル系重合体には、特に限定はないが、一般式(9)に示す末端基を有するものが好ましい。 Although there is no limitation in particular in the vinyl polymer which has a halogen group at the terminal, What has a terminal group shown in General formula (9) is preferable.
末端にハロゲン基を有するビニル系重合体、特に一般式(9)で表わされる末端基を有するビニル系重合体は、前述の有機ハロゲン化物またはハロゲン化スルホニル化合物を開始剤とし、遷移金属錯体を触媒としてビニル系モノマーを重合する方法、あるいはハロゲン化合物を連鎖移動剤としてビニル系モノマーを重合する方法により製造されるが、好ましくは前者である。 A vinyl polymer having a halogen group at the terminal, particularly a vinyl polymer having a terminal group represented by the general formula (9), is prepared by using the above-described organic halide or sulfonyl halide compound as an initiator and catalyzing a transition metal complex. Is produced by a method of polymerizing a vinyl monomer or a method of polymerizing a vinyl monomer using a halogen compound as a chain transfer agent, but the former is preferred.
一般式(8)で表わされる化合物には特に限定はない。 There is no limitation in particular in the compound represented by General formula (8).
一般式(8)中のRdにおける炭素数1〜20の有機基としては、前記と同様のものが例示され、その具体例も前記と同様のものが例示される。Examples of the organic group having 1 to 20 carbon atoms for R d in the general formula (8) are the same as those described above, and specific examples thereof are also the same as those described above.
一般式(8)中のM+は、オキシアニオンの対カチオンであり、その例としては、アルカリ金属イオン、4級アンモニウムイオンなどがあげられる。M + in the general formula (8) is a counter cation of an oxyanion, and examples thereof include alkali metal ions and quaternary ammonium ions.
前記アルカリ金属イオンとしては、例えばリチウムイオン、ナトリウムイオン、カリウムイオンなどがあげられ、4級アンモニウムイオンとしては、例えばテトラメチルアンモニウムイオン、テトラエチルアンモニウムイオン、テトラベンジルアンモニウムイオン、トリメチルドデシルアンモニウムイオン、テトラブチルアンモニウムイオン、ジメチルピペリジニウムイオンなどがあげられる。これらのうち、好ましいものとしてはアルカリ金属イオン、より好ましいものとしてはナトリウムイオン、カリウムイオンがあげられる。 Examples of the alkali metal ion include lithium ion, sodium ion, and potassium ion. Examples of the quaternary ammonium ion include tetramethylammonium ion, tetraethylammonium ion, tetrabenzylammonium ion, trimethyldodecylammonium ion, and tetrabutyl. Examples thereof include ammonium ion and dimethylpiperidinium ion. Of these, alkali metal ions are preferable, and sodium ions and potassium ions are more preferable.
一般式(8)で示される化合物の使用量は、一般式(9)で示される末端基に対して、好ましくは1〜5当量、より好ましくは1.0〜1.2当量である。 The usage-amount of the compound shown by General formula (8) becomes like this. Preferably it is 1-5 equivalent with respect to the terminal group shown by General formula (9), More preferably, it is 1.0-1.2 equivalent.
前記反応を実施する溶剤には特に限定はないが、求核置換反応であるため極性溶媒が好ましく、例えばテトラヒドロフラン、ジオキサン、ジエチルエーテル、アセトン、ジメチルスルホキシド、ジメチルホルムアミド、ジメチルアセトアミド、ヘキサメチルホスホリックトリアミド、アセトニトリルなどが好ましく用いられる。 The solvent for carrying out the reaction is not particularly limited, but is preferably a polar solvent because it is a nucleophilic substitution reaction. For example, tetrahydrofuran, dioxane, diethyl ether, acetone, dimethyl sulfoxide, dimethylformamide, dimethylacetamide, hexamethylphosphoric trimethyl. Amides, acetonitrile and the like are preferably used.
反応温度には特に限定はないが、好ましくは0〜150℃、より好ましくは10〜100℃である。 Although there is no limitation in particular in reaction temperature, Preferably it is 0-150 degreeC, More preferably, it is 10-100 degreeC.
[導入方法2]
導入方法2は、末端に水酸基を有するビニル系重合体と、一般式(10)で示される化合物との反応による方法である。[Introduction method 2]
The introduction method 2 is a method by a reaction between a vinyl polymer having a hydroxyl group at the terminal and a compound represented by the general formula (10).
一般式(10)で表わされる化合物には特に限定はない。 There is no limitation in particular in the compound represented by General formula (10).
一般式(10)中のRdにおける炭素数1〜20の有機基としては、前記と同様のものが例示され、その具体例も前記と同様のものが例示される。Examples of the organic group having 1 to 20 carbon atoms in R d in the general formula (10) are the same as those described above, and specific examples thereof are also the same as those described above.
末端に水酸基を有するビニル系重合体は、前述の有機ハロゲン化物またはハロゲン化スルホニル化合物を開始剤とし、遷移金属錯体を触媒としてビニル系モノマーを重合させる方法、あるいは水酸基を有する化合物を連鎖移動剤としてビニル系モノマーを重合させる方法により製造されるが、好ましくは前者である。 The vinyl polymer having a hydroxyl group at the terminal is a method of polymerizing a vinyl monomer using the above-mentioned organic halide or sulfonyl halide compound as an initiator and a transition metal complex as a catalyst, or a compound having a hydroxyl group as a chain transfer agent. Although it is produced by a method of polymerizing a vinyl monomer, the former is preferred.
末端に水酸基を有するビニル系重合体を製造する方法には特に限定はないが、例えば以下の方法が例示される。 Although there is no limitation in particular in the method of manufacturing the vinyl polymer which has a hydroxyl group at the terminal, For example, the following methods are illustrated.
(a)リビングラジカル重合によりビニル系重合体を合成する際に、一般式(12):
H2C=C(R15)−R16−R17−OH (12)
(式中、R15は水素原子または炭素数1〜20の有機基、R16は−C(O)O−(エステル基)またはo−、m−もしくはp−フェニレン基、R17は直接結合または1個以上のエーテル結合を含有していてもよい炭素数1〜20の2価の有機基を表わす)
で示される一分子中に重合性のアルケニル基および水酸基を併せもつ化合物などを第2のモノマーとして反応させる方法。(A) When synthesizing a vinyl polymer by living radical polymerization, the general formula (12):
H 2 C = C (R 15 ) -R 16 -R 17 -OH (12)
Wherein R 15 is a hydrogen atom or an organic group having 1 to 20 carbon atoms, R 16 is —C (O) O— (ester group) or o-, m- or p-phenylene group, and R 17 is a direct bond. Or a divalent organic group having 1 to 20 carbon atoms which may contain one or more ether bonds)
A method of reacting a compound having a polymerizable alkenyl group and a hydroxyl group in one molecule as a second monomer.
前記R15としては、水素原子、メチル基が好ましい。また、R16がエステル基のものは(メタ)アクリレート系化合物、R16がフェニレン基のものはスチレン系化合物である。R 15 is preferably a hydrogen atom or a methyl group. Further, when R 16 is an ester group, it is a (meth) acrylate compound, and when R 16 is a phenylene group, it is a styrene compound.
なお、一分子中に重合性のアルケニル基および水酸基を併せもつ化合物を反応させる時期に制限はないが、特にゴム的な性質を期待する場合には、重合反応の終期あるいは所定のモノマーの反応終了後に、第2のモノマーとして反応させるのが好ましい。 There is no restriction on the timing for reacting a compound having both a polymerizable alkenyl group and a hydroxyl group in one molecule, but the end of the polymerization reaction or the completion of the reaction of a predetermined monomer is particularly desired when rubber-like properties are expected. Later, it is preferable to react as the second monomer.
(b)リビングラジカル重合によりビニル系重合体を合成する際に、重合反応の終期あるいは所定のモノマーの反応終了後に、第2のモノマーとして、一分子中に重合性の低いアルケニル基および水酸基を有する化合物を反応させる方法。 (B) When synthesizing a vinyl polymer by living radical polymerization, the second monomer has a low polymerizable alkenyl group and hydroxyl group as the second monomer after the end of the polymerization reaction or after completion of the reaction of the predetermined monomer. A method of reacting a compound.
このような化合物には特に限定はないが、例えば一般式(13):
H2C=C(R15)−R18−OH (13)
(式中、R13は前記と同じ、R18は1個以上のエーテル結合を有していてもよい炭素数1〜20の2価の有機基を表わす)
に示される化合物などがあげられる。Although there is no limitation in particular in such a compound, For example, General formula (13):
H 2 C = C (R 15 ) -R 18 -OH (13)
(In the formula, R 13 is the same as above, and R 18 represents a C 1-20 divalent organic group optionally having one or more ether bonds)
And the like.
前記一般式(13)で示される化合物には特に限定はないが、入手が容易であるという点から、10−ウンデセノール、5−ヘキセノール、アリルアルコールのようなアルケニルアルコールが好ましい。 The compound represented by the general formula (13) is not particularly limited, but alkenyl alcohols such as 10-undecenol, 5-hexenol and allyl alcohol are preferable because they are easily available.
(c)特開平4−132706号公報などに開示されているような方法で、原子移動ラジカル重合により得られる一般式(9)で示される炭素−ハロゲン結合を少なくとも1個有するビニル系重合体のハロゲン原子を、加水分解あるいは水酸基含有化合物と反応させることにより、末端に水酸基を導入する方法。 (C) A vinyl polymer having at least one carbon-halogen bond represented by the general formula (9) obtained by atom transfer radical polymerization by a method as disclosed in JP-A-4-132706. A method of introducing a hydroxyl group at a terminal by hydrolyzing or reacting a halogen atom with a hydroxyl group-containing compound.
(d)原子移動ラジカル重合により得られる一般式(9)で示される炭素−ハロゲン結合を少なくとも1個有するビニル系重合体に、一般式(14):
M+C−(R19)(R20)−R18−OH (14)
(式中、R18およびM+は前記と同じ、R19、R20はともにカルバニオンC−を安定化する電子吸引基または一方が前記電子吸引基で、他方が水素原子、炭素数1〜10のアルキル基またはフェニル基を表わす)
で示される水酸基を有する安定化カルバニオンなどを反応させてハロゲンを置換する方法。(D) A vinyl polymer having at least one carbon-halogen bond represented by the general formula (9) obtained by atom transfer radical polymerization is added to the general formula (14):
M + C - (R 19) (R 20) -R 18 -OH (14)
(In the formula, R 18 and M + are the same as above, R 19 and R 20 are both electron-withdrawing groups that stabilize carbanion C − or one is the electron-withdrawing group, the other is a hydrogen atom, and 1 to 10 carbon atoms. Represents an alkyl group or a phenyl group of
A method of replacing halogen by reacting a stabilized carbanion having a hydroxyl group represented by
前記電子吸引基としては、−CO2R(エステル基)、−C(O)R(ケト基)、−CON(R2)(アミド基)、−COSR(チオエステル基)、−CN(ニトリル基)、−NO2(ニトロ基)などがあげられ、−CO2R、−C(O)R、−CNが特に好ましい。置換基Rは、炭素数1〜20のアルキル基、炭素数6〜20のアリール基または炭素数7〜20のアラルキル基であり、好ましくは炭素数1〜10のアルキル基またはフェニル基である。Examples of the electron withdrawing group include —CO 2 R (ester group), —C (O) R (keto group), —CON (R 2 ) (amide group), —COSR (thioester group), —CN (nitrile group). ), —NO 2 (nitro group) and the like, and —CO 2 R, —C (O) R, and —CN are particularly preferable. The substituent R is an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, or an aralkyl group having 7 to 20 carbon atoms, preferably an alkyl group having 1 to 10 carbon atoms or a phenyl group.
