JP5102538B2 - Water-dispersed acrylic adhesive tape or sheet for transporting electronic components - Google Patents
Water-dispersed acrylic adhesive tape or sheet for transporting electronic components Download PDFInfo
- Publication number
- JP5102538B2 JP5102538B2 JP2007134347A JP2007134347A JP5102538B2 JP 5102538 B2 JP5102538 B2 JP 5102538B2 JP 2007134347 A JP2007134347 A JP 2007134347A JP 2007134347 A JP2007134347 A JP 2007134347A JP 5102538 B2 JP5102538 B2 JP 5102538B2
- Authority
- JP
- Japan
- Prior art keywords
- acrylic
- sensitive adhesive
- weight
- pressure
- sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000003522 acrylic cement Substances 0.000 title claims description 15
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 230
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 186
- 239000004908 Emulsion polymer Substances 0.000 claims description 71
- 239000000178 monomer Substances 0.000 claims description 71
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims description 46
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims description 46
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 46
- 239000000203 mixture Substances 0.000 claims description 38
- 239000000758 substrate Substances 0.000 claims description 25
- 229920000642 polymer Polymers 0.000 claims description 24
- 239000000839 emulsion Substances 0.000 claims description 23
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 17
- 230000009477 glass transition Effects 0.000 claims description 17
- 239000012790 adhesive layer Substances 0.000 claims description 16
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 13
- 150000003505 terpenes Chemical class 0.000 claims description 13
- 235000007586 terpenes Nutrition 0.000 claims description 13
- 238000007720 emulsion polymerization reaction Methods 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 229920005989 resin Polymers 0.000 description 60
- 239000011347 resin Substances 0.000 description 60
- 239000010410 layer Substances 0.000 description 55
- 239000000853 adhesive Substances 0.000 description 45
- 230000001070 adhesive effect Effects 0.000 description 43
- -1 isooctyl Chemical group 0.000 description 38
- 239000000463 material Substances 0.000 description 38
- 239000002585 base Substances 0.000 description 35
- 239000000123 paper Substances 0.000 description 33
- 238000011282 treatment Methods 0.000 description 31
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 30
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 29
- 239000003431 cross linking reagent Substances 0.000 description 25
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 18
- 239000003795 chemical substances by application Substances 0.000 description 16
- 230000000052 comparative effect Effects 0.000 description 15
- 238000005259 measurement Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 14
- 238000009472 formulation Methods 0.000 description 13
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 12
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 12
- 239000002390 adhesive tape Substances 0.000 description 12
- 239000003995 emulsifying agent Substances 0.000 description 12
- 238000006116 polymerization reaction Methods 0.000 description 12
- 239000000243 solution Substances 0.000 description 11
- 229910052757 nitrogen Inorganic materials 0.000 description 9
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 8
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 8
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
- 239000003990 capacitor Substances 0.000 description 8
- 239000003505 polymerization initiator Substances 0.000 description 8
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 7
- 239000013067 intermediate product Substances 0.000 description 7
- 229920003023 plastic Polymers 0.000 description 7
- 239000004033 plastic Substances 0.000 description 7
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 6
- 239000012298 atmosphere Substances 0.000 description 6
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 6
- 150000002148 esters Chemical class 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- 239000002655 kraft paper Substances 0.000 description 6
- 239000002987 primer (paints) Substances 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 5
- 239000013032 Hydrocarbon resin Substances 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 229920006270 hydrocarbon resin Polymers 0.000 description 5
- 239000003208 petroleum Substances 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 150000004670 unsaturated fatty acids Chemical group 0.000 description 5
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical group C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- 239000004952 Polyamide Substances 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 4
- 125000002723 alicyclic group Chemical group 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 238000005227 gel permeation chromatography Methods 0.000 description 4
- 239000003292 glue Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- XMGQYMWWDOXHJM-UHFFFAOYSA-N limonene Chemical compound CC(=C)C1CCC(C)=CC1 XMGQYMWWDOXHJM-UHFFFAOYSA-N 0.000 description 4
- 150000002989 phenols Chemical class 0.000 description 4
- 229920002647 polyamide Polymers 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 3
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 3
- LXEKPEMOWBOYRF-UHFFFAOYSA-N [2-[(1-azaniumyl-1-imino-2-methylpropan-2-yl)diazenyl]-2-methylpropanimidoyl]azanium;dichloride Chemical compound Cl.Cl.NC(=N)C(C)(C)N=NC(C)(C)C(N)=N LXEKPEMOWBOYRF-UHFFFAOYSA-N 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 3
- 239000012986 chain transfer agent Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 239000011737 fluorine Substances 0.000 description 3
- 229910052731 fluorine Inorganic materials 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- 230000005865 ionizing radiation Effects 0.000 description 3
- 230000001678 irradiating effect Effects 0.000 description 3
- 150000002576 ketones Chemical class 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 229920005672 polyolefin resin Polymers 0.000 description 3
- 150000003254 radicals Chemical class 0.000 description 3
- 238000005070 sampling Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- GRWFGVWFFZKLTI-IUCAKERBSA-N (-)-α-pinene Chemical compound CC1=CC[C@@H]2C(C)(C)[C@H]1C2 GRWFGVWFFZKLTI-IUCAKERBSA-N 0.000 description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- IANQTJSKSUMEQM-UHFFFAOYSA-N 1-benzofuran Chemical compound C1=CC=C2OC=CC2=C1 IANQTJSKSUMEQM-UHFFFAOYSA-N 0.000 description 2
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Chemical compound C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- LEJBBGNFPAFPKQ-UHFFFAOYSA-N 2-(2-prop-2-enoyloxyethoxy)ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOC(=O)C=C LEJBBGNFPAFPKQ-UHFFFAOYSA-N 0.000 description 2
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 2
- XFCMNSHQOZQILR-UHFFFAOYSA-N 2-[2-(2-methylprop-2-enoyloxy)ethoxy]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCOC(=O)C(C)=C XFCMNSHQOZQILR-UHFFFAOYSA-N 0.000 description 2
- HCLJOFJIQIJXHS-UHFFFAOYSA-N 2-[2-[2-(2-prop-2-enoyloxyethoxy)ethoxy]ethoxy]ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOCCOCCOC(=O)C=C HCLJOFJIQIJXHS-UHFFFAOYSA-N 0.000 description 2
- KUDUQBURMYMBIJ-UHFFFAOYSA-N 2-prop-2-enoyloxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC(=O)C=C KUDUQBURMYMBIJ-UHFFFAOYSA-N 0.000 description 2
- TUAMRELNJMMDMT-UHFFFAOYSA-N 3,5-xylenol Chemical compound CC1=CC(C)=CC(O)=C1 TUAMRELNJMMDMT-UHFFFAOYSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 2
- 239000004696 Poly ether ether ketone Substances 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- 239000004734 Polyphenylene sulfide Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- 239000003377 acid catalyst Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 125000005037 alkyl phenyl group Chemical group 0.000 description 2
- 239000004760 aramid Substances 0.000 description 2
- 229920006272 aromatic hydrocarbon resin Polymers 0.000 description 2
- 229920003235 aromatic polyamide Polymers 0.000 description 2
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 2
- 150000001718 carbodiimides Chemical class 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 238000003851 corona treatment Methods 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- ZSWFCLXCOIISFI-UHFFFAOYSA-N cyclopentadiene Chemical compound C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 description 2
- 150000001993 dienes Chemical class 0.000 description 2
- 239000003480 eluent Substances 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000011086 glassine Substances 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 229920002857 polybutadiene Polymers 0.000 description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 239000004645 polyester resin Substances 0.000 description 2
- 229920002530 polyetherether ketone Polymers 0.000 description 2
- 229920001721 polyimide Polymers 0.000 description 2
- 229920000069 polyphenylene sulfide Polymers 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 229920003048 styrene butadiene rubber Polymers 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- CWERGRDVMFNCDR-UHFFFAOYSA-N thioglycolic acid Chemical compound OC(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- DGVVWUTYPXICAM-UHFFFAOYSA-N β‐Mercaptoethanol Chemical compound OCCS DGVVWUTYPXICAM-UHFFFAOYSA-N 0.000 description 2
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 1
- WTARULDDTDQWMU-RKDXNWHRSA-N (+)-β-pinene Chemical compound C1[C@H]2C(C)(C)[C@@H]1CCC2=C WTARULDDTDQWMU-RKDXNWHRSA-N 0.000 description 1
- WTARULDDTDQWMU-IUCAKERBSA-N (-)-Nopinene Natural products C1[C@@H]2C(C)(C)[C@H]1CCC2=C WTARULDDTDQWMU-IUCAKERBSA-N 0.000 description 1
- OJOWICOBYCXEKR-KRXBUXKQSA-N (5e)-5-ethylidenebicyclo[2.2.1]hept-2-ene Chemical compound C1C2C(=C/C)/CC1C=C2 OJOWICOBYCXEKR-KRXBUXKQSA-N 0.000 description 1
- PMJHHCWVYXUKFD-SNAWJCMRSA-N (E)-1,3-pentadiene Chemical compound C\C=C\C=C PMJHHCWVYXUKFD-SNAWJCMRSA-N 0.000 description 1
- KPAPHODVWOVUJL-UHFFFAOYSA-N 1-benzofuran;1h-indene Chemical compound C1=CC=C2CC=CC2=C1.C1=CC=C2OC=CC2=C1 KPAPHODVWOVUJL-UHFFFAOYSA-N 0.000 description 1
- FPBWSPZHCJXUBL-UHFFFAOYSA-N 1-chloro-1-fluoroethene Chemical group FC(Cl)=C FPBWSPZHCJXUBL-UHFFFAOYSA-N 0.000 description 1
- LRTOHSLOFCWHRF-UHFFFAOYSA-N 1-methyl-1h-indene Chemical compound C1=CC=C2C(C)C=CC2=C1 LRTOHSLOFCWHRF-UHFFFAOYSA-N 0.000 description 1
- XLPJNCYCZORXHG-UHFFFAOYSA-N 1-morpholin-4-ylprop-2-en-1-one Chemical compound C=CC(=O)N1CCOCC1 XLPJNCYCZORXHG-UHFFFAOYSA-N 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N 1-propanol Substances CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 1
- KQSMCAVKSJWMSI-UHFFFAOYSA-N 2,4-dimethyl-1-n,1-n,3-n,3-n-tetrakis(oxiran-2-ylmethyl)benzene-1,3-diamine Chemical compound CC1=C(N(CC2OC2)CC2OC2)C(C)=CC=C1N(CC1OC1)CC1CO1 KQSMCAVKSJWMSI-UHFFFAOYSA-N 0.000 description 1
- IMSODMZESSGVBE-UHFFFAOYSA-N 2-Oxazoline Chemical compound C1CN=CO1 IMSODMZESSGVBE-UHFFFAOYSA-N 0.000 description 1
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 1
- LTHJXDSHSVNJKG-UHFFFAOYSA-N 2-[2-[2-[2-(2-methylprop-2-enoyloxy)ethoxy]ethoxy]ethoxy]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCOCCOCCOC(=O)C(C)=C LTHJXDSHSVNJKG-UHFFFAOYSA-N 0.000 description 1
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 1
- KMNCBSZOIQAUFX-UHFFFAOYSA-N 2-ethoxy-1,2-diphenylethanone Chemical compound C=1C=CC=CC=1C(OCC)C(=O)C1=CC=CC=C1 KMNCBSZOIQAUFX-UHFFFAOYSA-N 0.000 description 1
- OWHSTLLOZWTNTQ-UHFFFAOYSA-N 2-ethylhexyl 2-sulfanylacetate Chemical compound CCCCC(CC)COC(=O)CS OWHSTLLOZWTNTQ-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- FBEMBDJJVJHRHZ-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate;phthalic acid Chemical compound OCCOC(=O)C=C.OC(=O)C1=CC=CC=C1C(O)=O FBEMBDJJVJHRHZ-UHFFFAOYSA-N 0.000 description 1
- GWZMWHWAWHPNHN-UHFFFAOYSA-N 2-hydroxypropyl prop-2-enoate Chemical compound CC(O)COC(=O)C=C GWZMWHWAWHPNHN-UHFFFAOYSA-N 0.000 description 1
- BQZJOQXSCSZQPS-UHFFFAOYSA-N 2-methoxy-1,2-diphenylethanone Chemical compound C=1C=CC=CC=1C(OC)C(=O)C1=CC=CC=C1 BQZJOQXSCSZQPS-UHFFFAOYSA-N 0.000 description 1
- LWZNQGJGMBRAII-UHFFFAOYSA-N 2-methylhexyl prop-2-enoate Chemical compound CCCCC(C)COC(=O)C=C LWZNQGJGMBRAII-UHFFFAOYSA-N 0.000 description 1
- CFVWNXQPGQOHRJ-UHFFFAOYSA-N 2-methylpropyl prop-2-enoate Chemical compound CC(C)COC(=O)C=C CFVWNXQPGQOHRJ-UHFFFAOYSA-N 0.000 description 1
- ATVJXMYDOSMEPO-UHFFFAOYSA-N 3-prop-2-enoxyprop-1-ene Chemical group C=CCOCC=C ATVJXMYDOSMEPO-UHFFFAOYSA-N 0.000 description 1
- CYUZOYPRAQASLN-UHFFFAOYSA-N 3-prop-2-enoyloxypropanoic acid Chemical compound OC(=O)CCOC(=O)C=C CYUZOYPRAQASLN-UHFFFAOYSA-N 0.000 description 1
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 description 1
- VGVHNLRUAMRIEW-UHFFFAOYSA-N 4-methylcyclohexan-1-one Chemical compound CC1CCC(=O)CC1 VGVHNLRUAMRIEW-UHFFFAOYSA-N 0.000 description 1
- SAPGBCWOQLHKKZ-UHFFFAOYSA-N 6-(2-methylprop-2-enoyloxy)hexyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCCCCOC(=O)C(C)=C SAPGBCWOQLHKKZ-UHFFFAOYSA-N 0.000 description 1
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- 229940079827 sodium hydrogen sulfite Drugs 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- XZHNPVKXBNDGJD-UHFFFAOYSA-N tetradecyl prop-2-enoate Chemical compound CCCCCCCCCCCCCCOC(=O)C=C XZHNPVKXBNDGJD-UHFFFAOYSA-N 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- 238000012719 thermal polymerization Methods 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
Landscapes
- Adhesive Tapes (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Supply And Installment Of Electrical Components (AREA)
- Packages (AREA)
- Packaging Frangible Articles (AREA)
- Laminated Bodies (AREA)
Description
本発明は、コンデンサや抵抗などのラジアル/アキシャル型電子部品の生産時に固定するために使用する電子部品搬送用粘着テープ又はシート、およびコンデンサや抵抗などのラジアル/アキシャル型電子部品を固定しての搬送に資する電子部品搬送用粘着テープ又はシートに関する。 The present invention relates to an adhesive tape or sheet for transporting electronic components used for fixing radial / axial electronic components such as capacitors and resistors, and radial / axial electronic components such as capacitors and resistors. The present invention relates to an adhesive tape or sheet for transporting electronic components that contributes to transport.
コンデンサ素子、容量素子、トランジスタ素子、抵抗等のアキシャル型あるいはラジカル型リード付き電子部品を製造するところでは、該電子部品中間品を搬送するために、電子部品搬送用粘着テープ又はシート(電子部品工程用搬送粘着テープ又はシート)(以下、「テープ又はシート」を、単に「テープ」あるいは「シート」と称する場合がある)が使用されている。また、コンデンサ素子、容量素子、トランジスタ素子、抵抗等のアキシャル型あるいはラジカル型リード付き電子部品を基板に実装する実装プラントにまで、該電子部品を搬送するために、電子部品搬送用粘着テープが使用されている。 Where an axial or radical leaded electronic component such as a capacitor element, a capacitive element, a transistor element, or a resistor is manufactured, an adhesive tape or sheet for electronic component conveyance (electronic component process) is used to convey the electronic component intermediate product. Transport adhesive tape or sheet) (hereinafter, “tape or sheet” may be simply referred to as “tape” or “sheet”). In addition, the adhesive tape for transporting electronic components is used to transport electronic components to mounting plants that mount axial or radical-type electronic components with leads such as capacitor elements, capacitor elements, transistor elements, resistors, etc. Has been.
電子部品および中間品は、電子部品搬送用粘着テープによりリード線部分を台紙(例えばクラフト紙や樹脂製のライナーなど)上に固定された後、帯状に整列した状態でつづら状に折り込まれ、次工程に搬送される。この際、テーピング梱包された電子部品および中間品は各環境下において、電子部品および中間品の整列性を保つため、リード部が確実に電子部品搬送用粘着テープに固着されている必要がある。また、電子部品および中間品を電子部品搬送用粘着テープから分離する時にリード線に粘着剤に移行しないことが要求される。 Electronic parts and intermediate products are folded in a zigzag form after the lead wire is fixed on a mount (for example, kraft paper or resin liner) with an adhesive tape for transporting electronic parts. It is conveyed to the process. At this time, in order to maintain the alignment of the electronic component and the intermediate product in each environment, the lead part needs to be firmly fixed to the adhesive tape for transporting the electronic component in each environment. Moreover, when separating an electronic component and an intermediate product from the adhesive tape for conveying an electronic component, it is required that the lead wire does not shift to an adhesive.
