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JP5271629B2 - Absorbent manufacturing method and manufacturing apparatus - Google Patents

Absorbent manufacturing method and manufacturing apparatus Download PDF

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JP5271629B2
JP5271629B2 JP2008199822A JP2008199822A JP5271629B2 JP 5271629 B2 JP5271629 B2 JP 5271629B2 JP 2008199822 A JP2008199822 A JP 2008199822A JP 2008199822 A JP2008199822 A JP 2008199822A JP 5271629 B2 JP5271629 B2 JP 5271629B2
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fiber material
amount
fiber
absorber
accumulation
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JP2010035701A (en
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浩志 丸山
真 小久保
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Kao Corp
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Kao Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an absorber manufacturing method and manufacturing equipment can stably and continuously manufacture absorbers with a fixed shape. <P>SOLUTION: The manufacturing method of absorbers includes: supplying fiber material 42 in the airborne state on the outer surface of a rotating drum 2 which has depressions 21 for accumulation made on the outer surface to overflowingly accumulate the fiber material 42 in the depressions 21 for accumulation, scraping an excessive fiber material 42C overflowing the depressions 21 for accumulation, returning scraped fiber material 42B to a supply passage for fiber material such as a duct 3 via the return passage, and removing deposits 42 remaining in the depressions for accumulation out of the depressions 21 for accumulation as absorbers. The amount of the fiber material 42B going through the return passage 6 is measured, and a supply amount is adjusted to maintain the fiber material 42B going through the return passage in a certain range to manufacture absorbers 9. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、吸収体の製造方法及び製造装置に関する。   The present invention relates to an absorbent body manufacturing method and manufacturing apparatus.

生理用ナプキンやパンティライナー、使い捨ておむつ等の吸収性物品の吸収体の製造方法として、ダクト内を流れる空気流に随伴させて供給した繊維材料を、回転ドラム(積繊ドラム)の外周面に設けた集積用凹部に吸引して堆積させ、その堆積体を、そのまま、あるいは紙や通気性の不織布等で被覆して吸収体とする方法が知られている。
また、そのような吸収体の製造方法として、解繊機で解繊した繊維を、集積用凹部にあふれる程度に堆積させた後、集積用凹部からあふれた過剰量の繊維を、掻き取りロール等にてそぎ落とし、そぎ落とした繊維を、解繊機やダクトの入り口付近に戻して再利用する技術も知られている(特許文献1〜3参照)。
As a method of manufacturing absorbent bodies for absorbent articles such as sanitary napkins, panty liners, and disposable diapers, fiber material supplied in association with the airflow flowing in the duct is provided on the outer peripheral surface of the rotating drum (stacking drum). A method is known in which an accumulation body is sucked and deposited, and the deposited body is used as it is or coated with paper, a breathable nonwoven fabric or the like to form an absorbent body.
In addition, as a method of manufacturing such an absorbent body, fibers defibrated by a defibrator are deposited to such an extent that they overflow into the accumulation recesses, and then excess fibers overflowing from the accumulation recesses are scraped off to a scraping roll or the like. There is also known a technique of scraping off and scraping and returning the scraped fiber to the vicinity of the entrance of the defibrating machine or duct (see Patent Documents 1 to 3).

尚、特許文献4には、吸収体の製造に関する技術ではないが、静電容量測定手段を用いた技術として、タンクとインジェクタ間とに連結された搬送間に空気吹込みノズルと静電容量測定手段を備え、静電容量の測定値に応じて、粉体塗料を供給する空気の流量を調節する技術が記載されている。   In addition, although it is not the technique regarding manufacture of an absorber in patent document 4, as a technique using an electrostatic capacitance measurement means, an air blowing nozzle and an electrostatic capacitance measurement are carried out between conveyance connected between a tank and an injector. A technique is described that includes means for adjusting the flow rate of the air that supplies the powder coating material in accordance with the measured capacitance value.

特開昭60−236646号公報JP-A-60-236646 特開2006−500155号公報JP 2006-500155 A 特許3462232号公報Japanese Patent No. 3462232 特開平8−337322号公報JP-A-8-337322

上述した集積用凹部からあふれた過剰量の繊維をそぎ落として再利用する技術は、材料を無駄なく利用できる利点を有するが、形状の一定な吸収体を安定して生産する上で不都合を生じる場合があった。
即ち、集積用凹部からあふれた過剰量の繊維をそぎ落として再利用する場合には、新たに供給する繊維の供給量を一定に維持しても集積用凹部に堆積する繊維量が徐々に増加又は減少し易く、増加した場合には、返戻管内に繊維の詰まりを生じたり、繊維の大きな塊が吸収体に混入したりする不都合が生じ、減少した場合には、堆積部に必要量が堆積せずに一部が欠損した不良品が生じる等の不都合が生じる。
また、単なる粉粒体と違って、吸収体に用いられるパルプ等は塊となり易く供給ムラが発生しやすい。また、生産ラインは、稼働する際に停止したり減速や加速等の運転速度の変化があり、それに合わせて供給側の速度も変化させているが、供給量を一定に制御することは困難である。
The above-described technology for scraping and reusing excess fibers overflowing from the accumulation recesses has the advantage that the material can be used without waste, but it causes inconvenience in stably producing an absorbent body having a fixed shape. There was a case.
In other words, when excess fiber overflowing from the accumulation recess is scraped and reused, the amount of fiber deposited in the accumulation recess gradually increases even if the amount of newly supplied fiber is kept constant. Or, if it increases, there is a problem that the return pipe is clogged with fibers or a large lump of fibers is mixed into the absorber. Inconveniences such as defective products that are partially missing occur.
Moreover, unlike a simple granule, the pulp etc. used for an absorber are easy to be agglomerated, and supply unevenness is likely to occur. In addition, the production line stops when operating, and there are changes in the operating speed such as deceleration and acceleration, and the speed on the supply side is changed accordingly, but it is difficult to control the supply amount constant. is there.

従って、本発明の目的は、形状の一定な吸収体を安定して連続生産することのできる、吸収体の製造方法及び製造装置を提供することにある。   Therefore, the objective of this invention is providing the manufacturing method and manufacturing apparatus of an absorber which can carry out the stable continuous production of the absorber of a fixed shape.

本発明は、外周面に集積用凹部が形成された回転ドラムに、繊維材料を飛散状態にて供給し、該繊維材料を前記集積用凹部にあふれるように堆積させ、該集積用凹部からあふれた過剰量の繊維材料を掻き取り、掻き取った繊維材料を、返戻搬送路を介して繊維材料の供給経路に戻すと共に、該集積用凹部内に残る堆積体を吸収体として該集積用凹部内から離型する吸収体の製造方法において、前記返戻搬送路を通る繊維材料の量を測定し、該返戻搬送路を通る該繊維材料の量を一定の範囲に維持するように供給量を調整して、前記吸収体の製造を行う、吸収体の製造方法を提供することにより前記目的を達成したものである。   In the present invention, a fiber material is supplied in a scattered state to a rotating drum having an accumulation recess formed on the outer peripheral surface, and the fiber material is deposited so as to overflow the accumulation recess, and overflows from the accumulation recess. The excess fiber material is scraped off, and the scraped fiber material is returned to the fiber material supply path via the return conveyance path, and the deposit remaining in the accumulation recess is used as an absorber from the accumulation recess. In the manufacturing method of the absorber to be released, the amount of the fiber material passing through the return transport path is measured, and the supply amount is adjusted so as to maintain the amount of the fiber material passing through the return transport path within a certain range. The object is achieved by providing a manufacturing method of an absorbent body, which manufactures the absorbent body.

