JP5133788B2 - Inkjet printer cleaning device - Google Patents

Description

  The present invention relates to a cleaning device for an ink jet printer that cleans the ink discharge surface with the wiper by relatively moving a wiper made of an elastic material while contacting the ink discharge surface of an ink jet head.

  An ink jet printer discharges ink droplets from an ink discharge port opened on the ink discharge surface (head surface) of the head, and relatively aligns the head and a print medium such as printing paper in a predetermined direction in time with the ink discharge. It is widely used as an image forming means for forming desired characters and images with ink transferred to a printing medium by being moved.

  As the ink jet printer is used for a long period of time, fine ink droplets other than ejected droplets or foreign matters other than ink adhere to the ink ejection surface and accumulate and adhere, thereby impairing the original ink ejection function. For example, there are cases in which it is difficult to eject ink from the ejection port or the ink ejection direction is changed.

  Therefore, in a conventional inkjet printer, a cleaning device including a wiping member (blade) made of an elastic member for cleaning the ink discharge surface is provided, and the cleaning operation is performed by bringing the wiping member of the cleaning device into contact with the ink discharge surface. By periodically performing the process, foreign matter and the like on the ink ejection surface have been removed.

  In particular, the ink ejection surface of the head is generally imparted with ink repellency to the ejected ink (recording liquid). When ink droplets adhere to the ink ejection surface, the cleaning device It can be easily removed by wiping with a wiping member.

  Patent Document 1 below discloses an example of a conventional ink jet recording apparatus having the cleaning device as described above. This apparatus is equipped with a cleaning mechanism for wiping the recording head and its nozzle surface. The retreat meniscus speed (RMV) of the ink ejected from the nozzles of the recording head with respect to the nozzle surface and the speed at which the blade wipes the nozzle surface ( Vw) is in a relationship of Vw ≦ 1.1 × RMV, and this makes it possible to obtain a high cleaning efficiency with little wiping remaining on the nozzle surface of the recording head. And RMV can be measured with the following method using the apparatus shown in FIG. That is, 25 μl of the ink 100 to be measured is dropped on the same water-repellent surface as the nozzle surface of the recording head, and the ink 100 is placed in the gap (1 mm) between the rubber member 101 (6 mmφ) whose hydrophilic surface is hydrophilic and the water-repellent surface 102. The member 101 is rotated around the rotation shaft 103 at a constant peripheral speed (Vmm / sec) while holding the ink 100 so as to draw a circle with a radius of 20 mm. The peripheral speed is changed, the maximum speed at which the ink 100 follows the rubber member 101 is measured, and this is defined as the RMV.

In Patent Document 2 below, unlike the cleaning device that cleans the nozzle surface with a wiping member (blade) made of an elastic member as described above, as shown in FIG. Air is blown out by the nozzle 202, the air blowing nozzle 202 and the nozzle surface 201 are relatively translated by the moving means, and the ink 203 and the like separated from the nozzle surface 201 by the jet of air is disposed in the vicinity of the nozzle surface 201. The air is sucked out from the air suction nozzle 204. Accordingly, it is possible to suppress the consumption of excess ink and prevent contamination of the surroundings, so that the entire nozzle surface 201 of the inkjet head 200 can be satisfactorily cleaned.
JP 2003-191478 A JP 2004-174845 A

  According to the apparatus described in Patent Document 1, when the ink repellency of the nozzle surface of the recording head is reduced due to a decrease in durability or the occurrence of scratches due to aging, the nozzles of the head as seen in recent inkjet printers are used. When a recording liquid having low liquid repellency with respect to the surface is used, there is a risk that ink droplets remain on the nozzle surface even after the cleaning operation. Although it is considered that a certain amount of countermeasures can be taken by lowering the wiping speed, this is also not preferable because it leads to a significant increase in cleaning time and a reduction in system efficiency.

  According to the apparatus described in Patent Document 2, there is a problem in that a complicated recovery mechanism is required to recover the ink droplets removed by jetting air, resulting in an increase in cost. In addition, when a recovery mechanism is not provided, or when a simple absorber is provided and the recovered ink is to be processed, removed ink droplets or simply recovered ink drips and contaminates the inside of the apparatus. Or the nozzles are clogged with ink left on the nozzle surface, leading to a decrease in image formation quality. In addition, there is a problem that the removal capability is extremely low with respect to the fixed matter such as ink which is dried and hardened on the nozzle surface.