従来このような用途には、溶剤型粘着剤(特許文献1および特許文献2参照)が用いられてきたが、これら溶剤型粘着剤は有機溶媒中で合成されるため、塗工時の溶剤の揮発が環境的に問題となる。
Conventionally, solvent-type pressure-sensitive adhesives (see
また、特に溶剤型アクリル系粘着剤においては、有機溶媒中で重合される結果、分子量の上限が限定されるために、電子部品搬送用粘着テープとして十分満足できるものを得ることができなかった。そこで、水分散型アクリル系粘着剤への転換が期待される。しかし、水分散型アクリル系粘着剤を用いた電子部品搬送用粘着テープでは、リード部の固定性(固着性)、リード部への糊残り性の両特性を満足させることは困難であった。 In particular, in the case of a solvent-type acrylic pressure-sensitive adhesive, since the upper limit of the molecular weight is limited as a result of polymerization in an organic solvent, a sufficiently satisfactory pressure-sensitive adhesive tape for transporting electronic components could not be obtained. Therefore, conversion to a water-dispersed acrylic pressure-sensitive adhesive is expected. However, with an adhesive tape for transporting electronic parts using a water-dispersed acrylic pressure-sensitive adhesive, it is difficult to satisfy both the properties of the lead part (fixability) and the adhesive residue on the lead part.
このようなことから、今まで、アクリル系粘着剤を用いた電子部品搬送用粘着テープは、世の中に存在していなかった。 For these reasons, until now, no adhesive tape for transporting electronic components using an acrylic adhesive has existed in the world.
従って、本発明の目的は、水系で塗工できる水分散型の粘着剤を実現し、特に電子部品工程用および搬送用粘着テープ又はシートとして好適に用いることができ、さらにリード部の固定性及びリード部への糊残り性の両特性に優れているアクリル系粘着テープ又はシートを提供することにある。 Accordingly, the object of the present invention is to realize a water-dispersed pressure-sensitive adhesive that can be applied in an aqueous system, and particularly suitable for use as an electronic component process and a pressure-sensitive adhesive tape or sheet for transportation, An object of the present invention is to provide an acrylic pressure-sensitive adhesive tape or sheet excellent in both properties of adhesive residue on the lead part.
本発明者らは上記課題を解決するために鋭意検討した結果、アクリルエマルション系重合体の成分や物性値を選択することで、リード部の固定性及びリード部への糊残り性の両特性に優れた水分散型アクリル系粘着テープ又はシートを得ることができることを見出し、本発明を完成させた。 As a result of intensive studies to solve the above-mentioned problems, the present inventors have selected both the components of the acrylic emulsion polymer and the physical property values, so that both the fixing property of the lead part and the adhesive residue on the lead part can be obtained. It has been found that an excellent water-dispersed acrylic pressure-sensitive adhesive tape or sheet can be obtained, and the present invention has been completed.
すなわち、本発明は、基材の少なくとも片面に、主成分としての(メタ)アクリル酸エステル及び全モノマー成分100重量部に対して0.3〜4重量部のカルボキシル基含有モノマーを含むアクリル系モノマー混合物のエマルション重合により得られ、且つガラス転移温度が−30〜−15℃であるアクリルエマルション系重合体を主成分とするアクリル系粘着剤からなる粘着剤層が設けられていることを特徴とする電子部品搬送用水分散型アクリル系粘着テープ又はシートを提供する。 That is, the present invention is an acrylic monomer containing (meth) acrylic acid ester as a main component and 0.3 to 4 parts by weight of a carboxyl group-containing monomer with respect to 100 parts by weight of all monomer components on at least one side of a substrate. A pressure-sensitive adhesive layer comprising an acrylic pressure-sensitive adhesive mainly comprising an acrylic emulsion-based polymer having a glass transition temperature of −30 to −15 ° C. obtained by emulsion polymerization of the mixture is provided. A water-dispersed acrylic pressure-sensitive adhesive tape or sheet for transporting electronic components is provided.
アクリルエマルション系重合体のゲル分率は、50〜70%であることが好ましく、またアクリルエマルション系重合体のゾル分の分子量は、100万〜300万であることが好ましい。 The gel fraction of the acrylic emulsion polymer is preferably 50 to 70%, and the molecular weight of the sol content of the acrylic emulsion polymer is preferably 1,000,000 to 3,000,000.
アクリル系粘着剤は、軟化点が100℃以上のロジン系またはテルペン系の粘着付与剤を、アクリルエマルション系重合体100重量部に対して1〜50重量部含むことが好ましい。また、アクリル系粘着剤は、軟化点が23℃以下の粘着付与剤を、アクリルエマルション系重合体100重量部に対して1〜20重量部含むことが好ましい。 The acrylic pressure-sensitive adhesive preferably contains 1 to 50 parts by weight of a rosin-based or terpene-based tackifier having a softening point of 100 ° C. or higher with respect to 100 parts by weight of the acrylic emulsion-based polymer. The acrylic pressure-sensitive adhesive preferably contains 1 to 20 parts by weight of a tackifier having a softening point of 23 ° C. or less based on 100 parts by weight of the acrylic emulsion polymer.
引抜力は、15[N/15mm]以上であることが好ましい。
Argument抜力is preferably 15 [N / 15mm] or more.
本発明の電子部品搬送用水分散型アクリル系粘着テープ又はシートによれば、前記構成を有しているので、水系で塗工できる水分散型の粘着剤を実現し、特に電子部品工程用および搬送用粘着テープ又はシートとして好適に用いることができ、さらにリード部の固定性及びリード部への糊残り性の両特性に優れている。 According to the water-dispersed acrylic pressure-sensitive adhesive tape or sheet for transporting electronic components of the present invention, the water-dispersed pressure-sensitive adhesive that can be applied in water is realized, particularly for electronic component processes and transport, because it has the above-described configuration. It can be suitably used as a pressure-sensitive adhesive tape or sheet, and is excellent in both properties of the fixing property of the lead part and the adhesive residue on the lead part.
本発明の電子部品搬送用水分散型アクリル系粘着シートは、基材の少なくとも片面に、主成分としての(メタ)アクリル酸エステル及び全モノマー成分100重量部に対して0.3〜4重量部のカルボキシル基含有モノマーを含むアクリル系モノマー混合物をエマルション重合することにより得られ、且つガラス転移温度が−30〜−15℃であるアクリルエマルション系重合体を主成分とするアクリル系粘着剤からなる粘着剤層(粘着層、感圧接着剤層、感圧接着層)を有する。 The water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components according to the present invention comprises 0.3 to 4 parts by weight with respect to 100 parts by weight of (meth) acrylic acid ester as a main component and all monomer components on at least one side of the substrate. A pressure-sensitive adhesive comprising an acrylic pressure-sensitive adhesive mainly comprising an acrylic emulsion-based polymer obtained by emulsion polymerization of an acrylic monomer mixture containing a carboxyl group-containing monomer and having a glass transition temperature of −30 to −15 ° C. Layer (adhesive layer, pressure-sensitive adhesive layer, pressure-sensitive adhesive layer).
電子部品搬送用水分散型アクリル系粘着シートにおいて、基材の片面又は両面に設けられる粘着剤層は、アクリルエマルション系重合体を主成分とするアクリル系粘着剤からなる。このアクリル系粘着剤の主成分でるアクリルエマルション系重合体は、−30〜−15℃(好ましくは、−28〜−17℃、より好ましくは−25〜−15℃)のガラス転移温度を有する。ガラス転移温度が−30℃より低くなると、リード部への糊が残る不具合が発生する場合があり、一方、−15℃より高くなると、リード部への密着性が低下し、電子部品や中間品を保持できなくなる不具合が発生する場合がある。 In the water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components, the pressure-sensitive adhesive layer provided on one or both surfaces of the substrate is made of an acrylic pressure-sensitive adhesive mainly composed of an acrylic emulsion polymer. The acrylic emulsion polymer which is the main component of the acrylic pressure-sensitive adhesive has a glass transition temperature of -30 to -15 ° C (preferably -28 to -17 ° C, more preferably -25 to -15 ° C). When the glass transition temperature is lower than −30 ° C., there may be a problem that the adhesive remains on the lead part. On the other hand, when the glass transition temperature is higher than −15 ° C., the adhesiveness to the lead part is lowered, and electronic parts and intermediate products are produced. There may be a problem that cannot be held.
ここで、ガラス転移温度とは、分子全体の運動が分子構造の部分部分間の相互作用よりも強くなり、物性の大きな変化が起こる温度のことをいう。なお、アクリルエマルション系重合体のガラス転移温度は、レオメトリック社製の動的粘弾性装置(商品名「ARES」)を用いて、サンプル厚さ約1.5mmで、φ7.9mmパラレルプレートの治具を用い、周波数1Hz、昇温速度5℃/分にて、得られた損失弾性率G"のピーク点の温度を測定し、該ピーク点の温度とした。 Here, the glass transition temperature refers to a temperature at which the movement of the whole molecule becomes stronger than the interaction between the partial parts of the molecular structure and a large change in physical properties occurs. The glass transition temperature of the acrylic emulsion-based polymer was measured using a rheometric dynamic viscoelastic device (trade name “ARES”) with a sample thickness of about 1.5 mm and a φ7.9 mm parallel plate treatment. Using the tool, the temperature at the peak point of the obtained loss elastic modulus G ″ was measured at a frequency of 1 Hz and a heating rate of 5 ° C./min.
前記アクリルエマルション系重合体のガラス転移温度は、アクリルエマルション系重合体をエマルション重合によって形成するアクリル系モノマー混合物であって、少なくとも主成分としての(メタ)アクリル酸エステルと全モノマー成分100重量部に対して0.3〜4重量部のカルボキシル基含有モノマーとを含むアクリル系モノマー混合物の組成を選択することにより調整することができる。例えば、(メタ)アクリル酸エステルとカルボキシル基含有モノマーとの組み合わせを選択すること、主モノマーとしての(メタ)アクリル酸エステルと共重合可能な他のモノマーを含む場合にはその組み合わせを選択することなどにより調整することができる。 The glass transition temperature of the acrylic emulsion polymer is an acrylic monomer mixture that forms an acrylic emulsion polymer by emulsion polymerization, and is at least (meth) acrylic acid ester as a main component and 100 parts by weight of all monomer components. On the other hand, it can be adjusted by selecting the composition of the acrylic monomer mixture containing 0.3 to 4 parts by weight of the carboxyl group-containing monomer. For example, select a combination of a (meth) acrylic acid ester and a carboxyl group-containing monomer, or select a combination of other monomers that can be copolymerized with the (meth) acrylic acid ester as the main monomer. It can be adjusted by.
アクリル系モノマー混合物は、電子部品搬送用水分散型アクリル系粘着シートの粘着剤層で用いられるアクリル系粘着剤の主成分となるアクリル系エマルション重合体をエマルション重合によって形成する混合物であって、少なくとも主成分としての(メタ)アクリル酸エステルとカルボキシル基含有モノマーとを含有する。 The acrylic monomer mixture is a mixture formed by emulsion polymerization of an acrylic emulsion polymer that is a main component of the acrylic pressure-sensitive adhesive used in the pressure-sensitive adhesive layer of the water-dispersed acrylic pressure-sensitive adhesive sheet for conveying electronic components, (Meth) acrylic acid ester as a component and a carboxyl group-containing monomer are contained.
(メタ)アクリル酸エステルとしては、(メタ)アクリル酸アルキルエステルを好適に用いることができる。(メタ)アクリル酸アルキルエステルとしては、例えば、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸プロピル、(メタ)アクリル酸イソプロピル、(メタ)アクリル酸ブチル、(メタ)アクリル酸イソブチル、(メタ)アクリル酸s−ブチル、(メタ)アクリル酸t−ブチル、(メタ)アクリル酸ペンチル、(メタ)アクリル酸ヘキシル、(メタ)アクリル酸ヘプチル、(メタ)アクリル酸オクチル、(メタ)アクリル酸2−エチルヘキシル、(メタ)アクリル酸イソオクチル、(メタ)アクリル酸ノニル、(メタ)アクリル酸イソノニル、(メタ)アクリル酸デシル、(メタ)アクリル酸イソデシル、(メタ)アクリル酸ウンデシル、(メタ)アクリル酸ドデシル、(メタ)アクリル酸トリデシル、(メタ)アクリル酸テトラデシル、(メタ)アクリル酸ペンタデシル、(メタ)アクリル酸ヘキサデシル、(メタ)アクリル酸ヘプタデシル、(メタ)アクリル酸オクタデシル、(メタ)アクリル酸ノナデシル、(メタ)アクリル酸エイコシルなどの(メタ)アクリル酸C1-20アルキルエステル[好ましくは(メタ)アクリル酸C2-14アルキル(直鎖状又は分岐鎖状のアルキル)エステル]などが挙げられる。 As the (meth) acrylic acid ester, a (meth) acrylic acid alkyl ester can be suitably used. Examples of the (meth) acrylic acid alkyl ester include, for example, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, isopropyl (meth) acrylate, butyl (meth) acrylate, (meth) Isobutyl acrylate, s-butyl (meth) acrylate, t-butyl (meth) acrylate, pentyl (meth) acrylate, hexyl (meth) acrylate, heptyl (meth) acrylate, octyl (meth) acrylate, 2-Methylhexyl acrylate, isooctyl (meth) acrylate, nonyl (meth) acrylate, isononyl (meth) acrylate, decyl (meth) acrylate, isodecyl (meth) acrylate, undecyl (meth) acrylate , Dodecyl (meth) acrylate, tridecyl (meth) acrylate, (me ) Tetradecyl acrylate, pentadecyl (meth) acrylate, hexadecyl (meth) acrylate, heptadecyl (meth) acrylate, octadecyl (meth) acrylate, nonadecyl (meth) acrylate, eicosyl (meth) acrylate (meta) ) Acrylic acid C 1-20 alkyl ester [preferably (meth) acrylic acid C 2-14 alkyl (linear or branched alkyl) ester].
また、(メタ)アクリル酸アルキルエステル以外の(メタ)アクリル酸エステルとしては、例えば、シクロペンチル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、イソボルニル(メタ)アクリレート等の脂環式炭化水素基を有する(メタ)アクリル酸エステルや、フェニル(メタ)アクリレート等の芳香族炭化水素基を有する(メタ)アクリル酸エステルなどが挙げられる。 Moreover, as (meth) acrylic acid ester other than (meth) acrylic acid alkyl ester, for example, it has an alicyclic hydrocarbon group such as cyclopentyl (meth) acrylate, cyclohexyl (meth) acrylate, isobornyl (meth) acrylate ( And (meth) acrylic acid ester and (meth) acrylic acid ester having an aromatic hydrocarbon group such as phenyl (meth) acrylate.
このような(メタ)アクリル酸エステルは単独で又は2種以上を組み合わせて用いることができる。なお、(メタ)アクリル酸エステルは、アクリル系モノマー混合物のモノマー主成分として用いられているので、(メタ)アクリル酸エステル[特に、(メタ)アクリル酸アルキルエステル]の割合は、例えば、アクリル系モノマー混合物のモノマー成分全量に対して60重量%以上(好ましくは、80重量%以上)であることが重要である。 Such (meth) acrylic acid esters can be used alone or in combination of two or more. In addition, since the (meth) acrylic acid ester is used as a monomer main component of the acrylic monomer mixture, the ratio of the (meth) acrylic acid ester [particularly, the (meth) acrylic acid alkyl ester] is, for example, acrylic. It is important that the amount is 60% by weight or more (preferably 80% by weight or more) with respect to the total amount of monomer components in the monomer mixture.
カルボキシル基含有モノマーとしては、例えば、アクリル酸、メタクリル酸、マレイン酸、クロトン酸、アクリル酸ダイマー、ω−カルボキシ−ポリカプロラクトンモノアクリレート、フタル酸モノヒドロキシエチルアクリレートなどが挙げられる。カルボキシル基含有モノマーは、単独で又は2種以上を組み合わせて用いることができる。 Examples of the carboxyl group-containing monomer include acrylic acid, methacrylic acid, maleic acid, crotonic acid, acrylic acid dimer, ω-carboxy-polycaprolactone monoacrylate, phthalic acid monohydroxyethyl acrylate, and the like. The carboxyl group-containing monomers can be used alone or in combination of two or more.
