JP5135167B2 - Aluminum painted plate - Google Patents
Aluminum painted plate Download PDFInfo
- Publication number
- JP5135167B2 JP5135167B2 JP2008281448A JP2008281448A JP5135167B2 JP 5135167 B2 JP5135167 B2 JP 5135167B2 JP 2008281448 A JP2008281448 A JP 2008281448A JP 2008281448 A JP2008281448 A JP 2008281448A JP 5135167 B2 JP5135167 B2 JP 5135167B2
- Authority
- JP
- Japan
- Prior art keywords
- fine particles
- aluminum
- coating film
- based fine
- titanium oxide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229910052782 aluminium Inorganic materials 0.000 title claims description 55
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims description 55
- 238000000576 coating method Methods 0.000 claims description 93
- 239000011248 coating agent Substances 0.000 claims description 88
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 65
- 239000010419 fine particle Substances 0.000 claims description 64
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 44
- 239000000463 material Substances 0.000 claims description 43
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 40
- 239000000377 silicon dioxide Substances 0.000 claims description 29
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 20
- 239000002202 Polyethylene glycol Substances 0.000 claims description 16
- 229920001223 polyethylene glycol Polymers 0.000 claims description 16
- 239000002245 particle Substances 0.000 claims description 15
- 239000011347 resin Substances 0.000 claims description 15
- 229920005989 resin Polymers 0.000 claims description 15
- 229920002125 Sokalan® Polymers 0.000 claims description 12
- 239000004584 polyacrylic acid Substances 0.000 claims description 12
- 239000004925 Acrylic resin Substances 0.000 claims description 11
- 229920000178 Acrylic resin Polymers 0.000 claims description 11
- 239000011787 zinc oxide Substances 0.000 claims description 10
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 8
- -1 polyethylene Polymers 0.000 claims description 8
- 229920001577 copolymer Polymers 0.000 claims description 7
- 150000002148 esters Chemical class 0.000 claims description 6
- 150000003839 salts Chemical class 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 5
- 239000004698 Polyethylene Substances 0.000 claims description 2
- 229920000573 polyethylene Polymers 0.000 claims description 2
- 238000000034 method Methods 0.000 description 37
- 230000000052 comparative effect Effects 0.000 description 24
- 230000007797 corrosion Effects 0.000 description 16
- 238000005260 corrosion Methods 0.000 description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 11
- 239000000126 substance Substances 0.000 description 10
- 239000008199 coating composition Substances 0.000 description 9
- 239000011651 chromium Substances 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- 238000007739 conversion coating Methods 0.000 description 6
- 239000000178 monomer Substances 0.000 description 6
- 239000002585 base Substances 0.000 description 5
- 239000008119 colloidal silica Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000003973 paint Substances 0.000 description 5
- 229920006395 saturated elastomer Polymers 0.000 description 5
- 229910000838 Al alloy Inorganic materials 0.000 description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 229910052804 chromium Inorganic materials 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 150000003755 zirconium compounds Chemical class 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
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- 230000002349 favourable effect Effects 0.000 description 3
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- 229910052751 metal Inorganic materials 0.000 description 3
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- 238000000465 moulding Methods 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- 229910052910 alkali metal silicate Inorganic materials 0.000 description 2
- MTHSVFCYNBDYFN-UHFFFAOYSA-N anhydrous diethylene glycol Natural products OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
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- 238000006243 chemical reaction Methods 0.000 description 2
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 2
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- 239000003431 cross linking reagent Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
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- LNTHITQWFMADLM-UHFFFAOYSA-N gallic acid Chemical compound OC(=O)C1=CC(O)=C(O)C(O)=C1 LNTHITQWFMADLM-UHFFFAOYSA-N 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
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- 229920002401 polyacrylamide Polymers 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 2
- 239000003507 refrigerant Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 150000003609 titanium compounds Chemical class 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910052726 zirconium Inorganic materials 0.000 description 2
- OERNJTNJEZOPIA-UHFFFAOYSA-N zirconium nitrate Chemical compound [Zr+4].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O OERNJTNJEZOPIA-UHFFFAOYSA-N 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 1
- TUSDEZXZIZRFGC-UHFFFAOYSA-N 1-O-galloyl-3,6-(R)-HHDP-beta-D-glucose Natural products OC1C(O2)COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC1C(O)C2OC(=O)C1=CC(O)=C(O)C(O)=C1 TUSDEZXZIZRFGC-UHFFFAOYSA-N 0.000 description 1
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 1
- FWWXYLGCHHIKNY-UHFFFAOYSA-N 2-ethoxyethyl prop-2-enoate Chemical compound CCOCCOC(=O)C=C FWWXYLGCHHIKNY-UHFFFAOYSA-N 0.000 description 1
- JGRXEBOFWPLEAV-UHFFFAOYSA-N 2-ethylbutyl prop-2-enoate Chemical compound CCC(CC)COC(=O)C=C JGRXEBOFWPLEAV-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- HFCUBKYHMMPGBY-UHFFFAOYSA-N 2-methoxyethyl prop-2-enoate Chemical compound COCCOC(=O)C=C HFCUBKYHMMPGBY-UHFFFAOYSA-N 0.000 description 1
- KQOAGTHDNCRFCU-UHFFFAOYSA-N 2-methylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(C)COC(=O)C(C)=C KQOAGTHDNCRFCU-UHFFFAOYSA-N 0.000 description 1
- RUMACXVDVNRZJZ-UHFFFAOYSA-N 2-methylpropyl 2-methylprop-2-enoate Chemical compound CC(C)COC(=O)C(C)=C RUMACXVDVNRZJZ-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- DXIJHCSGLOHNES-UHFFFAOYSA-N 3,3-dimethylbut-1-enylbenzene Chemical compound CC(C)(C)C=CC1=CC=CC=C1 DXIJHCSGLOHNES-UHFFFAOYSA-N 0.000 description 1
- UACBZRBYLSMNGV-UHFFFAOYSA-N 3-ethoxypropyl prop-2-enoate Chemical compound CCOCCCOC(=O)C=C UACBZRBYLSMNGV-UHFFFAOYSA-N 0.000 description 1
- GNSFRPWPOGYVLO-UHFFFAOYSA-N 3-hydroxypropyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCO GNSFRPWPOGYVLO-UHFFFAOYSA-N 0.000 description 1
- QZPSOSOOLFHYRR-UHFFFAOYSA-N 3-hydroxypropyl prop-2-enoate Chemical compound OCCCOC(=O)C=C QZPSOSOOLFHYRR-UHFFFAOYSA-N 0.000 description 1
- NWKKCUWIMOZYOO-UHFFFAOYSA-N 3-methoxybutyl 2-methylprop-2-enoate Chemical compound COC(C)CCOC(=O)C(C)=C NWKKCUWIMOZYOO-UHFFFAOYSA-N 0.000 description 1
- DUFCMRCMPHIFTR-UHFFFAOYSA-N 5-(dimethylsulfamoyl)-2-methylfuran-3-carboxylic acid Chemical compound CN(C)S(=O)(=O)C1=CC(C(O)=O)=C(C)O1 DUFCMRCMPHIFTR-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
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- WRAGBEWQGHCDDU-UHFFFAOYSA-M C([O-])([O-])=O.[NH4+].[Zr+] Chemical compound C([O-])([O-])=O.[NH4+].[Zr+] WRAGBEWQGHCDDU-UHFFFAOYSA-M 0.000 description 1
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- JZDMNWBZPLJKBT-UHFFFAOYSA-N F.[Zr] Chemical compound F.[Zr] JZDMNWBZPLJKBT-UHFFFAOYSA-N 0.000 description 1
