JP5405738B2 - Flame retardant resin composition - Google Patents
Flame retardant resin composition Download PDFInfo
- Publication number
- JP5405738B2 JP5405738B2 JP2007504754A JP2007504754A JP5405738B2 JP 5405738 B2 JP5405738 B2 JP 5405738B2 JP 2007504754 A JP2007504754 A JP 2007504754A JP 2007504754 A JP2007504754 A JP 2007504754A JP 5405738 B2 JP5405738 B2 JP 5405738B2
- Authority
- JP
- Japan
- Prior art keywords
- acid
- salt
- resin
- parts
- resin composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000003063 flame retardant Substances 0.000 title claims description 96
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims description 87
- 239000011342 resin composition Substances 0.000 title claims description 60
- -1 alkylene brominated phthalimide Chemical class 0.000 claims description 224
- 150000003839 salts Chemical class 0.000 claims description 188
- 229920005989 resin Polymers 0.000 claims description 141
- 239000011347 resin Substances 0.000 claims description 141
- 229910052751 metal Inorganic materials 0.000 claims description 68
- 239000002184 metal Substances 0.000 claims description 68
- 239000002253 acid Substances 0.000 claims description 55
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical compound O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 claims description 50
- 150000001875 compounds Chemical class 0.000 claims description 49
- 229920001577 copolymer Polymers 0.000 claims description 46
- 229910052736 halogen Inorganic materials 0.000 claims description 43
- 150000002367 halogens Chemical class 0.000 claims description 43
- 239000000178 monomer Substances 0.000 claims description 41
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 claims description 35
- 125000003118 aryl group Chemical group 0.000 claims description 33
- 229910052698 phosphorus Inorganic materials 0.000 claims description 32
- 229920000877 Melamine resin Polymers 0.000 claims description 31
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 31
- 230000000052 comparative effect Effects 0.000 claims description 27
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 26
- 229920001225 polyester resin Polymers 0.000 claims description 25
- 229920000388 Polyphosphate Polymers 0.000 claims description 24
- 229920005672 polyolefin resin Polymers 0.000 claims description 24
- 239000001205 polyphosphate Substances 0.000 claims description 24
- 235000011176 polyphosphates Nutrition 0.000 claims description 24
- 239000003381 stabilizer Substances 0.000 claims description 24
- 239000004645 polyester resin Substances 0.000 claims description 23
- YZEZMSPGIPTEBA-UHFFFAOYSA-N 2-n-(4,6-diamino-1,3,5-triazin-2-yl)-1,3,5-triazine-2,4,6-triamine Chemical compound NC1=NC(N)=NC(NC=2N=C(N)N=C(N)N=2)=N1 YZEZMSPGIPTEBA-UHFFFAOYSA-N 0.000 claims description 22
- 229910019142 PO4 Inorganic materials 0.000 claims description 21
- YSRVJVDFHZYRPA-UHFFFAOYSA-N melem Chemical compound NC1=NC(N23)=NC(N)=NC2=NC(N)=NC3=N1 YSRVJVDFHZYRPA-UHFFFAOYSA-N 0.000 claims description 21
- 125000001424 substituent group Chemical group 0.000 claims description 21
- 239000003963 antioxidant agent Substances 0.000 claims description 20
- 235000021317 phosphate Nutrition 0.000 claims description 20
- 239000004734 Polyphenylene sulfide Substances 0.000 claims description 18
- 229920000069 polyphenylene sulfide Polymers 0.000 claims description 18
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 17
- 229910052731 fluorine Inorganic materials 0.000 claims description 17
- 239000011737 fluorine Substances 0.000 claims description 17
- 239000010452 phosphate Substances 0.000 claims description 17
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 15
- 229920005668 polycarbonate resin Polymers 0.000 claims description 15
- 239000004431 polycarbonate resin Substances 0.000 claims description 15
- 229920006380 polyphenylene oxide Polymers 0.000 claims description 15
- 230000000737 periodic effect Effects 0.000 claims description 14
- 125000004437 phosphorous atom Chemical group 0.000 claims description 12
- 230000003078 antioxidant effect Effects 0.000 claims description 11
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 claims description 11
- 241000219112 Cucumis Species 0.000 claims description 10
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 claims description 10
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 claims description 10
- 239000000314 lubricant Substances 0.000 claims description 10
- 229920006287 phenoxy resin Polymers 0.000 claims description 10
- 239000013034 phenoxy resin Substances 0.000 claims description 10
- 239000004925 Acrylic resin Substances 0.000 claims description 9
- 239000003822 epoxy resin Substances 0.000 claims description 9
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 9
- 229920000647 polyepoxide Polymers 0.000 claims description 9
- 229920001634 Copolyester Polymers 0.000 claims description 8
- 125000003277 amino group Chemical group 0.000 claims description 8
- 239000000945 filler Substances 0.000 claims description 8
- 229940045916 polymetaphosphate Drugs 0.000 claims description 7
- 229920005992 thermoplastic resin Polymers 0.000 claims description 7
- 229910021482 group 13 metal Inorganic materials 0.000 claims description 6
- 150000002430 hydrocarbons Chemical group 0.000 claims description 6
- 125000005375 organosiloxane group Chemical group 0.000 claims description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 5
- 239000005011 phenolic resin Substances 0.000 claims description 5
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 claims description 5
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 claims description 5
- 239000005083 Zinc sulfide Substances 0.000 claims description 4
- 239000004760 aramid Substances 0.000 claims description 4
- 229920003235 aromatic polyamide Polymers 0.000 claims description 4
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 claims description 4
- 229910001463 metal phosphate Inorganic materials 0.000 claims description 4
- 229920005593 poly(benzyl methacrylate) Polymers 0.000 claims description 4
- 229920000137 polyphosphoric acid Polymers 0.000 claims description 4
- 239000000454 talc Substances 0.000 claims description 4
- 229910052623 talc Inorganic materials 0.000 claims description 4
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 4
- 150000003918 triazines Chemical class 0.000 claims description 4
- WSNJABVSHLCCOX-UHFFFAOYSA-J trilithium;trimagnesium;trisodium;dioxido(oxo)silane;tetrafluoride Chemical compound [Li+].[Li+].[Li+].[F-].[F-].[F-].[F-].[Na+].[Na+].[Na+].[Mg+2].[Mg+2].[Mg+2].[O-][Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O WSNJABVSHLCCOX-UHFFFAOYSA-J 0.000 claims description 4
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 claims description 4
- 229910052984 zinc sulfide Inorganic materials 0.000 claims description 4
- 229920003067 (meth)acrylic acid ester copolymer Polymers 0.000 claims description 3
- 239000004953 Aliphatic polyamide Substances 0.000 claims description 3
- 239000005995 Aluminium silicate Substances 0.000 claims description 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 3
- 229920003231 aliphatic polyamide Polymers 0.000 claims description 3
- 235000012211 aluminium silicate Nutrition 0.000 claims description 3
- 229910000410 antimony oxide Inorganic materials 0.000 claims description 3
- FUFJGUQYACFECW-UHFFFAOYSA-L calcium hydrogenphosphate Chemical compound [Ca+2].OP([O-])([O-])=O FUFJGUQYACFECW-UHFFFAOYSA-L 0.000 claims description 3
- 235000019700 dicalcium phosphate Nutrition 0.000 claims description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 3
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 claims description 3
- 229920001568 phenolic resin Polymers 0.000 claims description 3
- VLCLHFYFMCKBRP-UHFFFAOYSA-N tricalcium;diborate Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]B([O-])[O-].[O-]B([O-])[O-] VLCLHFYFMCKBRP-UHFFFAOYSA-N 0.000 claims description 3
- BNEMLSQAJOPTGK-UHFFFAOYSA-N zinc;dioxido(oxo)tin Chemical compound [Zn+2].[O-][Sn]([O-])=O BNEMLSQAJOPTGK-UHFFFAOYSA-N 0.000 claims description 3
- MOYJRBSKJOLAOC-UHFFFAOYSA-N P(O)(O)=O.NC1=NN=NC=C1 Chemical class P(O)(O)=O.NC1=NN=NC=C1 MOYJRBSKJOLAOC-UHFFFAOYSA-N 0.000 claims description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 2
- 229910021647 smectite Inorganic materials 0.000 claims description 2
- CJXGDWDDLMZNBC-UHFFFAOYSA-N P(O)(O)=O.P(O)(O)O Chemical class P(O)(O)=O.P(O)(O)O CJXGDWDDLMZNBC-UHFFFAOYSA-N 0.000 claims 1
- 239000002585 base Substances 0.000 description 33
- 239000011575 calcium Substances 0.000 description 32
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 25
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 25
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 21
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 21
- 125000000217 alkyl group Chemical group 0.000 description 20
- 239000011574 phosphorus Substances 0.000 description 20
- 239000011701 zinc Substances 0.000 description 19
- 239000010936 titanium Substances 0.000 description 18
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 17
- 229910052794 bromium Inorganic materials 0.000 description 17
- 150000007513 acids Chemical class 0.000 description 16
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 15
- 150000002739 metals Chemical class 0.000 description 15
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 14
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 14
- 229920002554 vinyl polymer Polymers 0.000 description 14
- 229920000642 polymer Polymers 0.000 description 13
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 13
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 12
- 229920006122 polyamide resin Polymers 0.000 description 12
- MTWVYGIIHVUGNL-UHFFFAOYSA-N CCCCP(O)=O Chemical compound CCCCP(O)=O MTWVYGIIHVUGNL-UHFFFAOYSA-N 0.000 description 11
- 239000004952 Polyamide Substances 0.000 description 11
- 229920001519 homopolymer Polymers 0.000 description 11
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 11
- 229920002647 polyamide Polymers 0.000 description 11
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 10
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 10
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 10
- 150000001336 alkenes Chemical class 0.000 description 10
- 229910052787 antimony Inorganic materials 0.000 description 10
- 125000000623 heterocyclic group Chemical group 0.000 description 10
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 10
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 10
- 229920002302 Nylon 6,6 Polymers 0.000 description 9
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 9
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 9
- 229910052757 nitrogen Inorganic materials 0.000 description 9
- 239000001993 wax Substances 0.000 description 9
- 229920000178 Acrylic resin Polymers 0.000 description 8
- DGLXNOJGOHKWTN-UHFFFAOYSA-N CCCP(O)=O Chemical compound CCCP(O)=O DGLXNOJGOHKWTN-UHFFFAOYSA-N 0.000 description 8
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 8
- 239000004793 Polystyrene Substances 0.000 description 8
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 8
- 239000007983 Tris buffer Substances 0.000 description 8
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 8
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 8
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 8
- 239000011777 magnesium Substances 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 239000008188 pellet Substances 0.000 description 8
- 150000003009 phosphonic acids Chemical class 0.000 description 8
- 235000011007 phosphoric acid Nutrition 0.000 description 8
- 229920006111 poly(hexamethylene terephthalamide) Polymers 0.000 description 8
- 229920001707 polybutylene terephthalate Polymers 0.000 description 8
- 229920002223 polystyrene Polymers 0.000 description 8
- 239000002210 silicon-based material Substances 0.000 description 8
- 239000000654 additive Substances 0.000 description 7
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 7
- 229940106691 bisphenol a Drugs 0.000 description 7
- 150000001991 dicarboxylic acids Chemical class 0.000 description 7
- GOJNABIZVJCYFL-UHFFFAOYSA-N dimethylphosphinic acid Chemical compound CP(C)(O)=O GOJNABIZVJCYFL-UHFFFAOYSA-N 0.000 description 7
- 150000002148 esters Chemical class 0.000 description 7
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 7
- 229920000139 polyethylene terephthalate Polymers 0.000 description 7
- 239000005020 polyethylene terephthalate Substances 0.000 description 7
- QQOWHRYOXYEMTL-UHFFFAOYSA-N triazin-4-amine Chemical class N=C1C=CN=NN1 QQOWHRYOXYEMTL-UHFFFAOYSA-N 0.000 description 7
- QXFUBAAEKCHBQY-UHFFFAOYSA-N 3-[hydroxy(methyl)phosphoryl]propanoic acid Chemical compound CP(O)(=O)CCC(O)=O QXFUBAAEKCHBQY-UHFFFAOYSA-N 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 6
- DBVJJBKOTRCVKF-UHFFFAOYSA-N Etidronic acid Chemical class OP(=O)(O)C(O)(C)P(O)(O)=O DBVJJBKOTRCVKF-UHFFFAOYSA-N 0.000 description 6
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- YDONNITUKPKTIG-UHFFFAOYSA-N [Nitrilotris(methylene)]trisphosphonic acid Chemical compound OP(O)(=O)CN(CP(O)(O)=O)CP(O)(O)=O YDONNITUKPKTIG-UHFFFAOYSA-N 0.000 description 6
- 125000002947 alkylene group Chemical group 0.000 description 6
- 229920001400 block copolymer Polymers 0.000 description 6
- KTLIMPGQZDZPSB-UHFFFAOYSA-N diethylphosphinic acid Chemical compound CCP(O)(=O)CC KTLIMPGQZDZPSB-UHFFFAOYSA-N 0.000 description 6
- 238000001746 injection moulding Methods 0.000 description 6
- 150000007974 melamines Chemical class 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 6
- 150000003014 phosphoric acid esters Chemical class 0.000 description 6
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 6
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 6
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 5
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 5
- 229930185605 Bisphenol Natural products 0.000 description 5
- 150000001335 aliphatic alkanes Chemical class 0.000 description 5
- 229910052783 alkali metal Inorganic materials 0.000 description 5
- 125000003545 alkoxy group Chemical group 0.000 description 5
- LJCFOYOSGPHIOO-UHFFFAOYSA-N antimony pentoxide Chemical compound O=[Sb](=O)O[Sb](=O)=O LJCFOYOSGPHIOO-UHFFFAOYSA-N 0.000 description 5
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 5
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 5
- XUYJLQHKOGNDPB-UHFFFAOYSA-N carboxymethyl phosphonic acid Natural products OC(=O)CP(O)(O)=O XUYJLQHKOGNDPB-UHFFFAOYSA-N 0.000 description 5
- 150000004985 diamines Chemical class 0.000 description 5
- YTMRJBAHYSIRMZ-UHFFFAOYSA-N dioctylphosphinic acid Chemical compound CCCCCCCCP(O)(=O)CCCCCCCC YTMRJBAHYSIRMZ-UHFFFAOYSA-N 0.000 description 5
- KUFDFOXPFQCUST-UHFFFAOYSA-N dipentylphosphinic acid Chemical compound CCCCCP(O)(=O)CCCCC KUFDFOXPFQCUST-UHFFFAOYSA-N 0.000 description 5
- 235000011180 diphosphates Nutrition 0.000 description 5
- NXHKQBCTZHECQF-UHFFFAOYSA-N ethyl(methyl)phosphinic acid Chemical compound CCP(C)(O)=O NXHKQBCTZHECQF-UHFFFAOYSA-N 0.000 description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 5
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 5
- 229920000515 polycarbonate Polymers 0.000 description 5
- 239000004417 polycarbonate Substances 0.000 description 5
- 229920000728 polyester Polymers 0.000 description 5
- 229920006395 saturated elastomer Polymers 0.000 description 5
- 150000004760 silicates Chemical class 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical class NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 4
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- 239000001361 adipic acid Substances 0.000 description 4
- 235000011037 adipic acid Nutrition 0.000 description 4
- 239000002671 adjuvant Substances 0.000 description 4
- 125000005907 alkyl ester group Chemical group 0.000 description 4
- APOXBWCRUPJDAC-UHFFFAOYSA-N bis(2,6-dimethylphenyl) hydrogen phosphate Chemical compound CC1=CC=CC(C)=C1OP(O)(=O)OC1=C(C)C=CC=C1C APOXBWCRUPJDAC-UHFFFAOYSA-N 0.000 description 4
- FACXGONDLDSNOE-UHFFFAOYSA-N buta-1,3-diene;styrene Chemical compound C=CC=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 FACXGONDLDSNOE-UHFFFAOYSA-N 0.000 description 4
- 229910052801 chlorine Inorganic materials 0.000 description 4
- 239000000470 constituent Substances 0.000 description 4
- 238000007796 conventional method Methods 0.000 description 4
- 125000004122 cyclic group Chemical group 0.000 description 4
- 150000001924 cycloalkanes Chemical class 0.000 description 4
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- 239000013638 trimer Substances 0.000 description 1
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- FFULTTXGZNPTQO-UHFFFAOYSA-N tris(2-bromoethyl) phosphate Chemical compound BrCCOP(=O)(OCCBr)OCCBr FFULTTXGZNPTQO-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- ITRNXVSDJBHYNJ-UHFFFAOYSA-N tungsten disulfide Chemical compound S=[W]=S ITRNXVSDJBHYNJ-UHFFFAOYSA-N 0.000 description 1
- 229910001930 tungsten oxide Inorganic materials 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- IPCXNCATNBAPKW-UHFFFAOYSA-N zinc;hydrate Chemical compound O.[Zn] IPCXNCATNBAPKW-UHFFFAOYSA-N 0.000 description 1
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/53—Phosphorus bound to oxygen bound to oxygen and to carbon only
- C08K5/5313—Phosphinic compounds, e.g. R2=P(:O)OR'
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Description
本発明は、難燃性に優れる樹脂組成物及びこの難燃性樹脂組成物で形成された成形品に関する。 The present invention relates to a resin composition having excellent flame retardancy and a molded article formed from the flame retardant resin composition.
熱可塑性樹脂のうち、ポリブチレンテレフタレート(PBT)などのポリエステル系樹脂やポリアミド系樹脂などは、優れた機械的特性、電気的特性、耐候性、耐水性、耐薬品性や耐溶剤性を有するため、電気・電子部品、機械機構部品、自動車部品など種々の用途に利用されている。一方、前記熱可塑性樹脂には、利用分野が拡大するにつれ、機械的特性の向上とともに、安全上、難燃性であることが要求される。一般的には、熱可塑性樹脂に、ハロゲン系難燃剤や、リン系化合物、窒素含有化合物などの非ハロゲン系難燃剤を添加することにより、難燃化する方法が知られている。ハロゲン系難燃剤は、非ハロゲン系難燃剤に比べ、難燃性が高く、少量で樹脂を難燃化することが可能であり、樹脂の成形性を維持できる。 Among thermoplastic resins, polyester resins such as polybutylene terephthalate (PBT) and polyamide resins have excellent mechanical properties, electrical properties, weather resistance, water resistance, chemical resistance, and solvent resistance. It is used for various applications such as electrical / electronic parts, mechanical mechanism parts, and automobile parts. On the other hand, as the application field expands, the thermoplastic resin is required to be flame retardant for safety as well as improved mechanical properties. In general, a method of making a flame retardant by adding a halogen-based flame retardant, a non-halogen-based flame retardant such as a phosphorus compound or a nitrogen-containing compound to a thermoplastic resin is known. Halogen-based flame retardants have higher flame retardancy than non-halogen-based flame retardants, can make the resin flame-retardant in a small amount, and can maintain the moldability of the resin.
一方、特開平10−114854号公報(特許文献1)及び特開平10−273589号公報(特許文献2)には、ポリエステル樹脂又はポリアミド樹脂、ハロゲン化難燃剤などを含む組成物に、電気的性質(比較トラッキング指数など)を改良するのに有効量のピロ/ポリリン酸金属塩を含む電気的性質の向上した難燃性樹脂成形組成物が開示されている。しかし、ハロゲン系難燃剤とピロ/ポリリン酸塩とを併用しても、比較トラッキング指数の改善効果が不十分であり、また、難燃性と電気特性とを両立することが困難である。
従って、本発明の目的は、難燃剤などの割合が少量でも、難燃性に優れるとともに電気特性を向上できる難燃性樹脂組成物及びその成形品を提供することにある。 Accordingly, an object of the present invention is to provide a flame retardant resin composition and a molded product thereof that are excellent in flame retardancy and can improve electrical characteristics even when the proportion of the flame retardant is small.
本発明の他の目的は、耐トラッキング性などの電気特性がさらに向上された難燃性樹脂組成物及びその成形品を提供することにある。 Another object of the present invention is to provide a flame retardant resin composition having further improved electrical characteristics such as tracking resistance and a molded product thereof.
本発明者は、前記課題を達成するため鋭意検討した結果、ハロゲン系難燃剤と、有機ホスフィン酸又はその塩と、難燃助剤とを組み合わせると、少量でもベース樹脂の難燃性及び電気特性を改善できることを見いだし、本発明を完成した。 As a result of diligent studies to achieve the above-mentioned problems, the present inventors have found that when a halogen-based flame retardant, an organic phosphinic acid or a salt thereof, and a flame retardant aid are combined, the flame resistance and electrical characteristics of the base resin can be obtained even in a small amount. The present invention has been completed.
すなわち、本発明の難燃性樹脂組成物は、ベース樹脂と、ハロゲン系難燃剤と、有機ホスフィン酸又はその塩と、難燃助剤とで構成されており、電気特性が向上されている。前記ハロゲン系難燃剤は、臭素含有アクリル系樹脂、臭素含有スチレン系樹脂、臭素含有ポリカーボネート系樹脂、臭素含有エポキシ化合物(臭素含有フェノキシ樹脂を含む)、臭素含有リン酸エステル、臭素含有トリアジン化合物、臭素含有イソシアヌル酸化合物、臭素化ポリアリールエーテル化合物、臭素化芳香族イミド化合物、臭素化ビスアリール化合物などの臭素原子含有難燃剤であってもよい。前記有機ホスフィン酸は、下記式(1)で表される化合物であってもよい。 That is, the flame retardant resin composition of the present invention is composed of a base resin, a halogen flame retardant, an organic phosphinic acid or a salt thereof, and a flame retardant aid, and has improved electrical characteristics. The halogen-based flame retardant includes bromine-containing acrylic resin, bromine-containing styrene resin, bromine-containing polycarbonate resin, bromine-containing epoxy compound (including bromine-containing phenoxy resin), bromine-containing phosphate ester, bromine-containing triazine compound, bromine It may be a bromine atom-containing flame retardant such as a containing isocyanuric acid compound, a brominated polyarylether compound, a brominated aromatic imide compound, or a brominated bisaryl compound. The organic phosphinic acid may be a compound represented by the following formula (1).
有機ホスフィン酸の塩は、有機ホスフィン酸と、金属及びアミノ基を有する窒素含有化合物から選択された少なくとも一種との塩であってもよい。前記難燃助剤は、例えば、アンチモン含有化合物、フッ素含有樹脂、ケイ素含有化合物、芳香族樹脂、(縮合)リン酸アミノトリアジン塩を除くリン含有化合物などであってもよい。なお、難燃助剤が樹脂状難燃剤である場合、前記ベース樹脂とは種類の異なる成分が使用できる。
The salt of organic phosphinic acid may be a salt of organic phosphinic acid and at least one selected from a nitrogen-containing compound having a metal and an amino group. The flame retardant aid may be, for example, an antimony-containing compound, a fluorine-containing resin, a silicon-containing compound, an aromatic resin, a phosphorus-containing compound other than a (condensed) phosphate aminotriazine salt. In addition, when a flame retardant adjuvant is a resin-like flame retardant, a different component from the said base resin can be used.
ベース樹脂100重量部に対する各成分の割合は、ハロゲン系難燃剤が3〜30重量部程度、有機ホスフィン酸又はその塩の割合が1〜30重量部程度、難燃助剤が0.1〜30重量部程度であってもよい。ハロゲン系難燃剤100重量部に対して、有機ホスフィン酸又はその塩5〜500重量部及び難燃助剤0.1〜200重量部を含有してもよい。 The proportion of each component with respect to 100 parts by weight of the base resin is such that the halogen-based flame retardant is about 3 to 30 parts by weight, the proportion of the organic phosphinic acid or its salt is about 1 to 30 parts by weight, and the flame retardant aid is 0.1 to 30 parts. It may be about parts by weight. You may contain organic phosphinic acid or its salt 5-500 weight part and flame retardant adjuvant 0.1-200 weight part with respect to 100 weight part of halogenated flame retardants.
樹脂組成物は、さらにオレフィン系樹脂(α−C2−3オレフィン−(メタ)アクリル酸エステル共重合体など)などを含有してもよい。また、樹脂組成物は、さらに電気特性向上助剤などを含有してもよい。前記電気特性向上助剤は、金属酸化物、金属硫化物、(含水)ケイ酸金属塩、(含水)ホウ酸金属塩、(含水)スズ酸金属塩、リン酸水素金属塩、アミノトリアジン化合物、ピロリン酸塩、ポリリン酸塩、ポリメタリン酸塩及びポリリン酸アミドから選択された少なくとも一種であってもよい。The resin composition may further contain an olefin resin (such as an α-C 2-3 olefin- (meth) acrylic ester copolymer). Further, the resin composition may further contain an electrical property improving aid and the like. The electrical property improving aid is a metal oxide, metal sulfide, (hydrous) metal silicate, (hydrous) metal borate, (hydrous) metal stannate, hydrogen phosphate metal salt, aminotriazine compound, It may be at least one selected from pyrophosphate, polyphosphate, polymetaphosphate and polyphosphate amide.
有機ホスフィン酸又はその塩の割合は、ハロゲン系難燃剤100重量部に対して10〜300重量部であってもよく、オレフィン系樹脂の割合は、ハロゲン系難燃剤と有機ホスフィン酸又はその塩との総量100重量部に対して、1〜150重量部であってもよい。 The proportion of the organic phosphinic acid or a salt thereof may be 10 to 300 parts by weight with respect to 100 parts by weight of the halogen-based flame retardant, and the proportion of the olefin resin may be a halogen-based flame retardant and an organic phosphinic acid or a salt thereof. The total amount may be 1 to 150 parts by weight with respect to 100 parts by weight.
前記樹脂組成物は、さらに、酸化防止剤、安定剤、滑剤及び充填剤から選択された少なくとも一種を含有してもよい。 The resin composition may further contain at least one selected from an antioxidant, a stabilizer, a lubricant and a filler.