  The present invention has been made in view of the above problems, and the case where the ink repellency of the nozzle surface of the recording head is reduced due to a decrease in durability or the occurrence of scratches over time, or the liquid repellency with respect to the nozzle surface of the head. Even when recording liquids with low properties are used, an effective cleaning effect can be obtained without particularly reducing the speed, and the structure in which the removed ink can be reliably processed with a simple configuration. Inkjet printer cleaning not only reduces image formation quality due to nozzle clogging, but also has a high ability to remove ink droplets adhering to the nozzle surface, as well as a high ability to remove solid matter such as ink that has dried and solidified on the nozzle surface. The object is to provide a device.

An inkjet printer cleaning device according to claim 1 is provided.
A base that is movable along the ink discharge surface of the ink jet head, a wiper that is made of an elastic material and is provided on one end side in the moving direction during cleaning of the base and contacts the ink discharge surface of the ink jet head; and the wiper An air ejection nozzle that is provided on the other end side in the moving direction during cleaning of the substrate adjacent to the ink ejection surface and ejects heated air onto the ink ejection surface to move ink droplets on the ink ejection surface toward the wiper And a moving means for moving the base body along the ink discharge surface.

The inkjet printer cleaning device according to claim 2 is the inkjet printer cleaning device according to claim 1,
Jetting direction of the warming air from the air injection nozzle according to the air injection nozzle, the direction perpendicularly from said air injection nozzles in the ink ejection surface, the wiper from the air injection nozzle is in contact with the ink ejection surface It is characterized in that it is within the range of the angle formed by the direction toward the current position.

The inkjet printer cleaning device according to claim 3 is the inkjet printer cleaning device according to claim 1 or 2,
A blast air reservoir tank for supplying warm air to the air injection nozzle is installed in addition to prior Symbol substrate, heating means for the blast air storage tank provided in the blast air storage tank to warm the air reservoir And pressure generating means for applying pressure to the heated air that is installed outside the base and is injected from the air injection nozzle.

  Among various types of inks in recent years, there are inks that increase in viscosity at a low temperature state, and there are some that have a problem of causing poor recovery during cleaning. According to the cleaning device, while the heated air is ejected from the air ejecting nozzle, the air ejecting nozzle and the wiper are moved along the ink ejecting surface by the moving means, so that the wiper adheres to the ink droplets on the ink ejecting surface. The ink can be scraped off and collected. As described above, by integrating the wiper and the air jet nozzle, ink droplets on the ink ejection surface of the head can be surely removed without reducing the cleaning speed. Reduction is prevented. In addition, since ink is supplied to the wiper by spraying warm air from the air jet nozzle during cleaning, wiping in a dry state where the water-repellent film is significantly deteriorated is prevented, and the ink ejection surface of the head is scratched. You can prevent wearing. Furthermore, the ink droplets on the ink ejection surface are warmed with warmed air and reduced in viscosity by jetting of warm air from the air jet nozzle, and are quickly sent to the wiper, allowing the wiper to be removed without using a complicated recovery mechanism. Recovered reliably.

  According to the cleaning device for an ink jet printer described in claim 2, in the above effect of the cleaning device for the ink jet printer according to claim 1, the jet direction of the warm air by the air jet nozzle is inclined toward the wiper side. Since the ink droplets on the ink ejection surface are directed toward the wiper, the ink droplets removed by the air blowing can be reliably transmitted to the wiper located in the front of the spraying direction and collected / removed.

  According to the cleaning device for an ink jet printer according to claim 3, in the above effect of the cleaning device for an ink jet printer according to claim 1 or 2, a wiper and an air jet nozzle are attached to the substrate moved by the moving means. In addition to providing heating air to the air injection tank installed outside the tank and supplying the air to the air injection nozzle, pressure is applied to the warmed air injected from the air injection nozzle by the pressure generating means installed outside the base. Since the configuration is such that the wiper and the air injection nozzle having different functions can be integrated with a simple configuration as a whole.

An embodiment of the present invention will be described with reference to FIGS.
1 to 3 are diagrams showing a cleaning device for an ink jet printer according to this embodiment. FIG. 1 is a front view of the cleaning device for the ink jet printer of this example, and FIG. 2 is a diagram of the cleaning device for the ink jet printer of this example. FIG. 3 is a schematic diagram showing a range of an air ejection direction by an air ejection nozzle in the cleaning device of the ink jet printer of this example.
4 to 6 are views showing an ink jet printer provided with the cleaning device according to the present embodiment. FIG. 4 is a plan view of the vicinity of the ink jet head, FIG. 5 is a front view of the cleaning device, and FIG. It is a figure which shows the action | operation of a cleaning apparatus.

