JP5153326B2 - フルオレン誘導体、遷移金属化合物、オレフィン重合用触媒およびオレフィン系重合体の製造方法 - Google Patents
フルオレン誘導体、遷移金属化合物、オレフィン重合用触媒およびオレフィン系重合体の製造方法 Download PDFInfo
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- JP5153326B2 JP5153326B2 JP2007517872A JP2007517872A JP5153326B2 JP 5153326 B2 JP5153326 B2 JP 5153326B2 JP 2007517872 A JP2007517872 A JP 2007517872A JP 2007517872 A JP2007517872 A JP 2007517872A JP 5153326 B2 JP5153326 B2 JP 5153326B2
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- Prior art keywords
- zirconium dichloride
- tert
- butyl
- fluorenyl
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- 150000003623 transition metal compounds Chemical class 0.000 title claims description 57
- 150000001336 alkenes Chemical class 0.000 title claims description 36
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 title claims description 36
- 238000004519 manufacturing process Methods 0.000 title claims description 21
- 229920000098 polyolefin Polymers 0.000 title claims description 15
- 125000003983 fluorenyl group Chemical class C1(=CC=CC=2C3=CC=CC=C3CC12)* 0.000 title description 70
- 238000006116 polymerization reaction Methods 0.000 title description 50
- 239000003054 catalyst Substances 0.000 title description 36
- -1 R 21 Chemical compound 0.000 claims description 266
- 150000001875 compounds Chemical class 0.000 claims description 73
- 150000002430 hydrocarbons Chemical group 0.000 claims description 54
- 239000005977 Ethylene Substances 0.000 claims description 35
- 239000001257 hydrogen Substances 0.000 claims description 33
- 229910052739 hydrogen Inorganic materials 0.000 claims description 33
- 238000000034 method Methods 0.000 claims description 33
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 32
- 125000004432 carbon atom Chemical group C* 0.000 claims description 32
- 229910052736 halogen Inorganic materials 0.000 claims description 29
- 150000002367 halogens Chemical class 0.000 claims description 29
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 24
- 229910052710 silicon Inorganic materials 0.000 claims description 23
- 239000010703 silicon Substances 0.000 claims description 23
- 229910052717 sulfur Inorganic materials 0.000 claims description 23
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 22
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 21
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 21
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims description 21
- 239000001301 oxygen Substances 0.000 claims description 21
- 229910052760 oxygen Inorganic materials 0.000 claims description 21
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 21
- 125000001424 substituent group Chemical group 0.000 claims description 21
- 239000011593 sulfur Substances 0.000 claims description 21
- 239000003446 ligand Substances 0.000 claims description 20
- 239000002685 polymerization catalyst Substances 0.000 claims description 20
- 150000002902 organometallic compounds Chemical class 0.000 claims description 16
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims description 13
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 claims description 10
- 150000002500 ions Chemical class 0.000 claims description 10
- 239000000178 monomer Substances 0.000 claims description 10
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 9
- 239000004711 α-olefin Substances 0.000 claims description 9
- 125000000129 anionic group Chemical group 0.000 claims description 8
- 150000003624 transition metals Chemical class 0.000 claims description 8
- 230000007935 neutral effect Effects 0.000 claims description 6
- 229910052723 transition metal Inorganic materials 0.000 claims description 6
- LJJQENSFXLXPIV-UHFFFAOYSA-N fluorenylidene Chemical group C1=CC=C2[C]C3=CC=CC=C3C2=C1 LJJQENSFXLXPIV-UHFFFAOYSA-N 0.000 claims description 5
- 230000000379 polymerizing effect Effects 0.000 claims description 5
- 229910052799 carbon Inorganic materials 0.000 claims description 4
- 229910052705 radium Inorganic materials 0.000 claims description 4
- 229910052701 rubidium Inorganic materials 0.000 claims description 4
- 125000005678 ethenylene group Chemical group [H]C([*:1])=C([H])[*:2] 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 2
- 150000002220 fluorenes Chemical class 0.000 claims 8
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 63
- VPGLGRNSAYHXPY-UHFFFAOYSA-L zirconium(2+);dichloride Chemical compound Cl[Zr]Cl VPGLGRNSAYHXPY-UHFFFAOYSA-L 0.000 description 63
- 229920000642 polymer Polymers 0.000 description 36
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 34
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 31
- 239000000243 solution Substances 0.000 description 25
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 24
- NIHNNTQXNPWCJQ-UHFFFAOYSA-N fluorene Chemical compound C1=CC=C2CC3=CC=CC=C3C2=C1 NIHNNTQXNPWCJQ-UHFFFAOYSA-N 0.000 description 22
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 21
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 20
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 20
- UHOVQNZJYSORNB-UHFFFAOYSA-N monobenzene Natural products C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 20
