JP5111049B2 - High calorific value fuel oil composition - Google Patents
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本発明は、高発熱量燃料油組成物、特には、ボイラー、ガスタービン、工業炉等の外燃機器用途にも、自家発電や漁船等のディーゼルエンジン用途にも使用可能な高発熱量燃料油組成物に関するものである。 The present invention relates to a high calorific value fuel oil composition, in particular, a high calorific value fuel oil that can be used for external combustion equipment applications such as boilers, gas turbines, and industrial furnaces, and for diesel engine applications such as private power generation and fishing boats. It relates to a composition.
近年、地球温暖化問題、国家エネルギーセキュリティーの観点から、化石燃料の使用量削減が課題であり、燃費改善が強く求められ、種々の研究開発が続けられている。そして、現在、我が国では、ボイラー、ガスタービン、工業炉等の外燃機器用途に加え、自家発電や漁船等のディーゼルエンジン用としても、A重油が広く使用されているため、発熱量の高いA重油(ハイカロリーA重油)が精力的に研究されている。 In recent years, from the viewpoint of global warming and national energy security, reducing the amount of fossil fuel used has been a challenge, and fuel efficiency improvement has been strongly demanded, and various research and development have been continued. Currently, in Japan, A heavy oil is widely used not only for external combustion equipment such as boilers, gas turbines, and industrial furnaces, but also for diesel engines such as private power generation and fishing boats. Heavy oil (high calorie A heavy oil) has been energetically studied.
例えば、特許文献1(特開2001−055587号公報)には、高カロリーで、かつゴム膨潤性が小さく、各種の燃焼機器に適した燃料油の提供を目的とした発明が記載されており、分解軽油に直脱軽油、軽質脱硫軽油又は脱硫脱ろう軽油を配合することにより、燃料油の総発熱量を下げずに、アニリン点を高くできることが記載されている。具体的には、50℃における動粘度が20cSt以下で、硫黄分が0.3wt%以下で、引火点が60℃以上で、アニリン点が40℃以上で、かつ総発熱量が9,400kcal/L以上である燃料油が記載されている。また、例えば、特許文献1の実施例には、かかる燃料油として、動粘度2.99cSt、硫黄分0.04wt%、総発熱量9,550kcal/L、残留炭素0.22%、セタン指数41の燃料油が記載されている。 For example, Patent Document 1 (Japanese Patent Laid-Open No. 2001-055587) describes an invention that aims to provide a fuel oil that is high in calories and has a small rubber swelling property and that is suitable for various combustion devices. It is described that the aniline point can be increased without lowering the total calorific value of the fuel oil by blending the directly degassed light oil, light desulfurized light oil or desulfurized dewaxed light oil with the cracked light oil. Specifically, the kinematic viscosity at 50 ° C. is 20 cSt or less, the sulfur content is 0.3 wt% or less, the flash point is 60 ° C. or more, the aniline point is 40 ° C. or more, and the total calorific value is 9,400 kcal / A fuel oil that is greater than or equal to L is described. Further, for example, in the example of Patent Document 1, as such fuel oil, kinematic viscosity 2.9 cSt, sulfur content 0.04 wt%, total calorific value 9,550 kcal / L, residual carbon 0.22%, cetane index 41 The fuel oil is described.
また、特許文献2(特開2001−098287号公報)には、硫黄分を0.1wt%以下の所望のレベルに合わせようとすると、低密度で低発熱量の燃料となってしまうという問題を解決することを目的として、重油の直接脱硫により得られる重質の軽油留分を用いて製造した、硫黄分が0.1wt%以下で、密度が0.8762g/cm3以上の燃料油の発明が記載されている。また、例えば、特許文献2の実施例には、密度0.8829g/cm3、硫黄分0.06wt%、セタン指数41、発熱量9,480kcal/Lの燃料油が記載されている。 Patent Document 2 (Japanese Patent Application Laid-Open No. 2001-098287) has a problem that if the sulfur content is adjusted to a desired level of 0.1 wt% or less, the fuel becomes low density and low calorific value. An invention of a fuel oil produced using a heavy gas oil fraction obtained by direct desulfurization of heavy oil and having a sulfur content of 0.1 wt% or less and a density of 0.8762 g / cm 3 or more for the purpose of solving the problem Is described. Further, for example, in an example of Patent Document 2, a fuel oil having a density of 0.8892 g / cm 3 , a sulfur content of 0.06 wt%, a cetane index of 41, and a calorific value of 9,480 kcal / L is described.
さらに、特許文献3(特開2000−239675号公報)には、2環及び3環以上のアロマ分の合計量を調整することにより、発熱量が高くボイラー用に適しており、超低硫黄で環境に優しく、さらにセタン指数を特定値以上有することにより、内燃機関用としても使用できるA重油組成物に関する発明が記載されている。具体的には、全芳香族分15〜50容量%で、2環芳香族分と3環以上芳香族分の合計含有量が4〜13容量%で、硫黄含有量が0.03質量%以下で、かつ、10%残油の残留炭素分が0.2質量%を超え、更に、40以上のセタン指数を有することを特徴とする超低硫黄A重油組成物が記載されている。 Furthermore, Patent Document 3 (Japanese Patent Application Laid-Open No. 2000-239675) adjusts the total amount of aromas of two rings and three or more rings to adjust the total amount of heat and is suitable for boilers. An invention relating to an A heavy oil composition which is environmentally friendly and can be used for an internal combustion engine by having a cetane index of a specific value or more is described. Specifically, the total aromatic content is 15 to 50% by volume, the total content of 2-ring aromatics and 3 or more aromatics is 4 to 13% by volume, and the sulfur content is 0.03% by mass or less. And an ultra-low sulfur A fuel oil composition characterized in that the residual carbon content of 10% residual oil exceeds 0.2% by mass and further has a cetane index of 40 or more.
