JP5231792B2 - Manufacturing method of electronic device - Google Patents
Manufacturing method of electronic device Download PDFInfo
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- JP5231792B2 JP5231792B2 JP2007317037A JP2007317037A JP5231792B2 JP 5231792 B2 JP5231792 B2 JP 5231792B2 JP 2007317037 A JP2007317037 A JP 2007317037A JP 2007317037 A JP2007317037 A JP 2007317037A JP 5231792 B2 JP5231792 B2 JP 5231792B2
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- wire
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- 238000004519 manufacturing process Methods 0.000 title description 28
- 238000005304 joining Methods 0.000 description 17
- 238000000034 method Methods 0.000 description 16
- 238000005520 cutting process Methods 0.000 description 6
- 230000035515 penetration Effects 0.000 description 3
- 239000007769 metal material Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
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- H—ELECTRICITY
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- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/74—Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies
- H01L24/78—Apparatus for connecting with wire connectors
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- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
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- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48151—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/48221—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/48245—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
- H01L2224/48247—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a bond pad of the item
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- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/484—Connecting portions
- H01L2224/48463—Connecting portions the connecting portion on the bonding area of the semiconductor or solid-state body being a ball bond
- H01L2224/48465—Connecting portions the connecting portion on the bonding area of the semiconductor or solid-state body being a ball bond the other connecting portion not on the bonding area being a wedge bond, i.e. ball-to-wedge, regular stitch
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- H01L2924/078—Adhesive characteristics other than chemical
- H01L2924/07802—Adhesive characteristics other than chemical not being an ohmic electrical conductor
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Wire Bonding (AREA)
Description
本発明は、各種半導体製品などの製造に用いられる電子装置の製造方法および電子装置に関する。 The present invention relates to an electronic device manufacturing method and an electronic device used for manufacturing various semiconductor products.
図8は、従来の電子装置の製造方法におけるワイヤボンディング方法の一例によってボンディングされた電子素子を示している(たとえば、特許文献1参照)。同図に示された電子素子92は、導通支持部材であるリードフレーム91に搭載されている。電子素子92とボンディングパッド91aとは、たとえば絶縁性接着剤を用いたダイボンディングによって接合されている。電子素子92の電極92aとパッド91bとは、ワイヤ99によって接合されている。
FIG. 8 shows an electronic element bonded by an example of a wire bonding method in a conventional method for manufacturing an electronic device (see, for example, Patent Document 1). The
ワイヤ99によるワイヤボンディングを行うには、キャピラリ93を用いる。まず、ボンディングパッド91aにボンディングされた電子素子92の電極92a直上にキャピラリ93を位置させる。この状態でキャピラリ93からワイヤ99を突出させ、この突出部分を溶解させることにより溶融ボールを形成する。次に、キャピラリ93を電極92aに接近させ、上記溶融ボールを電極92aに付着させる。そして、キャピラリ93からワイヤ99を送り出しながらキャピラリ93を電極92aから離間させる。以上の作業により、電極92aに対するファーストボンディング工程が完了する。次いで、キャピラリ93をパッド91bに接近させ、ワイヤ99の先端をパッド91bに対して押し付ける。これにより、ワイヤ99を切断する。このときの押し付け力によって、リードフレーム91側に残存したワイヤ99の端部が、パッド91bに接合される。この後に、キャピラリ93をパッド91bから離間させる。以上の作業により、パッド91bに対するセカンドボンディング工程が完了する。
In order to perform wire bonding using the
上記に示したように、従来技術においては、ワイヤボンディングを行うにあたり、ファーストボンディング工程、セカンドボンディング工程毎に、キャピラリを上下動させる必要があった。近年、ワイヤボンディングに高速化が求められる傾向にあるが、従来技術の方法ではこの要望を十分に満足させることができなかった。 As described above, in the prior art, it is necessary to move the capillary up and down for each of the first bonding process and the second bonding process when performing wire bonding. In recent years, there has been a tendency to increase the speed of wire bonding, but the prior art method has not been able to satisfy this demand sufficiently.
本発明は、上記事情のもとで考え出されたものであって、ワイヤボンディングに要する時間の短縮化を図る事が可能な電子装置の製造方法および電子装置を提供することをその課題とする。 The present invention has been conceived under the above circumstances, and an object thereof is to provide an electronic device manufacturing method and an electronic device capable of shortening the time required for wire bonding. .