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- 230000001050 lubricating effect Effects 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- LYJZNXAVZMEXDH-UHFFFAOYSA-N octadecan-8-yl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCC(OC(=O)C(C)=C)CCCCCCC LYJZNXAVZMEXDH-UHFFFAOYSA-N 0.000 description 1
- HMZGPNHSPWNGEP-UHFFFAOYSA-N octadecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)C(C)=C HMZGPNHSPWNGEP-UHFFFAOYSA-N 0.000 description 1
- 229940065472 octyl acrylate Drugs 0.000 description 1
- ANISOHQJBAQUQP-UHFFFAOYSA-N octyl prop-2-enoate Chemical compound CCCCCCCCOC(=O)C=C ANISOHQJBAQUQP-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- JCGNDDUYTRNOFT-UHFFFAOYSA-N oxolane-2,4-dione Chemical compound O=C1COC(=O)C1 JCGNDDUYTRNOFT-UHFFFAOYSA-N 0.000 description 1
- DCKVFVYPWDKYDN-UHFFFAOYSA-L oxygen(2-);titanium(4+);sulfate Chemical compound [O-2].[Ti+4].[O-]S([O-])(=O)=O DCKVFVYPWDKYDN-UHFFFAOYSA-L 0.000 description 1
- UCUUFSAXZMGPGH-UHFFFAOYSA-N penta-1,4-dien-3-one Chemical compound C=CC(=O)C=C UCUUFSAXZMGPGH-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical compound O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 description 1
- 239000011941 photocatalyst Substances 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical class N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 229940068041 phytic acid Drugs 0.000 description 1
- 235000002949 phytic acid Nutrition 0.000 description 1
- 239000000467 phytic acid Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- BOQSSGDQNWEFSX-UHFFFAOYSA-N propan-2-yl 2-methylprop-2-enoate Chemical compound CC(C)OC(=O)C(C)=C BOQSSGDQNWEFSX-UHFFFAOYSA-N 0.000 description 1
- LYBIZMNPXTXVMV-UHFFFAOYSA-N propan-2-yl prop-2-enoate Chemical compound CC(C)OC(=O)C=C LYBIZMNPXTXVMV-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 229910001388 sodium aluminate Inorganic materials 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 238000010532 solid phase synthesis reaction Methods 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 235000015523 tannic acid Nutrition 0.000 description 1
- LRBQNJMCXXYXIU-NRMVVENXSA-N tannic acid Chemical compound OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-NRMVVENXSA-N 0.000 description 1
- 229940033123 tannic acid Drugs 0.000 description 1
- 229920002258 tannic acid Polymers 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229910000348 titanium sulfate Inorganic materials 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- OMQSJNWFFJOIMO-UHFFFAOYSA-J zirconium tetrafluoride Chemical compound F[Zr](F)(F)F OMQSJNWFFJOIMO-UHFFFAOYSA-J 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Description
本発明は、アルミニウム材(以下、単に「アルミニウム材」と記す。)の表面に親水性、耐候性、成形性、及び密着性に優れた親水性塗膜を形成したアルミニウム塗装板に関する。 The present invention relates to an aluminum coated plate in which a hydrophilic coating film excellent in hydrophilicity, weather resistance, moldability, and adhesion is formed on the surface of an aluminum material (hereinafter simply referred to as “aluminum material”).
金属材料の表面は親水性に乏しいため、熱交換器のフィン材や印刷の平板印刷版材には、表面に親水性塗膜が被覆されたものが使用されている。以下、空調機を例に挙げてその熱交換器のフィン材の場合について述べることとする。
最近の空調機用熱交換器は、軽量化のために熱効率の向上とコンパクト化が要求され、フィン間隔をでき得る限り狭くする設計が取り入れられている。空調機用熱交換器では、暖房運転中における室外熱交換器では、空気中の水分がアルミニウムフィン材の表面に凝縮水となって付着し、霜となって凍りつき、フィン材間の空気の流れが妨げられることにより、通風抵抗が増大してしまう。そこで、室外熱交換器に付着した霜を融解するために、室外熱交換器に高温の冷媒を流す除霜運転が必要となる。この場合、室内熱交換器は、冷媒温度が低下してしまうため、室内を暖めるべく空気を得られなくなることになるため、このフィン表面に付着した霜を迅速に除去する必要がある。
Since the surface of a metal material is poor in hydrophilicity, a fin material of a heat exchanger or a printing lithographic printing plate material having a surface coated with a hydrophilic coating is used. Hereinafter, the case of the fin material of the heat exchanger will be described by taking an air conditioner as an example.
Recent heat exchangers for air conditioners are required to have improved thermal efficiency and compactness in order to reduce weight, and incorporate a design that makes the fin spacing as narrow as possible. In the heat exchanger for air conditioners, in the outdoor heat exchanger during heating operation, moisture in the air adheres to the surface of the aluminum fin material as condensed water, freezes as frost, and the air flow between the fin materials If the air flow is hindered, the ventilation resistance will increase. Therefore, in order to melt the frost adhering to the outdoor heat exchanger, a defrosting operation in which a high-temperature refrigerant is passed through the outdoor heat exchanger is necessary. In this case, since the refrigerant temperature is lowered in the indoor heat exchanger, air cannot be obtained to warm the room, so it is necessary to quickly remove frost attached to the fin surface.
フィン材表面の霜を迅速に排除するための方法として、(1)アルミニウムフィン材表面に高親水性塗膜を形成し、融解した霜を流下せしめる方法、(2)アルミニウムフィン材表面に撥水性被膜を形成し、霜を表面に付着させないようにする方法、が考えられるが、(2)の方法は、現時点では極めて困難である。一方、(1)の方法は、親水性を得るために表面に被膜を形成するものであり、このような高親水性塗膜によって、アルミニウムフィン材表面における霜の排除が迅速に行われる。 As a method for quickly eliminating frost on the surface of the fin material, (1) a method of forming a highly hydrophilic coating film on the surface of the aluminum fin material and allowing the melted frost to flow down, (2) water repellency on the surface of the aluminum fin material Although a method for forming a film and preventing frost from adhering to the surface is conceivable, the method (2) is extremely difficult at the present time. On the other hand, in the method (1), a film is formed on the surface in order to obtain hydrophilicity. With such a highly hydrophilic coating film, frost on the surface of the aluminum fin material is quickly removed.
従来から、親水性塗膜の形成方法が種々提案され、実用化されている。例えば、アルミニウム材表面にアルカリ珪酸塩+樹脂被膜を形成させる方法(下記特許文献1)、親水性アクリル樹脂、疎水性アクリル及びコロイダルシリカを含有する親水性塗膜を形成する方法(下記特許文献2)等が提案されている。 Various methods for forming hydrophilic coating films have been proposed and put into practical use. For example, a method of forming an alkali silicate + resin coating on the surface of an aluminum material (Patent Document 1 below), a method of forming a hydrophilic coating containing a hydrophilic acrylic resin, hydrophobic acrylic and colloidal silica (Patent Document 2 below) ) Etc. have been proposed.
しかしながら、親水性を付与するために、アルカリ珪酸塩の潤滑性被膜を形成させる方法やコロイダルシリカを含有する親水性塗膜を形成する方法は、親水性の経時的な持続性に乏しいこと、ならびに、素材に塗布されこれをフィンに加工する際に、潤滑性被膜硬度が高いために、金型の磨耗が大きく、フィン材にクラックが発生し易い問題があった。 However, in order to impart hydrophilicity, the method of forming a lubricating coating of alkali silicate and the method of forming a hydrophilic coating containing colloidal silica are poor in sustainability of hydrophilicity over time, and When the material is applied to the material and processed into fins, the lubricity film hardness is high, so that there is a problem in that the mold is greatly worn and cracks are likely to occur in the fin material.
このような金型摩耗やクラック発生等の欠点のない潤滑性被膜を形成させる塗料も提案されている(下記特許文献3〜6)。このような塗料組成物として、例えばポリビニルアルコール系樹脂、ポリアクリルアミド系樹脂、ポリアクリル酸系樹脂、セルロース系樹脂等の水溶性の親水性樹脂を含む親水性塗料組成物や添加剤としてカーボンブラックを含有した被膜を設けた材料等が挙げられている。 There has also been proposed a paint for forming a lubricious coating without such defects as mold wear and crack generation (Patent Documents 3 to 6 below). As such a coating composition, for example, a hydrophilic coating composition containing a water-soluble hydrophilic resin such as polyvinyl alcohol resin, polyacrylamide resin, polyacrylic acid resin, and cellulose resin, and carbon black as an additive. The material etc. which provided the film which contained are mentioned.
