JP5026765B2 - Shaft grinding method - Google Patents

Description

  The present invention relates to a method for grinding a shaft-shaped workpiece, and more specifically, the shaft-shaped workpiece is supported by a support means, and is rotated relative to the shaft-shaped workpiece while rotating a grindstone. The present invention relates to a method for grinding the shaft-like workpiece by supplying a coolant to a contact point with a grindstone.

  When grinding a cam surface of a camshaft used for an automobile engine or the like as a so-called shaft-like workpiece, generally, both ends of the camshaft are held by a center as a support means, With the coolant supplied to the contact point (grinding point) with the grindstone, the grindstone is driven to rotate, the grindstone is moved according to the phase of the cam surface, and the grindstone is relative to the shaft workpiece according to the grinding amount. Therefore, the cam surface is ground (see, for example, Patent Document 1). In order to properly grind the shaft workpiece, the rotation speed of the workpiece and the grindstone, relative feed amount (processing amount), coolant supply amount and supply pressure, nozzle shape for supplying coolant, supply angle, It is necessary to optimally set grinding conditions such as the distance between the nozzle and the grinding point.

  In the above-mentioned Patent Document 1, in a grinding method in which a workpiece is ground with a grindstone that rotates by supplying coolant, an air layer that circulates along the outer circumference of the grindstone by ejecting a fluid jet that traverses the vicinity of the outer circumference of the grindstone. Disclosed is a grinding fluid supply method characterized by supplying a plurality of coolant streams that land on the outer peripheral surface of a grindstone in a blocked state at different angles so that the supplied coolant can reach a grinding point. ing.

  Further, in Patent Document 1, in a grinding apparatus that grinds a workpiece with a grindstone that rotates by supplying coolant, an air flow that moves along the outer circumference of the grindstone on the upstream side of the grinding point on the grindstone surface. A fluid nozzle that ejects a fluid jet traversing from one side in the width direction of the air layer to the other side with respect to the air layer, and the fluid layer ejected from the fluid nozzle Disposing a grinding fluid nozzle having a plurality of nozzles for supplying coolant at different angles to a plurality of points between the cut-off position where the blown-off air layer is excluded and cut off, and the grinding point, Disclosed is a grinding fluid supply device characterized in that a plurality of coolant flows supplied from a grinding fluid nozzle are wound up to at least a grinding region of a grindstone.

  And in the said patent document 1, while the supplied coolant can reach | attain the grinding point of the outer peripheral surface of a grindstone reliably, while expanding the winding range of the coolant in a grindstone outer peripheral surface, reducing the amount of coolant required. (0006). That is, when the grindstone is rotated, the air layer is rotated along the outer periphery thereof. Since the coolant cannot reach (supply) the grinding point on the outer peripheral surface of the grindstone due to the accompanying air layer, the conventional technique in Patent Document 1 supplies a large amount of coolant to break the accompanying air layer. The required amount of coolant increases.

  Therefore, in Patent Document 1, a structure having the above-described features is used for the purpose of reducing the amount of coolant that has been conventionally supplied in large quantities in order to break the air layer that is accompanied.

Japanese Patent Laid-Open No. 2003-275958

  However, in Patent Document 1, the grinding conditions such as the amount of coolant supplied and the pressure cannot be grasped by specific numerical values, and each grinding condition is set by a person based on experience and intuition. However, there is a problem that it is not clear whether each grinding condition is actually appropriate without excess or deficiency. In general, it is customary to set a large amount of coolant so as not to be insufficient, and it has been difficult to reduce the amount of coolant required.

  The present invention has been made in view of the above-described problems, and sets grinding conditions, collects data for the setting, detects a grinding state in order to feedback control the grinding conditions, or In order to manage the grinding process of the shaft-like workpiece, such as detecting the occurrence of grinding abnormalities, the grinding state can be detected accurately and easily, so that the grinding part of the shaft-like workpiece can be ground accurately. The aim is to provide a possible method.