本発明の第一の側面によって提供される電子装置の製造方法は、貫通孔を有し、この貫通孔に挿通されたワイヤを上記貫通孔先端から送り出すことができるキャピラリを用いて、上記ワイヤの先端を一方の接続対象部に接合し、上記ワイヤの中間部を他方の接続対象部に接合し、かつ切断することにより、2つの上記接続対象部を、両端が上記先端と上記中間部である接続ワイヤによって接続する電子装置の製造方法であって、上記キャピラリとして、上記ワイヤを送り出す方向に直角な方向において、上記貫通孔先端から離間し、かつ、送り出されたワイヤの先端を捕捉できる捕捉部、を有するものを用い、上記ワイヤを上記キャピラリから送り出した後に、上記送り出されたワイヤの先端を上記捕捉部に捕捉させるように、上記送り出されたワイヤを変形する工程と、上記貫通孔先端が他方の上記接合対象部に、上記捕捉部が一方の上記接合対象部に、それぞれ正対するように、上記キャピラリを2つの上記接合対象部に接近させた状態で、上記ワイヤの先端を一方の上記接続対象部に接合するとともに、上記ワイヤのうち上記貫通孔先端と他方の上記接続対象部とに挟まれた上記中間部を、他方の上記接続対象部に接合し、かつ切断する工程と、を有することを特徴としている。 According to a first aspect of the present invention, there is provided a method of manufacturing an electronic device using a capillary having a through-hole and capable of feeding a wire inserted through the through-hole from a tip of the through-hole. By joining the tip to one connection target part, joining the intermediate part of the wire to the other connection target part, and cutting the two connection target parts, both ends are the tip and the intermediate part A method of manufacturing an electronic device connected by a connection wire, wherein the capillaries are separated from the tip of the through-hole in the direction perpendicular to the direction of feeding out the wire, and can capture the tip of the fed-out wire as the capillary After the wire is fed out from the capillary, the wire is fed out so that the tip of the fed wire is captured by the capturing part. Deforming the wire, and approaching the capillaries to the two joining target parts so that the tip of the through-hole faces the other joining target part and the capturing part faces the one joining target part. In this state, the tip of the wire is joined to one of the connection target portions, and the intermediate portion sandwiched between the tip of the through hole and the other connection target portion of the wire is connected to the other connection target. And a step of joining and cutting the target portion.
このような構成によれば、上記キャピラリを一度上下動することで、2つの上記接続対象部を上記接続ワイヤで接続できる。これにより、ワイヤボンディングに要する時間の短縮化を図ることができる。 According to such a configuration, by moving the capillary once up and down, the two connection target portions can be connected by the connection wire. Thereby, the time required for wire bonding can be shortened.
本発明の第二の側面によって提供される電子装置の製造方法は、ワイヤを貫通孔先端から送り出すことができるキャピラリを用いて、上記ワイヤの先端を一方の接続対象部に接合し、上記ワイヤの中間部を他方の接続対象部に接合し、かつ切断することにより、2つの上記接続対象部を、両端が上記先端と上記中間部である接続ワイヤによって接続する電子装置の製造方法であって、上記キャピラリとして、上記貫通孔先端から離間し、かつ、送り出されたワイヤの先端を捕捉できる捕捉部、を有するものを用い、上記ワイヤを上記キャピラリから送り出した後に、上記送り出されたワイヤの先端を上記捕捉部に捕捉させるように、上記送り出されたワイヤを変形する工程と、上記貫通孔先端が他方の上記接合対象部に、上記捕捉部が一方の上記接合対象部に、それぞれ正対するように、上記キャピラリを2つの上記接合対象部に接近させた状態で、上記ワイヤの先端を一方の上記接続対象部に接合するとともに、上記ワイヤのうち上記貫通孔先端と他方の上記接続対象部とに挟まれた上記中間部を、他方の上記接続対象部に接合し、かつ切断する工程と、を有することを特徴としている。本発明の第三の側面によって提供される電子装置の製造方法は、ワイヤを通す貫通孔を有するキャピラリを用いて、上記ワイヤの先端を一方の接続対象部に接合し、上記ワイヤの中間部を他方の接続対象部に接合し、かつ切断する電子装置の製造方法であって、上記キャピラリとして、上記ワイヤを送り出す方向に直角な方向において、上記貫通孔先端から離間し、かつ、送り出されたワイヤの先端を捕捉できる捕捉部、を有するものを用い、上記ワイヤを上記キャピラリから送り出した後に、上記送り出されたワイヤの先端を上記捕捉部に捕捉させるように、上記送り出されたワイヤを変形する工程と、上記貫通孔先端が他方の上記接合対象部に、上記捕捉部が一方の上記接合対象部に、それぞれ正対するように、上記キャピラリを2つの上記接合対象部に接近させた状態で、上記ワイヤの先端を一方の上記接続対象部に接合するとともに、上記ワイヤのうち上記貫通孔先端と他方の上記接続対象部とに挟まれた上記中間部を、他方の上記接続対象部に接合し、かつ切断する工程と、を有することを特徴としている。本発明の第四の側面によって提供される電子装置の製造方法は、ワイヤを通す貫通孔を有し、上記貫通孔先端から離間し、ワイヤの先端を捕捉できる捕捉部を有するキャピラリを用いて、上記ワイヤの先端を一方の接続対象部に接合し、上記ワイヤの中間部を他方の接続対象部に接合し、かつ切断する電子装置の製造方法であって、上記ワイヤを上記キャピラリから送り出した後に、上記送り出されたワイヤの先端を上記捕捉部に捕捉させるように、上記送り出されたワイヤを変形する工程と、上記貫通孔先端が他方の上記接合対象部に、上記捕捉部が一方の上記接合対象部に、それぞれ正対するように、上記キャピラリを2つの上記接合対象部に接近させた状態で、上記ワイヤの先端を一方の上記接続対象部に接合するとともに、上記ワイヤのうち上記貫通孔先端と他方の上記接続対象部とに挟まれた上記中間部を、他方の上記接続対象部に接合し、かつ切断する工程と、を有することを特徴としている。本発明の第五の側面によって提供される電子装置の製造方法は、ワイヤを通す貫通孔を有し、上記貫通孔先端から離間し、ワイヤの先端を捕捉できる捕捉部を有するキャピラリを用いて、上記ワイヤの先端を一方の接続対象部に接合し、上記ワイヤの中間部を他方の接続対象部に接合し、かつ切断する電子装置の製造方法であって、上記ワイヤの先端を上記捕捉部に捕捉させるように、上記ワイヤを変形する工程と、上記貫通孔先端が他方の上記接合対象部に、上記捕捉部が一方の上記接合対象部に、それぞれ正対するように、上記キャピラリを2つの上記接合対象部に接近させた状態で、上記ワイヤの先端を一方の上記接続対象部に接合するとともに、上記ワイヤのうち上記貫通孔先端と他方の上記接続対象部とに挟まれた上記中間部を、他方の上記接続対象部に接合し、かつ切断する工程と、を有することを特徴としている。本発明の好ましい実施の形態においては、上記送り出されたワイヤを変形する工程においては、風力により上記送り出されたワイヤを変形する。本発明の好ましい実施の形態においては、上記キャピラリは、上記貫通孔先端と上記捕捉部とをつなぐ溝をさらに有し、上記送り出されたワイヤを変形する工程においては、上記送り出されたワイヤのうち上記中間部から上記先端の間における部分を上記溝に沿わせる。本発明の好ましい実施の形態においては、上記捕捉部は、凹部である。本発明の好ましい実施の形態においては、上記凹部は、部分球形状である。本発明の好ましい実施の形態においては、上記捕捉部は、凹部であり、上記溝の幅方向における上記凹部の寸法は、上記溝の幅よりも大である。本発明の好ましい実施の形態においては、上記捕捉部は、上記貫通孔の貫通方向において上記貫通孔先端よりも上流側に位置している。