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JP5130457B2 - Diaphragm structure - Google Patents

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JP5130457B2
JP5130457B2 JP2007147587A JP2007147587A JP5130457B2 JP 5130457 B2 JP5130457 B2 JP 5130457B2 JP 2007147587 A JP2007147587 A JP 2007147587A JP 2007147587 A JP2007147587 A JP 2007147587A JP 5130457 B2 JP5130457 B2 JP 5130457B2
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diaphragm
voice coil
shape
center cap
vibration
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JP2008193653A (en
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稔 上田
隆行 熊谷
優一 橋本
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Namiki Precision Jewel Co Ltd
Adamant Namiki Precision Jewel Co Ltd
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Namiki Precision Jewel Co Ltd
Adamant Namiki Precision Jewel Co Ltd
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Description

本発明は、多機能型振動アクチュエータに代表される基板実装型部品のダイアフラム構造に関する。   The present invention relates to a diaphragm structure of a board-mounted component typified by a multi-function vibration actuator.

従来、音響再生機能と体感振動発声機能を有する多機能型振動アクチュエータに代表される基板取付型の音響再生機器は、その用途上、ダイアフラムに関して奥行きが必要となるコーン形状のものを用いることが難しく、厚みを比較的薄く構成することが可能な、ドーム型ダイアフラム等の構造が用いられてきた。   Conventionally, it is difficult to use a board-mounted type sound reproducing device represented by a multi-function type vibration actuator having a sound reproducing function and a sensation vibration utterance function, because of its use, a cone-shaped one that requires depth with respect to the diaphragm. A structure such as a dome-shaped diaphragm that can be configured to be relatively thin has been used.

しかしながら、ドーム型のダイアフラムはセンタードームとサブドームとの境界にボイスコイルを取り付ける構造を用いている為に、ボイスコイルの駆動時にセンタードーム側の振動とサブドーム側の振動の位相が反転し、互いに音を打ち消しあう部分が生じるという問題があった。このような問題に関して、特開2006−109090(以下特許文献1として記載)に記載の構造があり、ダイアフラムに設けられたボイスコイル取付部の剛性を高めることでこの問題を解決している。   However, since the dome-type diaphragm uses a structure in which a voice coil is attached to the boundary between the center dome and the sub dome, the phase of the vibration on the center dome side and the vibration on the sub dome side are reversed when the voice coil is driven. There was a problem that some parts would cancel each other out. With regard to such a problem, there is a structure described in Japanese Patent Application Laid-Open No. 2006-109090 (hereinafter described as Patent Document 1), and this problem is solved by increasing the rigidity of the voice coil mounting portion provided in the diaphragm.

また、上記特許文献1とは別に、特開2006−229656(以下特許文献2として記載)に記載の構造では、別体に構成したダイアフラムの中心部外周に、より剛性の低い材質で作製した環状の外周部を取りつけ、前記中心部にボイスコイルを固着することで、ダイアフラム製造効率の向上という効果を得ている。   In addition to the above-mentioned Patent Document 1, in the structure described in JP-A-2006-229656 (hereinafter referred to as Patent Document 2), a ring made of a material having lower rigidity is formed on the outer periphery of the central portion of the diaphragm configured separately. By attaching the outer peripheral part and fixing the voice coil to the central part, an effect of improving the diaphragm manufacturing efficiency is obtained.

加えて、前記特許文献2では、二体構造とすることで中心部に異常振動を発生させること無く、外周部の振動限界に余裕を持たせて最低共振周波数を抑えている。   In addition, in Patent Document 2, the minimum resonance frequency is suppressed by providing a margin in the vibration limit of the outer peripheral portion without causing abnormal vibration in the central portion by adopting a two-body structure.

特開2006−109090JP 2006-109090 A 特開2006−229656JP 2006-229656 A

上述した効果を有する反面、上記特許文献1記載のダイアフラムには、その構造上、ダイアフラム組み立て時にセンタードームとサブドームの境界形状に沿って環状部材を取り付けなければならないという問題があった。加えて、ドーム型形状である為にダイアフラム全体の薄型化が難しいという問題も有していた。   On the other hand, the diaphragm described in Patent Document 1 has a problem that an annular member has to be attached along the boundary shape between the center dome and the sub dome when assembling the diaphragm. In addition, because of the dome shape, it has been difficult to reduce the thickness of the entire diaphragm.

