JP5192733B2 - Can processing for cans - Google Patents
Can processing for cans Download PDFInfo
- Publication number
- JP5192733B2 JP5192733B2 JP2007144581A JP2007144581A JP5192733B2 JP 5192733 B2 JP5192733 B2 JP 5192733B2 JP 2007144581 A JP2007144581 A JP 2007144581A JP 2007144581 A JP2007144581 A JP 2007144581A JP 5192733 B2 JP5192733 B2 JP 5192733B2
- Authority
- JP
- Japan
- Prior art keywords
- resin
- ppm
- less
- surface treatment
- metal surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 229910052751 metal Inorganic materials 0.000 claims description 80
- 239000002184 metal Substances 0.000 claims description 78
- 238000004381 surface treatment Methods 0.000 claims description 61
- 239000000203 mixture Substances 0.000 claims description 56
- 239000002253 acid Substances 0.000 claims description 37
- 239000011347 resin Substances 0.000 claims description 37
- 229920005989 resin Polymers 0.000 claims description 37
- -1 aluminum ion Chemical class 0.000 claims description 35
- 229910052782 aluminium Inorganic materials 0.000 claims description 32
- 238000000034 method Methods 0.000 claims description 32
- 125000002091 cationic group Chemical group 0.000 claims description 24
- 239000000126 substance Substances 0.000 claims description 23
- 238000006243 chemical reaction Methods 0.000 claims description 21
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 17
- 229910052799 carbon Inorganic materials 0.000 claims description 17
- 239000003795 chemical substances by application Substances 0.000 claims description 17
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 15
- 239000004925 Acrylic resin Substances 0.000 claims description 13
- 229920000178 Acrylic resin Polymers 0.000 claims description 13
- 229910052726 zirconium Inorganic materials 0.000 claims description 13
- 125000003504 2-oxazolinyl group Chemical group O1C(=NCC1)* 0.000 claims description 12
- 239000012790 adhesive layer Substances 0.000 claims description 12
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims description 11
- 239000005011 phenolic resin Substances 0.000 claims description 10
- 229920000083 poly(allylamine) Polymers 0.000 claims description 9
- 108010039918 Polylysine Proteins 0.000 claims description 8
- 229920000656 polylysine Polymers 0.000 claims description 8
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 7
- GBNDTYKAOXLLID-UHFFFAOYSA-N zirconium(4+) ion Chemical compound [Zr+4] GBNDTYKAOXLLID-UHFFFAOYSA-N 0.000 claims description 5
- 239000003822 epoxy resin Substances 0.000 claims description 4
- 229920000647 polyepoxide Polymers 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000007739 conversion coating Methods 0.000 claims description 3
- 239000004645 polyester resin Substances 0.000 claims description 3
- 229920001225 polyester resin Polymers 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 230000000052 comparative effect Effects 0.000 description 31
- 239000002585 base Substances 0.000 description 17
- 238000005260 corrosion Methods 0.000 description 9
- 230000007797 corrosion Effects 0.000 description 9
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 7
- 229920001577 copolymer Polymers 0.000 description 7
- 239000011737 fluorine Substances 0.000 description 7
- 229910052731 fluorine Inorganic materials 0.000 description 7
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 6
- 239000010802 sludge Substances 0.000 description 6
- 238000005530 etching Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 229910052804 chromium Inorganic materials 0.000 description 4
- 239000011651 chromium Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 229920002125 Sokalan® Polymers 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 150000003863 ammonium salts Chemical class 0.000 description 3
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000005238 degreasing Methods 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000005001 laminate film Substances 0.000 description 3
- 239000004584 polyacrylic acid Substances 0.000 description 3
- 239000002516 radical scavenger Substances 0.000 description 3
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- 150000003755 zirconium compounds Chemical class 0.000 description 3
- TUSDEZXZIZRFGC-UHFFFAOYSA-N 1-O-galloyl-3,6-(R)-HHDP-beta-D-glucose Natural products OC1C(O2)COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC1C(O)C2OC(=O)C1=CC(O)=C(O)C(O)=C1 TUSDEZXZIZRFGC-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- RGHNJXZEOKUKBD-SQOUGZDYSA-N D-gluconic acid Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=O RGHNJXZEOKUKBD-SQOUGZDYSA-N 0.000 description 2
- 239000001263 FEMA 3042 Substances 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- LRBQNJMCXXYXIU-PPKXGCFTSA-N Penta-digallate-beta-D-glucose Natural products OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-PPKXGCFTSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- WMYWOWFOOVUPFY-UHFFFAOYSA-L dihydroxy(dioxo)chromium;phosphoric acid Chemical compound OP(O)(O)=O.O[Cr](O)(=O)=O WMYWOWFOOVUPFY-UHFFFAOYSA-L 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 229920001444 polymaleic acid Polymers 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- LRBQNJMCXXYXIU-NRMVVENXSA-N tannic acid Chemical compound OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-NRMVVENXSA-N 0.000 description 2
- 229940033123 tannic acid Drugs 0.000 description 2
- 235000015523 tannic acid Nutrition 0.000 description 2
- 229920002258 tannic acid Polymers 0.000 description 2
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 1
- IRPGOXJVTQTAAN-UHFFFAOYSA-N 2,2,3,3,3-pentafluoropropanal Chemical compound FC(F)(F)C(F)(F)C=O IRPGOXJVTQTAAN-UHFFFAOYSA-N 0.000 description 1
- IMSODMZESSGVBE-UHFFFAOYSA-N 2-Oxazoline Chemical compound C1CN=CO1 IMSODMZESSGVBE-UHFFFAOYSA-N 0.000 description 1
- DDFHBQSCUXNBSA-UHFFFAOYSA-N 5-(5-carboxythiophen-2-yl)thiophene-2-carboxylic acid Chemical compound S1C(C(=O)O)=CC=C1C1=CC=C(C(O)=O)S1 DDFHBQSCUXNBSA-UHFFFAOYSA-N 0.000 description 1
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 1
- KLZUFWVZNOTSEM-UHFFFAOYSA-K Aluminum fluoride Inorganic materials F[Al](F)F KLZUFWVZNOTSEM-UHFFFAOYSA-K 0.000 description 1
- XNCOSPRUTUOJCJ-UHFFFAOYSA-N Biguanide Chemical group NC(N)=NC(N)=N XNCOSPRUTUOJCJ-UHFFFAOYSA-N 0.000 description 1
- 229920002799 BoPET Polymers 0.000 description 1
- RGHNJXZEOKUKBD-UHFFFAOYSA-N D-gluconic acid Natural products OCC(O)C(O)C(O)C(O)C(O)=O RGHNJXZEOKUKBD-UHFFFAOYSA-N 0.000 description 1
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- 229920002845 Poly(methacrylic acid) Polymers 0.000 description 1
- 229920002873 Polyethylenimine Polymers 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000004645 aluminates Chemical class 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- ANBBXQWFNXMHLD-UHFFFAOYSA-N aluminum;sodium;oxygen(2-) Chemical compound [O-2].[O-2].[Na+].[Al+3] ANBBXQWFNXMHLD-UHFFFAOYSA-N 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- LDDQLRUQCUTJBB-UHFFFAOYSA-N ammonium fluoride Chemical compound [NH4+].[F-] LDDQLRUQCUTJBB-UHFFFAOYSA-N 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- NCEXYHBECQHGNR-UHFFFAOYSA-N chembl421 Chemical compound C1=C(O)C(C(=O)O)=CC(N=NC=2C=CC(=CC=2)S(=O)(=O)NC=2N=CC=CC=2)=C1 NCEXYHBECQHGNR-UHFFFAOYSA-N 0.000 description 1
- 238000007744 chromate conversion coating Methods 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000013527 degreasing agent Substances 0.000 description 1
- 238000005237 degreasing agent Methods 0.000 description 1
- BXKDSDJJOVIHMX-UHFFFAOYSA-N edrophonium chloride Chemical compound [Cl-].CC[N+](C)(C)C1=CC=CC(O)=C1 BXKDSDJJOVIHMX-UHFFFAOYSA-N 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- APURLPHDHPNUFL-UHFFFAOYSA-M fluoroaluminum Chemical compound [Al]F APURLPHDHPNUFL-UHFFFAOYSA-M 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000000174 gluconic acid Substances 0.000 description 1
- 235000012208 gluconic acid Nutrition 0.000 description 1
- ZRALSGWEFCBTJO-UHFFFAOYSA-N guanidine group Chemical group NC(=N)N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 125000001841 imino group Chemical group [H]N=* 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910001388 sodium aluminate Inorganic materials 0.000 description 1
- 239000011775 sodium fluoride Substances 0.000 description 1
- 235000013024 sodium fluoride Nutrition 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 150000003682 vanadium compounds Chemical class 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
- OMQSJNWFFJOIMO-UHFFFAOYSA-J zirconium tetrafluoride Chemical compound F[Zr](F)(F)F OMQSJNWFFJOIMO-UHFFFAOYSA-J 0.000 description 1
Landscapes
- Details Of Rigid Or Semi-Rigid Containers (AREA)
- Paints Or Removers (AREA)
- Chemical Treatment Of Metals (AREA)
Description
本発明は、鉄、亜鉛、アルミニウム等の金属の缶用下地処理方法に関し、特に、アルミニウム系の缶用下地処理方法に関する。 The present invention relates to a ground treatment method for a metal can such as iron, zinc, and aluminum, and more particularly to a ground surface treatment method for an aluminum can.
