JP4993408B2 - Polyurethane resin for decorative sheet primer and primer for decorative sheet using the same - Google Patents
Polyurethane resin for decorative sheet primer and primer for decorative sheet using the same Download PDFInfo
- Publication number
- JP4993408B2 JP4993408B2 JP2007041542A JP2007041542A JP4993408B2 JP 4993408 B2 JP4993408 B2 JP 4993408B2 JP 2007041542 A JP2007041542 A JP 2007041542A JP 2007041542 A JP2007041542 A JP 2007041542A JP 4993408 B2 JP4993408 B2 JP 4993408B2
- Authority
- JP
- Japan
- Prior art keywords
- primer
- decorative sheet
- polyurethane resin
- diisocyanate
- molecular weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229920005749 polyurethane resin Polymers 0.000 title claims description 33
- 229920005862 polyol Polymers 0.000 claims description 32
- -1 Acrylic polyol Chemical class 0.000 claims description 28
- 239000003795 chemical substances by application Substances 0.000 claims description 20
- 150000003077 polyols Chemical class 0.000 claims description 18
- 125000005442 diisocyanate group Chemical group 0.000 claims description 12
- 150000002009 diols Chemical class 0.000 claims description 10
- 229920000515 polycarbonate Polymers 0.000 claims description 10
- 239000004417 polycarbonate Substances 0.000 claims description 10
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 8
- 150000004985 diamines Chemical class 0.000 claims description 8
- 239000005056 polyisocyanate Substances 0.000 claims description 8
- 229920001228 polyisocyanate Polymers 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 8
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 claims description 6
- 150000001414 amino alcohols Chemical class 0.000 claims description 6
- 238000004132 cross linking Methods 0.000 claims description 6
- 125000004122 cyclic group Chemical group 0.000 claims description 2
- 239000002987 primer (paints) Substances 0.000 description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 18
- 229920005989 resin Polymers 0.000 description 17
- 239000011347 resin Substances 0.000 description 17
- 238000006243 chemical reaction Methods 0.000 description 16
- 238000009835 boiling Methods 0.000 description 11
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 9
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 239000000243 solution Substances 0.000 description 9
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 8
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 8
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 7
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 7
- 238000011156 evaluation Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 6
- 230000000903 blocking effect Effects 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 229920002635 polyurethane Polymers 0.000 description 6
- 239000004814 polyurethane Substances 0.000 description 6
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 description 5
- 239000005058 Isophorone diisocyanate Substances 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 5
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 4
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 4
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 4
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 239000000539 dimer Substances 0.000 description 4
- 238000010894 electron beam technology Methods 0.000 description 4
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000178 monomer Substances 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- 229920000298 Cellophane Polymers 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- HIFVAOIJYDXIJG-UHFFFAOYSA-N benzylbenzene;isocyanic acid Chemical class N=C=O.N=C=O.C=1C=CC=CC=1CC1=CC=CC=C1 HIFVAOIJYDXIJG-UHFFFAOYSA-N 0.000 description 3
- VKONPUDBRVKQLM-UHFFFAOYSA-N cyclohexane-1,4-diol Chemical compound OC1CCC(O)CC1 VKONPUDBRVKQLM-UHFFFAOYSA-N 0.000 description 3
- 235000011187 glycerol Nutrition 0.000 description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 2
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 2
- NNOZGCICXAYKLW-UHFFFAOYSA-N 1,2-bis(2-isocyanatopropan-2-yl)benzene Chemical class O=C=NC(C)(C)C1=CC=CC=C1C(C)(C)N=C=O NNOZGCICXAYKLW-UHFFFAOYSA-N 0.000 description 2
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical class O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- 229940035437 1,3-propanediol Drugs 0.000 description 2
- ALVZNPYWJMLXKV-UHFFFAOYSA-N 1,9-Nonanediol Chemical compound OCCCCCCCCCO ALVZNPYWJMLXKV-UHFFFAOYSA-N 0.000 description 2
- IANQTJSKSUMEQM-UHFFFAOYSA-N 1-benzofuran Chemical compound C1=CC=C2OC=CC2=C1 IANQTJSKSUMEQM-UHFFFAOYSA-N 0.000 description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- IHAYMIVQKCTBBS-UHFFFAOYSA-N 2-[2-(2-hydroxyethyl)phenyl]ethanol Chemical compound OCCC1=CC=CC=C1CCO IHAYMIVQKCTBBS-UHFFFAOYSA-N 0.000 description 2
- SXFJDZNJHVPHPH-UHFFFAOYSA-N 3-methylpentane-1,5-diol Chemical compound OCCC(C)CCO SXFJDZNJHVPHPH-UHFFFAOYSA-N 0.000 description 2
- YHTLGFCVBKENTE-UHFFFAOYSA-N 4-methyloxan-2-one Chemical class CC1CCOC(=O)C1 YHTLGFCVBKENTE-UHFFFAOYSA-N 0.000 description 2
- ILUOALISYPSFCU-UHFFFAOYSA-N 6-methyloctane-1,3-diol Chemical compound CCC(C)CCC(O)CCO ILUOALISYPSFCU-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- 102100026735 Coagulation factor VIII Human genes 0.000 description 2
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 2
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Natural products OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 2
- 101000911390 Homo sapiens Coagulation factor VIII Proteins 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- XQBCVRSTVUHIGH-UHFFFAOYSA-L [dodecanoyloxy(dioctyl)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCCCCCC)(CCCCCCCC)OC(=O)CCCCCCCCCCC XQBCVRSTVUHIGH-UHFFFAOYSA-L 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 230000001476 alcoholic effect Effects 0.000 description 2
- 125000005250 alkyl acrylate group Chemical group 0.000 description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- BMRWNKZVCUKKSR-UHFFFAOYSA-N butane-1,2-diol Chemical compound CCC(O)CO BMRWNKZVCUKKSR-UHFFFAOYSA-N 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- ZZTCPWRAHWXWCH-UHFFFAOYSA-N diphenylmethanediamine Chemical class C=1C=CC=CC=1C(N)(N)C1=CC=CC=C1 ZZTCPWRAHWXWCH-UHFFFAOYSA-N 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- XLLIQLLCWZCATF-UHFFFAOYSA-N ethylene glycol monomethyl ether acetate Natural products COCCOC(C)=O XLLIQLLCWZCATF-UHFFFAOYSA-N 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 2
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 2
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- 239000003960 organic solvent Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920005906 polyester polyol Polymers 0.000 description 2
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- 239000004645 polyester resin Substances 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 229920001451 polypropylene glycol Polymers 0.000 description 2
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 2
- 235000013772 propylene glycol Nutrition 0.000 description 2
- KIDHWZJUCRJVML-UHFFFAOYSA-N putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical class CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 2
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 2
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- VNMOIBZLSJDQEO-UHFFFAOYSA-N 1,10-diisocyanatodecane Chemical compound O=C=NCCCCCCCCCCN=C=O VNMOIBZLSJDQEO-UHFFFAOYSA-N 0.000 description 1
- LEEANUDEDHYDTG-UHFFFAOYSA-N 1,2-dimethoxypropane Chemical compound COCC(C)OC LEEANUDEDHYDTG-UHFFFAOYSA-N 0.000 description 1
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- VGHSXKTVMPXHNG-UHFFFAOYSA-N 1,3-diisocyanatobenzene Chemical compound O=C=NC1=CC=CC(N=C=O)=C1 VGHSXKTVMPXHNG-UHFFFAOYSA-N 0.000 description 1
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- IGDCJKDZZUALAO-UHFFFAOYSA-N 2-prop-2-enoxypropane-1,3-diol Chemical compound OCC(CO)OCC=C IGDCJKDZZUALAO-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical compound C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 description 1
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- VGVHNLRUAMRIEW-UHFFFAOYSA-N 4-methylcyclohexan-1-one Chemical compound CC1CCC(=O)CC1 VGVHNLRUAMRIEW-UHFFFAOYSA-N 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- VZZMWZCOZGBXJO-UHFFFAOYSA-N C(CCCCC(=O)OC)(=O)OC.C(C)(=O)OCCCC Chemical compound C(CCCCC(=O)OC)(=O)OC.C(C)(=O)OCCCC VZZMWZCOZGBXJO-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
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- QFTYSVGGYOXFRQ-UHFFFAOYSA-N dodecane-1,12-diamine Chemical compound NCCCCCCCCCCCCN QFTYSVGGYOXFRQ-UHFFFAOYSA-N 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
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- 239000004210 ether based solvent Substances 0.000 description 1
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- 239000000945 filler Substances 0.000 description 1
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- DMEGYFMYUHOHGS-UHFFFAOYSA-N heptamethylene Natural products C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 1
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- TZMQHOJDDMFGQX-UHFFFAOYSA-N hexane-1,1,1-triol Chemical compound CCCCCC(O)(O)O TZMQHOJDDMFGQX-UHFFFAOYSA-N 0.000 description 1
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- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
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- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
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- 150000002576 ketones Chemical class 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
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- XJRBAMWJDBPFIM-UHFFFAOYSA-N methyl vinyl ether Chemical compound COC=C XJRBAMWJDBPFIM-UHFFFAOYSA-N 0.000 description 1
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- 229910052757 nitrogen Inorganic materials 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
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- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
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- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
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- VOZKAJLKRJDJLL-UHFFFAOYSA-N tolylenediamine group Chemical group CC1=C(C=C(C=C1)N)N VOZKAJLKRJDJLL-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 229920006352 transparent thermoplastic Polymers 0.000 description 1
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Landscapes
- Polyurethanes Or Polyureas (AREA)
- Paints Or Removers (AREA)
Description
本発明は、住宅等の建築物の内装材や建具、家具什器類、住設機器や家電製品の外装材等として使用される化粧シート用のポリウレタン系プライマーに関するものであり、更に詳しくは、例えば浴室や厨房等の様に、水(冷水又は温水)や湿気(水蒸気)に曝される部位に特に好適な、耐水性、耐湿性を含む耐久性に優れた化粧シート用のポリウレタン系プライマーに関するものである。 The present invention relates to a polyurethane-based primer for a decorative sheet used as an interior material or a fitting for a building such as a house, a furniture fixture, a housing equipment or an exterior material for home appliances, and more specifically, for example, A polyurethane primer for a decorative sheet excellent in durability including water resistance and moisture resistance, particularly suitable for a portion exposed to water (cold water or hot water) or moisture (water vapor) such as a bathroom or kitchen It is.