本発明は、外周面に集積用凹部が形成された回転ドラムと、回転ドラムの外周面に向けて、繊維材料を飛散状態にて供給するダクトと、該ダクトに繊維材料を供給する繊維材料供給部と、集積用凹部にあふれるように堆積させた過剰量の繊維材料を掻き取るスカッフィングロールと、スカッフィングロールで掻き取った繊維材料を、前記ダクト内又は前記繊維材料供給部に戻す返戻搬送路と、該返戻搬送路中を流れる繊維材料の量を測定する繊維量測定器とを備えた吸収体の製造装置を提供することにより前記目的を達成したものである。   The present invention relates to a rotating drum having an accumulation recess formed on the outer peripheral surface, a duct that supplies fiber material in a scattered state toward the outer peripheral surface of the rotating drum, and a fiber material supply that supplies the fiber material to the duct. A scuffing roll that scrapes off an excessive amount of fiber material deposited so as to overflow the accumulation recess, and a return conveyance path that returns the fiber material scraped by the scuffing roll to the inside of the duct or the fiber material supply unit. The object is achieved by providing an apparatus for manufacturing an absorbent body comprising a fiber amount measuring device for measuring the amount of fiber material flowing in the return conveyance path.

本発明の吸収体の製造方法及び製造装置によれば、形状の一定な吸収体を安定して連続生産することができる。   According to the manufacturing method and the manufacturing apparatus of the absorber of the present invention, it is possible to stably and continuously produce an absorber having a constant shape.

以下、本発明をその好ましい実施形態に基づいて説明する。
本発明の一実施形態である吸収体の製造装置1は、図1に示すように、外周面に複数の集積用凹部21(堆積部)が所定の間隔で形成された回転ドラム2と、回転ドラム2の外周面に向けて、繊維材料42を飛散状態にて供給するダクト3と、ダクト3に繊維材料42を供給する繊維材料供給部4と、集積用凹部21にあふれるように堆積させた過剰量の繊維材料を掻き取るスカッフィングロール5と、スカッフィングロール5で掻き取った繊維材料42Bを、ダクト3内に戻す返戻搬送路6と、返戻搬送路6中を流れる繊維材料42Bの量を計測する繊維量測定器7と、繊維材料供給部4からダクト3内に供給される繊維材料42Aの量を制御する繊維供給量制御部8と、集積用凹部21から離型した堆積体(吸収体)9の上下面を被覆シート91で被覆する被覆機構(図示せず)を備えている。返戻搬送路6は、スカッフィングロール5で掻き取った繊維材料42Bをダクト3内に戻し、ダクト3内に戻された繊維材料42Bは、回転ドラム2の外周面に再供給される。
Hereinafter, the present invention will be described based on preferred embodiments thereof.
As shown in FIG. 1, an absorbent body manufacturing apparatus 1 according to an embodiment of the present invention includes a rotary drum 2 having a plurality of accumulation recesses 21 (deposition portions) formed at predetermined intervals on an outer peripheral surface, and a rotating drum 2. To the outer peripheral surface of the drum 2, the fiber material 42 is supplied in a scattered state, the fiber material supply unit 4 that supplies the fiber material 42 to the duct 3, and the accumulation recess 21 so as to overflow. The scuffing roll 5 for scraping off an excessive amount of fiber material, the return material path 6 for returning the fiber material 42B scraped with the scuffing roll 5 into the duct 3, and the amount of the fiber material 42B flowing in the return value path 6 are measured. A fiber quantity measuring device 7 that performs the control, a fiber supply amount control unit 8 that controls the amount of the fiber material 42A supplied from the fiber material supply unit 4 into the duct 3, and a deposit (absorber) that is released from the concave portion 21 for accumulation. ) 9 Cover the top and bottom surfaces And a coating mechanism for coating with window 91 (not shown). The return conveyance path 6 returns the fiber material 42 </ b> B scraped off by the scuffing roll 5 into the duct 3, and the fiber material 42 </ b> B returned into the duct 3 is supplied again to the outer peripheral surface of the rotary drum 2.

回転ドラム2は、円筒状をなし、図1中の矢印A方向に一定速度で回転駆動される。回転ドラム2の外周面には、製造する吸収体9の形状に対応する形状の集積用凹部21,21・・が形成されている。図2には、図1に示す装置における集積用凹部21及び該集積用凹部21に対応する立体形状の吸収体9が示されている。図2に示す吸収体9は、生理用ナプキンや失禁パッド等の吸収性物品の吸収体であり、該吸収性物品に組み込まれて使用される際に、着用者の液排泄部又は臀裂に対向配置される部位に凸部92を有している。凸部92は、吸収体9の他の部分93と一体成形されており、両者間に境界面が存在しない。   The rotary drum 2 has a cylindrical shape and is driven to rotate at a constant speed in the direction of arrow A in FIG. On the outer peripheral surface of the rotating drum 2, accumulation concave portions 21, 21... Having a shape corresponding to the shape of the absorber 9 to be manufactured are formed. FIG. 2 shows the accumulation recess 21 in the apparatus shown in FIG. 1 and the three-dimensional absorber 9 corresponding to the accumulation recess 21. The absorbent body 9 shown in FIG. 2 is an absorbent body of an absorbent article such as a sanitary napkin or an incontinence pad. When the absorbent body 9 is used by being incorporated in the absorbent article, the absorbent body 9 or the rupture of the wearer is used. A projecting portion 92 is provided at a portion arranged to face. The convex part 92 is integrally formed with the other part 93 of the absorber 9, and no boundary surface exists between them.

回転ドラム2の内側(回転軸側)の非回転部分には、吸気ファン(図示せず)が接続されており、該吸気ファンの駆動により、回転ドラム内側の仕切られた空間B及びCを負圧に維持可能である。個々の集積用凹部21の底面部は、メッシュプレートにより構成され、多数の細孔を有している。個々の集積用凹部21が、負圧に維持された空間B,C上を通過している間、各集積用凹部21の底面部の細孔が吸引孔として機能する。本実施形態における集積用凹部21の底面部21aは、図2(a)に示すように、その一部が、吸収体9の凸部92に対応する形状に窪んでいる。
空間Bは、回転ドラム2における、ダクト3に覆われた部分の裏側に位置する。空間Bは、ダクト3に覆われた部分を通る集積用凹部21の底面部に強い吸引力を発生させ、それにより集積用凹部21に繊維材料を集積させたり、繊維材料を搬送する空気流をダクト3内に発生させたりするために、空間Cよりも負圧の程度が高く維持されている(気圧が低)。
空間Cを負圧に維持するのは、集積用凹部21内に、堆積物ないし吸収体を保持しつつ搬送するためである。
An intake fan (not shown) is connected to the non-rotating portion inside the rotating drum 2 (on the rotating shaft side), and the partitioned spaces B and C inside the rotating drum are negatively driven by driving the intake fan. Pressure can be maintained. The bottom surface portion of each collecting recess 21 is formed of a mesh plate and has a large number of pores. While the individual accumulation recesses 21 pass through the spaces B and C maintained at negative pressure, the pores at the bottom of each accumulation recess 21 function as suction holes. As shown in FIG. 2A, a part of the bottom surface portion 21 a of the accumulation concave portion 21 in the present embodiment is recessed in a shape corresponding to the convex portion 92 of the absorber 9.
The space B is located behind the portion of the rotating drum 2 that is covered with the duct 3. The space B generates a strong suction force on the bottom surface of the accumulation recess 21 passing through the portion covered with the duct 3, thereby collecting the fiber material in the accumulation recess 21, or generating an air flow for conveying the fiber material. In order to generate in the duct 3, the degree of negative pressure is maintained higher than the space C (atmospheric pressure is low).
The reason why the space C is maintained at a negative pressure is to carry the deposit or absorber in the accumulation recess 21 while holding it.