従来、アルミニウム系金属の表面処理に用いられる化成処理剤として、クロメート化成処理剤が知られている。クロメート化成処理剤により形成されるクロメート化成皮膜は、各種塗料を塗装した後の耐食性、密着性に優れるため、その用途は、建材、家電、フィン材、カーエバポレータ、飲料缶等、広範囲に及ぶ(特許文献1)。しかしながら、クロメート化成処理剤では、有害なクロム金属を使用するため廃液処理に難がある。このため、環境に配慮したノンクロム系金属表面処理組成物が近年開発されつつある。 Conventionally, chromate chemical conversion treatment agents are known as chemical conversion treatment agents used for surface treatment of aluminum-based metals. The chromate conversion coating formed by the chromate conversion treatment agent has excellent corrosion resistance and adhesion after application of various paints, so its application covers a wide range of building materials, home appliances, fin materials, car evaporators, beverage cans, etc. Patent Document 1). However, since the chromate chemical conversion treatment agent uses harmful chromium metal, it is difficult to treat the waste liquid. For this reason, environment-friendly non-chromium metal surface treatment compositions are being developed in recent years.
例えば、特許文献2には、少なくとも1種のバナジウム化合物(A)と、コバルト、ニッケル、亜鉛、マグネシウム、アルミニウム、カルシウム、ストロンチウム、バリウム及びリチウムよりなる群から選ばれる少なくとも1種の金属を含む金属化合物(B)とを含有し、更に、水溶性高分子及び/又は水系エマルション樹脂を含んでも良いとする金属表面処理剤で金属材料表面を処理することで、金属を素材としたシートコイル、成形品の表面に優れた耐食性及び耐アルカリ性を付与し、更には塗装又はラミネートにより形成した樹脂層及び金属素材との層間密着性に優れ、かつクロムを含まない皮膜を形成させる金属表面処理方法等が開示されている。
しかしながら、特許文献2に開示されたノンクロム系金属表面処理組成物では、ラミネート加工後の耐食性が未だ十分であるとはいえず、また、アルミニウムに適用した場合のアルミニウムスラッジ発生を抑制できない問題があった。 However, the non-chromium metal surface treatment composition disclosed in Patent Document 2 cannot be said to have sufficient corrosion resistance after laminating, and there is a problem that aluminum sludge generation when applied to aluminum cannot be suppressed. It was.
本発明は、上記の課題に鑑みてなされたものであり、その目的は、従来の化成処理方法に比して、ラミネート皮膜等に対して高い密着性を付与し、かつ、アルミニウムスラッジの発生を抑制できるノンクロム系の缶用下地処理方法を提供することにある。 The present invention has been made in view of the above problems, and its purpose is to provide high adhesion to a laminate film and the like as compared with conventional chemical conversion treatment methods, and to generate aluminum sludge. An object of the present invention is to provide a non-chromium base treatment method for cans that can be suppressed.
本発明者らは、上記課題を解決するために鋭意研究を重ねた。その結果、所定量のフッ素イオン、ジルコニウムイオン、アルミニウムイオン、及び、ポリイタコン酸を含む金属表面処理組成物を用いて金属の表面を処理した後、この処理面上に接着層を形成することにより、上記課題を解決できることを見出し、本発明を完成するに至った。より具体的には、本発明は以下のようなものを提供する。 The inventors of the present invention have made extensive studies to solve the above problems. As a result, by treating the surface of the metal with a metal surface treatment composition containing a predetermined amount of fluorine ions, zirconium ions, aluminum ions, and polyitaconic acid, an adhesive layer is formed on the treated surface, The present inventors have found that the above problems can be solved and have completed the present invention. More specifically, the present invention provides the following.
(1) 金属の表面を金属表面処理組成物で処理して化成皮膜を形成し、次いで、前記化成皮膜上に接着層を形成する工程を含む缶用下地処理方法であって、前記金属表面処理組成物を、1ppm以上1000ppm以下の有効フッ素イオン、10ppm以上10000ppm以下のジルコニウムイオン、10ppm以上2000ppm以下のアルミニウムイオン、及び、50ppm以上10000ppm以下のポリイタコン酸を含むpHが2以上5以下の金属表面処理組成物とする缶用下地処理方法。 (1) A can surface treatment method comprising a step of forming a chemical conversion film by treating a metal surface with a metal surface treatment composition and then forming an adhesive layer on the chemical conversion film, the metal surface treatment A metal surface treatment having a pH of 2 or more and 5 or less, comprising effective fluorine ions of 1 ppm to 1000 ppm, zirconium ions of 10 ppm to 10,000 ppm, aluminum ions of 10 ppm to 2000 ppm, and polyitaconic acid of 50 ppm to 10,000 ppm. A method for treating a base for a can as a composition.
(2) 前記接着層を、カチオン性基含有樹脂及び水性樹脂を含む後処理剤で処理して形成する(1)記載の缶用下地処理方法。 (2) The base treatment method for a can according to (1), wherein the adhesive layer is formed by treating with a post-treatment agent containing a cationic group-containing resin and an aqueous resin.
(3) 前記カチオン性基含有樹脂を、樹脂固形分中にカチオン性基を5.0meq/g以上有するものとする(2)記載の缶用下地処理方法。 (3) The base treatment method for a can according to (2), wherein the cationic group-containing resin has 5.0 meq / g or more of a cationic group in a resin solid content.
本発明における「カチオン性基」は、具体的には、アミノ基、イミノ基、グアニジン基、及びビグアニド基からなる群から選択される少なくとも1種を意味する。 The “cationic group” in the present invention specifically means at least one selected from the group consisting of an amino group, an imino group, a guanidine group, and a biguanide group.