前記樹脂組成物は、IEC112に準拠した比較トラッキング指数が300V以上(特に、350V以上)であってもよい。また、樹脂組成物には、(a)(i)試験片の厚み1.6mmで測定したとき、UL94燃焼性試験に準拠した難燃性がV−1以上であり、かつ(ii)IEC112に準拠した比較トラッキング指数が500V以上である樹脂組成物、(b)(i)試験片の厚み1.6mmで測定したとき、UL94燃焼性試験に準拠した難燃性がV−0以上であり、かつ(ii)IEC112に準拠した比較トラッキング指数が350V以上である樹脂組成物、(c)(i)試験片の厚み0.8mmで測定したとき、UL94燃焼性試験に準拠した難燃性がV−0以上であり、かつ(ii)IEC112に準拠した比較トラッキング指数が300V以上である樹脂組成物なども含まれる。 The resin composition may have a comparative tracking index based on IEC112 of 300 V or higher (particularly 350 V or higher). In addition, the resin composition has (a) (i) flame retardancy based on UL94 flammability test of V-1 or more when measured at a test piece thickness of 1.6 mm, and (ii) IEC112 Resin composition having a compliant comparative tracking index of 500 V or more, (b) (i) When measured at a test piece thickness of 1.6 mm, flame retardancy in accordance with UL94 flammability test is V-0 or more, And (ii) a resin composition having a comparative tracking index conforming to IEC112 of 350 V or more, (c) (i) when measured at a test piece thickness of 0.8 mm, flame retardancy conforming to UL94 flammability test is V Also included is a resin composition having a value of −0 or more and (ii) a comparative tracking index according to IEC112 of 300 V or more.
本発明には、前記樹脂組成物で形成された成形品も含まれる。成形品は、電気及び/又は電子部品、家電機器部品、オフィスオートメーション(OA)機器部品、機械機構部品、及び自動車部品から選択された少なくとも一種などであってもよい。 The molded product formed with the said resin composition is also contained in this invention. The molded article may be at least one selected from electrical and / or electronic parts, home appliance parts, office automation (OA) equipment parts, mechanical mechanism parts, and automobile parts.
本発明では、ハロゲン系難燃剤と、有機ホスフィン酸又はその塩と、難燃助剤とを組み合わせるので、これらの成分の使用量が少量であっても、樹脂の難燃性だけでなく、電気特性(比較トラッキング指数など)を改善できる。また、さらにオレフィン系樹脂を含む難燃性樹脂組成物では、耐トラッキング性などの電気特性をさらに改善できる。 In the present invention, since a halogen-based flame retardant, an organic phosphinic acid or a salt thereof, and a flame retardant aid are combined, even if the amount of these components used is small, not only the flame retardancy of the resin, Improve characteristics (such as comparative tracking index). Moreover, in the flame-retardant resin composition further containing an olefin resin, electrical characteristics such as tracking resistance can be further improved.
本発明の難燃性樹脂組成物は、ベース樹脂と、ハロゲン系難燃剤と、有機ホスフィン酸又はその塩と、難燃助剤とで構成されている。このような樹脂組成物では、難燃性だけでなく、電気特性(比較トラッキング指数などで表される耐トラッキング性など)も改善されている。 The flame retardant resin composition of the present invention comprises a base resin, a halogen flame retardant, an organic phosphinic acid or a salt thereof, and a flame retardant aid. Such a resin composition is improved not only in flame retardancy but also in electrical characteristics (such as tracking resistance represented by a comparative tracking index).
(ベース樹脂)
ベース樹脂としては、特に制限されず、種々の熱可塑性樹脂、熱硬化性樹脂などが挙げられる。ベース樹脂を構成する熱可塑性樹脂としては、ポリエステル系樹脂、ポリアミド系樹脂、ポリカーボネート系樹脂、ポリフェニレンオキシド系樹脂、ポリフェニレンスルフィド系樹脂、アクリル系樹脂、スチレン系樹脂、及びビニル系樹脂などが挙げられる。(Base resin)
The base resin is not particularly limited and includes various thermoplastic resins and thermosetting resins. Examples of the thermoplastic resin constituting the base resin include polyester resins, polyamide resins, polycarbonate resins, polyphenylene oxide resins, polyphenylene sulfide resins, acrylic resins, styrene resins, and vinyl resins.
(ポリエステル系樹脂)
ポリエステル系樹脂は、ジカルボン酸成分とジオール成分との重縮合、オキシカルボン酸又はラクトンの重縮合、またはこれらの成分の重縮合などにより得られるホモポリエステル又はコポリエステルである。好ましいポリエステル系樹脂には、通常、飽和ポリエステル系樹脂、特に芳香族飽和ポリエステル系樹脂が含まれる。(Polyester resin)
The polyester-based resin is a homopolyester or a copolyester obtained by polycondensation of a dicarboxylic acid component and a diol component, polycondensation of oxycarboxylic acid or lactone, or polycondensation of these components. Preferred polyester resins usually include saturated polyester resins, particularly aromatic saturated polyester resins.
ジカルボン酸成分としては、例えば、脂肪族ジカルボン酸(例えば、コハク酸、グルタル酸、アジピン酸、ヘキサデカンジカルボン酸、ダイマー酸などのC4−40ジカルボン酸、好ましくはC4−14ジカルボン酸)、脂環式ジカルボン酸(例えば、ヘキサヒドロフタル酸、ヘキサヒドロテレフタル酸、ハイミック酸などのC8−12ジカルボン酸)、芳香族ジカルボン酸[C8−16ジカルボン酸、例えば、アレーンジカルボン酸(フタル酸、イソフタル酸、テレフタル酸、2,6−ナフタレンジカルボン酸など)、ビスフェニル−ジカルボン酸(4,4′−ビフェニルジカルボン酸、ジフェニルエーテル−4,4′−ジカルボン酸、ジフェニルアルカンジカルボン酸(4,4′−ジフェニルメタンジカルボン酸など)、4,4′−ジフェニルケトンジカルボン酸など)]、又はこれらの誘導体(例えば、低級アルキルエステル、アリールエステル、酸無水物などのエステル形成可能な誘導体)などが挙げられる。これらのジカルボン酸成分は、単独で又は二種以上組み合わせて使用してもよい。さらに、必要に応じて、トリメリット酸、ピロメリット酸などの多価カルボン酸などを併用してもよい。Examples of the dicarboxylic acid component include aliphatic dicarboxylic acids (for example, C 4-40 dicarboxylic acids such as succinic acid, glutaric acid, adipic acid, hexadecanedicarboxylic acid, and dimer acid, preferably C 4-14 dicarboxylic acids), fats cyclic dicarboxylic acids (e.g., hexahydrophthalic acid, hexahydroterephthalic acid, C 8-12 dicarboxylic acids such as himic acid), an aromatic dicarboxylic acid [C 8-16 dicarboxylic acids, for example, an array Nji carboxylic acid (phthalic acid, Isophthalic acid, terephthalic acid, 2,6-naphthalenedicarboxylic acid, etc.), bisphenyl-dicarboxylic acid (4,4'-biphenyldicarboxylic acid, diphenylether-4,4'-dicarboxylic acid, diphenylalkanedicarboxylic acid (4,4 ' -Diphenylmethane dicarboxylic acid), 4,4'-di Phenyl ketone dicarboxylic acid etc.)], or derivatives thereof (for example, derivatives capable of forming an ester such as lower alkyl esters, aryl esters, acid anhydrides, etc.). These dicarboxylic acid components may be used alone or in combination of two or more. Furthermore, you may use together polyvalent carboxylic acids, such as trimellitic acid and a pyromellitic acid, as needed.
好ましいジカルボン酸成分には、テレフタル酸、イソフタル酸、ナフタレンジカルボン酸などの芳香族ジカルボン酸が含まれる。 Preferred dicarboxylic acid components include aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid, and naphthalenedicarboxylic acid.
ジオール成分には、例えば、脂肪族ジオール[例えば、アルキレングリコール(例えば、エチレングリコール、トリメチレングリコール、プロピレングリコール、1,4−ブタンジオール、1,3−ブタンジオール、ネオペンチルグリコール、ヘキサンジオールなどのC2−12アルキレングリコール、好ましくはC2−10アルキレングリコール)、ポリアルキレングリコール(複数のオキシC2−4アルキレン単位を有するグリコール、例えば、ジエチレングリコール、ジプロピレングリコール、ジテトラメチレングリコール、トリエチレングリコール、トリプロピレングリコール、ポリテトラメチレングリコールなど)など]、脂環族ジオール[例えば、1,4−シクロヘキサンジオール、シクロアルカンジアルカノール(1,4−シクロヘキサンジメタノールなどのC5−6シクロアルカンジC1−2アルカノールなど)、水素化ビスフェノールAなど]などが挙げられる。また、ハイドロキノン、レゾルシノール、ビフェノール、ビスフェノール類又はそのC2−3アルキレンオキシド付加体[2,2−ビス(4−ヒドロキシフェニル)プロパン、2,2−ビス−(4−(2−ヒドロキシエトキシ)フェニル)プロパン又はこれらの臭素化誘導体など]、キシリレングリコールなどの芳香族ジオールを併用してもよい。これらのジオール成分は単独で又は二種以上組み合わせて使用してもよい。さらに、必要に応じて、グリセリン、トリメチロールプロパン、トリメチロールエタン、ペンタエリスリトールなどのポリオールを併用してもよい。Examples of the diol component include aliphatic diols [for example, alkylene glycol (for example, ethylene glycol, trimethylene glycol, propylene glycol, 1,4-butanediol, 1,3-butanediol, neopentyl glycol, hexanediol, etc. C 2-12 alkylene glycol, preferably C 2-10 alkylene glycol), polyalkylene glycol (glycols having a plurality of oxy C 2-4 alkylene units, such as diethylene glycol, dipropylene glycol, ditetramethylene glycol, triethylene glycol) , Tripropylene glycol, polytetramethylene glycol, etc.)], alicyclic diols [for example, 1,4-cyclohexanediol, cycloalkane dialkanol (1,4- Cyclohexane di C 5-6 cycloalkane C 1-2 alkanols such as methanol, etc.), and hydrogenated bisphenol A], and the like. Hydroquinone, resorcinol, biphenol, bisphenols or their C 2-3 alkylene oxide adducts [2,2-bis (4-hydroxyphenyl) propane, 2,2-bis- (4- (2-hydroxyethoxy) phenyl] ]) Propane or brominated derivatives thereof], or aromatic diols such as xylylene glycol may be used in combination. These diol components may be used alone or in combination of two or more. Furthermore, you may use together polyols, such as glycerol, a trimethylol propane, a trimethylol ethane, a pentaerythritol, as needed.
好ましいジオール成分には、C2−6アルキレングリコール(エチレングリコール、トリメチレングリコール、プロピレングリコール、1,4−ブタンジオールなどの直鎖状アルキレングリコール)、繰返し数が2〜4程度のオキシアルキレン単位を有するポリアルキレングリコール[ジエチレングリコールなどのポリ(オキシ−C2−4アルキレン)単位を含むグリコール]、1,4−シクロヘキサンジメタノールなどが含まれる。Preferred diol components include C 2-6 alkylene glycol (linear alkylene glycol such as ethylene glycol, trimethylene glycol, propylene glycol, 1,4-butanediol), and oxyalkylene units having about 2 to 4 repetitions. Polyalkylene glycols [glycols containing poly (oxy-C 2-4 alkylene) units such as diethylene glycol], 1,4-cyclohexanedimethanol, and the like.
オキシカルボン酸には、例えば、オキシ安息香酸(p−ヒドロキシ安息香酸、m−ヒドロキシ安息香酸など)、オキシナフトエ酸(2−ヒドロキシ−6−ナフトエ酸など)、4−カルボキシ−4′−ヒドロキシビフェニル、ヒドロキシフェニル酢酸、グリコール酸、D−,L−又はD/L−乳酸、オキシカプロン酸などのオキシカルボン酸又はこれらの誘導体などが含まれる。 Examples of the oxycarboxylic acid include oxybenzoic acid (p-hydroxybenzoic acid, m-hydroxybenzoic acid, etc.), oxynaphthoic acid (2-hydroxy-6-naphthoic acid, etc.), 4-carboxy-4'-hydroxybiphenyl. , Hydroxyphenylacetic acid, glycolic acid, D-, L- or D / L-lactic acid, oxycarboxylic acids such as oxycaproic acid, or derivatives thereof.
ラクトンには、プロピオラクトン、ブチロラクトン、バレロラクトン、カプロラクトン(例えば、ε−カプロラクトンなど)などのC3−12ラクトンなどが含まれる。Lactones include C 3-12 lactones such as propiolactone, butyrolactone, valerolactone, caprolactone (eg, ε-caprolactone, etc.), and the like.
好ましいポリエステル系樹脂には、シクロアルカンジアルキレンアリレート(1,4−シクロヘキサンジメチレンテレフタレート単位など)及びアルキレンアリレート(アルキレンテレフタレート及び/又はアルキレンナフタレート単位、例えば、C2−4アルキレンテレフタレート単位、C2−4アルキレンナフタレート単位など)から選択された少なくとも一種の単位を主成分(例えば、50〜100重量%、好ましくは75〜100重量%程度)とするホモポリエステル又はコポリエステル[例えば、ポリ1,4−シクロヘキサンジメチレンテレフタレート(PCT)、ポリアルキレンテレフタレート(例えば、ポリエチレンテレフタレート(PET)、ポリプロピレンテレフタレート(PPT)、ポリブチレンテレフタレート(PBT)などのポリC2−4アルキレンテレフタレート)、ポリアルキレンナフタレート(例えば、ポリエチレンナフタレート、ポリプロピレンナフタレート、ポリブチレンナフタレートなどのポリC2−4アルキレンナフタレート)などのホモポリエステル;シクロアルカンジアルキレンテレフタレート、アルキレンテレフタレート及びアルキレンナフタレートから選択された少なくとも一種の単位を主成分(例えば、50重量%以上)として含有するコポリエステル]が含まれる。特に好ましいポリエステル系樹脂には、ブチレンテレフタレート単位を主成分として含有するポリブチレンテレフタレート系樹脂(例えば、ポリブチレンテレフタレート、ポリブチレンテレフタレートコポリエステル)、プロピレンテレフタレート単位を主成分として含有するポリプロピレンテレフタレート系樹脂(例えば、ポリプロピレンテレフタレート、ポリプロピレンテレフタレートコポリエステル)及びエチレンテレフタレート単位を主成分として含有するポリエチレンテレフタレート系樹脂(例えば、ポリエチレンテレフタレート、ポリエチレンテレフタレートコポリエステル)が含まれる。なお、これらのポリエステル系樹脂は単独で又は二種以上組み合わせて使用できる。Preferred polyester-based resins include cycloalkane dialkylene arylates (such as 1,4-cyclohexanedimethylene terephthalate units) and alkylene arylates (alkylene terephthalate and / or alkylene naphthalate units such as C 2-4 alkylene terephthalate units, C 2. A homopolyester or copolyester having at least one unit selected from -4 alkylene naphthalate units) as a main component (for example, about 50 to 100% by weight, preferably about 75 to 100% by weight) [for example, poly 1, 4-cyclohexanedimethylene terephthalate (PCT), polyalkylene terephthalate (for example, polyethylene terephthalate (PET), polypropylene terephthalate (PPT), polybutylene terephthalate (P T) poly C 2-4 alkylene terephthalate such as), polyalkylene naphthalate (e.g., polyethylene naphthalate, polypropylene naphthalate, poly C 2-4 alkylene naphthalate and polybutylene naphthalate) homopolymer polyesters such as; cycloalk Copolyester containing at least one unit selected from candialkylene terephthalate, alkylene terephthalate and alkylene naphthalate as a main component (for example, 50% by weight or more). Particularly preferred polyester resins include polybutylene terephthalate resins containing a butylene terephthalate unit as a main component (for example, polybutylene terephthalate, polybutylene terephthalate copolyester), polypropylene terephthalate resins containing a propylene terephthalate unit as a main component ( For example, polypropylene terephthalate, polypropylene terephthalate copolyester) and polyethylene terephthalate resin (for example, polyethylene terephthalate, polyethylene terephthalate copolyester) containing ethylene terephthalate units as main components are included. In addition, these polyester-type resin can be used individually or in combination of 2 or more types.
また、コポリエステルにおいて、共重合可能な単量体としては、C2−6アルキレングリコール(エチレングリコール、プロピレングリコール、1,4−ブタンジオールなどの直鎖状アルキレングリコールなど)、繰返し数が2〜4程度のオキシアルキレン単位を有するポリアルキレングリコール(ジエチレングリコール、ポリテトラメチレングリコールなどのポリ(オキシ−C2−4アルキレン)単位を含むグリコールなど)、C4−12脂肪族ジカルボン酸(コハク酸、グルタル酸、アジピン酸、セバシン酸など)、脂環族ジオール(1,4−シクロヘキサンジメタノールなど)、芳香族ジオール[ビスフェノール類のC2−3アルキレンオキシド付加体、例えば、2,2−ビス(4−(2−ヒドロキシエトキシ)フェニル)プロパンなど]、芳香族ジカルボン酸[非対称芳香族ジカルボン酸(フタル酸、イソフタル酸、5−スルホイソフタル酸モノナトリウム塩など)、ジフェニルジカルボン酸など]、オキシカルボン酸(オキシ安息香酸、オキシナフトエ酸、4−カルボキシ−4′−ヒドロキシビフェニルなど)などが挙げられる。なお、ポリエステル系樹脂は、溶融成形性などを損なわない限り、直鎖状のみならず分岐鎖状であってもよく、架橋されていてもよい。また、ポリエステル系樹脂は、液晶ポリエステルであってもよい。さらに、ポリエステル系樹脂には、アミノ基含有単量体(例えば、3−又は4−アミノフェノール、3−又は4−アミノ安息香酸、テトラメチレンジアミン、ヘキサメチレンジアミン、ノナメチレンジアミン、m−キシリレンジアミンなど)で変性された(液晶)ポリエステルアミド系樹脂も含まれる。In the copolyester, the copolymerizable monomer includes C 2-6 alkylene glycol (such as linear alkylene glycol such as ethylene glycol, propylene glycol, 1,4-butanediol), and a repeating number of 2 to 2. Polyalkylene glycols having about 4 oxyalkylene units (eg, glycols containing poly (oxy-C 2-4 alkylene) units such as diethylene glycol and polytetramethylene glycol), C 4-12 aliphatic dicarboxylic acids (succinic acid, glutar Acid, adipic acid, sebacic acid, etc.), alicyclic diol (1,4-cyclohexanedimethanol, etc.), aromatic diol [C 2-3 alkylene oxide adduct of bisphenols such as 2,2-bis (4 -(2-hydroxyethoxy) phenyl) propane Etc.], aromatic dicarboxylic acids [asymmetric aromatic dicarboxylic acids (phthalic acid, isophthalic acid, 5-sulfoisophthalic acid monosodium salt, etc.), diphenyldicarboxylic acid, etc.], oxycarboxylic acids (oxybenzoic acid, oxynaphthoic acid, 4 -Carboxy-4'-hydroxybiphenyl and the like). The polyester resin may be not only linear but also branched or crosslinked as long as the melt moldability is not impaired. The polyester resin may be a liquid crystal polyester. Furthermore, the polyester resin includes amino group-containing monomers (for example, 3- or 4-aminophenol, 3- or 4-aminobenzoic acid, tetramethylene diamine, hexamethylene diamine, nonamethylene diamine, m-xylylene diamine. Also included are (liquid crystal) polyesteramide resins modified with amines).
ポリエステル系樹脂は、慣用の方法、例えば、エステル交換、直接エステル化法などにより製造できる。 The polyester resin can be produced by a conventional method such as transesterification or direct esterification.
ポリエステル系樹脂の固有粘度は、例えば、0.4〜2.0、好ましくは0.5〜1.8、さらに好ましくは0.6〜1.5程度であってもよい。 The intrinsic viscosity of the polyester resin may be, for example, about 0.4 to 2.0, preferably about 0.5 to 1.8, and more preferably about 0.6 to 1.5.
(ポリアミド系樹脂)
ポリアミドには、ジアミンとジカルボン酸とから誘導されるポリアミド;アミノカルボン酸、必要に応じてジアミン及び/又はジカルボン酸を併用して得られるポリアミド;ラクタム、必要に応じてジアミン及び/又はジカルボン酸との併用により誘導されたポリアミドが含まれる。ポリアミドには、コポリアミドも含まれる。ジアミン、ジカルボン酸、アミノカルボン酸、ラクタムは、それぞれ単独で又は2種以上組み合わせて使用できる。(Polyamide resin)
Polyamides include polyamides derived from diamines and dicarboxylic acids; aminocarboxylic acids, polyamides obtained by using diamines and / or dicarboxylic acids in combination; lactams, and optionally diamines and / or dicarboxylic acids; Polyamide derived by the combined use of. Polyamide includes copolyamide. Diamine, dicarboxylic acid, aminocarboxylic acid, and lactam can be used alone or in combination of two or more.
ジアミンとしては、例えば、テトラメチレンジアミン、ヘキサメチレンジアミンなどのC3−10脂肪族ジアミン、ビス(4−アミノシクロヘキシル)メタン、ビス(4−アミノ−3−メチルシクロヘキシル)メタンなどの脂環族ジアミン(アルキル基などの置換基を有していてもよいビス(アミノC5−8シクロアルキル)C1−4アルカンなど)が挙げられる。必要であれば、フェニレンジアミン、メタキシリレンジアミンなどの芳香族ジアミンを併用してもよい。Examples of the diamine include alicyclic diamines such as C 3-10 aliphatic diamines such as tetramethylene diamine and hexamethylene diamine, bis (4-aminocyclohexyl) methane, and bis (4-amino-3-methylcyclohexyl) methane. (Bis (amino C 5-8 cycloalkyl) C 1-4 alkane etc. which may have a substituent such as an alkyl group). If necessary, aromatic diamines such as phenylenediamine and metaxylylenediamine may be used in combination.
ジカルボン酸としては、例えば、アジピン酸、スベリン酸、セバシン酸、ドデカン二酸などのC4−20脂肪族ジカルボン酸(C6−16アルカンジカルボン酸など);二量体化脂肪酸(ダイマー酸);シクロヘキサン−1,4−ジカルボン酸やシクロヘキサン−1,3−ジカルボン酸などの脂環式ジカルボン酸;フタル酸、無水フタル酸、イソフタル酸やテレフタル酸、ナフタレンカルボン酸などの芳香族ジカルボン酸などが挙げられる。Examples of the dicarboxylic acid include C 4-20 aliphatic dicarboxylic acids such as adipic acid, suberic acid, sebacic acid, and dodecanedioic acid (C 6-16 alkane dicarboxylic acid and the like); dimerized fatty acid (dimer acid); Alicyclic dicarboxylic acids such as cyclohexane-1,4-dicarboxylic acid and cyclohexane-1,3-dicarboxylic acid; aromatic dicarboxylic acids such as phthalic acid, phthalic anhydride, isophthalic acid, terephthalic acid, and naphthalenecarboxylic acid It is done.
アミノカルボン酸としては、例えば、アミノヘプタン酸、アミノノナン酸、アミノウンデカン酸などのC4−20アミノカルボン酸が例示される。ラクタムとしては、例えば、カプロラクタム、ドデカラクタムなどのC4−20ラクタムが挙げられる。Examples of aminocarboxylic acids include C 4-20 aminocarboxylic acids such as aminoheptanoic acid, aminononanoic acid, and aminoundecanoic acid. Examples of the lactam include C 4-20 lactams such as caprolactam and dodecalactam.
ポリアミド系樹脂としては、ポリアミド46、ポリアミド6、ポリアミド66、ポリアミド610、ポリアミド612、ポリアミド11、ポリアミド12などの脂肪族ポリアミド;ビス(アミノシクロヘキシル)C1−3アルカン類などの脂環族ジアミンとC8−14アルカンジカルボン酸などの脂肪族ジカルボン酸とから得られる脂環族ポリアミド;芳香族ジカルボン酸(例えば、テレフタル酸および/又はイソフタル酸)と脂肪族ジアミン(例えば、ヘキサメチレンジアミン、ノナメチレンジアミンなど)とから得られるポリアミド;芳香族および脂肪族ジカルボン酸(例えば、テレフタル酸とアジピン酸)と脂肪族ジアミン(例えば、ヘキサメチレンジアミン)とから得られるポリアミドなどが挙げられる。ポリアミド系樹脂は、単独で又は2種以上組み合わせて使用できる。Examples of polyamide resins include aliphatic polyamides such as polyamide 46, polyamide 6, polyamide 66, polyamide 610, polyamide 612, polyamide 11 and polyamide 12, and alicyclic diamines such as bis (aminocyclohexyl) C 1-3 alkanes. Alicyclic polyamides obtained from aliphatic dicarboxylic acids such as C 8-14 alkanedicarboxylic acids; aromatic dicarboxylic acids (eg terephthalic acid and / or isophthalic acid) and aliphatic diamines (eg hexamethylenediamine, nonamethylene) And polyamides obtained from aromatic and aliphatic dicarboxylic acids (for example, terephthalic acid and adipic acid) and aliphatic diamines (for example, hexamethylenediamine). Polyamide resins can be used alone or in combination of two or more.