ダクト3は、回転ドラム2の外周面の一部を覆う一端部31と、繊維材料供給装置4に接続された他端部32とを有しており、空間B上に位置する集積用凹部21の底面部からの吸引により、ダクト3内に、回転ドラム2の外周面に向けて流れる空気流が生じるように構成されている。
繊維材料供給部4は、解繊機41を備えており、パルプシート等のシート状の原料43を、原料供給用のニップローラ44,44により解繊機41に導入し、解繊された繊維材料42をダクト3内に供給するように構成されている。
The duct 3 has one end 31 that covers a part of the outer peripheral surface of the rotating drum 2 and the other end 32 connected to the fiber material supply device 4, and the accumulation recess 21 located on the space B. The air flow that flows toward the outer peripheral surface of the rotating drum 2 is generated in the duct 3 by suction from the bottom surface portion of the rotating drum 2.
The fiber material supply unit 4 includes a defibrating machine 41. A sheet-like raw material 43 such as a pulp sheet is introduced into the defibrating machine 41 by nip rollers 44 and 44 for supplying the raw material, and the defibrated fiber material 42 is supplied. It is configured to be supplied into the duct 3.

スカッフィングロール5は、図3(a)及び図4に示すように、円柱状のロール本体51と、ロール本体51の外周面に立設された掻き取り用の多数の突起52とを有しており、図4中に矢印Eで示す一方向に回転しながら、集積用凹部21内からあふれた過剰量の繊維材料42Cを突起52により掻き取る。過剰量の繊維材料42Cは、集積用凹部21に堆積した繊維材料42のうち、集積用凹部21が開口する面(回転ドラムの外周面2a)の高さ位置を越えて堆積した部分である。本実施形態における突起52は、ブラシから構成されている。図3(a)中、符号53は、スカッフィングロール5の回転軸であり、図3(b)には、スカッフィングロール5により、過剰量の繊維材料42Cが掻き取られた後の維材材料42の堆積状態が示されている。図3(b)に示すように、スカッフィングロール5により掻き取られた後の堆積体9は、その上面9aが、回転ドラム2の外周面2aとほぼ同じ高さに位置している。
掻き取られた後の堆積体9の上面9aが、回転ドラム2の外周面2aとほぼ同じ高さになるように、スカッフィングロール5の突起52の先端から外周面2aまでの距離が0mmから5mm、好ましくは0.5mmから2mmとなるようにスカッフィングロール5を設置するのが良い。前記距離をマイナス(突起52の先端が外周面2aの位置を超えて集積用凹部内に入り込む場合をマイナスとする)にしないことにより、突起52によってドラム表面自体を削ってしまうことを防止することができ、前記距離が遠すぎないことにより、集積用凹部から繊維材料がはみ出し形状が不明瞭になることを防止することができる。
As shown in FIGS. 3A and 4, the scuffing roll 5 has a cylindrical roll body 51 and a large number of scraping protrusions 52 erected on the outer peripheral surface of the roll body 51. Then, while rotating in one direction indicated by an arrow E in FIG. 4, excess fiber material 42 </ b> C overflowing from the accumulation recess 21 is scraped off by the protrusion 52. The excessive amount of fiber material 42 </ b> C is a portion of the fiber material 42 accumulated in the accumulation recess 21 that is accumulated beyond the height position of the surface (outer peripheral surface 2 a of the rotating drum) where the accumulation recess 21 opens. The protrusion 52 in this embodiment is comprised from the brush. In FIG. 3A, reference numeral 53 denotes a rotation shaft of the scuffing roll 5. In FIG. 3B, the fibrous material 42 after the excess fiber material 42 </ b> C is scraped off by the scuffing roll 5. The deposition state of is shown. As shown in FIG. 3B, the upper surface 9 a of the deposit 9 after being scraped off by the scuffing roll 5 is positioned at substantially the same height as the outer peripheral surface 2 a of the rotating drum 2.
The distance from the tip of the projection 52 of the scuffing roll 5 to the outer peripheral surface 2a is 0 mm to 5 mm so that the upper surface 9a of the deposited body 9 after being scraped is substantially the same height as the outer peripheral surface 2a of the rotating drum 2. The scuffing roll 5 is preferably installed so that the thickness is preferably 0.5 mm to 2 mm. By preventing the distance from being negative (when the tip of the protrusion 52 exceeds the position of the outer peripheral surface 2a and entering the concave portion for accumulation), the drum surface itself is prevented from being scraped by the protrusion 52. When the distance is not too long, it is possible to prevent the fiber material from protruding from the stacking concave portion from becoming unclear.

スカッフィングロール5と回転ドラム2の線速はスカッフィングロール5が速いことが好ましい。スカッフィングロール5の線速は突起52の先端、回転ドラム2の線速はドラム表面における接線方向速度である。
集積用凹部21内に残った堆積体9の集積用凹部21からの離型は、回転ドラム2内の仕切られた空間Dを図示しない加圧手段により陽圧に維持して、集積用凹部21の底面部の細孔から空気を吹き出させると共に、バキュームコンベア10側から吸引することにより行う。堆積体9の離型は、ベルトコンベアに対して行う。図1に示す例においては、バキュームコンベア10上に被覆シート91を供給し、その被覆シート91上に、堆積体9を離型している。それにより、堆積体9の下面は被覆シート91に被覆されている。
It is preferable that the scuffing roll 5 has a higher linear velocity between the scuffing roll 5 and the rotary drum 2. The linear velocity of the scuffing roll 5 is the tip of the protrusion 52, and the linear velocity of the rotary drum 2 is the tangential velocity on the drum surface.
In order to release the deposit 9 remaining in the accumulation recess 21 from the accumulation recess 21, the space D partitioned in the rotary drum 2 is maintained at a positive pressure by a not-shown pressurizing means, and the accumulation recess 21. The air is blown out from the pores of the bottom surface of the substrate and sucked from the vacuum conveyor 10 side. The mold 9 is released from the belt conveyor. In the example shown in FIG. 1, a covering sheet 91 is supplied onto the vacuum conveyor 10, and the deposit 9 is released from the covering sheet 91. Thereby, the lower surface of the deposit 9 is covered with the covering sheet 91.