我が国では、ボイラー用の燃料としてA重油やC重油が使用されてきたが、ハウス加温機等には、燃料費の削減、CO2削減の為、ハイカロリーA重油が広く利用されてきた。該ハイカロリーA重油は、一般に汎用A重油と比較して発熱量が高く、燃費改善に寄与してきたが、着火性が悪いことから、ディーゼルエンジン用には使用できないという欠点があった。 In Japan, heavy fuel oil A or heavy fuel oil C has been used as fuel for boilers, but high-calorie heavy fuel oil A has been widely used in house warmers and the like in order to reduce fuel costs and CO 2 . The high-calorie A heavy oil generally has a higher calorific value than the general-purpose A heavy oil and has contributed to the improvement of fuel efficiency, but has a drawback that it cannot be used for diesel engines because of its poor ignitability.
一方、汎用A重油は、ディーゼルエンジンに使用されてきたが、硫黄分が高く、環境負荷が大きいこと、発熱量が低く、燃費が悪いこと、また、残留炭素分が多く、フィルター目詰まりが起きやすいこと等の問題があった。 On the other hand, general-purpose A heavy oil has been used in diesel engines, but it has a high sulfur content, a large environmental load, a low calorific value, a poor fuel economy, a large amount of residual carbon, and filter clogging occurs. There were problems such as being easy.
近年、CO2削減の観点から、漁船や自家発電用ディーゼルエンジンの燃費改善が特に望まれているが、上述のように、ハイカロリーA重油は、着火性が悪いことから、ディーゼルエンジンには使用できない。 In recent years, from the viewpoint of CO 2 reduction, improvement in fuel efficiency of fishing boats and private power generation diesel engines is particularly desired. As mentioned above, high-calorie A heavy oil is used for diesel engines because of its poor ignitability. Can not.
そこで、本発明の目的は、ディーゼルエンジン用途にも使用でき、ハイカロリーで、環境負荷物質である硫黄分が低く、フィルター目詰まりの原因となる残留炭素分も十分に低い燃料油組成物を提供することにある。 Accordingly, the object of the present invention is to provide a fuel oil composition that can be used for diesel engine applications, is high in calories, has a low sulfur content as an environmentally hazardous substance, and has a sufficiently low residual carbon content that causes filter clogging. There is to do.
本発明者は、上記課題を解決すべく鋭意研究を重ねた結果、脱硫軽油、低蝋分重質軽油、分解軽油、軽質高引火点高発熱量炭化水素等の特定の密度、蒸留性状等を有する石油系炭化水素を配合することにより、所望の性状を満足する燃料油組成物が得られることを見出し、本発明を完成させるに至った。 As a result of intensive research to solve the above-mentioned problems, the present inventors have obtained specific densities such as desulfurized light oil, low wax heavy gas oil, cracked gas oil, light high flash point high calorific value hydrocarbons, distillation properties, etc. It has been found that a fuel oil composition satisfying the desired properties can be obtained by blending the petroleum-based hydrocarbon having the present invention, and the present invention has been completed.
即ち、本発明の高発熱量燃料油組成物は、
・密度が0.89g/cm3以上0.91g/cm 3 以下で、
・硫黄分が0.3質量%以下で、
・セタン指数が45以上で、
・引火点が70℃以上で、
・10%残油の残留炭素分が0.03質量%以下で、
・流動点が−10℃以下で、
・HFRR試験での摩耗痕径が460μm以下で、
・総発熱量が39,500kJ/L以上で且つ
・CCAIが840以下で、
・ナトリウム含有量が0.1質量ppm以下で、
・カルシウム含有量が0.1質量ppm以下で、
・カリウム含有量が0.1質量ppm以下で、
・バナジウム含有量が0.1質量ppm以下で且つ
・水銀含有量が0.1質量ppm以下である
ことを特徴とする。
That is, the high calorific value fuel oil composition of the present invention is
Density is 0.89 g / cm 3 or more 0.91 g / cm 3 or less,
・ Sulfur content is 0.3 mass% or less,
・ Cetane index is 45 or more,
・ The flash point is 70 ℃ or higher.
-Residual carbon content of 10% residual oil is 0.03 mass% or less,
・ Pour point is -10 ℃ or less,
The wear scar diameter in the HFRR test is 460 μm or less,
-Total calorific value is 39,500 kJ / L or more-CCAI is 840 or less,
-Sodium content is 0.1 mass ppm or less,
-The calcium content is 0.1 mass ppm or less,
-Potassium content is 0.1 mass ppm or less,
-The vanadium content is 0.1 mass ppm or less and
-Mercury content is 0.1 mass ppm or less .
本発明の高発熱量燃料油組成物は、低蝋分重質軽油40〜70容量%と、分解軽油15〜35容量%と、脱硫軽油30容量%以下と、軽質高引火点高発熱量炭化水素30容量%以下とを配合してなるのが好ましい。The high calorific value fuel oil composition of the present invention comprises 40 to 70% by volume of low wax heavy gas oil, 15 to 35% by volume of cracked gas oil, 30% by volume or less of desulfurized gas oil, and light high flash point high calorific value carbonization. It is preferable to blend 30% by volume or less of hydrogen.
また、本発明の高発熱量燃料油組成物は、前記セタン指数が50以上であることが好ましい。 The high calorific value fuel oil composition of the present invention preferably has a cetane index of 50 or more.
さらに、本発明の高発熱量燃料油組成物は、前記総発熱量が40,000kJ/L以上であることが好ましい。 Furthermore, the high calorific value fuel oil composition of the present invention preferably has a total calorific value of 40,000 kJ / L or more.
また、本発明の高発熱量燃料油組成物は、脂肪酸低級アルコールエステルを1質量%〜5質量%含み、トリグリセリド含有量が0.01質量%以下で、低級アルコール含有量が0.01質量%以下で、酸価が0.13mgKOH/g以下で、有機酸(ギ酸、酢酸、プロピオン酸の総和)含有量が0.003質量%以下で且つ酸化安定性が0.12mgKOH/g以下であることが好ましく、該高発熱量燃料油組成物は、例えば、上記石油系炭化水素と共に、バイオディーゼルを1〜5容量%配合して製造することができる。 The high calorific value fuel oil composition of the present invention contains 1% by mass to 5% by mass of a fatty acid lower alcohol ester, has a triglyceride content of 0.01% by mass or less, and has a lower alcohol content of 0.01% by mass. In the following, the acid value is 0.13 mgKOH / g or less, the content of organic acids (the sum of formic acid, acetic acid and propionic acid) is 0.003 mass% or less and the oxidation stability is 0.12 mgKOH / g or less. The high calorific value fuel oil composition can be produced, for example, by blending 1 to 5% by volume of biodiesel together with the petroleum-based hydrocarbon.
