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JP5355042B2 - Wheel bearing with sensor - Google Patents

Wheel bearing with sensor Download PDF

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Publication number
JP5355042B2
JP5355042B2 JP2008284079A JP2008284079A JP5355042B2 JP 5355042 B2 JP5355042 B2 JP 5355042B2 JP 2008284079 A JP2008284079 A JP 2008284079A JP 2008284079 A JP2008284079 A JP 2008284079A JP 5355042 B2 JP5355042 B2 JP 5355042B2
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sensor
wheel bearing
strain generating
bearing
strain
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JP2010112419A (en
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祐志郎 小野
健太郎 西川
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NTN Corp
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NTN Corp
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Priority to JP2008284079A priority Critical patent/JP5355042B2/en
Priority to PCT/JP2009/005735 priority patent/WO2010052864A1/en
Priority to KR1020117009816A priority patent/KR101596395B1/en
Priority to DE112009002662T priority patent/DE112009002662T5/en
Publication of JP2010112419A publication Critical patent/JP2010112419A/en
Priority to US13/067,053 priority patent/US8596146B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a wheel bearing with a sensor capable of preventing a sensor from failing due to the influence of the external environment, accurately detecting the load acting on a bearing for a wheel or a tire surface in contact with ground for a long term, and facilitating cable wiring, and sensor installation. <P>SOLUTION: In the wheel bearing with the sensor, a rolling element 5 is interposed between double-row rolling surfaces 3, 4 of an outer member 1 and an internal member 2 so as face each other. An electronic part including a plurality of sensor units 20, a signal processing IC 25 for processing the sensor output signal, and a signal cable 26 for taking out the processed output signal out of the bearing is arranged inside of an annular protective cover 27 to make an annular sensor assembly 28. The sensor assembly 28 is concentrically fixed with a fixed-side member on the peripheral surface of the fixed-side member. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

この発明は、車輪の軸受部にかかる荷重を検出する荷重センサを内蔵したセンサ付車輪用軸受に関する。   The present invention relates to a sensor-equipped wheel bearing with a built-in load sensor for detecting a load applied to a bearing portion of the wheel.

自動車の各車輪にかかる荷重を検出する技術として、車輪用軸受の固定輪である外輪のフランジ部外径面に歪みセンサを設け、荷重を検出するようにしたセンサ付車輪用軸受が提案されている(例えば特許文献1)。また、図13のように、車輪用軸受の外輪50に歪みゲージ51を貼り付け、歪みを検出するようにした車輪用軸受も提案されている(例えば特許文献2)。   As a technology for detecting the load applied to each wheel of an automobile, a sensor-equipped wheel bearing has been proposed in which a strain sensor is provided on the outer diameter surface of the flange portion of the outer ring, which is a fixed ring of the wheel bearing, and the load is detected. (For example, Patent Document 1). In addition, as shown in FIG. 13, a wheel bearing is proposed in which a strain gauge 51 is attached to the outer ring 50 of the wheel bearing to detect the strain (for example, Patent Document 2).

さらに、歪み発生部材およびこの歪み発生部材に取付けた歪みセンサからなるセンサユニットを軸受の固定輪である外方部材の内径面に取付け、前記歪み発生部材は、前記外方部材に対して少なくとも2箇所の接触固定部を有し、隣り合う接触固定部の間で少なくとも1箇所に切欠き部を有し、この切欠き部に前記歪みセンサを配置したセンサ付車輪用軸受が提案されている(例えば特許文献3)。   Further, a sensor unit comprising a strain generating member and a strain sensor attached to the strain generating member is attached to an inner diameter surface of an outer member that is a fixed ring of a bearing, and the strain generating member is at least 2 with respect to the outer member. There has been proposed a sensor-equipped wheel bearing having a contact fixing portion at one location, a notch portion at least at one location between adjacent contact fixing portions, and the strain sensor being disposed in the notch portion ( For example, Patent Document 3).

特許文献3に開示のセンサ付車輪用軸受によると、車両走行に伴い回転輪に荷重が加わったとき、転動体を介して固定輪が変形するので、その変形がセンサユニットに歪みをもたらす。センサユニットに設けられた歪みセンサは、センサユニットの歪みを検出する。歪みと荷重の関係を予め実験やシミュレーションで求めておけば、歪みセンサの出力から車輪にかかる荷重等を検出することができる。
特開2002−098138号公報 特表2003−530565号公報 特開2007−57299号公報
According to the sensor-equipped wheel bearing disclosed in Patent Document 3, when a load is applied to the rotating wheel as the vehicle travels, the fixed wheel is deformed via the rolling elements, and this deformation causes distortion of the sensor unit. The strain sensor provided in the sensor unit detects the strain of the sensor unit. If the relationship between strain and load is obtained in advance through experiments and simulations, the load applied to the wheel can be detected from the output of the strain sensor.
JP 2002-098138 A Special table 2003-530565 gazette JP 2007-57299 A

しかし、車輪用軸受の外輪フランジ部の外径面に歪みセンサを設けた特許文献1に開示の技術や、図13のように車輪用軸受の外輪50に歪みゲージ51を貼り付けた特許文献2に開示の技術では、センサが外部環境から保護されていない。そのため、車両走行中に跳ねた小石などがセンサにぶつかってセンサが破損したり、泥水を被ってセンサが腐食する恐れがある。   However, the technique disclosed in Patent Document 1 in which a strain sensor is provided on the outer diameter surface of the outer ring flange portion of the wheel bearing, or Patent Document 2 in which a strain gauge 51 is attached to the outer ring 50 of the wheel bearing as shown in FIG. In the technology disclosed in the above, the sensor is not protected from the external environment. For this reason, there is a possibility that the pebbles jumped while the vehicle is running will hit the sensor and damage the sensor, or the sensor may be corroded by being covered with muddy water.

また、特許文献3に開示の技術では、車輪用軸受の外輪の内径面にセンサユニットを取付けているので、センサを外部環境から守ることができるが、軸受内部から軸受外部へ信号ケーブルを引き出す処理や、センサユニットの組付けが困難である。   In the technique disclosed in Patent Document 3, since the sensor unit is attached to the inner diameter surface of the outer ring of the wheel bearing, the sensor can be protected from the external environment, but the process of drawing the signal cable from the inside of the bearing to the outside of the bearing In addition, it is difficult to assemble the sensor unit.

この発明の目的は、外部環境の影響によるセンサの故障を防止して、車輪用軸受やタイヤ接地面に作用する荷重を長期にわたり正確に検出でき、信号ケーブルの配線処理やセンサの組付けも容易なセンサ付車輪用軸受を提供することである。   The object of the present invention is to prevent sensor failure due to the influence of the external environment, accurately detect the load acting on the wheel bearings and the tire ground contact surface over a long period of time, and facilitate signal cable wiring processing and sensor assembly. It is to provide a wheel bearing with a simple sensor.