これらのポリアミド系樹脂のうち、非芳香族又は脂肪族ポリアミド(ポリアミド46、ポリアミド6、ポリアミド66、ポリアミド610、ポリアミド612、ポリアミド11、ポリアミド12など)、半芳香族ポリアミド(ポリアミドMXD6、ポリアミド9Tなど)、半芳香族共重合ポリアミド(ポリアミド6T/6、ポリアミド6T/66、ポリアミド6T/11、ポリアミド6T/12、ポリアミド6I/6、ポリアミド6I/66、ポリアミド6T/6I、ポリアミド6T/6I/6、ポリアミド6T/6I/66、ポリアミド66/6I/6、ポリアミド66/6I/11、ポリアミド66/6I/12、ポリアミド66/6I/610、ポリアミド66/6I/612、ポリアミド6T/M5Tなど)などが好ましい。 Among these polyamide resins, non-aromatic or aliphatic polyamides (polyamide 46, polyamide 6, polyamide 66, polyamide 610, polyamide 612, polyamide 11, polyamide 12 etc.), semi-aromatic polyamides (polyamide MXD6, polyamide 9T etc.) ), Semi-aromatic copolymer polyamide (polyamide 6T / 6, polyamide 6T / 66, polyamide 6T / 11, polyamide 6T / 12, polyamide 6I / 6, polyamide 6I / 66, polyamide 6T / 6I, polyamide 6T / 6I / 6 , Polyamide 6T / 6I / 66, polyamide 66 / 6I / 6, polyamide 66 / 6I / 11, polyamide 66 / 6I / 12, polyamide 66 / 6I / 610, polyamide 66 / 6I / 612, polyamide 6T / M5T, etc.) Is preferred.
(ポリカーボネート系樹脂)
ポリカーボネート系樹脂には、ジヒドロキシ化合物(脂環式ジオールやビスフェノール化合物など)と、ホスゲン又はジフェニルカーボネートなどの炭酸エステルとの反応により得られる重合体が含まれる。ビスフェノール化合物としては、ビス(4−ヒドロキシフェニル)メタン、2,2−ビス(4−ヒドロキシフェニル)プロパン(ビスフェノールA)などのビス(ヒドロキシアリール)C1−10アルカン;1,1−ビス(4−ヒドロキシフェニル)シクロヘキサンなどのビス(ヒドロキシアリール)C4−10シクロアルカン;4,4′−ジヒドロキシジフェニルエーテル;4,4′−ジヒドロキシジフェニルスルホン;4,4′−ジヒドロキシジフェニルスルフィド;4,4′−ジヒドロキシジフェニルケトンなどが挙げられる。(Polycarbonate resin)
Polycarbonate resins include polymers obtained by reaction of dihydroxy compounds (such as alicyclic diols and bisphenol compounds) with carbonates such as phosgene or diphenyl carbonate. Examples of bisphenol compounds include bis (4-hydroxyphenyl) methane and bis (hydroxyaryl) C 1-10 alkanes such as 2,2-bis (4-hydroxyphenyl) propane (bisphenol A); 1,1-bis (4 Bis (hydroxyaryl) C 4-10 cycloalkanes such as -hydroxyphenyl) cyclohexane; 4,4'-dihydroxydiphenyl ether; 4,4'-dihydroxydiphenyl sulfone; 4,4'-dihydroxydiphenyl sulfide; 4,4'- Examples thereof include dihydroxy diphenyl ketone.
好ましいポリカーボネート系樹脂には、ビスフェノールA型ポリカーボネートが含まれる。ポリカーボネート系樹脂は、単独で又は2種以上組み合わせて使用できる。 Preferred polycarbonate-based resins include bisphenol A type polycarbonate. Polycarbonate resins can be used alone or in combination of two or more.
(ポリフェニレンオキシド系樹脂)
ポリフェニレンオキシド系樹脂(ポリフェニレンエーテル系樹脂)には、単独重合体および共重合体が含まれる。単独重合体としては、ポリ(2,6−ジメチル−1,4−フェニレン)オキシド、ポリ(2,5−ジメチル−1,4−フェニレン)オキシド、ポリ(2,5−ジエチル−1,4−フェニレン)オキシド等のポリ(モノ、ジ又はトリC1−6アルキル−フェニレン)オキシド、ポリ(モノ又はジC6−20アリール−フェニレン)オキシド、ポリ(モノC1−6アルキル−モノC6−20アリール−フェニレン)オキシドなどが挙げられる。(Polyphenylene oxide resin)
The polyphenylene oxide resin (polyphenylene ether resin) includes a homopolymer and a copolymer. Homopolymers include poly (2,6-dimethyl-1,4-phenylene) oxide, poly (2,5-dimethyl-1,4-phenylene) oxide, poly (2,5-diethyl-1,4-phenylene). Poly (mono, di or tri C 1-6 alkyl-phenylene) oxide such as phenylene) oxide, poly (mono or di C 6-20 aryl-phenylene) oxide, poly (mono C 1-6 alkyl-mono C 6- 20 aryl-phenylene) oxide and the like.
ポリフェニレンオキシドの共重合体としては、前記単独重合体のモノマーユニットを2種以上有する共重合体(例えば、2,6−ジメチル−1,4−フェニレンオキシド単位と、2,3,6−トリメチル−1,4−フェニレンオキシド単位とを有するランダム共重合体など)、ベンゼンホルムアルデヒド樹脂(フェノール樹脂などのホルムアルデヒド縮合物)やアルキルベンゼンホルムアルデヒド樹脂に、クレゾールなどのアルキルフェノールを反応させて得られるアルキルフェノール変性ベンゼンホルムアルデヒド樹脂ブロックと、主体構造としてのポリフェニレンオキシドブロックとで構成された変性ポリフェニレンオキシド共重合体、ポリフェニレンオキシド又はその共重合体にスチレン系重合体及び/又は不飽和カルボン酸又は無水物((メタ)アクリル酸、無水マレイン酸など)がグラフトしている変性グラフト共重合体などが挙げられる。ポリフェニレンオキシド系樹脂は単独で又は2種以上組み合わせて使用できる。 As the copolymer of polyphenylene oxide, a copolymer having two or more kinds of monomer units of the homopolymer (for example, 2,6-dimethyl-1,4-phenylene oxide unit and 2,3,6-trimethyl- Random copolymers having 1,4-phenylene oxide units, etc.), benzene formaldehyde resins (formaldehyde condensates such as phenol resins) and alkylbenzene formaldehyde resins, alkylphenol modified benzene formaldehyde resins obtained by reacting alkylphenols such as cresol A modified polyphenylene oxide copolymer composed of a block and a polyphenylene oxide block as a main structure, a polyphenylene oxide or a copolymer thereof, a styrenic polymer and / or an unsaturated carboxylic acid or anhydrous ((Meth) acrylic acid, maleic anhydride) and the like modified graft copolymers are grafted. Polyphenylene oxide resins can be used alone or in combination of two or more.
(ポリフェニレンスルフィド系樹脂)
ポリフェニレンスルフィド系樹脂(ポリフェニレンチオエーテル系樹脂)としては、ポリフェニレンスルフィド骨格−(Ar−S)−[式中、Arはフェニレン基を示す]を有する単独重合体及び共重合体が含まれる。フェニレン基(−Ar−)としては、例えば、p−、m−又はo−フェニレン基の他、置換フェニレン基(例えば、C1−6アルキル基などの置換基を有するアルキルフェニレン基や、フェニル基などの置換基を有するアリールフェニレン基)、−Ar−A1−Ar−[式中、Arはフェニレン基、A1は直接結合(又は単結合)、O、CO、又はSO2を示す]などであってもよい。ポリフェニレンスルフィド系樹脂は、このようなフェニレン基で構成されるフェニレンスルフィド基のうち、同一の繰返し単位を用いたホモポリマーであってもよく、異種繰返し単位を含むコポリマーであってもよい。(Polyphenylene sulfide resin)
The polyphenylene sulfide resin (polyphenylene thioether resin) includes a homopolymer and a copolymer having a polyphenylene sulfide skeleton- (Ar-S)-[wherein Ar represents a phenylene group]. Examples of the phenylene group (—Ar—) include a substituted phenylene group (for example, an alkylphenylene group having a substituent such as a C 1-6 alkyl group, a phenyl group, in addition to a p-, m-, or o-phenylene group. An arylphenylene group having a substituent such as: -Ar-A 1 -Ar- [wherein Ar represents a phenylene group, A 1 represents a direct bond (or a single bond), O, CO, or SO 2 ], etc. It may be. The polyphenylene sulfide resin may be a homopolymer using the same repeating unit among the phenylene sulfide groups composed of such phenylene groups, or may be a copolymer containing different repeating units.
ホモポリマーとしては、p−フェニレンスルフィド基を繰返し単位とする実質上線状のポリマーが好ましい。コポリマーは、前記フェニレンスルフィド基の中で相異なる2種以上を組み合わせて使用できる。コポリマーとしては、p−フェニレンスルフィド基を主な繰返し単位とし、m−フェニレンスルフィド基を含む組み合わせが好ましく、p−フェニレンスルフィド基を60モル%(好ましくは70モル%)以上含む実質上線状のコポリマーであってもよい。 The homopolymer is preferably a substantially linear polymer having a p-phenylene sulfide group as a repeating unit. Copolymers can be used in combination of two or more different phenylene sulfide groups. As the copolymer, a combination containing a p-phenylene sulfide group as a main repeating unit and an m-phenylene sulfide group is preferred, and a substantially linear copolymer containing 60 mol% (preferably 70 mol%) or more of p-phenylene sulfide groups. It may be.
ポリフェニレンスルフィド系樹脂は、比較的低分子量の線状ポリマーを酸化架橋又は熱架橋したポリマーであってもよく、2官能性モノマーを主体とするモノマーから縮重合によって得られる実質的に線状構造のポリマーであってもよい。また、ポリフェニレンスルフィド樹脂には、3個以上の官能基を有するモノマーを組み合わせて重合した分岐又は架橋ポリフェニレンスルフィド樹脂や、この樹脂を前記の線状ポリマーにブレンドした樹脂組成物も含まれる。 The polyphenylene sulfide-based resin may be a polymer obtained by oxidizing or thermally crosslinking a relatively low molecular weight linear polymer, and may have a substantially linear structure obtained by condensation polymerization from a monomer mainly composed of a bifunctional monomer. It may be a polymer. The polyphenylene sulfide resin also includes a branched or crosslinked polyphenylene sulfide resin obtained by polymerizing a monomer having three or more functional groups, and a resin composition obtained by blending this resin with the linear polymer.
ポリフェニレンスルフィド系樹脂としては、ポリフェニレンスルフィドやポリビフェニレンスルフィド(PBPS)の他、ポリフェニレンスルフィドケトン(PPSK)、ポリビフェニレンスルフィドスルホン(PPSS)等も使用できる。ポリフェニレンスルフィド系樹脂は、単独で又は二種以上組み合わせて使用できる。 As the polyphenylene sulfide-based resin, polyphenylene sulfide, polybiphenylene sulfide (PBPS), polyphenylene sulfide ketone (PPSK), polybiphenylene sulfide sulfone (PPSS), and the like can be used. Polyphenylene sulfide resins can be used alone or in combination of two or more.
ポリフェニレンスルフィド系樹脂の数平均分子量は、例えば、300〜30×104、好ましくは400〜10×104程度である。The number average molecular weight of the polyphenylene sulfide resin is, for example, about 300 to 30 × 10 4 , preferably about 400 to 10 × 10 4 .
(アクリル系樹脂)
アクリル系樹脂には、例えば、(メタ)アクリル酸、(メタ)アクリル酸メチルなどの(メタ)アクリル酸C1−10アルキルエステル、ヒドロキシエチル(メタ)アクリレートなどの(メタ)アクリル酸ヒドロキシC1−10アルキルエステル、グリシジル(メタ)アクリレートなどのエポキシ基含有(メタ)アクリレート、(メタ)アクリルアミド、(メタ)アクリロニトリルなどの(メタ)アクリル系単量体の単独又は共重合体、あるいは(メタ)アクリル系単量体と他の共重合可能な単量体との共重合体などが含まれる。好ましいアクリル系樹脂としては、ポリ(メタ)アクリル酸メチル、(メタ)アクリル酸−スチレン共重合体、(メタ)アクリル酸メチル−スチレン共重合体などが挙げられる。これらのアクリル系樹脂は、単独で又は2種以上組み合わせて使用できる。(Acrylic resin)
Examples of the acrylic resin include (meth) acrylic acid, (meth) acrylic acid C 1-10 alkyl ester such as methyl (meth) acrylate, and (meth) acrylic acid hydroxy C 1 such as hydroxyethyl (meth) acrylate. -10 Alkyl esters, epoxy group-containing (meth) acrylates such as glycidyl (meth) acrylate, (meth) acrylic monomers such as (meth) acrylamide and (meth) acrylonitrile, or copolymers or (meth) Copolymers of acrylic monomers and other copolymerizable monomers are included. Preferable acrylic resins include poly (meth) methyl acrylate, (meth) acrylic acid-styrene copolymer, methyl (meth) acrylate-styrene copolymer, and the like. These acrylic resins can be used alone or in combination of two or more.
(スチレン系樹脂)
スチレン系樹脂としては、例えば、スチレン系単量体(例えば、スチレン、ビニルトルエンなど)の単独又は共重合体;スチレン系単量体とビニル系単量体[例えば、(メタ)アクリル系単量体(例えば、(メタ)アクリロニトリル、(メタ)アクリル酸エステル、(メタ)アクリル酸など)、無水マレイン酸などのα,β−モノオレフィン性不飽和カルボン酸又は酸無水物あるいはそのエステルなど)との共重合体;スチレン系グラフト共重合体、スチレン系ブロック共重合体などが挙げられる。(Styrene resin)
Examples of the styrenic resin include a styrene monomer (eg, styrene, vinyltoluene, etc.) or a copolymer; a styrene monomer and a vinyl monomer [eg, (meth) acrylic monomer (For example, (meth) acrylonitrile, (meth) acrylic acid ester, (meth) acrylic acid, etc.), α, β-monoolefinic unsaturated carboxylic acid such as maleic anhydride or acid anhydride or ester thereof) and the like A styrene graft copolymer, a styrene block copolymer, and the like.
好ましいスチレン系樹脂としては、ポリスチレン(GPPS)、スチレン−メタクリル酸メチル共重合体、スチレン−(メタ)アクリル酸共重合体、スチレン−アクリロニトリル共重合体(AS樹脂)、ゴム成分(ポリブタジエン、アクリルゴム、スチレン−ブタジエン共重合体ゴム、EPDM、EVAなど)にスチレン系単量体と必要により共重合性単量体(アクリロニトリル、メタクリル酸メチルなど)が重合したグラフト共重合体[耐衝撃性ポリスチレン(HIPS)、ABS樹脂、MBS樹脂など]、ポリスチレンブロックとジエン又はオレフィンブロックとで構成された共重合体[例えば、スチレン−ブタジエン−スチレン(SBS)ブロック共重合体、スチレン−イソプレンブロック共重合体、スチレン−イソプレン−スチレン(SIS)ブロック共重合体、水素添加スチレン−ブタジエン−スチレン(SEBS)ブロック共重合体、水素添加スチレン−イソプレン−スチレン(SEPS)ブロック共重合体、エポキシ化SBS、エポキシ化SISなど]などが挙げられる。これらのスチレン系樹脂は、単独で又は2種以上組み合わせて使用できる。 Preferred styrenic resins include polystyrene (GPPS), styrene-methyl methacrylate copolymer, styrene- (meth) acrylic acid copolymer, styrene-acrylonitrile copolymer (AS resin), rubber component (polybutadiene, acrylic rubber). , Styrene-butadiene copolymer rubber, EPDM, EVA, etc.) and a graft copolymer obtained by polymerizing a styrene monomer and, if necessary, a copolymerizable monomer (acrylonitrile, methyl methacrylate, etc.) [impact polystyrene ( HIPS), ABS resin, MBS resin, etc.], copolymers composed of polystyrene blocks and diene or olefin blocks [e.g., styrene-butadiene-styrene (SBS) block copolymers, styrene-isoprene block copolymers, Styrene-isoprene-styrene ( IS) block copolymer, hydrogenated styrene-butadiene-styrene (SEBS) block copolymer, hydrogenated styrene-isoprene-styrene (SEPS) block copolymer, epoxidized SBS, epoxidized SIS and the like. . These styrenic resins can be used alone or in combination of two or more.
(ビニル系樹脂)
ビニル系樹脂としては、ビニル系単量体(例えば、酢酸ビニルなどのビニルエステル;塩素含有ビニル単量体(例えば、塩化ビニルなど);フッ素含有ビニル単量体;ビニルケトン類;ビニルエーテル類;N−ビニルカルバゾールなどのビニルアミン類など)の単独又は共重合体、あるいは他の共重合可能なモノマーとの共重合体などが含まれる。前記ビニル系樹脂の誘導体(例えば、ポリビニルアルコール、ポリビニルホルマール、ポリビニルブチラールなどのポリビニルアセタール、エチレン−酢酸ビニル共重合体など)も使用できる。これらのビニル系樹脂は単独で又は2種以上組み合わせて使用できる。(Vinyl resin)
Examples of vinyl resins include vinyl monomers (eg, vinyl esters such as vinyl acetate; chlorine-containing vinyl monomers (eg, vinyl chloride); fluorine-containing vinyl monomers; vinyl ketones; vinyl ethers; N- For example, vinylamines such as vinylcarbazole, etc.) or copolymers with other copolymerizable monomers. Derivatives of the vinyl resins (for example, polyvinyl acetals such as polyvinyl alcohol, polyvinyl formal, and polyvinyl butyral, and ethylene-vinyl acetate copolymers) can also be used. These vinyl resins can be used alone or in combination of two or more.
(その他の樹脂)
その他の樹脂としては、ポリアセタール樹脂(ポリアセタール単独又は共重合体など);ケトン樹脂;ポリスルホン系樹脂(例えば、ポリスルホン、ポリ(エーテルスルホン)、ポリ(4,4′−ビスフェノールエーテルスルホンなど);ポリエーテルケトン系樹脂(ポリエーテルケトン、ポリ(エーテルエーテルケトン)など);ポリエーテルイミド;熱可塑性ポリウレタン系樹脂;熱可塑性ポリイミド;ポリオキシベンジレン;熱可塑性エラストマーなどが例示できる。また、熱硬化性樹脂としては、フェノール樹脂、アミノ樹脂、熱硬化性ポリエステル系樹脂、エポキシ樹脂、シリコーン系樹脂、ビニルエステル系樹脂、ポリウレタン系樹脂などが挙げられる。(Other resins)
Other resins include polyacetal resins (polyacetal homo- or copolymers); ketone resins; polysulfone resins (for example, polysulfone, poly (ether sulfone), poly (4,4′-bisphenol ether sulfone, etc.); polyethers Examples include ketone resins (polyether ketone, poly (ether ether ketone), etc.), polyether imides, thermoplastic polyurethane resins, thermoplastic polyimides, polyoxybenzylenes, thermoplastic elastomers, etc. Thermosetting resins Examples thereof include phenol resins, amino resins, thermosetting polyester resins, epoxy resins, silicone resins, vinyl ester resins, polyurethane resins, and the like.
これらの樹脂又は高分子化合物は、単独で又は二種以上組合わせて使用してもよい。 These resins or polymer compounds may be used alone or in combination of two or more.
好ましいベース樹脂としては、液晶ポリエステルであってもよいポリエステル系樹脂、ポリアセタール系樹脂、スチレン系樹脂、ポリアミド系樹脂、ポリフェニレンオキシド系樹脂などの熱可塑性樹脂が挙げられ、さらに好ましくはポリエステル系樹脂(PBT系樹脂、PPT系樹脂、PET系樹脂など)、ポリアミド系樹脂などが挙げられる。 Preferable base resins include thermoplastic resins such as polyester resins, which may be liquid crystal polyesters, polyacetal resins, styrene resins, polyamide resins, polyphenylene oxide resins, and more preferably polyester resins (PBT). Resin, PPT resin, PET resin, etc.), polyamide resin and the like.
また、ベース樹脂は、複数の樹脂で構成されたアロイであってもよい。前記ベース樹脂のうち、例えば、ポリカーボネート系樹脂、ポリフェニレンオキシド系樹脂、ポリフェニレンスルフィド系樹脂などは、他の樹脂(例えば、ポリエステル系樹脂及び/又はポリアミド系樹脂)と組み合わせてアロイとして用いてもよい。 The base resin may be an alloy composed of a plurality of resins. Among the base resins, for example, a polycarbonate resin, a polyphenylene oxide resin, a polyphenylene sulfide resin, and the like may be used as an alloy in combination with other resins (for example, a polyester resin and / or a polyamide resin).
ベース樹脂の数平均分子量は、特に制限されず、樹脂の種類や用途に応じて適宜選択され、例えば、5×103〜200×104、好ましくは1×104〜150×104、さらに好ましくは1×104〜100×104程度の範囲から選択できる。また、ベース樹脂がポリエステル系樹脂の場合、数平均分子量は、例えば、5×103〜100×104、好ましくは1×104〜70×104、さらに好ましくは1.2×104〜30×104程度であってもよい。The number average molecular weight of the base resin is not particularly limited and is appropriately selected depending on the type and use of the resin, for example, 5 × 10 3 to 200 × 10 4 , preferably 1 × 10 4 to 150 × 10 4 , Preferably, it can be selected from the range of about 1 × 10 4 to 100 × 10 4 . When the base resin is a polyester resin, the number average molecular weight is, for example, 5 × 10 3 to 100 × 10 4 , preferably 1 × 10 4 to 70 × 10 4 , and more preferably 1.2 × 10 4 to. It may be about 30 × 10 4 .
(ハロゲン系難燃剤)
ハロゲン系難燃剤としては、有機ハロゲン化物が使用できる。有機ハロゲン化物は、通常、塩素、臭素及びヨウ素原子から選択された少なくとも一種のハロゲン原子を含有している。(Halogen flame retardant)
Organic halides can be used as the halogen-based flame retardant. The organic halide usually contains at least one halogen atom selected from chlorine, bromine and iodine atoms.
ハロゲン系難燃剤としては、例えば、ハロゲン含有アクリル系樹脂[ハロゲン化ポリベンジル(メタ)アクリレート系樹脂、例えば、ポリ(ペンタブロモベンジル(メタ)アクリレート)などの臭素化ポリベンジル(メタ)アクリレート、ポリ(ペンタクロロベンジル(メタ)アクリレート)などのハロゲン化ベンジル(メタ)アクリレートの単独又は共重合体など]、ハロゲン含有スチレン系樹脂[ハロゲン化ポリスチレン(臭素化ポリスチレン、塩素化ポリスチレンなどのスチレン系樹脂をハロゲン化処理したハロゲン化物、ハロゲン化スチレン系単量体の単独又は共重合体など)など]、ハロゲン含有ポリカーボネート系樹脂(臭素化ポリカーボネート、塩素化ポリカーボネートなどハロゲン化ポリカーボネートなど)、ハロゲン含有エポキシ化合物(臭素化エポキシ樹脂、塩素化エポキシ樹脂などのハロゲン化エポキシ樹脂;臭素化フェノキシ樹脂などのハロゲン化フェノキシ樹脂など)、ハロゲン含有リン酸エステル[例えば、トリス(ブロモエチル)ホスフェート、トリス(モノ又はジブロモプロピル)ホスフェート、トリス(モノ又はジブロモブチル)ホスフェート、トリス(モノ乃至トリブロモネオペンチル)ホスフェート、ビス(トリブロモネオペンチル)フェニルホスフェート、トリス(モノ乃至トリブロモフェニル)ホスフェートなどの臭素含有リン酸エステルなど]、ハロゲン含有トリアジン化合物(例えば、トリス(トリブロモフェノキシ)トリアジンなどの臭素含有トリアジン化合物など)、ハロゲン含有イソシアヌル酸化合物[例えば、トリス(2,3−ジブロモプロピル)イソシアヌレート、トリス(2,3,4−トリブロモブチル)イソシアヌレート、トリス(ペンタブロモベンジル)イソシアヌレートなどの臭素含有イソシアヌル酸化合物など]、ハロゲン化ポリアリールエーテル化合物[例えば、オクタ乃至デカブロモジフェニルエーテル、オクタ乃至デカクロロジフェニルエーテルなどのビス(ハロゲン化アリール)エーテル(例えば、ビス(ハロゲン化フェニル)エーテルなど);臭素化ポリフェニレンエーテルなどのハロゲン含有ポリフェニレンオキシド系樹脂など]、ハロゲン化芳香族イミド化合物[例えば、エチレンビス臭素化フタルイミドなどの臭素化芳香族イミド化合物(例えば、ビスイミド化合物など)など]、ハロゲン化ビスアリール化合物[例えば、臭素化ジフェニルなどのビス(ハロゲン化C6−10アリール);臭素化ジフェニルメタンなどのビス(ハロゲン化C6−10アリール)C1−4アルカン;臭素化ビスフェノールAなどのハロゲン化ビスフェノール類又はその誘導体(ハロゲン化ビスフェノール類のエチレンオキシド付加体を重合した臭素化ポリエステルなど)など]、ハロゲン化脂環族炭化水素(架橋環式飽和又は不飽和ハロゲン化脂環族炭化水素、例えば、ドデカクロロペンタシクロオクタデカ−7,15−ジエンなどのハロゲン化ポリシクロアルカジエンなど)などが挙げられる。ハロゲン系難燃剤は、単独で又は二種以上組み合わせて使用できる。Examples of halogen flame retardants include halogen-containing acrylic resins [halogenated polybenzyl (meth) acrylate resins such as polybrominated polybenzyl (meth) acrylates such as poly (pentabromobenzyl (meth) acrylate), poly (penta) Halogenated benzyl (meth) acrylates such as chlorobenzyl (meth) acrylate) or copolymers], halogen-containing styrene resins [halogenated polystyrene (brominated polystyrene, chlorinated polystyrene and other styrene resins) Treated halides, halogenated styrene monomers alone or copolymers, etc.), halogen-containing polycarbonate resins (brominated polycarbonates, halogenated polycarbonates such as chlorinated polycarbonate, etc.), halogen-containing Poxy compounds (halogenated epoxy resins such as brominated epoxy resins and chlorinated epoxy resins; halogenated phenoxy resins such as brominated phenoxy resins), halogen-containing phosphate esters [for example, tris (bromoethyl) phosphate, tris (mono or Bromine-containing phosphoric acid such as dibromopropyl) phosphate, tris (mono or dibromobutyl) phosphate, tris (mono to tribromoneopentyl) phosphate, bis (tribromoneopentyl) phenyl phosphate, tris (mono to tribromophenyl) phosphate Esters, etc.], halogen-containing triazine compounds (eg, bromine-containing triazine compounds such as tris (tribromophenoxy) triazine), halogen-containing isocyanuric acid compounds [eg, tris (2 Bromine-containing isocyanuric acid compounds such as 3-dibromopropyl) isocyanurate, tris (2,3,4-tribromobutyl) isocyanurate, tris (pentabromobenzyl) isocyanurate], halogenated polyaryl ether compounds [for example, Bis (halogenated aryl) ethers such as octa to decabromodiphenyl ether and octa to decachlorodiphenyl ether (for example, bis (halogenated phenyl) ether); Halogen-containing polyphenylene oxide resins such as brominated polyphenylene ether], halogenated Aromatic imide compounds [eg brominated aromatic imide compounds such as ethylene bis brominated phthalimide (eg bisimide compounds etc.)], halogenated bisaryl compounds [eg dibrominated Bis (halogenated C 6-10 aryl) such as phenyl; Bis (halogenated C 6-10 aryl) C 1-4 alkane such as brominated diphenylmethane; Halogenated bisphenols such as brominated bisphenol A or derivatives thereof (halogen) Brominated polyesters obtained by polymerizing ethylene oxide adducts of bisphenols)), halogenated alicyclic hydrocarbons (crosslinked cyclic saturated or unsaturated halogenated alicyclic hydrocarbons such as dodecachloropentacyclooctadeca And halogenated polycycloalkadiene such as 7,15-diene). Halogen flame retardants can be used alone or in combination of two or more.