First, the basic structure of the inkjet printer cleaning device 2 according to this example will be described with reference to FIGS.
As shown in FIGS. 1 and 2, the cleaning device 2 of this example has a base 3. The substrate 3 can be moved along the ink discharge surface 5 of the ink jet head 1 (hereinafter also referred to as the head 1) by the moving means 4, and, as will be described later, according to the operating status of the ink jet recording apparatus. It can be moved to the required position.

  A wiper 6 is provided at one end in the moving direction during cleaning of the substrate 3. The wiper 6 is a plate-like blade made of an elastic material, and elastically contacts the ink discharge surface 5 of the inkjet head 1 during cleaning.

  Further, an air injection nozzle 7 is provided adjacent to the wiper 6 on the other end side in the moving direction during cleaning of the substrate 3. The air ejection nozzle 7 has a function of ejecting heated air onto the ink ejection surface 5 of the head 1 to move the ink droplets 8 on the ink ejection surface 5 toward the wiper 6, and a predetermined position outside the head 1. Are connected in series via a flexible tube 10 to a blast air storage tank 11 and a pressure generating means 9. Furthermore, a heating means 12 is attached to the blast air storage tank 11. According to such a configuration, the air pressurized by the pressure generating means 9 is stored in the blast air storage tank 11 and further heated by the heating means 12 to become warm air having a predetermined temperature. It is supplied from the jet air storage tank 11 to the air jet nozzle 7 at the operation timing and jetted toward the ink ejection surface 5 of the head 1.

  In this example, a jet air storage tank 11 provided at a predetermined position outside the head 1 is connected to the air injection nozzle 7 via a pipe 10, and a pressure provided at a predetermined position outside the head 1. Although the generating means 9 is connected to the blast air storage tank 11 by the pipe 10, this connection order may be reversed. That is, first, a pressure generating means 9 provided at a predetermined position outside the head 1 is connected to the air injection nozzle 7 via a pipe 10, and an injection air storage tank 11 provided at a predetermined position outside the head 1. May be connected to the pressure generating means 9 via the pipe 10. In the case of this configuration, the air stored in the blast air storage tank 11 is heated by the heating means 12 provided in the blast air storage tank 11 to become warm air, and is sent to the pressure generating means 9 to give pressure. And supplied to the air injection nozzle 7.

  Furthermore, the blast air storage tank 11 (including the heating means 12) and the pressure generating means 9 outside the head 1 connected to the air blast nozzle 7 do not necessarily have to be separate components, and are configured integrally. May be. In short, what is necessary is just the structure provided with the function which can give predetermined | prescribed temperature and pressure to the air injected from the air injection nozzle 7. FIG.

  In order to obtain the function of ejecting warm air and moving the ink droplets 8 on the ink ejection surface 5 toward the wiper 6, the air ejection nozzle 7 in the cleaning device 2 of this example is schematically shown in FIG. The direction A in which the heated air is ejected from the air ejection nozzle 7 to the ink ejection surface 5 is perpendicular to the ink ejection surface 5, and the direction B is the direction B where the wiper 6 is in contact with the ink ejection surface 5. Is set within the range of the angle θ formed by. In this example, the heated air that is obliquely ejected from the air ejection nozzle 7 toward the wiper 6 collides with the ink ejection surface 5 between the wiper 6 and the air ejection nozzle 7, and the ink droplets 8 on the ink ejection surface 5. Is moved toward the wiper 6.

  Although not shown in FIGS. 1 to 3, the base 3 is provided with a pan (receiving tray) for receiving the collected ink and a discharge pipe for discharging the ink accumulated in the pan. It can be collected and held in a tank (waste ink bottle) that does not allow scattering or evaporation.

  In the above configuration, the cleaning of the head 1 is performed at an appropriate timing according to the operation or state of the ink jet printer. For example, purging is performed to extrude the dried ink in the head 1 as necessary, and then the following operation is performed to remove the waste ink remaining on the ink ejection surface 5 of the head 1.

  After the base body 3 is set as the starting point in the cleaning direction of the head 1, as shown in FIG. 2, while the heated air is jetted from the air jet nozzle 7, the base body 3 on which the air jet nozzle 7 and the wiper 6 are mounted. The moving unit 4 moves the ink along the ink discharge surface 5. In this example, the base 3 is moved in such a direction that the wiper 6 comes first and the air injection nozzle 7 comes after the head 1, but the reverse is also possible.