この発明のセンサ付車輪用軸受は、複列の転走面が内周に形成された外方部材と、前記転走面と対向する転走面が外周に形成された内方部材と、両部材の対向する転走面間に介在した複列の転動体とを備え、車体に対して車輪を回転自在に支持する車輪用軸受において、上記外方部材および内方部材のうちの固定側部材の周面に沿って設けられこの周面に接触して固定される歪み発生部材、およびこの歪み発生部材に取付けられてこの歪み発生部材の歪みを検出するセンサからなる複数のセンサユニットと、前記センサの出力信号を処理する信号処理用ICと、処理された前記出力信号を軸受外部へ取り出す信号ケーブルとを含む電子部品を、円環状の保護カバーの内側に配置して円環状のセンサ組立品とし、このセンサ組立品を前記固定側部材の周面に固定側部材と同心に取付け、前記歪み発生部材は、平面概形が全長にわたり均一幅で中央の両側辺部に切欠き部を有し、前記センサを、前記歪み発生部材の外面側における、両側辺部の前記切欠き部間の中央部位に取付け、前記歪み発生部材における前記切欠き部が位置する中間部位を、前記固定側部材の周面に非接触とし、前記複数のセンサユニットを、それらの各センサが前記固定側部材の軸方向に対して同寸法となる位置に設けたことを特徴とする。前記固定側部材は、例えば前記外方部材である。 The sensor-equipped wheel bearing according to the present invention includes an outer member having a double-row rolling surface formed on the inner periphery, an inner member having a rolling surface opposed to the rolling surface formed on the outer periphery, A wheel bearing comprising a double row rolling element interposed between opposing rolling surfaces of the member and rotatably supporting the wheel with respect to the vehicle body, wherein the fixed side member of the outer member and the inner member a plurality of sensor units to the strain generating member is provided along the peripheral surface is fixed to come in contact with this peripheral surface, and attached to the strain generating member consists sensor for detecting the distortion of the strain generating member, An electronic sensor including a signal processing IC for processing the output signal of the sensor and a signal cable for taking out the processed output signal to the outside of the bearing is disposed inside the annular protective cover to form an annular sensor assembly. And this sensor assembly on the fixed side Only attached to the stationary member concentrically to the circumferential surface of the wood, the strain generating member has a notch on both sides of the central uniform width plane envelope is over its entire length, the sensor, the strain generating member The outer surface side is attached to a central portion between the notch portions on both sides, and an intermediate portion where the notch portion of the strain generating member is located is not in contact with the peripheral surface of the fixed side member, The sensor unit is provided at a position where each of the sensors has the same dimension with respect to the axial direction of the stationary member . The fixed side member is, for example, the outer member.

車輪用軸受や、車輪のタイヤと路面間に荷重が作用すると、車輪用軸受の固定側部材(例えば外方部材)にも荷重が印加されて変形が生じる。センサユニットにおける歪み発生部材が固定側部材に接触固定されているので、固定側部材の歪みが歪み発生部材に拡大して伝達され、その歪みがセンサで感度良く検出され、その出力信号に生じるヒステリシスも小さくなり、荷重を精度良く推定できる。
とくに、複数のセンサユニットと、センサユニットのセンサの出力信号を処理する信号処理用ICと、処理された前記出力信号を軸受外部に取り出す信号ケーブルとを含む電子部品を、円環状の保護カバーの内側に配置して円環状のセンサ組立品とし、このセンサ組立品を前記固定側部材の周面に固定側部材と同心に取付けているので、前記電子部品を保護カバーで被覆できて、外部環境の影響によるセンサの故障を防止して、車輪用軸受やタイヤ接地面に作用する荷重を長期にわたり正確に検出できる。例えば、外部からの飛び石や泥水,塩水等から、センサ,信号処理用IC,信号ケーブル等の電子部品を確実に保護することができる。また、信号ケーブルの配線処理やセンサの組付けも容易となる。
When a load acts between the wheel bearing or the tire of the wheel and the road surface, the load is also applied to the stationary side member (for example, the outer member) of the wheel bearing to cause deformation. Since the strain generating member in the sensor unit is fixed in contact with the fixed side member, the strain of the fixed side member is enlarged and transmitted to the strain generating member, the strain is detected with high sensitivity by the sensor, and the hysteresis generated in the output signal And the load can be estimated accurately.
In particular, an electronic component including a plurality of sensor units, a signal processing IC for processing an output signal of the sensor of the sensor unit, and a signal cable for taking out the processed output signal to the outside of the bearing is mounted on an annular protective cover. An annular sensor assembly is arranged on the inner side, and this sensor assembly is attached to the peripheral surface of the fixed side member concentrically with the fixed side member. It is possible to accurately detect the load acting on the wheel bearing and the tire ground contact surface over a long period of time by preventing the sensor failure due to the influence of the above. For example, electronic components such as sensors, signal processing ICs, and signal cables can be reliably protected from flying stones, muddy water, salt water, and the like from the outside. In addition, signal cable wiring processing and sensor assembly are facilitated.

この発明において、前記円環状のセンサ組立品は、円周方向に2つの分割体に2分割可能としても良い。例えば、中央で2分割可能とするのが望ましい。
センサ組立品を、例えば前記固定側部材の外径面に取付ける場合、センサ組立品を2分割構造とすることにより、固定側部材へのセンサ組立品の取付けを容易に行うことができる。
In the present invention, the annular sensor assembly may be divided into two parts in the circumferential direction. For example, it is desirable that it can be divided into two at the center.
For example, when the sensor assembly is attached to the outer diameter surface of the fixed side member, the sensor assembly can be easily attached to the fixed side member by forming the sensor assembly in a two-part structure.

この発明において、前記センサユニットは前記固定側部材にボルト固定されるものとしても良い。すなわち、センサユニットをボルト固定することで、保護カバーとセンサユニットとを同時に軸受へ固定できる構造とする。この固定は、モールド材等の介在部材を介さない固定構造となるため、センサユニットを強固に固定でき、荷重負荷時にも固定部に滑りが生じず、検出精度が向上する。   In the present invention, the sensor unit may be bolted to the stationary member. In other words, the sensor unit is bolted so that the protective cover and the sensor unit can be fixed to the bearing at the same time. Since this fixing has a fixing structure that does not involve an interposed member such as a molding material, the sensor unit can be firmly fixed, and the fixing portion does not slip even when a load is applied, and the detection accuracy is improved.

この発明において、前記固定側部材に取付けられた前記センサ組立品における前記電子部品の前記保護カバーからの露出部分をモールド材で密封するのが望ましい。例えば、センサ組立品は、上記のように2分割構造としたり、ボルト固定等により軸受に固定した後に、モールド材を充填して2次モールドすることで密封する。なお、モールド材の代わりに、接着剤やシール剤を充填してから、センサ組立品の外径面に円筒状の保護カバーを接着しても良い。
この構成の場合、センサユニット、信号処理用IC、信号ケーブルなどの電子部品を、保護カバーとモールド材とで完全に被覆でき、外部環境の影響でこれらの電子部品が故障するのを確実に防止できる。
In the present invention, it is preferable that an exposed portion of the electronic component from the protective cover in the sensor assembly attached to the fixed side member is sealed with a molding material. For example, the sensor assembly is sealed by being divided into two parts as described above, or after being fixed to the bearing by bolting or the like, and then filled with a molding material and secondarily molded. Instead of the molding material, a cylindrical protective cover may be bonded to the outer diameter surface of the sensor assembly after filling with an adhesive or a sealant.
In this configuration, the electronic parts such as the sensor unit, signal processing IC, and signal cable can be completely covered with the protective cover and the molding material, and these electronic parts are reliably prevented from being damaged by the external environment. it can.

この発明において、前記歪み発生部材は、平面概形が均一幅の帯状で薄板材からなるものとしても良い。
この構成の場合、固定側部材の歪みが歪み発生部材に拡大して伝達されやすく、その歪みがセンサで感度良く検出され、その出力信号に生じるヒステリシスも小さくなり、荷重を精度良く推定できる。また、歪み発生部材の形状も簡単なものとなり、コンパクトで低コストなものとできる。
In the present invention, the strain generating member may be as flat outline is made of a thin plate material in strip form of uniform width.
In the case of this configuration, the distortion of the fixed side member is easily transmitted to the distortion generating member, the distortion is detected with high sensitivity by the sensor, the hysteresis generated in the output signal is reduced, and the load can be estimated with high accuracy. Further, the shape of the strain generating member can be simplified, and it can be made compact and inexpensive.

この発明において、前記複数のセンサユニットを、それらの各センサが前記固定側部材の軸方向に対して同寸法となる位置に設けるのが望ましい。
この構成の場合、センサユニットが固定側部材において、同一軸方向位置に並ぶことになるので、全てのセンサユニットを保護カバーで覆うことが容易となり、保護カバーをコンパクトに構成できる。
In the present invention, it is desirable that the plurality of sensor units be provided at positions where each of the sensors has the same dimension with respect to the axial direction of the stationary member.
In the case of this configuration, since the sensor units are arranged at the same axial position in the fixed member, it is easy to cover all the sensor units with the protective cover, and the protective cover can be configured compactly.

