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JP5600634B2 - Combustion device - Google Patents

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Publication number
JP5600634B2
JP5600634B2 JP2011085939A JP2011085939A JP5600634B2 JP 5600634 B2 JP5600634 B2 JP 5600634B2 JP 2011085939 A JP2011085939 A JP 2011085939A JP 2011085939 A JP2011085939 A JP 2011085939A JP 5600634 B2 JP5600634 B2 JP 5600634B2
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combustion
cylinder
peripheral wall
net
burner head
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JP2012220089A (en
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勝巳 諸我
優輝 菅原
拓也 桃井
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Corona Corp
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Corona Corp
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Description

この発明は石油ファンヒーター等の燃焼装置の消火時の臭いの元となるHC(ハイドロカーボン)を低減するものである。   The present invention reduces HC (hydrocarbon), which is a source of odor when a combustion apparatus such as a petroleum fan heater is extinguished.

従来よりこの種のものに於いては、触媒燃焼層部分の燃焼筒外壁に温度検知素子を取付けて、触媒燃焼層部分より上流側に火炎が流れる逆火現象を検知して、燃焼を停止して安全性を確保するものであった。(特許文献1参照。)   Conventionally, in this type, a temperature detecting element is attached to the outer wall of the combustion cylinder of the catalytic combustion layer portion, and the combustion is stopped by detecting the backfire phenomenon in which a flame flows upstream from the catalytic combustion layer portion. This was to ensure safety. (See Patent Document 1.)

特開昭58−64412号公報JP 58-64412 A

ところでこの従来のものでは、逆火現象を検知して燃焼を停止させても、燃焼筒内は焼損する危険があり、如何に逆火現象を起こさないようにするかが大きな課題であった。   By the way, in this prior art, even if the flashback phenomenon is detected and the combustion is stopped, there is a risk of burning inside the combustion cylinder, and how to prevent the flashback phenomenon is a big problem.

この発明は上記課題を解決するために、特にその構成を、加熱ヒーターを備え気化ガスと燃焼空気とを予混合する有底筒状の気化筒と、該気化筒からの予混合気を周壁に設けた複数個の炎孔で燃焼させる有天筒状のバーナヘッドとを備えたものに於いて、前記バーナヘッドの外周壁及び内周壁には、それぞれ金網状の外網と内網を、壁面に密着させて備えると共に、外網には貴金属触媒を担持させて触媒燃焼を行わせ、内網は外網より線径を太くし体積を増加させ触媒燃焼の熱量を吸熱して逆火現象を阻止したものである。 In order to solve the above-described problems, the present invention has a configuration in which, in particular, a bottomed cylindrical vaporization cylinder that includes a heater and premixes vaporized gas and combustion air, and premixed gas from the vaporized cylinder is provided on a peripheral wall. A burner head having a cylinder-shaped burner head to be burned by a plurality of flame holes provided, and an outer wall and an inner mesh of a wire mesh are respectively provided on the outer peripheral wall and the inner peripheral wall of the burner head. together provided in close contact to, the outer network by supporting a noble metal catalyst to perform the catalytic combustion, the internal network endothermic to backfire phenomenon heat of catalytic combustion increases the volume by thickening the wire diameter than the outer network It has been blocked .

この発明によれば、バーナヘッドの外網に担持した貴金属触媒によって、この外網部分で触媒燃焼が行われ、安定燃焼時では外網は赤熱状態となり800℃〜1000℃に達するので、消火直後に燃焼ファンの駆動で気化筒内の未燃ガスを、触媒により十分加熱赤熱した外網を通過するように押し出すことで、ほぼ完全に燃焼させることが出来、室内に放出される際にはほぼCO2とH2Oに変換されており、臭気を従来の1/5程度に低減するものである。   According to the present invention, the noble metal catalyst supported on the outer net of the burner head causes catalytic combustion in the outer net portion, and during stable combustion, the outer net becomes red hot and reaches 800 ° C. to 1000 ° C. When the combustion fan is driven, the unburned gas in the vaporization cylinder is pushed through the outer net that has been heated and red-heated sufficiently by the catalyst, so that it can be burned almost completely. It has been converted to CO2 and H2O, which reduces the odor to about 1/5 of the conventional one.