(4) 前記カチオン性基含有樹脂を、ポリアリルアミン及び/又はポリリジンとする(2)又は(3)記載の缶用下地処理方法。 (4) The can base treatment method according to (2) or (3), wherein the cationic group-containing resin is polyallylamine and / or polylysine.
(5) 前記水性樹脂を、アクリル樹脂、ウレタン樹脂、ポリエステル樹脂、フェノール樹脂、及び、エポキシ樹脂よりなる群から選ばれる少なくとも一つを含む樹脂とする(2)から(4)いずれか記載の缶用下地処理方法。 (5) The can according to any one of (2) to (4), wherein the aqueous resin is a resin including at least one selected from the group consisting of an acrylic resin, a urethane resin, a polyester resin, a phenol resin, and an epoxy resin. Ground surface treatment method.
(6) 前記アクリル樹脂を、1分子中に少なくとも2つのオキサゾリン基を含有するオキサゾリン基含有アクリル樹脂とする(5)記載の缶用下地処理方法。 (6) The base treatment method for a can according to (5), wherein the acrylic resin is an oxazoline group-containing acrylic resin containing at least two oxazoline groups in one molecule.
(7) 前記金属をアルミニウム系金属とする(1)から(6)いずれか記載の缶用下地処理方法。 (7) The can base treatment method according to any one of (1) to (6), wherein the metal is an aluminum-based metal.
(8) ジルコニウムを金属元素換算で2mg/m2以上100mg/m2以下含有し、かつ、ポリイタコン酸をポリイタコン酸に由来する有機炭素量換算で0.5mg/m2以上20mg/m2以下含有する化成皮膜、及び全有機炭素量換算の乾燥皮膜量が2mg/m2以上200mg/m2以下である接着層を有する、(1)から(7)いずれか記載の缶用下地処理方法により得られる缶用下地。 (8) zirconium containing 2 mg / m 2 or more 100 mg / m 2 or less in terms of metal element, and containing 0.5 mg / m 2 or more 20 mg / m 2 or less in the organic carbon content in terms derived from the polyitaconic acid polyitaconic Obtained by the base treatment method for cans according to any one of (1) to (7), having a chemical conversion film and an adhesive layer having a dry film amount in terms of total organic carbon amount of 2 mg / m 2 or more and 200 mg / m 2 or less. Can base.
本発明によれば、従来の化成処理方法に比して、ラミネート皮膜等に対して高い密着性を付与できるノンクロム系の缶用下地処理方法を提供できる。 ADVANTAGE OF THE INVENTION According to this invention, compared with the conventional chemical conversion treatment method, the non-chromium base treatment method for cans which can give high adhesiveness with respect to a laminate film etc. can be provided.
以下、本発明の実施形態について説明する。 Hereinafter, embodiments of the present invention will be described.
<金属表面処理組成物>
本実施形態に係る缶用下地処理方法は、金属表面処理組成物で金属を表面処理した後、この処理面上に接着層を形成する工程を含むことを特徴とする。本実施形態で用いられる金属表面処理組成物は、所定量の有効フッ素イオン、ジルコニウムイオン、アルミニウムイオン、及び、ポリイタコン酸を含有している。
<Metal surface treatment composition>
The base treatment method for a can according to the present embodiment includes a step of forming an adhesive layer on the treated surface after surface-treating the metal with the metal surface treatment composition. The metal surface treatment composition used in the present embodiment contains a predetermined amount of effective fluorine ions, zirconium ions, aluminum ions, and polyitaconic acid.
本実施形態に係る缶用下地処理方法でアルミニウム材の表面を処理した場合、フッ素イオンによりアルミニウムが溶解して、その結果pHが上昇するため、ジルコニウム化合物が析出する。このときに、アルミニウム化合物及びポリイタコン酸も共に析出して皮膜化するものと考えられる。 When the surface of an aluminum material is treated by the can base treatment method according to the present embodiment, aluminum is dissolved by fluorine ions, and as a result, the pH rises, so that a zirconium compound is precipitated. At this time, it is considered that both the aluminum compound and polyitaconic acid are deposited to form a film.
このようにして、ジルコニウム化合物、アルミニウム化合物、ポリイタコン酸により形成される化成皮膜は、ポリイタコン酸に基づくカルボキシル基を有するため、優れた密着性を発現することができる。また、ポリイタコン酸がアルミニウムイオンと相互作用することにより、スラッジの発生を大幅に抑制することが可能になる。 Thus, since the chemical conversion film formed with a zirconium compound, an aluminum compound, and polyitaconic acid has the carboxyl group based on polyitaconic acid, it can express the outstanding adhesiveness. In addition, when polyitaconic acid interacts with aluminum ions, generation of sludge can be significantly suppressed.
金属表面処理組成物の製造方法は特に限定されず、後述するような有効フッ素イオン、ジルコニウムイオン、アルミニウムイオン、及び、ポリイタコン酸を配合した後、pHを調整して得られる。 The method for producing the metal surface treatment composition is not particularly limited, and can be obtained by adjusting pH after blending effective fluorine ions, zirconium ions, aluminum ions, and polyitaconic acid as described later.
[有効フッ素イオン]
金属表面処理組成物中の有効フッ素イオンは、1ppm以上1000ppm以下であり、好ましくは5ppm以上100ppm以下である。ここで、「有効フッ素イオン」とは、処理浴中で遊離状態にあるフッ素イオンを意味し、有効フッ素イオン濃度はフッ素イオン電極を有する機器で処理浴を測定することにより求められる。有効フッ素イオン濃度が1ppmより少ない場合には、エッチングが不足して十分なジルコニウム皮膜量が得られないため、密着性及び耐食性が低下する。1000ppmより多い場合には、エッチングが過多のためジルコニウム皮膜が析出せず、密着性及び耐食性が低下する。フッ素イオン源としては、フッ化ジルコニウム酸化合物の他、フッ化水素酸、フッ化アンモニウム、フッ化水素酸アンモニウム、フッ化ナトリウム、フッ化水素酸ナトリウム等が挙げられ、これらを併用することによって、有効フッ素イオン濃度を調整できる。
[Effective fluorine ion]
The effective fluorine ion in the metal surface treatment composition is 1 ppm or more and 1000 ppm or less, preferably 5 ppm or more and 100 ppm or less. Here, “effective fluorine ion” means fluorine ion in a free state in the treatment bath, and the effective fluorine ion concentration is determined by measuring the treatment bath with an apparatus having a fluorine ion electrode. When the effective fluorine ion concentration is less than 1 ppm, etching is insufficient and a sufficient amount of zirconium film cannot be obtained, so that adhesion and corrosion resistance are lowered. When the amount is more than 1000 ppm, the etching is excessive and the zirconium film is not deposited, and the adhesion and corrosion resistance are lowered. Examples of the fluorine ion source include hydrofluoric acid, ammonium fluoride, ammonium hydrofluoride, sodium fluoride, sodium hydrofluoride and the like in addition to the fluorinated zirconate compound. The effective fluorine ion concentration can be adjusted.