従来、例えば電気冷蔵庫の外装やユニットバスの内装等に用いられる化粧鋼板用の化粧シートとして、不透明な着色ポリオレフィン系樹脂フィルム等からなる基材シート上に、印刷等による絵柄層を介して、二軸延伸ポリエステル系樹脂フィルム等からなる透明熱可塑性樹脂層を積層してなる化粧シートが、広く用いられている(特許文献1〜3等)。 Conventionally, as a decorative sheet for decorative steel sheets used for, for example, the exterior of an electric refrigerator or the interior of a unit bath, on a base sheet made of an opaque colored polyolefin resin film or the like, a pattern layer by printing or the like is used. A decorative sheet formed by laminating a transparent thermoplastic resin layer made of an axially stretched polyester resin film or the like is widely used (Patent Documents 1 to 3, etc.).
しかし、係る従来の接着システムを用いた化粧シートでは、浴槽の湯やシャワーの温水等により高温高湿状態となる浴室内装や、水道水や湯沸器の温水の飛散、煮炊き鍋からの湯気や吹きこぼれの熱湯等に曝される厨房、寒冷時に表面に結露する窓廻りや外壁近傍部位等では、積層界面での剥離や化粧面の膨れ等が発生する場合があった。 However, in the decorative sheet using the conventional adhesive system, the bathroom interior that becomes hot and humid due to the hot water of the bathtub or the hot water of the shower, the scattering of the hot water of the tap water or the water heater, the steam from the boiling pot, In kitchens exposed to hot water that has been spilled over, around windows that condensate on the surface when cold, and in the vicinity of the outer wall, peeling at the laminated interface and swelling of the decorative surface may occur.
係る場合、接着性の向上のため、プライマーを用いるのが一般的である。例えば、特許文献4には、プライマーとして、アクリルポリオールとポリイソシアネートの二液硬化型ウレタン樹脂が提案されている。特許文献5には、アクリルポリオール、ポリエステルポリオール、ジイソシアネートを反応させて得られるプレポリマーにジアミンで鎖延長させて得られるアクリル−ポリエステルウレタン共重合体が提案されている。 In such a case, a primer is generally used to improve the adhesion. For example, Patent Document 4 proposes a two-component curable urethane resin of acrylic polyol and polyisocyanate as a primer. Patent Document 5 proposes an acrylic-polyester urethane copolymer obtained by extending a chain with a diamine to a prepolymer obtained by reacting acrylic polyol, polyester polyol, and diisocyanate.
しかしながら、これらのプライマーでは、より過酷な条件下(例えば煮沸試験)では、耐湿性を十分満足するものではなかった。 However, these primers did not sufficiently satisfy the moisture resistance under more severe conditions (for example, boiling test).
本発明により、特に水廻り用壁紙等の耐湿性が要求される化粧シートのプライマー用ポリウレタン樹脂及びこれを用いた化粧シートのプライマーの提供が可能となった。 According to the present invention, it is possible to provide a polyurethane resin for a primer for a decorative sheet that is particularly required to have moisture resistance, such as a wallpaper for water, and a primer for a decorative sheet using the same.
本発明は、例えば浴室や厨房等のように、水(冷水又は温水)や湿気(水蒸気)に曝される部位に特に好適な、耐水性、耐湿性を含む耐久性に優れた化粧シートのプライマー用ポリウレタン樹脂及びこれを用いた化粧シートのプライマーの提供を目的とする。 The present invention is a primer for a decorative sheet excellent in durability including water resistance and moisture resistance, particularly suitable for a part exposed to water (cold water or hot water) or moisture (water vapor) such as a bathroom or a kitchen. The purpose of the present invention is to provide a polyurethane resin and a primer for a decorative sheet using the same.
かかる課題を解決するために検討を重ねた結果、下記の化粧シートのプライマー用ポリウレタン樹脂及びそれを用いた化粧シートのプライマーが前記課題を解決することを見出し、本発明を完成するに至った。 As a result of repeated studies in order to solve such problems, the inventors have found that the following polyurethane resin for a decorative sheet primer and a primer for a decorative sheet using the same solve the above problems, thereby completing the present invention.
すなわち本発明は、以下の(1)〜(4)に示されるものである。 That is, this invention is shown by the following (1)-(4).
(1)以下の(A)〜(G)を反応させて得られる化粧シートのプライマー用ポリウレタン樹脂であって、該ポリウレタン樹脂における(D)由来の架橋点含有量が0.01〜0.1mmol/gであること、を特徴とする化粧シートのプライマー用ポリウレタン樹脂。
(A)数平均分子量1,000〜30,000のアクリルポリオール
(B)数平均分子量500〜3,000のポリカーボネートポリオール
(C)分子量500未満の低分子ジオール
(D)分子量500未満の低分子トリオール
(E)有機ジイソシアネート
(F)分子量500未満の低分子ジアミン
(G)分子量500未満のアミノアルコール
(1) A polyurethane resin for a primer of a decorative sheet obtained by reacting the following (A) to (G), wherein the polyurethane resin has a crosslinking point content derived from (D) of 0.01 to 0.1 mmol. / G of polyurethane resin for primer of decorative sheet.
(A) Acrylic polyol having a number average molecular weight of 1,000 to 30,000 (B) Polycarbonate polyol having a number average molecular weight of 500 to 3,000 (C) Low molecular diol having a molecular weight of less than 500 (D) Low molecular triol having a molecular weight of less than 500 (E) Organic diisocyanate (F) Low molecular diamine having a molecular weight of less than 500 (G) Amino alcohol having a molecular weight of less than 500
(2)(C)低分子ジオール、(E)有機ジイソシアネート、及び(F)低分子ジアミンのいずれも環状構造を有する化合物であること、を特徴とする前記(1)の化粧シートのプライマー用ポリウレタン樹脂。 (2) (C) Low molecular diol, (E) Organic diisocyanate, and (F) Low molecular diamine are compounds having a cyclic structure. resin.