又火炎の逆火現象の防止については、逆火しようとする火炎の熱量を、線径が太く体積が増加した内網で吸収して、これ以上の逆火の促進を阻止することが出来、気化筒内への逆火で内部が焼損する危険を未然に防止することが出来、常に安心して使用することが出来るものである。   In addition, for prevention of the flashback phenomenon of the flame, the amount of heat of the flame to be backfired is absorbed by the inner net with a thick wire diameter and increased volume, and further promotion of the flashback can be prevented. It is possible to prevent the risk of internal burning due to flashback into the vaporizing cylinder, and it can always be used with peace of mind.

この発明の一実施形態の燃焼装置の概略構成図。The schematic block diagram of the combustion apparatus of one Embodiment of this invention. 同要部の断面図。Sectional drawing of the principal part. 同燃焼装置と従来の燃焼装置のハイドロカーボン値の比較図。The comparison figure of the hydrocarbon value of the combustion apparatus and the conventional combustion apparatus.

次にこの発明の一実施形態を図面に基づいて説明する。
1は有底筒状の気化筒で、上部周壁にはシーズヒーターから成る加熱ヒーター2が鋳込まれ、下部に備えたサーミスタから成る温度センサー3による通電制御で220℃〜250℃に保持され、該温度センサー3とは反対側の下部周壁にのぞませた噴霧ノズル4から供給される燃油を気化ガスとすると共に、送風口5から供給される燃焼空気とを予混合するものである。
Next, an embodiment of the present invention will be described with reference to the drawings.
1 is a bottomed cylindrical vaporization cylinder, the heater 2 which consists of a sheathed heater is cast in an upper peripheral wall, and it is hold | maintained at 220-250 degreeC by the energization control by the temperature sensor 3 which consists of the thermistor provided in the lower part, The fuel oil supplied from the spray nozzle 4 placed on the lower peripheral wall opposite to the temperature sensor 3 is used as vaporized gas, and the combustion air supplied from the blower port 5 is premixed.

6は前記気化筒1の上部開口に覆着した有天筒状のバーナヘッドで、周壁には上下3段に配列した炎孔7、8、9を有し、上段と中段の炎孔7、8は直径6〜7mmとし下段炎孔9はこれよりやや小径で直径5〜5.5mmとし、且つ全周に16個ずつ形成しており、又この炎孔7、8、9が形成された周壁の外面及び内面にはそれぞれ密着して取り付けられた金網状の外網10と内網11がスポット溶接で取付られている。   6 is a cylinder-shaped burner head covered with the upper opening of the vaporizing cylinder 1, and has circumferentially arranged flame holes 7, 8, 9 on the peripheral wall, and upper and middle flame holes 7, 8 has a diameter of 6 to 7 mm, and the lower flame hole 9 has a slightly smaller diameter and a diameter of 5 to 5.5 mm, and 16 pieces are formed on the entire circumference, and the flame holes 7, 8, and 9 are formed. A wire net-like outer net 10 and an inner net 11 attached in close contact with the outer and inner surfaces of the peripheral wall are attached by spot welding.

前記外網10は、線径0.1mmで網込まれその中に白金やパラジウム等の貴金属触媒12が担持され、バーナヘッド6の各炎孔7、8、9から噴出された予混合ガスが触媒燃焼して、赤熱状態となり800℃〜1000℃まで温度上昇し、消火直後は未燃ガスがこの高温度の触媒に接触して完全燃焼しほぼCO2とH2Oに変換されて、臭気を大幅に低減するものである。   The outer net 10 is meshed with a wire diameter of 0.1 mm, in which a precious metal catalyst 12 such as platinum or palladium is supported, and the premixed gas ejected from each flame hole 7, 8, 9 of the burner head 6 The catalyst burns and becomes red hot, and the temperature rises to 800 ° C to 1000 ° C. Immediately after extinguishing the fire, the unburned gas comes into contact with this high-temperature catalyst and burns completely, almost converting it into CO2 and H2O, greatly increasing the odor. It is to reduce.