なお、本明細書で使用される各種パラメーターは、以下の方法に準拠して測定されたものをいう。
密度:JIS K 2249「原油及び石油製品密度試験方法」に規定された方法(15℃)
硫黄分:JIS K 2541−6「硫黄分試験方法(紫外蛍光法)」に規定された方法
セタン指数:JIS K 2204−1992「石油製品−軽油」に規定された方法
引火点:JIS K 2265−3「引火点の求め方」に規定された方法
10%残油の残留炭素分:JIS K 2270「残留炭素分試験方法」に規定された方法
流動点:JIS K 2269「原油及び石油製品の流動点並びに石油製品曇り点試験方法」に規定された方法
HFRR試験での摩耗痕径:JPI−5S−50−98「軽油−潤滑性試験方法」に規定された方法
総発熱量:JIS K 2279「発熱量試験方法」に規定された方法
CCAI:ISO 8217「Specification of Marine Fuels」に規定された方法
In addition, the various parameters used in this specification refer to those measured according to the following method.
Density: Method specified at JIS K 2249 “Crude oil and petroleum product density test method” (15 ° C.)
Sulfur content: Method defined in JIS K 2541-6 “Sulfur content test method (ultraviolet fluorescence method)” Cetane index: Method defined in JIS K 2204-1992 “Petroleum products—Diesel oil” Flash point: JIS K 2265 3 Method stipulated in “How to obtain flash point” Residual carbon content of 10% residual oil: Method stipulated in JIS K 2270 “Test method for residual carbon content” Pour point: JIS K 2269 “Flow of crude oil and petroleum products” Point and petroleum product cloud point test method "wear scar diameter in HFRR test: method specified in JPI-5S-50-98" light oil-lubricity test method "Total calorific value: JIS K 2279" Method stipulated in “Method of testing calorific value” CCAI: Method stipulated in ISO 8217 “Specification of Marine Fuels”
脂肪酸低級アルコールエステル含有量(脂肪酸メチルエステル含有量):液体クロマトグラフィー法
トリグリセリド含有量:液体クロマトグラフィー法
低級アルコール含有量(メタノール含有量):酸素検出式ガスクロマトグラフ法
酸価:JIS K 2501「中和価試験方法」に規定された方法
有機酸含有量:水抽出イオンクロマトグラフ法
Fatty acid lower alcohol ester content (fatty acid methyl ester content): Liquid chromatography method Triglyceride content: Liquid chromatography method Lower alcohol content (methanol content): Oxygen detection gas chromatography method Acid value: JIS K 2501 Method specified in “Japanese test method” Organic acid content: Water extraction ion chromatography
酸化安定性:ISO 12205の酸化安定性試験において、試料温度を95℃から115℃に変更し、試料350mL中に、酸素を供給量3L/h、供給圧98kPaにて、16時間供給した後、試料を氷で冷却して室温に戻す酸化試験を行う。酸化試験後の酸価から試験前の酸価を減じた値を酸化安定性とする。 Oxidation stability: In the oxidation stability test of ISO 12205, the sample temperature was changed from 95 ° C. to 115 ° C., and oxygen was supplied to 350 mL of the sample at a supply amount of 3 L / h and a supply pressure of 98 kPa for 16 hours. An oxidation test is performed in which the sample is cooled to ice and returned to room temperature. The value obtained by subtracting the acid value before the test from the acid value after the oxidation test is defined as oxidation stability.
ナトリウム含有量、カルシウム含有量、カリウム含有量、バナジウム含有量:プラズマ発光分光法
水銀含有量:原子吸光法
動粘度:JIS K 2283「原油及び石油製品の動粘度試験方法並びに石油製品粘土指数算出方法」
蒸留性状:JIS K 2254「燃料油蒸留試験方法」に規定された方法
Sodium content, calcium content, potassium content, vanadium content: Plasma emission spectroscopy Mercury content: Atomic absorption method Kinematic viscosity: JIS K 2283 “Kinematic viscosity test method for crude oil and petroleum products, and petroleum product clay index calculation method "
Distillation properties: Method specified in JIS K 2254 “Fuel oil distillation test method”
本発明によれば、ディーゼルエンジン着火性が良好で、高カロリー、低硫黄、低残留炭素分を全て兼ね備えており、ボイラーや工業炉などの外燃機器用途に加え、自家発電や漁船などのディーゼルエンジン用途にも好適な燃料油組成物を提供することが可能となる。 According to the present invention, the diesel engine has good ignitability, has all of high calorie, low sulfur, and low residual carbon content. It becomes possible to provide a fuel oil composition suitable for engine applications.
以下に、本発明を詳細に説明する。本発明の燃料油組成物は、密度が0.89g/cm3以上0.91g/cm 3 以下で、硫黄分が0.3質量%以下で、セタン指数が45以上で、引火点が70℃以上で、10%残油の残留炭素分が0.03質量%以下で、流動点が−10℃以下で、HFRR試験での摩耗痕径が460μm以下で、総発熱量が39,500kJ/L以上で且つCCAIが840以下で、ナトリウム含有量が0.1質量ppm以下で、カルシウム含有量が0.1質量ppm以下で、カリウム含有量が0.1質量ppm以下で、バナジウム含有量が0.1質量ppm以下で且つ水銀含有量が0.1質量ppm以下であることを特徴とする。本発明の燃料油組成物は、総発熱量が高く、低硫黄分であり、10%残油の残留炭素分が低く、かつセタン指数が高く、着火性の指標であるCCAI(Calculated Carbon Aromaticity Index)が比較的低いので、ボイラー、農業ハウス用加温機や工業炉などの外燃機関用途、並びに漁船などの船舶や自家発電などのディーゼルエンジン用途の燃料として好適に使用することができる。 The present invention is described in detail below. Fuel oil compositions of the present invention, density of 0.89 g / cm 3 or more 0.91 g / cm 3 or less, a sulfur content of 0.3 wt% or less, in cetane index of 45 or more, a flash point of 70 ° C. The residual carbon content of 10% residual oil is 0.03 mass% or less, the pour point is −10 ° C. or less, the wear scar diameter in the HFRR test is 460 μm or less, and the total calorific value is 39,500 kJ / L. The CCAI is 840 or less, the sodium content is 0.1 mass ppm or less, the calcium content is 0.1 mass ppm or less, the potassium content is 0.1 mass ppm or less, and the vanadium content is 0. 0.1 mass ppm or less and mercury content is 0.1 mass ppm or less . The fuel oil composition of the present invention has a high total calorific value, low sulfur content, low residual carbon content of 10% residual oil, high cetane index, and CCAI (Calculated Carbon Aromaticity Index) which is an index of ignitability. ) Is relatively low, it can be suitably used as a fuel for external combustion engines such as boilers, heaters for agricultural houses and industrial furnaces, as well as for ships such as fishing boats and diesel engines for private power generation.