[ジルコニウムイオン]
金属表面処理組成物中のジルコニウムイオンの含有量は、10ppm以上10000ppm以下であり、好ましくは50ppm以上1000ppm以下である。ジルコニウムイオンの含有量が10ppmより少ない場合には、化成皮膜中のジルコニウムイオン含有量が少ないため、密着性及び耐食性が低下する。10000ppmより多い場合には、性能アップは望めず、コスト面で不利である。ジルコニウムイオン源としては、フルオロジルコニウム酸又はそのリチウム、ナトリウム、カリウム、アンモニウム塩や、フッ化ジルコニウム等が挙げられる。また、酸化ジルコニウム等のジルコニウム化合物を、フッ化水素酸等のフッ化物水溶液に溶解させることによって得ることもできる。
[Zirconium ion]
The content of zirconium ions in the metal surface treatment composition is 10 ppm to 10000 ppm, preferably 50 ppm to 1000 ppm. When the zirconium ion content is less than 10 ppm, the zirconium ion content in the chemical conversion film is small, so that the adhesion and corrosion resistance are lowered. If it exceeds 10000 ppm, an increase in performance cannot be expected, which is disadvantageous in terms of cost. Examples of the zirconium ion source include fluorozirconic acid or its lithium, sodium, potassium, ammonium salt, zirconium fluoride, and the like. It can also be obtained by dissolving a zirconium compound such as zirconium oxide in an aqueous fluoride solution such as hydrofluoric acid.
[アルミニウムイオン]
金属表面処理組成物中のアルミニウムイオンの含有量は、10ppm以上2000ppm以下であり、好ましくは50ppm以上1000ppm以下である。アルミニムイオンの含有量が、10ppmより少ない場合には、ポリイタコン酸の析出量が減少して十分な密着性が得られない。2000ppmより多い場合には、化成反応を阻害し化成処理浴中にスラッジが発生してしまう。アルミニウムイオン源としては、水酸化アルミニウム、フッ化アルミニウム、酸化アルミニウム、硫酸アルミニウム、硝酸アルミニウム、珪酸アルミニウム、アルミン酸ナトリウム等のアルミン酸塩、フルオロアルミニウム酸ナトリウム等のフルオロアルミニウム等が挙げられる。
[Aluminum ion]
The content of aluminum ions in the metal surface treatment composition is 10 ppm or more and 2000 ppm or less, preferably 50 ppm or more and 1000 ppm or less. When the content of aluminum ions is less than 10 ppm, the amount of polyitaconic acid deposited decreases and sufficient adhesion cannot be obtained. When it is more than 2000 ppm, the chemical conversion reaction is inhibited and sludge is generated in the chemical conversion bath. Examples of the aluminum ion source include aluminum hydroxide, aluminum fluoride, aluminum oxide, aluminum sulfate, aluminum nitrate, aluminum silicate, aluminate such as sodium aluminate, and fluoroaluminum such as sodium fluoroaluminate.
[ポリイタコン酸]
金属表面処理組成物中のポリイタコン酸の含有量は、50ppm以上10000ppm以下であり、好ましくは100ppm以上1000ppm以下である。ポリイタコン酸の含有量が50ppmより少ない場合には、化成皮膜中のポリイタコン酸の含有量が少ないため、密着性が低下する。10000ppmより多い場合には、性能アップは望めずコスト面で不利である。
[Polyitaconic acid]
The content of polyitaconic acid in the metal surface treatment composition is 50 ppm to 10000 ppm, preferably 100 ppm to 1000 ppm. When the content of polyitaconic acid is less than 50 ppm, the adhesiveness is lowered because the content of polyitaconic acid in the chemical conversion film is small. When the amount is more than 10,000 ppm, the improvement in performance cannot be expected, which is disadvantageous in terms of cost.
好ましいポリイタコン酸の具体例としては、ポリイタコン酸、ポリイタコン酸のアルカリ金属塩及び/又はアンモニウム塩が挙げられる。更に、必要に応じて、イタコン酸セグメントを有するポリイタコン酸−ポリマレイン酸共重合体、ポリイタコン酸−(メタ)アクリル酸共重合体、ポリイタコン酸−スルホン酸共重合体等のポリイタコン酸共重合体、並びに、これらのアルカリ金属塩及び/又はアンモニウム塩も使用可能である。上記ポリイタコン酸の分子量は、例えば、260〜1000000であり、好ましくは、1000〜70000である。 Specific examples of preferable polyitaconic acid include polyitaconic acid, alkali metal salt and / or ammonium salt of polyitaconic acid. Furthermore, if necessary, a polyitaconic acid-polymaleic acid copolymer having an itaconic acid segment, a polyitaconic acid copolymer such as a polyitaconic acid- (meth) acrylic acid copolymer, a polyitaconic acid-sulfonic acid copolymer, and the like, and These alkali metal salts and / or ammonium salts can also be used. The molecular weight of the polyitaconic acid is, for example, 260 to 1000000, and preferably 1000 to 70000.
前記ポリイタコン酸が共重合体である場合、その共重合体におけるイタコン酸セグメントの含有量が有効成分とみなされる。例えば、ポリイタコン酸−ポリマレイン酸共重合体が200ppm含有されており、この共重合体におけるイタコン酸とマレイン酸との質量比が1/1である場合、ポリイタコン酸の量は、200ppm×1/2=100ppmとみなされる。 When the polyitaconic acid is a copolymer, the content of the itaconic acid segment in the copolymer is regarded as an active ingredient. For example, when 200 ppm of polyitaconic acid-polymaleic acid copolymer is contained and the mass ratio of itaconic acid to maleic acid in this copolymer is 1/1, the amount of polyitaconic acid is 200 ppm × 1/2. = 100 ppm.
前記ポリイタコン酸が共重合体である場合、その共重合体におけるイタコン酸セグメントの含有量は、10質量%以上であることが好ましく、50質量%以上であることが更に好ましい。 When the polyitaconic acid is a copolymer, the content of the itaconic acid segment in the copolymer is preferably 10% by mass or more, and more preferably 50% by mass or more.
[pH]
金属表面処理組成物のpHは、2以上5以下であり、好ましくは3以上4.5以下である。pHが2より小さい場合には、エッチング過多となり、5より大きい場合には、エッチング不足となる。pHの調整は、pHが高い場合には硝酸を添加し、pHが低い場合にはアンモニア、水酸化ナトリウム、又は水酸化カリウムを添加することにより行われる。
[PH]
The pH of the metal surface treatment composition is 2 or more and 5 or less, preferably 3 or more and 4.5 or less. When the pH is less than 2, the etching is excessive, and when the pH is more than 5, the etching is insufficient. Adjustment of pH is performed by adding nitric acid when pH is high, and adding ammonia, sodium hydroxide, or potassium hydroxide when pH is low.
[添加剤]
金属表面処理組成物は、本発明の効果を損なわない範囲内で各種添加剤を所定量添加したものであっても良い。例えば、マンガン、亜鉛、カルシウム、鉄、マグネシウム、モリブテン、バナジウム、チタン、ケイ素等の金属イオン;アニオン界面活性剤やノニオン界面活性剤等の界面活性剤;クエン酸、グルコン酸、マロン酸、コハク酸、酒石酸、ホスホン酸等のその他のキレート剤を添加しても良い。
[Additive]
The metal surface treatment composition may be obtained by adding a predetermined amount of various additives within a range not impairing the effects of the present invention. For example, metal ions such as manganese, zinc, calcium, iron, magnesium, molybdenum, vanadium, titanium, silicon; surfactants such as anionic surfactant and nonionic surfactant; citric acid, gluconic acid, malonic acid, succinic acid Other chelating agents such as tartaric acid and phosphonic acid may be added.
[処理方法]
本実施形態に係る缶用下地処理方法において、対象とする缶材は、本発明の効果が得られやすい観点からアルミニウム系金属を含んでいるものが好ましい。前記アルミニウム系金属とは、アルミニウム、アルミニウム合金及びこれらが混合したものを意味する。金属表面処理組成物を適用する方法としては特に限定されず、例えばスプレー処理、浸漬処理等による方法が挙げられる。必要に応じて脱脂処理やエッチング処理を施した後に、金属表面処理組成物を適用しても良い。
[Processing method]
In the can base treatment method according to the present embodiment, the target can material preferably contains an aluminum-based metal from the viewpoint of easily obtaining the effects of the present invention. The aluminum metal means aluminum, an aluminum alloy, and a mixture thereof. It does not specifically limit as a method to apply a metal surface treatment composition, For example, the method by spraying treatment, immersion treatment, etc. is mentioned. You may apply a metal surface treatment composition, after performing a degreasing process and an etching process as needed.
