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JP5371333B2 - Image forming apparatus - Google Patents

Image forming apparatus Download PDF

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JP5371333B2
JP5371333B2 JP2008227642A JP2008227642A JP5371333B2 JP 5371333 B2 JP5371333 B2 JP 5371333B2 JP 2008227642 A JP2008227642 A JP 2008227642A JP 2008227642 A JP2008227642 A JP 2008227642A JP 5371333 B2 JP5371333 B2 JP 5371333B2
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toner
intermediate transfer
holding member
residual toner
image
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JP2010060945A (en
JP2010060945A5 (en
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圭佑 石角
篤義 阿部
加藤  明
潤一 大地
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Canon Inc
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Canon Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an image forming apparatus that causes no image failure when recovering residual toner to an image carrier by uniformly scattering residual toner and conducting uniform charging, wherein secondary transfer residual toner is efficiently recovered to a photosensitive drum without causing image failure. <P>SOLUTION: The image forming apparatus includes a conductive planar toner holding member 21, which is opposed to an intermediate transfer member 9 and causes residual toner to temporarily stay on an intermediate transfer member. The conductive planar toner holding member 21 is disposed downstream of a secondary transfer position N2 and upstream of a charging member 22 in the moving direction of the intermediate transfer member 9. The surface of the conductive planar toner holding member 21 is in slide contact with an intermediate transfer member 21, and a DC voltage of polarity reverse to the normal polarity of toner is applied to the conductive planar toner holding member 21. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、例えば、電子写真方式のカラー画像形成装置のような、像担持体に形成されたトナー像を移動可能な中間転写体に転写し、その後、中間転写体上のトナー像を転写材に転写する中間転写方式の画像形成装置に関するものである。   The present invention transfers a toner image formed on an image carrier to a movable intermediate transfer member, such as an electrophotographic color image forming apparatus, and then transfers the toner image on the intermediate transfer member to a transfer material. The present invention relates to an intermediate transfer type image forming apparatus for transferring to an image.

従来、紙等の転写材にカラー画像を形成する画像形成装置として、中間転写方式を用いた電子写真方式が知られている。   Conventionally, an electrophotographic system using an intermediate transfer system is known as an image forming apparatus that forms a color image on a transfer material such as paper.

中間転写方式とは、トナー像を担持する像担持体である感光ドラムから、中間転写体である中間転写ベルトに複数色のトナーを順次重ね合わせて1次転写することで中間転写ベルト上にカラートナー像を形成する方式である。中間転写体としては、中間転写ベルトの代わりに中間転写ドラムを使用することもある。   The intermediate transfer system is a method in which a plurality of color toners are sequentially superimposed and transferred from a photosensitive drum, which is an image carrier that carries a toner image, to an intermediate transfer belt, which is an intermediate transfer body, to perform primary transfer. This is a method for forming a toner image. As the intermediate transfer member, an intermediate transfer drum may be used instead of the intermediate transfer belt.

その後、中間転写ベルトから紙等の転写材にカラートナー像を一括して2次転写することでカラー画像を形成する。   Thereafter, the color toner image is collectively transferred from the intermediate transfer belt to a transfer material such as paper to form a color image.

中間転写方式でカラートナー像を一括して2次転写する際、全てのトナーが転写材へ転写されることが望ましいが、トナーは一部中間転写ベルト上に残留する。このような2次転写されずに中間転写ベルト上に残留するトナーを、以下では「残留トナー」と呼ぶ。   When the color toner images are secondarily transferred collectively by the intermediate transfer method, it is desirable that all the toner is transferred to the transfer material, but a part of the toner remains on the intermediate transfer belt. Such toner that remains on the intermediate transfer belt without being subjected to secondary transfer is hereinafter referred to as “residual toner”.

残留トナーが中間転写ベルト上に残ったまま次の画像が形成されると、次の画像を形成するためのカラートナー像に加えて、残留トナーが転写材に2次転写されてしまい、画質に悪影響を与えてしまう。   When the next image is formed with the residual toner remaining on the intermediate transfer belt, the residual toner is secondarily transferred to the transfer material in addition to the color toner image for forming the next image, thereby improving the image quality. It will have an adverse effect.

このため、中間転写ベルト上の残留トナーを回収する必要がある。   For this reason, it is necessary to collect the residual toner on the intermediate transfer belt.

残留トナーを回収する方式としては、残留トナーをトナー正規の極性とは逆極性に帯電して1次転写位置において感光ドラムに転移させ、回収する方式が知られている。   As a method for collecting the residual toner, a method is known in which the residual toner is charged to a polarity opposite to the normal polarity of the toner, transferred to the photosensitive drum at the primary transfer position, and collected.

特許文献1では、中間転写ベルト上の残留トナーを、帯電手段により正規極性とは逆極性に帯電することで、次の1次転写工程時に、感光ドラムに回収する、所謂、転写同時クリーニングを行っている。   In Patent Document 1, so-called simultaneous transfer cleaning is performed in which the residual toner on the intermediate transfer belt is charged to a polarity opposite to the normal polarity by a charging unit, and is collected on a photosensitive drum in the next primary transfer process. ing.

しかし、感光ドラムに残留トナーを回収させる方式では、中間転写ベルト上に不均一な残留トナーが存在する場合、塊の残留トナーや、不均一に帯電された残留トナーが次の画像に悪影響を及ぼしてしまうことが知られている。これは、特に1次転写同時回収の際、顕著に現れる。   However, in the method in which the residual toner is collected on the photosensitive drum, if there is non-uniform residual toner on the intermediate transfer belt, the residual toner in a lump or non-uniformly charged residual toner adversely affects the next image. It is known that This is particularly noticeable during simultaneous primary transfer recovery.

このような問題を解決するため、特許文献2では、交流電圧に直流電圧を重畳させたバイアスを印加している。この構成により、残留トナーを均一に散らして、且つ、均一に正規の極性とは逆極性に帯電して、従来問題となっていた画像不良を飛躍的に減少し得る、としている。
特開平9−50167号公報 特開平10−49023号公報
In order to solve such a problem, in Patent Document 2, a bias in which a DC voltage is superimposed on an AC voltage is applied. According to this configuration, the residual toner is uniformly scattered and is uniformly charged to a polarity opposite to the normal polarity, so that it is possible to drastically reduce image defects that have been a problem in the past.
Japanese Patent Laid-Open No. 9-50167 Japanese Patent Laid-Open No. 10-49023

しかしながら、上述の特許文献2に記載の構成では、帯電状態が不安定な残留トナーに対して交流電圧を印加するために新たな問題としてトナー飛散が発生する。   However, in the configuration described in Patent Document 2 described above, toner scattering occurs as a new problem because an AC voltage is applied to residual toner whose charge state is unstable.

また、繰り返し画像形成されることで、トナー劣化が発生し、不均一な残留トナーが発生する。そのため、交流電圧によってもトナーを完全に散らすことはできず、画像不良発生の原因となっていた。   In addition, repeated image formation causes toner deterioration and non-uniform residual toner. For this reason, the toner cannot be completely dispersed even by an AC voltage, causing image defects.

従って、感光ドラムに残留トナーを回収するクリーニング方式では、如何にして、不均一な塊となってやってくる残留トナーを散らし、均一に帯電して感光ドラムに回収させるかが問題となっていた。この問題は、1次転写同時回収を行う際、より顕著に現れる。   Therefore, in the cleaning method for collecting the residual toner on the photosensitive drum, there is a problem of how to disperse the residual toner that comes in a non-uniform lump and uniformly charge it to collect it on the photosensitive drum. This problem appears more prominently when simultaneous primary transfer is performed.