この発明において、前記固定側部材の周面に全周にわたる円筒研削面を設け、この円筒研削面のうち前記歪み発生部材が接触する部分を平面研削面部とするのが望ましい。特に前記固定側部材が前記外方部材である場合に、このように外周全周を円筒研削面とすることが好ましい。この構成の場合、固定側部材へのセンサ組立品の取付けが容易となり、かつ固定側部材の周面への歪み発生材の接触が確実なものとなる。   In the present invention, it is preferable that a cylindrical grinding surface is provided on the peripheral surface of the fixed side member, and a portion of the cylindrical grinding surface that is in contact with the strain generating member is a surface grinding surface portion. In particular, when the fixed-side member is the outer member, it is preferable that the entire outer periphery is a cylindrical grinding surface. In the case of this configuration, the sensor assembly can be easily attached to the fixed member, and the distortion generating material can be reliably contacted with the peripheral surface of the fixed member.

この発明において、前記センサ組立品を前記固定側部材の外径面に取付けても良い。この構成の場合、固定側部材へのセンサ組立品の取付けが容易で、保護カバーによるセンサユニット、信号処理用IC、信号ケーブルなどの電子部品の保護が行い易い。   In the present invention, the sensor assembly may be attached to the outer diameter surface of the stationary member. In this configuration, it is easy to attach the sensor assembly to the fixed member, and it is easy to protect the electronic parts such as the sensor unit, the signal processing IC, and the signal cable by the protective cover.

この発明において、前記複数のセンサユニットを、タイヤ接地面に対して上下位置および左右位置となる前記固定側部材の外径面の上面部、下面部、右面部、および左面部に配置しても良い。この構成の場合、どのような荷重条件においても、荷重を精度良く推定することができる。すなわち,ある方向への荷重が大きくなると、転動体と転走面が接触している部分と接触していない部分が180度位相差で現れるため、その方向に合わせてセンサユニットを180度位相差で設置すれば、いずれかのセンサユニットには必ず転動体を介して固定側部材に印加される荷重が伝達され、その荷重をセンサにより検出可能となる。 In the present invention, the plurality of sensor units may be arranged on an upper surface portion, a lower surface portion, a right surface portion, and a left surface portion of the outer diameter surface of the fixed side member that are in a vertical position and a horizontal position with respect to a tire ground contact surface. good. In this configuration, the load can be accurately estimated under any load condition. That is, when the load in a certain direction increases, the portion where the rolling element and the rolling surface are in contact with each other and the portion not in contact appear with a 180-degree phase difference. If installed, the load applied to the stationary member is always transmitted to any one of the sensor units via the rolling elements, and the load can be detected by the sensor.

この発明のセンサ付車輪用軸受は、複列の転走面が内周に形成された外方部材と、前記転走面と対向する転走面が外周に形成された内方部材と、両部材の対向する転走面間に介在した複列の転動体とを備え、車体に対して車輪を回転自在に支持する車輪用軸受において、上記外方部材および内方部材のうちの固定側部材の周面に沿って設けられこの周面に接触して固定される歪み発生部材、およびこの歪み発生部材に取付けられてこの歪み発生部材の歪みを検出するセンサからなる複数のセンサユニットと、前記センサの出力信号を処理する信号処理用ICと、処理された前記出力信号を軸受外部へ取り出す信号ケーブルとを含む電子部品を、円環状の保護カバーの内側に配置して円環状のセンサ組立品とし、このセンサ組立品を前記固定側部材の周面に固定側部材と同心に取付け、前記歪み発生部材は、平面概形が全長にわたり均一幅で中央の両側辺部に切欠き部を有し、前記センサを、前記歪み発生部材の外面側における、両側辺部の前記切欠き部間の中央部位に取付け、前記歪み発生部材における前記切欠き部が位置する中間部位を、前記固定側部材の周面に非接触とし、前記複数のセンサユニットを、それらの各センサが前記固定側部材の軸方向に対して同寸法となる位置に設けたため、外部環境の影響によるセンサの故障を防止して、車輪用軸受やタイヤ接地面に作用する荷重を長期にわたり正確に検出でき、信号ケーブルの配線処理やセンサの組付けも容易となる。例えば、外部からの飛び石や泥水,塩水等から、センサ,信号処理用IC,信号ケーブル等の電子部品を確実に保護することができる。 The sensor-equipped wheel bearing according to the present invention includes an outer member having a double-row rolling surface formed on the inner periphery, an inner member having a rolling surface opposed to the rolling surface formed on the outer periphery, A wheel bearing comprising a double row rolling element interposed between opposing rolling surfaces of the member and rotatably supporting the wheel with respect to the vehicle body, wherein the fixed side member of the outer member and the inner member a plurality of sensor units to the strain generating member is provided along the peripheral surface is fixed to come in contact with this peripheral surface, and attached to the strain generating member consists sensor for detecting the distortion of the strain generating member, An electronic sensor including a signal processing IC for processing the output signal of the sensor and a signal cable for taking out the processed output signal to the outside of the bearing is disposed inside the annular protective cover to form an annular sensor assembly. And this sensor assembly on the fixed side Only attached to the stationary member concentrically to the circumferential surface of the wood, the strain generating member has a notch on both sides of the central uniform width plane envelope is over its entire length, the sensor, the strain generating member The outer surface side is attached to a central portion between the notch portions on both sides, and an intermediate portion where the notch portion of the strain generating member is located is not in contact with the peripheral surface of the fixed side member, The sensor unit is provided at a position where each of the sensors has the same dimension with respect to the axial direction of the fixed side member. The load acting on the sensor can be accurately detected over a long period of time, and signal cable wiring processing and sensor assembly are also facilitated. For example, electronic components such as sensors, signal processing ICs, and signal cables can be reliably protected from flying stones, muddy water, salt water, and the like from the outside.

この発明の一実施形態を図1ないし図12と共に説明する。この実施形態は、第3世代型の内輪回転タイプで、駆動輪支持用の車輪用軸受に適用したものである。なお、この明細書において、車両に取付けた状態で車両の車幅方向の外側寄りとなる側をアウトボード側と呼び、車両の中央寄りとなる側をインボード側と呼ぶ。   An embodiment of the present invention will be described with reference to FIGS. This embodiment is a third generation inner ring rotating type and is applied to a wheel bearing for driving wheel support. In this specification, the side closer to the outer side in the vehicle width direction of the vehicle when attached to the vehicle is referred to as the outboard side, and the side closer to the center of the vehicle is referred to as the inboard side.

このセンサ付車輪用軸受における軸受は、図1に断面図で示すように、内周に複列の転走面3を形成した外方部材1と、これら各転走面3に対向する転走面4を外周に形成した内方部材2と、これら外方部材1および内方部材2の転走面3,4間に介在した複列の転動体5とで構成される。この車輪用軸受は、複列のアンギュラ玉軸受型とされていて、転動体5はボールからなり、各列毎に保持器6で保持されている。上記転走面3,4は断面円弧状であり、ボール接触角が背面合わせとなるように形成されている。外方部材1と内方部材2との間の軸受空間の両端は、一対のシール7,8によってそれぞれ密封されている。   As shown in the sectional view of FIG. 1, the bearing for this sensor-equipped wheel bearing includes an outer member 1 in which a double row rolling surface 3 is formed on the inner periphery, and rolling facing each of these rolling surfaces 3. The inner member 2 has a surface 4 formed on the outer periphery, and the outer member 1 and the double row rolling elements 5 interposed between the rolling surfaces 3 and 4 of the inner member 2. This wheel bearing is a double-row angular ball bearing type, and the rolling elements 5 are made of balls and are held by a cage 6 for each row. The rolling surfaces 3 and 4 have an arc shape in cross section, and are formed so that the ball contact angle is aligned with the back surface. Both ends of the bearing space between the outer member 1 and the inner member 2 are sealed by a pair of seals 7 and 8, respectively.