(e)原子移動ラジカル重合により得られる一般式(9)で示される炭素−ハロゲン結合を少なくとも1個有するビニル系重合体に、例えば亜鉛のような金属単体あるいは有機金属化合物を作用させてエノレートアニオンを調製し、しかるのちにアルデヒド類またはケトン類を反応させる方法。 (E) A vinyl polymer having at least one carbon-halogen bond represented by the general formula (9) obtained by atom transfer radical polymerization is allowed to react with a metal simple substance or an organometallic compound such as zinc to enolate. A method in which an anion is prepared and then an aldehyde or a ketone is reacted.
(f)重合体末端のハロゲン原子、好ましくは一般式(9)で示されるハロゲンを少なくとも1個有するビニル系重合体に、一般式(15):
HO−R18−O−M+ (15)
(式中、R18およびM+は前記と同じ)
で表わされる水酸基含有化合物などや、
一般式(16):
HO−R18−C(O)O−M+(16)
(式中、R18およびM+は前記と同じ)
で示される水酸基含有化合物などを反応させて、前記ハロゲン原子を水酸基含有置換基に置換する方法。(F) A vinyl polymer having at least one halogen atom represented by the general formula (9), preferably a halogen atom at the terminal of the polymer, is represented by the general formula (15):
HO-R 18 -O - M + (15)
(Wherein R 18 and M + are the same as above)
A hydroxyl group-containing compound represented by
Formula (16):
HO—R 18 —C (O) O − M + (16)
(Wherein R 18 and M + are the same as above)
A method in which the halogen atom is substituted with a hydroxyl group-containing substituent by reacting the hydroxyl group-containing compound represented by formula (1).
(a)〜(b)のような水酸基を導入する方法にハロゲン原子が直接関与しない場合、制御がより容易である点から(b)の方法がさらに好ましい。 In the case where a halogen atom is not directly involved in the method of introducing a hydroxyl group as in (a) to (b), the method of (b) is more preferred because control is easier.
また、(c)〜(f)のような炭素−ハロゲン結合を少なくとも1個有するビニル系重合体のハロゲン原子を変換することにより水酸基を導入する場合、制御がより容易である点から(f)の方法がさらに好ましい。 In addition, when a hydroxyl group is introduced by converting a halogen atom of a vinyl polymer having at least one carbon-halogen bond such as (c) to (f), control is easier (f). The method is more preferable.
一般式(4)で示される化合物の使用量は、ビニル系重合体の末端水酸基に対して、好ましくは1〜10当量、より好ましくは1〜5当量である。 The usage-amount of the compound shown by General formula (4) becomes like this. Preferably it is 1-10 equivalent with respect to the terminal hydroxyl group of a vinyl type polymer, More preferably, it is 1-5 equivalent.
前記反応を実施する溶剤には特に限定はないが、求核置換反応であるため極性溶剤が好ましく、例えばテトラヒドロフラン、ジオキサン、ジエチルエーテル、アセトン、ジメチルスルホキシド、ジメチルホルムアミド、ジメチルアセトアミド、ヘキサメチルホスホリックトリアミド、アセトニトリルなどが好ましく用いられる。 The solvent for carrying out the reaction is not particularly limited, but is preferably a polar solvent because it is a nucleophilic substitution reaction. For example, tetrahydrofuran, dioxane, diethyl ether, acetone, dimethyl sulfoxide, dimethylformamide, dimethylacetamide, hexamethylphosphoric trimethyl. Amides, acetonitrile and the like are preferably used.
反応温度には特に限定はないが、好ましくは0〜150℃、より好ましくは10〜100℃である。 Although there is no limitation in particular in reaction temperature, Preferably it is 0-150 degreeC, More preferably, it is 10-100 degreeC.
[導入方法3]
導入方法3は、末端に水酸基を有するビニル系重合体に、ジイソシアネート化合物を反応させ、残存イソシアネート基と一般式(11):
HO−R’−OC(O)C(Rd)=CH2 (11)
(式中、Rdは水素原子または炭素数1〜20の有機基を表わす、R’は炭素数2〜20の2価の有機基を表わす)
で示される化合物との反応による方法である。[Introduction method 3]
In the introduction method 3, a diisocyanate compound is reacted with a vinyl polymer having a hydroxyl group at the terminal, and the residual isocyanate group and the general formula (11):
HO—R′—OC (O) C (R d ) ═CH 2 (11)
(Wherein R d represents a hydrogen atom or an organic group having 1 to 20 carbon atoms, R ′ represents a divalent organic group having 2 to 20 carbon atoms)
It is the method by reaction with the compound shown by.
一般式(11)中のRdにおける炭素数1〜20の有機基としては、前記と同様のものが例示され、その具体例も前記と同様のものが例示される。Examples of the organic group having 1 to 20 carbon atoms for R d in the general formula (11) are the same as those described above, and specific examples thereof are also the same as those described above.
一般式(5)中のR’の炭素数2〜20の2価の有機基としては、例えば炭素数2〜20のアルキレン基(エチレン基、プロピレン基、ブチレン基など)、炭素数6〜20のアルキレン基、炭素数7〜20のアルキレン基などがあげられる。 Examples of the divalent organic group having 2 to 20 carbon atoms represented by R ′ in the general formula (5) include an alkylene group having 2 to 20 carbon atoms (ethylene group, propylene group, butylene group, etc.), and 6 to 20 carbon atoms. And alkylene groups having 7 to 20 carbon atoms.
一般式(5)で示される化合物には特に限定はないが、特に好ましい化合物としては、(メタ)アクリル酸2−ヒドロキシプロピル、(メタ)アクリル酸2−ヒドロキシエチルなどがあげられる。 The compound represented by the general formula (5) is not particularly limited, and particularly preferable compounds include 2-hydroxypropyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate and the like.
前記末端に水酸基を有するビニル系重合体は、前記のとおりである。 The vinyl polymer having a hydroxyl group at the terminal is as described above.
ジイソシアネート化合物には特に限定はなく、従来公知のものをいずれも使用することができる。具体例としては、例えばトルイレンジイソシアネート、4,4’−ジフェニルメタンジイソシアネート、ヘキサメチレンジイソシアネート、キシリレンジイソシアネート、メタキシリレンジイソシアネート、1,5−ナフタレンジイソシアネート、水素化ジフェニルメタンジイソシアネート、水素化トルイレンジイソシアネート、水素化キシリレンジイソシアネート、イソホロンジイソシアネートなどをあげることができる。これらは、単独で使用してもよく、2種以上を併用してもよい。また、ブロックイソシアネートを使用しても構わない。より優れた耐候性を得る点から、ヘキサメチレンジイソシアネート、水素化ジフェニルメタンジイソシアネートなどの芳香環を有しないジイソシアネート化合物を用いるのが好ましい。 There is no particular limitation on the diisocyanate compound, and any conventionally known one can be used. Specific examples include toluylene diisocyanate, 4,4′-diphenylmethane diisocyanate, hexamethylene diisocyanate, xylylene diisocyanate, metaxylylene diisocyanate, 1,5-naphthalene diisocyanate, hydrogenated diphenylmethane diisocyanate, hydrogenated toluylene diisocyanate, hydrogen. Examples thereof include xylylene diisocyanate and isophorone diisocyanate. These may be used alone or in combination of two or more. Moreover, you may use block isocyanate. From the viewpoint of obtaining superior weather resistance, it is preferable to use a diisocyanate compound having no aromatic ring, such as hexamethylene diisocyanate and hydrogenated diphenylmethane diisocyanate.
ジイソシアネート化合物の使用量は、ビニル系重合体の末端水酸基に対して、好ましくは1〜10当量、より好ましくは1〜5当量である。 The amount of the diisocyanate compound used is preferably 1 to 10 equivalents, more preferably 1 to 5 equivalents, relative to the terminal hydroxyl group of the vinyl polymer.
また、反応溶剤には特に限定はないが、非プロトン性溶剤などが好ましい。 The reaction solvent is not particularly limited, but an aprotic solvent is preferred.
反応温度には特に限定はないが、好ましくは0〜250℃、より好ましくは20〜200℃である。 Although there is no limitation in particular in reaction temperature, Preferably it is 0-250 degreeC, More preferably, it is 20-200 degreeC.
一般式(5)で示される化合物の使用量は、残存イソシアネート基に対して、好ましくは1〜10当量、より好ましくは1〜5当量である。 The usage-amount of the compound shown by General formula (5) becomes like this. Preferably it is 1-10 equivalent with respect to a residual isocyanate group, More preferably, it is 1-5 equivalent.
<(B)成分>
(B)成分は、脂肪族分岐構造および脂環式脂肪族構造を分子内にそれぞれ少なくとも1つ有し、かつ一般式(2):
−OC(O)C(Rb)=CH2 (2)
(式中、Rbは水素原子又は炭素数1〜20の有機基を表わす)
で表される基を分子末端に1個以上有する化合物であって、希釈モノマーとして機能する成分である。Rbについては、前記Raと同じものが例示される。脂肪族分岐構造は6個以下が、脂環式脂肪族構造は5個以下が、(メタ)アクリロイル系基は2個以下が好ましい。<(B) component>
The component (B) has at least one aliphatic branched structure and alicyclic aliphatic structure in the molecule, and the general formula (2):
—OC (O) C (R b ) ═CH 2 (2)
(Wherein R b represents a hydrogen atom or an organic group having 1 to 20 carbon atoms)
A compound having at least one group represented by the formula: For R b, same as the R a can be exemplified. The number of aliphatic branched structures is preferably 6 or less, the number of alicyclic aliphatic structures is preferably 5 or less, and the number of (meth) acryloyl groups is preferably 2 or less.
脂肪族分岐構造としては、特に限定はされないが、i−プロピル基、i−ブチル基、t−ブチル基、イソへプチル基、2−エチルへキシル基、i−ノニル基、i−デシル基、i−ウンデシル基、i−ドデシル基等が挙げられるが、接着剤配合物の粘度、基材への接着性、接着剤層の強度の観点からt−ブチル基が好ましい。 The aliphatic branched structure is not particularly limited, but i-propyl group, i-butyl group, t-butyl group, isoheptyl group, 2-ethylhexyl group, i-nonyl group, i-decyl group, An i-undecyl group, an i-dodecyl group and the like can be mentioned, and a t-butyl group is preferable from the viewpoint of the viscosity of the adhesive composition, the adhesiveness to the substrate, and the strength of the adhesive layer.