According to a second aspect of the present invention, there is provided a method for manufacturing an electronic device, in which a tip of the wire is joined to one connection target portion using a capillary capable of feeding the wire from the tip of the through hole. A method of manufacturing an electronic device in which an intermediate part is joined to the other connection target part, and the two connection target parts are connected by a connection wire whose both ends are the tip and the intermediate part, As the capillary, one having a capture part that is separated from the tip of the through hole and that can catch the tip of the sent wire, and after feeding the wire from the capillary, the tip of the sent wire is A step of deforming the delivered wire so as to be captured by the capturing part; and the tip of the through hole is the other part to be joined; The tip of the wire is bonded to one of the connection target portions in a state where the capillary is close to the two bonding target portions so as to face the bonding target portions, respectively, and the penetration of the wire A step of joining and cutting the intermediate portion sandwiched between the hole tip and the other connection target portion and the other connection target portion. According to a third aspect of the present invention, there is provided a method for manufacturing an electronic device, wherein a tip having a through-hole through which a wire is passed is used to join the tip of the wire to one connection target portion, and an intermediate portion of the wire is connected. A method of manufacturing an electronic device that joins and cuts to the other connection target portion, wherein the wire is separated from the tip of the through hole and sent out in the direction perpendicular to the direction of feeding out the wire as the capillary A step of deforming the delivered wire so that the capture portion captures the distal end of the fed wire after the wire is delivered from the capillary using a capture portion that can capture the distal end of the wire. And the two capillaries so that the tip of the through hole faces the other joining target part and the capture part faces one joining target part. The intermediate portion sandwiched between the tip of the through hole and the other connection target portion of the wire while bonding the tip of the wire to one of the connection target portions in a state of being close to the connection target portion And a step of joining and cutting to the other connection target part. The method for manufacturing an electronic device provided by the fourth aspect of the present invention uses a capillary having a through-hole through which a wire passes, spaced apart from the tip of the through-hole, and having a capturing portion that can capture the tip of the wire. A method of manufacturing an electronic device in which the tip of the wire is joined to one connection target part, and the middle part of the wire is joined to the other connection target part, and then cut, after the wire is fed out from the capillary A step of deforming the delivered wire so that the capture portion captures the distal end of the delivered wire; the through-hole distal end is the other joint target portion; and the capture portion is the one joint In a state where the capillaries are close to the two joining target parts so as to face each target part, the tip of the wire is joined to one of the connection target parts, and the wire The intermediate portion sandwiched between the through-hole tip and the other of the connection target unit out of, is characterized in that joined to the other of the connection target unit and having a step of cutting. The method for manufacturing an electronic device provided by the fifth aspect of the present invention includes a capillary having a through-hole through which a wire passes, and having a capture portion that is separated from the tip of the through-hole and can capture the tip of the wire. An electronic device manufacturing method in which the tip of the wire is joined to one connection target part, and the middle part of the wire is joined to the other connection target part, and is cut, and the tip of the wire is used as the capture part. The step of deforming the wire so as to be captured, and the capillaries are arranged in such a manner that the tip of the through-hole faces the other joining target part and the capturing part faces the one joining target part. While the tip of the wire is joined to one of the connection target parts in a state of being close to the joining target part, the intermediate part sandwiched between the tip of the through hole and the other connection target part of the wire is , It is characterized by comprising the steps of bonding to the connection target of the square, and disconnects, the. In a preferred embodiment of the present invention, in the step of deforming the delivered wire, the delivered wire is deformed by wind power. In a preferred embodiment of the present invention, the capillary further includes a groove connecting the tip of the through hole and the capturing portion, and in the step of deforming the sent wire, A portion between the intermediate portion and the tip is placed along the groove. In preferable embodiment of this invention, the said capture | acquisition part is a recessed part. In a preferred embodiment of the present invention, the concave portion has a partial spherical shape. In a preferred embodiment of the present invention, the capturing part is a concave part, and the dimension of the concave part in the width direction of the groove is larger than the width of the groove. In a preferred embodiment of the present invention, the capturing part is located upstream of the tip of the through hole in the penetration direction of the through hole.