返戻搬送路6は、両端に開口部を有する返戻管60から形成されている。返戻搬送路6は、一端部61がスカッフィングロール5の近傍に開口し、他端部62がダクト3の長手方向(空気流が流れる方向と略同じ)の略中央部において、ダクト3内に開口している。返戻搬送路6の一端部61は、図4に示すように、仕切り板63によってダクト3内の他の部分と仕切られた空間F内に開口しており、集積用凹部21の底面部からの吸引により、返戻搬送路6の一端部61と他端部62との間に圧力差が生じ、この圧力差により、返戻搬送路6内に空気流が生じる。スカッフィングロール5により掻き取られた繊維材料42Bは、この空気流により返戻搬送路6内を流れて他端部62からダクト3内に導入され、回転ドラム2の外周面に向けて再供給される。本実施形態における返戻管60は、断面略円形であるが、断面形状が楕円や矩形等任意の形状のものを用いることもできる。尚、集積用凹部の吸引力はBの区間内において、繊維材料が余り堆積していない上流側が強く、十分に堆積した下流側は弱くなる。そのため、返戻搬送路の一端部62の吸引力が強く、他端部61の吸引力は弱くなる。   The return conveyance path 6 is formed from a return pipe 60 having openings at both ends. The return conveyance path 6 has one end 61 opened in the vicinity of the scuffing roll 5 and the other end 62 opened in the duct 3 at a substantially central portion in the longitudinal direction of the duct 3 (substantially the same as the air flow direction). doing. As shown in FIG. 4, one end 61 of the return conveyance path 6 opens into a space F partitioned from the other part of the duct 3 by the partition plate 63, and extends from the bottom surface of the accumulation recess 21. Due to the suction, a pressure difference is generated between the one end portion 61 and the other end portion 62 of the return conveyance path 6, and an air flow is generated in the return conveyance path 6 due to this pressure difference. The fiber material 42B scraped off by the scuffing roll 5 flows in the return conveyance path 6 by this air flow, is introduced into the duct 3 from the other end 62, and is resupplied toward the outer peripheral surface of the rotary drum 2. . The return pipe 60 in the present embodiment has a substantially circular cross section, but it is also possible to use an arbitrary shape such as an ellipse or a rectangular cross section. In the section B, the suction force of the accumulation concave portion is strong on the upstream side where the fiber material is not deposited so much, and is weak on the downstream side where the fiber material is sufficiently accumulated. Therefore, the suction force of the one end portion 62 of the return conveyance path is strong, and the suction force of the other end portion 61 is weak.

繊維量測定器7は、返戻搬送路6中を流れる繊維材料42Bの量を計測するものであり、測定器単独又は後述する繊維供給量制御部8との協働により、返戻搬送路6中を流れる繊維材料42Bの量を測定可能なものを特に制限なく用いることができる。
繊維量測定器7としては、各種公知のものを用いることができ、例えば、質量流量式、レーザー式、静電容量式、及びこれらを組み合わせた方式のもの等を用いることができる。これらの測定器の中でも静電容量式の測定器が、吸収性物品の材料として用いられるパルプ繊維、レーヨン繊維、コットン繊維等のセルロース系繊維や、ポリエチレン等の合成繊維など絶縁体の測定に適している点から好ましい。
The fiber amount measuring device 7 measures the amount of the fiber material 42B flowing in the return conveyance path 6, and in the return conveyance path 6 in cooperation with the measuring device alone or the fiber supply amount control unit 8 described later. What can measure the quantity of the flowing fiber material 42B can be used without a restriction | limiting in particular.
As the fiber amount measuring device 7, various known devices can be used. For example, a mass flow rate method, a laser method, a capacitance method, and a combination of these can be used. Among these measuring devices, capacitance measuring devices are suitable for measuring insulators such as cellulose fibers such as pulp fibers, rayon fibers and cotton fibers used as materials for absorbent articles, and synthetic fibers such as polyethylene. This is preferable.

静電容量は電極間に物質を入れたときに電荷を蓄えることができる能力を表わし、物質固有の比誘電率、及び電極間距離、電極面積によって変化する。静電容量式の測定器は、電圧を加えた電極間に該物質を通したときの電流値の変化により計測する。その出力値は、電極間を通る物質の体積に応じて変化するので、静電容量の変化を捉えることで電極間を通過する物質の量を捉えることができる。
本実施形態においては、返戻管60中を流れる繊維材料42Bの量を静電容量式の測定器7で計測するために、該測定器7の2つの電極、即ち、検出電極と接地電極とを、両電極間を繊維材料42Bが通るように螺旋状に配置している。
Capacitance represents the ability to store a charge when a substance is inserted between electrodes, and varies depending on the specific dielectric constant of the substance, the distance between electrodes, and the electrode area. The capacitance type measuring device measures the change in the current value when the substance is passed between the electrodes to which a voltage is applied. Since the output value changes according to the volume of the substance passing between the electrodes, the amount of the substance passing between the electrodes can be grasped by grasping the change in capacitance.
In the present embodiment, in order to measure the amount of the fiber material 42B flowing through the return pipe 60 with the capacitance-type measuring device 7, two electrodes of the measuring device 7, that is, the detection electrode and the ground electrode are used. These are arranged spirally so that the fiber material 42B passes between both electrodes.

返戻搬送路6中を流れる繊維材料を測定する繊維量測定器7は、返戻搬送路6の直線状の部分に設置することが、繊維材料42Bの通過位置が偏らないため好ましい。また、測定値のフィードバックを迅速に行う観点から、このような測定器は、スカッフィングロール5に近い位置に配置することが好ましく、後述するように、返戻搬送路6にブロア64等を配した場合にはそのブロア64の位置よりも前側(一端部61側)に設置することが好ましい。   The fiber amount measuring device 7 for measuring the fiber material flowing in the return conveyance path 6 is preferably installed in a linear portion of the return conveyance path 6 because the passing position of the fiber material 42B is not biased. Further, from the viewpoint of promptly feeding back the measured value, such a measuring device is preferably arranged at a position close to the scuffing roll 5, and when a blower 64 or the like is arranged in the return conveyance path 6 as will be described later. It is preferable to install in the front side (one end part 61 side) rather than the position of the blower 64.

繊維供給量制御部8は、ダクト3内に供給される繊維材料42の量を所定の範囲に制御するものであり、本実施形態においては、シート状の原料43を解繊機41に送り込む速度を変化させることで、繊維材料供給部4からダクト3内に供給される繊維材料42の量を制御する。原料43の送り込み速度は、該原料43を解繊機41に送り込むニップローラ44,44の回転速度を増減することで制御することができ、ニップローラ44,44の回転速度は、それらを駆動する駆動モータ45への制御信号(電圧や電流、デジタル信号等)を変化させ、あるいは所定の状態に維持することにより行うことができる。   The fiber supply amount control unit 8 controls the amount of the fiber material 42 supplied into the duct 3 to a predetermined range, and in this embodiment, the speed at which the sheet-like raw material 43 is fed into the defibrator 41. By changing the amount, the amount of the fiber material 42 supplied from the fiber material supply unit 4 into the duct 3 is controlled. The feeding speed of the raw material 43 can be controlled by increasing / decreasing the rotational speed of the nip rollers 44, 44 that feed the raw material 43 into the defibrator 41. The rotational speed of the nip rollers 44, 44 is a drive motor 45 that drives them. The control signal (voltage, current, digital signal, etc.) can be changed or maintained in a predetermined state.