カルボキシル基含有モノマーは、アクリル系モノマー混合物において、アクリル系モノマー混合物の全モノマー成分100重量部に対して0.3〜4重量部(好ましくは0.5〜2.5重量部、さらに好ましくは0.5〜2重量部)含まれる。カルボキシル基含有モノマーが0.3重量部より少ないと、アクリルエマルションの安定性が低くなり、アクリルエマルション系重合体(アクリルエマルション系ポリマー)の重合時や該アクリルエマルション系重合体を主成分とするアクリル系粘着剤を塗工する際に、凝集物が発生する不具合を生じる場合がある。また、4重量部より多いと、リード(リード部)に対する接着性が高くなり、電子部品搬送用水分散型アクリル系粘着シートからの分離が困難となったり、リード(リード部)へ糊が残る不具合(糊残り)を生じる場合がある。 In the acrylic monomer mixture, the carboxyl group-containing monomer is 0.3 to 4 parts by weight (preferably 0.5 to 2.5 parts by weight, more preferably 0 to 100 parts by weight of all monomer components of the acrylic monomer mixture. 0.5 to 2 parts by weight). When the amount of the carboxyl group-containing monomer is less than 0.3 parts by weight, the stability of the acrylic emulsion is lowered, and the acrylic emulsion-based polymer (acrylic emulsion-based polymer) is polymerized or acrylic containing the acrylic emulsion-based polymer as a main component. When applying the pressure sensitive adhesive, there may be a problem that aggregates are generated. If the amount is more than 4 parts by weight, the adhesion to the lead (lead part) will increase, making it difficult to separate from the water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components, and glue remaining on the lead (lead part). (Glue residue) may occur.
アクリル系モノマー混合物には、上記モノマー成分の他にに必要に応じてエマルション粒子の安定化、粘着剤層の基材への密着性の向上、また、被着体への初期接着性の向上などを目的として、共重合性モノマーが含まれていてもよい。この共重合性モノマーの使用量は、アクリル系モノマー混合物のモノマー成分全量に対して60重量%以下(例えば0.1〜60重量%)、好ましくは25重量%以下(例えば0.5〜25重量%)の範囲で、各モノマーの種類に応じて適宜選択できる。なお、共重合性モノマーは、単独で又は2種以上を組み合わせて用いることができる。 In addition to the above monomer components, the acrylic monomer mixture can stabilize emulsion particles, improve the adhesion of the pressure-sensitive adhesive layer to the substrate, and improve the initial adhesion to the adherend. For the purpose, a copolymerizable monomer may be contained. The amount of the copolymerizable monomer used is 60% by weight or less (for example, 0.1 to 60% by weight), preferably 25% by weight or less (for example, 0.5 to 25% by weight) based on the total amount of monomer components in the acrylic monomer mixture. %) Can be appropriately selected according to the type of each monomer. In addition, a copolymerizable monomer can be used individually or in combination of 2 or more types.
共重合性モノマーとしては、酢酸ビニル等のビニルエステル系モノマー、スチレン等のスチレン系モノマー、アクリル酸グリシジル、メタクリル酸グリシジル等のエポキシ基含有モノマー、アクリル酸2−ヒドロキシエチル、アクリル酸2−ヒドロキシプロピル等のヒドロキシル基含有モノマー、N,N−ジエチルアクリルアミド、N−イソプロピルアクリルアミド等のアミド基含有モノマー、アクリロイルモルホリン等のアミノ基含有モノマーなどがあげられる。 Examples of copolymerizable monomers include vinyl ester monomers such as vinyl acetate, styrene monomers such as styrene, epoxy group-containing monomers such as glycidyl acrylate and glycidyl methacrylate, 2-hydroxyethyl acrylate, and 2-hydroxypropyl acrylate. Hydroxyl group-containing monomers such as N, N-diethylacrylamide, amide group-containing monomers such as N-isopropylacrylamide, and amino group-containing monomers such as acryloylmorpholine.
また、アクリル系モノマー混合物においては、後述するアクリルエマルション系重合体のゲル分率を調整するために、多官能モノマーが含まれていてもよい。つまり、アクリル系モノマー混合物を用いてアクリルエマルション系重合体を重合する際に多官能モノマーを共重合してもよい。このような多官能モノマーとしては、ジエチレングリコールジアクリレート、ジエチレングリコールジメタクリレート、エチレングリコールジアクリレート、エチレングリコールジメタクリレート、テトラエチレングリコールジアクリレート、テトラエチレングリコールジメタクリレート、ネオペンチルグリコールジアクリレート、ネオペンチルグリコールジメタクリレート、1,6−ヘキサンジオールジアクリレート、1,6−ヘキサンジオールジメタクリレート、トリメチロールプロパントリアクリレート、トリメチロールプロパントリメタクリレート、ペンタエリスリトールトリアクリレート、ペンタエリスリトールトリメタクリレート、ジペンタエリスリトールヘキサメタクリレート等の多官能(メタ)アクリレート類、ジビニルベンゼン等の多官能芳香族ビニル化合物などがあげられる。なお、多官能モノマーは、単独で又は2種以上を組み合わせて用いることができる。 Moreover, in the acrylic monomer mixture, a polyfunctional monomer may be contained in order to adjust the gel fraction of the acrylic emulsion polymer described later. That is, a polyfunctional monomer may be copolymerized when an acrylic emulsion polymer is polymerized using an acrylic monomer mixture. Examples of such polyfunctional monomers include diethylene glycol diacrylate, diethylene glycol dimethacrylate, ethylene glycol diacrylate, ethylene glycol dimethacrylate, tetraethylene glycol diacrylate, tetraethylene glycol dimethacrylate, neopentyl glycol diacrylate, neopentyl glycol dimethacrylate. , 1,6-hexanediol diacrylate, 1,6-hexanediol dimethacrylate, trimethylolpropane triacrylate, trimethylolpropane trimethacrylate, pentaerythritol triacrylate, pentaerythritol trimethacrylate, dipentaerythritol hexamethacrylate, etc. (Meth) acrylates, divinyl base Polyfunctional aromatic vinyl compounds such as Zen, and the like. In addition, a polyfunctional monomer can be used individually or in combination of 2 or more types.
アクリルエマルション系重合体は、前記アクリル系モノマー混合物をエマルション重合することにより形成される重合体であって、そのガラス転移温度が−30〜−15℃(好ましくは、−28〜−17℃、より好ましくは−25〜−15℃)である重合体であり、また、電子部品搬送用水分散型アクリル系粘着シートにおいて、リード部の固定性とリード部への糊残り性との両方の特性に優れている粘着面を提供する粘着剤層を形成するアクリル系粘着剤の主成分である。 The acrylic emulsion polymer is a polymer formed by emulsion polymerization of the acrylic monomer mixture, and has a glass transition temperature of −30 to −15 ° C. (preferably −28 to −17 ° C., more The polymer is preferably −25 to −15 ° C., and in the water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components, it is excellent in both the property of fixing the lead part and the adhesive residue on the lead part. It is the main component of the acrylic pressure-sensitive adhesive forming the pressure-sensitive adhesive layer that provides the pressure-sensitive adhesive surface.
アクリルエマルション系重合体は、前記アクリル系モノマー混合物に重合開始剤および乳化剤などを加え、通常のエマルション重合法により合成できる。エマルション重合は、一般的な一括重合、連続滴下重合、分割滴下重合など任意の方法を用いることができ、その方法は特に限定されるものではない。またその重合は、用いる開始剤の種類等に応じて、例えば5〜100℃程度の範囲内の温度で行うことができる。 The acrylic emulsion polymer can be synthesized by an ordinary emulsion polymerization method by adding a polymerization initiator and an emulsifier to the acrylic monomer mixture. For emulsion polymerization, any method such as general batch polymerization, continuous dropping polymerization, and divided dropping polymerization can be used, and the method is not particularly limited. The polymerization can be performed at a temperature in the range of about 5 to 100 ° C., for example, depending on the type of initiator used.
乳化剤としては、乳化重合に通常使用するものであれば特に制限されず、例えば、ラウリル硫酸ナトリウム、ラウリル硫酸アンモニウム、ドデシルベンゼンスルホン酸ナトリウム、ポリオキシエチレンラウリル硫酸ナトリウム、ポリオキシエチレンアルキルエーテル硫酸ナトリウム、ポリオキシエチレンアルキルフェニルエーテル硫酸アンモニウム、ポリオキシエチレンアルキルフェニルエーテル硫酸ナトリウム、ポリオキシエチレンアルキルスルホコハク酸ナトリウムなどのアニオン系乳化剤、ポリオキシエチレンアルキルエーテル、ポリオキシエチレンアルキルフェニルエーテル、ポリオキシエチレン脂肪酸エステル、ポリオキシエチレンポリオキシプロピレンブロックポリマーなどのノニオン系乳化剤などを用いることができる。また、乳化剤として、ビニル基、プロペニル基、イソプロペニル基、ビニルエーテル基(ビニルオキシ基)、アリルエーテル基(アリルオキシ基)などのラジカル重合性官能基を有する種々の反応性乳化剤を用いてもよい。 The emulsifier is not particularly limited as long as it is usually used in emulsion polymerization. For example, sodium lauryl sulfate, ammonium lauryl sulfate, sodium dodecylbenzenesulfonate, sodium polyoxyethylene lauryl sulfate, sodium polyoxyethylene alkyl ether sulfate, poly Anionic emulsifiers such as ammonium oxyethylene alkyl phenyl ether sulfate, sodium polyoxyethylene alkyl phenyl ether sulfate, sodium polyoxyethylene alkyl sulfosuccinate, polyoxyethylene alkyl ether, polyoxyethylene alkyl phenyl ether, polyoxyethylene fatty acid ester, polyoxy Nonionic emulsifiers such as ethylene polyoxypropylene block polymer can be used. Further, as the emulsifier, various reactive emulsifiers having a radical polymerizable functional group such as vinyl group, propenyl group, isopropenyl group, vinyl ether group (vinyloxy group), allyl ether group (allyloxy group) may be used.
乳化剤の配合量は、アクリル系モノマー混合物100重量部に対して、例えば1〜10重量部、好ましくは0.5〜5重量部程度である。乳化剤の配合量が0.1重量部未満であると、安定した乳化を維持できない場合があり、一方、乳化剤の配合量が5重量部を超えると、乳化剤が被着体を汚染したり、電子部品や中間品を保持できなくなる場合がある。なお、乳化剤は、単独で又は2種以上を組み合わせて用いることができる。 The compounding quantity of an emulsifier is 1-10 weight part with respect to 100 weight part of acrylic monomer mixtures, Preferably it is about 0.5-5 weight part. If the blending amount of the emulsifier is less than 0.1 parts by weight, stable emulsification may not be maintained. On the other hand, if the blending amount of the emulsifier exceeds 5 parts by weight, the emulsifier may contaminate the adherend, It may become impossible to hold parts and intermediate products. In addition, an emulsifier can be used individually or in combination of 2 or more types.
重合開始剤としては、乳化重合に通常使用するものであれば特に制限されず、例えば、2,2′−アゾビスイソブチロニトリル、2,2′−アゾビス(2−アミジノプロパン)ジヒドロクロライド、2,2′−アゾビス(N,N′−ジメチレンイソブチルアミジン)などのアゾ系、過硫酸カリウム、過硫酸アンモニウムなどの過硫酸塩、ベンゾイルパーオキサイド、t−ブチルハイドロパーオキサイドなどの過酸化物系や、過酸化水素水とアスコルビン酸、過酸化水素水と鉄(II)塩、過硫酸塩と亜硫酸水素ナトリウムなどのレドックス系重合開始剤などがあげられる。 The polymerization initiator is not particularly limited as long as it is usually used for emulsion polymerization. For example, 2,2′-azobisisobutyronitrile, 2,2′-azobis (2-amidinopropane) dihydrochloride, Azos such as 2,2'-azobis (N, N'-dimethyleneisobutylamidine), persulphates such as potassium persulfate and ammonium persulfate, peroxides such as benzoyl peroxide and t-butyl hydroperoxide And redox polymerization initiators such as hydrogen peroxide solution and ascorbic acid, hydrogen peroxide solution and iron (II) salt, persulfate and sodium hydrogen sulfite.
重合開始剤の使用量は、その種類やアクリル系モノマー(例えば、前記(メタ)アクリル酸アルキルエステルなど)の種類に応じて適宜選択されるが、例えば、アクリル系モノマー混合物100重量部に対して0.001〜0.1重量部程度である。なお、重合開始剤は、単独で又は2種以上を組み合わせて用いることができる。 The amount of the polymerization initiator used is appropriately selected according to the type and type of acrylic monomer (for example, the (meth) acrylic acid alkyl ester). For example, for 100 parts by weight of the acrylic monomer mixture. About 0.001 to 0.1 parts by weight. In addition, a polymerization initiator can be used individually or in combination of 2 or more types.
また、アクリルエマルション系重合体の分子量を調整するために連鎖移動剤を用いてもよい。このような連鎖移動剤としては、特に限定されるものでないが、例えば、ラウリルメルカプタン、メルカプト酢酸、2−メルカプトエタノール、チオグリコール酸2−エチルヘキシル、2,3−ジメチルカプト−1−プロパノールなどが挙げられる。なお、連鎖移動剤は、単独で又は2種以上を組み合わせて用いることができる。 A chain transfer agent may be used to adjust the molecular weight of the acrylic emulsion polymer. Such a chain transfer agent is not particularly limited, and examples thereof include lauryl mercaptan, mercaptoacetic acid, 2-mercaptoethanol, 2-ethylhexyl thioglycolate, and 2,3-dimethylcapto-1-propanol. It is done. In addition, a chain transfer agent can be used individually or in combination of 2 or more types.
さらに、アクリルエマルション系重合体のゲル分率を調整するために、前述したアクリルエマルション系重合体を重合する際に多官能モノマー成分を共重合させること以外に、架橋剤が添加されていてもよい。 Furthermore, in order to adjust the gel fraction of the acrylic emulsion polymer, a crosslinking agent may be added in addition to copolymerizing the polyfunctional monomer component when the acrylic emulsion polymer is polymerized. .
架橋剤としては、例えば、多官能性のエポキシ系架橋剤、イソシアネート系架橋剤、アジリジン系架橋剤、メラミン樹脂系架橋剤、カルボジイミド系架橋剤などが挙げられる。なお、多官能性とは2官能性以上のことを意味する。 Examples of the crosslinking agent include polyfunctional epoxy crosslinking agents, isocyanate crosslinking agents, aziridine crosslinking agents, melamine resin crosslinking agents, carbodiimide crosslinking agents, and the like. In addition, polyfunctional means a thing more than bifunctional.
このような架橋剤の具体的な例としては、例えば、N,N,N′,N′−テトラグリシジル−m−キシレンジアミン、1,3−ビス(N,N−グリシジルアミノメチル)シクロヘキサン(商品名「テトラッドC」三菱ガス化学社製)、1,6−ヘキサンジオールグリシジルエーテル、ポリエチレングリコールジグリシジルエーテル、ポリグリセロールポリグリシジルエーテルなどのエポキシ系架橋剤、商品名「エポクロスWS−500」(日本触媒社製)などのオキサゾリン系架橋剤、商品名「ケミタイトPZ−33」(日本触媒社製)などのアジリジン系架橋剤、トリレンジイソシアネート(ブロック)などのブロックイソシアネート系架橋剤、商品名「エラストロンBN−69」(第一工業製薬社製)などの水分散イソシアネート系架橋剤、商品名「カルボジライトV−02」(日清紡績社製)、商品名「カルボジライトV−02−L02」(日清紡績社製)、商品名「カルボジライトV−04」(日清紡績社製)、商品名「カルボジライトE−01」(日清紡績社製)、商品名「カルボジライトE−02」(日清紡績社製)などのカルボジイミド系架橋剤等が挙げられる。 Specific examples of such a crosslinking agent include, for example, N, N, N ′, N′-tetraglycidyl-m-xylenediamine, 1,3-bis (N, N-glycidylaminomethyl) cyclohexane (commercial product). Name “Tetrad C” manufactured by Mitsubishi Gas Chemical Co., Ltd.), 1,6-hexanediol glycidyl ether, polyethylene glycol diglycidyl ether, polyglycerol polyglycidyl ether, and other epoxy-based crosslinking agents, trade name “Epocross WS-500” (Nippon Shokubai) Oxazoline-based crosslinking agents such as trade name “Chemite PZ-33” (manufactured by Nippon Shokubai Co., Ltd.), block isocyanate-based crosslinking agents such as tolylene diisocyanate (block), and trade name “Elastolon BN” -69 "(Daiichi Kogyo Seiyaku Co., Ltd.) , Trade name "Carbodilite V-02" (Nisshinbo Co., Ltd.), trade name "Carbodilite V-02-L02" (Nisshinbo Co., Ltd.), trade name "Carbodilite V-04" (Nisshinbo Co., Ltd.), trade name Examples thereof include carbodiimide crosslinking agents such as “Carbodilite E-01” (manufactured by Nisshinbo Industries, Inc.) and trade name “Carbodilite E-02” (manufactured by Nisshinbo Industries Inc.).