[化成皮膜]
上記の金属表面処理組成物により形成された化成皮膜は、ジルコニウムを金属元素換算で2mg/m2以上100mg/m2以下含有していることが好ましい。更に好ましくは10mg/m2以上25mg/m2以下である。2mg/m2未満では適切な耐食性を得ることができず、また、100mg/m2を超えても密着性と耐食性はそれに連れて向上せず、コスト高となる。また、化成皮膜に含まれるポリイタコン酸の量は、ポリイタコン酸に由来する有機炭素量換算で0.5mg/m2以上20mg/m2以下であることが好ましい。更に好ましくは1mg/m2以上10mg/m2以下である。0.5mg/m2未満では適切な密着性を得ることができず、また20mg/m2を超えても密着性と耐食性はそれに連れて向上せず、コスト高となる。
[Chemical conversion film]
The above chemical conversion coating formed by the metal surface treatment composition, it is preferable that the zirconium containing terms of metal elements 2 mg / m 2 or more 100 mg / m 2 or less. More preferably, it is 10 mg / m 2 or more and 25 mg / m 2 or less. If it is less than 2 mg / m 2 , appropriate corrosion resistance cannot be obtained, and even if it exceeds 100 mg / m 2 , adhesion and corrosion resistance are not improved accordingly, resulting in high costs. The amount of polyitaconic acid contained in the chemical conversion film is preferably an organic carbon content in terms derived from the polyitaconic or less 0.5 mg / m 2 or more 20 mg / m 2. More preferably, it is 1 mg / m 2 or more and 10 mg / m 2 or less. If it is less than 0.5 mg / m 2 , appropriate adhesion cannot be obtained, and if it exceeds 20 mg / m 2 , adhesion and corrosion resistance are not improved accordingly, resulting in high costs.
<後処理剤>
本実施形態に係る缶用下地処理方法では、金属表面処理組成物による処理を施した後、後処理剤を用いて接着層を形成する。後処理剤は、カチオン性基含有樹脂及び水性樹脂を含み、この後処理剤を用いて形成された接着層は、金属表面処理組成物による処理で得られた化成皮膜と高い密着性を有する。
<Post-treatment agent>
In the base treatment method for cans according to this embodiment, after the treatment with the metal surface treatment composition is performed, an adhesive layer is formed using a post-treatment agent. The post-treatment agent includes a cationic group-containing resin and an aqueous resin, and the adhesive layer formed using the post-treatment agent has high adhesion with the chemical conversion film obtained by the treatment with the metal surface treatment composition.
[カチオン性基含有樹脂]
後処理剤中に含まれるカチオン性基含有樹脂は、樹脂固形分中にカチオン性基を5.0meq/g以上有するものであり、好ましくは、7.0meq/g以上有するものである。カチオン性基が5.0meq/gより少ない場合には、接着効果が弱いため密着性が低下する。カチオン性基含有樹脂の好ましい含有量は、50ppm以上8000ppm以下である。カチオン性基含有樹脂の含有量が50ppmより少ない場合には、カチオン性基含有樹脂の含有量が十分でないため密着性が低下する。8000ppmより多い場合には、膜厚が厚くなり密着性が低下する。カチオン性基含有樹脂の具体例としては、ポリアリルアミン、ポリリジン、ポリビニルアミン、ポリエチレンイミン等が挙げられ、これらのうち、1級アミノ基を有するポリアリルアミン及び/又はポリリジンが好ましく用いられる。
[Cationic group-containing resin]
The cationic group-containing resin contained in the post-treatment agent has a cationic group in the resin solid content of 5.0 meq / g or more, preferably 7.0 meq / g or more. When the cationic group is less than 5.0 meq / g, the adhesion effect is weak and the adhesion is lowered. The preferable content of the cationic group-containing resin is 50 ppm or more and 8000 ppm or less. When the content of the cationic group-containing resin is less than 50 ppm, the adhesiveness is lowered because the content of the cationic group-containing resin is not sufficient. When it is more than 8000 ppm, the film thickness becomes thick and the adhesiveness decreases. Specific examples of the cationic group-containing resin include polyallylamine, polylysine, polyvinylamine, and polyethyleneimine. Among these, polyallylamine and / or polylysine having a primary amino group are preferably used.
[水性樹脂]
後処理剤中に含まれる水性樹脂は、アクリル樹脂、ウレタン樹脂、ポリエステル樹脂、フェノール樹脂、及び、エポキシ樹脂よりなる群から選ばれる少なくとも一つを含む樹脂である。このうち、アクリル樹脂は樹脂1分子中に少なくとも2つのオキサゾリン基を含有するオキサゾリン基含有アクリル樹脂であることが好ましい。オキサゾリン基含有アクリル樹脂に含まれるオキサゾリン基は、例えばカルボキシル基やフェノール性水酸基等の、酸性基と反応して、架橋構造を形成することができる。オキサゾリン基含有アクリル樹脂としては、市販のものを用いることができ、例えば、「エポクロスWS500」(商品名、日本触媒社製)、「エポクロスWS700」(商品名、日本触媒社製)、及び「NK Linker FX」(商品名、新中村化学工業社製)を用いることができる。なお、オキサゾリン基含有樹脂のオキサゾリン価は、100〜240であることが好ましい。これらの範囲外では、目的とする効果が得られないおそれがある。水性樹脂の好ましい含有量は、30ppm以上4000ppm以下である。水性樹脂の好ましい含有量が30ppmより少ない場合には、水性樹脂の含有量が充分でないため密着性が低下する。4000ppmより多い場合には、膜厚が厚くなり密着性が低下する。
[Aqueous resin]
The aqueous resin contained in the post-treatment agent is a resin including at least one selected from the group consisting of an acrylic resin, a urethane resin, a polyester resin, a phenol resin, and an epoxy resin. Among these, the acrylic resin is preferably an oxazoline group-containing acrylic resin containing at least two oxazoline groups in one resin molecule. The oxazoline group contained in the oxazoline group-containing acrylic resin can react with an acidic group such as a carboxyl group or a phenolic hydroxyl group to form a crosslinked structure. As the oxazoline group-containing acrylic resin, commercially available products can be used. For example, “Epocross WS500” (trade name, manufactured by Nippon Shokubai Co., Ltd.), “Epocross WS700” (trade name, manufactured by Nippon Shokubai Co., Ltd.), and “NK” Linker FX "(trade name, manufactured by Shin-Nakamura Chemical Co., Ltd.) can be used. The oxazoline value of the oxazoline group-containing resin is preferably 100 to 240. Outside these ranges, the intended effect may not be obtained. A preferable content of the aqueous resin is 30 ppm or more and 4000 ppm or less. When the preferable content of the aqueous resin is less than 30 ppm, the adhesiveness is lowered because the content of the aqueous resin is not sufficient. When the content is more than 4000 ppm, the film thickness is increased and the adhesion is lowered.