脂環式脂肪族構造としては、例えばシクロアルキル環、ビシクロアルキル環、トリシクロアルキル環、シクロアルケニル環、ビシクロアルケニル環、トリシクロアルケニル環、アダマンチル環などがあげられる。より具体的には、シクロプロピル環、シクロブチル環、シクロペンチル環、シクロヘキシル環、シクロヘプチル環、シクロオクチル環、シクロノニル環、シクロデカニル環、デカヒドロナフチル環、ノルボルニル環、イソボルニル環、アダマンチル環、ジアマンチル環、シクロペンタジエニル環、ジシクロペンテニル環、ジシクロペンタニル環などが挙げられる。中でも、シクロヘキシル環が好ましい。 Examples of the alicyclic aliphatic structure include a cycloalkyl ring, a bicycloalkyl ring, a tricycloalkyl ring, a cycloalkenyl ring, a bicycloalkenyl ring, a tricycloalkenyl ring, and an adamantyl ring. More specifically, cyclopropyl ring, cyclobutyl ring, cyclopentyl ring, cyclohexyl ring, cycloheptyl ring, cyclooctyl ring, cyclononyl ring, cyclodecanyl ring, decahydronaphthyl ring, norbornyl ring, isobornyl ring, adamantyl ring, diamantyl ring, A cyclopentadienyl ring, a dicyclopentenyl ring, a dicyclopentanyl ring, etc. are mentioned. Of these, a cyclohexyl ring is preferable.
一般式(2)で表される基は、そのまま脂環式脂肪族基と結合したり、アルキルレン基、アルキルオキシレン基を介して結合することもできる。好ましい(B)成分としては、4−イソプロピルシクロへキシル(メタ)アクリレート、4−イソペンチル(メタ)アクリレート、4−(2−エチルヘキシル)−(メタ)アクリレート、4−イソノニル(メタ)アクリレート、4−イソデシル(メタ)アクリレート、4−イソウンデシル(メタ)アクリレート、4−イソドデシル(メタ)アクリレート、4−t−ブチルシクロヘキシル(メタ)アクリレート、2、4ジ(t−ブチル)−(メタ)アクリレート、2,4,6トリ(t−ブチル)−(メタ)アクリレートなどが挙げられる。 The group represented by the general formula (2) can be directly bonded to an alicyclic aliphatic group, or can be bonded via an alkylene group or an alkyloxylene group. As the preferred component (B), 4-isopropylcyclohexyl (meth) acrylate, 4-isopentyl (meth) acrylate, 4- (2-ethylhexyl)-(meth) acrylate, 4-isononyl (meth) acrylate, 4- Isodecyl (meth) acrylate, 4-isoundecyl (meth) acrylate, 4-isododecyl (meth) acrylate, 4-t-butylcyclohexyl (meth) acrylate, 2,4 di (t-butyl)-(meth) acrylate, 2, Examples include 4,6 tri (t-butyl)-(meth) acrylate.
本発明の組成物において(B)成分は1種類のみ、または2種類以上を組み合わせて使用してもよい。 In the composition of the present invention, the component (B) may be used alone or in combination of two or more.
(B)成分の添加量としては(A)成分または(A)成分と(C)成分の合計100部に対して、1〜500部が好ましく、2〜300部がより好ましく、3〜200部が特に好ましい。 The amount of component (B) added is preferably 1 to 500 parts, more preferably 2 to 300 parts, and more preferably 3 to 200 parts, based on 100 parts of component (A) or (A) and component (C). Is particularly preferred.
希釈モノマーとしては、(B)成分以外に、(B)成分とは異なる他の希釈モノマーを併用することができる。他の希釈モノマーとしては、たとえばジシクロペンテニルオキシエチルメタクリレート、イソボロニルアクリレート、ジシクロペンテニルオキシエチルメタクリレート、アクリロイルモルフォリン、2−ヒドロキシエチルメタクリレート、(2−ヒドロシエチル)メタクリレートアシッドホスフェート、ジメチルアクリルアミドなどが挙げられる。 As the dilution monomer, in addition to the component (B), another dilution monomer different from the component (B) can be used in combination. Examples of other dilution monomers include dicyclopentenyloxyethyl methacrylate, isobornyl acrylate, dicyclopentenyloxyethyl methacrylate, acryloyl morpholine, 2-hydroxyethyl methacrylate, (2-hydroxyethyl) methacrylate acid phosphate, dimethylacrylamide, and the like. Can be mentioned.
希釈モノマーとして、(B)成分以外に(B)成分とは異なる他の希釈モノマーを併用する場合、全希釈モノマー中に(B)成分の含有量の下限は、10重量%以上であることが好ましく、20重量%以上であることが好ましい。上限は特に限定されないが、90重量%以下であることが好ましく、80重量%以下であることがより好ましい。10重量%未満では、難接着基材に対する接着性が不充分であり、80重量%を超えると、硬化物がかたくなって基材からの剥離が発生する傾向がある。 As a dilution monomer, in addition to the component (B), when another dilution monomer different from the component (B) is used in combination, the lower limit of the content of the component (B) in all the dilution monomers may be 10% by weight or more. Preferably, it is 20% by weight or more. Although an upper limit is not specifically limited, It is preferable that it is 90 weight% or less, and it is more preferable that it is 80 weight% or less. If it is less than 10% by weight, the adhesion to a hardly-adhesive substrate is insufficient, and if it exceeds 80% by weight, the cured product tends to be hard and peeling from the substrate tends to occur.
<(D)成分>
(D)成分の重合開始剤についてとくに制限はないが、光ラジカル重合開始剤がとくに好ましい。例えば、ベンゾフェノン、アセトフェノン、プロピオフェノン、キサントール、フルオレイン、ベンズアルデヒド、アントラキノン、カンファーキノン、トリフェニルアミン、カルバゾール、3−メチルアセトフェノン、4−メチルアセトフェノン、3−ペンチルアセトフェノン、4−メトキシアセトフェノン、3−ブロモアセトフェノン、4−アリルアセトフェノン、p−ジアセチルベンゼン、3−メトキシベンゾフェノン、4−クロロ−4−ベンジルベンゾフェノン、3−クロロキサントン、3,9−ジクロロキサントン、3−クロロ−8−ノニルキサントン、2,4−ジエチルチオキサントン、イソプロピルチオキサントン、ベンゾイル、ベンゾインメチルエーテル、ビス(4−ジメチルアミノフェニル)ケトン、ベンジルメトキシケタール、2−クロロチオキサントン、2,4,6−トリメチルベンゾイルフェニルフォスフィンオキサイドなどが挙げられる。また、光ラジカル重合開始剤は商業的にも入手可能で、代表的なものとしてはIrgacure651(2,2−ジメトキシ−1,2−ジフェニルエタン−1−オン)、Irgacure184(1−ヒドロキシ−シクロヘキシルフェニルケトン)、Darocur1173(2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オン)、Irgacure2959(1−[4−(2−ヒドロキシエトキシ)−フェニル]−2−ヒドロキシ−2−メチル−1−プロパン−1−オン)、Irgacure127(2−ヒドロキシ−1−{4−[4−(2−ヒドロキシ−2−メチルプロピオニル)ベンジル]フェニル}−2−メチルプロパン−1−オン)、Darocur MBF(フェニルグリオキシリックアシッドメチルエステル)、Irgacure907(2−メチル−1−[4−(メチルチオ)フェニル]−2−モルフォリノプロパン−1−オン)、Irgacure369(2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)ブタン−1−オン)、Irgacure379(2−ジメチルアミノ−2−(4−メチルベンジル)−1−(4−モルフォリン−4−イルフェニル)ブタン−1−オン)、Irgacure819(ビス(2,4,6−トリメチルベンゾイル)フェニルフォスフィンオキサイド)、Darocur TPO(2,4,6−トリメチルベンゾイルフェニルフォスフィンオキサイド)(以上、チバスペシャリティケミカルズ製)、KAYACURE BMS([4−(チルフェニルチオ)フェニル]フェニルメタノン)、KAYACURE 2−EAQ(エチルアントラキノン)(以上日本化薬製)、BIPE(ベンゾインイソプロピルエーテル)、BIBE(ベンゾインイソブチルエーテル)、NBCA(10−ブチル−2−クロロアクリドン)(以上黒金化成製)、ESACURE KIP150シリーズ(オリゴ{2−ヒドロキシ−2−メチル−1−[4−(1−メチルビニル)フェニル]プロパノン}およびその混合物)(Lamberti製)などが挙げられる。<(D) component>
Although there is no restriction | limiting in particular about the polymerization initiator of (D) component, A photoradical polymerization initiator is especially preferable. For example, benzophenone, acetophenone, propiophenone, xanthol, fluorin, benzaldehyde, anthraquinone, camphorquinone, triphenylamine, carbazole, 3-methylacetophenone, 4-methylacetophenone, 3-pentylacetophenone, 4-methoxyacetophenone, 3- Bromoacetophenone, 4-allylacetophenone, p-diacetylbenzene, 3-methoxybenzophenone, 4-chloro-4-benzylbenzophenone, 3-chloroxanthone, 3,9-dichloroxanthone, 3-chloro-8-nonylxanthone, 2, 4-diethylthioxanthone, isopropylthioxanthone, benzoyl, benzoin methyl ether, bis (4-dimethylaminophenyl) ketone, benzylmethoxyketone Lumpur, 2-chlorothioxanthone, etc. 2,4,6-trimethylbenzoyl phenyl phosphine oxide. Further, radical photopolymerization initiators are commercially available, and typical examples include Irgacure 651 (2,2-dimethoxy-1,2-diphenylethane-1-one), Irgacure 184 (1-hydroxy-cyclohexylphenyl). Ketone), Darocur 1173 (2-hydroxy-2-methyl-1-phenylpropan-1-one), Irgacure 2959 (1- [4- (2-hydroxyethoxy) -phenyl] -2-hydroxy-2-methyl-1- Propan-1-one), Irgacure 127 (2-hydroxy-1- {4- [4- (2-hydroxy-2-methylpropionyl) benzyl] phenyl} -2-methylpropan-1-one), Darocur MBF (phenyl) Glyoxylic acid methyl ester), I rgacure 907 (2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropan-1-one), Irgacure 369 (2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) butane- 1-one), Irgacure 379 (2-dimethylamino-2- (4-methylbenzyl) -1- (4-morpholin-4-ylphenyl) butan-1-one), Irgacure 819 (bis (2,4,6) -Trimethylbenzoyl) phenylphosphine oxide), Darocur TPO (2,4,6-trimethylbenzoylphenylphosphine oxide) (above, manufactured by Ciba Specialty Chemicals), KAYACURE BMS ([4- (Tylphenylthio) phenyl] phenylmeta Non), KAY CURE 2-EAQ (ethyl anthraquinone) (manufactured by Nippon Kayaku), BIPE (benzoin isopropyl ether), BIBE (benzoin isobutyl ether), NBCA (10-butyl-2-chloroacridone) (manufactured by Kurokin Kasei) ESACURE KIP150 series (oligo {2-hydroxy-2-methyl-1- [4- (1-methylvinyl) phenyl] propanone} and mixtures thereof) (manufactured by Lamberti) and the like.