- 239000002904 solvent Substances 0.000 description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 19
- 239000004743 Polypropylene Substances 0.000 description 18
- 229910052757 nitrogen Inorganic materials 0.000 description 18
- 239000002002 slurry Substances 0.000 description 18
- 238000003756 stirring Methods 0.000 description 18
- 238000006243 chemical reaction Methods 0.000 description 16
- 239000000203 mixture Substances 0.000 description 15
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 14
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 13
- 230000037048 polymerization activity Effects 0.000 description 13
- CBBVGARRWGOVEE-UHFFFAOYSA-L C=CC1=CC=C(CC2=C3C=C(C=C)C=C2[Zr+2])C3=C1.[Cl-].[Cl-] Chemical compound C=CC1=CC=C(CC2=C3C=C(C=C)C=C2[Zr+2])C3=C1.[Cl-].[Cl-] CBBVGARRWGOVEE-UHFFFAOYSA-L 0.000 description 12
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 12
- 229920001155 polypropylene Polymers 0.000 description 12
- 125000000058 cyclopentadienyl group Chemical group C1(=CC=CC1)* 0.000 description 11
- 150000002431 hydrogen Chemical class 0.000 description 11
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 10
- 229910052751 metal Inorganic materials 0.000 description 10
- 239000002184 metal Substances 0.000 description 10
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 10
- 238000003786 synthesis reaction Methods 0.000 description 10
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 9
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 9
- 229910004298 SiO 2 Inorganic materials 0.000 description 9
- 238000004458 analytical method Methods 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 9
- 239000002734 clay mineral Substances 0.000 description 9
- 238000000434 field desorption mass spectrometry Methods 0.000 description 9
- 229920006395 saturated elastomer Polymers 0.000 description 9
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 9
- MCULRUJILOGHCJ-UHFFFAOYSA-N triisobutylaluminium Chemical compound CC(C)C[Al](CC(C)C)CC(C)C MCULRUJILOGHCJ-UHFFFAOYSA-N 0.000 description 9
- XYYQEIAUFKWTCV-UHFFFAOYSA-L CC(C)(C)C(C1=C2)=CC(C)(C)C1=CC1=C2C2=CC(C(C(C)(C)C)=C(C3(C)C)[Zr+2])=C3C=C2C1.[Cl-].[Cl-] Chemical compound CC(C)(C)C(C1=C2)=CC(C)(C)C1=CC1=C2C2=CC(C(C(C)(C)C)=C(C3(C)C)[Zr+2])=C3C=C2C1.[Cl-].[Cl-] XYYQEIAUFKWTCV-UHFFFAOYSA-L 0.000 description 8
- MLNIMFGBRHUJQO-UHFFFAOYSA-L [Cl-].[Cl-].C1(C=CC=C1)[Zr+2]C=1C(C2=C(C=C3C=4C=C5C(=CC=4CC3=C2)C(C=C5C)(C)C)C=1C)(C)C Chemical compound [Cl-].[Cl-].C1(C=CC=C1)[Zr+2]C=1C(C2=C(C=C3C=4C=C5C(=CC=4CC3=C2)C(C=C5C)(C)C)C=1C)(C)C MLNIMFGBRHUJQO-UHFFFAOYSA-L 0.000 description 8
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 8
- 238000005259 measurement Methods 0.000 description 8
- 239000012299 nitrogen atmosphere Substances 0.000 description 8
- 239000012044 organic layer Substances 0.000 description 8
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 7
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical group CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 7
- JTFLLDHDOXOVIQ-UHFFFAOYSA-L CC(C)(CC=C(C)C1=C2)C1=CC1=C2C2=CC(C(C)=CC(C3(C)C)[Zr+2])=C3C=C2C1.[Cl-].[Cl-] Chemical compound CC(C)(CC=C(C)C1=C2)C1=CC1=C2C2=CC(C(C)=CC(C3(C)C)[Zr+2])=C3C=C2C1.[Cl-].[Cl-] JTFLLDHDOXOVIQ-UHFFFAOYSA-L 0.000 description 7
- NHLJURZJHUTUKP-UHFFFAOYSA-L [Cl-].[Cl-].CC1(C(=C(C=2C=C3C=4C=C5C(=CC=4CC3=CC=21)C(C=C5C)(C)C)C)[Zr+2])C Chemical compound [Cl-].[Cl-].CC1(C(=C(C=2C=C3C=4C=C5C(=CC=4CC3=CC=21)C(C=C5C)(C)C)C)[Zr+2])C NHLJURZJHUTUKP-UHFFFAOYSA-L 0.000 description 7
- 239000004927 clay Substances 0.000 description 7
- 229920001577 copolymer Polymers 0.000 description 7
- 239000007789 gas Substances 0.000 description 7
- 239000010410 layer Substances 0.000 description 7
- 239000003960 organic solvent Substances 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 7
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- 229910052783 alkali metal Inorganic materials 0.000 description 6
- 150000001340 alkali metals Chemical class 0.000 description 6
- 229910052801 chlorine Inorganic materials 0.000 description 6
- 229910052731 fluorine Inorganic materials 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 229910052744 lithium Inorganic materials 0.000 description 6
- 150000002894 organic compounds Chemical class 0.000 description 6
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 239000010936 titanium Substances 0.000 description 6
- 238000005160 1H NMR spectroscopy Methods 0.000 description 5
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 5
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 5
- 238000004440 column chromatography Methods 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 238000001816 cooling Methods 0.000 description 5
- 239000013078 crystal Substances 0.000 description 5
- 229930195733 hydrocarbon Natural products 0.000 description 5
- 229910052740 iodine Inorganic materials 0.000 description 5
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 5
- 235000019341 magnesium sulphate Nutrition 0.000 description 5
- 229910052700 potassium Inorganic materials 0.000 description 5
- 239000011734 sodium Substances 0.000 description 5
- 229910052708 sodium Inorganic materials 0.000 description 5
