JP4902220B2 - Windproof knitted fabric and textile products - Google Patents
Windproof knitted fabric and textile products Download PDFInfo
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- JP4902220B2 JP4902220B2 JP2006040506A JP2006040506A JP4902220B2 JP 4902220 B2 JP4902220 B2 JP 4902220B2 JP 2006040506 A JP2006040506 A JP 2006040506A JP 2006040506 A JP2006040506 A JP 2006040506A JP 4902220 B2 JP4902220 B2 JP 4902220B2
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Description
単繊維径が1000nm以下のマルチフィラメント糸条を含み、優れた軽量性と防風性とを有する防風編地および繊維製品に関する。 The present invention relates to a windproof knitted fabric and a fiber product having a multifilament yarn having a single fiber diameter of 1000 nm or less and having excellent lightness and windproof properties.
一般に、編地は織物などに比べてソフトな風合い及びストレッチ性に優れており、一般衣料用・スポーツ衣料用として広く使用されている。その反面、編地は織物と比べて通気性が高いため、秋冬物として用いた場合、風が通り易く寒いという欠点を有している。 In general, knitted fabrics are superior in soft texture and stretchability compared to woven fabrics and the like, and are widely used for general clothing and sports clothing. On the other hand, since the knitted fabric has higher air permeability than the woven fabric, when used as an autumn / winter product, the knitted fabric has a drawback that it is easy to pass wind and is cold.
この欠点を解消するために、従来より、編地の防風性を高める方法がいくつか提案されてきた。例えば、編地の裏面に樹脂をコーテイングしたりフィルムを貼り合わせたりする方法、編地の裏面に高密度織物を積層して防風性を高める方法、高収縮繊維や異収縮混繊糸を用いて高密度編地を製編する方法などが知られている(例えば、特許文献1、特許文献2、特許文献3、特許文献4、特許文献5参照)。
In order to eliminate this drawback, several methods for improving the windproof property of the knitted fabric have been proposed. For example, a method of coating a resin or pasting a film on the back of a knitted fabric, a method of increasing windproof by laminating a high-density fabric on the back of a knitted fabric, using high shrinkage fibers or different shrinkage mixed yarns A method of knitting a high-density knitted fabric is known (see, for example, Patent Document 1,
しかしながら、これらの編地では、生地が重くなる、風合いが硬くなるといった問題があり、織物並みの優れた軽量性と防風性とを有する編地はあまり提案されていない。
なお、特許文献6では、数十nmレベルの繊維径を有する海島型複合繊維およびその製造方法が提案されている。
However, these knitted fabrics have a problem that the fabric becomes heavier and the texture becomes harder, and knitted fabrics having excellent lightness and windproof properties similar to those of fabrics have not been proposed.
本発明は上記の背景に鑑みなされたものであり、その目的は、優れた軽量性と防風性とを有する防風編地および繊維製品を提供することにある。 This invention is made | formed in view of said background, The objective is to provide the windproof knitted fabric and textiles which have the outstanding lightweight property and windproof property.
本発明者らは上記の課題を達成するため鋭意検討した結果、有機繊維からなり単繊維径が1000nm以下のマルチフィラメント糸条を用いて、該糸条の総繊度と編物密度とを特定の範囲とすることにより、優れた軽量性と防風性とを有する防風編地が得られることを見出し、さらに鋭意検討を重ねることにより本発明を完成するに至った。 As a result of intensive studies to achieve the above problems, the present inventors have used a multifilament yarn made of organic fibers and having a single fiber diameter of 1000 nm or less, and the total fineness and knitting density of the yarn are within a specific range. As a result, it has been found that a windproof knitted fabric having excellent lightness and windproof properties can be obtained, and the present invention has been completed by intensive studies.
かくして、本発明によれば「有機繊維からなり単繊維径が1000nm以下のマルチフィラメント糸条を20重量%以上含む編地であって、下記式を満足し、かつ前記マルチフィラメント糸条の単糸数が500以上であることを特徴とする防風編地。」が提供される。
D1/2×Co×We≧25000
ただし、Dは前記マルチフィラメント糸条の総繊度(dtex)、Coは2.54cmあたりのコース数、Weは2.54cmあたりのウエール数である。
Thus, according to the present invention, “a knitted fabric comprising 20% by weight or more of multifilament yarns made of organic fibers and having a single fiber diameter of 1000 nm or less, satisfying the following formula , and the number of single yarns of the multifilament yarns” Is provided. ”.
D 1/2 × Co × We ≧ 25000
However, D is the total fineness (dtex) of the multifilament yarn, Co is the number of courses per 2.54 cm, and We is the number of wales per 2.54 cm.
その際、前記マルチフィラメント糸条が、海島型複合繊維の海成分を溶解除去したものであることが好ましい。また、前記マルチフィラメント糸条がポリエステル繊維からなることが好ましい。 In that case, it is preferable that the said multifilament yarn melt | dissolves and removes the sea component of a sea-island type composite fiber. The multifilament yarn is preferably made of polyester fiber.
本発明の防風編地において、編地が2層以上の多層構造を有することが好ましい。その際、編地が前記のマルチフィラメント糸条のみで構成されることが好ましい。また、編地に他糸条としてポリエステル仮撚捲縮加工糸条が含まれ、少なくとも1層は前記マルチフィラメント糸条で構成され、かつ少なくとも1層は該ポリエステル仮撚捲縮加工糸条で構成されることが好ましい。また、編地に他糸条として弾性糸が含まれ、前記マルチフィラメント糸条と該弾性糸とが交編されていることが好ましい。また、編地表面に加熱加圧加工が施されていることが好ましい。また、目付けが150g/m2以下であることが好ましい。また、通気性が30cc/cm2/s以下であることが好ましい。 In the windproof knitted fabric of the present invention, the knitted fabric preferably has a multilayer structure of two or more layers. In that case, it is preferable that a knitted fabric is comprised only with the said multifilament yarn. The knitted fabric includes polyester false twist crimped yarn as other yarn, at least one layer is composed of the multifilament yarn, and at least one layer is composed of the polyester false twist crimped yarn. It is preferred that Moreover, it is preferable that an elastic yarn is included as another yarn in the knitted fabric, and the multifilament yarn and the elastic yarn are knitted. Moreover, it is preferable that the knitted fabric surface is heat-pressed. Moreover, it is preferable that a fabric weight is 150 g / m < 2 > or less. Moreover, it is preferable that air permeability is 30 cc / cm < 2 > / s or less.
