JP5670305B2 - Solid wire for gas shielded arc welding of high strength steel sheet - Google Patents
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Description
本発明は、780MPa級以上の高強度鋼板のガスシールドアーク溶接用ソリッドワイ
ヤに関し、特に溶接金属の低温領域での靭性が優れる高強度鋼板のガスシールドアーク溶接用ソリッドワイヤに関するものである。
The present invention relates to a solid wire for gas shielded arc welding of a high strength steel plate of 780 MPa class or more, and more particularly to a solid wire for gas shielded arc welding of a high strength steel plate having excellent toughness in a low temperature region of a weld metal.
近年、ビル、橋梁、海洋構造物などの鋼構造物の大型化や軽量化の要求が多くなるに伴い、使用される鋼板の高張力化が進み、最近では引張強さが780MPa級以上の高張力鋼が一般的に使用されるようになった。これら引張強さ780MPa級以上の高張力鋼を使用する構造物の製造にあたっては、水素量が少なく耐割れ性に優れ、また高能率化に適するガスシールドアーク溶接方法が多く使用される。 In recent years, as steel structures such as buildings, bridges, and offshore structures have become more demanding for larger size and lighter weight, the steel plates used have been increased in tension, and recently the tensile strength is higher than 780 MPa class. Tensile steel has become commonly used. In the manufacture of structures using these high-tensile steels having a tensile strength of 780 MPa or more, a gas shield arc welding method is often used which has a small amount of hydrogen and excellent crack resistance and is suitable for high efficiency.
従来、高強度鋼のガスシールドアーク溶接用ソリッドワイヤは、例えば特開昭57−159293号公報(特許文献1)に開示されるように、Ni、Cr、Moなどを適量添加した高張力鋼用鋼ワイヤが使用されている。しかし、特許文献1に記載のワイヤはTIG溶接用であり、消耗電極式のマグ溶接に適用した場合は、引張強さおよび低温での優れた靭性が得られない。 Conventionally, solid wire for gas shielded arc welding of high-strength steel is used for high-strength steel to which an appropriate amount of Ni, Cr, Mo or the like is added as disclosed in, for example, Japanese Patent Application Laid-Open No. 57-159293 (Patent Document 1). Steel wire is used. However, the wire described in Patent Document 1 is for TIG welding, and when applied to consumable electrode type MAG welding, tensile strength and excellent toughness at low temperatures cannot be obtained.
また、特公昭60−57953号公報(特許文献2)には、Ni、Cr、Moなどの成分に加えて、AlおよびTiの酸可溶成分と酸不溶成分の含有量およびその比を特定することによって、溶接金属のミクロ組織の微細化を図り、靱性を改善するという技術が開示されている。しかし、引用文献2に記載の技術においても低温での優れた靭性は得られない。 Japanese Patent Publication No. 60-57953 (Patent Document 2) specifies the contents and ratios of acid-soluble and acid-insoluble components of Al and Ti in addition to components such as Ni, Cr, and Mo. Thus, a technique for reducing the microstructure of the weld metal and improving toughness is disclosed. However, even in the technique described in the cited document 2, excellent toughness at a low temperature cannot be obtained.
さらに、特開2007−253163号公報(特許文献3)には、490〜780MPa級の高張力鋼のガスシールドアーク溶接用ワイヤとして、高電流、高入熱および高パス間温度の溶接条件でも、靭性および強度が優れた溶接金属を安定して確保できる技術開示されている。しかし、特許文献3に記載のワイヤは、引張強さ780MPa以上の鋼板に適用した場合の低温における靭性は確保できない。 Furthermore, in Japanese Patent Application Laid-Open No. 2007-253163 (Patent Document 3), as a wire for arc shield welding of high-strength steel of 490 to 780 MPa class, even under welding conditions of high current, high heat input and high interpass temperature, There is a technical disclosure that can stably secure a weld metal having excellent toughness and strength. However, the wire described in Patent Document 3 cannot secure toughness at low temperatures when applied to a steel sheet having a tensile strength of 780 MPa or more.