- JEHMHVFXVRVYOD-UHFFFAOYSA-N 1,1,3,6,8,8-hexamethyl-1h,8h-dicyclopenta[b,h]fluorene Chemical compound C1C2=CC(C(C=C3C)(C)C)=C3C=C2C2=C1C=C1C(C)(C)C=C(C)C1=C2 JEHMHVFXVRVYOD-UHFFFAOYSA-N 0.000 description 4
- 125000004180 3-fluorophenyl group Chemical group [H]C1=C([H])C(*)=C([H])C(F)=C1[H] 0.000 description 4
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 4
- 239000004215 Carbon black (E152) Substances 0.000 description 4
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 4
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 4
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical group CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 4
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- RXTJYZGQYBJVSE-UHFFFAOYSA-L [Cl-].[Cl-].C1C2=CC=CC=C2C2=C1C([Zr+2])=CC=C2 Chemical compound [Cl-].[Cl-].C1C2=CC=CC=C2C2=C1C([Zr+2])=CC=C2 RXTJYZGQYBJVSE-UHFFFAOYSA-L 0.000 description 4
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 4
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 4
- 229910052794 bromium Inorganic materials 0.000 description 4
- IAQRGUVFOMOMEM-UHFFFAOYSA-N but-2-ene Chemical compound CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 4
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 4
- 239000000460 chlorine Substances 0.000 description 4
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 4
- 125000004122 cyclic group Chemical group 0.000 description 4
- NNBZCPXTIHJBJL-UHFFFAOYSA-N decalin Chemical compound C1CCCC2CCCCC21 NNBZCPXTIHJBJL-UHFFFAOYSA-N 0.000 description 4
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 4
- 239000011737 fluorine Substances 0.000 description 4
- 229910001504 inorganic chloride Inorganic materials 0.000 description 4
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 150000008040 ionic compounds Chemical class 0.000 description 4
- 239000007791 liquid phase Substances 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- 229910052749 magnesium Inorganic materials 0.000 description 4
- CPOFMOWDMVWCLF-UHFFFAOYSA-N methyl(oxo)alumane Chemical compound C[Al]=O CPOFMOWDMVWCLF-UHFFFAOYSA-N 0.000 description 4
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 4
- 239000011591 potassium Substances 0.000 description 4
- 239000002243 precursor Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 4
- 150000003613 toluenes Chemical class 0.000 description 4
- 125000003866 trichloromethyl group Chemical group ClC(Cl)(Cl)* 0.000 description 4
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 4
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 4
- 229910052725 zinc Inorganic materials 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- DUNKXUFBGCUVQW-UHFFFAOYSA-J zirconium tetrachloride Chemical compound Cl[Zr](Cl)(Cl)Cl DUNKXUFBGCUVQW-UHFFFAOYSA-J 0.000 description 4
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 3
- UNTZKNHXOWOHPX-UHFFFAOYSA-L CC(C)(C)C(C=C1C)=CC1[Zr+2]C(C1(C)C)=CC2=C1C=C(CC1=C3C=C(C=CC4(C)C)C4=C1)C3=C2.[Cl-].[Cl-] Chemical compound CC(C)(C)C(C=C1C)=CC1[Zr+2]C(C1(C)C)=CC2=C1C=C(CC1=C3C=C(C=CC4(C)C)C4=C1)C3=C2.[Cl-].[Cl-] UNTZKNHXOWOHPX-UHFFFAOYSA-L 0.000 description 3
- QMVQUNMAXZSKNG-UHFFFAOYSA-L CC(C)(C)C(C=C1C)=CC1[Zr+2]C1=CC(C=C)=CC2=C1CC1=CC=C(C=C)C=C21.[Cl-].[Cl-] Chemical compound CC(C)(C)C(C=C1C)=CC1[Zr+2]C1=CC(C=C)=CC2=C1CC1=CC=C(C=C)C=C21.[Cl-].[Cl-] QMVQUNMAXZSKNG-UHFFFAOYSA-L 0.000 description 3
- QGJOPFRUJISHPQ-UHFFFAOYSA-N Carbon disulfide Chemical compound S=C=S QGJOPFRUJISHPQ-UHFFFAOYSA-N 0.000 description 3
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- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 3
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 3
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- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 229910010413 TiO 2 Inorganic materials 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- QKTQFVSPMAUOFP-UHFFFAOYSA-L [Cl-].[Cl-].CC(C)=[Zr+2](C1=CC=CC=2C3=CC=CC=C3CC1=2)C1C=C(C=C1C)C(C)(C)C Chemical compound [Cl-].[Cl-].CC(C)=[Zr+2](C1=CC=CC=2C3=CC=CC=C3CC1=2)C1C=C(C=C1C)C(C)(C)C QKTQFVSPMAUOFP-UHFFFAOYSA-L 0.000 description 3
- 150000001721 carbon Chemical group 0.000 description 3
- IPZJQDSFZGZEOY-UHFFFAOYSA-N dimethylmethylene Chemical group C[C]C IPZJQDSFZGZEOY-UHFFFAOYSA-N 0.000 description 3
- 239000005457 ice water Substances 0.000 description 3
- 150000002484 inorganic compounds Chemical class 0.000 description 3
- 229910010272 inorganic material Inorganic materials 0.000 description 3
- 239000011630 iodine Substances 0.000 description 3
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 3
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- XMGMFRIEKMMMSU-UHFFFAOYSA-N phenylmethylbenzene Chemical group C=1C=CC=CC=1[C]C1=CC=CC=C1 XMGMFRIEKMMMSU-UHFFFAOYSA-N 0.000 description 3
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- ZBGRMWIREQJHPK-UHFFFAOYSA-N ethenyl 2,2,2-trifluoroacetate Chemical compound FC(F)(F)C(=O)OC=C ZBGRMWIREQJHPK-UHFFFAOYSA-N 0.000 description 1
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- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
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- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