しかしながら、ポリビニルアルコール系樹脂等によって構成される有機系親水性塗膜では、室外機などに用いると、大気中に漂っている汚染物が被膜表面に付着したり、太陽光中の紫外線等による樹脂劣化が生じ、高親水性を維持することが出来なかった。
本発明者らは、プレコートフィン材等の親水性・耐候性・成形性・密着性の塗膜を有する熱交換器用アルミニウム材であって、親水性、耐候性・成形性・密着性に優れた塗膜を設けたアルミニウム塗装板の開発について鋭意検討してきた。その結果、アルミニウム材(以下、単に「アルミニウム材」と記す。)の少なくとも一方の面に、ポリアクリル酸若しくはその塩若しくはエステルの内の1種以上又はそれらの共重合体からなる有機樹脂、ポリエチレングリコール、特定のシリカ主体微粒子、酸化チタン主体微粒子を含有する親水性塗膜を設けたアルミニウム塗装板が、親水性、耐候性、成形性、密着性のいずれにおいても優れた性能を発揮することを見出し、本発明を完成した。
本発明の目的は、アルミニウム材表面に親水性、耐候性、成形性、密着性において優れた性能を発揮する親水性塗膜を備えたアルミニウム塗装板、ならびに、このようなアルミニウム塗装板を用いた、例えば熱交換器用のプレコートアルミニウムフィン材を提供することにある。
The inventors of the present invention are aluminum materials for heat exchangers having a hydrophilic / weather resistant / moldable / adhesive coating film such as a pre-coated fin material, which have excellent hydrophilicity, weather resistance / formability / adhesiveness. We have been intensively studying the development of aluminum coated plates with coatings. As a result, on at least one surface of an aluminum material (hereinafter simply referred to as “aluminum material”), one or more of polyacrylic acid or a salt or ester thereof, or an organic resin made of a copolymer thereof, polyethylene The aluminum coating plate provided with a hydrophilic coating containing glycol, specific silica-based fine particles, and titanium oxide-based fine particles exhibits excellent performance in any of hydrophilicity, weather resistance, moldability, and adhesion. The headline and the present invention were completed.
An object of the present invention is to use an aluminum coated plate provided with a hydrophilic coating film that exhibits excellent performance in hydrophilicity, weather resistance, moldability, and adhesion on the surface of an aluminum material, and such an aluminum coated plate. For example, it is providing the precoat aluminum fin material for heat exchangers.
すなわち、アルミニウム材と、該アルミニウム材の少なくとも一方の面に形成した親水性塗膜が形成され、該親水性塗膜が、ポリアクリル酸若しくはその塩若しくはエステルの内の1種以上又はそれらの共重合体からなるアクリル系樹脂5.0〜30wt%、ポリエチレングリコール30〜70wt%、シリカ主体微粒子 5.0〜40wt%、酸化チタン主体微粒子0.5〜20wt%からなり、該シリカ主体粒子の平均粒径が0.005〜0.1μm、該酸化チタン主体微粒子が酸化チタンを50wt%以上含有するものであり平均粒径が0.01μm以下、平均膜厚が0.05〜5μmであることを特徴とするアルミニウム塗装板 That is, an aluminum material and a hydrophilic coating film formed on at least one surface of the aluminum material are formed, and the hydrophilic coating film is one or more of polyacrylic acid or a salt or ester thereof, or a combination thereof. An acrylic resin composed of a polymer of 5.0 to 30 wt%, polyethylene glycol of 30 to 70 wt%, silica-based fine particles of 5.0 to 40 wt%, titanium oxide-based fine particles of 0.5 to 20 wt%, and the average of the silica-based particles The particle size is 0.005 to 0.1 μm, the titanium oxide main fine particles contain 50 wt% or more of titanium oxide, the average particle size is 0.01 μm or less, and the average film thickness is 0.05 to 5 μm. Characteristic aluminum paint plate
前記シリカ微粒子の表面に酸化アルミニウム層を被覆することを特徴とする請求項1のアルミニウム塗装板 2. The aluminum coating plate according to claim 1, wherein the surface of the silica fine particles is coated with an aluminum oxide layer.
前記酸化チタン主体微粒子が酸化亜鉛を1.0〜20wt%含有することを特徴とするアルミニウム塗装板 Aluminum coated plate, wherein the titanium oxide-based fine particles contain 1.0 to 20 wt% of zinc oxide
前記ポリアクリル酸若しくはその塩若しくはエステルの内の1種以上又はそれらの共重合体からなる有機樹脂が、Zr化合物を含むことを特徴とするアルミニウム塗装板 One or more of the polyacrylic acid or a salt or ester thereof, or an organic resin made of a copolymer thereof contains a Zr compound.
本発明のアルミニウム塗装板は、アルミニウム材表面に親水性、耐候性、成形性、密着性において優れた性能を発揮し、これを用いて製造したプレコートアルミニウムフィン材を用いた例えば熱交換器は、長期に亘って優れた熱交換効率を発揮する。 The aluminum painted plate of the present invention exhibits excellent performance in hydrophilicity, weather resistance, formability, and adhesion on the surface of the aluminum material, and for example, a heat exchanger using a pre-coated aluminum fin material manufactured using this, Excellent heat exchange efficiency over a long period of time.
アルミニウム塗装板
本発明に係るアルミニウム塗装板は、アルミニウム材と、当該基材の少なくとも一方の面に形成した親水性塗膜とを備える。
Aluminum coating plate The aluminum coating plate according to the present invention includes an aluminum material and a hydrophilic coating film formed on at least one surface of the substrate.
A.アルミニウム基材
本発明で用いる基材は、アルミニウム又はアルミニウム合金からなる基材である。なお、アルミニウム以外の金属を基材に用いることもできる。
更に、アルミニウム材に耐食性下地被膜を形成したものも用いることができる。耐食性下地被膜としては、化成処理被膜、耐食性有機被膜、陽極酸化被膜、ベーマイト被膜等が挙げられ、いずれの耐食性下地被膜を用いてもよい。耐食性、密着性、経済性の観点から、化成処理被膜と有機耐食性被膜を用いるのが好ましい。
化成処理被膜としては、クロム系、ジルコニウム系、チタン系の化成処理被膜が用いられるが、耐食性、密着性の観点からクロム系の化成処理被膜が好ましい。化成処理被膜の形成方法としては、塗布型、電解型、反応型の化成処理方法等が用いられるが、いずれの方法を用いてもよい。乾燥温度も任意である。上記化成処理被膜の形成方法のうち、成形性、密着性、耐食性に優れた塗布型クロメート法によるのが好ましい。この場合の塗布量はCr元素換算で2〜50mg/m2である。塗布量がCr元素換算で2mg/m2未満では、十分な耐食性と密着性が得られない。また、50mg/m2を超えても耐食性や密着性の効果が飽和し経済性に欠ける。好ましい塗布量はCr元素換算で5〜15mg/m2である。
また、耐食性有機被膜としては、アクリル系樹脂、ウレタン系樹脂、エポキシ系樹脂、ポリエステル系樹脂から成る被膜が用いられるが、その上に形成される樹脂被膜の親水性を損なわない限り、いずれの樹脂被膜も用いることができる。耐食性有機被膜の形成量は、0.1〜10g/m2、好ましくは0.5〜5g/m2である。0.1g/m2未満では十分な耐食性が得られず、10g/m2超えても効果が飽和し不経済となる。
A. Aluminum substrate The substrate used in the present invention is a substrate made of aluminum or an aluminum alloy. In addition, metals other than aluminum can also be used for a base material.
Furthermore, what formed the corrosion-resistant base film in the aluminum material can also be used. Examples of the corrosion-resistant undercoating include a chemical conversion coating, a corrosion-resistant organic coating, an anodic oxide coating, and a boehmite coating, and any corrosion-resistant undercoating may be used. From the viewpoint of corrosion resistance, adhesion, and economy, it is preferable to use a chemical conversion coating and an organic corrosion resistant coating.
As the chemical conversion coating, a chromium-based, zirconium-based, or titanium-based chemical conversion coating is used, and a chromium-based chemical conversion coating is preferable from the viewpoint of corrosion resistance and adhesion. As a method for forming the chemical conversion treatment film, a coating type, electrolytic type, reaction type chemical conversion treatment method, or the like is used, and any method may be used. The drying temperature is also arbitrary. Of the methods for forming the chemical conversion coating, the coating type chromate method having excellent moldability, adhesion and corrosion resistance is preferable. The coating amount in this case is 2 to 50 mg / m 2 in terms of Cr element. If the coating amount is less than 2 mg / m 2 in terms of Cr element, sufficient corrosion resistance and adhesion cannot be obtained. Moreover, even if it exceeds 50 mg / m < 2 >, the effect of corrosion resistance and adhesiveness will be saturated and it will lack economical efficiency. A preferable coating amount is 5 to 15 mg / m 2 in terms of Cr element.