本発明の燃料油組成物は、密度が0.89〜0.91g/cm3である。燃料油組成物の密度が0.89g/cm3未満の場合は、総発熱量の高い燃料油組成物が得られない場合がある。 The fuel oil composition of the present invention has a density of 0.89 to 0.91 g / cm 3 . When the density of the fuel oil composition is less than 0.89 g / cm 3 , a fuel oil composition having a high total calorific value may not be obtained.
本発明の燃料油組成物は、好ましくは5%留出温度が190〜250℃、より好ましくは200〜235℃である。190℃未満の場合、引火点が低くなる場合がある。250℃を超えると着火性が悪化する場合がある。 The fuel oil composition of the present invention preferably has a 5% distillation temperature of 190 to 250 ° C, more preferably 200 to 235 ° C. If it is lower than 190 ° C., the flash point may be lowered. If it exceeds 250 ° C., the ignitability may deteriorate.
本発明の燃料油組成物は、好ましくは95%留出温度が380〜430℃、より好ましくは400〜420℃である。380℃未満の場合、充分な発熱量が得られない場合がある。430℃を超えると低温流動性や着火性が悪化する場合がある。 The fuel oil composition of the present invention preferably has a 95% distillation temperature of 380 to 430 ° C, more preferably 400 to 420 ° C. When the temperature is lower than 380 ° C., a sufficient calorific value may not be obtained. When it exceeds 430 degreeC, low-temperature fluidity | liquidity and ignitability may deteriorate.
本発明の燃料油組成物は、総発熱量が39,500kJ/L以上、好ましくは40,000kJ/L以上である。本発明の燃料油組成物は、高発熱量であるため、燃費が向上すると共に、環境に対する負荷が低減され、ハイカロリー燃料油組成物として、ハウス加温機、ボイラー、工業炉などの外燃機器用途及び自家発電や漁船などのディーゼルエンジン用途に好適に使用できる。 The fuel oil composition of the present invention has a total calorific value of 39,500 kJ / L or more, preferably 40,000 kJ / L or more. Since the fuel oil composition of the present invention has a high calorific value, the fuel efficiency is improved and the burden on the environment is reduced. As a high-calorie fuel oil composition, external combustion such as a house warmer, boiler, industrial furnace, etc. It can be suitably used for equipment applications and diesel engine applications such as private power generation and fishing boats.
本発明の燃料油組成物は、硫黄分が0.3質量%以下、好ましくは0.2質量%以下である。燃料油組成物中の硫黄分が少ない程、硫黄酸化物の排出量が少なくなり、好ましい燃料となる。硫黄分が0.3質量%を超えると、外燃機関用途においては燃焼機器や煙道などの腐食が問題となる場合があり、ディーゼルエンジン用途においては、排ガス処理触媒等の劣化が問題となる場合がある。 The fuel oil composition of the present invention has a sulfur content of 0.3% by mass or less, preferably 0.2% by mass or less. The smaller the sulfur content in the fuel oil composition, the smaller the amount of sulfur oxide emitted, and the better the fuel. If the sulfur content exceeds 0.3% by mass, corrosion of combustion equipment and flues may become a problem in external combustion engine applications, and deterioration of exhaust gas treatment catalysts and the like becomes a problem in diesel engine applications. There is a case.
本発明の燃料油組成物は、HFRR(High Frequency Reciprocating Rig)試験での摩耗痕径が460μm以下、好ましくは400μm以下である。一般に、硫黄分が少ない燃料油は、潤滑性が低い傾向があり、また、上述のように、本発明の燃料油組成物は、硫黄分が0.3質量%以下であるが、本発明の燃料油組成物は、HFRR試験での摩耗痕径が460μm以下であるため、燃料供給系のポンプなどに対して良好な潤滑性を有している。 The fuel oil composition of the present invention has a wear scar diameter of 460 μm or less, preferably 400 μm or less, in an HFRR (High Frequency Reciprocating Rig) test. In general, a fuel oil with a low sulfur content tends to have a low lubricity, and as described above, the fuel oil composition of the present invention has a sulfur content of 0.3% by mass or less. Since the fuel oil composition has a wear scar diameter of 460 μm or less in the HFRR test, the fuel oil composition has good lubricity for a pump of a fuel supply system.
また、本発明の燃料油組成物は、セタン指数が45以上で且つCCAIが840以下である。一般に、密度が高く、総発熱量が大きい燃料油は、芳香族分が多く、パラフィン分が少ないため、セタン指数が低くなる傾向があるが、本発明の燃料油組成物は、セタン指数が高く、CCAIが低い(即ち、着火遅れが少ない)ため、着火性が良好であり、漁船などの船舶用や自家発電などのディーゼルエンジン用途に好適に使用することができる。なお、上記セタン指数は、好ましくは47以上であり、更に好ましくは50以上である。また、上記CCAIは、好ましくは837以下、更に好ましくは835以下である。 The fuel oil composition of the present invention has a cetane index of 45 or more and a CCAI of 840 or less. In general, a fuel oil having a high density and a large total calorific value tends to have a low cetane index due to its high aromatic content and low paraffin content. However, the fuel oil composition of the present invention has a high cetane index. Since CCAI is low (that is, there is little ignition delay), the ignitability is good, and it can be suitably used for marine vessels such as fishing boats and diesel engine applications such as private power generation. The cetane index is preferably 47 or more, more preferably 50 or more. The CCAI is preferably 837 or less, and more preferably 835 or less.