これらの開始剤は1種類、または2種類以上を組み合わせて用いてもよい。 These initiators may be used alone or in combination of two or more.
(D)成分の添加量としては、(A)成分または(A)成分と(C)成分の合計100部に対して、0.01〜20部が好ましく、0.02〜10部がより好ましい。 (D) As addition amount of a component, 0.01-20 parts are preferable with respect to a total of 100 parts of (A) component or (A) component, and (C) component, and 0.02-10 parts are more preferable. .
<(E)成分>
(E)成分の充填材としてとくに限定はないが、例えば、木粉、パルプ、木綿チップ、アスベスト、ガラス繊維、炭素繊維、マイカ、クルミ殻粉、もみ殻粉、グラファイト、ケイソウ土、白土、ドロマイト、無水ケイ酸、含水ケイ酸、カーボンブラックのような補強性充填材;重質炭酸カルシウム、膠質炭酸カルシウム、炭酸マグネシウム、ケイソウ土、焼成クレー、クレー、タルク、酸化チタン、アルミナ、ベントナイト、有機ベントナイト、酸化第二鉄、べんがら、アルミニウム微粉末、フリント粉末、酸化亜鉛、活性亜鉛華、亜鉛末、炭酸亜鉛およびシラスバルーンなどのような充填材;石綿、ガラス繊維およびガラスフィラメント、炭素繊維、ケブラー繊維、ポリエチレンファイバーなどのような繊維状充填材などがあげられる。これら充填材のうちでは無水ケイ酸、カーボンブラック、炭酸カルシウム、酸化チタン、タルクなどが好ましい。また、低強度で伸びが大である硬化物を得たい場合には、主に酸化チタン、炭酸カルシウム、タルク、酸化第二鉄、酸化亜鉛およびシラスバルーンなどから選ばれる充填材を添加することができる。<(E) component>
Although there is no limitation in particular as a filler of (E) component, For example, wood powder, pulp, cotton chip, asbestos, glass fiber, carbon fiber, mica, walnut shell powder, rice husk powder, graphite, diatomaceous earth, white clay, dolomite Reinforcing fillers such as silicic anhydride, hydrous silicic acid, carbon black; heavy calcium carbonate, colloidal calcium carbonate, magnesium carbonate, diatomaceous earth, calcined clay, clay, talc, titanium oxide, alumina, bentonite, organic bentonite Fillers such as ferric oxide, iron powder, aluminum fine powder, flint powder, zinc oxide, activated zinc white, zinc dust, zinc carbonate and shirasu balloon; asbestos, glass fiber and glass filament, carbon fiber, Kevlar fiber And fibrous fillers such as polyethylene fiber. Of these fillers, silicic anhydride, carbon black, calcium carbonate, titanium oxide, talc and the like are preferable. In addition, when it is desired to obtain a cured product having low strength and large elongation, a filler selected mainly from titanium oxide, calcium carbonate, talc, ferric oxide, zinc oxide, shirasu balloon, etc. may be added. it can.
これらの充填材は単独で用いても2種類以上を組み合わせて用いてもよい。 These fillers may be used alone or in combination of two or more.
(E)成分の添加量としては、(A)成分または(A)成分と(C)成分の合計100部に対して、1〜1000部が好ましく、2〜800部がより好ましく、5〜600部がとくに好ましい。 (E) As addition amount of a component, 1-1000 parts are preferable with respect to a total of 100 parts of (A) component or (A) component, and (C) component, 2-800 parts are more preferable, 5-600 Part is particularly preferred.
<組成物>
本発明の組成物には、物性を調整するために各種添加剤を任意成分として添加してもよい。添加剤の例としては、老化防止剤、可塑剤、溶剤、接着性改良剤などがあげられる。<Composition>
Various additives may be added as optional components to the composition of the present invention in order to adjust physical properties. Examples of the additive include an anti-aging agent, a plasticizer, a solvent, and an adhesion improver.
老化防止剤としては、従来公知な酸化防止剤、光安定剤などを用いることができる。また老化防止剤は、重合時の重合制御にも用いることができ、物性制御を行なうことができる。酸化防止剤は各種のものが知られており、たとえば大成社発行の「酸化防止剤ハンドブック」、シーエムシー化学発行の「高分子材料の劣化と安定化」(235〜242)などに記載された種々のものがあげられるが、これらに限定されるわけではない。たとえば、MARK PEP−36、MARK AO−23などのチオエーテル系(以上いずれもアデカア−ガス化学(株)製)、Irgafos38、Irgafos168、IrgafosP−EPQ(以上いずれも日本チバスペシャリティケミカルズ製)などのようなリン系酸化防止剤などがあげられる。なかでも、以下に示すようなヒンダードフェノール系化合物が好ましい。 As the anti-aging agent, conventionally known antioxidants, light stabilizers, and the like can be used. The anti-aging agent can also be used for polymerization control during polymerization, and can control physical properties. Various types of antioxidants are known, and are described in, for example, “Antioxidant Handbook” published by Taiseisha, “Degradation and Stabilization of Polymer Materials” (235-242) published by CM Chemical Co., Ltd. Although various things are mention | raise | lifted, it is not necessarily limited to these. For example, thioethers such as MARK PEP-36 and MARK AO-23 (all manufactured by Adeka Gas Chemical Co., Ltd.), Irgafos 38, Irgafos 168, Irgafos P-EPQ (all manufactured by Nihon Ciba Specialty Chemicals), etc. Examples thereof include phosphorus-based antioxidants. Of these, hindered phenol compounds as shown below are preferred.
ヒンダードフェノール系化合物としては、具体的には以下のものが例示できる。2,6−ジ−tert−ブチル−4−メチルフェノール、2,6−ジ−tert−ブチル−4−エチルフェノール、モノ(またはジまたはトリ)(αメチルベンジル)フェノール、2,2’−メチレンビス(4エチル−6−tert−ブチルフェノール)、2,2’−メチレンビス(4メチル−6−tert−ブチルフェノール)、4,4’−ブチリデンビス(3−メチル−6−tert−ブチルフェノール)、4,4’−チオビス(3−メチル−6−tert−ブチルフェノール)、2,5−ジ−tert−ブチルハイドロキノン、2,5−ジ−tert−アミルハイドロキノン、トリエチレングリコール−ビス−[3−(3−t−ブチル−5−メチル−4ヒドロキシフェニル)プロピオネート]、1,6−ヘキサンジオール−ビス[3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート]、2,4−ビス−(n−オクチルチオ)−6−(4−ヒドロキシ−3,5−ジ−t−ブチルアニリノ)−1,3,5−トリアジン、ペンタエリスリチル−テトラキス[3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート]、2,2−チオ−ジエチレンビス[3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート]、オクタデシル−3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート、N,N’−ヘキサメチレンビス(3,5−ジ−t−ブチル−4−ヒドロキシ−ヒドロシンナマミド)、3,5−ジ−t−ブチル−4−ヒドロキシ−ベンジルフォスフォネート−ジエチルエステル、1,3,5−トリメチル−2,4,6−トリス(3,5−ジ−t−ブチル−4−ヒドロキシベンジル)ベンゼン、ビス(3,5−ジ−t−ブチル−4−ヒドロキシベンジルホスホン酸エチル)カルシウム、トリス−(3,5−ジ−t−ブチル−4−ヒドロキシベンジル)イソシアヌレート、2,4−2,4−ビス[(オクチルチオ)メチル]o−クレゾール、N,N’−ビス[3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオニル]ヒドラジン、トリス(2,4−ジ−t−ブチルフェニル)フォスファイト、2−(5−メチル−2−ヒドロキシフェニル)ベンゾトリアゾール、2−[2−ヒドロキシ−3,5−ビス(α,α−ジメチルベンジル)フェニル]−2H−ベンゾトリアゾール、2−(3,5−ジ−t−ブチル−2−ヒドロキシフェニル)ベンゾトリアゾール、2−(3−t−ブチル−5−メチル−2−ヒドロキシフェニル)−5−クロロベンゾトリアゾール、2−(3,5−ジ−t−ブチル−2−ヒドロキシフェニル)−5−クロロベンゾトリアゾール、2−(3,5−ジ−t−アミル−2−ヒドロキシフェニル)ベンゾトリアゾール、2−(2’−ヒドロキシ−5’−t−オクチルフェニル)−ベンゾトリアゾール、メチル−3−[3−t−ブチル−5−(2H−ベンゾトリアゾール−2−イル)−4−ヒドロキシフェニル]プロピオネート−ポリエチレングリコール(分子量約300)との縮合物、ヒドロキシフェニルベンゾトリアゾール誘導体、2−(3,5−ジ−t−ブチル−4−ヒドロキシベンジル)−2−n−ブチルマロン酸ビス(1,2,2,6,6−ペンタメチル−4−ピペリジル)、2,4−ジ−t−ブチルフェニル−3,5−ジ−t−ブチル−4−ヒドロキシベンゾエートなどがあげられる。商品名で言えば、ノクラック200、ノクラックM−17、ノクラックSP、ノクラックSP−N、ノクラックNS−5、ノクラックNS−6、ノクラックNS−30、ノクラック300、ノクラックNS−7、ノクラックDAH(以上いずれも大内新興化学工業(株)製)、MARK AO−30、MARK AO−40、MARK AO−50、MAR KAO−60、MARK AO−616、MARK AO−635、MARK AO−658、MARK AO−80、MARK AO−15、MARK AO−18、MARK328、MARK AO−37(以上いずれもアデカアーガス化学(株)製)、IRGANOX−245、IRGANOX−259、IRGANOX−565、IRGANOX−1010、IRGANOX−1024、IRGANOX−1035、IRGANOX−1076、IRGANOX−1081、IRGANOX−1098、IRGANOX−1222、IRGANOX−1330、IRGANOX−1425WL(以上いずれも日本チバスペシャリティケミカルズ製)、SumilizerGA−80(以上いずれも住友化学(株)製)などが例示できるがこれらに限定されるものではない。さらに、アクリレート基とフェノール基を併せ持つモノアクリレートフェノール系酸化防止剤、ニトロキシド化合物などがあげられる。モノアクリレートフェノール系酸化防止剤としてはたとえば、2−t−ブチル−6−(3−t−ブチル−2−ヒドロキシ−5−メチルベンジル)−4−メチルフェニルアクリレート(商品名スミライザーGM)、2,4−ジ−t−アミル−6−[1−(3,5−ジ−t−アミル−2−ヒドロキシフェニル)エチル]フェニルアクリレート(商品名スミライザーGS)などが例示される。ニトロキシド化合物としては、限定はされないが、2,2,6,6−置換−1−ピペリジニルオキシラジカルや2,2,5,5−置換−1−ピロリジニルオキシラジカルなど、環状ヒドロキシアミンからのニトロキシフリーラジカルが例示される。置換基としてはメチル基やエチル基などの炭素数4以下のアルキル基が適当である。具体的なニトロキシフリーラジカル化合物としては、限定はされないが、2,2,6,6−テトラメチル−1−ピペリジニルオキシラジカル(TEMPO)、2,2,6,6−テトラエチル−1−ピペリジニルオキシラジカル、2,2,6,6−テトラメチル−4−オキソ−1−ピペリジニルオキシラジカル、2,2,5,5−テトラメチル−1−ピロリジニルオキシラジカル、1,1,3,3−テトラメチル−2−イソインドリニルオキシラジカル、N,N−ジ−t−ブチルアミンオキシラジカルなどがあげられる。ニトロキシフリーラジカルの代わりに、ガルビノキシル(galvinoxyl)フリーラジカルなどの安定なフリーラジカルを用いても構わない。酸化防止剤は光安定剤と併用してもよく、併用することによりその効果をさらに発揮し、とくに耐熱性が向上することがあるためとくに好ましい。予め酸化防止剤と光安定剤を混合してあるチヌビンC353、チヌビンB75(以上いずれも日本チバスペシャリティケミカルズ製)などを使用してもよい。 