また、特許文献2に記載のダイアフラムでは、光透過性樹脂の使用を前提としている為にマグネシウム等、樹脂材料以外のダイアフラムを用いて剛性を向上することができないという問題があり、より広い帯域での音響再生時に於いてダイアフラムの剛性が足らずに音響歪を生じる場合があった。   In addition, the diaphragm described in Patent Document 2 has a problem that rigidity cannot be improved by using a diaphragm other than a resin material such as magnesium because the use of a light-transmitting resin is assumed. During sound reproduction, there was a case where the diaphragm was not rigid enough to cause acoustic distortion.

以上述べた問題点に鑑み、本願はダイアフラムの形状によらず容易に組み立てが可能で、かつダイアフラムの材質に関わらず剛性を維持することができ、広帯域での音響歪を抑えたダイアフラムを提供することを目的としている。
In view of the problems described above, the present application provides a diaphragm that can be easily assembled regardless of the shape of the diaphragm, can maintain rigidity regardless of the material of the diaphragm, and suppresses acoustic distortion in a wide band. The purpose is that.

上記問題を解決するため、請求項1記載の発明では、一体成形したダイアフラム基部に直接ボイスコイル取付部を形成し、かつ補強材を充填してセンターキャップを重ねる構造を用いている。この為、ダイアフラムを厚み方向に重ねて構成したことによるダイアフラムの剛性向上と共に、ボイスコイル取付部をダイアフラムと一体に成形することで、ダイアフラム全体に於ける組み立ての容易化という効果をも得ることができる。   In order to solve the above problem, the invention according to claim 1 uses a structure in which the voice coil mounting portion is formed directly on the integrally formed diaphragm base and the center cap is overlapped by filling with a reinforcing material. For this reason, it is possible to obtain the effect of facilitating the assembly of the entire diaphragm by forming the voice coil mounting part integrally with the diaphragm, as well as improving the rigidity of the diaphragm by arranging the diaphragms in the thickness direction. it can.

また、前記取付部の裏面を補強材を用いて充填して補強部を形成した後、センターキャップを重ねる構造としたことで、ボイスコイル取りつけ部を含めたダイアフラムの剛性を前記効果に加えて更に向上させる事ができると共に、ダイアフラム内部での分割振動を抑えて音響歪の発生を防ぐことが可能となる。   In addition, the back surface of the mounting portion is filled with a reinforcing material to form a reinforcing portion, and then the center cap is overlapped, so that the rigidity of the diaphragm including the voice coil mounting portion is further added to the above effect. In addition to being able to improve, it is possible to prevent the occurrence of acoustic distortion by suppressing the divided vibration inside the diaphragm.

また、ボイルコイル取りつけ部の直上にセンターキャップを配置したことで、音響信号再生時の音響特性を、センターキャップの厚み、材質等によって設定し、ボイスコイル−ダイアフラム間に於ける振動の減衰を小さくすることができる。   In addition, by placing the center cap directly above the boil coil mounting part, the acoustic characteristics during sound signal reproduction are set according to the thickness and material of the center cap, and vibration attenuation between the voice coil and the diaphragm is reduced. can do.

また、請求項2に記載の発明では前記ダイアフラム基部に取り付けるボイスコイルに関して、円筒形状に巻回して線積率を均一にした後に巻回した状態のボイスコイルを所定の形状に再度成形する方法を用いており、均一な張力を掛けて巻回した後に任意の形に成形することでボイスコイル内の線積率を安定させ、ダイアフラムへの取りつけ後にバラツキが少ない状態でダイアフラムを振動させることができる。   According to a second aspect of the present invention, there is provided a method of re-forming a voice coil in a predetermined shape after being wound into a cylindrical shape and uniforming a line product ratio with respect to the voice coil attached to the diaphragm base. It is used, and after winding with a uniform tension, it can be shaped into an arbitrary shape to stabilize the line product ratio in the voice coil, and the diaphragm can be vibrated with little variation after being attached to the diaphragm. .

また、請求項3に記載の発明では、センターキャップに関して、平板状の形状を用いたことで、ダイアフラム全体の厚み寸法を抑えると同時に各周波数での出力音圧のバラツキを平坦にし、音響再生時の歪みを低減することが可能となる。   Further, in the invention according to claim 3, by using a flat plate-like shape for the center cap, the thickness of the entire diaphragm is suppressed, and the variation in output sound pressure at each frequency is flattened. It is possible to reduce the distortion.