本発明の第六の側面によって提供される電子装置の製造方法は、ワイヤを通す貫通孔を有し、上記貫通孔先端から離間し、ワイヤの先端を捕捉できる捕捉部を有するキャピラリを用いる電子装置の製造方法であって、上記ワイヤを変形させることにより上記ワイヤの先端を上記捕捉部に捕捉させる工程と、上記貫通孔先端が他方の上記接合対象部に接近し、上記捕捉部が一方の上記接合対象部に接近するように、上記キャピラリを2つの上記接合対象部に接近させた状態で、上記ワイヤの先端を一方の上記接続対象部に接合するとともに、上記ワイヤのうち上記貫通孔先端と他方の上記接続対象部とに挟まれた上記中間部を、他方の上記接続対象部に接合し、かつ切断する工程と、を有することを特徴としている。本発明の好ましい実施の形態においては、上記捕捉させる工程においては、風力により上記送り出されたワイヤを変形する。本発明の好ましい実施の形態においては、上記キャピラリは、上記貫通孔先端と上記捕捉部とをつなぐ溝をさらに有し、上記捕捉させる工程においては、上記送り出されたワイヤのうち上記中間部から上記先端の間における部分を上記溝に沿わせる。本発明の好ましい実施の形態においては、上記捕捉部は、凹部である。本発明の好ましい実施の形態においては、上記凹部は、部分球形状である。本発明の好ましい実施の形態においては、上記捕捉部は、凹部であり、上記溝の幅方向における上記凹部の寸法は、上記溝の幅よりも大である。本発明の好ましい実施の形態においては、上記捕捉部は、上記貫通孔の貫通方向において上記貫通孔先端よりも上流側に位置している。 An electronic device manufacturing method provided by a sixth aspect of the present invention includes an electronic device using a capillary that has a through-hole through which a wire passes, and has a capture portion that is spaced from the tip of the through-hole and can capture the tip of the wire. A step of causing the capturing part to capture the tip of the wire by deforming the wire, the tip of the through hole approaching the other part to be joined, and the capturing part being one of the above The tip of the wire is joined to one of the connection subject portions in a state where the capillary is brought close to the two joining subject portions so as to approach the joining subject portion, and the through-hole tip of the wire and A step of joining and cutting the intermediate portion sandwiched between the other connection target portions and the other connection target portion. In a preferred embodiment of the present invention, in the step of capturing, the wire sent out is deformed by wind power. In a preferred embodiment of the present invention, the capillary further has a groove that connects the tip of the through hole and the capturing portion, and in the capturing step, the capillary is connected to the intermediate portion from the intermediate portion. The portion between the tips is aligned with the groove. In preferable embodiment of this invention, the said capture | acquisition part is a recessed part. In a preferred embodiment of the present invention, the concave portion has a partial spherical shape. In a preferred embodiment of the present invention, the capturing part is a concave part, and the dimension of the concave part in the width direction of the groove is larger than the width of the groove. In a preferred embodiment of the present invention, the capturing part is located upstream of the tip of the through hole in the penetration direction of the through hole.