[乾燥皮膜量]
上記のカチオン性基含有樹脂及び水性樹脂を含む後処理剤により形成される接着層の全有機炭素量換算の乾燥皮膜量は、2mg/m2以上200mg/m2以下であることが好ましい。全有機炭素量換算の乾燥皮膜量が2mg/m2より少ない場合には、樹脂量(官能基量)が少ないため密着性が低下する。200mg/m2より多い場合には、膜厚が厚くなり密着性が低下する。ここで、「全有機炭素量換算の乾燥皮膜量」とは、当該乾燥皮膜中に含まれる全有機炭素量を意味する。なお、全有機炭素量は市販の全有機炭素自動分析装置等を用いて測定することができる。
[Dry film amount]
Dry film weight of the total organic carbon in terms of the adhesive layer formed by the post-treatment agent including the above-mentioned cationic-group containing resin and aqueous resin is preferably 2 mg / m 2 or more 200 mg / m 2 or less. When the dry film amount in terms of the total organic carbon amount is less than 2 mg / m 2 , the amount of resin (functional group amount) is small, so that the adhesion is lowered. When it is more than 200 mg / m 2 , the film thickness becomes thick and the adhesiveness decreases. Here, the “dry film amount in terms of the total organic carbon amount” means the total organic carbon amount contained in the dry film. The total organic carbon amount can be measured using a commercially available total organic carbon automatic analyzer or the like.
次に、本発明を実施例及び比較例を挙げて具体的に説明するが、本発明はこれらの実施例にのみ限定されるものではない。 EXAMPLES Next, although an Example and a comparative example are given and this invention is demonstrated concretely, this invention is not limited only to these Examples.
[金属表面処理]
アルミニウム系金属としてアルミニウム合金(5182材)を準備し、日本ペイント社製の脱脂剤「SCL420N−2」(商品名)の2%水溶液中(65℃)に7秒間浸漬して脱脂処理を行った。脱脂処理後、水洗してから、2%硫酸水溶液中(50℃)に3秒間浸漬して酸洗浄を行った。酸洗浄後、水洗してから、実施例及び比較例に示す各金属表面処理組成物をそれぞれ用いてスプレー処理した。次いで、水洗してからロール絞りで脱水を行った後、80℃×60秒間の条件下で乾燥させた。
[Metal surface treatment]
An aluminum alloy (5182 material) was prepared as an aluminum-based metal, and degreasing was performed by immersing in a 2% aqueous solution (65 ° C.) of a degreasing agent “SCL420N-2” (trade name) manufactured by Nippon Paint Co., Ltd. for 7 seconds. . After degreasing, it was washed with water and then immersed in a 2% aqueous sulfuric acid solution (50 ° C.) for 3 seconds for acid cleaning. After the acid cleaning and water washing, each metal surface treatment composition shown in Examples and Comparative Examples was sprayed. Then, after washing with water and dehydrating with a roll squeeze, it was dried under conditions of 80 ° C. × 60 seconds.
<実施例1>
フルオロジルコニウム酸、水酸化アルミニウム、フッ化水素酸、及びアルミニウムイオン捕捉剤としてのポリイタコン酸(磐田化学工業社製、「PIA−728」、商品名、分子量約3000)を、それぞれ、ジルコニウムイオン50ppm、アルミニウムイオン10ppm、有効フッ素イオン1ppm、ポリイタコン酸200ppmとなるように配合し、アンモニアを添加してpHを3.5に調整して、金属表面処理組成物を得た。
<Example 1>
Fluorozirconic acid, aluminum hydroxide, hydrofluoric acid, and polyitaconic acid (“PIA-728”, trade name, molecular weight of about 3000) manufactured by Iwata Chemical Industries, Ltd. as an aluminum ion scavenger, A metal surface treatment composition was obtained by blending aluminum ions at 10 ppm, effective fluorine ions at 1 ppm, and polyitaconic acid at 200 ppm, and adjusting the pH to 3.5 by adding ammonia.
<実施例2〜17>
実施例1と同様にして、各成分の配合量を表1に示すように変化させたものを実施例2〜17とした。
In the same manner as in Example 1, Examples 2 to 17 were obtained by changing the blending amounts of the respective components as shown in Table 1.
<比較例1>
ジルコニウムイオン、アルミニウムイオン、及び、有効フッ素イオンをいずれも配合しない以外は、実施例1と同様に配合・調製して比較例1とした。
<Comparative Example 1>
Comparative Example 1 was prepared by mixing and preparing in the same manner as in Example 1 except that none of zirconium ions, aluminum ions, and effective fluorine ions was added.
<比較例2>
ポリイタコン酸を配合しない以外は、実施例1と同様に配合・調製して比較例2とした。
<Comparative example 2>
Comparative Example 2 was prepared and prepared in the same manner as in Example 1 except that no polyitaconic acid was added.
<比較例3>
アルミニウムイオンを配合しない以外は、実施例1と同様に配合・調製して比較例3とした。
<Comparative Example 3>
A comparative example 3 was prepared by mixing and preparing in the same manner as in Example 1 except that aluminum ions were not blended.
<比較例4>
ポリイタコン酸の代わりに、フェノール樹脂(昭和高分子社製、「ショーノールBRL−141B」、商品名)を200ppm配合した以外は、実施例1と同様に配合・調製して比較例4とした。
<Comparative example 4>
A comparative example 4 was prepared and prepared in the same manner as in Example 1 except that 200 ppm of phenol resin (manufactured by Showa Polymer Co., Ltd., “Shonol BRL-141B”, trade name) was blended in place of polyitaconic acid.
<比較例5>
ポリイタコン酸の代わりに、ポリアクリル酸(日本純薬社製、「ジュリマーAC10L」、商品名)を200ppm配合した以外は、実施例1と同様に配合・調製して比較例5とした。
<Comparative Example 5>
Comparative Example 5 was prepared and prepared in the same manner as in Example 1 except that 200 ppm of polyacrylic acid (manufactured by Nippon Pure Chemical Co., Ltd., “Julimer AC10L”, trade name) was used instead of polyitaconic acid.
<比較例6>
ポリイタコン酸の代わりに、ポリメタクリル酸(日本純薬社製、「AC30H」、商品名)を200ppm配合した以外は、実施例1と同様に配合・調製して比較例6とした。
<Comparative Example 6>
Comparative Example 6 was prepared and prepared in the same manner as in Example 1 except that 200 ppm of polymethacrylic acid (manufactured by Nippon Pure Chemical Co., Ltd., “AC30H”, trade name) was used instead of polyitaconic acid.
<比較例7>
ポリイタコン酸の代わりに、タンニン酸(大日本住友製薬社製、「Nタンニン酸」、商品名)を200ppm配合した以外は、実施例1と同様に配合・調製して比較例7とした。
<Comparative Example 7>
Comparative Example 7 was prepared and prepared in the same manner as in Example 1 except that 200 ppm of tannic acid (manufactured by Sumitomo Dainippon Pharma Co., Ltd., “N tannic acid”, trade name) was used instead of polyitaconic acid.
<比較例8>
クロム系表面処理組成物のリン酸クロメート(日本ペイント社製、「アルサーフ407/47」、商品名)を比較例8とした。
<Comparative Example 8>
The chromium-based surface treatment composition phosphoric acid chromate (manufactured by Nippon Paint Co., Ltd., “Alsurf 407/47”, trade name) was used as Comparative Example 8.
<スラッジ性>
金属表面処理組成物1L当たり、0.1m2のアルミニウム合金(5182材)を処理した後、金属表面処理組成物中の濁りを目視観察した。評価基準は次の通りとした。結果を表1及び表2に示した。
○:濁りなし。
×:濁りあり。
<Sludge property>
After treating 0.1 m 2 of aluminum alloy (5182 material) per liter of the metal surface treatment composition, the turbidity in the metal surface treatment composition was visually observed. The evaluation criteria were as follows. The results are shown in Tables 1 and 2.
○: No turbidity.