繊維供給量制御部8は、詳細は図示しないが、表示部を備えたコンピュータ及び該コンピュータと他の装置等とを電気的に接続するインターフェース、コンピュータに組み込まれた所定のプログラム等から構成されている。コンピュータには、繊維量測定器7から信号が入力され、返戻搬送路6中を流れる繊維材料の変化が、HDDやRAM等の記憶装置に記録されると共に表示部に表示される。また、コンピュータから、駆動モータ45に対して制御信号が出力され、該制御信号を入力した駆動モータ45の回転速度の制御により、ダクト3への繊維材料42Aの供給量が制御されるようになっている。
前記被覆機構(図示せず)は、集積用凹部21から離型した堆積体(吸収体)9の上下面を、公知の機構により被覆シート91で被覆する機構である。本実施形態においては、1枚の帯状被覆シート91の幅方向中央部に堆積体(吸収体)9を載置した後(図1参照)、帯状被覆シート91の両側部を、公知の折り返し機構(図示せず)により折り返し、堆積体(吸収体)9の上下面を一枚の被覆シート91で被覆している。尚、堆積体(吸収体)9の上下面を被覆シート91で被覆する方法としては、各種公知の方法を採用でき、1枚の帯状被覆シート91上に堆積体(吸収体)9を載置した後(図1参照)、堆積体(吸収体)9の上面側を前記被覆シート91とは別体の他の被覆シートで被覆しても良い。被覆シートとしては、薄葉紙(ティッシュペーパ)や液透過性の不織布等を用いることができる。上下面を一枚又は複数枚の帯状の被覆シート91で被覆された堆積体(吸収体)9は、後の工程において、任意の切断手段により、吸収性物品一つ分の長さに切断される。
本実施形態では、便宜上、堆積体9を吸収体とし、該吸収体と被覆シート91を別に説明したが、堆積体9を被覆シート91で被覆したものを吸収体としてもよい。
Although not shown in detail, the fiber supply amount control unit 8 includes a computer having a display unit, an interface for electrically connecting the computer and other devices, a predetermined program incorporated in the computer, and the like. Yes. A signal is input to the computer from the fiber quantity measuring device 7, and changes in the fiber material flowing through the return conveyance path 6 are recorded in a storage device such as an HDD or RAM and displayed on the display unit. Further, a control signal is output from the computer to the drive motor 45, and the supply amount of the fiber material 42A to the duct 3 is controlled by controlling the rotational speed of the drive motor 45 to which the control signal is input. ing.
The covering mechanism (not shown) is a mechanism for covering the upper and lower surfaces of the deposit (absorber) 9 released from the accumulation recess 21 with a covering sheet 91 by a known mechanism. In the present embodiment, after the deposit (absorber) 9 is placed in the center in the width direction of one strip-shaped covering sheet 91 (see FIG. 1), both sides of the strip-shaped covering sheet 91 are connected to a known folding mechanism. The upper and lower surfaces of the deposit (absorber) 9 are covered with a single cover sheet 91 by folding (not shown). In addition, as a method for covering the upper and lower surfaces of the deposit (absorber) 9 with the covering sheet 91, various known methods can be adopted, and the deposit (absorber) 9 is placed on one strip-shaped covering sheet 91. After that (see FIG. 1), the upper surface side of the deposit (absorber) 9 may be covered with another cover sheet separate from the cover sheet 91. As the covering sheet, thin paper (tissue paper), liquid-permeable nonwoven fabric, or the like can be used. The deposited body (absorbent body) 9 whose upper and lower surfaces are covered with one or a plurality of strip-shaped covering sheets 91 is cut into a length corresponding to one absorbent article by an arbitrary cutting means in a later step. The
In the present embodiment, for convenience, the deposit 9 is an absorber, and the absorber and the cover sheet 91 are separately described. However, the deposit 9 covered with the cover sheet 91 may be an absorber.

上述した吸収体の製造装置1を用いて堆積体(吸収体)9を連続的に製造する方法、即ち、本発明の吸収体の製造方法の一実施態様について説明する。
吸収体の製造装置1を用いて吸収体9を製造するためには、回転ドラム2及びスカッフィングロール5を回転させると共に、上記吸気ファン及び上記加圧手段を作動させて、空間B及びCを負圧にし空間Dを陽圧にする。また、バキュームコンベア10を作動させる。
吸気ファンの作動により、空間B上に位置する集積用凹部20の底面部に吸引力が生じると共に、ダクト3内に、回転ドラム2の外周面に向けて流れる空気流が生じ、同時に返戻搬送路6内にも空気流が生じる。
An embodiment of a method for continuously producing a deposit (absorber) 9 using the absorber production apparatus 1 described above, that is, an embodiment of the method for producing an absorber of the present invention will be described.
In order to manufacture the absorbent body 9 using the absorbent body manufacturing apparatus 1, the rotary drum 2 and the scuffing roll 5 are rotated, and the intake fan and the pressurizing means are operated to make the spaces B and C negative. The space D is set to a positive pressure. Moreover, the vacuum conveyor 10 is operated.
By the operation of the intake fan, a suction force is generated on the bottom surface portion of the accumulation recess 20 located on the space B, and an air flow that flows toward the outer peripheral surface of the rotary drum 2 is generated in the duct 3. An air flow is also generated in 6.

そして、繊維材料供給装置4を作動させて、ダクト3内に繊維材料42を供給すると、該繊維材料42は、飛散状態となって、ダクト3内を流れる空気流に載って、回転ドラム2の外周面に向けて供給される。   Then, when the fiber material supply device 4 is operated to supply the fiber material 42 into the duct 3, the fiber material 42 is in a scattered state and is placed on the air flow flowing in the duct 3, so that the rotating drum 2 Supplied toward the outer peripheral surface.

本実施形態においては、繊維供給量制御部8により、個々の集積用凹部21にあふれるように繊維材料が堆積すると共に返戻搬送路6内を通る繊維材料42Bの量が一定の範囲に維持されるように制御しながら、吸収体の連続生産を行う。
具体的には、繊維量測定器7から出力される値(電圧や電流、デジタル信号等)に基づき、返戻管60内を通る繊維量を測定し、その繊維量が、一定の範囲に収まるように制御する。返戻搬送路6を通る繊維材料の量は、返戻搬送路6を通る該繊維材料の一定時間当たりの通過量を測定し、該一定時間当たりの通過量が一定の範囲に維持されるように、供給量を調整することが好ましい。ここで、「一定時間の通過量」は、例えば、装置内のある特定位置(例えば、スカッフィングロール5の配置位置)を、一つ若しくは複数個の堆積物(吸収体)9が通過する時間当たりの量としたり、任意に設定した時間当たりの量とすることもできる。
In the present embodiment, the fiber supply amount control unit 8 accumulates the fiber material so as to overflow the individual accumulation recesses 21 and maintains the amount of the fiber material 42B passing through the return conveyance path 6 within a certain range. In this way, the absorber is continuously produced.
Specifically, the amount of fiber passing through the return pipe 60 is measured based on the value (voltage, current, digital signal, etc.) output from the fiber amount measuring device 7 so that the amount of fiber falls within a certain range. To control. The amount of the fiber material passing through the return conveyance path 6 is determined by measuring the amount of the fiber material passing through the return conveyance path 6 per unit time, and maintaining the amount of passage per unit time in a certain range. It is preferable to adjust the supply amount. Here, the “amount of passage for a certain period of time” is, for example, per time when one or a plurality of deposits (absorbers) 9 pass through a specific position in the apparatus (for example, the arrangement position of the scuffing roll 5). It is also possible to set the amount per hour or the amount per time set arbitrarily.