(3)低分子トリオール(D)がトリメチロールプロパンであること、を特徴とする前記(1)又は(2)の化粧シートのプライマー用ポリウレタン樹脂。 (3) The polyurethane resin for a primer of a decorative sheet according to (1) or (2), wherein the low molecular triol (D) is trimethylolpropane.
(4)前記(1)〜(3)のいずれかのポリウレタン樹脂100質量部に対して、更にポリイソシアネート硬化剤を1〜20質量部(各々固形分換算)用いること、を特徴とする化粧シートのプライマー。 (4) A decorative sheet comprising 1 to 20 parts by mass of a polyisocyanate curing agent (each in terms of solid content) based on 100 parts by mass of the polyurethane resin of any one of (1) to (3). Primer.
本発明は、後述する(A)〜(G)を反応させて得られ、(D)由来の架橋点含有量が0.01〜0.1mmol/gであることを特徴とする化粧シートのプライマー用ポリウレタン樹脂である。架橋点含有量が少なすぎる場合は、耐湿性・耐湿熱性等が不十分となる。架橋点含有量が多すぎる場合は、樹脂そのものが製造時にゲル化しやすくなる。 The present invention provides a primer for a decorative sheet obtained by reacting (A) to (G) described later, and having a crosslinking point content derived from (D) of 0.01 to 0.1 mmol / g. Polyurethane resin. When the crosslinking point content is too small, the moisture resistance, moist heat resistance and the like are insufficient. When there is too much content of a crosslinking point, resin itself will become easy to gelatinize at the time of manufacture.
本発明に用いられる(A)アクリルポリオールは、不飽和二重結合含有化合物(アクリルモノマー)の重合反応によって得られる。重合反応は、ラジカル重合反応が通常である。このアクリルモノマーとしては、アクリル酸アルキル、アクリル酸シクロアルキル、アクリル酸フェニル、アクリル酸ベンジル、アクリル酸グリシジル等のアクリル酸エステル類、メタクリル酸アルキル、メタクリル酸シクロアルキル、メタクリル酸フェニル、メタクリル酸ベンジル、メタクリル酸グリシジル等のメタクリル酸エステル類、酢酸ビニル、プロピオン酸ビニル等のビニルエステル系化合物、ビニルメチルエーテル等のビニルアルキルエーテル、ビニルシクロヘキシルエーテル、ビニルフェニルエーテル、ビニルベンジルエーテル、ビニルグリシジルエーテル等のビニルエーテル系化合物類、アクリロニトリル、メタクリロニトリル等のビニルシアニド系化合物類、スチレン、ビニルトルエン、α−メチルスチレン等のエチレン性不飽和二重結合含有芳香族化合物類、マレイン酸ジアルキル等のマレイン酸ジエステル類、フマル酸ジアルキル等のフマル酸ジエステル類、イタコン酸ジメチル等のイタコン酸ジエステル類、N,N−ジメチルアクリルアミド等のジアルキルアクリルアミド類、N−ビニルピロリドン、2−ビニルピリジン等の複素環ビニル化合物類等、2−ヒドロキシエチルアクリレート、ヒドロキシプロピルアクリレート、ポリエチレングリコールモノアクリレート、ポリプロピレングリコールモノアクリレート、2−ヒドロキシエチルアクリレートのε−カプロラクトン付加物、2−ヒドロキシエチルアクリレートのβ−メチル−バレロラクトン付加物、グリセロールモノアクリレート、グリセロールジアクリレート等のアクリレート類、2−ヒドロキシエチルメタクリレート、ヒドロキシプロピルメタクリレート、ポリエチレングリコールモノメタクリレート、ポリプロピレングリコールモノメタクリレート、2−ヒドロキシエチルメタクリレートのε−カプロラクトン付加物、2−ヒドロキシエチルメタクリレートのβ−メチル−バレロラクトン付加物、グリセロールモノメタクリレート、グリセロールジメタクリレート等のメタクリレート類、アリルアルコール、グリセロールモノアリルエーテル、グリセロールジアリルエーテル等のアリル化合物類等が挙げられる。本発明で使用されるアクリルポリオールは、2−ヒドロキシエチルアクリレート、2−ヒドロキシエチルメタクリレートから選択される水酸基含有アクリルモノマー、及び、アクリル酸アルキルエステル及びメタクリル酸アルキルエステル(特に好ましくはメチルアクリレート、メチルメタクリレート)から選択されるアクリルモノマーを必須成分としているものが好ましい。 The (A) acrylic polyol used in the present invention is obtained by a polymerization reaction of an unsaturated double bond-containing compound (acrylic monomer). The polymerization reaction is usually a radical polymerization reaction. As this acrylic monomer, acrylic acid esters such as alkyl acrylate, cycloalkyl acrylate, phenyl acrylate, benzyl acrylate, glycidyl acrylate, alkyl methacrylate, cycloalkyl methacrylate, phenyl methacrylate, benzyl methacrylate, Methacrylic esters such as glycidyl methacrylate, vinyl ester compounds such as vinyl acetate and vinyl propionate, vinyl alkyl ethers such as vinyl methyl ether, vinyl cyclohexyl ether, vinyl phenyl ether, vinyl benzyl ether, vinyl glycidyl ether and other vinyl ethers Compounds, vinyl cyanide compounds such as acrylonitrile and methacrylonitrile, ethylene such as styrene, vinyltoluene and α-methylstyrene Unsaturated double bond-containing aromatic compounds, maleic acid diesters such as dialkyl maleate, fumaric acid diesters such as dialkyl fumarate, itaconic acid diesters such as dimethyl itaconate, and dialkyls such as N, N-dimethylacrylamide Ε-caprolactone of acrylamides, heterocyclic vinyl compounds such as N-vinylpyrrolidone, 2-vinylpyridine, etc., 2-hydroxyethyl acrylate, hydroxypropyl acrylate, polyethylene glycol monoacrylate, polypropylene glycol monoacrylate, 2-hydroxyethyl acrylate Adducts, β-methyl-valerolactone adducts of 2-hydroxyethyl acrylate, acrylates such as glycerol monoacrylate, glycerol diacrylate, 2-hydroxy Ethyl methacrylate, hydroxypropyl methacrylate, polyethylene glycol monomethacrylate, polypropylene glycol monomethacrylate, ε-caprolactone adduct of 2-hydroxyethyl methacrylate, β-methyl-valerolactone adduct of 2-hydroxyethyl methacrylate, glycerol monomethacrylate, glycerol di Examples include methacrylates such as methacrylate, allyl compounds such as allyl alcohol, glycerol monoallyl ether, and glycerol diallyl ether. The acrylic polyol used in the present invention includes a hydroxyl group-containing acrylic monomer selected from 2-hydroxyethyl acrylate and 2-hydroxyethyl methacrylate, and an alkyl acrylate and alkyl methacrylate (particularly preferably methyl acrylate and methyl methacrylate). It is preferable to use an acrylic monomer selected from
本発明で使用される(A)アクリルポリオールの化粧シートのプライマー用ポリウレタン樹脂に対する含有量は、固形分換算で20〜80質量%であり、更には20〜50質量%が好ましい。アクリルポリオール含有量が下限未満の場合は、得られるプライマーの耐候性等が悪くなる。 The content of the (A) acrylic polyol decorative sheet used in the present invention with respect to the polyurethane resin for primer is 20 to 80% by mass, more preferably 20 to 50% by mass in terms of solid content. When the acrylic polyol content is less than the lower limit, the weather resistance and the like of the obtained primer are deteriorated.