X: There is turbidity.
[評価]
<化成皮膜中含有量の測定>
作成した化成皮膜のジルコニウム付着量は、蛍光X線分析装置(島津製作所社製、「XRF1700」、商品名)を用いて測定した。また、アルミニウムイオン捕捉剤付着量は、アルミニウムイオン捕捉剤に由来する有機炭素量として、全有機炭素測定装置(LECO社製、「RC−412」、商品名)を用いて測定した。それぞれの測定量を表1及び表2に示した。
[Evaluation]
<Measurement of content in chemical conversion film>
The amount of zirconium deposited on the prepared chemical conversion film was measured using a fluorescent X-ray analyzer (manufactured by Shimadzu Corporation, “XRF1700”, trade name). The amount of aluminum ion scavenger adhering was measured as the amount of organic carbon derived from the aluminum ion scavenger using a total organic carbon measuring device ("RC-412", trade name, manufactured by LECO). The respective measured amounts are shown in Tables 1 and 2.
[後処理]
<実施例18>
表3に示す通り、実施例1で調製した金属表面処理組成物で処理した金属について、ポリアリルアミン(日東紡績社製、「PAA−10C」、商品名、カチオン性基含有量17.5meq/g)を700ppm、フェノール樹脂(昭和高分子社製、「BRL141B」、商品名)を300ppm含有する後処理剤を、バーコーターにより乾燥皮膜量が20mg/m2となるように塗布した後、80℃×60秒間乾燥させて、缶用下地を得た。全有機炭素換算の乾燥皮膜量は全有機炭素測定装置(LECO社製、「RC−412」、商品名)を用いて測定した。
[Post-processing]
<Example 18>
As shown in Table 3, for the metal treated with the metal surface treatment composition prepared in Example 1, polyallylamine (manufactured by Nitto Boseki Co., “PAA-10C”, trade name, cationic group content 17.5 meq / g). ) And a post-treatment agent containing 300 ppm of a phenol resin (manufactured by Showa Polymer Co., Ltd., “BRL141B”, trade name) with a bar coater so that the dry film amount is 20 mg / m 2, and then 80 ° C. × Dry for 60 seconds to obtain a can base. The amount of dry film in terms of total organic carbon was measured using a total organic carbon measuring device (LECO, “RC-412”, trade name).
<実施例19〜34>
金属表面処理組成物で処理した金属を、実施例2〜17で調製した金属表面処理組成物で処理して得られたものにそれぞれ変えた以外は、実施例18と同様にして、缶用下地を得た。
<Examples 19 to 34>
Can base, in the same manner as in Example 18, except that the metal treated with the metal surface treatment composition was changed to those obtained by treating with the metal surface treatment composition prepared in Examples 2 to 17, respectively. Got.
<実施例35、36>
実施例1で調製した金属表面処理組成物の代わりに実施例3で調製した金属表面処理組成物を用い、ポリアリルアミンに濃塩酸を添加して含有するカチオン性基を部分的にブロックすることにより、カチオン性基含有量をそれぞれ、5.0meq/g、4.0meq/gとした点以外は、実施例18と同様にして缶用下地を得た。
<Examples 35 and 36>
By using the metal surface treatment composition prepared in Example 3 in place of the metal surface treatment composition prepared in Example 1, and adding partially concentrated hydrochloric acid to polyallylamine to partially block the cationic groups contained therein. A can base was obtained in the same manner as in Example 18 except that the cationic group contents were 5.0 meq / g and 4.0 meq / g, respectively.
<実施例37>
実施例1で調製した金属表面処理組成物の代わりに実施例3で調製した金属表面処理組成物を用い、フェノール樹脂の代わりにポリアクリル酸(ジョンソンポリマー社製、「ジョンクリル70」、商品名)を用いた点以外は、実施例18と同様に処理したものを実施例37とした。
<Example 37>
Instead of the metal surface treatment composition prepared in Example 1, the metal surface treatment composition prepared in Example 3 was used, and instead of phenol resin, polyacrylic acid (Johnson Polymer Co., Ltd., “John Crill 70”, trade name) Example 37 was treated in the same manner as in Example 18 except that the above was used.
<実施例38>
実施例1で調製した金属表面処理組成物の代わりに実施例3で調製した金属表面処理組成物を用い、フェノール樹脂の代わりにポリウレタン(第一工業製薬社製、「SF820」、商品名)を用いた以外は実施例18と同様に処理したものを実施例38とした。
<Example 38>
Instead of the metal surface treatment composition prepared in Example 1, the metal surface treatment composition prepared in Example 3 was used, and polyurethane (“SF820”, trade name, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) was used instead of the phenol resin. Example 38 was carried out in the same manner as Example 18 except that it was used.
<実施例39>
実施例1で調製した金属表面処理組成物の代わりに実施例3で調製した金属表面処理組成物を用い、フェノール樹脂の代わりにポリエステル(東洋紡績社製、「バイロナールMD−1480」、商品名)を用いた以外は実施例18と同様に処理したものを実施例39とした。
<Example 39>
In place of the metal surface treatment composition prepared in Example 1, the metal surface treatment composition prepared in Example 3 was used, and polyester (Toyobo Co., Ltd., “Vainal MD-1480”, trade name) was used instead of the phenol resin. Example 39 was carried out in the same manner as in Example 18 except that was used.
<実施例40>
実施例1で調製した金属表面処理組成物の代わりに実施例3で調製した金属表面処理組成物を用い、フェノール樹脂の代わりにエポキシ樹脂(日立化成工業社製「ヒタロイド7800−J21」、商品名)を用いた以外は実施例18と同様に処理したものを実施例40とした。
<Example 40>
The metal surface treatment composition prepared in Example 3 was used instead of the metal surface treatment composition prepared in Example 1, and an epoxy resin (“Hitaroid 7800-J21” manufactured by Hitachi Chemical Co., Ltd. ) Was used in the same manner as in Example 18 except that was used as Example 40.
<実施例41>
実施例1で調製した金属表面処理組成物の代わりに実施例3で調製した金属表面処理組成物を用い、ポリアリルアミンの代わりにポリリジン(チッソ社製「ポリリジン」、商品名、カチオン性基含有量7.8meq/g)を用いた以外は実施例18と同様に処理したものを実施例41とした。
<Example 41>
In place of the metal surface treatment composition prepared in Example 1, the metal surface treatment composition prepared in Example 3 was used. Instead of polyallylamine, polylysine (“polylysine” manufactured by Chisso Corporation, trade name, cationic group content) Example 41 was treated in the same manner as in Example 18 except that 7.8 meq / g) was used.
<実施例42>
実施例1で調製した金属表面処理組成物の代わりに実施例3で調製した金属表面処理組成物を用い、ポリアリルアミンの代わりにポリリジン(チッソ社製「ポリリジン」、商品名、カチオン性基含有量7.8meq/g)を、フェノール樹脂の代わりにポリアクリル酸(ジョンソンポリマー社製、「ジョンクリル70」、商品名)用いた以外は実施例18と同様に処理したものを実施例42とした。
<Example 42>
In place of the metal surface treatment composition prepared in Example 1, the metal surface treatment composition prepared in Example 3 was used. Instead of polyallylamine, polylysine (“polylysine” manufactured by Chisso Corporation, trade name, cationic group content) 7.8 meq / g) was treated in the same manner as in Example 18 except that polyacrylic acid (manufactured by Johnson Polymer Co., Ltd., “John Crill 70”, trade name) was used instead of phenol resin. .