本発明の第七の側面によって提供される電子装置は、電子素子と、上記電子素子の表面に形成された電極と、両端に2つのボンディング部を有し、かつ一方のボンディング部が上記電極に接合されたワイヤと、上記ワイヤの他方のボンディング部が接合されたパッドと、を備えた電子装置であって、上記一方のボンディング部は、膨出形状であり、上記ワイヤのうち上記一方のボンディング部以外の部分は、上記一方のボンディング部から上記表面が向く方向に対して交差する方向に延びているとともに、上記表面が向く方向において上記一方のボンディング部のうち上記表面からもっとも離間した部位と上記パッドとの間に位置するとともに、上記一方のボンディング部および上記ワイヤのうち上記一方のボンディング部から延びる部分は、金属接合面を持たず一様な金属材料によって形成されていることを特徴としている。本発明の第八の側面によって提供される電子装置は電子素子と、上記電子素子の表面に形成された電極と、両端に2つのボンディング部を有し、かつ一方のボンディング部が上記電極に接合されたワイヤと、上記ワイヤの他方のボンディング部が接合されたパッドと、を備えた電子装置であって、上記一方のボンディング部は、膨出形状であり、上記ワイヤのうち上記一方のボンディング部から延びる部分は、上記表面が向く方向に対して交差する方向に延びているとともに、上記表面が向く方向において上記一方のボンディング部のうち上記表面からもっとも離間した部位と上記電極との間から上記パッドに向かって延びているとともに、上記一方のボンディング部および上記ワイヤのうち上記一方のボンディング部から延びる部分は、金属接合面を持たず一様な金属材料によって形成されていることを特徴としている。 An electronic device provided by a seventh aspect of the present invention includes an electronic element, an electrode formed on the surface of the electronic element, two bonding portions at both ends, and one bonding portion serving as the electrode. An electronic device comprising a bonded wire and a pad to which the other bonding portion of the wire is bonded, wherein the one bonding portion has a bulging shape, and the one of the wires is bonded. The portion other than the portion extends in a direction intersecting the direction in which the surface faces from the one bonding portion, and a portion of the one bonding portion that is most separated from the surface in the direction in which the surface faces. together positioned between the pads, the portion extending from one of the bonding portions above of one of the bonding portion and the wire above It is characterized by being formed by a uniform metal material without the metal bonding surface. An electronic device provided by an eighth aspect of the present invention has an electronic element, an electrode formed on the surface of the electronic element, two bonding portions at both ends, and one bonding portion is bonded to the electrode. And a pad to which the other bonding portion of the wire is bonded, wherein the one bonding portion has a bulging shape, and the one bonding portion of the wires The portion extending from the surface extends in a direction crossing the direction in which the surface faces, and in the direction in which the surface faces, the portion of the one bonding portion that is farthest from the surface and between the electrode and the electrode with and extends toward the pad, the portion extending from one of the bonding portions above of one of the bonding portion and the wire above, gold It is characterized by being formed by a uniform metallic material no joint surfaces.
本発明の好ましい実施の形態においては、上記他方のボンディング部は、上記パッドに対する押し跡が形成されている。 In a preferred embodiment of the present invention, the other bonding portion is formed with a mark against the pad.
本発明のその他の特徴および利点は、添付図面を参照して以下に行う詳細な説明によって、より明らかとなろう。 Other features and advantages of the present invention will become more apparent from the detailed description given below with reference to the accompanying drawings.
以下、本発明の好ましい実施の形態につき、図面を参照して具体的に説明する。 Hereinafter, preferred embodiments of the present invention will be specifically described with reference to the drawings.
図1および図2は、本発明に係る電子装置の製造方法に用いられるキャピラリの一例を示している。キャピラリ1は、例えばアルミナ製であり、貫通孔11、貫通孔先端12、捕捉部13、および溝14を有している。キャピラリ1は、円柱状の部分と、その下方において、貫通孔11に垂直な一方向に隆起した部分とを有する。貫通孔11は、キャピラリ1内部に形成された円柱状の孔である。また、貫通孔11はキャピラリ1における円柱部分の中心に位置している。貫通孔先端12は、上記貫通孔11の内表面とキャピラリ1の外表面との境界部分である。なおキャピラリ1は、貫通孔11内部にワイヤ20を挿通することが可能である。また、キャピラリ1は、ワイヤ20を、貫通孔11に対して固定でき、また貫通孔11から貫通孔先端12へ送り出すことが可能である。捕捉部13は、キャピラリ11の外表面の一部分である。また、捕捉部13は、貫通孔11に直角な方向において貫通孔先端12から離間し、本実施形態では、図中において、貫通孔先端12より上方に位置している。捕捉部13の形状は、例えば、凹型のクレーター状である。溝14は、貫通孔先端12から捕捉部13までのキャピラリ1の外表面に形成されている。
1 and 2 show an example of a capillary used in the method for manufacturing an electronic device according to the present invention. The
次に、本発明に係る電子装置の製造方法の一例について、図3〜図7を参照しつつ以下に説明する。 Next, an example of a method for manufacturing an electronic device according to the present invention will be described below with reference to FIGS.