以下に、図1〜図4を用いて、本発明における最良の実施形態を示す。   The best embodiment of the present invention will be described below with reference to FIGS.

図1に本実施例に於いて用いるダイアフラムを搭載した多機能型振動アクチュエータの斜視図を示す。   FIG. 1 shows a perspective view of a multi-function vibration actuator equipped with a diaphragm used in this embodiment.

図1に示した斜視図から解るように、本実施例に於いて用いる多機能型振動アクチュエータは、角型のハウジング7を用いた構成となっており、ハウジング7の平面形状に対応して、搭載するダイアフラムに長方形の平面形状を用いた構造となった。   As can be seen from the perspective view shown in FIG. 1, the multi-function vibration actuator used in this embodiment has a configuration using a square housing 7, and corresponds to the planar shape of the housing 7. The mounting diaphragm has a rectangular planar shape.

この為、スピーカ部分の表面積を広く確保して音圧を上げることができると共に、従来用いられていた円筒形状の多機能型振動アクチュエータと比較して、取り付け基板上での搭載スペースに関して、円筒形状に構成した場合よりも効率よく配置することが可能となった。   For this reason, it is possible to increase the sound pressure by ensuring a large surface area of the speaker portion, and in terms of mounting space on the mounting substrate, compared to the conventionally used cylindrical multi-function vibration actuator It becomes possible to arrange more efficiently than the case where it comprises.

また、図2に示した図1のA−A’方向から見た側断面図、図3に於いて示した分解斜視図、及び図4に於いて示したボイスコイル3周辺の側断面図から解るように、本実施例で用いた多機能型振動アクチュエータには、給電端子10から入力するボイスコイル3への入力周波数を使い分けることによって、磁気空隙Gに配置されたボイスコイル3を備えた二体構造のダイアフラムと、ハウジング8とカバー9とで構成される筐体に収納されたポールピース4、マグネット5、ヨーク6及びサスペンション7からなる磁気回路部とを振動させるダイナミック型の構造を用いた。   2 is a side sectional view as seen from the direction of AA ′ in FIG. 1, an exploded perspective view shown in FIG. 3, and a side sectional view around the voice coil 3 shown in FIG. As can be seen, the multi-function vibration actuator used in the present embodiment has two voice coils 3 arranged in the magnetic gap G by selectively using the input frequency to the voice coil 3 input from the power supply terminal 10. A dynamic structure that vibrates a body-structured diaphragm and a magnetic circuit unit including a pole piece 4, a magnet 5, a yoke 6, and a suspension 7 housed in a housing composed of a housing 8 and a cover 9 was used. .

また、本実施例に於いて用いた二体構造のダイアフラムには、ダイアフラム基部2に設けたボイスコイル取付部Bの裏面に樹脂材料からなる補強材Cを充填し、同じく樹脂材料からなる平板形状のセンターキャップ1によって塞いだ構造を用いた。この為、充填した補強材Cが形成する補強部によってダイアフラム基部2とセンターキャップ1からなるダイアフラムの剛性を向上させることができた。   Further, the two-body diaphragm used in the present embodiment is filled with a reinforcing material C made of a resin material on the back surface of the voice coil mounting portion B provided on the diaphragm base 2, and is a flat plate shape made of the same resin material. The structure closed by the center cap 1 was used. For this reason, the rigidity of the diaphragm comprising the diaphragm base 2 and the center cap 1 can be improved by the reinforcing portion formed by the filled reinforcing material C.

上記効果に加えて本実施例に於いて用いたボイスコイル3は、円筒形状に巻回した後に図示した角型形状に成形しており、従来の直接角型形状に巻回したボイスコイルと比較して線積率のバラツキが少ないボイスコイルを用いたことによる安定した音響、振動特性という効果を得ることができた。   In addition to the above effects, the voice coil 3 used in the present embodiment is formed into a rectangular shape shown in the figure after being wound into a cylindrical shape, and compared with a voice coil wound into a conventional direct rectangular shape. As a result, it was possible to obtain stable acoustic and vibration characteristics by using a voice coil with little variation in the line product ratio.