  The wiper 6 moves while contacting the ink ejection surface 5 with a force corresponding to the elastically deformed state, collects the ink droplets 8 on the ink ejection surface 5 and destroys the ink meniscus in the head 1. The ink fixed to the ink discharge surface 5 can be scraped off and collected.

  The air ejection nozzle 7 ejects heated air onto the ink ejection surface 5, applies pressure to the ink droplet 8 on the ink ejection surface 5, and moves it to the wiper 6. The ink droplets 8 that have moved and contacted the wiper 6 are separated from the ink ejection surface 5 through the wiper 6 and are reliably recovered, so that the ink ejection nozzle in the air ejection type removal mechanism shown in Patent Document 2 is used. A complicated recovery mechanism is not required. For this reason, an increase in cost due to a complicated recovery mechanism can be avoided, and a reliable recovery of the waste ink can avoid contamination by waste ink in the apparatus and deterioration of image formation quality due to nozzle clogging.

  Further, according to the present example, not only the wiper 6 but also the air jet nozzle 7 for sending the ink droplet 8 to the wiper 6 side is used in the ink removing process. Therefore, during cleaning, the heated air is blown from the air jet nozzle 7. Since the ink is supplied to the wiper 6, wiping in a dry state in which the water repellent film is significantly deteriorated is prevented, and the wiper 6 always moves in contact with the wet ink discharge surface 5. The ink discharge surface 5 is not damaged.

  As described above, according to this example, the wiper 6 and the air jet nozzle 7 are integrated to reliably remove the ink droplets 8 and the fixed ink on the ink ejection surface 5 of the head 1 without reducing the cleaning speed. At the same time, the contamination in the apparatus and the deterioration of the image forming quality due to the collected ink and the like are prevented. Further, by integrating the wiper 6 and the air injection nozzle 7, it is possible to reduce the size of the entire apparatus (particularly, the effect of downsizing is significant in a line head type 1 ink jet printer described later).

  Furthermore, among the diversified inks (recording liquids) used in recent inkjet systems, there are some ink components that precipitate at low temperatures. In the case of such an ink, depending on the cleaning environment, components in the ink may be deposited on the ink ejection surface and normal cleaning may not be performed. However, as in this example, warm air is sprayed onto the ink ejection surface. By doing so, it is possible to reliably prevent precipitation of ink components on the ink ejection surface, and even if ink components are deposited, they can be redissolved with warm air, so that normal cleaning is always performed. There is also an effect that can be achieved.

  In the embodiment described above, the position of the inkjet head 1 is fixed, and the cleaning device 2 moves relative to the fixed position. However, the cleaning device 2 is fixed in position, On the other hand, the inkjet head 1 may be moved and cleaned.

Next, a specific structural example when the cleaning device 2 of this example is provided in the ink jet head 1 of a line head type ink jet printer (ink jet recording device) will be described with reference to FIGS.
As shown in FIGS. 4 and 6, the line head type ink jet printer provided with the cleaning device 2 of this example has four colors of C (cyan), K (black), M (magenta), and Y (yellow). 4 series of heads 1 (C, K, M, Y) for ejecting the ink. Each color series is composed of six heads 1 of the same color, and six heads 1 are arranged in a staggered pattern in each series. That is, in each series, each head 1 is arranged in two positions where the longitudinal direction in which the nozzles are arranged is arranged in parallel to the main scanning direction (lateral direction in FIG. 4) and shifted in the sub-scanning direction (vertical direction in FIG. 4). Every other piece is arranged. For this reason, on the printing paper (not shown) that moves in the paper conveyance direction parallel to the sub-scanning direction, the ink ejection timing in each head 1 is controlled according to the difference in the position in the sub-scanning direction, thereby printing as a whole. It is configured such that continuous image formation in the main scanning direction can be performed on the paper.

  As shown in FIGS. 4 to 6, the maintenance unit 20 of this example is provided for each series of heads 1 of each color, and a pan 21 that is a tray for the collected ink and a base that is provided in the pan 21. 22 and a cleaning device 2 and a cap 25 provided on the base 22 via a spring 23 as an elastic means. In addition, the air injection nozzle 7 of each cleaning device 2 in one pan 21 is connected to a pipe (not shown) provided along the spring 23 and a pipe (not shown) in the base 22 communicating therewith, and the pan 21. Via a flexible pipe 26 (pipe 10 in FIG. 1) that penetrates and communicates with the base 22, the blast air storage tank 11 and the pressure generating means 9 (see FIG. 1) provided outside the pan 21 are connected. It is connected. In addition, a discharge pipe 27 is connected to each pan 21, and waste ink that has flowed down from the wiper 6 of each cleaning device 2 and accumulated in the pan 21 is removed from waste ink (not shown) provided outside the pan 21. Derived into a bottle.