外方部材1は固定側部材となるものであって、車体の懸架装置におけるナックル(図示せず)に取付ける車体取付用フランジ1aを外周に有し、全体が一体の部品とされている。車体取付用フランジ1aには周方向複数箇所にナックル取付用のねじ孔14が設けられ、インボード側よりナックルのボルト挿通孔に挿通したナックルボルト(図示せず)を前記ねじ孔14に螺合することにより、フランジ1aがナックルに取付けられる。
内方部材2は回転側部材となるものであって、車輪取付用のハブフランジ9aを有するハブ輪9と、このハブ輪9の軸部9bのインボード側端の外周に嵌合した内輪10とでなる。これらハブ輪9および内輪10に、前記各列の転走面4が形成されている。ハブ輪9のインボード側端の外周には段差を持って小径となる内輪嵌合面12が設けられ、この内輪嵌合面12に内輪10が嵌合している。ハブ輪9の中心には貫通孔11が設けられている。ハブフランジ9aには、周方向複数箇所にハブボルト15の圧入孔16が設けられている。ハブ輪9のハブフランジ9aの根元部付近には、車輪および制動部品(図示せず)を案内する円筒状のパイロット部13がアウトボード側に突出している。
The outer member 1 is a fixed side member, and has a vehicle body mounting flange 1a attached to a knuckle (not shown) in the suspension device of the vehicle body on the outer periphery, and the whole is an integral part. The vehicle body mounting flange 1a is provided with knuckle mounting screw holes 14 at a plurality of locations in the circumferential direction, and knuckle bolts (not shown) inserted into the knuckle bolt insertion holes from the inboard side are screwed into the screw holes 14. By doing so, the flange 1a is attached to a knuckle.
The inner member 2 is a rotating side member, and includes a hub wheel 9 having a hub flange 9a for wheel mounting, and an inner ring 10 fitted to the outer periphery of the end portion on the inboard side of the shaft portion 9b of the hub wheel 9. And become. The hub wheel 9 and the inner ring 10 are formed with the rolling surfaces 4 of the respective rows. An inner ring fitting surface 12 having a small diameter with a step is provided on the outer periphery of the inboard side end of the hub wheel 9, and the inner ring 10 is fitted to the inner ring fitting surface 12. A through hole 11 is provided at the center of the hub wheel 9. The hub flange 9a is provided with press-fit holes 16 for hub bolts 15 at a plurality of locations in the circumferential direction. In the vicinity of the base portion of the hub flange 9a of the hub wheel 9, a cylindrical pilot portion 13 for guiding a wheel and a braking component (not shown) protrudes toward the outboard side.

固定側部材である外方部材1の外径面には、4個のセンサユニット20が設けられている。ここでは、これらのセンサユニット20が、タイヤ接地面に対して上下位置および前後位置となる外方部材1の外径面における上面部、下面部、右面部、および左面部に設けられている。   Four sensor units 20 are provided on the outer diameter surface of the outer member 1 which is a fixed member. Here, these sensor units 20 are provided on the upper surface portion, the lower surface portion, the right surface portion, and the left surface portion of the outer diameter surface of the outer member 1 that is in the vertical position and the front-rear position with respect to the tire ground contact surface.

これらのセンサユニット20は、図8に示すように、歪み発生部材21と、この歪み発生部材21に取付けられて歪み発生部材21の歪みを検出する歪みセンサ22とでなる。歪み発生部材21は、鋼材等の弾性変形可能な金属製で2mm以下の薄板材からなり、平面概形が全長にわたり均一幅の帯状で中央の両側辺部に切欠き部21aを有する。また、歪みセンサ22は、歪み発生部材21における各方向の荷重に対して歪みが大きくなる箇所に貼り付けられる。ここでは、その箇所として、歪み発生部材21の外面側で両側辺部の切欠き部21aで挟まれる中央部位が選ばれており、歪みセンサ22は切欠き部21a周辺の周方向の歪みを検出する。歪み発生部材21の前記歪みセンサ22を挟んで長手方向に離れた2箇所には、センサユニット20を前記外方部材1の外径面に固定するボルト23(図2)の挿通孔24が設けられている。
なお、歪み発生部材21は、固定側部材である外方部材1に作用する外力、またはタイヤと路面間に作用する作用力として、想定される最大の力が印加された状態においても、塑性変形しないものとするのが望ましい。塑性変形が生じると、外方部材1の変形がセンサユニット20に伝わらず、歪みの測定に影響を及ぼすからである。
As shown in FIG. 8, these sensor units 20 include a strain generating member 21 and a strain sensor 22 that is attached to the strain generating member 21 and detects the strain of the strain generating member 21. The strain generating member 21 is made of an elastically deformable metal such as a steel material and is made of a thin plate material having a thickness of 2 mm or less. Further, the strain sensor 22 is affixed to a location where the strain increases with respect to the load in each direction on the strain generating member 21. Here, the central part sandwiched between the notch portions 21a on both sides is selected on the outer surface side of the strain generating member 21, and the strain sensor 22 detects the strain in the circumferential direction around the notch portion 21a. To do. Insertion holes 24 for bolts 23 (FIG. 2) for fixing the sensor unit 20 to the outer diameter surface of the outer member 1 are provided at two positions of the strain generating member 21 that are separated in the longitudinal direction across the strain sensor 22. It has been.
Note that the strain generating member 21 is plastically deformed even in a state in which an assumed maximum force is applied as an external force acting on the outer member 1 that is a fixed member or an acting force acting between the tire and the road surface. It is desirable not to do so. This is because when the plastic deformation occurs, the deformation of the outer member 1 is not transmitted to the sensor unit 20 and affects the measurement of strain.

前記4個のセンサユニット20は、これらの歪みセンサ22の出力信号を処理する信号処理用IC25、各センサユニット20と信号処理用IC25を接続して処理された前記出力信号を軸受外部へ取り出す信号ケーブル26(図8)などの電子部品と共に、図6(A),(B)に正面図および側面図で示す円環状の保護カバー27の内側に配置して、図9(A),(B)に正面図および側面図で示す円環状のセンサ組立品28が構成される。図8は、保護カバー27の内側に配置される前記電子部品の展開図を示す。各センサユニット20間に信号ケーブル26が、保護カバー27の溝部29に沿って配線され、その信号ケーブル26の途中に信号処理用IC25が配置されている。信号ケーブル26は、溝部29の底面に巻き付けるように取付ける。信号ケーブル26の車体側への引き出し部26aは、保護カバー27の一箇所から保護カバー27の外側に引き出される。保護カバー27の材質は、プラスチックやゴムであっても良く、また金属製であっても良い。 The four sensor units 20 connect the signal processing ICs 25 for processing the output signals of the strain sensors 22 and the sensor units 20 and the signal processing ICs 25 to extract the processed output signals to the outside of the bearings. Along with electronic components such as the signal cable 26 (FIG. 8), they are arranged inside an annular protective cover 27 shown in front and side views in FIGS. 6 (A) and 6 (B). An annular sensor assembly 28 shown in a front view and a side view is formed in B). FIG. 8 is a development view of the electronic component disposed inside the protective cover 27. A signal cable 26 is wired between the sensor units 20 along the groove 29 of the protective cover 27, and a signal processing IC 25 is disposed in the middle of the signal cable 26. The signal cable 26 is attached so as to be wound around the bottom surface of the groove 29. A lead-out portion 26 a to the vehicle body side of the signal cable 26 is pulled out from one place of the protective cover 27 to the outside of the protective cover 27. The material of the protective cover 27 may be plastic or rubber, or may be made of metal.