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- QHEDSQMUHIMDOL-UHFFFAOYSA-J hafnium(4+);tetrafluoride Chemical class F[Hf](F)(F)F QHEDSQMUHIMDOL-UHFFFAOYSA-J 0.000 description 1
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- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 125000001841 imino group Chemical group [H]N=* 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
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- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
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- 229910052622 kaolinite Inorganic materials 0.000 description 1
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- DHRRIBDTHFBPNG-UHFFFAOYSA-L magnesium dichloride hexahydrate Chemical compound O.O.O.O.O.O.[Mg+2].[Cl-].[Cl-] DHRRIBDTHFBPNG-UHFFFAOYSA-L 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
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- 238000000691 measurement method Methods 0.000 description 1
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- 239000011148 porous material Substances 0.000 description 1
- NTTOTNSKUYCDAV-UHFFFAOYSA-N potassium hydride Chemical compound [KH] NTTOTNSKUYCDAV-UHFFFAOYSA-N 0.000 description 1
- 229910000105 potassium hydride Inorganic materials 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
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- OHUVHDUNQKJDKW-UHFFFAOYSA-N sodium;cyclopenta-1,3-diene Chemical compound [Na+].C=1C=C[CH-]C=1 OHUVHDUNQKJDKW-UHFFFAOYSA-N 0.000 description 1
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- 230000008022 sublimation Effects 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- PUGUQINMNYINPK-UHFFFAOYSA-N tert-butyl 4-(2-chloroacetyl)piperazine-1-carboxylate Chemical compound CC(C)(C)OC(=O)N1CCN(C(=O)CCl)CC1 PUGUQINMNYINPK-UHFFFAOYSA-N 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- XBFJAVXCNXDMBH-UHFFFAOYSA-N tetracyclo[6.2.1.1(3,6).0(2,7)]dodec-4-ene Chemical compound C1C(C23)C=CC1C3C1CC2CC1 XBFJAVXCNXDMBH-UHFFFAOYSA-N 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- JTNXQVCPQMQLHK-UHFFFAOYSA-N thioacetone Chemical group CC(C)=S JTNXQVCPQMQLHK-UHFFFAOYSA-N 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- XROWMBWRMNHXMF-UHFFFAOYSA-J titanium tetrafluoride Chemical compound [F-].[F-].[F-].[F-].[Ti+4] XROWMBWRMNHXMF-UHFFFAOYSA-J 0.000 description 1
- BWHOZHOGCMHOBV-BQYQJAHWSA-N trans-benzylideneacetone Chemical compound CC(=O)\C=C\C1=CC=CC=C1 BWHOZHOGCMHOBV-BQYQJAHWSA-N 0.000 description 1
- IAQRGUVFOMOMEM-ONEGZZNKSA-N trans-but-2-ene Chemical group C\C=C\C IAQRGUVFOMOMEM-ONEGZZNKSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- DQFBYFPFKXHELB-VAWYXSNFSA-N trans-chalcone Chemical compound C=1C=CC=CC=1C(=O)\C=C\C1=CC=CC=C1 DQFBYFPFKXHELB-VAWYXSNFSA-N 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- FEONEKOZSGPOFN-UHFFFAOYSA-K tribromoiron Chemical compound Br[Fe](Br)Br FEONEKOZSGPOFN-UHFFFAOYSA-K 0.000 description 1
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 1
- RXJKFRMDXUJTEX-UHFFFAOYSA-N triethylphosphine Chemical compound CCP(CC)CC RXJKFRMDXUJTEX-UHFFFAOYSA-N 0.000 description 1
- 125000003258 trimethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 1
- OMQSJNWFFJOIMO-UHFFFAOYSA-J zirconium tetrafluoride Chemical compound F[Zr](F)(F)F OMQSJNWFFJOIMO-UHFFFAOYSA-J 0.000 description 1
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 description 1
- 229910006592 α-Sn Inorganic materials 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C13/00—Cyclic hydrocarbons containing rings other than, or in addition to, six-membered aromatic rings
- C07C13/28—Polycyclic hydrocarbons or acyclic hydrocarbon derivatives thereof
- C07C13/32—Polycyclic hydrocarbons or acyclic hydrocarbon derivatives thereof with condensed rings
- C07C13/54—Polycyclic hydrocarbons or acyclic hydrocarbon derivatives thereof with condensed rings with three condensed rings
- C07C13/547—Polycyclic hydrocarbons or acyclic hydrocarbon derivatives thereof with condensed rings with three condensed rings at least one ring not being six-membered, the other rings being at the most six-membered
- C07C13/567—Polycyclic hydrocarbons or acyclic hydrocarbon derivatives thereof with condensed rings with three condensed rings at least one ring not being six-membered, the other rings being at the most six-membered with a fluorene or hydrogenated fluorene ring system
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C13/00—Cyclic hydrocarbons containing rings other than, or in addition to, six-membered aromatic rings
- C07C13/28—Polycyclic hydrocarbons or acyclic hydrocarbon derivatives thereof
- C07C13/32—Polycyclic hydrocarbons or acyclic hydrocarbon derivatives thereof with condensed rings
- C07C13/62—Polycyclic hydrocarbons or acyclic hydrocarbon derivatives thereof with condensed rings with more than three condensed rings
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F17/00—Metallocenes
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/02—Silicon compounds
- C07F7/08—Compounds having one or more C—Si linkages
- C07F7/0803—Compounds with Si-C or Si-Si linkages
- C07F7/081—Compounds with Si-C or Si-Si linkages comprising at least one atom selected from the elements N, O, halogen, S, Se or Te