In addition, as the corrosion-resistant organic film, a film made of an acrylic resin, a urethane resin, an epoxy resin, or a polyester resin is used. A coating can also be used. The formation amount of the corrosion-resistant organic coating is 0.1 to 10 g / m 2 , preferably 0.5 to 5 g / m 2 . If it is less than 0.1 g / m 2 , sufficient corrosion resistance cannot be obtained, and if it exceeds 10 g / m 2, the effect is saturated and uneconomical.
B.親水性塗膜
本発明の親水性塗膜は、親水性樹脂成分として有機/無機複合系によって構成されうる。
本発明のアルミニウム材面に親水性塗膜を形成するには、アルミニウム材表面又はアルミニウム材表面に形成した耐食性下地被膜表面に、親水性塗膜用の液状の被膜組成物を塗装(塗布)しこれを焼付けることが好ましい。
本発明では、それぞれの塗膜成分を含んだ塗膜組成物を用いることができる。
B. Hydrophilic coating film The hydrophilic coating film of the present invention can be composed of an organic / inorganic composite system as a hydrophilic resin component.
In order to form a hydrophilic coating film on the aluminum material surface of the present invention, a liquid coating composition for the hydrophilic coating film is applied (applied) to the surface of the aluminum material or the surface of the corrosion-resistant base film formed on the aluminum material surface. It is preferable to bake this.
In this invention, the coating composition containing each coating-film component can be used.
アクリル系樹脂
親水性塗膜中には、親水性を付与するために、ポリアクリル酸若しくはその塩若しくはエステルの内の1種以上又はそれらの共重合体からなるアクリル系樹脂を存在させる。
前記のアクリル系樹脂としては、α、βモノエチレン系不飽和単量体とこれに重合可能な単量体との共重合体やブロック重合体、或いは、α、βモノエチレン系不飽和単量自体の重合体からなる樹脂が用いられる。
α、βモノエチレン系不飽和単量体としては、例えばアクリル酸エステル類(アクリル酸メチル、アクリル酸エチル、アクリル酸イソプロピル、アクリル酸nブチル、アクリル酸2エチルへキシル、アクリル酸デシル、アクリル酸イソオクチル、アクリル酸2エチルブチル、アクリル酸オクチル、アクリル酸メトキシエチル、アクリル酸エトキシエチル、アクリル酸3エトキシプロピル等);メタクリル酸エステル類(メタクリル酸メチル、メタクリル酸エチル、メタクリル酸イソプロピル、メタクリル酸ブチル、メタクリル酸イソブチル、メタクリル酸nへキシル、メタクリル酸ラウリル、メタクリル酸デシルオクチル、メタクリル酸ステアリル、メタクリル酸2メチルへキシル、メタクリル酸3メトキシブチル等);アクリロニトリル;メタクリロニトリル;酢酸ビニル;塩化ビニル;ビニルケトン;ビニルトルエン;及びスチレン等が用いられる。
上記α、βモノエチレン系不飽和単量体と共重合し得る単量体とは、スチレン、α−メチルスチレン、ビニルトルエン、t−ブチルスチレン、エチレン、トルエン、プロピレン、アクリルアミド、アクリル酸ヒドロキシプロピル、アクリル酸2ヒドリキシエチル、メタクリル酸2ヒドロキシエチル、メタクリル酸ヒドロキシプロピル、Nメチロールアクリルアミド、アクリル酸、メタクリル酸、クロトン酸、イタコン酸、マレイン酸、フマール酸等が用いられる。
上記のアクリル系樹脂にジルコニウム化合物を金属架橋されることにより、親水性塗膜の親水性低下を防ぐと共に耐食性、耐透水性を向上させる。ジルコニウム化合物は、ジルコニウムを含有する化合物であれば特に限定されず、例えば、フッ化ジルコニウム(ジルコニウムフッ化水素酸)、フッ化ジルコニウムアンモニウム、酢酸ジルコニウム、炭酸ジルコニウムアンモニウム、炭酸ジルコニウムカリウム、硝酸ジルコニウム等を用いる。分散性、塗装性、製造時の臭気発生防止などの観点より、炭酸ジルコニウムカリウムを用いることが好ましい。これらのジルコニウム化合物は、1種単独で用いても、或いは、2種以上を混合して用いてもよい。ジルコニウム化合物は、アクリル系樹脂に対して100重量部に対して、4.5〜30wt%が好ましい。4.5wt%未満であると、親水性を低下してしまい、30wt%を超えても、各効果が飽和し、不経済となる。
また、得られる塗膜の耐水溶解性を向上させるなどの目的で必要に応じてその他の架橋剤を配合されることができる。このような架橋剤としては、例えば、メラミン樹脂、尿素樹脂、フェノール樹脂、ポリエポキシ化合物、ブロック化ポリイソシアネート化合物、チタンキレートなどの金属キレート化合物などを挙げることができる。
親水性塗膜中に存在するアクリル系樹脂量は、5.0〜30wt%である。5.0wt%未満では親水性塗膜の密着性を十分確保できなく、30wt%を超えると、親水性・耐候性を阻害することになる。
Acrylic Resin In order to impart hydrophilicity, an acrylic resin comprising one or more of polyacrylic acid or a salt or ester thereof or a copolymer thereof is present in the hydrophilic coating film.
Examples of the acrylic resin include copolymers and block polymers of α, β monoethylenically unsaturated monomers and monomers polymerizable thereto, or α, β monoethylenically unsaturated monomers. A resin made of its own polymer is used.
Examples of α, β monoethylenically unsaturated monomers include acrylic acid esters (methyl acrylate, ethyl acrylate, isopropyl acrylate, nbutyl acrylate, 2-ethylhexyl acrylate, decyl acrylate, acrylic acid Isooctyl, 2-ethylbutyl acrylate, octyl acrylate, methoxyethyl acrylate, ethoxyethyl acrylate, ethoxypropyl acrylate, etc.); methacrylates (methyl methacrylate, ethyl methacrylate, isopropyl methacrylate, butyl methacrylate, Isobutyl methacrylate, n-hexyl methacrylate, lauryl methacrylate, decyl octyl methacrylate, stearyl methacrylate, 2-methylhexyl methacrylate, 3-methoxybutyl methacrylate, etc.); acrylonitrile; Examples include acrylonitrile, vinyl acetate, vinyl chloride, vinyl ketone, vinyl toluene, and styrene.
Monomers that can be copolymerized with the α, β monoethylenically unsaturated monomers include styrene, α-methylstyrene, vinyltoluene, t-butylstyrene, ethylene, toluene, propylene, acrylamide, and hydroxypropyl acrylate. , 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, hydroxypropyl methacrylate, N-methylolacrylamide, acrylic acid, methacrylic acid, crotonic acid, itaconic acid, maleic acid, fumaric acid and the like are used.
By carrying out metal bridge | crosslinking of a zirconium compound to said acrylic resin, while preventing the hydrophilicity fall of a hydrophilic coating film, corrosion resistance and water permeation resistance are improved. The zirconium compound is not particularly limited as long as it contains zirconium. For example, zirconium fluoride (zirconium hydrofluoric acid), zirconium fluoride ammonium, zirconium acetate, zirconium carbonate ammonium, zirconium carbonate potassium, zirconium nitrate, etc. Use. From the viewpoints of dispersibility, paintability, and prevention of odor generation during production, potassium zirconium carbonate is preferably used. These zirconium compounds may be used alone or in combination of two or more. As for a zirconium compound, 4.5-30 wt% is preferable with respect to 100 weight part with respect to acrylic resin. If it is less than 4.5 wt%, the hydrophilicity is lowered, and even if it exceeds 30 wt%, the respective effects are saturated and uneconomical.
Moreover, another crosslinking agent can be mix | blended as needed for the purpose of improving the water-soluble solubility of the coating film obtained. Examples of such a crosslinking agent include metal chelate compounds such as melamine resin, urea resin, phenol resin, polyepoxy compound, blocked polyisocyanate compound, and titanium chelate.