また、アクリルエマルション系重合体を重合する際に、カルボニル基を有するモノマー(例えば、ダイアセトンアクリルアミドなど)を共重合させ、さらにカルボニル基と反応するヒドラジン系架橋剤と併用してもよい。このようなヒドラジン系架橋剤としては、例えばアジピン酸ジヒドラジド、商品名「アミキュアVDH」「アミキュアUDH」(味の素ファインテクノ社製)などのヒドラジン系架橋剤などが挙げられる。 Further, when the acrylic emulsion polymer is polymerized, a monomer having a carbonyl group (for example, diacetone acrylamide) may be copolymerized and further used in combination with a hydrazine crosslinking agent that reacts with the carbonyl group. Examples of such hydrazine-based cross-linking agents include hydrazine-based cross-linking agents such as adipic acid dihydrazide, trade names “Amicure VDH” and “Amicure UDH” (manufactured by Ajinomoto Fine Techno Co., Ltd.).
これらの架橋剤は、アクリルエマルション系重合体の組成や分子量などに応じて、アクリルエマルション系重合体のゲル分率が所望の範囲内となるような量で添加される。例えば、架橋剤としてヒドラジン系架橋剤を添加する場合、アクリルエマルション系重合体100重量部に対して、0.1〜3重量部(好ましくは、0.3〜1重量部)程度である。また、架橋剤は、単独で又は2種以上を組み合わせて用いてもよい。なお、アクリルエマルション系重合体を形成するアクリル系モノマー混合物には、ゲル分率の調整のために、上記以外の架橋剤(例えば過酸化水素系架橋剤など)が添加されていてもよい。 These crosslinking agents are added in such an amount that the gel fraction of the acrylic emulsion polymer falls within a desired range depending on the composition and molecular weight of the acrylic emulsion polymer. For example, when adding a hydrazine type crosslinking agent as a crosslinking agent, it is about 0.1-3 weight part (preferably 0.3-1 weight part) with respect to 100 weight part of acrylic emulsion type polymers. Moreover, you may use a crosslinking agent individually or in combination of 2 or more types. In addition, in order to adjust the gel fraction, a crosslinking agent other than the above (for example, a hydrogen peroxide crosslinking agent) may be added to the acrylic monomer mixture forming the acrylic emulsion polymer.
アクリルエマルション系重合体のゲル分率は、50〜70%、好ましくは55〜68%、さらに好ましくは60〜65%に調整される。ゲル分率が50%未満であると、リード部への糊が残る不具合(リード部への糊残り)が発生する場合がある。70%よりたかくなると、リード部への密着性が低下し、電子部品や中間品を保持できなくなる不具合が発生する場合がある。 The gel fraction of the acrylic emulsion polymer is adjusted to 50 to 70%, preferably 55 to 68%, more preferably 60 to 65%. If the gel fraction is less than 50%, there may be a problem that the adhesive remains on the lead part (residue remaining on the lead part). If it becomes higher than 70%, the adhesion to the lead portion is lowered, and there may be a problem that electronic components and intermediate products cannot be held.
本発明の電子部品搬送用水分散型アクリル系粘着シートでは、アクリル系粘着剤の主成分であるアクリルエマルション系重合体のゲル分率を調整するため、支持体上に粘着剤層を設けた後、粘着剤層に活性エネルギー線を照射して硬化処理することにより、アクリルエマルション系重合体のゲル分率を増大させることができる。活性エネルギー線としては、α線、β線、γ線、中性子線、電子線などの電離性放射線や、紫外線などが用いられる。活性エネルギー線の照射線量は、ゲル分率が所望の値になるよう調整すればよいが、電離性放射線は通常20Mrad以下、好ましくは10Mrad以下、紫外線は通常3000mJ/cm2以下とするのがよい。照射量が多すぎると、基材の劣化が懸念される。 In the water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components of the present invention, in order to adjust the gel fraction of the acrylic emulsion polymer that is the main component of the acrylic pressure-sensitive adhesive, after providing the pressure-sensitive adhesive layer on the support, The gel fraction of the acrylic emulsion polymer can be increased by irradiating the adhesive layer with an active energy ray and performing a curing treatment. As active energy rays, ionizing radiation such as α rays, β rays, γ rays, neutron rays, electron rays, ultraviolet rays, and the like are used. The irradiation dose of active energy rays may be adjusted so that the gel fraction has a desired value, but ionizing radiation is usually 20 Mrad or less, preferably 10 Mrad or less, and ultraviolet rays are usually 3000 mJ / cm 2 or less. . When there is too much irradiation amount, there exists a concern about deterioration of a base material.
なお、紫外線を照射する場合、使用する紫外線は180〜460nmの波長範囲のものが好ましく、その発生源には、水銀ランプ、メタハライドランプを使用するのが好ましい。また、紫外線を照射して硬化処理する際には、あらかじめアクリル系モノマー混合物に光反応開始剤(光増感剤)を含ませておくのがよい。光反応開始剤としては、ベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ジベンジル、ベンジルジメチルケタールなどを挙げることができる。 In addition, when irradiating an ultraviolet-ray, the ultraviolet-ray to be used has a preferable wavelength range of 180-460 nm, and it is preferable to use a mercury lamp and a metahalide lamp as the generation source. In addition, when the curing treatment is performed by irradiating with ultraviolet rays, it is preferable that a photoreaction initiator (photosensitizer) is included in the acrylic monomer mixture in advance. Examples of the photoreaction initiator include benzoin, benzoin methyl ether, benzoin ethyl ether, dibenzyl, and benzyldimethyl ketal.
アクリルエマルション系重合体のゲル分率は、試料約0.1gをサンプリングして精秤し、これを約50mlの酢酸エチル中に室温で1週間浸積したのち、溶剤不溶分を取り出し、130℃で約1時間乾燥して、秤量することにより、下記式を用いて算出される。
アクリルエマルション系重合体のゲル分率(重量%)=[(浸積・乾燥後の重量)/試料の重量]×100
The gel fraction of the acrylic emulsion polymer was determined by sampling about 0.1 g of a sample and precisely weighing it, and immersing it in about 50 ml of ethyl acetate at room temperature for 1 week. Is dried for about 1 hour and weighed, and calculated using the following formula.
Gel fraction of acrylic emulsion polymer (% by weight) = [(weight after immersion / drying) / weight of sample] × 100
アクリルエマルション系重合体のゾル分の分子量(ゾル分の重量平均分子量)は、100万〜200万、好ましくは120万〜190万、さらに好ましくは150万〜180万に調整される。ゾル分の分子量が100万未満であるとリード部への糊が残る不具合が発生する場合があり、また200万を超えると引抜力が低下したり、保持性が低下するなどの不具合が発生する場合がある。 The sol molecular weight (weight average molecular weight of the sol) of the acrylic emulsion polymer is adjusted to 1 million to 2 million, preferably 1.2 million to 1.9 million, and more preferably 1.5 million to 1.8 million. If the molecular weight of the sol is less than 1 million, there may be a problem that the adhesive remains on the lead part. If the molecular weight exceeds 2 million, a problem such as a decrease in pulling force or a decrease in retention occurs. There is a case.
アクリルエマルション系重合体のゾル分の分子量は、例えば重合開始剤の種類や添加量、重合温度等のポリマーの重合の条件により調整することができる。 The molecular weight of the acryl emulsion polymer sol can be adjusted, for example, depending on the polymer polymerization conditions such as the type and addition amount of the polymerization initiator and the polymerization temperature.
アクリルエマルション系重合体のゾル分の分子量(ゾル分の重量平均分子量)は、試料約0.1gをサンプリングして精秤し、これを約50mlの酢酸エチル中に室温で1週間浸積したのち、不溶分とゾル分が溶解した酢酸エチル溶液を分離する。ゾル分が溶解した酢酸エチル溶液から酢酸エチルを30℃で減圧乾燥し、GPC(ゲル・パーミッションクロマトグラフィー)により求めることができる。
装置:(製品名)HLC−8120GPC[東ソー社製]
カラム:(カラム品番)TSKgel GMHHR−H(S)[東ソー社製]×2(2カラム連結)
流量:0.5ml/min
注入量:100μl
カラム温度:40℃
溶離液:THF(テトラヒドロフラン)
注入試料濃度:0.1重量%
検出器:示差屈折計
なお、重量平均分子量は、ポリスチレン換算により算出する。
The molecular weight of the sol content of the acrylic emulsion polymer (weight average molecular weight of the sol) was obtained by sampling about 0.1 g of a sample and precisely weighing it, and immersing it in about 50 ml of ethyl acetate at room temperature for 1 week. Then, the ethyl acetate solution in which the insoluble component and the sol component are dissolved is separated. Ethyl acetate can be dried under reduced pressure at 30 ° C. from an ethyl acetate solution in which the sol is dissolved, and can be determined by GPC (gel permeation chromatography).
Apparatus: (Product name) HLC-8120GPC [manufactured by Tosoh Corporation]
Column: (column product number) TSKgel GMH HR- H (S) [manufactured by Tosoh Corporation] × 2 (2-column connection)
Flow rate: 0.5ml / min
Injection volume: 100 μl
Column temperature: 40 ° C
Eluent: THF (tetrahydrofuran)
Injection sample concentration: 0.1% by weight
Detector: differential refractometer The weight average molecular weight is calculated in terms of polystyrene.
アクリル系粘着剤は、前記アクリルエマルション系重合体を主成分とする粘着剤であり、電子部品搬送用水分散型アクリル系粘着シートにおいて、リード部の固定性とリード部への糊残り性との両方の特性に優れている粘着面を提供する粘着剤層を形成する。 The acrylic pressure-sensitive adhesive is a pressure-sensitive adhesive mainly composed of the acrylic emulsion polymer. In the water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components, both the fixability of the lead part and the adhesive residue on the lead part An adhesive layer that provides an adhesive surface with excellent properties is formed.
アクリル系粘着剤におけるアクリルエマルション系重合体の含有量は、粘着面においてリード部の固定性及びリード部への糊残り性の両特性を発揮する限り特に制限されないが、少なくとも50重量%以上(例えば50〜100重量%)、好ましくは70重量%以上(例えば70〜100重量%)である。アクリル系粘着剤は、アクリルエマルション系重合体のみから構成されていてもよいし、主成分としてのアクリルエマルション系重合体及びその他の成分から構成されていてもよい。 The content of the acrylic emulsion polymer in the acrylic pressure-sensitive adhesive is not particularly limited as long as it exhibits both the property of fixing the lead part and the adhesive residue on the lead part on the pressure-sensitive adhesive surface, but at least 50% by weight (for example, 50 to 100% by weight), preferably 70% by weight or more (for example, 70 to 100% by weight). The acrylic pressure-sensitive adhesive may be composed only of an acrylic emulsion polymer, or may be composed of an acrylic emulsion polymer as a main component and other components.
アクリル系粘着剤に含まれるその他の成分としては、粘着面においてリード部の固定性及びリード部への糊残り性の両特性を発揮する限り特に制限されず各種公知・慣用の添加剤を用いることができ、例えば、粘着付与剤(粘着付与樹脂)、老化防止剤、充填剤、着色剤等が挙げられる。なお、これらの添加剤は、単独で又は2種以上組み合わせて用いることができる。 As other components contained in the acrylic pressure-sensitive adhesive, various known and commonly used additives are used as long as they exhibit both the property of fixing the lead part and the adhesive residue on the lead part on the adhesive surface. Examples thereof include tackifiers (tackifier resins), anti-aging agents, fillers, and colorants. In addition, these additives can be used individually or in combination of 2 or more types.
特に、アクリル系粘着剤は、リード部への糊残り性の向上や低温貼付時のリード部への密着性を向上させる観点から、粘着付与剤(粘着付与樹脂)を含むことが好ましい。 In particular, the acrylic pressure-sensitive adhesive preferably contains a tackifier (tackifier resin) from the viewpoint of improving the adhesive residue on the lead part and improving the adhesion to the lead part during low temperature application.
このような粘着付与樹脂としては、例えば、ロジン系粘着付与樹脂、テルペン系粘着付与樹脂、フェノール系粘着付与樹脂、炭化水素系粘着付与樹脂、ケトン系粘着付与樹脂、ポリアミド系粘着付与樹脂、エポキシ系粘着付与樹脂、エラストマー系粘着付与樹脂などが挙げられる。また、粘着付与樹脂は、単独で又は2種以上組み合わせて用いることができる。 Examples of such tackifier resins include rosin tackifier resins, terpene tackifier resins, phenol tackifier resins, hydrocarbon tackifier resins, ketone tackifier resins, polyamide tackifier resins, and epoxy tackifiers. Examples include tackifying resins and elastomeric tackifying resins. Moreover, tackifying resin can be used individually or in combination of 2 or more types.
粘着付与樹脂の軟化点は、例えばJIS K 2531(環球法)に準じて測定された値を採用することができる。 As the softening point of the tackifying resin, for example, a value measured according to JIS K 2531 (ring and ball method) can be adopted.
ロジン系粘着付与樹脂としては、例えば、ガムロジン、ウッドロジン、トール油ロジンなどの未変性ロジン(生ロジン)や、これらの未変性ロジンを水添化、不均化、重合などにより変性した変性ロジン(水添ロジン、不均化ロジン、重合ロジンの他、その他の化学的に修飾されたロジンなど)の他、各種のロジン誘導体などが含まれる。前記ロジン誘導体としては、例えば、未変性ロジンをアルコール類によりエステル化したロジンのエステル化合物や、水添ロジン、不均化ロジン、重合ロジンなどの変性ロジンをアルコール類によりエステル化した変性ロジンのエステル化合物などのロジンエステル類;未変性ロジンや変性ロジン(水添ロジン、不均化ロジン、重合ロジンなど)を不飽和脂肪酸で変性した不飽和脂肪酸変性ロジン類;ロジンエステル類を不飽和脂肪酸で変性した不飽和脂肪酸変性ロジンエステル類;未変性ロジン、変性ロジン(水添ロジン、不均化ロジン、重合ロジンなど)、不飽和脂肪酸変性ロジン類や不飽和脂肪酸変性ロジンエステル類におけるカルボキシル基を還元処理したロジンアルコール類;未変性ロジン、変性ロジンや、各種ロジン誘導体等のロジン類(特に、ロジンエステル類)の金属塩などが挙げられる。 Examples of rosin-based tackifying resins include unmodified rosins such as gum rosin, wood rosin and tall oil rosin (raw rosin), and modified rosins modified by hydrogenation, disproportionation, polymerization, etc. of these unmodified rosins ( In addition to hydrogenated rosin, disproportionated rosin, polymerized rosin, and other chemically modified rosins), various rosin derivatives and the like are included. Examples of the rosin derivative include rosin ester compounds obtained by esterifying unmodified rosin with alcohols, and modified rosin esters obtained by esterifying modified rosins such as hydrogenated rosin, disproportionated rosin and polymerized rosin with alcohols. Rosin esters such as compounds; Unmodified rosin and modified rosin (hydrogenated rosin, disproportionated rosin, polymerized rosin, etc.) modified with unsaturated fatty acids; Unsaturated fatty acid modified rosins; Rosin esters modified with unsaturated fatty acids Unsaturated rosin, modified rosin (hydrogenated rosin, disproportionated rosin, polymerized rosin, etc.), unsaturated fatty acid modified rosins and unsaturated fatty acid modified rosin esters Rosin alcohols such as unmodified rosin, modified rosin and various rosin derivatives Oxazines (especially, rosin esters) and the like metal salts of.
テルペン系粘着付与樹脂としては、例えば、α−ピネン重合体、β−ピネン重合体、ジペンテン重合体などのテルペン系樹脂や、これらのテルペン系樹脂を変性(フェノール変性、芳香族変性、水素添加変性、炭化水素変性など)した変性テルペン系樹脂(例えば、テルペン−フェノール系樹脂、スチレン変性テルペン系樹脂、芳香族変性テルペン系樹脂、水素添加テルペン系樹脂など)などが挙げられる。 Examples of terpene-based tackifier resins include terpene resins such as α-pinene polymers, β-pinene polymers, dipentene polymers, and modified terpene resins (phenol-modified, aromatic-modified, hydrogenated-modified). And modified terpene resins such as terpene-phenol resins, styrene modified terpene resins, aromatic modified terpene resins, hydrogenated terpene resins, and the like.