そこで、本発明の目的は、残留トナーを均一に散らし、且つ、均一な帯電を行うことで、残留トナーの像担持体への回収に際して、画像不良の発生しない画像形成装置を提供することである。   SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide an image forming apparatus in which residual toner is uniformly scattered and charged uniformly, so that no image defect occurs when the residual toner is collected on the image carrier. .

上記目的は本発明に係る画像形成装置にて達成される。要約すれば、本発明は、トナー像を担持する像担持体と、移動可能な中間転写体と、を有し、前記像担持体上のトナー像を1次転写位置で前記中間転写体上に1次転写し、前記中間転写体上のトナー像を2次転写位置で転写材に2次転写する画像形成装置において、
前記中間転写体の移動に対して回転することなく前記中間転写体と接触する面状部材と、前記面状部材に電圧を印加する電源と、を有し、
前記面状部材は、剛体に支持される弾性シートであり、前記弾性シートは、前記電源からトナーの正規の極性と逆極性の電圧が印加されることによって、転写材に2次転写されず前記中間転写体に残留した残留トナーを、前記中間転写体と形成する摺擦部よりも前記中間転写体の移動方向上流で前記弾性シートの面に残留トナーの一部を滞留させて保持しつつ、前記中間転写体上に散らすことが可能であり、
前記弾性シートに保持されない残留トナーは前記1次転写位置で前記像担持体へ転移することを特徴とする画像形成装置である。
The above object is achieved by the image forming apparatus according to the present invention. In summary, the present invention includes an image carrier that carries a toner image and a movable intermediate transfer member, and the toner image on the image carrier is placed on the intermediate transfer member at a primary transfer position. In an image forming apparatus that performs primary transfer and secondarily transfers a toner image on the intermediate transfer member to a transfer material at a secondary transfer position.
A planar member that contacts the intermediate transfer member without rotating with respect to the movement of the intermediate transfer member; and a power source that applies a voltage to the planar member;
The planar member is an elastic sheet supported by a rigid body, and the elastic sheet is not secondarily transferred to a transfer material when a voltage having a polarity opposite to a normal polarity of toner is applied from the power source. While the residual toner remaining on the intermediate transfer body is retained and retained on the surface of the elastic sheet upstream of the intermediate transfer body in the moving direction of the intermediate transfer body with respect to the rubbing portion to be formed, Can be scattered on the intermediate transfer member ,
In the image forming apparatus, residual toner that is not held on the elastic sheet is transferred to the image carrier at the primary transfer position.

本発明によれば、中間転写体上のトナーを均一に散らし、且つ、均一に帯電することが可能となるので、画像不良を発生させることなく、確実なクリーニングが可能となる。   According to the present invention, since the toner on the intermediate transfer member can be uniformly dispersed and charged uniformly, reliable cleaning can be performed without causing image defects.

以下、本発明に係る画像形成装置を図面に則して更に詳しく説明する。   The image forming apparatus according to the present invention will be described below in more detail with reference to the drawings.

実施例1
図1は、本発明に係る画像形成装置の一実施例を示す概略構成図である。本実施例の画像形成装置は、残留トナーの均一散らし、且つ、均一帯電について効果的な構成とされる。
Example 1
FIG. 1 is a schematic configuration diagram showing an embodiment of an image forming apparatus according to the present invention. The image forming apparatus according to the present exemplary embodiment has an effective configuration for uniform dispersion of residual toner and uniform charging.

本実施例にて、画像形成装置100は、中間転写方式を用いた電子写真方式のカラー画像形成装置である。画像形成装置100は、イエロー、マゼンタ、シアン、ブラックの各色成分に分解された画像情報に従って形成した各色のトナー像を中間転写体上に1次転写して一旦重ねた後、中間転写体から、紙等の転写材に一括して2次転写を行う。   In this embodiment, the image forming apparatus 100 is an electrophotographic color image forming apparatus using an intermediate transfer method. The image forming apparatus 100 primarily transfers and temporarily superimposes each color toner image formed according to image information separated into yellow, magenta, cyan, and black color components onto the intermediate transfer member, and then from the intermediate transfer member, Secondary transfer is performed collectively on a transfer material such as paper.

次に、画像形成装置100の全体構成について説明する。
(全体構成)
図1を参照すると、像担持体としてドラム状の電子写真感光体、即ち、感光ドラム1を備えており、感光ドラム1は、駆動手段(図示せず)によって矢印R1方向に駆動され、帯電手段である帯電ローラ2によって一様に帯電される。帯電ローラ2は、高圧電源14に接続されている。
Next, the overall configuration of the image forming apparatus 100 will be described.
(overall structure)
Referring to FIG. 1, a drum-shaped electrophotographic photosensitive member, that is, a photosensitive drum 1 is provided as an image carrier, and the photosensitive drum 1 is driven in a direction indicated by an arrow R1 by a driving means (not shown) to be charged. The charging roller 2 is uniformly charged. The charging roller 2 is connected to a high voltage power source 14.

次いで、露光手段であるレーザスキャナ装置とされる露光装置3によって画像情報に従ったレーザ光Lが感光ドラム1に照射され、静電潜像が形成される。   Next, a laser beam L according to the image information is irradiated onto the photosensitive drum 1 by an exposure device 3 which is a laser scanner device as an exposure unit, and an electrostatic latent image is formed.

更に、感光ドラム1が矢印R1の方向に進むと、現像手段である現像装置4によって、画像情報に従って感光ドラム1に形成された静電潜像がトナー像として現像される。   Further, when the photosensitive drum 1 advances in the direction of the arrow R1, the electrostatic latent image formed on the photosensitive drum 1 according to the image information is developed as a toner image by the developing device 4 as a developing unit.

本実施例にて、現像装置4は、回転現像装置とされ、イエロー、マゼンタ、シアン、ブラックの現像剤をそれぞれ収容した現像器5、6、7、8を備え、ロータリー4aにて各現像器を現像位置へと順次回転することにより現像を行う。斯かる回転現像装置4の構成は当業者には周知であるのでこれ以上の説明は省略する。   In this embodiment, the developing device 4 is a rotary developing device, and includes developing devices 5, 6, 7, and 8 that respectively contain yellow, magenta, cyan, and black developers. Development is performed by sequentially rotating to the development position. Since the configuration of the rotary developing device 4 is well known to those skilled in the art, further explanation is omitted.

更に、感光ドラム1が矢印R1方向の現像装置4より下流側には、中間転写体として中間転写ベルト9が配置されている。中間転写ベルト9は、駆動ローラ兼2次転写対向ローラ12、テンションローラ13によって張架された円筒状かつ無端ベルト状のフィルムであり、感光ドラム1と略同周速でR3方向に移動する。   Further, an intermediate transfer belt 9 is disposed as an intermediate transfer member on the downstream side of the photosensitive drum 1 from the developing device 4 in the arrow R1 direction. The intermediate transfer belt 9 is a cylindrical and endless belt-like film stretched by a driving roller / secondary transfer counter roller 12 and a tension roller 13, and moves in the R3 direction at substantially the same peripheral speed as the photosensitive drum 1.

中間転写ベルト9を挟んで感光ドラム1と対向する位置(1次転写位置)に、1次転写手段として、転写ローラ10が配置され、1次転写ニップ部N1を形成している。そして感光ドラム1、中間転写ベルト9の回転に伴い、1次転写ローラ10に電源16から1次転写バイアスを印加することで、感光ドラム1上に形成されたトナー像を中間転写ベルト9上に1次転写する。   A transfer roller 10 is disposed as a primary transfer unit at a position (primary transfer position) facing the photosensitive drum 1 with the intermediate transfer belt 9 interposed therebetween, thereby forming a primary transfer nip portion N1. As the photosensitive drum 1 and the intermediate transfer belt 9 rotate, a primary transfer bias is applied to the primary transfer roller 10 from the power source 16, so that the toner image formed on the photosensitive drum 1 is transferred onto the intermediate transfer belt 9. Perform primary transfer.