また、本発明によれば、前記の防風編地を用いてなる、アウター用衣料、スポーツ用衣料、インナー用衣料、靴材、おしめや介護用シーツの医療・衛生用品、寝装寝具、椅子やソファーの表皮材、カーペット、カーシート地、インテリア用品からなる群より選択されるいずれかの繊維製品が提供される。 Further, according to the present invention, the outer garment, the sports garment, the inner garment, the shoe material, the medical / hygiene products of diapers and care sheets, the bedding, the chair, Any textile product selected from the group consisting of sofa skins, carpets, car seats and interior goods is provided.
本発明によれば、織物並みの優れた軽量性と防風性とを有する防風編地および繊維製品が得られる。 ADVANTAGE OF THE INVENTION According to this invention, the windproof knitted fabric and textiles which have the lightness and windproof property outstanding as the textile fabric are obtained.
以下、本発明の実施の形態について詳細に説明する。
まず、本発明の編地には、単繊維径(単繊維の直径)が1000nm以下(好ましくは100〜800nm)のマルチフィラメント糸条(以下、ナノファイバーということもある。)が編地重量に対して20重量%以上(好ましくは30〜90重量%)含まれることが肝要である。該単繊維径を単糸繊度に換算すると、0.01dtex以下に相当する。該単繊維径が1000nmよりも大きいと、繊維間空隙が大きくなるため十分な防風性が得られず好ましくない。ここで、単繊維の断面形状が丸断面以外の異型断面である場合には、丸断面に換算した直径を単繊維径とする。なお、単繊維径は、透過型電子顕微鏡で繊維の横断面を撮影することにより測定が可能である。
Hereinafter, embodiments of the present invention will be described in detail.
First, in the knitted fabric of the present invention, a multifilament yarn (hereinafter sometimes referred to as nanofiber) having a single fiber diameter (single fiber diameter) of 1000 nm or less (preferably 100 to 800 nm) is included in the knitted fabric weight. On the other hand, it is important that 20% by weight or more (preferably 30 to 90% by weight) is contained. When the single fiber diameter is converted into a single yarn fineness, it corresponds to 0.01 dtex or less. When the single fiber diameter is larger than 1000 nm, the inter-fiber voids become large, and a sufficient windproof property cannot be obtained. Here, when the cross-sectional shape of the single fiber is an atypical cross section other than the round cross section, the diameter converted to the round cross section is defined as the single fiber diameter. The single fiber diameter can be measured by photographing the cross section of the fiber with a transmission electron microscope.
かかるマルチフィラメント糸条において、総繊度は特に限定されないが、100dtex以下(より好ましくは10〜60dtex)であることが好ましい。該総繊度が100dtexよりも大きいと、マルチフィラメント糸条(ナノファイバー)の単糸が広がり難く、その結果十分な防風性が得られないおそれがある。
かかるマルチフィラメント糸条において、単糸数は特に限定されないが、防風性の点で500以上(より好ましくは2000〜10000)であることが好ましい。
In such a multifilament yarn, the total fineness is not particularly limited, but is preferably 100 dtex or less (more preferably 10 to 60 dtex). When the total fineness is larger than 100 dtex, the single yarn of the multifilament yarn (nanofiber) is difficult to spread, and as a result, there is a possibility that sufficient windproof property may not be obtained.
In such a multifilament yarn, the number of single yarns is not particularly limited, but is preferably 500 or more (more preferably 2000 to 10,000) in terms of windproof properties.
かかるマルチフィラメント糸条(ナノファイバー)を形成する繊維の種類としては、レーヨンなどの再生繊維、アセテートなどの半合成繊維、ポリエチレンテレフタレートやポリトリメチレンテレフタレート、ポリブチレンテレフタレート、ポリ乳酸などのポリエステル系繊維、第3成分を共重合させたポリエステル系繊維、ポリエーテルエステル系繊維、アクリル繊維、ナイロン繊維、アラミド繊維などの合成繊維が例示される。これらの繊維は1種類でもよいし、複数の組合せであってもよい。なかでも、リサクル性の点でポリエステル系繊維が好適である。なお、かかる繊維中には、本発明の目的を損なわない範囲内で必要に応じて、微細孔形成剤、カチオン染料可染剤、着色防止剤、熱安定剤、蛍光増白剤、艶消し剤、着色剤、吸湿剤、無機微粒子が1種または2種以上含まれていてもよい。 The types of fibers forming such multifilament yarns (nanofibers) include: regenerated fibers such as rayon, semi-synthetic fibers such as acetate, polyester fibers such as polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, and polylactic acid. Examples thereof include synthetic fibers such as polyester fibers, polyether ester fibers, acrylic fibers, nylon fibers, and aramid fibers obtained by copolymerizing the third component. These fibers may be one type or a plurality of combinations. Of these, polyester fibers are preferred from the viewpoint of recyclability. In addition, in such fibers, a fine pore forming agent, a cationic dye dyeing agent, a coloring inhibitor, a heat stabilizer, a fluorescent brightening agent, a matting agent may be added as necessary within the range not impairing the object of the present invention. 1 type, or 2 or more types of a coloring agent, a hygroscopic agent, and inorganic fine particles may be contained.
本発明の防風編地において、前記のマルチフィラメント糸条以外の他糸条が含まれる場合、かかる他糸条の繊維種類は限定されないが、リサクル性の点でポリエステル繊維糸条が好ましい。なかでも、優れた防風性を得る上で仮撚捲縮加工が施されたポリエステル繊維糸条が特に好ましい。 In the windproof knitted fabric of the present invention, when other yarns other than the above-mentioned multifilament yarns are included, the fiber type of the other yarns is not limited, but polyester fiber yarns are preferable in terms of recyclability. Of these, polyester fiber yarns that have been subjected to false twist crimping are particularly preferred for obtaining excellent windproof properties.