繊維量測定器7から出力される値から繊維量を算出する方法としては、測定値のピークを用いる方法と、測定値の積分値を用いる方法等、任意の方法を採用し得るが、積分値を用いる方が好ましい。
その繊維量を一定の範囲に維持する制御方法としては、返戻搬送路6の繊維量の上下限を設定しておき、監視している繊維量が、上限値を上回った場合、あるいは上回ることが予測される場合(予測制御)に、該繊維量が少なくなるように、繊維材料供給部4からの繊維材料42Aの供給量を減少させる一方、下限値を下回った場合、あるいは下回ることが予測される場合(予測制御)に、該繊維量が多くなるように、繊維材料供給部4からの繊維材料42Aの供給量を増加させ、それら以外の場合には、繊維材料42Aの供給量を一定に維持しておく方法等がある。
また、繊維材料42Bの量を一定の範囲に維持する他の方法としては、返戻搬送路6内を通る繊維量の目標値を設定しておき、該返戻搬送路6を通る繊維量が該目標値に近づくように、繊維材料42Aの供給量を絶えず増減することもできる。
As a method for calculating the fiber amount from the value output from the fiber amount measuring device 7, any method such as a method using the peak of the measured value and a method using the integrated value of the measured value can be adopted. Is preferred.
As a control method for maintaining the fiber amount within a certain range, the upper and lower limits of the fiber amount of the return conveyance path 6 are set, and the monitored fiber amount exceeds or exceeds the upper limit value. When predicted (predictive control), the supply amount of the fiber material 42A from the fiber material supply unit 4 is decreased so that the fiber amount decreases, while it is predicted that the supply amount is below or below the lower limit. (Predictive control), the supply amount of the fiber material 42A from the fiber material supply unit 4 is increased so that the fiber amount increases. In other cases, the supply amount of the fiber material 42A is kept constant. There are ways to keep it.
Further, as another method for maintaining the amount of the fiber material 42B in a certain range, a target value of the amount of fiber passing through the return conveyance path 6 is set, and the amount of fiber passing through the return conveyance path 6 is the target value. The supply amount of the fiber material 42A can be constantly increased or decreased so as to approach the value.

また、上述した制御は、吸収性物品の1個又は複数個当たりの測定値と目標値からPI制御又はPID制御を行うことが好ましい。この制御のためには、回転ドラム2にエンコーダーを取り付ける等により、吸収性物品の1個又は複数個に対応する信号を発生させると共に、該信号を用いて、吸収性物品の1個又は複数個に対応する、繊維材料の掻き取り量又は返戻搬送路中の繊維の通過量を算出する。そして、その算出値が目標値に近づくように制御する。本明細書に記載した制御は、繊維供給量制御部8に格納したプログラムにより自動的に行うことが好ましいが、一部又は全体を手動で行っても良い。   Moreover, it is preferable that the control mentioned above performs PI control or PID control from the measured value and target value per one or several absorptive articles. For this control, a signal corresponding to one or a plurality of absorbent articles is generated by attaching an encoder to the rotary drum 2 or the like, and one or a plurality of absorbent articles are used by using the signal. The amount of fiber material scraped or the amount of fiber passing through the return conveyance path is calculated. Then, control is performed so that the calculated value approaches the target value. The control described in this specification is preferably performed automatically by a program stored in the fiber supply amount control unit 8, but may be partially or wholly performed manually.

本実施形態の吸収体においては、各集積用凹部21への繊維材料の堆積と、各凹部21からあふれた過剰量の繊維材料の掻き取りとを行い吸収体を製造するに際し、上述した制御を行うため、集積用凹部21の全域に繊維材料をあふれるように堆積させることができ、また、そのあふれる量を必要且つ充分な量に維持することもできる。そのため、集積用凹部21から離型した堆積体(吸収体)9は、集積用凹部21の形状に則した立体形状を有するものとなり、欠損部等を有するものが生じにくい。また、集積用凹部21からあふれる量が一定の範囲に制御され、多くなり過ぎることもないので、返戻搬送路6内に繊維の詰まりが生じたり、繊維の大きな塊が生じて吸収体に混入する等の不都合も生じない。このようにして、本実施形態によれば、形状の一定な吸収体を安定して連続生産することができる。   In the absorbent body of the present embodiment, the above-described control is performed when the absorbent body is manufactured by depositing the fiber material into each accumulation recess 21 and scraping off the excessive amount of fiber material overflowing from each recess 21. Therefore, the fiber material can be deposited so as to overflow over the entire area of the accumulation recess 21, and the overflow amount can be maintained at a necessary and sufficient amount. Therefore, the deposit (absorber) 9 released from the accumulation recess 21 has a three-dimensional shape that conforms to the shape of the accumulation recess 21 and is less likely to have a defect. Further, since the amount overflowing from the accumulation concave portion 21 is controlled within a certain range and does not become excessive, clogging of fibers occurs in the return conveyance path 6 or a large lump of fibers is generated and mixed into the absorber. There is no inconvenience. Thus, according to the present embodiment, it is possible to stably and continuously produce an absorbent body having a constant shape.

本発明で用いる繊維材料としては、従来、生理用ナプキンやパンティライナー、使い捨ておむつ等の吸収性物品の吸収体に用いられている各種のものを特に制限なく用いることができる。例えば、パルプ繊維、レーヨン繊維、コットン繊維等のセルロース系繊維の短繊維や、ポリエチレン等の合成繊維の短繊維等が用いられる。これらの繊維は、1種を単独で又は2種以上を組み合わせて用いることができる。また、繊維材料は、全体又は一部がパルプ繊維であることが好ましく、繊維材料中のパルプ繊維の割合は50〜100質量%であることが好ましく、より好ましくは80〜100質量%であり、更に好ましくは100質量%である。尚、ダクト内には、繊維材料以外に、消臭剤や抗菌剤等を必要に応じ供給してよい。また、吸収性ポリマーを供給しても良い。   As the fiber material used in the present invention, various materials conventionally used for absorbent bodies of absorbent articles such as sanitary napkins, panty liners, and disposable diapers can be used without particular limitation. For example, short fibers of cellulosic fibers such as pulp fibers, rayon fibers, and cotton fibers, and short fibers of synthetic fibers such as polyethylene are used. These fibers can be used alone or in combination of two or more. Moreover, it is preferable that the fiber material is entirely or partly pulp fiber, and the ratio of the pulp fiber in the fiber material is preferably 50 to 100% by mass, more preferably 80 to 100% by mass, More preferably, it is 100 mass%. In addition to the fiber material, a deodorant or an antibacterial agent may be supplied into the duct as necessary. Moreover, you may supply an absorptive polymer.