保護カバー27は、図6(A),(B)のVIIa−VIIa矢視断面図およびVIIb−VIIb矢視断面図を示す図7(A),(B)のように、その内径面における周方向の前記各センサユニット20の配置部となる4箇所が、前記幅に渡り平面状のフラット部27aとされている。この保護カバー27の外径面には、周方向に沿って延びる溝部29が設けられ、前記各フラット部27aが設けられた箇所に、溝部29から内径面へ径方向に貫通する矩形の開口部30がそれぞれ設けられている。これら開口部30の内径側における周方向に沿う両側縁には、センサユニット20の歪み発生部材21が係合する係合段部30aが設けられている。各係合段部30aは、前記フラット部27aに設けられている。これにより、図9(A),(B)のXa−Xa矢視断面図およびXb−Xb矢視断面図を示す図10(A),(B)のように、保護カバー27の開口部30に、各センサユニット20がその歪み発生部材21を内径側に露出させて、各フラット部27aに取付けられる。このように各センサユニット20は、保護カバー27の内径面に歪み発生部材21を露出させて取付けてあるため、歪み発生部材21を固定側部材である外方部材1の外径面に密着させ、外方部材1の弾性変形を歪み発生部材21に効果的に伝えることができる。なお、開口部30は、保護カバー27の外周側からセンサユニット20の配線とボルト固定を行えようにようにした開口部である。   As shown in FIGS. 7A and 7B showing the sectional view taken along the arrows VIIa-VIIa and VIIb-VIIb in FIGS. Four locations serving as arrangement portions of the sensor units 20 in the direction are flat flat portions 27a across the width. A groove portion 29 extending in the circumferential direction is provided on the outer diameter surface of the protective cover 27, and a rectangular opening that penetrates from the groove portion 29 to the inner diameter surface in the radial direction is provided at each of the flat portions 27a. 30 are provided. Engagement step portions 30 a with which the strain generating members 21 of the sensor unit 20 are engaged are provided on both side edges along the circumferential direction on the inner diameter side of these openings 30. Each engagement step 30a is provided on the flat portion 27a. Accordingly, as shown in FIGS. 10A and 10B showing the Xa-Xa arrow cross-sectional view and the Xb-Xb arrow cross-sectional view of FIGS. 9A and 9B, the opening 30 of the protective cover 27. Further, each sensor unit 20 is attached to each flat portion 27a with its strain generating member 21 exposed to the inner diameter side. As described above, each sensor unit 20 is attached with the strain generating member 21 exposed on the inner diameter surface of the protective cover 27, so that the strain generating member 21 is brought into close contact with the outer diameter surface of the outer member 1 that is a fixed member. The elastic deformation of the outer member 1 can be effectively transmitted to the strain generating member 21. The opening 30 is an opening that allows the sensor unit 20 to be wired and bolted from the outer peripheral side of the protective cover 27.

前記円環状のセンサ組立品28は、図11(A),(B)のように中央で2分割可能とされている。具体的には、円環状の保護カバー27が、2つの分割体27A,27Bの各一端をヒンジ31で開閉可能に連結してなり、そのヒンジ31を介してセンサ組立品28の2つの半円弧部が開閉可能とされている。このセンサ組立品28の開放状態での開口寸法Wの最大値は、外方部材1の外径寸法D(図4)よりも大きくなるようにされている。これにより、前記センサ組立品28を、その開口寸法Wが最大となる状態に開いて外方部材1の外径面に取付けることができる。   The annular sensor assembly 28 can be divided into two at the center as shown in FIGS. Specifically, an annular protective cover 27 is formed by connecting one end of each of the two divided bodies 27 </ b> A and 27 </ b> B with a hinge 31 so that the two half arcs of the sensor assembly 28 can be opened via the hinge 31. The part can be opened and closed. The maximum value of the opening dimension W in the open state of the sensor assembly 28 is set to be larger than the outer diameter dimension D (FIG. 4) of the outer member 1. As a result, the sensor assembly 28 can be attached to the outer diameter surface of the outer member 1 by opening the sensor assembly 28 in a state where the opening dimension W is maximized.

図4は、アウトボード側から見た外方部材1の部分破断正面図を示す。外方部材1の車体取付用フランジ1aは、各ねじ14が設けられた円周方向部分が他の部分よりも外径側へ突出した突片1aaとされている。外方部材1の外径面の前記センサ組立品28が取付けられる軸方向位置には、全周にわたる円筒研削面1bが設けられる。また、前記円筒研削面1bのうち、前記センサユニット20の歪み発生部材21が接触する4箇所、つまり上面部、下面部、右面部および左面部は、図5に示すように平面研削面部1cとされている。これにより各センサユニット20の歪み発生部材21を平面研削面部1cに確実に接触させることができる。また、前記各平面研削面部1cには、前記歪み発生部材21のボルト挿通孔24に整合するねじ孔32が設けられている。これにより、前記円筒研削面1bにセンサ組立品28を組み付けた後で、歪み発生部材21のボルト挿通孔24に挿通したボルト23を前記ねじ孔32に螺合させることで、センサユニット20が外方部材1の外径面に固定され、同時にセンサ組立品28の全体も固定される。前記平面研削面部1cにおける2つのねじ孔32で挟まれる中間部には軸方向に延びて溝1dが設けられる。これにより、歪み発生部材21における切欠き部21aが位置する中間部位が平面研削面部1cから離されるので、切欠き部21aの周辺の歪み変形が容易となる。4個のセンサユニット20は、それらの各歪みセンサ22が外方部材1の軸方向に対して同寸法となる位置に設けられる。   FIG. 4 shows a partially broken front view of the outer member 1 viewed from the outboard side. The vehicle body mounting flange 1a of the outer member 1 is a projecting piece 1aa in which a circumferential portion provided with each screw 14 protrudes to the outer diameter side from the other portion. A cylindrical ground surface 1b is provided at the axial position of the outer diameter surface of the outer member 1 where the sensor assembly 28 is attached. In addition, four portions of the cylindrical grinding surface 1b with which the strain generating member 21 of the sensor unit 20 comes into contact, that is, an upper surface portion, a lower surface portion, a right surface portion, and a left surface portion are the same as the surface grinding surface portion 1c as shown in FIG. Has been. Thereby, the distortion generating member 21 of each sensor unit 20 can be reliably brought into contact with the surface grinding surface portion 1c. Further, each surface grinding surface portion 1c is provided with a screw hole 32 that matches the bolt insertion hole 24 of the strain generating member 21. Thus, after the sensor assembly 28 is assembled to the cylindrical grinding surface 1b, the bolt 23 inserted into the bolt insertion hole 24 of the strain generating member 21 is screwed into the screw hole 32, so that the sensor unit 20 is externally attached. At the same time, the entire sensor assembly 28 is also fixed. An intermediate portion sandwiched between the two screw holes 32 in the surface grinding surface portion 1c is provided with a groove 1d extending in the axial direction. Thereby, since the intermediate site | part in which the notch part 21a in the distortion generation member 21 is located is separated from the surface grinding surface part 1c, distortion deformation of the periphery of the notch part 21a becomes easy. The four sensor units 20 are provided at positions where the respective strain sensors 22 have the same dimensions with respect to the axial direction of the outer member 1.

図1における外方部材1のセンサ組立品28の取付部を拡大して図3に示す。同図のように、外方部材1の外径面にセンサ組立品28を取付けた後で、センサ組立品28における電子部品(センサユニット20、信号処理用IC25、信号ケーブル26)の保護カバー27からの露出部分がモールド材33で密封される。すなわち、モールド材33により2次モールドする。具体的には、保護カバー27の溝部29に全周にわたってモールド材33が充填されて、前記電子部品の露出部分が密封される。   FIG. 3 is an enlarged view of the mounting portion of the sensor assembly 28 of the outer member 1 in FIG. As shown in the figure, after the sensor assembly 28 is attached to the outer diameter surface of the outer member 1, a protective cover 27 for the electronic components (sensor unit 20, signal processing IC 25, signal cable 26) in the sensor assembly 28 is obtained. The exposed portion is sealed with a molding material 33. That is, secondary molding is performed by the molding material 33. Specifically, the groove 29 of the protective cover 27 is filled with the molding material 33 over the entire periphery, and the exposed portion of the electronic component is sealed.