フェノール系粘着付与樹脂としては、各種フェノール類とホルムアルデヒドとの縮合物などが挙げられる。前記フェノール類としては、例えば、フェノール、m−クレゾール、3,5−キシレノール、p−アルキルフェノール、レゾルシンなどが挙げられる。具体的には、フェノール系粘着付与樹脂には、例えば、アルキルフェノール系樹脂、キシレン−ホルムアルデヒド系樹脂などが含まれる。また、フェノール系粘着付与樹脂としては、前述のフェノール類とホルムアルデヒドとをアルカリ触媒で付加反応させたレゾールや、前述のフェノール類とホルムアルデヒドとを酸触媒で縮合反応させて得られるノボラックの他、ロジン類(未変性ロジン、変性ロジンや、各種ロジン誘導体など)にフェノールを酸触媒で付加させ熱重合することにより得られるロジンフェノール樹脂なども用いることができる。 Examples of phenolic tackifier resins include condensates of various phenols with formaldehyde. Examples of the phenols include phenol, m-cresol, 3,5-xylenol, p-alkylphenol, resorcin and the like. Specifically, the phenolic tackifier resin includes, for example, an alkylphenolic resin, a xylene-formaldehyde resin, and the like. In addition, the phenolic tackifier resin includes resole obtained by addition reaction of the above phenols and formaldehyde with an alkali catalyst, novolak obtained by condensation reaction of the above phenols and formaldehyde with an acid catalyst, and rosin. A rosin phenol resin obtained by adding phenol to an acid (non-modified rosin, modified rosin, various rosin derivatives, etc.) with an acid catalyst and thermal polymerization can also be used.
炭化水素系粘着付与樹脂としては、例えば、脂肪族系炭化水素樹脂[炭素数4〜5のオレフィンやジエン(ブテン−1、イソブチレン、ペンテン−1等のオレフィン;ブタジエン、1,3−ペンタジエン、イソプレン等のジエンなど)などの脂肪族炭化水素の重合体など]、脂肪族系環状炭化水素樹脂[いわゆる「C4石油留分」や「C5石油留分」を環化二量体化した後重合させた脂環式炭化水素系樹脂、環状ジエン化合物(シクロペンタジエン、ジシクロペンタジエン、エチリデンノルボルネン、ジペンテンなど)の重合体又はその水素添加物、下記の芳香族系炭化水素樹脂や脂肪族・芳香族系石油樹脂の芳香環を水素添加した脂環式炭化水素系樹脂など]、芳香族系炭化水素樹脂[炭素数が8〜10であるビニル基含有芳香族系炭化水素(スチレン、ビニルトルエン、α−メチルスチレン、インデン、メチルインデンなど)の重合体など]、脂肪族・芳香族系石油樹脂(スチレン−オレフィン系共重合体など)、脂肪族・脂環族系石油樹脂、水素添加炭化水素樹脂、クマロン系樹脂、クマロンインデン系樹脂などの各種の炭化水素系の樹脂が挙げられる。 Examples of hydrocarbon-based tackifying resins include aliphatic hydrocarbon resins [olefins having 4 to 5 carbon atoms and dienes (olefins such as butene-1, isobutylene, pentene-1; butadiene, 1,3-pentadiene, isoprene). Aliphatic hydrocarbon polymers such as dienes, etc.], aliphatic cyclic hydrocarbon resins [so-called “C4 petroleum fraction” and “C5 petroleum fraction” after cyclization and dimerization and polymerization. Alicyclic hydrocarbon resins, polymers of cyclic diene compounds (cyclopentadiene, dicyclopentadiene, ethylidene norbornene, dipentene, etc.) or hydrogenated products thereof, the following aromatic hydrocarbon resins and aliphatic / aromatic systems Alicyclic hydrocarbon resins obtained by hydrogenating aromatic rings of petroleum resins, etc.], aromatic hydrocarbon resins [vinyl group-containing aromatic hydrocarbons having 8 to 10 carbon atoms] (Polymers of styrene, vinyltoluene, α-methylstyrene, indene, methylindene, etc.)], aliphatic / aromatic petroleum resins (such as styrene-olefin copolymers), aliphatic / alicyclic petroleum Various hydrocarbon resins such as resins, hydrogenated hydrocarbon resins, coumarone resins and coumarone indene resins can be used.
ケトン系粘着付与樹脂としては、例えば、メチルエチルケトン、メチルイソブチルケトン、アセトフェノン、シクロヘキサノンやメチルシクロヘキサノンなどのケトン類とホルムアルデヒドとの縮合物などが挙げられる。 Examples of the ketone tackifying resin include condensates of ketones such as methyl ethyl ketone, methyl isobutyl ketone, acetophenone, cyclohexanone and methylcyclohexanone with formaldehyde.
中でも、アクリル系粘着剤の糊残り性を改善する観点から、100℃以上(例えば100〜200℃)[好ましくは110℃以上(例えば110〜170℃)]の軟化点を有する粘着付与樹脂が好ましく、特に100℃以上の軟化点を有する粘着付与樹脂の中でも、100℃以上の軟化点を有するロジン系粘着付与樹脂やテルペン系粘着付与樹脂が好ましい。 Among these, from the viewpoint of improving the adhesive residue of the acrylic pressure-sensitive adhesive, a tackifying resin having a softening point of 100 ° C. or higher (eg 100 to 200 ° C.) [preferably 110 ° C. or higher (eg 110 to 170 ° C.)] is preferable. In particular, among tackifying resins having a softening point of 100 ° C. or higher, rosin-based tackifying resins and terpene-based tackifying resins having a softening point of 100 ° C. or higher are preferable.
このような軟化点が100℃以上のロジン系粘着付与樹脂やテルペン系粘着付与樹脂の市販品としては、例えば荒川化学工業社製の「スーパーエステルE720」(軟化点:100℃)、「スーパーエステルE730−55」(軟化点:125℃)、「スーパーエステルE865」(軟化点:160℃)、「スーパーエステルNS120B」(軟化点:120℃)、「タマノルE−100」(軟化点:125℃);ハリマ化成社製の「ハリエスタSK370N」(軟化点:100℃)、「ハリエスタSK816E」(軟化点:145℃)、「ハリエスタSK822E」(軟化点:170℃)などが挙げられる。 Examples of commercially available rosin tackifier resins and terpene tackifier resins having a softening point of 100 ° C. or higher include “Superester E720” (softening point: 100 ° C.), “Superester” manufactured by Arakawa Chemical Industries, Ltd. "E730-55" (softening point: 125 ° C), "Superester E865" (softening point: 160 ° C), "Superester NS120B" (softening point: 120 ° C), "Tamanol E-100" (softening point: 125 ° C) ); “Hariesta SK370N” (softening point: 100 ° C.), “Hariesta SK816E” (softening point: 145 ° C.), “Hariesta SK822E” (softening point: 170 ° C.) and the like manufactured by Harima Chemicals.
アクリル系粘着剤において、前記100℃以上の軟化点を有する粘着付与樹脂の添加量は、例えばアクリルエマルション系重合体100重量部に対して1〜50重量部(好ましくは5〜30重量部)程度である。なお、50重量部より多く添加すると低温貼付時のリード部の固定性が低下する問題が発生する場合がある。 In the acrylic pressure-sensitive adhesive, the addition amount of the tackifying resin having a softening point of 100 ° C. or higher is, for example, about 1 to 50 parts by weight (preferably 5 to 30 parts by weight) with respect to 100 parts by weight of the acrylic emulsion polymer. It is. In addition, when adding more than 50 weight part, the problem that the fixability of the lead part at the time of low temperature sticking falls may generate | occur | produce.
また、低温貼付時のリード部への密着性を改善する観点からは、軟化点が23℃以下の粘着付与樹脂[室温(23℃)では液状の粘着付与樹脂]が好ましく、特に前記23℃以下の軟化点を有する粘着付与樹脂の中でも、23℃以下の軟化点を有するロジン系粘着付与樹脂やテルペン系粘着付与樹脂が好ましい。 Further, from the viewpoint of improving the adhesion to the lead part at the time of low-temperature application, a tackifying resin having a softening point of 23 ° C. or lower [a liquid tackifying resin at room temperature (23 ° C.)] is preferable, particularly the 23 ° C. or lower. Among the tackifying resins having the above softening point, rosin-based tackifying resins and terpene-based tackifying resins having a softening point of 23 ° C. or lower are preferable.
このような軟化点が23℃以下の粘着付与樹脂の市販品としては、例えばハリマ化成社製の「ハリエスタSK501NS」;ヤスハラケミカル社製の「YSポリスターT」;ハーキュレス社製の「ハーコリンD」;荒川化学工業社製の「スーパーエステルA18」などが挙げられる。 Examples of commercially available tackifying resins having a softening point of 23 ° C. or lower include “Harriesta SK501NS” manufactured by Harima Chemical Co., Ltd .; “YS Polystar T” manufactured by Yashara Chemical Co., Ltd .; “Hercolin D” manufactured by Hercules Co .; Examples thereof include “Super Ester A18” manufactured by Chemical Industries.
アクリル系粘着剤において、前記軟化点が23℃以下の粘着付与樹脂の添加量は、例えばアクリルエマルション系重合体100重量部に対して1〜20重量部(好ましくは2〜10重量部)程度である。なお、20重量部より多く添加するとリード部などへの接着性が低下する問題が発生する場合がある。 In the acrylic pressure-sensitive adhesive, the addition amount of the tackifying resin having a softening point of 23 ° C. or less is, for example, about 1 to 20 parts by weight (preferably 2 to 10 parts by weight) with respect to 100 parts by weight of the acrylic emulsion polymer. is there. In addition, when adding more than 20 weight part, the problem that the adhesiveness to a lead part etc. falls may generate | occur | produce.
なお、粘着付与樹脂は任意の成分として添加されるものであり、アクリル系粘着剤は粘着付与樹脂を含んでいなくてもよい。添加する粘着付与樹脂の種類やその添加量は、アクリル系粘着剤層の粘着面においてリード部の固定性及びリード部への糊残り性の両特性を発揮できる限り特に制限されず、必要に応じて適宜選択される。なお、粘着付与樹脂として、前記軟化点が100℃以上の粘着付与樹脂や前記軟化点が23℃以下の粘着付与樹脂を単独で用いてもよいし、併用してもよい。また、軟化点が23℃を超え100℃未満である粘着付与樹脂と併用してもよい。さらに、前記軟化点が100℃以上の粘着付与樹脂及び前記軟化点が23℃以下の粘着付与樹脂を用いることなく、軟化点が23℃超え100℃未満である粘着付与樹脂のみを用いてもよい。 The tackifying resin is added as an optional component, and the acrylic pressure-sensitive adhesive may not contain the tackifying resin. The kind of tackifying resin to be added and the amount of addition are not particularly limited as long as both properties of the fixing property of the lead part and the adhesive residue on the lead part can be exhibited on the adhesive surface of the acrylic pressure-sensitive adhesive layer. Are appropriately selected. As the tackifier resin, a tackifier resin having a softening point of 100 ° C. or higher, or a tackifier resin having a softening point of 23 ° C. or lower may be used alone or in combination. Moreover, you may use together with tackifying resin whose softening point exceeds 23 degreeC and is less than 100 degreeC. Further, only a tackifying resin having a softening point of more than 23 ° C. and less than 100 ° C. may be used without using a tackifying resin having a softening point of 100 ° C. or higher and a tackifying resin having a softening point of 23 ° C. or lower. .
電子部品搬送用水分散型アクリル系粘着シートは、主成分としての(メタ)アクリル酸エステル及び全モノマー成分100重量部に対して0.3〜4重量部のカルボキシル基含有モノマーを含むアクリル系モノマー混合物のエマルション重合により得られ、且つガラス転移温度が−30〜−15℃であるアクリルエマルション系重合体を主成分とするアクリル系粘着剤による粘着剤層を備えており、基材の少なくとも片面に該アクリル系粘着剤からなる粘着剤層を有する。このため、電子部品搬送用水分散型アクリル系粘着シートは、該アクリル系粘着剤からなる粘着剤層の粘着面で、リード部の固定性及びリード部への糊残り性の両方の特性を発揮でき、電子部品の搬送用途や電子部品の工程用途(例えば、電子部品の固定、電子部品の加工等)に用いることができる。 The water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components is an acrylic monomer mixture containing (meth) acrylic acid ester as a main component and 0.3 to 4 parts by weight of a carboxyl group-containing monomer with respect to 100 parts by weight of all monomer components. And a pressure-sensitive adhesive layer made of an acrylic pressure-sensitive adhesive mainly composed of an acrylic emulsion-based polymer having a glass transition temperature of −30 to −15 ° C. is provided on at least one surface of the substrate. It has an adhesive layer made of an acrylic adhesive. For this reason, the water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components can exhibit both the fixing property of the lead portion and the adhesive residue on the lead portion on the pressure-sensitive adhesive surface of the pressure-sensitive adhesive layer made of the acrylic pressure-sensitive adhesive. It can be used for electronic component transport applications and electronic component process applications (for example, fixing of electronic components, processing of electronic components, etc.).
電子部品搬送用水分散型アクリル系粘着シートは、両面が粘着面となっている両面粘着シートの形態であってもよいし、片面のみが粘着面となっている片面粘着シートの形態であってもよい。なお、電子部品搬送用水分散型アクリル系粘着シートが両面粘着シートの形態である場合、両方の粘着面が前記アクリル系粘着剤からなる粘着剤層の粘着面であってもよいし、あるいは一方の粘着面が前記アクリル系粘着剤からなる粘着剤層の粘着面であり、もう一方の粘着面が他の粘着剤による粘着剤層の粘着面であってもよい。 The water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components may be in the form of a double-sided pressure-sensitive adhesive sheet whose both surfaces are pressure-sensitive adhesive surfaces, or may be in the form of a single-sided pressure-sensitive adhesive sheet in which only one surface is a pressure-sensitive adhesive surface. Good. When the water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components is in the form of a double-sided pressure-sensitive adhesive sheet, both pressure-sensitive adhesive surfaces may be pressure-sensitive adhesive surfaces of the pressure-sensitive adhesive layer made of the acrylic pressure-sensitive adhesive, or one of them. The pressure-sensitive adhesive surface may be a pressure-sensitive adhesive surface of a pressure-sensitive adhesive layer made of the acrylic pressure-sensitive adhesive, and the other pressure-sensitive adhesive surface may be a pressure-sensitive adhesive surface of a pressure-sensitive adhesive layer made of another pressure-sensitive adhesive.
電子部品搬送用水分散型アクリル系粘着シートは、ロール状に巻回された形態で形成されていてもよく、シートが積層された形態で形成されていてもよい。すなわち、電子部品搬送用水分散型アクリル系粘着シートは、シート状、テープ状などの形態を有することができる。なお、ロール状に巻回された状態又は形態の電子部品搬送用水分散型アクリル系粘着シートとしては、粘着面を剥離フィルム(セパレータ)により保護した状態でロール状に巻回された状態又は形態を有していてもよく、粘着面を基材(支持体)の他方の面に形成された剥離処理層(背面処理層)により保護した状態でロール状に巻回された状態又は形態を有していてもよい。なお、基材(支持体)の面に剥離処理層(背面処理層)を形成させる際に用いられる剥離処理剤(剥離剤)としては、例えば、シリコーン系剥離剤や長鎖アルキル系剥離剤などが挙げられる。 The water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components may be formed in a form wound in a roll shape, or may be formed in a form in which sheets are laminated. That is, the water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components can have a form such as a sheet form or a tape form. In addition, as a water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components in a state or form wound in a roll shape, a state or form wound in a roll shape with the adhesive surface protected by a release film (separator) It may have and has the state or form wound in the shape of a roll in the state protected by the exfoliation processing layer (back processing layer) formed in the other side of a substrate (support). It may be. In addition, as a release treatment agent (release agent) used when forming a release treatment layer (back treatment layer) on the surface of the substrate (support), for example, a silicone release agent, a long-chain alkyl release agent, or the like Is mentioned.
電子部品搬送用水分散型アクリル系粘着シートは、基材の両面に離型処理が施された一枚の剥離フィルム(剥離ライナー)のみにより、粘着面が保護された構成を有するシングルセパレータタイプであってもよく、基材の少なくとも一方の面に離型処理が施された二枚の剥離フィルムにより、粘着面が保護された構成を有するダブルセパレータタイプであってもよい。 The water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components is a single separator type having a configuration in which the pressure-sensitive adhesive surface is protected only by a single release film (release liner) that has been subjected to release treatment on both sides of the substrate. Alternatively, a double separator type having a configuration in which the adhesive surface is protected by two release films that have been subjected to a release treatment on at least one surface of the substrate may be used.