次に、本発明の防風編地において、下記式を満足することが肝要である。
D1/2×Co×We≧25000(好ましくは、D1/2×Co×We≧30000)
ただし、Dは前記マルチフィラメント糸条(ナノファイバー)の総繊度(dtex)、Coは2.54cmあたりのコース数、Weは2.54cmあたりのウエール数である。
ここで、D1/2×Co×Weの値が25000よりも小さいと、十分な防風性が得られず好ましくない。
Next, in the windproof knitted fabric of the present invention, it is important to satisfy the following formula.
D 1/2 × Co × We ≧ 25000 (preferably D 1/2 × Co × We ≧ 30000)
Here, D is the total fineness (dtex) of the multifilament yarn (nanofiber), Co is the number of courses per 2.54 cm, and We is the number of wales per 2.54 cm.
Here, if the value of D 1/2 × Co × We is smaller than 25000, it is not preferable because sufficient windproof properties cannot be obtained.
本発明の防風編地において、編組織は特に限定されず、よこ編物であってもよいし経編物であってもよい。よこ編組織としては、平編、ゴム編、両面編、パール編、タック編、浮き編、片畔編、レース編、添え毛編等が好ましく例示される。たて編組織としては、シングルデンビー編、シングルアトラス編、ダブルコード編、ハーフトリコット編、裏毛編、ジャガード編等が例示される。編地の層数は単層でもよいが、2層以上の多層であることが防風性の点で好ましい。例えば、編地を2層以上の多層構造とし、前記マルチフィラメント糸条のみで構成することが好ましい。また、編地を2層以上の多層構造とし、少なくとも1層は前記マルチフィラメント糸条で構成し、かつ少なくとも1層は他糸条であるポリエステル仮撚捲縮加工糸条で構成することが好ましい。また、編地に他糸条として弾性糸が含まれ、前記マルチフィラメント糸条と該弾性糸とが交編されていることが好ましい。 In the windproof knitted fabric of the present invention, the knitting structure is not particularly limited, and may be a weft knitted fabric or a warp knitted fabric. Preferable examples of the weft knitting structure include flat knitting, rubber knitting, double-sided knitting, pearl knitting, tack knitting, floating knitting, one-side knitting, lace knitting, and bristle knitting. Examples of the warp knitting structure include a single denby knitting, a single atlas knitting, a double cord knitting, a half tricot knitting, a back hair knitting, and a jacquard knitting. The number of layers of the knitted fabric may be a single layer, but a multilayer of two or more layers is preferable in terms of windproof properties. For example, it is preferable that the knitted fabric has a multilayer structure of two or more layers and is constituted only by the multifilament yarn. Further, it is preferable that the knitted fabric has a multilayer structure of two or more layers, at least one layer is constituted by the multifilament yarn, and at least one layer is constituted by a polyester false twist crimped yarn which is another yarn. . Moreover, it is preferable that an elastic yarn is included as another yarn in the knitted fabric, and the multifilament yarn and the elastic yarn are knitted.
本発明の防風編地は、例えば以下の製造方法により製造することができる。すなわち、まず以下のような海島型複合繊維を得る。かかる海島型複合繊維において、該繊維を構成するポリマーは、海成分ポリマーが島成分ポリマーよりも溶解性が高い組合せであれば任意であるが、特に溶解速度比(海/島)が200以上であることが好ましい。かかる溶解速度比が200未満の場合には、繊維断面中央部の海成分を溶解させている間に繊維断面表層部の島成分の一部も溶解されるため、海成分を完全に溶解除去するためには、島成分の何割かも減量されてしまうことになり、島成分の太さ斑や溶剤浸食による強度劣化が発生して、毛羽やピリングなどの品位に問題が生じやすくなる。 The windproof knitted fabric of the present invention can be produced, for example, by the following production method. That is, first, the following sea-island type composite fiber is obtained. In such a sea-island type composite fiber, the polymer constituting the fiber is arbitrary as long as the sea component polymer is a combination having higher solubility than the island component polymer, but the dissolution rate ratio (sea / island) is particularly 200 or more. Preferably there is. When the dissolution rate ratio is less than 200, part of the island component of the fiber cross-section surface layer portion is dissolved while the sea component of the fiber cross-section central portion is dissolved, so the sea component is completely dissolved and removed. For this reason, the island component is reduced by a percentage, and strength deterioration due to the thickness variation of the island component and solvent erosion occurs, and problems such as fluff and pilling are likely to occur.
海成分ポリマーは、好ましくは島成分との溶解速度比が200以上であればいかなるポリマーであってもよいが、特に繊維形成性の良好なポリエステル、ポリアミド、ポリスチレン、ポリエチレンなどが好ましい。例えば、アルカリ水溶液易溶解性ポリマーとしては、ポリ乳酸、超高分子量ポリアルキレンオキサイド縮合系ポリマー、ポリエチレングルコール系化合物共重合ポリエステル、ポリエチレングリコール系化合物と5−ナトリウムスルホン酸イソフタル酸の共重合ポリエステルが好適である。また、ナイロン6は、ギ酸溶解性があり、ポリスチレン・ポリエチレンはトルエンなど有機溶剤に非常によく溶ける。なかでも、アルカリ易溶解性と海島断面形成性とを両立させるため、ポリエステル系のポリマーとしては、5−ナトリウムスルホイソフタル酸6〜12モル%と分子量4000〜12000のポリエチレングルコールを3〜10重量%共重合させた固有粘度が0.4〜0.6のポリエチレンテレフタレート系共重合ポリエステルが好ましい。ここで、5−ナトリウムイソフタル酸は親水性と溶融粘度向上に寄与し、ポリエチレングリコール(PEG)は親水性を向上させる。なお、PEGは分子量が大きいほど、その高次構造に起因すると考えられる親水性増加効果が大きくなるが、反応性が悪くなってブレンド系になるため、耐熱性・紡糸安定性などの点から好ましくなくなる。また、共重合量が10重量%以上になると、本来溶融粘度低下作用があるので、本発明の目的を達成することが困難になる。したがって、上記の範囲で、両成分を共重合することが好ましい。
The sea component polymer may be any polymer as long as the dissolution rate ratio with respect to the island component is 200 or more, but polyesters, polyamides, polystyrenes, polyethylenes, and the like having good fiber forming properties are particularly preferable. For example, as an easily soluble polymer in an alkaline aqueous solution, polylactic acid, an ultra-high molecular weight polyalkylene oxide condensation polymer, a polyethylene glycol compound copolymer polyester, a copolymer polyester of polyethylene glycol compound and 5-sodium sulfonic acid isophthalic acid may be used. Is preferred.