本発明に用いられる(B)ポリカーボネートポリオールとしては、エチレングリコール、1,2−プロパンジオール、1,3−プロパンジオール、1,2−ブタンジオール、1,3−ブタンジオール、1,4−ブタンジオール、1,5−ペンタンジオール、1,6−ヘキサンジオール、1,8−オクタンジオール、1,9−ノナンジオール、3−メチル−1,5−ペンタンジオール、2−エチル−4−ブチル−1,3−プロパンジオール、ジエチレングリコール、ジプロピレングリコール、ネオペンチルグリコール、シクロヘキサン−1,4−ジオール、シクロヘキサン−1,4−ジメタノール、ダイマー酸ジオール、ビスフェノールAのエチレンオキサイドやプロピレンオキサイド付加物、ビス(β−ヒドロキシエチル)ベンゼン、キシリレングリコール、グリセリン、トリメチロールプロパン、ペンタエリスリトール等の低分子ポリオール類の1種類以上と、エチレンカーボネート、ジエチルカーボネート、ジフェニルカーボネート等の低分子カーボネートとの脱アルコール反応や脱フェノール反応から得られるものである。本発明において、好ましいポリカーボネートポリオールは、炭素数2〜10の低分子ジオールから得られるポリカーボネートポリオールであり、1,6−ヘキサンジオールから誘導されたポリカーボネートポリオールが、最も入手しやすいので特に好ましい。 Examples of (B) polycarbonate polyol used in the present invention include ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, and 1,4-butanediol. 1,5-pentanediol, 1,6-hexanediol, 1,8-octanediol, 1,9-nonanediol, 3-methyl-1,5-pentanediol, 2-ethyl-4-butyl-1, 3-propanediol, diethylene glycol, dipropylene glycol, neopentyl glycol, cyclohexane-1,4-diol, cyclohexane-1,4-dimethanol, dimer acid diol, ethylene oxide or propylene oxide adduct of bisphenol A, bis (β -Hydroxyethyl) benzene, xylyl It is obtained from dealcoholization reaction or dephenol reaction of one or more kinds of low molecular polyols such as ethylene glycol, glycerin, trimethylolpropane, pentaerythritol and low molecular carbonates such as ethylene carbonate, diethyl carbonate and diphenyl carbonate. is there. In the present invention, a preferred polycarbonate polyol is a polycarbonate polyol obtained from a low molecular diol having 2 to 10 carbon atoms, and a polycarbonate polyol derived from 1,6-hexanediol is particularly preferred because it is most readily available.
なお、必要に応じて上記(A)アクリルポリオール及び(B)ポリカーボネートポリオール以外の高分子ポリオールを用いることができる。この高分子ポリオールには、数平均分子量が500〜3,000であり、例えば、ポリエステルポリオール、ポリアミドエステルポリオール、ポリエーテルポリオール、ポリエーテルエステルポリオール、ポリオレフィンポリオール、動植物系ポリオール、ダイマー酸系ポリオール、水素添加ダイマー酸系ポリオール等が挙げられる。また、数平均分子量が500〜3,000で、かつ、1分子中に活性水素基を平均1個以上有するものであれば、エポキシ樹脂、ポリアミド樹脂、ポリエステル樹脂、アクリル 樹脂、ロジン樹脂、尿素樹脂、メラミン樹脂、フェノール樹脂、クマロン樹脂、ポリビニルアルコール等の活性水素基含有樹脂等も使用できる。 In addition, polymer polyols other than the above (A) acrylic polyol and (B) polycarbonate polyol can be used as necessary. This polymer polyol has a number average molecular weight of 500 to 3,000. For example, polyester polyol, polyamide ester polyol, polyether polyol, polyether ester polyol, polyolefin polyol, animal and plant polyol, dimer acid polyol, hydrogen Additive dimer acid type polyol etc. are mentioned. In addition, epoxy resin, polyamide resin, polyester resin, acrylic resin, rosin resin, urea resin as long as the number average molecular weight is 500 to 3,000 and the molecule has one or more active hydrogen groups on average. Further, active hydrogen group-containing resins such as melamine resin, phenol resin, coumarone resin, and polyvinyl alcohol can also be used.
本発明で好ましい(C)低分子ジオールは、分子量500未満、好ましくは300以下であり、アルコール性水酸基を1分子中に2個有する化合物である。具体的には、エチレングリコール、1,2−プロパンジオール、1,3−プロパンジオール、1,2−ブタンジオール、1,3−ブタンジオール、1,4−ブタンジオール、1,5−ペンタンジオール、1,6−ヘキサンジオール、1,8−オクタンジオール、1,9−ノナンジオール、3−メチル−1,5−ペンタンジオール、2−エチル−4−ブチル−1,3−プロパンジオール、ジエチレングリコール、ジプロピレングリコール、ネオペンチルグリコール、シクロヘキサン−1,4−ジオール、シクロヘキサン−1,4−ジメタノール、ダイマー酸ジオール、ビスフェノールAのエチレンオキサイドやプロピレンオキサイド付加物、ビス(β−ヒドロキシエチル)ベンゼン、キシリレングリコール等が挙げられる。本発明においては、溶解性が良好であり、かつ、耐久性を付与できる脂環族ジオールが好ましく、特に、シクロヘキサン−1,4−ジオール、シクロヘキサン−1,4−ジメタノールが好ましい。 The (C) low molecular weight diol preferred in the present invention is a compound having a molecular weight of less than 500, preferably 300 or less, and having two alcoholic hydroxyl groups in one molecule. Specifically, ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,8-octanediol, 1,9-nonanediol, 3-methyl-1,5-pentanediol, 2-ethyl-4-butyl-1,3-propanediol, diethylene glycol, diethylene glycol Propylene glycol, neopentyl glycol, cyclohexane-1,4-diol, cyclohexane-1,4-dimethanol, dimer acid diol, ethylene oxide or propylene oxide adduct of bisphenol A, bis (β-hydroxyethyl) benzene, xylylene Glycol and the like. In the present invention, an alicyclic diol that has good solubility and can impart durability is preferable, and cyclohexane-1,4-diol and cyclohexane-1,4-dimethanol are particularly preferable.
本発明に用いられる(D)低分子トリオールは、分子量500未満、好ましくは300以下であり、アルコール性水酸基を1分子中に3個有する化合物である。具体的には、グリセリン、トリメチロールプロパン、ヘキサントリオール等が挙げられる。(C)低分子トリオールを用いない場合は、得られるプライマーの耐水性、耐湿熱性が著しく低下する。本発明では、樹脂骨格に効率的に架橋構造を導入するため、全ての水酸基が反応性の高い1級水酸基であるトリメチロールプロパンが好ましい。 The low molecular weight triol (D) used in the present invention is a compound having a molecular weight of less than 500, preferably 300 or less, and having three alcoholic hydroxyl groups in one molecule. Specific examples include glycerin, trimethylolpropane, hexanetriol and the like. (C) When low molecular triol is not used, the water resistance and heat-and-moisture resistance of the resulting primer are significantly reduced. In the present invention, in order to efficiently introduce a crosslinked structure into the resin skeleton, trimethylolpropane in which all hydroxyl groups are primary hydroxyl groups having high reactivity is preferable.