以上、本発明の吸収体の製造方法及び製造装置の一実施形態について説明したが、本発明は、上述した実施形態に制限されず、それぞれ適宜変更可能である。
例えば、図5(a)に示すように、返戻搬送路6(返戻管60)の途中に、ブロア64等の強制送気手段を設けても良い。図5(a)に示す実施形態におけるように、返戻搬送路6の途中にブロア64等の強制送気手段を設け、該強制送気手段により、繊維材料42Bを搬送する空気流を増強することは、返戻搬送路6の長さが比較的長い場合や、返戻搬送路6に屈曲部を多く設ける場合、返戻搬送路6の一端部61と他端部62との間の圧力差が生じにくい場合等に適している。
As mentioned above, although one Embodiment of the manufacturing method and manufacturing apparatus of the absorber of this invention was described, this invention is not restrict | limited to embodiment mentioned above, Each can be changed suitably.
For example, as shown in FIG. 5A, forcible air supply means such as a blower 64 may be provided in the middle of the return conveyance path 6 (return pipe 60). As in the embodiment shown in FIG. 5A, forcible air supply means such as a blower 64 is provided in the return conveyance path 6 and the air flow for conveying the fiber material 42B is enhanced by the forced air supply means. When the length of the return conveyance path 6 is relatively long or when the return conveyance path 6 is provided with a large number of bent portions, a pressure difference between the one end 61 and the other end 62 of the return conveyance path 6 is unlikely to occur. Suitable for cases.

また、図1に示す実施形態においては、スカッフィングロール5で掻き取った繊維42Bをダクト3に再供給していたが、再供給する位置はそれに制限されない。例えば、スカッフィングロール5で掻き取った繊維42Bを、図5(b)に示すように解繊機41に戻しても良い。また、図5(c)及び図5(d)に示すように、解繊機41から離間させた位置にストック部4Aを設け、掻き取った繊維42Bを、図5(c)に示すように、解繊機41で解繊した繊維をストック部4Aに運ぶ連結管46等に戻したり、図5(d)に示すように、ストック部4Aに戻したりすることもできる。図5(c)及び図5(d)に示す実施形態においては、返戻搬送路6を通る繊維42Bの量を繊維量測定器7により測定し、その量が一定の範囲に収まるように、送りロール47の回転速度を制御する。前記送りロール47は、回転速度を増加させるに従い、比例等の一定の関係を持って、ストック部4Aからダクト3への繊維42の導入量が増加する。
スカッフィングロール5で掻き取った繊維42Bをダクト3に再供給する場合の供給位置も、図1に示す位置に制限されず、ダクト3の他の部位に再供給することもできる。
尚、図1に示す吸収体の製造装置1においては、繊維材料42が、繊維材料供給部4及びダクト3を介して回転ドラム2に供給されており、その繊維材料供給部4及びダクト3が、繊維材料の供給経路を構成している。そして、スカッフィングロールで掻き取られた繊維材料42Bを、返戻搬送路6を介して該ダクト3に再供給している。
In the embodiment shown in FIG. 1, the fibers 42B scraped by the scuffing roll 5 are resupplied to the duct 3, but the resupply position is not limited thereto. For example, the fibers 42B scraped off by the scuffing roll 5 may be returned to the defibrator 41 as shown in FIG. Moreover, as shown in FIG.5 (c) and FIG.5 (d), as shown in FIG.5 (c), as shown in FIG.5 (c), the stock part 4A is provided in the position spaced apart from the defibrating machine 41, and the scraped fiber 42B is provided. The fiber defibrated by the defibrator 41 can be returned to the connecting pipe 46 or the like that carries the stock part 4A, or can be returned to the stock part 4A as shown in FIG. 5 (d). In the embodiment shown in FIG. 5C and FIG. 5D, the amount of the fiber 42B passing through the return conveyance path 6 is measured by the fiber amount measuring device 7, and the feed is made so that the amount falls within a certain range. The rotational speed of the roll 47 is controlled. As the rotational speed of the feed roll 47 increases, the amount of fibers 42 introduced from the stock portion 4A to the duct 3 increases with a constant relationship such as proportionality.
The supply position when the fiber 42B scraped off by the scuffing roll 5 is re-supplied to the duct 3 is not limited to the position shown in FIG. 1, and can be re-supplied to other parts of the duct 3.
In the absorbent body manufacturing apparatus 1 shown in FIG. 1, the fiber material 42 is supplied to the rotary drum 2 via the fiber material supply unit 4 and the duct 3, and the fiber material supply unit 4 and the duct 3 are This constitutes the fiber material supply path. Then, the fiber material 42 </ b> B scraped off by the scuffing roll is re-supplied to the duct 3 through the return conveyance path 6.

また、上述した実施形態においては、集積用凹部21から離型した堆積体(吸収体)9の上下面を被覆シート91で被覆したが、集積用凹部21から離型した堆積体(吸収体)9を、片面又は両面を、被覆シート91で被覆せずに、吸収性物品等の吸収体として用いることもできる。
また、上述した実施形態においては、片面の一部に凸部92を有する吸収体9を製造したが、凸部92を有しない堆積体(吸収体)9を製造しても良い。本発明は、片面に一つ又は複数の凸部を有する吸収体や、薄型の吸収体の製造に特に適している。
また、上述した実施形態における集積用凹部21は、回転ドラム2の外周面に、その周方向に一定の間隔を開けて複数形成されていたが、本発明における集積用凹部は、回転ドラムの外周面に、その周方向に連続するように形成されていても良い。
また、スカッフィングロール5の回転方向は、図4中に矢印Eで示す方向(回転ドラム2の回転方向と同方向)に代えて、それとは逆方向とすることもできる。
In the above-described embodiment, the upper and lower surfaces of the deposit (absorber) 9 released from the accumulation recess 21 are covered with the covering sheet 91, but the deposit (absorber) released from the accumulation recess 21. 9 can be used as an absorbent body such as an absorbent article without covering one or both sides with the covering sheet 91.
In the above-described embodiment, the absorber 9 having the convex portion 92 on a part of one surface is manufactured. However, the deposit body (absorber) 9 having no convex portion 92 may be manufactured. The present invention is particularly suitable for the production of an absorber having one or a plurality of convex portions on one side and a thin absorber.
Further, the accumulation recesses 21 in the above-described embodiment are formed on the outer peripheral surface of the rotating drum 2 at a certain interval in the circumferential direction. However, the accumulation recesses in the present invention are the outer periphery of the rotation drum. It may be formed on the surface so as to be continuous in the circumferential direction.
Further, the direction of rotation of the scuffing roll 5 may be opposite to the direction indicated by the arrow E in FIG. 4 (the same direction as the rotation direction of the rotary drum 2).

上述した一の実施形態における説明省略部分及び一の実施形態のみが有する要件は、それぞれ他の実施形態に適宜適用することができ、また、各実施形態における要件は、適宜、実施形態間で相互に置換可能である。   The description omitted in one embodiment described above and the requirements of only one embodiment can be applied to other embodiments as appropriate, and the requirements in each embodiment can be appropriately changed between the embodiments. Can be substituted.