電子部品搬送用水分散型アクリル系粘着シートは、前記アクリル系粘着剤からなる粘着剤層の他に、他の粘着剤による粘着剤層を有していてもよい。さらに、電子部品搬送用水分散型アクリル系粘着シートは、粘着面を保護する目的で、粘着剤層上に剥離フィルム(セパレータ)を有していることが好ましい。さらにまた、電子部品搬送用水分散型アクリル系粘着シートは、他の層(例えば、中間層、下塗り層など)を有していてもよい。 The water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components may have a pressure-sensitive adhesive layer made of other pressure-sensitive adhesives in addition to the pressure-sensitive adhesive layer made of the acrylic pressure-sensitive adhesive. Furthermore, the water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components preferably has a release film (separator) on the pressure-sensitive adhesive layer for the purpose of protecting the pressure-sensitive adhesive surface. Furthermore, the water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components may have other layers (for example, an intermediate layer, an undercoat layer, etc.).
他の粘着剤による粘着剤層を構成する粘着剤としては、特に制限されず、公知の感圧性接着剤(粘着剤)(例えば、アクリル系粘着剤、ゴム系粘着剤、ビニルアルキルエーテル系粘着剤、シリコーン系粘着剤、ポリエステル系粘着剤、ポリアミド系粘着剤、ウレタン系粘着剤、フッ素系粘着剤、エポキシ系粘着剤など)から適宜選択することができる。粘着剤は、単独で又は2種以上を組み合わせて用いてもよい The pressure-sensitive adhesive constituting the pressure-sensitive adhesive layer by other pressure-sensitive adhesive is not particularly limited, and is a known pressure-sensitive adhesive (pressure-sensitive adhesive) (for example, acrylic pressure-sensitive adhesive, rubber pressure-sensitive adhesive, vinyl alkyl ether pressure-sensitive adhesive). Silicone adhesive, polyester adhesive, polyamide adhesive, urethane adhesive, fluorine adhesive, epoxy adhesive, etc.). The pressure-sensitive adhesive may be used alone or in combination of two or more.
中間層としては、例えば基材と粘着剤層の間に設ける1層又は2層以上の中間層が挙げられる。このような中間層としては、例えば、剥離性の付与を目的とした剥離剤のコーティング層、密着力の向上を目的とした下塗り剤のコーティング層、良好な変形性の付与を目的とした層、被着体への接着面積の増大を目的とした層、被着体への接着力の向上を目的とした層、被着体への表面形状に良好も追従させることを目的とした層、加熱による接着力低減の処理性の向上を目的とした層、加熱後の剥離性向上を目的とした層などが挙げられる。 Examples of the intermediate layer include one or more intermediate layers provided between the base material and the pressure-sensitive adhesive layer. As such an intermediate layer, for example, a coating layer of a release agent for the purpose of imparting peelability, a coating layer of a primer for the purpose of improving adhesion, a layer for the purpose of imparting good deformability, Layer for the purpose of increasing the adhesion area to the adherend, layer for the purpose of improving the adhesion to the adherend, layer for the purpose of following the surface shape of the adherend well, heating Examples include a layer for the purpose of improving the processability for reducing the adhesive force due to the layer, and a layer for the purpose of improving the peelability after heating.
剥離フィルムとしては、特に制限されないが、例えば慣用の剥離紙などを使用することができる。具体的には、剥離フィルムとしては、例えば離型処理剤(剥離処理剤)による離型処理層(剥離処理層)を少なくとも一方の表面に有する基材の他、フッ素系ポリマー(例えば、ポリテトラフルオロエチレン、ポリクロロトリフルオロエチレン、ポリフッ化ビニル、ポリフッ化ビニリデン、テトラフルオロエチレン・ヘキサフルオロプロピレン共重合体、クロロフルオロエチレン・フッ化ビニリデン共重合体等)からなる低接着性基材や、無極性ポリマー(例えば、ポリエチレン、ポリプロピレン等のオレフィン系樹脂など)からなる低接着性基材などを用いることができる。なお、低接着性基材では、両面が離型面と利用することができ、一方、離型処理層を有する基材では、離型処理層表面を離型面(離型処理面)として利用することができる。 Although it does not restrict | limit especially as a peeling film, For example, a conventional release paper etc. can be used. Specifically, as the release film, for example, in addition to a substrate having a release treatment layer (release treatment layer) with a release treatment agent (release treatment agent) on at least one surface, a fluorine-based polymer (for example, polytetra Low adhesive substrates made of fluoroethylene, polychlorotrifluoroethylene, polyvinyl fluoride, polyvinylidene fluoride, tetrafluoroethylene / hexafluoropropylene copolymer, chlorofluoroethylene / vinylidene fluoride copolymer, etc. A low-adhesive substrate made of an adhesive polymer (for example, an olefin resin such as polyethylene or polypropylene) can be used. In the case of a low-adhesive substrate, both surfaces can be used as a release surface, while in a substrate having a release treatment layer, the release treatment layer surface is used as a release surface (release treatment surface). can do.
剥離フィルムとしては、例えば、剥離フィルム用基材の少なくとも一方の面に離型処理層が形成されている剥離フィルム(離型処理層を有する基材)を好適に用いることができる。このような剥離フィルム用基材としては、ポリエステルフィルム(ポリエチレンテレフタレートフィルム等)、オレフィン系樹脂フィルム(ポリエチレンフィルム、ポリプロピレンフィルム等)、ポリ塩化ビニルフィルム、ポリイミドフィルム、ポリアミドフィルム(ナイロンフィルム)、レーヨンフィルムなどのプラスチック系基材フィルム(合成樹脂フィルム)や、紙類(上質紙、和紙、クラフト紙、グラシン紙、合成紙、トップコート紙など)の他、これらを、ラミネートや共押し出しなどにより、複層化したもの(2〜3層の複合体)等が挙げられる。 As the release film, for example, a release film (base material having a release treatment layer) in which a release treatment layer is formed on at least one surface of the release film substrate can be suitably used. Such release film substrates include polyester films (polyethylene terephthalate film, etc.), olefin resin films (polyethylene film, polypropylene film, etc.), polyvinyl chloride films, polyimide films, polyamide films (nylon films), rayon films. In addition to plastic base film (synthetic resin film) such as paper, paper (quality paper, Japanese paper, kraft paper, glassine paper, synthetic paper, top coat paper, etc.), these can also be laminated and co-extruded. Examples include layered materials (2 to 3 layer composites).
離型処理剤としては、特に制限されず、例えば、シリコーン系離型処理剤、フッ素系離型処理剤、長鎖アルキル系離型処理剤などを用いることができる。離型処理剤は、単独で又は2種以上組み合わせて使用してもよい。なお、離型処理剤により離型処理が施された剥離フィルムは、例えば、公知の形成方法により形成される。 The release treatment agent is not particularly limited, and for example, a silicone release treatment agent, a fluorine release treatment agent, a long-chain alkyl release treatment agent, or the like can be used. You may use a mold release processing agent individually or in combination of 2 or more types. The release film that has been subjected to the release treatment with the release treatment agent is formed by, for example, a known forming method.
剥離フィルムの厚みは、特に制限されないが、取り扱い易さと経済性の点から、例えば、12〜250μm(好ましくは、20〜200μm)の範囲から選択することができる。なお、剥離フィルムは単層、積層の何れの形態を有していてもよい。 The thickness of the release film is not particularly limited, but can be selected from the range of, for example, 12 to 250 μm (preferably 20 to 200 μm) from the viewpoint of ease of handling and economy. The release film may have either a single layer or a laminated form.
基材としては、粘着テープ又はシート用の基材として公知の基材から適宜選択して用いることができる。具体的には、基材としては、特に制限されず、例えばプラスチック系基材(例えばプラスチックフィルムやシートなどのプラスチック系基材)、金属系基材(例えば、アルミニウム箔、ニッケル箔などの金属箔や金属板など)、繊維系基材(例えば、布、不織布、ネット、アラミド繊維による基材など)、紙系基材などの薄葉体を用いることができる。 As a base material, it can select from a well-known base material suitably as a base material for adhesive tapes or a sheet | seat, and can use it. Specifically, the base material is not particularly limited. For example, a plastic base material (for example, a plastic base material such as a plastic film or a sheet), a metal base material (for example, a metal foil such as an aluminum foil or a nickel foil). And thin plates such as a paper base material, a fiber base material (for example, a base material made of cloth, non-woven fabric, net, aramid fiber, etc.).
中でも、作業性の点から、プラスチック系基材や紙系基材が好ましく、特に紙系基材(紙基材)が好ましい。 Among these, from the viewpoint of workability, a plastic base material and a paper base material are preferable, and a paper base material (paper base material) is particularly preferable.
プラスチック系基材の素材としては、例えば、ポリエチレン(PE)、ポリプロピレン(PP)、エチレン−プロピレン共重合体、エチレン−酢酸ビニル共重合体(EVA)等のα−オレフィンをモノマー成分とするオレフィン系樹脂;ポリエチレンテレフタレート(PET)、ポリエチレンナフタレート(PEN)、ポリブチレンテレフタレート(PBT)等のポリエステル系樹脂;ポリ塩化ビニル(PVC);酢酸ビニル系樹脂;ポリフェニレンスルフィド(PPS);ポリアミド(ナイロン)、全芳香族ポリアミド(アラミド)等のアミド系樹脂;ポリイミド系樹脂;ポリエーテルエーテルケトン(PEEK)などが挙げられる。これらの素材は単独で又は2種以上を組み合わせて使用することができる。 Examples of the plastic base material include olefins containing α-olefin as a monomer component such as polyethylene (PE), polypropylene (PP), ethylene-propylene copolymer, and ethylene-vinyl acetate copolymer (EVA). Resin; Polyester resin such as polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polybutylene terephthalate (PBT); polyvinyl chloride (PVC); vinyl acetate resin; polyphenylene sulfide (PPS); polyamide (nylon), Amide resins such as wholly aromatic polyamide (aramid); polyimide resins; polyetheretherketone (PEEK) and the like. These materials can be used alone or in combination of two or more.
プラスチック系基材は、延伸処理等により伸び率などの変形性を制御していてもよい。 The plastic base material may control deformability such as elongation by stretching treatment or the like.
また、紙系基材(紙基材)としては、各種の紙系基材から適宜選択して用いることができ、例えば、和紙、薄葉紙、洋紙、上質紙、グラシン紙、クラフト紙、クルパック紙、クレープ紙、クレーコート紙、トップコート紙、合成紙、混抄紙、複合紙などが挙げられる。紙系基材は、機械的強度、ハンドリング性などが損なわれない範囲で用途に応じて広い範囲で選択できるが、一般には、厚み0.05〜0.2mm程度のクレープ紙が使用される。 Moreover, as a paper-type base material (paper base material), it can select and use suitably from various paper-type base materials, for example, Japanese paper, a thin paper, a western paper, a fine paper, a glassine paper, a kraft paper, a Kurpack paper, Examples include crepe paper, clay coat paper, top coat paper, synthetic paper, mixed paper, and composite paper. The paper base material can be selected in a wide range according to the application within a range where the mechanical strength, handling property and the like are not impaired. Generally, a crepe paper having a thickness of about 0.05 to 0.2 mm is used.
基材の表面は、粘着剤層等との密着性を高めるため、慣用の表面処理、例えば、コロナ処理、クロム酸処理、オゾン暴露、火炎暴露、高圧電撃暴露、イオン化放射線処理等の化学的又は物理的方法による酸化処理等が施されていてもよい。また、下塗り剤や剥離剤等によるコーティング処理等が施されていてもよい。 The surface of the substrate is chemically or chemically treated by conventional surface treatments such as corona treatment, chromic acid treatment, ozone exposure, flame exposure, high piezoelectric impact exposure, ionizing radiation treatment, etc. An oxidation treatment or the like by a physical method may be performed. Further, a coating treatment with an undercoat agent or a release agent may be applied.
例えば、紙系基材の表面には、易滑処理、帯電防止処理などの公知・慣用の表面処理や、紙系基材と粘着剤層とを強固に結びつけるためのプライマー塗工、粘着剤層への投錨性(アンカー効果)を向上させるための、オゾン処理、コロナ処理などが施されていてもよい。 For example, on the surface of a paper-based substrate, known and commonly used surface treatments such as easy-to-slip treatment and antistatic treatment, primer coating to firmly bond the paper-based substrate and the adhesive layer, and an adhesive layer Ozone treatment, corona treatment, etc. may be applied to improve the anchoring performance (anchor effect).
プライマーとしては、紙系基材と粘着剤層の双方に親和性を有するものであれば特に制限されず、例えば公知乃至慣用の接着剤を用いることができる。プライマーとしては、具体的には、SBR(スチレン・ブタジエンゴム)、MBR[MMA(メチルメタアクリレート)とBR(ブタジエンゴム)の共重合物]、アクリル系重合体などの、紙系基材に親和性のある化合物と粘着剤層に親和性のある化合物とをグラフト重合させた化合物などが好ましく用いられる。 The primer is not particularly limited as long as it has affinity for both the paper-based substrate and the pressure-sensitive adhesive layer. For example, a known or commonly used adhesive can be used. Specifically, the primer is compatible with paper-based substrates such as SBR (styrene-butadiene rubber), MBR [MMA (methyl methacrylate) and BR (butadiene rubber) copolymer], acrylic polymers, and the like. A compound obtained by graft polymerization of a compatible compound and a compound having an affinity for the pressure-sensitive adhesive layer is preferably used.
プライマーは、含浸処理や慣用のコーティング法等により、紙系基材上へ塗工することができる。なお、紙系基材と粘着剤層とを高い接着強度で積層できる場合などには、必ずしもプライマー塗工する必要はない。 The primer can be applied onto a paper-based substrate by an impregnation treatment or a conventional coating method. In addition, when a paper-type base material and an adhesive layer can be laminated | stacked with high adhesive strength etc., it is not necessarily required to perform primer coating.
基材の厚みは、強度や柔軟性、使用目的などに応じて適宜に選択でき、例えば、1000μm以下(例えば、1〜1000μm)、好ましくは1〜500μm、さらに好ましくは3〜300μm程度であるが、これらに限定されない。なお、基材は単層、積層の何れの形態を有していてもよい。 The thickness of the substrate can be appropriately selected according to strength, flexibility, purpose of use, and the like, and is, for example, 1000 μm or less (for example, 1 to 1000 μm), preferably 1 to 500 μm, and more preferably about 3 to 300 μm. However, it is not limited to these. In addition, the base material may have any form of a single layer or a lamination.
本発明の電子部品搬送用水分散型アクリル系粘着シートは、基材、前記アクリル系粘着剤により形成された粘着剤層を有しており、公知乃至慣用の粘着剤層の形成方法(例えば塗布方法、転写方法など)を利用して基材の片面又は両面に該粘着剤層を形成することにより作製される。 The water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components of the present invention has a base material and a pressure-sensitive adhesive layer formed of the acrylic pressure-sensitive adhesive, and a known or conventional method for forming a pressure-sensitive adhesive layer (for example, a coating method). , A transfer method, etc.) to form the pressure-sensitive adhesive layer on one side or both sides of the substrate.
例えば、本発明の電子部品搬送用水分散型アクリル系粘着シートが、基材の片面に前記アクリル系粘着剤からなる粘着剤層が設けられている基材付き片面粘着シートである場合、基材の片面に粘着剤を塗布して粘着剤層を形成する方法(塗布方法)や、剥離ライナーなどの剥離フィルム上に、粘着剤を塗布して粘着剤層を形成した後、該粘着剤層を基材上に転写して基材の片面に粘着剤層を形成する方法(転写方法)により作製することができる。 For example, when the water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic parts of the present invention is a single-sided pressure-sensitive adhesive sheet with a base material provided with a pressure-sensitive adhesive layer made of the acrylic pressure-sensitive adhesive on one side of the base material, A method of applying a pressure-sensitive adhesive on one side (coating method) or a pressure-sensitive adhesive layer on a release film such as a release liner to form a pressure-sensitive adhesive layer. It can produce by the method (transfer method) which transcribe | transfers on a material and forms an adhesive layer on the single side | surface of a base material.
前記アクリル系粘着剤からなる粘着剤層の厚さは、特に制限されず、例えば、10〜400μm程度の範囲から選択することができ、好ましくは20〜300μm程度である。 The thickness of the pressure-sensitive adhesive layer made of the acrylic pressure-sensitive adhesive is not particularly limited, and can be selected, for example, from a range of about 10 to 400 μm, and preferably about 20 to 300 μm.
電子部品搬送用水分散型アクリル系粘着シートは、15[N/15mm]以上(例えば、15〜30[N/15mm])、好ましくは18[N/15mm]以上(例えば、18〜30[N/15mm])の引抜力を有することが好ましい。引抜力が15[N/15mm]未満であると、リード部への固定性が発揮できず、電子部品搬送用水分散型アクリル系粘着シートを用いた電子部品の運搬が困難となる場合があり、また引抜力が30[N/15mm]を超えると、電子部品運搬後に電子部品を引き抜くことが困難となる場合がある。 The water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components is 15 [N / 15 mm] or more (for example, 15 to 30 [N / 15 mm]), preferably 18 [N / 15 mm] or more (for example, 18 to 30 [N / 15 mm]). If the pulling force is less than 15 [N / 15 mm], the fixation to the lead portion cannot be exhibited, and it may be difficult to transport the electronic component using the water-dispersed acrylic pressure-sensitive adhesive sheet for transporting the electronic component, If the pulling force exceeds 30 [N / 15 mm], it may be difficult to pull out the electronic component after transporting the electronic component.