本発明で用いられる(E)有機ジイソシアネートは、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート、2−メチル−1,5−ペンタンジイソシアネート、デカメチレンジイソシアネート、3−メチル−1,5−ペンタンジイソシアネート、リジンジイソシアネート等の脂肪族ジイソシアネート、イソホロンジイソシアネート、水素添加トリレンジイソシアネート、水素添加ジフェニルメタンジイソシアネート、水素添加キシリレンジイソシアネート、水素添加テトラメチルキシリレンジイソシアネート、シクロヘキシルジイソシアネート等の脂環族ジイソシアネート、2,4−トリレンジイソシアネート、2,6−トリレンジイソシアネート、4,4′−ジフェニルメタンジイソシアネート、2,4′−ジフェニルメタンジイソシアネート、2,2′−ジフェニルメタンジイソシアネート、1,5−ナフチレンジイソシアネート、1,4−ナフチレンジイソシアネート、p−フェニレンジイソシアネート、m−フェニレンジイソシアネート、o−キシリレンジイソシアネート、m−キシリレンジイソシアネート、p−キシリレンジイソシアネート、テトラメチルキシリレンジイソシアネート、4,4′−ジフェニルエーテルジイソシアネート、2−ニトロジフェニル−4,4′−ジイソシアネート、2,2′−ジフェニルプロパン−4,4′−ジイソシアネート、3,3′−ジメチルジフェニルメタン−4,4′−ジイソシアネート、4,4′−ジフェニルプロパンジイソシアネート、3,3′−ジメトキシジフェニル−4,4′−ジイソシアネート等の芳香族ジイソシアネートや、これらの2種類以上の混合物、これらの有機ジイソシアネートのウレタン変性体、アロファネート変性体、ウレア変性体、ビウレット変性体、ウレトジオン変性体、ウレトイミン変性体、イソシアヌレート変性体、カルボジイミド変性体等が挙げられる。本発明で好ましい(D)有機ジイソシアネートは、製造時のゲル化のおそれが小さく、耐候性及び樹脂の機械的強度に優れる脂環族ジイソシアネートであり、特にイソホロンジイソシアネート、水素添加ジフェニルメタンジイソシアネートが好ましい。 The organic diisocyanate (E) used in the present invention includes tetramethylene diisocyanate, hexamethylene diisocyanate, 2-methyl-1,5-pentane diisocyanate, decamethylene diisocyanate, 3-methyl-1,5-pentane diisocyanate, lysine diisocyanate, and the like. Aliphatic diisocyanates such as aliphatic diisocyanate, isophorone diisocyanate, hydrogenated tolylene diisocyanate, hydrogenated diphenylmethane diisocyanate, hydrogenated xylylene diisocyanate, hydrogenated tetramethylxylylene diisocyanate, cyclohexyl diisocyanate, 2,4-tolylene diisocyanate, 2, , 6-Tolylene diisocyanate, 4,4'-diphenylmethane diisocyanate, 2,4'-diphenylmeta Diisocyanate, 2,2'-diphenylmethane diisocyanate, 1,5-naphthylene diisocyanate, 1,4-naphthylene diisocyanate, p-phenylene diisocyanate, m-phenylene diisocyanate, o-xylylene diisocyanate, m-xylylene diisocyanate, p- Xylylene diisocyanate, tetramethyl xylylene diisocyanate, 4,4'-diphenyl ether diisocyanate, 2-nitrodiphenyl-4,4'-diisocyanate, 2,2'-diphenylpropane-4,4'-diisocyanate, 3,3'- Fragrances such as dimethyldiphenylmethane-4,4'-diisocyanate, 4,4'-diphenylpropane diisocyanate, 3,3'-dimethoxydiphenyl-4,4'-diisocyanate Diisocyanates, mixtures of two or more of these, urethane modified products of these organic diisocyanates, allophanate modified products, urea modified products, biuret modified products, uretdione modified products, uretoimine modified products, isocyanurate modified products, carbodiimide modified products, etc. Can be mentioned. The organic diisocyanate (D) preferred in the present invention is an alicyclic diisocyanate which has a low possibility of gelation during production and is excellent in weather resistance and mechanical strength of the resin, and isophorone diisocyanate and hydrogenated diphenylmethane diisocyanate are particularly preferred.
本発明に用いられる(F)低分子ジアミンは、分子量500未満であり、具体的にはテトラメチレンジアミン、ヘキサメチレンジアミン、ドデシルジアミン等の脂肪族ジアミン、イソホロンジアミン、水素添加ジフェニルメタンジアミン、水素添加キシリレンジアミン等の脂環族ジアミン、トリレンジアミン、ジフェニルメタンジアミン等の芳香族ジアミン等が挙げられる。本発明においては、得られる樹脂の溶解性、機械的強度を考慮するとイソホロンジアミンが好ましい。 The low molecular diamine (F) used in the present invention has a molecular weight of less than 500, specifically, aliphatic diamines such as tetramethylene diamine, hexamethylene diamine and dodecyl diamine, isophorone diamine, hydrogenated diphenylmethane diamine and hydrogenated xylylene. Examples thereof include alicyclic diamines such as range amine, aromatic diamines such as tolylene diamine, and diphenylmethane diamine. In the present invention, isophoronediamine is preferred in consideration of the solubility and mechanical strength of the resulting resin.
本発明に用いられる(G)アミノアルコールは、化粧シートのプライマー用ポリウレタン樹脂の製造の際、樹脂の(数平均)分子量を調整するために用いられるものであり、ポリウレタン系樹脂骨格の末端に導入される。この(G)アミノアルコールは、分子量500未満であり、1分子中に水酸基と、1級及び/又は2級のアミノ基を有する化合物である。具体的には、モノエタノールアミン、ジエタノールアミン、モノプロパノールアミン、ジプロパノールアミン等が挙げられる。 The (G) amino alcohol used in the present invention is used to adjust the (number average) molecular weight of the resin during the production of the polyurethane resin for the primer of the decorative sheet, and is introduced at the end of the polyurethane resin skeleton. Is done. This (G) amino alcohol is a compound having a molecular weight of less than 500 and having a hydroxyl group and a primary and / or secondary amino group in one molecule. Specific examples include monoethanolamine, diethanolamine, monopropanolamine, dipropanolamine and the like.
本発明の化粧シートのプライマー用ポリウレタン樹脂における合成方法は、前述の(A)アクリルポリオール、(B)ポリカーボネートポリオール、(C)低分子ジオール、(D)低分子トリオールと、(E)有機ジイソシアネートを、イソシアネート基過剰の条件で反応させ、イソシアネート基含有のプレポリマーを得て、次にこのプレポリマーを(F)低分子ジアミン及び(G)アミノアルコールで鎖延長させて所定分子量に達するまで反応させる方法(プレポリマー法)である。 The synthetic method in the polyurethane resin for primer of the decorative sheet of the present invention comprises (A) acrylic polyol, (B) polycarbonate polyol, (C) low molecular diol, (D) low molecular triol, and (E) organic diisocyanate. The isocyanate group-containing prepolymer is reacted to obtain an isocyanate group-containing prepolymer, and then this prepolymer is chain-extended with (F) a low molecular diamine and (G) amino alcohol until the predetermined molecular weight is reached. Method (prepolymer method).
プレポリマー化反応の際の反応触媒としては、公知のいわゆるウレタン化触媒を用いることができる。具体的には、ジブチルチンジラウレート、ジオクチルチンジラウレート等の有機金属化合物や、トリエチレンジアミンやトリエチルアミン等の有機アミンやその塩等が挙げられる。 As a reaction catalyst in the prepolymerization reaction, a known so-called urethanization catalyst can be used. Specific examples thereof include organic metal compounds such as dibutyltin dilaurate and dioctyltin dilaurate, organic amines such as triethylenediamine and triethylamine, and salts thereof.
本発明に用いられるポリウレタン樹脂の反応装置としては、上記の反応が達成できればいかなる装置でもよく、例えば、攪拌装置の付いた反応釜やニーダー、一軸又は多軸押出し反応装置等の混合混練装置が挙げられる。本発明におけるポリウレタン樹脂の好ましい合成方法は、溶液中でのプレポリマー法である。 The reaction apparatus for the polyurethane resin used in the present invention may be any apparatus as long as the above reaction can be achieved, and examples thereof include a mixing kneading apparatus such as a reaction kettle or kneader equipped with a stirrer, a uniaxial or multiaxial extrusion reaction apparatus. It is done. A preferred synthesis method of the polyurethane resin in the present invention is a prepolymer method in a solution.
溶液中でのプレポリマー法について、更に詳しく述べる。ポリウレタン樹脂を製造するに当たって、まず、(A)アクリルポリオール、(B)ポリカーボネートポリオール、(C)低分子トリオールを、活性水素基を持たないケトンやエステル、炭化水素系等の有機溶剤に溶解させる。 The prepolymer method in solution will be described in more detail. In producing a polyurethane resin, first, (A) acrylic polyol, (B) polycarbonate polyol, and (C) low-molecular triol are dissolved in an organic solvent such as a ketone or ester having no active hydrogen group or a hydrocarbon.