以上の工程を、イエロー、マゼンタ、シアン、ブラックの順に4色を順次重ねて1次転写することで、中間転写ベルト9上に複数色のトナー像を形成できる。   By performing the above steps and performing primary transfer by sequentially superimposing four colors of yellow, magenta, cyan, and black, a toner image of a plurality of colors can be formed on the intermediate transfer belt 9.

中間転写ベルト9を挟んで2次転写対向ローラ12と対向する位置(2次転写位置)には、中間転写ベルト9から紙等の転写材P上にトナー像を2次転写するための2次転写手段としての2次転写ローラ11が配置されている。給紙ローラ(図示せず)によって給紙された転写材Pは、中間転写ベルト9と2次転写ローラ11が摺擦する2次転写ニップ部N2に、所定のタイミングで供給される。同時に2次転写ローラ11に電源17から2次転写バイアスが印加され、中間転写ベルト9から転写材Pにトナー像が2次転写される。転写材Pに転写されず、中間転写ベルト9上に残った残留トナーは、中間転写体クリーニング手段である導電性面状トナー保持部材(即ち、面状部材)21により均一に散らされ、帯電部材である導電ローラ22により電荷が付与され、感光ドラム1に転移して回収される。そして、感光ドラム1に付着した残留トナーは、クリーニングブレード15によって掻き落とされる。 At a position (secondary transfer position) facing the secondary transfer counter roller 12 with the intermediate transfer belt 9 interposed therebetween, a secondary for secondary transfer of the toner image from the intermediate transfer belt 9 onto the transfer material P such as paper. A secondary transfer roller 11 as a transfer means is disposed. The transfer material P fed by a paper feed roller (not shown) is supplied at a predetermined timing to the secondary transfer nip portion N2 where the intermediate transfer belt 9 and the secondary transfer roller 11 are rubbed. At the same time, a secondary transfer bias is applied from the power source 17 to the secondary transfer roller 11, and the toner image is secondarily transferred from the intermediate transfer belt 9 to the transfer material P. Residual toner that is not transferred to the transfer material P and remains on the intermediate transfer belt 9 is uniformly scattered by a conductive sheet toner holding member (that is, sheet member ) 21 serving as an intermediate transfer member cleaning unit, and is charged by a charging member. A charge is applied by the conductive roller 22, which is transferred to the photosensitive drum 1 and collected. The residual toner attached to the photosensitive drum 1 is scraped off by the cleaning blade 15.

以下、図2、図6をも参照して、中間転写ベルト9のクリーニング工程について詳細に説明する。   Hereinafter, the cleaning process of the intermediate transfer belt 9 will be described in detail with reference to FIGS.

(1次転写)
1次転写ローラ10は、体積抵抗105〜109Ωcm、ゴム硬度は30°(荷重4.9N アスカーC硬度計)の弾性ローラを用い、中間転写ベルト9を介して感光ドラム1に対し総圧約9.8Nで押圧される。また、1次転写ローラ10は、中間転写ベルト9の回転に伴い、従動して回転されるとともに、高圧電源16から、−2.0〜+3.5kVの電圧印加が可能な構成となっている。
(Primary transfer)
The primary transfer roller 10 uses an elastic roller having a volume resistance of 10 5 to 10 9 Ωcm and a rubber hardness of 30 ° (load 4.9 N Asker C hardness meter), and is connected to the photosensitive drum 1 through the intermediate transfer belt 9. It is pressed with a pressure of about 9.8 N. Further, the primary transfer roller 10 is driven and rotated with the rotation of the intermediate transfer belt 9 and can be applied with a voltage of −2.0 to +3.5 kV from the high-voltage power supply 16. .

(中間転写ベルト)
中間転写ベルト9は、厚さ100μmで、導電剤を混合することにより体積抵抗率を約1011Ωcmに調整したポリフッ化ビニリデン(PVDF)を用いている。また、中間転写ベルト9は、駆動ローラ兼2次転写対向ローラ12、テンションローラ13の2軸に張架され、テンションローラ13により総圧約60Nの張力で張架されている。
(Intermediate transfer belt)
The intermediate transfer belt 9 is made of polyvinylidene fluoride (PVDF) having a thickness of 100 μm and a volume resistivity adjusted to about 10 11 Ωcm by mixing a conductive agent. The intermediate transfer belt 9 is stretched around two axes of a driving roller / secondary transfer counter roller 12 and a tension roller 13, and is stretched by the tension roller 13 with a total pressure of about 60N.

(2次転写)
2次転写ローラ11は、体積抵抗105〜109Ωcm、ゴム硬度は30°(荷重4.9N アスカーC硬度計)の弾性ローラを用い、中間転写ベルト9を介して2次転写対向ローラ12に対し、総圧約39.2Nで押圧される。また、2次転写ローラ11は、中間転写ベルト9の回転に伴い、従動して回転されるとともに、高圧電源17から、−2.0〜+4.0kVの電圧印加が可能な構成となっている。
(Secondary transfer)
The secondary transfer roller 11 uses an elastic roller having a volume resistance of 10 5 to 10 9 Ωcm and a rubber hardness of 30 ° (load 4.9 N Asker C hardness meter), and the secondary transfer counter roller 12 via the intermediate transfer belt 9. On the other hand, it is pressed with a total pressure of about 39.2N. Further, the secondary transfer roller 11 is driven and rotated with the rotation of the intermediate transfer belt 9 and can be applied with a voltage of −2.0 to +4.0 kV from the high voltage power source 17. .

(導電性面状トナー保持部材)
導電性面状トナー保持部材21として、10〜109Ωcmの抵抗値を持った厚み1mmのNBRゴムシートを用いた。NBRゴムシートには摺擦面側で摺擦部分N3(図6参照)とは反対側端部に電極23をつけ、電極23に高圧電源19から直流電圧を印加した。図6にて、導電性面状トナー保持部材21の電極取付部を除く短手方向の自由端部長さLは、5〜20mmとされ、本実施例では10mmとした。
(Conductive surface toner holding member)
As the conductive planar toner holding member 21, a 1 mm thick NBR rubber sheet having a resistance value of 10 to 10 9 Ωcm was used. The NBR rubber sheet was provided with an electrode 23 at the end opposite to the rubbing portion N3 (see FIG. 6) on the rubbing surface side, and a DC voltage was applied to the electrode 23 from the high-voltage power source 19. In FIG. 6, the free end length L in the lateral direction excluding the electrode mounting portion of the conductive planar toner holding member 21 is 5 to 20 mm, and is 10 mm in this embodiment.

また、導電性面状トナー保持部材21は、その先端部分(詳しくは後述する「摺擦部分N3」に対応する部分)が中間転写ベルト9の移動方向に対して順方向にて角度αにて当接配置されている。当接角度αは、5°〜60°とされ、本実施例では、30°とした。また、導電性面状トナー保持部材21の当接先端部21eは、中間転写ベルト9に対して、0.49〜9.8Nの圧力にて当接しており、本実施例では、1.96Nとした。   Further, the conductive planar toner holding member 21 has a tip portion (specifically, a portion corresponding to a “rubbing portion N3” described later) at an angle α in the forward direction with respect to the moving direction of the intermediate transfer belt 9. Abutment is arranged. The contact angle α is 5 ° to 60 °, and is 30 ° in this embodiment. Further, the contact tip portion 21e of the conductive planar toner holding member 21 is in contact with the intermediate transfer belt 9 at a pressure of 0.49 to 9.8N. In this embodiment, 1.96N. It was.