Specific examples of the hindered phenol compound include the following. 2,6-di-tert-butyl-4-methylphenol, 2,6-di-tert-butyl-4-ethylphenol, mono (or di or tri) (α methylbenzyl) phenol, 2,2′-methylenebis (4 ethyl-6-tert-butylphenol), 2,2'-methylenebis (4methyl-6-tert-butylphenol), 4,4'-butylidenebis (3-methyl-6-tert-butylphenol), 4,4 ' -Thiobis (3-methyl-6-tert-butylphenol), 2,5-di-tert-butylhydroquinone, 2,5-di-tert-amylhydroquinone, triethylene glycol-bis- [3- (3-t- Butyl-5-methyl-4hydroxyphenyl) propionate], 1,6-hexanediol-bis [3- 3,5-di-t-butyl-4-hydroxyphenyl) propionate], 2,4-bis- (n-octylthio) -6- (4-hydroxy-3,5-di-t-butylanilino) -1, 3,5-triazine, pentaerythrityl-tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], 2,2-thio-diethylenebis [3- (3,5-di -T-butyl-4-hydroxyphenyl) propionate], octadecyl-3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate, N, N′-hexamethylenebis (3,5-di-) t-butyl-4-hydroxy-hydrocinnamamide), 3,5-di-t-butyl-4-hydroxy-benzylphosphonate-diethyl ester, 1,3,5-trime Til-2,4,6-tris (3,5-di-t-butyl-4-hydroxybenzyl) benzene, bis (3,5-di-t-butyl-4-hydroxybenzylphosphonate ethyl) calcium, tris -(3,5-di-t-butyl-4-hydroxybenzyl) isocyanurate, 2,4-2,4-bis [(octylthio) methyl] o-cresol, N, N'-bis [3- (3 , 5-di-t-butyl-4-hydroxyphenyl) propionyl] hydrazine, tris (2,4-di-t-butylphenyl) phosphite, 2- (5-methyl-2-hydroxyphenyl) benzotriazole, 2 -[2-Hydroxy-3,5-bis (α, α-dimethylbenzyl) phenyl] -2H-benzotriazole, 2- (3,5-di-t-butyl-2-hydroxypheny L) Benzotriazole, 2- (3-t-butyl-5-methyl-2-hydroxyphenyl) -5-chlorobenzotriazole, 2- (3,5-di-t-butyl-2-hydroxyphenyl) -5 -Chlorobenzotriazole, 2- (3,5-di-t-amyl-2-hydroxyphenyl) benzotriazole, 2- (2'-hydroxy-5'-t-octylphenyl) -benzotriazole, methyl-3- [3-t-butyl-5- (2H-benzotriazol-2-yl) -4-hydroxyphenyl] propionate-condensate with polyethylene glycol (molecular weight about 300), hydroxyphenylbenzotriazole derivative, 2- (3 5-Di-t-butyl-4-hydroxybenzyl) -2-n-butylmalonate bis (1,2,2,6,6-pen) Methyl-4-piperidyl), e.g., 2,4-di -t- butyl-3,5-di -t- butyl-4-hydroxybenzoate and the like. In terms of product names, Nocrack 200, Nocrack M-17, Nocrack SP, Nocrack SP-N, Nocrack NS-5, Nocrack NS-6, Nocrack NS-30, Nocrack 300, Nocrack NS-7, Nocrack DAH (all above Also manufactured by Ouchi Shinsei Chemical Co., Ltd.), MARK AO-30, MARK AO-40, MARK AO-50, MARK KAO-60, MARK AO-616, MARK AO-635, MARK AO-658, MARK AO- 80, MARK AO-15, MARK AO-18, MARK 328, MARK AO-37 (all manufactured by Adeka Argus Chemical Co., Ltd.), IRGANOX-245, IRGANOX-259, IRGANOX-565, IRGANOX-1010, IRGANOX-102 4, IRGANOX-1035, IRGANOX-1076, IRGANOX-1081, IRGANOX-1098, IRGANOX-1222, IRGANOX-1330, IRGANOX-1425WL (all manufactured by Ciba Specialty Chemicals, Japan), Sumitizer GA-80 (all of which are Sumitomo Chemical ( However, it is not limited to these. Furthermore, monoacrylate phenolic antioxidants having both acrylate groups and phenol groups, nitroxide compounds and the like can be mentioned. Examples of the monoacrylate phenol-based antioxidant include 2-t-butyl-6- (3-t-butyl-2-hydroxy-5-methylbenzyl) -4-methylphenyl acrylate (trade name Sumilizer GM), 2, Examples include 4-di-t-amyl-6- [1- (3,5-di-t-amyl-2-hydroxyphenyl) ethyl] phenyl acrylate (trade name: Sumilizer GS). Nitroxide compounds include, but are not limited to, cyclic hydroxyamines such as 2,2,6,6-substituted-1-piperidinyloxy radicals and 2,2,5,5-substituted-1-pyrrolidinyloxy radicals. The nitroxy free radicals from are illustrated. As the substituent, an alkyl group having 4 or less carbon atoms such as a methyl group or an ethyl group is suitable. Specific nitroxy free radical compounds include, but are not limited to, 2,2,6,6-tetramethyl-1-piperidinyloxy radical (TEMPO), 2,2,6,6-tetraethyl-1- Piperidinyloxy radical, 2,2,6,6-tetramethyl-4-oxo-1-piperidinyloxy radical, 2,2,5,5-tetramethyl-1-pyrrolidinyloxy radical, 1, Examples include 1,3,3-tetramethyl-2-isoindolinyloxy radical, N, N-di-t-butylamineoxy radical, and the like. Instead of the nitroxy free radical, a stable free radical such as a galvinoxyl free radical may be used. Antioxidants may be used in combination with light stabilizers, and are particularly preferred because they can further exert their effects and in particular improve the heat resistance. Tinuvin C353, Tinuvin B75 (all of which are manufactured by Nippon Ciba Specialty Chemicals) or the like in which an antioxidant and a light stabilizer are mixed in advance may be used.
老化防止剤は単独で用いても2種類以上を組み合わせて用いてもよい。 Antiaging agents may be used alone or in combination of two or more.
老化防止剤の添加量としては、(A)成分または(A)成分と(C)成分の合計100部に対して、0.01〜10部が好ましく、0.02〜5部がより好ましい。 The addition amount of the anti-aging agent is preferably 0.01 to 10 parts, more preferably 0.02 to 5 parts with respect to 100 parts in total of the component (A) or the components (A) and (C).
可塑剤としては物性の調整、性状の調節などの目的により例えば、ジブチルフタレート、ジヘプチルフタレート、ジ(2−エチルヘキシル)フタレート、ブチルベンジルフタレートなどのフタル酸エステル類;ジオクチルアジペート、ジオクチルセバケートなどの非芳香族二塩基酸エステル類;ジエチレングリコールジベンゾエート、トリエチレングリコールジベンゾエートなどのポリアルキレングリコールのエステル類;トリクレジルホスフェート、トリブチルホスフェートなどのリン酸エステル類;塩化パラフィン類;アルキルジフェニル、部分水添ターフェニルなどの炭化水素系油などを単独、または2種以上混合して使用することができるが、必ずしも必要とするものではない。なおこれら可塑剤は、重合体製造時に配合することも可能である。 Examples of the plasticizer include phthalic acid esters such as dibutyl phthalate, diheptyl phthalate, di (2-ethylhexyl) phthalate, butyl benzyl phthalate; dioctyl adipate, dioctyl sebacate, etc. Non-aromatic dibasic acid esters; esters of polyalkylene glycols such as diethylene glycol dibenzoate and triethylene glycol dibenzoate; phosphate esters such as tricresyl phosphate and tributyl phosphate; chlorinated paraffins; alkyl diphenyl, partial water Hydrocarbon oils such as added terphenyl can be used alone or in admixture of two or more, but this is not always necessary. These plasticizers can also be blended at the time of polymer production.
溶剤は、配合物の粘度を低下させ、作業性を向上させる目的で任意に用いてよい。溶剤としては、通常、沸点が50〜180℃のものが、塗工時の作業性、硬化前後の乾燥性に優れることから好ましい。具体的には、メタノール、エタノール、イソプロパノール、n−ブタノール、イソブタノールなどのアルコール系溶剤;酢酸メチル、酢酸エチル、酢酸ブチル、エチレングリコールモノエチルエーテル、エチレングリコールモノエチルエーテルアセテート、エチレングリコールモノブチルエーテルなどのエステル系溶剤;アセトン、メチルエチルケトン、メチルイソブチルケトンなどのケトン系溶剤;トルエン、キシレンなどの芳香族系溶剤;ジオキサンなどの環状エーテル系溶剤などがあげられる。これらの溶剤は単独で用いてもよく2種以上を混合して用いてもよい。 The solvent may be optionally used for the purpose of reducing the viscosity of the formulation and improving workability. As the solvent, those having a boiling point of 50 to 180 ° C. are usually preferable because of excellent workability during coating and drying before and after curing. Specifically, alcohol solvents such as methanol, ethanol, isopropanol, n-butanol, isobutanol; methyl acetate, ethyl acetate, butyl acetate, ethylene glycol monoethyl ether, ethylene glycol monoethyl ether acetate, ethylene glycol monobutyl ether, etc. Ester solvents; ketone solvents such as acetone, methyl ethyl ketone, and methyl isobutyl ketone; aromatic solvents such as toluene and xylene; and cyclic ether solvents such as dioxane. These solvents may be used alone or in combination of two or more.
