JP5139049B2 - Photoelectric sensor - Google Patents

Description

  The present invention can stably detect a detection target in detection mainly of detection of a transparent body such as a glass substrate, and in the case of not detecting it, in order to determine the amount of received light and whether or not a transparent body is detected. It is related with the photoelectric sensor which can display the threshold value of this as a steady value.

  Photoelectric sensors are used for various purposes in product manufacturing processes, inspection processes, and the like. The range of application is expanding, and multi-functions and miniaturization are being promoted in order to cope with stricter usage purposes.

  For example, when detecting a transparent body such as a glass substrate, a sensor unit in which light projecting means for projecting light to an object detection area, and a light receiving means for receiving reflected light from the object detection area, A regression type photoelectric sensor provided with a sensor unit and a regression type reflection plate arranged oppositely is often used (see Patent Document 1). The sensor unit and the amplifier unit may be integrated or separated from each other, but in many photoelectric sensors, a display unit that displays the amount of received light, a threshold value for determining the presence or absence of object detection, etc. is displayed on the amplifier unit. In many cases, the display unit is composed of four segments and seven segments.

For example, Patent Document 2 discloses a photoelectric sensor having an amplifier unit including two display units. The display unit of the amplifier unit includes various information based on various functions provided in the photoelectric sensor, for example, the current In addition to the received light amount, the maximum received light amount within the predetermined period, the minimum received light amount, and the margin, the setting items of various functions of the photoelectric sensor are displayed for each item, and the user can set using the operation keys provided in the photoelectric sensor can do.
Japanese Patent Laid-Open No. 06-111694 JP 2002-278684 A

  However, in the above-described conventional photoelectric sensor, when a transparent body such as a glass substrate is detected, the amount of received light varies greatly due to vibrations, changes in temperature characteristics, and the like. For example, in the photoelectric sensors disclosed in Patent Documents 1 and 2, the amount of light that is recursively reflected fluctuates greatly due to the shift of the location where the light emitted from the light projecting means hits the regressive reflector. The user needs to set a threshold value at a level at which the presence / absence of an object can be detected only when it is shielded from light by a transparent body without being affected by such fluctuations, and there is a problem that adjustment is difficult.

  In addition, when the amount of received light is displayed on the amplifier, the variation in the amount of light received by the transparent body is small, so whether the transparent body can be detected intuitively simply by looking at the variation in the received light amount display. It is difficult to determine how much room is left before the threshold for determining whether or not to detect body detection, and it takes a lot of trial and error to adjust the threshold. There was also a problem that it was not possible.

  Further, even when nothing is detected in the object detection region due to the above-described fluctuation of the amount of received light, the numerical value on the display unit of the amplifier unit does not become a steady value, and the fluctuation value is continuously displayed. In this case, it is difficult for the user to accurately determine whether the photoelectric sensor itself is operating normally or whether a transparent body is detected, and there is a risk of anxiety about the use of the photoelectric sensor. There was also a problem.

  The present invention has been made in view of the above circumstances, and in the detection of a transparent body such as a glass substrate, the detection target can be stably detected. It is an object of the present invention to provide a photoelectric sensor capable of displaying a threshold value for determining the presence or absence as a steady value.

  In order to achieve the above object, a photoelectric sensor according to a first aspect of the present invention is a photoelectric sensor comprising: a light projecting unit that projects light onto an object detection region; and a light receiving unit that receives the light from the object detection region. Receiving means for receiving an instruction of a timing or period for acquiring the received light amount of the light received by the light receiving means, and displaying the received light amount based on the received light amount acquired at the timing or period corresponding to the received instruction Determining means for determining a display reference amount serving as a reference for performing, and a calculating means for calculating a threshold for determining the presence or absence of an object as a value smaller than the display reference amount based on the acquired received light amount The amount of light received by the light receiving means is zero when the amount of received light is equal to or larger than the display reference amount, and the amount of received light is small when the amount of received light is smaller than the display reference amount. As characterized by comprising converting means for converting the display light amount value increases, and display means for displaying the converted the display light receiving amount.

  In the first aspect of the invention, an instruction of the timing or period for acquiring the received light amount of the light received by the light receiving unit is received, and the display reference amount is determined based on the received light amount acquired at the timing or period corresponding to the received instruction. Further, based on the acquired amount of received light, a threshold value for determining the presence or absence of an object is calculated as a value smaller than the amount of received light. The amount of light received by the light receiving means is zero when the amount of received light is greater than or equal to the display reference amount, and smaller (larger) when the amount of received light is larger (smaller) when the amount of received light is smaller than the display reference amount. Is converted into a received light amount for display, and the converted received light amount for display is displayed. The display reference amount is determined in consideration of the fluctuation of the received light amount acquired at a predetermined timing or period. If the received light amount is greater than or equal to the display reference amount, it is zero, and if the received light amount is smaller than the display reference amount, the received light amount is received. When the amount becomes larger (smaller), it can be displayed so as to become smaller (larger). Therefore, even if the amount of light received fluctuates frequently over time due to vibration, ambient temperature, etc., the amount of light received is reduced by detecting a constant value of zero when no object is detected. In this case, a large value can be displayed, and it can be easily determined whether the user has intuitively detected the object. Here, the “display reference amount” is a representative value of the amount of received light that fluctuates, and is, for example, a statistical calculation value such as a moving average value of the amount of received light within a certain period. The “threshold value” is a determination reference value for detecting the presence of an object when the amount of received light falls below.