この有機溶剤としては、トルエン、キシレン等の芳香族炭化水素系溶剤、ペンタン、ヘキサン、オクタン等の脂肪族炭化水素系溶剤、シクロペンタン、シクロヘキサン、メチルシクロヘキサン等の脂環族炭化水素系溶剤、アセトン、メチルエチルケトン、メチルブチルケトン、メチルイソブチルケトン、ジイソブチルケトン、シクロヘキサノン、メチルシクロヘキサノン等のケトン系溶剤、ジエチルエーテル、1,4−ジオキサン、テトラヒドロフラン等のエーテル系溶剤、エチレングリコールジメチルエーテル、エチレングリコールモノメチルエーテルアセテート、プロピレングリコールジメチルエーテル、プロピレングリコールモノメチルエーテルアセテート等のセロソルブ系溶剤、酢酸エチル、酢酸ブチル等の一塩基酸エステル系溶剤、アジピン酸ジメチル、コハク酸ジメチル、フタル酸ジオクチル等の二塩基酸エステル類、ジメチルホルムアミド、ジメチルアセトアミド、N−メチルピロリドン等のイソシアネート基に不活性なものであれば特に制限はない。また、イソシアネート基とアミノ基との反応の際や反応終了後の希釈溶剤として、イソプロパノールのようなアルコール系溶剤も用いることができる。なお、本発明においては、トルエンはオレフィン系基材に残留しやすいので、使用しないほうが好ましい。 Examples of the organic solvent include aromatic hydrocarbon solvents such as toluene and xylene, aliphatic hydrocarbon solvents such as pentane, hexane, and octane, alicyclic hydrocarbon solvents such as cyclopentane, cyclohexane, and methylcyclohexane, acetone , Ketone solvents such as methyl ethyl ketone, methyl butyl ketone, methyl isobutyl ketone, diisobutyl ketone, cyclohexanone, methylcyclohexanone, ether solvents such as diethyl ether, 1,4-dioxane, tetrahydrofuran, ethylene glycol dimethyl ether, ethylene glycol monomethyl ether acetate, Cellosolve solvents such as propylene glycol dimethyl ether and propylene glycol monomethyl ether acetate, monobasic acid ester solvents such as ethyl acetate and butyl acetate Dimethyl adipate, dimethyl succinate, dibasic esters such as dioctyl phthalate, dimethyl formamide, dimethyl acetamide, not particularly limited as long as it is inactive to the isocyanate group, such as N- methylpyrrolidone. Also, an alcohol solvent such as isopropanol can be used as a diluting solvent in the reaction between the isocyanate group and the amino group or after the completion of the reaction. In the present invention, it is preferable not to use toluene because toluene is likely to remain on the olefin base material.
上記ポリオール溶液に、(D)有機ジイソシアネートを加え、必要に応じてウレタン化触媒を添加した後、反応温度を30〜100℃、好ましくは50〜80℃にて、数時間反応させ、イソシアネート基含有ウレタンプレポリマー溶液を合成する。このときのイソシアネート基/水酸基のモル比(R値)は1.1〜2.5が好ましく、特に1.1〜2.0が好ましい。 (D) Organic diisocyanate is added to the above polyol solution, and after adding a urethanization catalyst as necessary, the reaction temperature is 30 to 100 ° C., preferably 50 to 80 ° C., and reacted for several hours to contain an isocyanate group. A urethane prepolymer solution is synthesized. At this time, the isocyanate group / hydroxyl molar ratio (R value) is preferably 1.1 to 2.5, and particularly preferably 1.1 to 2.0.
R値が1.1未満の場合は、最終的に得られるポリウレタン系プライマーの耐久性や耐ブロッキング性が低下する。また、R値が2.5を越える場合は、ポリウレタン樹脂の溶剤への溶解性や密着性が低下する。 When the R value is less than 1.1, the durability and blocking resistance of the finally obtained polyurethane-based primer are lowered. Moreover, when R value exceeds 2.5, the solubility to a solvent and adhesiveness of a polyurethane resin fall.
このようにして得られるイソシアネート基含有ウレタンプレポリマー溶液に、(E)低分子ジアミン及び(F)アミノアルコールを加えて、鎖延長反応を行う。反応温度は30〜80℃、好ましくは30〜50℃にて、イソシアネート基が消失するまで反応させることにより、目的とするポリウレタン樹脂の溶液が得られる。 (E) Low molecular diamine and (F) amino alcohol are added to the isocyanate group-containing urethane prepolymer solution thus obtained, and a chain extension reaction is carried out. By reacting at a reaction temperature of 30 to 80 ° C., preferably 30 to 50 ° C., until the isocyanate group disappears, a desired polyurethane resin solution is obtained.
ポリウレタン樹脂の数平均分子量は、ポリスチレン検量線によるゲルパーミエーションクロマトグラフィー(GPC)法によって測定されるが、好ましくは5,000〜100,000であり、特に8,000〜50,000が好ましい。数平均分子量が5,000未満の場合は、耐久性が低下する。数平均分子量が100,000を越える場合は、流動性が悪くなり作業性に劣る。 The number average molecular weight of the polyurethane resin is measured by a gel permeation chromatography (GPC) method using a polystyrene calibration curve, preferably 5,000 to 100,000, and particularly preferably 8,000 to 50,000. When the number average molecular weight is less than 5,000, the durability is lowered. When the number average molecular weight exceeds 100,000, the fluidity is poor and the workability is poor.
本発明の化粧シートのプライマー用ポリウレタン樹脂では、上述のポリウレタン樹脂に、顔料、染料、揺変剤、難燃剤、酸化防止剤、紫外線吸収剤、消泡剤、増粘剤、分散剤、界面活性剤、防かび剤、抗菌剤、防腐剤、触媒、充填剤等のような添加剤や硝化綿等の副バインダーを配合して用いることができる。 In the polyurethane resin for primer of the decorative sheet of the present invention, the above-mentioned polyurethane resin is added to pigments, dyes, thixotropic agents, flame retardants, antioxidants, ultraviolet absorbers, antifoaming agents, thickeners, dispersants, surfactants. Additives such as agents, fungicides, antibacterial agents, preservatives, catalysts, fillers, etc. and auxiliary binders such as nitrified cotton can be used.
本発明の化粧シートのプライマーは、前述の化粧シートのプライマー用ポリウレタン樹脂にポリイソシアネート硬化剤を配合したものである。 The decorative sheet primer of the present invention is obtained by blending a polyisocyanate curing agent with the above-described polyurethane resin for a decorative sheet primer.
ポリイソシアネート硬化剤の添加量は、ポリウレタン樹脂100質量部に対して、1〜20質量部である(各固形分換算)。ポリイソシアネート硬化剤配合量が少なすぎる場合は、得られる被膜の物性向上が見られない。また、硬化剤配合量が多すぎる場合は、硬化剤分子が、主剤であるポリウレタン分子を架橋せずに単に結合した状態になるため、やはり物性向上が起きにくい。ポリイソシアネート硬化剤としては、例えば、日本ポリウレタン工業(株)の商品で、ヘキサメチレンジイソシアネート変性タイプのコロネート(登録商標)HX、コロネートHL、トリレンジイソシアネート変性タイプのコロネートL、コロネート2030、コロネート2031等が挙げられ、これらは単独あるいは混合して用いてもよい。 The addition amount of the polyisocyanate curing agent is 1 to 20 parts by mass with respect to 100 parts by mass of the polyurethane resin (in terms of each solid content). When there are too few compound amounts of a polyisocyanate hardening | curing agent, the physical property improvement of the film obtained is not seen. In addition, when the amount of the curing agent is too large, the curing agent molecules are simply bonded without cross-linking the polyurethane molecules as the main agent, so that the physical properties are hardly improved. Examples of the polyisocyanate curing agent include products of Nippon Polyurethane Industry Co., Ltd., hexamethylene diisocyanate-modified coronate (registered trademark) HX, coronate HL, tolylene diisocyanate-modified coronate L, coronate 2030, coronate 2031 and the like. These may be used alone or in combination.
以下、本発明の実施例を説明するが、本発明はこれらによって限定されるものではない。なお、以下の実施例及び比較例において、「部」及び「%」は、それぞれ、「質量部」及び「質量%」を意味する。 Examples of the present invention will be described below, but the present invention is not limited to these examples. In the following examples and comparative examples, “parts” and “%” mean “parts by mass” and “% by mass”, respectively.