The amount of acrylic resin present in the hydrophilic coating film is 5.0-30 wt%. If it is less than 5.0 wt%, sufficient adhesion of the hydrophilic coating film cannot be secured, and if it exceeds 30 wt%, hydrophilicity and weather resistance will be impaired.
シリカ主体微粒子
本発明において、親水性塗膜を構成するシリカ主体微粒子としては、いわゆるシリカゾル又は微粉状シリカのいずれかの粒子を塗膜中に存在させてもよく、粒子径が0.005〜0.1μm、好ましくは0.009〜0.70μmである。粒子径が0.005μm未満であると、親水性が飽和する上、工業上生産が難しく、不経済となる。0.1μmを超えると、親水持続性を劣化させる。
塗料を用いて、親水性塗膜を形成させる場合、通常、水分散液として供給されているものをそのまま使用するか、或いは、微粉状シリカを水に分散させて使用することができるが、塗膜中に前記の微粒子を分散させるには、コロイダルシリカのような水分散液を用いることが好ましい。本発明において、シリカ主体微粒子は、得られる親水性塗膜に親水性や耐汚染性を付与して水接触角を低下させる成分として作用する。
親水性塗膜中に存在するシリカ主体微粒子量は、5.0〜40wt%である。5.0wt%未満では親水性を十分確保できなく、40wt%を超えると、密着性・成形性の低下を招く。
また、本発明においてシリカ主体微粒子において、シリカ主体微粒子の他に、シリカ微粒子の表面に酸化アルミニウム層を被覆することにより、塗膜中の有機樹脂との濡れ性が向上することができ、金属酸化物複合微粒子同士の凝集を抑制が図れ、更に耐候性を大幅に向上することが可能となる。
本発明におけるシリカ主体微粒子の製造方法として、水ガラスの希薄水溶液を、カチオン交換樹脂層に通過させる方法等の公知方法にて製造できるが、特にこれに限るものではない。
本発明におけるシリカ主体微粒子の表面に酸化アルミニウム層を形成する製造方法として、コロイダルシリカ等のシリカ分散液中にアルミン酸ナトリウム等を添加し、ろ過、洗浄させる方法等の公知方法にて、シリカ主体微粒子表面に酸化アルミニウムを沈着することができるが、特にこれに限るものではない。
シリカ主体微粒子における酸化アルミニウムの含有量としては1.0〜20wt%含有とするのが好ましい。シリカ主体微粒子における酸化アルミニウムの含有量が1.0wt%未満であると、塗膜中の微粒子同士が凝集し、親水性や耐候性を向上することができない。また、20wt%を超えると、これもまた親水性や耐候性を向上することができない。
Silica-based fine particles In the present invention, as the silica-based fine particles constituting the hydrophilic coating film, either so-called silica sol or finely divided silica particles may be present in the coating film, and the particle diameter is 0.005 to 0. 0.1 μm, preferably 0.009 to 0.70 μm. When the particle diameter is less than 0.005 μm, the hydrophilicity is saturated and industrial production is difficult and uneconomical. If it exceeds 0.1 μm, hydrophilic sustainability is deteriorated.
In the case of forming a hydrophilic coating film using a paint, it is usually possible to use the one supplied as an aqueous dispersion as it is, or it can be used by dispersing finely divided silica in water. In order to disperse the fine particles in the film, it is preferable to use an aqueous dispersion such as colloidal silica. In the present invention, the silica-based fine particles act as a component that lowers the water contact angle by imparting hydrophilicity and stain resistance to the obtained hydrophilic coating film.
The amount of silica-based fine particles present in the hydrophilic coating film is 5.0 to 40 wt%. If it is less than 5.0 wt%, sufficient hydrophilicity cannot be ensured, and if it exceeds 40 wt%, adhesion and moldability are reduced.
In the present invention, in the silica-based fine particles, the surface of the silica fine particles in addition to the silica-based fine particles can be coated with an aluminum oxide layer to improve the wettability with the organic resin in the coating film. Aggregation of the product composite fine particles can be suppressed, and the weather resistance can be greatly improved.
As a method for producing silica-based fine particles in the present invention, it can be produced by a known method such as a method of passing a dilute aqueous solution of water glass through a cation exchange resin layer, but is not limited thereto.
As a production method for forming an aluminum oxide layer on the surface of the silica-based fine particles in the present invention, a known method such as a method in which sodium aluminate or the like is added to a silica dispersion such as colloidal silica, filtered, and washed is used. Aluminum oxide can be deposited on the surface of the fine particles, but the present invention is not limited to this.
The content of aluminum oxide in the silica-based fine particles is preferably 1.0 to 20 wt%. When the content of aluminum oxide in the silica-based fine particles is less than 1.0 wt%, the fine particles in the coating film aggregate and the hydrophilicity and weather resistance cannot be improved. Moreover, when it exceeds 20 wt%, this also cannot improve hydrophilic property and a weather resistance.
ポリエチレングリコール
本発明において、高親水性組成物の樹脂成分を構成するポリエチレングリコールについては、主に塗膜の最表面に形成され、成形の際、潤滑剤の機能を果たす。ポリエチレングリコールを含有することにより、高親水性塗膜中に内在するシリカ主体微粒子や酸化チタン主体微粒子による成形性の低下を低減させる効果がある。ポリエチレングリコールとしては、好ましくはその重量平均分子量が1000〜40000、更に好ましくは8000〜25000のポリエチレングリコール(PEG)、エチレングリコール・プロピレングリコール共重合体等である。平均分子量が1000未満であると、潤滑性を低下してしまい、成形性を不足してしまう。平均分子量は、40000を超えても、潤滑性を飽和する上、工業上の汎用製品として不経済である。
親水性塗膜中に存在するポリエチレングリコール量は、30〜70wt%である。30wt%未満では成形性を十分確保できなく、70wt%を超えると、親水性を付与するアクリル系樹脂及びシリカ主体微粒子が相対的に少なくなり、親水性を維持することが難しくなる。
Polyethylene glycol In this invention, about the polyethylene glycol which comprises the resin component of a highly hydrophilic composition, it forms mainly on the outermost surface of a coating film, and fulfill | performs the function of a lubrication agent at the time of shaping | molding. By containing polyethylene glycol, there is an effect of reducing a decrease in moldability due to silica-based fine particles and titanium oxide-based fine particles present in the highly hydrophilic coating film. The polyethylene glycol is preferably polyethylene glycol (PEG) or ethylene glycol / propylene glycol copolymer having a weight average molecular weight of 1000 to 40000, more preferably 8000 to 25000. If the average molecular weight is less than 1000, the lubricity is lowered and the moldability is insufficient. Even if the average molecular weight exceeds 40,000, it saturates the lubricity and is uneconomical as a general industrial product.
The amount of polyethylene glycol present in the hydrophilic coating film is 30 to 70 wt%. If it is less than 30 wt%, the moldability cannot be sufficiently secured, and if it exceeds 70 wt%, the acrylic resin and silica-based fine particles imparting hydrophilicity are relatively reduced, making it difficult to maintain hydrophilicity.