  The photoelectric sensor according to a second aspect of the invention is the photoelectric sensor according to the first aspect of the invention, wherein, based on the acquired amount of received light, a means for determining a representative received light amount representative of the received light amount acquired at the timing or period, and the object Determining means for determining whether or not the object is present in the object detection region, wherein the converting means is a variation between the received light amount and the representative received light amount when it is determined that the determining means does not exist. In order to compensate for this, the amount of received light for display is added or subtracted, or the amount of received light for display is multiplied or divided.

  In the second aspect of the invention, the display light reception amount is added to or subtracted or the display light reception amount is multiplied to divide the received light amount when it is determined that the object does not exist in the object detection region. Therefore, even if the amount of received light varies over time due to changes in vibration, temperature characteristics, etc., the received light amount for display is always kept constant at zero when no object is detected. And can give the user a sense of security to use the photoelectric sensor in a reliable manner.

  The photoelectric sensor according to a third aspect is characterized in that, in the second aspect, the determining means further determines the display reference amount based on the representative received light amount.

  In the third invention, by determining the display reference amount based on the representative amount of received light, whether or not an object is detected even when the amount of received light varies greatly over time due to changes in vibration, temperature characteristics, etc. The accuracy of such determination can be kept constant.

  The photoelectric sensor according to a fourth invention is characterized in that, in the second or third invention, the calculating means further determines the threshold based on the representative received light amount.

  In the fourth invention, by determining the threshold value based on the representative received light amount, whether or not an object is detected even if the received light amount greatly fluctuates over time due to vibration, temperature characteristic change, etc. The accuracy of judgment can be kept constant.

  The photoelectric sensor according to a fifth aspect is the photoelectric sensor according to the fourth aspect, wherein the calculating means calculates the threshold value by subtracting a predetermined value from the representative received light amount or multiplying the representative received light amount by a predetermined ratio. It is characterized by doing.

  In the fifth invention, the threshold value is calculated by subtracting a predetermined value from the representative received light amount or multiplying the received light amount by a predetermined ratio, so that the received light amount is changed over time due to vibration, temperature characteristic change, etc. Even if it fluctuates greatly, it is possible to maintain a constant accuracy in determining whether or not an object has been detected.

  A photoelectric sensor according to a sixth aspect of the present invention is the photoelectric sensor according to any one of the second to fifth aspects of the present invention, based on the amount of received light that is determined not to exist by the determining means, And a correction means for correcting the threshold value so as to compensate.

  In the sixth aspect of the invention, the threshold value is corrected based on the variation between the received light amount and the representative received light amount when it is determined that the object does not exist in the object detection region, so that the light is received due to vibration, temperature characteristic change, etc. Even when the amount varies greatly with time, the accuracy of the determination of whether or not an object has been detected can be maintained constant.

  Further, the photoelectric sensor according to a seventh invention is the photoelectric sensor according to the sixth invention, wherein the converting means converts the threshold value into a display threshold value corresponding to the received light amount for display based on the display reference quantity, and the display means. Also displays the converted display threshold value, and the correction means corrects the threshold value so that the display threshold value becomes a constant value.

  In the seventh invention, based on the display reference amount, the threshold value is also converted into a display threshold value corresponding to the received light amount for display, and the converted display threshold value is also displayed. When the object does not exist in the object detection area, the threshold value is corrected so that the display threshold value becomes a constant value. As a result, not only the received light amount but also the threshold value can be displayed as a difference from the display reference amount together with the received light amount for display, and it can be easily visually confirmed whether or not the user has detected an object. . Further, when the object is not present in the object detection area, the user can easily visually check whether the object is detected by correcting the threshold value so that the display threshold value becomes a constant value. It becomes possible to give the user a sense of reliability with respect to the photoelectric sensor.

  The photoelectric sensor according to an eighth aspect of the present invention is the photoelectric sensor according to the first aspect, wherein the conversion unit converts the threshold value into a display threshold value corresponding to the light reception amount for display based on the display reference amount, and the display unit. Displays the converted threshold value for display together.

  In the eighth invention, based on the display reference amount, the threshold value is also converted into a display threshold value corresponding to the received light amount for display, and the converted display threshold value is also displayed. As a result, not only the received light amount but also the threshold value can be displayed as a difference from the display reference amount together with the received light amount for display, and it can be easily visually confirmed whether or not the user has detected an object. .

  In the photoelectric sensor according to a ninth aspect based on the first aspect, the conversion means receives light by the light receiving means based on a difference or ratio between the display reference amount and the amount of light received by the light receiving means. The received light amount is converted into the received light amount for display.

  In the ninth invention, the received light amount received by the light receiving means is converted into the received light amount for display based on the difference or ratio between the display reference amount and the received light amount received by the light receiving means. As a result, the amount of light shielded by the object to be detected can be displayed as a more stable value as the amount of received light for display, and when detecting an object, the amount of received light for display is displayed large. It is possible to easily visually check whether an object has been detected.