実施例1
[ポリウレタン樹脂の製造]
攪拌機、温度計、冷却器及び窒素ガス導入管の付いた反応容器に、AC−1を429.1部、PC−1を306.5部、CHDMを4.4部、TMPを2.1部仕込み、均一に混合した。その後、IPDIを50.1部、H12MDIを39.4部仕込んだ後、ウレタン化触媒としてDOTDLを0.03部仕込み、窒素気流下、80℃で4時間撹拌しながら反応させて、イソシアネート基含量0.387mmol/gのイソシアネート基末端ウレタンプレポリマー溶液を得た。その後、MEKを910部、MIBKを23部仕込んで均一にし、あらかじめIPAを210部、IPDAを21.9部、MEAを3.9部からなるアミン混合液を仕込んで、鎖延長反応を40℃で1時間行って、ポリウレタン樹脂溶液PU−3を得た。PU−3は固形分30.0%、粘度680mPa・sであった。
Example 1
[Manufacture of polyurethane resin]
In a reaction vessel equipped with a stirrer, thermometer, condenser, and nitrogen gas inlet tube, AC-1 is 429.1 parts, PC-1 is 306.5 parts, CHDM is 4.4 parts, and TMP is 2.1 parts. Charged and mixed uniformly. Thereafter, 50.1 parts of IPDI and 39.4 parts of H 12 MDI were added, and 0.03 part of DOTDL was added as a urethanization catalyst, and the mixture was reacted with stirring at 80 ° C. for 4 hours under a nitrogen stream. An isocyanate group-terminated urethane prepolymer solution having a group content of 0.387 mmol / g was obtained. Thereafter, 910 parts of MEK and 23 parts of MIBK were added to make uniform, and an amine mixed solution consisting of 210 parts of IPA, 21.9 parts of IPDA, and 3.9 parts of MEA was charged in advance to carry out chain extension reaction at 40 ° C. For 1 hour to obtain a polyurethane resin solution PU-3. PU-3 had a solid content of 30.0% and a viscosity of 680 mPa · s.
実施例2〜3、比較例1〜3
実施例1と同様な反応容器、手順で、表1に示す仕込みで各原料を用いてポリウレタン樹脂PU−1〜2、4〜5を得た。なお、比較例3(PU−6)は鎖延長反応時にゲル化したので、以後の評価はできなかった。
Examples 2-3 and Comparative Examples 1-3
Polyurethane resins PU-1 to 2 and 4 to 5 were obtained using the same raw materials and the same reaction vessel and procedure as in Example 1 with the preparation shown in Table 1. Since Comparative Example 3 (PU-6) gelled during the chain extension reaction, subsequent evaluation could not be performed.
実施例2〜3、比較例1〜3、表1において
AC−1 :MMAとHEMAの共重合アクリルポリオールのMIBK溶液
水酸基価=5.6mgKOH/g(固形分)
固形分=40%
数平均分子量=20,000
※MMA :メタクリル酸メチル
HEMA:メタクリル酸2−ヒドロキシエチル
MIBK:メチルイソブチルケトン
PC−1 :1,6−HDとDECから得られるポリカーボネートジオール
数平均分子量=2,000
※1,6−HD:1,6−ヘキサンジオール
DEC :ジエチルカーボネート
TMP :トリメチロールプロパン
IPDI :イソホロンジイソシアネート
H12MDI:水素添加ジフェニルメタンジイソシアネート
DOTDL:ジオクチルチンジラウレート
MEK :メチルエチルケトン
MIBK :メチルイソブチルケトン
IPA :イソプロパノール
IPDA :イソホロンジアミン
MEA :モノエタノールアミン
Examples 2-3, Comparative Examples 1-3, Table 1 AC-1: MIBK solution of copolymerized acrylic polyol of MMA and HEMA
Hydroxyl value = 5.6 mg KOH / g (solid content)
Solid content = 40%
Number average molecular weight = 20,000
* MMA: Methyl methacrylate
HEMA: 2-hydroxyethyl methacrylate
MIBK: methyl isobutyl ketone PC-1: polycarbonate diol obtained from 1,6-HD and DEC
Number average molecular weight = 2,000
* 1,6-HD: 1,6-hexanediol
DEC: diethyl carbonate TMP: trimethylolpropane IPDI: isophorone diisocyanate H 12 MDI: hydrogenated diphenylmethane diisocyanate DOTDL: dioctyltin dilaurate MEK: methyl ethyl ketone MIBK: methyl isobutyl ketone IPA: isopropanol IPDA: isophorone diamine MEA: monoethanolamine
〔プライマー評価〕
実施例4
PU−3を主剤に用いてプライマー評価を行った。硬化剤にはコロネート(登録商標)HXを用いた。主剤/硬化剤の配合比は主剤/硬化剤=100/3.8(各々固形分換算)とした。プライマーの密着性、耐ブロッキング性、耐候性(煮沸あり/なし)を評価した。
コロネートHX:日本ポリウレタン工業(株)製品
ヘキサメチレンジイソシアネートのイソシアヌレート変成ポリイソシアネート
※煮沸条件:沸騰水中に塗布サンプル(下記参照)を20分間入れて煮沸する。
[Primer evaluation]
Example 4
Primer evaluation was performed using PU-3 as the main agent. Coronate (registered trademark) HX was used as the curing agent. The compounding ratio of main agent / curing agent was main agent / curing agent = 100 / 3.8 (each in terms of solid content). The adhesion, blocking resistance, and weather resistance (with / without boiling) of the primer were evaluated.
Coronate HX: product of Nippon Polyurethane Industry Co., Ltd. Isocyanurate-modified polyisocyanate of hexamethylene diisocyanate * Boiling conditions: Put a coating sample (see below) in boiling water for 20 minutes and boil.
(1)密着性
主剤/硬化剤を配合して得られたプライマーをバーコーターにて、厚さ15μmのコロナ放電処理延伸ポリエチレンテレフタレート(以後PETと略称する)フィルムの放電処理面の放電処理面に塗布し、70℃で30秒間加温してから室温で1日エージングした後、塗布面に粘着セロハンテープを貼り付け、これを急速に剥がした。また、同様にして得た塗布サンプルを前述の条件にて煮沸した後評価した。
また、上記と同様な手順でプライマーをPETに塗布して、70℃で30秒間加温してから室温で1日エージングした後、プライマー塗布面にアクリル系電子線硬化型樹脂を塗布し、5Mradの電子線を1秒間照射した後、煮沸あり/なしでアクリル系電子線硬化型樹脂塗布面にカッタ−ナイフで碁盤目状に切り込みを入れ、粘着セロハンテープを貼り付けて急速に剥がした。
プライマー塗布量:樹脂分で3g/m2
電子線硬化型樹脂塗布量:樹脂分で5g/m2
評価 ◎:被膜が全く剥がれなかった。
○:被膜が80%〜100%残存した。
△:被膜が50%〜80%残存した。
×:被膜が50%以下しか残存しなかった。
(1) Adhesion The primer obtained by blending the main agent / curing agent is applied to the discharge-treated surface of the discharge-treated surface of a 15 μm thick corona discharge-treated stretched polyethylene terephthalate (hereinafter abbreviated as PET) film with a bar coater. After coating and heating at 70 ° C. for 30 seconds and aging at room temperature for 1 day, an adhesive cellophane tape was applied to the coated surface, and this was rapidly peeled off. Moreover, the coating sample obtained similarly was evaluated after boiling on the above-mentioned conditions.
In addition, a primer is applied to PET in the same procedure as described above, heated at 70 ° C. for 30 seconds, and then aged at room temperature for 1 day, and then an acrylic electron beam curable resin is applied to the primer application surface, and 5 Mrad. After being irradiated with an electron beam for 1 second, it was cut into a grid pattern with a cutter-knife on an acrylic electron beam curable resin-coated surface with or without boiling, and an adhesive cellophane tape was attached and peeled off rapidly.
Primer coating amount: 3 g / m 2 for resin
Electron beam curable resin coating amount: 5 g / m 2 in resin content
Evaluation A: The film was not peeled off at all.
A: 80% to 100% of the film remained.
Δ: 50% to 80% of the film remained.
X: Only 50% or less of the film remained.