In order to solve the above-mentioned problem, a method according to claim 1 of the present invention is such that a shaft-shaped workpiece having a cam is supported by a support means, and the wheel is rotated relative to the shaft-shaped workpiece cam . And supplying coolant to the contact point between the cam of the shaft-like workpiece and the grindstone to grind the cam of the shaft-like workpiece, wherein the grinding conditions are changed in advance, the load supporting means is subjected during grinding, corresponding to the axis-like work phases around the axis of the axial position and the cam of the cam, measured by sensor, associated with each measured value and the grinding conditions, the axial workpiece characterized in that in correspondence with the phase around the axis of the axial position and the cam of the cam, and measuring the load supporting means is subjected during grinding when grinding the cam to detect the ground state based on the measured value And

  In order to solve the above-mentioned problem, a method according to claim 2 of the present invention is the method according to claim 1, wherein the support means is a center that supports the end surface of the shaft-like workpiece, and the sensor receives the center. It is a strain gauge for measuring a load.

  In order to solve the above-mentioned problem, the method according to claim 3 of the present invention is the method according to claim 2, wherein at least a pair of strain gauges are arranged at 90 degrees relative to the center of the center. It is characterized by doing.

  In order to solve the above-mentioned problem, a method according to claim 4 of the present invention is the method according to claim 1, wherein the support means is a rest supporting an intermediate portion of the shaft-shaped workpiece, and the sensor is a rest of the rest. It is a strain gauge that measures the load to be received.

  In order to solve the above-mentioned problem, the method according to claim 5 of the present invention is the invention according to any one of claims 1 to 4, wherein an appropriate grinding state is obtained from the association between the measurement value and the grinding condition. It is characterized by setting grinding conditions such that

In order to solve the above-mentioned problem, a method according to claim 6 of the present invention is the method according to claim 5 , wherein a predetermined threshold value is preset for a load measured based on an appropriate grinding condition. The set threshold value is compared with the measured value, and when the measured value exceeds the set threshold value, occurrence of an abnormality is detected.

In order to solve the above-mentioned problem, the method according to claim 7 of the present invention is characterized in that, in the invention according to claim 5 , the measured value of the load received by the support means is fed back to control the grinding conditions. And

In order to solve the above-described problem, a method according to claim 8 of the present invention is the method according to any one of claims 1 to 7, wherein the shaft-shaped workpiece has a plurality of cams, The load received by the support means during grinding is measured in correspondence with the axial position of each cam and the phase around each cam axis.

According to the first aspect of the present invention, a sensor is provided in the support means for supporting the shaft-shaped workpiece so as to supply the rotational speed of the workpiece and the grindstone, the relative feed amount (processing amount), the coolant supply amount and supply pressure, and the coolant. By changing the grinding conditions in advance, such as the nozzle shape, supply angle, and the distance between the nozzle and the grinding point, the load received by the support means during grinding under each grinding condition can be controlled by the signal output from the sensor . Measurement is performed in correspondence with the axial position and the phase around the cam axis . At this time, the measured value by the sensor changes corresponding to the axial position of the cam of the axial workpiece and the phase around the cam axis depending on the grinding conditions. Therefore, by measuring the load received by the support means during grinding in correspondence with the axial position of the cam of the axial workpiece and the phase around the cam axis , the grinding state can be accurately detected from the measured value. . Therefore , the grinding state data is collected by associating each measurement value according to the axial position of the cam of the axial workpiece and the phase around the cam axis with the grinding condition. From this data, based on the measured value of the load that the support means receives when grinding the cam of each axial workpiece , corresponding to the axial position of the cam of the axial workpiece and the phase around the cam axis. By detecting the grinding state, it is possible to provide a method capable of accurately managing the grinding of the cam of the shaft workpiece.

  According to a second aspect of the invention, in the first aspect of the invention, by using a strain gauge in the center that supports the end face of the shaft-like workpiece, the load received by the center is easily measured, and the measured value is based on the measured value. Thus, it is possible to provide a method capable of accurately detecting the grinding state.