  The photoelectric sensor according to a tenth aspect of the present invention is the photoelectric sensor according to the first aspect, wherein the calculating means subtracts a predetermined value from the acquired amount of received light, or multiplies the acquired amount of received light by a predetermined ratio. The threshold value is calculated.

  In the tenth aspect of the invention, the threshold value is calculated by subtracting a predetermined value from the acquired received light amount or multiplying the received light amount by a predetermined ratio. This makes it possible to calculate the threshold value for determining whether or not an object has been detected as a value that is surely smaller than the acquired amount of received light.

  In the photoelectric sensor according to the eleventh aspect of the invention, in the first aspect of the invention, a condition for determining whether or not a minimum received light amount of the acquired received light amounts is smaller than a reference received light amount equal to or greater than the threshold value. A judging means is provided, and when the condition judging means judges that the minimum received light amount is smaller than the reference received light amount, a warning is displayed on the display means.

  In the eleventh aspect of the invention, when it is determined that the minimum amount of received light received is smaller than the reference amount of light that is equal to or greater than the threshold, a warning is displayed. If the minimum received light amount is smaller than the reference received light amount that is equal to or greater than the threshold value, there is a high possibility of losing false detection or object detection, so the user is informed that the current threshold setting is not appropriate. This can be notified by a warning display. Here, the “minimum received light amount” means the minimum value of the fluctuation value of the received light amount within a predetermined timing or period.

  In the photoelectric sensor according to a twelfth aspect of the present invention, in the sixth or seventh aspect of the invention, the display reference amount is determined at a plurality of timings or periods, and the display means first sets the display reference amount as the display reference amount. The display threshold value converted based on the initial display reference amount is displayed as the determined initial display reference amount as the display threshold value, respectively.

  In the twelfth invention, the initial display reference amount initially determined as the display reference amount is displayed, and the display threshold value converted based on the initial display reference amount is displayed as the display threshold value. As a result, even if the amount of received light decreases due to aging of the light receiving means, etc., the same display can be continued for the user until it is determined that the threshold setting is inappropriate. It is possible to prevent anxiety about the use of the photoelectric sensor.

  According to the present invention, the display reference amount is determined in consideration of the fluctuation of the received light amount acquired at a predetermined timing or period. When the received light amount is equal to or larger than the display reference amount, it is zero, and the received light amount is smaller than the display reference amount. Can also be displayed so as to become smaller (larger) when the amount of received light becomes larger (smaller). Therefore, even if the amount of received light varies over time due to vibration, ambient temperature, etc., if the amount of received light is reduced by detecting a constant value of zero when no object is detected, Can display a large value, and it is possible to easily determine whether or not the user has intuitively detected an object.

  Embodiments of the present invention will be described below with reference to the drawings. Note that elements having the same or similar configuration or function are denoted by the same or similar reference numerals throughout the drawings referred to in the description of each embodiment, and detailed description thereof is omitted.

  In this embodiment, a so-called regression photoelectric sensor will be described as an example of the photoelectric sensor. FIG. 1 is an exemplary diagram schematically showing a configuration of a photoelectric sensor according to an embodiment of the present invention. As shown in FIG. 1, the photoelectric sensor according to the present embodiment includes a photoelectric sensor unit 1 and a regression reflector 4, and a glass substrate or the like is provided between the photoelectric sensor unit 1 and the regression reflector 4. Whether or not a transparent body exists is detected.

  The photoelectric sensor unit 1 includes a sensor unit 2 including a light projecting unit 21 and a light receiving unit 22 and an amplifier unit 3. The light projecting means 21 of the sensor unit 2 includes, for example, an LD (Laser Diode) 23, which is a light emitting element, a lens 24, and a polarizing filter 25 arranged linearly along the light projecting optical axis. A photodiode 26, a lens 27, and a polarizing filter 28, which are light receiving elements, are arranged linearly along the light receiving optical axis.

  The polarization direction of the polarizing filter 28 disposed in front of the light receiving surface of the photodiode 26 and the polarizing filter 25 disposed in front of the emission direction of the LD 23 are set to be orthogonal to each other. The signal processing circuit 29 supplies the light projecting current to the LD 23 in a pulsed manner to cause the LD 23 to emit light in a pulsed manner, and the pulsed light is projected toward the detection region. The photodiode 26 receives light from the detection region and outputs a light reception signal corresponding to the received light amount to the amplifier unit 3.

  On the other hand, a regressive reflector 4 is disposed in front of the sensor unit 2. The regressive reflector 4 is formed by welding a reflector main body 41 composed of a plurality of corner cubes to a plastic case 42.

  The corner cube is formed so as to have three reflecting surfaces that form approximately 90 ° with each other. FIG. 2 is a schematic diagram for explaining a reflection state at a corner cube. In FIG. 2, a corner cube 411 is formed to have three reflecting surfaces 411a, 411b, and 411c that form an angle of about 90 ° with each other, and incident light is reflected by the reflecting surfaces 411a, 411b, and 411c. , Has a characteristic of retroreflecting in the same direction as the incident light. Further, the regressive reflector 4 is provided with a phase difference plate (not shown) on the front side of the reflecting surface, and light incident on the regressive reflector 4 is reflected by being reflected through the phase difference plate. , And reflected as light rotated about 90 ° with respect to the incident light.