(導電ローラ)
帯電部材である導電ローラ22は、体積抵抗105〜109Ωcmの弾性ローラを用いた。図2にて、導電ローラ22は、中間転写ベルト9を介して駆動ローラ12に対し加圧されるとともに、中間転写ベルト9の回転に伴い、従動回転する。また、導電ローラ22には、高圧電源20から、−2.0〜+2.0kVの電圧が印加される構成となっている。
(Conductive roller)
The conductive roller 22 as a charging member was an elastic roller having a volume resistance of 10 5 to 10 9 Ωcm. In FIG. 2, the conductive roller 22 is pressed against the driving roller 12 via the intermediate transfer belt 9 and is driven to rotate as the intermediate transfer belt 9 rotates. In addition, a voltage of −2.0 to +2.0 kV is applied to the conductive roller 22 from the high-voltage power supply 20.

以上説明した構成において、中間転写ベルト9のクリーニング方法について詳細に説明する。   In the configuration described above, a method for cleaning the intermediate transfer belt 9 will be described in detail.

(中間転写体クリーニング)
本実施例において、トナーは負極性(正規の極性)に帯電され、1次転写ローラ10、2次転写ローラ11に、それぞれ、高圧電源16、17より正極性(トナーの正規の極性とは逆極性)の電圧を印加することで画像形成を行っている。2次転写後の残留トナーは、図2に示すように、2次転写ローラ11に印加した正バイアスの影響で、正、負両方の極性が混在する。また、転写材表面の凹凸の影響を受け、転写残トナーは局所的に複数層に重なって中間転写ベルト9上に残留する(図2中A)。複数層に重なった残留トナーは、均一に散らし、且つ、均一に帯電させないと次の画像に悪影響を及ぼす。これは、1次転写同時回収の際、顕著に発生する。
(Intermediate transfer member cleaning)
In this embodiment, the toner is charged to a negative polarity (normal polarity), and the primary transfer roller 10 and the secondary transfer roller 11 are positively charged (reverse to the normal polarity of the toner) by high-voltage power supplies 16 and 17, respectively. Image formation is performed by applying a polarity voltage. The residual toner after the secondary transfer has both positive and negative polarities due to the influence of the positive bias applied to the secondary transfer roller 11 as shown in FIG. Further, under the influence of the unevenness on the surface of the transfer material, the transfer residual toner locally overlaps a plurality of layers and remains on the intermediate transfer belt 9 (A in FIG. 2). The residual toner that overlaps the plurality of layers is uniformly scattered and, if not uniformly charged, adversely affects the next image. This occurs remarkably during the simultaneous primary transfer recovery.

先ず、残留トナーを均一に散らさなかった場合発生する画像不良について説明する。   First, an image defect that occurs when the residual toner is not scattered uniformly will be described.

図3は、残留トナーが帯電部材22により正規の極性とは逆極性(正極性)に帯電しきれない時に感光ドラム1を通過する様子を示している。残留トナーが十分帯電されない場合、帯電されたトナーのみ、1次転写時に感光ドラム1へ転移して回収され、中間転写ベルト9に残った残留トナーは、1次転写トナーと共に、転写材Pに2次転写され画像不良となる。   FIG. 3 shows a state in which the residual toner passes through the photosensitive drum 1 when the charging member 22 cannot fully charge the positive polarity (positive polarity) from the normal polarity. When the residual toner is not sufficiently charged, only the charged toner is transferred to the photosensitive drum 1 and collected during the primary transfer, and the residual toner remaining on the intermediate transfer belt 9 is transferred to the transfer material P together with the primary transfer toner. The next transfer results in an image defect.

また、帯電部材22により、散らされていない残留トナーが全て正規の極性と逆極性に帯電された場合を図4に示す。この場合は、残留トナーが1次転写部N1で回収される時に、1次転写トナーと共に感光ドラム1へ回収される。これは、残留トナーが塊であるために、1次転写トナーと共に感光ドラム1に回収されることと、帯電部材22で残留トナーを不均一に、トナーの正規の極性とは逆極性に帯電するため、一部過帯電の残留トナーが一次転写トナーを静電的に引き付けることによる。   Further, FIG. 4 shows a case where all of the residual toner that is not scattered by the charging member 22 is charged to a polarity opposite to the normal polarity. In this case, when the residual toner is collected at the primary transfer portion N1, it is collected onto the photosensitive drum 1 together with the primary transfer toner. This is because the residual toner is agglomerated and is collected on the photosensitive drum 1 together with the primary transfer toner, and the residual toner is charged non-uniformly by the charging member 22 to a polarity opposite to the normal polarity of the toner. Therefore, the partially overcharged residual toner electrostatically attracts the primary transfer toner.

図5に示すように、残留トナーが均一に散らされ、帯電部材22で均一に逆極性に帯電されている場合、回収時に上記のような問題を起こすことはない。   As shown in FIG. 5, when the residual toner is uniformly dispersed and is uniformly charged with the reverse polarity by the charging member 22, the above problem does not occur at the time of collection.

従って、本発明は、1次転写同時クリーニングを実施するときに特に効果的である。   Therefore, the present invention is particularly effective when the primary transfer simultaneous cleaning is performed.

以下、図2、図6を参照して、本実施例の構成によって残留トナーが均一に散らされる条件について説明する。   Hereinafter, with reference to FIG. 2 and FIG. 6, the conditions under which the residual toner is uniformly scattered by the configuration of this embodiment will be described.

2次転写の開始に伴い、中間転写ベルト9の回転方向に対し1次転写位置N1よりも上流側に位置する導電性面状トナー保持部材21に正バイアス(トナーの正規の極性とは逆極性)を印加する。   Along with the start of the secondary transfer, a positive bias (a polarity opposite to the normal polarity of the toner) is applied to the conductive planar toner holding member 21 positioned upstream of the primary transfer position N1 with respect to the rotation direction of the intermediate transfer belt 9. ) Is applied.

図6を用いて、トナーが散らされる様子を説明する。図6は、模式的に中間転写ベルト9の直線部分に導電性面状トナー保持部材21を配置して、残留トナーが導電性面状トナー保持部材21を通過する様子を表している。   The manner in which the toner is scattered will be described with reference to FIG. FIG. 6 schematically shows a state in which the conductive planar toner holding member 21 is disposed on the straight portion of the intermediate transfer belt 9 and the residual toner passes through the conductive planar toner holding member 21.

導電性面状トナー保持部材21に正バイアスを印加すると、残留トナーの内、負極性のトナーは、導電性面状トナー保持部材21に付着し、一時滞留する。導電性面状トナー保持部材21に印加したバイアスが+0.8kVの場合、一時滞留トナーは、導電性面状トナー保持部材21の先端部分と転写ベルト9との間に形成されるトナー摺擦領域(摺擦部分)N3に形成される。摺擦部分N3は、導電性面状トナー保持部材21の先端部21eから、中間転写ベルト9に沿った中間転写ベルト9の移動方向上流側に約1mmの長さの範囲とされる。   When a positive bias is applied to the conductive sheet toner holding member 21, negative toner out of the residual toner adheres to the conductive sheet toner holding member 21 and stays temporarily. When the bias applied to the conductive sheet toner holding member 21 is +0.8 kV, the temporarily staying toner is a toner rubbing region formed between the leading end portion of the conductive sheet toner holding member 21 and the transfer belt 9. (Rubbing portion) formed on N3. The rubbing portion N3 has a length of about 1 mm from the front end portion 21e of the conductive planar toner holding member 21 to the upstream side in the moving direction of the intermediate transfer belt 9 along the intermediate transfer belt 9.