まず、図3に示すように、貫通孔先端12から、貫通孔11内部に挿通されているワイヤ20を、キャピラリ1の溝14と同程度の長さ送り出す。ワイヤ20のうち、キャピラリ1外部へ送り出された部分は送り出されたワイヤ2となる。送り出されたワイヤ2はワイヤ先端21とワイヤ中間部22を有している。ワイヤ中間部22は、ワイヤ20のうち貫通孔先端12の近傍部分である。そして、ワイヤ先端21に対してスパークを飛ばすなどにより、ワイヤ先端21を融解する。これにより、ボール25が形成される。
First, as shown in FIG. 3, the
次に、図4に示すように、ワイヤ2を中間部22において折り曲げる。例えば、送り出されたワイヤ2に、貫通孔先端12から捕捉部13に向かう方向に風力を与え、送り出されたワイヤ2の中間部22を折り曲げる。ワイヤ2に風をあて続け、捕捉部13と貫通孔先端12とを結ぶ直線と、ボール25とワイヤ中間部22とを結ぶ直線とがなす角を小さくする。上記なす角が小さくなるにつれ、ワイヤ2に与える風力を上向きに変化させる。また上記風力は、送り出されたワイヤ2のうちボール25とワイヤ中間部22の間の部分を、キャピラリ1の溝14に位置させるように与える。そして、送り出されたワイヤ2のうちボール25とワイヤ中間部22の間の部分がキャピラリ1の溝14に沿い、また、ボール25が捕捉部13に捕捉されたとき、送り出されたワイヤ2に風力を与えることを停止する。
Next, as shown in FIG. 4, the
次に、図5に示すように、キャピラリ1をリードフレーム41上に位置させる。リードフレーム41は、パッド43bを有し、電子素子42を搭載している。電子素子42は、電極43aを有している。キャピラリ1をリードフレーム41上に位置させる際、電極43aの直上に捕捉部13を、パッド43bの直上に貫通孔先端12を、それぞれ位置させる。そして、貫通孔先端12がパッド43bに、捕捉部13が電極43aに、それぞれ正対するように、キャピラリ1を電極43aおよびパッド43bに接近させる。
Next, as shown in FIG. 5, the
次に、図6に示すように、ワイヤ中間部22をパッド43bに、ボール25を電極43aに、それぞれ付着させる。この状態でキャピラリ1に超音波による振動を加える。これにより、ボール25は、電極43aに接合される。また、ワイヤ中間部22は、パッド43bに接合される。そして、キャピラリ1をパッド43bに押し付ける。ワイヤ中間部22がキャピラリ1の貫通孔先端12の近傍部とパッド43bに挟まれることで、送り出されたワイヤ2はワイヤ中間部22で切断される。
Next, as shown in FIG. 6, the wire
次に、図7に示すように、ワイヤ20を貫通孔11に対して固定した状態で、キャピラリ1を電極43aおよびパッド43bから離間させる。一方、電極43aとパッド43bとは接続ワイヤ3により接続され、ボンディング部31およびボンディング部32が形成されている。ボンディング部31,32は、ボール25および電極43a、ワイヤ中間部22およびパッド43b、がそれぞれ接合された部分である。以上の作業により、電極43aとパッド43bを接続ワイヤ3で接続する工程が終了する。この後は、ワイヤボンディングすべき他の電極またはパッドに対して、同様のワイヤボンディングを施す。
Next, as shown in FIG. 7, the
次に、本実施形態の電子装置の製造方法の作用について説明する。 Next, the effect | action of the manufacturing method of the electronic device of this embodiment is demonstrated.
本実施形態によれば、キャピラリ1を一度上下動することで、電極43aとパッド43bという2つの接続対象部を接続できる。これにより、ワイヤボンディングに要する時間の短縮化を図ることができる。
According to this embodiment, by moving the
風力を用いることで、ワイヤ2のある一点に集中して力を加えることなく、ワイヤ2の側面、ボール25の表面に力を分散して加えることができる。つまり、同じ大きさのモーメントが風以外の方法でワイヤ2に与えられた場合と比較して、ワイヤ2のある一点に与えられる力は小さくなる。その結果、ワイヤ2を折り曲げる際、ワイヤ2において力が与えられた部分に起こりうる意図しない変形や断線を防ぐことができる。
By using the wind force, the force can be distributed and applied to the side surface of the
また、溝14の存在によって、ワイヤ中間部22を折り曲げ、ボール25をキャピラリ1における捕捉部13に捕捉させる際、送り出されたワイヤ2におけるワイヤ中間部22とボール25の間の部分が固定されやすくなる。その結果、送り出されたワイヤ2の先端のボール25は、捕捉部13に固定されやすくなる。したがって、本発明に係るキャピラリを用いたワイヤボンディングをより確実に行うことができる。
Further, when the wire
本発明に係る電子装置の製造方法および電子装置は、上述した実施形態に限定されるものではない。本発明に係る電子装置の製造方法および電子装置の各部の具体的な構成は、種々に設計変更自在である。 The method for manufacturing an electronic device and the electronic device according to the present invention are not limited to the above-described embodiments. The method of manufacturing the electronic device according to the present invention and the specific configuration of each part of the electronic device can be modified in various ways.