  When light is projected from the LD 23, the projected light is converted into a strip-shaped parallel light beam by the lens 24, passes through the polarizing filter 25, and reaches the regressive reflector 4. The light that has reached each corner cube 411 of the reflector main body 41 is reflected by the reflection surface of the corner cube 411 and is reflected in the same direction as the incident light along the optical path as shown in FIG.

  FIG. 3 is a perspective view schematically showing the configuration of the amplifier section 3 of the photoelectric sensor according to the embodiment of the present invention. As shown in FIG. 3, the amplifier unit 3 includes a relatively narrow box-shaped casing 31 having a narrow width, and head cables 11 and 12 connected to the light projecting unit 21 and the light receiving unit 22 of the sensor unit 2 include: Connection is made at one end surface of the casing 31. Power supply and output to the amplifier unit 3 are performed through a cable 32 extending from the other end surface of the casing 31.

  A first display unit 33 and a second display unit 34 are provided on the elongated rectangular upper surface 31a of the casing 31 so as to be arranged side by side in the longitudinal direction. The first display unit 33 and the second display unit 34 have substantially the same width as the width of the upper surface 31a, and the first display unit 33 and the second display unit 34 have dimensions in the longitudinal direction of the upper surface 31a. Has a longitudinal length occupying about half of the length. Both the first display unit 33 and the second display unit 34 have four sections arranged side by side and each section is composed of a 7-segment LED. That is, the first display unit 33 and the second display unit 34 can integrally display an 8-digit numerical value, eight characters, or a combination thereof, and if necessary, a total of eight units. A 7-segment LED can be used to display a bar. In addition, the first display unit 33 and the second display unit 34 can respectively display a 4-digit numerical value, four characters, or a combination thereof side by side. The seven segments constituting the first display unit 33 and the second display unit 34 may be configured with one-color LEDs or may be configured with two-color LEDs. The first display unit 33 and the second display unit 34 may be displayed in different colors. In addition, the first display unit 33 and the second display unit 34 may be configured by one or two monochrome or color liquid crystal (LCD).

  On the upper surface 31 a of the casing 31, an output switching button 35, a mode button 36, a swing type threshold adjustment (up / down) switch 37, a slide type ch switching switch 38, a set key switch 39, and an operation indicator 40 are provided. ing. The upper surface 31a of the casing 31 can be covered with a single-opening transparent lid that is not shown when the amplifier section 3 is not operated.

  The mode button 36 can switch the display mode of the screens of the first display unit 33 and the second display unit 34 when 3 seconds or more have passed after being pressed (long press). The display mode includes a display mode during normal detection operation (operation mode) and a display mode (setting mode) for performing various settings. When the mode button 36 is released before the elapse of 3 seconds (short press), the screens of the first display unit 33 and the second display unit 34 can be switched in each display mode.

  The swing type threshold adjustment (up / down) switch 37 can be adjusted to increase the threshold when the up (△) side is pressed, and is adjusted to decrease the threshold when the down (▽) side is pressed. be able to. In the setting mode, it can be used for parameter selection.

  A plurality of threshold values can be set for one photoelectric sensor, and the slide-type ch changeover switch 38 switches a threshold value to be set. The set key switch 39 is used to automatically set a threshold value. That is, when the set key switch 39 is pressed in a state where an object to be detected, for example, a glass substrate is not arranged in the object detection area, an instruction of timing or period for acquiring the amount of light received by the light receiving unit 22 Put out. A threshold value is automatically set according to the procedure described later according to the acquired amount of received light.

  FIG. 4 is a block diagram showing a configuration of the amplifier unit 3 of the photoelectric sensor according to the embodiment of the present invention. The amplifier unit 3 includes an LD drive circuit 301 for causing the LD 23 of the sensor unit 2 to emit light, and is connected to the sensor unit 2 via the head cable 11. Further, the head cable includes a light receiving circuit 302 connected to the photodiode 26, an amplifying unit 303 for amplifying an output signal from the light receiving circuit 302, and an A / D converting unit 304 for A / D converting the amplified output signal. 12 is connected to the sensor unit 2.

  A main control unit 305 that controls the operation of the LD drive circuit 301 and the light receiving circuit 302 includes a gate array, a CPU, and the like. The main control unit 305 is supplied with signals from the operation unit 306 including the above-described various switches or buttons, and also exchanges data with the storage unit 307, and the data processed by the main control unit 305 is , Supplied to the first display unit 33 and the second display unit 34, and the generated on / off signal and the like are transmitted to the outside via the external input / output unit 308.

  The amplifier unit 3 compares the amount of received light acquired by the light receiving circuit 302 with a threshold, detects the presence or absence of an object in the object detection region based on the magnitude thereof, and outputs an on / off signal or the like indicating the result. The current received light amount acquired by the light receiving circuit 302 and the threshold value set for detecting the presence / absence of an object are simultaneously displayed side by side on the first display unit 33 and the second display unit 34. Is also possible. Whether the current received light amount is displayed on the left first display unit 33 or on the right second display unit 34 is arbitrary.