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F10/00—Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F110/00—Homopolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F110/02—Ethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F110/00—Homopolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F110/04—Monomers containing three or four carbon atoms
- C08F110/06—Propene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F210/16—Copolymers of ethene with alpha-alkenes, e.g. EP rubbers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/62—Refractory metals or compounds thereof
- C08F4/64—Titanium, zirconium, hafnium or compounds thereof
- C08F4/659—Component covered by group C08F4/64 containing a transition metal-carbon bond
- C08F4/65912—Component covered by group C08F4/64 containing a transition metal-carbon bond in combination with an organoaluminium compound
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/62—Refractory metals or compounds thereof
- C08F4/64—Titanium, zirconium, hafnium or compounds thereof
- C08F4/659—Component covered by group C08F4/64 containing a transition metal-carbon bond
- C08F4/65916—Component covered by group C08F4/64 containing a transition metal-carbon bond supported on a carrier, e.g. silica, MgCl2, polymer
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Crystallography & Structural Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Description
また一方で、フルオレン化合物は近年有機電界発光素子などでも使用されており、3,6-に不飽和結合が置換したフルオレンの製造はこれらの分野においても有用である。
[a]:下記一般式[I]で表されることを特徴とするフルオレン誘導体。
[b]:前記一般式[I]において、R1、R2が水素であることを特徴とする、[a]に記載のフルオレン誘導体。
[c]:前記一般式[I]において、R1、R2、R3、R8、R9、R14が水素であることを特徴とする、[b]に記載のフルオレン誘導体。
[d]:前記一般式[I]において、R1、R2、R3、R8、R9、R14が水素であり、R4とR5及び/またはR12とR13がお互いに結合して環を形成していることを特徴とする、[c]に記載のフルオレン誘導体。
[e]:前記一般式[I]において、R1、R2、R3、R8、R9、R14が水素であり、R4とR5及び/またはR12とR13がお互いに結合して5または6員環を形成していることを特徴とする、[d]に記載のフルオレン誘導体。
[f]:下記一般式[II]で表されることを特徴とする、[e]に記載のフルオレン誘導体。
[g]:前記一般式[II]において、R15、R16、R18、R19、R21、R22がメチル基で、R17、R20が水素原子である、[f]に記載のフルオレン誘導体。
[h]:下記一般式[III]で表されることを特徴とする遷移金属化合物。
[j]:[h]または[i]のいずれかに記載の遷移金属化合物を含むオレフィン重合用触媒。
[k]:(A)[h]または[i]のいずれかに記載の遷移金属化合物と、
(B)
(B-1)有機金属化合物、
(B-2)有機アルミニウムオキシ化合物、
(B-3)遷移金属化合物(A)と反応してイオン対を形成する化合物、とから選ばれる少なくとも1種の化合物とからなるオレフィン重合用触媒。
[l]:[j]または[k]に記載のオレフィン重合用触媒の存在下で、エチレンおよびα-オレフィンから選ばれる1種以上のモノマーを重合する方法であって、モノマーの少なくとも1種がエチレンまたはプロピレンであることを特徴とするオレフィン系重合体の製造方法。
[m]:前記一般式[II]で表される遷移金属化合物が、支持体に担持された形態で用いられることを特徴とする[l]に記載のオレフィン系重合体の製造方法。
本発明のフルオレン誘導体は、前記一般式[I]で表わされる。一般式[I]においてR1、R2、R3、R5、R6、R7、R8、R9、R10、R11、R12、R14は水素、炭化水素基、ケイ素含有基、硫黄含有基、酸素含有基、窒素含有基、ハロゲン含有基から選ばれ、それぞれ同一でも異なっていてもよい。上述の炭化水素基としては、メチル基、エチル基、n-プロピル基、アリル基、n-ブチル基、n-ペンチル基、n-ヘキシル基、n-ヘプチル基、n-オクチル基、n-ノニル基、n-デカニル基などの直鎖状炭化水素基;イソプロピル基、tert-ブチル基、アミル基、3-メチルペンチル基、1,1-ジエチルプロピル基、1,1-ジメチルブチル基、1-メチル-1-プロピルブチル基、1,1 -プロピルブチル基、1,1-ジメチル-2-メチルプロピル基、1-メチル-1-イソプロピル-2-メチルプロピル基などの分岐状炭化水素基;シクロペンチル基、シクロヘキシル基、シクロヘプチル基、シクロオクチル基、ノルボルニル基、アダマンチル基、メチルシクロヘキシル基、メチルアダマンチル基などの環状飽和炭化水素基;フェニル基、トリル基、ナフチル基、ビフェニル基、フェナントリル基、アントラセニル基などの環状不飽和炭化水素基;ベンジル基、クミル基、1,1-ジフェニルエチル基、トリフェニルメチル基などの環状不飽和炭化水素基の置換した飽和炭化水素基等を挙げることができる。酸素含有基としてはメトキシ基、エトキシ基、フェノキシ基、フリル基等を挙げることができる。窒素含有基としてはN-メチルアミノ基、N,N-ジメチルアミノ基、N-フェニルアミノ基、ピリル基等を挙げることができる。硫黄含有基としてはメチルチオ基、チエニル基などを挙げることができる。ケイ素含有基としては、トリメチルシリル基、トリエチルシリル基、ジメチルフェニルシリル基、ジフェニルメチルシリル基、トリフェニルシリル基などを挙げることができる。ハロゲン含有基としては、フッ素原子、トリフルオロメチル基、2,2,2-トリフルオロエチル基、フルオロフェニル基、ジフルオロフェニル基、トリフルオロフェニル基、ペンタフルオロフェニル基、トリフルオロメチルフェニル基、ビス(トリフルオロメチル基)などのフッ素含有基、塩素原子、トリクロロメチル基、2,2,2-トリクロロエチル基、クロロフェニル基、ジクロロフェニル基、トリクロロフェニル基、ペンタクロロフェニル基、トリクロロメチルフェニル基、ビス(トリクロロメチル基)など塩素含有基、臭素原子、ブロモフェニル基などの臭素含有基、ヨウ素原子、ヨードフェニル基などのヨウ素含有基などが挙げられる。
本発明の遷移金属化合物は、前記一般式[III]で表わされる。一般式[III]において、R23、R24、R25、R26、R27、R28、は水素、炭化水素基、ケイ素含有基、硫黄含有基、酸素含有基、窒素含有基、ハロゲン含有基から選ばれ、それぞれ同一でも異なっていてもよく、R23からR28までの隣接した置換基は互いに結合して環を形成してもよい。Mは第4族遷移金属であり、Yは炭素原子であり、Qはハロゲン、炭化水素基、アニオン配位子または孤立電子対で配位可能な中性配位子から同一または異なる組合せで選んでもよく、jは1〜4の整数である。Zは前述のフルオレン誘導体からなるフルオレニリデン基である。
本発明の好ましいフルオレン誘導体としては、1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレン、1,1,8,8-テトラメチル-1H,8H-ジシクロペンタ[b,h]フルオレン、1,3,6,8-テトラメチル-1H,8H-ジシクロペンタ[b,h]フルオレン、3,6-ジメチル-1H,8H-ジシクロペンタ[b,h]フルオレン、1H,8H-ジシクロペンタ[b,h]フルオレン、1,1,3-トリメチル-1H-シクロペンタ[b]フルオレン、1,3-ジメチル-1H-シクロペンタ[b]フルオレン、1,1-ジメチル-1H-シクロペンタ[b]フルオレニルフルオレン、1-メチル-1H-シクロペンタ[b]フルオレン、3-メチル-1H-シクロペンタ[b]フルオレン、2,7-ジメチル-1H,8H-ジシクロペンタ[b,h]フルオレン、2-メチル-1H,8H-ジシクロペンタ[b,h]フルオレン、1,1,2,3,6,7,8,8-オクタメチル-1H,8H-ジシクロペンタ[b,h]フルオレン、1,1,2,7,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレン、3,6-ジイソプロピル-1,1,8,8-テトラメチル-1H,8H-ジシクロペンタ[b,h]フルオレン、3,6-ジイソプロピル-1H,8H-ジシクロペンタ[b,h]フルオレン、3,6-ジイソプロピル-1,3-ジメチル-1H-シクロペンタ[b]フルオレン、3-イソプロピル-1,1-ジメチル-1H-シクロペンタ[b]フルオレニルフルオレン、3-イソプロピル-1-メチル-1H-シクロペンタ[b]フルオレン、3,6-ジイソプロピル-2,7-ジメチル-1H,8H-ジシクロペンタ[b,h]フルオレン、3,6-ジイソプロピル-2-メチル-1H,8H-ジシクロペンタ[b,h]フルオレン、3,6-ジ-tert-ブチル-1,1,2,7,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレン、3,6-ジ-tert-ブチル-1,1,8,8-テトラメチル-1H,8H-ジシクロペンタ[b,h]フルオレン、3,6-ジ-tert-ブチル-1H,8H-ジシクロペンタ[b,h]フルオレン、3,6-ジ-tert-ブチル-1,3-ジメチル-1H-シクロペンタ[b]フルオレン、3-tert-ブチル-1,1-ジメチル-1H-シクロペンタ[b]フルオレニルフルオレン、3-tert-ブチル-1-メチル-1H-シクロペンタ[b]フルオレン、3,6-ジ-tert-ブチル-2,7-ジメチル-1H,8H-ジシクロペンタ[b,h]フルオレン、3,6-ジ-tert-ブチル-2-メチル-1H,8H-ジシクロペンタ[b,h]フルオレン、3,6-ジ-tert-ブチル-1,1,2,7,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレン、1,2,9,10-テトラヒドロ-ジベンゾ[b,h]フルオレン、1,1,10,10-テトラメチル-1,2,9,10-テトラヒドロ-ジベンゾ[b,h]フルオレン、1,10-ジメチル-1,2,9,10-テトラヒドロ-ジベンゾ[b,h]フルオレン、4,7-ジメチル-1,2,9,10-テトラヒドロ-ジベンゾ[b,h]フルオレン、1,1,4,7,10,10-ヘキサメチル-1,2,9,10-テトラヒドロ-ジベンゾ[b,h]フルオレン、1H,2H-ベンゾ[b]フルオレン、1,1-ジメチル-1H,2H-ベンゾ[b]フルオレン、1,1,4-トリメチル-1H,2H-ベンゾ[b]フルオレン、1,4-ジメチル-1H,2H-ベンゾ[b]フルオレン、4-メチル-1H,2H-ベンゾ[b]フルオレン、、4,7-ジ-tert-ブチル-1,2,9,10-テトラヒドロ-ジベンゾ[b,h]フルオレン、4,7-ジ-tert-ブチル-1,1,10,10-テトラメチル-1,2,9,10-テトラヒドロ-ジベンゾ[b,h]フルオレン、4,7-ジ-tert-ブチル-1,10-ジメチル-1,2,9,10 -テトラヒドロ-ジベンゾ[b,h]フルオレン、4-tert-ブチル-1,1-ジメチル-1H,2H-ベンゾ[b]フルオレン、4-tert-ブチル-1-メチル-1H,2H-ベンゾ[b]フルオレン、3,6-ジビニルフルオレン、3-ビニルフルオレン、3,6-ジ-イソプロペニルフルオレン、3-イソプロペニルフルオレン、3,6-ジプロペニルフルオレン、3-プロペニルフルオレン、3,6-ジ-(2-メチルイソプロペニル)フルオレン、3-(2-メチルイソプロペニル)フルオレン、3,6-ジ-(2-フェニルイソプロペニル)フルオレン、3-(2-フェニルイソプロペニル)フルオレン、3,6-ジスチリルフルオレン、3-スチリルフルオレン、3,6-ジ-(2-フェニル)プロペニルフルオレン、3-(2-フェニル)プロペニルフルオレン、3,6-ジ-(1-メチル-2-フェニル)プロペニルフルオレン、3-(1-メチル-2-フェニル)プロペニルフルオレンなどが挙げられる。