接着性改良剤(接着付与剤)としては、例えばメチルトリメトキシシラン、ジメチルジメトキシシラン、トリメチルメトキシシラン、n−プロピルトリメトキシシランなどのアルキルアルコキシシラン類;ジメチルジイソプロペノキシシラン、メチルトリイソプロペノキシシラン、γ−グリシドキシプロピルメチルジイソプロペノキシシランなどのアルキルイソプロペノキシシラン、γ−グリシドキシプロピルメチルジメトキシシラン、γ−グリシドキシプロピルトリメトキシシラン、ビニルトリメトキシシラン、ビニルジメチルメトキシシラン、γ−アミノプロピルトリメトキシシラン、N−(β−アミノエチル)−γ−アミノプロピルトリメトキシシラン、N−(β−アミノエチル)−γ−アミノプロピルメチルジメトキシシランγ−メルカプトプロピルトリメトキシシラン、γ−メルカプトプロピルメチルジメトキシシランなどの官能基を有するアルコキシシラン類;シリコーンワニス類;ポリシロキサン類、(2−ヒドロキシエチル)メタクリレートアシッドホスフェートなどのリン酸系モノマーなどがあげられる。 Examples of the adhesion improver (adhesion imparting agent) include alkylalkoxysilanes such as methyltrimethoxysilane, dimethyldimethoxysilane, trimethylmethoxysilane, and n-propyltrimethoxysilane; dimethyldiisopropenoxysilane, methyltriisopropeno Alkyl isopropenoxy silane such as xy silane, γ-glycidoxy propyl methyl diisopropenoxy silane, γ-glycidoxy propyl methyl dimethoxy silane, γ-glycidoxy propyl trimethoxy silane, vinyl trimethoxy silane, vinyl dimethyl Methoxysilane, γ-aminopropyltrimethoxysilane, N- (β-aminoethyl) -γ-aminopropyltrimethoxysilane, N- (β-aminoethyl) -γ-aminopropylmethyldimethoxysilane γ-mercap Trimethoxysilane, alkoxysilanes having a functional group such as γ- mercaptopropyl methyldimethoxysilane; silicone varnishes; polysiloxanes, a phosphoric acid-based monomers such as (2-hydroxyethyl) methacrylate acid phosphate and the like.
接着性改良剤(接着付与剤)の添加量としては、(A)成分または(A)成分と(C)成分の合計100部に対して、0.01〜20部が好ましく、0.1〜10部がより好ましい。 The addition amount of the adhesion improver (adhesion imparting agent) is preferably 0.01 to 20 parts with respect to 100 parts in total of (A) component or (A) component and (C) component, 10 parts is more preferred.
<硬化方法>
組成物の硬化方法についてはとくに限定は無いが、活性エネルギー線により硬化させる方法が好ましい。ここで言う活性エネルギー線とは、例えば可視光、紫外線、赤外線、X線、α線、β線、γ線、電子線等を指す。とくに良好な硬化物を得る観点から、紫外線や電子線を用いた硬化方法がより好ましい。<Curing method>
Although there is no limitation in particular about the hardening method of a composition, the method of hardening with an active energy ray is preferable. The active energy rays mentioned here refer to, for example, visible light, ultraviolet rays, infrared rays, X-rays, α rays, β rays, γ rays, electron beams, and the like. From the viewpoint of obtaining a particularly good cured product, a curing method using ultraviolet rays or electron beams is more preferable.
活性エネルギー線により硬化させる場合、必要に応じて(D)成分の光ラジカル重合開始剤を組成物に含有させることが好ましい。 In the case of curing with active energy rays, it is preferable that the composition contains a radical photopolymerization initiator (D) as necessary.
光ラジカル重合開始剤を使用する場合、必要に応じてハイドロキノン、ハイドロキノンモノメチルエーテル、ベンゾキノン、パラターシャリーブチルカテコールなどのごとき重合禁止剤類を添加することもできる。 When a radical photopolymerization initiator is used, a polymerization inhibitor such as hydroquinone, hydroquinone monomethyl ether, benzoquinone, para-tertiary butyl catechol or the like can be added as necessary.
また、近赤外光重合開始剤として、近赤外光吸収性陽イオン染料を使用しても構わない。 Moreover, you may use a near-infrared light absorptive cationic dye as a near-infrared photoinitiator.
近赤外光吸収性陽イオン染料としては、650〜1500nmの領域の光エネルギーで励起する、たとえば特開平3−111402号公報、特開平5−194619号公報などに開示されている近赤外光吸収性陽イオン染料−ボレート陰イオン錯体などを用いるのが好ましく、ホウ素系増感剤を併用することがさらに好ましい。 Near-infrared light absorbing cationic dyes are excited by light energy in the region of 650 to 1500 nm, for example, near-infrared light disclosed in JP-A-3-111402, JP-A-5-194619, etc. It is preferable to use an absorbing cationic dye-borate anion complex or the like, and it is more preferable to use a boron sensitizer together.
活性エネルギー線源にはとくに限定はないが、その光重合開始剤の性質に応じて、たとえば高圧水銀灯、低圧水銀灯、電子線照射装置、ハロゲンランプ、発光ダイオード、半導体レーザーなどによる光および電子線の照射などがあげられる。 There is no particular limitation on the source of active energy rays, but depending on the nature of the photopolymerization initiator, for example, high-pressure mercury lamp, low-pressure mercury lamp, electron beam irradiation device, halogen lamp, light-emitting diode, semiconductor laser, etc. Irradiation.
<被着材>
本発明の組成物は従来の接着剤では強い接着性を与えることが困難であった難接着基材を被着体として用いる場合に適している。ここで言う難接着基材としては、例えば熱可塑性樹脂、ガラス、マグネシウム合金、アルミニウム合金などがあげられる。<Substrate>
The composition of the present invention is suitable when a difficult-to-adhere substrate that has been difficult to give strong adhesion with conventional adhesives is used as an adherend. Examples of the difficult-to-adhere substrate mentioned here include thermoplastic resins, glass, magnesium alloys, aluminum alloys, and the like.
熱可塑性樹脂の中でもとくにエンジニアリングプラスチックまたはスーパーエンジニアリングプラスチックと呼ばれるものは被接着性に乏しいことが多いため、本発明の組成物を好適に使用することができる。エンジニアリングプラスチックまたはスーパーエンジニアリングプラスチックとしては例えば、ポリカーボネート(PC)、ポリシクロオレフィン(COP)、ポリアミド6(PA6)、ポリアミド66(PA66)、ポリアセタール(POM)、変性ポリフェニレンエーテル(m−PPE)、ポリブチレンテレフタレート(PBT)、GF強化ポリエチレンテレフタレート(GF−PET)、超高分子量ポリエチレン(UHMW−PE)、ポリサルホン(PSF)、ポリエーテルサルホン(PES)、ポリフェニレンサルファイド(PPS)、非晶性ポリアリレート(PAR)、ポリアミドイミド(PAI)、ポリエーテルイミド(PEI)、ポリエーテルエーテルケトン(PEEK)、液晶ポリマー(LCP)、熱可塑性ポリイミド(TPI)、ポリベンズイミダゾール(PBI)、ポリメチルベンテン(TPX)、ポリシクロヘキサンジメチレンテレフタレート(PCT)、ポリアミド46(PA46)、ポリアミド6T(PA6T)、ポリアミド9T(PA9T)、ポリアミド11,12(PA11,12)、ポリアミドMXD6(MXD6)、シンジオタクチックポリスチレン(SPS)などがあげられる。 Among thermoplastic resins, those called engineering plastics or super engineering plastics are often poor in adherence, so that the composition of the present invention can be used preferably. Examples of engineering plastics or super engineering plastics include polycarbonate (PC), polycycloolefin (COP), polyamide 6 (PA6), polyamide 66 (PA66), polyacetal (POM), modified polyphenylene ether (m-PPE), and polybutylene. Terephthalate (PBT), GF reinforced polyethylene terephthalate (GF-PET), ultra high molecular weight polyethylene (UHMW-PE), polysulfone (PSF), polyethersulfone (PES), polyphenylene sulfide (PPS), amorphous polyarylate ( PAR), polyamideimide (PAI), polyetherimide (PEI), polyetheretherketone (PEEK), liquid crystal polymer (LCP), thermoplastic polyimide (T I), polybenzimidazole (PBI), polymethylbenten (TPX), polycyclohexanedimethylene terephthalate (PCT), polyamide 46 (PA46), polyamide 6T (PA6T), polyamide 9T (PA9T), polyamide 11,12 (PA11) 12), polyamide MXD6 (MXD6), syndiotactic polystyrene (SPS) and the like.
中でも、PC、COP、PPS、LCP、PARなどはとくに被接着性に乏しいことが多いため、本発明の組成物を好適に使用することができる。 Of these, PC, COP, PPS, LCP, PAR and the like are often poor in adherence, so that the composition of the present invention can be preferably used.
ガラスとしては、例えばソーダ石灰ガラス、クリスタルガラス、石英ガラス、ホウケイ酸ガラスなどがあげられる。 Examples of the glass include soda lime glass, crystal glass, quartz glass, and borosilicate glass.
マグネシウム合金としては、例えばアルミニウムと亜鉛を微量成分として含むAZ合金、リチウムとアルミニウムを微量成分として含むLA合金などがあげられる。 Examples of magnesium alloys include AZ alloys containing aluminum and zinc as trace components, and LA alloys containing lithium and aluminum as trace components.
アルミニウム合金としては、例えばジュラルミンなどがあげられる。 Examples of the aluminum alloy include duralumin.
<用途>
近年、以下に述べる光学部材には、耐熱性、軽量性や透明性などの観点から前記難接着基材が用いられる場合が多い。したがって、本発明の接着剤組成物が光学部材の接着に好適に用いることが可能である。光学部材の接着とは、例えば光学部材同士の接合、光学部材の他基材への固定接着などのことである。光学部材としては例えば、DVDやBDなどの光学ディスク用記録再生装置に使用されるピックアップレンズおよびその周辺材料、記録再生用レーザーの周辺材料;デジタルカメラ、デジタルビデオカメラ、プロジェクタ、イメージセンサ、携帯電話およびPHSなどに使用される撮像素子(CCD、CMOS)部のレンズ、レンズ周辺のフレキシブルプリント基板(FPC)、撮像素子周辺材料;光通信システム(光スイッチ、光コネクタ、光ファイバ、光導波路、受光素子、レーザー光源など)に使用される各種部材;発光ダイオード(LED)チップ;フラットパネルディスプレイ(FPD)に使用されるバックライトおよびその周辺材料、LED、FPC;固体レーザーや半導体レーザーの周辺材料(レンズ、反射鏡、プリズム、光学フィルタ、シャッター、受光素子、波長板、偏光板など)などがあげられる。ここでいう周辺材料とは、レンズ、レーザー、素子などに接する材料およびそれらの筐体のことを指す。<Application>
In recent years, the hardly-adhesive base material is often used for optical members described below from the viewpoints of heat resistance, lightness, transparency, and the like. Therefore, the adhesive composition of the present invention can be suitably used for bonding optical members. The adhesion of the optical member is, for example, bonding of the optical members, fixing adhesion of the optical member to another substrate, or the like. Examples of the optical member include a pickup lens used in a recording / reproducing apparatus for an optical disk such as a DVD or a BD and its peripheral material, a peripheral material for a recording / reproducing laser; a digital camera, a digital video camera, a projector, an image sensor, a mobile phone. And imaging device (CCD, CMOS) used in PHS, etc., flexible printed circuit board (FPC) around the lens, imaging device peripheral material; optical communication system (optical switch, optical connector, optical fiber, optical waveguide, light receiving) Various components used in devices, laser light sources, etc .; Light emitting diode (LED) chips; Backlights used in flat panel displays (FPD) and their peripheral materials, LEDs, FPCs; Peripheral materials for solid lasers and semiconductor lasers ( Lens, reflector, prism, light Filter, shutter, light receiving elements, wave plates, etc. polarizing plate) may be mentioned such. Peripheral materials here refer to materials that come into contact with lenses, lasers, elements, etc. and their housings.