  Now, the amount of light received from the photodiode 26 is larger when the object to be detected does not exist in the object detection region between the sensor unit 2 and the regressive reflector 4 than when it exists. Furthermore, since the amount of received light frequently fluctuates due to vibration, temperature characteristics, etc., the user must confirm that the amount of received light is not smaller than the threshold value when there is no transparent substrate in the object detection area, for example, the received light amount and the threshold value. It is necessary to confirm the difference between the two, that is, how much margin is not problematic even if the amount of received light varies. However, since the amount of light received when there is no object is large, it is difficult to limit the range of numerical values that vibrate, and when calculating the margin, the difference between the displayed value and the threshold value is obtained. It was difficult for the user to perform the work.

  Therefore, in the present embodiment, the amount of received light to be displayed is displayed as the amount of light received by the object being located in the object detection region, so that the object detection region between the sensor unit 2 and the regressive reflector 4 is displayed. When there is no object to be detected, the stable display state is provided to the user. FIG. 5 is a flowchart showing a processing procedure of the main control unit 305 of the amplifier unit 3 of the photoelectric sensor according to the embodiment of the present invention.

  The main control unit 305 of the amplifier unit 3 receives timing or period instruction information for acquiring the amount of light received by the light receiving unit 22 of the sensor unit 2 (step S501). Specifically, the amount of light received by the light receiving means 22 is acquired when the user presses the set key switch 39 in a state where an object to be detected, for example, a glass substrate is not arranged in the object detection region. Instruction information is transmitted to the main control unit 305. At this time, the time when the set key switch 39 is pressed or the period during which the set key switch 39 is pressed can be used as “timing or period instruction information”, or a predetermined period from the time when the set key switch 39 is pressed, or the next set key switch The period up to the point of pressing 39 can be used as “period instruction information”.

  The main control unit 305 determines the display reference amount based on the received light amount acquired at the timing or period corresponding to the received instruction information (step S502). The “display reference amount” is a reference amount for displaying the received light amount, and is a statistical calculation value such as a moving average value of the received light amount within a predetermined period specified by the instruction information. In addition, the main control unit 305 calculates a moving average value of the representative received light amount that represents the received light amount within the predetermined period specified by the instruction information based on the received light amount acquired at the timing or period corresponding to the received instruction information. The “display reference amount” may be calculated based on the representative received light amount.

  In addition, it is preferable to offset the calculated statistical calculation value or the representative received light amount downward by a predetermined amount to obtain the display reference amount. This is to ensure that the received light amount for display can be reliably displayed as 0 (zero) even when the received light amount when the object does not exist in the object detection region slightly varies due to vibration (disturbance).

  The main control unit 305 calculates a threshold value for determining the presence or absence of object detection as a value smaller than the received light amount based on the received light amount acquired at the timing or period corresponding to the instruction information received in step S501 ( Step S503). In the case of a transmissive or retroreflective photoelectric sensor, the “threshold” is detected when the amount of received light is lower, and in the case of a reflective photoelectric sensor, the object is detected when the amount of received light is higher. This is a criterion value for detecting the presence. Even if the amount of received light varies greatly by setting it as a value smaller than the amount of received light when there is no object to be detected in the object detection area between the sensor unit 2 and the regressive reflector 4 The detection accuracy is not affected.

  FIG. 6 is a schematic diagram showing the relationship between the amount of received light and the threshold value. In FIG. 6, the received light amount 61 when there is no object to be detected in the object detection region between the sensor unit 2 and the regressive reflector 4 and the received light amount 62 when there is an object are both vibration and temperature fluctuations. It fluctuates greatly with time. The received light amount 61 is larger than the received light amount 62. Therefore, the threshold is preferably set in a section 63 between the minimum value of the fluctuation range of the received light amount 61 and the maximum value of the fluctuation range of the received light amount 62.

  Specifically, the threshold is set by subtracting a predetermined value from the representative received light amount, display reference amount, and the like, which are statistically calculated values. As the predetermined value, a statistical value obtained from a past set threshold relating to an object to be detected or a predetermined fixed value may be used. Further, the threshold value may be calculated by multiplying the representative received light amount, the display reference amount, and the like by a predetermined ratio. As for the predetermined ratio, a statistical value obtained from a past set threshold value regarding an object to be detected, a predetermined fixed value, or the like may be used.

  With the threshold set, the main control unit 305 acquires the amount of received light received by the light receiving unit 22 of the sensor unit 2 (step S504). The main control unit 305 determines whether or not the acquired amount of received light is greater than or equal to the determined display reference amount (step S505).

  When the main control unit 305 determines that the acquired light reception amount is equal to or greater than the determined display reference amount (step S505: YES), the main control unit 305 sets 0 (zero) as the display light reception amount. (Step S506). When the main control unit 305 determines that the acquired light reception amount is smaller than the determined display reference amount (step S505: NO), the main control unit 305 decreases (increases) when the light reception amount increases (decreases). Is converted into a received light amount for display (step S507).

  The main control unit 305 displays the set or converted received light amount for display instead of the received light amount (step S508). It is arbitrary whether the received light amount for display is displayed on the first display unit 33 on the left side or on the second display unit 34 on the right side.