一方、島成分ポリマーは、海成分との溶解速度差があればいかなるポリエステルポリマーであってもよいが、前記のように繊維形成性のポリエチレンテレフタレートやポリトリメチレンテレフタレート、ポリブチレンテレフタレート、ポリ乳酸、第3成分を共重合させたポリエステルなどのポリエステルが好ましい。該ポリマー中には、本発明の目的を損なわない範囲内で必要に応じて、微細孔形成剤、カチオン染料可染剤、着色防止剤、熱安定剤、蛍光増白剤、艶消し剤、着色剤、吸湿剤、無機微粒子が1種または2種以上含まれていてもよい。 On the other hand, the island component polymer may be any polyester polymer as long as there is a difference in dissolution rate from the sea component, but as described above, fiber-forming polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, polylactic acid, Polyester such as polyester copolymerized with the third component is preferred. In the polymer, a fine pore forming agent, a cationic dye dyeing agent, an anti-coloring agent, a heat stabilizer, a fluorescent whitening agent, a matting agent, a coloring agent may be added as necessary within the range not impairing the object of the present invention. 1 type, or 2 or more types of an agent, a hygroscopic agent, and inorganic fine particles may be contained.
上記の海成分ポリマーと島成分ポリマーからなる海島型複合繊維は、溶融紡糸時における海成分の溶融粘度が島成分ポリマーの溶融粘度よりも大きいことが好ましい。かかる関係にある場合には、海成分の複合重量比率が40%未満と少なくなっても、島同士が接合したり、島成分の大部分が接合して海島型複合繊維とは異なるものになり難い。 The sea-island composite fiber composed of the sea component polymer and the island component polymer preferably has a sea component melt viscosity higher than that of the island component polymer during melt spinning. In such a relationship, even if the composite weight ratio of the sea component is less than 40%, the islands are joined together, or the majority of the island components are joined to be different from the sea-island type composite fiber. hard.
好ましい溶融粘度比(海/島)は、1.1〜2.0、特に1.3〜1.5の範囲である。この比が1.1倍未満の場合には溶融紡糸時に島成分が接合しやすくなり、一方2.0倍を越える場合には、粘度差が大きすぎるために紡糸調子が低下しやすい。 A preferred melt viscosity ratio (sea / island) is in the range of 1.1 to 2.0, especially 1.3 to 1.5. If this ratio is less than 1.1 times, the island components are likely to be joined during melt spinning, whereas if it exceeds 2.0 times, the viscosity difference is too large and the spinning tone tends to be lowered.
次に島数は、多いほど海成分を溶解除去して極細繊維を製造する場合の生産性が高くなり、しかも得られるナノファイバーの細さも顕著となってナノファイバー特有の柔らかさ、滑らかさを表現することができる点で100以上(より好ましくは300〜1000)であることが好ましい。ここで、島数が100未満の場合には、海成分を溶解除去しても極細繊度の単糸からなるハイマルチフィラメント糸を得ることができず本発明の目的を達成することができないおそれがある。なお、島数があまりに多くなりすぎると紡糸口金の製造コストが高くなるだけでなく、加工精度自体も低下しやすくなるので1000以下とするのが好ましい。 Next, the greater the number of islands, the higher the productivity when producing ultrafine fibers by dissolving and removing sea components, and the fineness of the resulting nanofibers becomes remarkable, and the softness and smoothness that is unique to nanofibers. It is preferable that it is 100 or more (more preferably 300 to 1000) in that it can be expressed. Here, when the number of islands is less than 100, there is a possibility that even if the sea component is dissolved and removed, a high multifilament yarn composed of a single yarn having a very fineness cannot be obtained and the object of the present invention cannot be achieved. is there. If the number of islands is too large, not only the manufacturing cost of the spinneret increases, but also the processing accuracy itself tends to decrease.
次に、島成分の径は、1000nm以下(好ましくは10〜1000nm)とする必要がある。また、海島複合繊維断面内の各島は、その径が均一であるほど海成分を除去して得られる編地の品位や耐久性が向上するので好ましい。 Next, the diameter of the island component needs to be 1000 nm or less (preferably 10 to 1000 nm). Further, each island in the cross section of the sea-island composite fiber is more preferable as the diameter is uniform because the quality and durability of the knitted fabric obtained by removing the sea components are improved.
前記の海島型複合繊維において、その海島複合重量比率(海:島)は、40:60〜5:95の範囲が好ましく、特に30:70〜10:90の範囲が好ましい。かかる範囲であれば、島間の海成分の厚みを薄くすることができ、海成分の溶解除去が容易となり、島成分の極細繊維への転換が容易になるので好ましい。ここで海成分の割合が40%を越える場合には海成分の厚みが厚くなりすぎ、一方5%未満の場合には海成分の量が少なくなりすぎて、島間に接合が発生しやすくなる。 In the sea-island composite fiber, the sea-island composite weight ratio (sea: island) is preferably in the range of 40:60 to 5:95, and particularly preferably in the range of 30:70 to 10:90. Within such a range, the thickness of the sea component between the islands can be reduced, the sea component can be easily dissolved and removed, and the conversion of the island component into ultrafine fibers is facilitated. Here, when the proportion of the sea component exceeds 40%, the thickness of the sea component becomes too thick. On the other hand, when the proportion is less than 5%, the amount of the sea component becomes too small, and joining between the islands easily occurs.
前記の海島型複合繊維において、その島間の海成分厚みが500nm以下、特に20〜200nmの範囲が適当であり、該厚みが500nmを越える場合には、該厚い海成分を溶解除去する間に島成分の溶解が進むため、島成分間の均質性が低下するだけでなく、毛羽やピリングなど着用時の欠陥や染め斑も発生しやすくなる。 In the above-mentioned sea-island type composite fiber, the thickness of the sea component between the islands is suitably 500 nm or less, particularly in the range of 20 to 200 nm. When the thickness exceeds 500 nm, the thick sea component is dissolved and removed. As the dissolution of the components progresses, not only the homogeneity between the island components decreases, but defects and dyeing spots such as fuzz and pilling are likely to occur.