なお、前記電子部品の露出部分を密封するのに、前記モールド材33を用いる代わりに、保護カバー27の溝部29に接着剤やシール剤を充填してから、センサ組立品28の外径面に、図12(A),(B)に示すような2つの半円形の分割体34A,34Bからなるリング状外側カバー34を、図3に仮想線で示すように接着固定しても良い。すなわちセンサ組立品28を軸受に取付けた後、このリング状外側カバー34をセンサ組立品28の外径面に取付けても良い。   Instead of using the molding material 33 to seal the exposed portion of the electronic component, the groove 29 of the protective cover 27 is filled with an adhesive or a sealing agent, and then the outer diameter surface of the sensor assembly 28 is filled. A ring-shaped outer cover 34 composed of two semicircular divided bodies 34A and 34B as shown in FIGS. 12A and 12B may be bonded and fixed as shown by phantom lines in FIG. That is, after attaching the sensor assembly 28 to the bearing, the ring-shaped outer cover 34 may be attached to the outer diameter surface of the sensor assembly 28.

歪みセンサ22としては、種々のものを使用することができる。例えば、歪みセンサ22を金属箔ストレインゲージで構成することができる。その場合、通常、歪み発生部材21に対しては接着による固定が行なわれる。また、歪みセンサ22を歪み発生部材21上に厚膜抵抗体にて形成することもできる。   Various strain sensors 22 can be used. For example, the strain sensor 22 can be composed of a metal foil strain gauge. In that case, the distortion generating member 21 is usually fixed by adhesion. The strain sensor 22 can also be formed on the strain generating member 21 with a thick film resistor.

センサユニット20の歪みセンサ22は前記信号処理用IC25に接続される。信号処理用IC25は、歪みセンサ22の出力信号により、車輪用軸受や車輪と路面間(タイヤ接地面)に作用する力(垂直方向荷重Fz ,駆動力または制動力となる荷重Fx ,軸方向荷重Fy )を推定する推定手段となるものであって、信号処理回路や補正回路などが含まれる。この信号処理用IC25は、前記作用力と歪みセンサ22の出力信号との関係を演算式またはテーブル等により設定した関係設定手段(図示せず)を有し、入力された出力信号から前記関係設定手段を用いて作用力の値を出力する。前記関係設定手段の設定内容は、予め試験やシミュレーションで求めておいて設定する。   The strain sensor 22 of the sensor unit 20 is connected to the signal processing IC 25. The signal processing IC 25 receives the force (vertical load Fz, load Fx serving as a driving force or braking force, axial load) acting on the wheel bearing or between the wheel and the road surface (tire contact surface) according to the output signal of the strain sensor 22. Fy) is estimated and includes a signal processing circuit and a correction circuit. The signal processing IC 25 has relationship setting means (not shown) in which the relationship between the acting force and the output signal of the strain sensor 22 is set by an arithmetic expression or a table, and the relationship setting is performed from the input output signal. The value of the acting force is output using the means. The setting contents of the relationship setting means are obtained by a test or simulation in advance.

車輪のタイヤと路面間に荷重が作用すると、車輪用軸受の固定側部材である外方部材1にも荷重が印加されて変形が生じる。センサユニット20における歪み発生部材21が外方部材1の周面に接触して固定されているので、外方部材1の歪みが歪み発生部材21に拡大して伝達され、その歪みが歪みセンサ22で感度良く検出され、その出力信号に生じるヒステリシスも小さくなり、荷重を精度良く推定できる。とくに、複数のセンサユニット20と、歪みセンサ22の出力信号を処理する信号処理用IC25と、各センサユニット20と信号処理用IC25を接続して処理された前記出力信号を軸受外部へ取り出す信号ケーブル26とを含む電子部品を、円環状の保護カバー27の内側に配置して円環状のセンサ組立品28とし、このセンサ組立品28を外方部材1の周面に外方部材1と同心に取付けているので、外部環境によりセンサユニット20を含む電子部品が故障する(飛び石による破損や、泥水・塩水などによる腐食)のを防止でき、長期にわたって荷重を正確に検出することができる。また、信号ケーブル26の配線処理や歪みセンサ22の組付けも容易となる。 When a load acts between the tire of the wheel and the road surface, the load is also applied to the outer member 1 that is a stationary member of the wheel bearing, causing deformation. Since the strain generating member 21 in the sensor unit 20 is fixed in contact with the peripheral surface of the outer member 1, the strain of the outer member 1 is enlarged and transmitted to the strain generating member 21, and the strain is transmitted to the strain sensor 22. And the hysteresis generated in the output signal is reduced, and the load can be estimated with high accuracy. In particular, a plurality of sensor units 20, a signal processing IC 25 that processes output signals of the strain sensors 22, and a signal that connects the sensor units 20 and the signal processing IC 25 to extract the processed output signals to the outside of the bearing. An electronic component including the cable 26 is arranged inside an annular protective cover 27 to form an annular sensor assembly 28, and the sensor assembly 28 is concentric with the outer member 1 on the outer surface of the outer member 1. Therefore, it is possible to prevent the electronic components including the sensor unit 20 from being damaged due to the external environment (damage due to stepping stones, corrosion due to muddy water, salt water, etc.), and the load can be accurately detected over a long period of time. In addition, wiring processing of the signal cable 26 and assembly of the strain sensor 22 are facilitated.

上記説明では車輪のタイヤと路面間の作用力を検出する場合を示したが、車輪のタイヤと路面間の作用力だけでなく、車輪用軸受に作用する力(例えば予圧量)を検出するものでも良い。
このセンサ付車輪用軸受から得られた検出荷重を車両制御に使用することにより、自動車の安定走行に寄与できる。また、このセンサ付車輪用軸受を用いると、車両にコンパクトに荷重センサを設置でき、量産性に優れたものとでき、コスト低減を図ることができる。
In the above description, the case where the acting force between the wheel tire and the road surface is detected is shown. However, not only the acting force between the wheel tire and the road surface but also the force acting on the wheel bearing (for example, the preload amount) is detected. But it ’s okay.
By using the detected load obtained from the sensor-equipped wheel bearing for vehicle control, it is possible to contribute to stable running of the automobile. In addition, when this sensor-equipped wheel bearing is used, a load sensor can be installed in a compact vehicle, the mass productivity can be improved, and the cost can be reduced.

また、この実施形態では、センサ組立品28を、中央で2分割可能としているので、固定側部材である外方部材1の周面への取付けが容易となり、組立性が向上する。   In this embodiment, since the sensor assembly 28 can be divided into two at the center, it is easy to attach the outer member 1 which is a fixed member to the peripheral surface, and the assemblability is improved.

また、この実施形態では、センサユニット20の歪み発生部材21を固定側部材である外方部材1の周面にボルト23で直接固定するようにしており、モールド材等を介在させない固定となるため、センサユニット20を強固に固定することができる。また、荷重負荷時でも、センサユニット20と固定側部材である外方部材1との間で滑りが発生することが防止され、それだけ検出精度を向上させることができる。また、センサユニット20をボルト23で外方部材1に固定することで、同時にセンサ組立品28を外方部材1に取付けることができるので、組立性がさらに向上する。なお、保護カバー27に貫通孔30を設けているため、センサ組立品28を外方部材1に取付けた後に、センサ組立品28の歪み発生部材21とボルト23が直接に接触した状態で外方部材1に固定することができる。   Further, in this embodiment, the strain generating member 21 of the sensor unit 20 is fixed directly to the peripheral surface of the outer member 1 which is a fixed member with the bolts 23, so that fixing is performed without interposing a molding material or the like. The sensor unit 20 can be firmly fixed. In addition, even when a load is applied, it is possible to prevent slippage between the sensor unit 20 and the outer member 1 that is a fixed member, and the detection accuracy can be improved accordingly. In addition, by fixing the sensor unit 20 to the outer member 1 with the bolts 23, the sensor assembly 28 can be attached to the outer member 1 at the same time, so that the assemblability is further improved. Since the through hole 30 is provided in the protective cover 27, the sensor assembly 28 is attached to the outer member 1, and then the outer side of the sensor assembly 28 with the strain generating member 21 and the bolt 23 in direct contact with each other. It can be fixed to the member 1.