ハロゲン系難燃剤としては、塩素原子及び/又は臭素原子を含有する化合物が好ましく、特に臭素原子を含有する有機臭素化物[臭素含有アクリル系樹脂、臭素含有スチレン系樹脂、臭素含有ポリカーボネート系樹脂、臭素含有エポキシ化合物(臭素化エポキシ樹脂などの臭素含有エポキシ樹脂、臭素化フェノキシ樹脂などの臭素含有フェノキシ樹脂など)、臭素含有リン酸エステル、臭素含有トリアジン化合物、臭素含有イソシアヌル酸化合物、臭素化ポリアリールエーテル化合物(オクタブロモジフェニルエーテルなどのビス(臭素化アリール)エーテル化合物など)、臭素化芳香族イミド化合物、臭素化ビスアリール化合物など)などの臭素原子含有難燃剤]が好ましい。 The halogen-based flame retardant is preferably a compound containing a chlorine atom and / or a bromine atom, and particularly an organic bromide containing a bromine atom [bromine-containing acrylic resin, bromine-containing styrene resin, bromine-containing polycarbonate resin, bromine -Containing epoxy compounds (brominated epoxy resins such as brominated epoxy resins, brominated phenoxy resins such as brominated phenoxy resins), brominated phosphates, brominated triazine compounds, brominated isocyanuric compounds, brominated polyaryl ethers Bromine atom-containing flame retardants such as compounds (such as bis (brominated aryl) ether compounds such as octabromodiphenyl ether), brominated aromatic imide compounds and brominated bisaryl compounds) are preferred.
これらの臭素原子含有難燃剤のうち、特に、臭素化ポリベンジル(メタ)アクリレート系樹脂、アルキレン臭素化フタルイミド、スチレン系樹脂の臭素化物及び臭素化スチレン系単量体の単独又は共重合体(臭素化ポリスチレンなど)から選択された少なくとも一種などが好ましい。また、臭素化ビスフェノールA型エポキシ樹脂、臭素化ビスフェノールA型フェノキシ樹脂及び臭素化ビスフェノールA型ポリカーボネート樹脂から選択された少なくとも一種なども好ましい。 Among these bromine atom-containing flame retardants, in particular, brominated polybenzyl (meth) acrylate resins, alkylene brominated phthalimides, brominated products of styrene resins, and homo- or copolymers of brominated styrene monomers (brominated) At least one selected from polystyrene and the like is preferable. Further, at least one selected from brominated bisphenol A type epoxy resin, brominated bisphenol A type phenoxy resin and brominated bisphenol A type polycarbonate resin is also preferable.
(有機ホスフィン酸又はその塩)
有機ホスフィン酸又はその塩(以下、単に有機ホスフィン酸化合物と称する場合がある)としては、ホスフィン酸又はホスフィン酸が縮合したビスホスフィン酸に、有機基(置換基を有していてもよい炭化水素基など)が置換した有機基置換ホスフィン酸、多価ホスフィン酸(多価有機基で複数のホスフィン酸が連結された多価ホスフィン酸など)、又はその塩[金属、ホウ素、アンモニウム及び塩基性窒素含有化合物から選択された少なくとも一種の塩形成成分との塩(金属塩、ホウ素塩(ボリル化合物など)、アンモニウム塩、アミノ基含有窒素含有化合物との塩など)など]などが使用できる。なお、有機ホスフィン酸化合物は、ハロゲン系難燃剤を用いても、樹脂の電気特性を改善することができる。そのため、有機ホスフィン酸化合物は電気特性向上剤として機能するようである。(Organic phosphinic acid or its salt)
An organic phosphinic acid or a salt thereof (hereinafter sometimes simply referred to as an organic phosphinic acid compound) includes an organic group (hydrocarbon having a substituent) on a bisphosphinic acid condensed with phosphinic acid or phosphinic acid. Group substituted organic group-substituted phosphinic acid, polyvalent phosphinic acid (polyvalent phosphinic acid in which a plurality of phosphinic acids are linked by a polyvalent organic group), or a salt thereof [metal, boron, ammonium and basic nitrogen And salts with at least one salt-forming component selected from the containing compounds (metal salts, boron salts (boryl compounds, etc.), ammonium salts, salts with amino group-containing nitrogen-containing compounds, etc.) and the like can be used. The organic phosphinic acid compound can improve the electrical characteristics of the resin even when a halogen-based flame retardant is used. Therefore, the organic phosphinic acid compound seems to function as an electrical property improver.
有機ホスフィン酸のうち、前記式(1)で表される化合物、多価ホスフィン酸(ビスホスフィン酸など)などが好ましい。 Of the organic phosphinic acids, compounds represented by the above formula (1), polyvalent phosphinic acids (such as bisphosphinic acid) and the like are preferable.
前記式(1)において、前記R1及びR2で表される炭化水素基としては、例えば、脂肪族炭化水素基[アルキル基(メチル、エチル、t−ブチル基などの直鎖状又は分岐鎖状C1−20アルキル基など)、アルケニル基(ビニル、アリル、イソプロペニル基などの直鎖状又は分岐鎖状C2−20アルケニル基など)など]、脂環族炭化水素基[シクロアルキル基(シクロヘキシル基などのC5−10シクロアルキル基など)など]、芳香族炭化水素基[アリール基(フェニル基などのC6−10アリール基など)、アラルキル基(ベンジル基などのC6−10アリール−C1−4アルキル基など)など]などが挙げられる。In the formula (1), examples of the hydrocarbon group represented by R 1 and R 2 include an aliphatic hydrocarbon group [an alkyl group (linear or branched chain such as methyl, ethyl, t-butyl group, etc.). -Like C1-20 alkyl group), alkenyl group (such as linear or branched C2-20 alkenyl group such as vinyl, allyl, isopropenyl group, etc.), alicyclic hydrocarbon group [cycloalkyl group, etc. (Such as C 5-10 cycloalkyl group such as cyclohexyl group), etc.], aromatic hydrocarbon group [aryl group (such as C 6-10 aryl group such as phenyl group)], aralkyl group (C 6-10 such as benzyl group). Aryl-C 1-4 alkyl group etc.)] and the like.
R1及びR2が結合して隣接するリン原子と共に形成する環は、環を構成するヘテロ原子として前記リン原子を有するヘテロ環(リン原子含有ヘテロ環)であり、通常、4〜20員ヘテロ環、好ましくは5〜16員ヘテロ環が挙げられる。また、前記リン原子含有ヘテロ環は、ビシクロ環であってもよい。前記リン原子含有ヘテロ環は、環内に、不飽和基(アルケニレン基、アルキニレン基など)及び/又は置換基を有していてもよい。The ring formed by combining R 1 and R 2 together with the adjacent phosphorus atom is a heterocycle (phosphorus atom-containing heterocycle) having the phosphorus atom as a heteroatom constituting the ring, and is usually a 4- to 20-membered heterocycle. A ring, preferably a 5- to 16-membered heterocycle is mentioned. The phosphorus atom-containing heterocycle may be a bicyclo ring. The phosphorus atom-containing heterocycle may have an unsaturated group (alkenylene group, alkynylene group, etc.) and / or a substituent in the ring.
前記炭化水素基及びリン原子含有ヘテロ環が有する置換基としては、ハロゲン原子(フッ素、塩素、臭素、ヨウ素原子など)、アルキル基(メチル、エチル、t−ブチル基などの直鎖状又は分岐鎖状C1−6アルキル基など)、アルケニル基(ビニル基などの直鎖状又は分岐鎖状C2−6アルケニル基など)、前記例示のシクロアルキル基、前記例示のアリール基、前記例示のアラルキル基、ヒドロキシル基、アルコキシ基(メトキシ、エトキシ基などの直鎖状又は分岐鎖状C1−4アルコキシ基など)、カルボキシル基、アシル基(アセチル基などのC2−6アシル基など)、アルコキシカルボニル基(メトキシカルボニル基などのC1−4アルコキシ−カルボニル基など)、アミノ基、N−置換アミノ基(メチルアミノ基、ジメチルアミノ基などのアルキルアミノ基など)、ニトロ基、シアノ基、オキソ基(=O)などが挙げられる。炭化水素及びリン原子含有ヘテロ環は、前記置換基を1つ有していてもよく、同種又は異種の置換基を複数個有していてもよい。Examples of the substituent of the hydrocarbon group and the phosphorus atom-containing heterocycle include a halogen atom (fluorine, chlorine, bromine, iodine atom, etc.) and an alkyl group (methyl, ethyl, t-butyl group, etc.) -Like C 1-6 alkyl group, etc.), alkenyl groups (such as linear or branched C 2-6 alkenyl groups such as vinyl groups), the above-exemplified cycloalkyl groups, the above-exemplified aryl groups, and the above-exemplified aralkyls. Group, hydroxyl group, alkoxy group (such as linear or branched C 1-4 alkoxy group such as methoxy and ethoxy group), carboxyl group, acyl group (such as C 2-6 acyl group such as acetyl group), alkoxy carbonyl group (C 1-4 alkoxy such as methoxy carbonyl group - carbonyl group), an amino group, N- substituted amino group (methylamino group, dimethyl An alkyl amino group such as amino group), a nitro group, a cyano group, and a oxo group (= O). The hydrocarbon and phosphorus atom-containing heterocycle may have one of the above-described substituents and may have a plurality of the same or different substituents.
前記有機ホスフィン酸(1)には、例えば、下記式(1a)及び(1b)などの化合物が含まれる。 Examples of the organic phosphinic acid (1) include compounds such as the following formulas (1a) and (1b).
なお、前記環Z1、及び環Z1と環Z2とで構成されるビシクロ環は、前記式(1)において、R1及びR2が隣接するリン原子と共に形成する環(リン原子含有ヘテロ環)に対応する。
Incidentally, the bicyclo ring formed by ring Z 1, and the ring Z 1 and the ring Z 2, in the formula (1), the ring (phosphorus atom-containing hetero forming together with the phosphorus atom to which R 1 and R 2 are adjacent Corresponding to the ring).
環Z1及びZ2の員数は、好ましくは4〜8員、さらに好ましくは5〜6員程度であってもよい。また、ヘテロ環Z1及びZ2では、ヘテロ環は、1〜2個の炭素−炭素不飽和結合を有していてもよい。The number of members of rings Z 1 and Z 2 may be preferably 4 to 8 members, more preferably about 5 to 6 members. In the heterocycles Z 1 and Z 2 , the heterocycle may have 1 to 2 carbon-carbon unsaturated bonds.
前記式(1a)において、R1及びR2は、置換基(ヒドロキシル基、カルボキシル基、アルコキシ基など)を有していてもよいアルキル基(C1−16アルキル基など)であるのが好ましい。In the formula (1a), R 1 and R 2 are preferably an alkyl group (C 1-16 alkyl group etc.) optionally having a substituent (hydroxyl group, carboxyl group, alkoxy group etc.). .
有機ホスフィン酸塩を形成する金属としては、周期表第1族金属(アルカリ金属)(カリウム、ナトリウムなど)、周期表第2族金属(アルカリ土類金属)(マグネシウム、カルシウム、バリウムなど)、周期表第4族金属(チタン、ジルコニウムなど)、遷移金属(マンガンなどの周期表第7族金属;鉄などの周期表第8族金属;コバルトなどの周期表第9族金属;ニッケルなどの周期表第10族金属;銅などの周期表第11族金属など)、亜鉛などの周期表第12族金属、アルミニウムなどの周期表第13族金属などが挙げられる。これらの金属は、単独で又は二種以上組み合わせて使用できる。これらの金属のうち、周期表第1族金属、第2族金属、第4族金属、第8族金属、第12族金属及び第13族金属から選択された少なくとも一種、特に、周期表第2族金属及び/又は周期表第13族金属が好ましい。金属塩は、含水塩、例えば、含水マグネシウム塩、含水カルシウム塩、含水アルミニウム塩、含水亜鉛塩などであってもよい。また、金属塩には、金属が部分的に酸化された塩(例えば、チタニル塩、ジルコニル塩など)も含まれる。 Examples of metals that form organic phosphinates include Group 1 metals (alkali metals) (potassium, sodium, etc.), Group 2 metals (alkaline earth metals) (magnesium, calcium, barium, etc.), periodicity, Group 4 metals (titanium, zirconium, etc.), transition metals (periodic table group 7 metals such as manganese; periodic table group 8 metals such as iron; periodic table group 9 metals such as cobalt; periodic tables such as nickel Group 10 metals; periodic table Group 11 metals such as copper), periodic table Group 12 metals such as zinc, and periodic table Group 13 metals such as aluminum. These metals can be used alone or in combination of two or more. Among these metals, at least one selected from Group 1 metal, Group 2 metal, Group 4 metal, Group 8 metal, Group 12 metal and Group 13 metal of the periodic table, in particular, Periodic Table 2 Group metals and / or Group 13 metals of the periodic table are preferred. The metal salt may be a hydrate salt such as a hydrate magnesium salt, a hydrate calcium salt, a hydrate aluminum salt, a hydrate zinc salt, and the like. Metal salts also include salts in which the metal is partially oxidized (eg, titanyl salts, zirconyl salts, etc.).
また、塩を形成する塩基性窒素含有化合物としては、例えば、アミノ基を有する窒素含有化合物[アミノトリアジン化合物(メラミン、グアナミン、ベンゾグアナミン及び/又はその縮合物(メラム、メレム、メロンなどのメラミン縮合物など)など)、グアニジン化合物(グアニジンなど)など]、尿素化合物(尿素など)などが挙げられる。塩基性窒素含有化合物は、単独で又は二種以上組み合わせて使用できる。これらの窒素含有化合物のうち、特に、アミノトリアジン化合物(メラミン、メラミン縮合物など)が好ましい。 Examples of basic nitrogen-containing compounds that form salts include nitrogen-containing compounds having amino groups [aminotriazine compounds (melamine, guanamine, benzoguanamine and / or condensates thereof (melamine condensates such as melam, melem, melon, etc.) Etc.), guanidine compounds (eg guanidine etc.)], urea compounds (eg urea) and the like. The basic nitrogen-containing compounds can be used alone or in combination of two or more. Of these nitrogen-containing compounds, aminotriazine compounds (such as melamine and melamine condensates) are particularly preferable.
これらの塩形成成分は、単独で又は二種以上組合せて使用できる。有機ホスフィン酸塩には、有機ホスフィン酸と複数種の塩形成成分との複塩、例えば、メラミン・メラム・メレム複塩、メラミン・メラム・メレム・メロン複塩なども含まれる。 These salt-forming components can be used alone or in combination of two or more. The organic phosphinic acid salt includes a double salt of an organic phosphinic acid and a plurality of salt-forming components, for example, a melamine, melam, melem, double salt, melamine, melam, melem, melon.
有機ホスフィン酸化合物の具体例としては、前記式(1a)で表される有機ホスフィン酸又はその塩、例えば、置換基を有していてもよいアルキルホスフィン酸[ジアルキルホスフィン酸類(ジC1−10アルキルホスフィン酸など)、例えば、ジメチルホスフィン酸、メチルエチルホスフィン酸、ジエチルホスフィン酸、エチル(n−、イソ−又はt−)ブチルホスフィン酸、ジn−プロピルホスフィン酸、ジイソプロピルホスフィン酸、ジn−ブチルホスフィン酸、ジイソブチルホスフィン酸、ジt−ブチルホスフィン酸、ジペンチルホスフィン酸、ジオクチルホスフィン酸などのジアルキルホスフィン酸;(ヒドロキシメチル)メチルホスフィン酸、(ヒドロキシエチル)メチルホスフィン酸、ビス(ヒドロキシメチル)ホスフィン酸、ビス(ヒドロキシエチル)ホスフィン酸などのヒドロキシル基含有ジアルキルホスフィン酸;(2−カルボキシエチル)メチルホスフィン酸などのカルボキシル基含有ジアルキルホスフィン酸;(メトキシメチル)メチルホスフィン酸などのアルコキシ基含有ジアルキルホスフィン酸など]、アリールホスフィン酸[フェニルホスフィン酸などのC6−10アリールホスフィン酸;ジフェニルホスフィン酸などのジC6−10アリールホスフィン酸など]、アルキルアリールホスフィン酸(メチルフェニルホスフィン酸などのC1−4アルキル−C6−10アリール−ホスフィン酸など)、及びこれらの有機ホスフィン酸の塩(ジメチルホスフィン酸Ca塩、メチルエチルホスフィン酸Ca塩、ジエチルホスフィン酸Ca塩、ジ(n−又はイソ−)プロピルホスフィン酸Ca塩、ジ(n−、イソ−又はt−)ブチルホスフィン酸Ca塩、エチル(n−又はイソー)プロピルホスフィン酸Ca塩、エチル(n−、イソ−又はt−)ブチルホスフィン酸Ca塩、ジ(n−、イソ−又はt−)ブチルホスフィン酸Ca塩、ジペンチルホスフィン酸Ca塩、ジオクチルホスフィン酸Ca塩、(2−カルボキシエチル)メチルホスフィン酸Ca塩及びこれらのカルシウム塩に対応するMg塩などのアルカリ土類金属塩;ジメチルホスフィン酸Al塩、メチルエチルホスフィン酸Al塩、ジエチルホスフィン酸Al塩、ジ(n−又はイソ−)プロピルホスフィン酸Al塩、ジ(n−、イソ−又はt−)ブチルホスフィン酸Al塩、エチル(n−又はイソー)プロピルホスフィン酸Al塩、エチル(n−、イソ−又はt−)ブチルホスフィン酸Al塩、ジペンチルホスフィン酸Al塩、ジオクチルホスフィン酸Al塩、(2−カルボキシエチル)メチルホスフィン酸Al塩などのアルミニウム塩;ジメチルホスフィン酸Ti塩、メチルエチルホスフィン酸Ti塩、ジエチルホスフィン酸Ti塩、ジ(n−又はイソ−)プロピルホスフィン酸Ti塩、ジ(n−、イソ−又はt−)ブチルホスフィン酸Ti塩、エチル(n−又はイソー)プロピルホスフィン酸Ti塩、エチル(n−、イソ−又はt−)ブチルホスフィン酸Ti塩、ジペンチルホスフィン酸Ti塩、ジオクチルホスフィン酸Ti塩、(2−カルボキシエチル)メチルホスフィン酸Ti塩及びこれらの塩に対応するチタニル塩などのチタン塩;ジメチルホスフィン酸Zn塩、ジエチルホスフィン酸Zn塩、メチルエチルホスフィン酸Zn塩、ジ(n−又はイソ−)プロピルホスフィン酸Zn塩、ジ(n−、イソ−又はt−)ブチルホスフィン酸Zn塩、エチル(n−又はイソー)プロピルホスフィン酸Zn塩、エチル(n−、イソ−又はt−)ブチルホスフィン酸Zn塩、ジペンチルホスフィン酸Zn塩、ジオクチルホスフィン酸Zn塩、(2−カルボキシエチル)メチルホスフィン酸Zn塩などの亜鉛塩;ジメチルホスフィン酸メラミン塩、メチルエチルホスフィン酸メラミン塩、ジエチルホスフィン酸メラミン塩、ジ(n−又はイソ−)プロピルホスフィン酸メラミン塩、ジ(n−、イソ−又はt−)ブチルホスフィン酸メラミン塩、エチル(n−又はイソー)プロピルホスフィン酸メラミン塩、エチル(n−、イソ−又はt−)ブチルホスフィン酸メラミン塩、ジペンチルホスフィン酸メラミン塩、ジオクチルホスフィン酸メラミン塩、(2−カルボキシエチル)メチルホスフィン酸メラミン塩、これらのメラミン塩に対応するメラミン・メラム・メレム複塩などのアミノトリアジン化合物との塩など)などが挙げられる。Specific examples of the organic phosphinic acid compound include the organic phosphinic acid represented by the above formula (1a) or a salt thereof, for example, an alkylphosphinic acid [dialkylphosphinic acid (diC 1-10 which may have a substituent). Alkylphosphinic acid, etc.), for example, dimethylphosphinic acid, methylethylphosphinic acid, diethylphosphinic acid, ethyl (n-, iso- or t-) butylphosphinic acid, di-n-propylphosphinic acid, diisopropylphosphinic acid, di-n- Dialkylphosphinic acids such as butylphosphinic acid, diisobutylphosphinic acid, di-t-butylphosphinic acid, dipentylphosphinic acid, dioctylphosphinic acid; (hydroxymethyl) methylphosphinic acid, (hydroxyethyl) methylphosphinic acid, bis (hydroxymethyl) phosphine Acid, bi Hydroxyl group-containing dialkylphosphinic acid such as (hydroxyethyl) phosphinic acid; Carboxyl group-containing dialkylphosphinic acid such as (2-carboxyethyl) methylphosphinic acid; Alkoxy group-containing dialkylphosphinic acid such as (methoxymethyl) methylphosphinic acid] , aryl phosphinic acid [C 6-10 aryl phosphinic acids such as phenyl phosphinic acid, and di-C 6-10 aryl phosphinic acid such as diphenyl phosphinic acid], C 1-4 alkyl, such as alkyl aryl phosphinic acid (methylphenyl phosphinic acid -C 6-10 aryl - phosphinic acid and the like), and salts of these organic phosphinic acid (dimethyl phosphinic acid Ca salt, methyl ethyl phosphinic acid Ca salt, diethyl phosphinic acid Ca salt, di (n- or i -) Propylphosphinic acid Ca salt, di (n-, iso- or t-) butylphosphinic acid Ca salt, ethyl (n- or iso-) propylphosphinic acid Ca salt, ethyl (n-, iso- or t-) butyl Phosphinic acid Ca salt, di (n-, iso- or t-) butylphosphinic acid Ca salt, dipentylphosphinic acid Ca salt, dioctylphosphinic acid Ca salt, (2-carboxyethyl) methylphosphinic acid Ca salt and calcium salts thereof Alkaline earth metal salts such as Mg salts corresponding to: dimethylphosphinic acid Al salt, methylethylphosphinic acid Al salt, diethylphosphinic acid Al salt, di (n- or iso-) propylphosphinic acid Al salt, di (n- , Iso- or t-) butyl phosphinic acid Al salt, ethyl (n- or iso-) propyl phosphinic acid Al salt, ethyl ( n-, iso- or t-) butylphosphinic acid Al salt, dipentylphosphinic acid Al salt, dioctylphosphinic acid Al salt, aluminum salt such as (2-carboxyethyl) methylphosphinic acid Al salt; dimethylphosphinic acid Ti salt, methyl Ethylphosphinic acid Ti salt, diethylphosphinic acid Ti salt, di (n- or iso-) propylphosphinic acid Ti salt, di (n-, iso- or t-) butylphosphinic acid Ti salt, ethyl (n- or iso-) Propylphosphinic acid Ti salt, ethyl (n-, iso- or t-) butylphosphinic acid Ti salt, dipentylphosphinic acid Ti salt, dioctylphosphinic acid Ti salt, (2-carboxyethyl) methylphosphinic acid Ti salt and salts thereof Titanium salts such as titanyl salts, Zn dimethylphosphinic acid salts, and diethyl Phosphinic acid Zn salt, methylethylphosphinic acid Zn salt, di (n- or iso-) propylphosphinic acid Zn salt, di (n-, iso- or t-) butylphosphinic acid Zn salt, ethyl (n- or iso-) Zinc salts such as Zn salt of propylphosphinic acid, Zn salt of ethyl (n-, iso- or t-) butylphosphinic acid, Zn salt of dipentylphosphinic acid, Zn salt of dioctylphosphinic acid, Zn salt of (2-carboxyethyl) methylphosphinic acid Dimethylphosphinic acid melamine salt, methylethylphosphinic acid melamine salt, diethylphosphinic acid melamine salt, di (n- or iso-) propylphosphinic acid melamine salt, di (n-, iso- or t-) butylphosphinic acid melamine salt; , Ethyl (n- or iso-) propylphosphinic acid melamine salt, ethyl (n-, iso Or t-) butylphosphinic acid melamine salt, dipentylphosphinic acid melamine salt, dioctylphosphinic acid melamine salt, (2-carboxyethyl) methylphosphinic acid melamine salt, melamine melam memel double salt corresponding to these melamine salts, etc. And salts with aminotriazine compounds).