<実施例43>
実施例1で調製した金属表面処理組成物の代わりに実施例3で調製した金属表面処理組成物を用い、フェノール樹脂の代わりにオキサゾリン基含有アクリル樹脂(日本触媒社製、「エポクロスWS700」、商品名)を用いた以外は実施例18と同様に処理したものを実施例43とした。
<Example 43>
The metal surface treatment composition prepared in Example 3 was used instead of the metal surface treatment composition prepared in Example 1, and an oxazoline group-containing acrylic resin (“Epocross WS700” manufactured by Nippon Shokubai Co., Ltd. Example 43 was treated in the same manner as in Example 18 except that the name was used.
<実施例44>
実施例1で調製した金属表面処理組成物の代わりに実施例3で調製した金属表面処理組成物を用い、ポリアリルアミンの量及びフェノール樹脂の量を300ppmに変更し、オキサゾリン基含有アクリル樹脂(日本触媒社製、「エポクロスWS700」、商品名)を400ppmを追加した点以外は、実施例18と同様に処理したものを実施例44とした。
<Example 44>
Using the metal surface treatment composition prepared in Example 3 instead of the metal surface treatment composition prepared in Example 1, the amount of polyallylamine and the amount of phenol resin were changed to 300 ppm, and an oxazoline group-containing acrylic resin (Japan) Example 44 was prepared by treating the catalyst in the same manner as in Example 18 except that 400 ppm of “Epocross WS700” (trade name) manufactured by Catalyst Co., Ltd. was added.
<実施例45〜48>
実施例18における後処理剤の組成及び組成比は同一とし、濃度のみを変化させて、接着層の全有機炭素量換算の乾燥皮膜量を2mg/m2、50mg/m2、100mg/m2、及び200mg/m2に変えたものをそれぞれ実施例43〜48とした。
<Examples 45 to 48>
The composition and composition ratio of the post-treatment agent in Example 18 were the same, only the concentration was changed, and the dry film amount in terms of the total organic carbon amount of the adhesive layer was 2 mg / m 2 , 50 mg / m 2 , 100 mg / m 2. , And 200 mg / m 2 were changed to Examples 43 to 48, respectively.
<比較例9>
実施例3で調製した金属表面処理組成物で処理した金属を用い、後処理工程を施さなかったものを比較例9とした。
<Comparative Example 9>
The metal treated with the metal surface treatment composition prepared in Example 3 was used as Comparative Example 9 without any post-treatment process.
<比較例10>
金属を脱脂洗浄した後、金属表面処理組成物による処理を施さずに乾燥させた金属に変えた点以外は、実施例18と同様に処理したものを比較例10とした。
<Comparative Example 10>
Comparative Example 10 was treated in the same manner as in Example 18 except that the metal was degreased and washed, and the metal was treated without being treated with the metal surface treatment composition and changed to a dried metal.
<比較例11〜16>
表4に示す通り、比較例1〜3、5、6、8で調製した各種金属表面処理組成物で処理した各金属について、各種後処理剤を実施例18と同様に塗布、乾燥させたものを比較例11〜16とした。
<Comparative Examples 11-16>
As shown in Table 4, for each metal treated with various metal surface treatment compositions prepared in Comparative Examples 1-3, 5, 6, and 8, various post-treatment agents were applied and dried in the same manner as in Example 18. To Comparative Examples 11-16.
<比較例17〜21>
表4に示す通り、実施例3で調製した各種金属表面処理組成物で処理した各金属について、水性樹脂のみからなる各種後処理剤を実施例18と同様に塗布、乾燥させたものを比較例17〜21とした。
<Comparative Examples 17-21>
As shown in Table 4, for each metal treated with the various metal surface treatment compositions prepared in Example 3, various post-treatment agents consisting only of an aqueous resin were applied and dried in the same manner as in Example 18 as a comparative example. 17-21.
<密着性:Tピール試験>
実施例及び比較例で得られた各金属の試験片(5mm×15mm)2枚の間にPETフィルムを挟み込み、ホットプレス(240℃×5秒間、10kgf/cm2)で熱圧着した。次いで、各試験片を5mm幅に切断して125℃×30分の高温高湿テストを行った後、オリエンテック社製テンシロン試験機「UTM−II−20R」にて剥離強度測定(引き剥がし速度:40mm/min)を実施した。測定により得られた引張強度(kgf/5mm)により、ラミネート密着性の評価を行った。なお、評価基準は以下の通りとした。結果を表3及び表4に示した。
◎:引張り強度1.5以上。
○:引張り強度1.0以上1.5未満。
△:引張り強度0.5以上1.0未満。
×:引張り強度0.5未満。
<Adhesion: T peel test>
A PET film was sandwiched between two test pieces (5 mm × 15 mm) of each metal obtained in Examples and Comparative Examples, and thermocompression bonded with a hot press (240 ° C. × 5 seconds, 10 kgf / cm 2 ). Next, each test piece was cut to a width of 5 mm and subjected to a high-temperature and high-humidity test at 125 ° C. for 30 minutes, and then peel strength was measured with a Tensilon tester “UTM-II-20R” manufactured by Orientec (peeling speed) : 40 mm / min). The laminate adhesion was evaluated based on the tensile strength (kgf / 5 mm) obtained by the measurement. The evaluation criteria were as follows. The results are shown in Tables 3 and 4.
A: Tensile strength of 1.5 or more.
○: Tensile strength of 1.0 or more and less than 1.5.
Δ: Tensile strength of 0.5 or more and less than 1.0.
X: Tensile strength is less than 0.5.
表に示す通り、本実施例のスラッジ性には問題はなかった。また、ラミネート皮膜の密着性は、比較例9〜15及び比較例17〜21に比べて良好であり、かつリン酸クロメートを用いた比較例16よりも優れていることが確認された。 As shown in the table, there was no problem with the sludge property of this example. Moreover, it was confirmed that the adhesiveness of the laminate film is better than Comparative Examples 9 to 15 and Comparative Examples 17 to 21 and superior to Comparative Example 16 using phosphoric acid chromate.
Claims (6)
前記金属表面処理組成物を、1ppm以上1000ppm以下の有効フッ素イオン、10ppm以上10000ppm以下のジルコニウムイオン、10ppm以上2000ppm以下のアルミニウムイオン、及び、50ppm以上10000ppm以下のポリイタコン酸を含むpHが2以上5以下の金属表面処理組成物とし、
前記化成皮膜は、ジルコニウムを金属元素換算で2mg/m2以上100mg/m2以下含有し、かつ、ポリイタコン酸をポリイタコン酸に由来する有機炭素量換算で0.5mg/m2以上20mg/m2以下含有し、
前記接着層を、カチオン性基含有樹脂及び水性樹脂を含む後処理剤で処理して形成する缶用下地処理方法。 A can base treatment method comprising the steps of: treating a surface of an aluminum-based metal with a metal surface treatment composition to form a chemical conversion film; washing the chemical conversion film with water; and then forming an adhesive layer on the chemical conversion film. There,
The metal surface treatment composition has an effective fluorine ion of 1 ppm or more and 1000 ppm or less, a zirconium ion of 10 ppm or more and 10000 ppm or less, an aluminum ion of 10 ppm or more and 2000 ppm or less, and a pH of 2 or more and 5 or less containing 50 ppm or more and 10,000 ppm or less of polyitaconic acid. A metal surface treatment composition of
The conversion coating, zirconium containing 2 mg / m 2 or more 100 mg / m 2 or less in terms of metal element, and an organic carbon content in terms derived from the polyitaconic acid polyitaconic 0.5 mg / m 2 or more 20 mg / m 2 Containing
A base treatment method for a can, which is formed by treating the adhesive layer with a post-treatment agent containing a cationic group-containing resin and an aqueous resin.
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