一方、特開2006−110581号公報(特許文献4)には、引張強さが1200MPa以上の溶接金属が得られる高張力鋼板のガスシールドアーク溶接用ワイヤが開示されている。しかし、特許文献4に記載のワイヤは、炭素当量(Ceq)が高く、溶接金属の引張強さが高くなりすぎて、低温における靭性は確保できないという問題がある。
本発明は、上記問題点を解決するためになされたものであり、780MPa級以上の高張力鋼の溶接において適正な強度と、特に低温領域での良好で安定した靭性を有する溶接金属が得られる高強度鋼板のガスシールドアーク溶接用鋼ワイヤを提供することを目的とするものである。 The present invention has been made to solve the above-mentioned problems, and a weld metal having an appropriate strength and good and stable toughness in a low temperature region can be obtained in welding of a high strength steel of 780 MPa class or higher. An object of the present invention is to provide a steel wire for gas shielded arc welding of a high-strength steel plate.
本発明の要旨は、ワイヤ全質量に対する質量%で、C:0.02〜0.10%、Si:0.1〜1.0%、Mn:1.0〜1.95%、Cu:0.5〜1.5%、Ni:1.5〜5.0%、Cr:0.3〜1.2%、Mo:0.3〜1.0%、Ti:0.02〜0.30%を含有し、S:0.030%以下、P:0.030%以下、N:0.010%以下、O:0.010%以下であり、残部はFeおよび不可避的不純物からなることを特徴する高強度鋼板のガスシールドアーク溶接用ソリッドワイヤにある。 The gist of the present invention is mass% with respect to the total mass of the wire, C: 0.02 to 0.10%, Si: 0.1 to 1.0%, Mn: 1.0 to 1.95%, Cu: 0 0.5 to 1.5%, Ni: 1.5 to 5.0%, Cr: 0.3 to 1.2%, Mo: 0.3 to 1.0%, Ti: 0.02 to 0.30 %: S: 0.030% or less, P: 0.030% or less, N: 0.010% or less, O: 0.010% or less, the balance being made of Fe and inevitable impurities It is a solid wire for gas shielded arc welding of high-strength steel sheet.
本発明の高強度鋼板のガスシールドアーク溶接用ソリッドワイヤによれば、溶接時のアークが安定し、780MPa級以上の強度を確保し、かつ低温領域での安定した高い靭性および欠陥のない高品質な溶接金属が得られる高強度鋼板のガスシールドアーク溶接用ソリッドワイヤを提供することができる。 According to the solid wire for gas shielded arc welding of the high strength steel sheet of the present invention, the arc at the time of welding is stable, the strength of 780 MPa class or more is ensured, and the stable high toughness and defect free high quality. It is possible to provide a solid wire for gas shielded arc welding of a high-strength steel plate from which a simple weld metal can be obtained.
本発明者らは、上記課題を解決するために、780MPa級以上の高強度鋼板のガスシールドアーク溶接において、適正な強度を有し、かつ、低温領域(−60℃)で安定した高靭性の得られる溶接金属を形成できるガスシールドアーク溶接用鋼ワイヤの成分組成について検討を行なった。その結果、適正な強度と同時に低温靭性の向上も同時に達成させるためには、C、Si、Mn、Ni、CrおよびMo量の適正化と、さらに適正な強度と低温における安定した靭性を確保するためにCuを所定量含有させることが有効であることを知見した。 In order to solve the above-mentioned problems, the present inventors have appropriate strength and high toughness that is stable in a low temperature region (−60 ° C.) in gas shielded arc welding of a high strength steel plate of 780 MPa class or higher. The composition of the steel wire for gas shielded arc welding that can form the resulting weld metal was investigated. As a result, in order to achieve the improvement of low temperature toughness at the same time as the appropriate strength, the amount of C, Si, Mn, Ni, Cr and Mo should be optimized and the proper strength and stable toughness at low temperature should be secured. Therefore, it has been found that it is effective to contain a predetermined amount of Cu.
以下、本発明の高強度鋼板のガスシールドアーク溶接用ソリッドワイヤの成分限定理由について説明する。なお、以下においては、ソリッドワイヤの化学成分をワイヤの全質量に対する割合である質量%で表すものとし、その質量%に関する記載を単に%と記載して説明する。 Hereinafter, the reasons for limiting the components of the solid wire for gas shielded arc welding of the high-strength steel sheet of the present invention will be described. In the following description, the chemical component of the solid wire is expressed by mass%, which is a ratio with respect to the total mass of the wire, and description relating to the mass% is simply described as%.
C:0.02〜0.10%
Cは、固溶強化により溶接金属の強度を向上するために必要な元素である。しかし、Cが0.02%未満であるとこの効果が得られない。一方、0.10%を超えると、溶接割れ感受性が高くなる。
C: 0.02-0.10%
C is an element necessary for improving the strength of the weld metal by solid solution strengthening. However, if C is less than 0.02%, this effect cannot be obtained. On the other hand, if it exceeds 0.10%, the weld cracking sensitivity becomes high.