酸化チタン主体微粒子
発明において、親水性塗膜を構成する酸化チタン主体微粒子としては、微粒子中の酸化チタンが50wt%以上含み、好ましくは、70wt%以上である。親水性塗膜中に酸化チタン主体微粒子を含有させると、光照射下における耐候性が向上することが見出されている。親水性塗膜中に存在する酸化チタン主体微粒子が、光などの励起エネルギーによって塗膜表面に付着した親水性低下物を分解すると考えられる。酸化チタン成分としては、アモルファス酸化チタン、アナターゼ型酸化チタン、ブルッカイト型酸化チタン、ルチル型酸化チタン、過酸化チタンなどをいずれかまたはこれらを組み合わせたものを使用してもよい。
酸化チタン主体微粒子には、酸化チタン成分の他に酸化亜鉛成分を組み合わせることによって耐候性を向上させることができる。本来酸化亜鉛は光触媒としての機能も存在しているが、酸化亜鉛自体、両性酸化物として知られているように様々な物質と結合することから、幅広いスペクトルに対応することができる。よって、様々な環境下でも両者を組み合わせて使用することにより、耐候性を確保することができる。
酸化チタン主体微粒子には含まれる酸化亜鉛を1.0〜20wt%含有することが好ましい。酸化亜鉛を含有することにより、酸化チタンによる光照射における耐候性をより向上させることができる。微粒子における酸化亜鉛の含有量として、好ましくは2.0〜10wt%のものを用いられる。本発明に用いられる粒子は、粒子中におけるZn含有量が1.0wt%未満となると、耐候性向上の寄与が少なく、20wt%を超えると、酸化チタンによる耐候性の効果が少なくなる。
本発明の紫外線遮断剤は、すでに公知である以下の製造方法により容易に製造できる。即ち、沈澱法(共沈法)等の液相法や、スパッタ法等の気相法、原料粉末を混合し、これを非酸化性あるいは酸化性雰囲気下で加熱焼成して反応させる固相法など、各種の方法で製造することが出来る。
前項に記載の方法のうち、比較的合成が簡便であることから沈澱法が好ましい。例えば、硫酸チタン等の水溶性無機チタン化合物等のチタン化合物を加熱加水分解したり、中和したりして得ることができる。酸化亜鉛を含有するには、硝酸塩、硫酸塩等の亜鉛成分を含んだ水溶液を添加することにより、微粒子を製造することができる。
酸化チタン主体微粒子は、粒子径が0.01μm以下である。粒子径が0.01μmを超えると、塗膜形成中の際に微粒子がアルミニウム表面付近に濃縮してしまい、親水性塗膜表面に酸化チタン微粒子量が少なくなるため、耐候性を維持できなくなる。
塗料を用いて、親水性塗膜を形成させる場合、通常、水分散液として供給されているものをそのまま使用するか、或いは、微粉状酸化チタン粉体を水に分散させて使用することができるが、塗膜中に前記の微粒子前記の粒子のまま存在させるには、酸化チタン主体微粒子を水等の溶媒に分散させた酸化チタンゾルを用いることが好ましい。
親水性塗膜中に存在する酸化チタン主体微粒子量は、0.5〜20wt%である。0.5wt%未満では耐候性を充分満足できなく、20wt%を超えると、密着性・成形性の低下を招く。
Titanium oxide-based fine particles In the invention, the titanium oxide-based fine particles constituting the hydrophilic coating film contain 50 wt% or more, preferably 70 wt% or more of titanium oxide in the fine particles. It has been found that when titanium oxide-based fine particles are contained in the hydrophilic coating film, the weather resistance under light irradiation is improved. It is considered that the titanium oxide-based fine particles present in the hydrophilic coating film decompose the hydrophilic degradation substance attached to the coating film surface by excitation energy such as light. As the titanium oxide component, amorphous titanium oxide, anatase type titanium oxide, brookite type titanium oxide, rutile type titanium oxide, titanium peroxide, or the like may be used.
The weather resistance can be improved by combining the titanium oxide-based fine particles with a zinc oxide component in addition to the titanium oxide component. Although zinc oxide originally has a function as a photocatalyst, zinc oxide itself binds to various substances as is known as an amphoteric oxide, and thus can correspond to a wide spectrum. Therefore, weather resistance can be ensured by using both in combination in various environments.
The titanium oxide-based fine particles preferably contain 1.0 to 20 wt% of zinc oxide. By containing zinc oxide, the weather resistance in the light irradiation by a titanium oxide can be improved more. The zinc oxide content in the fine particles is preferably 2.0 to 10 wt%. When the Zn content in the particles is less than 1.0 wt%, the particle used in the present invention has little contribution to improving weather resistance, and when it exceeds 20 wt%, the effect of weather resistance due to titanium oxide is reduced.
The ultraviolet blocking agent of the present invention can be easily produced by the following production method already known. That is, a liquid phase method such as a precipitation method (coprecipitation method), a vapor phase method such as a sputtering method, or a solid phase method in which raw material powders are mixed and heated and reacted in a non-oxidizing or oxidizing atmosphere. It can be manufactured by various methods.
Of the methods described in the preceding paragraph, the precipitation method is preferred because the synthesis is relatively simple. For example, it can be obtained by heat-hydrolyzing or neutralizing a titanium compound such as a water-soluble inorganic titanium compound such as titanium sulfate. In order to contain zinc oxide, fine particles can be produced by adding an aqueous solution containing a zinc component such as nitrate or sulfate.
The titanium oxide-based fine particles have a particle size of 0.01 μm or less. When the particle diameter exceeds 0.01 μm, fine particles concentrate near the aluminum surface during the formation of the coating film, and the amount of titanium oxide fine particles on the hydrophilic coating film surface decreases, so that the weather resistance cannot be maintained.
When forming a hydrophilic coating film using a paint, it is usually possible to use what is supplied as an aqueous dispersion as it is, or to disperse finely powdered titanium oxide powder in water. However, it is preferable to use a titanium oxide sol in which titanium oxide-based fine particles are dispersed in a solvent such as water in order to allow the fine particles to remain in the coating film.
The amount of titanium oxide-based fine particles present in the hydrophilic coating film is 0.5 to 20 wt%. If it is less than 0.5 wt%, the weather resistance cannot be sufficiently satisfied, and if it exceeds 20 wt%, adhesion and moldability are reduced.
その他添加物
本発明の親水性塗膜には、必要に応じて、タンニン酸、没食子酸、フイチン酸、ホスフィン酸等の防錆剤;ポリアルコールのアルキルエステル類、ポリエチレンオキサイド縮合物等のレベリング剤;相溶性を損なわない範囲で添加されるポリアクリルアミド、ポリビニルアセトアミド等の充填剤;フタロシアニン化合物等の着色剤;アルキル硫酸エステル塩、アルキルスルホコハク酸塩系等の界面活性剤の添加物を含有することができる。
Other additives For the hydrophilic coating film of the present invention, if necessary, rust preventives such as tannic acid, gallic acid, phytic acid, and phosphinic acid; leveling agents such as alkyl esters of polyalcohols and polyethylene oxide condensates ; Fillers such as polyacrylamide and polyvinylacetamide added within a range not impairing compatibility; Colorants such as phthalocyanine compounds; Additives of surfactants such as alkyl sulfate ester salts and alkylsulfosuccinates Can do.
親水性塗膜の形成
本発明のアルミニウム材面に親水性塗膜を形成するには、アルミニウム材表面又はアルミニウム材表面に形成した耐食性下地被膜表面に、親水性塗膜用の液状の塗膜組成物を塗装(塗布)しこれを焼付ける。
このような塗膜組成物は、前記塗膜構成成分及び必要に応じた上記添加剤を、溶媒に溶解、分散させて調製される。このような溶媒には、各成分を溶解又は分散できるものであれば特に限定されるものではなく、例えば、水等の水性溶媒、アセトン等のケトン系溶剤、エタノール等のアルコール系溶剤、エチレングリコールモノエチルエーテル等のエチレングリコールアルキルエーテル系溶剤;ジエチレングリコールモノブチルエーテル等のジエチレングリコールアルキルエーテル系溶剤、プロピレングリコールモノメチルエーテル等のプロピレングリコールアルキルエーテル系溶剤、及びエチレングリコールモノエチルエーテルアセテート等の一連のグリコールアルキルエーテル系溶剤のエステル化物等が挙げられ、その中でも水性溶媒が好ましく、水が特に好ましい。
塗膜組成物の塗布方法としては、ロールコーター法、ロールスクイズ法、ケミコーター法、エアナイフ法、浸漬法、スプレー法、静電塗装法等の方法が用いられ、塗膜の均一性に優れ、生産性が良好なロールコーター法が好ましい。ロールコーター法としては、塗布量管理が容易なグラビアロール方式や、厚塗りに適したナチュラルコート方式や、塗布面に美的外観を付与するのに適したリバースコート方式等を採用することができる。また、塗膜の乾燥には一般的な加熱法、誘電加熱法等が用いられる。
塗膜形成する際の焼付けは、焼付け温度(到達表面温度)が180〜300℃で、焼付け時間が1〜60秒の条件で行うのが好ましい。塗膜形成における焼付け温度が180℃未満であったり、焼付け時間が1秒未満である場合には、塗膜が十分に形成されず密着性が低下する。焼付け温度が300℃を超えたり、焼付け温度が60秒を超える場合には、塗膜成分が変性し、親水性を著しく低下させることになる。
塗膜厚さは、例えば熱交換器用のアルミニウム塗装板に形成する場合には、0.05〜5μm、好ましくは0.1〜1μm、とする必要がある。塗膜厚さが0.05μm未満では、所望の親水性、耐候性、成形性が得られず、5μmより厚いとこれら各特性が飽和して不経済となる。
このようにして作製されるアルミニウム塗装板は、その表面にプレス成形加工用の揮発性プレス油を塗布してからスリット加工やコルゲート加工等の成形加工を施すことにより、所望のフィン形状からなるプレコートアルミニウムフィン材が作製される。このようなプレコートアルミニウムフィン材は、例えば空調機用熱交換器のフィン材として好適に用いられるが、フィン材間の結露等を防止する用途であれば、空調機用熱交換器に限定されるものではない。
Formation of a hydrophilic coating film In order to form a hydrophilic coating film on the aluminum material surface of the present invention, a liquid coating composition for a hydrophilic coating film is formed on the surface of the aluminum material or the corrosion-resistant base coating film formed on the aluminum material surface. Paint (apply) an object and bake it.