  Here, six cleaning devices 2 and caps 25 provided in each maintenance unit 20 are installed at positions corresponding to the six heads 1 in a series and in a staggered arrangement, and the operation or state of the ink jet printer As described above, the cleaning device 2 cleans the ink discharge surfaces 5 of the corresponding heads 1 and the cap 25 cleans the ink discharge surfaces 5 of the corresponding heads 1. It is designed to cover and seal.

The operation of the maintenance unit 20 in the above configuration will be described.
When the ink jet printer is performing a recording operation, the maintenance unit 20 is set to the standby position shown in FIGS. 4 and 6A.

  When the ink jet printer is stopped (in a neglected state), the maintenance unit 20 rises from directly below each head 1 corresponding to each cap 25 and is set to a cap position that seals each head 1 corresponding to each cap 25. .

  When the maintenance unit 20 performs maintenance of the head 1, the maintenance unit 20 is set at a maintenance position where the cleaning device 2 is in contact with the end of the ink ejection surface 5 of the corresponding head 1 toward the other end. The ink discharge surface 5 of each head 1 is cleaned by the action described above.

  For example, as shown in FIG. 6, each maintenance unit 20 in the standby position shown in FIG. 6A descends as shown in FIG. 6B at a predetermined timing according to the operation or state of the inkjet printer. Further, as shown in FIG. 6C, the head moves to the lower side of each head 1 and then rises slightly and is set at a maintenance position where the wiper 6 contacts the ink ejection surface 5.

  The movement of the head 1 and the maintenance unit 20 is relative, and the maintenance unit 20 may move as described above, or the head 1 may move.

FIG. 1 is a front view of a cleaning device for an inkjet printer according to an embodiment of the present invention. FIG. 2 is a diagram showing an operation at the time of cleaning of the cleaning device of the ink jet printer according to the embodiment of the present invention. FIG. 3 is a schematic diagram showing the range of the jetting direction of the heated air by the air jet nozzle in the cleaning device for an ink jet printer according to the embodiment of the present invention. FIG. 4 is a plan view of the vicinity of the inkjet head in the inkjet printer according to the embodiment of the present invention. FIG. 5 is a front view of the cleaning device in the ink jet printer according to the embodiment of the present invention. FIG. 6 is a view showing the operation of the cleaning device in the ink jet printer according to the embodiment of the present invention. It is a figure which shows the apparatus for measuring RMV used in development of the conventional inkjet printer shown in patent document 1. FIG. It is a figure which shows the conventional inkjet printer shown in patent document 2. FIG.

Explanation of symbols

1 ... Inkjet head (head)
DESCRIPTION OF SYMBOLS 2 ... Cleaning apparatus 3 ... Base | substrate 4 ... Moving means 5 ... Ink discharge surface 6 ... Wiper 7 ... Air jet nozzle 8 ... Ink droplet 9 ... Pressure generating means 11 ... Jet air storage tank 12 ... Heating means 20 ... Maintenance part

Claims (3)

A base that is movable along the ink discharge surface of the ink jet head, a wiper that is made of an elastic material and is provided on one end side in the moving direction during cleaning of the base and contacts the ink discharge surface of the ink jet head; and the wiper An air ejection nozzle that is provided on the other end side in the moving direction during cleaning of the substrate adjacent to the ink ejection surface and ejects heated air onto the ink ejection surface to move ink droplets on the ink ejection surface toward the wiper And a cleaning means for moving the base body along the ink discharge surface. Jetting direction of the warming air from the air injection nozzle according to the air injection nozzle, the direction perpendicularly from said air injection nozzles in the ink ejection surface, the wiper from the air injection nozzle is in contact with the ink ejection surface The inkjet printer cleaning apparatus according to claim 1, wherein the cleaning device is within an angle range formed by a direction toward a position where the inkjet printer is located. A blast air reservoir tank for supplying warm air to the air injection nozzle is installed in addition to prior Symbol substrate, heating means for the blast air storage tank provided in the blast air storage tank to warm the air reservoir The inkjet printer cleaning apparatus according to claim 1, further comprising: a pressure generating unit that is installed in a place other than the base body and applies pressure to the heated air that is ejected from the air ejection nozzle.

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