更に内網11は、線径が外網10の3倍の0.3mmで網込まれていて体積が増大しており、燃焼時は保炎用の網となって予混合ガスが通過することで冷却され、逆火現象発生時には、外網10から各炎孔7、8、9を介してバーナヘッド6内に逆流してくる火炎の熱を、この体積が増大した内網10が吸収し、又線径大で網目からも抜けにくくなって、これ以上内方への逆火の侵入が阻止されるものである。   Furthermore, the inner mesh 11 is meshed with a wire diameter of 0.3 mm, which is three times that of the outer mesh 10, and the volume is increased. During combustion, the premixed gas passes as a flame holding mesh. When the flashback phenomenon occurs, the inner net 10 with the increased volume absorbs the heat of the flame flowing back from the outer net 10 into the burner head 6 through the flame holes 7, 8, 9. In addition, the wire diameter is large and it is difficult to escape from the mesh, so that intrusion of flashback inward is prevented.

13は一端を気化筒1上端に連接し、バーナヘッド6外周に立設したバーナヘッドリングで、炎孔7、8、9で形成される一次火炎及び二次火炎と接して、保炎及び気化筒1への気化熱のヒートバックを行うものである。   13 is a burner head ring which is connected to the upper end of the vaporizing cylinder 1 at one end and is erected on the outer periphery of the burner head 6. Heating of vaporization heat to the cylinder 1 is performed.

14はバーナヘッド6外周に備えられ該バーナヘッド6との間の放電で点火させる点火電極であり、対角線上の反対側には火炎の整流作用を利用して、フレーム電圧として点火及び燃焼状態を検知するフレームロッド15が備えられている。   Reference numeral 14 denotes an ignition electrode provided on the outer periphery of the burner head 6 and ignited by discharge between the burner head 6. On the opposite side of the diagonal line, a flame rectifying action is used to set the ignition and combustion states as flame voltages. A frame rod 15 for detection is provided.

16は気化筒1とバーナヘッド6内とを仕切るラッパ状の第1集合板で、気化筒1内に垂下した部分で混合気を一旦集合させた後、第2集合板17との間で再び拡散してから集合させ、拡散と集合の繰り返しで混合を促進すると共に、混合気の流速を抑制するものであり、第1、第2集合板16、17は予め接合し一体成形されているものである。   Reference numeral 16 denotes a trumpet-shaped first collecting plate that divides the vaporizing cylinder 1 and the burner head 6. After the air-fuel mixture is once collected at a portion suspended in the vaporizing cylinder 1, the air-fuel mixture is once again between the second collecting plate 17. Aggregates after diffusion, promotes mixing by repeating diffusion and aggregation, and suppresses the flow rate of the air-fuel mixture. The first and second assembly plates 16 and 17 are previously joined and integrally molded It is.

18は第2集合板17上に備えられた有天筒状の整流筒で、上方には複数個の整流孔19を有し、流入してくる混合気を整流しながらバーナヘッド6の炎孔7、8、9に案内するものである。   18 is a rectified cylindrical rectifying cylinder provided on the second collecting plate 17 and has a plurality of rectifying holes 19 on the upper side, and the flame holes of the burner head 6 while rectifying the inflowing air-fuel mixture. 7, 8 and 9.

20は気化筒1に燃焼空気を供給するターボファンから成る燃焼ファンで、吸込口21より吸引した室内空気を送風路22を介して送風口5より供給するものである。
23は電磁ポンプ24によって圧送された燃油を気化筒1内に供給する送油管で、その先端には気化筒1内に突出した噴霧ノズル4が備えられている。
Reference numeral 20 denotes a combustion fan composed of a turbo fan that supplies combustion air to the vaporizing cylinder 1, and supplies indoor air sucked from the suction port 21 from the blower port 5 through the blower passage 22.
Reference numeral 23 denotes an oil feed pipe for supplying fuel oil pumped by the electromagnetic pump 24 into the vaporizing cylinder 1, and a spray nozzle 4 protruding into the vaporizing cylinder 1 is provided at the tip thereof.