前記の海島型複合繊維は、例えば以下の方法により容易に製造することができる。すなわち、まず溶融粘度が高く且つ易溶解性であるポリマーと溶融粘度が低く且つ難溶解性のポリマーとを、前者が海成分で後者が島成分となるように溶融紡糸する。ここで、海成分と島成分の溶融粘度の関係は重要で、海成分の比率が小さくなって島間の厚みが小さくなると、海成分の溶融粘度が小さい場合には島間の一部の流路を海成分が高速流動するようになり、島間に接合が起こりやすくなるので好ましくない。 The sea-island type composite fiber can be easily produced, for example, by the following method. That is, first, a polymer having a high melt viscosity and an easily soluble polymer and a polymer having a low melt viscosity and a hardly soluble polymer are melt-spun so that the former is a sea component and the latter is an island component. Here, the relationship between the melt viscosity of the sea component and the island component is important.If the ratio of the sea component decreases and the thickness between the islands decreases, if the melt viscosity of the sea component is small, some of the flow paths between the islands This is not preferable because sea components flow at high speed and joining between islands easily occurs.
溶融紡糸に用いられる紡糸口金としては、島成分を形成するための中空ピン群や微細孔群を有するものなど任意のものを用いることができる。例えば中空ピンや微細孔より押し出された島成分とその間を埋める形で流路を設計されている海成分流とを合流し、これを圧縮することにより海島断面形成がなされるいかなる紡糸口金でもよい。好ましく用いられる紡糸口金例を図1および2に示すが、必ずしもこれらに限定されるものではない。なお図1は、中空ピンを海成分樹脂貯め部分に吐出してそれを合流圧縮する方式であり、図2は、中空ピンのかわりに微細孔方式で島を形成する方法である。 As the spinneret used for melt spinning, any one such as a hollow pin group for forming an island component or a group having a fine hole group can be used. For example, any spinneret that forms a cross section of the sea island by joining the island component extruded from the hollow pin or the fine hole and the sea component flow designed to fill the gap between the sea component flow may be used. . Examples of spinnerets that are preferably used are shown in FIGS. 1 and 2, but are not necessarily limited thereto. FIG. 1 shows a method in which hollow pins are discharged into the sea component resin reservoir portion and merged and compressed. FIG. 2 shows a method in which islands are formed by a fine hole method instead of hollow pins.
吐出された海島型断面複合繊維は、冷却風によって固化され、好ましくは400〜6000m/分で溶融紡糸された後に巻き取られる。得られた未延伸糸は、別途延伸工程をとおして所望の強度・伸度・熱収縮特性を有する複合繊維とするか、あるいは、一旦巻き取ることなく一定速度でローラーに引き取り、引き続いて延伸工程をとおした後に巻き取る方法のいずれでも構わない。 The discharged sea-island type cross-section composite fiber is solidified by cooling air, and is preferably wound after being melt-spun at 400 to 6000 m / min. The obtained undrawn yarn is made into a composite fiber having desired strength, elongation, and heat shrinkage properties through a separate drawing process, or is taken up by a roller at a constant speed without being wound once, and subsequently drawn. Any of the methods of winding after passing through may be used.
ここで、特に微細な島径を有する海島型複合繊維を高効率で製造するために、通常のいわゆる配向結晶化を伴うネック延伸(配向結晶化延伸)に先立って、繊維構造は変化させないで繊維径のみを極細化する流動延伸工程を採用することが好ましい。流動延伸を容易とするため、熱容量の大きい水媒体を用いて繊維を均一に予熱し、低速で延伸することが好ましい。このようにすることにより延伸時に流動状態を形成しやすくなり、繊維の微細構造の発達を伴わずに容易に延伸することができる。このプロセスでは、特に海成分および島成分が共にガラス転移温度100℃以下のポリマーであることが好ましく、なかでもポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリ乳酸、ポリトリメチレンテレフタレート等のポリエステルに好適である。具体的には60〜100℃、好ましくは60〜80℃の範囲の温水バスに浸漬して均一加熱を施し、延伸倍率は10〜30倍、供給速度は1〜10m/分、巻取り速度は300m/分以下、特に10〜300m/分の範囲で実施することが好ましい。予熱温度不足および延伸速度が速すぎる場合には、目的とする高倍率延伸を達成することができなくなる。 Here, in order to produce a sea-island type composite fiber having a particularly fine island diameter with high efficiency, the fiber structure is not changed prior to neck stretching (orientation crystallization stretching) with ordinary so-called orientation crystallization. It is preferable to employ a fluid stretching process in which only the diameter is extremely reduced. In order to facilitate fluid drawing, it is preferable to preheat the fiber uniformly using an aqueous medium having a large heat capacity and draw at a low speed. By doing so, it becomes easy to form a fluid state at the time of stretching, and it can be easily stretched without development of the fine structure of the fiber. In this process, both the sea component and the island component are preferably polymers having a glass transition temperature of 100 ° C. or less, and particularly suitable for polyesters such as polyethylene terephthalate, polybutylene terephthalate, polylactic acid, and polytrimethylene terephthalate. Specifically, it is immersed in a hot water bath in the range of 60 to 100 ° C., preferably 60 to 80 ° C., and uniformly heated, the draw ratio is 10 to 30 times, the supply speed is 1 to 10 m / min, and the winding speed is It is preferable to carry out in the range of 300 m / min or less, particularly 10 to 300 m / min. If the preheating temperature is insufficient and the stretching speed is too high, the desired high-magnification stretching cannot be achieved.