また、有機ホスフィン酸化合物の具体例としては、前記式(1b)で表される有機ホスフィン酸又はその塩、例えば、1−ヒドロキシ−1H−ホスホラン−1−オキシド、2−カルボキシ−1−ヒドロキシ−1H−ホスホラン−1−オキシドなどの置換基を有していてもよいアルキレンホスフィン酸(C3−8アルキレンホスフィン酸など);1−ヒドロキシホスホラン−1−オキシドなどの置換基を有していてもよいアルケニレンホスフィン酸(C3−8アルケニレンホスフィン酸など);1,3−シクロブチレンホスフィン酸、1,3−シクロペンチレンホスフィン酸、1,4−シクロオクチレンホスフィン酸、1,5−シクロオクチレンホスフィン酸などのシクロアルキレンホスフィン酸(C4−10シクロアルキレンホスフィン酸など);又はこれらの塩(1−ヒドロキシ−1H−ホスホラン−1−オキシドのアルカリ土類金属塩(Ca塩、Mg塩など)、Al塩、Ti塩、チタニル塩、Zn塩などの金属塩;メラミン塩、メラミン・メラム・メレム複塩などのアミノトリアジン塩など)などが挙げられる。Specific examples of the organic phosphinic acid compound include organic phosphinic acid represented by the formula (1b) or a salt thereof such as 1-hydroxy-1H-phosphorane-1-oxide, 2-carboxy-1-hydroxy- Alkylene phosphinic acid (such as C 3-8 alkylene phosphinic acid) optionally having a substituent such as 1H-phosphorane-1-oxide; Alkenylene phosphinic acid (such as C 3-8 alkenylene phosphinic acid); 1,3-cyclobutylene phosphinic acid, 1,3-cyclopentylene phosphinic acid, 1,4-cyclooctylene phosphinic acid, 1,5-cyclo Cycloalkylene phosphinic acids such as octylene phosphinic acid (C 4-10 cycloalkylene phosphinic acid, etc.) Or salts thereof (metal salts such as alkaline earth metal salts of 1-hydroxy-1H-phosphorane-1-oxide (Ca salts, Mg salts, etc.), Al salts, Ti salts, titanyl salts, Zn salts; melamine salts; Aminotriazine salts such as melamine, melam, melem double salt, etc.).
また、好ましい有機ホスフィン酸化合物のうち、前記多価ホスフィン酸の具体例としては、複数のホスフィン酸(又は有機ホスフィン酸)が多価有機基で連結された多価ホスフィン酸、例えば、アルカンビスホスフィン酸[エタン−1,2−ビス(ホスフィン酸)などのC1−10アルカンビス(ホスフィン酸)など]、アルカンビス(アルキルホスフィン酸)[エタン−1,2−ビス(メチルホスフィン酸)などのC1−10アルカンビス(C1−6アルキルホスフィン酸)など]、又はこれらの塩などが挙げられる。塩としては、エタン−1,2−ビスホスフィン酸Ca塩、エタン−1,2−ビス(メチルホスフィン酸)のCa塩、Mg塩、Al塩、Zn塩、Ti塩、又はチタニル塩などの金属塩;エタン−1,2−ビスホスフィン酸メラミン塩、エタン−1,2−ビス(メチルホスフィン酸)メラミン塩、メラム塩、メレム塩、メラミン・メラム・メレム複塩などの窒素含有化合物との塩などが挙げられる。Among the preferred organic phosphinic acid compounds, specific examples of the polyvalent phosphinic acid include polyvalent phosphinic acids in which a plurality of phosphinic acids (or organic phosphinic acids) are linked by a polyvalent organic group, such as alkanebisphosphines. acid [such as ethane-1,2-bis (phosphinate) C 1-10 Arukanbisu (phosphinic acid), such as], C 1 such Arukanbisu (alkyl phosphinic acid) [ethane-1,2-bis (methyl phosphinic acid) -10 alkanebis (C 1-6 alkylphosphinic acid) etc.], or a salt thereof. Examples of the salt include metals such as ethane-1,2-bisphosphinic acid Ca salt, ethane-1,2-bis (methylphosphinic acid) Ca salt, Mg salt, Al salt, Zn salt, Ti salt, or titanyl salt. Salt; ethane-1,2-bisphosphinic acid melamine salt, ethane-1,2-bis (methylphosphinic acid) melamine salt, melam salt, melem salt, salt with nitrogen-containing compound such as melamine melam memel double salt Etc.
有機ホスフィン酸塩の具体例として、例えば、特開昭55−5979号公報、特開平8−73720号公報、特開平9−278784号公報、特開平11−236392号公報、特開2001−2686号公報、特開2004−238378号公報、特開2004−269526号公報、特開2004−269884号公報、特開2004−346325号公報、特表2001−513784号公報、特表2001−525327号公報、特表2001−525328号公報、特表2001−525329号公報、特表2001−540224号公報、米国特許第4180495号明細書、米国特許第4208321号明細書、米国特許第4208322号明細書、米国特許第6229044号明細書、米国特許第6303674号明細書に記載されている化合物が挙げられる。 Specific examples of the organic phosphinic acid salt include, for example, JP-A-55-5979, JP-A-8-73720, JP-A-9-278784, JP-A-11-236392, JP-A-2001-2686. Gazette, JP-A-2004-238378, JP-A-2004-269526, JP-A-2004-269984, JP-A-2004-346325, JP-T-2001-513784, JP-A-2001-525327, JP 2001-525328 A, JP 2001-525329 A, JP 2001-540224 A, US Pat. No. 4,180,495, US Pat. No. 4,083,321, US Pat. No. 4,083,322, US Pat. No. 6,229,044, US Pat. No. 6,303,674 Compounds that are mounting the like.
(難燃助剤)
難燃助剤としては、芳香族樹脂[フェノール系樹脂、アニリン系樹脂、ポリフェニレンオキシド系樹脂、芳香族エポキシ樹脂(ビスフェノールA型エポキシ樹脂、ノボラック型エポキシ樹脂など)、フェノキシ樹脂(ビスフェノールA型フェノキシ樹脂など)、ポリフェニレンスルフィド系樹脂、ポリカーボネート系樹脂、ポリアリレート樹脂、芳香族ポリアミド樹脂、液晶性であってもよい芳香族ポリエステル樹脂、液晶性であってもよい芳香族ポリエステルアミド樹脂など]、アンチモン含有化合物、モリブデン含有化合物(酸化モリブデンなど)、タングステン含有化合物(酸化タングステンなど)、ビスマス含有化合物(酸化ビスマスなど)、スズ含有化合物(酸化スズなど)、鉄含有化合物(酸化鉄など)、銅含有化合物(酸化銅など)、リン含有化合物[(縮合)リン酸アミノトリアジン塩を除くリン含有化合物、例えば、リン酸エステル、縮合リン酸エステル、リン酸エステルアミド(ホスホルアミドなど)、縮合リン酸エステルアミド、ホスホニトリル化合物[例えば、(架橋)フェノキシホスファゼン、(架橋)トリルオキシホスファゼン、(架橋)キシリルオキシホスファゼン、(架橋)トリルオキシフェノキシホスファゼン、(架橋)キシリルオキシフェノキシホスファゼンなどの非架橋又は架橋アリールオキシホスファゼンなど]、有機ホスホン酸化合物又は有機亜ホスホン酸化合物(例えば、有機(亜)ホスホン酸エステル、有機(亜)ホスホン酸アミノトリアジン塩、有機(亜)ホスホン酸金属塩など)などの有機化合物;赤リン、リン酸ホウ素、(亜)リン酸金属塩、次亜リン酸金属塩などの無機化合物など]、ケイ素含有化合物[(ポリ)オルガノシロキサン、層状ケイ酸塩など]、イオウ含有化合物(有機スルホン酸化合物、パーフルオロアルカンスルホン酸の金属塩、スルファミン酸化合物又はその塩など)、フッ素含有樹脂などが例示できる。これらの難燃助剤は、単独で又は二種以上組み合わせて使用できる。なお、前記難燃助剤としては、通常、前記ベース樹脂とは種類の異なる成分が使用される。特に、難燃助剤が樹脂状難燃助剤(芳香族樹脂、例えば、芳香族ポリエステル樹脂、芳香族ポリアミド樹脂、ポリカーボネート系樹脂、ポリフェニレンオキシド系樹脂、ポリフェニレンスルフィド系樹脂など)の場合、前記ベース樹脂とは種類の異なる樹脂が使用される。(Flame retardant aid)
Flame retardant aids include aromatic resins [phenolic resins, aniline resins, polyphenylene oxide resins, aromatic epoxy resins (bisphenol A type epoxy resins, novolac type epoxy resins, etc.), phenoxy resins (bisphenol A type phenoxy resins). Polyphenylene sulfide resin, polycarbonate resin, polyarylate resin, aromatic polyamide resin, aromatic polyester resin that may be liquid crystalline, aromatic polyester amide resin that may be liquid crystalline, etc.], containing antimony Compounds, molybdenum-containing compounds (such as molybdenum oxide), tungsten-containing compounds (such as tungsten oxide), bismuth-containing compounds (such as bismuth oxide), tin-containing compounds (such as tin oxide), iron-containing compounds (such as iron oxide), copper-containing compounds (Copper oxide And phosphorus-containing compounds [phosphorus-containing compounds other than (condensed) phosphate aminotriazine salts, such as phosphate esters, condensed phosphate esters, phosphate ester amides (phosphoramides, etc.), condensed phosphate ester amides, phosphonitrile compounds [For example, non-crosslinked or crosslinked aryloxyphosphazene such as (crosslinked) phenoxyphosphazene, (crosslinked) tolyloxyphosphazene, (crosslinked) xylyloxyphosphazene, (crosslinked) tolyloxyphenoxyphosphazene, (crosslinked) xylyloxyphenoxyphosphazene ], Organic phosphonic acid compounds or organic phosphonous acid compounds (for example, organic (phosphorous) phosphonic acid esters, organic (phosphorous) phosphonic acid aminotriazine salts, organic (phosphorous) phosphonic acid metal salts, etc.), etc .; red phosphorus , Boron phosphate, ( ) Inorganic compounds such as metal phosphates and metal hypophosphites], silicon-containing compounds [(poly) organosiloxane, layered silicates, etc.], sulfur-containing compounds (organic sulfonic acid compounds, perfluoroalkanesulfonic acids) Metal salts, sulfamic acid compounds or salts thereof, and fluorine-containing resins. These flame retardant aids can be used alone or in combination of two or more. In addition, as the flame retardant aid, components different from the base resin are usually used. In particular, when the flame retardant aid is a resinous flame retardant aid (aromatic resin such as aromatic polyester resin, aromatic polyamide resin, polycarbonate resin, polyphenylene oxide resin, polyphenylene sulfide resin, etc.) A resin different from the resin is used.
これらの難燃助剤のうち、特に、アンチモン含有化合物、芳香族樹脂[フェノール系樹脂、ポリフェニレンオキシド系樹脂、芳香族エポキシ樹脂、フェノキシ樹脂、ポリフェニレンスルフィド系樹脂、ポリカーボネート系樹脂、ポリアリレート樹脂、芳香族ポリアミド樹脂(構成単量体成分の全てが芳香族系単量体であるポリアミド樹脂、例えば、芳香族ジカルボン酸成分と芳香族ジアミン成分とのポリアミドなど)、液晶性であってもよい芳香族ポリエステル樹脂(構成単量体成分の全てが芳香族系単量体であるポリエステル樹脂、例えば、芳香族ジカルボン酸と芳香族ジオールとのポリエステルなど)及び液晶性であってもよい芳香族ポリエステルアミド樹脂(構成単量体成分の全てが芳香族系単量体であるポリエステルアミド樹脂など)]及びリン含有化合物((縮合)リン酸アミノトリアジン塩を除くリン含有化合物)から選択された少なくとも一種を用いるのが好ましい。アンチモン含有化合物を用いると難燃性をさらに向上させることができ、フッ素含有樹脂及び/又はケイ素含有化合物を用いると、ドリッピングを効果的に防止できる。なお、前記芳香族ジカルボン酸、芳香族ジアミン、芳香族ジオールなどの単量体成分は、前記ベース樹脂の項で例示の各成分が使用できる。 Among these flame retardant aids, in particular, antimony-containing compounds, aromatic resins [phenolic resins, polyphenylene oxide resins, aromatic epoxy resins, phenoxy resins, polyphenylene sulfide resins, polycarbonate resins, polyarylate resins, aromatics Polyamide resins (polyamide resins in which all of the constituent monomer components are aromatic monomers, such as polyamides of aromatic dicarboxylic acid components and aromatic diamine components), aromatics that may be liquid crystalline Polyester resins (polyester resins in which all constituent monomer components are aromatic monomers, such as polyesters of aromatic dicarboxylic acids and aromatic diols) and aromatic polyester amide resins that may be liquid crystalline (Polyesteramide resin in which all constituent monomer components are aromatic monomers, etc. ] And phosphorus-containing compound to use at least one member selected from ((condensation) Phosphorus-containing compounds with the exception of phosphoric acid aminotriazine salts) preferred. When an antimony-containing compound is used, flame retardancy can be further improved, and when a fluorine-containing resin and / or a silicon-containing compound is used, dripping can be effectively prevented. The monomer components such as the aromatic dicarboxylic acid, aromatic diamine, and aromatic diol can use the components exemplified in the section of the base resin.
アンチモン含有化合物としては、例えば、酸化アンチモン[三酸化アンチモン(Sb2O3など)、五酸化アンチモン(xNa2O・Sb2O5・yH2O(x=0〜1、y=0〜4)など)など]、アンチモン酸塩[アンチモン酸金属塩(例えば、アンチモン酸ナトリウムなどのアルカリ金属塩、アンチモン酸マグネシウムなどのアルカリ土類金属塩など)、アンチモン酸アンモニウムなど]などが挙げられる。これらのアンチモン含有化合物は、単独で又は二種以上組み合わせて使用できる。前記アンチモン含有化合物のうち、酸化アンチモン及びアンチモン酸のアルカリ金属塩などが好ましい。Examples of the antimony-containing compound include antimony oxide [antimony trioxide (Sb 2 O 3 etc.), antimony pentoxide (xNa 2 O · Sb 2 O 5 · yH 2 O (x = 0 to 1, y = 0 to 4). Etc.)], antimonates [metal antimonates (for example, alkali metal salts such as sodium antimonate, alkaline earth metal salts such as magnesium antimonate, etc.), ammonium antimonate, etc.]. These antimony-containing compounds can be used alone or in combination of two or more. Of the antimony-containing compounds, antimony oxide and alkali metal salts of antimonic acid are preferred.
また、アンチモン含有化合物は、必要により、エポキシ化合物、シラン化合物、イソシアネート化合物及び/又はチタネート化合物などの表面処理剤で表面処理して用いてもよい。 In addition, the antimony-containing compound may be used after surface treatment with a surface treatment agent such as an epoxy compound, a silane compound, an isocyanate compound and / or a titanate compound, if necessary.
なお、アンチモン含有化合物の平均粒子径は、例えば、0.02〜5μm、好ましくは0.1〜3μm程度であってもよい。 In addition, the average particle diameter of an antimony containing compound may be 0.02-5 micrometers, for example, Preferably about 0.1-3 micrometers may be sufficient.
前記フッ素含有樹脂には、フッ素含有単量体の単独又は共重合体、例えば、フッ素含有単量体(テトラフルオロエチレン、クロロトリフルオロエチレン、ビニリデンフルオライド、ヘキサフルオロプロピレン、パーフルオロアルキルビニルエーテルなど)の単独又は共重合体や、前記フッ素含有単量体と他の共重合性単量体(エチレン、プロピレンなどのオレフィン系単量体、(メタ)アクリレートなどのアクリル系単量体など)との共重合体などが含まれる。 The fluorine-containing resin includes a fluorine-containing monomer alone or a copolymer, for example, a fluorine-containing monomer (tetrafluoroethylene, chlorotrifluoroethylene, vinylidene fluoride, hexafluoropropylene, perfluoroalkyl vinyl ether, etc.) Or a copolymer thereof, and the fluorine-containing monomer and other copolymerizable monomers (olefin monomers such as ethylene and propylene, and acrylic monomers such as (meth) acrylate). Copolymers are included.
このようなフッ素含有樹脂としては、具体的には、ポリテトラフルオロエチレン、ポリクロロトリフルオロエチレン、ポリビニリデンフルオライドなどの単独重合体;テトラフルオロエチレン−ヘキサフルオロプロピレン共重合体、テトラフルオロエチレン−パーフルオロアルキルビニルエーテル共重合体、エチレン−テトラフルオロエチレン共重合体、エチレン−クロロトリフルオロエチレン共重合体などの共重合体が例示できる。フッ素含有樹脂は、単独で又は二種以上組み合わせて使用できる。 Specific examples of the fluorine-containing resin include homopolymers such as polytetrafluoroethylene, polychlorotrifluoroethylene, and polyvinylidene fluoride; tetrafluoroethylene-hexafluoropropylene copolymer, tetrafluoroethylene- Examples of the copolymer include a perfluoroalkyl vinyl ether copolymer, an ethylene-tetrafluoroethylene copolymer, and an ethylene-chlorotrifluoroethylene copolymer. A fluorine-containing resin can be used individually or in combination of 2 or more types.
なお、前記フッ素含有樹脂は、粒子状で使用してもよく、平均粒径は、例えば、10〜5000μm程度、好ましくは100〜1000μm程度、さらに好ましくは100〜700μm程度であってもよい。 The fluorine-containing resin may be used in the form of particles, and the average particle size may be, for example, about 10 to 5000 μm, preferably about 100 to 1000 μm, and more preferably about 100 to 700 μm.
ケイ素含有化合物としては、モンモリロナイト、サポナイト、バイデライト、ヘクトライト、フッ素ヘクトライトなどのスメクタイト系層状ケイ酸塩、Li型フッ素テニオライト、Na型フッ素テニオライト、Li型四ケイ素フッ素雲母、Na型四ケイ素フッ素雲母などの膨潤性合成フッ素雲母、バーミュライト、ハロイサイトなどが挙げられる。尚、層状ケイ酸塩には、四級アンモニウムや四級ホスホニウムなどの有機オニウムカチオンを層間にインタカレートした変性層状ケイ酸塩、エポキシ基、アミノ基、カルボキシル基、酸無水物基、オキサゾリン基等の反応性官能基を付加した変性層状ケイ酸塩(反応性官能基を有するシランカップリング剤で処理した層状ケイ酸塩など)なども含まれる。さらに、その他のケイ素含有化合物として、(ポリ)オルガノシロキサン、例えば、ポリジメチルシロキサン、ポリメチルフェニルシロキサンなどのポリオルガノシロキサン(オルガノシロキサンの単独重合体又は共重合体など)などが挙げられる。これらの(ポリ)オルガノシロキサンのうち、粘度1×10−3〜5×10−2m2s−1(25℃)程度のオルガノシロキサンが好ましい。これらのケイ素含有化合物は単独で又は二種以上組み合わせて使用できる。Examples of silicon-containing compounds include smectite layered silicates such as montmorillonite, saponite, beidellite, hectorite, and fluorine hectorite, Li-type fluorine teniolite, Na-type fluorine teniolite, Li-type tetrasilicon fluorine mica, Na-type tetrasilicon fluorine mica And swellable synthetic fluorine mica, vermulite, halloysite and the like. The layered silicate is a modified layered silicate intercalated with an organic onium cation such as quaternary ammonium or quaternary phosphonium between layers, epoxy group, amino group, carboxyl group, acid anhydride group, oxazoline group. Modified layered silicates to which reactive functional groups such as the above are added (layered silicates treated with a silane coupling agent having reactive functional groups) and the like are also included. Furthermore, as other silicon-containing compounds, (poly) organosiloxanes, for example, polyorganosiloxanes such as polydimethylsiloxane and polymethylphenylsiloxane (organosiloxane homopolymers or copolymers) and the like can be mentioned. Among these (poly) organosiloxanes, organosiloxanes having a viscosity of about 1 × 10 −3 to 5 × 10 −2 m 2 s −1 (25 ° C.) are preferable. These silicon-containing compounds can be used alone or in combination of two or more.
リン含有化合物としては、(縮合)リン酸アミノトリアジン塩を除くリン含有化合物、例えば、リン酸エステル又は縮合リン酸エステル[例えば、レゾルシノールビス(ジフェニルホスフェート)、ハイドキノンビス(ジフェニルホスフェート)、ビフェニルビス(ジフェニルホスフェート)、ビスフェノール−A(ジフェニルホスフェート)、レゾルシノールビス(ジ−2,6−キシリルホスフェート)、ハイドキノンビス(ジ−2,6−キシリルホスフェート)、ビフェニルビス(ジ−2,6−キシリルホスフェート)、ビスフェノール−Aビス(ジ−2,6−キシリルホスフェート)、ペンタエリスリトールジフェニルホスフェート、ペンタエリスリトールジ−2,6−キシリルホスフェート、2,6,7−トリオキサ−1−ホスファビシクロ[2.2.2]オクタン−4−メタノール−1−オキシド、及び米国特許第4154775号明細書及び米国特許第4801625号明細書に記載のリン酸エステル化合物など]、リン酸エステルアミド又は縮合リン酸エステルアミド[例えば、1,4−ピペラジンジイルテトラフェニルホスフェート、1,4−ピペラジンジイルテトラー2,6−キシリルホスフェート、N,N’−ビス(ネオペンチレンジオキシホスフィニル)ピペラジン、及び特開平10−175985号公報、特開2001−139823号公報及び特開2001−354689号公報に記載のリン酸エステルアミド(ホスホルアミドなど)など]、ホスホニトリル化合物[例えば、フェノキシホスファゼン、トリルオキシホスファゼン、キシリルオキシホスファゼン、フェノキシトリルオキシホスファゼン、フェノキシキシリルホスファゼンなどの環状及び/又は鎖状のアリールオキシホスファゼン(非架橋アリールオキシホスファゼン)、それらの架橋物(例えば、ビスフェノール類残基で架橋されたフェノキシホスファゼンなどの架橋アリールオキシホスファゼンなど)、及びWO99/19383号公報、WO00/9518号公報、WO02/98886号公報及びWO04/24844号公報に記載のホスファゼン化合物など]、有機(亜)ホスホン酸化合物[例えば、有機(亜)ホスホン酸エステル、有機(亜)ホスホン酸金属塩(例えば、Li,Na,Kなどのアルカリ金属塩;Mg,Ca,Srなどのアルカリ土類金属塩;Ceなどの周期表第3族金属塩;Ti,Zrなどの第4族金属塩;Mnなどの第7族金属塩;Feなどの第8族金属塩;Znなどの第12族金属塩;Alなどの第13族金属塩;Sn,Geなどの第14族金属塩;Sb,Biなどの第15族金属塩などの各種金属塩)、有機(亜)ホスホン酸の塩基性窒素化合物塩[メラミン塩、グアナミン塩、ベンゾグアナミン塩及び/又はそれらの縮合物塩(メラム塩、メレム塩、メロン塩などのメラミン縮合物塩など)などのアミノトリアジン塩など]、及び無機リン化合物[例えば、赤燐;リン酸類(リン酸、亜リン酸、次亜リン酸など)とアルカリ土類金属又は周期表第13族金属との塩(複塩も含む)、例えば、リン酸金属塩(リン酸カルシウム、リン酸アルミニウム、リン酸・亜リン酸アルミニウム複塩など)、亜リン酸金属塩(亜リンカルシウム、亜リン酸アルミニウムなど)、次亜リン酸金属塩(次亜リン酸カルシウム、次亜リン酸アルミニウムなど);リン酸ホウ素など]などが挙げられる。リン含有化合物は、単独で又は二種以上組み合わせて使用できる。 Phosphorus-containing compounds include phosphorus-containing compounds other than (condensed) phosphate aminotriazine salts, such as phosphate esters or condensed phosphate esters [eg resorcinol bis (diphenyl phosphate), hydroquinone bis (diphenyl phosphate), biphenyl bis (Diphenyl phosphate), bisphenol-A (diphenyl phosphate), resorcinol bis (di-2,6-xylyl phosphate), hydroquinone bis (di-2,6-xylyl phosphate), biphenyl bis (di-2,6) -Xylyl phosphate), bisphenol-A bis (di-2,6-xylyl phosphate), pentaerythritol diphenyl phosphate, pentaerythritol di-2,6-xylyl phosphate, 2,6,7-trioxa-1-phosphate Cyclo [2.2.2] octane-4-methanol-1-oxide, and phosphate ester compounds described in US Pat. Nos. 4,154,775 and 4,801,625], phosphate ester amides or condensation Phosphate ester amides [for example, 1,4-piperazinediyltetraphenyl phosphate, 1,4-piperazinediyltetra-2,6-xylylphosphate, N, N′-bis (neopentylenedioxyphosphinyl) piperazine, And phosphoric ester amides (phosphoramide etc.) described in JP-A-10-175985, JP-A-2001-139823 and JP-A-2001-354689, etc.], phosphonitrile compounds [for example, phenoxyphosphazene, tolyloxyphosphazene Xylyloxyphos Azene, phenoxytolyloxyphosphazene, cyclic and / or chain aryloxyphosphazenes such as phenoxyxylylphosphazene (non-bridged aryloxyphosphazenes), and their cross-linked products (for example, phenoxyphosphazenes cross-linked with bisphenol residues) Bridged aryloxyphosphazenes, etc.), and phosphazene compounds described in WO99 / 19383, WO00 / 9518, WO02 / 98886 and WO04 / 24844], organic (sub) phosphonic acid compounds [eg, organic (Sub-) phosphonic acid esters, organic (sub-) phosphonic acid metal salts (for example, alkali metal salts such as Li, Na and K; alkaline earth metal salts such as Mg, Ca and Sr; Group 3 of the periodic table such as Ce) Metal salts; Group 4 such as Ti and Zr Group 7 metal salts such as Mn; Group 8 metal salts such as Fe; Group 12 metal salts such as Zn; Group 13 metal salts such as Al; Group 14 metal salts such as Sn and Ge; Various metal salts such as Group 15 metal salts such as Sb and Bi), basic nitrogen compound salts of organic (phosphorous) phosphonic acid [melamine salts, guanamine salts, benzoguanamine salts and / or their condensate salts (melam salts, Aminotriazine salts such as melem salts and melamine condensate salts such as melon salts], and inorganic phosphorus compounds [eg, red phosphorus; phosphoric acids (phosphoric acid, phosphorous acid, hypophosphorous acid, etc.) and alkaline earth Metal salts or salts with periodic table group 13 metals (including double salts), for example, metal phosphates (calcium phosphate, aluminum phosphate, phosphoric acid / aluminum phosphite double salts, etc.), metal phosphites ( Phosphite calcium, Such as aluminum phosphate), hypophosphorous acid metal salt (calcium hypophosphite, hypophosphorous acid aluminum); boron phosphate, etc.] and the like. A phosphorus containing compound can be used individually or in combination of 2 or more types.