Si:0.1〜1.0%
Siは、溶接金属の強度の確保と脱酸のために添加する。Siが0.1%未満であると、強度が低く脱酸不足となり靭性が低下し、アークが不安定になる。一方、1.0%を超えると、溶接金属の強度が高くなり靭性が低下する。
Si: 0.1 to 1.0%
Si is added for securing the strength of the weld metal and for deoxidation. If Si is less than 0.1%, the strength is low and deoxidation is insufficient, the toughness is lowered, and the arc becomes unstable. On the other hand, if it exceeds 1.0%, the strength of the weld metal increases and the toughness decreases.
Mn:1.0〜1.95%
Mnは、Siと同様に主要な脱酸剤であると共に強度の確保のために添加する。Mnが1.0%未満であると、溶接金属の強度および靭性を十分に確保できなくなる。また、アークが不安定になる。一方、1.95%を超えると、溶接金属の強度が高くなり靭性が低下する。
Mn: 1.0 to 1.95%
Mn is a main deoxidizer like Si and is added to ensure strength. If Mn is less than 1.0%, the strength and toughness of the weld metal cannot be sufficiently secured. Also, the arc becomes unstable. On the other hand, if it exceeds 1.95%, the strength of the weld metal increases and the toughness decreases.
Cu:0.5〜1.5%
Cuは、析出強化作用を有し、変態温度を低下させ組織を微細化して強度の向上と靭性を安定させる。Cuが0.5%未満であると、強度が十分に得られない。また、安定した低温での靭性が得られない。一方、1.5%を超えると、析出脆化が生じて靭性が低下する。また、高温割れが発生しやすくなる。したがって、Cuは0.5〜1.5%とするが、靭性の安定化および耐割れ性から0.55〜1.4%であることが好ましい。
なお、防錆のためにワイヤ表面にCuめっきが施されている場合、このCuめっき量も本発明におけるCu含有量に含まれる。
Cu: 0.5 to 1.5%
Cu has a precipitation strengthening action, lowers the transformation temperature, refines the structure, and stabilizes strength improvement and toughness. If Cu is less than 0.5%, sufficient strength cannot be obtained. In addition, stable low temperature toughness cannot be obtained. On the other hand, if it exceeds 1.5%, precipitation embrittlement occurs and toughness decreases. Moreover, it becomes easy to generate | occur | produce a hot crack. Therefore, Cu is 0.5 to 1.5%, but is preferably 0.55 to 1.4% from the viewpoint of stabilization of toughness and crack resistance.
In addition, when Cu plating is given to the wire surface for rust prevention, this Cu plating amount is also contained in Cu content in this invention.
Ni:1.5〜5.0%
Niは、変態温度を低下させて組織を微細化すると共に、溶接金属中に固溶して靭性を低下させることなく強度を高める作用を有する。Niが1.5%未満であると、強度および靭性の低下を防止する効果が十分に得られない。一方、5.0%を超えると、粒界が脆化して靭性が低下する。
Ni: 1.5-5.0%
Ni lowers the transformation temperature to refine the structure, and has the effect of increasing the strength without causing solid solution in the weld metal and lowering the toughness. If Ni is less than 1.5%, the effect of preventing the strength and toughness from being lowered cannot be sufficiently obtained. On the other hand, if it exceeds 5.0%, the grain boundary becomes brittle and the toughness decreases.
Cr:0.3〜1.2%
Crは、変態温度を低下させ、組織を微細化し、強度と靭性を向上させる作用を有する。Crが0.3%未満であると、これらの効果が十分に得られない。一方、Crが1.2%を超えると、溶接金属の硬化が著しくなり靭性が低下する。
Cr: 0.3-1.2%
Cr has the effects of lowering the transformation temperature, refining the structure, and improving the strength and toughness. When Cr is less than 0.3%, these effects cannot be obtained sufficiently. On the other hand, if Cr exceeds 1.2%, the weld metal is markedly hardened and the toughness is lowered.
Mo:0.3〜1.0%
Moは、NiおよびCrと同様に、変態温度を低下させ、組織を微細化することにより、強度と靭性を向上させる。Moが0.3%未満であると、これらの効果が十分に得られない。一方、1.0%を超えると、溶接金属の硬化が著しくなり靭性が低下する。
Mo: 0.3-1.0%
Mo, like Ni and Cr, improves the strength and toughness by lowering the transformation temperature and refining the structure. If Mo is less than 0.3%, these effects cannot be obtained sufficiently. On the other hand, if it exceeds 1.0%, the weld metal is significantly hardened and the toughness is lowered.