ただし、本発明のフルオレン誘導体は、上記例示化合物に何ら限定されるものではなく、請求項記載の要件を満たす全ての化合物を包含するものである。
本発明の好ましい遷移金属化合物としては、イソプロピリデン(シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、ジブチルメチレン(シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、シクロヘキシリデン(シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、ジベンジルメチレン(シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、フェニルメチレン(シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、(フェニル)(メチル)メチレン(シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、(p-トリル)(メチル)メチレン(シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、(フェニル)(エチル)メチレン(シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、ジフェニルメチレン(シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、ジ-p-トリルメチレン(シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、ビス(p-トリフルオロメチルフェニル)メチレン(シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、ビス(m-トリフルオロメチルフェニル)メチレン(シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、ビス(p-フルオロフェニル)メチレン(シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、ビス(m-フルオロフェニル)メチレン(シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、ビス(p-クロロフェニルメチレン)(シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、ビス(m-クロロフェニル)メチレン(シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、ビス(p-tert-ブチルフェニル)メチレン(シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、イソプロピリデン(3-tert-ブチル-シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、ジブチルメチレン(3-tert-ブチル-シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、シクロヘキシリデン(3-tert-ブチル-シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、ジベンジルメチレン(3-tert-ブチル-シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、フェニルメチレン(3-tert-ブチル-シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、(フェニル)(メチル)メチレン(3-tert-ブチル-シクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロライド、
本発明のフルオレン誘導体は公知の方法によって製造可能であり、特に製造法が限定されるわけではない。公知の製造方法として例えば、本出願人によるWO01/27124号公報が挙げられる。まず一般式[I]の前駆体化合物(1)は、一般式[A]のような方法で製造することができる。
本発明の遷移金属化合物は公知の方法によって製造可能であり、特に製造法が限定されるわけではない。公知の製造方法として例えば、本出願人によるWO01/27124号公報が挙げられる。例えば、一般式[III]の化合物は次のステップによって製造可能である。まず一般式[III]の前駆体化合物(9)は、一般式[C]または[D]のような方法で製造することができる。
MJk …(13)
(式中、Mは周期表第4族から選ばれた金属であり、Jはハロゲン、アニオン配位子または孤立電子対で配位可能な中性配位子から同一または異なる組合せで選んでもよく、kは3〜6の整数である。)で表される化合物と、有機溶媒中で反応させることで、一般式[III]で表されるメタロセン化合物を合成することができる。一般式(13)で表される化合物の好ましい具体的として、三価または四価のチタニウムフッ化物、塩化物、臭化物及びヨウ化物、四価のジルコニウムフッ化物、塩化物、臭化物及びヨウ化物、四価のハフニウムフッ化物、塩化物、臭化物及びヨウ化物、またはこれらのテトラヒドロフラン、ジエチルエーテル、ジオキサンまたは1,2-ジメトキシエタンなどのエーテル類との錯体を挙げることができる。また、用いられる有機溶媒としては前記と同様のものを挙げることができる。上記で得られたジアルカリ金属塩と一般式(13)で表される化合物との反応は、好ましくは等モル反応で行い、前記の有機溶媒中で、反応温度が-80℃〜200℃の範囲で行うことができる。反応で得られたメタロセン化合物は、抽出、再結晶、昇華等の方法により、単離・精製を行うことができる。このような方法で得られる本発明の遷移金属化合物は、プロトン核磁気共鳴スペクトル、13C核磁気共鳴スペクトル、質量分析、および元素分析などの分析手法を用いることによって同定される。
次に本発明の遷移金属化合物を、オレフィン重合触媒として用いる場合の好ましい形態について説明する。本発明の遷移金属化合物をオレフィン重合用触媒として用いる場合、触媒成分は、
(A)前記の遷移金属化合物
(B)(B-1)有機金属化合物、(B-2)有機アルミニウムオキシ化合物、および(B-3)遷移金属化合物(A)と反応してイオン対を形成する化合物、から選ばれる少なくとも1種の化合物、さらに必要に応じて、
(C)粒子状担体
から構成されることが好ましい。
以下、各成分について具体的に説明する。
本発明で用いられる有機金属化合物(B-1)として、具体的には下記のような第1、2族および第12、13族の有機金属化合物が用いられる。
(式中、RaおよびRbは、互いに同一でも異なっていてもよく、炭素数が1〜15、好ましくは1〜4の炭化水素基を示し、Eはハロゲン原子を示し、mは0<m≦3、nは0≦n<3、pは0≦p<3、qは0≦q<3の数であり、かつm+n+p+q=3である)で表される有機アルミニウム化合物。このような化合物の具体例として、トリメチルアルミニウム、トリエチルアルミニウム、トリイソブチルアルミニウム、ジイソブチルアルミニウムハイドライドなどを例示することができる。
(式中、M2はLi、NaまたはKを示し、Raは炭素数が1〜15、好ましくは1〜4の炭化水素基を示す)で表される第1族金属とアルミニウムとの錯アルキル化物。このような化合物としては、LiAl(C2H5)5、LiAl(C7H15)4などを例示することができる。
(式中、RaおよびRbは、互いに同一でも異なっていてもよく、炭素数が1〜15、好ましくは1〜4の炭化水素基を示し、M3はMg、ZnまたはCdである)で表される第2族または第12族金属のジアルキル化合物。上記の有機金属化合物(B-1)のなかでは、有機アルミニウム化合物が好ましい。また、このような有機金属化合物(B-1)は、1種単独で用いてもよいし2種以上組み合わせて用いてもよい。
本発明で用いられる有機アルミニウムオキシ化合物(B-2)は、従来公知のアルミノキサンであってもよく、また特開平2-78687号公報に例示されているようなベンゼン不溶性の有機アルミニウムオキシ化合物であってもよい。
従来公知のアルミノキサンは、たとえば下記のような方法によって製造することができ、通常、炭化水素溶媒の溶液として得られる。
本発明で用いられる遷移金属化合物(A)と反応してイオン対を形成する化合物(B-3)(以下、「イオン化イオン性化合物」という。)としては、特開平1-501950号公報、特開平1-502036号公報、特開平3-179005号公報、特開平3-179006号公報、特開平3-207703号公報、特開平3-207704号公報、USP -5321106号などに記載されたルイス酸、イオン性化合物、ボラン化合物およびカルボラン化合物などを挙げることができる。さらに、ヘテロポリ化合物およびイソポリ化合物も挙げることができる。このようなイオン化イオン性化合物(B-3)は、1種単独または2種以上組み合せて用いられる。本発明の遷移金属化合物をオレフィン重合用触媒として使用する場合、助触媒成分としてのメチルアルミノキサンなどの有機アルミニウムオキシ化合物(B-2)を併用すると、オレフィン化合物に対して特に高い重合活性を示す。
本発明で用いられる担体(C)は、無機または有機の化合物であって、顆粒状ないしは微粒子状の固体である。このうち無機化合物としては、多孔質酸化物、無機塩化物、粘土、粘土鉱物またはイオン交換性層状化合物が好ましい。
本発明において、有機化合物成分(D)は、必要に応じて、重合性能および生成ポリマーの物性を向上させる目的で使用される。このような有機化合物としては、アルコール類、フェノール性化合物、カルボン酸、リン化合物およびスルホン酸塩等が挙げられるが、この限りではない。
(1)成分(A)を単独で重合器に添加する方法。
(2)成分(A)をおよび成分(B)を任意の順序で重合器に添加する方法。
(3)成分(A)を担体(C)に担持した触媒成分、成分(B)を任意の順序で重合器に添加する方法。
(4)成分(B)を担体(C)に担持した触媒成分、成分(A)を任意の順序で重合器に添加する方法。