本発明の燃料油組成物は、流動点が−10℃以下、好ましくは−12.5℃以下、更に好ましくは−15.0℃以下である。本発明の燃料油組成物は、流動点が低いため、低温特性が良好であり、冬期など外気温が低下する場合でも、ハウス加温機用、ボイラー用、ディーゼルエンジン用として好適に使用できる。 The fuel oil composition of the present invention has a pour point of −10 ° C. or lower, preferably −12.5 ° C. or lower, more preferably −15.0 ° C. or lower. Since the fuel oil composition of the present invention has a low pour point, it has good low-temperature characteristics, and can be suitably used for house warmers, boilers, and diesel engines even when the outside air temperature decreases such as in winter.
また、本発明の燃料油組成物は、10%残油の残留炭素分が0.03質量%以下、好ましくは0.02質量%以下であり、更に好ましくは0.01質量%以下である。本発明の燃料油組成物は、10%残油の残留炭素分が低いため、燃料フィルターの詰まり問題が低減ないしは抑制され、また、ディーゼルエンジンのシリンダーやノズル等へのデポジットも低減ないしは抑制される。 In the fuel oil composition of the present invention, the residual carbon content of 10% residual oil is 0.03 mass% or less, preferably 0.02 mass% or less, and more preferably 0.01 mass% or less. Since the fuel oil composition of the present invention has a low residual carbon content of 10% residual oil, the problem of clogging of the fuel filter is reduced or suppressed, and deposits on a cylinder or nozzle of a diesel engine are also reduced or suppressed. .
さらに、本発明の燃料油組成物は、引火点が70℃以上、好ましくは73℃以上、更に好ましくは75℃以上である。本発明の燃料油組成物は、引火点が高いため、取扱が容易であるというメリットも有する。 Furthermore, the fuel oil composition of the present invention has a flash point of 70 ° C. or higher, preferably 73 ° C. or higher, more preferably 75 ° C. or higher. Since the fuel oil composition of the present invention has a high flash point, it also has an advantage of being easy to handle.
加えて、本発明の燃料油組成物は、ナトリウム含有量、カルシウム含有量、カリウム含有量、バナジウム含有量及び水銀含有量が、金属元素としてそれぞれ0.1質量ppm以下であることを要する。これらの金属分が0.1質量%以下であることにより、エンジンやガスタービン等での摩耗を防ぐことができる。
In addition, the fuel oil composition of the present invention, sodium content, calcium content, potassium content, vanadium content and mercury content requires that as the metal element is not more than 0.1 mass ppm, respectively. When these metal contents are 0.1% by mass or less, wear in an engine, a gas turbine, or the like can be prevented.
本発明の燃料油組成物の製造方法については特に限定されないが、本発明の燃料油組成物に配合する基材としては、例えば、脱硫軽油、低蝋分重質軽油、分解軽油、軽質高引火点高発熱量炭化水素、バイオディーゼルが好ましく使用でき、これらを適宜組みあわせて配合することが好ましい。 The method for producing the fuel oil composition of the present invention is not particularly limited. Examples of the base material to be blended with the fuel oil composition of the present invention include desulfurized gas oil, low wax heavy gas oil, cracked gas oil, light high flammability. Point high calorific value hydrocarbons and biodiesel can be preferably used, and these are preferably combined in an appropriate combination.
<脱硫軽油>
本発明の燃料油組成物の配合に用いる基材としては、脱硫軽油が挙げられる。該脱硫軽油とは、直留軽油留分を水素化精製した留分である。ここで、直留軽油留分の水素化精製は、一般的な水素化精製の条件で行えばよい。本発明に係る燃料油組成物の基材として好適な脱硫軽油留分としては、例えば、5%留出温度が200〜250℃、95%留出温度が340〜380℃、硫黄分が10質量ppm以下の留分が挙げられる。該脱硫軽油は、低硫黄分であるので、燃料油組成物の硫黄分を下げる役割を果たす。なお、本発明の燃料油組成物中の脱硫軽油の配合量は、30容量%以下とすることが好ましい。
<Desulfurized diesel oil>
Examples of the base material used for blending the fuel oil composition of the present invention include desulfurized light oil. The desulfurized gas oil is a fraction obtained by hydrorefining a straight-run gas oil fraction. Here, the hydrorefining of the straight-run gas oil fraction may be performed under general hydrorefining conditions. As a desulfurized gas oil fraction suitable as a base material of the fuel oil composition according to the present invention, for example, a 5% distillation temperature is 200 to 250 ° C., a 95% distillation temperature is 340 to 380 ° C., and a sulfur content is 10 mass. Examples include a fraction of ppm or less. Since the desulfurized gas oil has a low sulfur content, it serves to lower the sulfur content of the fuel oil composition. In addition, it is preferable that the compounding quantity of the desulfurized light oil in the fuel oil composition of this invention shall be 30 volume% or less.
<低蝋分重質軽油>
本発明の燃料油組成物の配合に用いる基材としては、低蝋分重質軽油が好ましい。該低蝋分重質軽油とは、常圧蒸留装置から留出される5%留出温度が300〜330℃、95%留出温度が390〜460℃の重質軽油留分を水素化脱硫した後、脱蝋装置で蝋分を分解除去して得られる留分であり、例えば、5%留出温度が250〜310℃、95%留出温度が400〜430℃の留分が挙げられる。低蝋分重質軽油は、密度が比較的高く、総発熱量が高い留分であり、燃料油組成物の発熱量を上げる役割を果たすので、本発明の燃料油組成物の配合に好適に使用できる。なお、本発明の燃料油組成物中の低蝋分重質軽油の使用量は、通常40〜70容量%、更には50〜60容量%とすることが好ましい。
<Low wax heavy gas oil>
As a base material used for blending the fuel oil composition of the present invention, a low wax heavy fuel oil is preferable. The low-wax heavy gas oil is a hydrodesulfurization of a heavy gas oil fraction having a 5% distillation temperature of 300 to 330 ° C and a 95% distillation temperature of 390 to 460 ° C distilled from an atmospheric distillation apparatus. Then, it is a fraction obtained by decomposing and removing the wax with a dewaxing device, for example, a fraction having a 5% distillation temperature of 250 to 310 ° C and a 95% distillation temperature of 400 to 430 ° C. . Low wax heavy gas oil is a fraction having a relatively high density and a high total calorific value, and serves to increase the calorific value of the fuel oil composition. Can be used. In addition, it is preferable that the usage-amount of the low wax heavy fuel oil in the fuel oil composition of this invention shall be 40-70 volume% normally, Furthermore, 50-60 volume%.