また、DVDやBDなどの光学ディスク用記録再生装置においては、光学部材のみならずそれ以外の部材にも前記した難接着基材が用いられることが多く、本発明の接着剤組成物を好適に用いることが可能である。本発明の接着剤組成物を接着剤に用いることのできる光学ディスク用記録再生装置の部材の例としては、ピックアップ光学系およびその周辺材料、具体的にはピックアップ用対物レンズ、コリメータレンズ、シリンドリカルレンズ、プリズム、波長板、受光素子、反射鏡、ピックアップレンズホルダ、レンズ固定用フランジ、筐体など;アクチュエータ周辺材料、具体的にはマグネット、コイル、ヨーク、駆動用樹脂部品、筐体など;レーザー光源周辺材料、具体的にはレンズ、反射鏡、プリズム、光学フィルタ、シャッター、受光素子、波長板、偏光板など;ハードディスクドライブ(HDD)周辺材料、具体的にはスピンドルモータ用部材、(マグネット、コイル、ベアリング、シャフト、コネクタなど)、磁気ヘッドアクチュエータ用部材など;また、これらの部品用の筐体全般などがあげられる。 In addition, in the recording / reproducing apparatus for optical disks such as DVD and BD, the above-mentioned difficult-to-adhere base material is often used not only for optical members but also for other members, and the adhesive composition of the present invention is preferably used. It is possible to use. Examples of members of a recording / reproducing apparatus for an optical disk that can use the adhesive composition of the present invention as an adhesive include a pickup optical system and its peripheral materials, specifically a pickup objective lens, a collimator lens, and a cylindrical lens. , Prisms, wave plates, light receiving elements, reflecting mirrors, pickup lens holders, lens fixing flanges, housings, etc .; actuator peripheral materials, specifically magnets, coils, yokes, resin parts for driving, housings, etc .; laser light sources Peripheral materials, specifically lenses, reflectors, prisms, optical filters, shutters, light receiving elements, wave plates, polarizing plates, etc .; hard disk drive (HDD) peripheral materials, specifically spindle motor members (magnets, coils) , Bearings, shafts, connectors, etc.), for magnetic head actuators Such as wood; also, like housing in general for these components and the like.
以下に、具体的な実施例を挙げて本発明をより詳細に説明するが、本発明は、下記実施例に限定されるものではない。 Hereinafter, the present invention will be described in more detail with reference to specific examples. However, the present invention is not limited to the following examples.
また、下記実施例中、「数平均分子量」及び「分子量分布(重量平均分子量と数平均分子量の比)」は、ゲルパーミエーションクロマトグラフィー(GPC)を用いた標準ポリスチレン換算法により算出した。ただし、GPCカラムとしてポリスチレン架橋ゲルを充填したもの(shodex GPC K−804およびK−802.5;昭和電工(株)製)、GPC溶媒としてクロロホルムを用いた。 In the following examples, “number average molecular weight” and “molecular weight distribution (ratio of weight average molecular weight to number average molecular weight)” were calculated by a standard polystyrene conversion method using gel permeation chromatography (GPC). However, a GPC column filled with polystyrene cross-linked gel (shodex GPC K-804 and K-802.5; Showa Denko KK) and chloroform as a GPC solvent were used.
下記実施例中、「平均末端(メタ)アクリロイル基数」は、「重合体1分子当たりに導入された(メタ)アクリロイル基数」であり、1H−NMR分析及びGPCにより求められた数平均分子量より算出した。ただし、1H−NMRはBruker社製ASX−400を使用し、溶媒として重クロロホルムを用いて23℃にて測定した。In the following examples, “average number of terminal (meth) acryloyl groups” is “number of (meth) acryloyl groups introduced per molecule of polymer”, and the number average molecular weight determined by 1 H-NMR analysis and GPC. Calculated. However, 1 H-NMR was measured at 23 ° C. using ASX-400 manufactured by Bruker and using deuterated chloroform as a solvent.
なお、下記実施例及び比較例中の「部」及び「%」は、それぞれ「重量部」及び「重量%」を表す。 In the examples and comparative examples below, “parts” and “%” represent “parts by weight” and “% by weight”, respectively.
(製造例1および2)
各原料の使用量を表1に示す。(Production Examples 1 and 2)
Table 1 shows the amount of each raw material used.
(1)重合工程
アクリル酸エステル(予め混合されたアクリル酸エステル)を脱酸素した。攪拌機付ステンレス製反応容器の内部を脱酸素し、臭化第一銅、全アクリル酸エステルの一部(表1では初期仕込みモノマーとして記載)を仕込み、加熱攪拌した。アセトニトリル(表1では重合用アセトニトリルと記載)、開始剤としてジエチル2,5−ジブロモアジペート(DBAE)または2−ブロモブチル酸エチルを添加、混合し、混合液の温度を約80℃に調節した段階でペンタメチルジエチレントリアミン(以下、トリアミンと略す)を添加し、重合反応を開始した。残りのアクリル酸エステル(表1では追加モノマーとして記載)を逐次添加し、重合反応を進めた。重合途中、適宜トリアミンを追加し、重合速度を調整した。重合時に使用したトリアミンの総量を重合用トリアミンとして表1に示す。重合が進行すると重合熱により内温が上昇するので内温を約80℃〜約90℃に調整しながら重合を進行させた。(1) Polymerization process Acrylic acid ester (premixed acrylic acid ester) was deoxygenated. The inside of the stainless steel reaction vessel equipped with a stirrer was deoxygenated, and cuprous bromide and a part of the total acrylic ester (described as the initial charge monomer in Table 1) were charged and stirred with heating. Acetonitrile (described as “Acetonitrile for polymerization” in Table 1), diethyl 2,5-dibromoadipate (DBAE) or ethyl 2-bromobutyrate as an initiator were added and mixed, and the temperature of the mixture was adjusted to about 80 ° C. Pentamethyldiethylenetriamine (hereinafter abbreviated as triamine) was added to initiate the polymerization reaction. The remaining acrylic ester (described as an additional monomer in Table 1) was added sequentially to proceed the polymerization reaction. During the polymerization, triamine was appropriately added to adjust the polymerization rate. The total amount of triamine used during the polymerization is shown in Table 1 as a triamine for polymerization. As the polymerization proceeds, the internal temperature rises due to the heat of polymerization, so the polymerization was allowed to proceed while adjusting the internal temperature to about 80 ° C to about 90 ° C.
(2)酸素処理工程
モノマー転化率(重合反応率)が約95%以上の時点で反応容器気相部に酸素‐窒素混合ガスを導入した。内温を約80℃〜約90℃に保ちながらしながら反応液を数時間加熱攪拌して反応液中の重合触媒と酸素を接触させた。アセトニトリル及び未反応のモノマーを減圧脱揮して除去し、重合体を含有する濃縮物を得た。濃縮物は著しく着色していた。(2) Oxygen treatment step When the monomer conversion rate (polymerization reaction rate) was about 95% or more, an oxygen-nitrogen mixed gas was introduced into the gas phase part of the reaction vessel. While maintaining the internal temperature at about 80 ° C. to about 90 ° C., the reaction solution was heated and stirred for several hours to bring the polymerization catalyst in the reaction solution into contact with oxygen. Acetonitrile and unreacted monomer were removed by devolatilization under reduced pressure to obtain a concentrate containing a polymer. The concentrate was markedly colored.
(3)第一粗精製
酢酸ブチルを重合体の希釈溶媒として使用した。重合体100kgに対して100〜150kg程度の酢酸ブチルで(2)の濃縮物を希釈し、ろ過助剤(ラジオライトR900、昭和化学工業製)および/または吸着剤(キョーワード700SEN、キョーワード500SH)を添加した。反応容器気相部に酸素−窒素混合ガスを導入した後、約80℃で数時間加熱攪拌した。不溶な触媒成分をろ過除去した。ろ液は重合触媒残渣によって着色および若干の濁りを有していた。(3) First crudely purified butyl acetate was used as a diluent solvent for the polymer. The concentrate of (2) is diluted with about 100 to 150 kg of butyl acetate with respect to 100 kg of the polymer, and a filter aid (Radiolite R900, manufactured by Showa Chemical Industry Co., Ltd.) and / or an adsorbent (Kyoword 700 SEN, Kyoward 500 SH) ) Was added. After introducing an oxygen-nitrogen mixed gas into the gas phase part of the reaction vessel, the mixture was heated and stirred at about 80 ° C. for several hours. Insoluble catalyst components were removed by filtration. The filtrate was colored and slightly turbid due to the polymerization catalyst residue.
(4)第二粗精製
ろ液を攪拌機付ステンレス製反応容器に仕込み、吸着剤(キョーワード700SEN、キョーワード500SH)を添加した。気相部に酸素−窒素混合ガスを導入して約100℃で数時間加熱攪拌した後、吸着剤等の不溶成分をろ過除去した。ろ液はほとんど無色透明な清澄液であった。ろ液を濃縮し、ほぼ無色透明の重合体を得た。(4) The second crude purified filtrate was charged into a stainless steel reaction vessel equipped with a stirrer, and adsorbents (Kyoward 700SEN, Kyoward 500SH) were added. After introducing an oxygen-nitrogen mixed gas into the gas phase and heating and stirring at about 100 ° C. for several hours, insoluble components such as an adsorbent were removed by filtration. The filtrate was almost clear and clear. The filtrate was concentrated to obtain an almost colorless and transparent polymer.
(5)(メタ)アクリロイル基導入工程
重合体100kgをN,N−ジメチルアセトアミド(DMAC)約100kgに溶解し、アクリル酸カリウム(製造例1においては、末端Br基に対して約2モル当量、製造例2においては、末端Br基に対して約1モル当量)、熱安定剤(H−TEMPO:4−ヒドロキシ−2,2,6,6−テトラメチルピペリジン−n−オキシル)、吸着剤(キョーワード700SEN)、を添加し、約70℃で数時間加熱攪拌した。DMACを減圧留去し、重合体濃縮物を重合体100kgに対して約100kgのトルエンで希釈し、ろ過助剤を添加して固形分をろ別し、ろ液を濃縮し、末端にアクリロイル基を有する重合体[P1]および[P2]を得た。得られた重合体の1分子あたりに導入されたアクリロイル基数、数平均分子量、分子量分布を併せて表1に示す。(5) (Meth) acryloyl group introduction step 100 kg of polymer is dissolved in about 100 kg of N, N-dimethylacetamide (DMAC), and potassium acrylate (in Production Example 1, about 2 molar equivalents relative to the terminal Br group, In Production Example 2, about 1 molar equivalent based on the terminal Br group), heat stabilizer (H-TEMPO: 4-hydroxy-2,2,6,6-tetramethylpiperidine-n-oxyl), adsorbent ( Kyoward 700SEN) was added and stirred at about 70 ° C. for several hours. DMAC was distilled off under reduced pressure, the polymer concentrate was diluted with about 100 kg of toluene with respect to 100 kg of the polymer, a filter aid was added, the solid content was filtered off, the filtrate was concentrated, and an acryloyl group was added to the end. Polymers [P1] and [P2] having Table 1 shows the number of acryloyl groups introduced per molecule of the obtained polymer, the number average molecular weight, and the molecular weight distribution.