(5)成分(A)と成分(B)とを担体(C)に担持した触媒成分を重合器に添加する方法。
〔物性の測定法〕
ポリマー中のエチレン含量
日本分光社製フーリエ変換赤外分光光度計FT/IR-610を用い、プロピレンのメチル基に基づく横揺れ振動1155cm-1付近の面積とC-H伸縮振動による倍音吸収4325cm-1付近の吸光度を求め、その比から検量線(13C-NMRにて標定した標準試料を用い作成)により算出した。
離合社製自動動粘度測定装置VMR-053PCおよび改良ウベローデ型毛細管粘度計を用い、デカリン、135℃での比粘度ηspを求め、下式より極限粘度を算出した。
[η]=ηsp/{C(1+K・ηsp)}<C:溶液濃度[g/dl],K:定数>
ウォーターズ社製Alliance GPC2000を用い、濃度0.1wt%の試料溶液500μlを流量1.0ml/分で移動させることにより、測定を行った。標準ポリスチレンは東ソー社製を用い、各重合体に換算した分子量として算出した。
分離カラム:TSKgel GMH6-HTおよびTSKgel GMH6-HTL
(各内径7.5mm、長さ300mmを2本ずつ)
カラム温度:140℃
移動相:ο-ジクロロベンゼン
検出器:示差屈折計
なお、合成例で得られた化合物の構造は、270MHz 1H-NMR(日本電子GSH-270)、FD-質量分析(日本電子SX-102A)等を用いて決定した。
[1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレン]
窒素雰囲気下、300ml三つ口フラスコに無水塩化アルミニウム25.8g、フルオレン5.18g、二硫化炭素200mlを装入した。水浴下で、酸化メシチル6.18gを15分間で滴下し、還流下で10時間攪拌した。放冷後、水100mlを加え、有機層を分離した。水層をヘキサン300mlで抽出し、先の有機層と合わせて、水、飽和塩化ナトリウム水溶液で洗浄した。硫酸マグネシウムで乾燥後、溶媒を留去した。カラムクロマトグラフィーで精製し、エタノール/ヘキサン混合溶媒により再結晶した。収量は1.14gであった。同定は、1H-NMRスペクトルで行った。以下にその測定結果を示す。
1H-NMR(270MHz,CDCl3,TMS基準):δ7.62(s,2H), δ7.43(s,2H),δ6.03(s,2H),δ3.89(s,2H),δ2.19(s,6H),δ1.33(s,12H)
[(フェニル)(メチル)メチレン(3-tert-ブチル-5-メチルシクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロリド]
(1)3-tert-ブチル-6-フェニル-1,6-ジメチル-フルベンの合成
窒素雰囲気下、100ml三つ口フラスコに乳鉢で粉砕した水酸化カリウム1.50g、18-クラウン-6 0.91g、THF45mlを装入した。水浴下で、t-ブチル-メチルシクロペンタジエン2.70gを10分間で滴下し、3時間攪拌した。アセトフェノン11.33gを10分間かけて滴下し、22時間攪拌した。反応溶液を2N塩酸100mlに注いだ。有機層を分離し、水層をヘキサン200mlで抽出し、先の有機層と合わせて、飽和炭酸水素ナトリウム水溶液、水、飽和塩化ナトリウム水溶液で洗浄した。硫酸マグネシウムで乾燥後、溶媒を留去した。カラムクロマトグラフィーで精製した。収量は1.98gであった。同定は、1H-NMRスペクトルで行った。以下にその測定結果を示す。1H-NMRの結果より異性体の混合物であった。
1H-NMR(270MHz,CDCl3,TMS基準):δ7.37-7.30(m,4H),7.24-7.20(m,1H),6.33+5.56(m+m,1H),6.17+6.11(d+d,1H),2.50+2.41(s+s,3H), 2.34+1.36(s+s,3H),1.19+1.01(s+s,9H)
窒素雰囲気下、100ml三つ口フラスコに1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレン1.71g、ジエチルエーテル40mlを装入した。氷/アセトン浴下、1.54Mのn-ブチルリチウムヘキサン溶液3.5ml(5.4mmol)を3分間で滴下した。徐々に室温まで昇温しながら21時間攪拌した。3-t-ブチル-6-フェニル-1,6-ジメチルフルベン1.41g(5.92mmol)のジエチルエーテル溶液を10分間かけて加えた。還流下で7日間攪拌した後、反応溶液を1N塩酸100mlに注いだ。有機層を分離し、水層をヘキサン75mlで2回抽出した。得られた有機層をあわせて飽和炭酸水素ナトリウム水溶液で1回、水で2回、飽和食塩水で1回洗浄した。硫酸マグネシウムで乾燥し、溶媒を留去した。得られた固体をカラムクロマトグラフィーで精製し、メタノールで洗浄した。収量は0.70gであった。同定は、FD-MSスペクトルで行った。以下にその結果を示す。
FD-MS :m/Z=564(M+)
窒素雰囲気下、30mlシュレンク管に(フェニル)(メチル)メチレン(3-tert-ブチル-5-メチルシクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)0.691g、エーテル15mlを装入した。氷/アセトン浴下、1.54Mのn-BuLiヘキサン溶液1.75ml(2.70mmol)を加え10分攪拌した。室温で24時間攪拌した後、氷/アセトン浴で冷却後、四塩化ジルコニウム0.439g(1.88mmol)、を加えた。徐々に室温に戻しながら19時間攪拌した。溶媒を留去し、ヘキサンで可溶分を抽出した。溶媒を留去し、エーテルで再結晶をした。得られた結晶をペンタンで洗浄した。収量は52mgであった。同定は、1H-NMRスペクトル、FD-MSで行った。以下にその測定結果を示す。
1H-NMR(270MHz,CDCl3,TMS基準):δ7.94-7.90 (m,1H),7.87(s,1H),7.85(s,1H),7.82(s,1H),7.76-7.73(m,1H),7.65-7.50(m,1H),7.45-4.38(m,2H),6.09(d,1H),6.03(d,1H),5.90(d,1H),5.90(d,1H,),5.87(d,1H),5.54(d,1H),2.78(s,3H),2.42(s,3H),2.20(d,3H),2.16(d,3H),1.53(s,3H),1.35(s,6H),1.21(s,1H),1.01(s,9H),0.96(s,3H),0.86(s,3H),
FD-MS:m/Z=724(M+)
−担持触媒の調製−
充分に窒素置換した100mlの3口フラスコに攪拌棒を装着し、これにシリカ担持メチルアルミノキサン(Al=14.6wt%)1.00gを添加した。ここに室温で脱水トルエン10mlを加え、攪拌しながら遷移金属化合物として上記実施例2で合成した(フェニル)(メチル)メチレン(3-tert-ブチル-5-メチルシクロペンタジエニル)(1,1,3,6,8,8-ヘキサメチル-1H,8H-ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロリド21.0mgのトルエン溶液20mlを加え、1時間撹拌した。得られたスラリーをフィルター濾過し、フィルター上の粉体を脱水トルエン10mlで1回、次いで脱水ヘキサン10mlで3回洗浄した。洗浄後の粉体を2時間減圧乾燥して0.934gの粉体を得たので、これを8.41gのミネラルオイルと混合して10.0wt%スラリーとした。
−プロピレン/エチレン共重合−
充分に窒素置換した内容量2000mlのSUS製オートクレーブに液体プロピレン300gを装入し、充分に撹拌しながら55℃まで加温し、ここでエチレンガスによって加圧してオートクレーブ内圧を30kg/cm2Gとした。続いて、オートクレーブに装着し、充分に窒素置換した内容量30mlの触媒挿入用ポットに脱水ヘキサン4mlとトリイソブチルアルミニウムのヘキサン溶液(Al=1.0M)1mlの混合溶液を加え、窒素でオートクレーブに加圧挿入した。次いで触媒挿入用ポットに、上記実施例3で調製した担持触媒のスラリー344mgとトリイソブチルアルミニウムのヘキサン溶液(Al=1.0M)1.0mmolの混合物を加え、窒素でオートクレーブに加圧挿入して重合を開始した。3分間重合を行った後、少量のメタノールを添加し重合を停止した。塩酸を添加した大過剰のメタノール中にポリマーを加えて脱灰し、ポリマーを濾別した後、80℃で10時間、減圧乾燥を行った。得られたポリマーは16.7gであり、重合活性は342kg-Polymer/mmol-Zr・hrであった。ポリマー分析の結果、ポリマー中のエチレン含量=30mol%、[η]=2.22dl/g、Mw=238,000、Mw/Mn=2.0であった。
−プロピレン/エチレン共重合−
上記実施例3で調製した担持触媒のスラリーを347mg使用し、エチレンガスによって加圧してオートクレーブ内圧を35kg/cm2Gとし、4分間重合した以外は、上記実施例4と同様にして重合を行った。得られたポリマーは50.9gであり、重合活性は773kg-Polymer/mmol-Zr・hrであった。ポリマー分析の結果、ポリマー中のエチレン含量=47mol%、[η]=2.55dl/g、Mw=250,000、Mw/Mn=2.0であった。
−プロピレン/エチレン共重合−
上記実施例3で調製した担持触媒のスラリーを199mg使用し、エチレンガスによって加圧してオートクレーブ内圧を40kg/cm2Gとし、4分間重合した以外は、上記実施例4と同様にして重合を行った。得られたポリマーは24.3gであり、重合活性は734kg-Polymer/mmol-Zr・hrであった。ポリマー分析の結果、ポリマー中のエチレン含量=60mol%、[η]=3.04dl/g、Mw=305,000、Mw/Mn=2.1であった。
−プロピレンバルク重合−
充分に窒素置換した50mlの枝付きフラスコに磁気攪拌子を入れ、これに上記実施例3で調製した担持触媒のスラリー1.02gとトリイソブチルアルミニウムのヘキサン溶液(Al=1.0M)1.0mmolおよび脱水ヘキサン5.0mlを加え、充分に窒素置換した内容量2,000mlのSUS製オートクレーブに導入した。その後、液体プロピレン500gを装入し、70℃で40分間重合を行った後、オートクレーブを冷却およびプロピレンをパージして重合を停止した。ポリマーは80℃で10時間、減圧乾燥を行った。得られたポリマーはアイソタクチックポリプロピレン248.9gであり、重合活性は128.6kg−PP/mmol−Zr・hrであった。ポリマー分析の結果、[η]=3.77dl/g、Mw=606,000、Mw/Mn=2.9、Tm=147.4℃であった。
−プロピレンバルク重合−
上記実施例3で調製した担持触媒のスラリー0.340gを使用し、液体プロピレン500gを装入後、水素を0.30Nl加えた以外は実施例7と同様に重合を行った。得られたポリマーはアイソタクチックポリプロピレン328.9gであり、重合活性は510.0kg−PP/mmol−Zr・hrであった。ポリマー分析の結果、[η]=2.18dl/g、Mw=261,000、Mw/Mn=2.7、Tm=150.1℃であった。
−プロピレンバルク重合−
上記実施例3で調製した担持触媒のスラリー0.201gを使用し、液体プロピレン500gを装入後、水素を0.60Nl加えた以外は実施例7と同様に重合を行った。得られたポリマーはアイソタクチックポリプロピレン255.0gであり、重合活性は670.2kg−PP/mmol−Zr・hrであった。ポリマー分析の結果、[η]=1.16dl/g、Mw=121,000、Mw/Mn=2.3、Tm=150.3℃であった。
ジ-p-トリルメチレン(シクロペンタジエニル(1,1,3,6,8,8−ヘキサメチル−1H,8H−ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロリド
(1)6,6−ジ−p−トリルフルベンの合成