Such a coating composition is prepared by dissolving and dispersing the coating film constituents and the above-described additives as necessary in a solvent. Such a solvent is not particularly limited as long as each component can be dissolved or dispersed. For example, an aqueous solvent such as water, a ketone solvent such as acetone, an alcohol solvent such as ethanol, ethylene glycol, etc. Ethylene glycol alkyl ether solvents such as monoethyl ether; diethylene glycol alkyl ether solvents such as diethylene glycol monobutyl ether, propylene glycol alkyl ether solvents such as propylene glycol monomethyl ether, and a series of glycol alkyl ethers such as ethylene glycol monoethyl ether acetate Examples include esterified products of system solvents, among which aqueous solvents are preferable, and water is particularly preferable.
As the coating method of the coating composition, methods such as a roll coater method, a roll squeeze method, a chemicoater method, an air knife method, a dipping method, a spray method, and an electrostatic coating method are used. A roll coater method with good properties is preferred. As the roll coater method, a gravure roll method with easy coating amount management, a natural coating method suitable for thick coating, a reverse coating method suitable for giving an aesthetic appearance to the coated surface, and the like can be employed. Moreover, a general heating method, a dielectric heating method, etc. are used for drying of a coating film.
Baking at the time of forming the coating film is preferably performed under the conditions that the baking temperature (reached surface temperature) is 180 to 300 ° C. and the baking time is 1 to 60 seconds. When the baking temperature in forming the coating film is less than 180 ° C. or when the baking time is less than 1 second, the coating film is not sufficiently formed and the adhesion is deteriorated. When the baking temperature exceeds 300 ° C. or the baking temperature exceeds 60 seconds, the coating film component is modified and the hydrophilicity is remarkably lowered.
When forming the coating film thickness on, for example, an aluminum coated plate for a heat exchanger, it is necessary to set the thickness to 0.05 to 5 μm, preferably 0.1 to 1 μm. If the coating thickness is less than 0.05 μm, the desired hydrophilicity, weather resistance, and moldability cannot be obtained, and if it is thicker than 5 μm, these properties are saturated and uneconomical.
The aluminum coated plate thus produced is precoated with a desired fin shape by applying volatile press oil for press forming to the surface and then forming such as slit processing and corrugation processing. An aluminum fin material is produced. Such a pre-coated aluminum fin material is preferably used as, for example, a fin material of a heat exchanger for an air conditioner, but is limited to a heat exchanger for an air conditioner as long as it is used to prevent condensation between the fin materials. It is not a thing.
以下、実施例及び比較例に基づいて、本発明の好適な実施の形態を具体的に説明するが、本発明はこれら実施例に限定されるものではない。 Hereinafter, preferred embodiments of the present invention will be specifically described based on Examples and Comparative Examples, but the present invention is not limited to these Examples.
実施例1〜17及び比較例1〜22
アルミニウム材表面には、親水性塗膜を以下のようにして形成した。アルミニウム合金板(1100−H24材、0.100mm厚さ)を弱アルカリ脱脂し、水洗した後に乾燥した。次いで、このように処理したアルミニウム合金板表面に、塗布型クロメート(日本ペイント社製SAT427)を塗布し、180℃で10秒間焼付けし、金属クロム換算にて、クロム付着量が10mg/m2 の塗布型クロメート系の化成被膜を下地被膜として形成した。次に、このアルミニウム合金板に、表1に示す各親水性塗膜用組成物をロールコーターにて塗布し、到達板表面温度(PMT)200℃で20秒間焼付けしてアルミニウム塗装板を得た。
表1に示すように、樹脂成分として、ポリアクリル酸(分子量:20000)、所定粒径のシリカ主体微粒子(コロイダルシリカ)、ポリエチレングリコール(分子量:20000)、所定の粒径成分である酸化チタン主体微粒子を含有する親水性塗膜用の組成物を調製した。
親水性塗膜用組成物の溶媒には水を用いた。
Examples 1-17 and Comparative Examples 1-22
A hydrophilic coating film was formed on the aluminum material surface as follows. An aluminum alloy plate (1100-H24 material, 0.100 mm thickness) was weakly alkaline degreased, washed with water and then dried. Next, a coating type chromate (SAT427 manufactured by Nippon Paint Co., Ltd.) was applied to the surface of the aluminum alloy plate thus treated, and baked at 180 ° C. for 10 seconds. The amount of chromium deposited was 10 mg / m 2 in terms of metallic chromium. A coating-type chromate conversion coating was formed as a base coating. Next, each hydrophilic coating composition shown in Table 1 was applied to this aluminum alloy plate with a roll coater and baked at a reaching plate surface temperature (PMT) of 200 ° C. for 20 seconds to obtain an aluminum coated plate. .
As shown in Table 1, as the resin component, polyacrylic acid (molecular weight: 20000), silica-based fine particles (colloidal silica) having a predetermined particle diameter, polyethylene glycol (molecular weight: 20000), titanium oxide-based main component having a predetermined particle diameter A composition for a hydrophilic coating film containing fine particles was prepared.
Water was used as the solvent for the hydrophilic coating composition.
親水性
まず試料を以下のようにして前処理した。各試料を揮発性プレス油(出光興産社製ダフニAF−2A)に1分間浸漬し、これを取り出した後に室温で試料を垂直に30秒間保持して油を切った。次いで、180℃の熱風炉中(大気雰囲気)に2分間投入した後に室温まで冷却した。
ゴニオメーターで純水の接触角を測定した。アルミニウム塗装板を作製した直後の親水性と、乾湿サイクル後の親水性を評価した。乾湿サイクルは、作製したアルミニウム塗装板を流量が1リットル/分の水道水に8時間浸漬した後、80℃で16時間乾燥する工程を1サイクルとしてこれを20サイクル行なった。表2中の記号の意味は以下の通りであり、◎及び○を性能を満足する合格とした。
◎:接触角が20°以下であり非常に良好であることを示す。
○:接触角が20゜を越え、かつ30°以下であり、良好であることを示す。
△:接触角が30゜を越え、かつ40゜以下であり、不良であることを示す。
×:接触角が40゜を越え非常に不良であることを示す。
Hydrophilicity First, samples were pretreated as follows. Each sample was immersed in volatile press oil (Daphni AF-2A manufactured by Idemitsu Kosan Co., Ltd.) for 1 minute. After removing the sample, the sample was held vertically at room temperature for 30 seconds to drain the oil. Subsequently, it was placed in a hot air oven (atmosphere) at 180 ° C. for 2 minutes and then cooled to room temperature.
The contact angle of pure water was measured with a goniometer. The hydrophilicity immediately after producing the aluminum coating plate and the hydrophilicity after the wet and dry cycle were evaluated. In the dry / wet cycle, the manufactured aluminum coated plate was immersed in tap water having a flow rate of 1 liter / min for 8 hours, and then dried at 80 ° C. for 16 hours, and this was performed 20 cycles. The meanings of the symbols in Table 2 are as follows.
(Double-circle): A contact angle is 20 degrees or less, and shows that it is very favorable.
◯: The contact angle exceeds 20 ° and is 30 ° or less, indicating that it is good.