(実施例1)
(A)成分として製造例1で得られた重合体[P1]34.0部、(C)成分として[P2]22.6部、(B)成分としてt−ブチルシクロへキシルメタクリレート(商品名TBCHMA;日本油脂製)22.6部、その他のアクリルモノマーとしイソボロニルアクリレート(商品名;IBXA、共栄社化学製)11.3部、2−ヒドロキシエチルメタクリレート(商品名HO−250;共栄社化学製)3.8部、接着性付与成分として(2−ヒドロキシエチル)メタクリレートアシッドホスフェート(商品名;JPA514、城北化学製)1.0部、(D)成分として2−ヒロドキシ−1−{4−[4−(2−ヒドロキシ−2−メチル−プロピオニル)−ベンジル]フェニル}−2−メチル−プロパン−1−オン(商品名IRGACURE127;チバ・ジャパン製)3.8部、ビス(2,4,6−トリメチルベンゾイル)−フェニルフォスフィンオキサイド(商品名;IRGACURE819、チバ・ジャパン製)0.5部、チキソ性付与成分として、微粒子シリカ(商品名;ASEROSIL#200、日本アエロジル製)0.25部、ジメチルアクリルアミド(商品名DMAA;興人製)を加え、0.25を加え、2Lのプラネタリーミキサー(井上製作所製)で2時間混練した。その後、(E)成分として平均粒径1.3〜2.0μmの球状シリカ(商品名;SOC5、アドマテック製)60部、平均粒径6μmの球状シリカ(商品名;FB301、電気化学工業製)180部を加え、16時間同ミキサーで混練して、接着剤用硬化性組成物を得た。接着剤組成物の処方を表2に示す。得られた接着剤組成物の粘度23℃を測定した後、円筒型の型枠に流し込んで、積算光量6000mJ/cm2でUV硬化させた。この硬化物を用いてDuroD硬度および硬化収縮を測定した。さらに、ポリカーボネートと各基材のせん断サンプルを照射条件6000mJ/cm2でUV硬化させて作成し、強度を測定した。結果を表2および3に示す。Example 1
The polymer [P1] 34.0 parts obtained in Production Example 1 as the component (A), 22.6 parts of the component [P2] as the component (C), and t-butylcyclohexyl methacrylate (trade name TBCHMA as the component (B) Manufactured by Nippon Oil and Fats Co., Ltd. 22.6 parts, and other acrylic monomers as isobornyl acrylate (trade name; IBXA, manufactured by Kyoeisha Chemical Co., Ltd.) 11.3 parts, 2-hydroxyethyl methacrylate (trade name, HO-250 manufactured by Kyoeisha Chemical Co., Ltd.) 3.8 parts, (2-hydroxyethyl) methacrylate acid phosphate (trade name: JPA514, manufactured by Johoku Chemical Co., Ltd.) 1.0 part as an adhesion-imparting component, 2-hydroxy-1--1- {4- [4 -(2-Hydroxy-2-methyl-propionyl) -benzyl] phenyl} -2-methyl-propan-1-one (trade name IRGACURE127 Ciba Japan) 3.8 parts, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide (trade name; IRGACURE 819, Ciba Japan) 0.5 parts, fine particle silica as thixotropic component (Product name: ASEROSIL # 200, manufactured by Nippon Aerosil Co., Ltd.) 0.25 parts, dimethylacrylamide (trade name DMAA; manufactured by Kojin Co., Ltd.) is added, 0.25 is added, and 2 hours with a 2 L planetary mixer (manufactured by Inoue Seisakusho) Kneaded. Then, 60 parts of spherical silica having an average particle diameter of 1.3 to 2.0 μm (trade name; SOC5, manufactured by Admatech) as a component (E), spherical silica having an average particle diameter of 6 μm (trade name; FB301, manufactured by Denki Kagaku Kogyo) 180 parts were added and kneaded with the mixer for 16 hours to obtain a curable composition for adhesives. The formulation of the adhesive composition is shown in Table 2. After measuring the viscosity of the obtained adhesive composition at 23 ° C., it was poured into a cylindrical mold and UV-cured with an integrated light amount of 6000 mJ / cm 2 . Using this cured product, DuroD hardness and cure shrinkage were measured. Further, a shear sample of polycarbonate and each substrate was prepared by UV curing under irradiation conditions of 6000 mJ / cm 2 and the strength was measured. The results are shown in Tables 2 and 3.
各測定条件を以下に示す。 Each measurement condition is shown below.
<粘度測定>
23℃条件で、BH型粘度、No.7ローターを用いて2rpm、20rpmの粘度を測定した。<Viscosity measurement>
Under the condition of 23 ° C., the BH type viscosity, No. The viscosity at 2 rpm and 20 rpm was measured using 7 rotors.
<DuroD硬度>
JIS K 6254に準拠して、接着剤硬化物の硬度を測定した。<DuroD hardness>
In accordance with JIS K 6254, the hardness of the cured adhesive was measured.
<硬化収縮>
硬化収縮は、以下の式で算出した。
(硬化物比重−硬化前の接着剤の液比重)/硬化物比重*100<Curing shrinkage>
Curing shrinkage was calculated by the following formula.
(Cured product specific gravity-liquid specific gravity of adhesive before curing) / cured product specific gravity * 100
<せん断強度>
JIS K 6850に準拠して測定した。<Shear strength>
The measurement was performed according to JIS K 6850.
(実施例2〜7、比較例1〜5)
実施例1と同様の方法で、表2および3に示す処方の接着剤組成物を作成し、上記の物性を測定した。結果を表4および5に示す。(Examples 2-7, Comparative Examples 1-5)
In the same manner as in Example 1, adhesive compositions having the formulations shown in Tables 2 and 3 were prepared, and the above physical properties were measured. The results are shown in Tables 4 and 5.
表4および5に示す様に、請求項に示されているビニル系重合体(A)成分および/または(C)成分および(B)成分を用いた接着剤は、(B)成分以外のモノマーを用いた場合に比較して良好な基材接着性、硬化収縮率を示している。 As shown in Tables 4 and 5, the vinyl polymer (A) component and / or the adhesive using the component (C) and the component (B) shown in the claims are monomers other than the component (B). Compared to the case where is used, better substrate adhesion and cure shrinkage are shown.
本発明の難接着基材用接着剤組成物は、ビニル系重合体に特定の脂環式脂肪族構造を有するビニル系モノマーおよび開始剤、必要に応じて充填剤を添加することで、これまで接着が困難であった基材に対する接着性が改善され、光学部材の接着剤用途に好適である。
The adhesive composition for difficult-to-adhere base materials of the present invention can be obtained by adding a vinyl monomer having a specific alicyclic aliphatic structure and an initiator to a vinyl polymer, and a filler as necessary. Adhesiveness with respect to a substrate that has been difficult to bond is improved, and is suitable for use as an adhesive for optical members.
Claims (10)
−OC(O)C(Ra)=CH2 (1)
(式中、Raは水素原子又は炭素数1〜20の有機基を表わす)
で表わされる基を1分子あたり2個以上有し、かつ、一般式(1)で表わされる基を分子末端に1個以上有する(メタ)アクリル系重合体からなる反応性オリゴマー、
(B)脂肪族分岐構造および脂環式脂肪族構造を分子内にそれぞれ少なくとも1つ有し、
かつ
一般式(2):
−OC(O)C(Rb)=CH2 (2)
(式中、Rbは水素原子又は炭素数1〜20の有機基を表わす)
で表される基を分子末端に1個以上有する希釈モノマー、および
(C)一般式(3):
−OC(O)C(Rc)=CH2 (3)
(式中、Rcは水素原子又は炭素数1〜20の有機基を表わす)
で表わされる基を平均して1分子あたり分子末端に1個以下有し、主鎖を構成するビニル系モノマーとして(A)成分の主鎖を構成するビニル系モノマーと同じものを含む(メタ)アクリル系重合体、
を必須成分として含有する難接着基材用接着剤組成物であって、
脂肪族分岐構造は、i−プロピル基、i−ブチル基、t−ブチル基、イソへプチル基、2−エチルへキシル基、i−ノニル基、i−デシル基、i−ウンデシル基、又は、i−ドデシル基であり、
脂環式脂肪族構造は、シクロアルキル環、ビシクロアルキル環、トリシクロアルキル環、シクロアルケニル環、ビシクロアルケニル環、トリシクロアルケニル環、又は、アダマンチル環であり、
(C)成分の含有量は、(A)成分100重量部に対して10〜100重量部であり、
(B)成分の含有量は、(A)成分と(C)成分との合計100重量部に対して2〜300重量部であり、
難接着基材は、ポリフェニレンスルフィド、ポリシクロオレフィン、液晶ポリマーまたはマグネシウム合金である、難接着基材用接着剤組成物。 (A) General formula (1):
—OC (O) C (R a ) ═CH 2 (1)
(Wherein R a represents a hydrogen atom or an organic group having 1 to 20 carbon atoms)
The a group represented by possess two or more per molecule, and a group represented by the general formula (1) Yes 1 or more at the molecular ends (meth) reactive oligomer comprising an acrylic polymer,
(B) having at least one aliphatic branched structure and alicyclic aliphatic structure in the molecule,
And general formula (2):
—OC (O) C (R b ) ═CH 2 (2)
(Wherein R b represents a hydrogen atom or an organic group having 1 to 20 carbon atoms)
A diluent monomer having one or more groups represented by formula (1) at the molecular end, and (C) general formula (3):
—OC (O) C (R c ) ═CH 2 (3)
(Wherein R c represents a hydrogen atom or an organic group having 1 to 20 carbon atoms)
The vinyl group monomer constituting the main chain includes the same as the vinyl monomer constituting the main chain of the component (A) (meth) Acrylic polymer,
Is an adhesive composition for difficult-to-adhere base materials containing as an essential component,
The aliphatic branched structure is i-propyl group, i-butyl group, t-butyl group, isoheptyl group, 2-ethylhexyl group, i-nonyl group, i-decyl group, i-undecyl group, or i-dodecyl group,
The alicyclic aliphatic structure is a cycloalkyl ring, a bicycloalkyl ring, a tricycloalkyl ring, a cycloalkenyl ring, a bicycloalkenyl ring, a tricycloalkenyl ring, or an adamantyl ring,
(C) Content of a component is 10-100 weight part with respect to 100 weight part of (A) component,
(B) Content of a component is 2-300 weight part with respect to a total of 100 weight part of (A) component and (C) component,
Difficult-to-bond substrates, polyphenylene sulfide, polycycloolefin, Ru crystal polymer or a magnesium alloy der, difficult-to-bond substrates for adhesive compositions.
An optical disc device manufactured using the adhesive according to any one of claims 7 to 9 .
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