引抜力は、台紙と電子部品搬送用水分散型アクリル系粘着シートのアクリル系粘着剤からなる粘着剤層の粘着面との間に、U字型スズメッキ導線の両方の線部分を挟み込んで固定してから、U字型スズメッキ導線をU字の半円部分方向に引き抜いた際の応力で定義される。 The pulling force is fixed by sandwiching both wire parts of the U-shaped tin-plated lead wire between the mount and the adhesive surface of the adhesive layer made of acrylic adhesive of the water-dispersed acrylic adhesive sheet for transporting electronic components. From the above, it is defined by the stress when the U-shaped tin-plated lead wire is pulled out in the direction of the U-shaped semicircle.
引抜力は、図1で示されるように、引抜力を求める電子部品搬送用水分散型アクリル系粘着シートを用いた引抜力測定シートを作製して、23℃の雰囲気下、引抜速度300mm/minで、引抜方向aの方向に、リード線を引き抜き、この引き抜いた際の応力を測定して、応力の最大値(測定初期のピークトップを除いた最大値)を読み取り、該応力の最大値を引抜力(N/15mm)とすることにより求めることができる。 As shown in FIG. 1, the pulling force is obtained by preparing a pulling force measurement sheet using a water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components to obtain the pulling force, and at a pulling speed of 300 mm / min in an atmosphere of 23 ° C. The lead wire is pulled out in the direction of the drawing direction a, the stress at the time of drawing is measured, the maximum value of stress (the maximum value excluding the peak top in the initial measurement) is read, and the maximum value of the stress is drawn It can be determined by setting the force (N / 15 mm).
図1において、1aは引抜力測定シートの構成を示しており、1bは引抜力測定シートの断面を示す。また、11はリード線、12は引抜力を求める電子部品搬送用水分散型アクリル系粘着シート、13は台紙、aは引抜方向を示す。なお、図1において、電子部品搬送用水分散型アクリル系粘着シート12は、アクリル系粘着剤層12a及び基材12bからなる基材付き片面粘着シートの形態を有するが、該基材付き片面粘着シートの形態は、電子部品搬送用水分散型アクリル系粘着シートがとりうる形態の1つにすぎない。
In FIG. 1, 1a shows the configuration of the drawing force measurement sheet, and 1b shows a cross section of the drawing force measurement sheet. Further, 11 is a lead wire, 12 is a water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components for which a pulling force is required, 13 is a mount, and a is the pulling direction. In FIG. 1, the water-dispersed acrylic pressure-
図1の引抜力測定シートにおいて、リード線11としてはU字型すずメッキ導線[断面の形状:直径0.6mmの円状、全長:100mm、U字の幅(間隔):5mm]が用いられ、また台紙13としてはクラフト紙からなる台紙[例えば、厚手のクラフト紙(商品名「Kライナー」王子製紙社製)]が用いられる。
In the drawing force measurement sheet of FIG. 1, a U-shaped tin-plated lead wire [cross-sectional shape: circular shape with a diameter of 0.6 mm, full length: 100 mm, U-shaped width (interval): 5 mm] is used as the lead wire 11. As the
引抜力測定シートは、図1で示されているように、台紙上にリード線を静置し、23℃、0.5MPa、1secの条件で、リード線を電子部品搬送用水分散型アクリル系粘着シート(幅15mm)でテーピングして(挟んで固着することにより)作製される。 As shown in FIG. 1, the pull-out force measurement sheet is a water-dispersed acrylic adhesive for transporting electronic components under the conditions of 23 ° C., 0.5 MPa, 1 sec. It is produced by taping with a sheet (width 15 mm) (by pinching and fixing).
本発明の電子部品搬送用水分散型アクリル系粘着シートは、水系で塗工できる水系塗工型の粘着剤を用いた水分散型アクリル系粘着シートであって、リード部の固定性、リード部への糊残り性の両特性を発揮する。そして、このような特性を利用して、電子部品の搬送用途、電子部品の加工用途、電子部品の固定用途などに用いられる。 The water-dispersed acrylic pressure-sensitive adhesive sheet for transporting electronic components according to the present invention is a water-dispersed acrylic pressure-sensitive adhesive sheet using a water-based coating-type pressure-sensitive adhesive that can be applied in water. It exhibits both properties of adhesive residue. And using such a characteristic, it is used for the conveyance use of an electronic component, the processing use of an electronic component, the fixation use of an electronic component, etc.
電子部品搬送用水分散型アクリル系粘着シートを用いることができる電子部品としては、例えばリード線;抵抗素子;コンデンサー素子;回路基板;コンデンサ素子、容量素子、トランジスタ素子、抵抗等のアキシャル型あるいはラジカル型リード付き電子部品やその中間部品などが挙げられる。 Electronic components that can use water-dispersed acrylic pressure-sensitive adhesive sheets for transporting electronic components include, for example, lead wires; resistor elements; capacitor elements; circuit boards; capacitor elements, capacitor elements, transistor elements, resistors and other axial types or radical types Examples include leaded electronic components and intermediate components.
該電子部品において、電子部品搬送用水分散型アクリル系粘着シートに固定される部位の素材(例えばリード部の素材)としては、特に制限されず、各種プラスチック材(例えば、オレフィン系樹脂、ポリエステル系樹脂の他、各種エンジニアリングプラスチック)、金属材、紙、ガラス繊維含有複合材料などが挙げられる。また、固定される部位の形状は、特に制限されず、平面、粗面、曲面などの各種の表面形状を有していてもよい。 In the electronic component, the material (for example, the material of the lead portion) to be fixed to the water-dispersed acrylic pressure-sensitive adhesive sheet for transporting the electronic component is not particularly limited, and various plastic materials (for example, olefin resin, polyester resin) In addition, various engineering plastics), metal materials, paper, glass fiber-containing composite materials, and the like. Moreover, the shape of the site | part fixed is not restrict | limited in particular, You may have various surface shapes, such as a plane, a rough surface, and a curved surface.
以下に、実施例に基づいて本発明をより詳細に説明するが、本発明はこれらの実施例により何ら限定されるものではない。 Hereinafter, the present invention will be described in more detail based on examples, but the present invention is not limited to these examples.
(実施例1)
冷却管、窒素導入管、温度計、撹拌装置を備えた反応容器に、水:180重量部、アクリル酸n−ブチル:50重量部、メタクリル酸n−ブチル:49重量部、アクリル酸:1重量部、およびノニオンアニオン系界面活性剤(商品名「ハイテノールLA16」第一工業製薬社製):2重量部を乳化機で乳化して得られたエマルジョン溶液を仕込み、撹拌下1時間窒素置換した。以後、重合中の内浴温度は55℃に制御した。ここに、重合開始剤(商品名「V−50」和光純薬工業社製):0.05重量部及び水:2重量部からなる重合開始剤水溶液を添加し重合を開始させた。重合開始から5時間後、反応を完了した。その後、10重量%のアンモニア水で中和してアクリルエマルション系重合体(「アクリルエマルション系重合体(A)」と称する場合がある)を作製した。
アクリルエマルション系重合体(A):100重量部に、架橋剤[1,3−ビス(N,N−グリシジルアミノメチル)シクロヘキサン;商品名「テトラッドC」三菱ガス化学社製]を0.1重量部(対粘着剤固形分100重量部)を添加してアクリル系粘着剤を作製した。
該作製したアクリル系粘着剤を、紙製基材としてのクレープ紙(商品名「C−30M」三木特種製紙社製、厚み:0.125mm)上に、乾燥後の厚みが40μmとなるように塗布し、乾燥してアクリル系粘着シートを作製した。
Example 1
Water: 180 parts by weight, n-butyl acrylate: 50 parts by weight, n-butyl methacrylate: 49 parts by weight, acrylic acid: 1 part by weight in a reaction vessel equipped with a cooling tube, a nitrogen introduction tube, a thermometer, and a stirring device Parts, and nonionic anionic surfactant (trade name “Hytenol LA16”, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.): 2 parts by weight of an emulsion solution obtained by emulsifying with an emulsifier was charged, and the atmosphere was purged with nitrogen for 1 hour with stirring. . Thereafter, the inner bath temperature during the polymerization was controlled at 55 ° C. A polymerization initiator aqueous solution composed of a polymerization initiator (trade name “V-50” manufactured by Wako Pure Chemical Industries, Ltd.): 0.05 part by weight and water: 2 parts by weight was added thereto to initiate polymerization. The reaction was completed 5 hours after the start of polymerization. Thereafter, the mixture was neutralized with 10% by weight of aqueous ammonia to prepare an acrylic emulsion polymer (sometimes referred to as “acrylic emulsion polymer (A)”).
Acrylic emulsion polymer (A): 0.1 parts by weight of 100 parts by weight of a crosslinking agent [1,3-bis (N, N-glycidylaminomethyl) cyclohexane; trade name “Tetrad C” manufactured by Mitsubishi Gas Chemical Co., Ltd.] Part (100 parts by weight solid content of the adhesive) was added to prepare an acrylic adhesive.
The prepared acrylic pressure-sensitive adhesive is placed on a crepe paper (trade name “C-30M” manufactured by Miki Paper Industries Co., Ltd., thickness: 0.125 mm) as a paper base so that the thickness after drying is 40 μm. It apply | coated and dried and the acrylic adhesive sheet was produced.
(実施例2)
エマルジョン溶液に含まれるモノマー成分を、アクリル酸2−エチルヘキシル:50重量部、メタクリル酸n−ブチル:49重量部、アクリル酸:1重量部としたこと以外は、実施例1と同様の処方にてアクリルエマルション系重合体(「アクリルエマルション系重合体(B)」と称する場合がある)を作製した。
続いて、実施例1と同様の処方にてアクリルエマルション系重合体(B)を用いてアクリル系粘着剤を作製してから、該作製したアクリル系粘着剤を用いて実施例1と同様の処方にてアクリル系粘着シートを作製した。
(Example 2)
The monomer component contained in the emulsion solution was formulated in the same manner as in Example 1 except that 2-ethylhexyl acrylate: 50 parts by weight, n-butyl methacrylate: 49 parts by weight, and acrylic acid: 1 part by weight. An acrylic emulsion polymer (sometimes referred to as “acrylic emulsion polymer (B)”) was prepared.
Subsequently, an acrylic pressure-sensitive adhesive was prepared using the acrylic emulsion polymer (B) with the same formulation as in Example 1, and then the same formulation as in Example 1 using the prepared acrylic pressure-sensitive adhesive. An acrylic pressure-sensitive adhesive sheet was prepared.
(実施例3)
エマルジョン溶液に含まれるモノマー成分を、アクリル酸n−ブチル:60重量部、メタクリル酸n−ブチル:39重量部、アクリル酸:1重量部としたこと以外は、実施例1と同様の処方にてアクリルエマルション系重合体(「アクリルエマルション系重合体(C)」と称する場合がある)を作製した。
続いて、実施例1と同様の処方にてアクリルエマルション系重合体(C)を用いてアクリル系粘着剤を作製してから、該作製したアクリル系粘着剤を用いて実施例1と同様の処方にてアクリル系粘着シートを作製した。
(Example 3)
The monomer component contained in the emulsion solution was prepared in the same manner as in Example 1, except that n-butyl acrylate: 60 parts by weight, n-butyl methacrylate: 39 parts by weight, and acrylic acid: 1 part by weight. An acrylic emulsion polymer (sometimes referred to as “acrylic emulsion polymer (C)”) was prepared.
Subsequently, after preparing an acrylic pressure-sensitive adhesive using the acrylic emulsion polymer (C) in the same formulation as in Example 1, the same formulation as in Example 1 using the prepared acrylic pressure-sensitive adhesive. An acrylic pressure-sensitive adhesive sheet was prepared.
(実施例4)
アクリルエマルション系重合体(A):100重量部に、架橋剤[1,3−ビス(N,N−グリシジルアミノメチル)シクロヘキサン;商品名「テトラッドC」三菱ガス化学社製]を0.1重量部(対粘着剤固形分100重量部)、ロジン系粘着付与剤(商品名「スーパーエステルE730−55」荒川化学工業社製、軟化点:125℃)を10重量部添加してアクリル系粘着剤を作製した。
続いて、該作製したアクリル系粘着剤を用いて、実施例1と同様の処方にてアクリル系粘着シートを作製した。
Example 4
Acrylic emulsion polymer (A): 0.1 parts by weight of 100 parts by weight of a crosslinking agent [1,3-bis (N, N-glycidylaminomethyl) cyclohexane; trade name “Tetrad C” manufactured by Mitsubishi Gas Chemical Co., Ltd.] Part (100 parts by weight solid content of the adhesive), 10 parts by weight of rosin tackifier (trade name “Superester E730-55” manufactured by Arakawa Chemical Industries, softening point: 125 ° C.) Was made.
Subsequently, an acrylic pressure-sensitive adhesive sheet was prepared using the prepared acrylic pressure-sensitive adhesive in the same manner as in Example 1.
(実施例5)
アクリルエマルション系重合体(C):100重量部に、架橋剤[1,3−ビス(N,N−グリシジルアミノメチル)シクロヘキサン;商品名「テトラッドC」三菱ガス化学社製]を0.1重量部(対粘着剤固形分100重量部)、粘着付与剤(商品名「ハリエスターSK501NS」ハリマ化成社製;23℃で液状)を5重量部添加してアクリル系粘着剤を作製した。
続いて、該作製したアクリル系粘着剤を用いて、実施例1と同様の処方にてアクリル系粘着シートを作製した。
(Example 5)
Acrylic emulsion polymer (C): 0.1 parts by weight of 100 parts by weight of a crosslinking agent [1,3-bis (N, N-glycidylaminomethyl) cyclohexane; trade name “Tetrad C” manufactured by Mitsubishi Gas Chemical Co., Ltd.] An acrylic pressure-sensitive adhesive was prepared by adding 5 parts by weight (100 parts by weight of solid content with respect to the pressure-sensitive adhesive) and a tackifier (trade name “Haristar SK501NS” manufactured by Harima Chemicals, Inc .; liquid at 23 ° C.).
Subsequently, an acrylic pressure-sensitive adhesive sheet was prepared using the prepared acrylic pressure-sensitive adhesive in the same manner as in Example 1.
(比較例1)
エマルジョン溶液に含まれるモノマー成分を、アクリル酸2−エチルヘキシル:49重量部、アクリル酸n−ブチル:49重量部、アクリル酸:2重量部としたこと以外は、実施例1と同様の処方にてアクリルエマルション系重合体(「アクリルエマルション系重合体(D)」と称する場合がある)を作製した。
続いて、実施例1と同様の処方にてアクリルエマルション系重合体(D)を用いてアクリル系粘着剤を作製してから、該作製したアクリル系粘着剤を用いて実施例1と同様の処方にてアクリル系粘着シートを作製した。
(Comparative Example 1)
The monomer component contained in the emulsion solution was prepared in the same manner as in Example 1 except that 2-ethylhexyl acrylate: 49 parts by weight, n-butyl acrylate: 49 parts by weight, and acrylic acid: 2 parts by weight. An acrylic emulsion polymer (sometimes referred to as “acrylic emulsion polymer (D)”) was prepared.
Subsequently, after preparing an acrylic pressure-sensitive adhesive using the acrylic emulsion polymer (D) in the same formulation as in Example 1, the same formulation as in Example 1 using the prepared acrylic pressure-sensitive adhesive. An acrylic pressure-sensitive adhesive sheet was prepared.
(比較例2)
エマルジョン溶液に含まれるモノマー成分を、アクリル酸n−ブチル:27重量部、メタクリル酸n−ブチル:72重量部、アクリル酸:1重量部としたこと以外は、実施例1と同様の処方にてアクリルエマルション系重合体(「アクリルエマルション系重合体(E)」と称する場合がある)を作製した。
続いて、実施例1と同様の処方にてアクリルエマルション系重合体(E)を用いてアクリル系粘着剤を作製してから、該作製したアクリル系粘着剤を用いて実施例1と同様の処方にてアクリル系粘着シートを作製した。
(Comparative Example 2)
The monomer components contained in the emulsion solution were the same as in Example 1 except that n-butyl acrylate: 27 parts by weight, n-butyl methacrylate: 72 parts by weight, and acrylic acid: 1 part by weight An acrylic emulsion polymer (sometimes referred to as “acrylic emulsion polymer (E)”) was prepared.