  In this way, by converting and displaying the received light amount for display, it is possible to display the received light amount that is blocked by the object located in the object detection region. Therefore, when there is no object to be detected in the object detection region between the sensor unit 2 and the regressive reflector 4, a constant value can be displayed with the received light amount for display as 0 (zero) display. For the user, 0 (zero) is displayed when no object is detected, and the amount of received light for display increases when the object is detected. Therefore, whether the photoelectric sensor is operating normally is sensuously natural. It can be easily confirmed.

  Also, by compensating the amount of light received for display based on the amount of light received when it is determined that the object does not exist in the object detection region, the amount of light received for display when the object does not exist in the object detection region is more stable. Thus, 0 (zero) can be displayed. That is, the main control unit 305 determines whether or not an object is present in the object detection area, and adds or subtracts the variation between the received light amount and the representative received light amount when it is determined that the object does not exist to the received light amount for display. . Further, the variation may be compensated by multiplying and dividing the received light amount for display. The determination as to whether or not an object is present in the object detection area can be made based on whether or not the received light amount within a certain range is continuously received for a certain period, but is not particularly limited to this. As a result, when the object does not exist in the object detection region, 0 (zero) can be displayed assuredly when the object does not exist, and information is unnecessary even when the amount of received light varies greatly with time. Display flicker can be suppressed.

  Further, the threshold value may be compensated based on the received light amount when it is determined that the object does not exist in the object detection region. By compensating for the threshold value, the accuracy of determining whether or not an object is detected can be maintained at the same level as the state before compensation. That is, the main control unit 305 determines whether or not the object exists in the object detection region, and the threshold value is also added or subtracted or changed based on the fluctuation amount of the received light amount and the representative received light amount when it is determined that the object does not exist. By multiplying / dividing by the ratio corresponding to the minute, the ratio of the threshold to the display reference amount can be maintained substantially constant.

  The received light amount for display may be obtained based on the display reference amount. That is, the received light amount is converted into the received light amount for display based on the difference or ratio between the display reference amount and the received light amount received by the light receiving means 22. By doing in this way, the light quantity shielded by the object to be detected can be displayed as a more stable value as the received light quantity for display.

  In addition, it is also useful for the user to visually check whether an object is detected or not by displaying the received light amount for display and the display threshold side by side. In this case, based on the display reference amount, the threshold value is also converted into a display threshold value corresponding to the light reception amount for display, and the second display unit 34 on the right side where the light reception amount for display is not displayed or the first display on the left side. Displayed on the unit 33. Here, when the received light amount for display exceeds the display threshold value, the amplifier unit 3 outputs the on-off signal and the like indicating that an object is present in the object detection region, to the display received light amount and the display threshold value. Needless to say, the conversion is performed. In other words, there is a close relationship between the method for converting the amount of received light to the amount of received light for display and the method for converting the threshold value to the threshold value for display. Thus, the conversion method from the threshold value to the display threshold value is also changed.

  FIG. 7 is an exemplary diagram showing the display on the first display unit 33 and the second display unit 34. In the example of FIG. 7, the display threshold is displayed on the first display unit 33, and the received light amount for display is displayed on the second display unit 34. Unlike the threshold value, the display threshold value is displayed as a difference from the display reference amount to the threshold value. As a result, the threshold value indicates the level at which the presence of the object is detected when the light is blocked. Yes.

  When the display threshold value is displayed, it is preferable to display a constant value as in the case of the received light amount for display when it is determined that the object is not present in the object detection region. However, if the amount of light received at the time when it is determined that the object does not exist in the object detection area varies from the representative amount of received light, if the amount of light received is compensated based on the amount of variation from the amount of light received for display, Since the conversion method to the amount of received light is changed, the display threshold value varies even when the threshold value does not vary. Further, when the threshold value is corrected based on the fluctuation amount of the received light amount from the display received light amount, the display threshold value fluctuates accordingly. When the threshold value is displayed in a variable manner, it is difficult for the user to determine whether or not the threshold value is appropriate, and the user may become uneasy about continuing to use the photoelectric sensor and lose his sense of trust. Because. Therefore, when compensating the received light amount, the main control unit 305 can correct the threshold according to the compensation of the received light amount. As a result, the main control unit 305 can always display the display threshold so as to show a constant value, and at least the display threshold displayed on the first display unit 33 can be displayed with the initial value constant. I can leave. As a result, the photoelectric sensor 1 can stably detect environmental fluctuations by correcting the threshold value. On the other hand, the compensation of the received light amount for display and the display threshold value are displayed constant, thereby improving the visibility. Therefore, it is easy for the user to determine whether or not the threshold is appropriate and to grasp the detection state.

  Of course, since the display reference amount can be determined at a plurality of timings or periods, the initial display reference amount initially determined as the display reference amount is converted based on the initial display reference amount as the display threshold. The thresholds for use may be displayed respectively. Further, a display mode in which the received light amount and the threshold value are simultaneously displayed and a display mode in which the display received light amount and the display threshold value are simultaneously switched may be arbitrarily switched.