これらのリン含有化合物のうち、特に、有機(亜)ホスホン酸化合物が好ましい。有機(亜)ホスホン酸化合物の具体例としては、例えば、メチルホスホン酸、エチルホスホン酸、n−プロピルホスホン酸、イソプロピルホスホン酸、n−ブチルホスホン酸、イソブチルホスホン酸、ペンチルホスホン酸、オクチルホスホン酸、ヒドロキシアルキルホスホン酸(ヒドロキシメチルホスホン酸、ヒドロキシエチルホスホン酸、ヒドロキシプロピルホスホン酸など)、アルコキシアルキルホスホン酸(メトキシメチルホスホン酸、エトキシエチルホスホン酸など)、カルボキシアルキルホスホン酸(カルボキシメチルホスホン酸、2−カルボキシエチルホスホン酸など)、メチル亜ホスホン酸、エチル亜ホスホン酸、n−プロピル亜ホスホン酸、イソプロピル亜ホスホン酸、n−ブチル亜ホスホン酸、イソブチル亜ホスホン酸、ペンチル亜ホスホン酸、オクチル亜ホスホン酸などの置換基を有していてもよいアルキル(亜)ホスホン酸(C1−16アルキル(亜)ホスホン酸など);フェニルホスホン酸、トリルホスホン酸、フェニル亜ホスホン酸などの置換基を有していてもよいアリール(亜)ホスホン酸(C6−10アリール(亜)ホスホン酸など);エタン−1,2−ジホスホン酸、ヒドロキシエタンジホスホン酸などの置換基を有していてもよいアルキレンジホスホン酸(C2−6アルキレンジホスホン酸など);1−ヒドロキシエチリデン−1,1−ジホスホン酸などの置換基を有していてもよいアルキリデンジホスホン酸(C1−4アルキリデンジホスホン酸など);1,4−フェニレンジホスホン酸、1,4−フェニレンジ亜ホスホン酸などのアリーレンジ(亜)ホスホン酸(C6−12アリーレンジ(亜)ホスホン酸など);ニトリロトリス(メチルホスホン酸)などの置換基(ヒドロキシル基など)を有していてもよいニトリロトリス(アルキルホスホン酸)[ニトリロトリス(C1−4アルキルホスホン酸)など];オキシジメチルホスホン酸などの置換基(ヒドロキシル基など)を有していてもよいオキシジ(アルキルホスホン酸)[オキシジ(C1−4アルキルホスホン酸)など];ポリビニルホスホン酸、ポリアリルホスホン酸などの高分子型ホスホン酸;これらの有機(亜)ホスホン酸のエステル[メチルホスホン酸モノメチルエステル、2−カルボキシエチルホスホン酸エチル、カルボキシメチルホスホン酸トリエチル、カルボキシエチルホスホン酸トリエチルなどの置換基を有していてもよいアルキル(亜)ホスホン酸のモノ又はポリアルキルエステル(C1−16アルキル(亜)ホスホン酸のモノ又はジC1−16アルキルエステルなど);メチルホスホン酸のペンタエリスリトールエステル、メチルホスホン酸の2−エチル−2−ヒドロキシメチル−1,3−プロパンジオールエステル、ヒドロキシエチルポリ(オキシエチル)ホスホン酸エステルなどの置換基を有していてもよいアルキル(亜)ホスホン酸と多価アルコールとのエステルなど];これらの有機(亜)ホスホン酸の塩[メチル(亜)ホスホン酸Ca塩、エチル(亜)ホスホン酸Ca塩、n−プロピル(亜)ホスホン酸Ca塩、イソプロピル(亜)ホスホン酸Ca塩、n−ブチル(亜)ホスホン酸Ca塩、イソブチル(亜)ホスホン酸Ca塩、t−ブチル(亜)ホスホン酸Ca塩、ペンチル(亜)ホスホン酸Ca塩、オクチル(亜)ホスホン酸Ca塩などのアルキル(亜)ホスホン酸Ca塩、これらのアルキル(亜)ホスホン酸Ca塩に対応するアルキル(亜)ホスホン酸Mg塩、1−ヒドロキシエチリデン−1,1−ジホスホン酸Ca塩、ニトリロトリス(メチルホスホン酸)Ca塩、ニトリロトリス(メチルホスホン酸)Mg塩などのアルカリ土類金属塩;前記アルキル(亜)ホスホン酸Ca塩に対応するアルキル(亜)ホスホン酸Ti塩、1−ヒドロキシエチリデン−1,1−ジホスホン酸Ti塩、ニトリロトリス(メチルホスホン酸)Ti塩およびこれらのTi塩に対応するチタニル塩などのチタン塩(チタニル塩も含む);前記アルキル(亜)ホスホン酸Ca塩に対応するアルキル(亜)ホスホン酸Al塩、エタン−1,2−ジホスホン酸Al塩、カルボキシメチルホスホン酸Al塩、2−カルボキシエチルホスホン酸Al塩、メチルホスホン酸モノメチルエステルのAl塩、1−ヒドロキシエチリデン−1,1−ジホスホン酸Al塩、ニトリロトリス(メチルホスホン酸)Al塩などのアルミニウム塩;前記アルキル(亜)ホスホン酸Ca塩に対応するアルキル(亜)ホスホン酸Zn塩、1−ヒドロキシエチリデン−1,1−ジホスホン酸Zn塩、ニトリロトリス(メチルホスホン酸)Zn塩などの亜鉛塩;前記アルキル(亜)ホスホン酸Ca塩に対応するアルキル(亜)ホスホン酸メラミン塩、これらのメラミン塩に対応するメラム塩、メレム塩、メロン塩、メラミン・メラム・メレム複塩、メラミン・メラム・メレム・メロン複塩、1−ヒドロキシエチリデン1−1−ジホスホン酸のモノ乃至テトラメラミン塩、ニトリロトリス(メチルホスホン酸)モノ乃至ヘキサメラミン塩などのアミノトリアジン化合物(メラミン又はその縮合物など)との塩など]などが挙げられる。これらの有機(亜)ホスホン酸化合物のうち、特に、有機(亜)ホスホン酸塩が好ましい。Of these phosphorus-containing compounds, organic (phosphorous) phosphonic acid compounds are particularly preferable. Specific examples of the organic (sub) phosphonic acid compound include, for example, methylphosphonic acid, ethylphosphonic acid, n-propylphosphonic acid, isopropylphosphonic acid, n-butylphosphonic acid, isobutylphosphonic acid, pentylphosphonic acid, octylphosphonic acid, Hydroxyalkylphosphonic acids (hydroxymethylphosphonic acid, hydroxyethylphosphonic acid, hydroxypropylphosphonic acid, etc.), alkoxyalkylphosphonic acids (methoxymethylphosphonic acid, ethoxyethylphosphonic acid, etc.), carboxyalkylphosphonic acids (carboxymethylphosphonic acid, 2-carboxyethyl) Phosphonic acid, etc.), methylphosphonous acid, ethylphosphonous acid, n-propylphosphonous acid, isopropylphosphonous acid, n-butylphosphonous acid, isobutylphosphonous acid, Pentyl phosphonous acid, octyl nitrite substituent may be a have alkyl (sub) phosphonic acid (such as C 1-16 alkyl (sub) phosphonate) such as phosphonate; phenylphosphonic acid, Toriruhosuhon acid, phenyl phosphorous Aryl (sub) phosphonic acid (C 6-10 aryl (sub) phosphonic acid etc.) optionally having substituents such as phosphonic acid; Substitution of ethane-1,2-diphosphonic acid, hydroxyethane diphosphonic acid etc. Alkylenediphosphonic acid which may have a group (C 2-6 alkylenediphosphonic acid etc.); alkylidene diphosphonic acid which may have a substituent such as 1-hydroxyethylidene-1,1-diphosphonic acid (such as C 1-4 diphosphonic acid); 1,4-phenylene acid, such as 1,4-phenylene phosphonous Ally Nji (sub) (such as C 6-12 arylene (nitrite) phosphonate) phosphonate; nitrilotris (methylphosphonic acid) substituent (hydroxyl group) which may nitrilotris have such (alkylphosphonic acid) [nitrilotris (C 1-4 alkyl phosphonic acid), etc.]; oxy dimethyl phosphonic substituent (hydroxyl group) which may have a oxydiphthalic (alkylphosphonic acid) such as an acid [oxydiphthalic (C 1-4 alkylphosphonic Acid), etc.]; polymeric phosphonic acids such as polyvinyl phosphonic acid and polyallyl phosphonic acid; esters of these organic (phosphorous) phosphonic acids [methyl phosphonic acid monomethyl ester, ethyl 2-carboxyethylphosphonate, triethyl carboxymethylphosphonate, Such as triethyl carboxyethyl phosphonate Alkyl optionally having group (sub) mono- or polyalkyl esters (such as C 1-16 alkyl (sub) mono- or di-C 1-16 alkyl esters of phosphonic acid) phosphonic acid; pentaerythritol ester of methylphosphonic acid Alkyl (sub) phosphonic acid which may have a substituent such as 2-ethyl-2-hydroxymethyl-1,3-propanediol ester of methylphosphonic acid, hydroxyethyl poly (oxyethyl) phosphonic acid ester and polyvalent Esters with alcohol, etc.]; salts of these organic (sub) phosphonic acids [methyl (sub) phosphonic acid Ca salt, ethyl (sub) phosphonic acid Ca salt, n-propyl (sub) phosphonic acid Ca salt, isopropyl (suboxide) ) Phosphonic acid Ca salt, n-butyl (sub) phosphonic acid Ca salt, isobutyl (sub) phosphonic acid Ca , T-butyl (sub) phosphonic acid Ca salt, pentyl (sub) phosphonic acid Ca salt, alkyl (sub) phosphonic acid Ca salt such as octyl (sub) phosphonic acid Ca salt, and these alkyl (sub) phosphonic acid Ca salts Alkali earth metal salts such as alkyl (sub) phosphonic acid Mg salt, 1-hydroxyethylidene-1,1-diphosphonic acid Ca salt, nitrilotris (methylphosphonic acid) Ca salt, nitrilotris (methylphosphonic acid) Mg salt An alkyl (sub) phosphonic acid Ti salt, 1-hydroxyethylidene-1,1-diphosphonic acid Ti salt, nitrilotris (methylphosphonic acid) Ti salt corresponding to the alkyl (sub) phosphonic acid Ca salt, and these Ti salts; Corresponding titanium salt (including titanyl salt) such as corresponding titanyl salt; Al (phosphorous) phosphonic acid Al salt, ethane-1,2-diphosphonic acid Al salt, carboxymethylphosphonic acid Al salt, 2-carboxyethylphosphonic acid Al salt, methylphosphonic acid monomethyl ester Al salt, 1-hydroxyethylidene-1 , 1-diphosphonic acid Al salt, nitrilotris (methylphosphonic acid) Al salt and the like; alkyl (sub) phosphonic acid Zn salt corresponding to the above alkyl (sub) phosphonic acid Ca salt, 1-hydroxyethylidene-1,1 A zinc salt such as a diphosphonic acid Zn salt, nitrilotris (methylphosphonic acid) Zn salt; an alkyl (sub) phosphonic acid melamine salt corresponding to the alkyl (sub) phosphonic acid Ca salt, a melam salt corresponding to these melamine salts, Melem salt, melon salt, melamine, melam, melem double salt, melamine, mela Aminotriazine compounds (melamine or condensates thereof) such as lamb, melem, and melon double salts, mono- to tetramelamine salts of 1-hydroxyethylidene 1-1-diphosphonic acid, nitrilotris (methylphosphonic acid) mono to hexamelamine salts, and the like And the like]. Of these organic (sub) phosphonic acid compounds, organic (sub) phosphonates are particularly preferable.
また、有機(亜)ホスホン酸化合物として、例えば、特開昭48−57988号公報、特開昭55−5979号公報、特開昭56−84750号公報、特開昭63−22866号公報、特開平1−226891号公報、特開平2−180875号公報、特開平4−234893号公報、特開平7−224078号公報、特開平7−247112号公報、特開平8−59679号公報、特開平8−245659号公報、特開平9−272759号公報、特開2000−63843号公報、特開2001−2688号公報、特開2001−64438号公報、特開2001−64521号公報、特開2001−98161号公報、特開2001−98273号公報、特開2001−106919号公報、WO00/11108号公報、WO01/57134号公報、米国特許第3789091号明細書、米国特許第3849368号明細書、米国特許第4390477号明細書に記載の化合物なども使用できる。 Examples of organic (phosphorous) phosphonic acid compounds include, for example, JP-A-48-57988, JP-A-55-5979, JP-A-56-84750, JP-A-63-22866, Japanese Laid-Open Patent Application Nos. 1-226891, 2-180875, 4-234893, 7-224078, 7-247112, 8-59679, and 8 JP-A-245659, JP-A-9-272759, JP-A-2000-63843, JP-A-2001-2688, JP-A-2001-64438, JP-A-2001-64521, JP-A-2001-98161. No. 1, JP-A 2001-98273, JP-A 2001-106919, WO 00/11108, WO 01 / 7134 JP, U.S. Pat. No. 3,789,091, U.S. Patent No. 3,849,368, and compounds described in U.S. Patent No. 4,390,477 may also be used.
これらの有機(亜)リン酸化合物は単独で又は二種以上組み合わせて使用できる。 These organic (phosphite) compounds can be used alone or in combination of two or more.
(オレフィン系樹脂)
本発明の樹脂組成物は、さらにオレフィン系樹脂を含有してもよい。オレフィン系樹脂を用いると、樹脂組成物の電気特性(例えば、耐トラッキング性)をさらに改善することができる。(Olefin resin)
The resin composition of the present invention may further contain an olefin resin. When an olefin resin is used, the electrical properties (for example, tracking resistance) of the resin composition can be further improved.
オレフィン系樹脂としては、例えば、オレフィン系単量体[エチレン、プロピレン、1−ブテン、3−メチル−1−ペンテン、4−メチル−1−ブテン、1−ヘキセン、1−オクテンなどのα−オレフィン(特に、α−C2−10オレフィン);環状オレフィン{例えば、シクロブテン、シクロペンテン、シクロヘキセンなどのシクロアルケン(C3−10シクロアルケンなど);シクロペンチン、シクロヘキシンなどのC3−10シクロアルキン;架橋環式オレフィン(ノルボルネン、テトラジシクロドデセンなどのポリシクロアルケン、ジシクロペンタジエンなどのジシクロアルカジエンなど);又はこれらの誘導体(アルキル置換体、アルキリデン置換体、アルコキシ置換体、アシル置換体、カルボキシ置換体など)など}など]の単独又は共重合体、前記オレフィン系単量体又は重合体と、共重合性単量体[ビニル系単量体、例えば、(メタ)アクリル酸又はその塩(金属塩など)、(メタ)アクリル酸エステル((メタ)アクリル酸アルキルエステル、(メタ)アクリル酸グリシジルエステルなど)などのアクリル系単量体;酢酸ビニルなどの有機酸ビニルエステル系単量体;フマル酸、(無水)マレイン酸、(無水)イタコン酸、(無水)シトラコン酸、(無水)ナジック酸などのα,β−不飽和ジカルボン酸系単量体;(メタ)アクリロニトリルなどのシアン化ビニル系単量体など]との共重合体(ランダム共重合体、ブロック共重合体、グラフト共重合体など)などが挙げられる。Examples of the olefin resin include olefin monomers [alpha-olefins such as ethylene, propylene, 1-butene, 3-methyl-1-pentene, 4-methyl-1-butene, 1-hexene and 1-octene. (in particular, alpha-C 2-10 olefin); cyclic olefin {e.g., cyclobutene, cyclopentene, (such as C 3-10 cycloalkene) cycloalkenes such as cyclohexene; Shikuropenchin, C 3-10 cycloalkyne, such as cyclohexanol Shin; crosslinking Cyclic olefins (polycycloalkenes such as norbornene and tetradicyclododecene, dicycloalkadienes such as dicyclopentadiene); or derivatives thereof (alkyl-substituted, alkylidene-substituted, alkoxy-substituted, acyl-substituted, Carboxy substitution etc.) etc.] Germany or copolymer, olefin monomer or polymer, copolymerizable monomer [vinyl monomer, for example, (meth) acrylic acid or salt thereof (metal salt, etc.), (meth) acrylic Acrylic monomers such as acid esters ((meth) acrylic acid alkyl esters, (meth) acrylic acid glycidyl esters, etc.); organic acid vinyl ester monomers such as vinyl acetate; fumaric acid, (anhydrous) maleic acid, (Anhydrous) itaconic acid, (anhydrous) citraconic acid, (anhydrous) α, β-unsaturated dicarboxylic acid monomers such as nadic acid; vinyl cyanide monomers such as (meth) acrylonitrile, etc.] And polymers (random copolymers, block copolymers, graft copolymers, etc.).
オレフィン系樹脂としては、具体的に、例えば、α−オレフィン系樹脂[例えば、ポリエチレン、ポリプロピレン、プロピレン−エチレン共重合体などのα−C2−3オレフィンの単独又は共重合体;エチレン−(メタ)アクリル酸共重合体、プロピレン−(メタ)アクリル酸共重合体、エチレン−(メタ)アクリル酸金属塩共重合体、エチレン−(メタ)アクリル酸エステル共重合体(エチレン−エチルアクリレート共重合体などのエチレン−(メタ)アクリル酸アルキル共重合体;エチレン−(メタ)アクリル酸グリシジル共重合体;エチレン−(メタ)アクリル酸グリシジル−(メタ)アクリル酸アルキル共重合体など)などのα−C2−3オレフィンと共重合性単量体との共重合体など]、酸変性オレフィン系樹脂[例えば、オレフィン系樹脂の単独又は共重合体を、α,β−不飽和カルボン酸((メタ)アクリル酸、マレイン酸、フマル酸、イタコン酸、シトラコン酸、ナジック酸など)及び/又はその酸無水物で変性した酸変性オレフィン系樹脂など]、環状オレフィン系樹脂(例えば、環状オレフィンの単独重合体、α−C2−10オレフィン−環状オレフィン共重合体など)などが挙げられる。オレフィン系樹脂は、単独で又は2種以上組み合わせて使用できる。Specific examples of the olefin resin include α-olefin resins [for example, homo- or copolymers of α-C 2-3 olefins such as polyethylene, polypropylene, propylene-ethylene copolymers; ethylene- (meta ) Acrylic acid copolymer, propylene- (meth) acrylic acid copolymer, ethylene- (meth) acrylic acid metal salt copolymer, ethylene- (meth) acrylic acid ester copolymer (ethylene-ethyl acrylate copolymer) Ethylene- (meth) acrylic acid alkyl copolymer; ethylene- (meth) acrylic acid glycidyl copolymer; ethylene- (meth) acrylic acid glycidyl- (meth) acrylic acid alkyl copolymer, etc.)- C 2-3 copolymer of an olefin and a copolymerizable monomer, etc.], an acid-modified olefin resin [e.g., Oleh A resin or a copolymer of α, β-unsaturated carboxylic acid ((meth) acrylic acid, maleic acid, fumaric acid, itaconic acid, citraconic acid, nadic acid, etc.) and / or an acid anhydride thereof. Modified acid-modified olefin resin etc.], cyclic olefin resin (for example, homopolymer of cyclic olefin, α-C 2-10 olefin-cyclic olefin copolymer, etc.) and the like. Olefin resins can be used alone or in combination of two or more.
これらのオレフィン系樹脂のうち、ポリα−C2−3オレフィン(特にポリエチレン、ポリプロピレン、プロピレン−エチレンブロック共重合体)、α−C2−3オレフィン−(メタ)アクリル酸エステル共重合体[例えば、α−C2−3オレフィン−(メタ)アクリル酸C1−4アルキル共重合体(特に、エチレン−アクリル酸エチル共重合体)、α−C2−3オレフィン−(メタ)アクリル酸グリシジル共重合体(特に、エチレン−(メタ)アクリル酸グリシジル共重合体)、α−C2−3オレフィン−(メタ)アクリル酸グリシジル−(メタ)アクリル酸C1−4アルキル共重合体(特に、エチレン−(メタ)アクリル酸グリシジル−(メタ)アクリル酸メチル共重合体など)など]、酸変性ポリオレフィン(無水マレイン酸変性ポリプロピレンなどの酸変性ポリC2−3オレフィンなど)などが好ましい。Among these olefin resins, poly α-C 2-3 olefin (particularly polyethylene, polypropylene, propylene-ethylene block copolymer), α-C 2-3 olefin- (meth) acrylic acid ester copolymer [for example, , Α-C 2-3 olefin- (meth) acrylic acid C 1-4 alkyl copolymer (especially ethylene-ethyl acrylate copolymer), α-C 2-3 olefin-glycidyl (meth) acrylate copolymer Polymer (especially ethylene- (meth) acrylic acid glycidyl copolymer), α-C 2-3 olefin- (meth) acrylic acid glycidyl- (meth) acrylic acid C 1-4 alkyl copolymer (especially ethylene -Glycidyl (meth) acrylate-methyl (meth) acrylate copolymer, etc.)], acid-modified polyolefin (maleic anhydride-modified polymer). An acid-modified poly-C 2-3 olefin such as propylene) and the like are preferable.
オレフィン系樹脂の数平均分子量は、特に制限されないが、例えば、300〜20×105、好ましくは500〜10×104程度である。The number average molecular weight of the olefin resin is not particularly limited, but is, for example, about 300 to 20 × 10 5 , preferably about 500 to 10 × 10 4 .
(電気特性向上助剤)
本発明の難燃性樹脂組成物は、必要により、さらに、電気特性を向上させるための添加剤(電気特性向上助剤)、例えば、窒素含有化合物[アミノトリアジン化合物(メラミン;グアナミン;メラム、メレムなどのメラミン縮合物など)、アミノトリアジン化合物の塩(前記アミノトリアジン化合物の有機酸又は無機酸塩、例えば、メラミンシアヌレートなどのシアヌール酸塩など)など]、リン含有化合物[(ポリ)リン酸塩(塩基性窒素含有化合物との塩、金属塩など)、有機リン酸エステル、ポリリン酸アミドなど]、ケイ素含有化合物[ケイ酸塩(タルク、カオリン、ケイ酸アルミニウムなど)、ハイドロタルサイト、ゼオライトなど]、無機金属化合物[無機酸(リン酸及びケイ酸以外の無機酸、例えば、炭酸、ホウ酸、スズ酸、タングステン酸、硫酸など)の金属塩、金属酸化物(酸化マグネシウム、酸化鉄、酸化チタン、酸化亜鉛、アルミナなど)、金属水酸化物(水酸化アルミニウム、水酸化マグネシウム、水酸化ジルコニウム、アルミナ水和物(ベーマイト)など)、金属硫化物(硫化亜鉛、硫化モリブデン、硫化タングステンなど)など]などを含有してもよい。これらの電気特性向上助剤は、単独で又は二種以上組み合わせて使用できる。なお、電気特性向上助剤としては、通常、前記有機ホスフィン酸又はその塩及び難燃助剤とは種類の異なる化合物が使用される。(Electrical property improvement aid)
If necessary, the flame retardant resin composition of the present invention may further contain an additive (electric property improvement aid) for improving electric characteristics, such as a nitrogen-containing compound [aminotriazine compound (melamine; guanamine; melam, melem). Melamine condensates, etc.), salts of aminotriazine compounds (organic acids or inorganic acid salts of the aminotriazine compounds such as cyanurates such as melamine cyanurate), etc.], phosphorus-containing compounds [(poly) phosphoric acid Salts (salts with basic nitrogen-containing compounds, metal salts, etc.), organophosphates, polyphosphate amides, etc.], silicon-containing compounds [silicates (talc, kaolin, aluminum silicate, etc.), hydrotalcite, zeolite Etc.], inorganic metal compounds [inorganic acids (inorganic acids other than phosphoric acid and silicic acid, such as carbonic acid, boric acid, stannic acid, Metal salts (magnesium oxide, iron oxide, titanium oxide, zinc oxide, alumina, etc.), metal hydroxides (aluminum hydroxide, magnesium hydroxide, zirconium hydroxide, alumina hydrate) (Such as boehmite), metal sulfide (such as zinc sulfide, molybdenum sulfide, tungsten sulfide)]. These electrical property improving aids can be used alone or in combination of two or more. In addition, as an electrical property improvement adjuvant, the compound different from the said organic phosphinic acid or its salt, and a flame retardant adjuvant is used normally.