得られた流動状態で延伸された延伸糸は、その強伸度などの機械的特性を向上させるため、定法にしたがって60〜220℃の温度で配向結晶化延伸する。該延伸条件がこの範囲外の温度では、得られる繊維の物性が不十分なものとなる。なお、この延伸倍率は、溶融紡糸条件、流動延伸条件、配向結晶化延伸条件などによって変わってくるが、該配向結晶化延伸条件で延伸可能な最大延伸倍率の0.6〜0.95倍で延伸すればよい。 The drawn yarn drawn in the fluidized state is oriented, crystallized and drawn at a temperature of 60 to 220 ° C. in accordance with a conventional method in order to improve mechanical properties such as the strength and elongation. If the drawing conditions are outside this range, the properties of the resulting fiber will be insufficient. The draw ratio varies depending on the melt spinning conditions, flow stretching conditions, orientation crystallization stretching conditions, etc., but is 0.6 to 0.95 times the maximum draw ratio that can be stretched under the orientation crystallization stretching conditions. What is necessary is just to extend | stretch.
以上に説明した海島型複合繊維を、無撚あるいは必要に応じて追撚した上で、必要に応じて他糸条とともに編地を編成した後、前記の海成分をアルカリ水溶液で溶解除去する。その際、単繊維径が1000nm以下のマルチフィラメント糸条(すなわち、前記島成分)が編地に20重量%以上含まれ、かつ下記式を満足することを特徴とする防風編地。
D1/2×Co×We≧25000
ただし、Dは前記マルチフィラメント糸条の総繊度(dtex)、Coは2.54cmあたりのコース数、Weは2.54cmあたりのウエール数である。また、該マルチフィラメント糸条の単糸数は、海成分をアルカリ水溶液で溶解除去する前の単糸数と、島成分との績により算出される。
The sea-island composite fiber described above is untwisted or retwisted as necessary, and after knitting a knitted fabric with other yarns as necessary, the sea components are dissolved and removed with an alkaline aqueous solution. At that time, a multifilament yarn having a single fiber diameter of 1000 nm or less (that is, the island component) is contained in the knitted fabric in an amount of 20% by weight or more and satisfies the following formula.
D 1/2 × Co × We ≧ 25000
However, D is the total fineness (dtex) of the multifilament yarn, Co is the number of courses per 2.54 cm, and We is the number of wales per 2.54 cm. Further, the number of single yarns of the multifilament yarn is calculated from the number of single yarns before the sea component is dissolved and removed with an alkaline aqueous solution and the record of the island components.
なお、前記のアルカリ水溶液による海成分の溶解除去処理の前および/または後に染色加工を施してもよい。さらに、常法の親水加工、起毛加工、紫外線遮蔽あるいは制電剤、さらには、抗菌剤、消臭剤、防虫剤、蓄光剤、再帰反射剤、マイナスイオン発生剤等の機能を付与する各種加工を付加適用してもよい。 In addition, you may give a dyeing process before and / or after the melt | dissolution removal process of the sea component by the said alkaline aqueous solution. In addition, conventional processing such as hydrophilic processing, brushed processing, ultraviolet shielding or antistatic agent, and various processing that provides functions such as antibacterial agent, deodorant agent, insect repellent agent, phosphorescent agent, retroreflective agent, negative ion generator, etc. May be additionally applied.
かくして得られた編地は、優れた防風性と軽量性とを有している。特に編地表面に加熱加圧加工(カレンダー加工)が施されていると防風性が向上し好ましい。かかる防風性としては、通気性で30cc/cm2/s以下であることが好ましい。また、軽量性としては、目付けで150g/m2以下(より好ましくは50〜130g/m2)であることが好ましい。 The knitted fabric thus obtained has excellent windproof properties and light weight. In particular, when the surface of the knitted fabric is subjected to heat and pressure processing (calendar processing), wind resistance is improved, which is preferable. Such windproof property is preferably air permeability and 30 cc / cm 2 / s or less. As the light weight, it is preferable 150 g / m 2 or less (more preferably 50~130g / m 2) is in basis weight.
次に、本発明の繊維製品は前記の防風編地を用いてなる、アウター用衣料、スポーツ用衣料、インナー用衣料、靴材、おしめや介護用シーツ等の医療・衛生用品、寝装寝具、椅子やソファー等の表皮材、カーペット、カーシート地、インテリア用品からなる群より選択されるいずれかの繊維製品である。かかる繊維製品には、前記の防風編地が含まれているので、優れた防風性と軽量性とを有する。 Next, the textile product of the present invention uses the above windproof knitted fabric, outer clothing, sports clothing, inner clothing, shoe materials, medical and hygiene products such as diapers and nursing sheets, bedding bedding, It is a textile product selected from the group consisting of skin materials such as chairs and sofas, carpets, car seats, and interior goods. Such a textile product includes the above windproof knitted fabric, and thus has excellent windproof properties and light weight.
次に本発明の実施例及び比較例を詳述するが、本発明はこれらによって限定されるものではない。なお、実施例中の各測定項目は下記の方法で測定した。
<溶融粘度>乾燥処理後のポリマーを紡糸時のルーダー溶融温度に設定したオリフィスにセットして5分間溶融保持したのち、数水準の荷重をかけて押し出し、そのときのせん断速度と溶融粘度をプロットする。そのプロットをなだらかにつないで、せん断速度−溶融粘度曲線を作成し、せん断速度が1000秒−1の時の溶融粘度を見る。
<溶解速度>海・島成分の各々0.3φ−0.6L×24Hの口金にて1000〜2000m/分の紡糸速度で糸を巻き取り、さらに残留伸度が30〜60%の範囲になるように延伸して、84dtex/24filのマルチフィラメントを作製する。これを各溶剤にて溶解しようとする温度で浴比100にて溶解時間と溶解量から、減量速度を算出した。
<目付>JIS L1096 6.4.2に従って測定した。
Next, although the Example and comparative example of this invention are explained in full detail, this invention is not limited by these. In addition, each measurement item in an Example was measured with the following method.
<Melting viscosity> The polymer after drying is set in the orifice set to the ruder melting temperature at the time of spinning, melted and held for 5 minutes, extruded with several levels of load, and the shear rate and melt viscosity at that time are plotted. To do. By gently connecting the plots, a shear rate-melt viscosity curve is created, and the melt viscosity when the shear rate is 1000 sec- 1 is observed.
<Dissolution rate> The yarn is wound up at a spinning speed of 1000 to 2000 m / min with a 0.3φ-0.6L × 24H base of each of the sea and island components, and the residual elongation is in the range of 30 to 60%. To produce a 84 dtex / 24 fil multifilament. The weight loss rate was calculated from the dissolution time and the dissolution amount at a bath ratio of 100 at a temperature at which the solvent was dissolved in each solvent.