固定側部材である外方部材1の外径面に固定されるセンサユニット20の軸方向位置の寸法が異なると、外方部材1の外径面から歪み発生部材21に伝達される歪みも異なる。この実施形態では、センサユニット20を、それらの各歪みセンサ22が外方部材1の軸方向に対して同寸法となる位置に設けているので、その軸方向位置を周回する保護カバー27で複数のセンサユニット20を含む電子部品を保護することができ、保護カバー27をコンパクトに構成できる。   If the dimension of the axial position of the sensor unit 20 fixed to the outer diameter surface of the outer member 1 which is a fixed side member is different, the strain transmitted from the outer diameter surface of the outer member 1 to the strain generating member 21 is also different. . In this embodiment, the sensor units 20 are provided at positions where the respective strain sensors 22 have the same dimensions with respect to the axial direction of the outer member 1, so that a plurality of protective units 27 are provided around the axial position. The electronic parts including the sensor unit 20 can be protected, and the protective cover 27 can be made compact.

また、この実施形態では、固定側部材である外方部材1の外径面にセンサ組立品28を取付けるものとし、その外方部材1の外径面に全周にわたる円筒研削面1bを設け、この円筒研削面1bのうちセンサユニット20の歪み発生部材21が接触する部分を平面研削面部1cとしているので、外方部材1へのセンサ組立品28の取付けが容易となり、かつ外方部材1の外径面の歪み発生材21の接触が確実なものとなる。   Further, in this embodiment, the sensor assembly 28 is attached to the outer diameter surface of the outer member 1 that is a fixed member, and the outer peripheral surface of the outer member 1 is provided with a cylindrical grinding surface 1b over the entire circumference. Since the portion of the cylindrical grinding surface 1b that contacts the strain generating member 21 of the sensor unit 20 is the surface grinding surface portion 1c, the sensor assembly 28 can be easily attached to the outer member 1, and the outer member 1 The contact of the strain generating material 21 on the outer diameter surface is ensured.

また、この実施形態では、センサユニット20の歪み発生部材21が、図8のように平面概形が帯状で側辺部に切欠き部21aを有する薄板材からなるものとしているので、外方部材1の歪みが歪み発生部材21に拡大して伝達されやすく、その歪みが歪みセンサ22で感度良く検出され、その出力信号に生じるヒステリシスも小さくなり、荷重を精度良く推定できる。また、歪み発生部材21の形状も簡単なものとなり、コンパクトで低コストなものとできる。歪み発生部材21を、平面概形が均一幅の帯状とした場合でも同様である。   Moreover, in this embodiment, since the distortion generating member 21 of the sensor unit 20 is made of a thin plate material having a belt-like general shape as shown in FIG. The distortion 1 is easily transmitted to the distortion generating member 21, and the distortion is detected with high sensitivity by the distortion sensor 22. Hysteresis generated in the output signal is also reduced, and the load can be estimated with high accuracy. Further, the shape of the strain generating member 21 is also simple, and it can be made compact and low cost. The same applies to the case where the strain generating member 21 is a belt having a uniform planar shape.

また、この実施形態では、固定側部材である外方部材1の外径面の上面部と下面部、および右面部と左面部にセンサユニット20を設けているので、どのような荷重条件においても、荷重を精度良く推定することができる。すなわち,ある方向への荷重が大きくなると、転動体5と転走面3が接触している部分と接触していない部分が180度位相差で現れるため、その方向に合わせてセンサユニット20を180度位相差で設置すれば、いずれかのセンサユニット20には必ず転動体5を介して外方部材1に印加される荷重が伝達され、その荷重を歪みセンサ22により検出可能となる。
この場合、外方部材1の外径面におけるセンサユニット20が設けられる上面部および下面部は、図4のように車体取付用フランジ1aにおける左右に隣り合う突片1aa間の間隔Bの中間位置とするのが望ましい。また、外方部材1の外径面におけるセンサユニット20が設けられる右面部および左面部も、図4のように車体取付用フランジ1aにおける上下に隣り合う突片1aa間の間隔Aの中間位置とするのが望ましい。このように、センサユニット20の固定位置を設定すると、ヒステリシスの原因となるナックルボルトを中心とした横滑りの影響を小さくでき、それだけ歪みセンサ22の出力信号に生じるヒステリシスが小さくなり、荷重をより精度良く推定できる。
In this embodiment, since the sensor unit 20 is provided on the upper surface portion and the lower surface portion, and the right surface portion and the left surface portion of the outer diameter surface of the outer member 1 that is a fixed side member, under any load condition. The load can be estimated with high accuracy. That is, when the load in a certain direction increases, a portion where the rolling element 5 and the rolling contact surface 3 are in contact with each other and a portion which is not in contact appear with a 180-degree phase difference. If it is installed with a phase difference, the load applied to the outer member 1 is always transmitted to any one of the sensor units 20 via the rolling elements 5, and the load can be detected by the strain sensor 22.
In this case, the upper surface portion and the lower surface portion on which the sensor unit 20 is provided on the outer diameter surface of the outer member 1 are intermediate positions of the interval B between the left and right protruding pieces 1aa in the vehicle body mounting flange 1a as shown in FIG. Is desirable. Further, the right surface portion and the left surface portion where the sensor unit 20 is provided on the outer diameter surface of the outer member 1 are also located at an intermediate position of the interval A between the vertically adjacent projecting pieces 1aa in the vehicle body mounting flange 1a as shown in FIG. It is desirable to do. As described above, when the fixed position of the sensor unit 20 is set, the influence of the side slip centering on the knuckle bolt that causes the hysteresis can be reduced, the hysteresis generated in the output signal of the strain sensor 22 is reduced accordingly, and the load is more accurate. Can be estimated well.

上記各実施形態では、外方部材1が固定側部材である場合につき説明したが、この発明は、内方部材が固定側部材である車輪用軸受にも適用することができ、その場合、センサ組立品28は内方部材の内周となる周面に設ける。   In each of the above embodiments, the case where the outer member 1 is a fixed side member has been described. However, the present invention can also be applied to a wheel bearing in which the inner member is a fixed side member. The assembly 28 is provided on the peripheral surface that is the inner periphery of the inner member.

また、この実施形態では第3世代型の車輪用軸受に適用した場合につき説明したが、この発明は、軸受部分とハブとが互いに独立した部品となる第1または第2世代型の車輪用軸受や、内方部材の一部が等速ジョイントの外輪で構成される第4世代型の車輪用軸受にも適用することができる。また、このセンサ付車輪用軸受は、従動輪用の車輪用軸受にも適用でき、さらに各世代形式のテーパころタイプの車輪用軸受にも適用することができる。また、外方部材が回転側部材となる車輪用軸受に適用することもできる。その場合、内方部材の外周にセンサ組立品を設ける。   Further, in this embodiment, the case where the present invention is applied to a third generation type wheel bearing has been described. However, the present invention relates to a first or second generation type wheel bearing in which the bearing portion and the hub are independent parts. In addition, the present invention can also be applied to a fourth generation type wheel bearing in which a part of the inner member is composed of an outer ring of a constant velocity joint. The sensor-equipped wheel bearing can also be applied to a wheel bearing for a driven wheel, and can also be applied to a tapered roller type wheel bearing of each generation type. Further, the present invention can be applied to a wheel bearing in which the outer member is a rotation side member. In that case, a sensor assembly is provided on the outer periphery of the inner member.