前記電気特性向上助剤のうち、前記リン含有化合物としては、(ポリ)リン酸塩[ポリリン酸アンモニウムなどのアンモニウム塩;ポリリン酸(ピロリン酸も含む)とアミノトリアジン化合物との塩(ポリリン酸メラミン;ポリリン酸とメラミン縮合物との塩、例えば、ポリリン酸メラム、ポリリン酸メレム、ポリリン酸メロン、ポリリン酸メラミン・メラム・メレム複塩、ポリリン酸メラミン・メラム・メレム・メロン複塩、ポリメタリン酸メラミン、ポリメタリン酸メラミン・メラム・メレム複塩など);リン酸又はポリリン酸(ピロリン酸も含む)の金属塩(リン酸水素カルシウムなどのリン酸水素金属塩(アルカリ土類金属塩など);(ポリ)リン酸アルミニウム塩などの(ポリ)リン酸金属塩;ピロリン酸アルミニウム塩、リン酸ピロリン酸アルミニウム複塩などのピロリン酸金属塩など)など]、有機リン酸エステル(脂肪族有機リン酸エステル、例えば、リン酸トリメチルなどのリン酸アルキルなど)、ポリリン酸アミド((ポリ)リン酸及び/又は有機リン酸と、シアナミド誘導体とを、尿素及び/又はリン酸尿素の存在下で焼成、縮合して得られる高分子化合物など)などが挙げられる。また、前記無機金属化合物を構成する金属としては、アルカリ金属(K、Naなど)、アルカリ土類金属(Mg、Ca、Baなど)、遷移金属(Fe、Coなど)、周期表第12属金属(Znなど)などが挙げられる。無機金属化合物のうち、無機酸の金属塩としては、炭酸塩(炭酸カルシウムなどのアルカリ土類金属塩など)、ホウ酸塩(無水又は含水ホウ酸亜鉛、無水又は含水ホウ酸カルシウムなどの(含水)ホウ酸金属塩など)、スズ酸塩(無水又は含水スズ酸亜鉛などの(含水)スズ酸金属塩など)、タングステン酸塩(タングステン酸亜鉛など)、硫酸塩(硫酸カルシウム、硫酸バリウムなど)などが挙げられる。 Among the electrical property improving aids, the phosphorus-containing compound includes (poly) phosphate [ammonium salt such as ammonium polyphosphate; salt of polyphosphoric acid (including pyrophosphoric acid) and aminotriazine compound (melamine polyphosphate) Salts of polyphosphoric acid and melamine condensates, such as melam polyphosphate, melem polyphosphate, melon polyphosphate, melamine polymelamine melam melem double salt, melamine polyphosphate melam melem melon double salt, melamine polymetaphosphate Metal salts of phosphoric acid or polyphosphoric acid (including pyrophosphoric acid) (hydrogen phosphate metal salts such as calcium hydrogen phosphate (alkaline earth metal salts)); ) (Poly) metal phosphates such as aluminum phosphate; aluminum pyrophosphate, phosphoric acid Metal pyrophosphates such as aluminum lophosphate double salts)], organic phosphates (aliphatic organic phosphates, such as alkyl phosphates such as trimethyl phosphate), polyphosphates ((poly) phosphates And / or a polymer compound obtained by baking and condensing an organic phosphoric acid and a cyanamide derivative in the presence of urea and / or urea phosphate. Further, as the metal constituting the inorganic metal compound, alkali metals (K, Na, etc.), alkaline earth metals (Mg, Ca, Ba, etc.), transition metals (Fe, Co, etc.), periodic table group 12 metals (Zn etc.) etc. are mentioned. Among inorganic metal compounds, inorganic acid metal salts include carbonates (such as alkaline earth metal salts such as calcium carbonate) and borates (such as anhydrous or hydrous zinc borate, anhydrous or hydrous calcium borate) ) Metal borate), stannate (anhydrous or hydrous zinc stannate (water) metal stannate), tungstate (zinc tungstate), sulfate (calcium sulfate, barium sulfate, etc.) Etc.
電気特性向上助剤のうち、金属酸化物、金属硫化物、(含水)ケイ酸金属塩、(含水)ホウ酸金属塩、(含水)スズ酸金属塩、リン酸水素金属塩、ピロリン酸塩、ポリリン酸塩、ポリメタリン酸塩及びポリリン酸アミドから選択された少なくとも一種などが好ましい。特に、酸化チタン、硫化亜鉛、タルク、カオリン、(含水)ホウ酸亜鉛、(含水)ホウ酸カルシウム、(含水)スズ酸亜鉛、リン酸水素カルシウム、メラミンシアヌレート、ポリリン酸メラミン、ポリリン酸メラム、ポリリン酸メレム、ポリリン酸メロン、ポリリン酸メラミン・メラム・メレム複塩、ポリリン酸メラミン・メラム・メレム・メロン複塩、ポリメタリン酸メラミン及びポリメタリン酸メラミン・メラム・メレム複塩から選択された少なくとも一種が好ましい。 Among the electrical property enhancement aids, metal oxides, metal sulfides, (hydrous) metal silicates, (hydrous) metal borate, (hydrous) metal stannates, metal hydrogen phosphates, pyrophosphates, At least one selected from polyphosphate, polymetaphosphate and polyphosphate amide is preferred. In particular, titanium oxide, zinc sulfide, talc, kaolin, (hydrous) zinc borate, (hydrous) calcium borate, (hydrous) zinc stannate, calcium hydrogen phosphate, melamine cyanurate, melamine polyphosphate, melam polyphosphate, At least one selected from melem polyphosphate, melon polyphosphate, melamine polymelate, melam, melem double salt, melamine polyphosphate, melam, melem, melon double salt, melamine polymetaphosphate and melamine polymetaphosphate, melam, melem double salt preferable.
(各成分の割合)
ハロゲン系難燃剤の割合は、ベース樹脂100重量部に対して、例えば、3〜30重量部、好ましくは5〜25重量部、さらに好ましくは7〜20重量部程度である。(Ratio of each component)
The proportion of the halogen flame retardant is, for example, 3 to 30 parts by weight, preferably 5 to 25 parts by weight, and more preferably about 7 to 20 parts by weight with respect to 100 parts by weight of the base resin.
有機ホスフィン酸化合物の割合は、ベース樹脂100重量部に対して、例えば、1〜30重量部、好ましくは3〜28重量部、さらに好ましくは5〜25重量部程度である。また、有機ホスフィン酸化合物の割合は、ハロゲン系難燃剤100重量部に対して、例えば、5〜500重量部、好ましくは10〜300重量部、さらに好ましくは20〜280重量部程度であってもよい。 The ratio of the organic phosphinic acid compound is, for example, 1 to 30 parts by weight, preferably 3 to 28 parts by weight, and more preferably about 5 to 25 parts by weight with respect to 100 parts by weight of the base resin. The proportion of the organic phosphinic acid compound may be, for example, 5 to 500 parts by weight, preferably 10 to 300 parts by weight, and more preferably about 20 to 280 parts by weight with respect to 100 parts by weight of the halogen-based flame retardant. Good.
難燃助剤の割合は、ベース樹脂100重量部に対して、例えば、0.1〜30重量部、好ましくは0.5〜20重量部、さらに好ましくは1〜15重量部程度である。また、難燃助剤の割合は、ハロゲン系難燃剤100重量部に対して、例えば、0.1〜200重量部、好ましくは0.2〜150重量部、さらに好ましくは0.5〜120量部程度であってもよい。また、有機ホスフィン酸又はその塩と難燃助剤との割合(重量比)は、有機ホスフィン酸又はその塩/難燃助剤=10/90〜99.9/0.1、好ましくは20/80〜99/1、さらに好ましくは25/75〜97/3程度であってもよい。 The ratio of the flame retardant aid is, for example, about 0.1 to 30 parts by weight, preferably about 0.5 to 20 parts by weight, and more preferably about 1 to 15 parts by weight with respect to 100 parts by weight of the base resin. The ratio of the flame retardant aid is, for example, 0.1 to 200 parts by weight, preferably 0.2 to 150 parts by weight, and more preferably 0.5 to 120 parts with respect to 100 parts by weight of the halogen flame retardant. It may be about a part. The ratio (weight ratio) between the organic phosphinic acid or salt thereof and the flame retardant aid is organic phosphinic acid or salt thereof / flame retardant aid = 10/90 to 99.9 / 0.1, preferably 20 / It may be about 80 to 99/1, more preferably about 25/75 to 97/3.
オレフィン系樹脂の割合は、ベース樹脂100重量部に対して、例えば、0〜30重量部、好ましくは1〜20重量部、さらに好ましくは2〜15重量部程度であってもよい。また、オレフィン系樹脂の割合は、ハロゲン系難燃剤100重量部に対して、例えば、0〜300重量部(例えば、0.5〜200重量部)、好ましくは1〜150重量部、さらに好ましくは5〜120重量部程度であってもよい。また、オレフィン系樹脂の割合は、ハロゲン系難燃剤と有機ホスフィン酸又はその塩との総量100重量部に対して、例えば、1〜150重量部、好ましくは5〜100重量部、さらに好ましくは10〜90重量部程度である。 The proportion of the olefin resin may be, for example, 0 to 30 parts by weight, preferably 1 to 20 parts by weight, and more preferably about 2 to 15 parts by weight with respect to 100 parts by weight of the base resin. The proportion of the olefin resin is, for example, 0 to 300 parts by weight (for example, 0.5 to 200 parts by weight), preferably 1 to 150 parts by weight, more preferably 100 parts by weight of the halogen flame retardant. It may be about 5 to 120 parts by weight. Moreover, the ratio of the olefin resin is, for example, 1 to 150 parts by weight, preferably 5 to 100 parts by weight, and more preferably 10 parts per 100 parts by weight of the total amount of the halogen flame retardant and the organic phosphinic acid or a salt thereof. About 90 parts by weight.
電気特性向上助剤の割合は、ベース樹脂100重量部に対して、例えば、0〜30重量部、好ましくは1〜20重量部、さらに好ましくは1.5〜15重量部(例えば、2〜15重量部)程度であってもよい。また、電気特性向上助剤の割合は、ハロゲン系難燃剤100重量部に対して、例えば、0〜300重量部、好ましくは0.5〜200重量部、さらに好ましくは1〜150重量部程度であってもよい。 The proportion of the electrical property improving aid is, for example, 0 to 30 parts by weight, preferably 1 to 20 parts by weight, more preferably 1.5 to 15 parts by weight (for example, 2 to 15 parts) with respect to 100 parts by weight of the base resin. Part by weight). The proportion of the electrical property improving aid is, for example, about 0 to 300 parts by weight, preferably about 0.5 to 200 parts by weight, and more preferably about 1 to 150 parts by weight with respect to 100 parts by weight of the halogen flame retardant. There may be.
本発明において、難燃性樹脂組成物は、さらに他の添加剤、例えば、他の難燃剤(窒素系、リン系難燃剤など)、酸化防止剤(フェノール系酸化防止剤、アミン系酸化防止剤、ヒドロキノン系酸化防止剤、キノリン系酸化防止剤、イオウ系酸化防止剤、リン系酸化防止剤など)、安定剤(紫外線吸収剤、耐候(光)安定剤、熱安定剤、加工安定剤、リン系安定剤、反応性安定剤など)、帯電防止剤、滑剤、離型剤、結晶化核剤、可塑剤、着色剤(染料、顔料など)、潤滑剤、ドリッピング防止剤、充填剤(ガラス繊維や炭素繊維などの繊維状無機充填剤や、ガラスフレークなどの非繊維状無機充填剤など)などを含有してもよい。これらの他の添加剤は、単独で又は二種以上組み合わせて使用できる。 In the present invention, the flame retardant resin composition further includes other additives such as other flame retardants (nitrogen-based, phosphorus-based flame retardants, etc.), antioxidants (phenolic antioxidants, amine-based antioxidants). , Hydroquinone antioxidants, quinoline antioxidants, sulfur antioxidants, phosphorus antioxidants, stabilizers (ultraviolet absorbers, weathering (light) stabilizers, thermal stabilizers, processing stabilizers, phosphorus) System stabilizers, reactive stabilizers, etc.), antistatic agents, lubricants, mold release agents, crystallization nucleating agents, plasticizers, colorants (dyes, pigments, etc.), lubricants, anti-dripping agents, fillers (glass) It may contain fibrous inorganic fillers such as fibers and carbon fibers, non-fibrous inorganic fillers such as glass flakes, and the like. These other additives can be used alone or in combination of two or more.
前記樹脂組成物は、前記添加剤のうち、酸化防止剤、安定剤(特に、リン系安定剤、反応性安定剤)、滑剤及び充填剤から選択された少なくとも一種を含有するのが好ましい。また、上記添加剤のうち、少なくとも充填剤を用いてもよい。 The resin composition preferably contains at least one selected from an antioxidant, a stabilizer (particularly, a phosphorus stabilizer, a reactive stabilizer), a lubricant, and a filler among the additives. Moreover, you may use a filler at least among the said additives.
難燃性樹脂組成物における充填剤の割合は、ベース樹脂100重量部に対して、例えば、0〜100重量部、好ましくは0.5〜80重量部、さらに好ましくは1〜70重量部程度であってもよい。 The ratio of the filler in the flame retardant resin composition is, for example, 0 to 100 parts by weight, preferably 0.5 to 80 parts by weight, and more preferably about 1 to 70 parts by weight with respect to 100 parts by weight of the base resin. There may be.
前記酸化防止剤のうち、フェノール系酸化防止剤には、ヒンダードフェノール類、例えば、1,6−ヘキサンジオール−ビス[3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート]などのC2−10アルカンジオール−ビス[3−(3,5−ジ−分岐C3−6アルキル−4−ヒドロキシフェニル)プロピオネート];トリエチレングリコール−ビス[3−(3−t−ブチル−5−メチル−4−ヒドロキシフェニル)プロピオネート]などのジ又はトリオキシC2−4アルキレンジオール−ビス[3−(3,5−ジ−分岐C3−6アルキル−4−ヒドロキシフェニル)プロピオネート];グリセリントリス[3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート]などのC3−8アルキレントリオール−ビス[3−(3,5−ジ−分岐C3−6アルキル−4−ヒドロキシフェニル)プロピオネート];ペンタエリスリトールテトラキス[3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート]などのC4−8アルキレンテトラオールテトラキス[3−(3,5−ジ−分岐C3−6アルキル−4−ヒドロキシフェニル)プロピオネート];n−オクタデシル[3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート]などのC10−35アルキル[3−(3,5−ジ−分岐状C3−6アルキル−4−ヒドロキシフェニル)プロピオネート];N,N’−ヘキサメチレンビス(3,5−ジ−t−ブチル−4−ヒドロキシヒドロシンナマミド)などのN,N’−C2−10アルキレンビス(3,5−ジ分岐状C3−6アルキル−4−ヒドロキシヒドロシンナマミド)などが好ましい。Among the antioxidants, phenolic antioxidants include hindered phenols such as 1,6-hexanediol-bis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate. C 2-10 alkanediol-bis [3- (3,5-di-branched C 3-6 alkyl-4-hydroxyphenyl) propionate]; triethylene glycol-bis [3- (3-t-butyl) 5-methyl-4-hydroxyphenyl) propionate] di- or Toriokishi C 2-4 alkylene diol such as - bis [3- (3,5-di - branched C 3-6 alkyl-4-hydroxyphenyl) propionate]; C 3-8 Arukirento such as glycerin tris [3- (3,5-di -t- butyl-4-hydroxyphenyl) propionate] All - bis [3- (3,5-di - branched C 3-6 alkyl-4-hydroxyphenyl) propionate]; pentaerythritol tetrakis [3- (3,5-di -t- butyl-4-hydroxyphenyl) C 4-8 alkylenetetraol tetrakis [3- (3,5-di-branched C 3-6 alkyl-4-hydroxyphenyl) propionate] such as propionate]; n-octadecyl [3- (3,5-di- C 10-35 alkyl [3- (3,5-di-branched C 3-6 alkyl-4-hydroxyphenyl) propionate] such as t-butyl-4-hydroxyphenyl) propionate]; N, N′-hexa methylenebis (3,5-di -t- butyl-4-hydroxy hydrocinnamate raw bromide) N, such as, N'-C 2-10 alkylene bis (3,5 And di branched C 3-6 alkyl-4-hydroxy hydrocinnamate raw bromide) is preferred.
アミン系酸化防止剤には、ヒンダードアミン類、例えば、トリ又はテトラC1−3アルキルピペリジン又はその誘導体(4−位にメトキシ、ベンゾイルオキシ、フェノキシなどが置換していてもよい2,2,6,6−テトラメチルピペリジンなど)、ビス(トリ、テトラ又はペンタC1−3アルキルピペリジン)C2−20アルカンジカルボン酸エステル[例えば、ビス(2,2,6,6−テトラメチル−4−ピペリジル)オギザレート、オギザレートに対応するマロネート、アジペート、セバケート、テレフタレートなど;ビス(1,2,2,6,6−ペンタメチル−4−ピペリジル)セバケート]、1,2−ビス(2,2,6,6−テトラメチル−4−ピペリジルオキシ)エタン、フェニルナフチルアミン、N,N′−ジフェニル−1,4−フェニレンジアミン、N−フェニル−N′−シクロヘキシル−1,4−フェニレンジアミンなどが含まれる。The amine-series antioxidant, a hindered amine, for example, tri- or tetra-C 1-3 alkyl piperidine or methoxy derivative thereof (4-position, benzoyloxy, phenoxy and the like may be substituted 2,2,6, 6-tetramethylpiperidine, etc.), bis (tri, tetra or penta C 1-3 alkylpiperidine) C 2-20 alkanedicarboxylic acid ester [eg bis (2,2,6,6-tetramethyl-4-piperidyl) Oxalate, malonate corresponding to oxalate, adipate, sebacate, terephthalate, etc .; bis (1,2,2,6,6-pentamethyl-4-piperidyl) sebacate], 1,2-bis (2,2,6,6- Tetramethyl-4-piperidyloxy) ethane, phenylnaphthylamine, N, N'-diphenyl-1 4- phenylenediamine, and the like N- phenyl -N'- cyclohexyl-1,4-phenylenediamine.
ヒドロキノン系酸化防止剤には、例えば、2,5−ジ−t−ブチルヒドロキノンなどが含まれ、キノリン系酸化防止剤には、例えば、6−エトキシ−2,2,4−トリメチル−1,2−ジヒドロキノリンなどが含まれる。また、イオウ系酸化防止剤には、例えば、ジラウリルチオジプロピオネート、ジステアリルチオジプロピオネートなどが含まれる。 Examples of the hydroquinone antioxidant include 2,5-di-t-butylhydroquinone, and examples of the quinoline antioxidant include 6-ethoxy-2,2,4-trimethyl-1,2. -Dihydroquinoline and the like are included. Examples of the sulfur-based antioxidant include dilauryl thiodipropionate and distearyl thiodipropionate.
リン系安定剤(又はリン系酸化防止剤)としては、例えば、ホスファイト系安定剤(トリアルキルホスファイト、トリスアルキルアリールホスファイト、トリス(分岐アルキルフェニル)ホスファイト、(分岐アルキルフェニル)フェニルホスファイト、ビス(アルキルアリール)ペンタエリスリトールジホスファイトなど)、トリフェニルホスフェート系安定剤、ジホスホナイト系安定剤などが挙げられる。 Examples of phosphorus stabilizers (or phosphorus antioxidants) include phosphite stabilizers (trialkyl phosphites, trisalkylaryl phosphites, tris (branched alkylphenyl) phosphites, (branched alkylphenyl) phenylphosphines). Phyto, bis (alkylaryl) pentaerythritol diphosphite, etc.), triphenyl phosphate stabilizers, diphosphonite stabilizers and the like.
反応性安定剤としては、例えば、エポキシ系反応性安定剤(グリシジルエーテル化合物、エポキシ基含有アクリル系重合体など)、オキサゾリン系反応性安定剤(1,3−フェニレンビス(2−オキサゾリン)、1,4−フェニレンビス(2−オキサゾリン)など)、カルボジイミド系反応性安定剤(ポリアリールカルポジイミド、ポリアルキルアリールカルボジイミド、ポリ[アルキレンビス(アルキル又はシクロアルキルアリール)カルボジイミド]など)などが挙げられる。 Examples of reactive stabilizers include epoxy reactive stabilizers (glycidyl ether compounds, epoxy group-containing acrylic polymers, etc.), oxazoline reactive stabilizers (1,3-phenylenebis (2-oxazoline), 1 , 4-phenylenebis (2-oxazoline)), carbodiimide-based reactive stabilizers (polyarylcarbodiimide, polyalkylarylcarbodiimide, poly [alkylenebis (alkyl or cycloalkylaryl) carbodiimide] and the like).
これらの酸化防止剤及び/又は安定剤は単独で又は二種以上組み合わせて使用できる。酸化防止剤の割合は、ベース樹脂(A)100重量部に対して、0.01〜10重量部、好ましくは0.05〜8重量部、さらに好ましくは0.1〜5重量部程度の範囲から選択できる。また、安定剤の割合も、酸化防止剤の割合と同様の範囲から選択できる。 These antioxidants and / or stabilizers can be used alone or in combination of two or more. The proportion of the antioxidant is in the range of 0.01 to 10 parts by weight, preferably 0.05 to 8 parts by weight, more preferably about 0.1 to 5 parts by weight with respect to 100 parts by weight of the base resin (A). You can choose from. The proportion of the stabilizer can also be selected from the same range as the proportion of the antioxidant.
また、前記添加剤のうち、前記滑剤としては、長鎖脂肪酸又はその誘導体[一価の飽和又は不飽和脂肪酸(カプリン酸、ラウリン酸、ミリスチン酸、ペンタデシル酸、パルミチン酸、ステアリン酸、アラキン酸、ベヘン酸、モンタン酸等のC10−34飽和脂肪酸など)、二価の飽和又は不飽和脂肪酸(オレイン酸、リノール酸、リノレン酸、アラキドン酸、エルカ酸等のC10−34不飽和脂肪酸など)、及びこれらの脂肪酸エステルや脂肪酸アミドなど]、ポリアルキレングリコール[C2−6アルキレングリコール(エチレングリコール、プロピレングリコール、テトラメチレングリコールなど)の単独又は共重合体、若しくはこれらの誘導体など]、シリコーン系化合物[ジアルキルシロキサン(ジメチルシロキサンなど)、アルキルアリールシロキサン(フェニルメチルシロキサンなど)、ジアリールシロキサン(ジフェニルシロキサンなど)などのモノオルガノシロキサン、もしくはこれらの単独重合体又は共重合体(ポリオルガノシロキサン)、変性ポリオルガノシロキサンなど]、ワックス類[天然パラフィン、合成パラフィン、マイクロワックス、ポリオレフィン系ワックス(ポリエチレンワックス、ポリプロピレンワックス等のポリC2−4オレフィン系ワックス、エチレン共重合体ワックスなどのオレフィン共重合体ワックスなど)など]などが挙げられる。滑剤は、単独で又は二種以上組み合わせて使用できる。Among the additives, the lubricant includes a long-chain fatty acid or a derivative thereof [monovalent saturated or unsaturated fatty acid (capric acid, lauric acid, myristic acid, pentadecylic acid, palmitic acid, stearic acid, arachidic acid, behenic acid, such as C 10-34 saturated fatty acids such as montanic acid), a divalent saturated or unsaturated fatty acids (oleic acid, linoleic acid, linolenic acid, arachidonic acid, an unsaturated C 10-34 fatty acids, such as erucic acid) And their fatty acid esters and fatty acid amides], polyalkylene glycols [C 2-6 alkylene glycols (ethylene glycol, propylene glycol, tetramethylene glycol, etc.) or copolymers, or derivatives thereof], silicone-based Compound [dialkylsiloxane (such as dimethylsiloxane), al Monoaryl siloxanes such as diaryl siloxane (such as phenylmethyl siloxane), diaryl siloxane (such as diphenyl siloxane), or homopolymers or copolymers thereof (polyorganosiloxane), modified polyorganosiloxane, etc.], waxes [natural Paraffin, synthetic paraffin, micro wax, polyolefin wax (poly C 2-4 olefin wax such as polyethylene wax and polypropylene wax, olefin copolymer wax such as ethylene copolymer wax) and the like. A lubricant can be used individually or in combination of 2 or more types.
滑剤の割合は、ベース樹脂(A)100重量部に対して、例えば、0.01〜20重量部、好ましくは0.01〜15重量部、さらに好ましくは0.01〜10重量部(例えば、0.1〜10重量部)程度である。 The ratio of the lubricant is, for example, 0.01 to 20 parts by weight, preferably 0.01 to 15 parts by weight, more preferably 0.01 to 10 parts by weight (for example, relative to 100 parts by weight of the base resin (A). 0.1 to 10 parts by weight).
本発明の難燃性樹脂組成物は、粉粒体混合物や溶融混合物であってもよく、ベース樹脂と、ハロゲン系難燃剤と、有機ホスフィン酸又はその塩と、難燃助剤と、必要により他の成分(オレフィン系樹脂、電気特性向上助剤、添加剤など)とを慣用の方法で混合することにより調製できる。また、本発明には、前記難燃性樹脂組成物で形成された成形品(例えば、前記溶融混合物を固化することにより形成された樹脂組成物(成形品))も含まれる。 The flame retardant resin composition of the present invention may be a powder mixture or a molten mixture, a base resin, a halogen flame retardant, an organic phosphinic acid or salt thereof, a flame retardant aid, and, if necessary. It can be prepared by mixing other components (olefin resin, electrical property improving aid, additive, etc.) by a conventional method. The present invention also includes a molded article formed from the flame retardant resin composition (for example, a resin composition (molded article) formed by solidifying the molten mixture).