25は送油管23の他端が接続する固定タンクで、カートリッジ式の給油タンク26から弁機構27を介して供給される燃油を一旦貯留するもので、燃油量を検知し所定量以下で給油を報知させるフロート式の給油検知手段28及び送油管23へのゴミの流入を阻止するフィルター筒29が備えられている。   Reference numeral 25 denotes a fixed tank to which the other end of the oil feeding pipe 23 is connected. The fixed tank 25 temporarily stores the fuel supplied from the cartridge-type oil supply tank 26 via the valve mechanism 27, and detects the amount of fuel and supplies the fuel below a predetermined amount. A float type oil supply detecting means 28 for informing and a filter cylinder 29 for preventing the inflow of dust into the oil feeding pipe 23 are provided.

30は整流筒18外周に装着され上方まで延設された整流網で、該整流筒18より放出される混合気に最終的な整流を加えるものである。   A rectifying network 30 is attached to the outer periphery of the rectifying cylinder 18 and extends upward. The rectifying network 30 adds final rectification to the air-fuel mixture discharged from the rectifying cylinder 18.

次にこの発明一実施形態の作動について説明する。
今周知の運転操作することにより、加熱ヒーター2が通電され気化筒1を予め設定した気化可能温度まで昇温する。
そして気化筒1が所定の設定温度に達するとこれを温度センサー3が検知し、燃焼ファン20及び電磁ポンプ24及び点火電極14をそれぞれ作動させる。
Next, the operation of the embodiment of the present invention will be described.
By performing a known operation, the heater 2 is energized to raise the temperature of the vaporizing cylinder 1 to a preset vaporizable temperature.
When the vaporizing cylinder 1 reaches a predetermined set temperature, the temperature sensor 3 detects this and activates the combustion fan 20, the electromagnetic pump 24, and the ignition electrode 14, respectively.

これによって、燃焼ファン20は送風路22を介して送風口5より燃焼空気を気化筒1内に供給すると共に、電磁ポンプ24の駆動で送油管23を介して噴霧ノズル4より燃油が気化筒1内に噴霧され、気化筒1内では燃油が瞬時に気化されて燃焼空気との予混合が行われ予混合ガスが形成される。   As a result, the combustion fan 20 supplies the combustion air into the vaporizing cylinder 1 from the blower opening 5 through the air passage 22, and the fuel oil is vaporized from the spray nozzle 4 through the oil feed pipe 23 by driving the electromagnetic pump 24. The fuel oil is instantaneously vaporized in the vaporizing cylinder 1 and premixed with the combustion air to form a premixed gas.

そして、この予混合ガスは第1、第2集合板16、17を通過し集合と拡散を繰り返しながら流速が抑えられた状態で、上方の整流筒18内に流入し、該整流筒18内で予混合ガスは更に混合が十分促進され、整流孔19を通り整流した後、線径が太い内網11を高い送風圧に助けられて抜け、バーナヘッド6の各炎孔7、8、9から密着した外網10に向かって放出され、点火電極14で点火されることで、予混合ガスは外網10に担持された貴金属触媒12によって、該外網10部分で触媒燃焼して800℃〜1000℃の高温度を維持する。   Then, the premixed gas passes through the first and second collecting plates 16 and 17 and flows into the upper rectifying cylinder 18 in a state where the flow velocity is suppressed while repeating collection and diffusion. The premixed gas is further sufficiently mixed and rectified through the rectifying hole 19, and then escapes through the inner net 11 having a large wire diameter with the help of a high air pressure, from each flame hole 7, 8, 9 of the burner head 6. The premixed gas is discharged toward the tight outer network 10 and ignited by the ignition electrode 14, so that the premixed gas is catalytically combusted by the noble metal catalyst 12 supported on the outer network 10 and is 800 ° C.˜ Maintain a high temperature of 1000 ° C.