<Mass weight> It was measured according to JIS L1096 6.4.2.
[実施例1]
島成分としてポリエチレンテレフタレート(280℃における溶融粘度が1200ポイズ)、海成分として5−ナトリウムスルホイソフタル酸6モル%と数平均分子量4000のポリエチレングリコール6重量%を共重合したポリエチレンテレフタレート(280℃における溶融粘度が1750ポイズ)を用い(溶解速度比(海/島)=230)、海:島=30:70、島数=836の海島型複合未延伸繊維を、紡糸温度280℃、紡糸速度1500m/分で溶融紡糸して一旦巻き取った。
[Example 1]
Polyethylene terephthalate (melting viscosity at 280 ° C. at 280 ° C.) as an island component, polyethylene terephthalate (melting at 280 ° C.) copolymerized with 6 mol% of 5-sodium sulfoisophthalic acid and 6% by weight of polyethylene glycol having a number average molecular weight of 4000 as a sea component Viscosity is 1750 poise) (dissolution rate ratio (sea / island) = 230), sea: island = 30: 70, number of islands = 836 sea-island type composite undrawn fiber, spinning temperature: 280 ° C., spinning speed: 1500 m / It was melt-spun in minutes and wound up once.
得られた未延伸糸を、延伸温度80℃、延伸倍率2.5倍でローラー延伸し、次いで150℃で熱セットして巻き取った。得られた海島型複合延伸糸は50dtex/10filであり、透過型電子顕微鏡TEMによる繊維横断面を観察したところ、島の形状は丸形状でかつ島の径は710nmであった。 The obtained undrawn yarn was roller-drawn at a drawing temperature of 80 ° C. and a draw ratio of 2.5 times, and then heat-set at 150 ° C. and wound up. The obtained sea-island type composite drawn yarn was 50 dtex / 10 fil and the cross section of the fiber was observed with a transmission electron microscope TEM. As a result, the shape of the island was round and the diameter of the island was 710 nm.
次いで、36ゲージの通常のトリコット編機を使用して、前記海島型複合延伸糸をフルセットでバック筬およびフロント筬に通し、ハーフ組織(バック10−12、フロント23−10)で機上コース110コース/2.54cmの編条件で編成した。 Next, using a 36-gauge ordinary tricot knitting machine, the sea-island type composite drawn yarn is passed through the back heel and front heel in a full set, and an on-machine course with a half structure (back 10-12, front 23-10). The knitting conditions were 110 courses / 2.54 cm.
得られた編地を海島型複合延伸糸の海成分を除去するために、25g/リットルのNAOH水溶液で、70℃にて30重量%アルカリ減量した。その後、常法の染色加工を行い、ロールカレンダー(由利ロール(株)製)機にてローラー温度160℃、ニップ圧60kgf/cmにて加熱加圧加工した。 In order to remove the sea component of the sea-island type composite drawn yarn, the obtained knitted fabric was subjected to alkali weight reduction at 30 ° C. with a 25 g / liter NAOH aqueous solution at 70 ° C. Thereafter, a conventional dyeing process was performed, and a heat calendering process was performed with a roller calender (manufactured by Yuri Roll Co., Ltd.) at a roller temperature of 160 ° C. and a nip pressure of 60 kgf / cm.
得られた編地の密度は88コース/56ウエール、編地中のマルチフィラメント糸条の総繊度は41dtex、単繊維径が710nm、単糸数8360、D1/2×Co×Weが31555、通気性12cc/cm2/s(カレンダー加工前43cc/cm2/s)、目付け125g/m2と織物並みの優れた軽量性と防風性とを有するものであった。 The density of the obtained knitted fabric was 88 course / 56 wale, the total fineness of the multifilament yarn in the knitted fabric was 41 dtex, the single fiber diameter was 710 nm, the number of single yarns 8360, D 1/2 × Co × We was 31555, and ventilation sex 12cc / cm 2 / s (calendering before 43cc / cm 2 / s), it was those having excellent lightweight and windproof fabric weight 125 g / m 2 and the fabric par.
[実施例2]
実施例1において、編組織をサテン組織に変えること以外は実施例1と同様にした。得られた編地において、編地の密度は87コース/57ウエール、編地中のマルチフィラメント糸条の総繊度は41dtex、単繊維径が710nm、単糸数8360、D1/2×Co×Weが31753、通気性1.2cc/cm2/s(カレンダー加工前8.0cc/cm2/s)、目付け135g/m2と織物並みの優れた軽量性と防風性とを有するものであった。
[Example 2]
Example 1 was the same as Example 1 except that the knitting structure was changed to a satin structure. In the obtained knitted fabric, the density of the knitted fabric was 87 course / 57 wale, the total fineness of the multifilament yarn in the knitted fabric was 41 dtex, the single fiber diameter was 710 nm, the number of single yarns 8360, D 1/2 × Co × We but 31,753, had a breathable 1.2cc / cm 2 / s (calendering before 8.0cc / cm 2 / s), excellent lightweight properties of basis weight 135 g / m 2 and the fabric par and windproof .
[実施例3]
実施例1で用いたのと同じ海島型複合延伸糸をフロント筬にフルセットし、通常のポリエチレンテレフタレートマルチフィラメント仮撚捲縮加工糸(総繊度33dtex/36fil)をバック筬にフルセットし、ハーフ組織(バック10−12、フロント23−10)で機上コース110コース/2.54cmの条件で編成した。
[Example 3]
The same sea-island type composite drawn yarn used in Example 1 is fully set on the front rivet, and a normal polyethylene terephthalate multifilament false twist crimped yarn (total fineness 33 dtex / 36 fil) is fully set on the back heel, and half The organization (back 10-12, front 23-10) was knitted on the condition of on-board course 110 course / 2.54 cm.