Subsequently, after preparing an acrylic pressure-sensitive adhesive using the acrylic emulsion polymer (E) in the same formulation as in Example 1, the same formulation as in Example 1 using the prepared acrylic pressure-sensitive adhesive. An acrylic pressure-sensitive adhesive sheet was prepared.
(比較例3)
エマルジョン溶液に含まれるモノマー成分を、アクリル酸n−ブチル:50重量部、メタクリル酸n−ブチル:50重量部としたこと以外は、実施例1と同様の処方にてアクリルエマルション系重合体(「アクリルエマルション系重合体(F)」と称する場合がある)を作製した。
続いて、実施例1と同様の処方にてアクリルエマルション系重合体(F)を用いてアクリル系粘着剤を作製してから、該作製したアクリル系粘着剤を用いて実施例1と同様の処方にてアクリル系粘着シートを作製した。
しかし、比較例3は、重合体(F)作製中に大量に生じた凝集物によって、粘着シートとして使用することはできなかった。
(Comparative Example 3)
The acrylic emulsion polymer (““ N-butyl acrylate: 50 parts by weight, n-butyl methacrylate: 50 parts by weight) was used in the same formulation as in Example 1 except that the monomer component contained in the emulsion solution was 50 parts by weight. Acrylic emulsion polymer (F) ”may be prepared).
Subsequently, after preparing an acrylic pressure-sensitive adhesive using the acrylic emulsion polymer (F) in the same formulation as in Example 1, the same formulation as in Example 1 using the prepared acrylic pressure-sensitive adhesive. An acrylic pressure-sensitive adhesive sheet was prepared.
However, Comparative Example 3 could not be used as a pressure-sensitive adhesive sheet due to aggregates produced in large quantities during the production of the polymer (F).
(比較例4)
エマルジョン溶液に含まれるモノマー成分を、アクリル酸n−ブチル:50重量部、メタクリル酸n−ブチル:45重量部、アクリル酸:5重量部としたこと以外は、実施例1と同様の処方にてアクリルエマルション系重合体(「アクリルエマルション系重合体(G)」と称する場合がある)を作製した。
続いて、実施例1と同様の処方にてアクリルエマルション系重合体(G)を用いてアクリル系粘着剤を作製してから、該作製したアクリル系粘着剤を用いて実施例1と同様の処方にてアクリル系粘着シートを作製した。
(Comparative Example 4)
The monomer component contained in the emulsion solution was prepared in the same manner as in Example 1 except that n-butyl acrylate: 50 parts by weight, n-butyl methacrylate: 45 parts by weight, and acrylic acid: 5 parts by weight. An acrylic emulsion polymer (sometimes referred to as “acrylic emulsion polymer (G)”) was prepared.
Subsequently, an acrylic adhesive was prepared using the acrylic emulsion polymer (G) in the same formulation as in Example 1, and then the same formulation as in Example 1 using the prepared acrylic adhesive. An acrylic pressure-sensitive adhesive sheet was prepared.
(比較例5)
アクリルエマルション系重合体(A):100重量部に、架橋剤[1,3−ビス(N,N−グリシジルアミノメチル)シクロヘキサン;商品名「テトラッドC」三菱ガス化学社製]を1重量部(対粘着剤固形分100重量部)添加してアクリル系粘着剤を作製した。
続いて、該作製したアクリル系粘着剤を用いて実施例1と同様の処方にてアクリル系粘着シートを作製した。
(Comparative Example 5)
Acrylic emulsion polymer (A): 1 part by weight of 100 parts by weight of a crosslinking agent [1,3-bis (N, N-glycidylaminomethyl) cyclohexane; trade name “Tetrad C” manufactured by Mitsubishi Gas Chemical Co., Ltd.] Acrylic pressure-sensitive adhesive was prepared by adding 100 parts by weight of the solid content to the pressure-sensitive adhesive.
Subsequently, an acrylic pressure-sensitive adhesive sheet was prepared in the same manner as in Example 1 using the prepared acrylic pressure-sensitive adhesive.
(評価)
実施例及び比較例のアクリル系粘着シートについて、以下の測定方法又は評価方法によって、ガラス転移温度、ゲル分率、ゾル分の分子量、リード部の固定性(引抜力)、リード部への糊残り性、低温特性を測定又は評価した。測定結果及び評価結果は表1に示した。
(Evaluation)
For the acrylic pressure-sensitive adhesive sheets of Examples and Comparative Examples, glass transition temperature, gel fraction, molecular weight of sol, fixability of lead part (pulling force), adhesive residue on the lead part by the following measuring method or evaluation method And low temperature characteristics were measured or evaluated. The measurement results and evaluation results are shown in Table 1.
(ガラス転移温度)
実施例及び比較例のアクリル系粘着シートにおいて、アクリル系粘着剤の主成分であるアクリルエマルション系重合体のガラス転移温度は、レオメトリック社製の動的粘弾性装置(商品名「ARES」)を用いて、サンプル厚さ約1.5mmで、φ7.9mmパラレルプレートの治具を用い、周波数1Hz、昇温速度5℃/分にて、得られた損失弾性率のピーク点の温度を測定し、該温度をアクリルエマルション系重合体のガラス転移温度とした。
(Glass-transition temperature)
In the acrylic pressure-sensitive adhesive sheets of Examples and Comparative Examples, the glass transition temperature of the acrylic emulsion-based polymer, which is the main component of the acrylic pressure-sensitive adhesive, is measured using a dynamic viscoelastic device (trade name “ARES”) manufactured by Rheometric. Using a jig with a φ7.9 mm parallel plate with a sample thickness of about 1.5 mm, the temperature at the peak point of the obtained loss elastic modulus was measured at a frequency of 1 Hz and a heating rate of 5 ° C./min. The temperature was taken as the glass transition temperature of the acrylic emulsion polymer.
(ゲル分率)
実施例及び比較例のアクリル系粘着シートにおいて、アクリル系粘着剤の主成分であるアクリルエマルション系重合体のゲル分率は、試料約0.1gをサンプリングして精秤し、これを約50mlの酢酸エチル中に室温で1週間浸積したのち、溶剤不溶分を取り出し、130℃で約1時間乾燥して、秤量することにより、下記式をもちいて算出した。
アクリルエマルション系重合体のゲル分率(重量%)=[(浸積・乾燥後の重量)/試料の重量]×100
なお、アクリルエマルション系重合体のゲル分率の測定では、エマルションを蒸発乾燥して得られる固形分を試料として用いた。
(Gel fraction)
In the acrylic pressure-sensitive adhesive sheets of Examples and Comparative Examples, the gel fraction of the acrylic emulsion-based polymer, which is the main component of the acrylic pressure-sensitive adhesive, was sampled and weighed approximately 0.1 g, and this was approximately 50 ml. After soaking in ethyl acetate at room temperature for 1 week, the solvent-insoluble matter was taken out, dried at 130 ° C. for about 1 hour, weighed, and calculated using the following formula.
Gel fraction of acrylic emulsion polymer (% by weight) = [(weight after immersion / drying) / weight of sample] × 100
In the measurement of the gel fraction of the acrylic emulsion polymer, a solid content obtained by evaporating and drying the emulsion was used as a sample.
(ゾル分の分子量)
実施例及び比較例のアクリル系粘着シートにおいて、アクリル系粘着剤の主成分であるアクリルエマルション系重合体のゾル分の重量平均分子量(ゾル分の分子量)は、試料約0.1gをサンプリングして精秤し、これを約50mlの酢酸エチル中に室温で1週間浸積したのち、不溶分とゾル分が溶解した酢酸エチル溶液を分離する。ゾル分が溶解した酢酸エチル溶液から酢酸エチルを30℃で減圧乾燥し、GPC(ゲル・パーミッションクロマトグラフィー)により測定した。
装置:(製品名)HLC−8120GPC[東ソー社製]
カラム:(カラム品番)TSKgel GMHHR−H(S)[東ソー社製]×2(2カラム連結)
流量:0.5ml/min
注入量:100μl
カラム温度:40℃
溶離液:THF(テトラヒドロフラン)
注入試料濃度:0.1重量%
検出器:示差屈折計
なお、重量平均分子量は、ポリスチレン換算により算出した。また、アクリルエマルション系重合体のゾル分の分子量の測定では、エマルションを蒸発乾燥して得られる固形分を試料として用いた。
(Molecular weight of sol)
In the acrylic pressure-sensitive adhesive sheets of Examples and Comparative Examples, the weight average molecular weight (molecular weight of the sol) of the acrylic emulsion polymer that is the main component of the acrylic pressure-sensitive adhesive was obtained by sampling about 0.1 g of a sample. This is precisely weighed and immersed in about 50 ml of ethyl acetate at room temperature for 1 week, and then the ethyl acetate solution in which the insoluble component and the sol component are dissolved is separated. Ethyl acetate was dried under reduced pressure at 30 ° C. from an ethyl acetate solution in which the sol was dissolved, and measured by GPC (gel permeation chromatography).
Apparatus: (Product name) HLC-8120GPC [manufactured by Tosoh Corporation]
Column: (column product number) TSKgel GMH HR- H (S) [manufactured by Tosoh Corporation] × 2 (2-column connection)
Flow rate: 0.5ml / min
Injection volume: 100 μl
Column temperature: 40 ° C
Eluent: THF (tetrahydrofuran)
Injection sample concentration: 0.1% by weight
Detector: differential refractometer The weight average molecular weight was calculated in terms of polystyrene. Moreover, in the measurement of the molecular weight of the sol content of the acrylic emulsion polymer, a solid content obtained by evaporating and drying the emulsion was used as a sample.
(リード部の固定性)
台紙(厚手のクラフト紙、商品名「Kライナー」王子製紙社製)上に、間隔5mmのU字型をしたリード線[断面の形状:直径0.6mmの円状、全長:100mm、U字の幅(間隔):5mm]をアクリル系粘着シート(幅15mm)により、23℃、0.5MPa、1secの条件でテーピングして引抜力測定シートを作製した(図1参照)。
この引抜力測定シートを120℃雰囲気下で1時間保存した後、23℃雰囲気下1時間保存した。保存後、23℃の雰囲気下で、引張試験機を用い、リード線を引抜き方向(U字の半円部分方向、図1における引抜き方向aに相当)に引抜き速度300mm/minで引抜き、その時の最大値を引抜力とした。
(Lead fixability)
U-shaped lead wire with a spacing of 5 mm on a mount (thick kraft paper, trade name “K liner” manufactured by Oji Paper Co., Ltd.) [cross-sectional shape: circular shape with a diameter of 0.6 mm, total length: 100 mm, U-shape Was pulled with an acrylic pressure-sensitive adhesive sheet (width: 15 mm) under the conditions of 23 ° C., 0.5 MPa, and 1 sec to produce a drawing force measurement sheet (see FIG. 1).
This pulling force measurement sheet was stored in a 120 ° C. atmosphere for 1 hour, and then stored in a 23 ° C. atmosphere for 1 hour. After storage, using a tensile tester in an atmosphere of 23 ° C., the lead wire was drawn in the drawing direction (U-shaped semicircle portion direction, corresponding to the drawing direction a in FIG. 1) at a drawing speed of 300 mm / min. The maximum value was taken as the pulling force.
(リード部への糊残り性)
上記(リード部の固定性)を評価した後の、引抜力測定シートから分離されたリード線において、粘着剤の付着を観察した。糊残りがみられないものを「○」、部分的に糊残りがみられるものを「△」、リード線全面に糊残りがみられるものを「×」と評価した。
(Adhesive residue on the lead)
Adhesion of the adhesive was observed on the lead wire separated from the pulling force measurement sheet after evaluating the above (fixability of the lead part). The case where no adhesive residue was observed was evaluated as “◯”, the case where adhesive residue was partially observed was “Δ”, and the case where adhesive residue was observed on the entire lead wire was evaluated as “X”.
(低温特性)
0℃の雰囲気下、幅15mmのアクリル系粘着シートを、粘着剤層の面を上にして置き、その粘着剤層(糊層)上にU字型をしたリード線[断面の形状:直径0.6mmの円状、全長:100mm、U字の幅(間隔):5mm]を5本置いた[n=5(リード線の数=5本)]。これらのリード線に500gの荷重を1秒間かけて圧着した。その後、粘着テープをつまみ、粘着剤層面(糊面)を下側にひっくり返した。ひっくり返した際に、粘着剤層から落下することなく、粘着剤層とリード線との間の粘着が維持され、粘着剤層上に残るリード線の数(n)が、4本以上(nが4以上)の場合を良好(○)、3本以下(nが3以下)の場合を不良(×)と評価した。
(Low temperature characteristics)
In an atmosphere of 0 ° C., an acrylic adhesive sheet having a width of 15 mm was placed with the adhesive layer face up, and a U-shaped lead wire on the adhesive layer (glue layer) [cross-sectional shape: diameter 0 .6 mm circle, total length: 100 mm, U-shaped width (interval): 5 mm] [n = 5 (number of lead wires = 5)]. A pressure of 500 g was applied to these lead wires for 1 second. Then, the adhesive tape was pinched and the adhesive layer surface (glue surface) was turned upside down. When turned over, the adhesion between the adhesive layer and the lead wire is maintained without falling from the adhesive layer, and the number of lead wires (n) remaining on the adhesive layer is 4 or more (n Of 4 or more) was evaluated as good (◯), and 3 or less (n was 3 or less).
表1において、「−」は、評価に至らなかったことを意味する。 In Table 1, “-” means that the evaluation was not achieved.
表1より、実施例のアクリル系粘着シートは、引抜力が15(N/15mm)以上であり、且つ低温特性が良好であり、リード部の固定性が優れていることが確認でき、またリード部への糊残り性も良好であることが確認できた。
一方、比較例1のアクリル系粘着シートは、アクリル系粘着剤の主成分であるアクリルエマルション系重合体のガラス転移温度が低いため、リード線に対して部分的に糊残りがみられた。比較例2のアクリル系粘着シートでは、アクリル系粘着剤の主成分であるアクリルエマルション系重合体のガラス転移温度が高いため、低温特性が不良であり、低温時のリード線の固定性に劣っていた。比較例3のアクリル系粘着シートは、カルボキシル基含有モノマーを含まないので、粘着剤の安定性が悪く、評価に至らなかった。比較例4のアクリル系粘着シートは、カルボキシル基含有モノマーの量が多いので、リード線全面に糊残りがみられ、リード部への糊残り性の点で劣っていた。比較例5のアクリル系粘着シートは、アクリル系粘着剤の主成分であるアクリルエマルション系重合体のゲル分率の値が高く、アクリル系粘着剤の主成分であるアクリルエマルション系重合体のゾル分の重量平均分子量が低いため、引抜力が低く、低温特性が不良であり、リード線の固定性の点で劣っていた。
From Table 1, it can be confirmed that the acrylic pressure-sensitive adhesive sheets of the examples have a pulling force of 15 (N / 15 mm) or more, good low-temperature characteristics, and excellent lead part fixability. It was confirmed that the adhesive residue on the part was also good.
On the other hand, in the acrylic pressure-sensitive adhesive sheet of Comparative Example 1, since the glass transition temperature of the acrylic emulsion polymer, which is the main component of the acrylic pressure-sensitive adhesive, is low, adhesive residue was partially observed on the lead wires. In the acrylic pressure-sensitive adhesive sheet of Comparative Example 2, since the glass transition temperature of the acrylic emulsion polymer that is the main component of the acrylic pressure-sensitive adhesive is high, the low-temperature characteristics are poor and the fixability of the lead wire at low temperatures is poor. It was. Since the acrylic pressure-sensitive adhesive sheet of Comparative Example 3 did not contain a carboxyl group-containing monomer, the stability of the pressure-sensitive adhesive was poor and the evaluation was not achieved. In the acrylic pressure-sensitive adhesive sheet of Comparative Example 4, since the amount of the carboxyl group-containing monomer was large, an adhesive residue was observed on the entire surface of the lead wire, and the adhesive residue on the lead portion was poor. The acrylic pressure-sensitive adhesive sheet of Comparative Example 5 has a high gel fraction of the acrylic emulsion polymer that is the main component of the acrylic pressure-sensitive adhesive, and the sol content of the acrylic emulsion polymer that is the main component of the acrylic pressure-sensitive adhesive. Because of the low weight average molecular weight, the pulling force was low, the low-temperature characteristics were poor, and the lead wire was poor in fixability.
1a 引抜力測定シートの構成
1b 引抜力測定シートの断面
11 リード線
12 電子部品搬送用水分散型アクリル系粘着テープ又はシート
12a アクリル系粘着剤層
12b 基材
13 台紙
a 引抜方向
DESCRIPTION OF SYMBOLS 1a Structure of drawing force measurement sheet 1b Cross section of drawing force measurement sheet 11
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