次に消火時には、触媒燃焼も消火されるが直ぐには温度降下しないので、今まで臭気の原因となっていた気化筒1内に残っていた未燃ガスは、冷却用の燃焼ファン20の送風で炎孔7、8、9から放出された時に、この温度降下していない貴金属触媒12に接することで、瞬時に完全燃焼してCO2とH2Oとなり臭気の原因とならないので、図3に示す臭気の比較図で分かるように、臭気が従来の1/5に低減され臭いのしない消火を得ることが出来、常に安心して使用出来るものである。   Next, at the time of fire extinguishing, the catalyst combustion is also extinguished, but the temperature does not drop immediately. Therefore, the unburned gas remaining in the vaporizing cylinder 1 which has been the cause of the odor so far is blown by the combustion fan 20 for cooling. When it is released from the flame holes 7, 8, and 9, it comes into contact with the precious metal catalyst 12 that has not fallen in temperature, so that it completely burns instantaneously and becomes CO2 and H2O, which does not cause odor. As can be seen from the comparison chart, the odor is reduced to 1/5 of the conventional one, and a fire extinguishing without odor can be obtained, so that it can always be used with peace of mind.

更に触媒燃焼ではあまりに炎孔7、8、9の近傍で燃焼が継続することで、逆火現象が発生する可能性が高く、万一逆火現象が発生したとしても、炎孔7、8、9を介してバーナヘッド6内に流入した火炎は、外網10よりは線径が太く体積が増大した内網11にその熱量が吸熱され、これ以上の逆火が阻止されるものであり、消火時の臭気低減を外網10に貴金属触媒12を担持させることで解決すると共に、貴金属触媒12の担持で新たに発生する逆火を内網11の線径を太くして体積を増大させると言う極めて簡単な構成で解決したもので、常に安心して使用出来るものである。   Furthermore, in the catalytic combustion, if the combustion continues in the vicinity of the flame holes 7, 8, 9, there is a high possibility that a flashback phenomenon will occur, and even if a flashback phenomenon occurs, the flame holes 7, 8, The flame that has flowed into the burner head 6 through 9 has its heat absorbed by the inner net 11 whose wire diameter is larger than that of the outer net 10 and whose volume is increased, and further flashback is prevented. When the outer net 10 supports the noble metal catalyst 12 to reduce the odor during fire extinguishing, and the backfire newly generated by the noble metal catalyst 12 is increased by increasing the wire diameter of the inner net 11 and increasing the volume. It has been solved with an extremely simple configuration, and can always be used with confidence.

1 気化筒
2 加熱ヒーター
6 バーナヘッド
7、8、9 炎孔
10 外網
11 内網
12 貴金属触媒
DESCRIPTION OF SYMBOLS 1 Vaporization cylinder 2 Heating heater 6 Burner head 7, 8, 9 Flame hole 10 Outer network 11 Inner network 12 Precious metal catalyst

Claims (1)

加熱ヒーターを備え気化ガスと燃焼空気とを予混合する有底筒状の気化筒と、該気化筒からの予混合気を周壁に設けた複数個の炎孔で燃焼させる有天筒状のバーナヘッドとを備えたものに於いて、前記バーナヘッドの外周壁及び内周壁には、それぞれ金網状の外網と内網を、壁面に密着させて備えると共に、外網には貴金属触媒を担持させて触媒燃焼を行わせ、内網は外網より線径を太くし体積を増加させ触媒燃焼の熱量を吸熱して逆火現象を阻止した事を特徴とする燃焼装置。 A bottomed cylindrical vaporization cylinder provided with a heater and premixing vaporized gas and combustion air, and a cylinder-shaped burner for burning the premixed gas from the vaporization cylinder in a plurality of flame holes provided on the peripheral wall in those with a head, the outer peripheral wall and inner peripheral wall of the burner head, each wire mesh-like outer network and internal network, with provided in close contact with the wall surface, thereby supporting the noble metal catalyst to external network The combustion apparatus is characterized in that the catalytic combustion is performed, the inner net has a larger wire diameter than the outer net, the volume is increased, and the amount of heat of catalytic combustion is absorbed to prevent the backfire phenomenon .
JP2011085939A 2011-04-08 2011-04-08 Combustion device Expired - Fee Related JP5600634B2 (en)

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JP2006098001A (en) * 2004-09-30 2006-04-13 Asahi Seisakusho Co Ltd Inner flame type burner

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101946722B1 (en) 2017-08-14 2019-02-11 송판규 Ignition device for gas burner that can be completely burned

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