(Triangle | delta): A contact angle exceeds 30 degrees and is 40 degrees or less, and it shows that it is inferior.
X: Indicates that the contact angle exceeds 40 ° and is very poor.
耐候性
試料は親水性の同様に前処理を行い、その後塗膜表面にオレイン酸を塗布し、紫外線照射10分を行い、接触角を測定した。このときの試験片表面における紫外線強度は50mW/cm2とした。
◎:接触角が20°以下であり非常に良好であることを示す。
○:接触角が20゜を越え、かつ40°以下であり、良好であることを示す。
△:接触角が40゜を越え、かつ60゜以下であり、不良であることを示す。
×:接触角が60゜を越え非常に不良であることを示す。
The weatherproof sample was pretreated in the same manner as hydrophilic, and then oleic acid was applied to the surface of the coating, irradiated with ultraviolet rays for 10 minutes, and the contact angle was measured. The ultraviolet intensity at the test piece surface at this time was 50 mW / cm 2 .
(Double-circle): A contact angle is 20 degrees or less, and shows that it is very favorable.
A: The contact angle exceeds 20 ° and is 40 ° or less, indicating that it is good.
(Triangle | delta): A contact angle exceeds 40 degrees and is 60 degrees or less, and it shows that it is inferior.
X: Indicates that the contact angle exceeds 60 ° and is very poor.
成形性
実機フィンプレスにてドローレス成形を実施した状況で評価した。成形条件は以下の通りである。揮発性プレスオイル:AF−2C(出光興産)を使用し、しごき率は58%、成形スピードは250spmで実施した。評価結果である表2中の記号の意味は以下の通りであり、◎及び○を、性能を満足する合格とした。
◎:非常に良好であることを示す。
○:良好であることを示す。
△:カラー部内面にキズが発生して不良であることを示す。
×:座屈、カラー飛びが発生して不良であることを示す。
The Dolores molded at moldability actual fin press was evaluated in situations was conducted. The molding conditions are as follows. Volatile press oil: AF-2C (Idemitsu Kosan) was used, the ironing rate was 58%, and the molding speed was 250 spm. The meanings of the symbols in Table 2, which are the evaluation results, are as follows.
(Double-circle): It shows that it is very favorable.
◯: Indicates that it is good.
(Triangle | delta): It shows that a crack generate | occur | produces on the inner surface of a color part and is defective.
X: Indicates that buckling or color jump occurs and is defective.
密着性
JIS H4001に従った付着性試験を行い、碁盤目におけるテープ剥離後の残存個数を測定した。
○:塗膜残存率 100%
×:塗膜残存率 100%未満
Adhesion An adhesion test according to JIS H4001 was performed, and the number of remaining tapes after peeling was measured at the grid.
○: Coating film remaining rate 100%
X: Coating film residual ratio less than 100%
表2に示すように実施例1〜17はいずれも、初期及びサイクル試験後の親水性、耐候性、密着性、成形性が良好であった。
これに対し、比較例1は、ポリエチレングリコール、シリカ主体微粒子、酸化チタン主体微粒子が含有されていないため、親水性、耐候性、成形性を満足することは出来なかった。また、比較例2は、シリカ主体微粒子、酸化チタン主体微粒子が含有されていないため、親水性、耐候性を満足することはできなかった。比較例3は、ポリエチレングリコール、酸化チタン主体微粒子が含有されていないため、耐候性、成形性を満足することはできなかった。比較例4は、ポリエチレングリコール、シリカ主体微粒子が含有されていないため、親水性、耐候性、成形性を満足することはできなかった。比較例5は、シリカ主体微粒子の代わりに酸化アルミニウム主体微粒子を含有したため、親水性、耐候性を満足することはできなかった。比較例6は、酸化チタン主体微粒子が含有されていないため、耐候性を満足することはできなかった。比較例7は、シリカ主体微粒子が含有されていないため、親水性、耐候性を満足することはできなかった。比較例8は、ポリエチレングリコールが含有されていないため、成形性を満足することが出来なかった。比較例9は、ポリアクリル酸が含有されていないため、密着性を満足することはできなかった。比較例10は、ポリアクリル酸の代わりにセルロース系樹脂を用いたため、親水性、耐候性を満足することはできなかった。比較例11は、ポリアクリル酸の含有量が少なかったため、密着性を確保することはできなかった。比較例12は、ポリアクリル酸の含有量が多かったため、親水性、耐候性を確保することはできなかった。比較例13は、ポリエチレングリコールの含有量が少なかったため、成形性を確保することはできなかった。比較例14は、ポリエチレングリコールの含有量が多かったため、親水性、耐候性を確保することはできなかった。比較例15は、シリカ主体微粒子の含有量が少なかったため、親水性、耐候性を確保することはできなかった。比較例16は、シリカ主体微粒子の含有量が多かったため、密着性、成形性を確保することはできなかった。比較例17は、酸化チタン主体微粒子の含有量が少なかったため、耐候性を確保することはできなかった。比較例18は、酸化チタン主体微粒子の含有量が多かったため、密着性、成形性を確保することはできなかった。比較例19は、シリカ主体微粒子の粒径が大きかったため、親水性、耐候性を確保することはできなかった。比較例20は、酸化チタン主体微粒子の粒径が大きかったため、耐候性を確保することはできなかった。比較例21は、酸化チタン主体微粒子の変わりに酸化亜鉛粒子を含有したため、耐候性を確保することはできなかった。比較例22は、塗膜厚が薄すぎたため、親水性、耐候性、成形性を満足することは出来なかった。
As shown in Table 2, Examples 1 to 17 all had good hydrophilicity, weather resistance, adhesion, and moldability after the initial and cycle tests.
On the other hand, since Comparative Example 1 did not contain polyethylene glycol, silica-based fine particles, and titanium oxide-based fine particles, the hydrophilicity, weather resistance, and moldability could not be satisfied. Further, Comparative Example 2 did not contain silica-based fine particles and titanium oxide-based fine particles, and thus could not satisfy hydrophilicity and weather resistance. Since Comparative Example 3 did not contain polyethylene glycol and titanium oxide-based fine particles, the weather resistance and moldability could not be satisfied. Since Comparative Example 4 did not contain polyethylene glycol and silica-based fine particles, the hydrophilicity, weather resistance and moldability could not be satisfied. Since Comparative Example 5 contained aluminum oxide-based fine particles instead of silica-based fine particles, hydrophilicity and weather resistance could not be satisfied. Since Comparative Example 6 did not contain titanium oxide-based fine particles, the weather resistance could not be satisfied. Since Comparative Example 7 did not contain silica-based fine particles, hydrophilicity and weather resistance could not be satisfied. Since Comparative Example 8 did not contain polyethylene glycol, the moldability could not be satisfied. Since Comparative Example 9 did not contain polyacrylic acid, the adhesion could not be satisfied. Since the comparative example 10 used the cellulose resin instead of polyacrylic acid, it was not able to satisfy hydrophilicity and a weather resistance. Since the comparative example 11 had little content of polyacrylic acid, adhesiveness was not able to be ensured. Since the comparative example 12 had much content of polyacrylic acid, hydrophilicity and a weather resistance were not able to be ensured. Since the comparative example 13 had little polyethyleneglycol content, moldability was not able to be ensured. Since the comparative example 14 had much polyethyleneglycol content, hydrophilicity and a weather resistance were not able to be ensured. In Comparative Example 15, since the content of the silica-based fine particles was small, hydrophilicity and weather resistance could not be secured. In Comparative Example 16, since the content of the silica-based fine particles was large, the adhesion and moldability could not be ensured. In Comparative Example 17, the weather resistance could not be ensured because the content of titanium oxide-based fine particles was small. In Comparative Example 18, since the content of titanium oxide-based fine particles was large, adhesion and moldability could not be secured. In Comparative Example 19, the particle size of the silica-based fine particles was large, and thus hydrophilicity and weather resistance could not be ensured. In Comparative Example 20, since the particle size of the titanium oxide-based fine particles was large, the weather resistance could not be ensured. Since Comparative Example 21 contained zinc oxide particles instead of the titanium oxide-based fine particles, the weather resistance could not be ensured. In Comparative Example 22, since the coating film thickness was too thin, the hydrophilicity, weather resistance, and moldability could not be satisfied.
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