Ti:0.02〜0.30%
Tiは、脱酸剤として作用するとともに溶接金属中にTiの微細酸化物を生成し溶接金属の靭性を向上させる。Tiが0.01%未満であると、靭性が低下する。一方、0.30%を超えると、固溶Tiが多くなって靭性が低下する。
Ti: 0.02 to 0.30%
Ti acts as a deoxidizer and produces a fine oxide of Ti in the weld metal to improve the toughness of the weld metal. If Ti is less than 0.01%, the toughness decreases. On the other hand, if it exceeds 0.30%, the solid solution Ti increases and the toughness decreases.
なお、SおよびPは、溶接金属の靭性を低下させるため、その含有量をそれぞれ0.030質量%以下とするのが好ましい。
Nは、不可避的不純物である。溶接金属の靭性を安定に向上させるには、溶接金属中の固溶Nを低下させることが必須となる。Nが0.010%を超えると、溶接金属の靭性が低下する。Oは、溶接金属中にSiまたはMn等と酸化物(非金属介在物)を形成して靭性を低下させるので0.010%以下とする。
In addition, since S and P reduce the toughness of a weld metal, it is preferable to make the content each into 0.030 mass% or less.
N is an unavoidable impurity. In order to stably improve the toughness of the weld metal, it is essential to reduce the solid solution N in the weld metal. If N exceeds 0.010%, the toughness of the weld metal decreases. O is not more than 0.010% because it forms oxides (non-metallic inclusions) with Si or Mn in the weld metal and lowers toughness.
なお、シールドガスは、Ar−CO2とするが、CO2の混合量は5〜20体積%の範囲として溶接金属の酸素量を低減する。また、ガスの流量は耐欠陥性および大気からの窒素の混入を防ぐために20〜35リットル/分であることが好ましい。 The shielding gas is Ar—CO 2 , but the amount of CO 2 mixed is in the range of 5 to 20% by volume to reduce the oxygen content of the weld metal. Further, the gas flow rate is preferably 20 to 35 liters / minute in order to prevent defects and to prevent nitrogen from being mixed in from the atmosphere.
以下、本発明の効果を実施例により具体的に説明する。
表1に示す各種化学成分のワイヤ径1.2mmの鋼ワイヤを試作し、板厚26mmの950MPa級鋼板を、開先角度20°、ルート間隔を16mmの裏当金付き開先に加工し、表2に示す溶接条件で多層盛り溶接を行った。
Hereinafter, the effect of the present invention will be described in detail with reference to examples.
Prototype steel wires with various chemical components shown in Table 1 having a wire diameter of 1.2 mm, processing a 950 MPa class steel plate with a plate thickness of 26 mm into a groove with a backing metal with a groove angle of 20 ° and a root interval of 16 mm, Multi-layer welding was performed under the welding conditions shown in Table 2.
溶接金属の機械的性能の調査は、溶接試験体の板厚1/2tを中心に試験片(JISZ2241 10号)およびシャルピー試験片(JIS Z2242 Vノッチ試験片)を採取して機械的試験を実施した。引張強さの評価は950MPa以上を良好とした。また、靭性の評価は、−60℃におけるシャルピー衝撃試験を各5本実施し、吸収エネルギーは平均値70J以上、最低値50J以上を良好とした。これらの調査結果を表3にまとめて示す。 In order to investigate the mechanical performance of weld metal, mechanical specimens were collected from specimens (JISZ2241 10) and Charpy specimens (JIS Z2242 V-notch specimens) centered on the thickness 1 / 2t of the weld specimen. did. Evaluation of tensile strength made 950 MPa or more favorable. For evaluation of toughness, five Charpy impact tests at −60 ° C. were performed, and the absorbed energy was determined to be good with an average value of 70 J or more and a minimum value of 50 J or more. These survey results are summarized in Table 3.
本発明例であるワイヤ記号1〜12は、ワイヤのC、Si、Mn、Cu、Ni、Cr、MoおよびTi量が適量であるので、アークが安定し、溶接欠陥がなく、溶接金属の引張強さおよび吸収エネルギーも良好であり、極めて満足な結果であった。 The wire symbols 1 to 12, which are examples of the present invention, have appropriate amounts of C, Si, Mn, Cu, Ni, Cr, Mo and Ti of the wire, so that the arc is stable, there is no welding defect, and the tensile strength of the weld metal The strength and absorbed energy were also good and very satisfactory results.