1 キャピラリ
11 貫通孔
12 貫通孔先端
13 捕捉部
14 溝
20 ワイヤ
2 送り出されたワイヤ
21 ワイヤ先端
22 ワイヤ中間部
25 ボール
3 接続ワイヤ
31 ボンディング部
32 ボンディング部
41 リードフレーム
42 電子素子
43a 電極
43b パッド
DESCRIPTION OF
Claims (18)
上記キャピラリとして、上記ワイヤを送り出す方向に直角な方向において、上記貫通孔先端から離間し、かつ、送り出されたワイヤの先端を捕捉できる捕捉部、を有するものを用い、
上記ワイヤを上記キャピラリから送り出した後に、上記送り出されたワイヤの先端を上記捕捉部に捕捉させるように、上記送り出されたワイヤを変形する工程と、
上記貫通孔先端が他方の上記接合対象部に、上記捕捉部が一方の上記接合対象部に、それぞれ正対するように、上記キャピラリを2つの上記接合対象部に接近させた状態で、上記ワイヤの先端を一方の上記接続対象部に接合するとともに、上記ワイヤのうち上記貫通孔先端と他方の上記接続対象部とに挟まれた上記中間部を、他方の上記接続対象部に接合し、かつ切断する工程と、を有することを特徴とする電子装置の製造方法。 Using a capillary having a through-hole and capable of feeding the wire inserted through the through-hole from the tip of the through-hole, the tip of the wire is joined to one connection target part, and the middle part of the wire is joined to the other part A method of manufacturing an electronic device in which two connection target parts are connected to each other by a connection wire whose both ends are the tip and the intermediate part by joining and cutting the connection target part of
As the capillary, in a direction perpendicular to the direction in which the wire is sent out, the capillaries are separated from the tip of the through hole and have a capturing part that can catch the tip of the sent wire,
A step of deforming the delivered wire so that the capture portion captures the tip of the delivered wire after delivering the wire from the capillary;
In a state where the capillary is brought close to the two joining target parts such that the tip of the through hole faces the other joining target part and the capturing part faces one of the joining target parts, The tip is joined to one of the connection target parts, and the intermediate portion sandwiched between the tip of the through hole and the other connection target part of the wire is joined to the other connection target part and cut. And a method for manufacturing the electronic device.
上記キャピラリとして、上記貫通孔先端から離間し、かつ、送り出されたワイヤの先端を捕捉できる捕捉部、を有するものを用い、
上記ワイヤを上記キャピラリから送り出した後に、上記送り出されたワイヤの先端を上記捕捉部に捕捉させるように、上記送り出されたワイヤを変形する工程と、
上記貫通孔先端が他方の上記接合対象部に、上記捕捉部が一方の上記接合対象部に、それぞれ正対するように、上記キャピラリを2つの上記接合対象部に接近させた状態で、上記ワイヤの先端を一方の上記接続対象部に接合するとともに、上記ワイヤのうち上記貫通孔先端と他方の上記接続対象部とに挟まれた上記中間部を、他方の上記接続対象部に接合し、かつ切断する工程と、を有することを特徴とする電子装置の製造方法。 By using a capillary that can send out the wire from the tip of the through-hole, joining the tip of the wire to one connection target part, joining the intermediate part of the wire to the other connection target part, and cutting, A method of manufacturing an electronic device in which two connection target parts are connected by a connection wire whose both ends are the tip and the intermediate part,
As the capillary, using a capture part that is separated from the tip of the through hole and that can capture the tip of the fed wire,
A step of deforming the delivered wire so that the capture portion captures the tip of the delivered wire after delivering the wire from the capillary;
In a state where the capillary is brought close to the two joining target parts such that the tip of the through hole faces the other joining target part and the capturing part faces one of the joining target parts, The tip is joined to one of the connection target parts, and the intermediate portion sandwiched between the tip of the through hole and the other connection target part of the wire is joined to the other connection target part and cut. And a method for manufacturing the electronic device.
上記キャピラリとして、上記ワイヤを送り出す方向に直角な方向において、上記貫通孔先端から離間し、かつ、送り出されたワイヤの先端を捕捉できる捕捉部、を有するものを用い、
上記ワイヤを上記キャピラリから送り出した後に、上記送り出されたワイヤの先端を上記捕捉部に捕捉させるように、上記送り出されたワイヤを変形する工程と、
上記貫通孔先端が他方の上記接合対象部に、上記捕捉部が一方の上記接合対象部に、それぞれ正対するように、上記キャピラリを2つの上記接合対象部に接近させた状態で、上記ワイヤの先端を一方の上記接続対象部に接合するとともに、上記ワイヤのうち上記貫通孔先端と他方の上記接続対象部とに挟まれた上記中間部を、他方の上記接続対象部に接合し、かつ切断する工程と、を有することを特徴とする電子装置の製造方法。 In a method of manufacturing an electronic device, using a capillary having a through-hole through which a wire passes, the tip of the wire is joined to one connection target part, and the intermediate part of the wire is joined to the other connection target part and cut. There,
As the capillary, in a direction perpendicular to the direction in which the wire is sent out, the capillaries are separated from the tip of the through hole and have a capturing part that can catch the tip of the sent wire,
A step of deforming the delivered wire so that the capture portion captures the tip of the delivered wire after delivering the wire from the capillary;
In a state where the capillary is brought close to the two joining target parts such that the tip of the through hole faces the other joining target part and the capturing part faces one of the joining target parts, The tip is joined to one of the connection target parts, and the intermediate portion sandwiched between the tip of the through hole and the other connection target part of the wire is joined to the other connection target part and cut. And a method for manufacturing the electronic device.