  According to the invention of claim 3, in the invention of claim 2, at least one pair of strain gauges and their respective phases are arranged at 90 degrees with respect to the center of the center, whereby each direction received by the support means during grinding is received. Thus, it is possible to provide a method capable of easily measuring the load on the workpiece and more accurately detecting the grinding state from the measured value.

  In the invention of claim 4, in the invention of claim 1, by using a strain gauge for the rest that supports the intermediate part of the shaft-like workpiece, the load received by the rest is easily measured, and the measured value is obtained. Based on this, it is possible to provide a method capable of accurately detecting the grinding state.

  According to the invention of claim 5, in the invention of any one of claims 1 to 4, by setting the grinding conditions so as to obtain an appropriate grinding state from the association between the measured value and the grinding conditions, It is possible to provide a method capable of accurately grinding a grinding portion of a workpiece.

  According to a sixth aspect of the invention, in the fifth aspect of the invention, a predetermined threshold value is preset for a load measured based on an appropriate grinding condition, and the set threshold value and the measured value are set. By comparing, it is possible to provide a method capable of accurately detecting the occurrence of abnormality in the grinding state.

  According to the invention of claim 7, in the invention of claim 5, the measured value of the load received by the support means is fed back to control the grinding conditions, so that the shaft-like workpiece is always stably maintained in an appropriate grinding state. A method capable of grinding can be provided.

In the invention of claim 8, in the invention of any one of claims 1 to 7, even if the axial workpiece has a plurality of cams, the position of each cam in the axial direction and each of the cams In accordance with the phase around the cam axis, data on the measured values of the load received by the support means during grinding of each cam corresponding to each grinding condition is collected in advance and supported during grinding of each cam. The load received by the means can be measured according to the axial position of each cam of the shaft-like workpiece and the phase around the axis of each cam , and each cam surface can be appropriately ground based on the measured value data Possible methods can be provided.

As an embodiment of the present invention, as a shaft-like workpiece, the cam surface of each cam portion of a hollow camshaft having a plurality of cam portions used in an automobile engine or the like is ground according to FIGS. This will be described in detail based on the above. In addition, the same code | symbol shall show the same or equivalent part.
The method for grinding a shaft-like workpiece according to the present invention is generally supported by supporting means 2 with a shaft-like workpiece 1 and is sent relative to the shaft-like workpiece 1 while rotating the grindstone 3. The coolant C is supplied to the contact point with the grindstone 3 to grind the shaft-like workpiece 1. The sensor 5 is provided in the support means 2, and the load received by the support means 2 during grinding is measured by the sensor 5. Then, the grinding state is detected based on this measured value, and the grinding of the shaft-like workpiece 1 is managed.

  As shown in FIGS. 1 and 2, the grinding apparatus (grinding machine) in this embodiment includes a support means 2 that rotatably supports the shaft-like workpiece 1, and a grinding wheel base 30 that holds and rotates the grinding wheel 3. A sliding mechanism (see arrow P in FIG. 1) for moving the grindstone base 30 forward and backward according to the phase of the cam surface 1a of the camshaft 1, which is an axial workpiece, and the contact point between the cam surface 1a and the grindstone 3 A nozzle 6 for supplying the coolant C to the grinding point (that is, a grinding point), and the support means 2 holds a spindle stock 20 that holds and rotates one end of the camshaft 1, and holds the other end of the camshaft 1. And a tailstock 25 having a center 7 for the purpose.

  The headstock 20 includes a chuck 21 that holds one end of the camshaft 1 and a motor 22 that rotationally drives the chuck 21. A ram 26 is held on the tailstock 25, and the center 7 is rotatably held on the ram 26. The support means 2 is disposed on a table movable in the Z direction (FIG. 2) parallel to the axial direction of the camshaft 1 so that an arbitrary cam surface 1a can be ground in correspondence with the grindstone 3. ing.