窒素雰囲気下、磁気攪拌子および三方コックを備えた200 ml二口フラスコに、4,4'−ジメチルベンゾフェノン6.72 g(31.9 mmol)、テトラヒドロフラン30 mlを装入した。氷水浴で冷やしながら、2.0 mol/lのシクロペンタジエニルナトリウム/テトラヒドロフラン溶液19 ml(38 mmol)を徐々に加えた後、室温で6日間攪拌した。氷水浴で冷やしながら1Nの塩酸100 mlを徐々に加え、続いてジエチルエーテル100 mlを加えた。有機層を分離し、水100 mlで2回、飽和食塩水100 mlで1回洗浄した。硫酸マグネシウムで乾燥後、溶媒を留去し、カラムクロマトグラフィーで精製した。収量は6.15 g、収率は74.5%であった。同定は、1H NMRスペクトルで行った。以下にその測定結果を示す。
1H-NMRスペクトル(270MHz,CDCl3,TMS基準):d2.39(s,6H), 6.2−6.3(m,2H), 6.5−6.6(m,2H), 7.1−7.2(m,2H)
窒素雰囲気下、磁気攪拌子、三方コックおよび50 ml滴下漏斗を備えた200ml二口フラスコに、1,1,3,6,8,8−ヘキサメチル−1H,8H−ジシクロペンタ[b,h]フルオレン749 mg(2.29mmol)、テトラヒドロフラン30 mlを装入した。氷水浴で冷やしながら、1.56mol/lのn−ブチルリチウム/ヘキサン溶液1.56 ml(2.43mmol)を徐々に加えた後、室温で6.5時間攪拌した。メタノール/ドライアイス浴で冷やしながら、予めテトラヒドロフラン30mlに溶解させた6,6−ジ−p−トリルフルベン718 mg(2.78mmol)を滴下漏斗を用いて20分間かけて徐々に加えた。その後室温まで徐々に昇温し、室温で20時間攪拌した。1N塩酸50mlを徐々に加え、続いてジエチルエーテル50mlを加えた。有機層を分離し、水50mlで2回、飽和食塩水50mlで1回洗い硫酸マグネシウムで乾燥後、溶媒を留去し、カラムクロマトグラフィーで精製した。収量は397mg(0.679mmol)、収率は29.6%であった。同定は、1H-NMRスペクトルおよびFD−MSスペクトルで行った。以下にその測定結果を示す。
1H-NMRスペクトル(270MHz,CDCl3,TMS基準):0.8−1.4(m,12H),1.8−2.2(m,6H), 2.2−2.3(m,6H), 2.8−3.1(br,1H), 5.33(s,1H), 5.9−6.0(m,2H), 6.0−6.6(br,4H), 6.7−7.5(br,12H)
FD−MS:M/z 584(M+)
窒素雰囲気下、磁気攪拌子を備えた100 mlギルダールフラスコに、1,1,3,6,8,8−ヘキサメチル−1H,8H−ジシクロペンタ[b,h]フルオレニル)(シクロペンタジエニル)ジ−p−トリルメタン376mg(0.643mmol)、ジエチルエーテル40mlを装入した。氷水浴で冷やしながら、1.56mol/lのn−ブチルリチウム/ヘキサン溶液0.86ml(1.3mmol)を徐々に加えた後、窒素雰囲気下室温で20時間攪拌した。メタノール/ドライアイス浴で冷やしながら四塩化ジルコニウム・テトラヒドロフラン錯体(1:2)0.260g(0.688mmol)を加えた後、室温まで徐々に昇温し、室温で17時間攪拌した。減圧下で溶媒を留去して得られた固体をヘキサンで抽出し、得られた溶液の溶媒を減圧下で留去した。これをペンタンで洗浄した後にジクロロメタンで抽出し、得られた溶液の溶媒を減圧下で留去して表題化合物を得た。収量は149mg(0.200mmol)、収率は31.1%であった同定は、1H-NMRスペクトルおよびFD−MSスペクトルで行った。以下にその測定結果を示す。
1H-NMRスペクトル(270MHz,CDCl3,TMS基準):0.94(s,6H), 1.04(s,6H), 2.17(d,6H), 2.35(s,6H), 5.68(t,2H), 5.95(d,2H), 6.10(s,Ar(Flu),2H), 6.28(t,2H), 7.1−7.3(m,4H), 7.8−7.9(m,4H), 7.91(s,2H)
FD−MS:M/z 744(M+)
−担持触媒の調製−
充分に窒素置換した100mlの3口フラスコに攪拌棒を装着し、これにシリカ担持メチルアルミノキサン(Al=19.3wt%)0.989gおよびトルエン42mlを加えた。遷移金属化合物として上記実施例10で合成したジ−p−トリルメチレン(シクロペンタジエニル(1,1,3,6,8,8−ヘキサメチル−1H,8H−ジシクロペンタ[b,h]フルオレニル)ジルコニウムジクロリド20.2mg(0.0271mmol)をトルエン8.0mlに溶解させた溶液を徐々に添加し、その後室温で1時間攪拌した。攪拌を止めて静置した後、上澄をデカンテーションして除いた。その後、ヘプタン45 mlを加えて攪拌、静置、上澄をデカンテーションして除くという作業を3回行った。続いてヘプタンを加えて、全量を50mlのスラリーとした。攪拌しながらトリイソブチルアルミニウムのn−デカン溶液2.0ml(Al=2.0mmol)を加えた後、エチレンをスラリー中に吹き込み、20℃で34分間重合を行った。エチレンの供給および攪拌を止めて静置した後、上澄をデカンテーションして除いた。その後、ヘプタン45mlを加えて攪拌、静置、上澄をデカンテーションして除くという作業を3回行った。続いてヘプタンを加えて全量を100mlのスラリーとし、前重合担持触媒のヘプタンスラリーを得た。
−エチレンホモ重合−
充分に窒素置換した内容積1リットルのSUS製オートクレーブに精製ヘプタン500mlを入れ、エチレンを流通し、液相および気相をエチレンで飽和させた。次に、水素−エチレン混合ガス(水素濃度:0.99vol%)を用いて、系内を置換した後、トリイソブチルアルミニウム 0.25mmol、実施例11で調整した担持触媒スラリー5.0mlをこの順に装入した。80℃に昇温して、0.78MPa・Gにて1時間重合を行った。得られたポリマーを10時間、真空乾燥し、エチレン重合体56.7gを得た。重合活性は1120g−PE/g−cat・hであった。また、得られたエチレン重合体の[η]は0.88dl/gであった。
−エチレン/1−ヘキセン共重合−
充分に窒素置換した内容積1リットルのSUS製オートクレーブに精製ヘプタン 500mLを入れ、エチレンを流通し、液相および気相をエチレンで飽和させた。次に、トリイソブチルアルミニウム 0.25mmol、1−ヘキセン3.0ml、実施例11で調整した担持触媒スラリー1.4mlをこの順に装入した。80℃に昇温して、0.78MPa・Gにて45分間重合を行った。得られたポリマーを10時間、真空乾燥し、エチレン/1−ヘキセン共重合体74.7gを得た。重合活性は7060g−PE/g−cat・hであった。また、得られたエチレン重合体の密度は0.946g/cm3であった。
−担持触媒の調製−
充分に窒素置換した100mlの3口フラスコに攪拌棒を装着し、これにシリカ担持メチルアルミノキサン(Al=14.6wt%)1.01gを添加した。ここに室温で脱水トルエン10mlを加え、攪拌しながら遷移金属化合物としてWO01/27124に従い合成したイソプロピリデン(3-tert-ブチル-5-メチルシクロペンタジエニル)(フルオレニル)ジルコニウムジクロリド20.6mgのトルエン溶液20mlを加え、1時間撹拌した。得られたスラリーをフィルター濾過し、フィルター上の粉体を脱水トルエン10mlで1回、次いで脱水ヘキサン10mlで3回洗浄した。洗浄後の粉体を2時間減圧乾燥して0.929gの粉体を得たので、これを8.36gのミネラルオイルと混合して10.0wt%スラリーとした。
−プロピレン/エチレン共重合−
充分に窒素置換した内容量2000mlのSUS製オートクレーブに液体プロピレン300gを装入し、充分に撹拌しながら55℃まで加温し、ここでエチレンガスによって加圧してオートクレーブ内圧を35kg/cm2Gとした。続いて、オートクレーブに装着し、充分に窒素置換した内容量30mlの触媒挿入用ポットに脱水ヘキサン4mlとトリイソブチルアルミニウムのヘキサン溶液(Al=1.0M)1mlの混合溶液を加え、窒素でオートクレーブに加圧挿入した。次いで触媒挿入用ポットに、上記比較例1で調製した担持触媒のスラリー170mgとトリイソブチルアルミニウムのヘキサン溶液(Al=1.0M)1.0mmolの混合物を加え、窒素でオートクレーブに加圧挿入して重合を開始した。5分間重合を行った後、少量のメタノールを添加し重合を停止した。塩酸を添加した大過剰のメタノール中にポリマーを加えて脱灰し、ポリマーを濾別した後、80℃で10時間、減圧乾燥を行った。得られたポリマーは19.6gであり、重合活性は174kg-Polymer/mmol-Zr・hrであった。ポリマー分析の結果、ポリマー中のエチレン含量=39mol%、[η]=1.00dl/g、Mw=74,000、Mw/Mn=2.0であった。
−プロピレンバルク重合−
充分に窒素置換した50mlの枝付きフラスコに磁気攪拌子を入れ、これに上記比較例1で調製した担持触媒のスラリー0.262gとトリイソブチルアルミニウムのヘキサン溶液(Al=1.0M)1.0mmolおよび脱水ヘキサン5.0mlを加え、充分に窒素置換した内容量2,000mlのSUS製オートクレーブに導入した。その後、液体プロピレン500gを装入した後、水素原子0.30Nlを加え、70℃で40分間重合を行った後、オートクレーブを冷却およびプロピレンをパージして重合を停止した。ポリマーは80℃で10時間、減圧乾燥を行った。得られたポリマーはアイソタクチックポリプロピレン171.1gであり、重合活性は246kg−PP/mmol−Zr・hrであった。ポリマー分析の結果、[η]=1.67dl/g、Mw=198000、Mw/Mn=2.2、Tm=142.3℃であった。
Claims (10)
- 下記一般式[III]で表されることを特徴とする遷移金属化合物。
一般式[I]で表されるフルオレン誘導体;
一般式[II]で表されるフルオレン誘導体;
- 前記一般式[I]で表されるフルオレン誘導体において、R 3 、R8、R9、R14が水素であることを特徴とする、請求項1に記載の遷移金属化合物。
- 前記一般式[I]で表されるフルオレン誘導体において、R 3 、R8、R9、R14が水素であり、R4とR5及び/またはR12とR13がお互いに結合して環を形成していることを特徴とする、請求項2に記載の遷移金属化合物。
- 前記一般式[I]で表されるフルオレン誘導体において、R 3 、R8、R9、R14が水素であり、R4とR5及び/またはR12とR13がお互いに結合して5または6員環を形成していることを特徴とする、請求項3に記載の遷移金属化合物。
- 前記一般式[II]で表されるフルオレン誘導体において、R15、R16、R18、R19、R21、R22がメチル基で、R17、R20が水素原子である、請求項1〜4のいずれか1項に記載の遷移金属化合物。
- 前記一般式[III]において、R24、R26が水素であることを特徴とする、請求項1〜5のいずれか1項に記載の遷移金属化合物。
- 請求項1〜6のいずれか1項に記載の遷移金属化合物を含むオレフィン重合用触媒。
- (A)請求項1〜6のいずれか1項に記載の遷移金属化合物と、
(B)
(B-1)有機金属化合物、
(B-2)有機アルミニウムオキシ化合物、
(B-3)遷移金属化合物(A)と反応してイオン対を形成する化合物、とから選ばれる少なくとも1種の化合物とからなるオレフィン重合用触媒。 - 請求項7または8に記載のオレフィン重合用触媒の存在下で、エチレンおよびα-オレフィンから選ばれる1種以上のモノマーを重合する方法であって、モノマーの少なくとも1種がエチレンまたはプロピレンであることを特徴とするオレフィン系重合体の製造方法。
- 前記一般式[III]で表される遷移金属化合物が、支持体に担持された形態で用いられることを特徴とする請求項9に記載のオレフィン系重合体の製造方法。
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