  In addition, when the threshold value is larger than the minimum received light amount among the received light amounts acquired at the timing or period corresponding to the received instruction information, there is a high possibility that erroneous detection or object detection will be lost. It is necessary to notify the user that the setting is not appropriate by a warning display. FIG. 8 is a flowchart illustrating a processing procedure of the main control unit 305 of the amplifier unit 3 when a warning is displayed.

  The main control unit 305 extracts the minimum received light amount from the received light amounts acquired at the timing or period corresponding to the received instruction information (step S801). The main control unit 305 calculates a reference received light amount that is the same value as the calculated threshold or adds a predetermined value (step S802), and determines whether or not the extracted minimum received light amount is smaller than the calculated reference received light amount (step S802). Step S803). The reason why the reference received light amount is calculated as the same value as the threshold value or a value obtained by adding a predetermined value is to provide a margin for determination for object detection.

  When the main control unit 305 determines that the extracted minimum received light amount is equal to or greater than the calculated reference received light amount (step S803: NO), the main control unit 305 does not display a warning and the main control unit 305 When it is determined that the extracted minimum received light amount is smaller than the calculated reference received light amount (step S803: YES), the main control unit 305 warns the first display unit 33 and / or the second display unit 34. A display is displayed (step S804).

  By displaying the warning in this way, it is possible to notify the user that the current threshold setting is not appropriate.

  9 and 10 are graphs for explaining the calculation of the display light reception amount and the display threshold from the light reception amount and the threshold in the photoelectric sensor according to the embodiment of the present invention. FIG. 9A is a graph showing a change in the state of pressing the set key switch 39, where ON indicates when the set key switch 39 is pressed (during teaching) and OFF indicates when the key is not pressed. FIG. 9B is a graph showing the received light amount Lv and the threshold value Th corrected according to the temporal change of the received light amount Lv.

  In the case of FIG. 9B, first, 400, which is a statistically calculated value (for example, average value) of the received light amount Lv obtained during the period in which the set key switch 39 is pressed, is determined as the representative received light amount Pr. Subsequently, a value smaller than the representative received light amount Pr considering the received light amount variation is determined as the display reference amount. For example, in the case of FIG. 9B, 395 smaller than the representative light receiving amount Pr is determined as the display reference amount. Further, a value smaller than the display reference amount is calculated as a threshold value Th for determining the presence or absence of an object. For example, in the case of FIG. 9B, 360, which is a value corresponding to 90% of the representative received light amount, is calculated as the threshold Th.

  Further, as shown in FIG. 9B, when the light reception amount Lv varies with time, the threshold value Th is corrected based on the light reception amount Lv when it is determined that the object is not detected. More preferably, the threshold corresponds to 90% of the statistically calculated value (for example, moving average value) of the received light amount Lv when it is determined that the object is not detected, as in the method of calculating the threshold from the representative received light amount. It is corrected to the value.

  FIG. 10A is a graph showing the received light amount Lv and the corrected threshold Th, and the received light amount Lvc compensated for the variation from the representative received light amount and the compensated threshold Thc. In the case of FIG. 10A, the fluctuation ratio from the representative received light amount Pr (in this case, 400) to the statistically calculated value (for example, moving average value) of the received light amount Lv when it is determined that the object is not detected is obtained. It is done. The reciprocal of this fluctuation ratio is multiplied by the light reception amount Lv and the threshold value Th to calculate the compensated light reception amount Lvc and the compensated threshold value Thc, respectively. As a result, even if the received light amount Lv (in this case, about 560) becomes larger than the representative received light amount at T1, and the received light amount Lv (in this case, about 280) becomes smaller than the T2 representative received light amount, compensation is made. The received light amount Lvc (in this case, 400) and the compensated threshold value Thc (in this case, 390) are compensated (scaled) to substantially the same state as the period during which the set key switch 39 is pressed.

  FIG. 10B is a graph showing the display light reception amount Lvd and the display threshold Thd. The display light reception amount Lvd in FIG. 10B is obtained by subtracting the display reference amount (in this case, 395) from the compensated light reception amount Lvc, and the result of the subtraction is inverted. If it is a number, the value is rounded up to zero. The display threshold value Thd in FIG. 10B is obtained by subtracting the display reference amount (in this case, 395) from the compensated threshold value Thc and inverting the sign.

  As a result, an appropriate threshold value setting and an appropriate display are performed in a single teaching operation, so that stable detection can be performed and unnecessary fluctuation information is not displayed. A sensor can be provided.

  Note that the display light reception amount Lvd may be calculated based on the display reference amount and the light reception amount Lv when it is determined that the object is not detected, without calculating the compensated light reception amount Lvc and the compensated threshold value Thc. Further, the display threshold Thd may also be calculated based on the display reference amount and the received light amount Lv when it is determined that the object is not detected.

  In the above-described embodiment, the case of the photoelectric sensor in which the light projecting surface and the light receiving surface are separately provided has been described. However, the present invention is not limited thereto, and for example, a coaxial optical system using a polarization beam splitter is adopted. You may do it. In addition, although the shape of the light to be projected is a band shape for the purpose of stabilizing the amount of received light, the present invention is not limited to this, and for example, a circular light may be projected. Furthermore, as a photoelectric sensor, a case where a so-called regression photoelectric sensor is used to detect a transparent body such as a glass substrate is described, but the photoelectric sensor is not limited to a regression photoelectric sensor, for example, a transmission photoelectric sensor, The same effect can be expected even if a reflection type photoelectric sensor or the like in the case of large background reflection is used.