  As shown in FIG. 3, the center 7 includes a base shaft portion 70 that is held by the ram 26 of the tailstock 25, a tip portion 71 that is in contact with an opening at the other end of the camshaft 1, a base shaft portion 70, and a tip end A bolt 72 for coupling the portion 71 and a sleeve 73 held between the base shaft portion 70 and the tip portion 71 are provided, and the load measuring sensor 5 is attached to the sleeve 73. A diamond layer 71a is formed on the surface of the distal end portion 71 in contact with the camshaft 1, and a cemented carbide layer 71b is formed therein. The load measuring sensor 5 is provided with at least two strain gauges in pairs. The mutual strain gauges are arranged at a phase of 90 ° when viewed from the center of the center 7 so that the loads in the X direction and the Y direction (FIG. 1) applied to the center 7 supporting the camshaft 1 can be detected. Yes. Note that the X direction and the Y direction shown in FIG. 1 are not limited to the horizontal direction and the vertical direction, respectively, and can be arbitrary directions.

  In the grinding machine configured as described above, one end of the camshaft 1 is held by the chuck 21 of the headstock 20 and the tailstock 25 is opened at the other end when the cam surface 1a of the camshaft 1 is ground. The front end portion 71 of the center 7 is pressed and held. Then, the spindle of the headstock 20 is rotated by the motor 22 to rotate the camshaft 1 around the axis, and the grindstone base 30 is moved in the radial direction of the camshaft 1 according to the phase around the axis of the cam surface 1a to be ground. While moving, the grinding wheel 3 to be rotationally driven is brought into contact with the cam surface 1a with a predetermined force and a predetermined cutting amount for grinding, and the coolant C is supplied from the nozzle 6 to the contact point.

  At this time, the grindstone 3 is pressed against the cam surface 1a with a predetermined cutting amount and is ground, but the camshaft 1 is moved by a signal output from the strain gauge of the sensor 5 provided in the center 7. Load signals in the X direction and Y direction applied to the supporting center 7 are output, and measured values are obtained from the load signals by calculation.

  Here, the rotation speed of the camshaft 1 and the grindstone 3, the relative feed amount (processing amount), the supply amount and supply pressure of the coolant C, the shape of the nozzle 6 for supplying the coolant C, the supply angle, It is necessary to set the grinding conditions optimally, such as the distance between the grinding points. Therefore, before grinding the cam surface 1a of the normal camshaft 1, the grinding conditions are changed, and the load in the X direction and the Y direction detected by each strain gauge of the sensor 5 for load measurement at that time is changed. Data is obtained in advance, and each load data is associated with each changed grinding condition. As a result, the grinding conditions of the shaft-like workpiece, that is, the cam surface 1a of the camshaft 1 in this embodiment, can be accurately set by setting each grinding condition to such a value that the load applied to the center 7 becomes an appropriate grinding state. It can be ground well.

  In addition, an allowable range (threshold value) of a load measurement value measured under appropriate grinding conditions is set in advance from the previously obtained load data, and the grinding process is performed as shown in FIG. At the same time, the load received by the supporting means 2 is measured (S1), and the measured value of the load is compared with a threshold value to determine whether the measured value is within a set threshold range ( S2) If the measured value is within the set threshold range (in the case of YES), it is determined whether the grinding process has been completed (S3), and if the grinding process has not been completed (in the case of NO) ) Is repeated, and when the grinding process is completed (in the case of YES), the grinding process is terminated. On the other hand, if the measured value is not within the set threshold range in S2 (in the case of NO), an alarm is given as an error in the grinding process (S4) and the grinding process is stopped.

  In addition, from the load measurement data obtained previously, set the load measurement value under appropriate grinding conditions, grasp the grinding state from the measurement value during normal camshaft grinding, and measure the measured value. Each of the grinding conditions such as the coolant supply pressure and flow rate, the nozzle shape and orientation, and the like can be feedback-controlled so that the measured value of the load at the appropriate grinding condition is set.