得られた編地において、海島型複合延伸糸の混率が65%であったため、減量率を19.5重量%に変更すること以外は実施例1と同様にして染色加工と加熱加圧加工を施した。得られた編地において、ナノファイバーの混率は46重量%、編地の密度は102コース/76ウエール、編地中のマルチフィラメント糸条の総繊度は41dtex、単繊維径が710nm、単糸数8360、D1/2×Co×Weが496370、通気性7.3cc/cm2/s(カレンダー加工前15cc/cm2/s)、目付け121g/m2と織物並みの優れた軽量性と防風性とを有するものであった。 In the obtained knitted fabric, since the mixing ratio of the sea-island type composite drawn yarn was 65%, the dyeing process and the heating and pressing process were performed in the same manner as in Example 1 except that the weight loss rate was changed to 19.5% by weight. gave. In the obtained knitted fabric, the mixing ratio of nanofibers was 46% by weight, the density of the knitted fabric was 102 course / 76 wales, the total fineness of the multifilament yarn in the knitted fabric was 41 dtex, the single fiber diameter was 710 nm, and the number of single yarns 8360 D 1/2 × Co × We is 396370, air permeability is 7.3 cc / cm 2 / s (15 cc / cm 2 / s before calendering), basis weight is 121 g / m 2, and excellent lightweight and wind-proof properties like fabrics It was what had.
[実施例4]
36ゲージのシングル丸編機を使用して、実施例1で用いたのと同じ海島型複合延伸糸と通常のポリウレタン弾性糸((総繊度22dtex/1fil)とを用いて、ポリウレタン弾性糸を2.0倍のドラフト率でドラフトさせながら両糸を同時に前記編機に給糸することにより、天竺組織(海島型複合延伸糸とポリウレタン弾性糸とが複合ループを形成)の丸編物を編成した。
[Example 4]
Using a 36 gauge single circular knitting machine, using the same sea-island type composite drawn yarn used in Example 1 and a normal polyurethane elastic yarn (total fineness 22 dtex / 1 fil), polyurethane elastic yarn 2 A circular knitted fabric with a tengu structure (a sea-island type composite drawn yarn and a polyurethane elastic yarn formed a composite loop) was knitted by simultaneously feeding both yarns to the knitting machine while drafting at a draft rate of 0.0.
得られた編地において、海島型複合延伸糸の混率が87%であったため、減量率を26重量%に変更すること以外は実施例1と同様にして染色加工を行い、加熱加圧加工は行わなかった。得られた編地において、ナノファイバーの混率は61重量%、編地の密度は100コース/54ウエール、編地中のマルチフィラメント糸条の総繊度は41dtex、単繊維径が710nm、単糸数8360、D1/2×Co×Weが34577、通気性13cc/cm2/s(カレンダー加工前30cc/cm2/s)、目付け165g/m2と織物並みの優れた軽量性と防風性とを有するものであった。 In the obtained knitted fabric, since the mixing ratio of the sea-island type composite drawn yarn was 87%, dyeing was performed in the same manner as in Example 1 except that the weight loss rate was changed to 26% by weight. Did not do. In the obtained knitted fabric, the mixing ratio of nanofibers was 61% by weight, the density of the knitted fabric was 100 course / 54 wale, the total fineness of the multifilament yarn in the knitted fabric was 41 dtex, the single fiber diameter was 710 nm, and the number of single yarns 8360 D 1/2 x Co x We is 34577, breathability is 13 cc / cm 2 / s (30 cc / cm 2 / s before calendering), and the basis weight is 165 g / m 2. I had it.
[比較例1]
28ゲージの通常のトリコット編機を使用して、実施例1で用いたのと同じ海島型複合延伸糸をバック筬およびフロント筬にフルセットし、ハーフ組織(バック10−12、フロント23−10)で機上コース50コース/2.54cmの編条件で編成した。
[Comparative Example 1]
Using a 28-gauge ordinary tricot knitting machine, the same sea-island type composite drawn yarn as used in Example 1 was fully set on the back heel and the front heel, and a half structure (back 10-12, front 23-10) ) And knitting conditions of on-machine course 50 course / 2.54 cm.
得られた編地を実施例1と同様に、染色加工と加熱加圧加工を行った。得られた編地において、編地の密度は52コース/47ウエール、編地中のマルチフィラメント糸条の総繊度は41dtex、単繊維径が710nm、単糸数8360、D1/2×Co×Weが15649、通気性45cc/cm2/s(カレンダー加工前120cc/cm2/s)、目付け68g/m2と防風性の点で不十分であった。 The obtained knitted fabric was dyed and heated and pressed in the same manner as in Example 1. In the obtained knitted fabric, the density of the knitted fabric is 52 course / 47 wale, the total fineness of the multifilament yarn in the knitted fabric is 41 dtex, the single fiber diameter is 710 nm, the number of single yarns 8360, D 1/2 × Co × We Of 15649, air permeability of 45 cc / cm 2 / s (120 cc / cm 2 / s before calendering), basis weight of 68 g / m 2, and windproof properties were insufficient.
本発明によれば、織物並みの優れた軽量性と防風性とを有する防風編地および繊維製品が提供され、その工業的価値は極めて大である。 ADVANTAGE OF THE INVENTION According to this invention, the windproof knitted fabric and textiles which have the lightness and windproof property outstanding as a textile fabric are provided, The industrial value is very large.
1:分配前島成分ポリマー溜め部分
2:島成分分配用導入孔
3:海成分導入孔
4:分配前海成分ポリマー溜め部分
5:個別海/島=鞘/芯構造形成部
6:海島全体合流絞り部
1: pre-distribution island component polymer reservoir portion 2: island component distribution introduction hole 3: sea component introduction hole 4: pre-distribution sea component polymer reservoir portion 5: individual sea / island = sheath / core structure forming portion 6: entire sea island confluence Part
Claims (11)
D1/2×Co×We≧25000
ただし、Dは前記マルチフィラメント糸条の総繊度(dtex)、Coは2.54cmあたりのコース数、Weは2.54cmあたりのウエール数である。 A knitted fabric composed of organic fibers and containing 20% by weight or more of multifilament yarns having a single fiber diameter of 1000 nm or less, satisfying the following formula , and the number of single yarns of the multifilament yarns being 500 or more. Windproof knitted fabric.
D 1/2 × Co × We ≧ 25000
However, D is the total fineness (dtex) of the multifilament yarn, Co is the number of courses per 2.54 cm, and We is the number of wales per 2.54 cm.
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