<分解軽油>
本発明の燃料油組成物に配合する基材としては、分解軽油も好ましい。該分解軽油とは、流動接触分解装置から留出される留分であり、例えば、5%留出温度が200〜250℃、95%留出温度が340〜380℃である留分が挙げられる。該分解軽油は、芳香族含有量が高く、高密度で、発熱量の高い留分であり、また、比較的流動点も低いので、燃料油組成物の総発熱量を上げ、流動点を下げる役割を果たすため、本発明の燃料油組成物の配合に好適に使用できる。なお、本発明の燃料油組成物中の分解軽油の使用量は、通常15〜35容量%、更には20〜30容量%とすることが好ましい。
<Decomposed light oil>
As the base material to be blended in the fuel oil composition of the present invention, cracked light oil is also preferable. The cracked light oil is a fraction distilled from a fluid catalytic cracker, and examples thereof include a fraction having a 5% distillation temperature of 200 to 250 ° C and a 95% distillation temperature of 340 to 380 ° C. . The cracked gas oil has a high aromatic content, a high density, a high calorific fraction, and a relatively low pour point, so that the total calorific value of the fuel oil composition is raised and the pour point is lowered. Since it plays a role, it can be suitably used for blending the fuel oil composition of the present invention. In addition, it is preferable that the usage-amount of the cracked light oil in the fuel oil composition of this invention shall be 15-35 volume% normally, Furthermore, 20-30 volume%.
<軽質高引火点高発熱量炭化水素>
本発明の燃料油組成物に配合する基材としては、軽質高引火点高発熱量炭化水素留分も挙げられる。該軽質高引火点高発熱量炭化水素とは、ノルマルパラフィン製造装置から残留分として得られるラフィネート留分のうち、5%留出温度が180〜210℃、95%留出温度が220〜260℃である留分を指す。軽質高引火点高発熱量炭化水素は、低硫黄分、高引火点で、流動点が極めて低い留分であるので、軽質高引火点高発熱量炭化水素留分を本発明の燃料油組成物に配合することにより、燃料油組成物の硫黄分を下げ、流動点を下げることができる。なお、本発明の燃料油組成物中の軽質高引火点高発熱量炭化水素留分の使用量は、通常30容量%以下、さらには20容量%以下が好ましい。なお、該軽質高引火点高発熱量炭化水素と上述の脱硫軽油との総配合量は、15容量%以上とすることが好ましい。
<Light, high flash point, high calorific value hydrocarbon>
Examples of the base material to be blended with the fuel oil composition of the present invention include light high flash point high calorific value hydrocarbon fraction. The light high flash point high calorific value hydrocarbon is a raffinate fraction obtained as a residue from a normal paraffin production apparatus, having a 5% distillation temperature of 180 to 210 ° C and a 95% distillation temperature of 220 to 260 ° C. Refers to the fraction that is Since the light high flash point high calorific value hydrocarbon is a fraction having a low sulfur content, a high flash point, and an extremely low pour point, the light high flash point high calorific value hydrocarbon fraction is used as the fuel oil composition of the present invention. By blending into the fuel oil composition, the sulfur content of the fuel oil composition can be lowered and the pour point can be lowered. In addition, the usage-amount of the light high flash point high calorific value hydrocarbon fraction in the fuel oil composition of this invention is 30 volume% or less normally, Furthermore, 20 volume% or less is preferable. In addition, it is preferable that the total compounding quantity of this light high flash point high calorific value hydrocarbon and the above-mentioned desulfurized light oil shall be 15 volume% or more.
<バイオディーゼル>
本発明の燃料油組成物には、バイオディーゼルを配合してもよい。本発明において、バイオディーゼルとは、植物油、動物油及び魚油といった生物由来の油脂を原料にして化学処理して製造される脂肪酸低級アルコールエステルを指す。また、本発明において、脂肪酸低級アルコールエステルとは、炭素数が1〜4の直鎖状又は分枝鎖状アルコールを用いて脂肪酸をエステル化したものを指し、例えば、脂肪酸メチルエステル、脂肪酸エチルエステル、脂肪酸プロピルエステル、脂肪酸ブチルエステル又はこれらの混合物である。酸化安定性、収率の面からは、該脂肪酸低級アルコールエステルは、好ましくは脂肪酸メチルエステル、脂肪酸エチルエステル又はこれらの混合物であり、特に好ましくは脂肪酸メチルエステルである。本発明に係る燃料油組成物の一つは、バイオディーゼルを配合して製造するため、植物油由来の油脂から製造されるバイオディーゼルを使用した場合、二酸化炭素削減、即ち、地球温暖化対策としても有効である。また、バイオディーゼルを添加することにより潤滑性を向上させるメリットがある。
<Biodiesel>
You may mix | blend biodiesel with the fuel oil composition of this invention. In the present invention, biodiesel refers to a fatty acid lower alcohol ester produced by chemical treatment using biological oils such as vegetable oils, animal oils and fish oils as raw materials. In the present invention, the fatty acid lower alcohol ester refers to a fatty acid esterified using a linear or branched alcohol having 1 to 4 carbon atoms, for example, fatty acid methyl ester, fatty acid ethyl ester. , Fatty acid propyl ester, fatty acid butyl ester or mixtures thereof. In view of oxidation stability and yield, the fatty acid lower alcohol ester is preferably a fatty acid methyl ester, a fatty acid ethyl ester or a mixture thereof, and particularly preferably a fatty acid methyl ester. Since one of the fuel oil compositions according to the present invention is produced by blending biodiesel, when using biodiesel produced from oil derived from vegetable oil, carbon dioxide reduction, that is, as a measure against global warming It is valid. Moreover, there exists a merit which improves lubricity by adding biodiesel.