  Moreover, although the case where the photoelectric sensor part 1 is comprised with the sensor part 2 provided with the light projection means 21 and the light-receiving means 22, and the amplifier part 3 is demonstrated, it is not limited to this in particular Needless to say, the sensor unit 2 and the amplifier unit 3 may be integrated.

It is an illustration showing typically the composition of the photoelectric sensor concerning an embodiment of the invention. It is a schematic diagram explaining the reflective state in a corner cube. It is a perspective view which shows typically the structure of the amplifier part of the photoelectric sensor which concerns on embodiment of this invention. It is a block diagram which shows the structure of the amplifier part of the photoelectric sensor which concerns on embodiment of this invention. It is a flowchart which shows the process sequence of the main control part of the amplifier part of the photoelectric sensor which concerns on embodiment of this invention. It is a schematic diagram which shows the relationship between received light quantity and a threshold value. It is an illustration figure which shows the display of a 1st display part and a 2nd display part. It is a flowchart which shows the process sequence of the main control part of the amplifier part in the case of displaying a warning. In the photoelectric sensor which concerns on embodiment of this invention, it is a time-lapse graph for demonstrating calculation of a display light reception amount and a display threshold value from light reception amount and a threshold value. In the photoelectric sensor which concerns on embodiment of this invention, it is a time-lapse graph for demonstrating calculation of a display light reception amount and a display threshold value from light reception amount and a threshold value.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Photoelectric sensor part 2 Sensor part 3 Amplifier part 4 Regression-type reflector 21 Light projection means 22 Light reception means 23 LD (light emitting element)
26 Photodiode (light receiving element)
33 First display unit 34 Second display unit 39 Set key switch 305 Main control unit 306 Operation unit

Claims (12)

In a photoelectric sensor comprising a light projecting means for projecting light to an object detection area and a light receiving means for receiving the light from the object detection area,
Receiving means for receiving an instruction of a timing or a period for acquiring the amount of received light received by the light receiving means;
Determining means for determining a display reference amount serving as a reference for displaying the received light amount based on the received light amount acquired at the timing or period corresponding to the received instruction;
A calculation means for calculating a threshold value for determining the presence or absence of an object based on the acquired amount of received light as a value smaller than the display reference amount;
The amount of light received by the light receiving means is zero when the amount of received light is greater than or equal to the display reference amount, and when the amount of received light is smaller than the display reference amount, the value decreases as the amount of received light decreases. Conversion means for converting to a larger received light amount for display;
And a display means for displaying the converted received light amount for display. Means for determining a representative received light amount representative of the received light amount acquired at the timing or period based on the acquired received light amount;
Determination means for determining whether or not the object exists in the object detection area;
The converting means includes
The display light reception amount is added to or subtracted from the display light reception amount or multiplied by the display light reception amount so as to compensate for a variation between the light reception amount and the representative light reception amount when it is determined that the determination means does not exist. The photoelectric sensor according to claim 1.   The photoelectric sensor according to claim 2, wherein the determining unit further determines the display reference amount based on the representative received light amount.   The photoelectric sensor according to claim 2, wherein the calculation unit further determines the threshold value based on the representative received light amount.   The photoelectric sensor according to claim 4, wherein the calculation unit calculates the threshold value by subtracting a predetermined value from the representative received light amount or multiplying the representative received light amount by a predetermined ratio.   The correction means which correct | amends the said threshold value so that the fluctuation | variation with the said representative received light quantity may be compensated based on the said received light quantity when it is judged that the said judgment means does not exist. The photoelectric sensor according to any one of 5. The conversion means converts the threshold value into a display threshold value corresponding to the received light amount for display based on the display reference amount,
The display means also displays the converted threshold value for display,
The photoelectric sensor according to claim 6, wherein the correction unit corrects the threshold value so that the display threshold value becomes a constant value. The conversion means converts the threshold value into a display threshold value corresponding to the received light amount for display based on the display reference amount,
The photoelectric sensor according to claim 1, wherein the display unit also displays the converted threshold value for display.   The converting unit converts the received light amount received by the light receiving unit into the received light amount for display based on a difference or ratio between the display reference amount and the received light amount received by the light receiving unit. The photoelectric sensor according to claim 1.   2. The photoelectric device according to claim 1, wherein the calculating unit calculates the threshold by subtracting a predetermined value from the acquired amount of received light or multiplying the acquired amount of received light by a predetermined ratio. Sensor. Condition determining means for determining whether or not the minimum received light amount of the acquired received light amount is smaller than a reference received light amount that is equal to or more than the threshold value,
2. The photoelectric sensor according to claim 1, wherein when the condition determination means determines that the minimum light reception amount is smaller than the reference light reception amount, a warning is displayed on the display means. The display reference amount is determined at a plurality of timings or periods,
The display means displays an initial display reference amount initially determined as the display reference amount, and a display threshold converted based on the initial display reference amount as the display threshold. The photoelectric sensor according to claim 6 or 7, wherein:

Images