本発明者らは、実験により、次のことを確認した。   The present inventors have confirmed the following by experiments.

即ち、先ず、導電性面状トナー保持部材21に+0.8kVの直流電圧を印加して、マゼンタの残留トナーを、導電性面状トナー保持部材21を通過させた。その後、シアンの残留トナーを、導電性面状トナー保持部材21位置を通過させ、そのときの導電性面状トナー保持部材21を観察したところ、シアントナーが導電性面状トナー保持部材21に付着していた。つまり、一時滞留トナーは入れ替わっていた。   That is, first, a DC voltage of +0.8 kV was applied to the conductive sheet toner holding member 21 to pass the magenta residual toner through the conductive sheet toner holding member 21. Thereafter, the cyan residual toner is passed through the position of the conductive planar toner holding member 21 and the conductive planar toner holding member 21 at that time is observed. As a result, the cyan toner adheres to the conductive planar toner holding member 21. Was. That is, the temporarily staying toner has been replaced.

残留トナーの電荷を−30q/g、残留トナーの中間転写ベルトへの付着力を2.5×10-8N、トナー粒径を6μmと仮定して、一時滞留トナーがどの程度の量存在するか、計算により見積もった。すると、導電性面状トナー保持部材21に印加した直流電圧によって摺擦部分N3の1mm程度の範囲では、少なくとも4層分のトナーが導電性面状トナー保持部材21に付着するという結果になった。 Assuming that the residual toner has a charge of −30 q / g, the adhesive force of the residual toner to the intermediate transfer belt is 2.5 × 10 −8 N, and the toner particle size is 6 μm, what amount of temporarily staying toner is present. Or estimated by calculation. As a result, at least four layers of toner adhere to the conductive planar toner holding member 21 in the range of about 1 mm of the rubbing portion N3 by the DC voltage applied to the conductive planar toner holding member 21. .

本実施例のような導電性面状トナー保持部材21を中間転写ベルト9に摺擦させると、摺擦部分N3における先端部21eから上流方向1.0mm程度の場所で導電性面状トナー保持部材21にはトナーが4層分付着するため、導電性面状トナー保持部材21と中間転写ベルト9とのギャップが約24μm以下の領域ではトナーが密に詰まっている。密に詰まった残留トナーのうち、最下層の中間転写ベルト9と接触しているトナーは、導電性面状トナー保持部材21と中間転写ベルト9との間の電界よりも中間転写ベルト9との付着力が強く働いていた。   When the conductive planar toner holding member 21 as in this embodiment is rubbed against the intermediate transfer belt 9, the conductive planar toner holding member is located at a place about 1.0 mm in the upstream direction from the tip 21e in the rubbed portion N3. Toner 21 adheres to four layers, so that the toner is densely packed in a region where the gap between conductive surface toner holding member 21 and intermediate transfer belt 9 is about 24 μm or less. Among the densely clogged residual toner, the toner that is in contact with the lowermost intermediate transfer belt 9 is more strongly contacted with the intermediate transfer belt 9 than the electric field between the conductive planar toner holding member 21 and the intermediate transfer belt 9. The adhesive force worked strongly.

以上の結果から、導電性面状トナー保持部材21に残留トナーが一時滞留することで残留トナーが均一に散らされるメカニズムは、以下の通りである。   From the above results, the mechanism by which the residual toner is uniformly dispersed by temporarily retaining the residual toner in the conductive planar toner holding member 21 is as follows.

複数層からなる残留トナーのうち、中間転写ベルト9と接触しているトナーは、導電性面状トナー保持部材21と中間転写ベルト9との間の電界よりも中間転写ベルト9との付着力が強く働いている。そのため、中間転写ベルト9上に保持され、中間転写ベルト9の回転と共に導電性面状トナー保持部材21を通過するが、接触していないトナーは導電性面状トナー保持部材21に付着し、一時滞留トナーを形成する。   Of the residual toner composed of a plurality of layers, the toner in contact with the intermediate transfer belt 9 has an adhesion force to the intermediate transfer belt 9 rather than the electric field between the conductive planar toner holding member 21 and the intermediate transfer belt 9. I work hard. For this reason, the toner is held on the intermediate transfer belt 9 and passes through the conductive sheet toner holding member 21 with the rotation of the intermediate transfer belt 9, but the non-contact toner adheres to the conductive sheet toner holding member 21 and is temporarily Residual toner is formed.

導電性面状トナー保持部材21に付着した一時滞留トナーの内、中間転写ベルト9と接触したトナーは、導電性面状トナー保持部材21と中間転写ベルト9との間の電界よりも中間転写ベルト9との付着力が強く働く。そのため、中間転写ベルト9上に再度保持され、中間転写ベルト9の回転と共に導電性面状トナー保持部材21を通過する。   Of the temporarily staying toner adhering to the conductive planar toner holding member 21, the toner that has come into contact with the intermediate transfer belt 9 is more intermediate than the electric field between the conductive planar toner holding member 21 and the intermediate transfer belt 9. Adhesion with 9 works strongly. Therefore, it is held again on the intermediate transfer belt 9 and passes through the conductive planar toner holding member 21 as the intermediate transfer belt 9 rotates.

導電性面状トナー保持部材21に直流電圧を印加している間、上記のプロセスが繰り返し行われる。このため、導電性面状トナー保持部材21を通過する残留トナーは、導電性面状トナー保持部材21通過後には略1層に散らされている。また、一時滞留トナーは入れ替わることにより一定量以上滞留しないため、導電性面状トナー保持部材21からボタ落ちる心配がない。従って、上記メカニズムで安定して残留トナーの散らし効果を得られる。   While applying a DC voltage to the conductive planar toner holding member 21, the above process is repeated. For this reason, the residual toner that passes through the conductive planar toner holding member 21 is scattered in approximately one layer after passing through the conductive planar toner holding member 21. Further, since the temporarily staying toner does not stay more than a certain amount by being replaced, there is no fear that the toner stays away from the conductive planar toner holding member 21. Therefore, the residual toner can be stably dispersed by the above mechanism.

実際は、残留トナーの電荷は分布を持っており、また、導電性面状トナー保持部材21の当接角α(図6参照)などを変えることで電界分布が変化する。そのため、上記の計算結果と同様の一時滞留トナーは得られないが、少なくとも、導電性面状トナー保持部材21に形成された一時滞留トナーは摺擦部付近で密に詰まっているので、上記メカニズムによって、残留トナーは均一に散らされる。   Actually, the charge of the residual toner has a distribution, and the electric field distribution changes by changing the contact angle α (see FIG. 6) of the conductive planar toner holding member 21. For this reason, a temporary staying toner similar to the above calculation result cannot be obtained, but at least the temporarily staying toner formed on the conductive surface toner holding member 21 is closely packed near the rubbing portion. As a result, the residual toner is uniformly dispersed.

略1層に散らされた残留トナーは、中間転写ベルト9の回転方向(R3)に移動する。導電ローラ22には、正極性の電圧が印加され、中間転写ベルト9上の残留トナーは、導電ローラ22通過時に正電荷が付与される(図2中D)。正電荷を付与された残留トナーは、1次転写部N1で、感光ドラム1へ転移し、回収される。   Residual toner scattered in approximately one layer moves in the rotational direction (R3) of the intermediate transfer belt 9. A positive voltage is applied to the conductive roller 22, and the residual toner on the intermediate transfer belt 9 is given a positive charge when passing through the conductive roller 22 (D in FIG. 2). The residual toner to which a positive charge is applied is transferred to the photosensitive drum 1 and collected at the primary transfer portion N1.