難燃性樹脂組成物及び成形品(成形体)は、例えば、(1)各成分を混合して、一軸又は二軸の押出機により混練し押出してペレットを調製した後、成形する方法、(2)一旦、組成の異なるペレット(マスターバッチ)を調製し、そのペレットを所定量混合(希釈)して成形に供し、所定の組成の成形品を得る方法、(3)成形機に各成分の1又は2以上を直接仕込み、成形する方法などが採用できる。なお、ベース樹脂以外の成分の全て又は一部を予め混合し、ベース樹脂と混合してもよく、ベース樹脂以外の成分同士を予め混合することなく、ベース樹脂と直接混合してもよい。また、ベース樹脂以外の成分の添加順序も特に制限されず、ベース樹脂に、ベース樹脂以外の成分の全てを一度に添加してもよく、一部の成分を添加して混合した後、残る成分を(必要により複数回に分割して)添加してもよい。 The flame-retardant resin composition and the molded product (molded body) are, for example, (1) a method of mixing each component, kneading and extruding with a uniaxial or biaxial extruder to prepare pellets, 2) A method of preparing pellets (master batches) having different compositions once, mixing (diluting) the pellets with a predetermined amount and using them for molding, and obtaining a molded product having a predetermined composition. A method of directly charging and molding one or two or more can be employed. All or a part of the components other than the base resin may be mixed in advance and mixed with the base resin, or may be directly mixed with the base resin without previously mixing the components other than the base resin. Also, the order of addition of components other than the base resin is not particularly limited, and all the components other than the base resin may be added to the base resin all at once, and the components remaining after adding and mixing some components (May be divided into multiple times if necessary).
なお、成形品は、難燃性樹脂組成物を、慣用の方法により溶融混練し、押出成形、射出成形、圧縮成形などの慣用の方法で成形することにより製造できる。 In addition, a molded article can be manufactured by melt-kneading a flame-retardant resin composition by a conventional method and molding by a conventional method such as extrusion molding, injection molding, or compression molding.
本発明の難燃性樹脂組成物(及び成形品)は、ハロゲン系難燃剤を含有するにも拘わらず、難燃性と電気特性とを両立できる。本発明の樹脂組成物及び成形品は、試験片の厚み1.6mmで測定したとき、UL94燃焼性試験に準拠した難燃性がV−1以上、好ましくはV−0以上である。また、本発明の樹脂組成物及び成形品は、IEC112(UL746A)に準拠した比較トラッキング指数(CTI)が300V以上(例えば、300〜1000V程度)、好ましくは350V以上(例えば、400〜900V程度)、さらに好ましくは500V以上(例えば、500〜800V程度)である。 Although the flame retardant resin composition (and molded product) of the present invention contains a halogen-based flame retardant, it can achieve both flame retardancy and electrical characteristics. When the resin composition and molded product of the present invention are measured with a test piece thickness of 1.6 mm, the flame retardancy based on the UL94 flammability test is V-1 or more, preferably V-0 or more. Moreover, the comparative tracking index (CTI) based on IEC112 (UL746A) is 300 V or more (for example, about 300 to 1000 V), preferably 350 V or more (for example, about 400 to 900 V). More preferably, it is 500 V or more (for example, about 500 to 800 V).
本発明には、(a)前記UL94に準拠した難燃性がV−1以上であり、かつ前記比較トラッキング指数が500V以上である難燃性樹脂組成物(及び成形品)、(b)前記UL94に準拠した難燃性がV−0以上であり、かつ前記比較トラッキング指数が350V以上である難燃性樹脂組成物(及び成形品)、並びに(c)試験片の厚み0.8mmで測定したときのUL94に準拠した難燃性がV−0以上であり、かつ前記比較トラッキング指数が300V以上である難燃性樹脂組成物(及び成形品)も含まれる。 The present invention includes (a) a flame retardant resin composition (and a molded product) having flame retardancy in accordance with UL94 of V-1 or higher and a comparative tracking index of 500 V or higher, (b) Measured at a flame retardant resin composition (and molded product) having flame retardancy in accordance with UL94 of V-0 or higher and the comparative tracking index of 350 V or higher, and (c) test piece thickness of 0.8 mm. In addition, a flame retardant resin composition (and a molded product) having a flame retardancy based on UL94 of V-0 or higher and a comparative tracking index of 300 V or higher is also included.
また、本発明の樹脂成形品(成形体)は、機器内部の電気火災に対する安全性、成形品自体の火災に対する安全性、機械特性及び電気特性などに優れているため、電気又は電子部品(コイルボビン、コネクター、リレー、ディスクドライブシャーシ、トランス、電磁開閉器、スイッチ部品、コンセント部品、ソケット、プラグ、コンデンサー、各種ケース類、抵抗器、金属端子又は導線が組み込まれる箇所に使用される部品など)、家電機器部品[例えば、一般家庭用電化製品のハウジング、コンピューター又はその周辺機器に関連する部品、照明部品、電話又はファクシミリ機器関連部品、エアコン部品、家庭用視聴覚機器(テレビ、デジタルバーサタイルディスクプレーヤー、ビデオデッキなど)用の部品など]、オフィスオートメーション(OA)機器部品(コンピューター関連部品、音響部品、照明部品、電信又は電話機器関連部品、ファクシミリ用部品、複写機用部品、空調部品、光学機器用部品など)、機械機構部品(各種ギヤー、各種軸受、モーター部品など)及び自動車部品(自動車点火装置部品、自動車用コネクター、及び各種自動車用電装部品など)などに有用である。 In addition, the resin molded product (molded product) of the present invention is excellent in safety against electric fire inside the device, safety against fire of the molded product itself, mechanical characteristics, electrical characteristics, and the like. , Connectors, relays, disk drive chassis, transformers, electromagnetic switches, switch parts, outlet parts, sockets, plugs, capacitors, various cases, resistors, metal terminals or parts used in places where conductors are incorporated) Household appliance parts [e.g., housing for general household appliances, parts related to computers or peripheral equipment, lighting parts, parts related to telephone or facsimile equipment, air conditioner parts, audiovisual equipment for home use (TVs, digital versatile disc players, video Deck etc.), etc.], office automation (OA) equipment parts (computer-related parts, acoustic parts, lighting parts, telegraph or telephone equipment-related parts, facsimile parts, copying machine parts, air conditioning parts, optical equipment parts, etc.), mechanical mechanism parts (various gears, It is useful for various bearings, motor parts, etc.) and automobile parts (automotive ignition device parts, automobile connectors, various automobile electrical parts, etc.).
本発明の難燃性樹脂組成物(及び成形品)は、難燃性及び電気特性に優れており、種々の用途、例えば、電気・電子部品、家電機器部品、オフィスオートメーション(OA)機器部品、機械機構部品、自動車部品などに好適に用いることができる。 The flame retardant resin composition (and molded product) of the present invention is excellent in flame retardancy and electrical properties, and is used in various applications such as electric / electronic parts, home appliance parts, office automation (OA) equipment parts, It can be suitably used for machine mechanism parts, automobile parts and the like.
以下に、実施例に基づいて本発明をより詳細に説明するが、本発明はこれらの実施例によって限定されるものではない。 Hereinafter, the present invention will be described in more detail based on examples, but the present invention is not limited to these examples.
なお、下記の試験により、樹脂組成物の難燃性及び電気特性(比較トラッキング指数)を評価した。 In addition, the flame retardance and electrical property (comparison tracking index) of the resin composition were evaluated by the following test.
[燃焼性試験]
UL94に準拠して、試験片の厚み1.6mmt又は0.8mmtで燃焼性を評価した。[Flammability test]
In accordance with UL94, the flammability was evaluated at a test piece thickness of 1.6 mmt or 0.8 mmt.
[比較トラッキング指数(CTI)]
IEC112に準拠して、溶液Aを用いて比較トラッキング指数(CTI)[単位:V]を評価した。[Comparison tracking index (CTI)]
Based on IEC112, the comparative tracking index (CTI) [unit: V] was evaluated using solution A.
また、実施例及び比較例で使用したベース樹脂(A)、ハロゲン系難燃剤(B)、有機ホスフィン酸又はその塩(C)、難燃助剤(D)、オレフィン系樹脂(E)、電気特性向上助剤(F)、充填剤(G)、酸化防止剤(H)、安定剤(I)、滑剤(J)は以下の通りである。 Further, the base resin (A), halogen-based flame retardant (B), organic phosphinic acid or its salt (C), flame retardant aid (D), olefin resin (E), and electricity used in Examples and Comparative Examples The property improving aid (F), filler (G), antioxidant (H), stabilizer (I), and lubricant (J) are as follows.
1.ベース樹脂(A)
(A−1):ポリブチレンテレフタレート[固有粘度=0.85]
(A−2):ポリエチレンテレフタレート[固有粘度=0.75]
(A−3):ポリプロピレンテレフタレート[固有粘度=0.85]
(A−4):ポリアミド66
2.ハロゲン系難燃剤(B)
(B−1):ポリ(ペンタブロモベンジルアクリレート)[FR1025、ブロムケムファーイースト社製]
(B−2):臭素化ポリスチレン[パイロチェック 68 PB、フェロケミカルズ社製]
(B−3):エチレンビステトラブロモフタルイミド[SYTEX BT−93、アルベマール社製]
(B−4):臭素化エポキシ樹脂[SRT5000、阪本薬品工業(株)製]
(B−5):臭素化ポリカーボネート樹脂[ファイヤガード FG−7500、帝人化成(株)製]
3.有機ホスフィン酸又はその塩(C)
(C−1):メチルエチルホスフィン酸アルミニウム塩
(C−2):メチルエチルホスフィン酸カルシウム塩
(C−3):ジメチルホスフィン酸アルミニウム塩
(C−4):1−ヒドロキシ−1H−ホスホラン−1−オキシドのアルミニウム塩
(C−5):ジメチルホスフィン酸メラミン塩
(C−6):(2−カルボキシエチル)メチルホスフィン酸のアルミニウム塩
(C−7):ジエチルホスフィン酸アルミニウム塩。1. Base resin (A)
(A-1): Polybutylene terephthalate [Intrinsic viscosity = 0.85]
(A-2): Polyethylene terephthalate [Intrinsic viscosity = 0.75]
(A-3): Polypropylene terephthalate [Intrinsic viscosity = 0.85]
(A-4): Polyamide 66
2. Halogen flame retardant (B)
(B-1): Poly (pentabromobenzyl acrylate) [FR1025, manufactured by Bromchem Far East]
(B-2): Brominated polystyrene [Pyrocheck 68 PB, manufactured by Ferrochemicals, Inc.]
(B-3): Ethylenebistetrabromophthalimide [SYTEX BT-93, manufactured by Albemarle Corporation]
(B-4): Brominated epoxy resin [SRT5000, manufactured by Sakamoto Pharmaceutical Co., Ltd.]
(B-5): Brominated polycarbonate resin [Fireguard FG-7500, manufactured by Teijin Chemicals Ltd.]
3. Organic phosphinic acid or its salt (C)
(C-1): methylethylphosphinic acid aluminum salt (C-2): methylethylphosphinic acid calcium salt (C-3): dimethylphosphinic acid aluminum salt (C-4): 1-hydroxy-1H-phosphorane-1 -Aluminum salt of oxide (C-5): Melamine salt of dimethylphosphinic acid (C-6): Aluminum salt of (2-carboxyethyl) methylphosphinic acid (C-7): Aluminum salt of diethylphosphinic acid.
4.難燃助剤(D)
(i)アンチモン含有化合物D1
(D1−1):三酸化アンチモン
(D1−2):五酸化アンチモン
(D1−3):アンチモン酸ナトリウム
(ii)フッ素含有樹脂D2
(D2−1):ポリテトラフルオロエチレン
(iii)ケイ素含有化合物D3
(D3−1):膨潤性合成フッ素雲母[ME−100、コープケミカル(株)製]
(D3−2):モンモリロナイト
(D3−3):ポリジメチルシロキサン[7500cSt(7.5×10−3m2s−1)]。4). Flame retardant aid (D)
(I) Antimony-containing compound D1
(D1-1): Antimony trioxide (D1-2): Antimony pentoxide (D1-3): Sodium antimonate (ii) Fluorine-containing resin D2
(D2-1): Polytetrafluoroethylene (iii) Silicon-containing compound D3
(D3-1): Swellable synthetic fluorinated mica [ME-100, manufactured by Coop Chemical Co., Ltd.]
(D3-2): Montmorillonite (D3-3): Polydimethylsiloxane [7500 cSt (7.5 × 10 −3 m 2 s −1 )].
(iv)リン含有化合物(D4)
(D4−1):エチルホスホン酸アルミニウム塩
(D4−2):エチル亜ホスホン酸アルミニウム塩
(D4−3):レゾルシノールビス(ジ−2,6−キシリルホスフェート)
(D4−4):環状フェノキシホスファゼン(3量体と4量体との混合物)
(D4−5):1,4−ピペラジンジイルテトラフェニルホスフェート
(D4−6):ニトリロトリス(メチルホスホン酸)カルシウム塩
(v)芳香族樹脂(D5)
(D5−1):ポリカーボネート樹脂[パンライトL1225、帝人化成(株)製]
(D5−2):ビスフェノール−A型エポキシ樹脂[エピコート1004K、油化シェルエポキシ(株)製]
5.オレフィン系樹脂(E)
(E−1):エチレン−アクリル酸エチル共重合体[NUC−6570、日本ユニカー(株)製]
(E−2):エチレン−メタクリル酸グリシジル共重合体[ボンドファーストE、住友化学工業(株)製]
6.電気特性向上助剤(F)
(F−1):酸化チタン
(F−2):ポリリン酸メラミン[Melapur200、DSM社製]
(F−3):硫化亜鉛
(F−4):タルク
(F−5):含水ホウ酸亜鉛[Fire Brake ZB、USボラックス社製]
(F−6):メラミンシアヌレート
7.充填剤(G)
(G−1):ガラス繊維(直径13μm、長さ3mmのチョップドストランド)
(G−2):ガラス繊維(直径10μm、長さ3mmのチョップドストランド)
8.酸化防止剤(H)
(H−1):ペンタエリスリトールテトラキス[3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート] [Irganox1010、チバ・スペシャルティ・ケミカルズ(株)製]
9.安定剤(I)
(i)リン系安定剤I1
(I1−1):テトラキス(2,4−ジ−t−ブチルフェニル)−4,4’−ビフェニレンジホスホナイト[サンドスタブP−EPQ、サンド(株)製]
(I1−2):ビス(2,6−ジ−t−ブチル−4−メチルフェニル)ペンタエリスリトールジホスファイト[アデカスタブPEP36、アデカアーガス(株)製]
(I1−3):第一リン酸カルシウム
(ii)反応性安定剤I2
(I2−1):ビスフェノール−Aジグリシジルエーテル[エピコート828、油化シェルエポキシ(株)製]
10.滑剤(J)
(J−1):ポリエチレンワックス[サンワックス、三洋化成(株)製]
(J−2):モンタン酸エステル[LUZA WAX−P、東洋ペトロライト(株)製]
参考例1〜6、8〜20、実施例7及び比較例1〜3
上記成分を表1及び2に示す割合(重量部)で混合し、押出機により混練押出してペレット状の樹脂組成物を調製した。得られたペレットを用いて、射出成形により試験用成形品を作製し、燃焼性(1.6mmt)及び耐トラッキング性(比較トラッキング指数)を評価した。結果を表1及び表2に示す。
(Iv) Phosphorus-containing compound (D4)
(D4-1): ethylphosphonic acid aluminum salt (D4-2): ethylphosphonous acid aluminum salt (D4-3): resorcinol bis (di-2,6-xylylphosphate)
(D4-4): Cyclic phenoxyphosphazene (mixture of trimer and tetramer)
(D4-5): 1,4-piperazinediyltetraphenyl phosphate (D4-6): nitrilotris (methylphosphonic acid) calcium salt (v) aromatic resin (D5)
(D5-1): Polycarbonate resin [Panlite L1225, manufactured by Teijin Chemicals Ltd.]
(D5-2): Bisphenol-A type epoxy resin [Epicoat 1004K, manufactured by Yuka Shell Epoxy Co., Ltd.]
5. Olefin resin (E)
(E-1): Ethylene-ethyl acrylate copolymer [NUC-6570, manufactured by Nippon Unicar Co., Ltd.]
(E-2): Ethylene-glycidyl methacrylate copolymer [Bond First E, manufactured by Sumitomo Chemical Co., Ltd.]
6). Electric property improvement aid (F)
(F-1): Titanium oxide (F-2): Melamine polyphosphate [Melapur 200, manufactured by DSM]
(F-3): Zinc sulfide (F-4): Talc (F-5): Hydrous zinc borate [Fire Break ZB, manufactured by US Borax Co., Ltd.]
(F-6): Melamine cyanurate 7. Filler (G)
(G-1): Glass fiber (chopped strand having a diameter of 13 μm and a length of 3 mm)
(G-2): Glass fiber (chopped strand having a diameter of 10 μm and a length of 3 mm)
8). Antioxidant (H)
(H-1): Pentaerythritol tetrakis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate] [Irganox 1010, manufactured by Ciba Specialty Chemicals Co., Ltd.]
9. Stabilizer (I)
(I) Phosphorus stabilizer I1
(I1-1): Tetrakis (2,4-di-t-butylphenyl) -4,4′-biphenylenediphosphonite [Sand Stub P-EPQ, manufactured by Sand Corp.]
(I1-2): Bis (2,6-di-t-butyl-4-methylphenyl) pentaerythritol diphosphite [Adeka Stub PEP36, manufactured by Adeka Argus Co., Ltd.]
(I1-3): primary calcium phosphate (ii) reactive stabilizer I2
(I2-1): Bisphenol-A diglycidyl ether [Epicoat 828, manufactured by Yuka Shell Epoxy Co., Ltd.]
10. Lubricant (J)
(J-1): Polyethylene wax [Sun Wax, manufactured by Sanyo Chemical Co., Ltd.]
(J-2): Montanate ester [LUZA WAX-P, manufactured by Toyo Petrolite Co., Ltd.]
Reference Examples 1-6, 8-20, Example 7 and Comparative Examples 1-3
The above components were mixed in the proportions (parts by weight) shown in Tables 1 and 2, and kneaded and extruded with an extruder to prepare a pellet-shaped resin composition. Using the obtained pellets, test molded articles were produced by injection molding, and flammability (1.6 mmt) and tracking resistance (comparative tracking index) were evaluated. The results are shown in Tables 1 and 2.
上記成分を表3に示す割合(重量部)で混合し、押出機により混練押出してペレット状の樹脂組成物を調製した。得られたペレットを用いて、射出成形により試験用成形品を作製し、燃焼性(1.6mmt)及び耐トラッキング性(比較トラッキング指数)を評価した。結果を表3に示す。
The above components were mixed in the proportions (parts by weight) shown in Table 3, and kneaded and extruded with an extruder to prepare a pellet-shaped resin composition. Using the obtained pellets, test molded articles were produced by injection molding, and flammability (1.6 mmt) and tracking resistance (comparative tracking index) were evaluated. The results are shown in Table 3.
上記成分を表4に示す割合(重量部)で混合し、押出機により混練押出してペレット状の樹脂組成物を調製した。得られたペレットを用いて、射出成形により試験用成形品を作製し、燃焼性(1.6mmt)及び耐トラッキング性(比較トラッキング指数)を評価した。結果を表4に示す。
The above components were mixed in the proportions (parts by weight) shown in Table 4, and kneaded and extruded with an extruder to prepare a pellet-shaped resin composition. Using the obtained pellets, test molded articles were produced by injection molding, and flammability (1.6 mmt) and tracking resistance (comparative tracking index) were evaluated. The results are shown in Table 4.
上記成分を表5に示す割合(重量部)で混合し、押出機により混練押出してペレット状の樹脂組成物を調製した。得られたペレットを用いて、射出成形により試験用成形品を作製し、燃焼性(1.6mmt)及び耐トラッキング(比較トラッキング指数)を評価した。結果を表5に示す。
The above components were mixed in the proportions (parts by weight) shown in Table 5, and kneaded and extruded with an extruder to prepare a pellet-shaped resin composition. Using the obtained pellets, test molded articles were produced by injection molding, and flammability (1.6 mmt) and tracking resistance (comparative tracking index) were evaluated. The results are shown in Table 5.
上記成分を表6及び表7に示す割合(重量部)で混合し、押出機により混練押出してペレット状の樹脂組成物を調製した。得られたペレットを用いて、射出形成により試験用成形品を作製し、燃焼性(0.8mmt)及び耐トラッキング性(比較トラッキング指数)を評価した。結果を表6及び表7に示す。
The above components were mixed in the proportions (parts by weight) shown in Tables 6 and 7, and kneaded and extruded with an extruder to prepare a pellet-shaped resin composition. Using the obtained pellets, test molded articles were produced by injection molding, and the flammability (0.8 mmt) and tracking resistance (comparative tracking index) were evaluated. The results are shown in Tables 6 and 7.
Claims (18)
前記ベース樹脂が、ポリエステル系樹脂及び脂肪族ポリアミドから選択された少なくとも一種の熱可塑性樹脂であり、
前記ハロゲン系難燃剤が、臭素化ポリベンジル(メタ)アクリレート系樹脂、アルキレン臭素化フタルイミド、スチレン系樹脂の臭素化物及び臭素化スチレン系単量体の単独又は共重合体から選択された少なくとも一種であり、
前記難燃助剤が、(ポリ)オルガノシロキサン、スメクタイト系層状ケイ酸塩、膨潤性合成フッ素雲母、芳香族樹脂、リン酸エステル、縮合リン酸エステル、リン酸エステルアミド、縮合リン酸エステルアミド、非架橋アリールオキシホスファゼン、架橋アリールオキシホスファゼン、有機(亜)ホスホン酸エステル、有機(亜)ホスホン酸アミノトリアジン塩、有機(亜)ホスホン酸金属塩、(亜)リン酸金属塩及び次亜リン酸金属塩から選択された少なくとも一種を含み、
前記芳香族樹脂が、フェノール系樹脂、ポリフェニレンオキシド系樹脂、芳香族エポキシ樹脂、フェノキシ樹脂、ポリフェニレンスルフィド系樹脂、ポリカーボネート系樹脂、および芳香族ポリアミド樹脂から選択された少なくとも一種であり、
前記電気特性向上助剤が、酸化チタン、硫化亜鉛、タルク、カオリン、(含水)ホウ酸亜鉛、(含水)ホウ酸カルシウム、(含水)スズ酸亜鉛、リン酸水素カルシウム、メラミンシアヌレート、ポリリン酸メラミン、ポリリン酸メラム、ポリリン酸メレム、ポリリン酸メロン、ポリリン酸メラミン・メラム・メレム複塩、ポリリン酸メラミン・メラム・メレム・メロン複塩、ポリメタリン酸メラミン及びポリメタリン酸メラミン・メラム・メレム複塩から選択された少なくとも一種であり、
前記ハロゲン系難燃剤100重量部に対して、前記有機ホスフィン酸又はその塩の割合が5〜500重量部である樹脂組成物。 A flame retardant resin composition comprising a base resin, a halogen-based flame retardant, an organic phosphinic acid or a salt thereof, a flame retardant aid, and an electrical property improving aid, and having improved electrical properties,
The base resin is at least one thermoplastic resin selected from polyester resins and aliphatic polyamides;
The halogen flame retardant is at least one selected from a brominated polybenzyl (meth) acrylate resin, an alkylene brominated phthalimide, a brominated product of a styrene resin, and a brominated styrene monomer alone or a copolymer. ,
The flame retardant aid is (poly) organosiloxane, smectite layered silicate, swellable synthetic fluorine mica, aromatic resin , phosphate ester, condensed phosphate ester, phosphate ester amide, condensed phosphate ester amide, Non-bridged aryloxyphosphazenes, bridged aryloxyphosphazenes, organic (phosphite) phosphonates, organic (phosphorous) phosphonic acid aminotriazine salts, organic (phosphorous) phosphonic acid metal salts, (phosphorous) metal phosphates and hypophosphorous acid Including at least one selected from metal salts,
The aromatic resin is at least one selected from phenolic resins, polyphenylene oxide resins, aromatic epoxy resins, phenoxy resins, polyphenylene sulfide resins, polycarbonate resins, and aromatic polyamide resins;
The electrical property improving aid is titanium oxide, zinc sulfide, talc, kaolin, (hydrous) zinc borate, (hydrous) calcium borate, (hydrous) zinc stannate, calcium hydrogen phosphate, melamine cyanurate, polyphosphoric acid Melamine, Melam polyphosphate, Melem polyphosphate, Melon polyphosphate, Melamine / Melam / Melem double salt polyphosphate, Melamine / Melam / Melem / Melon polyphosphate, Melamine polymetaphosphate and Melamine / Melam / Melem polymetaphosphate At least one kind selected,
The resin composition whose ratio of the said organic phosphinic acid or its salt is 5-500 weight part with respect to 100 weight part of said halogenated flame retardants.
Priority Applications (1)
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JP2007504754A JP5405738B2 (en) | 2005-02-23 | 2006-02-22 | Flame retardant resin composition |
Applications Claiming Priority (4)
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JP2005047557 | 2005-02-23 | ||
JP2005047557 | 2005-02-23 | ||
JP2007504754A JP5405738B2 (en) | 2005-02-23 | 2006-02-22 | Flame retardant resin composition |
PCT/JP2006/303196 WO2006090751A1 (en) | 2005-02-23 | 2006-02-22 | Flame retardant resin composition |
Publications (2)
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JPWO2006090751A1 JPWO2006090751A1 (en) | 2008-07-24 |
JP5405738B2 true JP5405738B2 (en) | 2014-02-05 |
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JP2007504754A Expired - Fee Related JP5405738B2 (en) | 2005-02-23 | 2006-02-22 | Flame retardant resin composition |
Country Status (3)
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JP (1) | JP5405738B2 (en) |
CN (1) | CN101128541B (en) |
WO (1) | WO2006090751A1 (en) |
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US11091604B2 (en) | 2016-12-14 | 2021-08-17 | Lotte Advanced Materials Co., Ltd. | Thermoplastic resin composition having excellent electrical properties, and molded article produced using same |
US11208553B2 (en) | 2016-12-21 | 2021-12-28 | Lotte Advanced Materials Co., Ltd. | Thermoplastic resin composition having excellent electrical properties, and molded article produced using same |
Also Published As
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CN101128541A (en) | 2008-02-20 |
WO2006090751A1 (en) | 2006-08-31 |
CN101128541B (en) | 2010-08-11 |
JPWO2006090751A1 (en) | 2008-07-24 |
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