比較例中ワイヤ記号13は、Cが高いので、クレータ部に割れが生じた。また、Tiが高いので、溶接金属の吸収エネルギーの平均値および最低値ともに低値であった。ワイヤ記号14は、Cが低いので、溶接金属の引張強さが低値であった。また、Tiが低いので、溶接金属の吸収エネルギーの平均値および最低値ともに低かった。 Since the wire symbol 13 in the comparative example has a high C, the crater portion was cracked. Moreover, since Ti was high, both the average value and the minimum value of the absorbed energy of the weld metal were low. Since the wire symbol 14 had a low C, the tensile strength of the weld metal was low. Moreover, since Ti was low, both the average value and the minimum value of the absorbed energy of the weld metal were low.
ワイヤ記号15はSiが高いので、ワイヤ記号17はMnが高いので、ワイヤ記号23はCrが高いので、ワイヤ記号25はMoが高いので、いずれも溶接金属の引張強さが高く、吸収エネルギーの平均値および最低値ともに低かった。ワイヤ記号16はSiが低いので、またワイヤ記号18はMnが低いので、何れもアークが不安定で、溶接金属の引張強さおよび吸収エネルギーの平均値および最低値ともに低かった。 Since the wire symbol 15 is high in Si, the wire symbol 17 is high in Mn, the wire symbol 23 is high in Cr, and the wire symbol 25 is high in Mo, so the tensile strength of the weld metal is high and the absorbed energy is high. Both average and minimum values were low. Since the wire symbol 16 was low in Si and the wire symbol 18 was low in Mn, the arc was unstable and both the average value and the minimum value of the tensile strength and absorbed energy of the weld metal were low.
ワイヤ記号19は、Cuが高いので、初層の溶接部に高温割れが生じた。また、溶接金属の吸収エネルギーの平均値および最低値ともに低かった。ワイヤ記号20は、Cuが低いので、溶接金属の引張強さが低値で、吸収エネルギーの最低値も低かった。ワイヤ記号21は、Niが高いので、溶接金属の吸収エネルギーの平均値が低かった。ワイヤ記号22はNiが低いので、ワイヤ記号24はCrが低いので、またワイヤ記号26はMoが低いので、何れも溶接金属の引張強さが低値で、吸収エネルギーの平均値および最低値ともに低かった。
特許出願人 日鐡住金溶接工業株式会社
代理人 弁理士 椎 名 彊 他1
Since the wire symbol 19 is high in Cu, hot cracking occurred in the weld layer of the first layer. Moreover, both the average value and the minimum value of the absorbed energy of the weld metal were low. Since the wire symbol 20 has low Cu, the tensile strength of the weld metal was low and the minimum value of absorbed energy was also low. Since the wire symbol 21 is high in Ni, the average value of the absorbed energy of the weld metal was low. Since the wire symbol 22 is low in Ni, the wire symbol 24 is low in Cr, and the wire symbol 26 is low in Mo, both of which have a low tensile strength of the weld metal, and both the average value and the minimum value of the absorbed energy. It was low.
Patent Applicant Nippon Steel & Sumikin Welding Industry Co., Ltd.
Attorney Attorney Shiina and others 1
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KR102711939B1 (en) * | 2021-12-24 | 2024-10-02 | 현대종합금속 주식회사 | Gas metal arc welding wire for pipeline having excellent toughness at low temperature |
CN115302128B (en) * | 2022-10-12 | 2022-12-13 | 中国科学院金属研究所 | Gipah-grade low-temperature high-toughness consumable electrode gas shielded welding material for ocean engineering and application thereof |
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JPS58157594A (en) * | 1982-03-15 | 1983-09-19 | Sumitomo Metal Ind Ltd | Method for welding high strength steel materials |
JP2001001148A (en) * | 1999-04-21 | 2001-01-09 | Kawasaki Steel Corp | GAS SHIELD ARC WELDING OF THICK HIGH TENSILE STRENGTH STEEL PLATE OF AT LEAST 900 MPa CLASS |
JP3241342B2 (en) * | 1999-04-22 | 2001-12-25 | 株式会社神戸製鋼所 | MIG welding wire for high tensile steel |
JP4625415B2 (en) * | 2006-03-20 | 2011-02-02 | 新日本製鐵株式会社 | Solid wire for gas shielded arc welding |
JP4896691B2 (en) * | 2006-12-07 | 2012-03-14 | 新日本製鐵株式会社 | Solid wire for gas shielded arc welding |
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