(2)耐ブロッキング性
プライマーをPETフィルムの放電処理面に上記と同様な方法で塗布し、40℃で7日エージングした後、面−裏に重ね、50℃、80RH%にて24時間、ブロッキングテスターで0.5MPaの荷重をかけて、耐ブロッキング性を評価した。また、同様にして得た塗布サンプルを前述の条件にて煮沸した後評価した。
プライマー塗布量:樹脂分で3g/m2
評価 ○:剥がすときに全く抵抗なく剥がれ、被膜の脱落がない。
△:剥がすときの抵抗がやや大きく、被膜の脱落が多少見られる。
×:剥がすときの抵抗が大きく、被膜の脱落が見られる。
(2) Blocking resistance A primer was applied to the discharge-treated surface of a PET film in the same manner as described above, and after aging at 40 ° C. for 7 days, it was layered on the surface and back and blocked at 50 ° C. and 80 RH% for 24 hours. Blocking resistance was evaluated by applying a load of 0.5 MPa with a tester. Moreover, the coating sample obtained similarly was evaluated after boiling on the above-mentioned conditions.
Primer coating amount: 3 g / m 2 for resin
Evaluation (circle): It peels without resistance at the time of peeling, and a film does not fall off.
(Triangle | delta): The resistance at the time of peeling is a little large, and the fall of a film is seen somewhat.
X: The resistance at the time of peeling is large, and the fall of the film is observed.
(3)耐候性
プライマーをPETフィルムの放電処理面に上記と同様な方法で塗布し、40℃で7日エージングした後、室温にて1日静置してから、Q−PANEL社製のQUV試験機にセットして、以下のサイクルを10回繰り返した後、塗布面に粘着セロハンテープを貼り付け、これを急速に剥がした。また、同様にして得た塗布サンプルを前述の条件にて煮沸した後評価した。
QUV試験機による1サイクルの条件:
70℃×8時間(Dry)+50℃×4時間(Wet)
照射エネルギー:0.59(W/m2/nm)
プライマー塗布量:樹脂分で3g/m2
評価 ○:被膜が80%〜100%残存した。
△:被膜が50%〜80%残存した。
×:被膜が50%以下しか残存しなかった。
(3) Weather resistance A primer was applied to the discharge-treated surface of a PET film in the same manner as described above, aged at 40 ° C. for 7 days, allowed to stand at room temperature for 1 day, and then QUV manufactured by Q-PANEL. After setting in a testing machine and repeating the following cycle 10 times, an adhesive cellophane tape was affixed to the coated surface, and this was peeled off rapidly. Moreover, the coating sample obtained similarly was evaluated after boiling on the above-mentioned conditions.
1 cycle condition with QUV tester:
70 ° C. × 8 hours (Dry) + 50 ° C. × 4 hours (Wet)
Irradiation energy: 0.59 (W / m 2 / nm)
Primer coating amount: 3 g / m 2 for resin
Evaluation ○: The film remained 80% to 100%.
Δ: 50% to 80% of the film remained.
X: Only 50% or less of the film remained.
実施例5〜6、比較例4〜5
実施例4と同様にしてプライマー評価を行った。主剤/硬化剤の配合比は実施例4と同じにした。
Examples 5-6, Comparative Examples 4-5
Primer evaluation was performed in the same manner as in Example 4. The compounding ratio of the main agent / curing agent was the same as in Example 4.
表2より、本発明のプライマーは特に煮沸後の密着性が良好であり、また耐ブロッキング性や耐候性に関しても大きく改善された結果を示した。一方、比較例においては、耐ブロッキング性や耐候性は本発明のプライマーと同等の性能を示したが、特に煮沸後の密着性が劣る結果となった。
Table 2 shows that the primer of the present invention has particularly good adhesion after boiling, and that the blocking resistance and weather resistance are greatly improved. On the other hand, in the comparative example, the blocking resistance and the weather resistance showed the same performance as the primer of the present invention, but the adhesion after boiling was particularly poor.
Claims (4)
(A)数平均分子量1,000〜30,000のアクリルポリオール
(B)数平均分子量500〜3,000のポリカーボネートポリオール
(C)分子量500未満の低分子ジオール
(D)分子量500未満の低分子トリオール
(E)有機ジイソシアネート
(F)分子量500未満の低分子ジアミン
(G)分子量500未満のアミノアルコール A polyurethane resin for a primer of a decorative sheet obtained by reacting the following (A) to (G), wherein the content of crosslinking points derived from (D) in the polyurethane resin is 0.01 to 0.1 mmol / g A polyurethane resin for a primer of a decorative sheet, characterized by being.
(A) Acrylic polyol having a number average molecular weight of 1,000 to 30,000 (B) Polycarbonate polyol having a number average molecular weight of 500 to 3,000 (C) Low molecular diol having a molecular weight of less than 500 (D) Low molecular triol having a molecular weight of less than 500 (E) Organic diisocyanate (F) Low molecular diamine having a molecular weight of less than 500 (G) Amino alcohol having a molecular weight of less than 500
A primer for a decorative sheet, further comprising using 1 to 20 parts by mass of a polyisocyanate curing agent (each in terms of solid content) based on 100 parts by mass of the polyurethane resin according to any one of claims 1 to 3. .
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JP2007041542A JP4993408B2 (en) | 2007-02-22 | 2007-02-22 | Polyurethane resin for decorative sheet primer and primer for decorative sheet using the same |
CN2008100083032A CN101250252B (en) | 2007-02-22 | 2008-02-22 | Polyurefhane resin for primer of decorative sheet and primer of decorative using the same |
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JP2007041542A JP4993408B2 (en) | 2007-02-22 | 2007-02-22 | Polyurethane resin for decorative sheet primer and primer for decorative sheet using the same |
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JP2008201967A JP2008201967A (en) | 2008-09-04 |
JP4993408B2 true JP4993408B2 (en) | 2012-08-08 |
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TW200946551A (en) * | 2008-03-31 | 2009-11-16 | Toyo Kohan Co Ltd | Polyurethane resins containing cycloaliphatic and/or aromatic component and phase difference films using them |
JP2010047679A (en) * | 2008-08-21 | 2010-03-04 | Nippon Polyurethane Ind Co Ltd | Polyurethane resin for ink binder, ink binder and ink using the same |
WO2010098210A1 (en) * | 2009-02-25 | 2010-09-02 | 日本ポリウレタン工業株式会社 | Primer composition |
WO2011033852A1 (en) * | 2009-09-18 | 2011-03-24 | Dic株式会社 | Acrylic modified urethane urea resin composition and molded article obtained using same |
CN101798475B (en) * | 2010-02-25 | 2011-05-25 | 浙江圣奥家具制造有限公司 | UV coating |
CN105968289B (en) * | 2015-03-12 | 2020-12-25 | 东曹株式会社 | Ultraviolet absorber-resistant polyurethane composition and coating material using the same |
CN106010207A (en) * | 2016-05-28 | 2016-10-12 | 河北宝源工程橡塑有限公司 | Two-component environment-friendly polyurethane waterproof coating and preparation method thereof |
CN106010201A (en) * | 2016-08-05 | 2016-10-12 | 吴静 | Preparation method of aqueous two-component polyacrylic polyol white primer specially used for reaction kettles, and product thereof |
EP3708359A4 (en) * | 2017-11-07 | 2021-08-25 | Toyo Seikan Group Holdings, Ltd. | Moisture-barrier laminate film |
CN108250383B (en) * | 2018-01-19 | 2020-09-08 | 盐城工学院 | Polyurethane elastomer with multiple crosslinking degrees and preparation method thereof |
JP7075813B2 (en) * | 2018-03-29 | 2022-05-26 | Ube株式会社 | Coating resin composition for civil engineering and construction, hardened material, civil engineering and building structure, and coating method for civil engineering and building structure. |
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BE1002762A7 (en) * | 1989-01-20 | 1991-05-28 | Recticel | METHOD FOR PRODUCING AND APPLYING sprayable, light stable polyurethane. |
BR9509250A (en) * | 1994-10-04 | 1997-10-21 | Minnesota Mining & Mfg | Curable compositions of two parts cross-linked polyurethane pre-polymer coated polyurethane substrate production process of a cured polyurethane and curable composition |
JP3772341B2 (en) * | 1999-11-30 | 2006-05-10 | 日本ポリウレタン工業株式会社 | Printing ink binder and printing ink |
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CN101250252B (en) | 2011-01-19 |
JP2008201967A (en) | 2008-09-04 |
CN101250252A (en) | 2008-08-27 |
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