この発明の一実施形態にかかるセンサ付車輪用軸受の断面図である。It is sectional drawing of the bearing for wheels with a sensor concerning one Embodiment of this invention. 図1におけるII−II矢視断面図である。It is II-II arrow sectional drawing in FIG. 図1の外方部材におけるセンサ組立品設置部の拡大断面図である。It is an expanded sectional view of the sensor assembly installation part in the outward member of FIG. 外方部材をアウトボード側から見た一部を破断して示す正面図である。It is a front view which fractures | ruptures and shows a part which looked at the outward member from the outboard side. 同外方部材の側面図である。It is a side view of the outward member. (A)は円環状の保護カバーの正面図、(B)は同側面図である。(A) is a front view of an annular | circular shaped protective cover, (B) is the side view. (A)は図6(B)におけるVIIb−VIIb矢視断面図、(B)は図6(A)におけるVIIa−VIIa矢視断面図である。(A) is a sectional view taken along the arrow VIIb-VIIb in FIG. 6 (B), and (B) is a sectional view taken along the arrow VIIa-VIIa in FIG. 6 (A). センサ組立品に設置される電子部品の展開図である。It is an expanded view of the electronic component installed in a sensor assembly. (A)はセンサ組立品の正面図、(B)は同センサ組立品の側面図である。(A) is a front view of the sensor assembly, and (B) is a side view of the sensor assembly. (A)は図9(B)におけるXb−Xb矢視断面図、(B)は図9(A)におけるXa−Xa矢視断面図である。(A) is Xb-Xb arrow sectional drawing in FIG. 9 (B), (B) is Xa-Xa arrow sectional drawing in FIG. 9 (A). (A)はセンサ組立品の閉じ状態を示す正面図、(B)は同センサ組立品の開放状態を示す正面図である。(A) is a front view which shows the closed state of a sensor assembly, (B) is a front view which shows the open state of the sensor assembly. (A)はリング状外側カバーの分割体の側面図、(B)は同リング状外側カバーの正面図である。(A) is a side view of a split body of the ring-shaped outer cover, and (B) is a front view of the ring-shaped outer cover. 従来例の斜視図である。It is a perspective view of a prior art example.

符号の説明Explanation of symbols

1…外方部材
2…内方部材
3,4…転走面
5…転動体
20…センサユニット
21…歪み発生部材
21a…切欠き部
22…歪みセンサ
23…ボルト
25…信号処理用IC
26…信号ケーブル
27…保護カバー
28…センサ組立品
33…モールド材
DESCRIPTION OF SYMBOLS 1 ... Outer member 2 ... Inner member 3, 4 ... Rolling surface 5 ... Rolling body 20 ... Sensor unit 21 ... Strain generating member 21a ... Notch part 22 ... Strain sensor 23 ... Bolt 25 ... Signal processing IC
26 ... Signal cable 27 ... Protective cover 28 ... Sensor assembly 33 ... Mold material

Claims (9)

複列の転走面が内周に形成された外方部材と、前記転走面と対向する転走面が外周に形成された内方部材と、両部材の対向する転走面間に介在した複列の転動体とを備え、車体に対して車輪を回転自在に支持する車輪用軸受において、
上記外方部材および内方部材のうちの固定側部材の周面に沿って設けられこの周面に接触して固定される歪み発生部材、およびこの歪み発生部材に取付けられてこの歪み発生部材の歪みを検出するセンサからなる複数のセンサユニットと、前記センサの出力信号を処理する信号処理用ICと、処理された前記出力信号を軸受外部へ取り出す信号ケーブルとを含む電子部品を、円環状の保護カバーの内側に配置して円環状のセンサ組立品とし、このセンサ組立品を前記固定側部材の周面に固定側部材と同心に取付け、前記歪み発生部材は、平面概形が全長にわたり均一幅で中央の両側辺部に切欠き部を有し、前記センサを、前記歪み発生部材の外面側における、両側辺部の前記切欠き部間の中央部位に取付け、前記歪み発生部材における前記切欠き部が位置する中間部位を、前記固定側部材の周面に非接触とし、前記複数のセンサユニットを、それらの各センサが前記固定側部材の軸方向に対して同寸法となる位置に設けたことを特徴とするセンサ付車輪用軸受。
An outer member having a double row rolling surface formed on the inner periphery, an inner member having a rolling surface facing the rolling surface formed on the outer periphery, and interposed between the opposing rolling surfaces of both members A double row rolling element, and a wheel bearing for rotatably supporting the wheel with respect to the vehicle body,
The outer member and the inner strain generating member fixed to come in contact with this circumferential surface is provided along the peripheral surface of the stationary member of the member, and attached to the strain generating member the strain generating member An electronic component including a plurality of sensor units composed of sensors for detecting distortion of the sensor, a signal processing IC for processing the output signal of the sensor, and a signal cable for extracting the processed output signal to the outside of the bearing the annular sensor assembly disposed in the inside of the protective cover, only mounting the sensor assembly to the stationary member concentrically to the circumferential surface of the stationary member, the strain generating member is a plan outline overall length Having a notch on both sides of the center with a uniform width, and attaching the sensor to a central portion between the notches on both sides on the outer surface side of the strain generating member. Cut off The intermediate portion where the groove portion is located is not in contact with the peripheral surface of the fixed side member, and the plurality of sensor units are provided at positions where the respective sensors have the same dimensions with respect to the axial direction of the fixed side member. A sensor-equipped wheel bearing characterized by the above.
請求項1において、前記固定側部材は前記外方部材であるセンサ付車輪用軸受。   The sensor-equipped wheel bearing according to claim 1, wherein the fixed-side member is the outer member. 請求項1または請求項2において、前記円環状のセンサ組立品は、円周方向に2つの分割体に2分割可能であるセンサ付車輪用軸受。   The sensor-equipped wheel bearing according to claim 1 or 2, wherein the annular sensor assembly can be divided into two divided bodies in a circumferential direction. 請求項1ないし請求項3のいずれか1項において、前記センサユニットは前記固定側部材にボルト固定されるセンサ付車輪用軸受。   4. The sensor-equipped wheel bearing according to claim 1, wherein the sensor unit is bolted to the stationary member. 請求項1ないし請求項4のいずれか1項において、前記固定側部材に取付けられた前記センサ組立品における前記電子部品の前記保護カバーからの露出部分をモールド材で密封したセンサ付車輪用軸受。   5. The wheel bearing with sensor according to claim 1, wherein an exposed portion of the electronic component from the protective cover in the sensor assembly attached to the fixed side member is sealed with a molding material. 請求項1ないし請求項5のいずれか1項において、前記歪み発生部材は、平面概形が均一幅の帯状で薄板材からなるセンサ付車輪用軸受。 In any one of claims 1 to 5, wherein the strain generating member, bearing with sensor wheel plane envelope is made of a thin plate material in strip form of uniform width. 請求項1ないし請求項のいずれか1項において、前記固定側部材の周面に全周にわたる円筒研削面を設け、この円筒研削面のうち前記歪み発生部材が接触する部分を平面研削面部としたセンサ付車輪用軸受。 In any one of claims 1 to 6, the cylindrical grinding surface provided over the whole circumference on the peripheral surface of the stationary member, and the surface grinding face a portion where the strain generating member contacts of the cylindrical grinding surface Bearing for sensor wheel. 請求項1ないし請求項のいずれか1項において、前記センサ組立品を前記固定側部材の外径面に取付けたセンサ付車輪用軸受。 The sensor-equipped wheel bearing according to any one of claims 1 to 7 , wherein the sensor assembly is attached to an outer diameter surface of the fixed side member. 請求項において、前記複数のセンサユニットを、タイヤ接地面に対して上下位置および左右位置となる前記固定側部材の外径面の上面部、下面部、右面部、および左面部に配置したセンサ付車輪用軸受。 9. The sensor according to claim 8 , wherein the plurality of sensor units are arranged on an upper surface portion, a lower surface portion, a right surface portion, and a left surface portion of the outer diameter surface of the fixed side member that are in a vertical position and a horizontal position with respect to a tire ground contact surface. Wheel bearing.
JP2008284079A 2008-11-05 2008-11-05 Wheel bearing with sensor Expired - Fee Related JP5355042B2 (en)

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JP2008284079A JP5355042B2 (en) 2008-11-05 2008-11-05 Wheel bearing with sensor
PCT/JP2009/005735 WO2010052864A1 (en) 2008-11-05 2009-10-29 Sensor-equipped bearing for wheel
KR1020117009816A KR101596395B1 (en) 2008-11-05 2009-10-29 Sensor-equipped bearing for wheel
DE112009002662T DE112009002662T5 (en) 2008-11-05 2009-10-29 Wheel bearing with sensor
US13/067,053 US8596146B2 (en) 2008-11-05 2011-05-04 Sensor-equipped bearing for wheel

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