尚、本実施例では、導電性面状トナー保持部材21に印加する電圧は、トナーをあまり帯電しない程度に設定しなければならない。これは、残留トナーが十分帯電される程大きな電圧を印加すると残留トナーは中間転写ベルト9上から離れることができず、導電性面状トナー保持部材21に一時滞留されなくなる。そのため、一時滞留トナーによる残留トナーの散らし効果は得られなくなる(図7)。   In the present embodiment, the voltage applied to the conductive planar toner holding member 21 must be set to such an extent that the toner is not charged so much. This is because when a voltage that is large enough to charge the residual toner is applied, the residual toner cannot be separated from the intermediate transfer belt 9 and is not temporarily retained in the conductive planar toner holding member 21. For this reason, the residual toner scattering effect by the temporarily staying toner cannot be obtained (FIG. 7).

導電性面状トナー保持部材21の中間転写ベルト9への当接圧により一部残留トナーは散らされるが、中間転写ベルト9の幅方向全域にわたって均一には散らせない。   The residual toner is partially scattered by the contact pressure of the conductive planar toner holding member 21 to the intermediate transfer belt 9, but is not uniformly distributed over the entire width direction of the intermediate transfer belt 9.

また、図8のように、導電性面状トナー保持部材21に電圧を印加しない場合、導電性面状トナー保持部材21と中間転写ベルト9との間に電界が形成されないため、一時滞留トナーは得られず、一時滞留トナーによる残留トナーの散らし効果は得られない。この場合も、導電性面状トナー保持部材21の中間転写ベルト9への当接圧により一部残留トナーは散らされるが、中間転写ベルト9の幅方向全域にわたって均一には散らせない。   Further, as shown in FIG. 8, when no voltage is applied to the conductive planar toner holding member 21, no electric field is formed between the conductive planar toner holding member 21 and the intermediate transfer belt 9. In other words, the residual toner scattering effect by the temporarily staying toner cannot be obtained. Also in this case, the residual toner is partially scattered by the contact pressure of the conductive planar toner holding member 21 to the intermediate transfer belt 9, but is not uniformly distributed over the entire width direction of the intermediate transfer belt 9.

以上説明した通り、本実施例によると、導電性面状トナー保持部材21に所定の直流電圧を印加して一時滞留トナーを形成することで、複数層ある残留トナーが略1層に散らされ、導電ローラ22で均一に帯電することが可能となった。そのため、残留トナーを1次転写同時回収しても、1次転写トナーに悪影響を及ぼすことなく中間転写ベルト9上からクリーニングできる。   As described above, according to the present embodiment, by applying a predetermined direct current voltage to the conductive planar toner holding member 21 to form a temporarily staying toner, a plurality of layers of residual toner are scattered in approximately one layer, The conductive roller 22 can be uniformly charged. Therefore, even if the residual toner is simultaneously collected at the primary transfer, it can be cleaned from the intermediate transfer belt 9 without adversely affecting the primary transfer toner.

導電性面状トナー保持部材21に付着した一時滞留トナーは、入れ替わるが、一部導電性面状トナー保持部材21に付着したままになっている。このため、定期的に導電性面状トナー保持部材21に負極性の電圧を印加して導電性面状トナー保持部材21からトナーを吐き出している。   The temporarily staying toner adhering to the conductive sheet toner holding member 21 is replaced, but remains partially adhered to the conductive sheet toner holding member 21. Therefore, a negative voltage is periodically applied to the conductive sheet toner holding member 21 to discharge the toner from the conductive sheet toner holding member 21.

本実施例によると、残留トナーを均一に散らすためにはトナーを一時滞留させなければならないため、トナーを中間転写ベルト9と対向位置で滞留できない部材、例えば従動回転するローラ等は用いることができない。   According to this embodiment, in order to disperse the residual toner uniformly, the toner must be temporarily retained. Therefore, a member that cannot retain the toner at a position opposed to the intermediate transfer belt 9, such as a roller that is driven and rotated, cannot be used. .

また、本実施例では1つの導電性面状トナー保持部材21を中間転写ベルトの幅方向全域に渡って摺擦させているが、これを複数に分割して摺擦させてもよい。   In this embodiment, one conductive sheet-like toner holding member 21 is rubbed over the entire width direction of the intermediate transfer belt, but it may be divided into a plurality of pieces and rubbed.

また、図9に示すように、導電性面状トナー保持部材21を、曲率を持った、即ち、U字状の部材とし、その曲率部分21fを中間転写ベルト9に腹当てしてもよい。また、図10に示すように、導電性面状トナー保持部材21として稜線を持った部材を用いて、稜線部分21fを中間転写ベルト9に摺擦させても同様の効果を得られる。   In addition, as shown in FIG. 9, the conductive planar toner holding member 21 may be a U-shaped member having a curvature, and the curvature portion 21 f may be applied to the intermediate transfer belt 9. As shown in FIG. 10, the same effect can be obtained by using a member having a ridge line as the conductive planar toner holding member 21 and sliding the ridge line portion 21 f against the intermediate transfer belt 9.

上記説明にて理解されるように、本実施例によれば、中間転写体上のトナーを均一に散らし、且つ、均一に帯電することが可能となるので、画像不良を発生させることなく、確実なクリーニングが可能となる。   As can be understood from the above description, according to the present embodiment, the toner on the intermediate transfer member can be uniformly dispersed and charged uniformly, so that it is possible to reliably perform without causing image defects. Cleaning becomes possible.

実施例2
次に、本発明の画像形成装置の第二の実施例について説明する。本実施例の画像形成装置の全体構成は、図1を参照して実施例1で説明した画像形成装置と同様とされ、従って、実施例1の説明を援用し、ここでの再度の説明は省略する。
Example 2
Next, a second embodiment of the image forming apparatus of the present invention will be described. The overall configuration of the image forming apparatus according to the present embodiment is the same as that of the image forming apparatus described in the first embodiment with reference to FIG. 1, and therefore, the description of the first embodiment is used, and the description thereof is not repeated here. Omitted.

本実施例では、導電性面状トナー保持部材21の構成に特徴を有しており、以下、この特徴部について説明する。本実施例にて、導電性面状トナー保持部材21は、中間転写ベルト9への当接がより安定し、残留トナーの一時滞留をより安定して形成することができる。   In this embodiment, the configuration of the conductive planar toner holding member 21 has a feature, and this feature will be described below. In this embodiment, the conductive planar toner holding member 21 can be more stably in contact with the intermediate transfer belt 9, and can form a temporary stay of residual toner more stably.

本実施例にて、導電性面状トナー保持部材21は、図11に示すように、曲率を持った、即ち、U字状の剛体21aに弾性シート21bを貼り付けた構成となっている。本実施例では、弾性シート21bにさらに導電シート21cを貼り付けている。   In this embodiment, as shown in FIG. 11, the conductive sheet-like toner holding member 21 has a curvature, that is, has a configuration in which an elastic sheet 21b is bonded to a U-shaped rigid body 21a. In this embodiment, a conductive sheet 21c is further attached to the elastic sheet 21b.

表層の導電シート21cは、約104Ωcmの導電性を有する厚さ50μmのポリエチレンシートを用いた。弾性シート21bとして、絶縁体で2mm厚の発泡ウレタンシートを用いた。剛体21aは、厚さ0.8mm、R=12mmのZnコート板金を用いた。 As the surface conductive sheet 21c, a 50 μm thick polyethylene sheet having a conductivity of about 10 4 Ωcm was used. As the elastic sheet 21b, a foamed urethane sheet having a thickness of 2 mm was used. As the rigid body 21a, a Zn-coated sheet metal having a thickness of 0.8 mm and R = 12 mm was used.