上記ワイヤを上記キャピラリから送り出した後に、上記送り出されたワイヤの先端を上記捕捉部に捕捉させるように、上記送り出されたワイヤを変形する工程と、
上記貫通孔先端が他方の上記接合対象部に、上記捕捉部が一方の上記接合対象部に、それぞれ正対するように、上記キャピラリを2つの上記接合対象部に接近させた状態で、上記ワイヤの先端を一方の上記接続対象部に接合するとともに、上記ワイヤのうち上記貫通孔先端と他方の上記接続対象部とに挟まれた上記中間部を、他方の上記接続対象部に接合し、かつ切断する工程と、を有することを特徴とする電子装置の製造方法。 Using a capillary having a through-hole through which a wire passes, spaced apart from the tip of the through-hole, and having a capturing portion capable of capturing the tip of the wire, the tip of the wire is joined to one connection target portion, and the middle of the wire A method of manufacturing an electronic device for joining and cutting a part to the other connection target part,
A step of deforming the delivered wire so that the capture portion captures the tip of the delivered wire after delivering the wire from the capillary;
In a state where the capillary is brought close to the two joining target parts such that the tip of the through hole faces the other joining target part and the capturing part faces one of the joining target parts, The tip is joined to one of the connection target parts, and the intermediate portion sandwiched between the tip of the through hole and the other connection target part of the wire is joined to the other connection target part and cut. And a method for manufacturing the electronic device.
上記ワイヤの先端を上記捕捉部に捕捉させるように、上記ワイヤを変形する工程と、
上記貫通孔先端が他方の上記接合対象部に、上記捕捉部が一方の上記接合対象部に、それぞれ正対するように、上記キャピラリを2つの上記接合対象部に接近させた状態で、上記ワイヤの先端を一方の上記接続対象部に接合するとともに、上記ワイヤのうち上記貫通孔先端と他方の上記接続対象部とに挟まれた上記中間部を、他方の上記接続対象部に接合し、かつ切断する工程と、を有することを特徴とする電子装置の製造方法。 Using a capillary having a through-hole through which a wire passes, spaced apart from the tip of the through-hole, and having a capturing portion capable of capturing the tip of the wire, the tip of the wire is joined to one connection target portion, and the middle of the wire A method of manufacturing an electronic device for joining and cutting a part to the other connection target part,
A step of deforming the wire so that the capturing part captures the tip of the wire;
In a state where the capillary is brought close to the two joining target parts such that the tip of the through hole faces the other joining target part and the capturing part faces one of the joining target parts, The tip is joined to one of the connection target parts, and the intermediate portion sandwiched between the tip of the through hole and the other connection target part of the wire is joined to the other connection target part and cut. And a method for manufacturing the electronic device.
上記送り出されたワイヤを変形する工程においては、上記送り出されたワイヤのうち上記中間部から上記先端の間における部分を上記溝に沿わせる、請求項1ないし6のいずれかに記載の電子装置の製造方法。 The capillary further includes a groove that connects the tip of the through hole and the capturing part,
7. The electronic device according to claim 1, wherein, in the step of deforming the sent-out wire, a portion between the intermediate portion and the tip of the sent-out wire extends along the groove. Production method.
上記溝の幅方向における上記凹部の寸法は、上記溝の幅よりも大である、請求項7に記載の電子装置の製造方法。 The capturing part is a concave part,
The method for manufacturing an electronic device according to claim 7, wherein a size of the concave portion in a width direction of the groove is larger than a width of the groove.
上記ワイヤを変形させることにより上記ワイヤの先端を上記捕捉部に捕捉させる工程と、
上記貫通孔先端が他方の上記接合対象部に接近し、上記捕捉部が一方の上記接合対象部に接近するように、上記キャピラリを2つの上記接合対象部に接近させた状態で、上記ワイヤの先端を一方の上記接続対象部に接合するとともに、上記ワイヤのうち上記貫通孔先端と他方の上記接続対象部とに挟まれた上記中間部を、他方の上記接続対象部に接合し、かつ切断する工程と、を有することを特徴とする電子装置の製造方法。 A method for manufacturing an electronic device using a capillary having a through-hole through which a wire passes, spaced apart from the tip of the through-hole, and having a capturing part capable of capturing the tip of the wire
A step of causing the capturing part to capture the tip of the wire by deforming the wire;
With the capillary close to the two joining target parts such that the tip of the through hole approaches the other joining target part and the capture part approaches one of the joining target parts, The tip is joined to one of the connection target parts, and the intermediate portion sandwiched between the tip of the through hole and the other connection target part of the wire is joined to the other connection target part and cut. And a method for manufacturing the electronic device.
上記捕捉させる工程においては、上記送り出されたワイヤのうち上記中間部から上記先端の間における部分を上記溝に沿わせる、請求項12または13に記載の電子装置の製造方法。 The capillary further includes a groove that connects the tip of the through hole and the capturing part,
14. The method of manufacturing an electronic device according to claim 12 or 13, wherein, in the capturing step, a portion between the intermediate portion and the tip of the fed-out wire extends along the groove.
上記溝の幅方向における上記凹部の寸法は、上記溝の幅よりも大である、請求項14に記載の電子装置の製造方法。 The capturing part is a concave part,
The method of manufacturing an electronic device according to claim 14, wherein a size of the recess in a width direction of the groove is larger than a width of the groove.
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