  When the camshaft 1 has a plurality of cam portions in its axial direction, it corresponds to each grinding condition according to the axial position of the cam surface 1a to be ground and the phase around the axis of the cam surface 1a. Data of measured values are collected in advance, the load applied to the center 7 during grinding of each cam surface 1a is measured, and the axial position of the cam surface 1a to be ground and the phase around the axis of the cam surface 1a are measured. Based on the data of the corresponding measurement values, each can be used for the management of the grinding process as described above.

  The present invention is not limited to the above-described embodiment. The support means 2 that receives a load during grinding can be applied to a rest that supports an intermediate part of an axial workpiece such as the camshaft 1 in addition to the center 7 held by the tailstock 25. Further, the present invention is not limited to grinding the cam surface of the camshaft as the shaft-like workpiece, but when the journal portion between the cam of the camshaft is ground, the shaft-like workpiece of another shape is used. This can also be applied to grinding. Further, the load applied to the rotating shaft of the adjusting wheel disposed on the opposite side of the shaft-like workpiece 1 from the grindstone 3 in the centerless grinding machine may be measured.

It is the side view shown in order to demonstrate the outline of the grinding machine used for the method of this invention. It is the front view shown roughly in order to demonstrate the support means which supports a shaft-shaped workpiece. It is sectional drawing which shows one Embodiment of the center for supporting a shaft-shaped workpiece. It is the flowchart shown in order to demonstrate the case where it is determined whether the workpiece | work was normally ground based on the load measured by this invention, or generation | occurrence | production of abnormality.

  1: camshaft (shaft workpiece), 2: support means, 3: grinding wheel, 5: sensor for load measurement, 7: center

Claims (8)

A shaft-shaped workpiece having a cam is supported by a support means, and is rotated relative to the shaft-shaped workpiece cam while rotating the grindstone, and coolant is supplied to a contact point between the cam of the shaft-shaped workpiece and the grindstone. A method of grinding the cam of the shaft-shaped workpiece,
By changing the grinding conditions in advance, the load received by the support means during grinding under each grinding condition is measured by a sensor in correspondence with the axial position of the cam of the axial workpiece and the phase around the cam axis , Associate measured values with grinding conditions
In correspondence with axial work phase around the axis of the axial position and the cam of the cam, said support means measures the load applied during grinding when grinding cams, detecting a ground state based on the measured value A grinding method for a shaft-like workpiece characterized in that:   2. The method of grinding a shaft-shaped workpiece according to claim 1, wherein the support means is a center that supports an end surface of the shaft-shaped workpiece, and the sensor is a strain gauge that measures a load received by the center.   3. The method for grinding a shaft-like workpiece according to claim 2, wherein at least a pair of strain gauges are arranged at a phase of 90 degrees with respect to the center of the center.   2. The method of grinding a shaft-like workpiece according to claim 1, wherein the support means is a rest that supports an intermediate portion of the shaft-like workpiece, and the sensor is a strain gauge that measures a load received by the rest.   The grinding method for a shaft-like workpiece according to any one of claims 1 to 4, wherein a grinding condition for achieving an appropriate grinding state is set based on association between the measured value and the grinding condition.   Predetermined threshold value is set for the load measured based on appropriate grinding conditions, the measured threshold value is compared with the measured value, and the measured value exceeds the set threshold value In this case, the occurrence of abnormality is detected, and the grinding method for a shaft-like workpiece according to claim 5.   6. The method for grinding a shaft-like workpiece according to claim 5, wherein the grinding condition is controlled by feeding back a measured value of a load received by the support means. The shaft-shaped workpiece has a plurality of cams, and the load received by the support means during grinding is measured in correspondence with the axial position of each cam and the phase around the axis of each cam. Item 8. The grinding method for an axial workpiece according to any one of Items 1 to 7 .

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