このように、バックアップ部材として剛体21aを使用し、剛体21aに弾性シート21bを貼り付ける構成とした。この構成にて、導電性面状トナー保持部材21の中間転写ベルト9への当接が安定する。従って、導電性面状トナー保持部材21と中間転写ベルト9との間の電界が安定するので一時滞留トナーも安定して形成される。   As described above, the rigid body 21a is used as the backup member, and the elastic sheet 21b is attached to the rigid body 21a. With this configuration, the contact of the conductive planar toner holding member 21 with the intermediate transfer belt 9 is stabilized. Accordingly, since the electric field between the conductive planar toner holding member 21 and the intermediate transfer belt 9 is stabilized, the temporarily staying toner is also stably formed.

更に、本実施例では、発泡ウレタンシートより低摩擦係数のポリエチレンシートを表層21cとして用いた。これにより、導電性面状トナー保持部材21の中間転写ベルト9への摺擦による中間転写ベルト回転のための駆動トルク上昇を軽減でき、安定した画像形成プロセスが得られる。   Furthermore, in this example, a polyethylene sheet having a lower friction coefficient than the foamed urethane sheet was used as the surface layer 21c. Thereby, an increase in driving torque for rotating the intermediate transfer belt due to the rubbing of the conductive planar toner holding member 21 to the intermediate transfer belt 9 can be reduced, and a stable image forming process can be obtained.

上記構成の導電性面状トナー保持部材21を部材両端からそれぞれ0.98Nずつ総圧1.96Nで加圧し、中間転写ベルト9に摺擦した。また、中間転写ベルト9の回転方向上流側のポリエチレンシート21cの表面に高圧電源19から電極23を介して直流電圧を印加した。高圧電源19からの直流電圧は−2.0〜+2.0kVの電圧が印加される構成になっている。   The conductive planar toner holding member 21 having the above-described configuration was pressed at 0.98 N from each end of the member with a total pressure of 1.96 N, and slid against the intermediate transfer belt 9. Further, a DC voltage was applied from the high voltage power source 19 via the electrode 23 to the surface of the polyethylene sheet 21 c on the upstream side in the rotation direction of the intermediate transfer belt 9. The DC voltage from the high voltage power source 19 is configured to be applied with a voltage of −2.0 to +2.0 kV.

また、本実施例のように導電性面状トナー保持部材21として、U字型の面状部材を用いると、部材先端21eを中間転写ベルト9から十分離すことができるので、導電性面状トナー保持部材21の裏面にトナーが付着することを防げる。   Further, when a U-shaped planar member is used as the conductive planar toner holding member 21 as in the present embodiment, the member tip 21e can be sufficiently separated from the intermediate transfer belt 9, so that the conductive planar toner is The toner can be prevented from adhering to the back surface of the holding member 21.

尚、本実施例では、導電性面状トナー保持部材21として、Znコート板金21aに弾性シート21bを貼り付け、さらに弾性シート21bにポリエチレンシート21cを貼り付けた構成とした。しかし、ポリエチレンシートの代わりに、抵抗値の範囲が101〜109Ωcmであればどのようなシートを用いてもよい。例えば、PFAやPTFEなどが使える。また、摺動性のよい弾性シート21bを直接中間転写ベルトに摺擦させてもよい。 In the present embodiment, the conductive sheet toner holding member 21 has a structure in which an elastic sheet 21b is bonded to a Zn-coated sheet metal 21a, and a polyethylene sheet 21c is further bonded to the elastic sheet 21b. However, any sheet may be used instead of the polyethylene sheet as long as the range of the resistance value is 10 1 to 10 9 Ωcm. For example, PFA or PTFE can be used. Further, the elastic sheet 21b having good slidability may be directly rubbed against the intermediate transfer belt.

また、バックアップ材21aとして、本実施例では、Znコート板金を使用したが、バックアップ材に求められる性能は剛性なので、導電性を持たせる必要はなく、樹脂なども使用できる。   In this embodiment, a Zn-coated sheet metal is used as the backup material 21a. However, since the performance required for the backup material is rigid, it is not necessary to provide conductivity, and a resin or the like can be used.

実施例3
次に、本発明の画像形成装置の第三の実施例について説明する。本実施例の画像形成装置の全体構成は、図1を参照して実施例1で説明した画像形成装置と同様とされ、従って、実施例1の説明を援用し、ここでの再度の説明は省略する。
Example 3
Next, a third embodiment of the image forming apparatus of the present invention will be described. The overall configuration of the image forming apparatus according to the present embodiment is the same as that of the image forming apparatus described in the first embodiment with reference to FIG. 1, and therefore, the description of the first embodiment is used, and the description thereof is not repeated here. Omitted.

残留トナーを略一層に散らす作用は、導電性面状トナー保持部材21が持っている。導電性面状トナー保持部材21は、残留トナーを一時滞留させなければならないので、中間転写ベルト9に摺擦させなければならない。   The conductive surface toner holding member 21 has an action of scattering the residual toner substantially in one layer. The conductive planar toner holding member 21 must slidably rub against the intermediate transfer belt 9 because residual toner must be temporarily retained.

このため、導電性面状トナー保持部材21の中間転写ベルト9への摺擦に伴い、中間転写ベルト9を回転させるための駆動トルクが上昇する。   For this reason, the driving torque for rotating the intermediate transfer belt 9 increases as the conductive planar toner holding member 21 slides on the intermediate transfer belt 9.

そこで、本実施例3では、導電性面状トナー保持部材21を中間転写ベルト9に摺擦させた場合に生じる、中間転写ベルト9の回転駆動トルク上昇を軽減する構成について説明する。   Therefore, in the third embodiment, a configuration for reducing an increase in rotational driving torque of the intermediate transfer belt 9 that occurs when the conductive planar toner holding member 21 is rubbed against the intermediate transfer belt 9 will be described.

回転駆動トルクを減少させるためには、導電性面状トナー保持部材21と中間転写ベルト9の接触面積を減らせばよい。本実施例3では、実施例1で用いた導電性面状トナー保持部材の表層導電シートとして、導電シート表面に凹凸面を持たせる構成とされる。この構成にて、導電性面状トナー保持部材21と中間転写ベルトとの間の接触面積を減少させて駆動トルクの上昇を軽減し、安定した画像形成プロセスが可能とする。   In order to reduce the rotational driving torque, the contact area between the conductive planar toner holding member 21 and the intermediate transfer belt 9 may be reduced. In the third embodiment, the surface of the conductive sheet toner holding member used in the first embodiment is configured to have an uneven surface on the surface of the conductive sheet. With this configuration, the contact area between the conductive planar toner holding member 21 and the intermediate transfer belt is reduced to reduce an increase in driving torque, thereby enabling a stable image forming process.

凹凸面の形状としては、例えば、ダイヤ模様の凸型のエンボス加工が入ったシートや絹目模様の凹型のエンボス加工が入ったシートなど、中間転写ベルトとの接触面積が減少すれば任意の形状を用いることができる。   The shape of the uneven surface can be any shape as long as the contact area with the intermediate transfer belt decreases, for example, a sheet with a diamond pattern convex embossing or a sheet with a silky pattern concave embossing. Can be used.