また、本実施例ではダイアフラム基部2に環状の絞り構造Dを設けてセンターキャップ1の音響再生時に於ける振幅を増やすと共に、ダイアフラム基部2の取りつけ箇所に設けた立ち上がり部Eによってダイアフラム基部2のスピーカとして機能する面積を拡大することで、前記長方形の平面形状を用いたことによる効果に加えて、更に音響再生時の音圧を上げることができた。   Further, in this embodiment, an annular diaphragm structure D is provided in the diaphragm base 2 to increase the amplitude during sound reproduction of the center cap 1, and a speaker of the diaphragm base 2 is provided by a rising portion E provided at a place where the diaphragm base 2 is attached. In addition to the effect obtained by using the rectangular planar shape, the sound pressure at the time of sound reproduction could be further increased.

以上述べたように、本実施例に記載のダイアフラム構造を用いることで、ボイスコイル駆動時の損失が少なく、分割振動等の音響歪を減らすことによって安定した音響特性を得ることが可能となった。

As described above, by using the diaphragm structure described in this embodiment, it is possible to obtain a stable acoustic characteristic by reducing acoustic distortion such as divided vibration by reducing loss during voice coil driving. .

本発明の実施例に於いて用いた多機能型振動アクチュエータの斜視図The perspective view of the multifunction type vibration actuator used in the Example of this invention 図1のA−A’方向から見た側断面図1 is a side sectional view as seen from the direction A-A ′ of FIG. 1. 本発明の実施例に於いて用いた多機能型アクチュエータの分解斜視図Exploded perspective view of a multifunctional actuator used in an embodiment of the present invention 図2に於いて示した側断面図のボイスコイル付近の拡大図Enlarged view of the vicinity of the voice coil in the side cross-sectional view shown in FIG.

符号の説明Explanation of symbols

1 センターキャップ
2 ダイアフラム基部
3 ボイスコイル
4 ポールピース
5 マグネット
6 ヨーク
7 サスペンション
8 ハウジング
9 カバー
10 端子
B ボイスコイル取付部
C 補強材
D 絞り構造
E 立ち上がり部
G 磁気空隙
DESCRIPTION OF SYMBOLS 1 Center cap 2 Diaphragm base 3 Voice coil 4 Pole piece 5 Magnet 6 Yoke 7 Suspension 8 Housing 9 Cover 10 Terminal B Voice coil attachment part C Reinforcement material D Diaphragm structure E Standing part G Magnetic gap

Claims (3)

ボイスコイルによって駆動する音響用ダイアフラムであって、中心部内に配置したボイスコイル取付部裏面に凹み部を設けたダイアフラム基部と、
前記凹み部に補強材を充填することによって形成した補強部と、
前記ダイアフラム基部の中心部に取り付けて前記凹み部を塞いだセンターキャップと、を備えたダイアフラム。
An acoustic diaphragm driven by a voice coil, a diaphragm base provided with a recess on the back surface of the voice coil mounting portion disposed in the center ;
A reinforcing part formed by filling the recess with a reinforcing material;
A diaphragm comprising: a center cap attached to a central portion of the diaphragm base portion and closing the recess portion.
前記ボイスコイルに関して、円筒形状に巻回した後、所定の形状に成形し、前記ダイアフラムに取り付けたものである請求項1記載のダイアフラムの製造方法。
The method for manufacturing a diaphragm according to claim 1, wherein the voice coil is formed into a predetermined shape after being wound into a cylindrical shape and attached to the diaphragm.
前記センターキャップが平板状に構成されている請求項1又は2に記載のダイアフラム又はその製造方法。The diaphragm according to claim 1 or 2, wherein the center cap is formed in a flat plate shape.
JP2007147587A 2007-06-04 2007-06-04 Diaphragm structure Expired - Fee Related JP5130457B2 (en)

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JP5130457B2 true JP5130457B2 (en) 2013-01-30

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Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57101497A (en) * 1980-12-16 1982-06-24 Pioneer Electronic Corp Manufacture for polygonal voice coil
JPH10257589A (en) * 1997-03-07 1998-09-25 Sony Corp Diaphragm and micropbone device provided with the same
JP3337631B2 (en) * 1997-11-10 2002-10-21 パイオニア株式会社 Dome speaker and manufacturing method thereof
JP2006050410A (en) * 2004-08-06 2006-02-16 Star Micronics Co Ltd Electroacoustic transducer and manufacturing method therefor

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