本発明の吸収体の製造装置の一実施形態を示す模式図である。It is a schematic diagram which shows one Embodiment of the manufacturing apparatus of the absorber of this invention. (a)図1に示す製造装置における集積用凹部、及び(b)該集積用凹部に対応する立体形状の吸収体を示す模式図である。(A) It is a schematic diagram which shows the recessed part for integration | stacking in the manufacturing apparatus shown in FIG. 1, and (b) the solid-shaped absorber corresponding to this recessed part for integration | stacking. (a)スカッフィングロールの一具体例及び(b)スカッフィングロールで掻き取った後の集積用凹部の堆積状態を示す図である。(A) One specific example of a scuffing roll and (b) It is a figure which shows the deposition state of the recessed part for accumulation | stacking after scraping off with a scuffing roll. スカッフィングロールで、集積用凹部からあふれた繊維材料を掻き取る様子を示す模式図である。It is a schematic diagram which shows a mode that the fiber material which overflowed from the recessed part for accumulation is scraped off with a scuffing roll. 本発明の他の実施形態を示す図であり、(a)返戻搬送路に強制送気手段を設けた実施形態、(b)掻き取った繊維材料を解繊機に戻す実施形態、(c)掻き取った繊維材料を、解繊機とストック部とを連結する連結管に戻す実施形態、(d)掻き取った繊維材料をストック部に戻す実施形態を示す図である。It is a figure which shows other embodiment of this invention, (a) Embodiment which provided the forced air supply means in the return conveyance path, (b) Embodiment which returns the scraped fiber material to a defibrator, (c) Scraping It is a figure which shows embodiment which returns the taken fiber material to the connection pipe | tube which connects a fibrillator and a stock part, (d) Embodiment which returns the scraped fiber material to a stock part.

1 吸収体の製造装置
2 回転ドラム
21 集積用凹部
3 ダクト
4 繊維材料供給部
42 繊維材料
43 シート状の原料
5 スカッフィングロール
6 返戻搬送路
60 返戻管
7 繊維量測定器
8 繊維供給量制御部
9 堆積体(吸収体)
92 凸部
10 バキュームコンベア
DESCRIPTION OF SYMBOLS 1 Absorbent body manufacturing apparatus 2 Rotating drum 21 Concave for accumulation 3 Duct 4 Fiber material supply part 42 Fiber material 43 Sheet-shaped raw material 5 Scuffing roll 6 Return conveyance path 60 Return pipe 7 Fiber quantity measuring device 8 Fiber supply quantity control part 9 Deposit (absorber)
92 Convex 10 Vacuum Conveyor

Claims (7)

外周面に集積用凹部が形成された回転ドラムに、繊維材料を飛散状態にて供給し、該繊維材料を前記集積用凹部にあふれるように堆積させ、該集積用凹部からあふれた過剰量の繊維材料を掻き取り、掻き取った繊維材料を、返戻搬送路を介して繊維材料の供給経路に戻すと共に、該集積用凹部内に残る堆積体を吸収体として該集積用凹部内から離型する吸収体の製造方法であって、
前記返戻搬送路を通る繊維材料の一定時間当たりの通過量を測定し、該一定時間当たりの通過量を一定の範囲に維持するように供給量を調整して、前記吸収体の製造を行う、吸収体の製造方法。
An excess amount of fibers overflowing from the accumulation recesses are supplied to the rotating drum having the accumulation recesses formed on the outer peripheral surface in a scattered state, and the fiber material is deposited so as to overflow the accumulation recesses. Absorption that scrapes off the material, returns the scraped fiber material to the fiber material supply path via the return conveyance path, and releases the deposit remaining in the accumulation recess from the accumulation recess. A method for manufacturing a body,
Passing per predetermined time of the fiber material through the refunded conveying path is measured, by adjusting the supply amount so as to maintain the throughput per the predetermined time to a certain extent, to manufacture of the absorber, Manufacturing method of absorber.
前記返戻搬送路を通る繊維材料の量を、該返戻搬送路に設けた繊維量測定器を用いて測定する、請求項1記載の吸収体の製造方法。 Wherein the amount of fibrous material through the refunded conveying path, measured using a fiber quantity measuring device provided in the return conveyance path該返method of the absorber of Claim 1 Symbol placement. 前記繊維量測定器が静電容量式の測定器である、請求項1又は2記載の吸収体の製造方法。 The manufacturing method of the absorber of Claim 1 or 2 whose said fiber quantity measuring device is an electrostatic capacitance type measuring device. 前記返戻搬送路が直線状の部分を有し、該直線状の部分を通る繊維材料の量を測定する請求項1〜の何れか1項記載の吸収体の製造方法。 The said return conveyance path has a linear part, The manufacturing method of the absorber of any one of Claims 1-3 which measures the quantity of the fiber material which passes along this linear part. 前記集積用凹部は、その底面部の一部に窪み部を有し、該窪み部に対応する部分が突出した吸収体を製造する、請求項1〜の何れか1項記載の吸収体の製造方法。 The said recessed part for accumulation | stacking has a hollow part in a part of the bottom face part, and manufactures the absorber from which the part corresponding to this hollow part protruded, The absorber of any one of Claims 1-4 Production method. ダクトを介して、前記繊維材料を前記回転ドラムに供給し、前記掻き取った繊維材料を、前記返戻搬送路を介して該ダクトに再供給する、請求項1〜の何れか1項記載の吸収体の製造方法。 Through the duct, supplying the fibrous material into the rotary drum, the scraped fiber material, re-supplied to the duct through the refunded conveyance path, of any one of claims 1 to 5 Manufacturing method of absorber. 外周面に集積用凹部が形成された回転ドラムと、回転ドラムの外周面に向けて、繊維材料を飛散状態にて供給するダクトと、該ダクトに繊維材料を供給する繊維材料供給部と、集積用凹部にあふれるように堆積させた過剰量の繊維材料を掻き取るスカッフィングロールと、スカッフィングロールで掻き取った繊維材料を、前記ダクト内又は前記繊維材料供給部に戻す返戻搬送路と、該返戻搬送路中を流れる繊維材料の量を測定する繊維量測定器と、該返戻搬送路内を通る繊維材料の量が一定の範囲に維持されるように制御する繊維供給量制御部とを備え
前記繊維供給量制御部は、前記返戻搬送路を通る繊維材料の一定時間当たりの通過量を測定し、該一定時間当たりの通過量が一定の範囲に維持されるように供給量を調整する吸収体の製造装置。
A rotating drum having a concave portion for accumulation on the outer peripheral surface, a duct for supplying fiber material in a scattered state toward the outer peripheral surface of the rotating drum, a fiber material supply unit for supplying fiber material to the duct, and an integration A scuffing roll for scraping off an excessive amount of the fiber material deposited so as to overflow the concave portion, a return transport path for returning the fiber material scraped by the scuffing roll to the inside of the duct or the fiber material supply section, and the return transport A fiber amount measuring device that measures the amount of the fiber material flowing in the path, and a fiber supply amount control unit that controls the amount of the fiber material that passes through the return conveyance path to be maintained in a certain range ,
The fiber supply amount control unit measures the amount of fiber material passing through the return conveyance path per fixed time and adjusts the supply amount so that the amount of pass per fixed time is maintained in a certain range. Body manufacturing equipment.
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