本発明に係る画像形成装置の一実施例を説明する概略構成図である。1 is a schematic configuration diagram illustrating an embodiment of an image forming apparatus according to the present invention. 本発明に従って残留トナーを均一に散らし、且つ、均一に帯電する様子を示す図である。It is a figure which shows a mode that a residual toner is disperse | distributed uniformly according to this invention, and is charged uniformly. 均一に散らされなかった帯電不足の残留トナーが、感光ドラムを通過する様子を示す図である。FIG. 4 is a diagram illustrating a state in which residual toner with insufficient charge that has not been uniformly dispersed passes through a photosensitive drum. 均一に散らされなかった過帯電残留トナーが、感光ドラムを通過する様子を示す図である。FIG. 6 is a diagram illustrating a state in which overcharged residual toner that has not been uniformly dispersed passes through a photosensitive drum. 均一に散らされ、且つ、均一に帯電された残留トナーが、感光ドラムを通過する様子を示す図である。FIG. 4 is a diagram illustrating a state in which residual toner that is uniformly dispersed and uniformly charged passes through a photosensitive drum. 図2中のA、B部の拡大模式図であり、本発明に従って残留トナーが導電性面状トナー保持部材により均一に散らされる様子を示す図である。FIG. 3 is an enlarged schematic view of portions A and B in FIG. 2, and shows a state in which residual toner is uniformly scattered by a conductive planar toner holding member according to the present invention. 残留トナーが導電性面状トナー保持部材への印加電圧が大き過ぎることによって均一に散らされない様子を示す図である。FIG. 6 is a diagram illustrating a state in which residual toner is not uniformly dispersed due to an excessive voltage applied to the conductive planar toner holding member. 残留トナーが導電性面状トナー保持部材へ直流電圧を印加しないことで均一に散らされない様子を示す図である。FIG. 6 is a diagram illustrating a state in which residual toner is not uniformly scattered by applying no DC voltage to the conductive planar toner holding member. 導電性面状トナー保持部材として、シートを腹当てで中間転写ベルトに摺擦させた図である。FIG. 6 is a diagram showing a sheet as a conductive sheet-like toner holding member that is rubbed against an intermediate transfer belt by abdominal contact. 導電性面状トナー保持部材として、稜線を持つ部材を使用し、稜線部分を中間転写ベルトに摺擦させた図である。FIG. 6 is a diagram in which a member having a ridge line is used as the conductive surface toner holding member, and the ridge line portion is rubbed against the intermediate transfer belt. 導電性面状トナー保持部材構成を示す図である。It is a figure which shows a conductive planar toner holding member structure.

符号の説明Explanation of symbols

1 感光ドラム(像担持体)
2 帯電ローラ(帯電手段)
3 露光装置(露光手段)
4 現像装置(現像手段)
9 中間転写ベルト(中間転写体)
10 1次転写ローラ(一次転写手段)
11 2次転写ローラ(2次転写手段)
12 2次転写対向ローラ
16 1次転写電源
17 2次転写電源
19 導電性面状トナー保持部材電源
20 帯電部材電源
21 導電性面状トナー保持部材
22 導電ローラ(帯電部材)
R1 感光ドラム回転方向
R3 中間転写ベルト回転方向
1 Photosensitive drum (image carrier)
2 Charging roller (charging means)
3 Exposure equipment (exposure means)
4 Developing device (Developing means)
9 Intermediate transfer belt (intermediate transfer member)
10 Primary transfer roller (primary transfer means)
11 Secondary transfer roller (secondary transfer means)
12 Secondary Transfer Counter Roller 16 Primary Transfer Power Supply 17 Secondary Transfer Power Supply 19 Conductive Surface Toner Holding Member Power Supply 20 Charging Member Power Supply 21 Conductive Surface Toner Holding Member 22 Conductive Roller (Charging Member)
R1 photosensitive drum rotation direction R3 intermediate transfer belt rotation direction

Claims (7)

トナー像を担持する像担持体と、移動可能な中間転写体と、を有し、前記像担持体上のトナー像を1次転写位置で前記中間転写体上に1次転写し、前記中間転写体上のトナー像を2次転写位置で転写材に2次転写する画像形成装置において、
前記中間転写体の移動に対して回転することなく前記中間転写体と接触する面状部材と、前記面状部材に電圧を印加する電源と、を有し、
前記面状部材は、剛体に支持される弾性シートであり、前記弾性シートは、前記電源からトナーの正規の極性と逆極性の電圧が印加されることによって、転写材に2次転写されず前記中間転写体に残留した残留トナーを、前記中間転写体と形成する摺擦部よりも前記中間転写体の移動方向上流で前記弾性シートの面に残留トナーの一部を滞留させて保持しつつ、前記中間転写体上に散らすことが可能であり、
前記弾性シートに保持されない残留トナーは前記1次転写位置で前記像担持体へ転移することを特徴とする画像形成装置。
An image carrier that carries a toner image; and a movable intermediate transfer member. The toner image on the image carrier is primarily transferred onto the intermediate transfer member at a primary transfer position. In an image forming apparatus for secondary transfer of a toner image on a body to a transfer material at a secondary transfer position,
A planar member that contacts the intermediate transfer member without rotating with respect to the movement of the intermediate transfer member; and a power source that applies a voltage to the planar member;
The planar member is an elastic sheet supported by a rigid body, and the elastic sheet is not secondarily transferred to a transfer material when a voltage having a polarity opposite to a normal polarity of toner is applied from the power source. While the residual toner remaining on the intermediate transfer body is retained and retained on the surface of the elastic sheet upstream of the intermediate transfer body in the moving direction of the intermediate transfer body with respect to the rubbing portion to be formed, Can be scattered on the intermediate transfer member ,
The residual toner not held on the elastic sheet is transferred to the image carrier at the primary transfer position.
前記弾性シートに保持されない残留トナーは、前記1次転写と同時に前記像担持体へ転移することを特徴とする請求項1に記載の画像形成装置。 The image forming apparatus according to claim 1, wherein residual toner not held on the elastic sheet is transferred to the image carrier simultaneously with the primary transfer. 前記弾性シートとして、曲率を持った部材を用い、曲率部分を前記中間転写体上に摺擦させることを特徴とする請求項1又は2に記載の画像形成装置。 Wherein an elastic sheet, using a member having a curvature, the image forming apparatus according to curvature portion to claim 1 or 2, characterized in that rubbing causes on the intermediate transfer body. 前記弾性シートに凹凸面を持たせることを特徴とする請求項1からのいずれかの項に記載の画像形成装置。 The image forming apparatus according to any one of claims of claims 1 to 3, characterized in that to have an uneven surface to the elastic sheet. 前記中間転写体の移動方向において、前記弾性シートの下流側で、かつ、前記1次転写位置の上流側に、残留トナーを帯電する帯電部材を有することを特徴とする請求項1からのいずれかの項に記載の画像形成装置。 In the direction of movement of the intermediate transfer member, the downstream side of the elastic sheet, and, on the upstream side of the primary transfer position, one of claims 1, characterized in that it comprises a charging member for charging the residual toner 4 The image forming apparatus according to any one of the items. 前記電源が弾性シートに印加する電圧は、前記摺擦部で残留トナーが滞留できる程度の電圧であることを特徴とする請求項1からのいずれかの項に記載の画像形成装置。 Voltage the power supply is applied to the elastic sheet, the image forming apparatus according to any one of claims 1 to 5, characterized in that the residual toner at the rubbing portion is a voltage enough to dwell. 前記弾性シートは、トナーの正規の極性の電圧が印加されることによって、前記弾性シートが保持する残留トナーを前記中間転写体へ移動させることを特徴とする請求項1からのいずれかの項に記載の画像形成装置。 The elastic sheet, by the polarity voltage of the toner normal is applied, any one of claims 1 6, characterized in that moving the residual toner which the elastic sheet is held to the intermediate transfer member The image forming apparatus described in 1.
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