上記植物油としては、特に限定されるものではないが、コーン油、大豆油、オリーブ油、なたね油、ごま油、落花生油、ジャトロファ油及びパーム油を挙げることができる。また、上記動物油としては、特に限定されるものではないが、肝油、鯨油、牛脂、牛酪脂、馬油、豚油、羊脂を挙げることができる。また、上記魚油としては、特に限定されるものではないが、鮪油、鰯油、鰊油、イカ油、サンマ油を挙げることができる。 Examples of the vegetable oil include, but are not limited to, corn oil, soybean oil, olive oil, rapeseed oil, sesame oil, peanut oil, jatropha oil, and palm oil. The animal oil is not particularly limited, and examples thereof include liver oil, whale oil, beef tallow, beef dairy fat, horse oil, pork oil, and sheep fat. In addition, the fish oil is not particularly limited, and examples thereof include shark oil, shark oil, shark oil, squid oil, and saury oil.
このようなエステル化油脂は、当業者に知られた任意の手段を用いて製造でき、例えば、酸又はアルカリの存在下で上記油脂とメタノール、エタノールなどの低級アルコールとを反応させ、水洗等で精製する方法によって製造することができる。 Such esterified fats and oils can be produced using any means known to those skilled in the art, for example, by reacting the fats and oils with lower alcohols such as methanol and ethanol in the presence of acid or alkali, It can be produced by a purification method.
本発明の燃料油組成物中にバイオディーゼルを配合する場合、該バイオディーゼルの配合量は、燃料油組成物の全量に対して合計で1.0質量%以上とすることが好ましい。但し、バイオディーゼルは、品質が劣化し易く、スラッジの発生によりフィルターの目詰まり等を引き起こすおそれがあるため、バイオディーゼルを本発明に係る燃料油組成物に配合する場合には、燃料油組成物中の含有量を最大でも合計で5.0質量%に抑え、とりわけ脂肪酸メチルエステルを5.0質量%以下とすることが好ましい。 When biodiesel is blended in the fuel oil composition of the present invention, the blending amount of the biodiesel is preferably 1.0% by mass or more in total with respect to the total amount of the fuel oil composition. However, since biodiesel tends to deteriorate in quality and may cause clogging of a filter due to the generation of sludge, the fuel oil composition is used when biodiesel is blended with the fuel oil composition according to the present invention. It is preferable that the total content is at most 5.0% by mass, especially the fatty acid methyl ester is 5.0% by mass or less.
また、燃料油組成物中におけるトリグリセリド含有量は0.01質量%以下、脂肪酸低級アルコールエステルに対応する低級アルコール含有量は0.01質量%以下であることが好ましい。燃料油組成物の酸化安定性を維持するためには、トリグリセリド含有量を0.01質量%以下、低級アルコール含有量を0.01質量%以下とすることが必要である。 The triglyceride content in the fuel oil composition is preferably 0.01% by mass or less, and the lower alcohol content corresponding to the fatty acid lower alcohol ester is preferably 0.01% by mass or less. In order to maintain the oxidative stability of the fuel oil composition, it is necessary that the triglyceride content is 0.01% by mass or less and the lower alcohol content is 0.01% by mass or less.
本発明の燃料油組成物は、酸価が0.13mgKOH/g以下、有機酸(ギ酸、酢酸、プロピオン酸の総和)含有量が0.003質量%以下であることが好ましく、また、燃料油組成物としての酸化安定性は0.12mgKOH/g以下であることが好ましい。これは脂肪酸低級アルコールエステルに酸化防止剤を添加することにより達成可能である。 The fuel oil composition of the present invention preferably has an acid value of 0.13 mg KOH / g or less and an organic acid (total of formic acid, acetic acid and propionic acid) content of 0.003 mass% or less. The oxidation stability of the composition is preferably 0.12 mgKOH / g or less. This can be achieved by adding an antioxidant to the fatty acid lower alcohol ester.
さらに、本発明の燃料油組成物には、当業界で公知の燃料油添加剤の1種又は2種以上を必要に応じて更に配合することができる。これらの配合量は適宜選べるが、エンジンデポジット生成を抑制するため、通常は添加剤の合計配合量を0.1質量%以下に維持することが好ましい。本発明の燃料油組成物に使用可能な燃料油添加剤を例示すれば、エチレン−酢酸ビニル共重合体、エチレン−アルキルアクリレート共重合体、ポリアルキルアクリレート等のポリマー系、アルケニルコハク酸アミド等の界面活性剤型の低温流動性向上剤、硝酸アルキル系のセタン価向上剤、脂肪酸系やエステル系の潤滑性向上剤などを挙げることができる。 Furthermore, the fuel oil composition of the present invention may further contain one or more fuel oil additives known in the art as needed. Although these compounding quantities can be selected suitably, in order to suppress an engine deposit production | generation, it is preferable to maintain the total compounding quantity of an additive to 0.1 mass% or less normally. Examples of fuel oil additives that can be used in the fuel oil composition of the present invention include ethylene-vinyl acetate copolymer, ethylene-alkyl acrylate copolymer, polymer system such as polyalkyl acrylate, alkenyl succinic acid amide, etc. Surfactant-type low-temperature fluidity improvers, alkyl nitrate cetane number improvers, fatty acid-based and ester-based lubricity improvers, and the like.
以下に本発明を実施例に基づいて詳細に説明するが、本発明は、これらに限定されるものではない。 The present invention will be described in detail below based on examples, but the present invention is not limited thereto.
表1に示す炭化水素系燃料油基材を用意し、表2に示す割合で配合して、実施例1〜4の燃料油組成物を調製した。また、比較として、市販のA重油(比較例1)、市販の軽油(比較例2)及び市販のハイカロリーA重油(比較例3)を準備した。これら実施例及び比較例の燃料油組成物の性状を表2及び表3に示す。なお、各基材は、次の方法で用意した。 The hydrocarbon-based fuel oil base materials shown in Table 1 were prepared and blended in the proportions shown in Table 2 to prepare fuel oil compositions of Examples 1 to 4. For comparison, a commercially available heavy oil A (Comparative Example 1), a commercially available light oil (Comparative Example 2), and a commercially available high calorie A heavy oil (Comparative Example 3) were prepared. Properties of the fuel oil compositions of these examples and comparative examples are shown in Tables 2 and 3. Each substrate was prepared by the following method.
脱硫軽油(基材A):常圧蒸留装置から留出される直留軽油を水素化精製して得られる5%留出温度が227℃、95%留出温度が349℃の留分である。 Desulfurized gas oil (base material A): a fraction having a 5% distillation temperature of 227 ° C and a 95% distillation temperature of 349 ° C obtained by hydrorefining straight-run gas oil distilled from an atmospheric distillation apparatus .
低蝋分重質軽油(基材B):常圧蒸留装置から留出される直留重質軽油を水素化精製した後、接触脱蝋して得られる5%留出温度が280℃、95%留出温度が421℃の留分である。 Low wax heavy gas oil (base B): 5% distillation temperature obtained by catalytic dewaxing after straightening heavy gas oil distilled from an atmospheric distillation apparatus is 280 ° C, 95 The fraction with a% distillation temperature of 421 ° C.
分解軽油(基材C):流動接触分解装置から留出される5%留出温度が224℃、95%留出温度が365℃の留分である。 Cracked light oil (base material C): a fraction having a 5% distillation temperature of 224 ° C and a 95% distillation temperature of 365 ° C distilled from a fluid catalytic cracking apparatus.
軽質高引火点高発熱量炭化水素(基材D):ノルマルパラフィン製造装置から残留分として得られるラフィネートのうち、5%留出温度が195℃、95%留出温度が241℃の留分である。 Light high flash point high calorific value hydrocarbon (base material D): Among the raffinate obtained as a residue from a normal paraffin production apparatus, a fraction having a 5% distillation temperature of 195 ° C and a 95% distillation temperature of 241 ° C is there.
バイオディーゼル(基材E):パーム油をメタノールでエステル交換して得られる脂肪酸メチルエステルで、5%留出温度が327℃、95%留出温度が350℃の留分である。 Biodiesel (Substrate E): Fatty acid methyl ester obtained by transesterification of palm oil with methanol, a fraction having a 5% distillation temperature of 327 ° C and a 95% distillation temperature of 350 ° C.
表2から、本発明に従う実施例の燃料油組成物は、密度が高く、総発熱量が大きいため、燃費改善に有効である上、セタン指数が高く且つCCAIが低いため、着火性に優れ、また、10%残油の残留炭素分が低いため、燃料フィルターを詰まらせ難く、更には、HFRR摩耗痕が小さいため、潤滑性も良好であり、また、流動点が低いため、低温特性が良好である上、硫黄分が少ないため、硫黄酸化物の排出量を低減できることが分かる。 From Table 2, the fuel oil compositions of the examples according to the present invention have high density and a large total calorific value, so that they are effective in improving fuel efficiency, and since the cetane index is high and CCAI is low, the ignitability is excellent. In addition, the residual carbon content of 10% residual oil is low, so it is difficult to clog the fuel filter. Furthermore, since the HFRR wear scar is small, the lubricity is good, and the pour point is low, so the low temperature characteristics are good. In addition, since the sulfur content is small, it can be seen that the emission amount of sulfur oxide can be reduced.
一方、表3から、市販のA重油(比較例1)は、密度が低く、発熱量が低いため、燃費を改善できない上、硫黄分が多いため、硫黄酸化物の排出量を増加させてしまい、また、10%残油の残留炭素分が高いため、燃料フィルターを詰まらせ易く、また、セタン指数が低いため、着火性が悪く、ディーゼルエンジン用燃料として不適であることに加え、流動点が高いため、低温特性が悪いことが分かる。 On the other hand, from Table 3, commercially available heavy oil A (Comparative Example 1) has a low density and a low calorific value, so it cannot improve fuel consumption and has a high sulfur content, thus increasing the amount of sulfur oxide emissions. In addition, because the residual carbon content of 10% residual oil is high, it is easy to clog the fuel filter, and because the cetane index is low, the ignitability is poor and it is not suitable as a fuel for diesel engines, and the pour point is Since it is high, it turns out that low-temperature characteristics are bad.
また、市販の軽油(比較例2)は、密度が低く、発熱量が低いため、燃費を改善できないことが分かる。 Moreover, it turns out that a commercially available light oil (comparative example 2) cannot improve a fuel consumption, since a density is low and the emitted-heat amount is low.
更に、市販のハイカロリーA重油(比較例3)は、10%残油の残留炭素分が多いため、燃料フィルターを詰まらせ易く、また、セタン指数が低いため、着火性が悪く、ディーゼルエンジン用燃料として不適であることに加え、流動点が高いため、低温特性が悪いことが分かる。 Furthermore, the commercially available high-calorie A heavy oil (Comparative Example 3) has a high residual carbon content of 10% residual oil, so it is easy to clog the fuel filter, and the low cetane index results in poor ignitability. In addition to being unsuitable as a fuel, the pour point is high, indicating that the low temperature characteristics are poor.
Claims (5)
ナトリウム含有量が0.1質量ppm以下で、カルシウム含有量が0.1質量ppm以下で、カリウム含有量が0.1質量ppm以下で、バナジウム含有量が0.1質量ppm以下で且つ水銀含有量が0.1質量ppm以下であることを特徴とする高発熱量燃料油組成物。 Density of 0.89 g / cm 3 or more 0.91 g / cm 3 or less, a sulfur content of 0.3 wt% or less, with at cetane index of 45 or more, a flash point of 70 ° C. or more, the residual 10% residual oil Carbon content is 0.03% by mass or less, pour point is −10 ° C. or less, wear scar diameter in HFRR test is 460 μm or less, total calorific value is 39,500 kJ / L or more, and CCAI is 840 or less ,
Sodium content is 0.1 mass ppm or less, calcium content is 0.1 mass ppm or less, potassium content is 0.1 mass ppm or less, vanadium content is 0.1 mass ppm or less, and mercury is contained. A high calorific value fuel oil composition characterized by having an amount of 0.1 mass ppm or less .
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